JP5877610B2 - Water-soluble processing oil composition for super finishing - Google Patents

Water-soluble processing oil composition for super finishing Download PDF

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JP5877610B2
JP5877610B2 JP2012128195A JP2012128195A JP5877610B2 JP 5877610 B2 JP5877610 B2 JP 5877610B2 JP 2012128195 A JP2012128195 A JP 2012128195A JP 2012128195 A JP2012128195 A JP 2012128195A JP 5877610 B2 JP5877610 B2 JP 5877610B2
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water
salt
oil composition
sodium
superfinishing
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JP2013253138A (en
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慶幸 米田
慶幸 米田
史章 西塚
史章 西塚
和広 堀見
和広 堀見
博之 篠田
博之 篠田
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Kyodo Yushi Co Ltd
Noritake Co Ltd
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Kyodo Yushi Co Ltd
Noritake Co Ltd
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Description

本発明は、炭素鋼、特殊鋼等の金属材料のホーニング加工、超仕上げ加工として使用するのに好適な、超仕上げ加工用水溶性加工油剤組成物に関する。   The present invention relates to a water-soluble processing oil composition for superfinishing suitable for use in honing and superfinishing of metal materials such as carbon steel and special steel.

小径ベアリング等の精密な研摩加工を行う場合、ホーニング加工または超仕上げ(スーパーフェニッシュとも呼ぶ)加工を行う。超仕上げ加工は精密加工方法の一種である。加工圧力が低いために、最初工作物の表面が粗い間は砥粒による切削作用を行うが、面が平滑になってくると、自動的に目詰まりを起こし、磨き作用を行なうようになり、容易に鏡面が得られる(機械工学便覧 日本機械学会編 B2−149頁)。一度目詰まりを起こしても、次の工作物の表面の粗さの山頂がとがったままの状態のため、砥石表面が削られ目詰まりが解消し、切削作用を行うようになる。加工中に適度な目詰まりが発生し、それが解消されるというサイクルをとるのが超仕上げ加工の特徴であり、他の研削加工と異なる点である。この超仕上げ加工には、不水溶性加工油剤を用いるのが一般的である。
しかしながら、不水溶性加工油剤では、加工熱、摩擦熱により火災が発生する危険性が高い。また、工場内にオイルミストが充満し、作業環境が悪化する。
水溶性加工油剤を用いると砥石がより激しく目詰まりし、目詰まりすると砥石が隠れ、砥石の摩耗量は減少するが、研削量が減少し加工が進まなくなる。更に、次の工作物の表面粗さによる目詰まりの解消が十分に行われなくなるため、より目詰まりが進行し、正常に加工できなくなる事があるからである。
この対策として、水を含有する不水加工油剤(含水不水)(特許文献1)、アルコールとアルキルエーテルを含有した水溶性加工油剤(特許文献2)が提案されている。
その含水不水加工油剤では、加工熱等により水が蒸発するが、実加工ラインでの水含有量の管理は困難なため、引火する危険は避けられなかった。また、水含有量を多くすると粘度上昇が大きくなるため、加工時の油剤持ち去り量が多くなるという問題があった。アルコールとアルキルエーテルを含有する水溶性加工油剤では、十分な加工精度が得られていない。
When performing precise polishing of small diameter bearings, honing or super-finishing (also called super finish) is performed. Superfinishing is a kind of precision machining method. Since the processing pressure is low, the cutting action with abrasive grains is performed while the surface of the workpiece is rough at first, but when the surface becomes smooth, clogging occurs automatically and the polishing action is performed. A mirror surface can be easily obtained (Handbook of Mechanical Engineering, edited by the Japan Society of Mechanical Engineers, B2-149). Even if clogging occurs once, the crest of the surface of the next workpiece remains sharp, so the surface of the grindstone is removed, clogging is eliminated, and cutting action is performed. The characteristic of superfinishing is that it takes a cycle in which moderate clogging occurs during processing and is eliminated, which is different from other grinding processes. For this superfinishing process, a water-insoluble processing oil is generally used.
However, water-insoluble processing oils have a high risk of fire due to processing heat and frictional heat. In addition, the factory is filled with oil mist, which deteriorates the working environment.
When the water-soluble processing oil is used, the grindstone is clogged more severely, and when clogged, the grindstone is hidden and the wear amount of the grindstone is reduced, but the grinding amount is reduced and the processing does not proceed. Furthermore, since clogging due to the surface roughness of the next workpiece is not sufficiently eliminated, clogging further proceeds and normal machining may not be possible.
As countermeasures, non-water processing oil containing water (hydrous non-water) (Patent Document 1) and water-soluble processing oil containing alcohol and alkyl ether (Patent Document 2) have been proposed.
In the water-containing non-water processing oil, water evaporates due to processing heat or the like, but it is difficult to manage the water content in the actual processing line, so the risk of ignition is inevitable. In addition, when the water content is increased, the increase in viscosity is increased, so that there is a problem that the amount of oil taken away during processing increases. With water-soluble processing oils containing alcohol and alkyl ether, sufficient processing accuracy is not obtained.

