JP5727145B2 - Conveyor belt and conveyor belt wear detection system - Google Patents

Description

  The present invention relates to a conveyor belt and a conveyor belt wear detection system, and more particularly, to a conveyor belt and a conveyor belt wear detection system that can detect wear on a conveyance surface on which a conveyed product is placed.

2. Description of the Related Art Conventionally, for example, a conveyor belt that continuously conveys an object such as coal is known. This conveyor belt is formed in an endless ring shape and is stretched between a driving unit and a driven unit, and is placed on a conveying surface which is a conveyor outer peripheral side surface (belt surface) by traveling in a certain direction. The transported object is continuously sent out in the traveling direction.
Since the transport surface of the conveyor belt is in direct contact with the transported object, as the usage time becomes longer, the wear progresses due to friction with the transported object to be placed, and finally it cannot be used. For this reason, it is extremely important to detect and monitor the amount of wear on the conveyor belt conveyance surface, and various methods have been attempted to detect the amount of wear on the conveyor belt conveyance surface.

  As a method of detecting the amount of wear on the conveyor belt transport surface formed by the belt core and the cover rubber covering the belt core, conventionally, a color different from the cover rubber, for example, white, is used for the belt core contact portion of the cover rubber. A method of detecting the exposure of white rubber, a method of measuring the thickness of the cover rubber using ultrasonic waves, and embedding a transponder in a stepped shape along the thickness direction in the cover rubber, depending on wear For example, there is a method of detecting the thickness of the cover rubber by the number of detected transponders when the transponders disappear in order (see, for example, Patent Document 1).

German Patent No. 19525326

  However, in the case of the conventional method of detecting the amount of wear on the conveying surface of the conveyor belt, in the method using the exposure of the white rubber, it is necessary to visually check the white rubber, but it becomes difficult to see due to dirt. Therefore, there is a possibility that reliable detection cannot be performed, and in the method of measuring the thickness using ultrasonic waves, it is necessary to stop the belt conveyor at the time of measurement and manually measure each position. In addition, the detection cost is inevitably increased, and in the method of embedding the transponder, since the transponder is embedded in the cover rubber, the communication sensitivity is unavoidably lowered, and in some cases communication may not be possible. Therefore, there is a possibility that reliable detection cannot be performed.

  SUMMARY OF THE INVENTION An object of the present invention is to provide a conveyor belt and a conveyor belt wear detection system that can reliably detect the amount of wear on a conveyance surface formed by a cover rubber without causing work loss and an increase in detection cost. That is.

In order to achieve the above object, a conveyor belt according to the present invention includes a cover rubber that encloses a belt core made of a metal member and forms a conveyance surface, and a belt surface side that forms the conveyance surface of the cover rubber , are arranged to face in an embedded state toward the conveying surface, can the thickness of the cover rubber wear of the belt surface proceeds approaches the wear limit, opposing RFID is located (Radio Frequency IDentification) to said conveying surface tag An RFID tag that is detected and capable of communicating with the reading means, and the RFID tag that is disposed between the belt core and the RFID tag and that receives the transmission radio wave from the RFID tag reading means is generated. And a blocking means for blocking the belt core from interfering with each other.

In a conveyor belt according to another aspect of the present invention, the blocking means is formed of a magnetic material having a high magnetic permeability that blocks the magnetic field generated by the RFID tag from penetrating the belt core.
Moreover, the conveyor belt which concerns on the other aspect of this invention has the said belt core body which arranged the some steel cord and coat | covered with the rubber member, and is formed in flat form.

In order to achieve the above object, a conveyor belt wear detection system according to the present invention includes a conveyor belt according to the present invention, and the RFID tag positioned opposite to a conveying surface formed on a cover rubber of the conveyor belt. RFID tag reading means for performing communication, and a warning signal for notifying that the cover rubber has approached the wear limit when the detection signal output by the RFID tag detection / reading is input from the RFID tag reading means. And a control unit having an alarm generation unit for generating the alarm.

