JP5858158B2 - Secondary battery current collection structure - Google Patents
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- JP5858158B2 JP5858158B2 JP2014522711A JP2014522711A JP5858158B2 JP 5858158 B2 JP5858158 B2 JP 5858158B2 JP 2014522711 A JP2014522711 A JP 2014522711A JP 2014522711 A JP2014522711 A JP 2014522711A JP 5858158 B2 JP5858158 B2 JP 5858158B2
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- 238000003756 stirring Methods 0.000 claims description 79
- 238000003860 storage Methods 0.000 claims description 57
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- 238000003475 lamination Methods 0.000 claims description 6
- 239000011255 nonaqueous electrolyte Substances 0.000 claims description 6
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- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 description 5
- 229910001416 lithium ion Inorganic materials 0.000 description 5
- 229910052802 copper Inorganic materials 0.000 description 4
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- PXGOKWXKJXAPGV-UHFFFAOYSA-N Fluorine Chemical compound FF PXGOKWXKJXAPGV-UHFFFAOYSA-N 0.000 description 1
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
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- JUPQTSLXMOCDHR-UHFFFAOYSA-N benzene-1,4-diol;bis(4-fluorophenyl)methanone Chemical compound OC1=CC=C(O)C=C1.C1=CC(F)=CC=C1C(=O)C1=CC=C(F)C=C1 JUPQTSLXMOCDHR-UHFFFAOYSA-N 0.000 description 1
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- QHGJSLXSVXVKHZ-UHFFFAOYSA-N dilithium;dioxido(dioxo)manganese Chemical compound [Li+].[Li+].[O-][Mn]([O-])(=O)=O QHGJSLXSVXVKHZ-UHFFFAOYSA-N 0.000 description 1
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Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/531—Electrode connections inside a battery casing
- H01M50/54—Connection of several leads or tabs of plate-like electrode stacks, e.g. electrode pole straps or bridges
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/543—Terminals
- H01M50/547—Terminals characterised by the disposition of the terminals on the cells
- H01M50/55—Terminals characterised by the disposition of the terminals on the cells on the same side of the cell
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/543—Terminals
- H01M50/552—Terminals characterised by their shape
- H01M50/553—Terminals adapted for prismatic, pouch or rectangular cells
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/543—Terminals
- H01M50/562—Terminals characterised by the material
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/543—Terminals
- H01M50/564—Terminals characterised by their manufacturing process
- H01M50/566—Terminals characterised by their manufacturing process by welding, soldering or brazing
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Connection Of Batteries Or Terminals (AREA)
- Secondary Cells (AREA)
Description
本発明は、極板群から延びる複数枚の集電タブが端子の集電体に接合された二次電池の集電構造に関するものである。 The present invention relates to a current collecting structure for a secondary battery in which a plurality of current collecting tabs extending from an electrode plate group are joined to a current collector of a terminal.
リチウムイオン電池を代表とする非水電解質二次電池は、エネルギーの高密度化に適しているため、携帯電話、パソコン等の小型電子機器のみならず、ハイブリッド電気自動車(HEV)、電気自動車(EV)、フォークリフト、ショベルカー等の移動体電源から、UPS(無停電電源装置)、太陽光発電や風力発電の電力貯蔵等の大型蓄電池まで用途が拡大している。このような産業用途の拡大に伴って、リチウムイオン電池等の二次電池には、大容量化、大電流化が求められている。リチウムイオン電池等の二次電池は、端子の集電体に極板群から延びる複数枚の集電タブが電気的に接続された構造を備えている。このような構造の二次電池を大容量化または大電流化するためには、積層する集電タブの枚数を増やさなければない。しかし、集電タブの積層枚数を増やすと、集電タブ間や集電タブと端子との間の接続部分で発熱し易くなる。従来の二次電池では、このような集電タブの積層枚数の増加による発熱を防ぐため、集電タブと端子と間の接続部分の電気抵抗ができるだけ小さくなるように、集電タブが端子に直接接合された集電構造が採用されている。 Non-aqueous electrolyte secondary batteries such as lithium-ion batteries are suitable for increasing the energy density, and thus include not only small electronic devices such as mobile phones and personal computers, but also hybrid electric vehicles (HEV) and electric vehicles (EV). ), Applications are expanding from mobile power sources such as forklifts and shovel cars to large storage batteries such as UPS (uninterruptible power supply), solar power generation and wind power generation. With such expansion of industrial applications, secondary batteries such as lithium ion batteries are required to have a large capacity and a large current. A secondary battery such as a lithium ion battery has a structure in which a plurality of current collecting tabs extending from an electrode plate group are electrically connected to a current collector of a terminal. In order to increase the capacity or current of the secondary battery having such a structure, the number of current collecting tabs to be stacked must be increased. However, if the number of stacked current collecting tabs is increased, heat is likely to be generated between the current collecting tabs or at the connecting portions between the current collecting tabs and the terminals. In the conventional secondary battery, in order to prevent heat generation due to such an increase in the number of stacked current collecting tabs, the current collecting tabs are connected to the terminals so that the electrical resistance of the connecting portion between the current collecting tabs and the terminals is as small as possible. A directly joined current collecting structure is adopted.
集電タブを端子の集電板に直接接合する技術として、例えば、特許文献1には、端子の集電板に形成された凹部と、当て板に形成されて集電板の凹部と嵌合する凸部との間に、集電タブを配置して、これをネジで固定する技術が開示されている。また、特許文献2には、端子の集電板と当て板との間に複数枚の集電タブを挟み、これをレーザーで溶接する技術が開示されている。さらに、特許文献3には、集電板と当て板との間に集電タブを挟み、これを摩擦撹拌接合する技術が開示されている。 As a technique for directly joining a current collecting tab to a current collecting plate of a terminal, for example, in Patent Document 1, a concave portion formed in a current collecting plate of a terminal and a concave portion of a current collecting plate formed in a backing plate are fitted. A technique is disclosed in which a current collecting tab is arranged between the protruding portion and the projecting portion and is fixed with a screw. Patent Document 2 discloses a technique in which a plurality of current collecting tabs are sandwiched between a current collecting plate and a contact plate of a terminal, and these are welded with a laser. Further, Patent Document 3 discloses a technique in which a current collecting tab is sandwiched between a current collecting plate and a backing plate, and this is friction stir welded.
しかしながら、特許文献1のようなネジ固定により集電タブを端子に接合する構造では、集電タブと端子間に大きな接触抵抗が生じるため、接続部分の電気抵抗が大きくなり、大電流が流れた際の電圧降下が大きくなる問題がある。 However, in the structure in which the current collecting tab is joined to the terminal by screw fixing as in Patent Document 1, since a large contact resistance is generated between the current collecting tab and the terminal, the electrical resistance of the connection portion is increased and a large current flows. There is a problem that the voltage drop at the time becomes large.
また、特許文献2のようなレーザー溶接により集電タブを端子に接続する構造では、溶接時に発生したスパッタが、セパレータを溶かしたり、電極群内に残留したりして、短絡の原因になる。その上、レーザー溶接を用いる場合は、レーザービーム径が通常φ1mm以下と小さいため、大電流を流すために十分な接合面積を得ることができない。 Moreover, in the structure which connects a current collection tab to a terminal by laser welding like patent document 2, the sputter | spatter which generate | occur | produced at the time of welding melt | dissolves a separator or remains in an electrode group causes a short circuit. In addition, when laser welding is used, since the laser beam diameter is usually as small as φ1 mm or less, it is not possible to obtain a sufficient bonding area for flowing a large current.
さらに、特許文献3のような摩擦攪拌接合を行った場合は、ネジ固定等の機械的な接合に比べて接触抵抗を小さくすることができ、またレーザー溶接による接合に比べて接合幅や接合面積を広くかつ深くすることができるため、大電流化には適しているものの、摩擦攪拌接合では回転する工具を積層された集電タブに押し付けるため、集電タブのように薄い箔を重ねて接合させる場合は箔がちぎれたり、接合部周辺にバリが発生することに加えて、接合時に集電タブがずれて接触不良を生じる問題がある。 Furthermore, when friction stir welding as in Patent Document 3 is performed, the contact resistance can be reduced compared to mechanical joining such as screw fixation, and the joining width and joining area compared to joining by laser welding. However, in friction stir welding, a rotating tool is pressed against the stacked current collecting tabs, so thin foils are stacked and joined together like current collecting tabs. In the case of forming, in addition to the tearing of the foil and the generation of burrs around the joint, there are problems that the current collecting tab is displaced during the joint, resulting in poor contact.
本発明の目的は、端子の集電体と集電タブとの間の接触抵抗を小さくしながら、端子と集電タブとの間の接触不良を防ぐことができる二次電池の集電構造を提供することにある。 An object of the present invention is to provide a current collecting structure for a secondary battery that can prevent a contact failure between a terminal and a current collecting tab while reducing a contact resistance between the current collector of the terminal and the current collecting tab. It is to provide.
本発明の他の目的は、端子の集電体と集電タブとの摩擦攪拌接合が容易な二次電池の集電構造を提供することにある。 Another object of the present invention is to provide a current collecting structure for a secondary battery in which friction stir welding between a current collector of a terminal and a current collecting tab is easy.
本発明のさらに他の目的は、大容量化、大電流化に適した二次電池を提供することにある。 Still another object of the present invention is to provide a secondary battery suitable for increasing capacity and current.
本発明が改良の対象とする二次電池の集電構造は、集電体を有する端子と、複数枚の極板がセパレータを介して積層されてなる極板群から延びる複数枚の集電タブが積層されてなるタブ積層群と、集電体との間にタブ積層群を挟む金属製のカバー部材とを備えている。集電体とタブ積層群とカバー部材とは、摩擦撹拌接合(FSW)により接合されている。ここで、摩擦攪拌接合とは、先端に突起のある工具を回転させながら、重ねた少なくとも二つの接合部材に押し付けて接合部材中に突起を貫入させることにより生じた摩擦熱で少なくとも二つの接合部材を部分的に軟化させて、工具の回転力で軟化した接合部周辺を塑性流動させて練り混ぜることにより接合すべき少なくとも二つの接合部材同士を一体化させる方法である。 The current collector structure of the secondary battery to be improved by the present invention includes a terminal having a current collector and a plurality of current collecting tabs extending from a group of electrode plates in which a plurality of electrode plates are laminated via a separator. And a metal cover member that sandwiches the tab stack group between the current collector and the tab stack group. The current collector, the tab stack group, and the cover member are joined by friction stir welding (FSW). Here, the friction stir welding means that at least two joining members are generated by frictional heat generated by pressing a pressed tool against at least two joining members while penetrating the tool into the joining member while rotating a tool having a projection at the tip. Is partially softened, and at least two joining members to be joined are integrated by plastic flow around the joint softened by the rotational force of the tool and kneading.
本発明の二次電池の集電構造では、集電体及びカバー部材の少なくとも一方に、タブ収納部が設けられている。タブ収納部は、タブ積層群の少なくとも一部を収納して、摩擦撹拌接合時におけるタブ積層群中の複数枚の集電タブがスライドすることを阻止する構造を備えている。このようなタブ収納部を集電体およびカバー部材のいずれかに設けると、タブ積層群中の複数枚の集電タブが工具から加わる回転力によりスライドすることなく、タブ収納部に収納された状態でタブ積層群と集電体との間及びタブ積層群とカバー部材との間で摩擦攪拌接合を行うことができる。その結果、摩擦攪拌接合により接合されるタブ積層群中の隣り合う集電タブ間及びタブ積層群と集電体との間並びにタブ積層群とカバー部材との間の接合を確実なものとすることができ、接合部の接触抵抗が小さくなる。そのため、本発明によれば、集電タブの積層枚数を増やしても、隣り合う集電タブ間及びタブ積層群と集電体との間並びにタブ積層群とカバー部材との間の電気抵抗を小さくして、タブ積層群と集電体との間及びタブ積層群とカバー部材との間の接触不良の発生を防止することができる。接触部における接触抵抗が小さくなると、接触部における発熱量が低下するため、放電電流を大きくすることができ、二次電池の大容量化および大電流化が可能になる。さらに、タブ積層群をタブ収納部に収納することにより、摩擦攪拌接合する際におけるタブ積層群の位置決めが容易になるため、摩擦攪拌接合を用いて複数枚の集電タブを出力端子に接合する作業が容易になる。 In the current collecting structure for a secondary battery according to the present invention, a tab storage portion is provided in at least one of the current collector and the cover member. The tab storage portion stores at least a part of the tab stack group and has a structure that prevents a plurality of current collecting tabs in the tab stack group from sliding during friction stir welding. When such a tab storage portion is provided on either the current collector or the cover member, a plurality of current collection tabs in the tab stack group are stored in the tab storage portion without sliding due to the rotational force applied from the tool. In this state, friction stir welding can be performed between the tab stack group and the current collector and between the tab stack group and the cover member. As a result, it is ensured that the adjacent current collecting tabs in the tab laminated group to be joined by friction stir welding, the tab laminated group and the current collector, and the tab laminated group and the cover member are joined. This can reduce the contact resistance of the joint. Therefore, according to the present invention, even when the number of stacked current collecting tabs is increased, the electrical resistance between adjacent current collecting tabs, between the tab laminated group and the current collector, and between the tab laminated group and the cover member is reduced. It is possible to prevent the occurrence of poor contact between the tab stack group and the current collector and between the tab stack group and the cover member. When the contact resistance at the contact portion decreases, the amount of heat generated at the contact portion decreases, so that the discharge current can be increased, and the capacity and current of the secondary battery can be increased. Further, by storing the tab stack group in the tab storage portion, it becomes easy to position the tab stack group at the time of friction stir welding. Therefore, a plurality of current collecting tabs are bonded to the output terminal using friction stir welding. Work becomes easy.
