JP5781112B2 - Pile rotary presser direction changing method and pile rotary presser re-installation method - Google Patents

Pile rotary presser direction changing method and pile rotary presser re-installation method Download PDF

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JP5781112B2
JP5781112B2 JP2013051742A JP2013051742A JP5781112B2 JP 5781112 B2 JP5781112 B2 JP 5781112B2 JP 2013051742 A JP2013051742 A JP 2013051742A JP 2013051742 A JP2013051742 A JP 2013051742A JP 5781112 B2 JP5781112 B2 JP 5781112B2
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rotary press
drive device
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JP2014177798A (en
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宏和 森中
宏和 森中
健一 三田村
健一 三田村
須見 光二
光二 須見
伊佐夫 山本
伊佐夫 山本
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Japan Pile Corp
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Description

本発明は構造物の構築に先だって実施される基礎杭の地中埋設工事等において用いられ杭回転圧入機の方向転換方法に関し、また、該杭回転圧入機の方向転換方法を利用した杭回転圧入機の再設置方法に関する。   The present invention relates to a method for changing the direction of a pile rotary press used in underground laying work of a foundation pile that is performed prior to the construction of a structure, and a pile rotary press using the direction changing method of the pile rotary press Re-installation method.

地中に基礎杭等の杭を埋設する杭埋設機械として図12に示すタイプの杭回転圧入機が知られている。図12(A)は杭回転圧入機の正面図であり、図12(B)は杭回転圧入機の側面図であり、図12(C)は杭回転圧入機の平面図である。   A pile rotary press machine of the type shown in FIG. 12 is known as a pile burying machine for burying piles such as foundation piles in the ground. Fig. 12 (A) is a front view of the pile rotary press, Fig. 12 (B) is a side view of the pile rotary press, and Fig. 12 (C) is a plan view of the pile rotary press.

図12に例示する杭回転圧入機10は、台枠1と、昇降駆動装置2と、昇降駆動装置2により台枠1に対し昇降駆動可能な昇降枠3と、昇降枠3に搭載された回転駆動装置4と、回転駆動装置4により昇降枠3に対し回転駆動可能な杭掴持機構5を含んでいる。
台枠1は杭回転圧入機10の位置調整のために後述する定規部材6に沿って杭回転圧入機10を移動させるための車輪11を有している。
The pile rotary press-fitting machine 10 illustrated in FIG. 12 includes a base frame 1, a lift drive device 2, a lift frame 3 that can be lifted and lowered with respect to the base frame 1 by the lift drive device 2, and a rotation mounted on the lift frame 3. A driving device 4 and a pile gripping mechanism 5 that can be rotationally driven with respect to the lifting frame 3 by the rotational driving device 4 are included.
The underframe 1 has wheels 11 for moving the pile rotary presser 10 along a ruler member 6 to be described later for adjusting the position of the pile rotary presser 10.

昇降駆動装置2は4本の油圧ピストンシリンダ装置21からなっている。それらピストンシリンダ装置21は、シリンダ部分が平面視四角形状の昇降枠3の4隅部分に立設されるとともにピストンロッドが台枠1に接続されている。昇降駆動装置2によると、図示省略の油圧装置でピストンロッドをシリンダ部分から突出させることで昇降枠3を台枠1に対して上昇させることができ、ピストンロッドをシリンダ部分へ後退させることで昇降枠3を台枠1へ下降させることができる。   The elevating drive device 2 is composed of four hydraulic piston cylinder devices 21. The piston cylinder device 21 has a cylinder portion standing at four corners of a lifting frame 3 having a square shape in plan view, and a piston rod connected to the frame 1. According to the elevating drive device 2, the elevating frame 3 can be raised with respect to the base frame 1 by projecting the piston rod from the cylinder portion with a hydraulic device (not shown), and elevating by moving the piston rod back to the cylinder portion. The frame 3 can be lowered to the frame 1.

回転駆動装置4は昇降枠3に回転可能に搭載されたリングギア41、これに噛み合うピニオンギア42及びギア42を回転駆動する油圧回転モータ43を含んでいる。   The rotation drive device 4 includes a ring gear 41 rotatably mounted on the elevating frame 3, a pinion gear 42 meshing with the ring gear 41, and a hydraulic rotation motor 43 that rotationally drives the gear 42.

杭掴持機構5は油圧ピストンシリンダ装置52で開閉駆動して、杭を掴持したり、離したりできるチャック部51を含むものである。杭掴持機構5はリングギア41に取り付けられていて、リングギア41が回されることで回転駆動される。   The pile gripping mechanism 5 includes a chuck portion 51 that can be opened and closed by a hydraulic piston cylinder device 52 to grip and release the pile. The pile gripping mechanism 5 is attached to the ring gear 41 and is driven to rotate when the ring gear 41 is rotated.

このような杭回転圧入機は例えば特許第2519851号公報に記載されている。   Such a pile rotary press-fitting machine is described in, for example, Japanese Patent No. 2519851.

この杭回転圧入機10は自走装置と組み合わせて自走式杭回転圧入機に改造することは可能であるが、その様に改造すると、機械全体が大型化し、重量も増すので、狭い工事現場での扱いが難しくなったり、狭い工事現場への搬入自体ができなくなったりすることがある。   This pile rotary presser 10 can be modified to a self-propelled pile rotary presser in combination with a self-propelled device, but doing so will increase the overall size of the machine and increase its weight. May be difficult to handle, and may not be able to be carried into a small construction site.

そのため、狭い現場での杭埋設工事にあたっては、杭回転圧入機10は、クレーンで吊り上げる等して、杭埋設対象地盤100上に定規部材6を介して設置される。この杭回転圧入機10の設置においては、必要に応じ、杭回転圧入機10を定規部材6に沿って移動させて位置調整することができる。   Therefore, in pile embedding work at a narrow site, the pile rotary press-fitting machine 10 is installed on the pile embedding target ground 100 via the ruler member 6 by lifting it with a crane or the like. In the installation of the pile rotary presser 10, the pile rotary presser 10 can be moved along the ruler member 6 to adjust the position as necessary.

このように設置された杭回転圧入機10の杭掴持機構5に、下端部に地盤掘削ヘッドHを設けた最初の既成杭P(P1)をクレーンで吊る等して建て込み、杭掴持機構5にこの杭を掴持させ、杭掴持機構5を回転駆動装置4で回しつつ昇降駆動装置2による昇降枠3の下降により該杭Pを地盤100に圧入できる。なお、昇降枠3はこの杭掴持及び杭回転圧入に先だって図12(A)に鎖線で示すように上昇させておく。   In the pile holding mechanism 5 of the pile rotary press machine 10 installed in this way, the first ready-made pile P (P1) provided with the ground excavation head H at the lower end is built by hanging it with a crane, etc. The pile 5 can be press-fitted into the ground 100 by causing the mechanism 5 to hold the pile and rotating the pile holding mechanism 5 with the rotation drive device 4 to lower the lifting frame 3 by the lifting drive device 2. The lifting frame 3 is raised as indicated by the chain line in FIG. 12A prior to the pile gripping and pile rotation press-fitting.

さらに、必要に応じ、そのように一部埋設された杭Pの杭掴持機構5による掴持を解き、昇降駆動装置2により昇降枠3を上昇させ、再び杭掴持機構5に杭Pを掴持させ、杭掴持機構5を回転駆動装置4で回しつつ昇降駆動装置2による昇降枠3の下降により杭Pをさらに地盤100に圧入できる。   Further, if necessary, the pile holding mechanism 5 of the partly buried pile P is released from the pile holding mechanism 5, the lifting frame 3 is lifted by the lifting drive device 2, and the pile P is held in the pile holding mechanism 5 again. The pile P can be further press-fitted into the ground 100 by lowering the elevating frame 3 by the elevating driving device 2 while rotating the pile holding mechanism 5 with the rotation driving device 4.

このような杭回転圧入操作を必要回数くり返すことで杭Pを地盤100に所望深さ埋設することができ、必要に応じ、さらに、1又は2本以上の杭を先に埋設された杭に順次接続して、同様の回転圧入操作の繰り返しにより所定本数の杭を地盤に埋設することができる。   By repeating such a pile rotation press-fitting operation as many times as necessary, the pile P can be buried at a desired depth in the ground 100, and if necessary, one or more piles can be buried in a pile buried first. By connecting them sequentially, a predetermined number of piles can be embedded in the ground by repeating the same rotary press-fitting operation.

埋設対象杭本数が1本であれ、複数本であれ、最後の杭につては、後述する図10に例示するように、その最後の杭に取り外し可能に補助部材90を接続し、その補助部材90を介して杭を圧入し、その後、補助部材90を回収することができる。 Whether the number of piles to be buried is one or plural, as illustrated in FIG. 10 to be described later, an auxiliary member 90 is detachably connected to the last pile, and the auxiliary member The pile can be press-fitted through 90 and then the auxiliary member 90 can be recovered.