According to the conveyor belt of the present invention , the belt surface side wears and the thickness of the cover rubber is increased on the belt surface side that forms the conveying surface of the cover rubber that encloses the belt core made of a metal member and forms the conveying surface. When the wear limit is approached, the RFID tag that is detected and becomes capable of communicating with the RFID tag reading means located opposite to the conveyance surface is disposed in an embedded state with the reception surface facing the conveyance surface. Between the body, a blocking means for blocking the interference between the magnetic core generated by the RFID tag that has received the transmission radio wave from the RFID tag reading means and the belt core body is disposed, so that the cover rubber is formed by a cover rubber. The amount of wear on the transport surface can be reliably detected without causing work loss and increasing detection costs.

Further, according to the conveyor belt according to another aspect of the present invention, since the blocking means is formed of a magnetic material having a high magnetic permeability, the magnetic field generated by the RFID tag is prevented from penetrating the belt core. Can do.
Moreover, according to the conveyor belt which concerns on the other aspect of this invention, it can respond also to the belt core body which arrange | positioned the several steel cord and was coat | covered with the rubber member, and was formed in flat form.

According to the conveyor belt wear detection system according to the present invention, the RFID tag is detected from the RFID tag reading means for communicating with the RFID tag, which is positioned opposite to the conveying surface formed on the cover rubber of the conveyor belt. When the detection signal output by reading is input, the alarm generation unit of the control unit issues an alarm notifying that the cover rubber has approached the wear limit, so that it can notify that the life of the conveyor belt is approaching. it can.

It is sectional drawing which follows the belt width direction which shows typically the structure of the conveyor belt which concerns on one embodiment of this invention. The state of detection of the amount of wear on the conveying surface of the conveyor belt is shown, (a) is an explanatory diagram when the conveyor belt is not worn, and (b) is an explanatory diagram when the conveyor belt is worn.

Hereinafter, embodiments for carrying out the present invention will be described with reference to the drawings.
FIG. 1 is a cross-sectional view along the belt width direction schematically showing the configuration of a conveyor belt according to an embodiment of the present invention. As shown in FIG. 1, a conveyor belt 10 includes a belt core 11, a cover rubber 12 that covers the belt core 11, an RFID (Radio Frequency IDentification) tag 13 embedded in the cover rubber 12, and a cover rubber. 12 and the RFID tag 13 are provided with a blocking sheet (blocking means) 14.

The conveyor belt 10 is formed in an endless ring shape and is stretched between a drive unit (not shown) and a driven unit (not shown). For example, a transported material such as coal placed on the transport surface C, which is the outer peripheral side surface (belt surface), is continuously sent out and transported in the belt traveling direction.
The belt core 11 is formed using, for example, a metal member such as a steel cord. The belt core body 11 made of steel cord is formed in a flat plate shape by arranging a plurality of steel cords at substantially equal intervals and covering with a rubber member, and each steel cord has a cord longitudinal direction along the belt running direction. And embedded in the cover rubber 12 so as to be located at substantially the same depth inside the cover rubber 12.

  The cover rubber 12 is formed such that the thickness of the belt surface side forming the conveyance surface C is thicker than the thickness of the belt rear surface side not forming the conveyance surface C with respect to the belt core body 11 included. An RFID tag 13 is embedded in a contact position with the belt core 11 on the belt surface side.

  The RFID tag 13 is formed in a rectangular shape in plan view, and a receiving surface for receiving a transmission radio wave from a reader / writer (RFID tag reading means) with respect to the RFID tag 13 is directed to the transport surface C side, and in the belt width direction. For example, they are arranged in a line at substantially equal intervals at a distance of 50 mm to 100 mm. As the RFID tag 13, for example, an IC tag is used. The RFID tag 13 is made of, for example, a rubber member such as ethylene propylene rubber (EPDM), acrylonitrile rubber (NBR), chloroprene rubber (CR), for example, polyethylene. You may coat | cover with resin members, such as a terephthalate (PET).

Note that the RFID tags 13 to be arranged are not limited to one row, and a plurality of rows may be arranged in the belt traveling direction. In this case, even if one of the RFID tags 13 fails, another row corresponding to the failed RFID tag 13 may be arranged. The RFID tag 13 can be a detection target.
The communication distance between the RFID tag 13 and the reader / writer that reads the RFID tag 13 is such that when the thickness of the cover rubber 12 that covers the RFID tag 13 approaches the wear limit and the alarm distance has a predetermined thickness until the wear limit. The distance is set such that the RFID tag 13 can be detected and read by a reader / writer positioned above the conveyance surface C at a predetermined distance from the conveyance surface C.

