JP5707838B2 - Packing box - Google Patents

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JP5707838B2
JP5707838B2 JP2010228553A JP2010228553A JP5707838B2 JP 5707838 B2 JP5707838 B2 JP 5707838B2 JP 2010228553 A JP2010228553 A JP 2010228553A JP 2010228553 A JP2010228553 A JP 2010228553A JP 5707838 B2 JP5707838 B2 JP 5707838B2
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box body
cushioning material
buffer
box
bent
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JP2012081976A (en
Inventor
孝明 吉田
孝明 吉田
浩司 露木
浩司 露木
康寛 南舘
康寛 南舘
山本 秀樹
秀樹 山本
圭悟 山田
圭悟 山田
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Fujifilm Business Innovation Corp
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Fuji Xerox Co Ltd
Fujifilm Business Innovation Corp
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Priority to JP2010228553A priority Critical patent/JP5707838B2/en
Priority to US13/092,474 priority patent/US8662303B2/en
Priority to CN201110148807.6A priority patent/CN102442454B/en
Publication of JP2012081976A publication Critical patent/JP2012081976A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/42Details of containers or of foldable or erectable container blanks
    • B65D5/44Integral, inserted or attached portions forming internal or external fittings
    • B65D5/50Internal supporting or protecting elements for contents
    • B65D5/5028Elements formed separately from the container body
    • B65D5/5035Paper elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/42Details of containers or of foldable or erectable container blanks
    • B65D5/44Integral, inserted or attached portions forming internal or external fittings
    • B65D5/50Internal supporting or protecting elements for contents
    • B65D5/5028Elements formed separately from the container body
    • B65D5/5088Plastic elements
    • B65D5/509Foam plastic elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2205/00Venting means
    • B65D2205/04Venting means for venting during the initial insertion of a piston

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cartons (AREA)
  • Buffer Packaging (AREA)
  • Packages (AREA)

Description

この発明は梱包箱に関するものである。   The present invention relates to a packaging box.

機械製品、電器製品、各種部品、消耗品等の被梱包物を梱包する梱包箱(包装箱)は、一般に、その箱内部の収容空間に収容した被梱包物を箱の外部から加わる衝撃(外力)から保護するための緩衝材を、梱包箱の内壁と被梱包物の間に入れて使用されている。このような梱包箱としては、例えば、以下のものが知られている。   In general, packing boxes (packaging boxes) for packing objects to be packed such as mechanical products, electrical appliances, various parts, consumables, etc. are subjected to impact (external force) applied from the outside of the box to the objects to be packed contained in the containing space inside the box. The cushioning material for protecting from) is used between the inner wall of the packaging box and the packaged item. As such a packing box, the following are known, for example.

例えば、コ字状の被包装物保持部を形成し得る本体部と該本体部の長手方向の両端部に接続され被包装物の背面側に向かって屈曲する胴巻き片とから構成されるダンボール緩衝材を、包装箱に収容して、その胴巻き片の突出する突出端縁部の上縁および下縁を包装箱の上蓋および底面に直接接触させた状態にすることで使用する包装箱がある(特許文献1)。ダンボール緩衝材は、ダンボールシートから打ち抜いた1枚のブランクを所要の部分で谷折り及び山折りすることで作製される。そして、特許文献1には、発泡スチロールを全く使うことなく、被包装物を包装箱の内部に十分な緩衝効果を持たせた状態で保持する緩衝材を有する包装箱にできることが示されている。   For example, a corrugated cardboard cushion composed of a main body part that can form a U-shaped packaged article holding part and a body wound piece that is connected to both longitudinal ends of the main body part and bends toward the back side of the packaged article. There is a packaging box to be used by storing the material in the packaging box and bringing the upper edge and the lower edge of the projecting end edge of the shell wound piece into direct contact with the upper lid and bottom surface of the packaging box ( Patent Document 1). The cardboard cushioning material is manufactured by valley-folding and mountain-folding one blank punched out from a cardboard sheet at a required portion. And it is shown by patent document 1 that it can be made into the packaging box which has a buffer material which hold | maintains a to-be-packaged item in the state which gave sufficient buffering effect inside the packaging box, without using a polystyrene foam at all.

また、底フラップを有し、上方に向けて開口された底ケースと、側部の下端側に位置するオーバーラップ部を底ケースの底フラップの内側に嵌め込むことで組み合わされる上ケースと、外側から貫通することで底ケースと上ケースとを連結するジョイントと、上ケースの側部の内面に接するように配設された緩衝材とを備え、前記底フラップは、前記ジョイントが挿脱自在な透孔を有し、前記オーバーラップ部は、前記透孔に対する前記ジョイントの挿入動作によって内側に屈曲されて塑性変形する舌片を有し、前記緩衝材は、前記塑性変形された舌片が入り込む窓部を有する梱包箱がある(特許文献2)。そして、特許文献2には、底ケースと上ケースとをジョイントで連結して使用する梱包箱において、開梱時の緩衝材の除去作業を容易にし、また上ケースを持ち上げたときに緩衝材が落下しないようにできることが示されている。   In addition, a bottom case having a bottom flap and opening upward, an upper case combined by fitting an overlap portion positioned on the lower end side of the side portion inside the bottom flap of the bottom case, and an outer side A joint for connecting the bottom case and the upper case by penetrating from the side, and a cushioning material disposed so as to contact the inner surface of the side portion of the upper case, and the bottom flap is detachable from the joint. The overlap portion has a tongue piece that is bent inward by an insertion operation of the joint with respect to the through hole and plastically deforms, and the shock absorbing material enters the plastically deformed tongue piece There is a packaging box having a window (Patent Document 2). And in patent document 2, in the packing box which connects and uses a bottom case and an upper case, it is easy to remove the cushioning material at the time of unpacking, and when the upper case is lifted, the cushioning material is It has been shown that it can be prevented from falling.

特開2000−247369号公報JP 2000-247369 A 特開2007−176522号公報JP 2007-176522 A

この発明は、箱本体における被梱包物の収容空間に緩衝材を嵌め入れた状態で使用する梱包箱として、緩衝材の箱本体の収容空間への嵌め入れ易さを損なうことなく、被梱包物の取り出しのときに緩衝材を箱本体の収容空間に留めておくことができる梱包箱を提供するものである。   The present invention is a packing box that is used in a state in which a cushioning material is fitted in the accommodation space of the article to be packaged in the box body, without compromising ease of fitting the cushioning material into the accommodation space of the box body. It is intended to provide a packaging box that can keep the cushioning material in the storage space of the box body when the container is taken out.

この発明(A1)の梱包箱は、
多角形の底板、その底板の各辺部からそれぞれ立ち上がる複数の側板及びその各側板の上端縁でそれぞれ折れ曲がる複数の曲げ板を備え、前記底板及び側板で囲まれる空間を被梱包物が収容される収容空間として使用する箱本体と、
前記箱本体の底板と同じ多角形の底面部とその底面部の各辺部からそれぞれ立ち上がる複数の緩衝側面部を備え、前記箱本体の収容空間に嵌め入れられて前記箱本体と当該収容空間に収容される被梱包物の間に存在する緩衝材とを有し、
前記緩衝材の底面部に通気孔が形成され、
前記箱本体の少なくとも1つの曲げ板に、前記箱本体の収容空間内に折り曲げられて前記箱本体の底板と離れて向き合う状態になる部位を有する制止部が形成され、
前記少なくとも1つの曲げ部に形成された前記制止部と対峙することになる前記緩衝材の緩衝側面部に、前記緩衝材を前記箱本体の収容空間に嵌め入れたときに前記制止部の部位と突き当たるよう前記箱本体の底板側に位置して向かい合う部位を有する被制止部が形成されているものである。
The packaging box of this invention (A1)
A polygonal bottom plate, a plurality of side plates rising from each side of the bottom plate, and a plurality of bent plates that are bent at the upper end edges of the side plates, respectively, and a packaged object is accommodated in a space surrounded by the bottom plate and the side plates. A box body used as a housing space;
The bottom surface of the same polygon as the bottom plate of the box body and a plurality of buffer side surfaces rising from the respective sides of the bottom surface part, and is fitted into the housing space of the box body to be placed in the box body and the housing space. A cushioning material present between the items to be packed;
A vent is formed in the bottom surface of the cushioning material,
The at least one bent plate of the box body is formed with a restraining portion having a portion that is bent into the accommodation space of the box body and faces away from the bottom plate of the box body,
When the cushioning material is fitted into the storage space of the box body, the cushioning side surface portion of the cushioning material that faces the restraining portion formed in the at least one bent portion; The to-be-restrained part which has the site | part which is located in the bottom-plate side of the said box main body and faces so that it may face | abut.

この発明(A2)の梱包箱は、上記発明A1の梱包箱において、
前記制止部が、前記曲げ板のうち前記箱本体の収容空間内に折り曲げる部分の先端部であり、
前記被制止部が、前記曲げ板の先端部と向かい合う部位を有する窪んだ形状又は突出した形状の構造部であるものである。
The packaging box of the invention (A2) is the packaging box of the invention A1,
The restraining portion is a tip portion of a portion of the bending plate that is bent into a housing space of the box body,
The restrained part is a structure part having a depressed shape or a projecting shape having a part facing the tip part of the bent plate.

この発明(A3)の梱包箱は、上記発明A2の梱包箱において、
前記窪んだ形状の被制止部が、前記緩衝材の緩衝側面部において貫通した状態になる貫通孔であり、その貫通孔の内壁部の一部を前記制止部の先端部と向かい合う部位として形成しているものである。
The packaging box of the invention (A3) is the packaging box of the invention A2,
The depressed shaped restrained part is a through hole that penetrates the buffer side surface part of the cushioning material, and a part of the inner wall part of the through hole is formed as a part facing the tip part of the restrained part. It is what.

この発明(A4)の梱包箱は、上記発明A1からA3のいずれかの梱包箱において、
前記緩衝材が、前記緩衝側面部を前記底面部の各辺部でそれぞれ折り曲げて起立させた状態にして使用する構造であり、
前記被制止部を形成した緩衝側面部が前記制止部から離れる方向に傾くことを防止する傾き防止片を、当該緩衝側面部、当該緩衝側面部と隣接する前記緩衝材の他の緩衝側面部又は前記底面部に形成しているものである。
The packaging box of this invention (A4) is the packaging box of any of the inventions A1 to A3,
The cushioning material is a structure that is used in a state where the cushioning side surface portion is bent and raised at each side portion of the bottom surface portion, and
An anti-tilt piece for preventing the buffer side surface portion forming the restrained portion from tilting in a direction away from the stop portion, the buffer side surface portion, another buffer side surface portion of the buffer material adjacent to the buffer side surface portion, or It is formed on the bottom part.

この発明(A5)の梱包箱は、上記発明A1からA4のいずれかの梱包箱において、
前記通気孔を塞ぐ蓋を備えているものである。
The packaging box of this invention (A5) is the packaging box of any of the inventions A1 to A4,
A lid for closing the vent hole is provided.

この発明(A6)の梱包箱は、上記発明A5の梱包箱において、
前記蓋は、前記箱本体の収容空間に収容されるときの被梱包物に押されて前記通気孔を塞ぐ状態に変位するよう前記緩衝材の底面部に形成されているものである。
The packaging box of the invention (A6) is the packaging box of the invention A5,
The lid is formed on the bottom surface of the cushioning material so as to be displaced by being pushed by an object to be packed when accommodated in the accommodating space of the box body and closing the vent hole.

この発明(A7)の梱包箱は、
多角形の底板、その底板の各辺部からそれぞれ立ち上がる複数の側板及びその各側板の上端縁でそれぞれ折れ曲がる複数の曲げ板を備え、前記底板及び側板で囲まれる空間を被梱包物が収容される収容空間として使用する箱本体と、
前記箱本体の底板と同じ多角形の底面部とその底面部の各辺部からそれぞれ立ち上がる複数の緩衝側面部を備え、前記箱本体の収容空間に嵌め入れられて前記箱本体と当該収容空間に収容される被梱包物の間に存在する緩衝材とを有し、
前記緩衝材の底面部に通気孔が形成され、
前記通気孔を塞ぐ蓋を有しているものである。
The packaging box of this invention (A7)
A polygonal bottom plate, a plurality of side plates rising from each side of the bottom plate, and a plurality of bent plates that are bent at the upper end edges of the side plates, respectively, and a packaged object is accommodated in a space surrounded by the bottom plate and the side plates. A box body used as a housing space;
The bottom surface of the same polygon as the bottom plate of the box body and a plurality of buffer side surfaces rising from the respective sides of the bottom surface part, and is fitted into the housing space of the box body to be placed in the box body and the housing space. A cushioning material present between the items to be packed;
A vent is formed in the bottom surface of the cushioning material,
A lid for closing the vent hole is provided.

この発明(A8)の梱包箱は、上記発明A7の梱包箱において、
前記蓋が、前記箱本体の収容空間に収容される被梱包物に押されて前記通気孔を塞ぐ状態に変位するよう前記緩衝材の底面部に形成されているものである。
The packaging box of the invention (A8) is the packaging box of the invention A7.
The lid is formed on the bottom surface of the cushioning material so as to be displaced by being pushed by an article to be packed housed in the housing space of the box body and closing the vent hole.

この発明(A9)の梱包箱は、上記発明A1からA8のいずれかの梱包箱において、
前記緩衝材が、段ボールを折り曲げて組み立てられているものである。
The packaging box of this invention (A9) is the packaging box of any of the inventions A1 to A8,
The cushioning material is assembled by folding cardboard.

