JP5823181B2 - Grinder - Google Patents

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JP5823181B2
JP5823181B2 JP2011135510A JP2011135510A JP5823181B2 JP 5823181 B2 JP5823181 B2 JP 5823181B2 JP 2011135510 A JP2011135510 A JP 2011135510A JP 2011135510 A JP2011135510 A JP 2011135510A JP 5823181 B2 JP5823181 B2 JP 5823181B2
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grinding
support
grindstone
headstock
main body
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JP2013000848A (en
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善之 長島
善之 長島
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長島精工株式会社
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Description

本発明は、研削盤に関するものである。   The present invention relates to a grinding machine.

従来より、断面円形の長尺な研削対象物を保持して回転駆動させるチャック及びスピンドルを備えた主軸台をフレームベースに取り付け、主軸台をフレームベース上で研削対象物の軸線方向に沿って砥石側へ移動(前進)させながら砥石で研削可能な研削盤が知られている。また、径が小さい長尺の研削対象物を砥石によって研削する際に、研削対象物に作用する負荷によって研削対象物が不安定な状態になり、砥石による適切な研削処理を行えないという事態を防止・抑制すべく、小径且つ長尺の研削対象物の研削に特化した研削盤として、研削対象物のうちスピンドル及びチャックの外側に位置する部分であって且つ砥石よりも主軸台側に寄った位置を支持する支持部を備えた研削盤も考えられている(特許文献1参照)。   Conventionally, a headstock having a chuck and a spindle for holding and rotating a long grinding target object having a circular cross section is attached to the frame base, and the main spindle base is mounted on the frame base along the axial direction of the grinding target object. There is known a grinder capable of grinding with a grindstone while moving (advancing) to the side. In addition, when a long grinding object with a small diameter is ground with a grindstone, the grinding object becomes in an unstable state due to the load acting on the grinding object, and the appropriate grinding process with the grindstone cannot be performed. As a grinding machine specializing in grinding small and long grinding objects to prevent / suppress, it is the part of the grinding object located outside the spindle and chuck and closer to the headstock than the grinding wheel A grinding machine provided with a support portion that supports the position is also considered (see Patent Document 1).

特許文献1には、研削対象物のうちチャックの外側に位置する部分を支持する支持部をフレームベースに固定し、この支持部により研削対象物を支持した状態で主軸台をフレームベース上で研削対象物の軸方向に移動させることによって、研削対象物を前進させながら砥石で所期の値にまで研削可能に構成した研削盤が開示されている。すなわち、細長い研削対象物は主軸台側の端部のみを片持ちで支持した場合に回転中心が安定せず振れてしまう。そこで、上述の研削盤では、研削対象物の主軸台側の端部と砥石の近傍の離間した2箇所を支持して研削対象物を回転させる構成を採用して、研削対象物の安定した回転状態が得られるようにしている。   In Patent Document 1, a support portion that supports a portion of a grinding object located outside the chuck is fixed to a frame base, and the headstock is ground on the frame base in a state where the grinding object is supported by the support portion. There has been disclosed a grinding machine configured to be able to grind to an intended value with a grindstone while moving the grinding object forward by moving the grinding object in the axial direction. That is, when the elongated grinding object supports the end part on the headstock side in a cantilevered manner, the center of rotation is unstable and swings. Therefore, the above-described grinding machine employs a configuration in which the grinding object is rotated by supporting the two ends of the grinding object near the headstock and the grindstone so that the grinding object can be rotated stably. The state is obtained.

特開2002−48151号公報JP 2002-48151 A

しかしながら、上述した従来の研削盤は支持部をフレームベースに固定しているため、当然のことながらフレームベース上における支持部の位置を変更することはできない。したがって、研削対象物のうち研削処理が施される予定の部分よりも主軸側の部分であって且つ砥石と支持部との離間距離に相当する部分は、研削処理時に主軸台の前進移動に伴って支持部を必ず通過することになる。その結果、研削処理の前の時点で例えば外面に雄ネジ、又は凹部や孔などの加工が施されている部分(加工処理済み部分)が支持部を通過する部分と一致する場合には、この加工処理済み部分が研削処理時に支持部を通過することによって傷付いてしまうおそれがある。   However, since the conventional grinding machine described above has the support portion fixed to the frame base, it is natural that the position of the support portion on the frame base cannot be changed. Accordingly, a portion of the object to be ground that is closer to the main shaft than the portion to be ground and corresponds to the separation distance between the grindstone and the support portion is caused by the forward movement of the head stock during the grinding processing. Will always pass through the support. As a result, if the part where the external surface is processed with a male screw or a recess or a hole (processed part) coincides with the part that passes through the support part before the grinding process, The processed part may be damaged by passing through the support part during the grinding process.

また、支持部をフレームベースに固定した特許文献1に開示されている研削盤は、研削対象物として径が小さく軸方向の寸法が所定値以上である小径長尺材のみを想定しているため、例えば、径が十分に太かったり、軸方向の寸法が十分に短いことにより、砥石側の部分を支持部で支持する必要が無い部品を研削する場合には、フレームベースに固定した支持部は不要部品となり、過剰スペックとなるのみならず、場合によっては適切な研削処理の妨げになり得る。   In addition, the grinding machine disclosed in Patent Document 1 in which the support portion is fixed to the frame base assumes only a small-diameter long material having a small diameter and an axial dimension equal to or larger than a predetermined value as an object to be ground. For example, when grinding a part that does not need to support the grindstone side part with the support part because the diameter is sufficiently thick or the axial dimension is sufficiently short, the support part fixed to the frame base is Not only will it become an unnecessary part and it will become an over specification, but depending on the case, it may become the hindrance of an appropriate grinding process.

本発明は、このような問題に着目してなされたものであって、主たる目的は、研削対象物が小径長尺なものであっても安定した回転を与えることができるうえに、砥石の近傍において研削対象物を支持する部分を変更することができるとともに、小径長尺材に対する適切な研削加工は勿論のこと、小径長尺ではないものに対しても過剰スペックとなることなく、好適に研削加工を施すことが可能な研削盤を提供することにある。   The present invention has been made paying attention to such problems, and the main purpose is to provide stable rotation even if the object to be ground is small in diameter and long, and in the vicinity of the grindstone. In addition to being able to change the part that supports the object to be ground, suitable grinding for small-diameter long materials as well as suitable for non-small-diameter long materials without excessive specifications An object of the present invention is to provide a grinding machine capable of processing.

すなわち本発明は、フレームベース上に設けた砥石の回転によって棒状をなす研削対象物を研削する研削盤に関するものである。ここで、本発明における「棒状」は、柱状(中実)及び筒状の何れをも含む概念であり、断面視形状が真円であるか否かも特に限定するものではない。また、砥石の数は1又は複数の何れであってもよく、研削対象物の外面を研削する外研削用砥石、又は研削対象物の内側を研削する内研削用砥石の何れであってもよい。   That is, the present invention relates to a grinding machine for grinding a rod-shaped grinding object by rotating a grindstone provided on a frame base. Here, the “bar shape” in the present invention is a concept including both a columnar shape (solid) and a cylindrical shape, and it is not particularly limited whether or not the cross-sectional shape is a perfect circle. Further, the number of grindstones may be either 1 or plural, and may be either an external grinding grindstone for grinding the outer surface of the grinding object or an internal grinding grindstone for grinding the inside of the grinding object. .

そして、本発明に係る研削盤は、研削対象物のうち反研削側の端部を保持するチャック部、及び当該チャック部と共に研削対象物全体をその軸線を中心に回転駆動させるスピンドル部を備えた回転保持部を有し、且つフレームベース上に研削対象物の軸心方向に移動可能に取り付けた主軸台と、研削対象物の軸心方向と平行に延伸し且つ研削対象物の軸心方向に移動可能である可動体本体、及び主軸台に脱着可能に取り付けられ且つ可動体本体を前記軸心方向に移動可能に保持する保持部を有し、研削対象物のうちチャック部に保持されていない部分を支持する支持ポイントとチャック部との距離を主軸台の移動に伴って伸縮させる態様と支持ポイントと前記チャック部との距離を前記主軸台の移動とは独立して伸縮させる態様とを選択可能な伸縮機構と、可動体本体のうち研削側の端部に取り付けられ且つ研削対象物のうち砥石の近傍において当該砥石よりも主軸台側の部分を支持ポイントとして支持する支持部と、フレームベース上に設けられ且つ可動体本体の砥石側への移動を規制するストッパとを備え、支持部により支持ポイントで研削対象物を支持し且つストッパによって可動体本体の砥石側への移動を規制した状態で研削対象物の軸心方向に沿って砥石側に漸次近付く主軸台の移動に伴って、チャック部と支持ポイントとの距離を漸次短く移動させながら、研削対象物のうち支持ポイントよりも砥石側の部分を砥石により研削可能に構成していることを特徴としている。
The grinding machine according to the present invention, comprising a chuck unit for holding an end portion of the counter-grinding side of the grinding object, and the spindle portion which causes rotation drive about its axis across the grinding object together with the chuck portion A headstock having a rotation holding portion and mounted on the frame base so as to be movable in the axial direction of the grinding object, and extending in parallel with the axial direction of the grinding object and extending in the axial direction of the grinding object A movable body main body that is movable, and a holding section that is detachably attached to the headstock and holds the movable body main body so as to be movable in the axial direction, and is not held by the chuck portion of the object to be ground. selecting a mode to expand and contract independently of the distance between the support point and the chuck portion for supporting the part and mode expanding and contracting in accordance with the movement of the headstock and the support point and the moving distance of the headstock and the chuck portion Possible And stretching mechanism, a support for supporting a portion of the headstock side of the grinding wheel in the vicinity of the grinding wheel of and grinding the object attached to the end of the grinding side of the movable body as a support point, on the frame base Provided with a stopper that restricts the movement of the movable body to the grindstone side , supports the object to be ground at the support point by the support portion, and restricts the movement of the movable body to the grindstone side by the stopper. Along with the movement of the headstock which gradually approaches the grinding wheel side along the axis direction of the grinding object, the distance between the chuck portion and the supporting point is gradually shortened while the grinding object is closer to the grinding wheel side than the supporting point. It is characterized in that the portion can be ground with a grindstone.

