JP5814304B2 - Laminated iron core manufacturing apparatus and laminated iron core manufacturing method - Google Patents

Laminated iron core manufacturing apparatus and laminated iron core manufacturing method Download PDF

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JP5814304B2
JP5814304B2 JP2013130564A JP2013130564A JP5814304B2 JP 5814304 B2 JP5814304 B2 JP 5814304B2 JP 2013130564 A JP2013130564 A JP 2013130564A JP 2013130564 A JP2013130564 A JP 2013130564A JP 5814304 B2 JP5814304 B2 JP 5814304B2
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punch
cut
raised
hole
thin plate
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JP2015005649A (en
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俊雄 堀田
俊雄 堀田
智博 荻久保
智博 荻久保
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Kuroda Precision Industries Ltd
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Kuroda Precision Industries Ltd
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Priority to CN201410010226.XA priority patent/CN104242565B/en
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/02Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/0206Manufacturing of magnetic cores by mechanical means
    • H01F41/0233Manufacturing of magnetic circuits made from sheets

Description

本発明は、複数の鉄心薄板を積層してなる積層鉄心製造装置および積層鉄心の製造方法に関する。   The present invention relates to a laminated core manufacturing apparatus in which a plurality of iron core thin plates are stacked and a method for manufacturing a laminated core.

従来、回転電機用の積層鉄心については、電磁鋼板のフープ材(帯状薄鋼板)を素材として、順送り金型装置により製造する方法が普及している。順送り金型装置では、フープ材に対してパイロット穴やスロット部、ティース等の打抜き加工が順次行われることにより鉄心薄板が連続的にかたちづくられ、最終的に外形が打抜かれた鉄心薄板を所定の枚数積層して固着させることにより積層鉄心が製造される。鉄心薄板の固着方法として、各鉄心薄板にかしめ用の凹凸を形成しておき、積層時に相互に圧着させてかしめ結合させるいわゆる積層かしめ法が知られている。   2. Description of the Related Art Conventionally, a method of manufacturing a laminated iron core for a rotating electrical machine by using a progressive die apparatus using a hoop material (strip-shaped thin steel plate) of an electromagnetic steel plate as a raw material has been widespread. In the progressive die device, the core sheet is continuously formed by sequentially punching the hoop material such as pilot holes, slots, and teeth, and finally the core sheet with the outer shape punched is specified. A laminated iron core is manufactured by laminating and fixing the number of sheets. As a method for fixing an iron core thin plate, a so-called laminated caulking method is known in which irregularities for caulking are formed on each iron thin plate, and crimped and bonded together at the time of lamination.

この積層かしめ法では、パンチおよびダイを用いて、積層鉄心の最下層に相当する鉄心薄板に対しては貫通孔からなる計量孔が形成され、また、その最下層以外の鉄心薄板に対しては、一方側の面に形成される凹部とこの凹部に対応して他方側の面に形成される凸部とからなる切起し部(かしめ突起)が形成される。積層かしめ法を用いる積層鉄心製造装置では、計量孔を形成する計量パンチは、打抜きの実施および不実施を切り替えるための切替機構(カム機構等)が設けられるが、切起し部を形成する切起しパンチについては、装置構造の複雑化防止や装置コストの低減などの観点から切替機構を設けない場合がある。   In this laminating caulking method, using a punch and a die, a measuring hole consisting of a through hole is formed for the iron core thin plate corresponding to the lowermost layer of the laminated iron core, and for iron core thin plates other than the lowermost layer. A cut-and-raised portion (caulking projection) is formed which includes a concave portion formed on one surface and a convex portion formed on the other surface corresponding to the concave portion. In the laminated core manufacturing apparatus using the laminated caulking method, the measuring punch for forming the measuring hole is provided with a switching mechanism (such as a cam mechanism) for switching between performing and not performing punching. The raising punch may not be provided with a switching mechanism from the viewpoint of preventing the apparatus structure from becoming complicated and reducing the apparatus cost.

そのような場合、最下層に相当する鉄心薄板に対しても切起しパンチによるパンチ動作が実行されるため、切起しパンチは、前工程で形成された計量孔に挿入されることとなるが、この挿入により、計量孔の周縁にバリが発生することがある。そこで、例えば、鉄心薄板に対して切起し部を形成する工程と、切起し部における凸部よりも小径の計量孔を形成する工程とを有し、計量孔を形成する工程が切起し部を形成する工程よりも先に行われる積層鉄心の製造方法が知られている(特許文献1参照)。   In such a case, since the punching operation by the punch is performed for the iron core thin plate corresponding to the lowermost layer, the punch and punch is inserted into the measuring hole formed in the previous process. However, this insertion may generate burrs at the periphery of the measurement hole. Therefore, for example, a step of forming a cut-and-raised portion with respect to the iron core thin plate and a step of forming a measuring hole having a smaller diameter than the convex portion in the cut-and-raised portion, the step of forming the measuring hole being cut and raised. A method of manufacturing a laminated core that is performed prior to the step of forming the ridge is known (see Patent Document 1).

特開2007−14122号公報JP 2007-14122 A

ところで、上記特許文献1に記載された従来技術では、小径の計量孔に対してより大径の切起しパンチにより切起し部が形成されることから計量孔の内周面にはバリが生じるが、発生したバリは計量孔内に収められるため、他方の面(切起しパンチが挿入される面とは反対側の面)にバリの影響が及ぶことはないという利点がある。   By the way, in the prior art described in the above-mentioned patent document 1, since a cut-and-raised portion is formed by a larger-diameter cut-and-punch with respect to a small-diameter measurement hole, burrs are formed on the inner peripheral surface of the measurement hole. However, since the generated burr is accommodated in the measuring hole, there is an advantage that the burr does not affect the other surface (the surface opposite to the surface into which the cut and raised punch is inserted).

しかしながら、上記のようなバリが鉄心薄板から脱落すると、回転電機の動作等に悪影響を及ぼす場合がある。この場合、切起しパンチにも計量パンチと同様のカム機構等を設けることにより、切起しパンチの計量孔への挿入を回避する(すなわち、最下層に相当する鉄心薄板に対してはパンチ動作を実行しない)ことも考えられるが、装置が複雑化して装置コストも嵩むという問題がある。したがって、簡易な構成により、そのような計量孔内でのバリの発生を抑制することが望ましい。   However, if the burr as described above falls off the iron core thin plate, it may adversely affect the operation of the rotating electrical machine. In this case, the cutting and raising punch is provided with a cam mechanism similar to that of the measuring punch, thereby avoiding insertion of the cutting and raising punch into the measuring hole (that is, the punch for the iron core thin plate corresponding to the lowermost layer). It is conceivable that the operation is not performed), but there is a problem that the apparatus becomes complicated and the apparatus cost increases. Therefore, it is desirable to suppress the occurrence of burrs in such a measuring hole with a simple configuration.