上記発明A1の梱包箱によれば、緩衝材の箱本体の収容空間への嵌め入れ易さを損なうことなく、被梱包物の取り出しのときに緩衝材を箱本体の収容空間に留めておくことができる。   According to the packaging box of the invention A1, the cushioning material is kept in the housing space of the box body when the packaged item is taken out without impairing the ease of fitting the cushioning material into the housing space of the box body. Can do.

上記発明A2の梱包箱では、その発明の構成を有しない場合に比べて、簡易な構成で、緩衝材の箱本体の収容空間への嵌め入れ易さを損なうことなく、被梱包物の取り出しのときに緩衝材を箱本体の収容空間に留めておくことができる。   In the packing box of the invention A2, the packing material can be taken out with a simple structure and without compromising the ease of fitting the cushioning material into the housing space of the box body as compared with the case without the structure of the invention. Sometimes the cushioning material can be kept in the storage space of the box body.

上記発明A3の梱包箱では、その発明の構成を有しない場合に比べて、緩衝材の箱本体の収容空間への嵌め入れ易さを損なうことなく、被梱包物の取り出しのときに緩衝材を箱本体の収容空間に留めておくことができ、しかも緩衝材を箱本体の収容空間から容易に取り出すこともできる。   In the packaging box of the invention A3, the cushioning material can be removed when the packaged item is taken out without impairing the ease of fitting the cushioning material into the housing space of the box body as compared with the case without the configuration of the invention. It can be kept in the storage space of the box body, and the cushioning material can be easily taken out from the storage space of the box body.

上記発明A4の梱包箱では、その発明の構成を有しない場合に比べて、緩衝材の箱本体の収容空間への嵌め入れ易さを損なうことなく、被梱包物の取り出しのときに緩衝材を箱本体の収容空間に安定して留めておくことができる。   In the packaging box of the invention A4, the cushioning material can be removed when the packaged item is taken out without impairing the ease of fitting the cushioning material into the housing space of the box body as compared with the case without the configuration of the invention. It can be stably held in the storage space of the box body.

上記発明A5の梱包箱では、その発明の構成を有しない場合に比べて、緩衝材の箱本体の収容空間への嵌め入れ易さを損なうことなく、被梱包物の取り出しのときに緩衝材を箱本体の収容空間に確実に留めておくことができる。   In the packaging box of the invention A5, the cushioning material can be removed at the time of taking out the package without impairing the ease of fitting the cushioning material into the housing space of the box body as compared with the case without the configuration of the invention. It can be securely held in the storage space of the box body.

上記発明A6の梱包箱では、その発明の構成を有しない場合に比べて、緩衝材の箱本体の収容空間への嵌め入れ易さを損なうことなく、被梱包物の取り出しのときに緩衝材を箱本体の収容空間に効率よく確実に留めておくことができる。   In the packaging box of the invention A6, the cushioning material can be removed when the packaged item is taken out without impairing the ease of fitting the cushioning material into the housing space of the box body as compared with the case without the configuration of the invention. It can be efficiently and reliably kept in the storage space of the box body.

上記発明A7の梱包箱では、その発明の構成を有しない場合に比べて、簡易な構成で、緩衝材の箱本体の収容空間への嵌め入れ易さを損なうことなく、被梱包物の取り出しのときに緩衝材を箱本体の収容空間に容易に留めておくことができる。   In the packaging box of the invention A7, the packaging material can be taken out with a simple structure and without impairing the ease of fitting the cushioning material into the housing space of the box body as compared with the case without the structure of the invention. Sometimes the cushioning material can be easily retained in the housing space of the box body.

上記発明A8の梱包箱では、その発明の構成を有しない場合に比べて、緩衝材の箱本体の収容空間への嵌め入れ易さを損なうことなく、被梱包物の取り出しのときに緩衝材を箱本体の収容空間に効率よく確実に留めておくことができる。   In the packaging box of the invention A8, the cushioning material is removed when the packaged item is taken out without impairing the ease of fitting the cushioning material into the housing space of the box body as compared with the case without the configuration of the invention. It can be efficiently and reliably kept in the storage space of the box body.

上記発明A9の梱包箱では、その発明の構成を有しない場合に比べて、簡易な構成の緩衝材でもって、緩衝材の箱本体の収容空間への嵌め入れ易さを損なうことなく、被梱包物の取り出しのときに緩衝材を箱本体の収容空間に留めておくことができる。   In the packaging box of the invention A9, compared with the case without the configuration of the invention, the cushioning material with a simple configuration can be packed without impairing the ease of fitting the cushioning material into the housing space of the box body. The cushioning material can be kept in the storage space of the box body when the object is taken out.

実施の形態1に係る梱包箱等を示す分解斜視図である。FIG. 3 is an exploded perspective view showing a packaging box and the like according to Embodiment 1. 図1の梱包箱による梱包作業の一工程(箱本体の被制止部が形成されたフラップを折り曲げておく工程)の状態を示す斜視図である。It is a perspective view which shows the state of the 1st process (process which bends the flap in which the to-be-restrained part of the box main body was formed) of the packing operation | work by the packing box of FIG. 図1の梱包箱による梱包作業の他の工程(緩衝材を箱本体の収容空間に嵌め入れる工程)の状態を示す斜視図である。It is a perspective view which shows the state of the other process (process to engage | insert a buffer material in the storage space of a box main body) of the packing operation | work by the packing box of FIG. 図3の梱包箱を上方から見たときの状態を示す平面図である。It is a top view which shows a state when the packaging box of FIG. 3 is seen from upper direction. 図1の梱包箱による梱包作業の他の工程(図3の梱包箱に被梱包物を収納する工程)の状態を示す斜視図である。It is a perspective view which shows the state of the other process (process to accommodate a to-be-packaged object in the packing box of FIG. 3) of the packing operation | work by the packing box of FIG. 図5の梱包箱を上方から見たときの状態を示す平面図である。It is a top view which shows a state when the packaging box of FIG. 5 is seen from upper direction. 図1の梱包箱を構成する箱本体を示す平面図である。It is a top view which shows the box main body which comprises the packaging box of FIG. 図7の梱包箱の要部(制止部として形成されるフラップ)を示し、(a)はその要部の構成を示す斜視図であり、(b)はその要部の折り曲げたときの状態を示す斜視図である。The main part (flap formed as a control part) of the packaging box of FIG. 7 is shown, (a) is a perspective view which shows the structure of the principal part, (b) is the state when the principal part is bent. It is a perspective view shown. 図1の梱包箱を構成する緩衝材を示す斜視図である。It is a perspective view which shows the shock absorbing material which comprises the packaging box of FIG. 図9の緩衝材の箱本体へ嵌め入れたときの状態を示す平面図である。It is a top view which shows a state when it inserts in the box main body of the shock absorbing material of FIG. 図9の緩衝材の要部(被抑止部が形成される緩衝側面部及び通気孔など)を示す斜視図である。It is a perspective view which shows the principal part (The buffer side part and vent hole etc. in which the to-be-suppressed part is formed) of the buffer material of FIG. 図7の箱本体の収容空間に図9の緩衝材を嵌め入れるときの作業工程を示し、(a)はその嵌め入れる直前の状態を示す断面説明図であり、(b)はその嵌め入れの途中の状態を示す断面説明図である。9 shows an operation process when the cushioning material of FIG. 9 is fitted into the storage space of the box body of FIG. 7, (a) is a cross-sectional explanatory view showing a state immediately before the fitting, and (b) is a drawing of the fitting. It is sectional explanatory drawing which shows the state in the middle. 図12の嵌め入れ作業が完了した段階の状態を示す断面説明図である。It is sectional explanatory drawing which shows the state of the stage which the fitting operation | work of FIG. 12 was completed. 制止部として形成するフラップの他の構成例を示し、(a)はそのフラップの構成を示す斜視図であり、(b)はそのフラップを折り曲げたときの状態を示す斜視図である。The other example of a structure of the flap formed as a control part is shown, (a) is a perspective view which shows the structure of the flap, (b) is a perspective view which shows the state when the flap is bent. 制止部として形成するフラップの更に他の構成例を示し、(a)はそのフラップの構成を示す斜視図であり、(b)はそのフラップを折り曲げたときの状態を示す斜視図である。The still another structural example of the flap formed as a stop part is shown, (a) is a perspective view which shows the structure of the flap, (b) is a perspective view which shows the state when the flap is bent. 被制止部の他の構成例を示す斜視図である。It is a perspective view which shows the other structural example of a to-be-restrained part. 図16の被制止部と図8の制止部を組み合せた場合の嵌め入れ作業時の状態を示す断面説明図である。It is sectional explanatory drawing which shows the state at the time of the insertion operation | work at the time of combining the to-be-restrained part of FIG. 16, and the stop part of FIG. 図17の嵌め入れ作業が完了した段階の状態を示す断面説明図である。It is sectional explanatory drawing which shows the state of the stage which the fitting operation | work of FIG. 17 was completed. 被制止部の他の構成例を示し、(a)はその構成例を示す斜視図であり、(b)はその構成例を示す断面図である。The other structural example of a to-be-restrained part is shown, (a) is a perspective view which shows the structural example, (b) is sectional drawing which shows the structural example. 図20の被制止部を適用した場合の嵌め入れ作業が完了した段階の状態を示す断面説明図である。FIG. 21 is an explanatory cross-sectional view showing a state at the stage where the fitting operation is completed when the restrained portion of FIG. 20 is applied. 制止部及び被制止部の他の構成例を示し、(a)はその制止部の構成例を示す斜視図であり、(b)はその被制止部の構成例を示す斜視図である。The other example of a structure of a stop part and a to-be-restrained part is shown, (a) is a perspective view which shows the example of a structure of the stop part, (b) is a perspective view which shows the example of a structure of the to-be-restrained part. 緩衝材の他の構成例を示す斜視図である。It is a perspective view which shows the other structural example of a shock absorbing material. 図22の緩衝材の要部(倒れ防止片)の使用状態を示す斜視図である。It is a perspective view which shows the use condition of the principal part (falling prevention piece) of the shock absorbing material of FIG. 図22の緩衝材の要部の使用状態を示す平面図である。It is a top view which shows the use condition of the principal part of the shock absorbing material of FIG. 図22の緩衝材の要部の使用状態を示す断面図である。It is sectional drawing which shows the use condition of the principal part of the shock absorbing material of FIG. 緩衝材に形成する倒れ防止片の他の構成例を示す斜視図である。It is a perspective view which shows the other structural example of the fall prevention piece formed in a buffer material. 緩衝材の更に別の構成例を示す斜視図である。It is a perspective view which shows another structural example of a shock absorbing material. 図27の緩衝材の要部(蓋材)の構成等を示し、(a)はその蓋材の構成を示す断面図であり、(b)はその蓋材の使用状態を示す断面説明図である。27 shows the configuration of the main part (cover material) of the cushioning material of FIG. 27, (a) is a cross-sectional view showing the configuration of the cover material, and (b) is a cross-sectional explanatory view showing the use state of the cover material. is there. 緩衝材の更に別の構成例を示す斜視図である。It is a perspective view which shows another structural example of a shock absorbing material. 実施の形態2に係る梱包箱を構成する緩衝材を示す斜視図である。It is a perspective view which shows the shock absorbing material which comprises the packaging box which concerns on Embodiment 2. FIG. 図30の緩衝材を適用した梱包箱において嵌め入れ作業が完了した段階の状態を示す断面説明図である。FIG. 31 is a cross-sectional explanatory view showing a state in which the fitting operation is completed in the packaging box to which the cushioning material of FIG. 30 is applied. 緩衝材の更に別の構成例(要部)を示す斜視図である。It is a perspective view which shows another structural example (principal part) of a shock absorbing material. 図32の緩衝材と組み合わせて使用する箱本体の構成例(制止部としてのフラップの構成)を示し、(a)はその箱本体における制止部としてのフラップの構成を示す斜視図であり、(b)はそのフラップを折り曲げた状態を示す斜視図である。32 shows a configuration example of the box body used in combination with the cushioning material of FIG. 32 (a configuration of a flap as a restraining portion), and (a) is a perspective view showing a configuration of a flap as a restraining portion in the box body. b) is a perspective view showing a state in which the flap is bent. 図32の緩衝材と図33の箱本体を適用した梱包箱において嵌め入れ作業が完了した段階の状態を示す断面説明図である。FIG. 34 is an explanatory cross-sectional view showing a state in which a fitting operation is completed in a packaging box to which the cushioning material of FIG. 32 and the box body of FIG. 33 are applied. 緩衝材の更に別の構成例(要部)を示す斜視図である。It is a perspective view which shows another structural example (principal part) of a shock absorbing material. 図35の緩衝材と組み合わせて使用する箱本体の構成例(制止部としてのフラップの構成)を示し、(a)はその箱本体における制止部としてのフラップの構成を示す斜視図であり、(b)はそのフラップを折り曲げた状態を示す斜視図である。FIG. 36 is a perspective view showing a configuration example of a box body (configuration of a flap as a restraining portion) used in combination with the cushioning material of FIG. 35, and (a) is a perspective view showing a configuration of a flap as a restraining portion in the box body; b) is a perspective view showing a state in which the flap is bent. 図35の緩衝材と図36の箱本体を適用した梱包箱において嵌め入れ作業が完了した段階の状態を示す断面説明図である。FIG. 37 is an explanatory cross-sectional view showing a state in which a fitting operation is completed in a packaging box to which the cushioning material of FIG. 35 and the box body of FIG. 36 are applied. 実施の形態3に係る梱包箱を構成する緩衝材を示す斜視図である。It is a perspective view which shows the shock absorbing material which comprises the packaging box which concerns on Embodiment 3. FIG. 図38の緩衝材をそれと組み合わせて使用する箱本体の収容空間に嵌め入れた段階の状態を示す平面図である。It is a top view which shows the state of the step which was inserted in the accommodation space of the box main body used in combination with the buffer material of FIG.