また、杭埋設を円滑に行なうために、図12(A)に例示するように、掘削液を掘削ヘッドHへ供給する送液シャフトSFを杭Pの内部空間に配置し、必要に応じてこれを継ぎ足し、送液用スイベル装置SWを送液シャフトSFに接続し、該スイベル装置SWを介して送液シャフトSFから掘削液を供給しつつ杭を埋設することもできる。   Further, in order to smoothly lay the pile, as shown in FIG. 12 (A), a liquid feeding shaft SF for supplying the drilling liquid to the drilling head H is arranged in the inner space of the pile P, and if necessary, this The swivel device SW for liquid feeding is connected to the liquid feeding shaft SF, and the pile can be embedded while supplying the drilling liquid from the liquid feeding shaft SF via the swivel device SW.

いずれにしても、上記杭回転圧入機によると、杭を継ぎ足しつつ、全体として所定長さの杭を地盤に埋設することができるので、1本の杭の長さを短くでき、該杭を前記のようにクレーン等で吊る等して杭掴持機構に建て込むときに要求される地盤上方の作業空間が、例えば高架橋下等のように、既設構造物等のために狭められている場合でも、杭埋設作業を実施できる利点がある。   In any case, according to the pile rotary press-fitting machine, a pile having a predetermined length as a whole can be embedded in the ground while adding piles, so that the length of one pile can be shortened, Even if the working space above the ground required when building in a pile gripping mechanism by hanging it with a crane etc. is narrowed for existing structures, such as under a viaduct, etc. There is an advantage that pile burying work can be carried out.

特許第2519851号公報Japanese Patent No. 2519851

ところが、上記杭回転圧入機は、方向転換が要求される場合がある。定規部材もそれに合わせて方向転換が要求される場合がある。例えば、次の杭埋設対象地盤へ向け回転圧入機を移動させるにあたり、方向転換が要求される場合がある。   However, the pile rotary press machine may be required to change direction. The ruler member may be required to change direction accordingly. For example, a change of direction may be required when moving the rotary press-fitting machine toward the next pile embedding target ground.

回転圧入機は、通常、平面から見ると概ね四角形状を呈しているが、図13に例示するように、定規部材6に沿った位置調整移動時の安定化のために、定規部材6が延びている方向Xと同方向の長さαが、定規部材6が延びている方向Xを横切る方向Yの長さβより長い。図13に示すように定規部材6は長さαよりさらに長い場合(α’>α)がある。   The rotary press-fitting machine normally has a substantially rectangular shape when viewed from the plane. However, as illustrated in FIG. 13, the ruler member 6 extends for stabilization during position adjustment movement along the ruler member 6. The length α in the same direction as the extending direction X is longer than the length β in the direction Y across the direction X in which the ruler member 6 extends. As shown in FIG. 13, the ruler member 6 may be longer than the length α (α ′> α).

このような回転圧入機10を現在設置されている地盤(第1地盤)101から予め定めた次の第2地盤102へ移動させようとする場合において、それら両地盤の間に間隔をおいて隣り合う、例えば既設構造物(例えば柱構造物)STがあり、隣り合う構造物ST間の距離Lが、第1地盤101に設置された杭回転圧入機10の該構造物の順次並び方向と同方向の長さ(図13における前記X方向の長さα)より短く、該構造物の順次並び方向を横切る方向の長さβより長い場合には、回転圧入機10を方向転換させて、該隣り合う既設柱構造物間を通過できるようにしなければならない。   When the rotary press-fitting machine 10 is to be moved from the currently installed ground (first ground) 101 to the next predetermined second ground 102, there is an interval between the two grounds. For example, there is an existing structure ST (for example, a column structure) ST, and the distance L between the adjacent structures ST is the same as the sequential arrangement direction of the structures of the pile rotary press 10 installed on the first ground 101. When the length is shorter than the length in the direction (the length α in the X direction in FIG. 13) and longer than the length β in the direction crossing the sequential arrangement direction of the structures, the rotary presser 10 is changed in direction, It must be possible to pass between adjacent pillar structures.

図13の例の場合、地盤101に最初に杭回転圧入機10を設置するときには、杭回転圧入機10を、それを吊り上げ、或いは持ち上げることができるほどの大型のクレーン等の搬送機を用いて設置できたとしても、杭回転圧入機10を次の地盤102へ移動させ、そこに設置するにあたって、同様の搬送機で杭回転圧入機10を吊り上げ、或いは持ち上げて方向転換させ、さらに狭い柱構造物ST間に通して地盤102へ移動させるには、該搬送機が大きすぎて、そのような作業ができないことがある。   In the case of the example in FIG. 13, when the pile rotary presser 10 is first installed on the ground 101, the pile rotary presser 10 is used by using a transporter such as a large crane that can lift or lift the pile rotary presser 10. Even if it can be installed, the pile rotary presser 10 is moved to the next ground 102, and when it is installed there, the pile rotary presser 10 is lifted or lifted by the same conveyor to change the direction, and a narrower column structure In order to move between the objects ST and move to the ground 102, the transporter is too large to perform such work.

そこで本発明は、台枠と、前記台枠に搭載された昇降駆動装置と、前記昇降駆動装置により前記台枠に対し昇降駆動可能な昇降枠と、前記昇降枠に搭載された回転駆動装置と、前記回転駆動装置により前記昇降枠に対し回転駆動可能な杭掴持機構を含み、前記台枠を杭埋設対象地盤上に設置される定規部材上に設置して、前記杭掴持機構に通して上下方向に建て込んだ埋設対象杭を前記杭掴持機構で掴持して該杭掴持機構を前記回転駆動装置で回しつつ前記昇降駆動装置による前記昇降枠の上下方向駆動により該杭を前記地盤に圧入できる杭回転圧入機を該杭回転圧入機が前記定規部材を介して現地盤上に設置された状態から方向転換させる杭回転圧入機の方向転換方法であって、クレーン等の大型搬送機を必要とすることなく、杭回転圧入機を現地盤上で所望方向に、且つ、前記定規部材を利用して該所望方向にある地盤へ向け移動させ得るように、簡単に方向転換させることができる杭回転圧入機の方向転換方法を提供することを第1の課題とする。   Therefore, the present invention provides a frame, a lift drive device mounted on the frame, a lift frame that can be lifted and lowered with respect to the frame by the lift drive device, and a rotation drive device mounted on the lift frame. Including a pile gripping mechanism that can be rotationally driven with respect to the lifting frame by the rotation drive device, and the base frame is installed on a ruler member installed on a pile embedding target ground, and is passed through the pile gripping mechanism. The pile to be embedded is vertically gripped by the pile gripping mechanism, and the pile gripping mechanism is rotated by the rotary drive device while the pile is moved by the vertical drive of the lift frame by the lift drive device. A method for changing the direction of a pile rotary press for turning a pile rotary press that can be press-fitted into the ground from a state in which the pile rotary press is installed on the local board via the ruler member. Pile rotation press-fitting without the need for a conveyor Provides a method for changing the direction of a pile rotary press that can easily change the direction so that it can be moved in the desired direction on the local board and toward the ground in the desired direction using the ruler member This is the first problem.


また本発明は、前記杭回転圧入機を前記現地盤である第1地盤上に設置された状態から予め定めた次の第2地盤上へ移動させて該第2地盤上に設置する杭回転圧入機再設置方法であって、該杭回転圧入機を前記第2地盤への移動に適する方向へ簡単に方向転換させて該第2地盤上に設置することができる杭回転圧入機再設置方法を提供することを第2の課題とする。
,
Moreover, this invention moves the said pile rotation press machine from the state installed on the 1st ground which is the said local board to the next 2nd predetermined ground, and installs the pile rotation press which installs on this 2nd ground A method for re-installing a pile rotary press-fit machine, wherein the pile rotary press-fit machine can be easily changed in a direction suitable for movement to the second ground and installed on the second ground. Providing is a second problem.

