JP5869230B2 - Method and apparatus for measuring seam shape of strip member - Google Patents

Method and apparatus for measuring seam shape of strip member Download PDF

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JP5869230B2
JP5869230B2 JP2011083820A JP2011083820A JP5869230B2 JP 5869230 B2 JP5869230 B2 JP 5869230B2 JP 2011083820 A JP2011083820 A JP 2011083820A JP 2011083820 A JP2011083820 A JP 2011083820A JP 5869230 B2 JP5869230 B2 JP 5869230B2
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belt
light
image
shaped member
seam
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JP2012220254A (en
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伸也 岩山
伸也 岩山
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Bridgestone Corp
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本発明は、例えば、カーカスプライ等の帯状部材の継ぎ目の形状を測定する方法とその装置、及び、帯状部材の継ぎ目形状の測定に好適に用いられる変位量計測装置に関する。   The present invention relates to, for example, a method and apparatus for measuring the shape of a seam of a belt-like member such as a carcass ply, and a displacement measuring device suitably used for measuring the shape of a seam of a belt-like member.

従来、成型ドラムに巻き付けられたカーカスプライ等の帯状のタイヤ構成部材の長さを測定する装置としては、図6(a),(b)に示すような、2次元変位センサーを用いた帯状部材の測長装置30が知られている(例えば、特許文献1参照)。
この測長装置30は、ライン状のレーザー光を照射するレーザー光源31aと被測定物の表面で反射されたレーザー光を受光してレーザー光の照射部を撮影するCCDカメラ31bと撮影された画像から被測定物表面の変位量を計測する変位量計測手段31cとを備えた2次元変位センサー31を用い、所定の速度で回転する成型ドラム41に貼り付けられた帯状のタイヤ構成部材42に、前記タイヤ構成部材42の長手方向に対して所定の角度傾斜したラインビームを照射しながら、前記タイヤ構成部材42の照射部からの反射光を受光して照射部の画像を得、変位量計測手段32にて、照射部の画像からタイヤ構成部材42の成型ドラム41表面からの変位量を計測して求められたタイヤ構成部材42の始端42a及び終端42bの位置からタイヤ構成部材42の長さを算出する。
2次元変位センサー31は、レーザー光の照射部に前記タイヤ構成部材42の段差部分が存在すると、反射光の方向が変化するので、この段差の位置を検出することで、始端42a及び終端42bの位置を検出することができる。
このとき、成型ドラム41にエンコーダー33を取り付けるとともに、制御手段34を設けて、成型ドラム41が所定角度だけ回転する毎に2次元変位センサー31による検出結果をサンプリングすることにより、タイヤ構成部材42の段差部分を繰り返し検出すれば、タイヤ構成部材42の段差部分の幅方向の位置情報を得ることができる。
Conventionally, as a device for measuring the length of a belt-shaped tire constituent member such as a carcass ply wound around a molding drum, a belt-shaped member using a two-dimensional displacement sensor as shown in FIGS. Is known (see, for example, Patent Document 1).
The length measuring device 30 includes a laser light source 31a that irradiates a line-shaped laser beam and a CCD camera 31b that receives a laser beam reflected from the surface of the object to be measured and images a laser beam irradiation portion. From the two-dimensional displacement sensor 31 provided with the displacement amount measuring means 31c for measuring the displacement amount of the surface of the object to be measured, the belt-shaped tire constituent member 42 attached to the molding drum 41 rotating at a predetermined speed is used. While irradiating a line beam inclined at a predetermined angle with respect to the longitudinal direction of the tire constituent member 42, the reflected light from the irradiated portion of the tire constituent member 42 is received to obtain an image of the irradiated portion, and a displacement measuring means 32, the positions of the start end 42a and the end end 42b of the tire constituent member 42 obtained by measuring the amount of displacement of the tire constituent member 42 from the surface of the molding drum 41 from the image of the irradiated portion. Calculating the length of Luo tire component 42.
The two-dimensional displacement sensor 31 changes the direction of the reflected light when there is a step portion of the tire constituent member 42 in the laser light irradiation portion. By detecting the position of the step, the two-dimensional displacement sensor 31 detects the positions of the start end 42a and the end end 42b. The position can be detected.
At this time, the encoder 33 is attached to the molding drum 41 and the control means 34 is provided, and the detection result of the two-dimensional displacement sensor 31 is sampled every time the molding drum 41 rotates by a predetermined angle. If the step portion is repeatedly detected, position information in the width direction of the step portion of the tire constituent member 42 can be obtained.

WO 2006/019070 A1WO 2006/019070 A1

ところで、後工程において成型ドラム41を拡幅させる時に円筒状に巻き付けられたタイヤ構成部材42の継ぎ目が開かないようにするため、継ぎ目を圧着するようにしている。継ぎ目の圧着は、作業員が押圧ローラーにて継ぎ目部分を押圧して手直しするか、もしくは、ローラーホルダーに回転自在に取付けられた押圧ローラーを継ぎ目に押し付けながら継ぎ目に沿って自動的に移動させる圧着装置を用いて行われる。
また、タイヤ構成部材42の継ぎ目の凸量(ジョイント量)が小さい場合や、継ぎ目の一部が浮いている場合には、後工程にて継ぎ目が開いてしまう可能性があるため、予め、継ぎ目形状を検査しておく必要があった。
By the way, in order to prevent the seam of the tire constituent member 42 wound in a cylindrical shape from being opened when the molding drum 41 is widened in a subsequent process, the seam is crimped. The crimping of the seam is performed by an operator who presses the seam part with a pressure roller and retouches it, or automatically moves along the seam while pressing the pressure roller rotatably mounted on the roller holder. This is done using a device.
Further, when the convex amount (joint amount) of the seam of the tire constituent member 42 is small or when a part of the seam is floating, the seam may be opened in a later process. It was necessary to inspect the shape.

従来は、圧着前に測長装置30で測定した帯状のタイヤ構成部材42の長さから継ぎ目の凸量を算出し、この算出された継ぎ目の凸量から継ぎ目が開く可能性があるか否かを判定していたが、圧着により継ぎ目の状態が圧着前とズレることがあるため、継ぎ目の凸量から継ぎ目が開いてしまうか否かを正確に判定することは困難であった。
また、前記継ぎ目の凸量による判定に加えて、圧着後に作業員が継ぎ目の状態を目視で確認することも行っていたが、外観からでは圧着後には継ぎ目の下の辺の位置(始端の位置)が不明なため、継ぎ目形状を正確に検査することは困難であった。
また、圧着後に継ぎ目の凸量を再度計測することも考えられるが、成型ドラム41を静止させた状態で撮影すると、タイヤ構成部材42の辺が浮いている場合には、レーザー光の光路の関係で影になる部位が発生するため、成型ドラム41を回転させて複数回異なる角度で継ぎ目部分を撮影する必要があった。
Conventionally, the convex amount of the seam is calculated from the length of the strip-shaped tire constituent member 42 measured by the length measuring device 30 before crimping, and whether or not the seam is likely to open from the calculated convex amount of the seam. However, it is difficult to accurately determine whether or not the seam opens from the convex amount of the seam because the seam may be displaced from the state before the seam by pressure bonding.
In addition to the determination based on the convex amount of the seam, an operator also visually checked the state of the seam after crimping. From the appearance, the position of the lower side of the seam (the position of the start end) after crimping ) Is unknown, it was difficult to accurately inspect the joint shape.
Although it is conceivable to measure the convex amount of the seam again after crimping, if the side of the tire constituent member 42 is floating when the molding drum 41 is photographed in a stationary state, the relationship of the optical path of the laser beam Therefore, it was necessary to rotate the molding drum 41 and photograph the joint portion at different angles a plurality of times.

本発明は、従来の問題点に鑑みてなされたもので、測定装置もしくは帯状部材を移動させることなく、帯状部材の継ぎ目形状を精度良く測定する方法とその置を提供することを目的とする。 The present invention has been made in view of the conventional problems, without moving the measuring device or strip, and to provide a seam shape of the belt-shaped member and a method to accurately measure the equipment .