端子の集電体には、カバー部材側から摩擦撹拌接合を実施する際に、カバー部材が集電体に対してスライドすることを阻止するスライド阻止構造を設けるのが好ましい。このようなスライド阻止構造を設けることにより、端子の集電体およびタブ収納部に収納されたタブ積層群に対するカバー部材の位置ずれを防止することができる。そのため、タブ積層群と集電体との接触不良を小さくしながら(集電タブと集電体との間の電気抵抗を小さくしながら)、摩擦攪拌接合時における複数枚の集電タブの位置ズレを防ぐ(集電タブと集電体との間の接触不良を防ぐ)という効果が確実に得られる。また、スライド阻止構造を設けると、端子の集電体およびタブ収納部に収納されたタブ積層群に対してカバー部材の位置決めが容易になるため、摩擦攪拌接合作業が容易になる。 The current collector of the terminal is preferably provided with a slide prevention structure that prevents the cover member from sliding relative to the current collector when performing friction stir welding from the cover member side. By providing such a slide blocking structure, it is possible to prevent displacement of the cover member with respect to the current collector of the terminal and the tab stack group housed in the tab housing portion. Therefore, while reducing the contact failure between the tab stack group and the current collector (while reducing the electrical resistance between the current collector tab and the current collector), the position of the current collector tabs during friction stir welding The effect of preventing misalignment (preventing poor contact between the current collecting tab and the current collector) can be reliably obtained. In addition, when the slide blocking structure is provided, the positioning of the cover member with respect to the current collector of the terminal and the tab stack group housed in the tab housing portion is facilitated, so that the friction stir welding operation is facilitated.
タブ収納部の構造は、タブ積層群の少なくとも一部を収納して、摩擦撹拌接合時におけるタブ積層群中の複数枚の集電タブがスライドすることを阻止する構造であればどのような構造を採用しても良い。また、スライド阻止構造も、カバー部材が集電体に対してスライドすることを阻止する構造であればどのような構造を採用しても良い。例えば、タブ収納部を、タブ積層群中の複数枚の集電タブがスライドすることを阻止する複数の凸部で構成することができる。また、スライド阻止構造も、カバー部材が集電体に対してスライドすることを阻止する複数の凸部で構成することができる。しかし、タブ収納部およびスライド阻止構造の一方または両方を凸部で構成すると、凸部の存在により集電構造の寸法が大きくなって、電池ケースの容積が大きくなるおそれがある。このような問題を考慮して、タブ収納部およびスライド阻止構造は、いずれも凹部で構成するのが好ましい。この場合は、タブ収納部を、端子の集電体のカバー部材と対向する面に形成された第1の凹部で構成し、スライド阻止構造を、集電体のカバー部材と対向する面に形成された第2の凹部で構成することができる。このような凹部は、端子(または集電体)の厚み分を利用して構成されるため、凸部を形成する場合に比べて集電構造の寸法が大きくならず、電池ケースの容積を大きくする必要がない。また、タブ収納部およびスライド阻止構造をこのような凹部で構成すると、第1の凹部内部の両側面によってタブ積層群中の複数枚の集電タブの移動が阻止され、かつ、第2の凹部内部の両側面によってカバー部材の移動が阻止されるため、摩擦攪拌接合時の集電タブの位置ズレとカバー部材の位置ズレを確実に防ぐことができる。 The structure of the tab storage part is any structure that stores at least a part of the tab stack group and prevents the plurality of current collecting tabs in the tab stack group from sliding during friction stir welding. May be adopted. Also, the slide blocking structure may be any structure as long as it prevents the cover member from sliding relative to the current collector. For example, the tab storage portion can be configured with a plurality of convex portions that prevent a plurality of current collecting tabs in the tab stack group from sliding. Further, the slide blocking structure can also be constituted by a plurality of convex portions that block the cover member from sliding relative to the current collector. However, if one or both of the tab storage portion and the slide blocking structure are configured as a convex portion, the size of the current collecting structure increases due to the presence of the convex portion, and the volume of the battery case may increase. In consideration of such a problem, it is preferable that both the tab storage portion and the slide blocking structure are constituted by recesses. In this case, the tab storage portion is constituted by a first recess formed on the surface of the terminal facing the current collector cover member, and the slide blocking structure is formed on the surface of the current collector facing the cover member. It can comprise by the made 2nd recessed part. Since such a recess is configured by utilizing the thickness of the terminal (or current collector), the size of the current collecting structure is not increased and the volume of the battery case is increased as compared with the case where the projection is formed. There is no need to do. Further, when the tab storage portion and the slide blocking structure are configured by such a recess, the movement of the plurality of current collecting tabs in the tab stack group is blocked by both side surfaces inside the first recess, and the second recess. Since the movement of the cover member is blocked by the inner side surfaces, it is possible to reliably prevent the displacement of the current collecting tab and the displacement of the cover member during friction stir welding.
なお、タブ収納部を構成する第1の凹部の深さ寸法がタブ積層群の厚み寸法よりも大きくなると、タブ積層群がタブ収納部に収納された状態でタブ積層群とカバー部材と間に隙間が生じる。また、タブ収納部を構成する第1の凹部の深さ寸法とタブ積層群の厚み寸法とが同じであると、タブ収納部に収納された状態のタブ積層群とカバー部材とが十分に接触しないため、摩擦攪拌接合を実施しても集電体とタブ積層群とカバー部材との間に接合不良が生じるおそれがある。そこで、第1の凹部の深さ寸法は、タブ積層群の厚み寸法よりも小さくするのが好ましい。第1の凹部の深さ寸法をこのような寸法に設定すると、タブ積層群を積層方向に圧縮した状態で摩擦撹拌接合を実施することができるので、タブ積層群内の複数枚の集電タブ同士を確実に接合することができ、接合不良の発生を確実に防ぐことができる。 When the depth dimension of the first recess constituting the tab storage portion is larger than the thickness dimension of the tab stack group, the tab stack group is placed between the tab stack group and the cover member in a state where the tab stack group is stored in the tab storage section. A gap is created. Further, when the depth dimension of the first recess constituting the tab storage portion and the thickness dimension of the tab stack group are the same, the tab stack group and the cover member in the state stored in the tab storage section are in sufficient contact with each other. Therefore, even if the friction stir welding is performed, there is a possibility that poor bonding occurs between the current collector, the tab stack group, and the cover member. Therefore, it is preferable that the depth dimension of the first recess is smaller than the thickness dimension of the tab stack group. When the depth dimension of the first recess is set to such a dimension, friction stir welding can be performed in a state where the tab stack group is compressed in the stacking direction, so that a plurality of current collecting tabs in the tab stack group They can be reliably bonded to each other, and the occurrence of defective bonding can be reliably prevented.
タブ収納部を構成する第1の凹部と、スライド阻止構造を構成する第2の凹部とは、交差した状態で形成し、かつ、摩擦撹拌接合による溶接部を、第2の凹部に沿って第1の凹部を完全に横切るように形成するのが好ましい。このように溶接部を形成すると、タブ積層群を構成する複数枚の集電タブを幅方向に完全に横切るように接合部を形成することができ、集電体とタブ積層群の間およびタブ積層群を構成する複数枚の集電タブ間にも隙間が形成されることがないため、接触部における接触抵抗を小さくすることができる。 The first concave portion constituting the tab storage portion and the second concave portion constituting the slide blocking structure are formed in an intersecting state, and a welded portion by friction stir welding is formed along the second concave portion. Preferably, it is formed so as to completely traverse one recess. When the welded portion is formed in this way, a joining portion can be formed so as to completely traverse a plurality of current collecting tabs constituting the tab laminated group in the width direction, and between the current collector and the tab laminated group and the tab. Since no gap is formed between the current collecting tabs constituting the stacked group, the contact resistance at the contact portion can be reduced.
複数枚の集電タブを1つのタブ積層群として集電体に1カ所で接合する場合、極板の枚数が多くなるほど、極板から延びる集電タブの長さを長くして、集電タブを引き回す必要がある。そこで、同極性の複数の極板から延びる複数枚の集電タブを2つに分けて2つのタブ積層群を形成し、これら2つのタブ積層群をそれぞれ別個に集電体に接合するようにすれば、集電タブの長さをあまり長くすることなく、集電体に接合することができる。また、1つのタブ積層群を構成する集電枚数の数が少ない場合(タブ積層群を変形する際の曲げ応力がタブ積層群中の一部の集電タブに集中し易い場合)でも、タブ積層群中の一部の集電タブに応力が集中するのを防ぐことができるため、集電タブの断線や短絡を防止することができる。 When multiple current collector tabs are joined to a current collector as one tab stack group at one location, the current collector tabs extending from the electrode plates are lengthened as the number of electrode plates increases. Need to be routed. Therefore, a plurality of current collecting tabs extending from a plurality of plates of the same polarity are divided into two to form two tab laminated groups, and these two tab laminated groups are separately joined to the current collector. Then, it can join to a collector, without making the length of a current collection tab so long. Even when the number of current collectors constituting one tab stack group is small (when the bending stress when deforming the tab stack group tends to concentrate on some of the current collector tabs in the tab stack group), the tab Since stress can be prevented from concentrating on some of the current collecting tabs in the stacked group, disconnection or short circuit of the current collecting tabs can be prevented.
本発明を、特に、リチウムイオン電池等の非水電解液二次電池に適用する場合、非水電解液二次電池は、それぞれ集電タブを備えた複数枚の極板が、セパレータを介して積層されてなる極板群と、極板群中の複数枚の正極板から延びる複数枚の集電タブが積層されてなる1以上のタブ積層群が接続される集電体を備えた正極端子と、極板群中の複数枚の負極板から延びる複数枚の集電タブが積層されてなる1以上のタブ積層群が接続される集電体を備えた負極端子と、集電体との間にタブ積層群を挟む金属製のカバー部材と、正極端子の正極端子部と負極端子の負極端子部を露出させるようにして電池構成素子を収納する電池ケースとを備えている。そして集電体とタブ積層群とカバー部材とが摩擦撹拌接合により接合される。 In particular, when the present invention is applied to a non-aqueous electrolyte secondary battery such as a lithium ion battery, the non-aqueous electrolyte secondary battery has a plurality of electrode plates each provided with a current collecting tab via a separator. A positive electrode terminal including a current collector to which one or more tab laminated groups in which a plurality of current collecting tabs extending from a plurality of positive electrode plates in the electrode plate group are laminated are connected. A negative electrode terminal including a current collector to which one or more tab laminated groups formed by laminating a plurality of current collecting tabs extending from a plurality of negative electrode plates in the electrode plate group are connected, and a current collector A metal cover member that sandwiches the tab stack group therebetween, and a battery case that houses the battery components so that the positive electrode terminal portion of the positive electrode terminal and the negative electrode terminal portion of the negative electrode terminal are exposed. The current collector, the tab stack group, and the cover member are joined by friction stir welding.