特開平9−151389号公報JP-A-9-151389 特開平3−76781号公報JP-A-3-76781

従って、本発明により、砥石の目詰まりの少ない、超仕上げ加工用水溶性加工油剤組成物を提供する。   Accordingly, the present invention provides a water-soluble processing oil composition for super-finishing processing with less clogging of a grindstone.

不水溶性油剤の目詰まりが少ないのは、水溶性油剤のエマルションのような分散層がなく、すべて均一層から構成されているためである。(切削・研削油剤その選択と使い方 竹山秀彦 監修 工業調査会 156頁)
本発明者らは、特定の無機塩を選定し、かつpHを10以上の水溶性加工油剤組成物とすることにより、砥石の目詰まりを抑え、オイルミストによる作業環境の低下及び加工熱や摩擦熱による火災の発生を抑制した、超仕上げ加工を可能とした。
すなわち、本発明により、以下の組成物、該組成物を使用する金属材料加工品の製造方法及び該製造方法により得られた金属材料加工品を提供する:
(1)組成物の全量を基準として1〜40質量%の塩と、
組成物の全量を基準として60〜99質量%の水とを含有し、
前記塩が、リン酸、炭酸、ケイ酸及びホウ酸のナトリウム塩またはカリウム塩からなる群から選ばれる少なくとも2種のみからなる無機塩からなり、
組成物の5%希釈液の25℃におけるpHが10〜14である、超仕上げ加工用水溶性加工油剤組成物。
(2)前記無機塩が、リン酸、炭酸又はホウ酸のナトリウム塩またはカリウム塩からなる群から選ばれる少なくとも2種のみからなる前記(1)項記載の超仕上げ用加工用水溶性加工油剤組成物。
(3)前記無機塩が、リン酸又はホウ酸のナトリウム塩またはカリウム塩からなる群から選ばれる少なくとも2種のみからなる前記(1)項記載の超仕上げ用加工用水溶性加工油剤組成物。
(4)前記無機塩が、リン酸ナトリウムと、リン酸カリウムと、ホウ酸ナトリウムと、ホウ酸カリウムとの組み合わせである前記(1)項記載の超仕上げ用加工用水溶性加工油剤組成物。
(5)前記無機塩が、リン酸二水素ナトリウム・2水和物と、リン酸三カリウムと、四ホウ酸ナトリウム・10水和物と、四ホウ酸カリウム・4水和物との組み合わせである前記(1)項記載の超仕上げ用加工用水溶性加工油剤組成物。
(6)前記無機塩の少なくとも1種が、リン酸ナトリウム又はリン酸カリウム塩である前記(1)項記載の超仕上げ用加工用水溶性加工油剤組成物。
(7)前記無機塩の1種が、正塩である、前記(1)項記載の超仕上げ用加工用水溶性加工油剤組成物。
(8)一つの無機塩の含有量が0.1質量%以上である、前記(1)〜(7)のいずれか1項記載の超仕上げ用加工用水溶性加工油剤組成物。
(9)更なる水で2〜20%に希釈した前記(1)〜(8)のいずれか1項記載の超仕上げ用加工用水溶性加工油剤組成物。
(10)前記(1)〜(9)のいずれか1項記載の超仕上げ加工用水溶性加工油剤組成物を使用して、砥石により金属材料を加工する工程を含む、金属材料加工品の製造方法。
(11)前記(10)記載の製造方法により得られた金属材料加工品。
The reason why the water-insoluble oil agent is not clogged is that there is no dispersed layer like an emulsion of the water-soluble oil agent, and all the layers are composed of a uniform layer. (Selection and usage of cutting and grinding fluids Hidehiko Takeyama, Industrial Research Committee, page 156)
By selecting a specific inorganic salt and using a water-soluble processing oil composition having a pH of 10 or more, the present inventors suppress clogging of the grindstone, reduce the working environment due to oil mist, and reduce processing heat and friction. Super-finishing is possible, suppressing the occurrence of fire due to heat.
That is, the present invention provides the following composition, a method for producing a processed metal material using the composition, and a processed metal material obtained by the production method:
(1) 1 to 40% by weight of salt based on the total amount of the composition;
60 to 99% by weight of water based on the total amount of the composition,