このような研削盤であれば、研削対象物の一方の端部を主軸台におけるチャック部に保持させるとともに、他方の端部に寄った部分であって且つ砥石よりも主軸台側の部分における支持ポイントを支持部によって支持するため、研削対象物は振れが生じることなく安定して回転する。しかも、支持部は主軸台に対して脱着可能であり、伸縮機構によって回転保持部のチャック部と支持ポイントとの距離伸縮させることができるため、フレームベース上に支持部を固定した態様と比較して、支持部による支持ポイントを適宜変更することができるという構造上の相違がある。すなわち、支持部による支持ポイントを研削対象物の軸方向に適宜変更することが可能であるため、研削対象物が、支持部による支持に不向きな形状や加工が施されている箇所を有するものである場合には、その箇所を避けた位置に支持ポイントを設定することができる。したがって、研削処理を施す前の時点で既に研削対象物の外面における所定部分に雄ネジ、又は凹部や孔などの加工が施されていれば、それら加工処理済み部分を避けた位置に支持部による支持ポイントを設定することによって、その加工済み部分が支持部を通過する際に傷付いてしまうという事態を防止することができる。
With such a grinding machine, one end of the object to be ground is held by the chuck portion of the headstock, and is supported at the portion near the other end and closer to the headstock than the grindstone. Since the point is supported by the support portion, the object to be ground rotates stably without causing vibration. Moreover, since the support part can be attached to and detached from the headstock, and the distance between the chuck part of the rotation holding part and the support point can be expanded and contracted by an expansion / contraction mechanism, it is compared with an aspect in which the support part is fixed on the frame base. Thus, there is a structural difference in that the support point by the support portion can be changed as appropriate. In other words, since the support point by the support part can be appropriately changed in the axial direction of the object to be ground, the object to be ground has a shape or a part that is not suitable for support by the support part. In some cases, the support point can be set at a position that avoids the location. Therefore, if a predetermined part on the outer surface of the object to be ground has already been subjected to processing such as a male thread or a recess or a hole before the grinding process, the support part is positioned at a position avoiding the processed part. By setting the support point, it is possible to prevent the processed part from being damaged when passing through the support part.

ここで、伸縮機構に関して「支持ポイントとチャック部との距離を主軸台の移動に伴って伸縮させる」とは、主軸台の移動と同時に支持ポイントとチャック部との距離を伸縮させる、という意味であり、また、「支持ポイントとチャック部との距離を主軸台の移動とは独立して伸縮させる」とは、主軸台を移動させない状態(停止させている状態)で支持ポイントとチャック部との距離を伸縮させる、という意味である。なお、以下の説明において、「支持ポイントと主軸台との距離」は、「支持ポイントとチャック部との距離」と同義である。
Here, with regard to the expansion / contraction mechanism, “to extend / contract the distance between the support point and the chuck part as the headstock moves” means to extend / contract the distance between the support point and the chuck part simultaneously with the movement of the mainstock. In addition, “to extend / contract the distance between the support point and the chuck part independently of the movement of the headstock” means that the support point and the chuck part are not moved (in a stopped state). It means that the distance is expanded and contracted. In the following description, “the distance between the support point and the headstock” is synonymous with “the distance between the support point and the chuck portion”.

さらに、本発明の研削盤は、伸縮機構を主軸台に脱着可能に取り付けているため、研削対象物が小径且つ長尺のものなどである場合には、伸縮機構を主軸台に取り付けた状態で使用することにより、研削対象物のうちチャック部に保持されていない部分であって砥石側に寄った部分を支持部で支持することができ、小径長尺のものに対して安定した状態で研削処理を行うことができる。一方、研削対象物の径が十分に太かったり、軸方向の寸法が十分に短い場合など、研削対象物のうち砥石側の部分を支持部で支持することが要求されないケースでは、伸縮機構を主軸台から取り外すことによって、過剰スペックとなることを回避しつつ、支持部の存在によって適切な研削処理が妨げられる可能性を排除することができ、「小径長尺」に該当しない部品に対しても適切な研削加工を施すことができる。
Further, since the grinding machine of the present invention has the expansion / contraction mechanism detachably attached to the headstock, when the object to be ground is a small diameter and long one, the expansion / contraction mechanism is attached to the spindle stock. By using it, it is possible to support the part that is not held by the chuck part of the object to be ground and that is close to the grindstone side with the support part, and grind it in a stable state with respect to a small-diameter long object. Processing can be performed. On the other hand, in cases where the grinding object side is not required to be supported by the support part, such as when the diameter of the grinding object is sufficiently thick or the axial dimension is sufficiently short, the telescopic mechanism is By removing from the base, it is possible to eliminate the possibility that proper grinding processing will be hindered by the presence of the support part while avoiding excessive specifications, even for parts that do not fall under `` small diameter long '' Appropriate grinding can be performed.

また、本発明の研削盤において、支持部が、研削対象物の外周面を下方(真下及び斜め下方を含む)から周方向に相互に異なる点で支持する一対の支持本体部と、被研削対象部の外周面を上方(真上及び斜め上方を含む)から研削対象物の軸心に向かって押圧する押圧部とを備えたものであれば、回転する研削対象物の外周面を周方向に異なる3点で支持することができ、研削対象物を安定した状態で支持することができる。特に、このような支持部であれば、押圧部により研削対象物を上方から研削対象物の軸心に向かって直線的な圧力で押さえ続けることが可能であるため、例えば研削対象物を上方から圧接ローラで押さえる態様であれば研削対象物の回転によって圧接ローラが一緒に回転してしまう「連れ回り」のために起こる研削対象物の所謂びびり現象の発生を防止・抑制することができ、砥石による安定した加工を高精度で行うことができる。   Further, in the grinding machine of the present invention, the support portion supports the outer peripheral surface of the object to be ground at points different from each other in the circumferential direction from below (including directly below and obliquely below), and the object to be ground If the outer peripheral surface of the part is provided with a pressing portion that presses the outer peripheral surface from above (including directly above and obliquely upward) toward the axis of the grinding object, the outer peripheral surface of the rotating grinding object is circumferentially It can be supported at three different points, and the object to be ground can be supported in a stable state. In particular, with such a support portion, it is possible to keep pressing the object to be ground from above with a linear pressure toward the axis of the object to be ground. If it is a mode of pressing with the pressure roller, it is possible to prevent or suppress the so-called chattering phenomenon of the grinding object due to the “spinning” that the pressure roller rotates together with the rotation of the grinding object. Stable machining can be performed with high accuracy.

また、外縁形状が異なる複数種の研削対象物に対しても支持部により良好な支持状態を得ることができるようにするには、少なくとも一対の支持本体部の先端部同士の離間距離を調整可能に構成することが好ましい。なお、本発明では、一対の支持本体部の先端部同士の離間距離に加えて、研削対象物に対する押圧部の先端部の高さ位置も調整可能に構成することができる。   In addition, in order to obtain a good support state with a support portion even for a plurality of types of grinding objects having different outer edge shapes, it is possible to adjust the separation distance between the tip portions of at least a pair of support main body portions. It is preferable to configure. In addition, in this invention, in addition to the separation distance of the front-end | tip parts of a pair of support main-body part, the height position of the front-end | tip part of the press part with respect to a grinding target object can also be comprised so that adjustment is possible.

さらに、本発明の研削盤において、各支持本体部のうち研削対象物に接触する先端部、及び押圧部のうち研削対象物に接触する先端部にそれぞれ焼結ダイヤモンドを取り付けた構成とすれば、支持部を構成する支持本体部及び押圧部のうち回転する研削対象物を直接支持する部分の摩耗・損傷を効果的に抑制することができる。   Furthermore, in the grinding machine of the present invention, if the sintered diamond is attached to each of the supporting main body portions at the tip portion that contacts the grinding object and the tip portion that contacts the grinding object among the pressing portions, It is possible to effectively suppress wear / damage of a portion directly supporting the rotating grinding object among the support main body portion and the pressing portion constituting the support portion.

