TWI649416B - Water-soluble cutting oil stock solution composition, cutting oil composition and cutting processing method - Google Patents

Water-soluble cutting oil stock solution composition, cutting oil composition and cutting processing method Download PDF

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TWI649416B
TWI649416B TW103134933A TW103134933A TWI649416B TW I649416 B TWI649416 B TW I649416B TW 103134933 A TW103134933 A TW 103134933A TW 103134933 A TW103134933 A TW 103134933A TW I649416 B TWI649416 B TW I649416B
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water
mass
oil
less
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本山忠昭
柴田潤一
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吉坤日礦日石能源股份有限公司
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Abstract

本發明之水溶性切削油劑原液組合物以原液組合物總量作為基準,含有0.3質量%以上且7.0質量%以下之選自芳香族三級胺類及雜環式三級胺類之至少1種胺化合物、0.1質量%以上且5.0質量%以下之水、及70質量%以上且98質量%以下之礦物油。 The water-soluble cutting fluid stock solution composition of the present invention contains at least 1 selected from the group consisting of aromatic tertiary amines and heterocyclic tertiary amines based on the total stock composition as a basis of 0.3 mass% or more and 7.0 mass% or less An amine compound, water of 0.1% by mass or more and 5.0% by mass or less, and mineral oil of 70% by mass or more and 98% by mass or less.

Description

水溶性切削油劑原液組合物、切削油劑組合物及切削加工方法 Water-soluble cutting oil stock solution composition, cutting oil composition and cutting processing method

本發明係關於一種水溶性切削油劑原液組合物、水溶性切削油劑組合物及切削加工方法,詳細而言,係關於一種適於包含鋁或其合金、銅或其合金或者鋼之被加工材料之切削加工之水溶性切削油劑組合物、可藉由利用水稀釋而獲得其水溶性切削油劑組合物之原液組合物、以及使用上述水溶性切削油劑組合物之切削加工方法。 The present invention relates to a water-soluble cutting fluid stock solution composition, a water-soluble cutting fluid composition, and a cutting method, in particular, to a process suitable for processing aluminum or its alloys, copper or its alloys, or steel A water-soluble cutting oil composition for cutting materials, a stock solution composition in which the water-soluble cutting oil composition can be obtained by dilution with water, and a cutting method using the above-mentioned water-soluble cutting oil composition.

於對鋼鐵或非鐵金屬材料實施旋削、平削、開孔、銑削等切削加工時,使用切削油劑。使用切削油劑之目的在於減小工具與被加工材料或碎屑之摩擦、去除碎屑、防止刃口積屑緣之產生、抑制發熱以及冷卻等,藉此,謀求工具壽命或工作精度之提高。 When cutting steel, non-ferrous metal materials, such as rotary cutting, flat cutting, hole drilling, milling, etc., cutting oil is used. The purpose of using cutting oil is to reduce the friction between the tool and the material or debris to be processed, to remove the debris, to prevent the edge of the cutting edge from generating chips, to suppress heat generation and cooling, etc., thereby to improve the tool life or working accuracy .

一般而言,切削油劑大致區分為以潤滑作用為主要目的之非水溶性切削油劑及以冷卻作用為主要目的之水溶性切削油劑。先前之水溶性切削油劑係於水中調配聚氧乙烯單烷基醚、聚氧乙烯單烷基苯醚、脂肪酸鹽、磺酸鹽類等界面活性劑;脂肪酸鹽、多元醇之部分酯等油性劑;聚氧乙烯磷酸酯等極壓添加劑;胺類、磷酸鹽、鉬酸鹽、鎢酸鹽、硼酸鹽、亞硝酸鹽等防銹劑等而製備(例如,參照專利文獻1)。 Generally speaking, cutting oils are roughly divided into water-insoluble cutting oils whose main purpose is lubrication and water-soluble cutting oils whose main purpose is cooling. Previous water-soluble cutting oils were formulated with surfactants such as polyoxyethylene monoalkyl ethers, polyoxyethylene monoalkyl phenyl ethers, fatty acid salts, and sulfonates; oily fatty acids, partial esters of polyhydric alcohols, etc. Agents; extreme pressure additives such as polyoxyethylene phosphate; rust inhibitors such as amines, phosphates, molybdates, tungstates, borates, nitrites, etc. (for example, see Patent Document 1).

水溶性切削油劑通常利用水稀釋為5倍至50倍左右而使用。 Water-soluble cutting oils are usually used by diluting them to about 5 to 50 times with water.

由此亦可知,對水溶性切削油要求之性能為冷卻性,即活用其之加工性。若冷卻性不充分,則有加工時熱未去除而被削材料熔接於 工具,成為加工不良之情形。又,為了穩定地使用水溶性切削油劑,亦重視乳化穩定度或耐腐敗性。若乳化穩定度不充分,則亦有不僅油劑分離為水及油分,無法獲得如設計般之性能,且被切削之金屬之磨耗粉凝聚,附著於材料之情形。若如此,則必須於後續步驟中去除,故而生產性降低。耐腐敗性亦為重要之性能,含有較多水之水溶性切削油易於繁殖菌或黴,若腐敗,則變得性能降低,或者因該臭氣使作業環境大幅降低。 It can be seen from this that the performance required for the water-soluble cutting oil is cooling, that is, the workability of which is utilized. If the cooling is not sufficient, the heat is not removed during processing and the material to be shaved is welded to Tools become a situation of poor processing. In addition, in order to use water-soluble cutting oils stably, emulsification stability and corrosion resistance are also emphasized. If the emulsification stability is not sufficient, not only the oil is separated into water and oil, and the performance as designed cannot be obtained, but also the abrasion powder of the cut metal is aggregated and attached to the material. If so, it must be removed in a subsequent step, so productivity is reduced. Corrosion resistance is also an important performance. Water-soluble cutting oils containing more water are prone to multiply bacteria or mildew. If they spoil, their performance will be reduced, or the working environment will be greatly reduced due to this odor.

