JP5863556B2 - Water absorption mat - Google Patents

Water absorption mat Download PDF

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JP5863556B2
JP5863556B2 JP2012106916A JP2012106916A JP5863556B2 JP 5863556 B2 JP5863556 B2 JP 5863556B2 JP 2012106916 A JP2012106916 A JP 2012106916A JP 2012106916 A JP2012106916 A JP 2012106916A JP 5863556 B2 JP5863556 B2 JP 5863556B2
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food
water
water absorption
foam layer
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JP2013233959A (en
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誠治 西川
誠治 西川
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Sekisui Kasei Co Ltd
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Description

この発明は、吸水マットに関し、詳しくは食品から滲出するドリップ液を吸収するのに適した吸水マットに関する。   The present invention relates to a water-absorbing mat, and more particularly, to a water-absorbing mat suitable for absorbing drip liquid that exudes from food.

この発明に関連する先行技術としては、連続気泡率が60%以上の連続気泡性発泡層と、連続気泡率が30%以下の独立気泡性発泡層とを含むポリスチレン系樹脂発泡シートを成形して得られたポリスチレン系樹脂発泡板であって、連続気泡性発泡層を1.5倍以上の発泡倍率となるように成形することにより、吸水性の改善を図った吸水性ポリスチレン系樹脂発泡板が知られている(例えば、特許文献1参照)。   As a prior art related to this invention, a polystyrene resin foam sheet including an open cell foam layer having an open cell ratio of 60% or more and a closed cell foam layer having an open cell ratio of 30% or less is molded. The obtained polystyrene-based resin foamed plate is a water-absorbing polystyrene-based resin foamed plate that is improved in water absorption by forming an open-celled foamed layer so as to have a foaming ratio of 1.5 times or more. It is known (see, for example, Patent Document 1).

また、この発明に関連する更なる先行技術としては、連続気泡性発泡層を有する樹脂発泡シートに連続気泡性発泡層に至る複数の吸水孔を穿設する吸水孔形成工程と、吸水孔が形成された樹脂発泡シートを2次発泡させる工程と、2次発泡した樹脂発泡シートを所望の形状に熱成形する熱成形工程とを連続して行うことにより、成形性の改善を図った吸水性発泡成形品の製造方法が知られている(例えば、特許文献2参照)。   Further, as a further prior art related to the present invention, a water absorption hole forming step of forming a plurality of water absorption holes reaching the open cell foam layer in a resin foam sheet having an open cell foam layer, and a water absorption hole are formed. The water-absorbent foam which improved the moldability by performing the process of making the resin foam sheet secondary foamed, and the thermoforming process of thermoforming the secondary foamed resin foam sheet into a desired shape continuously. A method for manufacturing a molded product is known (see, for example, Patent Document 2).

特開2008−239852号公報JP 2008-239852 A 特開2012−30509号公報JP 2012-30509 A

従来より、生鮮食料品店等の小売店で食品を収容して陳列するために食品トレイが使用されている。
収容された食品の種類にもよるが、生の食肉、刺身等の生鮮食品おいては破壊された細胞から流出したドリップ液と呼ばれる液体が滲出し易く、ドリップ液に浸かったままになると食品の劣化が進行し易くなる。
このため、ドリップ液が滲出し易い食品を収容する場合には、通常、食品トレイの底にドリップ液を吸収するドリップシートと呼ばれる吸水性シートを敷き、この吸水性シートの上に食品を載せるといった配慮がなされている。
Traditionally, food trays have been used to store and display food at retail stores such as fresh food stores.
Depending on the type of food stored, in fresh foods such as raw meat and sashimi, the liquid called drip liquid that spilled from the destroyed cells is likely to exude, and if it remains immersed in the drip liquid, Deterioration easily proceeds.
For this reason, when containing foods that easily drip liquid drip, usually, a water absorbent sheet called a drip sheet that absorbs drip liquid is laid on the bottom of the food tray, and food is placed on the water absorbent sheet. Consideration has been made.

しかしながら、上記のような方法では、ドリップ液が少ない場合はよいものの、ドリップ液が多い場合には吸水性シートでドリップ液を吸収しきれず、ドリップ液に食品が浸かったままの状態となる恐れがある。
また、吸水性シートの性能にもよるが、いったん吸水性シートに吸収されたドリップ液が再び吸水性シートから滲み出た状態となり、ドリップ液と食品が接触した状態となる恐れもある。
このため、食品がドリップ液に浸かったり接触したりすることを確実に防止できる吸水性シートに代わるものが求められている。
However, in the above-described method, although it is good if the drip liquid is small, if the drip liquid is large, the drip liquid cannot be absorbed by the water absorbent sheet, and there is a possibility that the food remains immersed in the drip liquid. is there.
Further, although depending on the performance of the water absorbent sheet, the drip liquid once absorbed by the water absorbent sheet may ooze out of the water absorbent sheet again, and the drip liquid may be in contact with the food.
Therefore, there is a need for an alternative to a water-absorbent sheet that can reliably prevent food from being dipped into or contacting the drip liquid.

この発明は以上のような事情を考慮してなされたもので、食品がドリップ液に浸かったり接触したりすることを確実に防止できる改良された吸水マットを提供するものである。   The present invention has been made in view of the above circumstances, and provides an improved water-absorbing mat that can surely prevent food from being immersed in or coming into contact with drip liquid.

この発明は、連続気泡性発泡層を有する樹脂発泡シートを板状に成形してなる食品載置部を備え、食品載置部は連続気泡性発泡層に至る吸水孔または吸水スリットが形成された起伏部分を有することを特徴とする吸水マットを提供するものである。   The present invention includes a food placing portion formed by molding a resin foam sheet having an open-celled foam layer into a plate shape, and the food placing portion has a water-absorbing hole or a water-absorbing slit reaching the open-celled foam layer. The present invention provides a water absorbent mat characterized by having an undulating portion.

この発明によれば、起伏部分を有する食品載置部に連続気泡性発泡層に至る吸水孔または吸水スリットが形成されるので、本発明に係る吸水マットを食品トレイの底に敷いてその上に食品を載せれば、食品から滲出するドリップ液を吸水孔または吸水スリットを介して連続気泡性発泡層に吸収できるだけでなく、収容した食品を食品トレイの底から持ち上げることができる。
このため、仮に食品から滲出するドリップ液が多く連続気泡性発泡層で吸収しきれなくとも、吸収しきれなかったドリップ液は食品トレイの底に溜まることなり、食品トレイの底から持ち上げられた食品には接触しない。
よって、食品トレイに収容された食品がドリップ液に浸かったり接触したりすることを確実に防止でき、衛生的に陳列することが可能となる。
According to this invention, since the water absorption hole or the water absorption slit leading to the open cell foam layer is formed in the food placing portion having the undulating portion, the water absorption mat according to the present invention is laid on the bottom of the food tray and placed thereon When food is placed, not only can the drip liquid that exudes from the food be absorbed into the open cell foam layer through the water absorption holes or the water absorption slits, but the contained food can be lifted from the bottom of the food tray.
For this reason, even if there is a lot of drip liquid that exudes from the food and it cannot be absorbed by the open cell foam layer, the drip liquid that could not be absorbed will accumulate at the bottom of the food tray, and the food lifted from the bottom of the food tray Do not touch.
Therefore, it is possible to reliably prevent the food stored in the food tray from being dipped into or coming into contact with the drip liquid, and to be displayed hygienically.