本発明の二次電池では、上述の集電構造が採用される。すなわち、タブ積層群の少なくとも一部を収納して、摩擦撹拌接合時におけるタブ積層群中の複数枚の集電タブがスライドすることを阻止する構造を備えたタブ収納部が、集電体及びカバー部材の少なくとも一方に設けられている。このような集電構造を備える二次電池では、上述した集電構造の効果がそのまま得られる。すなわち、集電タブの積層枚数を増やしても、集電タブと集電体との間の電気抵抗を小さくしながら、集電タブと集電体との間の接触不良を少なくすることができる。そのため、集電タブと出力端子との間に流れる電流を大きくすることができるので、二次電池の大容量化および大電流化が可能になる。 In the secondary battery of the present invention, the above-described current collecting structure is employed. That is, a tab storage unit having a structure that stores at least a part of the tab stack group and prevents a plurality of current collecting tabs in the tab stack group from sliding during friction stir welding includes a current collector and It is provided on at least one of the cover members. In the secondary battery having such a current collecting structure, the above-described effect of the current collecting structure can be obtained as it is. That is, even when the number of stacked current collecting tabs is increased, the contact resistance between the current collecting tabs and the current collector can be reduced while reducing the electrical resistance between the current collecting tabs and the current collector. . Therefore, since the current flowing between the current collecting tab and the output terminal can be increased, the capacity and current of the secondary battery can be increased.
なお、二次電池の正極端子および負極端子の位置は、任意である。例えば、角型の二次電池を構成する場合は、正極端子部および負極端子部を、電池ケースの対向する一対の壁部のうちいずれか一方の壁部からそれぞれ露出するように正極端子および負極端子の位置を定めればよい。また、円筒型の二次電池を構成する場合は、正極端子部と負極端子部を、電池ケースの対向する一対の壁部からそれぞれ露出するように正極端子および負極端子の位置を定めればよい。このような構成により、に電池ケースの対向する一対の壁部のいずれかの側で、負極集電タブと正極集電タブとが交差しないため、短絡し難い二次電池を提供することができる。 Note that the positions of the positive electrode terminal and the negative electrode terminal of the secondary battery are arbitrary. For example, when configuring a rectangular secondary battery, the positive electrode terminal and the negative electrode terminal part are exposed so that the positive electrode terminal part and the negative electrode terminal part are respectively exposed from one of the pair of wall parts facing the battery case. What is necessary is just to determine the position of a terminal. In the case of constituting a cylindrical secondary battery, the positions of the positive electrode terminal and the negative electrode terminal may be determined so that the positive electrode terminal portion and the negative electrode terminal portion are exposed from a pair of opposing wall portions of the battery case. . With such a configuration, since the negative electrode current collecting tab and the positive electrode current collecting tab do not intersect on either side of the pair of wall portions facing each other in the battery case, it is possible to provide a secondary battery that is not easily short-circuited. .
以下、本発明の実施の形態について図面を参照して説明する。図1は、本発明の集電構造を用いた本発明の二次電池の実施の形態の一例の斜視図であり、図2は、本発明の集電構造の基本構成(主要部)を示す斜視図である。図1に示す二次電池は、電池ケース1内に、電池構成素子として、複数枚の極板(負極板3a,正極板3b)が図示しないセパレータを介して積層されてなる極板群3が収納されている。電池ケース1には、この電池構成素子(極板群3等)が収納された状態で、蓋体2がレーザー溶接されている。蓋体2には、電解液を注入する注液孔を封止した注液孔栓4が設けられている。また、蓋体2には、過充電など非定常時に電池ケース1の内圧を開放するための安全弁6が設けられている。 Hereinafter, embodiments of the present invention will be described with reference to the drawings. FIG. 1 is a perspective view of an example of an embodiment of a secondary battery of the present invention using the current collecting structure of the present invention, and FIG. 2 shows a basic configuration (main part) of the current collecting structure of the present invention. It is a perspective view. The secondary battery shown in FIG. 1 includes an electrode plate group 3 in which a plurality of electrode plates (negative electrode plate 3a and positive electrode plate 3b) are stacked in a battery case 1 via a separator (not shown) as a battery constituent element. It is stored. A lid 2 is laser welded to the battery case 1 in a state in which the battery components (electrode plate group 3 and the like) are accommodated. The lid 2 is provided with a liquid injection hole plug 4 that seals a liquid injection hole for injecting an electrolytic solution. The lid 2 is provided with a safety valve 6 for releasing the internal pressure of the battery case 1 during non-stationary conditions such as overcharging.
電池ケース1は、矩形の極板をセパレータを介して積層した積層体を収納できるように一面が開口した角形を呈している。このような角形の電池ケースからなる積層型電池は、帯状の極板やセパレータを円柱状に巻回した円筒形の電池ケースと比較して、捲回用の軸芯等が有しないため、体積エネルギー密度を高くすることができる。本例では、電池ケース1が、アルミニウム合金をインパクトプレス成形して形成されている。なお、電池ケース1の材質がアルミ系金属の場合には、電池ケースをダイキャスト成形で作製してもよい。また、電池ケース1の材質は、ステンレス鋼であってもよい。電池ケース1の材質は、機械的強度を高くする観点から、例えばアルミニウム系やステンレス鋼などの金属材料が好ましい。一方、耐久性の観点から、金属材料に限らず、電解液に侵食されない樹脂(例えば、フッ素系、ポリエチレン、ポリプロピレン、エポキシ系、POM、PEEK、BTレジンなどの樹脂)を用いてもよい。樹脂系の電池ケースは、金属系の電池ケースに比べ、材質の密度が小さいため軽くなる利点がある。ただし、樹脂系材料を用いる場合は、樹脂が強度的に弱いこと、また、樹脂は熱伝導性が小さいために放熱性に劣ることなどの欠点がある。したがって、これらの点を考慮して、電池ケース1は、金属製材料を主体とし、その表面を上述の樹脂で被覆してもよい。 The battery case 1 has a rectangular shape with one surface opened so that a laminated body in which rectangular electrode plates are laminated via a separator can be accommodated. A laminated battery made of such a rectangular battery case does not have a winding axis or the like as compared with a cylindrical battery case in which a strip-shaped electrode plate or separator is wound in a columnar shape. Energy density can be increased. In this example, the battery case 1 is formed by impact press molding of an aluminum alloy. When the material of the battery case 1 is an aluminum metal, the battery case may be produced by die casting. The material of the battery case 1 may be stainless steel. The material of the battery case 1 is preferably a metal material such as aluminum or stainless steel from the viewpoint of increasing the mechanical strength. On the other hand, from the viewpoint of durability, not only a metal material but also a resin that is not eroded by an electrolytic solution (for example, a resin such as fluorine, polyethylene, polypropylene, epoxy, POM, PEEK, or BT resin) may be used. The resin-based battery case has an advantage of being lighter than the metal-based battery case because the density of the material is small. However, in the case of using a resin-based material, there are drawbacks such as that the resin is weak in strength and that the resin has poor heat dissipation due to its low thermal conductivity. Therefore, in consideration of these points, the battery case 1 may be mainly composed of a metal material and the surface thereof may be covered with the above-described resin.
極板群3は、銅からなる短冊形状の負極集電板の表面に負極活物質層を形成した極板(負極板3a)と、電解質を保持するセパレータと、アルミニウムからなる短冊形状の正極集電板の表面に正極活物質層を形成した極板(正極板3b)とを交互に積層した構成となっている。極板群3の厚み等の寸法や積層枚数は、必要な電池容量によって決まる。 The electrode plate group 3 includes an electrode plate (negative electrode plate 3a) in which a negative electrode active material layer is formed on the surface of a strip-shaped negative electrode current collector plate made of copper, a separator holding an electrolyte, and a strip-shaped positive electrode collector made of aluminum. The electrode plate (positive electrode plate 3b) having a positive electrode active material layer formed on the surface of the electric plate is alternately laminated. The dimensions such as the thickness of the electrode plate group 3 and the number of stacked layers are determined by the required battery capacity.
極板群3の各極板(負極板3a,正極板3b)は、それぞれ負極集電板から延びる集電タブ5と正極集電板から延びる集電タブ5とをそれぞれ備えている。同極性の複数枚の極板(負極板3a)の複数枚の集電タブ5は、積層されて1以上のタブ積層群7を構成する。ここで、タブ積層群7を構成する集電タブ5のうち、負極活物質が塗布された極板(負極板3a)に形成された集電タブは負極集電タブを構成し、正極活物質が塗布された極板(正極板3b)に形成された集電タブは正極集電タブを構成する。したがって、集電タブというときは、負極集電タブ及び正極集電タブの総称を意味する。タブ積層群7を構成する集電タブ5の枚数は、容量によって決まり、数十Ahから数百Ahの容量の電池では、集電タブの枚数が数十枚から数百枚に及ぶ。本例では、正極板の集電タブの枚数を232枚とし、負極板の集電タブの枚数を236枚として、100Ahのリチウムイオン二次電池を構成している。 Each electrode plate (the negative electrode plate 3a and the positive electrode plate 3b) of the electrode plate group 3 includes a current collecting tab 5 extending from the negative electrode current collecting plate and a current collecting tab 5 extending from the positive electrode current collecting plate, respectively. A plurality of current collecting tabs 5 of a plurality of electrode plates (negative electrode plate 3 a) having the same polarity are laminated to constitute one or more tab laminated groups 7. Here, among the current collecting tabs 5 constituting the tab laminate group 7, the current collecting tab formed on the electrode plate (the negative electrode plate 3a) coated with the negative electrode active material constitutes the negative electrode current collecting tab, and the positive electrode active material The current collecting tab formed on the electrode plate (positive electrode plate 3 b) coated with sapphire constitutes the positive electrode current collecting tab. Therefore, the term “current collector tab” means a general term for a negative electrode current collector tab and a positive electrode current collector tab. The number of current collecting tabs 5 constituting the tab stack group 7 is determined by the capacity. In a battery having a capacity of several tens Ah to several hundreds Ah, the number of current collecting tabs ranges from several tens to several hundreds. In this example, the number of current collecting tabs on the positive electrode plate is 232, and the number of current collecting tabs on the negative electrode plate is 236, thereby constituting a 100 Ah lithium ion secondary battery.
なお、正極集電板の表面に正極活物質層を形成した極板(正極板3b)は、次のように作製する。リチウム含有酸化物(正極活物質)として、マンガン酸リチウム粉末、導電材として炭素粉末、及びバインダとしてポリフッ化ビニリデン(以下、PVDFと略す)を混合し、これに分散溶媒となるN−メチルピロリドン(以下、NMPと略す)を適量加えて十分に混練し分散させてスラリーを作成する。このスラリーを転写によって正極板となる厚さ20μmの帯状のアルミニウム箔の両面に塗布して乾燥し、正極活物質を塗布したアルミニウム箔を数100mの長さの帯状のロール状極板として巻き取る。次に、このロール状極板から帯状の極板を引き出し、タブ形成切断機によりタブが形成されたタブ付きロール状極板としてロール状に巻き取る。つぎに、加熱したロールを有するロールプレス機により、所定のプレス圧で圧縮しロール状に巻き取ることにより、ロール状の極板を得る。ついで、このロール状の極板から、帯状の極板を引き出して切断装置で所定の幅に切断され、正極活物質層を形成した矩形の極板(正極板3b)を得る。 In addition, the electrode plate (positive electrode plate 3b) in which the positive electrode active material layer is formed on the surface of the positive electrode current collector plate is manufactured as follows. As a lithium-containing oxide (positive electrode active material), lithium manganate powder, carbon powder as a conductive material, and polyvinylidene fluoride (hereinafter abbreviated as PVDF) as a binder are mixed, and this is mixed with N-methylpyrrolidone (dispersing solvent). Hereinafter, an appropriate amount of NMP) is added, and the mixture is sufficiently kneaded and dispersed to prepare a slurry. This slurry is applied to both surfaces of a 20 μm-thick strip-shaped aluminum foil to be a positive electrode plate by transfer and dried, and the aluminum foil coated with the positive electrode active material is wound up as a strip-shaped roll-shaped electrode plate having a length of several hundred meters. . Next, a strip-shaped electrode plate is pulled out from the roll-shaped electrode plate, and is wound into a roll shape as a tab-shaped electrode plate with tabs formed by a tab-forming cutting machine. Next, a roll-shaped electrode plate is obtained by compressing with a predetermined press pressure by a roll press machine having a heated roll and winding it into a roll shape. Next, a strip-shaped electrode plate is drawn out from the roll-shaped electrode plate and cut into a predetermined width by a cutting device to obtain a rectangular electrode plate (positive electrode plate 3b) having a positive electrode active material layer.