本願の請求項1に記載の発明は、レーザー光を照射するレーザー照射手段を用いて帯状部材の継ぎ目にライン状のレーザー光を照射し、前記レーザー光の照射部(レーザー光が当たっているライン状の部分)の画像を撮影手段で撮影し、前記撮影された画像のデータから前記帯状部材の継ぎ目の凹凸量を計測し、前記計測された凹凸量に基づいて、前記帯状部材の継ぎ目形状を測定する帯状部材の継ぎ目形状測定方法であって、前記帯状部材を、コードをトリートゴムで被覆したトリート部材とするとともに、前記レーザー光を、前記帯状部材の法線方向(帯状部材の表面に垂直な方向)に対して45°〜65°傾いた方向で、かつ、前記コードの延長方向が前記帯状部材の長手方向と直交する場合、前記レーザー光のラインの延長方向と前記帯状部材の長手方向とが平行となる方向から照射し、前記コードの延長方向が前記帯状部材の長手方向と直交せずに交差する場合、前記レーザー光のラインの延長方向と前記コードの延長方向とが直交する方向から照射し、前記帯状部材からの正反射光を前記撮影手段に結像させる第1の光学素子を設けるか、または、前記レーザー光の散乱光のうちの前記帯状部材の法線方向への散乱光である前面散乱光を前記撮影手段に結像させる第2の光学素子を設けるか、または、前記第1の光学素子と前記第2の光学素子の両方を設けて、前記正反射光による画像と前記前面散乱光による画像とを撮影し、前記撮影された正反射光による画像と前記前面散乱光による画像とを用いて前記帯状部材の継ぎ目形状を測定することを特徴とする。
これにより、帯状部材の継ぎ目を上面側と前面側の2方向から見た画像を得ることができるので、帯状部材の継ぎ目に影が発生した場合でも、継ぎ目の形状を精度良く測定することができる。
すなわち、トリート部材の表面には、内部にコードがある部分が凸部で内部にコードがない部分が凹部となるような凹凸が存在し、かつ、凹凸の谷部と傾斜部とに光沢があることから、本発明のように、レーザー光の入射角度を45°〜65°とし、レーザー光のラインの延長方向とコードの延長方向とが直交するようにレーザー光を照射すれば、凹凸の谷部からの反射光と傾斜部とからの反射光とを効果的に受光できるので、良好な輝度の画像を得ることができ、継ぎ目形状の測定精度を向上させることができる。
また、このように、上面側の画像と前面側の画像とを用いて継ぎ目の形状を測定することにより、継ぎ目の始端と終端と高さの差を精度良く求めることができるので、帯状部材の後端部のコードが先端に位置しているか否か(コードを被覆しているゴムだけが伸びている状態か否か)についても確実に判定することができる。
The invention according to claim 1 of the present application uses a laser irradiation means for irradiating a laser beam to irradiate a line-shaped laser beam at the joint of the belt-shaped member, and irradiates the laser beam irradiation part (a line on which the laser beam is applied). Image of the band-shaped part) with a photographing means, measure the unevenness of the seam of the band-shaped member from the data of the captured image, and based on the measured amount of unevenness, the shape of the seam of the band-shaped member A method for measuring a joint shape of a band-shaped member to be measured, wherein the band-shaped member is a treat member in which a cord is covered with treat rubber, and the laser beam is applied in a normal direction of the band-shaped member (perpendicular to the surface of the band-shaped member). A direction inclined by 45 ° to 65 ° with respect to the longitudinal direction of the laser beam, and the extension direction of the cord is orthogonal to the longitudinal direction of the belt-like member, Irradiating from a direction in which the longitudinal direction of the belt-like member is parallel, and when the extension direction of the cord intersects the longitudinal direction of the belt-like member without being orthogonal, the extension direction of the laser light line and the extension direction of the cord The first optical element for irradiating from the direction orthogonal to the image and imaging the specularly reflected light from the band-shaped member on the photographing means, or the method of the band-shaped member out of the scattered light of the laser light A second optical element that forms an image of the front scattered light, which is scattered light in a linear direction, on the imaging unit, or both the first optical element and the second optical element are provided, An image of specular reflection light and an image of front scattered light are photographed, and a joint shape of the belt-shaped member is measured using the photographed image of specular reflection light and the image of front scattered light. To do.
Thereby, since the image which looked at the joint of the strip | belt-shaped member from two directions of the upper surface side and the front surface side can be obtained, even when a shadow generate | occur | produces in the joint of the strip | belt-shaped member, the shape of the joint can be measured with high accuracy. .
In other words, the surface of the treating member has irregularities such that the portion where the cord is inside is a convex portion and the portion where no cord is inside is a concave portion, and the valley portion and the inclined portion are uneven. Therefore, as in the present invention, if the laser beam is irradiated so that the incident angle of the laser beam is 45 ° to 65 ° and the extension direction of the laser beam line and the extension direction of the cord are orthogonal to each other, Since the reflected light from the portion and the reflected light from the inclined portion can be received effectively, an image with good luminance can be obtained, and the measurement accuracy of the joint shape can be improved.
In addition, by measuring the shape of the seam using the image on the upper surface side and the image on the front surface in this way, the difference in height between the start end and the end of the seam can be obtained with high accuracy. Whether or not the cord at the rear end is located at the tip (whether or not only the rubber covering the cord is extended) can also be reliably determined.

また、請求項2に記載の発明は、レーザー光を照射するレーザー照射手段を用いて帯状部材の継ぎ目にライン状のレーザー光を照射し、前記レーザー光の照射部の画像を撮影手段で撮影し、前記撮影された画像のデータから前記帯状部材の継ぎ目の凹凸量を計測し、前記計測された凹凸量に基づいて、前記帯状部材の継ぎ目形状を測定する帯状部材の継ぎ目形状測定方法であって、前記帯状部材を、コードをトリートゴムで被覆したトリート部材とするとともに、前記レーザー光を、前記帯状部材の法線方向に対して45°〜65°傾いた方向で、かつ、前記コードの延長方向が前記帯状部材の長手方向と直交する場合、前記レーザー光のラインの延長方向と前記帯状部材の長手方向とが平行となる方向から照射し、前記コードの延長方向が前記帯状部材の長手方向と直交せずに交差する場合、前記レーザー光のラインの延長方向と前記コードの延長方向とが直交する方向から照射し、前記帯状部材からの正反射光を前記撮影手段に結像させる第1の光学素子を設けるか、または、前記レーザー光の散乱光のうちの前記レーザー光の入射光と正反射光との作る平面に垂直な方向もしくは前記垂直な方向を含む面内において前記平面に交差する方向に散乱される散乱光である側面散乱光を前記撮影手段に結像させる第3の光学素子を設けるか、または、前記第1の光学素子と前記第3の光学素子の両方を設けて、前記正反射光による画像と前記側面散乱光による画像とを撮影し、前記撮影された正反射光による画像と前記側面散乱光による画像とを用いて前記帯状部材の継ぎ目形状を測定することを特徴とする。
これにより、帯状部材の継ぎ目を上面側と側面側の2方向から見た画像を得ることができるので、帯状部材の継ぎ目に影が発生した場合でも、継ぎ目の形状を精度良く測定することができるとともに、レーザー光の入射角度を45°〜65°とし、レーザー光のラインの延長方向とコードの延長方向とが直交するようにレーザー光を照射して、凹凸の谷部からの反射光と傾斜部とからの反射光とを効果的に受光できるようにしたので、良好な輝度の画像を得ることができ、継ぎ目形状の測定精度を向上させることができる。
また、側面側から撮影した画像を用いることにより、継ぎ目の始端と終端との間の隙間の有無を精度良く測定することができるので、成型ドラムの拡径時に継ぎ目の開きが発生するか否かを確実に判定することができる。
The invention according to claim 2 irradiates the line-shaped laser light at the joint of the belt-shaped member using the laser irradiation means for irradiating the laser light, and takes an image of the laser light irradiation portion with the photographing means. The belt-shaped member seam shape measuring method for measuring the amount of unevenness of the seam of the belt-shaped member from the imaged image data, and measuring the shape of the seam of the belt-shaped member based on the measured amount of unevenness, The belt-like member is a treat member in which a cord is covered with treat rubber, and the laser beam is inclined at 45 ° to 65 ° with respect to the normal direction of the belt-like member, and the cord is extended. When the direction is orthogonal to the longitudinal direction of the belt-shaped member, irradiation is performed from a direction in which the extending direction of the laser beam line and the longitudinal direction of the belt-shaped member are parallel, and the extending direction of the cord is the front When intersecting without orthogonal to the longitudinal direction of the strip-shaped member, irradiation is performed from a direction in which the extending direction of the laser beam line and the extending direction of the cord are orthogonal to each other, and the regular reflection light from the strip-shaped member is emitted from the imaging unit A first optical element that forms an image on the surface, or a plane perpendicular to a plane formed by incident light and specularly reflected light of the scattered light of the laser light or a plane including the perpendicular direction A third optical element that forms side-scattered light, which is scattered light scattered in a direction intersecting with the plane, on the imaging unit, or the first optical element and the third optical element. Both of the elements are provided to capture the image by the regular reflection light and the image by the side scattered light, and use the photographed image by the regular reflection light and the image by the side scattered light to joint the band-shaped member Measure shape Characterized in that it.
Thereby, since the image which looked at the joint of the strip | belt-shaped member from two directions of the upper surface side and the side surface side can be obtained, even when a shadow generate | occur | produces in the joint of the strip | belt-shaped member, the shape of the joint can be measured with high accuracy. At the same time, the incident angle of the laser beam is set to 45 ° to 65 °, the laser beam is irradiated so that the extending direction of the laser beam line and the extending direction of the cord are orthogonal to each other, and the reflected light and the inclination from the uneven valley Since the reflected light from the portion can be received effectively, an image with good luminance can be obtained, and the measurement accuracy of the joint shape can be improved.
Also, by using an image photographed from the side, it is possible to accurately measure the presence or absence of a gap between the start and end of the seam, so whether or not the seam opens when the diameter of the molding drum is expanded. Can be reliably determined.