The salt comprises an inorganic salt consisting of at least two selected from the group consisting of sodium salt or potassium salt of phosphoric acid, carbonic acid, silicic acid and boric acid,
A water-soluble processing oil composition for superfinishing, wherein the 5% dilution of the composition has a pH of 10 to 14 at 25 ° C.
(2) The water-soluble processing oil composition for superfinishing processing according to (1), wherein the inorganic salt is composed of at least two selected from the group consisting of sodium salt or potassium salt of phosphoric acid, carbonic acid or boric acid. .
(3) The water-soluble processing oil composition for superfinishing processing according to (1), wherein the inorganic salt is composed of at least two kinds selected from the group consisting of sodium salt or potassium salt of phosphoric acid or boric acid.
(4) The water-soluble processing oil composition for superfinishing processing according to (1), wherein the inorganic salt is a combination of sodium phosphate, potassium phosphate, sodium borate, and potassium borate.
(5) The inorganic salt is a combination of sodium dihydrogen phosphate dihydrate, tripotassium phosphate, sodium tetraborate decahydrate, and potassium tetraborate tetrahydrate. A water-soluble processing oil composition for processing for superfinishing as described in (1) above.
(6) The water-soluble processing oil composition for superfinishing processing according to (1), wherein at least one of the inorganic salts is sodium phosphate or potassium phosphate.
(7) The water-soluble processing oil composition for superfinishing processing according to (1), wherein one of the inorganic salts is a normal salt.
(8) The water-soluble processing oil composition for superfinishing processing according to any one of (1) to (7), wherein the content of one inorganic salt is 0.1% by mass or more.
(9) The water-soluble processing oil composition for superfinishing processing according to any one of (1) to (8), diluted to 2 to 20% with further water.
(10) A method for producing a processed metal material product, comprising a step of processing a metal material with a grindstone using the water-soluble processing oil composition for superfinishing according to any one of (1) to (9). .
(11) A processed metal material obtained by the production method according to (10).