一方、負極集電板の表面に負極活物質層を形成した極板(負極板3a)を作製するには、まず炭素材(負極活物質)と結着剤としてPVDFを混合し、NMPを適量加えて十分に混練し分散させてスラリーを作成する。このスラリーを転写により金属集電体となる厚さ10μmの銅箔の両面に塗布して乾燥し、ロール状極板として巻き取る。次のタブ形成工程以降は、正極の作製工程と同様である。この所定の幅に切断されたタブ付きの正極板及び負極板とセパレータとを積み重ねると、極板群3が形成される。 On the other hand, in order to produce an electrode plate (negative electrode plate 3a) having a negative electrode active material layer formed on the surface of the negative electrode current collector plate, first, a carbon material (negative electrode active material) and PVDF are mixed as a binder, and an appropriate amount of NMP is mixed. In addition, the slurry is sufficiently kneaded and dispersed. This slurry is applied onto both sides of a 10 μm thick copper foil to be a metal current collector by transfer, dried, and wound up as a rolled electrode plate. The subsequent tab formation process and subsequent steps are the same as the positive electrode manufacturing process. When the positive and negative plates with tabs cut to a predetermined width and the separator are stacked, the electrode plate group 3 is formed.
極板群3のうち、上述の負極板が積層された極板群3は負極端子9に接続され、上述の正極板が積層された極板群3は正極端子11に接続されている。負極端子9及び正極端子11は、蓋体2を貫通するネジ付きの端子部の先端にナット8を螺合させて、それぞれ蓋体2に固定されている。負極端子9及び正極端子11は、二次電池のケースの同一の面(本実施の形態では蓋体2)から突出している。これにより、電池ケース1内の負極端子9及び正極端子11への配線が一つの面に向かって収まるため、配線用空間が少なくて済むという利点がある。負極端子9は、蓋体2の外側に露出して外部出力用の端子部を構成する露出部9aと、電池ケース1の内部に収納されて集電体を構成する端子基部9bとを備えている。端子基部(集電体)9bには、極板群3中の複数枚の極板(負極板3a)から延びるタブ積層群7が接続されている。一方、正極端子11は、蓋体2の外側に露出して外部出力用の端子部を構成する露出部11aと、電池ケース1の内部に収納されて正極の集電体を構成する図示しない端子基部とを備えている。正極の端子基部(集電体)には、極板群3中の複数枚の極板(正極板3b)から延びるタブ積層群7が接続されている。なお、本例では、集電体を構成する端子基部(負極の端子基部9bおよび図示しない正極の端子基部)の平面輪郭形状を矩形としたが、これらの端子基部は円筒形状または円柱形状でも、一部が曲面からなる形状にしても良い。 Among the electrode plate groups 3, the electrode plate group 3 on which the above-described negative electrode plate is laminated is connected to the negative electrode terminal 9, and the electrode plate group 3 on which the above-described positive electrode plate is laminated is connected to the positive electrode terminal 11. The negative electrode terminal 9 and the positive electrode terminal 11 are each fixed to the lid body 2 by screwing a nut 8 into the tip of a screwed terminal portion that penetrates the lid body 2. The negative electrode terminal 9 and the positive electrode terminal 11 protrude from the same surface (the lid body 2 in this embodiment) of the case of the secondary battery. Thereby, since the wiring to the negative electrode terminal 9 and the positive electrode terminal 11 in the battery case 1 is accommodated toward one surface, there is an advantage that a space for wiring can be reduced. The negative electrode terminal 9 includes an exposed portion 9a that is exposed to the outside of the lid body 2 and forms an external output terminal portion, and a terminal base portion 9b that is housed in the battery case 1 and forms a current collector. Yes. Connected to the terminal base (current collector) 9b is a tab laminate group 7 extending from a plurality of electrode plates (negative electrode plate 3a) in the electrode plate group 3. On the other hand, the positive electrode terminal 11 is exposed to the outside of the lid 2 and forms an external output terminal portion 11a, and a terminal (not shown) that is housed inside the battery case 1 and forms a positive electrode current collector. And a base. A tab laminated group 7 extending from a plurality of electrode plates (positive electrode plate 3b) in the electrode plate group 3 is connected to a terminal base (current collector) of the positive electrode. In this example, the planar contour shape of the terminal base (the negative terminal base 9b and the positive terminal base not shown) constituting the current collector is rectangular, but these terminal bases may be cylindrical or columnar, A part of the shape may be a curved surface.
図2は、負極側の集電構造の基本構成を示している。図2に示すように、集電構造の主要部は、負極端子9と複数枚の集電タブ5から構成されるタブ積層群7と金属製のカバー部材13とから構成されている。この集電構造では、タブ積層群7が負極端子9の端子基部9bとカバー部材13との間に挟まれた状態で、摩擦撹拌接合(FSW)により接合されている。その結果、端子基部9bとタブ積層群7とカバー部材13とが、摩擦攪拌接合により接合されている。なお、負極端子9の材質には、負極板の材質と同様に銅系の材料を用いた(なお、正極端子11の材質には、正極板の材質と同様にアルミ系の材料を用いた)。またカバー部材13の材質は、負極端子9側では負極板と同様に銅系の材料を用いた(正極端子11側では正極板と同様にアルミ系の材料を用いた)。すなわち、負極端子9に接合する場合のカバー部材13は銅系の材料により形成し、正極端子11に接合する場合のカバー部材13はアルミ系の材料により形成した。また、カバー部材13の厚さは、負極用及び正極用共に1mmとした。ただし、カバー部材13の厚さは、接合する集電タブ5の枚数によって適した厚さを選定すれば良く、通常、0.5mm〜2mmに定めればよい。 FIG. 2 shows a basic configuration of the current collecting structure on the negative electrode side. As shown in FIG. 2, the main part of the current collecting structure includes a tab stack group 7 including a negative electrode terminal 9 and a plurality of current collecting tabs 5, and a metal cover member 13. In this current collection structure, the tab laminated group 7 is joined by friction stir welding (FSW) while being sandwiched between the terminal base 9b of the negative electrode terminal 9 and the cover member 13. As a result, the terminal base 9b, the tab laminated group 7, and the cover member 13 are joined by friction stir welding. In addition, the material of the negative electrode terminal 9 is a copper-based material as in the material of the negative electrode plate (Note that the material of the positive electrode terminal 11 is an aluminum-based material as in the material of the positive electrode plate). . As the material of the cover member 13, a copper-based material was used on the negative electrode terminal 9 side in the same manner as the negative electrode plate (an aluminum-based material was used on the positive electrode terminal 11 side in the same manner as the positive electrode plate). That is, the cover member 13 for bonding to the negative electrode terminal 9 is formed of a copper-based material, and the cover member 13 for bonding to the positive electrode terminal 11 is formed of an aluminum-based material. Moreover, the thickness of the cover member 13 was 1 mm for both the negative electrode and the positive electrode. However, the thickness of the cover member 13 may be selected as appropriate depending on the number of current collecting tabs 5 to be joined, and is usually set to 0.5 mm to 2 mm.
次に、本発明の集電構造について詳細に説明する。図3は、集電構造の第1実施例を示す概略図であり、図4は、図3の集電構造(第1実施例)における集電体と集電タブとカバー部材との接合部を示す図であり、図5は、図3の集電構造(第1実施例)を製造する方法を示す概略工程図であり、特に図5(A)は集電体にタブ積層群を収納した後、カバー部材を配置する前の状態を示す図であり、図5(B)は摩擦攪拌接合を実施している状態を示す図である。これらの図では、集電構造の構成部材として、極板群3(複数枚の極板3a)の一部、タブ積層群7(複数枚の集電タブ5)の一部、端子9(露出部9aと集電体9bを備える負極端子9)及びカバー部材13のみを示し、それ以外の部材(電池ケース1、蓋体2等)の図示は省略している。 Next, the current collecting structure of the present invention will be described in detail. 3 is a schematic view showing a first embodiment of the current collecting structure, and FIG. 4 is a joint portion of the current collector, the current collecting tab, and the cover member in the current collecting structure (first embodiment) of FIG. FIG. 5 is a schematic process diagram showing a method of manufacturing the current collecting structure (first embodiment) of FIG. 3, and in particular, FIG. 5 (A) houses the tab stack group in the current collector. FIG. 5B is a diagram illustrating a state before the cover member is disposed, and FIG. 5B is a diagram illustrating a state in which the friction stir welding is performed. In these figures, as members of the current collecting structure, a part of the electrode plate group 3 (a plurality of electrode plates 3a), a part of the tab stack group 7 (a plurality of current collecting tabs 5), and a terminal 9 (exposed). Only the negative electrode terminal 9) including the portion 9a and the current collector 9b and the cover member 13 are shown, and the other members (battery case 1, lid 2, etc.) are not shown.
図3に示す集電構造は、図1の負極端子9側の集電構造を示している。この第1実施例では、集電体9bに、タブ収納部15が設けられている。タブ収納部15は、タブ積層群7の最も外側に位置する集電タブ5と接触する平面状の接触部15aと、接触部15aと直交する方向に延びる接触面を備えた凸部15bとから構成されている。凸部15bは、1mmの幅寸法で構成され、端子9の集電体9bの表面の大部分が接触部15aになるように集電体9bの端部に設けられている。図5(A)に示すように、タブ積層群7の集電体9bと対向する対向面7aが接触部15aと接触し、かつタブ積層群7の端部7bが凸部15bの一つの側面からなる接触面と接触するように、タブ積層群7の一部をタブ収納部15に収納する。そして、図5(B)に示すように、一部がタブ収納部15に収納されたタブ積層群7を集電体9bとの間に挟むようにカバー部材13を配置する。端子9と集電タブ5とカバー部材13の位置関係ができるだけズレないように、端子9に対して集電タブ5とカバー部材13とは、摩擦攪拌接合装置(図示せず)において治具(図示せず)で固定されている。この状態で、カバー部材13側から摩擦攪拌接合用の円柱状工具16を回転させながら工具16の先端部をカバー部材13に押し当てて、カバー部材13、タブ積層群7を構成する複数枚の集電タブ5及び集電体9bを部分的に軟化させて塑性流動させた状態で、工具16を直線的に移動させて摩擦攪拌接合を実施する。円柱状工具16の先端部の挿入深さは、端子9の集電体9bまで達する深さとした。円柱状工具16は、先端径が8mmのものを選定した。摩擦攪拌接合では、集電体9bとタブ積層群7とカバー部材13とが接触した状態で、タブ積層群7が延びる方向と直行する方向(タブ積層群7の幅方向)にタブ積層群7を完全に横切るように円柱状工具16を直線状に移動させて溶接部17(集電体9bとタブ積層群7とカバー部材13との接合部)を形成した。なお、本実施例では図4に示すように溶接部(接合部)17の長さLは、タブ積層群7(集電タブ5)の幅寸法よりも長くしたが、必要な電流密度によっては溶接部17の長さをタブ積層群7(集電タブ5)の幅寸法よりも短くすることができる。このような摩擦攪拌接合を実施すると、集電体9bとタブ積層群7とカバー部材13とを完全に接合する溶接部17が形成される。このとき、摩擦攪拌接合による押圧力に対して、タブ積層群7中の複数枚の集電タブ5がスライドするのを、凸部15bが阻止する。端子9の集電体9bにこのようなタブ収納部15を設けると、タブ積層群7がタブ収納部15に収納された状態でタブ積層群7と集電体9bとの摩擦攪拌接合を行うことができる。その結果、摩擦攪拌接合を行うことによる効果(タブ積層群と集電体との接触抵抗及びタブ積層群とカバー部材との接触抵抗が小さくなる効果)と同時に、摩擦攪拌接合を行っても凸部15bによって集電タブ5がスライドするのを防ぐ効果も得られる。そのため、第1実施例のように、集電タブ5の積層枚数を増やしても、集電タブ5と集電体9bとの間の電気抵抗を小さくしながら、集電タブ5と集電体9bとの間の接触不良を少なくすることができる。したがって、第1実施例の集電構造を採用することにより、タブ積層群7中の集電タブ5同士の接合面積と、タブ積層群7と集電体9bとの接合面積が増加するため、溶接部の抵抗が小さくなって、二次電池の大容量化および大電流化が可能になる。また、タブ積層群7をタブ収納部15に収納することによって、摩擦攪拌接合する際に集電タブ5の位置決めが容易になるため、摩擦攪拌接合を用いて集電タブ5を端子9に接合する作業が容易になる。 The current collecting structure shown in FIG. 3 shows the current collecting structure on the negative electrode terminal 9 side in FIG. In the first embodiment, the current collector 9b is provided with a tab storage portion 15. The tab storage portion 15 includes a planar contact portion 15a that contacts the current collecting tab 5 positioned on the outermost side of the tab stack group 7, and a convex portion 15b that includes a contact surface extending in a direction orthogonal to the contact portion 15a. It is configured. The convex portion 15b has a width of 1 mm, and is provided at the end of the current collector 9b so that most of the surface of the current collector 9b of the terminal 9 becomes the contact portion 15a. As shown in FIG. 5A, the facing surface 7a facing the current collector 9b of the tab stack group 7 is in contact with the contact portion 15a, and the end portion 7b of the tab stack group 7 is one side surface of the convex portion 15b. A part of the tab stack group 7 is stored in the tab storage portion 15 so as to come into contact with the contact surface made of Then, as shown in FIG. 5B, the cover member 13 is disposed so that the tab stack group 7 partially stored in the tab storage portion 15 is sandwiched between the current collector 9b. In order to prevent the positional relationship between the terminal 9, the current collecting tab 5, and the cover member 13 from being shifted as much as possible, the current collecting tab 5 and the cover member 13 are connected to the terminal 9 by a jig ( (Not shown). In this state, the tip of the tool 16 is pressed against the cover member 13 while rotating the cylindrical tool 16 for friction stir welding from the cover member 13 side, and a plurality of sheets constituting the cover member 13 and the tab stack group 7 are formed. In a state where the current collecting tab 5 and the current collector 9b are partially softened and plastically flowed, the tool 16 is linearly moved to perform friction stir welding. The insertion depth of the tip of the cylindrical tool 16 was set to a depth reaching the current collector 9b of the terminal 9. A cylindrical tool 16 having a tip diameter of 8 mm was selected. In the friction stir welding, in a state where the current collector 9b, the tab laminated group 7 and the cover member 13 are in contact with each other, the tab laminated group 7 in the direction perpendicular to the extending direction of the tab laminated group 7 (the width direction of the tab laminated group 7). The cylindrical tool 16 was moved in a straight line so as to completely cross the line, and a welded portion 17 (joint portion between the current collector 9b, the tab stack group 7 and the cover member 13) was formed. In this embodiment, as shown in FIG. 4, the length L of the welded portion (joint portion) 17 is longer than the width dimension of the tab stack group 7 (current collecting tab 5), but depending on the required current density. The length of the welding part 17 can be made shorter than the width dimension of the tab lamination | stacking group 7 (current collection tab 5). When such friction stir welding is performed, a welded portion 17 that completely joins the current collector 9b, the tab stack group 7, and the cover member 13 is formed. At this time, the convex portion 15 b prevents the plurality of current collecting tabs 5 in the tab stack group 7 from sliding against the pressing force by the friction stir welding. When such a tab storage portion 15 is provided in the current collector 9 b of the terminal 9, friction stir welding is performed between the tab stack group 7 and the current collector 9 b in a state where the tab stack group 7 is stored in the tab storage portion 15. be able to. As a result, the effect of performing friction stir welding (the effect of reducing the contact resistance between the tab stack group and the current collector and the contact resistance between the tab stack group and the cover member) is also convex even if the friction stir welding is performed. The effect which prevents the current collection tab 5 sliding by the part 15b is also acquired. Therefore, as in the first embodiment, even if the number of stacked current collecting tabs 5 is increased, the current collecting tabs 5 and the current collectors are reduced while reducing the electrical resistance between the current collecting tabs 5 and the current collectors 9b. The poor contact with 9b can be reduced. Therefore, by adopting the current collecting structure of the first embodiment, the bonding area between the current collecting tabs 5 in the tab laminated group 7 and the bonding area between the tab laminated group 7 and the current collector 9b are increased. The resistance of the welded portion is reduced, and the capacity and current of the secondary battery can be increased. Further, since the tab stack group 7 is housed in the tab housing portion 15, positioning of the current collecting tab 5 is facilitated when friction stir welding is performed. Therefore, the current collecting tab 5 is joined to the terminal 9 using friction stir welding. Work becomes easier.