以下、この発明を実施するための形態(以下、単に「実施の形態」という)について添付の図面を参照しながら説明する。   Hereinafter, modes for carrying out the present invention (hereinafter simply referred to as “embodiments”) will be described with reference to the accompanying drawings.

[実施の形態1]
図1から図6は、実施の形態1に係る梱包箱を示すものである。図1はその梱包箱の構成部品と被梱包物を示し、図2から図6はその梱包箱の使用状態(梱包作業の主な工程の状態)を示している。
[Embodiment 1]
1 to 6 show a packaging box according to the first embodiment. FIG. 1 shows the components of the packaging box and the items to be packed, and FIGS. 2 to 6 show the usage state of the packaging box (the state of the main process of the packaging work).

実施の形態1に係る梱包箱1は、図1から図3等に示すように、被梱包物100を収容する収容空間S1を有する箱本体2と、箱本体2の収容空間S1に嵌め入れられて箱本体2と収容空間Sに収容される被梱包物100の間に存在する緩衝材3とで構成されている。被梱包物100は、図4から図6等に示すように、箱本体2の収容空間S1に嵌め入れられた緩衝材3により囲まれる収納空間S2に収納される。緩衝材3は、衝撃吸収性を有する構造物であって、被梱包物100を箱本体2に加わる外部からの衝撃等から保護するものである。   As shown in FIGS. 1 to 3 and the like, the packaging box 1 according to the first embodiment is fitted into a box body 2 having an accommodation space S1 for accommodating an object 100 and an accommodation space S1 of the box body 2. The cushion body 3 and the cushioning material 3 existing between the objects to be packed 100 accommodated in the accommodating space S. The to-be-packaged product 100 is stored in a storage space S2 surrounded by a buffer material 3 fitted in the storage space S1 of the box body 2 as shown in FIGS. The cushioning material 3 is a structure having shock absorption, and protects the packaged object 100 from an external impact applied to the box body 2.

まず、箱本体2は、図1から図7等に示すように、長方形の底板21と、その底板21の各辺部21a〜21dからそれぞれ立ち上がる4つの矩形状の側板22〜25と、その各側板22〜25の上端縁22a〜25aでそれぞれ折れ曲がる4つのフラップ(曲げ板)26〜29を備えた箱形状からなる構造物である。この箱本体2は、あらかじめ底板21の各辺から連続する4つの側板22〜25をほぼ垂直に起立させた状態にして隣接する側板どうしを連結した状態にしておき、その底板21と4つの側板22〜25で囲まれる四角柱状の空間を被梱包物100が収容される収容空間S1として使用するものである。また、箱本体2は、その展開した展開図の形状をもとに裁断した1枚の段ボールを用い、それを所要の部位で折り曲げるとともに所要の部位どうしを綴じ針、接着剤等の手段で固着することにより所要の箱形状に組み立てて製作されている。 First, as shown in FIGS. 1 to 7 and the like, the box body 2 includes a rectangular bottom plate 21, four rectangular side plates 22 to 25 rising from the side portions 21 a to 21 d of the bottom plate 21, and each of the rectangular side plates 22 to 25. It is a box-shaped structure provided with four flaps (bending plates) 26 to 29 that are bent at upper end edges 22a to 25a of the side plates 22 to 25, respectively. The box body 2, leave the connected state of the adjacent side plates to each other in a state where substantially vertically is raised four side plates 22 to 25 which is continuous from each side of the advance base plate 21, the bottom plate 21 and four A rectangular column-shaped space surrounded by the side plates 22 to 25 is used as an accommodation space S1 in which the article to be packed 100 is accommodated. The box body 2 uses a single cardboard cut based on the shape of the unfolded developed view. The cardboard body 2 is bent at a required portion and fixed to each other by means such as a binding needle or an adhesive. As a result, it is assembled into the required box shape.

このうち底板21の一方の長辺部21aから立ち上がる第一側板22の第一フラップ26は、梱包時の最後に箱本体2の開口部を塞ぐための外蓋として構成されている。この第一フラップ26は、底板21とほぼ同じ形状及び寸法からなる長方形の本体部26aと、その本体部26aの自由端のほぼ中央部に突出した矩形の形状で形成された差し込み片26bを有する形状で形成されている。図中の符号26cは取っ手切り欠き部を示す。この取っ手切り欠き部26cは、差し込み片26bを本体部26aの自由端において折り曲げやすくするとともに外蓋である第一フラップ26を開けるときに手の指を差し入れて取っ手として使用することに適した形状に切断されている。   Of these, the first flap 26 of the first side plate 22 rising from one long side portion 21a of the bottom plate 21 is configured as an outer lid for closing the opening of the box body 2 at the end of packing. The first flap 26 has a rectangular main body portion 26a having substantially the same shape and size as the bottom plate 21, and an insertion piece 26b formed in a rectangular shape protruding substantially at the center of the free end of the main body portion 26a. It is formed in a shape. Reference numeral 26c in the figure indicates a handle notch. The handle notch 26c has a shape that makes it easy to bend the insertion piece 26b at the free end of the main body 26a and is used as a handle by inserting a finger of the hand when opening the first flap 26 that is the outer lid. Has been disconnected.

また、底板21の他方の長辺部21bから立ち上がる第二側板23の第二フラップ27は、梱包時の最後に箱本体2の開口部を外蓋と組み合わせて塞ぐための内蓋として構成されている。この第二フラップ27は、底板21とほぼ同じ形状及び寸法からなる長方形の本体部27aと、その本体部27aを第二側板23の上端縁23aで折り曲げやすくするとともに外蓋である第一フラップ26の差し込み片26bを差し込む差込み孔として使用することに適した形状に切断された差込み切り欠き部27bを有する形状で形成されている。   Further, the second flap 27 of the second side plate 23 rising from the other long side portion 21b of the bottom plate 21 is configured as an inner lid for closing the opening of the box body 2 in combination with the outer lid at the end of packing. Yes. The second flap 27 has a rectangular main body portion 27a having substantially the same shape and size as the bottom plate 21, and the main body portion 27a is easily bent at the upper end edge 23a of the second side plate 23, and the first flap 26 is an outer lid. It is formed in the shape which has the insertion notch part 27b cut | disconnected by the shape suitable for using as an insertion hole which inserts the insertion piece 26b.

さらに、底板21の2つの短辺部21c、21dからそれぞれ立ち上がる第三側板24及び第四側板25の第三フラップ28及び第四フラップ29はいずれも、図2、図7、図8b、図12等に示すように、箱本体2の収容空間S1内に折り曲げられた状態にされたときに箱本体2の底板21と離れて向き合う状態になる部位41を有する制止部4A、4Bが形成されている。   Further, the third side plate 24 and the third flap 28 and the fourth flap 29 of the fourth side plate 25 rising from the two short sides 21c and 21d of the bottom plate 21 are all shown in FIGS. 2, 7, 8b, and 12, respectively. As shown in the drawings, the restraining portions 4A and 4B having portions 41 that are in a state of facing away from the bottom plate 21 of the box body 2 when the box body 2 is folded into the housing space S1 are formed. Yes.

この制止部4A,4Bが形成された第三フラップ28及び第四フラップ29は、図7等に示すように、底板21の短辺の幅とほぼ同じ寸法の幅でかつ側板24,25の高さHよりも相対的に低い高さh1(例えば各側板24,25の高さHの1/4程度の寸法)からなる長方形の本体部28a,29aと、その本体部28a,29aの自由端のほぼ中央部に突出した矩形の形状で形成された突出片28b,29bを有する形状で形成されている。突出片28b,29bは、第三側板24及び第四側板25の上端縁24a,25aからの高さ寸法h2が、各側板24,25の高さHよりも相対的に低い高さ(例えば1/2〜3/4程度の寸法)に設定されている。また、突出片28b,29bは、その幅が底板21の短辺の長さ(各側板24,25の幅)の半分程度の寸法に設定されている。   As shown in FIG. 7 and the like, the third flap 28 and the fourth flap 29 in which the restraining portions 4A and 4B are formed have a width approximately the same as the width of the short side of the bottom plate 21 and the height of the side plates 24 and 25. A rectangular main body 28a, 29a having a height h1 relatively lower than the height H (for example, a dimension of about 1/4 of the height H of each side plate 24, 25), and the free ends of the main body 28a, 29a. Are formed in a shape having projecting pieces 28b and 29b formed in a rectangular shape projecting substantially at the center. The protruding pieces 28b and 29b have heights h2 from the upper edges 24a and 25a of the third side plate 24 and the fourth side plate 25 that are relatively lower than the height H of the side plates 24 and 25 (for example, 1 / Dimension of about 2 to 3/4). Further, the projecting pieces 28 b and 29 b have a width that is about half the length of the short side of the bottom plate 21 (the width of the side plates 24 and 25).

制止部4A,4Bは、この第三フラップ28及び第四フラップ29における突出片28b,29bの自由端である先端部28c、29cを、上記したように収容空間S1内に折り曲げたときに箱本体2の底板21と離れて向き合う状態になる部位41として使用する構成になっている。また、制止部4A,4Bは、第三フラップ28及び第四フラップ29の本体部28a,29a及び突出片28b,29bを収容空間S1内に折り曲げたときに、その各フラップ28,29が、その各フラップ28,29と対峙する位置関係にある第三側板24や第四側板25に接近または接触した状態に止まることはなく、復元しようとする反力により側板23、24からそれぞれ離れた状態になるという特性を有している(図12等を参照)。この特性は、各フラップ28,29を折り曲げたときに、その折り曲げにより側板24、25の上端縁24a,25aで折れ曲がる部分がわずかな弾性を有する段ボールを弾性変形させた状態になることから、その弾性変形に対する反力が発生し、この反力によりフラップ28,29が復元する方向(曲げ方向とは反対の方向)に変位させられる仕組みにより得られるものと考えられる。   The restraining portions 4A and 4B are formed in the box main body when the tip portions 28c and 29c, which are free ends of the protruding pieces 28b and 29b in the third flap 28 and the fourth flap 29, are bent into the accommodation space S1 as described above. It is the structure used as the site | part 41 which will be in the state which leaves | separates and faces 2 bottom plates 21. FIG. Further, when the restraining portions 4A and 4B are bent into the housing space S1 when the main body portions 28a and 29a and the protruding pieces 28b and 29b of the third flap 28 and the fourth flap 29 are bent, It does not stop in the state of approaching or contacting the third side plate 24 and the fourth side plate 25 that are in a positional relationship facing each of the flaps 28 and 29, but is separated from the side plates 23 and 24 by the reaction force to be restored. (See FIG. 12 and the like). This characteristic is that when the flaps 28 and 29 are bent, the bent portions at the upper edges 24a and 25a of the side plates 24 and 25 are elastically deformed from the corrugated cardboard. It is considered that a reaction force against elastic deformation is generated, and the reaction force is obtained by a mechanism in which the flaps 28 and 29 are displaced in the direction of restoring (the direction opposite to the bending direction).

一方、緩衝材3は、図1から図7や図9等に示すように、箱本体2の底板21と同じ長方形の底面部31と、その底面部31の各辺部からそれぞれ立ち上がる4つの緩衝側面部32〜35を備えたものであって、少なくとも梱包時には箱本体2の収容空間S1に嵌め入れられて、箱本体2と収容空間S1に収容される被梱包物100との間に存在させた状態で使用される緩衝用の構造物である。この緩衝材3は、その展開した展開図の形状をもとに裁断した1枚の段ボールを用いて、それを所要の部位で折り曲げるとともに所要の部位どうしを綴じ針、接着剤等の手段で固着することにより組み立て製作される。このため、底面部31と緩衝側面部32〜35は、段ボールの板状部材により形成される形状及び構造の部位として構成されている。また、緩衝側面部32〜35は、梱包対象の被梱包物100の外観形状に応じた形状、寸法、位置等の条件に基づいて構成される緩衝構造を備えたものになる。   On the other hand, as shown in FIG. 1 to FIG. 7, FIG. 9, and the like, the cushioning material 3 includes four bottom surfaces 31 having the same rectangular shape as the bottom plate 21 of the box body 2 and four cushions rising from each side of the bottom surface 31. It is provided with the side parts 32-35, and is inserted in the accommodation space S1 of the box main body 2 at least at the time of packing, and is made to exist between the box main body 2 and the packaged object 100 accommodated in the accommodation space S1. It is a structure for buffering used in the state. This cushioning material 3 uses a single cardboard cut based on the shape of the developed development, bends it at a required portion, and fixes the required portions together by means such as a binding needle or an adhesive. It is assembled and manufactured. For this reason, the bottom surface portion 31 and the buffer side surface portions 32 to 35 are configured as portions of a shape and a structure formed by a corrugated cardboard member. In addition, the buffer side surfaces 32 to 35 are provided with a buffer structure configured based on conditions such as a shape, a dimension, a position, and the like according to the external shape of the packaged object 100 to be packed.