[先前技術文獻] [Prior Technical Literature] [專利文獻] [Patent Literature]

[專利文獻1]日本專利特開平08-239683號公報 [Patent Document 1] Japanese Patent Laid-Open No. 08-239683

本發明之目的在於提供一種乳化穩定度、耐腐敗性及加工性優異,適於包含鋁或其合金、銅或其合金或者鋼之被加工材料之切削加工之水溶性切削油劑組合物、可藉由利用水稀釋而獲得其水溶性切削油劑組合物之原液組合物、以及使用上述水溶性切削油劑組合物之切削加工方法。 The object of the present invention is to provide a water-soluble cutting oil composition which is excellent in emulsification stability, corrosion resistance and workability, and is suitable for the cutting of processed materials including aluminum or its alloys, copper or its alloys, or steel. A stock solution composition obtained by diluting with water to obtain a water-soluble cutting oil composition, and a cutting method using the water-soluble cutting oil composition.

為了解決上述問題,本發明提供下述[1]至[3]記載之水溶性切削油劑原液組合物、下述[4]記載之切削油劑組合物及下述[5]記載之切削加工方法。 In order to solve the above-mentioned problems, the present invention provides the water-soluble cutting oil stock solution composition described in the following [1] to [3], the cutting oil composition described in the following [4] and the cutting process described in the following [5] method.

[1]一種水溶性切削油劑原液組合物,其以原液組合物總量作為基準,含有0.3質量%以上且7.0質量%以下之選自芳香族三級胺類及雜環式三級胺類之至少1種胺化合物、0.1質量%以上且5.0質量%以下之水、及70質量%以上且98質量%以下之礦物油。 [1] A water-soluble cutting oil stock solution composition containing 0.3 mass% or more and 7.0 mass% or less selected from aromatic tertiary amines and heterocyclic tertiary amines based on the total stock composition At least one amine compound, 0.1 mass% or more and 5.0 mass% or less of water, and 70 mass% or more and 98 mass% or less of mineral oil.

[2]如[1]之水溶性切削油劑原液組合物,其中上述礦物油中之芳 香族成分為10質量%以上。 [2] The water-soluble cutting oil stock solution composition as described in [1], wherein The aromatic component is 10% by mass or more.

[3]如[1]或[2]之水溶性切削油劑原液組合物,其中上述雜環式三級胺類為二啉或N-乙基啉。 [3] The water-soluble cutting oil stock solution composition as described in [1] or [2], wherein the above-mentioned heterocyclic tertiary amine is di Porphyrin or N-ethyl Porphyrin.

[4]一種水溶性切削油劑組合物,其係將如[1]至[3]中任一項之水溶性切削油劑原液組合物藉由水稀釋為5倍以上且50倍以下而成。 [4] A water-soluble cutting oil composition, which is obtained by diluting the water-soluble cutting oil stock solution composition according to any one of [1] to [3] to 5 times or more and 50 times or less with water .

[5]一種切削加工方法,其使用如[4]之水溶性切削油劑組合物,將包含選自鋁及其合金、銅及其合金以及鋼之至少1種金屬之被削材料進行切削。 [5] A cutting method that uses a water-soluble cutting oil composition as described in [4] to cut a material to be cut including at least one metal selected from aluminum and its alloys, copper and its alloys, and steel.

根據本發明,提供一種乳化穩定度、耐腐敗性及加工性優異,適於包含鋁或其合金、銅或其合金或者鋼之被加工材料之切削加工之水溶性切削油劑組合物、可藉由利用水稀釋而獲得其水溶性切削油劑組合物之原液組合物、以及使用上述水溶性切削油劑組合物之切削加工方法。 According to the present invention, there is provided a water-soluble cutting oil composition which is excellent in emulsification stability, corrosion resistance and workability, and is suitable for the cutting of processed materials including aluminum or its alloys, copper or its alloys or steel A stock solution composition obtained by diluting with water to obtain a water-soluble cutting oil composition and a cutting method using the above-mentioned water-soluble cutting oil composition.

以下,對本發明之較佳實施形態詳細地進行說明。 Hereinafter, preferred embodiments of the present invention will be described in detail.

[第1實施形態:水溶性切削油劑原液組合物] [First embodiment: water-soluble cutting oil stock solution composition]

本發明之第1實施形態之水溶性切削油劑組合物(以下,亦簡稱為「原液組合物」)以原液組合物總量作為基準,含有0.3質量%以上且7.0質量%以下之選自芳香族三級胺類及雜環式三級胺類之至少1種胺化合物、0.1質量%以上且5.0質量%以下之水、及70質量%以上且98質量%以下之礦物油。 The water-soluble cutting oil composition (hereinafter, also simply referred to as "stock solution composition") of the first embodiment of the present invention contains 0.3% by mass or more and 7.0% by mass or less selected from aromatic based on the total amount of the stock solution composition At least one amine compound of the family tertiary amines and heterocyclic tertiary amines, water of 0.1% by mass or more and 5.0% by mass or less, and mineral oil of 70% by mass or more and 98% by mass or less.

作為芳香族三級胺類,例如可列舉:三苯胺、三(甲基苯基)胺、三(乙基苯基)胺、三(丙基苯基)胺、三(丁基苯基)胺、三(苯氧基苯基) 胺、三(苄基苯基)胺、二苯基甲基胺、二苯基乙基胺、二苯基丙基胺、二苯基丁基胺、二苯基己基胺、二苯基環己基胺、N,N'-二甲基苯胺、N,N'-二乙基苯胺、N,N'-二丙基苯胺、N,N'-二丁基苯胺、N,N'-二己基苯胺、N,N'-二環己基苯胺、(甲基苯基)二甲基胺、(乙基苯基)二甲基胺、(丙基苯基)二甲基胺、(丁基苯基)二甲基胺、雙(甲基苯基)甲基胺、雙(乙基苯基)甲基胺、雙(丙基苯基)甲基胺、雙(丁基苯基)甲基胺、N,N'-二(羥乙基)苯胺、N,N'-二(羥丙基)苯胺、N,N'-二(羥丁基)苯胺、及二異丙醇-對甲苯胺等。其中,就乳化穩定度、耐腐敗性之觀點而言,較佳為三(甲基苯基)胺、三(乙基苯基)胺、三(丙基苯基)胺。 Examples of the aromatic tertiary amines include triphenylamine, tri (methylphenyl) amine, tri (ethylphenyl) amine, tri (propylphenyl) amine, tri (butylphenyl) amine , Tris (phenoxyphenyl) Amine, tris (benzylphenyl) amine, diphenylmethylamine, diphenylethylamine, diphenylpropylamine, diphenylbutylamine, diphenylhexylamine, diphenylcyclohexyl Amine, N, N'-dimethylaniline, N, N'-diethylaniline, N, N'-dipropylaniline, N, N'-dibutylaniline, N, N'-dihexylaniline , N, N'-dicyclohexylaniline, (methylphenyl) dimethylamine, (ethylphenyl) dimethylamine, (propylphenyl) dimethylamine, (butylphenyl) Dimethylamine, bis (methylphenyl) methylamine, bis (ethylphenyl) methylamine, bis (propylphenyl) methylamine, bis (butylphenyl) methylamine, N , N'-bis (hydroxyethyl) aniline, N, N'-bis (hydroxypropyl) aniline, N, N'-bis (hydroxybutyl) aniline, and diisopropanol-p-toluidine. Among them, tri (methylphenyl) amine, tri (ethylphenyl) amine, and tri (propylphenyl) amine are preferred from the viewpoint of emulsion stability and corrosion resistance.