本発明の超仕上げ用水溶性加工油剤組成物は、従来の水溶性加工油と比べ、目詰まりが少なく、目詰まり防止に優れる。本発明の水溶性加工油剤組成物はまた、不水溶性加工油剤と比べて火災の危険性が少ない。本発明の組成物はまた、加工精度が良く鏡面が得られるという優れた効果を有する。本発明の組成物は防錆性にも優れる。   The water-soluble processing oil composition for superfinishing of the present invention has less clogging and excellent clogging prevention compared to conventional water-soluble processing oils. The water-soluble processing oil composition of the present invention also has a low risk of fire compared to a water-insoluble processing oil. The composition of the present invention also has an excellent effect that a mirror surface is obtained with good processing accuracy. The composition of the present invention is also excellent in rust prevention.

実施例において行った研削性試験における砥石目詰まり例を示す。The example of the clogging of the grindstone in the grindability test performed in the Example is shown.

<塩>
本発明において用いることのできる塩は、リン酸、炭酸、ケイ酸又はホウ酸のナトリウム塩またはカリウム塩の少なくとも2種のみからなる無機塩からなる。無機塩の組み合わせは、例えば、リン酸のナトリウムとリン酸のカリウム塩との組み合わせのように、一種類の酸のナトリウム塩及びカリウム塩でもよいし、リン酸のナトリウム塩と炭酸のナトリウム塩との組み合わせのように、異なる種類の酸のナトリウム塩又はカリウム塩でもよい。炭酸ナトリウムと炭酸水素ナトリウムのように、一種類の酸のナトリウム塩又はカリウム塩の組み合わせでもよい。
本発明において用いる無機塩は、正塩でも、酸性塩(水素塩)でも、塩基性塩でもよい。正塩が好ましい。
本発明において用いる無機塩はまた、無水物でも水和物でも良い。
本発明の組成物は、他の無機塩、例えば塩酸塩、硝酸塩、硫酸塩を含まない。錆が発生し易いためである。ナトリウム及びカリウム以外のアルカリ金属の塩は、使用することが難しい。リチウム塩は水の溶解度が低いためである。ルビジウム塩及びセシウム塩は一般的な工業グレードがなく、入手困難であるためである。他方、アルカリ土類金属は水に不溶のため使用できない。
本発明の組成物はまた、アミン塩又はアンモニウム塩等の有機塩も含まない。
<Salt>
The salt that can be used in the present invention consists of an inorganic salt consisting of at least two of sodium salt or potassium salt of phosphoric acid, carbonic acid, silicic acid or boric acid. The combination of inorganic salts may be, for example, a single acid sodium salt and potassium salt, such as a combination of sodium phosphate and potassium phosphate, or sodium phosphate and sodium carbonate. The sodium salt or potassium salt of different types of acids may be used. A combination of a sodium salt or a potassium salt of one kind of acid may be used, such as sodium carbonate and sodium hydrogen carbonate.
The inorganic salt used in the present invention may be a normal salt, an acidic salt (hydrogen salt), or a basic salt. A normal salt is preferred.
The inorganic salt used in the present invention may be an anhydride or a hydrate.
The composition of the present invention does not contain other inorganic salts such as hydrochloride, nitrate, sulfate. This is because rust is likely to occur. Alkali metal salts other than sodium and potassium are difficult to use. This is because lithium salts have low water solubility. This is because rubidium salt and cesium salt have no general industrial grade and are difficult to obtain. On the other hand, alkaline earth metals cannot be used because they are insoluble in water.
The compositions of the present invention also do not contain organic salts such as amine salts or ammonium salts.