本発明は、このような従来技術の課題を鑑みて案出されたものであり、簡易な構成により、切起しパンチの挿入による計量孔内でのバリの発生を抑制可能とした積層鉄心製造装置および積層鉄心の製造方法を提供することを主目的とする。   The present invention has been devised in view of such problems of the prior art, and has a simple structure, and can produce a laminated iron core that can suppress the occurrence of burrs in a measuring hole due to insertion of a cut and raised punch. The main object is to provide an apparatus and a method for manufacturing a laminated core.

本発明の第1の側面では、間欠移送される帯状薄鋼板(W)から鉄心薄板(20)を打抜き、当該鉄心薄板をかしめ結合により複数積層してなる積層鉄心(21)を製造する積層鉄心製造装置(1)であって、前記間欠移送に応じたパンチ動作を選択的に実行することにより、前記積層鉄心の最下層に相当する最下鉄心薄板(20B)のみに対し、かしめ結合用の貫通孔である計量孔(k1)を形成する計量パンチ(P2)が設けられた計量孔形成部(30)と、前記間欠移送に応じたパンチ動作を常時実行することにより、前記最下鉄心薄板以外の他の鉄心薄板における前記計量孔に対応する位置に、かしめ結合用の凹凸である切起し部(k2)を形成する切起しパンチ(P4)が設けられた切起し形成部(35)とを備え、前記切起しパンチは、その刃先部の外周縁の少なくとも一部に形成された面取り部(52a、52b、54a、54b、62a、62b、63a、63b、72a、72b、82a、82b、83a、83b)を有すると共に、前記最下鉄心薄板に対して前記計量孔に挿入されるように設けられたことを特徴とする。   In the first aspect of the present invention, a laminated iron core is manufactured by punching out an iron core thin plate (20) from a strip-like thin steel plate (W) that is intermittently transferred and laminating a plurality of the iron core thin plates by caulking. In the manufacturing apparatus (1), by selectively executing a punching operation according to the intermittent transfer, only the lowermost core thin plate (20B) corresponding to the lowermost layer of the laminated core is used for caulking and bonding. By measuring the hole forming portion (30) provided with the measuring punch (P2) for forming the measuring hole (k1), which is a through hole, and the punching operation according to the intermittent transfer at all times, the lowermost iron core thin plate A cut-and-raised forming part (P4) provided with a cut-and-raised punch (P4) for forming a raised part (k2) that is an unevenness for caulking coupling at a position corresponding to the measuring hole in the other iron core thin plate than 35) H has a chamfered portion (52a, 52b, 54a, 54b, 62a, 62b, 63a, 63b, 72a, 72b, 82a, 82b, 83a, 83b) formed on at least a part of the outer peripheral edge of the blade edge portion. In addition, the lowermost core thin plate is provided so as to be inserted into the measuring hole.

この第1の側面による積層鉄心製造装置では、切起しパンチにおける刃先部の外周縁の少なくとも一部に面取り部が形成された簡易な構成により、切起しパンチの挿入による計量孔内でのバリの発生を抑制することが可能となる。   In the laminated core manufacturing apparatus according to the first aspect, the chamfered portion is formed on at least a part of the outer peripheral edge of the cutting edge portion of the cutting and raising punch. It is possible to suppress the generation of burrs.

本発明の第2の側面では、上記第1の側面に関し、前記面取り部(72a、72b)は、円弧面を有することを特徴とする。   In the second aspect of the present invention, the chamfered portion (72a, 72b) has an arc surface with respect to the first side surface.

この第2の側面による積層鉄心製造装置では、面取り部が円弧面として形成されることにより、計量孔の内周面におけるバリの発生をより効果的に抑制することができる。   In the laminated core manufacturing apparatus according to the second aspect, the chamfered portion is formed as a circular arc surface, so that the generation of burrs on the inner peripheral surface of the measuring hole can be more effectively suppressed.

本発明の第3の側面では、上記第1または第2の側面に関し、前記切起しパンチの刃先部(P4a)は、前記切起しパンチの打抜き方向から見て略円形状をなすことを特徴とする。   In the third aspect of the present invention, with regard to the first or second aspect, the cutting edge of the cutting and raising punch (P4a) is substantially circular when viewed from the punching direction of the cutting and raising punch. Features.

この第3の側面による積層鉄心製造装置では、切起しパンチの刃先部が打抜き方向から見て略円形状をなすことにより、計量孔に対して刃先部がより円滑に挿入されるため、計量孔の内周面におけるバリの発生をより効果的に抑制することができる。   In the laminated core manufacturing apparatus according to the third aspect, the cutting edge is formed in a substantially circular shape when viewed from the punching direction, so that the cutting edge is more smoothly inserted into the measuring hole. Generation | occurrence | production of the burr | flash in the internal peripheral surface of a hole can be suppressed more effectively.

本発明の第4の側面では、上記第1から第3の側面のいずれかに関し、前記帯状薄鋼板から前記鉄心薄板の外形を打ち抜く外形パンチ(P5)が設けられた外形打抜き部(40)を更に備え、前記外形打抜き部には、前記外形パンチの刃先部(P5a)から突設され、前記外形の打抜き時に前記切起し部に当接する当接突起(P6)が設けられたことを特徴とする。   According to a fourth aspect of the present invention, there is provided an outer punching portion (40) provided with an outer punch (P5) for punching an outer shape of the iron core thin plate from the strip-shaped thin steel plate with respect to any one of the first to third aspects. Further, the outer shape punching portion is provided with an abutting protrusion (P6) that protrudes from a blade edge portion (P5a) of the outer shape punch and contacts the cut and raised portion when the outer shape is punched. And

この第4の側面による積層鉄心製造装置では、切起しパンチの計量孔への挿入による計量孔内でのバリの発生を抑制しつつ、切起し部に対する当接突起の当接により、積層鉄心を構成する複数の鉄心薄板間のかしめ結合を安定的に行うことができる。   In the laminated core manufacturing apparatus according to the fourth aspect of the present invention, the generation of burrs in the measuring hole due to the insertion of the cut and raised punch into the measurement hole is suppressed, and the lamination is performed by the contact of the contact protrusion with the cut and raised portion. It is possible to stably perform caulking connection between a plurality of iron core thin plates constituting the iron core.