本発明の実施形態に係る吸水マットの斜視図である。1 is a perspective view of a water absorbent mat according to an embodiment of the present invention. 図1に示される吸水マットの正面図である。It is a front view of the water absorption mat shown by FIG. 図1のA−A矢視断面図である。It is AA arrow sectional drawing of FIG. 図3のB部拡大図である。It is the B section enlarged view of FIG. 本発明の実施形態に係る吸水マットを食品トレイの底に敷いて食品を載せた状態を示す説明図である。It is explanatory drawing which shows the state which spread | laid the water absorption mat which concerns on embodiment of this invention on the bottom of the food tray, and mounted the foodstuff. 本発明の実施形態に係る吸水マットにおいて、波形部分の高さと幅の設定方法を説明する説明図である。In the water absorption mat which concerns on embodiment of this invention, it is explanatory drawing explaining the setting method of the height and width | variety of a waveform part. 本発明の実施形態に係る吸水マットにおいて、波形部分の高さと幅の設定方法を説明する説明図である。In the water absorption mat which concerns on embodiment of this invention, it is explanatory drawing explaining the setting method of the height and width | variety of a waveform part. 本発明の実施形態に係る吸水マットの製造方法を説明する説明図である。It is explanatory drawing explaining the manufacturing method of the water absorbing mat which concerns on embodiment of this invention. 本発明の変形例1に係る吸水マットの斜視図である。It is a perspective view of the water absorption mat which concerns on the modification 1 of this invention. 図9に示される吸水マットの正面図である。FIG. 10 is a front view of the water absorbent mat shown in FIG. 9. 図9のC−C矢視断面図である。It is CC sectional view taken on the line of FIG. 変形例1に係る吸水マットを食品トレイの底に敷いて食品を載せた状態を示す説明図である。It is explanatory drawing which shows the state which spread | laid the water absorption mat which concerns on the modification 1 on the bottom of the food tray, and mounted the foodstuff. 本発明の変形例2に係る吸水マットの斜視図である。It is a perspective view of the water absorption mat which concerns on the modification 2 of this invention. 図13のD−D矢視断面図である。It is DD sectional view taken on the line of FIG. 図14のE部拡大図である。It is the E section enlarged view of FIG.

この発明による吸水マットは、連続気泡性発泡層を有する樹脂発泡シートを板状に成形してなる食品載置部を備え、食品載置部は連続気泡性発泡層に至る吸水孔または吸水スリットが形成された起伏部分を有することを特徴とする。   The water absorbent mat according to the present invention includes a food placing portion formed by molding a resin foam sheet having an open cell foam layer into a plate shape, and the food placing portion has a water absorption hole or a water absorption slit reaching the open cell foam layer. It has the undulation part formed.

この発明による吸水マットは、水の吸収のみを目的とするものではなく、広く液体全般の吸収を目的とするものである。したがって、食品載置部に形成された吸水孔または吸水スリットは水の吸い込みのみを目的とするものではなく、液体全般の吸い込みを目的とするものである。   The water-absorbing mat according to the present invention is not intended only for water absorption, but is widely intended for absorption of liquids in general. Therefore, the water absorption holes or the water absorption slits formed in the food placing portion are not intended to suck water but are intended to suck the entire liquid.

この発明による吸水マットにおいて、連続気泡性発泡層を有する樹脂発泡シートとしては、従来より公知の樹脂発泡シートを用いることができ、例えば、ポリエチレン樹脂やポリプロピレン樹脂を主成分とした樹脂組成物を発泡押出しさせてなるポリオレフィン系樹脂発泡シートや、スチレン単独重合体や、スチレンに共重合させることができるモノマーとスチレンとの共重合体などのポリスチレン系樹脂を主成分とした樹脂組成物を発泡押出しさせてなるポリスチレン系樹脂発泡シートなどを用いることができる。   In the water absorbent mat according to the present invention, as the resin foam sheet having an open-cell foam layer, a conventionally known resin foam sheet can be used. For example, a resin composition mainly composed of polyethylene resin or polypropylene resin is foamed. Polyolefin resin foam sheets that are extruded, styrene homopolymers, and resin compositions based on polystyrene resins such as monomers and styrene copolymers that can be copolymerized with styrene are foam extruded. A polystyrene-based resin foam sheet or the like can be used.

ここで、連続気泡性発泡層とは隣接する気泡の間に気泡膜に破れが生じて連通状態となった連続気泡を多数有する発泡層のことであり、連続した気泡を吸水した水(ドリップ液)の貯蔵空間として利用できる。
連続気泡率の目安としては、特に限定されるものではないが、ASTM D2856−87に記載の測定方法により測定した値で60〜90%程度が好ましい。というのは、連続気泡率が約60%より低くなると吸水性能が不十分となり、約90%を超えると機械的強度が低くなり過ぎるからである。
Here, the open-celled foam layer is a foam layer having a large number of open cells that are in communication with each other due to tearing of the cell membrane between adjacent cells, and water (drip liquid) that has absorbed the continuous cells. ) Storage space.
The standard for the open cell ratio is not particularly limited, but is preferably about 60 to 90% as measured by the measurement method described in ASTM D2856-87. This is because if the open cell ratio is lower than about 60%, the water absorption performance becomes insufficient, and if it exceeds about 90%, the mechanical strength becomes too low.

連続気泡性発泡層を有する樹脂発泡シートとしてポリスチレン系樹脂発泡シートを用いる場合、該ポリスチレン系樹脂発泡シートを構成する樹脂組成物としては、例えば、汎用ポリスチレン樹脂(GPPS)などと呼ばれるスチレン単独重合体と、スチレンと共役ジエンとの共重合体の水素添加物と、ポリオレフィン系樹脂との混合物に発泡のための成分を加えたものが挙げられる。   When a polystyrene resin foam sheet is used as the resin foam sheet having an open-cell foam layer, examples of the resin composition constituting the polystyrene resin foam sheet include a styrene homopolymer called general-purpose polystyrene resin (GPPS). And a hydrogenated product of a copolymer of styrene and conjugated diene, and a mixture of a polyolefin resin and a foaming component.