また、本発明では、一次研削を行う一次研削用砥石と、二次研削を行う二次研削用砥石とを備えた研削盤を構成し、これら各砥石が研削対象物の軸心方向に相互に離間した位置において研削対象物の軸心方向と直交する方向に移動可能とし、これら各砥石が研削対象物を挟み込む方向へ向かう移動と、主軸台が軸心方向に沿って砥石側へ向かう移動とを同時に行い、それぞれ回転する砥石によって一次研削及び二次研削を行うように設定することができる。このような研削盤であれば、研削処理時に、一次研削用砥石及び二次研削用砥石のうち軸心方向に沿って相対的に主軸側から遠い位置にある砥石が研削対象物の先端側を押圧する押さえとして機能するため、小径長尺の研削対象物であっても適切に研削処理を行うことができる。さらに、主軸台の移動と、各砥石の回転駆動とを同時に行うことにより、一次研削用砥石による一次研削処理時には二次研削用砥石を作動させず、一次研削用砥石による一次研削処理完了後に一次研削用砥石の作動を停止させた状態で二次研削用砥石により二次研削処理を行う場合と比較して、加工精度の低下を招来することなく、各砥石(一次研削用砥石、二次研削用砥石)による加工処理時間全体の短縮化を実現することができる。   In the present invention, a grinding machine including a primary grinding wheel for performing primary grinding and a secondary grinding wheel for performing secondary grinding is configured, and each of these grinding wheels is mutually in the axial direction of the object to be ground. It is possible to move in a direction perpendicular to the axis direction of the grinding object at a spaced position, and each of these wheels moves toward the direction of sandwiching the grinding object, and the headstock moves toward the grinding wheel side along the axis direction. Can be set at the same time, and primary grinding and secondary grinding can be performed by each rotating grindstone. With such a grinding machine, during the grinding process, the grinding wheel at a position relatively far from the spindle side along the axial direction of the grinding wheel for primary grinding and the grinding wheel for secondary grinding moves the tip side of the object to be ground. Since it functions as a presser to press, even a small-diameter and long grinding object can be properly ground. Furthermore, by simultaneously moving the headstock and rotating the wheels, the primary grinding wheel is not operated during the primary grinding process using the primary grinding wheel, and the primary grinding process is completed after the primary grinding process using the primary grinding wheel is completed. Each grinding wheel (primary grinding wheel, secondary grinding) without incurring a decrease in processing accuracy compared to the case where secondary grinding is performed with the grinding wheel for secondary grinding while the operation of the grinding wheel is stopped. The overall processing time by the grinding wheel) can be shortened.

本発明の研削盤は、支持部をフレームベースに固定せず、しかもこの支持部による支持ポイントと主軸台との距離を伸縮させる伸縮機構を主軸台に着脱可能に取り付けるという構成を採用しているため、小径長尺な研削対象物の安定した回転を実現することができるうえに、砥石の近傍において研削対象物を支持する部分(支持ポイント)を変更することができ、小径長尺材に対して適切な研削加工を施すことができるとともに、研削対象物が小径長尺ではない場合には、伸縮機構を主軸台から取り外すことにより、過剰スペックとなることなく、好適に研削加工を施すことが可能である。   The grinding machine according to the present invention employs a configuration in which the support portion is not fixed to the frame base, and an extension mechanism for expanding and contracting the distance between the support point by the support portion and the headstock is detachably attached to the headstock. Therefore, it is possible to realize stable rotation of a small-diameter and long grinding object and to change a portion (support point) that supports the grinding object in the vicinity of the grindstone. When the object to be ground is not small and long, it is possible to remove the telescopic mechanism from the headstock so that it can be properly ground without excessive specifications. Is possible.

本発明の一実施形態に係る研削盤の全体概略図。1 is an overall schematic diagram of a grinding machine according to an embodiment of the present invention. 同実施形態に係る研削盤の平面図。The top view of the grinding machine which concerns on the same embodiment. 図2のA方向矢視図。The A direction arrow directional view of FIG. 図2のB−B方向矢視図。The BB direction arrow directional view of FIG.

以下、本発明の一実施形態を、図面を参照して説明する。   Hereinafter, an embodiment of the present invention will be described with reference to the drawings.

本実施形態に係る研削盤1は、図1〜図4に示すように、フレームベース2と、フレームベース2上に設けられ回転によって研削対象物Wを研削する一次研削用砥石31及び二次研削用砥石32と、研削対象物W全体を回転可能に保持する回転保持部4を有して研削対象物Wの軸心方向X(以下、X軸方向と称する場合がある)に移動可能な主軸台5と、主軸台5に取り付けられ且つ研削対象物Wを支持する支持ポイントと主軸台5との距離を伸縮させる伸縮機構6と、伸縮機構6に取り付けられて研削対象物Wのうち各砥石(一次研削用砥石31、二次研削用砥石32)よりも主軸台5側の部分を支持ポイントとして支持する支持部7とを備えたものである。   As shown in FIGS. 1 to 4, the grinding machine 1 according to the present embodiment includes a frame base 2, a primary grinding wheel 31 that is provided on the frame base 2 and grinds the grinding target object W by rotation, and secondary grinding. A spindle that has a grindstone 32 and a rotation holding portion 4 that rotatably holds the entire grinding object W and is movable in the axial direction X of the grinding object W (hereinafter sometimes referred to as the X-axis direction). A base 5, a telescopic mechanism 6 that is attached to the headstock 5 and supports the grinding object W and a distance between the headstock 5, and each grindstone of the grinding object W that is attached to the telescopic mechanism 6 A support portion 7 is provided that supports a portion closer to the headstock 5 than the (grinding stone 31 for primary grinding, the grinding stone 32 for secondary grinding) as a support point.

ここで、本実施形態では、図1等に示すように、研削対象物Wとして例えば硬質素材からなる中実の棒状のものを例示する。特に、伸縮機構6を主軸台5に取り付けた状態の研削盤1は、研削対象物Wが高硬度且つ脆性材であっても好適に研削加工を施すことができる。   Here, in the present embodiment, as shown in FIG. 1 and the like, the grinding object W is exemplified by a solid rod-shaped object made of, for example, a hard material. In particular, the grinding machine 1 with the telescopic mechanism 6 attached to the head stock 5 can be suitably ground even if the workpiece W is a high hardness and brittle material.

フレームベース2は、フラットな上向き面21を有し、この上向き面21に主軸台5を研削対象物Wの軸心方向Xに移動可能に設けるとともに、各砥石(一次研削用砥石31、二次研削用砥石32)をそれぞれ研削対象物Wの軸心方向Xと直交する方向Y(以下、Y軸方向と称する場合がある)に移動可能に設けている。   The frame base 2 has a flat upward surface 21, and the headstock 5 is provided on the upward surface 21 so as to be movable in the axial direction X of the workpiece W, and each grindstone (primary grinding grindstone 31, secondary grindstone 31 The grinding wheel 32) is provided so as to be movable in a direction Y (hereinafter sometimes referred to as a Y-axis direction) orthogonal to the axial direction X of the grinding object W.

一次研削用砥石31及び二次研削用砥石32は、それぞれフレームベース2上においてY軸方向にスライド移動可能なスライド支持台33に支持されたものである。本実施形態では、一次研削用砥石31及び二次研削用砥石32として、研削対象物Wの軸心Waと平行な軸回りに回転して研削対象物Wの外面を研削する円盤状の砥石を適用している。なお、各砥石(一次研削用砥石31、二次研削用砥石32)はそれぞれX軸方向の位置を微調整可能に構成されている。本実施形態では、図2に示すように、一次研削用砥石31及び二次研削用砥石32を研削対象物Wの軸心Waを挟んで対向する位置に配置し、一次研削用砥石31を二次研削用砥石32よりもX軸方向に主軸台5側に寄った位置に設定している。そして、一次研削用砥石31を荒研削用砥石として機能させるとともに、二次研削用砥石32を仕上げ研削用砥石として機能させている。なお、図3では一次研削用砥石31を省略している。   The grinding wheel 31 for primary grinding and the grinding wheel 32 for secondary grinding are each supported by a slide support 33 that is slidable in the Y-axis direction on the frame base 2. In the present embodiment, as the primary grinding wheel 31 and the secondary grinding wheel 32, disk-shaped grinding wheels that rotate around an axis parallel to the axis Wa of the grinding object W and grind the outer surface of the grinding object W are used. Applicable. In addition, each grindstone (the grindstone 31 for primary grinding, the grindstone 32 for secondary grinding) is each comprised so that fine adjustment of the position of an X-axis direction is possible. In the present embodiment, as shown in FIG. 2, the primary grinding wheel 31 and the secondary grinding stone 32 are arranged at positions facing each other across the axis Wa of the grinding object W, and the primary grinding wheel 31 is arranged in the second position. It is set at a position closer to the headstock 5 side in the X-axis direction than the grinding wheel 32 for next grinding. The primary grinding wheel 31 functions as a rough grinding wheel, and the secondary grinding wheel 32 functions as a finish grinding wheel. In FIG. 3, the grinding wheel 31 for primary grinding is omitted.

回転保持部4は、研削対象物Wの反研削側の端部を保持するチャック部41と、研削対象物Wをその軸線Waを中心に回転駆動させるスピンドル部42とを備えたものである。   The rotation holding unit 4 includes a chuck unit 41 that holds the end of the grinding target object W on the side opposite to the grinding, and a spindle unit 42 that rotationally drives the grinding target object W about its axis Wa.