なお図4に破線で示すように上記実施例の凸部15bに加えて、凸部15bの両側に位置する接触部15aの対向する一対の辺に沿って一対の凸部を設けてよい。このような構造を採用すると、タブ積層群7のスライド防止効果を最大限高めることができる。 In addition to the convex part 15b of the said Example as shown with a broken line in FIG. 4, you may provide a pair of convex part along a pair of side which the contact part 15a located in the both sides of the convex part 15b opposes. When such a structure is employed, the sliding prevention effect of the tab stack group 7 can be maximized.
図6は、集電構造の第2実施例を示す概略図であり、図7は、図6の集電構造(第2実施例)における集電体と集電タブとカバー部材との接合部を示す図であり、図8は、図6の集電構造(第2実施例)を製造する方法を示す概略工程図である[図6(A)は集電体にタブ積層群を収納した後、カバー部材を配置する前の状態を示す図であり、図6(B)は摩擦攪拌接合を実施している状態を示す図である]。なお、図6乃至図8において、図3乃至図5と共通する部分については、図3乃至図5において付した符号の数に100の数を加えた数の符号を付して説明を省略する。また、図6乃至図8でも、集電構造の構成部材として、極板群103(複数枚の極板103a)の一部、タブ積層群107(複数枚の集電タブ105)の一部、端子109(露出部109aと集電体109bを備える負極端子109)及びカバー部材113のみを示し、それ以外の部材(電池ケース、蓋体等)の図示を省略している。 6 is a schematic view showing a second embodiment of the current collecting structure, and FIG. 7 is a joint portion of the current collector, the current collecting tab, and the cover member in the current collecting structure (second embodiment) of FIG. FIG. 8 is a schematic process diagram showing a method of manufacturing the current collecting structure (second embodiment) of FIG. 6 [FIG. 6 (A) houses the tab stack group in the current collector. FIG. 6B is a diagram showing a state before the cover member is disposed, and FIG. 6B is a diagram showing a state in which the friction stir welding is performed. 6 to 8, the parts common to those in FIGS. 3 to 5 are denoted by the same reference numerals as those in FIGS. 3 to 5 plus 100, and the description thereof is omitted. . Also, in FIGS. 6 to 8, as components of the current collecting structure, a part of the electrode plate group 103 (a plurality of electrode plates 103a), a part of the tab stack group 107 (a plurality of current collecting tabs 105), Only the terminal 109 (the negative terminal 109 including the exposed portion 109a and the current collector 109b) and the cover member 113 are shown, and the other members (battery case, lid, etc.) are not shown.
図6に示す集電構造(第2実施例)も、図3等の集電構造(第1実施例)と同様に負極端子側の集電構造を示している。この第2実施例では、タブ積層群107が、極板群103が同極性の複数の極板(負極板103a)から延びる複数の集電タブ105がそれぞれ積層された2つのタブ積層群107に分割されている。具体的には、図6に示すように、極板群103が半分に分割され、分割した各極板群103から正極の集電タブが116枚、負極の集電タブが118枚、それぞれ延びている。これらの集電タブ105を極板群毎に束ねることにより2つのタブ積層群107が構成されている。集電体109bに設けられたタブ収納部115は、タブ積層群107が接触する2つの接触部115aと、2つの接触部115aと直交する方向に突出する凸部115bとから構成されている。凸部115bは、2つの接触部115aを隔てるように端子9の集電体9bのほぼ中央部に設けられている。この第2実施例では、図8(A)に示すように、2つのタブ積層群107の集電体109bと対向する対向面107aがそれぞれ2つの接触部115aと接触し、かつ各タブ積層群107の端部107bが凸部115bの側面にそれぞれ接触するように、各タブ積層群107の一部をタブ収納部115に収納する。そして、図8(B)に示すように、一部がタブ収納部115に収納されたタブ積層群107を集電体109bとの間に挟むようにカバー部材113を配置して、カバー部材113側から摩擦攪拌接合(FSW)用の工具116を回転させながら押し付けて摩擦攪拌接合すると、集電体109bとタブ積層群107とカバー部材113とを接合する溶接部117が形成される。このとき、摩擦攪拌接合による押圧力に対して、凸部115bが、タブ積層群107中の複数枚の集電タブ105がスライドするのを阻止する。このように、2つのタブ積層群107がそれぞれ別個に集電体109bに接合するように構成すると、集電体109bと集電タブ105との接合部を2カ所に分散させることができる。その結果、各極板103aから延びる集電タブ105の長さをあまり長くすることなく、集電体に接合することができる。また、1つのタブ積層群を構成する集電枚数の数が少ない場合でも、タブ積層群107を変形する際の曲げ応力がタブ積層群107中の一部の集電タブ105に集中するのを防ぐことができるため、集電タブ105の断線や短絡を防止することができる。 The current collecting structure (second example) shown in FIG. 6 also shows the current collecting structure on the negative electrode terminal side in the same manner as the current collecting structure (first example) shown in FIG. In this second embodiment, the tab laminated group 107 is divided into two tab laminated groups 107 in which a plurality of current collecting tabs 105 extending from a plurality of electrode plates (negative electrode plate 103a) having the same polarity as the electrode plate group 103 are respectively laminated. It is divided. Specifically, as shown in FIG. 6, the electrode plate group 103 is divided in half, and 116 positive electrode current collecting tabs and 118 negative electrode current collecting tabs extend from each divided electrode plate group 103. ing. Two tab laminated groups 107 are configured by bundling these current collecting tabs 105 for each electrode plate group. The tab storage portion 115 provided on the current collector 109b is composed of two contact portions 115a with which the tab stack group 107 contacts, and a convex portion 115b protruding in a direction orthogonal to the two contact portions 115a. The convex portion 115b is provided at the substantially central portion of the current collector 9b of the terminal 9 so as to separate the two contact portions 115a. In this second embodiment, as shown in FIG. 8 (A), the opposing surfaces 107a of the two tab laminate groups 107 facing the current collector 109b are in contact with the two contact portions 115a, respectively, and each tab laminate group. A part of each tab stack group 107 is stored in the tab storage portion 115 so that the end portion 107b of the 107 contacts the side surface of the convex portion 115b. Then, as shown in FIG. 8B, the cover member 113 is disposed so that the tab stack group 107, a part of which is stored in the tab storage portion 115, is sandwiched between the current collector 109b, and the cover member 113 is disposed. When the friction stir welding is performed while rotating the friction stir welding (FSW) tool 116 from the side, the welded portion 117 that joins the current collector 109b, the tab stack group 107, and the cover member 113 is formed. At this time, the convex portion 115 b prevents the plurality of current collecting tabs 105 in the tab stack group 107 from sliding against the pressing force by the friction stir welding. As described above, when the two tab laminated groups 107 are configured to be separately bonded to the current collector 109b, the joint portion between the current collector 109b and the current collector tab 105 can be dispersed in two places. As a result, the current collecting tab 105 extending from each electrode plate 103a can be joined to the current collector without lengthening the length. Further, even when the number of current collecting sheets constituting one tab laminated group is small, the bending stress when the tab laminated group 107 is deformed is concentrated on some of the current collecting tabs 105 in the tab laminated group 107. Since it can prevent, the disconnection and short circuit of the current collection tab 105 can be prevented.
図9は、本発明の集電構造の第3実施例を示す概略図であり、図10は、図9の集電構造(第3実施例)における集電体と集電タブとカバー部材との接合部を示す図である。なお、図9及び図10において、図3及び図4と共通する部分については、図3及び図4において付した符号の数に200の数を加えた数の符号を付して説明を省略する。この第3実施例では、各電極群において正極の集電タブの枚数を58枚とし、負極の集電タブの枚数を59枚とした。これらの正極及び負極の集電タブの枚数は、それぞれ、第2実施例の半分に相当する。また、摩擦攪拌接合では、円柱状工具(図示せず)の径を4mmとした。カバー部材213の幅寸法は、集電タブ205が導出されるカバー部材213の辺が端子209の側面より内側に配置される寸法に調整されている。それ以外は、第2実施例と同じ条件で第3実施例を製造した。このようにすると、図6(第2実施例)の端子109をそのまま用いて、第2実施例よりもコンパクトな電池を作製することができる。 FIG. 9 is a schematic view showing a third embodiment of the current collecting structure of the present invention, and FIG. 10 shows a current collector, a current collecting tab, a cover member in the current collecting structure (third embodiment) in FIG. It is a figure which shows these junction parts. 9 and FIG. 10, parts common to those in FIG. 3 and FIG. 4 are given the same reference numerals as those in FIG. 3 and FIG. . In the third embodiment, the number of positive current collecting tabs in each electrode group was 58, and the number of negative current collecting tabs was 59. The number of current collecting tabs of the positive electrode and the negative electrode respectively corresponds to half of the second embodiment. In friction stir welding, the diameter of a cylindrical tool (not shown) was 4 mm. The width dimension of the cover member 213 is adjusted to a dimension in which the side of the cover member 213 from which the current collecting tab 205 is led out is arranged on the inner side of the side surface of the terminal 209. Otherwise, the third example was manufactured under the same conditions as the second example. In this way, a battery more compact than the second embodiment can be manufactured using the terminal 109 of FIG. 6 (second embodiment) as it is.