リン酸のナトリウム塩またはカリウム塩としては、リン酸二水素ナトリウム、リン酸水素二ナトリウム、リン酸三ナトリウム、リン酸二水素カリウム、リン酸水素二カリウム、リン酸三カリウム及びこれらの水和物などがあげられる。このうち、リン酸二水素ナトリウム、リン酸三カリウム及びこれらの水和物が好ましい。リン酸二水素ナトリウム・2水和物、リン酸三カリウムがより好ましい。
炭酸のナトリウム塩またはカリウム塩としては、炭酸水素ナトリウム、炭酸ナトリウム、炭酸二水素カリウム、炭酸水素カリウム、炭酸カリウム及びこれらの水和物などがあげられる。炭酸ナトリウム、炭酸カリウムが好ましい。
ケイ酸のナトリウム塩としては、JIS K 1408-1966に定められたケイ酸ソーダ1号、2号、3号、メタ珪酸ソーダ1種、2種及びこれらの水和物などがあげられる。ケイ酸のカリウム塩としては、K2O・nSiO2と表した時、n=2〜4のケイ酸のカリウム塩があげられる。メタ珪酸ソーダ1種が好ましい。
ホウ酸のナトリウム塩またはカリウム塩としては、メタホウ酸ナトリウム、四ホウ酸ナトリウム、八ホウ酸ナトリウム、メタホウ酸カリウム、四ホウ酸カリウム、八ホウ酸カリウム及びこれらの水和物などがあげられる。四ホウ酸ナトリウム、四ホウ酸カリウム及びこれらの水和物が好ましい。四ホウ酸ナトリウム・10水和物、四ホウ酸カリウム・4水和物がより好ましい。
Examples of sodium salt or potassium salt of phosphoric acid include sodium dihydrogen phosphate, disodium hydrogen phosphate, trisodium phosphate, potassium dihydrogen phosphate, dipotassium hydrogen phosphate, tripotassium phosphate and hydrates thereof. Etc. Of these, sodium dihydrogen phosphate, tripotassium phosphate and hydrates thereof are preferable. Sodium dihydrogen phosphate dihydrate and tripotassium phosphate are more preferable.
Examples of the sodium salt or potassium salt of carbonic acid include sodium hydrogen carbonate, sodium carbonate, potassium dihydrogen carbonate, potassium hydrogen carbonate, potassium carbonate, and hydrates thereof. Sodium carbonate and potassium carbonate are preferred.
Examples of the sodium salt of silicic acid include sodium silicate No. 1, No. 2, No. 3, No. 1 and 2 kinds of sodium metasilicate as defined in JIS K 1408-1966, and hydrates thereof. Examples of the potassium salt of silicic acid include potassium salt of silicic acid having n = 2 to 4 when expressed as K2O.nSiO2. One kind of sodium metasilicate is preferred.
Examples of the sodium salt or potassium salt of boric acid include sodium metaborate, sodium tetraborate, sodium octaborate, potassium metaborate, potassium tetraborate, potassium octaborate and hydrates thereof. Sodium tetraborate, potassium tetraborate and hydrates thereof are preferred. Sodium tetraborate decahydrate and potassium tetraborate tetrahydrate are more preferable.

中でも、リン酸、炭酸又はホウ酸のナトリウム塩またはカリウム塩が好ましい。リン酸又はホウ酸のナトリウム塩またはカリウム塩がより好ましい。リン酸ナトリウムと、リン酸カリウムと、ホウ酸ナトリウムと、ホウ酸カリウムとの組み合わせが特に好ましい。リン酸二水素ナトリウム・2水和物と、リン酸三カリウムと、四ホウ酸ナトリウム・10水和物と、四ホウ酸カリウム・4水和物との組み合わせが最も好ましい。少なくとも1種が、リン酸ナトリウム又はリン酸カリウム塩であるのもまた好ましい。
本発明の組成物中の無機塩の含有量は、組成物の全量を基準として1〜40質量%であり、5〜40質量%が好ましく、15〜40質量%がさらに好ましい。40質量%を超えると、無機塩の全量が水に溶解しない場合がある。1質量%未満では、加工精度が悪くなる。また、希釈しないで使用した場合や、希釈倍率が低い場合(例えば、原液1、水1)にも所定の加工精度が得られるよう、1質量%以上とした。
一つの無機塩の含有量は0.1質量%以上が好ましく、0.5質量%以上がより好ましい。一つの無機塩の含有量が0.1質量%以上であることにより、加工精度が向上し、加工物を鏡面に仕上げることができる。
Of these, sodium salt or potassium salt of phosphoric acid, carbonic acid or boric acid is preferable. The sodium salt or potassium salt of phosphoric acid or boric acid is more preferable. A combination of sodium phosphate, potassium phosphate, sodium borate and potassium borate is particularly preferred. A combination of sodium dihydrogen phosphate dihydrate, tripotassium phosphate, sodium tetraborate decahydrate, and potassium tetraborate tetrahydrate is most preferred. It is also preferred that at least one is sodium phosphate or potassium phosphate.
Content of the inorganic salt in the composition of this invention is 1-40 mass% on the basis of the whole quantity of a composition, 5-40 mass% is preferable, and 15-40 mass% is more preferable. When it exceeds 40 mass%, the whole quantity of inorganic salt may not melt | dissolve in water. If it is less than 1% by mass, the machining accuracy is deteriorated. In addition, when it is used without being diluted or when the dilution ratio is low (for example, undiluted solution 1, water 1), it is set to 1% by mass or more so as to obtain a predetermined processing accuracy.
The content of one inorganic salt is preferably 0.1% by mass or more, and more preferably 0.5% by mass or more. When the content of one inorganic salt is 0.1% by mass or more, the processing accuracy is improved, and the workpiece can be finished to a mirror surface.