作為雜環式三級胺類之具體例,例如可列舉:甲基吡啶、異喹啉、喹啉等吡啶系化合物、咪唑系化合物、吡唑系化合物、啉系化合物、哌系化合物、哌啶系化合物。 Specific examples of heterocyclic tertiary amines include, for example, pyridine-based compounds such as picoline, isoquinoline, and quinoline, imidazole-based compounds, pyrazole-based compounds, Porphyrin compounds, piper Compounds, piperidine compounds.

進而,作為吡啶系化合物,可列舉:N,N'-二甲基-4-胺基吡啶、聯吡啶及2,6-二甲基吡啶等。其中,就乳化穩定度、耐腐敗性之觀點而言,較佳為N,N'-二甲基-4-胺基吡啶。 Furthermore, examples of the pyridine-based compound include N, N′-dimethyl-4-aminopyridine, bipyridine, and 2,6-lutidine. Among them, N, N'-dimethyl-4-aminopyridine is preferred from the viewpoint of emulsion stability and corrosion resistance.

又,作為咪唑系化合物,可列舉:1-苄基-2-甲基咪唑、1-氰乙基-2-甲基咪唑、1-氰乙基-2-苯咪唑、1-氰乙基-2-乙基-4-咪唑、1-氰乙基-2-十一烷基咪唑、1-氰乙基-2-甲基咪唑鎓偏苯三酸酯、1-氰乙基-2-十一烷基咪唑鎓偏苯三酸酯、1-苄基-2-苯咪唑、1-(2-羥乙基)咪唑、1-苄基-2-甲醯咪唑、1-苄基-咪唑及1-烯丙基咪唑等。其中,就乳化穩定度、耐腐敗性之觀點而言,較佳為1-苄基-2-甲基咪唑、1-苄基-2-苯咪唑。 In addition, examples of the imidazole-based compound include 1-benzyl-2-methylimidazole, 1-cyanoethyl-2-methylimidazole, 1-cyanoethyl-2-benzimidazole, and 1-cyanoethyl- 2-ethyl-4-imidazole, 1-cyanoethyl-2-undecylimidazole, 1-cyanoethyl-2-methylimidazolium trimellitate, 1-cyanoethyl-2-decyl Monoalkylimidazolium trimellitate, 1-benzyl-2-benzimidazole, 1- (2-hydroxyethyl) imidazole, 1-benzyl-2-methylimidazole, 1-benzyl-imidazole and 1-allyl imidazole and so on. Among them, 1-benzyl-2-methylimidazole and 1-benzyl-2-benzimidazole are preferred from the viewpoint of emulsion stability and corrosion resistance.

作為吡唑系化合物,可列舉吡唑或1,4-二甲基吡唑等。其中,就乳化穩定度、耐腐敗性之觀點而言,較佳為吡唑。 Examples of pyrazole compounds include pyrazole and 1,4-dimethylpyrazole. Among them, from the viewpoints of emulsification stability and corrosion resistance, pyrazole is preferred.

作為啉系化合物,可列舉:啉、二啉、4-(2-羥乙基) 啉、N-乙基啉、N-甲基啉及2,2'-二啉二乙醚等。其中,就乳化穩定度、耐腐敗性之觀點而言,較佳為二啉、4-(2-羥乙基)啉、N-乙基啉。 As Porphyrin compounds include: Porphyrin, di Porphyrin, 4- (2-hydroxyethyl) Porphyrin, N-ethyl Porphyrin, N-methyl Porphyrin and 2,2'-di Phosphorus diethyl ether, etc. Among them, from the viewpoint of emulsification stability and corruption resistance, two Porphyrin, 4- (2-hydroxyethyl) Porphyrin, N-ethyl Porphyrin.

作為哌系化合物,可列舉1-(2-羥乙基)哌或N,N'-二甲基哌等。其中,就乳化穩定度、耐腐敗性之觀點而言,較佳為N,N'-二甲基哌As piper Compounds, including 1- (2-hydroxyethyl) piper Or N, N'-dimethylpiper Wait. Among them, from the viewpoint of emulsion stability and corrosion resistance, N, N'-dimethylpiperate is preferred .

作為哌啶系化合物,可列舉:N-(2-羥乙基)哌啶、N-乙基哌啶、N-丙基哌啶、N-丁基哌啶、N-己基哌啶、N-環己基哌啶及N-辛基哌啶等。其中,就乳化穩定度、耐腐敗性之觀點而言,較佳為N-(2-羥乙基)哌啶、N-丙基哌啶、N-丁基哌啶。 Examples of the piperidine-based compound include N- (2-hydroxyethyl) piperidine, N-ethylpiperidine, N-propylpiperidine, N-butylpiperidine, N-hexylpiperidine, and N- Cyclohexyl piperidine and N-octyl piperidine etc. Among them, N- (2-hydroxyethyl) piperidine, N-propylpiperidine, and N-butylpiperidine are preferred from the viewpoint of emulsion stability and corrosion resistance.