本発明の第5の側面では、積層鉄心製造装置において、間欠移送される帯状薄鋼板(W)から鉄心薄板を打抜き、当該鉄心薄板をかしめ結合により複数積層してなる積層鉄心を製造する積層鉄心の製造方法であって、前記間欠移送に応じたパンチ動作を選択的に実行することにより、前記積層鉄心の最下層に相当する最下鉄心薄板のみに対し、かしめ結合用の貫通孔である計量孔を形成する計量孔形成工程と、前記間欠移送に応じたパンチ動作を常時実行することにより、前記最下鉄心薄板以外の他の鉄心薄板における前記計量孔に対応する位置に、かしめ結合用の凹凸である切起し部を形成する切起し形成工程とを有し、前記切起し形成工程では、前記切起しパンチは、その刃先部の外周縁の少なくとも一部に形成された面取り部を有すると共に、前記最下鉄心薄板に対して前記計量孔に挿入されることを特徴とする。   According to a fifth aspect of the present invention, in a laminated core manufacturing apparatus, a laminated core is manufactured by punching an iron sheet from a strip-like sheet steel (W) that is intermittently transferred and laminating a plurality of the iron sheet by caulking. In this manufacturing method, by selectively executing a punching operation according to the intermittent transfer, only a lowermost core thin plate corresponding to the lowermost layer of the laminated core is a caulking coupling through hole. A measuring hole forming step for forming a hole and a punching operation according to the intermittent transfer are always performed, so that the caulking connection is performed at a position corresponding to the measuring hole in the iron core thin plate other than the lowermost iron core thin plate. A cut and raised forming step of forming a cut and raised portion that is an unevenness, and in the cut and raised forming step, the cut and raised punch is chamfered formed on at least a part of the outer peripheral edge of the blade edge portion. Have a part Together, characterized in that it is inserted into the measurement hole to the bottom core sheet.

この第5の側面による積層鉄心製造方法では、切起しパンチにおける刃先部の外周縁の少なくとも一部に面取り部が形成された簡易な構成により、切起しパンチの挿入による計量孔内でのバリの発生を抑制することが可能となる。   In the laminated core manufacturing method according to the fifth aspect, the chamfered portion is formed on at least a part of the outer peripheral edge of the cutting edge portion of the cutting and raising punch, and the measurement hole is inserted into the measuring hole by inserting the cutting and raising punch. It is possible to suppress the generation of burrs.

このように本発明によれば、簡易な構成により、切起しパンチの挿入による計量孔内でのバリの発生を抑制することが可能となるという優れた効果を奏する。   As described above, according to the present invention, there is an excellent effect that it is possible to suppress the generation of burrs in the measuring hole due to the insertion of the cut and raised punch with a simple configuration.

本発明の実施形態に係る順送り金型装置の概略構成図Schematic configuration diagram of a progressive mold apparatus according to an embodiment of the present invention 図1の順送り金型装置に関するストリップレイアウトを示す図The figure which shows the strip layout regarding the progressive die apparatus of FIG. 順送り金型装置で製造された積層鉄心を示す断面図Sectional view showing a laminated iron core manufactured with a progressive die device 計量パンチの刃先の形状を示す三面図Three views showing the shape of the cutting edge of the measuring punch 切起しパンチの刃先部の形状を示す三面図Three views showing the shape of the cutting edge of the cutting and punching punch 切起しパンチの計量孔への挿入動作の説明図Explanatory drawing of insertion operation of cutting and raising punch into measuring hole 図6に示した切起しパンチの刃先部の形状の第1変形例を示す二面図FIG. 6 is a two-side view showing a first modification of the shape of the cutting edge portion of the cut and raised punch shown in FIG. 図6に示した切起しパンチの刃先部の形状の第2変形例を示す三面図Three views showing a second modification of the shape of the cutting edge of the raised punch shown in FIG.

以下、本発明の実施の形態について図面を参照しながら説明する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings.

図1は本発明の実施形態に係る順送り金型装置の概略構成図であり、図2は順送り金型装置に関するストリップレイアウトを示す図であり、図3は順送り金型装置で製造された積層鉄心を示す断面図である。なお、図2中のストリップレイアウトにおける各工程(1)〜(5)は、図1中の(1)〜(5)を付した順送り金型装置の各部によって実施される。   FIG. 1 is a schematic configuration diagram of a progressive mold apparatus according to an embodiment of the present invention, FIG. 2 is a diagram showing a strip layout related to the progressive mold apparatus, and FIG. 3 is a laminated core manufactured by the progressive mold apparatus. FIG. In addition, each process (1)-(5) in the strip layout in FIG. 2 is implemented by each part of the progressive metal mold apparatus which attached | subjected (1)-(5) in FIG.

図1に示すように、順送り金型装置(積層鉄心製造装置)1は、電磁鋼板からなるフープ材(帯状薄鋼板)Wに対して金属プレス加工を行うことにより、鉄心薄板20(図2参照)を複数積層してなる積層鉄心21(図3参照)を製造するものである。順送り金型装置1は、上下に往復運動可能に設けられた上型2と、図示しないホルダに固定された下型3とから主として構成される。   As shown in FIG. 1, a progressive die apparatus (laminated core manufacturing apparatus) 1 performs metal press processing on a hoop material (strip-shaped thin steel sheet) W made of an electromagnetic steel sheet, thereby forming an iron core sheet 20 (see FIG. 2). ) Is laminated to produce a laminated core 21 (see FIG. 3). The progressive die apparatus 1 is mainly composed of an upper mold 2 provided so as to be capable of reciprocating up and down, and a lower mold 3 fixed to a holder (not shown).

上型2は、図示しないガイドポストよってスライド自在に支持されたパンチホルダ10と、パンチホルダ10の下部に取り付けられた複数のパッキングプレート11と、パッキングプレート11の下部に取り付けられた複数のパンチプレート12と、それらパッキングプレート11およびパンチプレート12を介してパンチホルダ10に保持された複数のパンチP1〜P5と、図示しないストリッパ用ガイドによって昇降自在に支持され、打抜き加工後のフープ材WをパンチP1〜P5から分離させるストリッパ本体13と、ストリッパ本体13の下部に取り付けられた複数のストリッパプレート14とを有している。   The upper die 2 includes a punch holder 10 slidably supported by a guide post (not shown), a plurality of packing plates 11 attached to the lower portion of the punch holder 10, and a plurality of punch plates attached to the lower portion of the packing plate 11. 12, a plurality of punches P1 to P5 held by the punch holder 10 through the packing plate 11 and the punch plate 12, and a stripper guide (not shown) are supported so as to be raised and lowered, and punch the hoop material W after punching. It has a stripper main body 13 separated from P1 to P5, and a plurality of stripper plates 14 attached to the lower part of the stripper main body 13.