ここで、共役ジエンとしては、例えば、ブタジエン、イソプレン、2−エチルブタジエンなどの炭素数4〜10の共役ジエンが挙げられ、好ましいスチレン−共役ジエン共重合体の水素添加物としては、スチレン−イソプレンブロック共重合体の水素添加物、スチレン−ブタジエンブロック共重合体の水素添加物、スチレン−ブタジエンランダム共重合体の水素添加物が挙げられる。
また、上記のポリオレフィン系樹脂は、発泡の際に気泡膜に破泡を生じさせて連続気泡を形成させやすくする成分であり、該ポリオレフィン系樹脂としては、高密度ポリエチレン樹脂や、ポリプロピレン樹脂などを用いることができる。
Here, examples of the conjugated diene include conjugated dienes having 4 to 10 carbon atoms such as butadiene, isoprene, and 2-ethylbutadiene. Preferred hydrogenated styrene-conjugated diene copolymers include styrene-isoprene. Examples thereof include a hydrogenated product of a block copolymer, a hydrogenated product of a styrene-butadiene block copolymer, and a hydrogenated product of a styrene-butadiene random copolymer.
In addition, the polyolefin resin is a component that facilitates the formation of open cells by foaming in the cell membrane during foaming. Examples of the polyolefin resin include high-density polyethylene resin and polypropylene resin. Can be used.

ポリスチレン樹脂と、スチレンと共役ジエンとの共重合体の水素添加物と、ポリオレフィン系樹脂との割合は、通常、その全量を100質量%とした場合に、ポリスチレン樹脂が50〜94質量%、スチレンと共役ジエンとの共重合体の水素添加物が5〜49質量%、ポリオレフィン系樹脂が1〜10質量%の範囲から選択される。   The ratio of the polystyrene resin, the hydrogenated copolymer of styrene and conjugated diene, and the polyolefin resin is usually 50 to 94% by weight of polystyrene resin and styrene when the total amount is 100% by weight. The hydrogenated copolymer of conjugated diene is selected from the range of 5 to 49% by mass, and the polyolefin resin is selected from the range of 1 to 10% by mass.

また、上記の発泡のための成分としては、タルク、マイカ、モンモリロナイトなどの無機フィラー、フッ素樹脂などの有機微粒子などといった気泡調整剤と、プロパン、イソブタン、ノルマルブタン、ペンタンなどの炭化水素、窒素、二酸化炭素などの不活性ガスなどといった発泡剤とを組み合わせて使用することができる。
なかでも発泡剤としては、樹脂発泡シートの製造時(1次発泡時)および2次発泡時における発泡性を考慮すると、イソブタンとノルマルブタンを50:50〜80:20の割合で混合した混合ブタンが好ましい。
In addition, as the above foaming components, there are foam regulators such as inorganic fillers such as talc, mica and montmorillonite, organic fine particles such as fluororesin, hydrocarbons such as propane, isobutane, normal butane and pentane, nitrogen, It can be used in combination with a blowing agent such as an inert gas such as carbon dioxide.
Among them, as a foaming agent, mixed butane in which isobutane and normal butane are mixed in a ratio of 50:50 to 80:20 is taken into consideration when foaming properties are produced during the production of the resin foam sheet (at the time of primary foaming) and at the time of secondary foaming. Is preferred.

なお、上述の連続気泡性発泡層を有する樹脂発泡シートは連続気泡性発泡層と独立気泡性発泡層との積層構造であってもよい。樹脂発泡シートが連続気泡性発泡層に加えて独立気泡性発泡層を有することにより、成形後の機械的強度を向上させることができ、食品載置部に安定して食品を載せることができる。
この場合、吸水孔または吸水スリットは連続気泡性発泡層に至るように形成される限りにおいて、連続気泡性発泡層側または独立気泡性発泡層側のどちらに形成されていてもよいし、或いは連続気泡性発泡層側と独立気泡性発泡層側の両方に形成されていてもよい。但し、吸水経路を短縮する観点からすれば、連続気泡性発泡層側に形成されることが好ましい。
The resin foam sheet having the above-mentioned open-celled foam layer may have a laminated structure of an open-cell foam layer and a closed-cell foam layer. When the resin foam sheet has a closed cell foam layer in addition to the open cell foam layer, the mechanical strength after molding can be improved, and food can be stably placed on the food placing portion.
In this case, as long as the water absorption hole or the water absorption slit is formed so as to reach the open cell foam layer, it may be formed on either the open cell foam layer side or the closed cell foam layer side, or the continuous cell foam layer. It may be formed on both the cellular foam layer side and the closed cell foam layer side. However, from the viewpoint of shortening the water absorption path, it is preferably formed on the open-celled foam layer side.

樹脂発泡シートを連続気泡性発泡層と独立気泡性発泡層との積層構造とする場合、独立気泡層を構成する樹脂組成物としては、例えば、汎用ポリスチレン樹脂(GPPS)に上述の発泡成分を配合したものを用いることができる。
このような積層構造の樹脂発泡シートは、連続気泡性発泡層を構成する樹脂組成物と独立気泡性発泡層を構成する樹脂組成物をそれぞれ別々の押出機で溶融混練し、合流させた後でサーキュラーダイから共押出しさせることによって得られる。
独立気泡性発泡層の連続発泡率は、特に限定されるものではないが、ASTM D2856−87に記載の測定方法により測定した値で0〜30%程度が成形後の機械的強度の観点から好ましい。
また、樹脂発泡シートを連続気泡性発泡層と独立気泡性発泡層との積層構造とした場合、連続気泡性発泡層の厚みは2次発泡前で0.5〜1.5mm程度、独立気泡性発泡層の厚みは2次発泡前で1〜3mm程度とすることができる。
When the resin foam sheet has a laminated structure of an open-cell foam layer and a closed-cell foam layer, as the resin composition constituting the closed-cell layer, for example, the above-mentioned foam component is blended with general-purpose polystyrene resin (GPPS). Can be used.
The resin foam sheet having such a laminated structure is obtained by melting and kneading the resin composition constituting the open-celled foam layer and the resin composition constituting the closed-cell foamed layer with separate extruders and joining them together. It is obtained by coextrusion from a circular die.
The continuous foaming ratio of the closed-cell foamed layer is not particularly limited, but about 0 to 30% is preferable from the viewpoint of mechanical strength after molding as measured by the measurement method described in ASTM D2856-87. .
In addition, when the resin foam sheet has a laminated structure of an open-cell foam layer and a closed-cell foam layer, the thickness of the open-cell foam layer is about 0.5 to 1.5 mm before secondary foam, The thickness of the foam layer can be about 1 to 3 mm before secondary foaming.