底面部31は、緩衝材3を箱本体2の収容空間S1に嵌め入れる必要があるため、その平面の寸法が、箱本体2の底板21の長方形の寸法(長辺:長さLと短辺:幅Wの各寸法)よりも例えば数mm〜数十mm程度小さい値に設定されている。この底面部31は、段ボール1枚で形成される平面状の底板として構成されている。緩衝側面部32〜35は、緩衝材を箱本体2の収容空間S1に嵌め入れたときに、少なくとも箱本体2の4の側板22〜25の内面とそれぞれ対峙し得る形状の部位を有するように構成されており、しかも、梱包対象である被梱包物100の外観形状に応じて選定される緩衝構造部を有する側板として形成されている。   Since the bottom surface portion 31 needs to fit the cushioning material 3 into the accommodation space S1 of the box body 2, the plane dimension is the rectangular dimension (long side: length L and short side) of the bottom plate 21 of the box body 2 : Each dimension of the width W) is set to a value smaller by several mm to several tens mm, for example. The bottom surface portion 31 is configured as a flat bottom plate formed of a single cardboard. The buffer side surfaces 32 to 35 have at least portions that can face the inner surfaces of the four side plates 22 to 25 of the box body 2 when the buffer material is fitted into the housing space S1 of the box body 2. In addition, it is formed as a side plate having a buffer structure portion selected according to the external shape of the packaged object 100 to be packed.

このうち底板31の一方の長辺部31aから立ち上がる第一側面部32は、箱本体2の第一側板22の内面とほぼ対峙する長方形状の側板部32aと、側板部32aの上端縁で被梱包物100の上面側に折り曲げる帯状の曲げ部32bと、曲げ部32の先端部で折り曲げ自在に接続されている第1の緩衝構造部36を有する形状で形成されている。図9等における符号32cは切り欠き部を示す。第1の緩衝構造部36は、曲げ部32bのほぼ中央部から長辺の長さLの1/3程度の幅で突出した状態で形成された平面矩形の延長部分を、底板31の長辺部31aとほぼ平行する折目線にそって内側に折り曲げて(山折りして)一重に巻いて全体が角筒の形状になるよう組み立てた中空構造の緩衝部分である。第1の緩衝構造部36は、曲げ部32の先端部で折り曲げることで曲げ部32bの内面側に存在する状態にすることができるようになっている。   Among these, the first side surface portion 32 rising from one long side portion 31a of the bottom plate 31 is covered with a rectangular side plate portion 32a substantially opposite to the inner surface of the first side plate 22 of the box body 2 and an upper end edge of the side plate portion 32a. It is formed in a shape having a belt-like bent portion 32 b that is bent to the upper surface side of the package 100 and a first buffer structure portion 36 that is foldably connected at the tip end portion of the bent portion 32. Reference numeral 32c in FIG. 9 and the like indicates a notch. The first buffer structure portion 36 has an extended portion of a planar rectangle formed in a state protruding from a substantially central portion of the bent portion 32 b with a width of about 1/3 of the length L of the long side, and the long side of the bottom plate 31. This is a hollow buffer portion assembled so that it is folded inward (folded) along a crease line substantially parallel to the portion 31a and wound in a single shape so as to form a square tube as a whole. The first buffer structure portion 36 can be brought into a state of being present on the inner surface side of the bent portion 32 b by being bent at the distal end portion of the bent portion 32.

また、底板31の他方の長辺部31bから立ち上がる第二側面部33は、箱本体2の第二側板23の内面とほぼ対峙する長方形状の側板部32aと、側板部32aの上端縁で折り曲げ自在に接続されている第2の緩衝構造部37を有する形状で形成されている。第2の緩衝構造部37は、側板部33aのほぼ中央部から長辺Lの長さの1/2程度の幅で突出した状態で形成された平面矩形の延長部分を、底板31の長辺部31bとほぼ平行する折目線にそって内側に折り曲げて(山折りして)一重に巻いて全体が扁平した角筒状の形状になるよう組み立てた中空構造の緩衝部分である。第2の緩衝構造部37は、側板部32aの上端縁で折り曲げることで曲げ部32bの内面側に存在する状態にすることができるようになっている。   Further, the second side surface portion 33 rising from the other long side portion 31b of the bottom plate 31 is bent at a rectangular side plate portion 32a substantially facing the inner surface of the second side plate 23 of the box body 2 and an upper end edge of the side plate portion 32a. It is formed in a shape having a second buffer structure portion 37 that is freely connected. The second buffer structure portion 37 has an extension portion of a planar rectangle formed in a state of projecting with a width of about ½ of the length of the long side L from the substantially central portion of the side plate portion 33a. It is a buffer part of a hollow structure assembled so that it is folded inward (folded) along a crease line substantially parallel to the part 31b and wound in a single layer to form a flat rectangular tube shape as a whole. The second buffer structure portion 37 can be brought into a state of being present on the inner surface side of the bent portion 32b by being bent at the upper end edge of the side plate portion 32a.

さらに、底板31の2つの短辺部31c、31dからそれぞれ立ち上がる第三側面部34及び第四側面部35はいずれも、図2から図6や図9から図12等に示すように、その各短辺部31c、31dからそれぞれ折り曲げ自在に接続されている第3の緩衝構造部38及び第4の緩衝構造部39として形成されている。第3及び第4の緩衝構造部38,39は、図9、図11等に示すように、底板31の各短辺部31c、31dから突出した状態で形成された平面矩形の延長部分を、底板31の長辺部とほぼ平行する折目線にそって内側に折り曲げて(山折りして)底板31の短辺部に近い部位だけ二重となるように巻いて全体が断面長方形からなる角筒状の形状になるよう組み立てた中空構造の緩衝部分である。第3及び第4の緩衝構造部38,39は、図9等に示すように、底板31の各短辺部31c、31dで起立させる方向(図9の点線矢印で示す方向)に折り曲げることで底板31の上に存在する状態にすることができるようになっている。   Furthermore, as shown in FIGS. 2 to 6 and FIGS. 9 to 12, etc., each of the third side surface 34 and the fourth side surface 35 rising from the two short sides 31c and 31d of the bottom plate 31, respectively. The third buffer structure portion 38 and the fourth buffer structure portion 39 are connected to the short side portions 31c and 31d so as to be bent. As shown in FIGS. 9 and 11, the third and fourth buffer structure portions 38 and 39 are planar rectangular extensions formed in a state of protruding from the short side portions 31 c and 31 d of the bottom plate 31. A corner that is folded inward along a crease line that is substantially parallel to the long side portion of the bottom plate 31 (folded) and wound so that only a portion close to the short side portion of the bottom plate 31 is doubled. It is the buffer part of the hollow structure assembled so that it might become a cylindrical shape. As shown in FIG. 9 and the like, the third and fourth buffer structure portions 38 and 39 are bent in the direction in which the short side portions 31c and 31d of the bottom plate 31 are raised (directions indicated by dotted arrows in FIG. 9). It can be made to exist on the bottom plate 31.

また、緩衝材3においては、その底板31に、図9から図11等に示すように、矩形の開口形状からなる2つの通気孔5A,5Bが形成されている。   Further, in the cushioning material 3, two vent holes 5A and 5B having a rectangular opening shape are formed in the bottom plate 31 as shown in FIGS.

通気孔6A,5Bは、緩衝材3を箱本体2の収容空間S1に嵌め入れるときに、緩衝材3がその収容空間S1に存在する空気を外部に押し出しながら収容空間S1内に侵入しなければならいため、その収容空間S1に存在する空気を外部に排除するよう通過させる孔(開口部)である。この通気孔5A,5Bの存在により、後述するように緩衝材3を箱本体2の収容空間S1に容易に嵌め入れることができる。通気孔5A,5Bの開口形状、数、形成位置等については、例えば梱包作業の障害になることや、緩衝材3の強度の大幅な低下を招ねくことがない内容であれば、特に限定されない。   When the cushioning material 3 is fitted into the accommodation space S1 of the box body 2, the vent holes 6A and 5B must not enter the accommodation space S1 while the cushioning material 3 pushes out air existing in the accommodation space S1 to the outside. Therefore, it is a hole (opening) through which the air existing in the accommodation space S1 passes to be excluded to the outside. Due to the presence of the vent holes 5A and 5B, the cushioning material 3 can be easily fitted into the accommodation space S1 of the box body 2 as described later. The opening shape, number, formation position, and the like of the vent holes 5A and 5B are not particularly limited as long as the contents do not hinder the packing operation or cause a significant decrease in the strength of the cushioning material 3, for example. Not.

さらに、緩衝材3においては、第三側面部34及び第四側面部35が、緩衝材3が箱本体2の収容空間S1に嵌め入れられたときに箱本体2の第三フラップ28及び第四フラップ29に形成された制止部4A,4Bとそれぞれ対峙する位置関係にあるため、この各側面部34,35に、緩衝材3を箱本体2の収容空間S1に嵌め入れたときに制止部4A,4Bの部位41と突き当たるよう箱本体2の底板21側に位置して向かい合う状態になる部位61を有する被制止部6A,6Bが形成されている。   Further, in the cushioning material 3, the third side surface portion 34 and the fourth side surface portion 35 are arranged such that the third flap 28 and the fourth side surface 4 of the box body 2 are fitted when the cushioning material 3 is fitted in the accommodation space S 1 of the box body 2. Since the stoppers 4A and 4B formed on the flap 29 are in a positional relationship to face each other, the stoppers 4A when the cushioning material 3 is fitted into the accommodating spaces S1 of the box body 2 on the side surfaces 34 and 35, respectively. , 4B are provided with restrained portions 6A and 6B having a portion 61 that faces and faces the bottom plate 21 side of the box body 2 so as to abut against the portion 41 of 4B.

被制止部6A,6Bは、第三側面部34及び第四側面部35の各緩衝構造部38、39における二重構造の外側面部38a,39aに矩形の窪んだ形状の構造部(貫通孔)62,63をそれぞれ形成し、その矩形の各貫通孔の下辺部62a,63aを前記した制止部4A,4Bの部位41と向かい合う部位61として使用するよう構成されている。   The restrained parts 6A and 6B are rectangular structure parts (through-holes) that are rectangular in the double-sided outer surface parts 38a and 39a of the buffer structure parts 38 and 39 of the third side surface part 34 and the fourth side surface part 35, respectively. 62 and 63 are formed, respectively, and the lower side portions 62a and 63a of the rectangular through holes are used as the portions 61 facing the portions 41 of the stop portions 4A and 4B.

各貫通孔の部位61としての下辺部62a,63aは、その底面部31からの高さh5が、箱本体2の第三及び第四の側板24,25の高さHからフラップ28,29における突出片28b,29bの高さh2を差し引いた値(H−h2)にほぼ相当するよう設定されている。各貫通孔62,63の開口幅(底面部31の短辺と平行する部分の幅)w6は、フラップ28,29における突出片28b,29bの幅よりも広い値に設定されており、これにより、その突出片28b,29bの先端部分が各貫通孔62,63のなか(窪み)に侵入できるようにしている。   The lower side portions 62a and 63a as the portions 61 of the through holes have a height h5 from the bottom surface portion 31 in the flaps 28 and 29 from the height H of the third and fourth side plates 24 and 25 of the box body 2. It is set to substantially correspond to a value (H−h2) obtained by subtracting the height h2 of the protruding pieces 28b and 29b. The opening width (width of the portion parallel to the short side of the bottom surface portion 31) w6 of each through-hole 62, 63 is set to a value wider than the width of the protruding pieces 28b, 29b in the flaps 28, 29. The tip portions of the projecting pieces 28b and 29b are allowed to enter into the through holes 62 and 63 (depressions).

各貫通孔62,63の開口高さ(下辺部62a,63aから上辺部62b,63bまでの距離)h6は、主に次の観点から設定されている。すなわち、この梱包箱1においては、緩衝材3が箱本体2の収容空間1に嵌め入れられたときに、フラップ28,29における突出片28b,29bの部位41としての先端部28c,29cが下辺部62a,63aと向かい合う状態になる(図13参照)。このため、そのような状態になるときに各貫通孔62,63の上辺部62b,63bがその折り曲げられた状態にある突出片28b,29bの一部に接触しても、その部位41,61どうしが突き当たるよう向かい合う状態を阻害することなく、しかもその向き合った後の状態を維持できるという観点である。   The opening height (the distance from the lower side portions 62a, 63a to the upper side portions 62b, 63b) h6 of each through hole 62, 63 is set mainly from the following viewpoint. That is, in this packing box 1, when the cushioning material 3 is fitted into the housing space 1 of the box body 2, the tip portions 28c, 29c as the portions 41 of the protruding pieces 28b, 29b in the flaps 28, 29 are lower sides. It will be in the state which faces the parts 62a and 63a (refer FIG. 13). For this reason, even when the upper side portions 62b and 63b of the through holes 62 and 63 come into contact with a part of the bent pieces 28b and 29b in the bent state in such a state, the portions 41 and 61 It is a viewpoint that the state after facing each other can be maintained without obstructing the state facing each other so that they face each other.

次に、この梱包箱1を用いた梱包作業の主な工程における状態について説明する。   Next, the state in the main process of the packing operation | work using this packing box 1 is demonstrated.

はじめに、梱包箱1では、図2から図4等に示すように、箱本体2の収容空間S1に緩衝材3を嵌め入れた状態にする。   First, in the packing box 1, as shown in FIGS. 2 to 4 and the like, the cushioning material 3 is fitted in the accommodation space S1 of the box body 2.

具体的には、図2、図8b等に示すように、まず箱本体2において、被制止部4A,4Bの形成されたフラップ28,29を各側板の上端縁24a,26Aに沿って収容空間S1の内部に存在させるよう点線矢印Aで示す方向に折り曲げておく。これにより、フラップ28,29の突出片28b,29bにおける先端部28c,29c(被制止部4A,4Bの部位41)を、底板21に向き合った状態にする(図8b、図12a)。このときの先端部28c,29cは、底板21とは離れた位置で斜めになった状態で向き合うかっこうになる。   Specifically, as shown in FIGS. 2, 8b, etc., first, in the box body 2, the flaps 28, 29 formed with the restrained portions 4A, 4B are accommodated along the upper edge 24a, 26A of each side plate. It is bent in the direction indicated by the dotted arrow A so as to be present inside S1. Thereby, the front-end | tip parts 28c and 29c (part 41 of the to-be-stopped parts 4A and 4B) in the protrusion pieces 28b and 29b of the flaps 28 and 29 are made to face the bottom plate 21 (FIGS. 8b and 12a). At this time, the front end portions 28c and 29c face each other in an inclined state at a position away from the bottom plate 21.