於本實施形態中,可僅使用芳香族三級胺類或雜環式三級胺類之任1種,或者亦可將芳香族三級胺類之1種或者2種以上與雜環式三級胺類之1種或者2種以上組合使用。就乳化穩定度、耐腐敗性之觀點而言,更佳為雜環式三級胺類,雜環式三級胺類之中,較佳為作為啉系化合物之二啉、4-(2-羥乙基)啉、N-乙基啉,尤佳為二啉、N-乙基啉。 In this embodiment, only one of aromatic tertiary amines or heterocyclic tertiary amines may be used, or one or more of aromatic tertiary amines may be One or more types of grade amines are used in combination. From the viewpoints of emulsification stability and corrosion resistance, heterocyclic tertiary amines are more preferred, and among heterocyclic tertiary amines, preferred is Porphyrin Series II Porphyrin, 4- (2-hydroxyethyl) Porphyrin, N-ethyl Porphyrin, preferably two Porphyrin, N-ethyl Porphyrin.

芳香族三級胺類及/或雜環式三級胺類之含量以原液組合物總量基準計,為0.3質量%以上,較佳為0.5質量%以上,更佳為1.0質量%以上,進而較佳為1.5質量%以上,最佳為2.0質量%以上。若含量未達上述之下限值,則就乳化穩定度、耐腐敗性之方面而言,有無法獲得充分效果之虞。又,該含量以原液組合物總量基準計,為7.0質量%以下,較佳為6.5質量%以下,更佳為6.0質量%以下,進而較佳為5.0質量%以下,最佳為4.5質量%以下。若含量超過上述上限值,則有無法獲得與添加相稱之效果之傾向,又,亦有阻礙加工性之虞。 The content of the aromatic tertiary amines and / or heterocyclic tertiary amines is 0.3% by mass or more, preferably 0.5% by mass or more, and more preferably 1.0% by mass or more based on the total amount of the stock solution composition. It is preferably 1.5% by mass or more, and most preferably 2.0% by mass or more. If the content does not reach the above lower limit, there is a possibility that sufficient effects cannot be obtained in terms of emulsion stability and corrosion resistance. In addition, the content is 7.0% by mass or less, preferably 6.5% by mass or less, more preferably 6.0% by mass or less, further preferably 5.0% by mass or less, and most preferably 4.5% by mass based on the total amount of the stock solution composition. the following. If the content exceeds the above upper limit, there is a tendency that an effect commensurate with the addition cannot be obtained, and the processability may be hindered.

關於本實施形態之水溶性切削油劑原液組合物,以原液組合物總量基準計,含有0.1質量%以上且5.0質量%以下之水。原液組合物 係於其使用時利用水稀釋者,藉由預先於原液中調配適當之量之水,可獲得良好之乳化穩定度。 The water-soluble cutting fluid stock solution composition of the present embodiment contains 0.1% by mass or more and 5.0% by mass or less of water based on the total stock composition composition. Stock composition If it is diluted with water when it is used, a good emulsification stability can be obtained by mixing an appropriate amount of water in the stock solution in advance.

作為水,可使用工業用水、自來水、離子交換水、蒸餾水、以活性碳或一般家庭用淨水器處理之水、及吸收大氣中之水分之水等任意者。 As the water, any of industrial water, tap water, ion-exchanged water, distilled water, water treated with activated carbon or a general household water purifier, and water that absorbs moisture in the atmosphere can be used.

關於水之含量,以原液組合物總量基準計,為0.1質量%以上且5.0質量%以下。關於水之含量之下限值,就乳化穩定度之方面而言,為0.1質量%以上,較佳為0.5質量%以上,最佳為1.0質量%以上。 又,關於含量之上限值,其亦就乳化穩定度之方面而言,為5.0質量%以下,更佳為4.0質量%以下,最佳為3.0質量%以下。 The content of water is 0.1% by mass or more and 5.0% by mass or less based on the total amount of the stock solution composition. The lower limit of the water content is, in terms of emulsion stability, 0.1% by mass or more, preferably 0.5% by mass or more, and most preferably 1.0% by mass or more. The upper limit of the content is also 5.0% by mass or less in terms of emulsion stability, more preferably 4.0% by mass or less, and most preferably 3.0% by mass or less.

水之調配方法並無特別限定,例如可例示:(1)與通常之添加劑相同地添加於原液中,加以溶解之方法;(2)將界面活性劑與水預先混合,將該混合液調配於基礎油中之方法;(3)使用均質機等攪拌裝置,將水強制地調配、分散之方法;(4)將蒸汽吹入基礎油中,將水強制地調配、分散之方法;及(5)自然地吸收大氣中之水分之方法等。 The preparation method of water is not particularly limited. For example, (1) a method in which the same additives are added to the original liquid and dissolved; (2) a surfactant and water are mixed in advance, and the mixed liquid is prepared in The method in the base oil; (3) The method of forcibly preparing and dispersing the water by using a homogenizer and other stirring devices; (4) The method of forcibly preparing and dispersing the water by blowing steam into the base oil; and (5 ) Methods of naturally absorbing moisture in the atmosphere, etc.

關於本實施形態之水溶性切削油劑原液組合物,以原液組合物總量基準計,含有70質量%以上且98質量%以下之礦物油。該礦物油為用作基礎油者。 The water-soluble cutting oil stock solution composition of the present embodiment contains 70% by mass or more and 98% by mass or less of mineral oil based on the total stock composition composition. This mineral oil is used as a base oil.

作為礦物油,例如可列舉燈油、柴油、錠子油、機油、渦輪機油、汽缸油、液態石蠟油等用作基材之礦物油。更具體而言,可列舉對於將石蠟基系原油、中間基系原油或環烷基系原油常壓蒸餾及減壓蒸餾而獲得之潤滑油滯留成分,將脫溶劑、溶劑萃取、氫化裂解、溶劑脫蠟、接觸脫蠟、氫化精製、硫酸清洗、白土處理中之1種或者2種以上精製方法適當組合並應用,所獲得之石蠟系或環烷系之礦物油。 Examples of the mineral oil include mineral oil used as a base material such as lamp oil, diesel oil, spindle oil, motor oil, turbine oil, cylinder oil, and liquid paraffin oil. More specifically, for the lubricating oil retention components obtained by atmospheric distillation and vacuum distillation of paraffin-based crude oil, intermediate-based crude oil, or naphthenic crude oil, desolvation, solvent extraction, hydrocracking, and solvent One or more types of refining methods in dewaxing, contact dewaxing, hydrogenation refining, sulfuric acid cleaning, and clay treatment are appropriately combined and applied, and the obtained paraffinic or naphthenic mineral oil.