請求項3に記載の発明は、レーザー光を照射するレーザー照射手段を用いて帯状部材の継ぎ目にライン状のレーザー光を照射し、前記レーザー光の照射部の画像を撮影手段で撮影し、前記撮影された画像のデータから前記帯状部材の継ぎ目の凹凸量を計測し、前記計測された凹凸量に基づいて、前記帯状部材の継ぎ目形状を測定する帯状部材の継ぎ目形状測定方法であって、前記帯状部材を、コードをトリートゴムで被覆したトリート部材とするとともに、前記レーザー光を、前記帯状部材の法線方向に対して45°〜65°傾いた方向で、かつ、前記コードの延長方向が前記帯状部材の長手方向と直交する場合、前記レーザー光のラインの延長方向と前記帯状部材の長手方向とが平行となる方向から照射し、前記コードの延長方向が前記帯状部材の長手方向と直交せずに交差する場合、前記レーザー光のラインの延長方向と前記コードの延長方向とが直交する方向から照射し、前記撮影手段を、前記帯状部材からの正反射光の反射方向、前記レーザー光の散乱光のうちの前記帯状部材の法線方向への散乱光である前面散乱光の反射方向、もしくは、前記レーザー光の散乱光のうちの前記レーザー光の入射光と正反射光との作る平面に垂直な方向もしくは前記垂直な方向を含む面内において前記平面に交差する方向に散乱される散乱光である側面散乱光の反射方向のいずれかの反射方向に設置するとともに、前記撮影手段が設置された方向以外の方向に反射または散乱されるレーザー光を前記撮影手段に結像させる光学素子を設けて、前記正反射光による画像と前記前面散乱光による画像と前記側面散乱光による画像とを撮影し、前記撮影された正反射光による画像と前記前面散乱光による画像と前記側面散乱光による画像とを用いて前記帯状部材の継ぎ目形状を測定することを特徴とする。
これにより、1台の撮影手段で継ぎ目を3つの方向から見た画像を得ることができるので、継ぎ目の形状を精度良く測定することができるとともに、レーザー光の入射角度を45°〜65°とし、レーザー光のラインの延長方向とコードの延長方向とが直交するようにレーザー光を照射して、凹凸の谷部からの反射光と傾斜部とからの反射光とを効果的に受光できるようにしたので、良好な輝度の画像を得ることができる。したがって、帯状部材の継ぎ目の状態が正常な状態か否かを確実に判定することができる。
The invention according to claim 3 irradiates a line-shaped laser beam at the joint of the belt-shaped member using a laser irradiation unit that irradiates a laser beam, images an image of the laser beam irradiation part with the imaging unit, A method for measuring a seam shape of a belt-like member, which measures the amount of unevenness of a seam of the belt-like member from data of a photographed image, and measures the seam shape of the belt-like member based on the measured amount of unevenness, The belt-like member is a treat member in which a cord is covered with treat rubber, and the laser beam is inclined at 45 ° to 65 ° with respect to the normal direction of the belt-like member, and the extension direction of the cord is When orthogonal to the longitudinal direction of the belt-shaped member, irradiation is performed from a direction in which the extending direction of the laser beam line and the longitudinal direction of the belt-shaped member are parallel, and the extending direction of the cord is the belt-shaped When intersecting without being orthogonal to the longitudinal direction of the member, irradiation is performed from a direction in which the extension direction of the laser light line and the extension direction of the cord are orthogonal to each other, and the photographing unit is configured to transmit the regular reflection light from the belt-shaped member. Reflection direction, reflection direction of front scattered light that is scattered light in the normal direction of the strip-shaped member of the scattered light of the laser light, or incident light of the laser light of the scattered light of the laser light and Installed in one of the reflection directions of the side scattered light that is scattered light in the direction perpendicular to the plane formed by the specularly reflected light or the direction that intersects the plane in the plane that includes the perpendicular direction. In addition, an optical element that forms an image on the imaging unit of laser light reflected or scattered in a direction other than the direction in which the imaging unit is installed is provided. An image and an image of the side scattered light are photographed, and a joint shape of the belt-like member is measured using the photographed image of the specularly reflected light, the image of the front scattered light, and the image of the side scattered light. It is characterized by.
As a result, the image of the seam seen from three directions can be obtained with a single photographing means, so that the shape of the seam can be accurately measured and the incident angle of the laser beam is set to 45 ° to 65 °. By irradiating the laser beam so that the extension direction of the laser beam line and the extension direction of the cord are orthogonal, the reflected light from the concave and convex valleys and the reflected light from the inclined part can be received effectively. Therefore, an image with good luminance can be obtained. Therefore, it can be reliably determined whether or not the state of the seam of the belt-like member is normal.

また、請求項4に記載の発明は、請求項3に記載の帯状部材の継ぎ目形状測定方法を実現させるための装置(コードをトリートゴムで被覆した帯状のトリート部材を測定対象とした装置)であって、帯状部材の継ぎ目にライン状のレーザー光を照射するレーザー照射手段と、前記レーザー光の前記帯状部材からの反射光を受光して前記レーザー光の照射部の画像を撮影する撮影手段と、前記画像から前記帯状部材の継ぎ目の凹凸量を計測する凹凸量計測手段と、前記凹凸量計測手段で計測された凹凸量に基づいて、前記帯状部材の継ぎ目形状を測定する形状測定手段と、前記レーザー光の前記帯状部材からの反射光(正反射光と散乱光のいずれか)を反射する光学素子とを備えるとともに、レーザー照射手段が、前記帯状部材の法線方向に対して45°〜65°傾いた方向で、かつ、前記コードの延長方向が前記帯状部材の長手方向と直交する場合、前記レーザー光のラインの延長方向と前記帯状部材の長手方向とが平行となる方向から照射し、前記コードの延長方向が前記帯状部材の長手方向と直交せずに交差する場合、前記レーザー光のラインの延長方向と前記コードの延長方向とが直交する方向から照射し、前記撮影手段が、前記帯状部材からの正反射光の反射方向、前記レーザー光の散乱光のうちの前記帯状部材の法線方向への散乱光である前面散乱光の反射方向、もしくは、前記レーザー光の散乱光のうちの前記レーザー光の入射光と正反射光との作る平面に垂直な方向もしくは前記垂直な方向を含む面内において前記平面に交差する方向に散乱される散乱光である側面散乱光の反射方向のいずれかの反射方向に設置され、前記光学素子を、撮影手段の方向に反射されるレーザー光以外の反射光または散乱光を前記撮影手段にそれぞれ結像させるように配置し、前記凹凸量計測手段が、前記撮影手段で撮影された前記正反射光による画像と前記前面散乱光による画像と前記側面散乱光による画像とを用いて前記帯状部材の継ぎ目の凹凸量を計測することを特徴とする。
これにより、継ぎ目の形状を精度良く測定することができる帯状部材の継ぎ目形状測定装置を提供することができる。また、本発明の帯状部材の継ぎ目形状測定装置を用いれば、継ぎ目の状態が正常か否かを確実に判定することができる。
The invention described in claim 4 is an apparatus (apparatus for measuring a band-shaped treat member in which a cord is covered with treat rubber) for realizing the method for measuring the shape of a joint of the band-shaped member according to claim 3. A laser irradiating means for irradiating a line-shaped laser beam at the joint of the belt-shaped member; and a photographing means for receiving a reflected light from the belt-shaped member of the laser light and capturing an image of the laser light irradiation portion; A concavo-convex amount measuring means for measuring the concavo-convex amount of the seam of the belt-shaped member from the image, and a shape measuring means for measuring the joint shape of the belt-shaped member based on the concavo-convex amount measured by the concavo-convex amount measuring means An optical element that reflects the reflected light of the laser light from the belt-shaped member (either specularly reflected light or scattered light), and the laser irradiation means is arranged in a direction normal to the belt-shaped member. In 45 ° to 65 ° inclined direction Te, and if the extending direction of the cord is perpendicular to the longitudinal direction of the belt-shaped member, the longitudinal extension direction and the belt-shaped member of the line of the laser beam is parallel Irradiating from the direction, and when the extension direction of the cord intersects the longitudinal direction of the strip member without being orthogonal, the irradiation direction from the direction in which the extension direction of the laser light line and the extension direction of the cord are orthogonal, The imaging means is a reflection direction of specularly reflected light from the band-shaped member, a reflection direction of front scattered light that is scattered light in a normal direction of the band-shaped member of the scattered light of the laser light, or the laser light Of the scattered light, the side scattered light that is scattered in the direction perpendicular to the plane formed by the incident light of the laser light and the specularly reflected light or in the direction intersecting the plane in the plane including the perpendicular direction. It is installed in any one of the reflection directions of light, and the optical element is arranged so as to image reflected light or scattered light other than laser light reflected in the direction of the photographing means, respectively, on the photographing means, The unevenness measuring means measures the unevenness of the seam of the belt-like member using the image by the regular reflection light, the image by the front scattered light and the image by the side scattered light taken by the photographing means. It is characterized by.
Thereby, it is possible to provide a seam shape measuring device for a belt-like member that can accurately measure the shape of the seam. Moreover, if the seam shape measuring device for a belt-shaped member of the present invention is used, it can be reliably determined whether or not the state of the seam is normal.