主軸台5は、フレームベース2上においてスライド機構51(図示例ではレール)によりX軸方向にスライド移動可能なスライドステージ52と、スライドステージ52上に固定されてスピンドル部42を内部に収容した主軸台本体53と、伸縮機構6を脱着可能に主軸台5に取り付けるための取付ベース54とを一体的に備えている。本実施形態では、主軸台本体53に取付ベース54を取り付けている。   The headstock 5 includes a slide stage 52 that can be slid in the X-axis direction by a slide mechanism 51 (rail in the illustrated example) on the frame base 2, and a spindle that is fixed on the slide stage 52 and accommodates a spindle portion 42 therein. The base body 53 and an attachment base 54 for attaching the telescopic mechanism 6 to the headstock 5 so as to be detachable are integrally provided. In this embodiment, the attachment base 54 is attached to the headstock main body 53.

伸縮機構6は、主軸台5に着脱可能に取り付けられるものであり、支持部7を搭載可能な搭載部61を一端部に有してX軸方向に移動可能な可動体62と、取付部材(図示例ではネジS1)によって主軸台5の取付ベース54に取り付けられた状態で可動体62をX軸方向へ移動可能に保持する保持部63とを備えたものである。本実施形態では、取付ベース54として主軸台本体53よりもX軸方向に長尺な板状部材を適用し、この取付ベース54のX軸方向両端部に筒状の保持部63をそれぞれ取り付けている。そして、取付部材S1を介した取付ベース54に対する保持部63の取付状態を解除することにより、伸縮機構6を主軸台5から取り外すことができるように構成している。   The telescopic mechanism 6 is detachably attached to the head stock 5 and has a mounting part 61 on which one of the support parts 7 can be mounted at one end and a movable body 62 that can move in the X-axis direction, and an attachment member ( In the illustrated example, a holding portion 63 is provided that holds the movable body 62 movably in the X-axis direction while being attached to the attachment base 54 of the headstock 5 by screws S1). In the present embodiment, a plate-like member that is longer in the X-axis direction than the headstock body 53 is applied as the attachment base 54, and the cylindrical holding parts 63 are attached to both ends in the X-axis direction of the attachment base 54. Yes. And it is comprised so that the expansion-contraction mechanism 6 can be removed from the head stock 5 by canceling | releasing the attachment state of the holding | maintenance part 63 with respect to the attachment base 54 via attachment member S1.

可動体62は、X軸方向に延伸する例えば単一の柱状部材を用いて構成され、且つ保持部63に保持された状態でX軸方向にスライド移動可能な可動体本体64と、可動体本体64の一端部に設けた搭載部61と、可動体本体64の他端部に設けられて保持部63から可動体62自体が抜け外れることを防止するフランジ部65とを一体的に備えたものである。搭載部61は、次に説明する支持部7を構成する支持本体部71を搭載する第1搭載部611と、押圧部72を搭載する第2搭載部612とを、共通の搭載ベース613に設けた構成を有する。また、本実施形態では、X軸方向に沿った主軸台5と支持部7による研削対象物Wの支持ポイントとの距離を伸縮する伸縮機構6の伸縮動作を主軸台5の前進移動に連動させることも可能であり、また伸縮機構6の伸縮動作を主軸台5の前進移動とは連動させずに、つまり主軸台5を停止させた状態で独立して行えるように構成している。なお、以下の説明において、「支持ポイントと主軸台5との距離」は、「支持ポイントとチャック部41との距離」と同義である。
The movable body 62 is configured by using, for example, a single columnar member extending in the X-axis direction, and is movable while being slid in the X-axis direction while being held by the holding portion 63, and the movable body main body. 64 integrally provided with a mounting portion 61 provided at one end portion of 64 and a flange portion 65 provided at the other end portion of the movable body main body 64 to prevent the movable body 62 itself from being detached from the holding portion 63. It is. The mounting portion 61 is provided with a first mounting portion 611 on which a support main body portion 71 constituting the supporting portion 7 described below is mounted and a second mounting portion 612 on which a pressing portion 72 is mounted on a common mounting base 613. Have a configuration. Further, in the present embodiment, the expansion / contraction operation of the expansion / contraction mechanism 6 that expands / contracts the distance between the headstock 5 along the X-axis direction and the support point of the workpiece W by the support portion 7 is interlocked with the forward movement of the headstock 5. In addition, the telescopic mechanism 6 can be expanded and contracted without being interlocked with the forward movement of the head stock 5, that is, in a state where the head stock 5 is stopped. In the following description, “distance between support point and headstock 5” is synonymous with “distance between support point and chuck portion 41”.

支持部7は、研削対象物Wの外周面を下方から相互に周方向に異なる点で支持する一対の支持本体部71と、研削対象物Wの外周面を上方から研削対象物Wの軸心Waに向かって押圧する押圧部72とを備えている。なお、図1では第2搭載部612を搭載ベース613に取り付ける前の状態を示している。   The support part 7 includes a pair of support main body parts 71 that support the outer peripheral surface of the grinding object W from below at points different from each other in the circumferential direction, and the axial center of the grinding object W from above the outer peripheral surface of the grinding object W. And a pressing portion 72 that presses toward Wa. FIG. 1 shows a state before the second mounting portion 612 is attached to the mounting base 613.

各支持本体部71は、例えば研削対象物Wの外面をそれぞれ斜め下方から支持するものであり、本実施形態では、各支持本体部71の先端部711(研削対象物Wに接触する部分)に焼結ダイヤモンド(図示省略)を設けている。また、本実施形態に係る研削盤1は、これら一対の支持本体部71の先端部711同士の離間距離を調整可能に構成している。具体的に、各支持本体部71は、図2及び図3に示すように、それぞれ水平方向に対して所定角度をなす第1搭載部611の傾斜面611a上にスライド移動可能に取り付けられ、各支持本体部71を相互に近付ける方向又は相互に離間させる方向にスライド移動させることによって、対をなす支持本体部71の先端部711同士の離間距離を調整することができる。なお、本実施形態では、第1搭載部611の各傾斜面611aに、支持本体部71の移動をガイドする一対の第1ガイド部611gを形成している。そして、本実施形態の研削盤1は、各支持本体部71を任意の位置で固定することによって、支持本体部71の先端部711同士の離間距離を設定した任意の値に維持できるようにしている。各支持本体部71を任意の位置で固定する態様として、本実施形態では、各支持本体部71にネジS2が挿通可能な長孔71hを形成し、上方からネジS2を長孔71hに通して第1搭載部611に設けたネジ孔(図示省略)に螺合する態様を採用している。このような態様であれば、ネジS2とネジ孔との螺合状態を緩めた状態で支持本体部71を長孔71hの長手寸法内においてスライド移動させることができ、任意の位置でネジS2を締め付けることによって支持本体部71を任意の位置で固定することができる。   Each support main body 71 supports, for example, the outer surface of the grinding object W from obliquely below, and in this embodiment, the front end 711 of each support main body 71 (part contacting the grinding object W). Sintered diamond (not shown) is provided. In addition, the grinding machine 1 according to the present embodiment is configured so that the distance between the tip portions 711 of the pair of support main body portions 71 can be adjusted. Specifically, as shown in FIGS. 2 and 3, each support main body 71 is slidably mounted on an inclined surface 611a of the first mounting portion 611 that forms a predetermined angle with respect to the horizontal direction. By sliding the support main body portions 71 in directions toward or away from each other, the separation distance between the tip portions 711 of the pair of support main body portions 71 can be adjusted. In the present embodiment, a pair of first guide portions 611 g that guide the movement of the support main body portion 71 is formed on each inclined surface 611 a of the first mounting portion 611. And the grinding machine 1 of this embodiment can maintain the separation distance of the front-end | tip parts 711 of the support main-body part 71 at the arbitrary value by fixing each support main-body part 71 in arbitrary positions. Yes. As an aspect for fixing each support main body 71 at an arbitrary position, in this embodiment, each support main body 71 is formed with a long hole 71h into which the screw S2 can be inserted, and the screw S2 is passed through the long hole 71h from above. A mode of being screwed into a screw hole (not shown) provided in the first mounting portion 611 is employed. With such an aspect, the support body 71 can be slid within the longitudinal dimension of the long hole 71h with the screw S2 and the screw hole loosened, and the screw S2 can be moved at an arbitrary position. By tightening, the support main body 71 can be fixed at an arbitrary position.