次いで、フラップ28,29が折り曲げられた状態にある箱本体2の収容空間S1に、図2から図4や図12a等に示すように緩衝材3を嵌め入れる。   Next, the cushioning material 3 is fitted into the accommodation space S1 of the box body 2 in a state in which the flaps 28 and 29 are bent as shown in FIGS.

このとき、緩衝材3の底面部31が箱本体2の底板21と同じ形状であって寸法(長辺と短辺の寸法)が少し小さい程度の関係にある。このため、緩衝材3の嵌め入れに際しては、緩衝材3の底面部31が箱本体2の収容空間S1に入り込むにつれて、緩衝材3の各緩衝側面部32〜35が、箱本体2の対峙する各側板22〜25の上端縁22a〜25aやその各内面にそれぞれ接触して通過するようになる。また、その通過する途中の段階で、緩衝材3の各緩衝側面部32〜35は、底面部31に対してほぼ垂直に起立した状態に折り曲げられるとともに箱本体2の対峙する各側板22〜25の内面に対してほぼ密着した状態になる(図3、図4等を参照)。厳密には、緩衝側面部34,35については、その対峙する側板24,25の内面に密着せず、フラップ28,29の一部に接触した状態になる(図12bや図13を参照)。   At this time, the bottom surface portion 31 of the cushioning material 3 has the same shape as the bottom plate 21 of the box body 2 and the dimensions (long side and short side dimensions) are slightly smaller. For this reason, when the buffer material 3 is fitted, the buffer side surfaces 32 to 35 of the buffer material 3 face each other as the bottom surface portion 31 of the buffer material 3 enters the accommodation space S1 of the box main body 2. The upper end edges 22a to 25a of the side plates 22 to 25 and the inner surfaces thereof are brought into contact with each other to pass therethrough. Further, in the middle of the passage, the buffer side surfaces 32 to 35 of the cushioning material 3 are bent to stand substantially perpendicular to the bottom surface 31 and the side plates 22 to 25 facing the box body 2 are opposed to each other. It will be in the state which contact | adhered substantially with respect to the inner surface (refer FIG.3, FIG.4 etc.). Strictly speaking, the buffer side surfaces 34 and 35 are not in close contact with the inner surfaces of the opposing side plates 24 and 25 but are in contact with a part of the flaps 28 and 29 (see FIGS. 12b and 13).

この結果、緩衝材3は箱本体2の収容空間S1を密閉する状態で侵入するかっこうになるので、図12bに示すように緩衝材3の底面部31と箱本体2の底板21との間の空間Eに存在する空気が逃げ場を失って圧縮されるような状態になり、緩衝材3の箱本体2の収容空間S1への嵌め入れ作業がその空間Eの空気による抵抗を受けてやりにくくなる。   As a result, the cushioning material 3 enters the parenthesis in a state in which the accommodation space S1 of the box body 2 is sealed, so that the space between the bottom surface 31 of the cushioning material 3 and the bottom plate 21 of the box body 2 is shown in FIG. The air existing in the space E is in a state where it loses its escape and is compressed, and the fitting operation of the cushioning material 3 into the housing space S1 of the box body 2 is difficult to receive due to the resistance of the air in the space E. .

しかし、この緩衝材3においては、その空間Eに存在する空気を、図12bに点線矢印で示すように底面部31に形成されている通気孔5A,5Bを通して外部に放出させることができる。従って、緩衝材3の箱本体2の収容空間S1への嵌め入れ作業は、空間Eの空気の抵抗を受けることなく容易に行われる。   However, in the cushioning material 3, the air existing in the space E can be discharged to the outside through the vent holes 5 </ b> A and 5 </ b> B formed in the bottom surface portion 31 as indicated by a dotted arrow in FIG. 12 b. Therefore, the work of fitting the buffer material 3 into the housing space S1 of the box body 2 is easily performed without receiving the air resistance of the space E.

また、緩衝材3を箱本体2の収容空間S1に嵌め入れる過程においては、図12bに示すように、緩衝材3の緩衝側面部34,35の下部(底面部31の短辺部31c、31dや各側面部の下部外面)が、収容空間S1の内部に折り曲げられて斜めになった状態にある箱本体2のフラップ28、29と接触して押す状態になる。これにより、そのフラップ28、29は、箱本体2の側板24,25に接近または接触させる方向Bに変位させるよう更に折り曲げた状態になる。このように更に折り曲げられたフラップ28,29では、側板24,25の上端縁24a,25aにおいて段ボールが弾性変形させられた状態になるので、その曲げられる前の状態(位置)に復元しようとする反力Fが発生する(図12b)。   Further, in the process of fitting the cushioning material 3 into the housing space S1 of the box body 2, as shown in FIG. 12b, lower portions of the cushioning side surface portions 34 and 35 of the cushioning material 3 (short side portions 31c and 31d of the bottom surface portion 31). And the lower outer surface of each side surface portion are brought into contact with and pressed against the flaps 28 and 29 of the box body 2 which are bent into the accommodation space S1 and inclined. Accordingly, the flaps 28 and 29 are further bent so as to be displaced in the direction B in which the flaps 28 and 29 approach or contact the side plates 24 and 25 of the box body 2. In the flaps 28 and 29 that are further bent in this manner, the cardboard is elastically deformed at the upper end edges 24a and 25a of the side plates 24 and 25. Therefore, the flaps 28 and 29 attempt to restore the state (position) before being bent. A reaction force F is generated (FIG. 12b).

その後、緩衝材3の底面部31が箱本体2の底板21に接触する程度まで緩衝材3が箱本体2の収容空間S1に嵌め入れられると、フラップ28,29の突出片28b,29bにおける先端部28c,29cが、緩衝側面部34,35の各緩衝構造部38,39の外側面部38a,39aにそれぞれ形成された貫通孔62,63と対峙した時点で、その外側面部38a,39aに接触していた状態から、前記した反力Fにより貫通孔62,63の孔内部(窪んだ空間)に入り込んだ状態になる。   Thereafter, when the cushioning material 3 is fitted into the housing space S1 of the box body 2 until the bottom surface portion 31 of the cushioning material 3 comes into contact with the bottom plate 21 of the box body 2, the tips of the protruding pieces 28b and 29b of the flaps 28 and 29 are placed. When the portions 28c and 29c are opposed to the through holes 62 and 63 formed in the outer side surfaces 38a and 39a of the buffer structure portions 38 and 39 of the buffer side surfaces 34 and 35, they contact the outer side surfaces 38a and 39a. From this state, the reaction force F enters the inside of the through holes 62 and 63 (recessed space).

この結果、緩衝材3における貫通孔62,63の下辺部62a,63a(被制止部6A,6Bにおける部位61)が、図13に示すように、フラップ28,29の突出片28b,29bにおける先端部28c,29c(制止部4A,4Bにおける部位41)に対し、箱本体2の底板21側に相対的に位置して突き当たるよう向き合った状態になる。 As a result, as shown in FIG. 13, the lower sides 62a and 63a of the through holes 62 and 63 in the cushioning material 3 (the portions 61 in the restrained portions 6A and 6B) are the tips of the protruding pieces 28b and 29b of the flaps 28 and 29. The parts 28c and 29c (parts 41 in the restraining parts 4A and 4B) are in a state of facing and facing each other relative to the bottom plate 21 side of the box body 2.

このとき貫通孔62,63の下辺部62a,63aは、突出片28b,29bにおける先端部28c,29cと接触した状態になってもよいが、離れた状態になっていてもよい。離れた状態になる場合は、図13に例示するように、フラップ28,29の突出片28b,29bの外面が貫通孔62,63の上辺部62b,63bに接触した状態になり、緩衝材3を箱本体2の収容空間S1から抜き出す方向Cに動かしたときに、貫通孔62,63の下辺部62a,63aが突出片28b,29bにおける先端部28c,29cと突き当たる位置関係になるよう設定すればよい。   At this time, the lower side portions 62a and 63a of the through holes 62 and 63 may be in contact with the tip portions 28c and 29c of the protruding pieces 28b and 29b, but may be in a separated state. In the case of the separated state, as illustrated in FIG. 13, the outer surfaces of the protruding pieces 28 b and 29 b of the flaps 28 and 29 are in contact with the upper side portions 62 b and 63 b of the through holes 62 and 63, and the cushioning material 3. Is moved in the direction C to be extracted from the housing space S1 of the box body 2 so that the lower side portions 62a and 63a of the through holes 62 and 63 come into contact with the front end portions 28c and 29c of the protruding pieces 28b and 29b. That's fine.

これまでの工程により、図3、図4、図13等に示すように、箱本体2の収容空間S1に緩衝材3が嵌め入れた状態にある梱包箱1が得られる。   Through the steps so far, as shown in FIGS. 3, 4, 13, etc., the packaging box 1 is obtained in which the cushioning material 3 is fitted in the accommodation space S <b> 1 of the box body 2.

このときの梱包箱1は、箱本体2の収容空間S1に、緩衝材3の起立した状態の4つの緩衝側面部32〜35に囲まれた格納空間S2が新たに形成されたものになる。格納空間S2は、第二緩衝側面部33の上部に第2の緩衝構造部37が存在して空間の一部が狭められた形状になる。また、第一緩衝側面部32の第1の緩衝構造部36が、被梱包物100の格納空間S2への格納作業の妨げにならず、その格納が終了した後に被梱包物100の上部に発生する空き空間を埋めるように存在させることができるよう、曲げ部32bによって格納空間S2の入り口を塞がない退避位置に一時的に変位させておくことができるようになっている。   In this case, the packaging box 1 is formed by newly forming a storage space S2 surrounded by the four buffer side surfaces 32 to 35 in a state where the cushioning material 3 stands in the accommodation space S1 of the box body 2. The storage space S <b> 2 has a shape in which the second buffer structure portion 37 exists above the second buffer side surface portion 33 and a part of the space is narrowed. Further, the first buffer structure portion 36 of the first buffer side surface portion 32 does not hinder the storing operation of the packaged object 100 in the storage space S2, and occurs at the upper part of the packaged object 100 after the storage is completed. The entrance of the storage space S2 can be temporarily displaced to an unoccupied retreat position by the bent portion 32b so that the empty space can be filled.

続いて、梱包箱1の格納空間S2に対し、図5に示すように被梱包物100を手で持ってその梱包時における姿勢で嵌め入れるように降下させて格納する。次いで、緩衝材3の第一緩衝側面部32における第1の緩衝構造部36を、曲げ部32bを内側に折り曲げることで、図6に示すように箱本体2の第一の側板22(実際には緩衝材3の第一緩衝側面部32の側板部32a)と被梱包物100の間の隙間に介在させた状態にする。   Subsequently, as shown in FIG. 5, the packing object 100 is held in the storage space S <b> 2 of the packing box 1 by being lowered and stored in a packing posture in a packing posture. Next, by bending the first buffer structure 36 in the first buffer side surface portion 32 of the buffer material 3 with the bent portion 32b inward, the first side plate 22 (actually, as shown in FIG. 6). Is in a state of being interposed in the gap between the side plate portion 32 a) of the first buffer side surface portion 32 of the cushioning material 3 and the article to be packed 100.

これにより、被梱包物100は、図6等に示すように、その底部が緩衝材3の底面部31で囲まれ、その長手方向の左右の側部100b,100cが緩衝材3の第一側面部32(第1の緩衝構造部36を含む)及び第二側面部33(第2の緩衝構造部37を含む)で囲まれ、その短手方向の2つの側部100d,100eが緩衝材3の第三側面部34(第3の緩衝構造部38)及び第四側面部35(第4の緩衝構造部39)で囲まれた状態になる。なお、被梱包物100においては、例えばその上部等に他の部位よりも突出した形状の突出部102が存在するが、第2の緩衝構造部37等の緩衝構造部(体)はそのような突出部102を避けた状態で存在するように設計される。   Thereby, as shown in FIG. 6 etc., the to-be-packaged object 100 is surrounded by the bottom surface portion 31 of the cushioning material 3, and the left and right side portions 100b and 100c in the longitudinal direction are the first side surfaces of the cushioning material 3. Surrounded by the portion 32 (including the first buffer structure portion 36) and the second side surface portion 33 (including the second buffer structure portion 37), the two side portions 100d and 100e in the short direction are the buffer material 3. The third side surface portion 34 (third buffer structure portion 38) and the fourth side surface portion 35 (fourth buffer structure portion 39) are surrounded. In the packaged object 100, for example, a protruding portion 102 having a shape protruding from the other portion is present on the upper portion or the like, but the buffer structure portion (body) such as the second buffer structure portion 37 is such a portion. It is designed to exist in a state where the protrusion 102 is avoided.

続いて、梱包箱1は、箱本体2の内蓋である第二フラップ27を第二側板23の上端縁23aで図6の点線矢印で示すように折り曲げて被梱包物100の上部を覆うように閉じた状態にした後、箱本体2の外蓋である第一フラップ26を第一側板22の上端縁22aで折り曲げて第二フラップ27の上に重ねるように閉じた状態にする。そして最後に、箱本体2の第一フラップ26の差し込み片26bを、第二フラップ27の差込み切り欠き部27bに差し込んだ状態にする。このとき、第1の緩衝構造部36は、被梱包物100の上部と箱本体2の第二及び第一のフラップ27,26の間に介在した状態におかれる。   Subsequently, the packaging box 1 is configured to bend the second flap 27, which is the inner lid of the box body 2, at the upper edge 23 a of the second side plate 23 as shown by the dotted arrow in FIG. Then, the first flap 26, which is the outer lid of the box body 2, is folded at the upper edge 22 a of the first side plate 22 so as to be overlaid on the second flap 27. Finally, the insertion piece 26 b of the first flap 26 of the box body 2 is inserted into the insertion notch 27 b of the second flap 27. At this time, the first buffer structure 36 is placed between the upper part of the article 100 and the second and first flaps 27 and 26 of the box body 2.