なお、前記発明の概要は、本発明の必要な全ての特徴を列挙したものではなく、これらの特徴群のサブコンビネーションもまた、発明となり得る。   The summary of the invention does not list all necessary features of the present invention, and sub-combinations of these feature groups can also be the invention.

本発明の実施の形態に係る帯状部材の継ぎ目形状測定装置の概要を示す図である。It is a figure which shows the outline | summary of the joint shape measuring apparatus of the strip | belt-shaped member which concerns on embodiment of this invention. 変位量計測装置の構成を示す図である。It is a figure which shows the structure of a displacement measuring device. 照射部の画像を示す図である。It is a figure which shows the image of an irradiation part. レーザー光の照射方向と反射光及び散乱光との関係を示す図である。It is a figure which shows the relationship between the irradiation direction of a laser beam, reflected light, and scattered light. 帯状部材の長手方向とコードの延長方向とが異なるプライを撮影するときのレーザー、カメラ、及び、光学素子の配置を説明するための図である。It is a figure for demonstrating arrangement | positioning of a laser, a camera, and an optical element when image | photographing the ply from which the longitudinal direction of a strip | belt-shaped member and the extension direction of a cord differ. 従来の2次元変位センサーを用いた帯状部材の測長装置を示す図である。It is a figure which shows the length measuring apparatus of the strip | belt-shaped member using the conventional two-dimensional displacement sensor.

以下、実施の形態を通じて本発明を詳説するが、以下の実施の形態は特許請求の範囲に係る発明を限定するものでなく、また、実施の形態の中で説明される特徴の組み合わせの全てが発明の解決手段に必須であるとは限らない。   Hereinafter, the present invention will be described in detail through embodiments, but the following embodiments do not limit the invention according to the claims, and all combinations of features described in the embodiments are included. It is not necessarily essential for the solution of the invention.

図1は本実施の形態に係わる帯状部材の継ぎ目形状測定装置(以下、継ぎ目形状測定装置という)10の概要を示す図で、図2は、変位量計測装置11の構成を示す図である。
継ぎ目形状測定装置10は、レーザー照射手段12と撮影手段13と第1及び第3の光学素子14,15と変位量計測手段16とを備えた変位量計測装置11と、継ぎ目形状測定手段17と圧着不良判定手段18とを備える。
なお、図1において、符号20は成型ドラム19に巻き回されたカーカスプライ、符号21はカーカスプライ20の継ぎ目、符号21aは始端、符号21bは終端である。
なお、測定時には、成型ドラム19は静止状態にあるものとする。
また、変位量計測装置11は、カーカスプライ20の巻き始め側に設置される。
FIG. 1 is a diagram showing an outline of a belt-shaped member seam shape measuring apparatus (hereinafter referred to as a seam shape measuring apparatus) 10 according to the present embodiment, and FIG. 2 is a diagram showing a configuration of a displacement amount measuring apparatus 11.
The joint shape measuring apparatus 10 includes a displacement amount measuring device 11 including a laser irradiation means 12, a photographing means 13, first and third optical elements 14 and 15, and a displacement amount measuring means 16, a joint shape measuring means 17, And a crimping failure determining means 18.
In FIG. 1, reference numeral 20 denotes a carcass ply wound around the molding drum 19, reference numeral 21 denotes a seam of the carcass ply 20, reference numeral 21a denotes a start end, and reference numeral 21b denotes a termination end.
At the time of measurement, the molding drum 19 is assumed to be stationary.
The displacement measuring device 11 is installed on the winding start side of the carcass ply 20.

ここで、本例のカーカスプライ20のコード20Cの延長方向をカーカスプライ20の長手方向に直交する方向としたとき、レーザー照射手段12は、このカーカスプライ20の表面に、図1,2のラインLで示す、カーカスプライ20の長手方向と平行な方向に延長するラインビームを、反射光量が最も大きくなる臨界角度(約45°)から照射するよう配置される。すなわち、レーザー照射手段12は、図2の矢印mcで示す、カーカスプライ20のコード20Cの延長方向に直交する方向に延長するレーザー光(ライン光)Lを、入射角度45°でカーカスプライ20の表面に照射する。
第1の光学素子14は、カーカスプライ20の前面、すなわち、レーザー光の入射光Iとカーカスプライ20の法線nとで作る平面内で、かつ、法線nに対して入射光Iの方向と線対称な方向の延長上に配置されて、カーカスプライ20の表面で反射された正反射光R2を、撮影手段13に結像させる。
第3の光学素子15は、カーカスプライ20の側面、すなわち、レーザー光の入射光Iとカーカスプライ20の法線とで作る平面と平行な面内に配置されて、カーカスプライ20の表面で反射された散乱光のうちの前記平行な面に向かう散乱光である側面散乱光R3を、撮影手段13に結像させる。
本例では、第1及び第3の光学素子14,15をそれぞれプリズムで構成した。
なお、本願発明では光学素子は2個しか使用しない。すなわち、本例の変位量計測装置11は、レーザー光の散乱光のうちの法線n方向への散乱光である前面散乱光を撮影手段13に結像させる第2の光学素子は必要なく、光学素子としては、第1及び第3の光学素子14,15のみを備えている。
Here, when the extending direction of the cord 20C of the carcass ply 20 of the present example is set to a direction orthogonal to the longitudinal direction of the carcass ply 20, the laser irradiation means 12 is formed on the surface of the carcass ply 20 on the line of FIGS. A line beam indicated by L and extending in a direction parallel to the longitudinal direction of the carcass ply 20 is arranged so as to be irradiated from a critical angle (about 45 °) at which the amount of reflected light is the largest. That is, the laser irradiation means 12 is indicated by an arrow m c in FIG. 2, the carcass ply 20 with a laser beam extending in a direction orthogonal to the extending direction of the cord 20C of the carcass ply 20 (line light) L, the incident angle of 45 ° Irradiate the surface.
The first optical element 14 is in front of the carcass ply 20, that is, in a plane formed by the incident light I of the laser light and the normal line n of the carcass ply 20, and the direction of the incident light I with respect to the normal line n The specularly reflected light R 2, which is arranged on an extension in a direction symmetrical to the line and reflected from the surface of the carcass ply 20, is imaged on the photographing means 13.
The third optical element 15 is disposed on the side surface of the carcass ply 20, that is, in a plane parallel to the plane formed by the incident light I of the laser beam and the normal line of the carcass ply 20, and is reflected on the surface of the carcass ply 20. Of the scattered light, the side scattered light R 3 which is scattered light directed toward the parallel plane is imaged on the photographing means 13.
In this example, each of the first and third optical elements 14 and 15 is a prism.
In the present invention, only two optical elements are used. That is, the displacement measuring device 11 of this example does not require the second optical element that forms an image on the imaging unit 13 with the front scattered light that is scattered light in the normal n direction of the scattered light of the laser light, As the optical element, only the first and third optical elements 14 and 15 are provided.

撮影手段13は、光軸がカーカスプライ20の法線方向となるように、カーカスプライ20の法線方向に配置されて、散乱光のうちのカーカスプライ20の法線方向への散乱光である前面散乱光R1を直接受光して結像させるとともに、第1の光学素子14からの正反射光R2と、第3の光学素子15からの側面散乱光R3とを受光して結像させる。
このように、撮影手段13は、前面散乱光R1と正反射光R2と側面散乱光R3とを受光してCCD素子などの受光素子が2次元的に配列された図示しない受光面に結像させるので、例えば、図3に示すような、カーカスプライ20の前面散乱光R1による画像である上面像G1と、正反射光R2による画像である正面像G2と側面散乱光R3による画像である側面像G3とを得ることができる。
本例では、変位量計測装置11をカーカスプライ20の巻き始め側に設置しているので、カーカスプライ20の継ぎ目21の上面像G1と正面像G2と側面像G3とを画像を精度良く撮影することができる。
すなわち、本発明による変位量計測装置11では、1台の撮影手段13で、図4(a)に示すような、前面散乱光R1の反射方向に撮影手段13を設置して得られる上面像G1だけでなく、図4(b)に示すような、正反射光R2の反射方向に撮影手段13’を設置して得られる画像と同じ画像である正面像G2、図4(c)に示すような、側面散乱光R3の反射方向に撮影手段13’’を設置して得られる画像と同じ画像である側面像G3とを得ることができる。
The imaging means 13 is scattered light in the normal direction of the carcass ply 20 that is arranged in the normal direction of the carcass ply 20 so that the optical axis is in the normal direction of the carcass ply 20. The front scattered light R 1 is directly received and imaged, and the regular reflected light R 2 from the first optical element 14 and the side scattered light R 3 from the third optical element 15 are received and imaged. Let
In this way, the photographing means 13 receives the front scattered light R 1 , the specularly reflected light R 2, and the side scattered light R 3, and forms a light receiving surface (not shown) in which light receiving elements such as CCD elements are two-dimensionally arranged. since focusing, for example, as shown in FIG. 3, the upper surface image G 1 is an image by front scattered light R 1 of the carcass ply 20, regularly reflected light front image G 2 is an image by R 2 and the side scattered light A side image G 3 that is an image of R 3 can be obtained.
In this example, since the installed displacement measuring device 11 to the winding start side of the carcass ply 20, precision image and a top image G 1 and the front image G 2 and the side image G 3 seams 21 of the carcass ply 20 I can shoot well.
That is, in the displacement measuring apparatus 11 according to the present invention, a top image obtained by installing the photographing means 13 in the reflection direction of the front scattered light R 1 as shown in FIG. In addition to G 1 , a front image G 2 that is the same image as the image obtained by installing the photographing means 13 ′ in the reflection direction of the regular reflection light R 2 as shown in FIG. ), A side image G 3 that is the same image as the image obtained by installing the photographing means 13 ″ in the reflection direction of the side scattered light R 3 can be obtained.