  That is, when the cover rubber 12 has a sufficient thickness such as a state in which the conveyance surface C is not worn, the transmission radio wave from the reader / writer does not reach the RFID tag 13 and communication between the reader / writer and the RFID tag 13 is performed. However, when the thickness of the cover rubber 12 covering the RFID tag 13 approaches the wear limit due to wear of the cover rubber 12 due to conveyance use, and the alarm distance is reached, the reader / writer is connected to the RFID tag 13. The RFID tag 13 can be detected and read.

The shielding sheet 14 is formed in a sheet shape using a magnetic material having a high magnetic permeability that prevents the magnetic field generated by the RFID tag 13 from penetrating the belt core body 11. The magnetic field generated by the RFID tag 13 that receives the transmission radio wave from the reader / writer is prevented from interfering with the belt core 11.
This is because when an alternating magnetic field generated from a reader or writer penetrates the metal surface, an eddy current is generated on the metal surface. This eddy current generates a “demagnetizing field” in a direction that cancels the alternating magnetic field. This is to prevent the magnetic field from penetrating the metal surface by interposing the shielding sheet 14 made of a magnetic material having a high magnetic permeability between the metal surface (belt core body 11) and the RFID tag 13.

  The shielding sheet 14 has a shape and size that can prevent the RFID tag 13 from interfering with the belt core 11 by a magnetic field generated by the RFID tag 13 that has received the transmission radio wave from the reader / writer. For example, when the RFID tag 13 has a size of 15 mm × 40 mm, the RFID tag 13 is formed in a rectangular shape with a size of 50 mm × 50 mm, for example. In addition to providing a plurality of blocking sheets 14 corresponding to each RFID tag 13, a single blocking sheet 14 having a size corresponding to all of the arranged RFID tags 13 may be provided.

Next, detection of the amount of wear on the conveying surface C in the conveyor belt 10 will be described.
2A and 2B show detection states of the amount of wear on the conveying surface of the conveyor belt. FIG. 2A is an explanatory diagram when the conveyor belt is not worn, and FIG. 2B is an explanatory diagram when the conveyor belt is worn.
As shown in FIG. 2, when detecting the wear amount of the cover rubber 12 on the conveyor belt 10, a conveyance surface C in which a reader (or reader / writer) 15 that reads the RFID tag 13 is separated from the conveyance surface C by a predetermined distance. A plurality of RFID tags 13 embedded in the cover rubber 12 are arranged in the belt width direction so as to correspond to the embedded position of the RFID tag 13 and the receiving surface so that all the RFID tags 13 embedded in the cover rubber 12 can be detected and read.

The reader 15 is automatically positioned so as to be positioned above the conveyance surface C separated by a predetermined distance (detection distance) where the RFID tag 13 can be detected while the conveyor belt 10 is running from the conveyance surface C when the wear amount is detected. Although it is automatically arranged by an arrangement mechanism (not shown), it may be arranged manually.
Each reader 15 is connected to the control unit 16, and the control unit 16 is provided with alarm means (not shown) such as a warning lamp and an alarm buzzer together with the display unit 16a.

  Then, detection of the RFID tag 13 by the reader 15 is started. For example, when the conveyor surface C is not worn, such as when the conveyor belt is new, the detection distance is separated from the conveyor surface C by the cover rubber 12 having a sufficient thickness. Since communication between the reader 15 and the RFID tag 13 is not possible, the RFID tag 13 cannot be detected and read by the reader 15, and therefore the conveyor belt 10 is determined to be usable.

  On the other hand, when wear of the cover rubber 12 has progressed due to the use of a conveyor belt for a long period of time and the cover rubber 12 covering the RFID tag 13 has become thin and has a thickness of an alarm distance, the reader separated from the conveyance surface C by the detection distance Since the communication between the RFID tag 13a and the RFID tag 13 is possible, the RFID tag 13a (see FIG. 2B) capable of communication is replaced with the reader 15a (FIG. 2B) corresponding to the RFID tag 13a. Can be detected and read.