押圧部72は、例えば研削対象物Wの外面を真上から押圧するものであり、本実施形態では、押圧部72の先端部721(研削対象物Wに接触する部分)に焼結ダイヤモンド(図示省略)を設けている。また、本実施形態に係る研削盤1は、押圧部72の先端部721の高さ位置を調整可能に構成している。具体的に、押圧部72は、図3及び図4に示すように、第2搭載部612のうち鉛直方向に延伸する垂下部612aにスライド移動可能に取り付けられ、押圧部72を高さ方向にスライド移動させることによって、研削対象物Wの軸心Waに対する押圧部72の先端部721の高さ位置を調整することができる。なお、本実施形態では、垂下部612aのうち砥石31,32側を向く面に、押圧部72の移動をガイドする第2ガイド部612gを形成している。そして、本実施形態の研削盤1は、押圧部72を任意の位置で固定することによって、押圧部72の先端部721の高さ位置を任意の位置に維持できるようにしている。押圧部72を任意の位置で固定する態様として、本実施形態では、押圧部72にネジS3が挿通可能な高さ方向に延びる長孔72hを形成し、この長孔72hにネジS3を通して第2搭載部612(垂下部612a)に設けたネジ孔(図示省略)に螺合する態様を採用している。このような態様であれば、ネジS3とネジ孔との螺合状態を緩めた状態で押圧部72を長孔72hの長手寸法内においてスライド移動させることができ、任意の位置でネジS3を締め付けることによって押圧部72を任意の位置で固定することができる。   The pressing portion 72 presses, for example, the outer surface of the grinding object W from directly above, and in this embodiment, a sintered diamond (illustrated) is applied to the tip portion 721 of the pressing portion 72 (the portion that contacts the grinding object W). (Omitted). Further, the grinding machine 1 according to the present embodiment is configured such that the height position of the tip end portion 721 of the pressing portion 72 can be adjusted. Specifically, as shown in FIGS. 3 and 4, the pressing portion 72 is slidably attached to a hanging portion 612 a extending in the vertical direction in the second mounting portion 612, and the pressing portion 72 is moved in the height direction. By sliding, the height position of the tip end portion 721 of the pressing portion 72 with respect to the axis Wa of the grinding object W can be adjusted. In the present embodiment, the second guide portion 612g that guides the movement of the pressing portion 72 is formed on the surface of the hanging portion 612a that faces the grindstone 31, 32. And the grinding machine 1 of this embodiment can maintain the height position of the front-end | tip part 721 of the press part 72 in arbitrary positions by fixing the press part 72 in arbitrary positions. As an aspect for fixing the pressing portion 72 at an arbitrary position, in the present embodiment, a long hole 72h extending in the height direction in which the screw S3 can be inserted is formed in the pressing portion 72, and the second hole 72h is inserted into the second hole 72h through the screw S3. A mode is employed in which a screw hole (not shown) provided in the mounting portion 612 (the hanging portion 612a) is screwed. With such an aspect, the pressing portion 72 can be slid within the longitudinal dimension of the long hole 72h with the screw S3 and the screw hole loosened, and the screw S3 is tightened at an arbitrary position. Thus, the pressing portion 72 can be fixed at an arbitrary position.

そして、本実施形態の研削盤1では、図4に示すように、各支持本体部71の先端部711が研削対象物Wの外面に接触する2点と、及び押圧部72の先端部721が研削対象物Wの外面に接触する1点の合計3点が、周方向に等間隔または略等間隔離間した位置となるように設定している。すなわち、押圧部72の先端部721が研削対象物Wの外面を鉛直方向に接触するように構成している本実施形態では、この押圧部72の先端部721が接触している点から研削対象物Wの周方向時計回りに120度離れた位置が一方の支持本体部71の先端部711による接触位置となり、押圧部72の先端部721が接触している点から研削対象物Wの周方向反時計回りに120度離れた位置を他方の支持本体部71の先端部711による接触位置となるように設定している。なお、多少の角度誤差は許容される。   And in the grinding machine 1 of this embodiment, as shown in FIG. 4, two points where the front-end | tip part 711 of each support main-body part 71 contacts the outer surface of the grinding | polishing target object W, and the front-end | tip part 721 of the press part 72 are included. A total of three points, which are in contact with the outer surface of the object to be ground W, are set so as to be positioned at equal intervals or substantially equal intervals in the circumferential direction. That is, in the present embodiment in which the tip portion 721 of the pressing portion 72 is configured to contact the outer surface of the grinding target object W in the vertical direction, the tip of the pressing portion 72 is in contact with the tip portion 721 being ground. The position of the workpiece W that is 120 degrees clockwise is the contact position by the tip portion 711 of one support main body portion 71, and the circumferential direction of the workpiece W from the point that the tip portion 721 of the pressing portion 72 is in contact. The position distant 120 degrees counterclockwise is set to be the contact position by the tip 711 of the other support main body 71. Some angle error is allowed.

また、本実施形態の研削盤1は、フレームベース2の上向き面21において砥石31,32よりも主軸台5側に寄った位置に、搭載部61の一部、具体的には第1搭載部611に当接し得るストッパ8を取り付けている。なお、ストッパ8の上端の高さ位置を、第1搭載部611に搭載した支持本体部71よりも低い位置に設定し、支持部7で支持している研削対象物Wにストッパ8が当接し得ないように設定している(図2及び図4参照)。   Further, the grinding machine 1 of the present embodiment has a part of the mounting portion 61, specifically, the first mounting portion, at a position closer to the headstock 5 side than the grindstones 31 and 32 on the upward surface 21 of the frame base 2. A stopper 8 capable of coming into contact with 611 is attached. Note that the height position of the upper end of the stopper 8 is set to a position lower than the support main body portion 71 mounted on the first mounting portion 611, and the stopper 8 comes into contact with the grinding object W supported by the support portion 7. It is set so as not to be obtained (see FIGS. 2 and 4).

次に、このような構成を有する本実施形態に係る研削盤1の使用方法及び作用について説明する。   Next, the usage method and operation of the grinding machine 1 according to this embodiment having such a configuration will be described.

先ず、回転保持部4のチャック部41に研削対象物Wの反研削側の端部(基端部)を保持させるとともに、手動にて研削対象物Wの振れ取りを行う。次に、搭載部61の位置を研削対象物Wが支持部7で支持できるように伸縮機構6によって調整する。そして、研削対象物Wのうち研削処理を行う部分で最も先端側に寄った位置(研削処理スタート位置)よりも主軸台5側に近い部分を支持部7に支持させる。具体的には、予め押圧部72の先端部721が研削対象物Wに干渉しない位置まで押圧部72を上方へ移動させておき、研削処理前に把握可能な研削対象物Wの径に応じて、支持本体部71の先端部711同士の離間距離を適切な値に調整しておく。この状態で研削対象物Wを一対の支持本体部71上に載置し、研削対象物Wが安定するように支持本体部71の先端部711を微調整する。すると、これら一対の支持本体部71の先端部711が研削対象物Wの外周面にそれぞれ斜め下方から当接し、研削対象物Wを安定した状態で支持することができる。そして、押圧部72をその先端部721が研削対象物Wの外周面に接触する位置まで下降させると、一対の支持本体部71によって支持されている研削対象物Wを押圧部72の先端部721で上方から押圧することができる。これにより、一対の支持本体部71及び押圧部72の各先端部711,721で研削対象物Wの外周面における周方向に異なる位置を支持する三点支持構造となり、研削対象物Wを安定した状態で支持することができる。なお、支持部7に研削対象物を支持させる際に、各砥石(一次研削用砥石31、二次研削用砥石32)は研削対象物に当接し得ない位置に待機させておく。   First, the end (base end) of the grinding object W on the side opposite to the grinding is held by the chuck part 41 of the rotation holding part 4, and the grinding object W is manually shaken out. Next, the position of the mounting portion 61 is adjusted by the telescopic mechanism 6 so that the grinding object W can be supported by the support portion 7. Then, a portion closer to the head stock 5 side than the position closest to the tip side (grinding processing start position) in the portion to be ground in the grinding object W is supported by the support portion 7. Specifically, according to the diameter of the grinding object W that can be grasped before the grinding process, the pressing part 72 is moved upward to a position where the tip 721 of the pressing part 72 does not interfere with the grinding object W in advance. The separation distance between the front end portions 711 of the support main body portion 71 is adjusted to an appropriate value. In this state, the grinding object W is placed on the pair of support main bodies 71, and the tip 711 of the support main body 71 is finely adjusted so that the grinding object W is stabilized. Then, the front-end | tip parts 711 of these pair of support main-body parts 71 contact | abut to the outer peripheral surface of the grinding target object W from diagonally downward, respectively, and can support the grinding target object W in the stable state. When the pressing portion 72 is lowered to a position where the tip end portion 721 contacts the outer peripheral surface of the grinding target object W, the grinding target object W supported by the pair of support main body portions 71 is moved to the tip end portion 721 of the pressing portion 72. Can be pressed from above. Thereby, it becomes a three-point support structure which supports the position which is different in the peripheral direction in the outer peripheral surface of grinding object W with each tip part 711, 721 of a pair of support main-body parts 71 and press part 72, and stabilized grinding object W It can be supported in a state. When the grinding object is supported by the support portion 7, each grinding wheel (the primary grinding wheel 31 and the secondary grinding wheel 32) is kept waiting at a position where it cannot contact the grinding object.