この発明による吸水マットにおいて、起伏部分は複数の畝状の突起が平行に並んだ波形であってもよい。
このような構成によれば、吸水マットの機械的強度を向上させることができるだけでなく、複数の畝状の突起によって食品を支持できるので食品に加わる圧力が分散され、食品の形状を崩すことなく安定して載置できる。
In the water absorbent mat according to the present invention, the undulating portion may have a waveform in which a plurality of hook-shaped protrusions are arranged in parallel.
According to such a configuration, not only can the mechanical strength of the water absorbent mat be improved, but also the food can be supported by a plurality of hook-shaped protrusions, so that the pressure applied to the food is dispersed and the shape of the food is not destroyed. It can be placed stably.

起伏部分が波形とされる上記構成において、畝状の突起は食品載置部の一方の表面側と他方の表面側にそれぞれ形成されていてもよい。
このような構成によれば、食品載置部の一方の表面側に形成された突起の頂点から食品載置部の他方の表面側に形成された突起の頂点までの高低差が大きくなり、食品を食品トレイの底から高く持ち上げることができる。この結果、ドリップ液に食品が浸かったり接触したりすることをより確実に防止できるようになる。
In the above configuration in which the undulating portion is corrugated, the bowl-shaped protrusions may be formed on one surface side and the other surface side of the food placing portion, respectively.
According to such a configuration, the height difference from the apex of the protrusion formed on one surface side of the food placing portion to the apex of the protrusion formed on the other surface side of the food placing portion increases, Can be lifted high from the bottom of the food tray. As a result, it is possible to more reliably prevent the food from being immersed in or coming into contact with the drip liquid.

起伏部分が波形とされる上記構成において、畝状の各突起は高さが幅の約20〜50%の範囲内であってもよい。
このような構成によれば、樹脂発泡シートを無理なく成形することができ、吸水マット全体の強度を適切に維持できる。
というのは、畝状の各突起の高さが幅の約50%を超える高さに設定された場合、樹脂発泡シートの性質上、成形時に樹脂発泡シートが突起の頂点部分で折り重ねられたような状態となり、突起の頂点付近において肉厚が極端に厚くなる一方で、隣接する突起の間となる部分は過度に延伸させられ、肉厚が薄くなるからである。
In the above configuration in which the undulating portion is corrugated, each of the hook-shaped protrusions may have a height in the range of about 20 to 50% of the width.
According to such a structure, a resin foam sheet can be shape | molded reasonably and the intensity | strength of the whole water absorption mat can be maintained appropriately.
This is because when the height of each bowl-shaped protrusion is set to a height exceeding about 50% of the width, the resin foam sheet is folded at the apex portion of the protrusion during molding due to the property of the resin foam sheet. This is because the thickness becomes extremely thick in the vicinity of the apex of the protrusion, while the portion between adjacent protrusions is excessively stretched and the thickness becomes thin.

隣接する突起の間の肉厚が薄くなると、吸水マット全体としての強度が適切に維持できなくなり、強い荷重を受けた際に肉厚の薄い部分で割れたり折れ曲がったりし易くなるため、重量のある食品に適用することが困難になる。
一方、畝状の各突起の高さが幅の約20%よりも低い高さに設定された場合、食品を食品トレイの底から持ち上げる作用が不足し、ドリップ液に食品が浸かったり接触したりすることを防止する本発明の効果が得られ難くなる。
このため、畝状の各突起の高さは幅の約20〜50%の範囲内とされることが好ましい。
If the thickness between adjacent protrusions becomes thin, the strength of the entire water-absorbing mat cannot be maintained properly, and it is easy to crack or bend at the thin part when subjected to a strong load. It becomes difficult to apply to food.
On the other hand, when the height of each bowl-shaped protrusion is set to a height lower than about 20% of the width, the action of lifting the food from the bottom of the food tray is insufficient, so that the food is immersed in or comes into contact with the drip liquid. It is difficult to obtain the effect of the present invention for preventing the above.
For this reason, it is preferable that the height of each hook-shaped protrusion is in the range of about 20 to 50% of the width.

以下、図面に基づいてこの発明の実施形態に係る吸水マットとその製造方法について説明する。   Hereinafter, a water absorbing mat and a method for manufacturing the same according to an embodiment of the present invention will be described with reference to the drawings.

本発明の実施形態に係る発泡樹脂製トレイについて図1〜7に基づいて説明する。図1は本発明の実施形態に係る吸水マットの斜視図、図2は図1に示される吸水マットの正面図、図3は図1のA−A矢視断面図、図4は図3のB部拡大図、図5は本発明の実施形態に係る吸水マットを食品トレイの底に敷いて食品を載せた状態を示す説明図、図6および図7は本発明の実施形態に係る吸水マットにおいて、波形部分の高さと幅の設定方法を説明する説明図である。   A foamed resin tray according to an embodiment of the present invention will be described with reference to FIGS. 1 is a perspective view of a water absorbent mat according to an embodiment of the present invention, FIG. 2 is a front view of the water absorbent mat shown in FIG. 1, FIG. 3 is a cross-sectional view taken along the line AA in FIG. Fig. 5 is an enlarged view of part B, Fig. 5 is an explanatory view showing a state in which the water absorbent mat according to the embodiment of the present invention is laid on the bottom of the food tray, and food is placed thereon, and Figs. 6 and 7 are water absorbent mats according to the embodiment of the present invention. FIG. 3 is an explanatory diagram for explaining a method of setting the height and width of the waveform portion.

図1〜3に示されるように、本発明の実施形態に係る吸水マット1は、連続気泡性発泡層31を有する樹脂発泡シート30(図8参照)を板状に成形してなる食品載置部2を備えている。食品載置部2は連続気泡性発泡層31に至る吸水孔3が形成された起伏部分4を有している。
起伏部分4は複数の畝状の突起5が平行に並んだ波形であり、突起5は食品載置部2の一方の表面側2aと他方の表面側2bにそれぞれ形成されている。
As shown in FIGS. 1 to 3, the water absorbent mat 1 according to the embodiment of the present invention is a food product formed by molding a resin foam sheet 30 (see FIG. 8) having an open-cell foam layer 31 into a plate shape. Part 2 is provided. The food placing portion 2 has an undulating portion 4 in which a water absorption hole 3 reaching the open-celled foam layer 31 is formed.
The undulating portion 4 has a waveform in which a plurality of bowl-shaped projections 5 are arranged in parallel, and the projections 5 are formed on one surface side 2a and the other surface side 2b of the food placing portion 2, respectively.

図3に示されるように、吸水マット1は連続気泡性発泡層31と、独立気泡性発泡層32との積層構造を有している。連続気泡性発泡層31は隣接する気泡の間に気泡膜に破れが生じて連通状態となった連続気泡を多数有する発泡層のことであり、連続した気泡を吸水した水(ドリップ液)の貯蔵空間として利用することができる。
一方、独立気泡性発泡層32は気泡膜に破れが生じていない独立した気泡を多数有する発泡層のことであり、機械的な強度に優れた層である。
As shown in FIG. 3, the water absorbent mat 1 has a laminated structure of an open cell foam layer 31 and a closed cell foam layer 32. The open-celled foam layer 31 is a foamed layer having a large number of open cells that are in communication with each other due to tearing of the bubble film between adjacent cells, and stores water (drip liquid) that has absorbed the continuous cells. It can be used as a space.
On the other hand, the closed-cell foam layer 32 is a foam layer having a large number of independent bubbles in which the bubble film is not broken, and is a layer having excellent mechanical strength.