下型3では、パンチP1〜P5にそれぞれ対応して設けられた複数のダイがダイプレートに保持されている。ただし、図1中にはパンチP4、P5に対応するダイD4、D5のみを示している。   In the lower die 3, a plurality of dies provided corresponding to the punches P1 to P5 are held on the die plate. However, only the dies D4 and D5 corresponding to the punches P4 and P5 are shown in FIG.

順送り金型装置1では、フープ材Wが上型2と下型3との間を送り装置(図示せず)により間欠送りされ、この間欠移送に応じた上型2の往復運動により、フープ材Wに対する各パンチP1〜P5のパンチ動作がそれぞれ実施される。最終的に、打抜かれた鉄心薄板20は、所定の枚数積層された状態で互いにかしめ結合されることにより回転電機用の積層鉄心21(図3参照)として形成される。   In the progressive die apparatus 1, the hoop material W is intermittently fed between the upper mold 2 and the lower mold 3 by a feeding device (not shown), and the hoop material is reciprocated by the reciprocating motion of the upper mold 2 according to the intermittent transfer. Punch operations of the punches P1 to P5 with respect to W are performed. Finally, the punched core sheets 20 are caulked and joined together in a state where a predetermined number of layers are stacked, thereby forming a laminated core 21 (see FIG. 3) for a rotating electrical machine.

より詳細には、積層鉄心21の製造工程では、図1および図2に示すように、パイロットパンチP1によるパイロット孔(位置決め孔)pの打抜き加工(パイロット孔打抜き工程(1))と、計量パンチP2による計量孔k1の打抜き加工(計量孔打抜き工程(2))と、内形パンチP3による内形孔d1の打抜き加工(内形孔打抜き工程(3))と、切起しパンチP4による切起し部k2の打抜き(半抜き)加工(切起し部形成工程(4))と、外形パンチP5による外形孔d2の打抜き加工(外形孔打抜き工程(5))とがフープ材Wに対して順次実施され、更に、外形孔d2の打抜き後には、鉄心薄板20を回転積層する工程(回転積層工程(6))が実施される。   More specifically, in the manufacturing process of the laminated iron core 21, as shown in FIGS. 1 and 2, the pilot hole (positioning hole) p is punched by the pilot punch P1 (pilot hole punching process (1)), and the measuring punch Punching of measuring hole k1 by P2 (measuring hole punching step (2)), punching of inner shape hole d1 by inner punch P3 (inner shape hole punching step (3)), and cutting by cutting punch P4 For the hoop material W, punching (half-punching) of the raised portion k2 (cut-raised portion forming step (4)) and punching of the outer hole d2 by the outer punch P5 (outer hole punching step (5)) are performed. Furthermore, after punching out the outer hole d2, a step of rotating and laminating the iron core thin plates 20 (rotating and laminating step (6)) is performed.

なお、本明細書中では、説明の便宜上、各パンチP1〜P5による打抜き加工は、鉄心薄板に対して行われるように記述するが、より厳密には、打抜き加工は、フープ材Wにおいて後に鉄心薄板20として打ち抜かれる部位に対して行われる。   In the present specification, for convenience of explanation, it is described that the punching by the punches P1 to P5 is performed on the iron core thin plate, but more strictly, the punching is performed later on the hoop material W by the iron core. This is performed on the part to be punched out as the thin plate 20.

工程(2)を実行する計量孔形成部30では、図3に示す積層鉄心21の最下層に相当する鉄心薄板(以下、「最下鉄心薄板20B」という。)のみに対し、かしめ結合用の貫通孔である計量孔k1が形成される。ここでは、略同一形状を有する3つの計量孔k1が周方向に等間隔に配置されるが、計量孔の数や配置については種々の変更が可能である。   In the measurement hole forming unit 30 for executing the step (2), only the iron core thin plate corresponding to the lowermost layer of the laminated iron core 21 shown in FIG. 3 (hereinafter referred to as “lowermost iron core thin plate 20B”) is used for caulking and coupling. A measurement hole k1 which is a through hole is formed. Here, the three measuring holes k1 having substantially the same shape are arranged at equal intervals in the circumferential direction, but various changes can be made to the number and arrangement of the measuring holes.

計量孔形成部30には、図1に示すように、計量パンチP2のパンチ動作を選択的に実行するためのカム機構31が設けられている。カム機構31は、カム部材32と、このカム部材32をパンチプレート12の上面において水平方向にスライドさせる駆動装置33とを有している。カム部材32の底面(カム面)32aには、計量パンチP2の上端部P2bを収容可能な凹部34が設けられている。計量パンチP2の上端部P2bがカム部材32の凹部34に収容された状態(図1の状態)では、計量パンチP2が待機位置(上昇位置)にあり、計量パンチP2による打抜きは実行されない。一方、カム部材32が水平に移動すると、計量パンチP2の上端部P2bが凹部34から脱出してカム部材32の底面32aに当接した状態となり、これにより、計量パンチP2が作動位置(下降位置)に移動して、計量パンチP2による打抜きが実行される。   As shown in FIG. 1, the measuring hole forming unit 30 is provided with a cam mechanism 31 for selectively executing the punching operation of the measuring punch P <b> 2. The cam mechanism 31 includes a cam member 32 and a drive device 33 that slides the cam member 32 in the horizontal direction on the upper surface of the punch plate 12. The bottom surface (cam surface) 32a of the cam member 32 is provided with a recess 34 that can accommodate the upper end portion P2b of the measuring punch P2. In a state where the upper end portion P2b of the measuring punch P2 is accommodated in the concave portion 34 of the cam member 32 (the state shown in FIG. 1), the measuring punch P2 is at the standby position (upward position), and punching by the measuring punch P2 is not executed. On the other hand, when the cam member 32 moves horizontally, the upper end portion P2b of the measuring punch P2 escapes from the concave portion 34 and comes into contact with the bottom surface 32a of the cam member 32, whereby the measuring punch P2 is moved to the operating position (lowering position). ) And the punching by the measuring punch P2 is executed.

このような構成により、計量パンチP2は、最下鉄心薄板20Bが打抜き位置(パンチによって打ち抜かれる位置)にある場合には作動位置に移動し、最下鉄心薄板20B以外の他の鉄心薄板が打抜き位置にある場合には待機位置に移動する。   With such a configuration, the measuring punch P2 moves to the operating position when the lowermost core thin plate 20B is in the punching position (position punched by the punch), and other core thin plates other than the lowermost core thin plate 20B are punched. If it is, move to the standby position.