次いで、本実施形態の研削盤1は、一次研削用砥石31及び二次研削用砥石32を回転駆動させながら研削に適した位置にまでY軸方向に移動させ、これと同時に、回転保持部4によって研削対象物Wを回転させながら主軸台5をX軸方向に沿って砥石31,32に接近する方向へ移動(前進移動)させる。主軸台5の前進移動に伴い、主軸台5に取り付けている伸縮機構6は主軸台5と同じ方向へ移動するが、伸縮機構6の搭載部61がストッパ8に当接することによって伸縮機構6のうち搭載部61及びこの搭載部61を先端部に一体的に有する可動体62の同方向への移動(前進移動)は規制される。一方、伸縮機構6のうち主軸台5に取り付けた保持部63は可動体62をスライド移動可能に保持するものであり、主軸台5と一体に移動する。このような伸縮機構6の動作により、主軸台5の前進移動に伴って、主軸台5と支持ポイント(支持部7)との離間距離は漸次短くなり、研削対象物Wのうち支持ポイントを通過して砥石(一次研削用砥石31、二次研削用砥石32)側に移動した部分に対して、一次研削用砥石31による一次研削処理(荒研削処理)、及び二次研削用砥石32による二次研削処理(仕上げ研削処理)を行うことができる。   Next, the grinding machine 1 of the present embodiment moves the primary grinding wheel 31 and the secondary grinding wheel 32 in the Y-axis direction to a position suitable for grinding while rotationally driving, and at the same time, the rotation holding unit 4. The spindle head 5 is moved (advanced) in the direction approaching the grindstones 31 and 32 along the X-axis direction while rotating the grinding object W. As the head stock 5 moves forward, the telescopic mechanism 6 attached to the head stock 5 moves in the same direction as the head stock 5. However, when the mounting portion 61 of the telescopic mechanism 6 contacts the stopper 8, Of these, the movement (advance movement) in the same direction of the mounting portion 61 and the movable body 62 integrally having the mounting portion 61 at the tip is restricted. On the other hand, the holding part 63 attached to the headstock 5 of the telescopic mechanism 6 holds the movable body 62 so as to be slidable, and moves integrally with the headstock 5. Due to the operation of the telescopic mechanism 6, the distance between the headstock 5 and the support point (support portion 7) gradually decreases as the headstock 5 moves forward, and passes through the support point in the grinding object W. Then, the primary grinding process (rough grinding process) with the primary grinding wheel 31 and the secondary grinding wheel 32 with respect to the part moved to the grinding wheel (primary grinding wheel 31, secondary grinding wheel 32) side. The next grinding process (finish grinding process) can be performed.

ここで、本実施形態の研削盤1は、上述したように主軸台5の前進移動と、各砥石(一次研削用砥石31、二次研削用砥石32)の回転駆動及びY軸方向への移動とを同時に行う。すなわち、主軸台5を前進移動させながら、二次研削用砥石32よりも主軸台5側に近い位置に配置している一次研削用砥石31によって荒研削処理を行うとともに、二次研削用砥石32によって仕上げ研削処理を行う。その際、二次研削用砥石32が研削対象物Wの先端側を押圧する押さえとして機能するため、研削対象物Wが小長尺なものであっても適切に研削処理を行うことができる。さらに、主軸台5の前進移動と、各砥石(一次研削用砥石31、二次研削用砥石32)の回転駆動及びY軸方向への移動とを同時に行うことにより、一次研削用砥石31による加工処理時には二次研削用砥石32を作動させず、一次研削用砥石31による加工処理完了後に一次研削用砥石31の作動を停止させた状態で二次研削用砥石32により加工処理を行う場合と比較して、加工精度の低下を招来することなく、各砥石(一次研削用砥石31、二次研削用砥石32)による加工処理時間全体の短縮化を実現することができる。なお、主軸台5のX軸方向への移動や、各砥石31,32の回転駆動及びY軸方向への移動は、図示しない制御部による自動制御又は手動の何れでも行うことができるように設定している。主軸台5のX軸方向への移動、及び各砥石31,32の回転駆動及びY軸方向への移動を自動制御で行う場合、主軸台5の動作を制御する制御部と、砥石31,32の動作を制御する制御部とを単一のCPU(シングルコア)で実現したり、あるいは別々のCPU(デュアルコア)で実現することができる。
Here, as described above, the grinding machine 1 of the present embodiment moves the head stock 5 forward, rotates each grindstone (the grinding wheel 31 for primary grinding, the grinding wheel 32 for secondary grinding), and moves in the Y-axis direction. And simultaneously. That is, while the headstock 5 is moved forward, rough grinding is performed by the primary grinding wheel 31 disposed closer to the headstock 5 side than the secondary grinding wheel 32, and the secondary grinding wheel 32. To finish grinding. At that time, the secondary grinding stone 32 is to function as a presser for pressing the tip side of the grinding object W, can grind the object W takes appropriate grinding even those small diameter long . Further, by performing the forward movement of the headstock 5 and the rotation driving of each grindstone (the primary grinding grindstone 31 and the secondary grinding grindstone 32) and the movement in the Y-axis direction simultaneously, the processing by the primary grinding grindstone 31 is performed. Compared with the case where the secondary grinding wheel 32 is not operated at the time of processing and the processing is performed by the secondary grinding wheel 32 in a state where the operation of the primary grinding wheel 31 is stopped after the processing by the primary grinding wheel 31 is completed. Thus, it is possible to reduce the entire processing time by each grindstone (the primary grinding grindstone 31 and the secondary grinding grindstone 32) without causing a decrease in machining accuracy. It should be noted that the movement of the headstock 5 in the X-axis direction, the rotational driving of the grindstones 31 and 32 and the movement in the Y-axis direction can be performed either automatically or manually by a control unit (not shown). doing. When the movement of the headstock 5 in the X-axis direction, the rotational driving of the grindstones 31 and 32, and the movement in the Y-axis direction are automatically controlled, a control unit that controls the operation of the headstock 5 and the grindstones 31 and 32 The control unit for controlling the operation of the above can be realized by a single CPU (single core), or can be realized by separate CPUs (dual core).

また、本実施形態の研削盤1は、回転する研削対象物Wのうち主軸台5から露出している部分であって砥石(一次研削用砥石31、二次研削用砥石32)に近い部分の外面を周方向に異なる3点を支持部7によって支持しているため、研削対象物Wを安定した状態で支持することができる。特に、本実施形態の研削盤1は、押圧部72により研削対象物Wを上方から直線的な一定の圧力で押さえ続けることが可能であるため、例えば研削対象物Wを上方から圧接ローラで押さえる態様であれば生じ得る現象、すなわち、研削対象物Wの回転によって圧接ローラが一緒に回転してしまう「連れ回り」現象のために起こる研削対象物Wの所謂びびり現象が発生しないことから、連れ回りに起因して研削対象物Wを安定した状態で支持することができずに砥石による加工精度が低下するという不具合を防止・抑制し、砥石31,32による安定した加工を高精度で行うことができる。加えて、押圧部72にスプリング機能を付与することにより、研削対象物Wが断面真円状であるか否かに関わらず、押圧部72の先端部721を回転する研削対象物Wの外面に常に接触した状態で押し付けて圧することができる。押圧部72にスプリング機能を付与する態様としては、押圧部72自体に直接スプリング機能を付与する態様や、伸縮機構6のうち押圧部72を搭載する部分(第2搭載部612の垂下部612a)に、Y軸方向に沿った一方向に切り欠いたスリットと、Y軸方向に沿った他方向に切り欠いたスリットとを高さ方向に交互に形成して弾性を付与し(図示省略)、この搭載部61に取り付けた押圧部72に間接的にスプリング機能を付与する態様を挙げることができる。   Further, the grinding machine 1 of the present embodiment is a portion of the rotating grinding object W that is exposed from the headstock 5 and is close to the grindstone (the primary grinding grindstone 31 and the secondary grinding grindstone 32). Since the outer surface is supported at three points different in the circumferential direction by the support portion 7, the grinding object W can be supported in a stable state. In particular, since the grinding machine 1 of the present embodiment can keep pressing the grinding object W from above with a linear constant pressure by the pressing portion 72, for example, the grinding object W is pressed from above with a pressure roller. Since there is no phenomenon that can occur as long as it is an aspect, that is, the chatter phenomenon of the grinding object W that occurs due to the “spinning” phenomenon in which the pressure roller rotates together with the rotation of the grinding object W, the accompanying phenomenon does not occur. Preventing and suppressing the problem that the grinding object W cannot be supported in a stable state due to the rotation and the processing accuracy by the grindstone is reduced, and stable machining by the grindstones 31 and 32 is performed with high accuracy. Can do. In addition, by imparting a spring function to the pressing portion 72, the outer surface of the grinding target object W that rotates the front end 721 of the pressing portion 72 is formed regardless of whether the grinding target object W has a perfect circular cross section. It can be pressed and pressed while always in contact. As a mode of giving a spring function to the pressing part 72, a mode of directly giving a spring function to the pressing part 72 itself, or a part of the telescopic mechanism 6 on which the pressing part 72 is mounted (the hanging part 612a of the second mounting part 612). In addition, slits notched in one direction along the Y-axis direction and slits notched in the other direction along the Y-axis direction are alternately formed in the height direction to give elasticity (not shown), The aspect which provides a spring function indirectly to the press part 72 attached to this mounting part 61 can be mentioned.

また、本実施形態の研削盤1は、支持部7を構成する一対の支持本体部71及び押圧部72の各先端部711,721に焼結ダイヤモンドを付帯させており、この焼結ダイヤモンドを研削対象物Wの外面に接触させた状態で研削対象物Wを支持するように構成しているため、回転する研削対象物Wを直接支持する部分の摩耗・損傷を効果的に抑制することができる。   Further, the grinding machine 1 of the present embodiment attaches sintered diamond to the tip portions 711 and 721 of the pair of support main body portions 71 and the pressing portion 72 constituting the support portion 7, and the sintered diamond is ground. Since the grinding object W is supported while being in contact with the outer surface of the object W, it is possible to effectively suppress wear / damage of the portion directly supporting the rotating grinding object W. .