このように、吸水マット1を連続気泡性発泡層31と独立気泡性発泡層32との積層構造とすることにより、連続気泡性発泡層31を吸水層として利用しつつ、独立気泡性発泡層32により吸水マット1全体の機械的な強度を確保することができる。
なお、図3では連続気泡性発泡層31と独立気泡性発泡層32との境界を明確に描いているが、実際には連続気泡性発泡層31と独立気泡性発泡層32との境界では連続発泡率が徐々に変化しており明確な境界は表れない。
As described above, the water-absorbing mat 1 has a laminated structure of the open-cell foam layer 31 and the closed-cell foam layer 32, so that the open-cell foam layer 32 is used while the open-cell foam layer 31 is used as the water-absorbing layer. Therefore, the mechanical strength of the entire water absorbent mat 1 can be ensured.
In FIG. 3, the boundary between the open-cell foam layer 31 and the closed-cell foam layer 32 is clearly depicted, but actually, the boundary between the open-cell foam layer 31 and the closed-cell foam layer 32 is continuous. The foaming rate is changing gradually and no clear boundary appears.

また、図4に示されるように、連続気泡性発泡層31の表面側には独立気泡率が高く気泡径の小さな表面スキン層31aが形成されている。表面スキン層31aは気泡径の小さな独立した気泡が密集して形成されているため、通常、疎水性を有し、水を通さない。
このため、吸水孔3は表面スキン層31aを貫通して連続気泡性発泡層31に至るように形成されている。
Further, as shown in FIG. 4, a surface skin layer 31 a having a high closed cell ratio and a small cell diameter is formed on the surface side of the open cell foam layer 31. Since the surface skin layer 31a is formed by densely forming independent bubbles having small bubble diameters, the surface skin layer 31a is usually hydrophobic and impermeable to water.
For this reason, the water absorption holes 3 are formed so as to penetrate the surface skin layer 31 a and reach the open cell foam layer 31.

図5に示されるように、食品トレイ50の底50aに本実施形態に係る吸水マット1を敷いて、その上に食肉等の食品Fを載せると、食品Fは食品載置部2の一方の表面側2aに形成された突起5によって支持される。
この際、食品Fは複数の突起5によって支持されるため、安定して吸水マット1上に載置される。
食品Fから滲出したドリップ液(図示せず)は吸水孔3を介して連続気泡性発泡層31に吸収され、連続気泡性発泡層31の連続気泡(図示せず)に貯蔵される。
ここで、吸水孔3は連続気泡性発泡層31側に形成されているので、吸水孔3が独立気泡性発泡層32側に設けられる場合と比較して吸水経路が短縮されている。
このため、食品Fから滲出したドリップ液は吸水孔3を介して速やかに連続気泡性発泡層31に吸収される。
As shown in FIG. 5, when the water absorption mat 1 according to the present embodiment is laid on the bottom 50 a of the food tray 50 and the food F such as meat is placed thereon, the food F is one of the food placing portions 2. It is supported by the protrusion 5 formed on the surface side 2a.
At this time, since the food F is supported by the plurality of protrusions 5, the food F is stably placed on the water absorbent mat 1.
The drip liquid (not shown) exuding from the food F is absorbed by the open cell foam layer 31 through the water absorption holes 3 and stored in the open cell (not shown) of the open cell foam layer 31.
Here, since the water absorption holes 3 are formed on the open cell foam layer 31 side, the water absorption path is shortened as compared with the case where the water absorption holes 3 are provided on the closed cell foam layer 32 side.
For this reason, the drip liquid exuded from the food F is quickly absorbed by the open-celled foam layer 31 through the water absorption holes 3.

また、仮に、連続気泡性発泡層31でドリップ液を吸収しきれず、食品トレイ50の底50aにドリップ液が溜まるような事態が生じても、食品Fは吸水マット1によって食品トレイ50の底50aから持ち上げられているため、食品Fがドリップ液に浸かったり接触したりすることはない。
ここで、本実施形態では、食品載置部2の他方の表面側2bにも突起5が形成されているので、一方の表面側2aに形成された突起5の頂点から他方の表面側2bに形成された突起5の頂点までの高低差が大きく、食品Fは食品トレイ50の底50aから十分な高さで持ち上げられる。
Even if the drip liquid cannot be absorbed by the open-cell foam layer 31 and the drip liquid is accumulated on the bottom 50a of the food tray 50, the food F is absorbed by the water-absorbing mat 1 at the bottom 50a of the food tray 50. The food F is not soaked in or in contact with the drip liquid.
Here, in this embodiment, since the projection 5 is also formed on the other surface side 2b of the food placing portion 2, from the apex of the projection 5 formed on the one surface side 2a to the other surface side 2b. The difference in height to the top of the formed protrusion 5 is large, and the food F is lifted from the bottom 50a of the food tray 50 at a sufficient height.

ここで、突起5の高さH1と幅W1(図2参照)の設定方法について、図6および図7に基づいて説明する。図6および図7は本発明の実施形態に係る吸水マットにおいて、波形部分の高さと幅の設定方法を説明する説明図である。   Here, a method of setting the height H1 and the width W1 (see FIG. 2) of the protrusion 5 will be described with reference to FIGS. 6 and 7 are explanatory diagrams for explaining a method of setting the height and width of the corrugated portion in the water absorbent mat according to the embodiment of the present invention.

図6(a)に示されるように、一対の雄型61と雌型62からなる金型60で樹脂発泡シートを挟んで波形の突起を加熱成形する場合を考える。
波形の突起に対応する部分は2つの直角三角形の底辺(b)同士が接触し、対辺(a)が同一直線状に繋がった形状と仮定することができる。
ここで、樹脂発泡シートは多数の気泡の集合体であることからその性質上、尖った形状には成形し難く、直角三角形の底辺(b)と斜辺(c)とのなす角度θは約20°が限度とされ、角度θが20°より小さくなると成形に支障が生じる。
このため、樹脂発泡シートを波形の突起形状に加熱成形する場合、突起の頂点の内角は最低でも40°以上に設定する必要がある。
As shown in FIG. 6A, a case is considered in which a corrugated protrusion is heat-molded by sandwiching a resin foam sheet with a mold 60 composed of a pair of male mold 61 and female mold 62.
The part corresponding to the corrugated protrusion can be assumed to be a shape in which the bases (b) of two right triangles are in contact with each other and the opposite side (a) is connected in the same straight line.
Here, since the resin foam sheet is an aggregate of a large number of bubbles, it is difficult to form a sharp shape due to its property, and the angle θ formed between the base (b) and the hypotenuse (c) of the right triangle is about 20 If the angle is limited, and the angle θ is smaller than 20 °, the molding is hindered.
For this reason, when the resin foam sheet is thermoformed into a corrugated protrusion shape, it is necessary to set the inner angle of the apex of the protrusion to at least 40 ° or more.