本発明は第1の課題を解決するため、
台枠と、昇降駆動装置と、前記昇降駆動装置により前記台枠に対し昇降駆動可能な昇降枠と、前記昇降枠に搭載された回転駆動装置と、前記回転駆動装置により前記昇降枠に対し回転駆動可能な杭掴持機構を含み、前記台枠を杭埋設対象地盤上に設置される定規部材上に設置して、前記杭掴持機構に通して上下方向に建て込んだ埋設対象杭を前記杭掴持機構で掴持して該杭掴持機構を前記回転駆動装置で回しつつ前記昇降駆動装置による前記昇降枠の上下方向駆動により該杭を前記地盤に圧入できる杭回転圧入機を該杭回転圧入機が前記定規部材を介して現地盤上に設置された状態から方向転換させる杭回転圧入機の方向転換方法であり、
前記杭回転圧入機を前記定規部材ごと昇降させられるように該定規部材を前記台枠に仮連結する台枠仮連結工程と、
前記現地盤の前記杭掴持機構下方の部分に前記杭回転圧入機の支持手段を設置する支持手段設置工程と、
前記昇降枠を前記昇降駆動装置で前記杭掴持機構ごと前記台枠に対し引き上げ上昇させ、前記支持手段設置工程で設置された前記支持手段を該杭掴持機構に掴持させ、次いで該支持手段を支えとして前記昇降駆動装置で前記台枠を前記台枠仮連結工程で連結された前記定規部材ごと前記現地盤から引き上げ上昇させる台枠引き上げ工程と、
前記台枠引き上げ工程で前記台枠が前記現地盤から引き上げられた状態で、前記支持手段を掴持している前記杭掴持機構に対して前記回転駆動装置で前記昇降枠を相対的に回すことで前記杭回転圧入機を予め定めた方向へ回して方向転換する方向転換工程と、
前記方向転換工程後に、前記台枠を前記昇降駆動装置により前記定規部材ごと前記昇降枠に対して下降させ、該定規部材を介して前記現地盤上に設置する台枠再設置工程と
を含む杭回転圧入機の方向転換方法を提供する。
In order to solve the first problem, the present invention
A base frame, a lift drive device, a lift frame that can be lifted and lowered with respect to the stand frame by the lift drive device, a rotation drive device mounted on the lift frame, and a rotation drive device that rotates with respect to the lift frame Including a drivable pile gripping mechanism, wherein the underframe is installed on a ruler member installed on a pile embedding target ground, and the embedding target pile built up and down through the pile gripping mechanism is A pile rotary press machine capable of press-fitting the pile into the ground by driving the lift frame vertically by the lift driving device while holding the pile gripping mechanism and rotating the pile gripping mechanism with the rotary drive device. It is a method of changing the direction of a pile rotary press that causes the rotary press to change direction from a state where the rotary press is installed on the local board via the ruler member,
A frame temporary connection step of temporarily connecting the ruler member to the frame so that the pile rotary press-fitting machine can be moved up and down together with the ruler member;
A support means installation step of installing a support means of the pile rotary presser in a portion below the pile gripping mechanism of the local board ;
Wherein the elevator frame the elevator drive unit pulling raised with respect to the pile gripping mechanism each of the underframe, the by gripping the supporting means placed in the supporting means mounting step該杭gripping mechanism, then the support A frame lifting step for lifting the frame from the local board together with the ruler member connected in the frame temporary connection step with the lifting drive device as a support, and
In the state where the frame is pulled up from the local board in the frame lifting step, the lifting frame is rotated relative to the pile gripping mechanism holding the support means by the rotary drive device. A direction changing step of turning the pile rotary press-fitting machine in a predetermined direction and changing the direction,
A pile including a frame re-installation step in which the frame is lowered with respect to the lift frame together with the ruler member by the lift drive device after the direction changing step, and is installed on the local board via the ruler member. A method for changing the direction of a rotary press machine is provided.

ここで「地盤」には、空中に露出している地盤だけでなく、水面下にある地盤なども含まれる。「現地盤」とは、杭回転圧入機が現に設置されている地盤である。「定規部材を介して現地盤上に設置された杭回転圧入機」には、例えば地盤が水面下にあるため、定規部材及び杭回転圧入機が適当な架台等を介して該地盤に設置されている場合なども含まれる。
「定規部材」とは、その上に杭回転圧入機を搭載し、該定規部材に沿って移動させて、杭回転圧入機位置を調整できるものであり、レール部材とも言えるものである。
Here, the “ground” includes not only the ground exposed in the air but also the ground under the surface of the water. The “local board” is the ground where the pile rotary press is actually installed. In the “ pile rotary press machine installed on the local board via a ruler member”, for example, since the ground is under the water surface, the ruler member and the pile rotary press machine are installed on the ground via a suitable base. It is also included.
The “ruler member” is a member that mounts a pile rotary presser on the ruler member and can move the pile rotary presser along the ruler member to adjust the pile rotary presser position, and can also be called a rail member.

前記定規部材を前記台枠に仮連結する台枠仮連結工程における「定規部材の前記台枠への仮連結」とは、定規部材を台枠への連結から解放して定規部材として用いることができるように該定規部材を該台枠に連結することであり、その様に連結できるのであれば、様々な連結手段や連結方法を採用できる。   The “temporary connection of the ruler member to the underframe” in the underframe temporary connection step of temporarily connecting the ruler member to the underframe is to use the ruler member as a ruler member by releasing it from the connection to the underframe. The ruler member is connected to the underframe so as to be able to do so, and various connecting means and connecting methods can be adopted as long as they can be connected in that way.

本発明に係る杭回転圧入機の方向転換方法によると、クレーン等の大型搬送機を必要とすることなく、杭回転圧入機を定規部材とともに現地盤上で所望方向に簡単に方向転換させることができる。   According to the method of changing the direction of the rotary rotary presser according to the present invention, it is possible to easily change the direction of the rotary rotary presser together with the ruler member in the desired direction on the local board without the need for a large conveyor such as a crane. it can.

また、方向転換させた杭回転圧入機から定規部材の仮連結をとき、例えば、該定規部材に続けて前記所望方向にある第2の地盤へ向けレール部材を設置し、杭回転圧入機を前記定規部材から前記レール部材に沿って該第2地盤上へ向け移動させることができる。このように、クレーン等の大型搬送機を必要とすることなく、杭回転圧入機を定規部材を利用して所望方向にある地盤へ向け移動可能に方向転換させることができる。 Moreover, when temporarily connecting the ruler member from the pile rotation press machine whose direction has been changed, for example, a rail member is installed toward the second ground in the desired direction following the ruler member, and the pile rotary press machine is It can be moved from the ruler member along the rail member toward the second ground. Thus, without requiring a large transporter such as a crane, the pile rotary press-fitting machine can be changed to move toward the ground in a desired direction using the ruler member.

前記支持手段設置工程の実施に用いる、前記杭回転圧入機の「支持手段」としては、例えば、前記杭掴持機構に通して建て込まれる支持柱と、該支持柱を下方から支持する支持体を含んでいるものを挙げることができる。   Examples of the “support means” of the pile rotary press-fitting machine used in the implementation of the support means installation step include a support column built through the pile gripping mechanism and a support body that supports the support column from below. Can be mentioned.

そのような支持柱は、例えば埋設対象杭と同様の断面形状の、支持柱として機能できる高さの部材を挙げることができる。支持柱は分割形成された部材を組み合わせて(例えば順次接続して)形成されるものでもよい。   Such a support pillar can mention the member of the height which can function as a support pillar of the same cross-sectional shape as an embedding target pile, for example. The support pillar may be formed by combining (for example, sequentially connecting) the divided members.

支持柱を下方から支持する前記支持体は、例えば杭回転圧入機で既に圧入埋設した杭の頭部を利用するものであってもよい。例えば、既設杭頭部と、これに支持柱下端部を分離可能に接続する、万力機構、嵌合機構、かみ合わせ機構、ボルト接続機構等を利用する接続具を含むものでもよい。   The said support body which supports a support pillar from the lower part may utilize the head of the pile already press-fitted and embedded, for example with the pile rotary press. For example, it may include an existing pile head and a connector using a vise mechanism, a fitting mechanism, a meshing mechanism, a bolt connection mechanism, or the like that detachably connects the lower end portion of the support column to the head.

支持柱を下方から支持する前記支持体は、既設杭とは別に準備されたものでもよい。その様な支持体として、前記現地盤部分上に敷かれる板状部材と、前記板状部材に設けられた、前記支持柱を保持する支持柱保持装置を含んでいるものを例示できる。
支持柱保持装置としては、万力機構、嵌合機構、かみ合わせ機構、ボルト接続機構等を利用するものを例示できる。
The support for supporting the support pillar from below may be prepared separately from the existing pile. Examples of such a support include a plate-like member laid on the local board portion and a support-pillar holding device that holds the support column provided on the plate-like member.
Examples of the support column holding device include those using a vise mechanism, a fitting mechanism, a meshing mechanism, a bolt connection mechanism, and the like.

前記支持体が前記現地盤部分上に敷かれる板状部材と、前記支持柱保持装置を含んでいるものである場合、該支持体は、該支持柱保持装置で保持される支持柱を鉛直姿勢に保つように調整する姿勢調整機構を含んでいてもよい。   In the case where the support includes a plate-like member laid on the local board portion and the support column holding device, the support vertically positions the support column held by the support column holding device. It may include a posture adjusting mechanism that adjusts so as to be maintained.