図11は、本発明の集電構造の第4実施例を示す概略図である。この図において、図3と共通する部分については、図3で付した符号の数に300の数を加えた数の符号を付して説明を省略する。第1乃至第3実施例(図3、図6及び図9)では、いずれも、端子基部9b,109b及び209bの露出部9a,109a及び209a側とは反対の側にタブ収納部15,115及び215が設けられているのに対して、第4実施例(図11)では、タブ収納部315が端子基部309bの露出部309a側に設けられている。このような構造では、端子基部309bの露出部309a側の表面がタブ収納部315の接触部315aを構成し、露出部309aがタブ収納部315の凸部315bを構成する。そのため第4実施例では、端子9に加工を施すことなくタブ収納部315を構成することができる。 FIG. 11 is a schematic view showing a fourth embodiment of the current collecting structure of the present invention. In this figure, parts common to those in FIG. 3 are given the same reference numerals as those in FIG. In the first to third embodiments (FIGS. 3, 6 and 9), the tab storage portions 15 and 115 are arranged on the side opposite to the exposed portions 9a, 109a and 209a side of the terminal base portions 9b, 109b and 209b. In the fourth embodiment (FIG. 11), the tab storage portion 315 is provided on the exposed portion 309a side of the terminal base portion 309b. In such a structure, the surface of the terminal base portion 309b on the exposed portion 309a side constitutes the contact portion 315a of the tab storage portion 315, and the exposed portion 309a constitutes the convex portion 315b of the tab storage portion 315. Therefore, in the fourth embodiment, the tab storage portion 315 can be configured without processing the terminals 9.
図12は、本発明の集電構造の第5実施例における集電体と集電タブとカバー部材との接合部を示す図である。この図において、図4と共通する部分については、図4で付した符号の数に400の数を加えた数の符号を付して説明を省略する。第5実施例の集電構造は、第1実施例と同様に100Ahの電池に用いる集電構造である。第1実施例では、摩擦攪拌接合の際に、円柱状工具16をタブ積層群7の幅方向(カバー部材13の長手方向)に直線状に移動させて接合したのに対して、図12の第5実施例では、円柱状工具(図示せず)をカバー部材413の所定位置に挿入し、端子409の深さに達した後、挿入した位置と同じ位置で引き上げている。この動作を同一のカバー部材413内で位置を変えて3回実施し、図12に示す接合部417(3つの接合部417a,417b,417c)を形成した。このような摩擦攪拌接合を行うと、第1実施例に比べて、接合時に発生するバリを少なくすることができた。 FIG. 12 is a view showing a joint portion of a current collector, a current collection tab, and a cover member in the fifth embodiment of the current collection structure of the present invention. In this figure, the parts common to those in FIG. 4 are given the same reference numerals as those in FIG. The current collecting structure of the fifth embodiment is a current collecting structure used for a 100 Ah battery as in the first embodiment. In the first embodiment, during the friction stir welding, the cylindrical tool 16 is linearly moved in the width direction of the tab stack group 7 (longitudinal direction of the cover member 13) and joined, whereas in FIG. In the fifth embodiment, a cylindrical tool (not shown) is inserted into a predetermined position of the cover member 413, and after reaching the depth of the terminal 409, is pulled up at the same position as the inserted position. This operation was performed three times while changing the position in the same cover member 413 to form the joints 417 (three joints 417a, 417b, 417c) shown in FIG. When such friction stir welding was performed, burrs generated during welding could be reduced as compared with the first example.
なお、図12の第5実施例では、図13に示すように、接合部417(3つの接合部417a,417b,417c)の表面が樹脂419で覆われている。このように接合部417の表面を樹脂419で覆うことにより、接合時に生じるバリも樹脂419で覆われるため、電池の組み立て時に作業者がケガをし難くすることができる。このような構造は、第5実施例に限らず、本発明の他の実施例でも用いることができる。 In the fifth embodiment shown in FIG. 12, the surface of the joint 417 (three joints 417a, 417b, 417c) is covered with a resin 419 as shown in FIG. By covering the surface of the joint portion 417 with the resin 419 in this way, burrs generated at the time of joining are also covered with the resin 419. Therefore, it is possible to make it difficult for an operator to be injured during battery assembly. Such a structure can be used not only in the fifth embodiment but also in other embodiments of the present invention.
図14は、集電構造の第6実施例を示す概略図であり、図15は、図14の集電構造(第6実施例)における集電体と集電タブとカバー部材との接合部を示す図であり、図16は、図14の集電構造(第6実施例)を製造する方法を示す概略工程図である[図16(A)は集電体にタブ積層群を収納した後、カバー部材を配置する前の状態を示す図であり、図16(B)は摩擦攪拌接合を実施している状態を示す図である]。なお、図14乃至図16において、図3乃至図5と共通する部分については、図3乃至図5において付した符号の数に500の数を加えた数の符号を付して説明を省略する。図6に示す集電構造(第2実施例)では、1つの端子109(集電体109b)に接続する2つのタブ積層群107に対応して2つのカバー部材113が接合されているのに対して、図14に示す集電構造(第6実施例)は、1つの端子509(集電体509b)に接続する2つのタブ積層群507に対応して1つのカバー部材513が接合されている。この例では、図16(A)及び図16(B)に示すように、タブ収納部515に収納された各タブ積層群507の端部507bとタブ収納部515の凸部515bとを1枚のカバー部材513で覆い、各タブ積層群507の端部507bが集電体509bに接合するように摩擦攪拌接合を行った。このように2つのタブ積層群507を1つのカバー部材513で接合すると、第2実施例(2枚のカバー部材113を用いて、2カ所の接合箇所を設ける構成)に比べて、部品点数を少なくすることができる上に、摩擦攪拌接合の接合箇所を1カ所にすることができるため、摩擦攪拌接合工程にかかる時間を短縮することができる。また、同一極の各極板群503が同一の接合部517で接合されているため、接合部の電気抵抗のバラツキによる各極板群に流れる電流の偏りを少なくすることができる。 14 is a schematic view showing a sixth embodiment of the current collecting structure, and FIG. 15 is a joint portion of the current collector, the current collecting tab and the cover member in the current collecting structure (sixth embodiment) of FIG. FIG. 16 is a schematic process diagram showing a method of manufacturing the current collecting structure (sixth embodiment) of FIG. 14 [FIG. 16A houses the tab stack group in the current collector. FIG. 16B is a diagram illustrating a state before the cover member is disposed, and FIG. 16B is a diagram illustrating a state in which the friction stir welding is performed. 14 to FIG. 16, parts common to those in FIG. 3 to FIG. 5 are given the same reference numerals as those in FIG. 3 to FIG. . In the current collecting structure shown in FIG. 6 (second embodiment), the two cover members 113 are joined to the two tab laminated groups 107 connected to one terminal 109 (current collector 109b). On the other hand, in the current collecting structure (sixth embodiment) shown in FIG. 14, one cover member 513 is joined to two tab stacked groups 507 connected to one terminal 509 (current collector 509 b). Yes. In this example, as shown in FIG. 16A and FIG. 16B, one end 507b of each tab stack group 507 stored in the tab storage portion 515 and one convex portion 515b of the tab storage portion 515 are provided. The cover member 513 was covered, and the friction stir welding was performed so that the end portion 507b of each tab laminated group 507 was joined to the current collector 509b. Thus, when two tab lamination groups 507 are joined by one cover member 513, the number of parts can be reduced compared to the second embodiment (a configuration in which two joint portions are provided using two cover members 113). In addition to being able to reduce the number of joints in the friction stir welding, the time required for the friction stir welding process can be shortened. Moreover, since each electrode plate group 503 of the same pole is joined by the same joining part 517, the bias | biasing of the electric current which flows into each electrode board group by the variation in the electrical resistance of a junction part can be decreased.
図17は、本発明の集電構造の第7実施例を示す概略図であり、図18は、図17の集電構造(第7実施例)における集電体と集電タブとカバー部材との接合部を示す図であり、図19は、図18において集電タブとカバー部材が接合されていない状態の集電体を示す図であり、図20(A)乃至(D)は、端子609の各部位を切断して示した端子609の断面図であり、図21は、図17の集電構造(第7実施例)を製造する方法を示す概略工程図である[図21(A)は集電体にタブ積層群を収納した後、カバー部材を配置する前の状態を示す図であり、図21(B)は摩擦攪拌接合を実施している状態を示す図である]。なお、図17乃至図21において、図3乃至図5と共通する部分については、図3乃至図5において付した符号の数に600の数を加えた数の符号を付して説明を省略する。この第7実施例では、図18、図19及び図20(A)に示すように、タブ収納部615が凹部621(第1の凹部)で構成されている。この例では、タブ積層群607を収納するタブ収納部615に加え、カバー部材613を収納するスライド阻止構造623がさらに設けられている[図19及び図20(B)乃至(D)参照]。スライド阻止構造623は、凹部625(第2の凹部)で構成されている。タブ収納部615を構成する凹部621(第1の凹部)の深さ寸法は、スライド阻止構造623を構成する凹部625(第2の凹部)の深さ寸法よりも、タブ積層群607の厚み寸法を考慮して深くなっている[図20(D)参照]。スライド阻止構造623は、カバー部材613側から摩擦撹拌接合を実施する際に、カバー部材613が集電体609bに対してスライドすることを阻止する機能を有する。すなわち、スライド阻止構造623によって、端子609の集電体609bおよびタブ収納部615に収納されたタブ積層群607に対するカバー部材613の位置ずれを防止することができる(集電タブ605と集電体609bとの間の接触不良を防ぐことができる)。また、端子609の集電体609bおよびタブ収納部615に収納されたタブ積層群607に対してカバー部材613の位置決めが容易になるため、摩擦攪拌接合の際にカバー部材613を用いてタブ積層群607を集電体609bに接合する作業が容易になる。 FIG. 17 is a schematic view showing a seventh embodiment of the current collecting structure of the present invention, and FIG. 18 shows a current collector, a current collecting tab, a cover member in the current collecting structure (seventh embodiment) in FIG. 19 is a diagram showing the current collector in a state where the current collecting tab and the cover member are not joined in FIG. 18, and FIGS. 20A to 20D are terminals. 609 is a cross-sectional view of the terminal 609 shown by cutting each part of FIG. 609, and FIG. 21 is a schematic process diagram showing a method of manufacturing the current collecting structure (seventh embodiment) of FIG. ) Is a diagram showing a state before the cover member is arranged after the tab stack group is housed in the current collector, and FIG. 21B is a diagram showing a state in which the friction stir welding is performed. 17 to FIG. 21, parts common to those in FIG. 3 to FIG. 5 are given the same reference numerals as those in FIG. 3 to FIG. . In the seventh embodiment, as shown in FIG. 18, FIG. 19 and FIG. 20A, the tab storage portion 615 is constituted by a concave portion 621 (first concave portion). In this example, in addition to the tab storage portion 615 that stores the tab stack group 607, a slide blocking structure 623 that stores the cover member 613 is further provided [see FIGS. 19 and 20B to 20D]. The slide blocking structure 623 includes a recess 625 (second recess). The depth dimension of the concave portion 621 (first concave portion) constituting the tab storage portion 615 is greater than the depth dimension of the concave portion 625 (second concave portion) constituting the slide blocking structure 623, and the thickness dimension of the tab stack group 607. [See FIG. 20D]. The slide blocking structure 623 has a function of blocking the cover member 613 from sliding relative to the current collector 609b when performing friction stir welding from the cover member 613 side. That is, the slide blocking structure 623 can prevent the displacement of the cover member 613 with respect to the current collector 609b of the terminal 609 and the tab stack 607 stored in the tab storage portion 615 (the current collector tab 605 and the current collector). 609b can prevent poor contact). Further, since the cover member 613 can be easily positioned with respect to the current collector 609b of the terminal 609 and the tab stack group 607 housed in the tab housing portion 615, the tab member 613 is used to laminate the tabs during the friction stir welding. The operation | work which joins the group 607 to the electrical power collector 609b becomes easy.