また、樹脂発泡シートは予めシート状に成形されていることから波形の突起形状に加熱成形しようとすれば波形の頂点と対応する部分において折り重ねられたような状態となる。
このため、図6(b)に示されるように、加熱成形された樹脂発泡シート70は波形の頂点部分において樹脂発泡シートの厚さT1の2倍程度の厚さT2を有することとなる。
つまり、頂点の内角を40°として波形の突起を加熱成形しようとすれば、少なくとも樹脂発泡シート70の厚さT1の2倍の高さH2が自ずと得られることになる。
In addition, since the resin foam sheet is preliminarily formed into a sheet shape, if it is heat-molded into a corrugated protrusion shape, the resin foam sheet is folded at a portion corresponding to the top of the corrugation.
For this reason, as shown in FIG. 6B, the heat-molded resin foam sheet 70 has a thickness T2 that is about twice the thickness T1 of the resin foam sheet at the top of the corrugation.
In other words, when trying to heat-mold the corrugated protrusion with the inner angle of the apex being 40 °, a height H2 at least twice the thickness T1 of the resin foam sheet 70 is naturally obtained.

また、波形の突起形状に加熱成形された樹脂発泡シート70は、頂点部分の厚さが厚くなる分、突起の根元付近(立ち上がり部分)が頂点部分に引き込まれるように過剰に延伸させられ、突起の根元付近で機械的強度が不足する。
このような現象は波形の突起の幅に対する高さの比率が高くなるほど発生し易くなり、図6(b)に示される例では、波形の突起の高さH2は幅W2の約100%となっている。
In addition, the resin foam sheet 70 heat-molded into a corrugated protrusion shape is excessively stretched so that the vicinity of the protrusion (rising part) is drawn into the apex part as the apex part becomes thicker. Insufficient mechanical strength near the root of
Such a phenomenon is more likely to occur as the ratio of the height to the width of the corrugated protrusion becomes higher. In the example shown in FIG. 6B, the height H2 of the corrugated protrusion is about 100% of the width W2. ing.

このため、突起の頂点の内角を40°とした場合、必然的に得られる突起の高さH2に対し、幅W2を広げる必要が生じる。
また、本実施形態において食品載置部2に形成された突起5は食品Fに接する部分であり、食品Fを傷つけないようにするためには突起5の頂点部分の曲率半径を大きくとり、食品Fに対する接触圧を低くすることが好ましい。
For this reason, when the inner angle of the apex of the protrusion is set to 40 °, it is necessary to increase the width W2 with respect to the height H2 of the protrusion that is necessarily obtained.
Further, in the present embodiment, the protrusion 5 formed on the food placing portion 2 is a portion in contact with the food F, and in order to prevent the food F from being damaged, the curvature radius of the apex portion of the protrusion 5 is increased, and the food It is preferable to lower the contact pressure for F.

上記のような知見から、本実施形態では図7(a)に示されるように、一対の雄型81と雌型82からなる金型80で樹脂発泡シートを挟んで波形の突起を加熱成形するに際し、直角三角形の底辺(b)が互いに離れるように底辺(b)同士の間に適切な間隔D1を設定する。
これにより、図7(b)に示されるように、波形の突起形状に加熱成形された樹脂発泡シート90は幅W3に対する高さH3の比率が低くなり、突起の根元付近において過剰に延伸させられることもなく全体的に適切な肉厚が維持される。また、頂点部分における曲率半径も大きくなり、食品Fに対する接触圧も低くなる。
From the above knowledge, in this embodiment, as shown in FIG. 7A, a corrugated protrusion is thermoformed by sandwiching a resin foam sheet with a mold 80 comprising a pair of male mold 81 and female mold 82. At this time, an appropriate distance D1 is set between the bases (b) so that the bases (b) of the right triangles are separated from each other.
Accordingly, as shown in FIG. 7B, the ratio of the height H3 to the width W3 of the resin foam sheet 90 heat-molded into the corrugated protrusion shape is reduced, and the resin foam sheet 90 is excessively stretched near the base of the protrusion. The appropriate wall thickness is maintained as a whole. In addition, the radius of curvature at the apex portion increases, and the contact pressure with respect to the food F decreases.

なお、図7(a)に示される例において、直角三角形の底辺(b)同士の間に設けられる間隔D1は、図2に示される波形の突起5の高さH1が幅W1の20〜50%程度となるように設定することが吸水マット1(図1参照)の全体的な機械的強度を確保する観点から好ましい。本実施形態において、突起5の高さH1は幅W1の約30%である。   In the example shown in FIG. 7A, the interval D1 provided between the bases (b) of the right triangle is 20 to 50 in which the height H1 of the corrugated protrusion 5 shown in FIG. % Is preferably set from the viewpoint of securing the overall mechanical strength of the water absorbent mat 1 (see FIG. 1). In the present embodiment, the height H1 of the protrusion 5 is about 30% of the width W1.

以上、突起5の高さH1と幅W1の設定方法について、突起の頂点の内角を40°とした場合を例に説明したが、このような知見は突起の頂点の内角が40°の場合に限られるものではなく、突起の頂点の内角が40〜120°程度となる場合に広く適用できるものである。
但し、突起の頂点の内角が大きくなるほど、突起の幅に対する高さの比率は低くなり、突起の根元付近における過剰な延伸は発生し難くなるので、上述の設定方法は突起の頂点の内角を小さく設定する場合に特に有用である。
突起の頂点の内角は小さく設定するほど隣接する突起5の間隔を小さくすることができ、食品Fとの接触箇所を増やすことができる。このため、突起の頂点の内角を小さく設定することは食品Fに対する接触圧を低減し、より安定した状態で食品Fを載置するうえで効果的である。
As described above, the method of setting the height H1 and the width W1 of the protrusion 5 has been described by taking the case where the inner angle of the vertex of the protrusion is 40 °. However, such knowledge is obtained when the inner angle of the vertex of the protrusion is 40 °. The present invention is not limited, and can be widely applied when the inner angle of the apex of the protrusion is about 40 to 120 °.
However, as the inner angle of the protrusion apex increases, the ratio of the height to the protrusion width decreases, and excessive stretching near the root of the protrusion is less likely to occur.Therefore, the above setting method decreases the inner angle of the protrusion apex. This is particularly useful when setting.
As the inner angle of the apex of the protrusion is set smaller, the interval between the adjacent protrusions 5 can be reduced, and the number of contact points with the food F can be increased. For this reason, setting the inner angle of the apex of the protrusion small is effective in reducing the contact pressure with respect to the food F and placing the food F in a more stable state.