礦物油之含量以原液組合物總量基準計,為70質量%以上,較佳 為75質量%以上,最佳為80質量%以上。 The content of mineral oil is 70% by mass or more based on the total amount of the original liquid composition, preferably It is more than 75% by mass, and the best is more than 80% by mass.

另一方面,礦物油之含量以水溶性切削油劑原液組合物總量基準計,為98質量%以下,較佳為93質量%以下,最佳為90質量%以下。 On the other hand, the content of the mineral oil is 98% by mass or less, preferably 93% by mass or less, and most preferably 90% by mass or less based on the total amount of the water-soluble cutting oil stock solution composition.

若礦物油之含量為上述範圍內,則可獲得優異之乳化穩定度。 If the content of the mineral oil is within the above range, excellent emulsion stability can be obtained.

礦物油之黏度並無特別限制,40℃下之動黏度較佳為2mm2/sec以上,更佳為5mm2/sec,最佳為10mm2/sec以上。若黏度未達上述下限值,則有加工性降低之虞。 The viscosity of mineral oil is not particularly limited. The dynamic viscosity at 40 ° C is preferably 2 mm 2 / sec or more, more preferably 5 mm 2 / sec, and most preferably 10 mm 2 / sec or more. If the viscosity does not reach the above-mentioned lower limit, there is a risk that the processability will be reduced.

另一方面,礦物油之黏度較佳為150mm2/sec以下,更佳為100mm2/sec以下,最佳為80mm2/sec以下。若黏度超過上述之上限值,則有損害乳化穩定度之虞。 On the other hand, the viscosity of the mineral oil is preferably 150 mm 2 / sec or less, more preferably 100 mm 2 / sec or less, and most preferably 80 mm 2 / sec or less. If the viscosity exceeds the above upper limit, the emulsion stability may be impaired.

礦物油之組成並無特別限制,占組合物之大半之基礎油之組成較大影響切削油之加工性、乳化穩定度。以該含義,用作基礎油之礦物油之芳香族成分更佳為10質量%以上,進而較佳為15質量%以上,最佳為20質量%以上。礦物油之芳香族成分通常為40質量%以下。於本發明中,所謂「芳香族成分」,意指適用JIS K 2536「石油製品-烴型試驗方法」之螢光指示劑吸附法而測定之值。 The composition of the mineral oil is not particularly limited, and the composition of the base oil, which accounts for the majority of the composition, greatly affects the workability and emulsification stability of the cutting oil. In this sense, the aromatic component of the mineral oil used as the base oil is more preferably 10% by mass or more, further preferably 15% by mass or more, and most preferably 20% by mass or more. The aromatic component of mineral oil is usually 40% by mass or less. In the present invention, the "aromatic component" means a value measured by applying the fluorescent indicator adsorption method of JIS K 2536 "Petroleum Products-Hydrocarbon Type Test Method".

再者,本實施形態之水溶性切削油劑原液組合物可為僅含有礦物油作為基礎油者,又,只要礦物油之含量以原液組合物總量基準計為70質量%以上,亦可為含有礦物油及合成油之混合基礎油者。 In addition, the water-soluble cutting oil stock solution composition of this embodiment may contain only mineral oil as the base oil, and as long as the content of the mineral oil is 70% by mass or more based on the total stock solution composition, it may be Mixed base oil containing mineral oil and synthetic oil.

本實施形態之水溶性切削油劑原液組合物可為包含選自芳香族三級胺類及雜環式三級胺類之至少1種胺化合物、水、及礦物油者,可視需要於先前之水溶性切削油劑中添加通常調配之公知之添加劑。 The water-soluble cutting fluid stock solution composition of the present embodiment may include at least one amine compound selected from the group consisting of aromatic tertiary amines and heterocyclic tertiary amines, water, and mineral oil. The water-soluble cutting oil agent is usually added with well-known additives.

例如,若本實施形態之水溶性切削油劑原液組合物含有水溶性 防金屬腐蝕劑,則於提高油劑組合物之防蝕作用之方面有效。作為水溶性防金屬腐蝕劑,可列舉:硼酸、鎢酸、鉬酸、磷酸、碳酸、硫酸、矽酸、硝酸、亞硝酸等無機酸之鈉鹽、及鉀鹽;苯并三唑、甲基苯并三唑、甲苯三唑、烴基三唑等三唑類及其鹽;巰基苯并噻唑等噻唑類及其鹽;脂肪酸烷醇醯胺類;咪唑啉類;唑啉類等。 For example, if the water-soluble cutting oil stock solution composition of the present embodiment contains a water-soluble metal corrosion inhibitor, it is effective in enhancing the corrosion prevention effect of the oil composition. Examples of the water-soluble metal corrosion inhibitor include sodium salts and potassium salts of inorganic acids such as boric acid, tungstic acid, molybdic acid, phosphoric acid, carbonic acid, sulfuric acid, silicic acid, nitric acid, and nitrous acid; benzotriazole and methylbenzene Triazoles, tolytriazoles, hydrocarbyl triazoles and other triazoles and their salts; mercaptobenzothiazoles and other thiazoles and their salts; fatty acid alkanolamides; imidazolines; Oxazolines, etc.

於本實施形態之水溶性切削油劑原液組合物含有上述添加劑之情形時,含量(含有2種以上添加劑之情形為該等之含量之合計)於以原液組合物總量基準計,通常為20質量%以下之範圍內選擇。 In the case where the water-soluble cutting fluid stock solution composition of the present embodiment contains the above additives, the content (in the case of containing two or more additives is the sum of these contents) is generally 20 based on the total stock composition Select within the range of mass% or less.

[第2實施形態:水溶性切削油劑組合物] [Second embodiment: water-soluble cutting oil composition]

本發明之第2實施形態之水溶性切削油劑組合物係將以原液組合物總量作為基準,含有0.3質量%以上且7.0質量%以下之選自芳香族三級胺類及雜環式三級胺類之至少1種胺化合物、0.1質量%以上且5.0質量%以下之水、及70質量%以上且98質量%以下之礦物油之水溶性切削油劑原液組合物藉由水稀釋為5倍以上且50倍以下而成。再者,本實施形態之水溶性切削油劑原液組合物與上述第1實施形態之水溶性切削油劑原液組合物相同,此處省略重複說明。 The water-soluble cutting oil composition of the second embodiment of the present invention is based on the total amount of the stock solution composition and contains 0.3 mass% or more and 7.0 mass% or less selected from aromatic tertiary amines and heterocyclic tris At least one amine compound of grade amines, 0.1% by mass or more and 5.0% by mass or less of water, and 70% by mass or more and 98% by mass or less of mineral oil water-soluble cutting oil stock solution composition diluted by water to 5 More than 50 times and less than 50 times. In addition, the water-soluble cutting oil stock solution composition of the present embodiment is the same as the water-soluble cutting oil stock solution composition of the first embodiment described above, and repeated description is omitted here.