  When the reader 15 detects the RFID tag 13, radio waves are transmitted from the reader 15 to the RFID tag 13. At this time, a blocking sheet 14 is disposed between the RFID tag 13 and the belt core 11. Therefore, it is possible to prevent the belt core 11 from interfering with the magnetic field generated by the RFID tag 13 that has received the transmission radio wave from the reader 15, so that the communication function is not deteriorated and communication is not disabled. .

  When the reader 15 can detect and read the RFID tag 13, a detection signal is output from the reader 15 to the control unit 16 at that time, and the control unit 16 displays a warning sign on the display unit 16 a, for example, “Warning” characters. Is displayed and the alarm means is activated. At this time, since the conveyance surface C may be partially worn, the control unit 16 displays an alarm sign and activates the alarm means when at least one RFID tag 13 can be detected and read.

  That is, the control unit 16 includes an alarm generation unit that issues an alarm notifying that the cover rubber 12 has approached the wear limit when the detection signal output by the reader 15 detects and reads the RFID tag 13 is input. The control unit 16, the conveyor belt 10, and the reader (or reader / writer) 15 that reads the RFID tag 13 constitute a conveyor belt wear detection system. The conveyor belt wear detection system can receive a signal from the RFID tag 13 and issue an alarm when the conveyor belt 10 is worn and the cover rubber 12 is thinned. It is possible to notify the manager who operates and manages the transport system that the service life of the conveyor belt 10 is approaching.

This ensures that the amount of wear of the cover rubber 12 on the conveyor belt 10 has approached the wear limit, that is, that the conveyor belt 10 has approached the end of its service life without causing work loss and increasing detection costs. Can be detected.
That is, since the life of the conveyor belt due to wear can be automatically monitored without stopping the running of the conveyor belt, the man-hours required for checking the life of the conveyor belt can be reduced. The arrangement is also easy because it is not necessary to use a special arrangement such as a stepped shape.

According to the present invention, wear on the belt surface side progresses toward the belt surface side that forms the conveying surface of the cover rubber that encloses the belt core made of a metal member and forms the conveying surface, and the thickness of the cover rubber approaches the wear limit. when the, RFID tags detected enables communication with RFID tag reading means located opposite the conveying surface is arranged in an embedded state with its reception surface to the conveying surface, between the belt core Is provided with blocking means for blocking the interference between the belt core and the magnetic field generated by the RFID tag that has received the transmission radio wave from the RFID tag reading means, and the amount of wear on the conveying surface formed by the cover rubber Can be reliably detected without causing work loss or an increase in detection cost. For example, it is possible to detect wear on a conveyance surface on which a conveyance object such as coal is placed. It is optimal as Yaberuto. In addition, it is possible to notify the manager who operates and manages the belt conveyor transport system that the life of the conveyor belt is approaching, which is optimal as a belt conveyor transport system.

DESCRIPTION OF SYMBOLS 10 Conveyor belt 11 Belt core 12 Cover rubber 13 RFID tag 14 Blocking sheet 15 Reader 16 Control part 16a Display part C Conveying surface

Claims (4)

A cover rubber that encloses a belt core made of a metal member and forms a conveying surface;
The belt surface to form said transport surface of said cover rubber, is disposed to receive surface in an embedded state toward the conveying surface, can the thickness of the cover rubber wear of the belt surface proceeds approaches the wear limit, An RFID tag that is detected and capable of communicating with an RFID (Radio Frequency IDentification) tag reading means located opposite to the conveying surface;
A blocking unit disposed between the belt core and the RFID tag, and blocking the belt core from interfering with a magnetic field generated by the RFID tag that has received a transmission radio wave from the RFID tag reading unit. Conveyor belt.   The conveyor belt according to claim 1, wherein the blocking unit is formed of a magnetic material having a high magnetic permeability that blocks a magnetic field generated by the RFID tag from penetrating the belt core.   The conveyor belt according to claim 1, wherein the belt core is formed in a flat plate shape by arranging a plurality of steel cords and covering with a rubber member. A conveyor belt according to any one of claims 1 to 3,
RFID tag reading means for communicating with the RFID tag, positioned opposite to the conveying surface formed on the cover rubber of the conveyor belt,
A control unit including an alarm generation unit that issues an alarm notifying that the cover rubber has approached the wear limit when a detection signal output by detection / reading of the RFID tag is input from the RFID tag reading unit; Conveyor belt wear detection system.

Images