上述のような構成よりなる吸水マット1の製造方法について図8に基づいて説明する。図8は本発明の実施形態に係る吸水マットの製造方法を説明する説明図である。   A method for manufacturing the water absorbent mat 1 having the above-described configuration will be described with reference to FIG. FIG. 8 is an explanatory view illustrating a method for manufacturing a water absorbent mat according to an embodiment of the present invention.

図6に示されるように、成形機20は、成形前の樹脂発泡シート30を加熱する加熱炉21と、加熱された樹脂発泡シート30を上下から挟み付ける一対の雄型23と雌型24からなる金型22と、成形された樹脂発泡シート30から個々の吸水マット1を切り出すカッター(図示せず)とから主に構成されている。
図示しないが、雄型23と雌型24はそれぞれ真空ポンプに接続され、表面に形成された多数の微細な真空引き孔から真空引きを行うことができるように構成されている。また、雄型23と雌型24はシリンダ機構27,28にてそれぞれ昇降可能に構成されている。
As shown in FIG. 6, the molding machine 20 includes a heating furnace 21 that heats the resin foam sheet 30 before molding, and a pair of male mold 23 and female mold 24 that sandwich the heated resin foam sheet 30 from above and below. The die 22 and the cutter (not shown) for cutting out the individual water-absorbing mats 1 from the molded resin foam sheet 30 are mainly configured.
Although not shown, each of the male mold 23 and the female mold 24 is connected to a vacuum pump and configured to be able to perform vacuuming from a number of fine vacuum holes formed on the surface. Further, the male mold 23 and the female mold 24 are configured to be moved up and down by cylinder mechanisms 27 and 28, respectively.

成形機20には原料として連続気泡性発泡層と独立気泡性発泡層との積層構造を有するポリスチレン系樹脂発泡シート(PSPシート)をロール状に巻き取った原反ロールR1がセットされる。
原反ロールR1から繰り出された樹脂発泡シート30は、互いに対向するように配された一対の穿孔ローラ25と支持ローラ26との間に通される。
The molding machine 20 is set with a raw roll R1 obtained by winding a polystyrene-based resin foam sheet (PSP sheet) having a laminated structure of an open cell foam layer and a closed cell foam layer as a raw material.
The resin foam sheet 30 fed out from the raw roll R1 is passed between a pair of perforating rollers 25 and a support roller 26 disposed so as to face each other.

穿孔ローラ25は、連続気泡性発泡層の厚さとほぼ等しい長さを有する多数の針(図示せず)が表面から突き出た構成を有し、平らな周面を有する支持ローラ26に対して樹脂発泡シート30の厚さとほぼ等しい間隔を空けて対向している。
穿孔ローラ25と支持ローラ26との間に通された樹脂発泡シート30は穿孔ローラ25の針によって多数の孔が空けられた後、加熱炉21に通されて加熱され可塑化と二次発泡が始まる。
The perforating roller 25 has a structure in which a large number of needles (not shown) having a length substantially equal to the thickness of the open-cell foamed layer protrude from the surface, and is resinous with respect to the support roller 26 having a flat peripheral surface. The foam sheets 30 are opposed to each other with an interval substantially equal to the thickness of the foam sheet 30.
The resin foam sheet 30 passed between the perforation roller 25 and the support roller 26 has a large number of holes formed by the needles of the perforation roller 25 and is then passed through the heating furnace 21 to be heated and subjected to plasticization and secondary foaming. Begins.

加熱炉21から出た樹脂発泡シート30は、一対の雄型23と雌型24の間に通され、雄型23と雌型24に挟まれる。この際、雄型23と雌型24によって真空引きが行われ、樹脂発泡シート30は速やかに雄型23と雌型24の形状に倣って速やかに加熱成形される。
その後、雄型23と雌型24の嵌合が解かれ、冷却により形状を安定させた後、図示しないカッターで個々の吸水マット1に切り出すことにより一連の工程が終了する。
The resin foam sheet 30 exiting from the heating furnace 21 is passed between a pair of male mold 23 and female mold 24 and sandwiched between the male mold 23 and female mold 24. At this time, evacuation is performed by the male mold 23 and the female mold 24, and the resin foam sheet 30 is quickly heat-formed following the shape of the male mold 23 and the female mold 24.
Then, after the male mold 23 and the female mold 24 are disengaged and the shape is stabilized by cooling, a series of steps is completed by cutting the individual water absorbent mats 1 with a cutter (not shown).

〔変形例1〕
本発明による吸水マットの変形例1について図9〜12に基づいて説明する。図9は本発明の変形例1に係る吸水マットの斜視図、図10は図9に示される吸水マットの正面図、図11は図9のC−C矢視断面図、図12は変形例1に係る吸水マットを食品トレイの底に敷いて食品を載せた状態を示す説明図である。
[Modification 1]
Modification 1 of the water absorbent mat according to the present invention will be described with reference to FIGS. 9 is a perspective view of a water absorbent mat according to a first modification of the present invention, FIG. 10 is a front view of the water absorbent mat shown in FIG. 9, FIG. 11 is a sectional view taken along the line CC of FIG. 9, and FIG. It is explanatory drawing which shows the state which spread | laid the water absorption mat which concerns on 1 on the bottom of a food tray, and mounted the foodstuff.

図9〜11に示されるように、本発明の変形例1に係る吸水マット101は、食品載置部102の一方の表面側102aにのみ複数の畝状の突起105が平行に並ぶように形成され、他方の表面側102bは平坦になっている。その他の構成は上述の実施形態に係る吸水マット1(図1参照)と同様である。   As shown in FIGS. 9 to 11, the water absorbent mat 101 according to the first modification of the present invention is formed such that a plurality of bowl-shaped protrusions 105 are arranged in parallel only on one surface side 102 a of the food placing portion 102. The other surface side 102b is flat. Other configurations are the same as those of the water absorbent mat 1 (see FIG. 1) according to the above-described embodiment.

変形例1に係る吸水マット101は他方の表面側102bが平坦になっているため、図12に示されるように食品トレイ150の底150aに吸水マット101を敷いてその上に食肉等の食品Fを載せると、食品Fから滲出したドリップ液は食品載置部102に形成された吸水孔103からだけでなく、吸水マット101の側面101aからも速やかに連続気泡性発泡層31に吸収される。
このため、変形例1に係る吸水マット101は、より速やかなドリップ液の吸収が求められる食品Fに対して好適に用いられる。
Since the other surface side 102b of the water absorbent mat 101 according to the modified example 1 is flat, the water absorbent mat 101 is laid on the bottom 150a of the food tray 150 as shown in FIG. , The drip liquid oozed out from the food F is quickly absorbed into the open cell foam layer 31 not only from the water absorption holes 103 formed in the food placement portion 102 but also from the side surface 101a of the water absorption mat 101.
For this reason, the water absorption mat 101 which concerns on the modification 1 is used suitably with respect to the foodstuff F by which quick absorption of drip liquid is calculated | required.