また、第7実施例のように、タブ収納部615を凹部621(第1の凹部)で構成し、スライド阻止構造623を凹部625(第2の凹部)で構成すれば、端子609(または集電体609b)の寸法を大きくすることなく、タブ収納部615及びスライド阻止構造623を構成することができるため、電池ケースの容積を大きくする必要がない。また、タブ収納部615を構成する凹部621(第1の凹部)によってタブ積層群607中の集電タブ605の動きが阻止され、かつ、スライド阻止構造623を構成する凹部625(第2の凹部)によってカバー部材613の動きが阻止されるため、摩擦攪拌接合時に円柱状工具616によりタブ積層群607及びカバー部材613が回転力を受けても、集電体609bに対する集電タブ605の位置ズレとカバー部材613の位置ズレを確実に防ぐことができる[図21(A)及び(B)参照]。 Further, as in the seventh embodiment, if the tab storage portion 615 is configured by the concave portion 621 (first concave portion) and the slide prevention structure 623 is configured by the concave portion 625 (second concave portion), the terminal 609 (or the collecting member) is formed. Since the tab storage portion 615 and the slide blocking structure 623 can be configured without increasing the size of the electric body 609b), it is not necessary to increase the volume of the battery case. Further, the movement of the current collecting tab 605 in the tab stack group 607 is blocked by the recess 621 (first recess) constituting the tab storage portion 615, and the recess 625 (second recess) constituting the slide blocking structure 623 is formed. ) Prevents the movement of the cover member 613. Therefore, even when the tab stack group 607 and the cover member 613 are subjected to a rotational force by the cylindrical tool 616 during friction stir welding, the position of the current collection tab 605 relative to the current collector 609b is shifted. And the positional deviation of the cover member 613 can be reliably prevented [see FIGS. 21A and 21B].
また、第7実施例では、図18乃至図21に示すように、タブ収納部615を構成する凹部621(第1の凹部)と、スライド阻止構造623を構成する凹部625(第2の凹部)とを設けることにより、摩擦攪拌接合時にタブ積層群607とカバー部材613と間に隙間が生じることがなく、しかも、摩擦攪拌接合を行う際にタブ積層群607の大部分がタブ収納部615に収納された状態でタブ積層群607をカバー部材613に確実に接触させることができるので、集電体609bとタブ積層群607との間の接合不良を防ぐことができる。 Further, in the seventh embodiment, as shown in FIGS. 18 to 21, a recess 621 (first recess) constituting the tab storage portion 615 and a recess 625 (second recess) constituting the slide blocking structure 623. Therefore, there is no gap between the tab stack group 607 and the cover member 613 during the friction stir welding, and most of the tab stack group 607 is in the tab storage portion 615 during the friction stir welding. Since the tab stack group 607 can be reliably brought into contact with the cover member 613 in the housed state, poor bonding between the current collector 609b and the tab stack group 607 can be prevented.
第7実施例では、さらに、図18乃至図21に示すように、タブ収納部615を構成する凹部621(第1の凹部)と、スライド阻止構造623を構成する凹部625(第2の凹部)とは、交差した状態で形成され、かつ、摩擦撹拌接合による接合部(溶接部)617が凹部625(第2の凹部)に沿って凹部621(第1の凹部)を完全に横切るように形成されている。このような構成にすると、タブ積層群607(複数枚の集電タブ605)の幅方向にタブ積層群607と集電体609bとが完全に接合する接合部(溶接部)617を形成することができる。また、このような接合部617を形成することによって、集電体609bとタブ積層群607の間およびタブ積層群607を構成する複数枚の集電タブ605間に隙間が形成されることないので、集電体609bとタブ積層群607との間の接触抵抗を低くすることができる。 In the seventh embodiment, as shown in FIGS. 18 to 21, the recess 621 (first recess) constituting the tab storage portion 615 and the recess 625 (second recess) constituting the slide blocking structure 623 are further provided. Is formed in an intersecting state and is formed so that the joint (welded part) 617 by friction stir welding completely crosses the concave part 621 (first concave part) along the concave part 625 (second concave part). Has been. With such a configuration, a joint (welded portion) 617 is formed in which the tab laminate group 607 and the current collector 609b are completely joined in the width direction of the tab laminate group 607 (a plurality of current collecting tabs 605). Can do. Further, by forming such a joint 617, no gap is formed between the current collector 609b and the tab stack group 607 and between the plurality of current collector tabs 605 constituting the tab stack group 607. The contact resistance between the current collector 609b and the tab stack group 607 can be reduced.
なお、図22は、図20(D)の断面図を拡大して、タブ収納部615(凹部621)にタブ積層群607を収納した状態を示す図である。この図に示すように、タブ収納部615を構成する凹部621(第1の凹部)の深さ寸法dは、タブ積層群607の厚み寸法tよりも小さくなっている。言い換えると、タブ積層群607の厚み寸法tは、凹部621(第1の凹部)の深さ寸法dよりも大きくなっている。これにより、スライド阻止構造623を構成する凹部625(第2の凹部)にカバー部材613を配置した際に、タブ積層群607とカバー部材613と間に隙間が生じることがなく、しかも、摩擦攪拌接合を行う際にタブ積層群607の大部分がタブ収納部615に収納された状態で摩擦攪拌接合を行うことができるので、集電体609bとタブ積層群607との間の接合不良を確実に防ぐことができる。 FIG. 22 is an enlarged view of the cross-sectional view of FIG. 20D and shows a state in which the tab stack group 607 is stored in the tab storage portion 615 (recess 621). As shown in this figure, the depth dimension d of the concave portion 621 (first concave portion) constituting the tab storage portion 615 is smaller than the thickness dimension t of the tab stack group 607. In other words, the thickness dimension t of the tab stack group 607 is larger than the depth dimension d of the recess 621 (first recess). Thereby, when the cover member 613 is disposed in the concave portion 625 (second concave portion) constituting the slide prevention structure 623, there is no gap between the tab stack group 607 and the cover member 613, and the friction stirring is performed. Friction stir welding can be performed in a state where most of the tab stack group 607 is housed in the tab storage portion 615 when joining, so that it is possible to reliably prevent a poor connection between the current collector 609b and the tab stack group 607. Can be prevented.
図23は、本発明の集電構造の第9実施例を示す概略図である。図1に示すように、角型の二次電池を構成する場合は、負極端子部および正極端子部が電池ケースの対向する一対の壁部のうちいずれか一方の壁部からそれぞれ露出するように、負極端子および正極端子の位置が定められている。これに対して、図23に示すように、図示しない電池ケースの対向する一対の壁部からそれぞれ露出するように負極端子709(露出部709a及び端子基部709b)および正極端子711(露出部711a及び端子基部711b)の位置が定められている。負極端子709および正極端子711をこのように配置すると、電池ケースの底面側または蓋体側で、負極集電タブと正極集電タブとが交差しないため、短絡し難い二次電池を提供することができる。また、このような集電構造は、負極端子709及び正極端子711が電池ケースの対向する一対の壁部からそれぞれ露出するため、円筒型の二次電池に採用することができる。 FIG. 23 is a schematic view showing a ninth embodiment of the current collecting structure of the present invention. As shown in FIG. 1, when configuring a rectangular secondary battery, the negative electrode terminal portion and the positive electrode terminal portion are respectively exposed from either one of the pair of wall portions facing each other of the battery case. The positions of the negative electrode terminal and the positive electrode terminal are determined. On the other hand, as shown in FIG. 23, the negative terminal 709 (exposed portion 709a and terminal base 709b) and the positive terminal 711 (exposed portion 711a and so on) are exposed from a pair of opposing wall portions of a battery case (not shown). The position of the terminal base 711b) is defined. By disposing the negative electrode terminal 709 and the positive electrode terminal 711 in this manner, the negative electrode current collecting tab and the positive electrode current collecting tab do not intersect on the bottom surface side or the lid body side of the battery case, so that it is possible to provide a secondary battery that is not easily short-circuited. it can. Further, such a current collecting structure can be employed for a cylindrical secondary battery because the negative electrode terminal 709 and the positive electrode terminal 711 are respectively exposed from the pair of wall portions facing each other of the battery case.
図24は、本発明の集電構造の第10実施例を示す概略図である。図25は、図24の集電構造(第10実施例)を製造する方法の工程の一部を示す概略工程図である[図25(A)は集電体のタブ収納部にタブ積層群を収納した後、カバー部材を配置する前の状態を示す図であり、図25(B)は摩擦攪拌接合を実施している状態を示す図である]。この例では、負極端子部809aおよび正極端子部811aが、電池ケース801の対向する一対の壁部のうち上側の壁部(蓋部802)からそれぞれ露出するように負極端子809および正極端子811の位置が定められている。負極端子809及び正極端子811の端子基部809b及び811bは、電池ケース801及び蓋部802の内側に配置されて、負極端子部809aおよび正極端子部811aから電池ケース801の対向する一対の側壁801a,801bの方向にそれぞれ延びる第1の集電体半部809b及び811bを構成する。第1の集電体半部809b及び811b(端子基部809b及び811b)には、第2の集電体半部809d及び811dが接続されている。第2の集電体半部809d及び811dは、一端が第1の集電体半部809b及び811bの端部809c及び811cに接続されており、この端部809c及び811cから電池ケース801の一対の側壁801aおよび801bに沿い且つ電池ケース801の対向する一対の壁部のうち下側の壁部(底部801c)に向かって延びている。第2の集電体半部809d及び811dには、貫通孔809e及び811eが設けられている(図25参照)。本例では、極板群803が電池ケース801の蓋部802及び底部801cが対向する方向に極板方向を向ける姿勢で電池ケース801に収納されている。極板群3中の複数枚の極板(負極板803a及び正極板803b)から延びる2つのタブ積層群807は、第2の集電体半部809d及び811dに形成された貫通孔809e及び811eを通過した状態で先端が2つに分けられてなる分割タブ積層群807A及び807Bを備えている。この2つの分割タブ積層群807A及び807Bは、第2の集電体半部809d及び811dの極板群803と対向する面とは反対の側の接合面809f及び811fに沿って曲げられている[図25(A)]。そして、分割タブ積層群807A及び807Bは、カバー部材813と第2の集電体半部809d及び811dとの間に挟まれた状態で、上述と同様に摩擦攪拌接合により、第2の集電体半部809d及び811dの接合面809f及び811fとカバー部材813とに接合されている[図25(B)]。本例では、貫通孔809e及び811eと接合面809f及び811fとによりタブ収納部815が構成されている。このような構造では、摩擦攪拌接合時に工具からの回転力がタブ積層群807に加わっても、貫通孔809e及び811eと接合面809f及び811fとの間の角部にタブ積層群807が支持されるため、タブ積層群807中の複数枚の集電タブ805が工具から加わる回転力によりスライドすることなく、タブ収納部815に収納された状態でタブ積層群807と集電体(第2の集電体半部809d及び811d)との間及びタブ積層群807とカバー部材813との間を摩擦攪拌接合により接合することができる。また、このような構造によれば、負極集電タブと正極集電タブとが交差しない構造(短絡し難い集電構造)を角型の二次電池にも採用することが可能になる。 FIG. 24 is a schematic view showing a tenth embodiment of the current collecting structure of the present invention. FIG. 25 is a schematic process diagram showing a part of the process of the method of manufacturing the current collecting structure (tenth embodiment) of FIG. 24 [FIG. 25A is a tab stack group in the tab storage portion of the current collector. FIG. 25 (B) is a diagram showing a state in which friction stir welding is performed after storing the cover member and before placing the cover member. In this example, the negative terminal 809 and the positive terminal 811a are exposed from the upper wall (cover 802) of the pair of facing walls of the battery case 801, respectively. The position is fixed. Terminal base portions 809b and 811b of the negative electrode terminal 809 and the positive electrode terminal 811 are disposed inside the battery case 801 and the lid portion 802, and a pair of side walls 801a and 801a facing the battery case 801 from the negative electrode terminal portion 809a and the positive electrode terminal portion 811a. First current collector halves 809b and 811b extending in the direction of 801b are formed. The second current collector halves 809d and 811d are connected to the first current collector halves 809b and 811b (terminal bases 809b and 811b). One end of each of the second current collector halves 809d and 811d is connected to the ends 809c and 811c of the first current collector halves 809b and 811b, and a pair of battery cases 801 is connected to the ends 809c and 811c. Of the pair of opposing wall portions of the battery case 801 and extending toward the lower wall portion (bottom portion 801c). The second current collector halves 809d and 811d are provided with through holes 809e and 811e (see FIG. 25). In this example, the electrode plate group 803 is housed in the battery case 801 in a posture in which the electrode plate direction is directed in a direction in which the lid portion 802 and the bottom portion 801c of the battery case 801 face each other. Two tab laminated groups 807 extending from a plurality of electrode plates (the negative electrode plate 803a and the positive electrode plate 803b) in the electrode plate group 3 have through holes 809e and 811e formed in the second current collector half portions 809d and 811d. The divided tab laminated groups 807A and 807B having the tip divided into two in a state of passing through are provided. The two divided tab stacked groups 807A and 807B are bent along joint surfaces 809f and 811f on the side opposite to the surface facing the electrode plate group 803 of the second current collector half 809d and 811d. [FIG. 25 (A)]. Then, the divided tab stacked groups 807A and 807B are sandwiched between the cover member 813 and the second current collector half portions 809d and 811d, and are subjected to the second current collector by friction stir welding as described above. It is joined to the joining surfaces 809f and 811f of the body half parts 809d and 811d and the cover member 813 [FIG. 25 (B)]. In this example, a tab storage portion 815 is configured by the through holes 809e and 811e and the joint surfaces 809f and 811f. In such a structure, even if a rotational force from the tool is applied to the tab stack group 807 during friction stir welding, the tab stack group 807 is supported at the corners between the through holes 809e and 811e and the joint surfaces 809f and 811f. Therefore, the plurality of current collecting tabs 805 in the tab stacking group 807 are not slid by the rotational force applied from the tool, but are stored in the tab storage unit 815 and the tab stacking group 807 and the current collector (second The current collector halves 809d and 811d) and the tab stack group 807 and the cover member 813 can be joined by friction stir welding. Further, according to such a structure, a structure in which the negative electrode current collecting tab and the positive electrode current collecting tab do not cross each other (a current collecting structure that is difficult to be short-circuited) can be adopted for the square secondary battery.