以上のすべての工程により、梱包箱1は、その収容空間S1及び格納空間S2の上部が蓋である第二フラップ27及び第一フラップ26で覆われた状態になり、梱包作業が終了する。   Through all the above steps, the packaging box 1 is covered with the second flap 27 and the first flap 26, which are lids, of the accommodation space S1 and the storage space S2, and the packaging operation is completed.

この梱包箱1で梱包された被梱包物100は、その箱本体2のすべての内壁面との間に緩衝材3が介在した状態になる。このため、梱包箱1が搬送時等において外部から衝撃等を受けた場合には、その衝撃が緩衝材3により吸収されて緩衝されるので、この梱包箱1で梱包された被梱包部100が、かかる外部の衝撃から保護されることになる。   The article to be packed 100 packed in the packing box 1 is in a state in which the cushioning material 3 is interposed between all the inner wall surfaces of the box body 2. For this reason, when the packaging box 1 receives an impact or the like from the outside during transportation or the like, the impact is absorbed and buffered by the cushioning material 3, so that the portion to be packed 100 packed in the packaging box 1 is , It will be protected from such external impacts.

次に、この梱包箱1の開梱作業について説明する。   Next, the unpacking operation | work of this packing box 1 is demonstrated.

開梱作業は、梱包箱1について上記した梱包作業の各工程を逆に進めることで行うことができる。すなわち、まず、箱本体2の第一フラップ26の差し込み片26bを、第二フラップ27の差込み切り欠き部27bから抜き出した後、第一フラップ26と第二フラップ27をこの順番で開けた状態にする。これにより、図6に示すように、梱包箱1の箱本体2に緩衝材3で囲まれた状態で収容された被梱包物100の上部の一部が、外部に露出した状態になって見える。   The unpacking operation can be performed by reversing each step of the above-described packing operation for the packing box 1. That is, first, after the insertion piece 26b of the first flap 26 of the box body 2 is extracted from the insertion cutout portion 27b of the second flap 27, the first flap 26 and the second flap 27 are opened in this order. To do. As a result, as shown in FIG. 6, a part of the upper part of the packaged object 100 accommodated in the state surrounded by the cushioning material 3 in the box body 2 of the packing box 1 appears to be exposed to the outside. .

続いて、緩衝材3の第一緩衝側面部の曲げ部32bを開くように曲げることで第1の緩衝構造部36を被梱包物100の上部から退避させる(図5)。これにより、被梱包物100を梱包箱1から取り出すための準備(態勢)が整う。   Then, the 1st buffer structure part 36 is evacuated from the upper part of the to-be-packaged goods 100 by bending so that the bending part 32b of the 1st buffer side surface part of the buffer material 3 may be opened (FIG. 5). As a result, preparation (attitude) for taking out the article 100 from the packing box 1 is completed.

しかる後、被梱包物100を手で掴んで、梱包箱1の収容空間S1(実際には緩衝材3で形成される格納空間S2)から引き上げるようにして外部に取り出す。   Thereafter, the object to be packed 100 is grasped by hand and taken out to the outside so as to be lifted from the accommodation space S1 of the packaging box 1 (actually the storage space S2 formed of the cushioning material 3).

このとき、緩衝材3の一部が被梱包物100の一部に直接またはその包装材を介して接触した状態にある場合には、被梱包物100の取り出し作業に伴って緩衝材3も被梱包物100と一体となって一緒に取り出されることがある。しかも、この梱包箱1においては、緩衝材3の箱本体2の収容空間S1への嵌め入れを容易にする目的から緩衝材3の底面部31に通気孔5A,5Bを形成しているため、緩衝材3を箱本体2の収容空間S1から取り出す必要があるときには、緩衝材3の底面部31と箱本体2の底板21の間の空間Eに通気孔5A,5Bを通して外部の空気が流入するので、その取り出しも容易に行えるようになっている。つまり、緩衝材3に通気孔5A,5Bがない場合には、空間Eが密閉された状態になって緩衝材3だけが取り出し方向Cに移動して空間Eを広げることで、その空間Eの内部が一時的に真空状態になって緩衝材3の移動のときに吸引抵抗のように働くことがある。しかし、通気孔5A,5Bが形成された緩衝材3では、そのような吸引抵抗が発生することがないので、箱本体2の収容空間S1から取り出す作業も容易に行えることになる。この結果、通気孔5A,5Bが形成された緩衝材3の場合には、取り出される被梱包物100と一部で接触している状況にあれば、その被梱包物100と一体となって箱本体2の収容空間S1から一緒に取り出されやすくなっていることになる。   At this time, if a part of the cushioning material 3 is in contact with a part of the packaged object 100 directly or via the packaging material, the cushioning material 3 is also covered with the work of taking out the packaged object 100. Sometimes it is taken out together with the package 100. In addition, in the packaging box 1, the vent holes 5 </ b> A and 5 </ b> B are formed in the bottom surface portion 31 of the cushioning material 3 for the purpose of facilitating the fitting of the cushioning material 3 into the housing space S <b> 1 of the box body 2. When it is necessary to take out the cushioning material 3 from the housing space S1 of the box body 2, external air flows into the space E between the bottom surface portion 31 of the cushioning material 3 and the bottom plate 21 of the box body 2 through the vent holes 5A and 5B. Therefore, it can be easily taken out. That is, when the cushioning material 3 does not have the vent holes 5A and 5B, the space E is sealed, and only the cushioning material 3 moves in the take-out direction C to widen the space E. There is a case where the inside is temporarily in a vacuum state and works like a suction resistance when the buffer material 3 moves. However, in the shock absorbing material 3 in which the vent holes 5A and 5B are formed, such suction resistance does not occur, so that the work of taking out from the housing space S1 of the box body 2 can be easily performed. As a result, in the case of the cushioning material 3 in which the vent holes 5A and 5B are formed, if the part is in contact with the part 100 to be taken out, the box is integrated with the part 100 to be packed. It becomes easy to take out together from the accommodation space S1 of the main body 2.

この点、この梱包箱1にあっては、緩衝材3が箱本体2の収容空間S1から取り出される方向Cに移動させられる外力を受けた場合、図13に示すように、緩衝材3の第三及び第四の緩衝側面部34,35に形成された緩衝構造部38,39における各貫通孔62,63の下面部62a,63a(被制止部6A、6Bの部位61)が、箱本体2の第三及び第四の側板24,25のフラップ28,29に形成された突出片28b,29bの先端部28c,29c(制止部4A、4Bの部位41)に突き当たった状態になる。これにより、緩衝材3における被制止部6A、6Bである各貫通孔62,63の下面部62a,63a(部位61)が、箱本体2における制止部4A、4Bである突出片28b,29bの先端部28c,29c(部位41)に引っ掛かった状態となるので、緩衝材3の取り出し方向Cへの移動が制止され、箱本体2の収容空間S1から取り出されることなく収容空間S1に留まった状態におかれる。 In this regard, in this packaging box 1, when the shock absorbing material 3 receives an external force that is moved in the direction C taken out from the housing space S1 of the box body 2, as shown in FIG. The lower surface portions 62a and 63a (the portions 61 of the restrained portions 6A and 6B) of the through holes 62 and 63 in the buffer structure portions 38 and 39 formed in the third and fourth buffer side surfaces 34 and 35 are the box body 2. The third and fourth side plates 24, 25 are in contact with the tip portions 28c, 29c (the portions 41 of the restraining portions 4A, 4B) of the protruding pieces 28b, 29b formed on the flaps 28, 29. Thereby, the lower surface portions 62a and 63a (parts 61) of the through holes 62 and 63 which are the restrained portions 6A and 6B in the cushioning material 3 are formed on the protruding pieces 28b and 29b which are the restraining portions 4A and 4B in the box body 2. Since the front end portions 28c and 29c (parts 41) are in a state of being caught, the movement of the cushioning material 3 in the take-out direction C is stopped , and the state in which the buffer body 3 stays in the accommodation space S1 without being taken out from the accommodation space S1 Smelled.

従って、この梱包箱1の開梱に際しては、緩衝材3を箱本体2の収容空間S1に留めたままで、被梱包物100のみを緩衝材3による収容空間S2から取り出すことができる。このとき緩衝材3が破損するおそれもない。また、被梱包物100を取り出した後(被梱包物100と緩衝材3が接触していない状態で梱包されている場合にその被梱包物100を取り出し後も含む。)であっても、緩衝材3は箱本体2の収容空間S1に取り付けられた状態で保たれ、外れることがない。   Therefore, when unpacking the packaging box 1, it is possible to take out only the article 100 from the accommodation space S <b> 2 by the cushioning material 3 while keeping the cushioning material 3 in the accommodation space S <b> 1 of the box body 2. At this time, there is no possibility that the cushioning material 3 is damaged. Further, even after the object to be packed 100 is taken out (including after the object to be packed 100 is taken out when the object to be packed 100 and the cushioning material 3 are packed in a state where they are not in contact), the buffering is also performed. The material 3 is kept in a state of being attached to the accommodation space S1 of the box body 2 and does not come off.

以上により、梱包箱1の開梱作業が終了する。特にこの梱包箱1の場合には、開梱のときに緩衝材3が破損することもなく箱本体2の収容空間S1に嵌め入れられた状態で存在する。このため、例えば、被梱包物100が回収を要する交換部品(または製品)であった場合には、その交換対象になった使用済みの部品(製品)を梱包箱1に収納して梱包した後に回収するという作業を行うときに、梱包箱1を再使用することができる。また、梱包箱1をこのように再使用する場合は、緩衝材3が開梱時に取り外されて紛失してしまうことがなく、しかも開梱時に取り外された緩衝材3を箱本体2の収容空間S1に正確に設置し直すという煩わしい作業を行う必要もなくなり、容易にかつ正しく再梱包することが可能となり、利用者にとって便利である。   Thus, the unpacking operation of the packaging box 1 is completed. In particular, in the case of the packaging box 1, the cushioning material 3 does not break during unpacking and is present in a state of being fitted into the accommodation space S <b> 1 of the box body 2. For this reason, for example, when the article to be packed 100 is a replacement part (or product) that needs to be collected, after the used part (product) to be replaced is stored in the packing box 1 and packed. When performing the operation | work of collect | recovering, the packaging box 1 can be reused. Further, when the packaging box 1 is reused in this way, the cushioning material 3 is not removed at the time of unpacking and lost, and the cushioning material 3 removed at the time of unpacking is accommodated in the storage space of the box body 2. There is no need to perform the troublesome work of accurately re-installing in S1, and repacking can be easily and correctly, which is convenient for the user.

一方、梱包箱1は、開梱した後に廃棄する場合、緩衝材3を箱本体2の収容空間S1から取り外した後、箱本体2と緩衝材3を必要により細かく破砕してから処分することになる。   On the other hand, when disposing the packaging box 1 after unpacking, after removing the cushioning material 3 from the housing space S1 of the box body 2, the box body 2 and the cushioning material 3 are crushed as necessary and then disposed. Become.

このとき、緩衝材3の取り外しに際しては、第3及び第4の緩衝構造部38,39における内部空間(衝撃吸収用の空間部)S3(図13参照)に、例えば指を入れて貫通孔62,63を通してフラップ28,29の突出部28b,29bを反力Fに抗して外側(側板24,25に接近する方向)に押して変位させる。これにより、制止部4A,4Bである突出部28b,29bの先端部28c,29cが、被制止部6A,6Bである貫通孔62,63における下辺部62a,63aと突き当たらない状態になるので、その状態において緩衝材3を取り出す方向Cに移動させることで緩衝材3を収容空間S1から容易に取り外すことができる。 At this time, when removing the cushioning material 3, for example, a finger is put into the internal space (shock absorbing space) S <b> 3 (see FIG. 13) in the third and fourth cushioning structures 38, 39 and the through hole 62. , 63, the projections 28b, 29b of the flaps 28, 29 are pushed and displaced outward (in the direction approaching the side plates 24, 25) against the reaction force F. As a result, the tip portions 28c and 29c of the protruding portions 28b and 29b, which are the restraining portions 4A and 4B, do not come into contact with the lower side portions 62a and 63a in the through holes 62 and 63 that are the restrained portions 6A and 6B. In this state, the cushioning material 3 can be easily removed from the accommodation space S1 by moving it in the direction C in which the cushioning material 3 is taken out.

[実施の形態1の変形例]
箱本体2において制止部4を形成するフラップについては、実施の形態1で示したフラップ28,29のように本体部28a,29a及び突出片28b,29bで構成する場合(図8等)に限らず、例えば図14及び図15に示す構成を採用することもできる。
[Modification of Embodiment 1]
The flap forming the restraining portion 4 in the box body 2 is limited to the case where it is configured by the body portions 28a and 29a and the protruding pieces 28b and 29b like the flaps 28 and 29 shown in the first embodiment (FIG. 8 and the like). For example, the configuration shown in FIGS. 14 and 15 may be employed.