凹凸量計測手段である変位量計測手段16は、撮影手段13で撮影された上面像G1と正面像G2と側面像G3とを用いてカーカスプライ20の継ぎ目21の3方位から見た形状を計測する。具体的には、カーカスプライ20の長手方向をx軸、幅方向をy軸、厚み方向(法線方向)をz軸とし、カーカスプライ20がない状態での成型ドラム19の表面を変位量の原点とすると、上面像G1を用いて計測した変位量h1(xk,yk)と正面像G2を用いて計測した変位量h2(xk,yk)と側面像G3を用いて計測した変位量h3(xk,yk)とがそれぞれ、カーカスプライ20を上面、正面、及び、側面から見たときの継ぎ目21の厚さとなる。したがって、後述するように、一つの方位から見たときには影になって計測できなかった部位の変位量を他の方位から見た画像から計測した変位量で補間することができるので、正確な継ぎ目形状を得ることができる。
なお、(xk,yk)は照射されたレーザー光の座標で、xkの範囲はライン状のレーザー光の当たっている長さで、ykは継ぎ目形状測定装置10の位置(レーザー光の中心位置)の座標である。
The displacement amount measuring means 16 that is the unevenness measuring means is viewed from the three directions of the joint 21 of the carcass ply 20 using the top image G 1 , the front image G 2, and the side image G 3 taken by the photographing means 13. Measure the shape. Specifically, the longitudinal direction of the carcass ply 20 is the x-axis, the width direction is the y-axis, the thickness direction (normal direction) is the z-axis, and the surface of the molding drum 19 without the carcass ply 20 has a displacement amount. Assuming that the origin is the displacement h 1 (x k , y k ) measured using the top image G 1 , the displacement h 2 (x k , y k ) measured using the front image G 2 and the side image G 3. The displacement amounts h 3 (x k , y k ) measured using the above are the thicknesses of the seams 21 when the carcass ply 20 is viewed from the top, front, and side surfaces. Therefore, as will be described later, it is possible to interpolate the displacement amount of the part that has become a shadow when viewed from one azimuth with the displacement amount measured from the image viewed from the other azimuth. Shape can be obtained.
Note that (x k , y k ) is the coordinates of the irradiated laser beam, the range of x k is the length of the line-shaped laser beam, and y k is the position of the joint shape measuring apparatus 10 (laser beam). Center position).

継ぎ目形状測定手段17は、例えば、輝度の高い正面像における変位量h2(xk,yk)をカーカスプライ20の長手方向に繋げるとともに、影になって計測できなかった箇所を上面像における変位量h1(xk,yk)と側面像における変位量h3(xk,yk)で補間してライン状のレーザー光の当たっている継ぎ目部分の変位量h(xk,yk)を求めることで、継ぎ目部分の形状を測定する。
なお、図1に示すように、継ぎ目形状測定装置10をカーカスプライ20の幅方向であるy方向に移動させながら変位量h1(x,y),変位量h2(x,y)及び変位量h3(x,y)を計測すれば、カーカスプライ20の継ぎ目部分の3次元形状を求めることができる。
圧着不良判定手段18は、継ぎ目形状測定手段17で測定された継ぎ目部分の3次元形状と、予め設定された継ぎ目21の凹凸規格とを比較して継ぎ目21の良否を判定する。
後工程で継ぎ目21が開く可能性がある場合、もしくは圧着後既に開いている場合には不良品と判定する。
図1は、カーカスプライ20の端部がオーバーラップしている場合、すなわち、継ぎ目21のオーバーラップ量である凸量を測定して継ぎ目21の良否を判定する場合を例示しているが、始端21aと終端21bとの間に隙間があるときには、前記隙間の大きさである継ぎ目21の凹量を求めて継ぎ目21の良否を判定する。
The seam shape measuring means 17 connects, for example, the displacement h 2 (x k , y k ) in the front image with high luminance in the longitudinal direction of the carcass ply 20 and, in the upper surface image, the portion that cannot be measured due to the shadow. displacement h 1 (x k, y k ) displacement at the side surface image h 3 (x k, y k ) the amount of displacement of the joint portion is hitting by interpolating the linear laser light at h (x k, y k ) to determine the shape of the seam.
As shown in FIG. 1, the displacement amount h 1 (x, y), the displacement amount h 2 (x, y), and the displacement are measured while the seam shape measuring device 10 is moved in the y direction that is the width direction of the carcass ply 20. If the amount h 3 (x, y) is measured, the three-dimensional shape of the joint portion of the carcass ply 20 can be obtained.
The crimping failure determination means 18 determines the quality of the seam 21 by comparing the three-dimensional shape of the seam portion measured by the seam shape measuring means 17 with a preset irregularity standard of the seam 21.
When there is a possibility that the seam 21 may be opened in a later process, or when the seam 21 has already been opened after pressure bonding, it is determined as a defective product.
FIG. 1 illustrates the case where the end of the carcass ply 20 is overlapped, that is, the case where the convexity that is the overlap amount of the joint 21 is measured to determine whether the joint 21 is good or bad. When there is a gap between the terminal 21a and the terminal end 21b, the concave amount of the joint 21 which is the size of the gap is obtained to determine whether the joint 21 is good or bad.

次に、本例の継ぎ目形状測定装置10を用いてカーカスプライ20の継ぎ目形状を測定する方法について説明する。
まず、継ぎ目形状測定装置10を、レーザー光を成型ドラム19に巻き回されたカーカスプライ20の表面に入射角45°で照射させるように配置する。そして、レーザー照射手段12により、カーカスプライ20のコード20Cの延長方向に直交する方向に延長するライン光をカーカスプライ20の表面に照射する。ライン光の照射範囲は、カーカスプライ20の始端21aと終端21bとを含む。
カーカスプライ20の表面で反射されたレーザー光の反射光のうち、カーカスプライ20の法線方向に反射された反射光(前面散乱光R1)は直接撮影手段13に入射する。また、反射角45°である正反射光R2は、第1の光学素子14で反射されて撮影手段13に入射し、カーカスプライ20の側面方向に反射された側面散乱光R3は第3の光学素子15で反射されて撮影手段13に受光される。これにより、撮影手段13の受光面には、カーカスプライ20の前面散乱光R1による画像である上面像G1と、正反射光R2による画像である正面像G2と側面散乱光R3による画像である側面像G3とが結像する。
Next, a method for measuring the seam shape of the carcass ply 20 using the seam shape measuring apparatus 10 of this example will be described.
First, the joint shape measuring apparatus 10 is arranged so that laser light is irradiated on the surface of the carcass ply 20 wound around the molding drum 19 at an incident angle of 45 °. Then, the laser irradiation means 12 irradiates the surface of the carcass ply 20 with line light extending in a direction perpendicular to the extending direction of the cord 20C of the carcass ply 20. The irradiation range of the line light includes the start end 21 a and the end end 21 b of the carcass ply 20.
Of the reflected light of the laser light reflected on the surface of the carcass ply 20, the reflected light (front scattered light R 1 ) reflected in the normal direction of the carcass ply 20 is directly incident on the imaging means 13. Further, the regular reflection light R 2 having a reflection angle of 45 ° is reflected by the first optical element 14 and enters the photographing means 13, and the side scattered light R 3 reflected in the side surface direction of the carcass ply 20 is the third reflection light R 3 . Are reflected by the optical element 15 and received by the photographing means 13. Thus, the light receiving surface of the imaging unit 13 includes a top surface image G 1 is an image by front scattered light R 1 of the carcass ply 20, front image G 2 by specularly reflected light R 2 is an image and the side scattered light R 3 A side image G 3 , which is an image of the above, is formed.