<水>
本発明において用いる水は、工業用水、水道水、市水、純水のいずれでもよい。
本発明の組成物中の水の含有量は、60〜99質量%であり、65〜85質量%が好ましい。
<Water>
The water used in the present invention may be industrial water, tap water, city water, or pure water.
Content of the water in the composition of this invention is 60-99 mass%, and 65-85 mass% is preferable.

<pH>
本発明の組成物の5%希釈液のpH(25℃)は10〜14であり、好ましいのは11〜14である。10未満では砥石の目詰まりが発生する恐れがある。
<その他添加剤>
必要に応じて添加剤を含ませても良い。添加剤としては、例えば、防腐剤、防錆剤、消泡剤があげられる。
<使用法>
本発明の組成物は、工業用水、水道水、市水、純水等に希釈して使用することができる。希釈濃度は2〜20%が一般的だが、2〜100%(希釈しない原液)でも使用可能である。
<適用範囲>
本発明の組成物は、炭素鋼、特殊鋼等の金属材料のホーニング加工、超仕上げ加工として使用することができる。
<PH>
The pH (25 ° C.) of the 5% diluted solution of the composition of the present invention is 10-14, and preferably 11-14. If it is less than 10, clogging of the grindstone may occur.
<Other additives>
You may include an additive as needed. Examples of the additive include antiseptics, rust inhibitors, and antifoaming agents.
<Usage>
The composition of the present invention can be used after diluted with industrial water, tap water, city water, pure water or the like. The dilution concentration is generally 2 to 20%, but 2 to 100% (undiluted stock solution) can also be used.
<Scope of application>
The composition of the present invention can be used as a honing process or superfinishing process for metal materials such as carbon steel and special steel.

実施例1〜7、比較例1〜7を表1の実施例及び表2の比較例に示す。
尚、表1〜2に例示した組成物(原液)の組成は質量%である。実際の機械加工で使用している場合と同様に、この原液を水道水で10倍に希釈したものについて以下の試験を行った。
[pH]
JIS Z 8802に基づいて、ガラス電極を用いて5%希釈液の25℃におけるpHを測定した。
Examples 1 to 7 and Comparative Examples 1 to 7 are shown in Examples in Table 1 and Comparative Examples in Table 2.
In addition, the composition of the composition (stock solution) illustrated in Tables 1 and 2 is mass%. As in the case of actual machining, the following test was conducted on a 10-fold dilution of this stock solution with tap water.
[pH]
Based on JIS Z 8802, the pH at 25 ° C. of a 5% diluted solution was measured using a glass electrode.