工程(4)を実行する切起し形成部35では、最下鉄心薄板20B以外の他の鉄心薄板20に対し、かしめ結合用の凹凸である切起し部(かしめ突起)k2が形成される。切起し形成部35では、切起しパンチP4により該当部位(切起し部k2)が半抜き状に打ち抜かれることにより、鉄心薄板20の上面側に凹状部が形成される一方、この凹状部に対応する鉄心薄板20の下面側の位置に凸状部が形成される。ここでは、略同一形状を有する3つの切起し部k2が、上述の3つの計量孔k1と略同一の位置に設けられる。鉄心薄板20が積層される際には、上下に隣接する鉄心薄板間において一方の鉄心薄板の各凸状部が他方の鉄心薄板の各凹状部(最下層では各計量孔k1)に挿入された状態となり、両者は互いにかしめ結合される。一方、切起し形成部35では、計量孔形成部30のようなカム機構は設けられていないため、切起しパンチP4のパンチ動作は全ての鉄心薄板に対して実行され、最下鉄心薄板20Bが打抜き位置にある場合には、切起しパンチP4の刃先部P4aが既に形成された計量孔k1に対して挿入される。   In the cut-and-raised portion 35 that executes step (4), a cut-and-raised portion (caulking projection) k2 that is an unevenness for caulking is formed with respect to the iron core thin plate 20 other than the lowermost iron core thin plate 20B. . In the cut-and-raised portion 35, the corresponding portion (cut-and-raised portion k2) is punched out in a half-cut shape by the cut-and-raised punch P4, whereby a concave portion is formed on the upper surface side of the iron core thin plate 20. A convex part is formed at a position on the lower surface side of the iron core thin plate 20 corresponding to the part. Here, three cut-and-raised portions k2 having substantially the same shape are provided at substantially the same positions as the above-described three measuring holes k1. When the iron core thin plates 20 are stacked, each convex portion of one iron core thin plate is inserted into each concave portion (each measurement hole k1 in the lowermost layer) of the other iron core thin plate between the upper and lower adjacent iron core thin plates. A state is reached, and both are caulked and joined together. On the other hand, in the cut-and-raised part 35, the cam mechanism as in the measurement hole forming part 30 is not provided, so the punching operation of the cut-and-raised punch P4 is executed for all the iron core thin plates, and the lowermost iron core thin plate. When 20B is in the punching position, the cutting edge P4a of the punch P4 is inserted into the already formed measuring hole k1.

工程(5)を実行する外形打抜き部40では、外形パンチP5による外形孔d2の打抜きの際に、当接突起P6がかしめ部位(すなわち、切起し部k2が形成された部位)に対して当接する。当接突起P6は、外形パンチP5内に複数設けられ、それらの先端部P6aは、全ての切起し部k2の位置に対応してそれぞれ配置されている。各当接突起P6の先端部P6aは、外形パンチP5の下端における刃先部P5aから僅かに下方に突出しており、外形孔d2の打抜きの際に切起し部k2(凹状部)を下方に押圧する。   In the outer shape punching portion 40 that executes the step (5), when the outer shape hole d2 is punched by the outer shape punch P5, the contact protrusion P6 is against the caulking portion (that is, the portion where the cut and raised portion k2 is formed). Abut. A plurality of the contact protrusions P6 are provided in the outer shape punch P5, and the tip portions P6a thereof are respectively arranged corresponding to the positions of all the cut and raised portions k2. The front end portion P6a of each contact projection P6 protrudes slightly downward from the blade edge portion P5a at the lower end of the outer shape punch P5, and presses the cut and raised portion k2 (concave portion) downward when the outer shape hole d2 is punched. To do.

なお、当接突起P6による押圧力は、外形孔d2を打抜かれる鉄心薄板20と、先に打ち抜かれたダイD5内における鉄心薄板20とのかしめ結合を安定化するように作用するが、必ずしも大きな押圧力を発生させる必要はなく、略ゼロに近い押圧力であっても足りる場合もある。また、当接突起P6の先端部P6aは、切起し部k2における凹状部に挿入可能なサイズおよび形状を有する。ただし、外形パンチP5の刃先部P5aからの突出量を調整することにより、切起し部k2における凹状部に挿入されない構成も可能である。また、当接突起P6の数は変更可能であり、当接突起P6(先端部P6a)は少なくとも1つの切起し部k2の位置に対応して設けられていればよい。   The pressing force by the contact protrusion P6 acts to stabilize the caulking connection between the iron core thin plate 20 punched out of the outer hole d2 and the iron core thin plate 20 in the die D5 punched out first. It is not necessary to generate a large pressing force, and a pressing force close to zero may be sufficient. Further, the tip end portion P6a of the contact protrusion P6 has a size and a shape that can be inserted into the concave portion of the cut and raised portion k2. However, the structure which is not inserted in the recessed part in the cut-and-raised part k2 is also possible by adjusting the protrusion amount from the blade edge | tip part P5a of the external shape punch P5. Further, the number of the contact protrusions P6 can be changed, and the contact protrusions P6 (tip portions P6a) may be provided corresponding to the position of at least one cut-and-raised portion k2.

工程(6)を実行する回転積層部45では、打抜かれた鉄心薄板20が、それよりも先に打ち抜かれて回転ダイD5内に積層されている鉄心薄板群47上に積層され、その後は、回転ダイD5の下方のスクイズリング48内へと順次押し込まれる。回転ダイD5は、新たに打抜かれた鉄心薄板20が鉄心薄板群47上に積層される前に、その鉄心薄板20を所定の角度(ここでは、120°)で回転させる。これにより、各鉄心薄板20の回転位置を変化させながら積層させることができ、鉄心薄板20に生じ得る微少な板厚偏差による影響を解消して、製品(積層鉄心)の積み厚を精度良く管理することができる。また、切起し部k2の数よりも少ない数の当接突起P6を設けた場合でも、当接突起P6によって所定位置のかしめ部位のみが押圧されることを回避することができるという利点もある。   In the rotary laminating unit 45 that executes the step (6), the punched iron core thin plate 20 is stacked on the core thin plate group 47 that is punched earlier and stacked in the rotary die D5. It is sequentially pushed into the squeeze ring 48 below the rotary die D5. The rotary die D5 rotates the core thin plate 20 by a predetermined angle (120 ° in this case) before the newly punched core thin plate 20 is stacked on the core thin plate group 47. Thereby, it can laminate | stack while changing the rotation position of each iron core thin plate 20, eliminates the influence by the small thickness deviation which may arise in the iron core thin plate 20, and manages the stacking thickness of a product (laminated core) with high precision. can do. Further, even when the number of the contact protrusions P6 smaller than the number of the raised portions k2 is provided, there is an advantage that it is possible to avoid pressing only the caulking portion at a predetermined position by the contact protrusions P6. .