そのような姿勢調整機構は、支持柱保持装置に含まれていてもよい。
また、例えば、支持柱保持装置は支持柱を前記板状部材面に垂直に立設できるように構成にしておいて、姿勢調整機構は該板状部材を水平姿勢に調整できるレべリング機構(水平だし機構)としてもよい。
Such a posture adjustment mechanism may be included in the support column holding device.
Further, for example, the support column holding device is configured so that the support column can be erected perpendicularly to the plate-like member surface, and the posture adjusting mechanism is a leveling mechanism that can adjust the plate-like member to a horizontal posture ( It may be a horizontal dipping mechanism.

前記支持手段設置工程の実施に用いる前記「支持手段」は、前記杭回転圧入機により前記現地盤に圧入埋設される埋設対象杭を予め定めた深度まで圧入埋設するために該埋設対象杭の頭部に取り外し可能に継ぎ足される補助部材(杭施工現場で「ヤットコ」と通称されている部材)であってもよい。 The “supporting means” used for the implementation of the supporting means installation step is the head of the pile to be buried in order to press fit and bury the pile to be buried in the field board by the pile rotary press to a predetermined depth. It may be an auxiliary member (a member commonly referred to as “Yatko” at the pile construction site) removably added to the part.

この補助部材を採用する場合、該補助部材を用いて前記埋設対象杭を予め定めた深度まで圧入埋設する工程が前記支持手段設置工程を兼ねる。   When this auxiliary member is adopted, the step of press-fitting and embedding the pile to be buried to a predetermined depth using the auxiliary member also serves as the support means installation step.

また、前記支持手段設置工程の実施に用いる前記「支持手段」は、前記杭回転圧入機により前記現地盤に既に圧入埋設されている埋設対象杭の頭部であってもよい。この場合、該杭回転圧入機による該埋設対象杭の圧入埋設工程は前記支持手段設置工程を兼ねる。 Further, the “support means” used for carrying out the support means installation step may be a head of an embedding target pile that is already press-fitted and buried in the local board by the pile rotary press-fitting machine. In this case, the press-fitting and embedding process of the pile to be buried by the pile rotary presser also serves as the support means setting process.

なお、前記各工程の実施順序は杭回転圧入機を定規部材とともに方向転換できるのであれば任意である。例えば、前記定規部材の前記台枠への仮連結は該台枠を前記昇降枠側へ引き上げる前にさえ行なわれればよい。   In addition, the implementation order of each said process is arbitrary if a pile rotation press machine can change direction with a ruler member. For example, the temporary connection of the ruler member to the frame may be performed even before the frame is lifted to the lifting frame side.

本発明は前記第2の課題を解決するため、
台枠と、昇降駆動装置と、前記昇降駆動装置により前記台枠に対し昇降駆動可能な昇降枠と、前記昇降枠に搭載された回転駆動装置と、前記回転駆動装置により前記昇降枠に対し回転駆動可能な杭掴持機構を含み、前記台枠を杭埋設対象地盤上に設置される定規部材上に設置して、前記杭掴持機構に通して上下方向に建て込んだ埋設対象杭を前記杭掴持機構で掴持して該杭掴持機構を前記回転駆動装置で回しつつ前記昇降駆動装置による前記昇降枠の上下方向駆動により該杭を前記地盤に圧入できる杭回転圧入機を該杭回転圧入機が前記定規部材を介して現地盤である第1地盤上に設置された状態から予め定めた次の第2地盤上へ移動させて該第2地盤上に設置する杭回転圧入機再設置方法であって、
前記定規部材を介して前記第1地盤上に設置された前記杭回転圧入機を前記第2地盤上へ移動させるに先だって本発明に係る杭回転圧入機の方向転換方法により該杭回転圧入機を前記第2地盤への移動に適する方向へ方向転換させる第1の方向転換工程と、
前記第1の方向転換工程により方向転換させられた前記杭回転圧入機から前記定規部材の仮連結を解く工程と、
前記定規部材に続けて前記第2地盤へ向けレール部材を設置する工程と、
前記レール部材に続けて前記第2地盤に第2の定規部材を設置する工程と、
前記杭回転圧入機を前記定規部材から前記レール部材に沿って前記第2地盤へ向け移動させる工程と、
前記杭回転圧入機を前記レール部材から前記第2の定規部材上へ移動させて該第2地盤上に置く工程を含む杭回転圧入機再設置方法を提供する。
In order to solve the second problem, the present invention
A base frame, a lift drive device, a lift frame that can be lifted and lowered with respect to the stand frame by the lift drive device, a rotation drive device mounted on the lift frame, and a rotation drive device that rotates with respect to the lift frame Including a drivable pile gripping mechanism, wherein the underframe is installed on a ruler member installed on a pile embedding target ground, and the embedding target pile built up and down through the pile gripping mechanism is A pile rotary press machine capable of press-fitting the pile into the ground by driving the lift frame vertically by the lift driving device while holding the pile gripping mechanism and rotating the pile gripping mechanism with the rotary drive device. The rotary press-fitting machine is installed on the second ground by moving the rotary press-fitting machine from the first ground, which is the local board, to the next second ground through the ruler member. An installation method,
Prior to moving the pile rotary press machine installed on the first ground onto the second ground via the ruler member, the pile rotary press machine is moved by the direction changing method of the pile rotary press machine according to the present invention. A first direction changing step for changing the direction to a direction suitable for movement to the second ground;
A step of releasing the temporary connection of the ruler member from the pile rotary press machine changed in direction by the first direction changing step ;
A step of installing a rail member toward the second ground following the ruler member;
A step of installing a second ruler member on the second ground following the rail member;
Moving the pile rotary press machine from the ruler member along the rail member toward the second ground;
A pile rotary presser re-installation method including the step of moving the pile rotary presser from the rail member onto the second ruler member and placing it on the second ground is provided.

本発明に係る杭回転圧入機再設置方法によると、第1地盤上に設置された杭回転圧入機を第2地盤上へ移動させるに先だって、本発明に係る杭回転圧入機の方向転換方法により、クレーン等の搬送機を要することなく、該杭回転圧入機を定規部材ごと、第2地盤への移動に適する方向へ簡単、容易に方向転換させることができ、さらに、そのように方向転換させられた杭回転圧入機を、仮連結を解かれた定規部材と、それに続けて前記第2地盤へ向け設置されたレール部材に沿って該第2地盤へ向け移動させることができる。さらに、該レール部材に続く該第2地盤上の第2の定規部材上に簡単に設置することができる。   According to the pile rotary presser re-installation method according to the present invention, prior to moving the pile rotary presser installed on the first ground onto the second ground, the method for changing the direction of the pile rotary presser according to the present invention is used. It is possible to easily and easily change the direction of the pile rotary press-fitting machine together with the ruler member in a direction suitable for movement to the second ground without requiring a crane or other conveyor. The pile rotary press machine thus made can be moved toward the second ground along the ruler member that has been temporarily disconnected and the rail member that is subsequently installed toward the second ground. Furthermore, it can be easily installed on the second ruler member on the second ground following the rail member.

本発明に係る杭回転圧入機再設置方法は、前記第1地盤上での杭回転圧入機の方向転換方法と同様の方法による、前記第2地盤上での、所望方向に向けての杭回転圧入機の方向転換をさらに含んでいてもよい。   The pile rotary presser re-installation method according to the present invention is the same as the method of changing the direction of the pile rotary presser on the first ground, and the pile rotation toward the desired direction on the second ground A direction change of the press-fitting machine may be further included.

本発明に係る杭回転圧入機再設置方法は様々な杭施工現場で採用できる。例えば、次の様な場合に都合よく採用できる。すなわち、
前記第1地盤と前記第2地盤の間に間隔をおいて隣り合う既設構造物があり、前記隣り合う前記既設構造物間の距離が、前記第1の方向転換工程前に前記第1地盤に設置された前記杭回転圧入機及び該杭回転圧入機に仮連結された前記定規部材を合わせたものの前記既設構造物の順次並び方向と同方向の長さより短く、該既設構造物の順次並び方向を横切る方向の長さより長い場合である。
The pile rotary presser re-installation method according to the present invention can be adopted at various pile construction sites. For example, it can be conveniently employed in the following cases. That is,
There is an existing structure adjacent to each other with a gap between the first ground and the second ground, and the distance between the adjacent existing structures is the first ground before the first direction changing step. Although the pile rotary press machine installed and the ruler member temporarily connected to the pile rotary press machine are combined, it is shorter than the length in the same direction as the sequential arrangement direction of the existing structures, and the sequential arrangement direction of the existing structures Is longer than the length in the direction crossing.