[研削性]
Falex Ring and Block Test Machineのブロック(SAE01)を砥石で作成し、ASTM D3704に従って実施、砥石目詰まりと、リング研削量で評価した。
砥 石:WA3000 RH−60V(硫黄処理)
リング:SAE4620 φ35×8.15mm
回転数:2750rpm
荷 重:1.5lb
時 間:10秒×20/1油剤
試験温度:25℃
油 剤:200ml、完全浸漬
[Grindability]
A block (SAE01) of Falex Ring and Block Test Machine was prepared with a grindstone, and it was performed according to ASTM D3704, and evaluated by clogging of the grindstone and ring grinding amount.
Whetstone: WA3000 RH-60V (sulfur treatment)
Ring: SAE4620 φ35 × 8.15mm
Rotation speed: 2750 rpm
Load: 1.5 lb
Time: 10 seconds x 20/1 Oil Test temperature: 25 ° C
Oil: 200ml, complete immersion

[砥石目詰まり]
砥石目詰まりを肉眼で観察し、目詰まり面積により判定した。
判定基準
○:0%(目詰まり発生なし)から5%未満
□:5%以上20%未満
△:20%以上50%未満
×:50%以上
○及び□を合格、△及び×を不合格とした。
各判断基準における目詰まり例を図1に示す。
[Whetstone clogging]
The clogging of the grindstone was observed with the naked eye and judged by the clogging area.
Judgment criteria ○: 0% (no clogging) to less than 5% □: 5% or more and less than 20% △: 20% or more and less than 50% ×: 50% or more ○ and □ pass, △ and × pass did.
An example of clogging according to each criterion is shown in FIG.

[リング研削量]
試験前後のリング重量の差から求める。
リング研削量=試験前リング重量−試験後リング重量
判定基準
○:20mg以上
□:15mg以上20mg未満
△:10mg以上15mg未満
×:10mg未満
○及び□を合格、△及び不合格とした。
[Ring grinding amount]
Obtained from the difference in ring weight before and after the test.
Ring grinding amount = Ring weight before test−Ring weight after test Judgment criteria ○: 20 mg or more □: 15 mg or more and less than 20 mg Δ: 10 mg or more and less than 15 mg ×: less than 10 mg ○ and □ are regarded as pass, Δ and fail.

[防錆試験]
ドライ切削したFC200鋳物切屑20gを直径60mm×高さ15mmのガラスシャーレに採り、実施例及び比較例の組成物の10倍希釈液を、切屑が完全に浸漬するまで加え、10分間静置した。その後、該希釈液をデカントし、シャーレを振動させて切屑表面が平らになるようにした。蓋をして室温で24時間放置し、発錆状態を肉眼で観察し、切屑表面に発生した錆の面積により防錆性を判定した。
[Rust prevention test]
20 g of dry-cut FC200 casting chips were taken in a glass petri dish having a diameter of 60 mm and a height of 15 mm, and 10-fold diluted solutions of the compositions of Examples and Comparative Examples were added until the chips were completely immersed, and allowed to stand for 10 minutes. Thereafter, the diluted solution was decanted, and the petri dish was vibrated so that the chip surface was flattened. The lid was covered and allowed to stand at room temperature for 24 hours. The rusting state was observed with the naked eye, and the rust prevention property was determined by the area of rust generated on the chip surface.

判定基準
○:0%(発錆なし)
□:0%超え20%未満
△:20%以上50%未満
×:50%以上
○及び□を合格、△及び×を不合格とした。
Judgment criteria ○: 0% (no rusting)
□: More than 0% and less than 20% △: 20% or more and less than 50% ×: 50% or more ○ and □ were accepted, and Δ and x were rejected.