〔変形例2〕
本発明による吸水マットの変形例2について図13〜15に基づいて説明する。図13は本発明の変形例2に係る吸水マットの斜視図、図14は図13のD−D矢視断面図、図15は図14のE部拡大図である。
[Modification 2]
Modification 2 of the water absorbent mat according to the present invention will be described with reference to FIGS. 13 is a perspective view of a water absorbent mat according to Modification 2 of the present invention, FIG. 14 is a cross-sectional view taken along the line DD in FIG. 13, and FIG. 15 is an enlarged view of a portion E in FIG.

図13〜15に示されるように、本発明の変形例2に係る吸水マット201は、実施形態1に係る吸水マット1(図1参照)の平面視円形の吸水孔3を平面視V字形の吸水スリット(切り込み)203に置換したものである。その他の構成は上述の実施形態1に係る吸水マット1と同様である。
図14および図15に示されるように、吸水スリット203は表面スキン層31aを貫通して連続気泡性発泡層31に至るように形成されている。これにより、変形例2に係る吸水マット上に食肉等の食品を載置すれば、食品から滲出したドリップ液は吸水スリット203を介して連続気泡性発泡層31に速やかに吸収される。
As shown in FIGS. 13 to 15, the water absorbent mat 201 according to the second modification of the present invention has a V-shaped planar view of the water absorbent holes 3 in the plan view of the water absorbent mat 1 (see FIG. 1) according to the first embodiment. A water absorption slit (cut) 203 is substituted. Other configurations are the same as those of the water absorbent mat 1 according to the first embodiment.
As shown in FIGS. 14 and 15, the water absorption slit 203 is formed so as to penetrate the surface skin layer 31 a and reach the open-celled foam layer 31. Accordingly, when food such as meat is placed on the water absorbent mat according to the second modification, the drip liquid oozed out from the food is quickly absorbed into the open cell foam layer 31 through the water absorbent slit 203.

変形例2では実施形態1に係る吸水マット1の吸水孔3に代えて平面視V字形の吸水スリット203を採用したが、吸水スリットの形状はこれに限定されるものではなく、平面視U字形、平面視I字形など様々な形状の吸水スリットを採用できる。また、これらの吸水スリットは変形例1に係る吸水マット101の吸水孔103の代わりに採用されてもよい。   In the modified example 2, the water-absorbing slit 203 having a V-shape in plan view is adopted instead of the water-absorbing holes 3 of the water-absorbing mat 1 according to the first embodiment, but the shape of the water-absorbing slit is not limited to this and is U-shaped in plan view. Various shapes of water absorption slits such as an I-shape in plan view can be adopted. Further, these water absorption slits may be employed instead of the water absorption holes 103 of the water absorption mat 101 according to the first modification.

以上、本発明に係る吸水マットについて詳細に説明したが、食品載置部に形成される吸水孔と吸水スリットはいずれか一方に限定されるものではなく、吸水孔と吸水スリットは組み合わせて用いられてもよい。また、本発明に係る吸水マットは食品トレイの敷物としてだけではなく、速やかな吸水を必要とする様々な用途に好適に利用できる。   As described above, the water absorbent mat according to the present invention has been described in detail. However, the water absorption hole and the water absorption slit formed in the food placing portion are not limited to either one, and the water absorption hole and the water absorption slit are used in combination. May be. Moreover, the water absorbing mat according to the present invention can be suitably used not only as a rug for food trays but also for various uses that require quick water absorption.

1,101,201 吸水マット
2,102 食品載置部
2a,102a 一方の表面側
2b,102b 他方の表面側
3,103 吸水孔
4 起伏部分
5,105 突起
20 成形機
21 加熱炉
22,60,80 金型
23,61,81 雄型
24,62,82 雌型
25 穿孔ローラ
26 支持ローラ
27,28 シリンダ機構
29a,29b 熱ロール
30,70,90 樹脂発泡シート
31 連続気泡性発泡層
31a 表面スキン層
32 独立気泡性発泡層
50,150 食品トレイ
50a,150a 底
203 吸水スリット
R1 原反ロール
DESCRIPTION OF SYMBOLS 1,101,201 Water absorption mat 2,102 Food placing part 2a, 102a One surface side 2b, 102b The other surface side 3,103 Water absorption hole 4 Uneven part 5,105 Protrusion 20 Molding machine 21 Heating furnace 22,60, 80 Molds 23, 61, 81 Male dies 24, 62, 82 Female dies 25 Punch rollers 26 Support rollers 27, 28 Cylinder mechanisms 29a, 29b Heat rolls 30, 70, 90 Resin foam sheet 31 Open-cell foam layer 31a Surface skin Layer 32 Closed cell foam layer 50, 150 Food tray 50a, 150a Bottom 203 Water absorption slit R1 Raw roll

Claims (4)

連続気泡性発泡層を有する樹脂発泡シートを板状に成形してなる食品載置部を備え、食品載置部は連続気泡性発泡層に至る吸水孔または吸水スリットが形成された起伏部分を有し、かつ、食品載置部の周縁部が平坦な構造を有し、周縁部が容器の平坦な底に対して平行になるように食品載置部を容器内に設置したとき、周縁部が容器の底から離れているか、または容器の底に接触していることを特徴とする吸水マット。 It is provided with a food placement part formed by molding a resin foam sheet having an open-celled foam layer into a plate shape, and the food placement part has an undulating portion in which a water absorption hole or a water absorption slit leading to the open-cell foaming layer is formed. And when the food placing part is installed in the container so that the peripheral part of the food placing part has a flat structure and the peripheral part is parallel to the flat bottom of the container, the peripheral part is A water-absorbing mat characterized by being separated from the bottom of the container or in contact with the bottom of the container . 起伏部分は複数の畝状の突起が平行に並んだ波形である請求項1に記載の吸水マット。   The water absorption mat according to claim 1, wherein the undulating portion has a waveform in which a plurality of hook-shaped protrusions are arranged in parallel. 畝状の突起は食品載置部の一方の表面側と他方の表面側にそれぞれ形成される請求項2に記載の吸水マット。   The water-absorbing mat according to claim 2, wherein the bowl-shaped protrusions are formed on one surface side and the other surface side of the food placing portion, respectively. 畝状の各突起は高さが幅の20〜50%の範囲内である請求項2又は3に記載の吸水マット。   The water absorbent mat according to claim 2 or 3, wherein each of the hook-shaped protrusions has a height within a range of 20 to 50% of the width.
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