図14に例示する制止部4Cを形成するフラップ29は、本体部29aを形成せず、突出片29bのみで構成したものである。この構成例は、フラップ29とは反対側にあるフラップ28についても同様である(この点は、次の構成例においても同様である。)。この図14に例示する構成例では、本体部29aがない分、簡易な構成になるが、突出片29bを収容空間S1内に折り曲げたときに発生する復元のための反力が少し弱くなる。 The flap 29 forming the restraining portion 4C illustrated in FIG. 14 does not form the main body portion 29a, and is configured only by the protruding piece 29b. This configuration example is the same for the flap 28 on the side opposite to the flap 29 (this is the same in the next configuration example). In the configuration example illustrated in FIG. 14, since the main body portion 29 a is not provided, the configuration is simple. However, the reaction force for restoration that occurs when the protruding piece 29 b is bent into the accommodation space S <b> 1 is slightly weakened.

図15に例示する制止部4Dを形成するフラップ29は、突出片29bを外側から囲む程度の大きさの本体部29dを形成し、その本体部29dのなかに突出片29bとなる部分を切り取って形成するように構成したものである。この図15に例示する構成例では、同図bに示すように、梱包時に突出片29bのみを制止部4Dとして使用するだけで済み、残りの本体部29dを被梱包物100と箱本体2の蓋の間に存在させて緩衝材としてさらには蓋材として利用することができる。 The flap 29 forming the restraining portion 4D illustrated in FIG. 15 forms a main body portion 29d having a size that surrounds the protruding piece 29b from the outside, and cuts a portion that becomes the protruding piece 29b in the main body portion 29d. It is comprised so that it may form. In the configuration example illustrated in FIG. 15, as shown in FIG. 15 b, only the protruding piece 29 b needs to be used as the restraining portion 4 </ b> D at the time of packing, and the remaining main body portion 29 d is used for the package object 100 and the box body 2. It can be used between the lids as a cushioning material and as a lid material.

緩衝材3において緩衝側面部に形成する被制止部6については、実施の形態1で例示した緩衝側面部34(緩衝構造部38)に被制止部6Aとして形成した貫通孔62(の下片部62a)のごとき構成(図11等)に限らず、例えば図16から図20に例示する構成を適用することもできる。これらの構成は、緩衝側面部34の反対側に配置される緩衝側面部35(緩衝構造部39)に形成する被制止部6Bについても同様に適用できる。 With respect to the restrained portion 6 formed on the cushioning side surface portion in the cushioning material 3, the through hole 62 (lower piece portion) formed as the restrained portion 6A on the cushioning side surface portion 34 (buffer structure portion 38) illustrated in the first embodiment. The configuration illustrated in FIG. 16 to FIG. 20 is not limited to the configuration of FIG. These configurations can be similarly applied to the restrained portion 6B formed on the buffer side surface portion 35 (buffer structure portion 39) disposed on the opposite side of the buffer side surface portion 34.

図16から図18に示す被制止部6Cは、緩衝側面部34の緩衝構造部38における二重構造になっている外面部38aのうち最も外側の側面部(1枚の段ボール部分)に矩形の開口(非貫通孔)64を形成し(内側の側面部34dには形成せず)、その開口64の下辺部64aを被制止部6Aの部位61として使用するように構成したものである。開口64の寸法や形成位置等については、貫通孔62の条件と同じでよいが、異ならせても構わない。 The to-be- restrained portion 6C shown in FIGS. 16 to 18 has a rectangular shape on the outermost side surface portion (one cardboard portion) of the outer surface portions 38a having a double structure in the buffer structure portion 38 of the buffer side surface portion 34. An opening (non-through hole) 64 is formed (not formed on the inner side surface portion 34d), and the lower side portion 64a of the opening 64 is used as the portion 61 of the restrained portion 6A. The size and formation position of the opening 64 may be the same as the conditions of the through hole 62, but may be different.

この開口(非貫通孔)64で構成される被制止部6Cは、図18に示すように、緩衝材3を箱本体2の収容空間S1に嵌め入れたときには、箱本体2において制止部4Aを形成するフラップ28の突出片28bにおける先端部28cが、窪んだ形状の開口64に入り込む状態になることで、開口64の下辺部64aが底板21側に位置した状態で突き当たるように向き合った状態になる。これにより、緩衝材3を取り出す方向Cに移動させようとしても、被制止部6Cである開口64の下辺部64aが制止部4Aであるフラップ28の突出部28bにおける先端部28cに突き当たってその移動が制止されるので、緩衝材3が取り外されず収容空間S1に留まることになる。また、この開口(非貫通孔)64で構成される被制止部6Cは、フラップ28の突出片28bにおける先端部28aが開口64を片側から塞ぐ状態で存在する内側の側面部34dによって変位する範囲が規制されるので、例えば開口64の下辺部64aから外れた位置に変位するおそれがなく、その先端部28aと下辺部64aが向き合った状態が安定して保たれる。 As shown in FIG. 18, the restrained portion 6 </ b> C configured by the opening (non-through hole) 64 has the restraining portion 4 </ b > A in the box body 2 when the cushioning material 3 is fitted in the accommodation space S <b> 1 of the box body 2. The tip portion 28c of the protruding piece 28b of the flap 28 to be formed is in a state of entering the recessed opening 64 so that the lower side portion 64a of the opening 64 faces the bottom plate 21 in a facing state. Become. Thereby, even if it is going to move to the direction C which takes out the buffer material 3, the lower side part 64a of the opening 64 which is the to-be- restrained part 6C hits the front-end | tip part 28c in the protrusion part 28b of the flap 28 which is the to-be- stopped part 4A, and the movement since but is restrained, so that the buffer material 3 remains in the accommodating space S1 not removed. Further, the restrained portion 6 </ b> C configured by the opening (non-through hole) 64 is a range in which the tip end portion 28 a of the protruding piece 28 b of the flap 28 is displaced by the inner side surface portion 34 d existing in a state of closing the opening 64 from one side. Therefore, for example, there is no possibility of displacement to a position deviated from the lower side portion 64a of the opening 64, and the state where the tip end portion 28a and the lower side portion 64a face each other is stably maintained.

一方、この緩衝材3を収容空間S1から取り出したいときには、例えば、以下の操作をして行う。すなわち、第3緩衝側面部34の緩衝構造部38における外面部38aとフラップ28の突出片28bの隙間に細い部材や板状のものを差し入れて、突出片28bを側板24に接近させるように変位させることにより、その先端部28cを開口64の下辺部64aと突き当たらない位置にずらした状態にしたうえで、緩衝材3を上方に向く取り出し方向Cに移動させればよい。   On the other hand, when it is desired to take out the cushioning material 3 from the accommodation space S1, for example, the following operation is performed. That is, a thin member or a plate-like object is inserted into the gap between the outer surface portion 38 a of the buffer structure portion 38 of the third buffer side surface portion 34 and the protruding piece 28 b of the flap 28, and the protruding piece 28 b is displaced so as to approach the side plate 24. Thus, after the tip end portion 28c is shifted to a position where it does not hit the lower side portion 64a of the opening 64, the cushioning material 3 may be moved in the take-out direction C facing upward.

図19から図20に示す被制止部6Dは、緩衝側面部34の緩衝構造部38における外面部38aから外側に突出した形状の矩形の突出片65を形成し、その突出片65の先端部65aを被制止部6Aの部位61として使用するよう構成したものである。この突出片65は、例えば、図19に二点鎖線で示すように底面部31の一部を突出片の形状に切り抜き、その切り抜いた部分を底面部31の短辺部31cにそって緩衝構造部38における外面部38aと接近して対峙する状態になるまで折り曲げることで作成される。このように作製される突出片65は、緩衝構造部38における外面部38aから離れる方向に復元しようとする反力F2が発生している(図19)。 The stop portion 6D of FIG. 20 from FIG. 19, the projecting piece 65 from the outer surface 38a of the rectangular shape protruding outwardly in the buffer structure portion 38 of the buffer side portion 34 is formed, tip portions 65a of the protruding piece 65 Is used as the portion 61 of the restrained portion 6A. For example, as shown by a two-dot chain line in FIG. 19, the protruding piece 65 cuts out a part of the bottom surface portion 31 into the shape of the protruding piece, and the cut-out portion along the short side portion 31 c of the bottom surface portion 31 has a buffer structure. It is created by bending until the outer surface portion 38a of the portion 38 comes close to and confronts. The projecting piece 65 produced in this way generates a reaction force F2 that tries to recover in a direction away from the outer surface portion 38a of the buffer structure portion 38 (FIG. 19).

この突出片65で構成される被制止部6Dは、図22に示すように、緩衝材3を箱本体2の収容空間S1に嵌め入れたときには、箱本体2において制止部4Aを形成するフラップ28の突出片28bにおける先端部28cが、突出片65の先端部65aを通過した時点で反力F1により突出片65aの先端部65aの上方に変位する。この結果、突出片65aの先端部65aが、底板21側に位置した状態で突出片28bにおける先端部28cと突き当たるように向き合った状態になる。これにより、緩衝材3を取り出す方向Cに移動させようとしても、被制止部6Dである突出片65の先端部65aが制止部4Aであるフラップ28の突出部28bにおける先端部28cに突き当たってその移動が制止されるので、緩衝材3が取り外されず収容空間S1に留まることになる。なお、この緩衝材3を収容空間S1から取り出したいときには、例えば、前記した被制止部6Cの場合と同様の操作をして行う。 As shown in FIG. 22, the restrained portion 6 </ b> D constituted by the protruding piece 65 is a flap 28 that forms the restraining portion 4 </ b > A in the box body 2 when the cushioning material 3 is fitted into the housing space S <b> 1 of the box body 2. When the leading end portion 28c of the protruding piece 28b passes through the leading end portion 65a of the protruding piece 65, it is displaced above the leading end portion 65a of the protruding piece 65a by the reaction force F1. As a result, the leading end portion 65a of the protruding piece 65a faces the leading end portion 28c of the protruding piece 28b while being positioned on the bottom plate 21 side. Thereby, even if it tries to move to the direction C which takes out the buffer material 3, the front-end | tip part 65a of the protrusion piece 65 which is the to-be- restrained part 6D hits the front-end | tip part 28c in the protrusion part 28b of the flap 28 which is the to-be- stopped part 4A. Since the movement is restrained , the cushioning material 3 is not removed and remains in the accommodation space S1. When it is desired to take out the cushioning material 3 from the accommodation space S1, for example, the same operation as in the case of the restrained portion 6C described above is performed.

制止部4の部位41を構成する突出片28bの先端部28cや、被制止部6の部位61を構成する貫通孔62の下辺部62a(開口64の下辺部64aや突出片65の先端部65aも同様である)については、直線状の端縁部にせず、図21に例示するように波状の微細な凹凸が存在する形状の端縁部(波線で示す部分や斜線を付した部分)として形成する。 The distal end portion 28c of the projecting piece 28b constituting the portion 41 of the restraining portion 4 and the lower side portion 62a of the through hole 62 constituting the portion 61 of the restrained portion 6 (the lower side portion 64a of the opening 64 and the distal end portion 65a of the projecting piece 65). The same applies to the case of the edge portion (the portion indicated by the wavy line or the hatched portion) having the shape of wavy fine irregularities as illustrated in FIG. Form.

この場合は、緩衝材3が引き出される方向Cに移動したときに、制止部4の部位41である突出片28bの先端部28cと被制止部6の部位61である貫通孔62の下辺部62aとが突き当たったときの摩擦力が直線状の端縁部の場合に比べて増加し、互いに外れにくい状態となり、その両者の突き当たった状態を安定して保持することができる。この結果、緩衝材3が箱本体2の収容空間S1から外れにくい状態が安定して得られる。また、図21に例示するように、突出片28の左右側端部28d,28eや、貫通孔65の左右の側辺部65c,65dについても、先端部28cと下辺部62aとが突き当たる際に接触する関係にある場合は、少なくともその接触することになる端縁部を同じく微細な凹凸が存在する形状で形成するとよい。 In this case, when moving in the direction C in which the cushioning material 3 is pulled out, the tip end portion 28c of the protruding piece 28b that is the portion 41 of the restraining portion 4 and the lower side portion 62a of the through hole 62 that is the portion 61 of the restrained portion 6 are provided. The frictional force at the time of abutment increases as compared with the case of the linear end edge portion, and it becomes difficult to be separated from each other, and the abutted state of both can be stably held. As a result, it is possible to stably obtain a state in which the cushioning material 3 is difficult to come off from the housing space S1 of the box body 2. Further, as illustrated in FIG. 21, the left and right side end portions 28d and 28e of the protruding piece 28 and the left and right side side portions 65c and 65d of the through-hole 65 are also brought into contact with each other when the tip end portion 28c and the lower side portion 62a abut against each other. In the case where they are in contact with each other, it is preferable that at least the edge portion to be contacted be formed in a shape having minute unevenness.

緩衝材3には、図22から図25に示すように、被制止部6A、6Bが形成される緩衝側面部34,35(緩衝構造部38,39)が、制止部4A,4Bである突出片28b,29bの先端部28c,29cから離れる方向D(底面部31に近づく方向)に傾くことを防止する傾き防止片301を形成することができる。 The cushioning material 3, as shown in FIG. 25 from FIG. 22, the buffer side portions 34 and 35 which the restraint 6A, 6B are formed (buffer structure 38 and 39) are stopping portions 4A, a 4B projecting An inclination preventing piece 301 that prevents the pieces 28b and 29b from being inclined in a direction D (a direction approaching the bottom surface portion 31) away from the tip portions 28c and 29c of the pieces 28b and 29b can be formed.