Claims (10)

組成物の全量を基準として1〜40質量%の塩と、
組成物の全量を基準として60〜99質量%の水とを含有し、
前記塩が、リン酸、炭酸、ケイ酸及びホウ酸のナトリウム塩またはカリウム塩からなる群から選ばれる少なくとも2種のみからなる無機塩からなり、
組成物の5%希釈液の25℃におけるpHが10〜14である、超仕上げ加工用水溶性加工油剤組成物。
1 to 40% by weight of salt, based on the total amount of the composition,
60 to 99% by weight of water based on the total amount of the composition,
The salt comprises an inorganic salt consisting of at least two selected from the group consisting of sodium salt or potassium salt of phosphoric acid, carbonic acid, silicic acid and boric acid,
A water-soluble processing oil composition for superfinishing, wherein the 5% dilution of the composition has a pH of 10 to 14 at 25 ° C.
前記無機塩が、リン酸、炭酸又はホウ酸のナトリウム塩またはカリウム塩からなる群から選ばれる少なくとも2種のみからなる請求項1記載の超仕上げ加工用水溶性加工油剤組成物。 The water-soluble processing oil composition for superfinishing processing according to claim 1, wherein the inorganic salt comprises at least two kinds selected from the group consisting of sodium salt or potassium salt of phosphoric acid, carbonic acid or boric acid. 前記無機塩が、リン酸又はホウ酸のナトリウム塩またはカリウム塩からなる群から選ばれる少なくとも2種のみからなる請求項1記載の超仕上げ加工用水溶性加工油剤組成物。 The water-soluble processing oil composition for superfinishing according to claim 1, wherein the inorganic salt comprises at least two selected from the group consisting of sodium salt or potassium salt of phosphoric acid or boric acid. 前記無機塩が、リン酸ナトリウムと、リン酸カリウムと、ホウ酸ナトリウムと、ホウ酸カリウムとの組み合わせである請求項1記載の超仕上げ加工用水溶性加工油剤組成物。 The water-soluble processing oil composition for superfinishing according to claim 1, wherein the inorganic salt is a combination of sodium phosphate, potassium phosphate, sodium borate, and potassium borate. 前記無機塩が、リン酸二水素ナトリウム・2水和物と、リン酸三カリウムと、四ホウ酸ナトリウム・10水和物と、四ホウ酸カリウム・4水和物との組み合わせである請求項1記載の超仕上げ加工用水溶性加工油剤組成物。 The inorganic salt is a combination of sodium dihydrogen phosphate dihydrate, tripotassium phosphate, sodium tetraborate decahydrate, and potassium tetraborate tetrahydrate. 1. A water-soluble processing oil composition for superfinishing according to 1. 前記無機塩の少なくとも1種が、リン酸ナトリウム又はリン酸カリウム塩である請求項1記載の超仕上げ加工用水溶性加工油剤組成物。 The water-soluble processing oil composition for superfinishing according to claim 1, wherein at least one of the inorganic salts is sodium phosphate or potassium phosphate. 前記無機塩の1種が、正塩である、請求項1記載の超仕上げ加工用水溶性加工油剤組成物。 The water-soluble processing oil composition for superfinishing according to claim 1, wherein one of the inorganic salts is a normal salt. 一つの無機塩の含有量が0.1質量%以上である、請求項1〜7のいずれか1項記載の超仕上げ加工用水溶性加工油剤組成物。 The water-soluble processing oil composition for superfinishing processing according to any one of claims 1 to 7, wherein the content of one inorganic salt is 0.1% by mass or more. 更なる水で2〜20%に希釈した請求項1〜8のいずれか1項記載の超仕上げ加工用水溶性加工油剤組成物。 The water-soluble processing oil composition for superfinishing according to any one of claims 1 to 8, diluted to 2 to 20% with further water. 請求項1〜9のいずれか1項記載の超仕上げ加工用水溶性加工油剤組成物を使用して、砥石により金属材料を加工する工程を含む、金属材料加工品の製造方法。   A method for producing a processed metal material product, comprising a step of processing a metal material with a grindstone using the water-soluble processing oil composition for superfinishing processing according to any one of claims 1 to 9.
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