このような場合、回転圧入機が定規部材ごと隣り合う既設構造物間を通過できるように回転圧入機を定規部材ごと例えば90度方向転換させて容易に第2地盤上に移動設置できる。   In such a case, the rotary press machine can be easily moved and installed on the second ground by changing the direction of the rotary press machine for each ruler member, for example, 90 degrees so that the rotary presser machine can pass between adjacent existing structures.

以上説明したように本発明によると、台枠と、前記台枠に搭載された昇降駆動装置と、前記昇降駆動装置により前記台枠に対し昇降駆動可能な昇降枠と、前記昇降枠に搭載された回転駆動装置と、前記回転駆動装置により前記昇降枠に対し回転駆動可能な杭掴持機構を含み、前記台枠を杭埋設対象地盤上に設置される定規部材上に設置して、前記杭掴持機構に通して上下方向に建て込んだ埋設対象杭を前記杭掴持機構で掴持して該杭掴持機構を前記回転駆動装置で回しつつ前記昇降駆動装置による前記昇降枠の下降により該杭を前記地盤に圧入できる杭回転圧入機を該杭回転圧入機が前記定規部材を介して現地盤上に設置された状態から方向転換させる杭回転圧入機の方向転換方法であって、クレーン等の大型搬送機を必要とすることなく、杭回転圧入機を現地盤上で所望方向に、且つ、前記定規部材を利用して該所望方向にある地盤へ向け移動させ得るように、簡単に方向転換させることができる杭回転圧入機の方向転換方法を提供することができる。   As described above, according to the present invention, the frame, the elevating drive device mounted on the frame, the elevating frame that can be driven up and down with respect to the frame by the elevating drive device, and the elevating frame are mounted on the elevating frame. And a pile gripping mechanism that can be rotationally driven with respect to the lifting frame by the rotational drive device, and the base frame is installed on a ruler member installed on a pile-embedded ground, the pile The pile to be buried that has been built in the vertical direction through the gripping mechanism is gripped by the pile gripping mechanism, and the pile gripping mechanism is rotated by the rotary drive device while the lift frame is lowered by the lift drive device. A method for changing the direction of a pile rotary presser, wherein a pile rotary presser capable of press-fitting the pile into the ground is changed from a state in which the pile rotary presser is installed on the local board via the ruler member. Without the need for a large transport machine The direction change of the pile rotary press that can be changed easily so that the rotary press can be moved in the desired direction on the local board and to the ground in the desired direction using the ruler member. A method can be provided.

また本発明によると、前記杭回転圧入機を前記現地盤である第1地盤上に設置された状態から予め定めた次の第2地盤上へ移動させて該第2地盤上に設置する杭回転圧入機再設置方法であって、該杭回転圧入機を前記第2地盤への移動に適する方向へ簡単に方向転換させて該第2地盤上に設置することができる杭回転圧入機再設置方法を提供することができる。   Further, according to the present invention, the pile rotation press machine is installed on the second ground by moving the pile rotary press machine from the state installed on the first ground, which is the local ground, to the next second ground. A press-fitting machine re-installation method, wherein the pile rotary press-fitting machine can be installed on the second ground by simply changing the direction to a direction suitable for movement to the second ground. Can be provided.

本発明に係る杭回転圧入機の方向転換方法実施のために支持柱の支持体を設置し、台枠と定規部材を連結し、支持柱を建て込む様子を杭回転圧入機正面側から見て示す図である。In order to implement the direction changing method of the pile rotary presser according to the present invention, the support body of the support column is installed, the underframe and the ruler member are connected, and the state in which the support column is built is viewed from the front side of the pile rotary presser FIG. 支持体に支持柱を建て込んだ状態で昇降枠を上昇させる様子を示す図である。It is a figure which shows a mode that a raising / lowering frame is raised in the state which built the support pillar in the support body. 支持柱を支えとして台枠及び定規部材を引き上げる様子を示す図である。It is a figure which shows a mode that a base frame and a ruler member are pulled up using a support pillar as a support. 支持柱を支えとして杭回転圧入機全体を略90度方向転換する様子を示す図である。It is a figure which shows a mode that the whole pile rotation press-fit machine changes direction about 90 degree | times with a support pillar as a support. 方向転換後に支持柱を支えとして台枠及び定規部材を地盤へ降ろす様子を示す図である。It is a figure which shows a mode that a frame and a ruler member are lowered | hung to the ground with a support pillar as a support after a direction change. 支持柱等の撤去説明図である。It is removal explanatory drawing, such as a support pillar. 支持柱の支持体を示す図であり、図(A)は支持体の平面図であり、図(B)は支持体の正面図である。It is a figure which shows the support body of a support pillar, A figure (A) is a top view of a support body, and a figure (B) is a front view of a support body. 既設杭を支持柱の支持体とする例を示す図である。It is a figure which shows the example which makes an existing pile a support body of a support pillar. 杭回転圧入機再設置の例を示す図である。It is a figure which shows the example of a pile rotary presser re-installation. 杭回転圧入機の支持手段の他の例を示す図である。It is a figure which shows the other example of the support means of a pile rotary press-fit machine. 杭回転圧入機の支持手段のさらに他の例を示す図である。It is a figure which shows the further another example of the support means of a pile rotary press. 杭回転圧入機を示す図であり、図(A)は杭回転圧入機の正面図であり、図(B)は杭回転圧入機の側面図であり、図(C)は杭回転圧入機の平面図である。It is a figure which shows a pile rotary press machine, a figure (A) is a front view of a pile rotary press machine, a figure (B) is a side view of a pile rotary press machine, and a figure (C) is a pile rotary press machine. It is a top view. 杭回転圧入機の方向転換が求められる例を示す図である。It is a figure which shows the example by which the direction change of a pile rotary press machine is calculated | required.

以下、図面を参照して本発明に係る杭回転圧入機の方向転換方法及び杭回転圧入機再設置方法について説明する。以下の方法説明における杭回転圧入機10は、図12及び図13を参照して説明した杭回転圧入機と同様のものであり、それ自体既に知られているものである。図12、図13の杭回転圧入機と同様の部品、部分には図12、図13と同じ参照符号を付してある。   Hereinafter, with reference to drawings, the direction change method of the pile rotary press machine and the pile rotary press machine re-installation method concerning the present invention are explained. The pile rotary press machine 10 in the following method description is the same as the pile rotary press machine described with reference to FIGS. 12 and 13 and is already known per se. Parts and parts similar to those of the pile rotary press-fitting machine of FIGS. 12 and 13 are denoted by the same reference numerals as in FIGS.

(1)杭回転圧入機10の方向転換方法
杭回転圧入機10の方向転換にあたっては、図1に示すように、第1地盤101上に設置された杭回転圧入機10の杭掴持機構5の下方の第1地盤部分に支持体7を設置する。昇降枠3は台枠1へ下降させておく。杭掴持機構5のチャック部51は開けておく。また、定規部材6を連結具9で台枠1に連結する。
(1) Direction change method of pile rotary press machine 10 In changing the direction of pile rotary press machine 10, as shown in FIG. 1, pile holding mechanism 5 of pile rotary press machine 10 installed on the first ground 101 is shown. The support body 7 is installed in the 1st ground part below. The elevating frame 3 is lowered to the frame 1. The chuck portion 51 of the pile gripping mechanism 5 is opened. Further, the ruler member 6 is connected to the frame 1 with a connector 9.

支持体7は後述する支持柱8を下方から支持して立設するためのものである。支持体7は、ここでは、図7に示すものである。図7(A)は支持体7の平面図であり、図7(B)は支持体7の側面図である。   The support body 7 is used to support and stand a support column 8 described later from below. Here, the support 7 is as shown in FIG. FIG. 7A is a plan view of the support 7, and FIG. 7B is a side view of the support 7.

支持体7は板状部材71と、板状部材71の上面に垂直に立てた一対の柱嵌合部材73と、板状部材71を水平姿勢に保って第1地盤101上に設置するためのレべリング装置72を含むものである。各柱嵌合部材73は平面からみると半円状部材であり、一対の部材73は平面から見て円形状輪郭を呈するように、やや間隙をあけて板状部材に立設されている。   The support body 7 is a plate-shaped member 71, a pair of column fitting members 73 standing perpendicular to the upper surface of the plate-shaped member 71, and a plate-shaped member 71 for installing on the first ground 101 while maintaining the horizontal position. A leveling device 72 is included. Each column fitting member 73 is a semicircular member when viewed from the plane, and the pair of members 73 are erected on the plate member with a slight gap so as to exhibit a circular contour when viewed from the plane.