以上、本発明の実施の形態について具体的に説明したが、本発明はこれらの実施の形態および実施例に限定されるものではない。すなわち、上述の実施例に記載されている構成部品の寸法、材質、形状、その相対的位置等は、特に記載がない限り、本発明の技術的思想に基づく変更が可能であるのは勿論である。 As mentioned above, although embodiment of this invention was described concretely, this invention is not limited to these embodiment and an Example. That is, the dimensions, materials, shapes, relative positions, and the like of the components described in the above-described embodiments can be changed based on the technical idea of the present invention unless otherwise specified. is there.
本発明によれば、集電体及びカバー部材の少なくとも一方に、タブ積層群の少なくとも一部を収納して、摩擦撹拌接合時におけるタブ積層群中の複数枚の集電タブがスライドすることを阻止する構造を備えるタブ収納部が設けられているため、タブ積層群がタブ収納部に収納された状態でタブ積層群と集電体との摩擦攪拌接合を行うことができる。その結果、摩擦攪拌接合を行うことによりタブ積層群と集電体との接触抵抗が小さくなるのと同時に、摩擦攪拌接合の際に集電タブがスライドするのを防ぐことができるので、集電タブの積層枚数を増やしても、集電タブと集電体との間の電気抵抗を小さくしながら、集電タブと集電体との間の接触不良を少なくすることができる。 According to the present invention, at least one part of the tab stack group is accommodated in at least one of the current collector and the cover member, and a plurality of current collector tabs in the tab stack group slide at the time of friction stir welding. Since the tab storage portion having the blocking structure is provided, the friction stir welding between the tab stack group and the current collector can be performed in a state where the tab stack group is stored in the tab storage portion. As a result, the friction stir welding reduces the contact resistance between the tab stack group and the current collector, and at the same time prevents the current collecting tab from sliding during the friction stir welding. Even if the number of stacked tabs is increased, the contact failure between the current collecting tab and the current collector can be reduced while reducing the electrical resistance between the current collecting tab and the current collector.
1 電池ケース
3 極板群
3a,3b 極板
5 集電タブ
7 タブ積層群
9 端子(負極端子)
11 端子(正極端子)
13 カバー部材
15 タブ収納部
17 溶接部(接合部)
621 凹部(第1の凹部)
623 スライド阻止構造
625 凹部(第2の凹部)DESCRIPTION OF SYMBOLS 1 Battery case 3 Electrode plate group 3a, 3b Electrode plate 5 Current collection tab 7 Tab laminated group 9 Terminal (negative electrode terminal)
11 terminals (positive terminal)
13 Cover member 15 Tab storage part 17 Welded part (joint part)
621 recess (first recess)
623 Slide blocking structure 625 Concave portion (second concave portion)
Claims (6)
複数枚の極板がセパレータを介して積層されてなる極板群から延びる複数枚の集電タブが積層されてなるタブ積層群と、
前記集電体との間に前記タブ積層群を挟む金属製のカバー部材とを備え、
前記集電体と前記タブ積層群と前記カバー部材とが摩擦撹拌接合により接合されてなる二次電池の集電構造であって、
前記集電体及び前記カバー部材の少なくとも一方には、前記タブ積層群の少なくとも一部を収納して、前記摩擦撹拌接合時における前記タブ積層群中の前記複数枚の集電タブがスライドすることを阻止する構造を備えたタブ収納部が設けられており、
前記カバー部材側から前記摩擦撹拌接合を実施する際に、前記カバー部材が前記集電体に対してスライドすることを阻止するスライド阻止構造が、前記集電体に設けられており、
前記タブ収納部が、前記集電体の前記カバー部材と対向する面に形成された第1の凹部からなり、
前記スライド阻止構造が、前記集電体の前記カバー部材と対向する面に形成された第2の凹部からなり、
前記第1の凹部の深さ寸法は、前記タブ積層群の厚み寸法よりも小さくなっており、
前記第1の凹部と前記第2の凹部とが交差した状態で形成されており、
前記第2の凹部に沿って前記第1の凹部を完全に横切るように前記摩擦撹拌接合により溶接部が形成されており、
前記極板群は、同極性の複数枚の極板から延びる複数枚の前記集電タブからなる2つの前記タブ積層群を備えており、
前記2つのタブ積層群がそれぞれ別個に前記集電体に接合されていることを特徴とする二次電池の集電構造。 A terminal having a current collector;
A tab laminate group in which a plurality of current collecting tabs are laminated extending from an electrode plate group in which a plurality of electrode plates are laminated via a separator;
A metal cover member that sandwiches the tab stack group with the current collector,
A current collector structure for a secondary battery in which the current collector, the tab laminate group, and the cover member are joined by friction stir welding,
At least one of the tab stack group is accommodated in at least one of the current collector and the cover member, and the plurality of current collection tabs in the tab stack group slide during the friction stir welding. Tab storage with a structure to prevent
When the friction stir welding is performed from the cover member side, a slide blocking structure that prevents the cover member from sliding relative to the current collector is provided in the current collector,
The tab storage portion is composed of a first recess formed on a surface of the current collector facing the cover member,
The slide blocking structure comprises a second recess formed on a surface of the current collector facing the cover member,
The depth dimension of the first recess is smaller than the thickness dimension of the tab stack group,
The first recess and the second recess are formed in an intersecting state,
A weld is formed by the friction stir welding so as to completely cross the first recess along the second recess,
The electrode plate group includes two tab lamination groups including a plurality of current collecting tabs extending from a plurality of electrode plates of the same polarity,
The current collection structure of a secondary battery, wherein the two tab laminate groups are separately joined to the current collector.
複数枚の極板がセパレータを介して積層されてなる極板群から延びる複数枚の集電タブが積層されてなるタブ積層群と、
前記集電体との間に前記タブ積層群を挟む金属製のカバー部材とを備え、
前記集電体と前記タブ積層群と前記カバー部材とが摩擦撹拌接合により接合されてなる二次電池の集電構造であって、
前記集電体及び前記カバー部材の少なくとも一方には、前記タブ積層群の少なくとも一部を収納して、前記摩擦撹拌接合時における前記タブ積層群中の前記複数枚の集電タブがスライドすることを阻止する構造を備えたタブ収納部が設けられており、
前記カバー部材側から前記摩擦撹拌接合を実施する際に、前記カバー部材が前記集電体に対してスライドすることを阻止するスライド阻止構造が、前記集電体に設けられており、
前記タブ収納部が、前記集電体の前記カバー部材と対向する面に形成された第1の凹部からなり、
前記スライド阻止構造が、前記集電体の前記カバー部材と対向する面に形成された第2の凹部からなる
前記第1の凹部と前記第2の凹部とが交差した状態で形成されており、
前記第2の凹部に沿って前記第1の凹部を完全に横切るように前記摩擦撹拌接合により溶接部が形成されていることを特徴とする二次電池の集電構造。 A terminal having a current collector;
A tab laminate group in which a plurality of current collecting tabs are laminated extending from an electrode plate group in which a plurality of electrode plates are laminated via a separator;
A metal cover member that sandwiches the tab stack group with the current collector,
A current collector structure for a secondary battery in which the current collector, the tab laminate group, and the cover member are joined by friction stir welding,
At least one of the tab stack group is accommodated in at least one of the current collector and the cover member, and the plurality of current collection tabs in the tab stack group slide during the friction stir welding. tab housing section having a structure for preventing is provided with,
When the friction stir welding is performed from the cover member side, a slide blocking structure that prevents the cover member from sliding relative to the current collector is provided in the current collector,
The tab storage portion is composed of a first recess formed on a surface of the current collector facing the cover member,
The slide blocking structure includes a second recess formed on a surface of the current collector facing the cover member.
The first recess and the second recess are formed in an intersecting state,
A current collector structure for a secondary battery , wherein a welded portion is formed by the friction stir welding so as to completely cross the first concave portion along the second concave portion .
前記2つのタブ積層群がそれぞれ別個に前記集電体に接合されている請求項2に記載の二次電池の集電構造。 Before Kikyokuban group comprises two of said tabs stacked group including a plurality of sheets of the current collector tabs extending from the plurality of electrode plates of the same polarity,
The current collection structure for a secondary battery according to claim 2, wherein the two tab laminate groups are separately joined to the current collector.
前記極板群中の複数枚の正極板から延びる複数枚の前記集電タブが積層されてなる1以上のタブ積層群が接続される集電体を備えた正極端子と、
前記極板群中の複数枚の負極板から延びる複数枚の前記集電タブが積層されてなる1以上のタブ積層群が接続される集電体を備えた負極端子と、
前記集電体との間に前記タブ積層群を挟む金属製のカバー部材と、
前記正極端子の正極端子部と前記負極端子の負極端子部を露出させるようにして電池構成素子を収納する電池ケースとを備え、
前記集電体と前記タブ積層群と前記カバー部材とが摩擦撹拌接合により接合されてなる非水電解液二次電池であって、
前記集電体及び前記カバー部材の少なくとも一方には、前記タブ積層群の少なくとも一部を収納して、前記摩擦撹拌接合時における前記タブ積層群中の前記複数枚の集電タブがスライドすることを阻止する構造を備えたタブ収納部が設けられており、
前記カバー部材側から前記摩擦撹拌接合を実施する際に、前記カバー部材が前記集電体に対してスライドすることを阻止するスライド阻止構造が、前記集電体に設けられており、
前記タブ収納部が、前記集電体の前記カバー部材と対向する面に形成された第1の凹部からなり、
前記スライド阻止構造が、前記集電体の前記カバー部材と対向する面に形成された第2の凹部からなる
前記第1の凹部と前記第2の凹部とが交差した状態で形成されており、
前記第2の凹部に沿って前記第1の凹部を完全に横切るように前記摩擦撹拌接合により溶接部が形成されていることを特徴とする非水電解液二次電池。 A plurality of electrode plates each having a current collecting tab, and a group of electrode plates laminated via a separator;
A positive electrode terminal including a current collector to which one or more tab laminated groups formed by laminating a plurality of the current collecting tabs extending from a plurality of positive electrode plates in the electrode plate group are connected;
A negative electrode terminal including a current collector to which one or more tab laminated groups formed by laminating a plurality of the current collecting tabs extending from a plurality of negative electrode plates in the electrode plate group are connected;
A metal cover member that sandwiches the tab stack group with the current collector;
A battery case containing a battery component so as to expose a positive electrode terminal portion of the positive electrode terminal and a negative electrode terminal portion of the negative electrode terminal;
The current collector, the tab laminate group, and the cover member are non-aqueous electrolyte secondary batteries formed by friction stir welding,
At least one of the tab stack group is accommodated in at least one of the current collector and the cover member, and the plurality of current collection tabs in the tab stack group slide during the friction stir welding. tab housing section having a structure for preventing is provided with,
When the friction stir welding is performed from the cover member side, a slide blocking structure that prevents the cover member from sliding relative to the current collector is provided in the current collector,
The tab storage portion is composed of a first recess formed on a surface of the current collector facing the cover member,
The slide blocking structure includes a second recess formed on a surface of the current collector facing the cover member.
The first recess and the second recess are formed in an intersecting state,
A non-aqueous electrolyte secondary battery , wherein a welded portion is formed by the friction stir welding so as to completely cross the first concave portion along the second concave portion .
The non-aqueous electrolyte secondary battery according to claim 5 , wherein the positive electrode terminal portion and the negative electrode terminal portion are respectively exposed from a pair of opposing wall portions of the battery case.
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