本例の継ぎ目形状測定装置10では、撮影手段13で撮影された上面像G1と正面像G2と側面像G3とを用いてカーカスプライ20の継ぎ目部分を含む照射部を3方位から見たときの変位量h1(xk,yk),変位量h2(xk,yk)及び変位量h3(xk,yk)を求めた後、輝度の最も高い正面像における変位量h2(xk,yk)を用いてカーカスプライ20の照射部の厚さh(xk,yk)を求める。このとき、影になって計測できなかった箇所、具体的には、変位量h2(xk,yk)が求められなかった箇所については、前記変位量h2(xk,yk)に代えて、上面像G1における変位量h1(xk,yk)や側面像G3における変位量h3(xk,yk)を照射部の厚さh(xk,yk)とすることで、影になって計測できなかった箇所の変位量h2(xk,yk)の欠落部分を補間する。
そして、継ぎ目形状測定装置10を、図1の矢印に示すように、カーカスプライ20の幅方向であるy方向に移動させながら変位量h1(x,y),変位量h2(x,y)及び変位量h3(x,y)を計測してカーカスプライ20の継ぎ目部分の3次元形状を測定する。
In the joint shape measuring apparatus 10 of this example, the irradiation unit including the joint part of the carcass ply 20 is viewed from three directions using the top image G 1 , the front image G 2, and the side image G 3 photographed by the photographing unit 13. After determining the displacement amount h 1 (x k , y k ), displacement amount h 2 (x k , y k ) and displacement amount h 3 (x k , y k ) in the front image with the highest luminance. Using the displacement amount h 2 (x k , y k ), the thickness h (x k , y k ) of the irradiated portion of the carcass ply 20 is obtained . At this time, portions that can not be measured in shade, specifically, the displacement amount h 2 (x k, y k ) For locations has not been determined, the displacement amount h 2 (x k, y k ) instead of the amount of displacement h 1 (x k, y k ) in the top image G 1 and the displacement amount h 3 at the side surface image G 3 (x k, y k ) thickness h (x k of the irradiator, y k ) Is used to interpolate the missing portion of the displacement h 2 (x k , y k ) at the location that cannot be measured due to the shadow.
Then, the displacement shape h 1 (x, y) and the displacement amount h 2 (x, y) are moved while the seam shape measuring device 10 is moved in the y direction which is the width direction of the carcass ply 20 as shown by the arrow in FIG. ) And the displacement amount h 3 (x, y) are measured, and the three-dimensional shape of the seam portion of the carcass ply 20 is measured.

カーカスプライ20の継ぎ目形状の良否判定を行う際には、継ぎ目部分の3次元形状と、予め設定された継ぎ目の凹凸規格とを比較し、後工程で継ぎ目21が開く可能性があるか否かを判定する。
具体的には、カーカスプライ20の終端21bが巻回されたカーカスプライ20を覆っている場合には、カーカスプライ20の厚さをDとすると変位量h(xk,yk)はほぼ2Dとなる。この変位量h(xk,yk)は2Dである長さ(x方向の長さ)が予め設定された凸量(例えば、0.6mm)を下回る場合には、カーカスプライ20の後端部のコードが始端21aの先端まで達していないとして不良と判定する。
また、カーカスプライ20が正確に圧着されておらず、継ぎ目21の辺が浮いた状態になるときには画像では凹みができる。この場合には、カーカスプライ20の厚さをDとすると変位量h(xk,yk)はほぼ0(成型ドラム19の表面)となる。この変位量h(xk,yk)が0である長さ(x方向の長さ)が予め設定された凹量(例えば、0.5mm)よりも大きい場合には、継ぎ目21の始端21aと終端21bとの間に隙間が有るとして不良と判定する。
When determining whether or not the seam shape of the carcass ply 20 is good, the three-dimensional shape of the seam portion is compared with a preset irregularity standard of the seam, and whether or not there is a possibility that the seam 21 may be opened in a later process. Determine.
Specifically, when the end 21b of the carcass ply 20 covers the wound carcass ply 20, if the thickness of the carcass ply 20 is D, the displacement h (x k , y k ) is approximately 2D. It becomes. When the displacement amount h (x k , y k ) is 2D (length in the x direction) is less than a preset convex amount (for example, 0.6 mm), the rear end of the carcass ply 20 It is determined that the code of the part does not reach the tip of the start end 21a and is defective.
Further, when the carcass ply 20 is not accurately crimped and the side of the joint 21 is in a floating state, a dent is formed in the image. In this case, when the thickness of the carcass ply 20 is D, the displacement h (x k , y k ) is substantially 0 (the surface of the molding drum 19). When the length (length in the x direction) at which the displacement amount h (x k , y k ) is 0 is larger than a preset concave amount (for example, 0.5 mm), the start end 21a of the joint 21 It is determined that there is a gap between the terminal 21b and the terminal 21b.

このように、本実施の形態では、レーザー照射手段12によりカーカスプライ20の表面にカーカスプライ20のコードの延長方向に直交する方向に延長するライン光を入射角45°で照射し、その反射光のうちの前面散乱光R1を撮影手段13で直接受光し、正反射光R2を第1の光学素子14で反射させ側面散乱光R3を第3の光学素子15で反射させてそれぞれ撮影手段13に受光させる構成とすることで、カーカスプライ20の前面散乱光R1による画像である上面像G1と、正反射光R2による画像である正面像G2と側面散乱光R3による画像である側面像G3とを撮影し、撮影された上面像G1と正面像G2と側面像G3とを用いてカーカスプライ20の継ぎ目部分を含む照射部を3方位から見たときの変位量h1(xk,yk),h2(xk,yk)及びh3(xk,yk)を求め、この変位量h1(xk,yk),h2(xk,yk)及びh3(xk,yk)を用いてカーカスプライ20の照射部の厚さを求めるようにしたので、カーカスプライ20の継ぎ目部分の形状を精度良く測定することができる。
したがって、この測定された継ぎ目部分の3次元形状と、予め設定された継ぎ目の凹凸規格とを比較すれば、後工程で継ぎ目21が開く可能性があるか否かを適正に判定することができる。
As described above, in the present embodiment, the laser irradiation means 12 irradiates the surface of the carcass ply 20 with the line light extending in the direction orthogonal to the extending direction of the cord of the carcass ply 20 at an incident angle of 45 °, and the reflected light. The first scattered light R 1 is directly received by the photographing means 13, the specularly reflected light R 2 is reflected by the first optical element 14, and the side scattered light R 3 is reflected by the third optical element 15, respectively. in the structure to be received in the means 13, by the front scattered light R and the upper surface image G 1 is an image by 1, front image G 2 is an image by regularly reflected light R 2 and the side scattered light R 3 of the carcass ply 20 When a side image G 3 as an image is photographed, and the irradiated portion including the joint portion of the carcass ply 20 is viewed from three directions using the photographed top image G 1 , front image G 2, and side image G 3. Displacement h 1 (x k , y k ), h 2 (X k , y k ) and h 3 (x k , y k ) are obtained, and the displacements h 1 (x k , y k ), h 2 (x k , y k ) and h 3 (x k , y Since the thickness of the irradiated portion of the carcass ply 20 is obtained using k ), the shape of the joint portion of the carcass ply 20 can be measured with high accuracy.
Therefore, by comparing the measured three-dimensional shape of the seam portion with a preset unevenness standard of the seam, it is possible to appropriately determine whether or not the seam 21 may be opened in a subsequent process. .

なお、前記実施の形態では、上面像G1と正面像G2と側面像G3とを用いてカーカスプライ20の継ぎ目部分の形状を計測したが、上面像G1と正面像G2、もしくは、正面像G2と側面像G3とを用いても継ぎ目部分の形状を精度良く測定することができる。
この場合には、前面散乱光R1と正反射光R2、もしくは、正反射光R2と側面散乱光R3とを用いているので、光学素子としては、第1の光学素子14、もしくは、第1の光学素子14と第3の光学素子15の両方が用いられる。なお、光学素子として第3の光学素子15のみを用い、上面像G1と側面像G3とからカーカスプライ20の継ぎ目部分の形状を計測することも可能であるが、一方の画像を輝度の高い正反射光R2による画像である正面像G2を用いる方が精度が高くなるので好ましい。
また、前記例では、撮影手段13を前面散乱光R1の反射方向に設置したが、正反射光R2の反射方向、もしくは、側面散乱光R3の反射方向に設置してもよい。なお、そのときには、他の反射光については、それぞれ、光学素子を用いて撮影手段13に結像させるようにすることはいうまでもない。
また、前記例では、成型ドラム19を静止させた状態でカーカスプライ20の継ぎ目部分の形状を計測したが、成型ドラム19を回転させて測定してもよい。なお、この場合には、カーカスプライ20の継ぎ目21は、成型ドラム19の周方向に回転するので、正面像G2と側面像G3のみを撮影すれば十分である。
In the above embodiment, the shape of the joint portion of the carcass ply 20 is measured using the top image G 1 , the front image G 2, and the side image G 3 , but the top image G 1 and the front image G 2 , or Even if the front image G 2 and the side image G 3 are used, the shape of the joint portion can be measured with high accuracy.
In this case, since the front scattered light R 1 and the regular reflected light R 2 , or the regular reflected light R 2 and the side scattered light R 3 are used, as the optical element, the first optical element 14 or Both the first optical element 14 and the third optical element 15 are used. It is possible to use only the third optical element 15 as an optical element and measure the shape of the seam portion of the carcass ply 20 from the top image G 1 and the side image G 3 . It is preferable to use the front image G 2 , which is an image of the high regular reflection light R 2, because the accuracy becomes higher.
In the above example, the photographing means 13 is installed in the reflection direction of the front scattered light R 1 , but it may be installed in the reflection direction of the regular reflection light R 2 or the reflection direction of the side scattered light R 3 . In this case, it goes without saying that the other reflected light is imaged on the photographing means 13 using an optical element.
In the above example, the shape of the joint portion of the carcass ply 20 is measured while the molding drum 19 is stationary. However, the shape may be measured by rotating the molding drum 19. In this case, since the seam 21 of the carcass ply 20 rotates in the circumferential direction of the molding drum 19, it is sufficient to capture only the front image G 2 and the side image G 3 .