定規部材6を台枠1へ連結する連結具9は、それとは限定されないが、本例では台枠1にボルト留めされるとともに定規部材6にボルト留めされる部材である。   The connector 9 for connecting the ruler member 6 to the frame 1 is not limited to this, but is a member that is bolted to the frame 1 and bolted to the ruler member 6 in this example.

また、図1に示すように、本例では円筒形の支持柱8をクレーンKで吊って杭掴持機構5の開いたチャック部51に通し、柱8の下端部を支持体7の柱嵌合部材73に内嵌し、支持体7に立設する。このとき、柱下端部の突設部材81を一対の柱嵌合部材73の間隙74に差し込む。   As shown in FIG. 1, in this example, a cylindrical support column 8 is suspended by a crane K and passed through an open chuck portion 51 of a pile gripping mechanism 5, and a lower end portion of the column 8 is fitted to a column of the support 7. It fits inside the joint member 73 and stands on the support 7. At this time, the protruding member 81 at the lower end of the column is inserted into the gap 74 between the pair of column fitting members 73.

また、このように支持柱8が支持体7に立設された状態で鉛直姿勢に置かれるように、支持柱8の支持体7への建て込み前又は後に、レべリング装置72で板状部材71を水平姿勢に設定する。
このとき使用するクレーンKは、支持柱8の建て込みを行なえる程度の小型のもので足りる。また、クレーンKに代えて、支持柱建て込み可能な他の搬送機を用いてもよい。
Further, the leveling device 72 forms a plate before or after the support column 8 is built in the support body 7 so that the support column 8 is placed in a vertical posture in a state where the support column 8 is erected on the support body 7. The member 71 is set to a horizontal posture.
The crane K used at this time may be small enough to allow the support pillar 8 to be built. Moreover, it may replace with the crane K and you may use the other conveying machine in which a support pillar can be built.

次いで図2に示すように、昇降枠3を昇降駆動装置2で台枠1から上昇させ、その後、杭掴持機構5に支持柱8を掴持させる。この状態で、図3に示すように支持柱8を支えとして昇降駆動装置2で台枠1及び定規部材6を昇降枠3側へ引き上げる。   Next, as shown in FIG. 2, the elevating frame 3 is raised from the frame 1 by the elevating drive device 2, and then the support pillar 8 is grasped by the pile grasping mechanism 5. In this state, as shown in FIG. 3, the frame 1 and the ruler member 6 are pulled up to the lifting frame 3 side by the lifting drive device 2 with the support column 8 as a support.

さらに、図4に示すように、杭掴持機構5で掴持された支持柱8を支えとして、回動駆動装置2で昇降枠3を掴持機構5に対し相対的に回動させ、それにより杭回転圧入機10全体を定規部材6とともに所望方向へ方向転換する。その後、図5に示すように、支持柱8を支えとしたままで台枠1及び定規部材6を地盤上に下降させ、次いで、図6に示すように、杭掴持機構5による支持柱8の掴持を解き、クレーン等で支持柱8を回収撤去する。 Further, as shown in FIG. 4, with the support pillar 8 gripped by the pile gripping mechanism 5 as a support, the lift frame 3 is rotated relative to the gripping mechanism 5 by the rotation driving device 2. Thus, the entire pile rotary press-fitting machine 10 is changed to the desired direction together with the ruler member 6. Thereafter, as shown in FIG. 5, the frame 1 and the ruler member 6 are lowered onto the ground while the support column 8 is supported, and then, as shown in FIG. 6, the support column 8 by the pile gripping mechanism 5. The support pillar 8 is recovered and removed with a crane or the like.

さらに、必要に応じ、図6に示すように、昇降枠3を台枠1へ下降させることができ、また、支持体7や、台枠1と定規部材6の連結具9をとり外すことができる。
支持柱8の支持体については、支持体7に代えて他の支持体を採用してもよい。例えば、図8に示すように、杭回転圧入機10で地盤に埋設した既設杭の頂部PTと、これに支持柱8を接続する接続具CNを含む支持体でもよい。
Further, as shown in FIG. 6, the elevating frame 3 can be lowered to the frame 1 as required, and the support 7 and the connecting tool 9 between the frame 1 and the ruler member 6 can be removed. it can.
About the support body of the support pillar 8, it replaces with the support body 7 and you may employ | adopt another support body. For example, as shown in FIG. 8, a support body including a top portion PT of an existing pile embedded in the ground with a pile rotary presser 10 and a connection tool CN connecting a support column 8 to the top portion PT may be used.

(2)杭回転圧入機10の再設置方法
次に、図1に示すように第1地盤101上に設置された杭回転圧入機10を予め定めた次の第2地盤102へ移動させて該第2地盤上に設置する杭回転圧入機再設置方法の例について図9を参照して説明する。
(2) Reinstallation method of pile rotary press machine 10 Next, as shown in FIG. 1, the pile rotary press machine 10 installed on the first ground 101 is moved to a predetermined second ground 102, An example of a method for re-installing a pile rotary press-fitting machine installed on the second ground will be described with reference to FIG.

図9は、図1のように第1地盤101上に設置された杭回転圧入機10を予め定めた第2地盤102上へ再設置する場合を示している。両地盤101、102上方には高架橋があり、両地盤101、102間には、高架橋を支える既設柱構造物STが順次隣り合って立設されている。   FIG. 9 shows a case where the pile rotary press 10 installed on the first ground 101 as shown in FIG. 1 is re-installed on the predetermined second ground 102. There is a viaduct above both grounds 101 and 102, and existing pillar structures ST that support the viaduct are erected next to each other between the grounds 101 and 102 in sequence.

定規部材6も含めて回転圧入機10は平面から見ると概ね四角形状輪郭を呈しており、定規部材6が延びている方向Xと同方向の長さα’(杭回転圧入機10本体のX方向の長さαより若干長い長さ)が、定規部材6が延びている方向Xを横切る方向Yの長さβ(杭回転圧入機10本体のY方向の長さと同じ)より長い。   The rotary press-fitting machine 10 including the ruler member 6 has a generally rectangular outline when viewed from above, and has a length α ′ in the same direction as the direction X in which the ruler member 6 extends (X of the pile rotary press-fitting machine 10 main body X The length slightly longer than the length α in the direction) is longer than the length β in the direction Y across the direction X in which the ruler member 6 extends (same as the length in the Y direction of the pile rotary presser 10 main body).

図9に示すように既設構造物ST間の距離Lは、第1地盤101に設置された方向転換前の杭回転圧入機10の該構造物の順次並び方向と同方向の長さ(図9におけるX方向の長さαやα’)より短く、該柱構造物の順次並び方向を横切る方向の長さβより長い。   As shown in FIG. 9, the distance L between the existing structures ST is a length in the same direction as the sequential arrangement direction of the structures of the pile rotary press 10 before changing direction installed on the first ground 101 (FIG. 9). Is shorter than the length β in the direction crossing the sequential alignment direction of the column structures.

そこで、杭回転圧入機10を定規部材6ごと略90度方向転換させて、第2地盤102上へ再設置できるようにする。
先ず、地盤101において図1から図6に示す方法で杭回転圧入機10を方向転換する。
Therefore, the pile rotary press-fitting machine 10 is turned about 90 degrees together with the ruler member 6 so that it can be re-installed on the second ground 102.
First, the pile rotary press 10 is turned in the ground 101 by the method shown in FIGS.

このように方向転換させた杭回転圧入機10から連結具9による定規部材6の仮連結を解き、該定規部材6に続けて第2地盤102へ向けレール部材Rを、さらに該レール部材Rに続けて第2地盤102に第2の定規部材60を設置する。   The temporary connection of the ruler member 6 by the connector 9 is released from the pile rotary press-fitting machine 10 changed in direction as described above, and the rail member R is further directed to the second ground 102 after the ruler member 6 and further to the rail member R. Subsequently, the second ruler member 60 is installed on the second ground 102.

そして、回転圧入機10を定規部材6からレール部材Rに沿って第2の定規部材60上へ移動させて該第2地盤102上に置く。かくして、回転圧入機10を簡単に地盤102に再設置でき、そこでの杭埋設工事、例えば耐震補強用柱構築のための基礎杭の埋設工事に供することができる。なお、第2定規部材60は回転圧入機10がレール部材R上へ移ったあと定規部材6を移動させて敷いたものでもよい。   Then, the rotary press-fitting machine 10 is moved from the ruler member 6 along the rail member R onto the second ruler member 60 and placed on the second ground 102. Thus, the rotary press-fitting machine 10 can be easily re-installed on the ground 102, and can be used for pile burial work there, for example, foundation pile burial work for building earthquake-proof reinforcement columns. The second ruler member 60 may be laid by moving the ruler member 6 after the rotary presser 10 has moved onto the rail member R.