さらに、本実施形態に係る研削盤1は、一対の支持本体部71の先端部711同士の離間距離を変更可能に構成するとともに、押圧部72の先端部721の高さ位置も変更可能に構成しているため、外径や断面形状が異なる研削対象物であっても各研削対象物の外径や断面形状に応じてこれら一対の支持本体部71の先端部711同士の離間距離や押圧部72の先端部721の高さ位置を変更することによって、一対の支持本体部71の先端部711及び押圧部72の先端部721を研削対象物の外面に接触させた状態で適切に支持することができる。   Furthermore, the grinding machine 1 according to the present embodiment is configured to be able to change the separation distance between the tip portions 711 of the pair of support main body portions 71 and to be able to change the height position of the tip portion 721 of the pressing portion 72. Therefore, even if it is a grinding object with different outer diameters and cross-sectional shapes, the distance between the tip portions 711 of the pair of support main body portions 71 and the pressing portion according to the outer diameter and cross-sectional shape of each grinding object. By appropriately changing the height position of the distal end portion 721 of 72, the distal end portion 711 of the pair of support main body portions 71 and the distal end portion 721 of the pressing portion 72 are appropriately supported in a state of being in contact with the outer surface of the object to be ground. Can do.

このように、本実施形態に係る研削盤1は、上述した種々の作用効果を奏する上に、X軸方向に沿った主軸台5と支持部7による研削対象物Wの支持ポイントとの距離を伸縮する伸縮機構6の伸縮動作を主軸台5の前進移動とは独立して行えるように構成しているため、伸縮機構6の一部に搭載した支持部7の位置によって規定される研削対象物Wの支持ポイントを主軸台5の前進移動とは独立して任意の位置に設定することができる。すなわち、図2乃至4に示す研削盤1は、伸縮機構6の一部である搭載部61がフレームベース2に固定したストッパ8に当接しているため、伸縮機構6のうち搭載部61を含む可動体62全体のそれ以上砥石31,32側への移動が規制され、主軸台5の前進動作に伴って支持ポイント(支持部7)と主軸台5との距離は短くなる。一方で、この状態(搭載部61がフレームベース2に固定したストッパ8に当接している状態)において伸縮機構6のうち搭載部61を含む可動体62全体を主軸台5側へ手動または自動制御によって移動させることが可能である。 As described above, the grinding machine 1 according to the present embodiment exhibits the various functions and effects described above, and also sets the distance between the headstock 5 along the X-axis direction and the support point of the object to be ground W by the support portion 7. The object to be ground is defined by the position of the support portion 7 mounted on a part of the expansion / contraction mechanism 6 because the expansion / contraction operation of the expansion / contraction mechanism 6 can be performed independently of the forward movement of the headstock 5. The support point of W can be set at an arbitrary position independently of the forward movement of the headstock 5. That is, the grinding machine 1 shown in FIGS. 2 to 4 includes the mounting portion 61 of the expansion / contraction mechanism 6 because the mounting portion 61 that is a part of the expansion / contraction mechanism 6 is in contact with the stopper 8 fixed to the frame base 2. Further movement of the movable body 62 toward the grindstones 31, 32 is restricted, and the distance between the support point (support portion 7) and the headstock 5 becomes shorter as the headstock 5 moves forward. On the other hand, in this state (a state where the mounting portion 61 is in contact with the stopper 8 fixed to the frame base 2), the entire movable body 62 including the mounting portion 61 of the telescopic mechanism 6 is manually or automatically controlled to the headstock 5 side. It is possible to move by.

したがって、研削対象物Wのうち、搭載部61がフレームベース2に固定したストッパ8に当接している状態で支持部7に支持され得る部分に、例えばネジや凹部などの加工が施されていたり、特異な形状のために支持部7による良好な支持状態が得られ難い場合には、伸縮機構6のうち搭載部61を含む可動体62全体を主軸台5側に移動させて支持ポイントと主軸台5との離間距離を縮めることによって、研削対象物Wのうち良好な支持状態を得ることが可能な部分(ネジや凹部などの加工が施されていない部分や、断面円形ないし略円形の部分)に支持ポイントを設定することができる。   Therefore, a portion of the grinding object W that can be supported by the support portion 7 in a state where the mounting portion 61 is in contact with the stopper 8 fixed to the frame base 2 is processed, for example, with a screw or a recess. When it is difficult to obtain a good support state by the support portion 7 due to the unique shape, the entire movable body 62 including the mounting portion 61 of the expansion / contraction mechanism 6 is moved to the headstock 5 side to support the main point and the main shaft. By reducing the distance from the base 5, a portion of the object to be ground W that can obtain a good support state (a portion that has not been processed such as a screw or a recess, or a portion having a circular or substantially circular cross section) ) Support points can be set.

また、本実施形態に係る研削盤1は、伸縮機構6を主軸台5に対して着脱可能に取り付けているため、研削対象物が支持部7による支持を不要なもの、例えば径が所定値よりも大きい研削対象物や、長手寸法が所定値よりも小さい短寸の研削対象物である場合になどは、伸縮機構6を主軸台5から取り外した状態で、主軸台5を前進移動させながら研削対象物を回転させ、この研削対象物を砥石31,32の回転によって研削することができる。このように、本実施形態の研削盤1は、図1等に示すような径が極小である研削対象物Wのみならず、径が比較的大きな研削対象物などに対しても好適に研削加工を施すことができ、汎用性及び実用性に優れたものである。   Moreover, since the grinding machine 1 which concerns on this embodiment has attached the expansion-contraction mechanism 6 with respect to the head stock 5 so that attachment or detachment is possible, the grinding | polishing target object does not need to be supported by the support part 7, for example, a diameter is from predetermined value. In the case of a grinding object having a larger length or a shorter grinding object whose longitudinal dimension is smaller than a predetermined value, grinding is performed while moving the headstock 5 with the telescopic mechanism 6 removed from the headstock 5. The object can be rotated and the object to be ground can be ground by the rotation of the grindstones 31 and 32. As described above, the grinding machine 1 of the present embodiment is suitable for grinding not only the grinding target W having a minimum diameter as shown in FIG. 1 but also the grinding target having a relatively large diameter. It is excellent in versatility and practicality.

なお、本発明は上述した実施形態に限定されるものではない。例えば、支持部7を構成する一対の支持本体部71の各先端部、及び押圧部72の先端部721が、研削対象物Wの周方向に等間隔(120度ずつ)離間した位置で接触し得るように設定した態様を例示したが、各先端部が研削対象物の周方向に不均等な間隔で研削対象物に接触し得るように設定することもできる。   In addition, this invention is not limited to embodiment mentioned above. For example, the front end portions of the pair of support main body portions 71 constituting the support portion 7 and the front end portion 721 of the pressing portion 72 come into contact with each other at a position spaced apart at equal intervals (120 degrees each) in the circumferential direction of the grinding object W. Although the aspect set so that it may be obtained was illustrated, it can also set so that each front-end | tip part may contact a grinding | polishing target object in the circumferential direction of a grinding | polishing target object at a non-uniform space | interval.

また、伸縮機構として、ボールネジ機構を用いて構成したものを適用することが可能である。また、伸縮機構が、主軸台と支持ポイントとの距離を主軸台の進退動作に伴って同期(伸縮)させる同期モータなどを用いて構成したものであったり、主軸台の進退動作とは独立して主軸台と支持ポイントとの距離を伸縮させる単独のモータを用いて構成しものであっても構わない。   Moreover, it is possible to apply what was comprised using the ball screw mechanism as an expansion-contraction mechanism. The expansion / contraction mechanism is configured using a synchronous motor that synchronizes (extends / contracts) the distance between the headstock and the support point in accordance with the movement of the headstock, and is independent of the movement of the headstock. Thus, it may be configured using a single motor that expands and contracts the distance between the headstock and the support point.

また、支持部を構成する支持本体部や押圧部の移動を自動制御によって制御可能としてもよい。さらには、上述の実施形態では、各支持本体部の移動方向を研削対象物の軸心を通る法線方向に設定したが、各支持本体部の移動方向を法線方向以外の方向、例えば水平方向に設定することも考えられる。また、支持部を構成する一対の支持本体部の先端部同士の離間距離のみを変更可能とし、押圧部の先端部の高さ位置は変更不能(固定)とすることもできる。   Moreover, it is good also as controllable by automatic control of the movement of the support main-body part and press part which comprise a support part. Furthermore, in the above-described embodiment, the movement direction of each support body portion is set to the normal direction passing through the axis of the object to be ground, but the movement direction of each support body portion is a direction other than the normal direction, for example, horizontal. Setting the direction is also conceivable. Further, only the distance between the tip portions of the pair of support main body portions constituting the support portion can be changed, and the height position of the tip portion of the pressing portion cannot be changed (fixed).