また、本発明の測定対象物はカーカスプライ20に限るものではなく、ベルトやトレッド等の帯状のタイヤ構成部材にも適用可能である。
なお、帯状のタイヤ構成部材がトリート部材である場合には、レーザー光の入射角度を45°〜65°とすることが好ましい。これにより、正反射光の輝度を十分に確保することができるので、継ぎ目形状の測定精度を向上させることができる。このとき、ライン光の延長方向としては、トリート部材のコードとに直交する方向になるようにレーザー光を照射することが好ましい。すなわち、ベルトなどはコードの延長方向が長手方向(巻回し方向)と交差するが、この場合、レーザー光は、図5に示すように、ベルト25の長手方向と直交する方向ではなく、コード25Cとに直交する方向になるように照射する。
また、前記例では、第1及び第3の光学素子14,15をそれぞれプリズムで構成したが、複数のミラーを組み合わせて構成してもよい。
Further, the measurement object of the present invention is not limited to the carcass ply 20 but can be applied to a belt-shaped tire constituent member such as a belt or a tread.
In addition, when the belt-shaped tire constituent member is a treat member, it is preferable that the incident angle of the laser beam is 45 ° to 65 °. Thereby, since the brightness | luminance of regular reflection light can fully be ensured, the measurement precision of a joint shape can be improved. At this time, it is preferable to irradiate the laser light so that the extending direction of the line light is perpendicular to the cord of the treating member. That is, in the belt or the like, the extension direction of the cord intersects the longitudinal direction (winding direction), but in this case, the laser beam is not in the direction orthogonal to the longitudinal direction of the belt 25 as shown in FIG. Irradiate in a direction orthogonal to
Moreover, in the said example, although the 1st and 3rd optical elements 14 and 15 were each comprised with the prism, you may comprise by combining a some mirror.

以上、本発明を実施の形態を用いて説明したが、本発明の技術的範囲は前記実施の形態に記載の範囲には限定されない。前記実施の形態に、多様な変更または改良を加えることが可能であることが当業者にも明らかである。そのような変更または改良を加えた形態も本発明の技術的範囲に含まれ得ることが、特許請求の範囲から明らかである。   As mentioned above, although this invention was demonstrated using embodiment, the technical scope of this invention is not limited to the range as described in the said embodiment. It will be apparent to those skilled in the art that various modifications or improvements can be added to the embodiment. It is apparent from the claims that the embodiments added with such changes or improvements can be included in the technical scope of the present invention.

本発明によれば、簡単な構成で、帯状部材の継ぎ目の形状を容易にかつ正確に測定することができるので、継ぎ目の良否判定を効率良く行うことができる。   According to the present invention, the shape of the seam of the belt-like member can be easily and accurately measured with a simple configuration, so that the quality of the seam can be determined efficiently.

10 帯状部材の継ぎ目形状測定装置、11 変位量計測装置、
12 レーザー照射手段、13 撮影手段、14 第1の光学素子、
15 第3の光学素子、16 変位量計測手段、17 継ぎ目形状測定手段、
18 圧着不良判定手段、19 成型ドラム、20 カーカスプライ、
21 継ぎ目、21a 始端、21b 終端。
10 Joint shape measuring device for belt-shaped member, 11 Displacement measuring device,
12 laser irradiation means, 13 photographing means, 14 first optical element,
15 third optical element, 16 displacement amount measuring means, 17 joint shape measuring means,
18 Crimping failure judgment means, 19 molding drum, 20 carcass ply,
21 Seam, 21a start, 21b end.

Claims (4)