図4は計量パンチの刃先の形状を示す三面図である。各計量パンチP2の刃先部P2aは、略直方体状を呈しており、図4(A)の下面視において、刃先部P2aの下面50は略矩形状をなす。また、図4(B)の正面視において、刃先部P2a前面51における2つの角部52a、52bは、略直角に形成されている。また、図4(C)の側面視において、刃先部P2aの右側面53における2つの角部54a、54bは、略直角に形成されている。   FIG. 4 is a trihedral view showing the shape of the cutting edge of the measuring punch. The blade edge portion P2a of each measuring punch P2 has a substantially rectangular parallelepiped shape, and the lower surface 50 of the blade edge portion P2a has a substantially rectangular shape in the bottom view of FIG. In addition, in the front view of FIG. 4B, the two corners 52a and 52b on the front surface 51 of the blade edge part P2a are formed at substantially right angles. In addition, in the side view of FIG. 4C, the two corners 54a and 54b on the right side surface 53 of the blade edge part P2a are formed substantially at right angles.

図5は切起しパンチの刃先部の形状を示す三面図であり、図6は切起しパンチの計量孔への挿入動作の説明図((A)挿入前、(B)挿入時)である。各切起しパンチP4の刃先部P4aは、計量パンチP2の刃先部P2aと略同一サイズの略直方体状を呈しているが、先端の外周縁(角部)が面取りされている点において計量パンチP2の形状とは異なる。   FIG. 5 is a three-sided view showing the shape of the cutting edge of the cutting and raising punch, and FIG. 6 is an explanatory view of the operation of inserting the cutting and raising punch into the measuring hole ((A) before insertion, (B) when inserted). is there. The cutting edge portion P4a of each cutting and raising punch P4 has a substantially rectangular parallelepiped shape substantially the same size as the cutting edge portion P2a of the measuring punch P2, but the measuring punch is chamfered at the outer peripheral edge (corner portion) at the tip. It is different from the shape of P2.

図5(A)の下面視において、切起しパンチP4の刃先部P4aの下面61は計量孔k1と略同一のサイズを有する略矩形状をなすが、図5(B)の正面視では、切起しパンチP4の刃先部P4aにおける両側の角部(面取り部)62a、62bは、それぞれ円弧状に面取りされたR面形状を有する。また、図5(C)の側面視では、切起しパンチP4の刃先部P4aにおける両側の角部(面取り部)63a、63bは、それぞれ円弧状に面取りされたR面形状を有する。   5A, the lower surface 61 of the cutting edge portion P4a of the cutting and raising punch P4 has a substantially rectangular shape having substantially the same size as the measuring hole k1, but in the front view of FIG. 5B, The corners (chamfered portions) 62a and 62b on both sides of the cutting edge portion P4a of the cut and raised punch P4 each have an R surface shape that is chamfered in an arc shape. Further, in the side view of FIG. 5C, the corners (chamfered portions) 63a and 63b on both sides of the cutting edge portion P4a of the cut and raised punch P4 each have an R surface shape that is chamfered in an arc shape.

このような切起しパンチP4の刃先部P4aの構成により、図6(A)、(B)に示すように、切起しパンチP4が最下鉄心薄板20Bにおける計量孔k1に挿入される際に、パンチ及びフープ材等の寸法精度や位置精度の問題により切起しパンチP4の刃先部P4aの外周縁と計量孔k1の内周縁とが接触した場合でも、切起しパンチP4は、その先端の外周縁に形成されたR面形状によって計量孔k1の内に円滑に挿入される。このような構成により、切起しパンチP4の挿入による計量孔k1の内周面でのバリやダレの発生を抑制することができる。   With such a configuration of the cutting edge portion P4a of the cut and raised punch P4, as shown in FIGS. 6A and 6B, when the cut and raised punch P4 is inserted into the measuring hole k1 in the lowermost core thin plate 20B. In addition, even when the outer peripheral edge of the cutting edge portion P4a of the punch P4 and the inner peripheral edge of the measuring hole k1 come into contact with each other due to problems of dimensional accuracy and position accuracy of the punch and hoop material, the cutting punch P4 It is smoothly inserted into the measuring hole k1 by the R surface shape formed on the outer peripheral edge of the tip. With such a configuration, it is possible to suppress the occurrence of burrs and sagging on the inner peripheral surface of the measuring hole k1 due to the cutting and raising punch P4 being inserted.

なお、各切起しパンチP4の刃先部P4aの先端における外周縁(角部)の面取りのサイズや円弧の曲率については、順送り金型装置1におけるパンチ、ダイ及びフープ材W等の寸法精度や位置精度を考慮してバリやダレの発生を抑制する観点から適当な値を決定することができる。本明細書において面取りの形状を示す用語「円弧(状)」は、厳密に円周の一部分のみならず、放物線の一部分を含む概念である。   Note that the chamfer size and arc curvature of the outer peripheral edge (corner portion) at the tip of the cutting edge portion P4a of each cutting and raising punch P4, the dimensional accuracy of the punch, die, hoop material W, etc. in the progressive die apparatus 1 An appropriate value can be determined from the viewpoint of suppressing occurrence of burrs and sagging in consideration of the position accuracy. In this specification, the term “arc (shape)” indicating a chamfered shape is a concept including not only a part of the circumference but also a part of the parabola.

図7は、図6に示した切起しパンチの刃先部の形状の第1変形例を示す二面図である。第1変形例では、以下で特に言及しない事項については、上述の実施形態の場合と同様とする(後述する第2変形例についても同様である。)。例えば、順送り金型装置1では、第1変形例における切起しパンチP4における刃先部の形状の変更に伴って、下型3におけるダイ等の形状も変更される。   FIG. 7 is a two-side view showing a first modification of the shape of the cutting edge of the cutting and raising punch shown in FIG. In the first modification, matters not particularly mentioned below are the same as those in the above-described embodiment (the same applies to the second modification described later). For example, in the progressive die apparatus 1, the shape of the die or the like in the lower die 3 is also changed in accordance with the change in the shape of the cutting edge portion in the cut and raised punch P4 in the first modification.

第1変形例では、各切起しパンチP4の刃先部P4aは、略円柱状を呈しており、その先端の外周縁(角部)が面取りされている。図7(A)の下面視において、刃先部P4aの下面71は略円形状をなす。また、図7(B)の正面視において、各切起しパンチP4の刃先部P4aにおける両側の角部(面取り部)72a、72bは、それぞれ円弧状に面取りされたR面形状を有する。このような構成により、切起しパンチP4の刃先部P4aは、円形の外周縁に形成されたR面形状によって、計量孔k1に対してより円滑に挿入される。これにより、切起しパンチP4による計量孔k1の内周面でのバリやダレの発生をより効果的に抑制することができる。   In the first modified example, the cutting edge P4a of each cutting and raising punch P4 has a substantially cylindrical shape, and the outer peripheral edge (corner) at the tip thereof is chamfered. 7A, the lower surface 71 of the blade edge part P4a has a substantially circular shape. Further, in the front view of FIG. 7B, the corners (chamfered portions) 72a and 72b on both sides of the cutting edge portion P4a of each cutting and raising punch P4 each have an R surface shape that is chamfered in an arc shape. With such a configuration, the cutting edge P4a of the cut and raised punch P4 is more smoothly inserted into the measuring hole k1 by the R-surface shape formed on the circular outer peripheral edge. Thereby, generation | occurrence | production of the burr | flash and sagging in the internal peripheral surface of the measurement hole k1 by the cutting and raising punch P4 can be suppressed more effectively.