また、上述の実施形態では、支持部として、研削対象物の外面を周方向に異なる3箇所で支持する態様を例示したが、例えば、支持部を支持本体部や押圧部の数を適宜増減するなどして、研削対象物の外面を2箇所以下や4箇所以上で支持する構成を採用してもよい。また、支持部が研削対象物の外面に線接触または面接触した状態で研削対象物を支持するものであってもよい。   Moreover, in the above-mentioned embodiment, although the aspect which supports the outer surface of a grinding target object in three places which differ in the circumferential direction was illustrated as a support part, for example, the number of a support main body part and a press part is increased / decreased suitably. For example, a configuration in which the outer surface of the object to be ground is supported at two or less places or at four or more places may be employed. Moreover, you may support a grinding target object in the state which the support part made the line contact or surface contact to the outer surface of the grinding target object.

また、砥石を1つだけ備えた研削盤であっても構わない。さらには、砥石として、研削対象物の外面を研削する外研用砥石のみでなく、研削対象物の内面を研削する内研用砥石を用いてもよい。また、砥石がY軸方向にのみ移動可能であり、X軸方向には移動不能なものであってもよい。特に、砥石が内研用砥石である場合には、X軸方向にスライド移動可能に構成しておくことが好ましい。   Moreover, you may be a grinding machine provided with only one grindstone. Furthermore, as the grindstone, not only the grindstone for grinding the outer surface of the object to be ground but also the grindstone for inner grinding that grinds the inner surface of the object to be ground may be used. Further, the grindstone may be movable only in the Y-axis direction and may not be movable in the X-axis direction. In particular, when the grindstone is an internal grinding grindstone, it is preferable that the grindstone is configured to be slidable in the X-axis direction.

その他、各部の具体的構成についても上記実施形態に限られるものではなく、本発明の趣旨を逸脱しない範囲で種々変形が可能である。   In addition, the specific configuration of each part is not limited to the above embodiment, and various modifications can be made without departing from the spirit of the present invention.

1…研削盤
2…フレームベース
31…一次研削用砥石
32…二次研削用砥石
4…回転保持部
5…主軸台
6…伸縮機構
7…支持部
71…支持本体部
72…押圧部
W…研削対象物
DESCRIPTION OF SYMBOLS 1 ... Grinding machine 2 ... Frame base 31 ... Grinding wheel for primary grinding 32 ... Grinding wheel for secondary grinding 4 ... Rotation holding part 5 ... Spindle base 6 ... Telescopic mechanism 7 ... Supporting part 71 ... Supporting body part 72 ... Pressing part W ... Grinding Object

Claims (5)

フレームベース上に設けた砥石の回転によって棒状をなす研削対象物を研削する研削盤であって、
前記研削対象物のうち反研削側の端部を保持するチャック部、及び当該チャック部と共に前記研削対象物全体をその軸線を中心に回転駆動させるスピンドル部を備えた回転保持部を有し、且つ前記フレームベース上に前記研削対象物の軸心方向に移動可能に取り付けた主軸台と、
前記研削対象物の軸心方向と平行に延伸し且つ前記軸心方向に移動可能である可動体本体、及び前記主軸台に脱着可能に取り付けられ且つ前記可動体本体を前記軸心方向に移動可能に保持する保持部を有し、前記研削対象物のうち前記チャック部に保持されていない部分を支持する支持ポイントと前記チャック部との距離を前記主軸台の移動に伴って伸縮させる態様と前記支持ポイントと前記チャック部との距離を前記主軸台の移動とは独立して伸縮させる態様とを選択可能な伸縮機構と、
前記可動体本体のうち研削側の端部に取り付けられ且つ前記研削対象物のうち前記砥石の近傍において当該砥石よりも前記主軸台側の部分を前記支持ポイントとして支持する支持部と
前記フレームベース上に設けられ且つ前記可動体本体の前記砥石側への移動を規制するストッパとを備え、
前記支持部により前記支持ポイントで前記研削対象物を支持し且つ前記ストッパによって前記可動体本体の前記砥石側への移動を規制した状態で前記研削対象物の軸心方向に沿って前記砥石側に漸次近付く前記主軸台の移動に伴って、前記チャック部と前記支持ポイントとの距離を漸次短くさせながら、前記研削対象物のうち前記支持ポイントよりも前記砥石側の部分を前記砥石により研削可能に構成していることを特徴とする研削盤。
A grinder that grinds a rod-shaped grinding object by rotation of a grindstone provided on a frame base,
A rotation holding unit including a chuck unit that holds an end of the grinding object on the side opposite to the grinding side , and a spindle unit that drives the entire grinding object together with the chuck unit around its axis ; and A headstock mounted on the frame base so as to be movable in the axial direction of the grinding object;
A movable body main body that extends parallel to the axial direction of the object to be ground and is movable in the axial direction, and is detachably attached to the headstock , and the movable body main body is movable in the axial direction. It has a holding portion for holding the said a manner to stretch with the distance between the supporting point and the chuck portion for supporting the portion not held by the chuck portion to the movement of the headstock of the grinding object A telescopic mechanism capable of selecting a mode in which the distance between the support point and the chuck portion is expanded and contracted independently of the movement of the headstock ;
A support portion attached to an end portion on the grinding side of the movable body main body and supporting a portion on the headstock side as the support point with respect to the grindstone in the vicinity of the grindstone of the grinding object ;
A stopper provided on the frame base and restricting movement of the movable body main body toward the grindstone ;
The grinding object side along the axial direction of the grinding object in a state where the grinding object is supported at the support point by the support part and movement of the movable body main body to the grinding stone side is restricted by the stopper. With the movement of the headstock approaching gradually, the grindstone can grind the portion of the grinding object closer to the grindstone than the support point while gradually decreasing the distance between the chuck portion and the support point. A grinding machine characterized in that it is configured as follows.
前記支持部が、前記研削対象物の外周面を下方から周方向に相互に異なる点で支持する一対の支持本体部と、前記研削対象物の外周面を上方から前記研削対象物の軸心に向かって押圧する押圧部とを備えている請求項1に記載の研削盤。
Wherein the support unit includes a pair of support body portion for supporting the outer peripheral surface at mutually different points from below the circumferential direction of the grinding object, the axis of the grinding object the outer peripheral surface from above the grinding object The grinding machine according to claim 1, further comprising a pressing portion that presses toward the surface.
少なくとも前記一対の支持本体部の先端部同士の離間距離を調整可能に構成している請求項2に記載の研削盤。 The grinding machine according to claim 2, wherein at least a separation distance between tip portions of the pair of support main body portions is adjustable. 前記各支持本体部のうち前記研削対象物に接触する先端部、及び前記押圧部のうち前記研削対象物に接触する先端部にそれぞれ焼結ダイヤモンドを取り付けている請求項2又は3に記載の研削盤。 The grinding according to claim 2 or 3, wherein a sintered diamond is attached to each of the support main body portions at a tip portion that comes into contact with the object to be ground and each tip portion of the pressing portion that comes into contact with the object to be ground. Board. 前記砥石として、一次研削を行う一次研削用砥石、及び二次研削を行う二次研削用砥石を備え、これら各砥石が前記研削対象物の軸心方向に離間した位置において前記研削対象物の軸心方向と直交する方向に移動可能なものであり、これら各砥石が前記研削対象物を挟み込む方向へ向かう移動と、前記主軸台が前記軸心方向に沿って砥石側へ向かう移動とを同時に行い、それぞれ回転する砥石によって一次研削及び二次研削を行う請求項1乃至4の何れかに記載の研削盤。

The grindstone includes a primary grinding grindstone that performs primary grinding and a secondary grinding grindstone that performs secondary grinding, and each of these grindstones is spaced apart in the axial direction of the grinding object. It is movable in a direction orthogonal to the center direction, and each of these grindstones simultaneously moves in the direction of sandwiching the object to be ground and the headstock moves toward the grindstone side along the axis direction. The grinding machine according to any one of claims 1 to 4, wherein primary grinding and secondary grinding are performed with a rotating grindstone.

JP2011135510A 2011-06-17 2011-06-17 Grinder Active JP5823181B2 (en)

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Publication number Priority date Publication date Assignee Title
JP7540760B2 (en) 2022-10-03 2024-08-27 ミクロン精密株式会社 Centerless Grinding Equipment

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CN104191359A (en) * 2014-08-04 2014-12-10 南通五洲轴承有限公司 Drawing, combing, roving and spinning roller combined grinding clamp
CN115106901B (en) * 2022-05-31 2023-09-01 安庆中船动力配套有限公司 Grinding equipment with link tooth surface burn verification mechanism

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JPS5521831Y2 (en) * 1977-08-11 1980-05-26
JPS596993Y2 (en) * 1978-04-05 1984-03-03 エヌ・テ−・エヌ東洋ベアリング株式会社 Centerless grinder guide plate
JPH05154750A (en) * 1991-02-20 1993-06-22 T H K Kk Cylindrical grinding machine with mating wheel spindle stocks
JP3220717B2 (en) * 1991-06-10 2001-10-22 三井精機工業株式会社 Automatic steady rest bending correction method and device for work
CH689350A5 (en) * 1993-08-24 1999-03-15 Rollomatic Sa Grinding machine.
JP2010042488A (en) * 2008-08-15 2010-02-25 Mori Seiki Co Ltd Workpiece receiver and grinding machine including the same

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP7540760B2 (en) 2022-10-03 2024-08-27 ミクロン精密株式会社 Centerless Grinding Equipment

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