或いは、必要に応じ、図9に実線で例示するように杭回転圧入機10をさらに例えば略90度方向転換させて、第2地盤102上に設置し、そこでの杭埋設工事、例えば耐震補強用柱構築のための基礎杭の埋設工事に供することもできる。   Alternatively, if necessary, as shown by a solid line in FIG. 9, the pile rotary presser 10 is further changed in direction by, for example, about 90 degrees and installed on the second ground 102, and pile burying work there, for example, for seismic reinforcement It can also be used for foundation pile burial work for pillar construction.

第2地盤102上で杭回転圧入機10をさらに例えば略90度方向転換させて、第2地盤102上に再設置し、そこでの杭埋設工事を可能とするにあたっては、第1地盤101上での方向転換の場合と同様の工程を実施すればよい。   When the pile rotary press-fitting machine 10 is further turned, for example, by approximately 90 degrees on the second ground 102, and re-installed on the second ground 102, the pile embedding work can be performed on the first ground 101. What is necessary is just to implement the process similar to the case of direction change.

以上説明した杭回転圧入機の方向転換方法等では、杭回転圧入機10の方向転換のための杭回転圧入機の支持手段として、支持柱8とそれを支える支持体7等の支持体(図7、図8参照)を含むものを示した。   In the method for changing the direction of the pile rotary press machine described above, as a support means of the pile rotary press machine for changing the direction of the pile rotary press machine 10, a support body such as a support column 8 and a support body 7 supporting the support pillar 8 (see FIG. 7, see FIG. 8).

しかし杭回転圧入機の支持手段はこれらに限定されない。例えば図10に示すように、
支持手段は、杭回転圧入機10により現地盤100に圧入埋設されるべき杭Pを予め定めた深度まで圧入埋設するために杭Pの頭部に取り外し可能に継ぎ足される補助部材(杭施工現場で「ヤットコ」と通称されている部材)90であってもよい。
However, the support means of the pile rotary press is not limited to these. For example, as shown in FIG.
The support means is an auxiliary member that is removably added to the head of the pile P in order to press-fill the pile P to be press-embedded in the local board 100 by the pile rotary press-fit machine 10 (at the pile construction site). 90, a member commonly called “Yatko”.

図示例では、補助部材90は杭Pの頭部に嵌め入れ可能な小径部を下端に連設した、杭Pと略同外径の筒部材である。小径部壁に形成した倒立L字状溝gに杭頭部内周面に形成した突起部fを嵌め入れ、回して溝奥に係合させた状態で、杭Pを予め定めた深度まで圧入埋設するために用いられる。   In the illustrated example, the auxiliary member 90 is a cylindrical member having an outer diameter substantially the same as that of the pile P, in which a small-diameter portion that can be fitted into the head of the pile P is connected to the lower end. The protrusion P formed on the inner peripheral surface of the pile head is inserted into the inverted L-shaped groove g formed on the small-diameter wall, and the pile P is press-fitted to a predetermined depth in a state where the protrusion P is rotated and engaged with the groove depth. Used to bury.

この補助部材90を採用する場合、補助部材90を用いて杭Pを予め定めた深度まで圧入埋設する工程が前記支持手段設置工程を兼ねることになる。 When this auxiliary member 90 is adopted, the step of press-fitting and embedding the pile P to a predetermined depth using the auxiliary member 90 also serves as the support means installation step.

また、回転圧入機の支持手段は、例えば図11に示すように既設杭Pの頭部Phでもよい。図11に示す例では、杭回転圧入機はこれまで説明してきた杭回転圧入機10とは少し異なっている。すなわち、杭回転圧入機10において昇降枠3を昇降枠30とし、この昇降枠30の下方へ延びるアーム301で回転駆動装置4及び杭掴持機構5を支えている。   Further, the support means of the rotary press-fitting machine may be the head Ph of the existing pile P as shown in FIG. In the example shown in FIG. 11, the pile rotary press machine is slightly different from the pile rotary press machine 10 described so far. That is, in the pile rotary press 10, the elevating frame 3 is used as the elevating frame 30, and the rotary drive device 4 and the pile gripping mechanism 5 are supported by the arm 301 extending downward of the elevating frame 30.

この杭回転圧入機の場合、図11に示すように、台枠1に対して若干上昇させた昇降枠30で支持されている杭掴持機構5に既設杭Pの頭部Phを掴持させ、その状態で杭頭部Phを支えとして台枠1を相対的に上昇させ、次いで回転駆動装置4で昇降枠30及び台枠1を相対的に回すことで回転圧入機を方向転換させることができる。この場合、杭回転圧入機による杭Pの圧入埋設工程は前記支持手段設置工程を兼ねることになる。   In the case of this pile rotary press-fitting machine, as shown in FIG. 11, the head Ph of the existing pile P is gripped by the pile gripping mechanism 5 supported by the lifting frame 30 slightly raised with respect to the frame 1. In this state, the frame 1 can be relatively raised with the pile head Ph as a support, and then the rotary presser 4 can be turned by rotating the lifting frame 30 and the frame 1 relatively with the rotation drive device 4. it can. In this case, the pile insertion process of the pile P by the pile rotary press machine also serves as the support means installation process.

本発明は、台枠と、昇降駆動装置と、昇降駆動装置により台枠に対し昇降可能な昇降枠と、昇降枠に搭載された回転駆動装置と、回転駆動装置により昇降枠に対し回転駆動可能な杭掴持機構を含む杭回転圧入機の簡単な方向転換方法及びこの方法を利用した杭回転圧入機再設置方法を提供することに利用できる。   The present invention includes a base frame, an elevating drive device, an elevating frame that can be moved up and down with respect to the base frame by the elevating drive device, a rotary drive device mounted on the elevating frame, and a rotary drive device that can be driven to rotate relative to the elevating frame The present invention can be used to provide a simple direction changing method of a pile rotary presser including a simple pile gripping mechanism and a pile rotary presser re-installation method using this method.

10 杭回転圧入機
1 台枠
11 車輪
2 昇降駆動装置
21 ピストンシリンダ装置
3、30 昇降枠
301 昇降枠30のアーム
4 回転駆動装置
41 リングギア
42 ピニオンギア
43 モータ
5 杭掴持機構
51 チャック部
52 ピストンシリンダ装置
6、60 定規部材
7 支持装置
71 板状部材
72 レべリング装置
73 柱嵌合部材
8 支持柱
81 突設部材
9 連結具
P 杭
PT 既設杭の頂部
CN 接続具
Ph 既設杭の頭部
90 補助部材(ヤットコ)
g 倒立L字状溝
f 突起部
100 現地盤
101 第1地盤
102 第2地盤
R レール部材
DESCRIPTION OF SYMBOLS 10 Pile rotary press-fit machine 1 Underframe 11 Wheel 2 Lift drive device 21 Piston cylinder device 3, 30 Lift frame 301 Arm 4 of lift frame 30 Rotation drive device 41 Ring gear 42 Pinion gear 43 Motor 5 Pile gripping mechanism 51 Chuck part 52 Piston cylinder device 6, 60 Ruler member 7 Support device 71 Plate member 72 Leveling device 73 Column fitting member 8 Support column 81 Projection member
9 Connecting tool P Pile PT Top CN of existing pile Connection tool Ph Head 90 of existing pile Auxiliary member (Yatco)
g Inverted L-shaped groove f Protrusion 100 Local board 101 First ground 102 Second ground R Rail member

Claims (7)