作為用於水溶性切削油劑原液組合物之稀釋之水,可使用工業用水、自來水、離子交換水、蒸餾水、以活性碳或一般家庭用淨水器處理之水、及吸收大氣中之水分之水等任意者。用於水溶性切削油劑原液組合物之稀釋之水之種類可與水溶性切削油劑原液組合物所含之水之種類相同,亦可不同。 As the water used for the dilution of the water-soluble cutting fluid stock solution composition, industrial water, tap water, ion-exchanged water, distilled water, water treated with activated carbon or a general household water purifier, and water absorbed in the atmosphere can be used Anyone like water. The type of water used for dilution of the water-soluble cutting fluid stock solution composition may be the same as or different from the type of water contained in the water-soluble cutting fluid stock solution composition.

就冷卻性之觀點而言,稀釋倍率以相對於水溶性切削油劑原液組合物之體積比計為5倍以上,較佳為7倍以上,更佳為10倍以上。又,就加工性之觀點而言,稀釋倍率以相對於水溶性切削油劑原液組合物之體積比計為50倍以下,較佳為40倍以下,更佳為30倍以下。若 稀釋倍率未達5倍,則有因油劑黏度之顯著增加、乳液之逆相等,加工性、乳液之穩定性產生異常之情形。又,若超過50倍,則有各種有效成分之濃度變得不充分,無法獲得充分之加工性能之情形。 From the viewpoint of cooling performance, the dilution ratio is 5 times or more, preferably 7 times or more, and more preferably 10 times or more in terms of the volume ratio relative to the water-soluble cutting oil stock solution composition. Further, from the viewpoint of workability, the dilution ratio is 50 times or less, preferably 40 times or less, and more preferably 30 times or less in terms of the volume ratio relative to the water-soluble cutting oil stock solution composition. If If the dilution ratio is less than 5 times, the viscosity of the oil will increase significantly, the inverse of the emulsion will be equal, and the processability and stability of the emulsion will be abnormal. Moreover, if it exceeds 50 times, the concentration of various active ingredients may become insufficient, and sufficient processability may not be obtained.

[第3實施形態:切削加工方法] [Third Embodiment: Cutting Method]

本發明之第3實施形態之切削加工方法包括如下步驟:使用將以原液組合物總量作為基準,含有0.3質量%以上且7.0質量%以下之選自芳香族三級胺類及雜環式三級胺類之至少1種胺化合物、0.1質量%以上且5.0質量%以下之水、及70質量%以上且98質量%以下之礦物油之水溶性切削油劑原液組合物藉由水稀釋為5倍以上且50倍以下而成之水溶性切削油劑組合物,將包含選自鋁及其合金、銅及其合金以及鋼之至少1種金屬之被削材料進行切削。再者,本實施形態之水溶性切削油劑原液組合物及水溶性切削油劑組合物分別與上述第1實施形態之水溶性切削油劑原油組合物及上述第2實施形態之水溶性切削油劑組合物相同,此處省略重複說明。 The cutting method of the third embodiment of the present invention includes the steps of using aromatic tertiary amines and heterocyclic tris containing 0.3% by mass or more and 7.0% by mass or less based on the total amount of the stock solution composition. At least one amine compound of grade amines, 0.1% by mass or more and 5.0% by mass or less of water, and 70% by mass or more and 98% by mass or less of mineral oil water-soluble cutting oil stock solution composition diluted by water to 5 The water-soluble cutting oil composition, which is more than 50 times and less than 50 times, cuts the material to be cut containing at least one metal selected from aluminum and its alloys, copper and its alloys, and steel. Furthermore, the water-soluble cutting oil stock solution composition and water-soluble cutting oil composition of the present embodiment are respectively combined with the water-soluble cutting oil crude oil composition of the first embodiment described above and the water-soluble cutting oil of the second embodiment described above. The agent composition is the same, and repeated description is omitted here.

關於本實施形態之切削加工方法,由於使用乳化穩定度、耐腐敗性及加工性優異之上述水溶性切削油劑組合物,故作為包含選自鋁及其合金、銅及其合金以及鋼之至少1種金屬之被削材料之切削加工方法有用。 The cutting method of the present embodiment uses the above-mentioned water-soluble cutting oil composition excellent in emulsification stability, corrosion resistance, and workability, and therefore contains at least one selected from aluminum and its alloys, copper and its alloys, and steel. One kind of metal cutting method is useful.

實施例 Examples

以下,基於實施例及比較例,進一步具體地說明本發明,但本發明並不受以下實施例之任何限定。 Hereinafter, the present invention will be described more specifically based on examples and comparative examples, but the present invention is not limited to the following examples.

[實施例1~27、比較例1~10] [Examples 1 to 27, Comparative Examples 1 to 10]

關於實施例1~27及比較例1~10,分別使用以下所示之胺化合物A1~A10、礦物油B1~B8、其他添加劑C1~C5、以及水(美國硬度64),製備具有表1~4所示之組成之水溶性切削油劑原液組合物。 Regarding Examples 1 to 27 and Comparative Examples 1 to 10, the following amine compounds A1 to A10, mineral oils B1 to B8, other additives C1 to C5, and water (US hardness 64) were used to prepare Table 1 4. A water-soluble cutting oil stock solution composition with the composition shown in 4.