図8は、図6に示した切起しパンチの刃先部の形状の第2変形例を示す三面図である。第2変形例では、各切起しパンチP4の刃先部P4aは、略直方体状を呈しているが、先端の外周縁(角部)における面取りの形状が図5に示した場合とは異なる。   FIG. 8 is a trihedral view showing a second modification of the shape of the cutting edge portion of the cut and raised punch shown in FIG. In the second modification, the cutting edge portion P4a of each cutting and raising punch P4 has a substantially rectangular parallelepiped shape, but the chamfered shape at the outer peripheral edge (corner portion) at the tip is different from that shown in FIG.

図8(A)の下面視において、各切起しパンチP4の刃先部P4aにおける下面81は略矩形状をなす。また、図8(B)の正面視において、各切起しパンチP4の刃先部P4aにおける両側の角部(面取り部)82a、82bは、それぞれ直線的に面取りされたC面形状を有する。また、図8(C)に示す側面視において、各切起しパンチP4の刃先部P4aにおける両側の角部(面取り部)83a、83bは、それぞれ円弧状に面取りされたR面形状を有する。つまり、各切起しパンチP4の刃先部P4aでは、比較的幅広の正面側における先端の外周縁(角部)が直線的に面取りされたC面形状を有し、一方、比較的幅狭の左右側面側における先端の外周縁(角部)が円弧状に面取りされたR面形状を有する。   8A, the lower surface 81 of the cutting edge P4a of each cutting and raising punch P4 has a substantially rectangular shape. Further, in the front view of FIG. 8B, the corner portions (chamfered portions) 82a and 82b on both sides of the cutting edge portion P4a of each cut and raised punch P4 have a C-surface shape that is linearly chamfered. Further, in the side view shown in FIG. 8C, the corners (chamfered portions) 83a and 83b on both sides of the cutting edge portion P4a of each cut-and-raised punch P4 each have an R surface shape that is chamfered in an arc shape. That is, the cutting edge P4a of each cutting and raising punch P4 has a C-surface shape in which the outer peripheral edge (corner portion) at the front end on the relatively wide front side is chamfered linearly, while the relatively narrow width. The outer peripheral edge (corner part) at the tip on the left and right side surfaces has an R-surface shape that is chamfered in an arc shape.

以上、本発明を特定の実施形態に基づいて説明したが、これらの実施形態はあくまでも例示であって、本発明はこれらの実施形態によって限定されるものではない。例えば、切起しパンチの刃先部先端の外周縁(角部)における面取り部は、その外周縁全体に設けられることが好ましいが、これに限らず、計量孔のバリやダレを抑制可能な限りにおいて、その外周縁の一部に設けてもよい。また、1つの切起しパンチにおいて、複数の面取り形状(例えば、R面形状、C面形状)を任意に組み合わせて適用することが可能である。また、鉄心薄板に対する打抜き加工の態様(打ち抜かれる孔の形状やサイズ等)は、種々の変更が可能である。なお、上記実施形態に示した本発明に係る積層鉄心製造装置および積層鉄心の製造方法の各構成要素は、必ずしも全てが必須ではなく、少なくとも本発明の範囲を逸脱しない限りにおいて適宜取捨選択することが可能である。   As mentioned above, although this invention was demonstrated based on specific embodiment, these embodiment is an illustration to the last, Comprising: This invention is not limited by these embodiment. For example, the chamfered portion at the outer peripheral edge (corner portion) at the tip of the cutting edge of the cutting and raising punch is preferably provided on the entire outer peripheral edge, but not limited to this, as long as burr and sag of the measuring hole can be suppressed. In this case, it may be provided at a part of the outer periphery. Further, in one cut and raised punch, a plurality of chamfered shapes (for example, R surface shape, C surface shape) can be applied in any combination. Moreover, various changes can be made in the manner of punching the iron core thin plate (the shape and size of the hole to be punched). It should be noted that the constituent elements of the laminated core manufacturing apparatus and the laminated core manufacturing method according to the present invention shown in the above embodiment are not necessarily all required, and are appropriately selected as long as they do not depart from the scope of the present invention. Is possible.

1 順送り金型装置
20 鉄心薄板
21 積層鉄心
20B 最下鉄心薄板
30 計量孔形成部
35 切起し形成部
40 外形打抜き部
48 スクイズリング
52a、52b 角部(面取り部)
54a、54b 角部(面取り部)
62a、62b 角部(面取り部)
63a、63b 角部(面取り部)
72a、72b 角部(面取り部)
82a、82b 角部(面取り部)
83a、83b 角部(面取り部)
D4 ダイ
D5 回転ダイ
k1 計量孔
k2 切起し部
p パイロット孔
P1 パイロットパンチ
P2 計量パンチ
P2a 刃先部
P3 内形パンチ
P4 切起しパンチ
P4a 刃先部
P5 外形パンチ
P5a 刃先部
P6 当接突起
W フープ材(帯状薄鋼板)
DESCRIPTION OF SYMBOLS 1 Progressive die apparatus 20 Iron core thin plate 21 Laminated iron core 20B Bottom iron core thin plate 30 Measuring hole formation part 35 Cut-and-raise formation part 40 External punching part 48 Squeeze rings 52a and 52b Corner | angular part (chamfer part)
54a, 54b Corner portion (chamfered portion)
62a, 62b Corner portion (chamfered portion)
63a, 63b Corner portion (chamfered portion)
72a, 72b Corner portion (chamfered portion)
82a, 82b Corner portion (chamfered portion)
83a, 83b Corner portion (chamfered portion)
D4 Die D5 Rotating die k1 Measuring hole k2 Cut-and-raised part p Pilot hole P1 Pilot punch P2 Measuring punch P2a Cutting edge part P3 Internal punch P4 Cutting and raising punch P4a Cutting edge part P5 External punch P5a Cutting edge part P6 Contact protrusion W Hoop material (Strip steel sheet)

Claims (5)