レーザー光を照射するレーザー照射手段を用いて帯状部材の継ぎ目にライン状のレーザー光を照射し、前記レーザー光の照射部の画像を撮影手段で撮影し、前記撮影された画像のデータから前記帯状部材の継ぎ目の凹凸量を計測し、前記計測された凹凸量に基づいて、前記帯状部材の継ぎ目形状を測定する帯状部材の継ぎ目形状測定方法であって、
前記帯状部材を、コードをトリートゴムで被覆したトリート部材とするとともに、
前記レーザー光を、前記帯状部材の法線方向に対して45°〜65°傾いた方向で、かつ、前記コードの延長方向が前記帯状部材の長手方向と直交する場合、前記レーザー光のラインの延長方向と前記帯状部材の長手方向とが平行となる方向から照射し、
前記コードの延長方向が前記帯状部材の長手方向と直交せずに交差する場合、前記レーザー光のラインの延長方向と前記コードの延長方向とが直交する方向から照射し、
前記帯状部材からの正反射光を前記撮影手段に結像させる第1の光学素子を設けるか、または、前記レーザー光の散乱光のうちの前記帯状部材の法線方向への散乱光である前面散乱光を前記撮影手段に結像させる第2の光学素子を設けるか、または、前記第1の光学素子と前記第2の光学素子の両方を設けて、前記正反射光による画像と前記前面散乱光による画像とを撮影し、
前記撮影された正反射光による画像と前記前面散乱光による画像とを用いて前記帯状部材の継ぎ目形状を測定することを特徴とする帯状部材の継ぎ目形状測定方法。
Using a laser irradiation means for irradiating laser light, irradiate a line-shaped laser light at the joint of the belt-like member, take an image of the laser light irradiation portion with an imaging means, and use the data of the taken image to form the belt-like shape A method for measuring a seam shape of a band-shaped member, which measures the amount of unevenness of a seam of a member, and measures the seam shape of the band-shaped member based on the measured amount of unevenness,
The belt-like member is a treat member whose cord is covered with treat rubber,
When the laser beam is in a direction inclined by 45 ° to 65 ° with respect to the normal direction of the belt-shaped member and the extension direction of the cord is orthogonal to the longitudinal direction of the belt-shaped member, Irradiate from the direction in which the extension direction and the longitudinal direction of the belt-like member are parallel,
When the extension direction of the cord intersects with the longitudinal direction of the belt-like member without being orthogonal, the irradiation is performed from the direction in which the extension direction of the laser light line and the extension direction of the cord are orthogonal,
A first optical element that forms an image of specularly reflected light from the band-shaped member on the photographing unit, or a front surface that is scattered light in a normal direction of the band-shaped member out of the scattered light of the laser light; A second optical element that forms an image of the scattered light on the photographing means is provided, or both the first optical element and the second optical element are provided, and the image and the front scattering by the specularly reflected light are provided. Take a picture with light,
A method for measuring the shape of a seam of a belt-like member, wherein the shape of the seam of the belt-like member is measured using the photographed image of specular reflection light and the image of the front scattered light.
レーザー光を照射するレーザー照射手段を用いて帯状部材の継ぎ目にライン状のレーザー光を照射し、前記レーザー光の照射部の画像を撮影手段で撮影し、前記撮影された画像のデータから前記帯状部材の継ぎ目の凹凸量を計測し、前記計測された凹凸量に基づいて、前記帯状部材の継ぎ目形状を測定する帯状部材の継ぎ目形状測定方法であって、
前記帯状部材を、コードをトリートゴムで被覆したトリート部材とするとともに、
前記レーザー光を、前記帯状部材の法線方向に対して45°〜65°傾いた方向で、かつ、前記コードの延長方向が前記帯状部材の長手方向と直交する場合、前記レーザー光のラインの延長方向と前記帯状部材の長手方向とが平行となる方向から照射し、
前記コードの延長方向が前記帯状部材の長手方向と直交せずに交差する場合、前記レーザー光のラインの延長方向と前記コードの延長方向とが直交する方向から照射し、
前記帯状部材からの正反射光を前記撮影手段に結像させる第1の光学素子を設けるか、または、前記レーザー光の散乱光のうちの前記レーザー光の入射光と正反射光との作る平面に垂直な方向もしくは前記垂直な方向を含む面内において前記平面に交差する方向に散乱される散乱光である側面散乱光を前記撮影手段に結像させる第3の光学素子を設けるか、または、前記第1の光学素子と前記第3の光学素子の両方を設けて、前記正反射光による画像と前記側面散乱光による画像とを撮影し、
前記撮影された正反射光による画像と前記側面散乱光による画像とを用いて前記帯状部材の継ぎ目形状を測定することを特徴とする帯状部材の継ぎ目形状測定方法。
Using a laser irradiation means for irradiating laser light, irradiate a line-shaped laser light at the joint of the belt-like member, take an image of the laser light irradiation portion with an imaging means, and use the data of the taken image to form the belt-like shape A method for measuring a seam shape of a band-shaped member, which measures the amount of unevenness of a seam of a member, and measures the seam shape of the band-shaped member based on the measured amount of unevenness,
The belt-like member is a treat member whose cord is covered with treat rubber,
When the laser beam is in a direction inclined by 45 ° to 65 ° with respect to the normal direction of the belt-shaped member and the extension direction of the cord is orthogonal to the longitudinal direction of the belt-shaped member, Irradiate from the direction in which the extension direction and the longitudinal direction of the belt-like member are parallel,
When the extension direction of the cord intersects with the longitudinal direction of the belt-like member without being orthogonal, the irradiation is performed from the direction in which the extension direction of the laser light line and the extension direction of the cord are orthogonal,
A first optical element that forms an image of specularly reflected light from the belt-shaped member on the photographing means, or a plane formed by incident light of the laser light and specularly reflected light of the scattered light of the laser light A third optical element that forms an image on the imaging means of side scattered light that is scattered light in a direction perpendicular to or in a direction that intersects the plane in a plane that includes the perpendicular direction, or Provide both the first optical element and the third optical element, and take an image by the regular reflection light and an image by the side scattered light,
A method for measuring the shape of a seam of a belt-like member, wherein the shape of the seam of the belt-like member is measured using the photographed image of regular reflected light and the image of side scattered light.
レーザー光を照射するレーザー照射手段を用いて帯状部材の継ぎ目にライン状のレーザー光を照射し、前記レーザー光の照射部の画像を撮影手段で撮影し、前記撮影された画像のデータから前記帯状部材の継ぎ目の凹凸量を計測し、前記計測された凹凸量に基づいて、前記帯状部材の継ぎ目形状を測定する帯状部材の継ぎ目形状測定方法であって、
前記帯状部材を、コードをトリートゴムで被覆したトリート部材とするとともに、
前記レーザー光を、前記帯状部材の法線方向に対して45°〜65°傾いた方向で、かつ、前記コードの延長方向が前記帯状部材の長手方向と直交する場合、前記レーザー光のラインの延長方向と前記帯状部材の長手方向とが平行となる方向から照射し、
前記コードの延長方向が前記帯状部材の長手方向と直交せずに交差する場合、前記レーザー光のラインの延長方向と前記コードの延長方向とが直交する方向から照射し、
前記撮影手段を、前記帯状部材からの正反射光の反射方向、前記レーザー光の散乱光のうちの前記帯状部材の法線方向への散乱光である前面散乱光の反射方向、もしくは、前記レーザー光の散乱光のうちの前記レーザー光の入射光と正反射光との作る平面に垂直な方向もしくは前記垂直な方向を含む面内において前記平面に交差する方向に散乱される散乱光である側面散乱光の反射方向のいずれかの反射方向に設置し、
更に、前記撮影手段が設置された方向以外の方向に反射または散乱されるレーザー光を前記撮影手段に結像させる光学素子を設けて、前記正反射光による画像と前記前面散乱光による画像と前記側面散乱光による画像とを撮影し、
前記撮影された正反射光による画像と前記前面散乱光による画像と前記側面散乱光による画像とを用いて前記帯状部材の継ぎ目形状を測定することを特徴とする帯状部材の継ぎ目形状測定方法。
Using a laser irradiation means for irradiating laser light, irradiate a line-shaped laser light at the joint of the belt-like member, take an image of the laser light irradiation portion with an imaging means, and use the data of the taken image to form the belt-like shape A method for measuring a seam shape of a band-shaped member, which measures the amount of unevenness of a seam of a member, and measures the seam shape of the band-shaped member based on the measured amount of unevenness,
The belt-like member is a treat member whose cord is covered with treat rubber,
When the laser beam is in a direction inclined by 45 ° to 65 ° with respect to the normal direction of the belt-shaped member and the extension direction of the cord is orthogonal to the longitudinal direction of the belt-shaped member, Irradiate from the direction in which the extension direction and the longitudinal direction of the belt-like member are parallel,
When the extension direction of the cord intersects with the longitudinal direction of the belt-like member without being orthogonal, the irradiation is performed from the direction in which the extension direction of the laser light line and the extension direction of the cord are orthogonal,
The imaging means includes a reflection direction of specularly reflected light from the band-shaped member, a reflection direction of front scattered light that is scattered light in a normal direction of the band-shaped member of the scattered light of the laser light, or the laser Side surface which is scattered light scattered in the direction perpendicular to the plane formed by the incident light of the laser light and the specularly reflected light or the plane including the perpendicular direction out of the scattered light. Installed in one of the reflected directions of scattered light,
Furthermore, an optical element that forms an image on the photographing unit that reflects or scatters laser light reflected in a direction other than the direction in which the photographing unit is installed is provided, and the image by the regular reflection light, the image by the front scattered light, and the Take an image with side scattered light,
A method for measuring a joint shape of a belt-shaped member, wherein the joint shape of the belt-shaped member is measured using the photographed image by regular reflection light, the image by front scattered light, and the image by side scattered light.
帯状部材の継ぎ目にライン状のレーザー光を照射するレーザー照射手段と、前記レーザー光の前記帯状部材からの反射光を受光して前記レーザー光の照射部の画像を撮影する撮影手段と、前記画像から前記帯状部材の継ぎ目の凹凸量を計測する凹凸量計測手段と、前記凹凸量計測手段で計測された凹凸量に基づいて、前記帯状部材の継ぎ目形状を測定する形状測定手段とを備えた帯状部材の継ぎ目形状測定装置であって、
前記帯状部材が、コードをトリートゴムで被覆したトリート部材であり、
前記レーザー光の前記帯状部材からの反射光を反射する光学素子を備え、
レーザー照射手段は、前記帯状部材の法線方向に対して45°〜65°傾いた方向で、かつ、前記コードの延長方向が前記帯状部材の長手方向と直交する場合、前記レーザー光のラインの延長方向と前記帯状部材の長手方向とが平行となる方向から前記レーザー光を照射し、
前記コードの延長方向が前記帯状部材の長手方向と直交せずに交差する場合、前記レーザー光のラインの延長方向と前記コードの延長方向とが直交する方向から前記レーザー光を照射し、
前記撮影手段は、前記帯状部材からの正反射光の反射方向、前記レーザー光の散乱光のうちの前記帯状部材の法線方向への散乱光である前面散乱光の反射方向、もしくは、前記レーザー光の散乱光のうちの前記レーザー光の入射光と正反射光との作る平面に垂直な方向もしくは前記垂直な方向を含む面内において前記平面に交差する方向に散乱される散乱光である側面散乱光の反射方向のいずれかの反射方向に設置され、
前記光学素子は、前記撮影手段の方向に反射されるレーザー光以外の反射光または散乱光を前記撮影手段にそれぞれ結像させるように配置され、
前記凹凸量計測手段は、前記撮影手段で撮影された前記正反射光による画像と前記前面散乱光による画像と前記側面散乱光による画像とを用いて前記帯状部材の継ぎ目の凹凸量を計測することを特徴とする帯状部材の継ぎ目形状測定装置。
Laser irradiation means for irradiating a line-shaped laser beam at the joint of the belt-shaped member, photographing means for receiving a reflected light of the laser light from the belt-shaped member and photographing an image of the laser light irradiation portion, and the image A belt-like shape comprising: an unevenness measuring means for measuring the unevenness amount of the seam of the belt-like member; and a shape measuring means for measuring the joint shape of the belt-like member based on the unevenness amount measured by the unevenness amount measuring means A seam shape measuring device for members,
The band-shaped member is a treat member in which a cord is covered with a treat rubber,
An optical element that reflects the reflected light from the belt-shaped member of the laser light;
When the laser irradiation means is in a direction inclined by 45 ° to 65 ° with respect to the normal direction of the belt-shaped member and the extension direction of the cord is orthogonal to the longitudinal direction of the belt-shaped member, Irradiate the laser beam from the direction in which the extension direction and the longitudinal direction of the belt-like member are parallel,
When the extension direction of the cord intersects the longitudinal direction of the belt-shaped member without being orthogonal, the laser beam is irradiated from the direction in which the extension direction of the laser beam line and the extension direction of the cord are orthogonal,
The imaging means includes a reflection direction of specularly reflected light from the band-shaped member, a reflection direction of front-scattered light that is scattered light in a normal direction of the band-shaped member of the scattered light of the laser light, or the laser Side surface which is scattered light scattered in the direction perpendicular to the plane formed by the incident light of the laser light and the specularly reflected light or the plane including the perpendicular direction out of the scattered light. Installed in one of the reflected directions of scattered light,
The optical element is arranged so as to image reflected light or scattered light other than laser light reflected in the direction of the photographing means on the photographing means, respectively.
The unevenness measuring means measures the unevenness amount of the seam of the belt-like member using the image by the regular reflection light, the image by the front scattered light and the image by the side scattered light taken by the photographing means. A device for measuring the shape of a seam of a band-shaped member characterized by
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