<胺化合物> <Amine compound>

A1:三(甲基苯基)胺 A1: Tris (methylphenyl) amine

A2:N,N'-二甲基-4-胺基吡啶 A2: N, N'-dimethyl-4-aminopyridine

A3:1-苄基-2-苯咪唑 A3: 1-benzyl-2-benzimidazole

A4:吡唑 A4: pyrazole

A5:二A5: Two Porphyrin

A6:4-(2-羥乙基)A6: 4- (2-hydroxyethyl) Porphyrin

A7:N-乙基A7: N-ethyl Porphyrin

A8:N,N'-二甲基哌 A8: N, N'-dimethylpiper

A9:N-(2-羥乙基)哌啶 A9: N- (2-hydroxyethyl) piperidine

A10:三乙醇胺 A10: Triethanolamine

<礦物油> <Mineral oil>

B1:礦物油(40℃下之動黏度24mm2/sec、芳香族成分12質量%) B1: Mineral oil (dynamic viscosity at 40 ° C 24mm 2 / sec, aromatic component 12% by mass)

B2:礦物油(40℃下之動黏度22mm2/sec、芳香族成分22質量%) B2: Mineral oil (dynamic viscosity at 40 ° C 22mm 2 / sec, aromatic component 22% by mass)

B3:礦物油(40℃下之動黏度93mm2/sec、芳香族成分14質量%) B3: Mineral oil (dynamic viscosity at 40 ° C 93mm 2 / sec, aromatic component 14% by mass)

B4:礦物油(40℃下之動黏度3.4mm2/sec、芳香族成分12質量%) B4: Mineral oil (dynamic viscosity at 40 ° C 3.4mm 2 / sec, aromatic component 12% by mass)

B5:礦物油(40℃下之動黏度144mm2/sec、芳香族成分14質量%) B5: Mineral oil (dynamic viscosity at 40 ° C 144mm 2 / sec, aromatic component 14% by mass)

B6:礦物油(40℃下之動黏度27mm2/sec、芳香族成分6.7質量%) B6: Mineral oil (kinematic viscosity at 40 ° C 27mm 2 / sec, aromatic component 6.7% by mass)

B7:礦物油(40℃下之動黏度1.2mm2/sec、芳香族成分13質量%) B7: Mineral oil (dynamic viscosity at 40 ° C 1.2 mm 2 / sec, aromatic component 13% by mass)

B8:礦物油(40℃下之動黏度162mm2/sec、芳香族成分14質量%) B8: Mineral oil (dynamic viscosity at 40 ° C 162mm 2 / sec, aromatic component 14% by mass)

<其他添加劑> <Other additives>

C1:磺酸鈉鹽 C1: sodium sulfonate

C2:油酸鉀 C2: potassium oleate

C3:聚乙二醇(平均聚合度12) C3: polyethylene glycol (average degree of polymerization 12)

C4:聚乙二醇(平均聚合度4.5)之油酸單酯 C4: Polyethylene glycol (average degree of polymerization 4.5) oleic acid monoester

C5:聚矽氧油 C5: Silicone oil

其次,使用實施例1~27及比較例1~10之水溶性切削油劑原液 組合物,利用水加以稀釋,實施以下之評價試驗。再者,關於稀釋倍率,實施例1~26及比較例1~10中設為5倍(20%),實施例27中設為50倍(2%)(均為體積比,括號內之數值意指以切削油劑組合物總量基準計之原液組合物之含量)。 Next, use the water-soluble cutting fluid stock solutions of Examples 1 to 27 and Comparative Examples 1 to 10. The composition was diluted with water, and the following evaluation test was performed. In addition, the dilution ratio is set to 5 times (20%) in Examples 1 to 26 and Comparative Examples 1 to 10, and 50 times (2%) in Example 27 (both are volume ratios, the values in parentheses It means the content of the stock solution composition based on the total amount of the cutting oil composition).

<乳化穩定度之評價> <Evaluation of emulsion stability>

依據JIS K2241乳化穩定度試驗進行評價。其中,稀釋水係使用自來水(美國硬度64)。又,稀釋倍率設為10倍(原液濃度10%),以乳化後24小時之油層與乳霜層之合計進行評價。再者,實施例27中將稀釋倍率設為50倍(2%)(體積比,括號內之數值意指以切削油劑組合物總量基準計之原液組合物之含量),以同樣之方式進行評價。本試驗之評價基準如下所述。將所獲得之結果示於表1~4。 The evaluation was performed in accordance with the JIS K2241 emulsion stability test. Among them, tap water (US hardness 64) is used for the dilution water system. In addition, the dilution ratio was set to 10 times (the concentration of the original solution was 10%), and the total of the oil layer and the cream layer 24 hours after emulsification was evaluated. Furthermore, in Example 27, the dilution ratio was set to 50 times (2%) (volume ratio, the value in parentheses means the content of the stock solution composition based on the total amount of cutting oil composition), in the same manner Make an evaluation. The evaluation criteria for this test are as follows. The obtained results are shown in Tables 1-4.

A:油層與乳霜層之合計未達1mL A: The total of oil layer and cream layer is less than 1mL

B:油層與乳霜層之合計為1mL以上且未達2mL B: The total of the oil layer and the cream layer is more than 1mL and less than 2mL

C:油層與乳霜層之合計為2mL以上且未達3mL C: The total of the oil layer and the cream layer is more than 2mL and less than 3mL

D:油層與乳霜層之合計為3mL以上且未達4mL D: The total of the oil layer and the cream layer is more than 3mL and less than 4mL

E:油層與乳霜層之合計為4mL以上且未達5mL E: The total of the oil layer and the cream layer is 4mL or more and less than 5mL

F:油層與乳霜層之合計為5mL以上 F: The total of oil layer and cream layer is more than 5mL

<耐腐敗性之評價> <Evaluation of corruption resistance>

使用自來水(美國硬度64)將原液組合物稀釋為20倍,製備油劑組合物。其次,於油劑組合物300mL中添加種菌(經需求者使用而腐敗之油劑,總菌數107個/mL以上)15g,於30℃下以60轉/分鐘進行攪拌。7天後,利用三愛石油股份有限公司之三愛BIO CHECKER TTC測定油劑之總菌數。對作為基準油之JX日礦日石能量股份有限公司之UNISOLUBLE EM-L(20倍稀釋)亦進行相同之試驗,比較總菌數。再者,於實施例27中,將原液組合物製成稀釋為50倍(2%)(體積比,括號內之數值意指以切削油劑組合物總量基準計之原液組合物之含量) 之油劑組合物,以同樣之方式進行評價。本試驗之評價基準如以下所述。將所獲得之結果示於表1~4。 The stock solution composition was diluted 20 times using tap water (US hardness 64) to prepare an oil composition. Next, 15 g of inoculum (an oil agent spoiled by use by a customer, total bacterial count of 10 7 or more) was added to 300 mL of the oil composition, and the mixture was stirred at 60 rpm at 30 ° C. After 7 days, the total bacterial count of the oil was determined using Sanai BIO CHECKER TTC of Sanai Petroleum Co., Ltd. The same test was performed on the UNISOLUBLE EM-L (20-fold dilution) of JX Nippon Oil & Energy Co., Ltd. as the base oil, and the total bacterial count was compared. Furthermore, in Example 27, the stock solution composition was made to be diluted 50 times (2%) (volume ratio, the value in parentheses means the content of the stock solution composition based on the total amount of cutting oil composition) The oil composition was evaluated in the same manner. The evaluation criteria for this test are as follows. The obtained results are shown in Tables 1-4.