間欠移送される帯状薄鋼板から鉄心薄板を打抜き、当該鉄心薄板をかしめ結合により複数積層してなる積層鉄心を製造する積層鉄心製造装置であって、
前記間欠移送に応じたパンチ動作を選択的に実行することにより、前記積層鉄心の最下層に相当する最下鉄心薄板のみに対し、かしめ結合用の貫通孔である計量孔を形成する計量パンチが設けられた計量孔形成部と、
前記間欠移送に応じたパンチ動作を常時実行することにより、前記最下鉄心薄板以外の他の鉄心薄板における前記計量孔に対応する位置に、かしめ結合用の凹凸である切起し部を形成する切起しパンチが設けられた切起し形成部と
を備え、
前記切起しパンチは、その刃先部における下面の外周縁の少なくとも一部に円弧面として形成された面取り部を有すると共に、前記最下鉄心薄板に対して前記計量孔に挿入されるように設けられたことを特徴とする積層鉄心製造装置。
A laminated core manufacturing apparatus for manufacturing a laminated core formed by punching an iron sheet from a strip-shaped sheet steel that is intermittently transferred and laminating a plurality of the iron sheet by caulking,
By selectively executing a punching operation according to the intermittent transfer, a measuring punch that forms a measuring hole which is a through hole for caulking and coupling only to the lowermost core thin plate corresponding to the lowermost layer of the laminated core A provided measuring hole forming section;
By constantly executing the punching operation according to the intermittent transfer, a cut-and-raised portion that is an unevenness for caulking is formed at a position corresponding to the measurement hole in the iron core thin plate other than the lowermost iron core thin plate. A cut and raised forming portion provided with a cut and raised punch,
The cut and raised punch has a chamfered portion formed as an arc surface on at least a part of the outer peripheral edge of the lower surface of the blade edge portion, and is provided so as to be inserted into the measuring hole with respect to the lowermost iron core thin plate. A laminated iron core manufacturing apparatus characterized by being made.
前記切起しパンチの刃先部は、前記切起しパンチの打抜き方向から見て略円形状をなすことを特徴とする請求項に記載の積層鉄心製造装置。 The cutting edge of the cut and raised punch laminated core manufacturing apparatus according to claim 1, characterized in that an approximately circular shape when viewed from the punching direction of the cut-and-raised punch. 前記帯状薄鋼板から前記鉄心薄板の外形を打ち抜く外形パンチが設けられた外形打抜き部を更に備え、
前記外形打抜き部には、前記外形パンチの刃先部から突設され、前記外形の打抜き時に前記切起し部に当接する当接突起が設けられたことを特徴とする請求項1または請求項に記載の積層鉄心製造装置。
An outer punching portion provided with an outer punch for punching the outer shape of the iron core thin plate from the strip-shaped thin steel plate;
Wherein the outer shape punching unit, said protruding from the cutting edge portion of the outer punch, according to claim 1 or claim 2, wherein the abutting abutment projections on the cut-and-raised portion during punching of the outer shape is provided The laminated core manufacturing apparatus described in 1.
間欠移送される帯状薄鋼板から鉄心薄板を打抜き、当該鉄心薄板をかしめ結合により複数積層してなる積層鉄心を製造する積層鉄心製造装置であって、A laminated core manufacturing apparatus for manufacturing a laminated core formed by punching an iron sheet from a strip-shaped sheet steel that is intermittently transferred and laminating a plurality of the iron sheet by caulking,
前記間欠移送に応じたパンチ動作を選択的に実行することにより、前記積層鉄心の最下層に相当する最下鉄心薄板のみに対し、かしめ結合用の貫通孔である計量孔を形成する計量パンチが設けられた計量孔形成部と、By selectively executing a punching operation according to the intermittent transfer, a measuring punch that forms a measuring hole which is a through hole for caulking and coupling only to the lowermost core thin plate corresponding to the lowermost layer of the laminated core A provided measuring hole forming section;
前記間欠移送に応じたパンチ動作を常時実行することにより、前記最下鉄心薄板以外の他の鉄心薄板における前記計量孔に対応する位置に、かしめ結合用の凹凸である切起し部を形成する切起しパンチが設けられた切起し形成部とBy constantly executing the punching operation according to the intermittent transfer, a cut-and-raised portion that is an unevenness for caulking is formed at a position corresponding to the measurement hole in the iron core thin plate other than the lowermost iron core thin plate. A cut and raised forming section provided with a cut and raised punch;
を備え、With
前記切起しパンチは、前記計量孔に挿入される直方体状または円柱状の刃先部を有すると共に、前記刃先部における先端の角部の少なくとも一部が面取りされていることを特徴とする積層鉄心製造装置。The cut-and-raised punch has a rectangular parallelepiped or columnar cutting edge inserted into the measuring hole, and at least a part of a corner of the tip of the cutting edge is chamfered. manufacturing device.
積層鉄心製造装置において、間欠移送される帯状薄鋼板から鉄心薄板を打抜き、当該鉄心薄板をかしめ結合により複数積層してなる積層鉄心を製造する積層鉄心の製造方法であって、
前記間欠移送に応じたパンチ動作を選択的に実行することにより、前記積層鉄心の最下層に相当する最下鉄心薄板のみに対し、かしめ結合用の貫通孔である計量孔を形成する計量孔形成工程と、
前記間欠移送に応じたパンチ動作を常時実行することにより、前記最下鉄心薄板以外の他の鉄心薄板における前記計量孔に対応する位置に、かしめ結合用の凹凸である切起し部を形成する切起し形成工程と
を有し、
前記切起し形成工程では、前記切起しパンチは、その刃先部における下面の外周縁の少なくとも一部に円弧面として形成された面取り部を有すると共に、前記最下鉄心薄板に対して前記計量孔に挿入されることを特徴とする積層鉄心の製造方法。
In the laminated core manufacturing apparatus, a method of manufacturing a laminated core that produces a laminated core formed by punching an iron sheet from a strip-like sheet that is intermittently transferred and laminating the iron sheet by caulking,
Metering hole formation that forms a measuring hole that is a through hole for caulking and coupling only to the lowest core sheet corresponding to the lowest layer of the laminated core by selectively executing a punching operation according to the intermittent transfer Process,
By constantly executing the punching operation according to the intermittent transfer, a cut-and-raised portion that is an unevenness for caulking is formed at a position corresponding to the measurement hole in the iron core thin plate other than the lowermost iron core thin plate. Cutting and forming process,
In the cut and raised forming step, the cut and raised punch has a chamfered portion formed as an arc surface on at least a part of the outer peripheral edge of the lower surface of the blade edge portion, and the weighing with respect to the lowermost core thin plate. A method for manufacturing a laminated iron core, wherein the method is inserted into a hole.
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