台枠と、昇降駆動装置と、前記昇降駆動装置により前記台枠に対し昇降駆動可能な昇降枠と、前記昇降枠に搭載された回転駆動装置と、前記回転駆動装置により前記昇降枠に対し回転駆動可能な杭掴持機構を含み、前記台枠を杭埋設対象地盤上に設置される定規部材上に設置して、前記杭掴持機構に通して上下方向に建て込んだ埋設対象杭を前記杭掴持機構で掴持して該杭掴持機構を前記回転駆動装置で回しつつ前記昇降駆動装置による前記昇降枠の上下方向駆動により該杭を前記地盤に圧入できる杭回転圧入機を該杭回転圧入機が前記定規部材を介して現地盤上に設置された状態から方向転換させる杭回転圧入機の方向転換方法であり、
前記杭回転圧入機を前記定規部材ごと昇降させられるように該定規部材を前記台枠に仮連結する台枠仮連結工程と、
前記現地盤の前記杭掴持機構下方の部分に前記杭回転圧入機の支持手段を設置する支持手段設置工程と、
前記昇降枠を前記昇降駆動装置で前記杭掴持機構ごと前記台枠に対し引き上げ上昇させ、前記支持手段設置工程で設置された前記支持手段を該杭掴持機構に掴持させ、次いで該支持手段を支えとして前記昇降駆動装置で前記台枠を前記台枠仮連結工程で連結された前記定規部材ごと前記現地盤から引き上げ上昇させる台枠引き上げ工程と、
前記台枠引き上げ工程で前記台枠が前記現地盤から引き上げられた状態で、前記支持手段を掴持している前記杭掴持機構に対して前記回転駆動装置で前記昇降枠を相対的に回すことで前記杭回転圧入機を予め定めた方向へ回して方向転換する方向転換工程と、
前記方向転換工程後に、前記台枠を前記昇降駆動装置により前記定規部材ごと前記昇降枠に対して下降させ、該定規部材を介して前記現地盤上に設置する台枠再設置工程と
を含むことを特徴とする杭回転圧入機の方向転換方法。
A base frame, a lift drive device, a lift frame that can be lifted and lowered with respect to the stand frame by the lift drive device, a rotation drive device mounted on the lift frame, and a rotation drive device that rotates with respect to the lift frame Including a drivable pile gripping mechanism, wherein the underframe is installed on a ruler member installed on a pile embedding target ground, and the embedding target pile built up and down through the pile gripping mechanism is A pile rotary press machine capable of press-fitting the pile into the ground by driving the lift frame vertically by the lift driving device while holding the pile gripping mechanism and rotating the pile gripping mechanism with the rotary drive device. It is a method of changing the direction of a pile rotary press that causes the rotary press to change direction from a state where the rotary press is installed on the local board via the ruler member,
A frame temporary connection step of temporarily connecting the ruler member to the frame so that the pile rotary press-fitting machine can be moved up and down together with the ruler member;
A support means installation step of installing a support means of the pile rotary presser in a portion below the pile gripping mechanism of the local board ;
Wherein the elevator frame the elevator drive unit pulling raised with respect to the pile gripping mechanism each of the underframe, the by gripping the supporting means placed in the supporting means mounting step該杭gripping mechanism, then the support A frame lifting step for lifting the frame from the local board together with the ruler member connected in the frame temporary connection step with the lifting drive device as a support, and
In the state where the frame is pulled up from the local board in the frame lifting step, the lifting frame is rotated relative to the pile gripping mechanism holding the support means by the rotary drive device. A direction changing step of turning the pile rotary press-fitting machine in a predetermined direction and changing the direction,
After the direction changing step, including a frame re-installation step of lowering the frame with the ruler member together with the ruler member by the elevating drive device and setting the frame on the local board via the ruler member. A method of changing the direction of a pile rotary press.
前記支持手段は、前記杭掴持機構に通して建て込まれる支持柱と、前記支持柱を下方から支持する支持体を含んでいる請求項1記載の杭回転圧入機の方向転換方法。   The method for changing the direction of a pile rotary presser according to claim 1, wherein the support means includes a support column built through the pile gripping mechanism and a support body that supports the support column from below. 前記支持体は前記現地盤部分上に敷かれる板状部材と、前記板状部材に設けられた、前記支持柱を保持する支持柱保持装置を含んでいる請求項2記載の杭回転圧入機の方向転換方法。 The pile rotary press-fit machine according to claim 2, wherein the support body includes a plate-like member laid on the part of the local board , and a support-pillar holding device provided on the plate-like member for holding the support pillar. Redirection method. 前記支持手段は、前記杭回転圧入機により前記現地盤に圧入埋設される埋設対象杭を予め定めた深度まで圧入埋設するために該埋設対象杭の頭部に取り外し可能に継ぎ足される補助部材であり、該補助部材を用いて前記埋設対象杭を予め定めた深度まで圧入埋設する工程が前記支持手段設置工程を兼ねている請求項1記載の杭回転圧入機の方向転換方法。 The support means is an auxiliary member that is removably added to the head of the pile to be buried in order to press-fill and bury the pile to be buried in the local board by the pile rotary press machine to a predetermined depth. The method of turning a pile rotary presser according to claim 1, wherein the step of press-fitting and embedding the pile to be buried to a predetermined depth using the auxiliary member also serves as the support means installation step. 前記支持手段は前記杭回転圧入機により前記現地盤に既に圧入埋設されている埋設対象杭の頭部であり、該杭回転圧入機による該埋設対象杭の圧入埋設工程が前記支持手段設置工程を兼ねている請求項1記載の杭回転圧入機の方向転換方法。 The support means is a head of an embedding target pile that has already been press-embedded in the local board by the pile rotary press-in machine, and the press-in embedding process of the pile to be embedded by the pile rotary press-in machine includes the support means installing process. The direction changing method of the pile rotary press machine according to claim 1, which also serves as a pile. 台枠と、昇降駆動装置と、前記昇降駆動装置により前記台枠に対し昇降駆動可能な昇降枠と、前記昇降枠に搭載された回転駆動装置と、前記回転駆動装置により前記昇降枠に対し回転駆動可能な杭掴持機構を含み、前記台枠を杭埋設対象地盤上に設置される定規部材上に設置して、前記杭掴持機構に通して上下方向に建て込んだ埋設対象杭を前記杭掴持機構で掴持して該杭掴持機構を前記回転駆動装置で回しつつ前記昇降駆動装置による前記昇降枠の上下方向駆動により該杭を前記地盤に圧入できる杭回転圧入機を該杭回転圧入機が前記定規部材を介して現地盤である第1地盤上に設置された状態から予め定めた次の第2地盤上へ移動させて該第2地盤上に設置する杭回転圧入機再設置方法であって、
前記定規部材を介して前記第1地盤上に設置された前記杭回転圧入機を前記第2地盤上へ移動させるに先だって請求項1から5のいずれか1項に記載の杭回転圧入機の方向転換方法により該杭回転圧入機を前記第2地盤への移動に適する方向へ方向転換させる第1の方向転換工程と、
前記第1の方向転換工程により方向転換させられた前記杭回転圧入機から前記定規部材の仮連結を解く工程と、
前記定規部材に続けて前記第2地盤へ向けレール部材を設置する工程と、
前記レール部材に続けて前記第2地盤に第2の定規部材を設置する工程と、
前記杭回転圧入機を前記定規部材から前記レール部材に沿って前記第2地盤へ向け移動させる工程と、
前記杭回転圧入機を前記レール部材から前記第2の定規部材上へ移動させて該第2地盤上に置く工程を含むことを特徴とする杭回転圧入機再設置方法。
A base frame, a lift drive device, a lift frame that can be lifted and lowered with respect to the stand frame by the lift drive device, a rotation drive device mounted on the lift frame, and a rotation drive device that rotates with respect to the lift frame Including a drivable pile gripping mechanism, wherein the underframe is installed on a ruler member installed on a pile embedding target ground, and the embedding target pile built up and down through the pile gripping mechanism is A pile rotary press machine capable of press-fitting the pile into the ground by driving the lift frame vertically by the lift driving device while holding the pile gripping mechanism and rotating the pile gripping mechanism with the rotary drive device. The rotary press-fitting machine is installed on the second ground by moving the rotary press-fitting machine from the first ground, which is the local board, to the next second ground through the ruler member. An installation method,
The direction of the pile rotary presser according to any one of claims 1 to 5, prior to moving the pile rotary presser installed on the first ground onto the second ground via the ruler member. A first direction changing step of changing the direction of the pile rotary press-fit machine to a direction suitable for movement to the second ground by a conversion method;
A step of releasing the temporary connection of the ruler member from the pile rotary press machine changed in direction by the first direction changing step ;
A step of installing a rail member toward the second ground following the ruler member;
A step of installing a second ruler member on the second ground following the rail member;
Moving the pile rotary press machine from the ruler member along the rail member toward the second ground;
A pile rotary presser re-installation method comprising the step of moving the pile rotary presser from the rail member onto the second ruler member and placing it on the second ground.
前記第1地盤と前記第2地盤の間に間隔をおいて隣り合う既設構造物があり、前記隣り合う前記既設構造物間の距離が、前記第1の方向転換工程前に前記第1地盤に設置された前記杭回転圧入機及び該杭回転圧入機に仮連結された前記定規部材を合わせたものの前記既設構造物の順次並び方向と同方向の長さより短く、該既設構造物の順次並び方向を横切る方向の長さより長い場合における請求項6記載の杭回転圧入機再設置方法。   There is an existing structure adjacent to each other with a gap between the first ground and the second ground, and the distance between the adjacent existing structures is the first ground before the first direction changing step. Although the pile rotary press machine installed and the ruler member temporarily connected to the pile rotary press machine are combined, it is shorter than the length in the same direction as the sequential arrangement direction of the existing structures, and the sequential arrangement direction of the existing structures The pile rotary presser re-installation method of Claim 6 in the case where it is longer than the length of the direction which crosses.
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