A:總菌數較基準油少 A: The total bacterial count is less than the reference oil

B:總菌數與基準油為同等 B: The total bacterial count is equal to the reference oil

C:總菌數較基準油多 C: The total bacterial count is more than the reference oil

<加工性之評價> <Evaluation of workability>

藉由利用轉造螺絲攻之攻絲評價試驗求出攻絲能量效率(TEE),藉此進行評價。 The tapping energy efficiency (TEE) was obtained by using the tapping evaluation test of the converted screw tap to evaluate.

利用鋁(AC8A)作為材料進行。 Using aluminum (AC8A) as the material.

工具係使用OSG公司製造之B-NRT B M8(間距1.25),對7.4mm之下孔以轉數360轉/分鐘、傳送速度9m/min實施加工評價。 The tool system uses B-NRT B M8 (pitch 1.25) manufactured by OSG, and the processing evaluation is performed on a hole under 7.4 mm at 360 revolutions / minute and a conveying speed of 9 m / min.

再者,基準油設為JX日礦日石能量股份有限公司之UNISOLUBLE EM-L,基準油、評價油均使用以自來水稀釋為20倍者。 In addition, the base oil was set to UNISOLUBLE EM-L of JX Nippon Oil & Energy Co., Ltd., and the base oil and the evaluation oil were both diluted 20 times with tap water.

所謂攻絲能量效率,為基準油之攻絲能量(加工時之扭矩積分值)除以評價油之攻絲能量而得之值,根據下述式:(攻絲能量效率、%)=(基準油之攻絲能量/試驗油之攻絲能量)×100 The so-called tapping energy efficiency is the value obtained by dividing the tapping energy of the reference oil (torque integral value during processing) by the tapping energy of the evaluation oil, according to the following formula: (tapping energy efficiency,%) = (reference Oil tapping energy / Test oil tapping energy) × 100

定義。攻絲能量效率超過100之油劑組合物相較於基準油加工性更佳。本試驗之評價基準如以下所述。將所獲得之結果示於表1~4。 definition. The oil composition with a tapping energy efficiency exceeding 100 has better processability than the base oil. The evaluation criteria for this test are as follows. The obtained results are shown in Tables 1-4.

A:攻絲能量效率為110以上 A: Tapping energy efficiency is above 110

B:攻絲能量效率未達110且105以上 B: The tapping energy efficiency is less than 110 and above 105

C:攻絲能量效率未達105且95以上 C: The tapping energy efficiency is less than 105 and above 95

D:攻絲能量效率未達95 D: The tapping energy efficiency is less than 95

[產業上之可利用性] [Industry availability]

水溶性切削油劑原液組合物、切削油劑組合物及切削加工方法於包含選自鋁及其合金、銅及其合金以及鋼之至少1種金屬之被削材料之切削加工中,就乳化穩定度、耐腐敗性及加工性之方面而言發揮優異效果,非常有用。 The water-soluble cutting fluid stock solution composition, cutting fluid composition and cutting processing method are emulsified and stable in the cutting processing of at least one metal selected from aluminum and its alloys, copper and its alloys, and steel It is very useful in terms of degree, corrosion resistance and workability.

Claims (4)

一種水溶性切削油劑原液組合物,其以原液組合物總量作為基準,含有0.3質量%以上且7.0質量%以下之選自芳香族三級胺類及雜環式三級胺類之至少1種胺化合物、0.1質量%以上且5.0質量%以下之水、及80質量%以上且98質量%以下之礦物油,且上述礦物油中之芳香族成分為10質量%以上,上述礦物油於40℃之動黏度為5mm2/sec以上且150mm2/sec以下。A water-soluble cutting fluid stock solution composition containing at least 1 selected from the group consisting of aromatic tertiary amines and heterocyclic tertiary amines based on the total stock solution composition as a reference, at least 0.3% by mass and 7.0% by mass or less Amine compounds, water with 0.1% by mass or more and 5.0% by mass or less, and mineral oil with 80% by mass or more and 98% by mass or less, and the aromatic component in the mineral oil is 10% by mass or more, and the mineral oil is less than 40 The dynamic viscosity at ℃ is 5 mm 2 / sec or more and 150 mm 2 / sec or less. 如請求項1之水溶性切削油劑原液組合物,其中上述雜環式三級胺類為二
Figure TWI649416B_C0001
啉或N-乙基
Figure TWI649416B_C0002
啉。
The water-soluble cutting oil stock solution composition according to claim 1, wherein the above-mentioned heterocyclic tertiary amines are two
Figure TWI649416B_C0001
Porphyrin or N-ethyl
Figure TWI649416B_C0002
Porphyrin.
一種水溶性切削油劑組合物,其係將如請求項1或2之水溶性切削油劑原液組合物藉由水稀釋為5倍以上且50倍以下(體積比)而成。A water-soluble cutting oil composition, which is obtained by diluting the water-soluble cutting oil agent stock solution composition according to claim 1 or 2 with water to 5 times or more and 50 times or less (volume ratio). 一種切削加工方法,其使用如請求項3之水溶性切削油劑組合物,將包含選自鋁及其合金、銅及其合金以及鋼之至少1種金屬之被削材料進行切削。A cutting method using a water-soluble cutting oil composition according to claim 3 to cut a material to be cut including at least one metal selected from aluminum and its alloys, copper and its alloys, and steel.
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JPWO2015053192A1 (en) 2017-03-09
CN105612247A (en) 2016-05-25
WO2015053192A1 (en) 2015-04-16
SG11201602660WA (en) 2016-05-30
JP6488235B2 (en) 2019-03-20
TW201518496A (en) 2015-05-16

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