図22等に例示する傾き防止片301A〜Dは、被制止部6A、6Bが形成される緩衝側面部34,35と隣接する他の緩衝側面部32,33にそれぞれ2個ずつ(計4個)形成したものである。この傾き防止片301は、緩衝側面部32,33の一部にコ字状の切り込みを入れて、その切り込み部分を内側に起立させるよう折り曲げた状態にして使用するものであり、緩衝材3を箱本体2の収容空間S1に嵌め入れたときに緩衝側面部34,35における緩衝構造部38,39の内側の外面部38b,39bに接触し得る条件を満たすよう形成されている。具体的には、傾き防止片301は、その切り込み部分(線)302が使用時に緩衝側面部の緩衝構造部38,39の側面部に対峙し、その折り曲げ部(切り込まれていない部分)が緩衝構造部38,39の内側の外面部38b,39bの近くに位置するように形成される(図23参照)。 The inclination prevention pieces 301A to 301D illustrated in FIG. 22 and the like are provided in two each on the other buffer side surface portions 32 and 33 adjacent to the buffer side surface portions 34 and 35 on which the restrained portions 6A and 6B are formed (four in total). ) Formed. This inclination prevention piece 301 is used in a state where a U-shaped cut is made in a part of the buffer side surfaces 32 and 33 and the cut portion is bent so as to stand inward. It is formed so as to satisfy a condition that it can come into contact with the outer surface portions 38b, 39b inside the buffer structure portions 38, 39 in the buffer side portions 34, 35 when fitted into the housing space S1 of the box body 2. Specifically, the inclination preventing piece 301 has a cut portion (line) 302 that faces the side surface portions of the buffer structure portions 38 and 39 of the buffer side surface portion during use, and a bent portion (a portion that is not cut). It forms so that it may be located near the outer surface parts 38b and 39b inside the buffer structure parts 38 and 39 (refer FIG. 23).

傾き防止片301A〜Dは、緩衝材3を箱本体2の収容空間S1に嵌め入れるときに、緩衝側面部32,33の内面に対してほぼ垂直に起立させた状態に折り曲げておき、緩衝材3が嵌め入れられるときに4つの緩衝側面部32〜34が底面部31に対してそれぞれ起立することにより、緩衝側面部34,35の緩衝構造部38,39の内側外面部38b,39bにそれぞれ接触し得る状態におかれる。これにより、図25等に示すように緩衝側面部34,35の緩衝構造部38,39が底面部31に対して隙間kをあけて形成される場合において、緩衝構造部38,39が隙間kの分だけ箱本体2の側板24から離れて底面部31に近づく方向Dに傾く(二点鎖線で示す状態になる)おそれがあるが、その傾きが防止される。つまり、緩衝構造部38等が上記のように傾いた場合には、緩衝構造部38等に形成される被制止部6Aの貫通孔62における下辺部62(被制止部6Aの部位61)が、側板24のフラップ28に形成される制止部4Aの突出片28の先端部28aから遠ざかって突き当たるように向かい合わない(又は突き当たっている場合には外れる)状態になって、緩衝材3の箱本体2の収容空間S1からの外れ防止機構が機能しなくなるおそれがある。しかし、倒れ防止片301Aにより緩衝構造部38の上記倒れが防止されるので、そのおそれもなくなる。 The anti-tilt pieces 301 </ b> A to 301 </ b> D are bent in a state in which the cushioning material 3 is erected almost perpendicularly to the inner surfaces of the cushioning side surfaces 32 and 33 when the cushioning material 3 is fitted into the housing space S <b> 1 of the box body 2. When the 3 is fitted, the four buffer side surfaces 32 to 34 stand up with respect to the bottom surface portion 31, respectively, so that the buffer structure side portions 38 and 39 of the buffer side surface portions 34 and 35 have inner side surface portions 38 b and 39 b, respectively. Be in contact. Thus, as shown in FIG. 25 and the like, when the buffer structure portions 38 and 39 of the buffer side surface portions 34 and 35 are formed with a gap k with respect to the bottom surface portion 31, the buffer structure portions 38 and 39 have a gap k. There is a risk that it will be tilted in the direction D approaching the bottom surface portion 31 away from the side plate 24 of the box body 2 (in a state indicated by a two-dot chain line), but the tilt is prevented. That is, when the such buffer structure part 38 is inclined as described above, the lower side 62 of the through-hole 62 of the stop portion 6A formed in the buffer structure portion 38, and the like (portion 61 of the stop portion 6A) is, The box body 2 of the cushioning material 3 is brought into a state of not facing each other (or coming off when it is abutted) so as to abut away from the tip end portion 28a of the protruding piece 28 of the restraining portion 4A formed on the flap 28 of the side plate 24. There is a possibility that the mechanism for preventing detachment from the storage space S1 will not function. However, since the fall of the buffer structure portion 38 is prevented by the fall prevention piece 301A, the fear thereof is also eliminated.

倒れ防止片301は、図26に例示するように、倒れ防止片301Eのように被制止部6が形成される緩衝側面部34等の緩衝構造部38に直接形成したり、あるいは、倒れ防止片301Gのように被制止部6が形成される緩衝側面部34等の緩衝構造部38の下端部38cと対峙する床面部31に形成することも可能である。 As illustrated in FIG. 26, the fall prevention piece 301 is formed directly on the buffer structure portion 38 such as the buffer side face portion 34 on which the restrained portion 6 is formed, like the fall prevention piece 301E, or the fall prevention piece 301 It is also possible to form on the floor surface portion 31 facing the lower end portion 38c of the buffer structure portion 38 such as the buffer side surface portion 34 where the restrained portion 6 is formed as in 301G.

倒れ防止片301Eは、緩衝構造部38の内側外面部38bの一部を切り欠いた部分を内側外面部38bに対して垂直の状態に折り曲げて使用するものである。この場合は、緩衝構造部38が底面部31に近づく方向Dに倒れそうになると、その倒れ防止片301Eの先端の下部が底面部31に先に接触して倒れを抑制する。一方、倒れ防止片301Gは、緩衝構造部38の下端部38cと対峙する底面部31の一部を切り欠いた部分を床面部31に対して垂直の状態に折り曲げて使用するものである(曲げたときの高さが隙間kに相当する寸法になるよう設定される)。この場合は、緩衝構造部38が底面部31に近づく方向Dに倒れそうになると、その下端部38cが倒れ防止片301Gの上端部に接触して倒れが防止される。   The fall-preventing piece 301E is used by bending a part of the buffer structure portion 38 that is partially cut away from the inner outer surface portion 38b so as to be perpendicular to the inner outer surface portion 38b. In this case, when the buffer structure portion 38 is about to fall in the direction D approaching the bottom surface portion 31, the lower portion of the tip of the falling prevention piece 301 </ b> E comes into contact with the bottom surface portion 31 first to suppress the collapse. On the other hand, the fall prevention piece 301G is used by bending a part of the bottom surface portion 31 that is opposed to the lower end portion 38c of the buffer structure portion 38 into a state perpendicular to the floor surface portion 31 (bending). Is set so that the height corresponding to the gap k is a dimension). In this case, when the buffer structure portion 38 is about to fall in the direction D approaching the bottom surface portion 31, the lower end portion 38c comes into contact with the upper end portion of the fall prevention piece 301G to prevent the fall.

緩衝材3の底面部31には、図27と図28に示すように、通気孔5A,5Bを塞ぐ蓋材53A,53Bを形成することができる。   As shown in FIGS. 27 and 28, lid members 53A and 53B for closing the vent holes 5A and 5B can be formed on the bottom surface portion 31 of the cushioning material 3.

この蓋材53A,53Bは、底面部31の通気孔5A,5Bを形成すべき箇所をコ字状に切り込み、その切り込み部分を上方に持ち上げるように折り曲げることで蓋として利用するものである。その切り込み部分を持ち上げた後に底面部31に現れる開口部が通気孔5A,5Bになる。このため、蓋材53A,53Bは、通気孔5A,5Bと同じ形状及び寸法で構成されていることになる。また、この場合、蓋材53A,53B(通気孔5A,5B)を形成する位置は、被梱包時に梱包物100の底部の一部が蓋材53A,53Bに接触して下方に押すことができる位置に設定するとよい。   The lid members 53A and 53B are used as a lid by cutting a portion where the vent holes 5A and 5B of the bottom surface portion 31 are to be formed into a U shape and bending the cut portions upward. The openings that appear on the bottom surface 31 after lifting the cut portions become the vent holes 5A and 5B. For this reason, the lid members 53A and 53B are configured in the same shape and dimensions as the vent holes 5A and 5B. Further, in this case, the positions where the lid members 53A and 53B (ventilation holes 5A and 5B) are formed can be pushed downward when a part of the bottom of the package 100 comes into contact with the lid members 53A and 53B when being packed. Set it to a position.

この蓋材53A,53Bを形成した場合、緩衝材3の箱本体2の収容空間S1への嵌め入れのときには、蓋材53A,53Bは通気孔5A,5Bを開けた状態にしておき、これにより、前述したような理由によりその嵌め入れを容易に行うことが可能になる。また、被梱包物100を緩衝材3による収納空間S2に収納するときには、予め手によって蓋材53A,53Bを変位させて通気孔5A,5Bを塞いだ状態にするか、あるいは、図28bに示すように、被梱包物100を収納する操作によりその被梱包物100の底部の一部が蓋材53A,53Bに触れて蓋材53A,53Bを押し下げるように変位させることで通気孔5A,5Bを塞いだ状態にする。後者の場合は、蓋材53A,53Bの塞ぐ動作が被梱包部材100の収納動作に連動して行われるので、効率がよい。このようにして通気孔5A,5Bは、通気性がほとんどなくなった状態におかれる。   When the cover members 53A and 53B are formed, the cover members 53A and 53B keep the vent holes 5A and 5B opened when the buffer material 3 is fitted into the storage space S1 of the box body 2. For the reasons described above, the fitting can be easily performed. Further, when the packaged object 100 is stored in the storage space S2 of the cushioning material 3, the lid members 53A and 53B are previously displaced by hand to close the vent holes 5A and 5B, or as shown in FIG. 28b. As described above, the vents 5A and 5B are displaced by moving the housing 100 so that a part of the bottom of the package 100 touches the lid materials 53A and 53B and pushes down the lid materials 53A and 53B. Put it in a closed state. In the latter case, the operation of closing the lid members 53A and 53B is performed in conjunction with the storing operation of the member to be packed 100, so that the efficiency is high. In this way, the air holes 5A and 5B are placed in a state where the air permeability is almost lost.

一方、開梱のときには、緩衝材3が箱本体2の収容空間S1から引き出される方向に移動させられた場合、通気孔5A,5Bが蓋材53A,53Bでふさがれた状態になっているので、通気孔5A,5Bから外部の空気が緩衝材3の底面部31と箱本体2の底板21との間の空間Eに流入することがない。このため、この理由によっても前述した内容(緩衝材3に通気孔5A,5Bが形成されていない場合の引き出しにくさ)のように緩衝材3の収容空間S1からの取り出しが難しくなる。従って、緩衝材3は、箱本体2の収容空間S1から取り出されることがなく、その収容空間S1に留まりやすくなる。ちなみに、このときにも、制止部4と被制止部6による外れ防止機能が同様に働き、その機能によっても緩衝材3の収容空間S1からの取り出しが制止される。 On the other hand, at the time of unpacking, when the cushioning material 3 is moved in the direction of being pulled out from the accommodation space S1 of the box body 2, the vent holes 5A and 5B are in a state of being covered with the lid materials 53A and 53B. Outside air does not flow into the space E between the bottom surface portion 31 of the cushioning material 3 and the bottom plate 21 of the box body 2 from the vent holes 5A and 5B. For this reason, it is difficult to take out the buffer material 3 from the accommodation space S1 as described above (difficult to pull out when the vent holes 5A and 5B are not formed in the buffer material 3). Accordingly, the cushioning material 3 is not taken out from the accommodation space S1 of the box body 2 and tends to stay in the accommodation space S1. Incidentally, also at this time, the detachment preventing function by the restraining part 4 and the restrained part 6 works in the same manner, and the removal of the cushioning material 3 from the accommodation space S1 is also restrained by this function.

通気孔5A,5Bを塞ぐ蓋は、図27に例示するように、緩衝材3とは別体の蓋材54A,54Bとして用意して適用するようにしても構わない。なお、緩衝材3を収容空間S1から取り出したいときには、通気孔5A,5Bを塞ぐ蓋材53,54を移動または取り外した後に、前述したような必要な操作をしたうえで行うことができる。   The lid for closing the vent holes 5A and 5B may be prepared and applied as lid materials 54A and 54B separate from the cushioning material 3, as illustrated in FIG. When it is desired to take out the cushioning material 3 from the accommodation space S1, it can be performed after the necessary operations as described above are performed after the lid members 53 and 54 that block the vent holes 5A and 5B are moved or removed.

なお、緩衝材3は、図29に例示するように、前記した倒れ防止片301と蓋材53(54)を同時に適用することも可能である。この場合には、前記した倒れ防止片301による効果と蓋材53による効果を併せて得ることができるため有効である。   Note that, as illustrated in FIG. 29, the shock-absorbing piece 301 and the lid member 53 (54) can be applied to the cushioning material 3 at the same time. In this case, the effect of the above-described fall prevention piece 301 and the effect of the lid member 53 can be obtained together, which is effective.

[実施の形態2]
図30と図31は実施の形態2に係る梱包箱を示すものであり、図30はその梱包箱を構成する緩衝材を示し、図31はその梱包箱を構成する緩衝材をその箱本体の収容空間に嵌め入れたときの主要な部分の状態を示している。以下では、実施の形態1に係る梱包箱と共通する構成部分については同じ符号を付し(図面も含む)、その構成部分の説明も必要なときを除いて省略する。この点はこれ以降の各実施の形態においても同様とする。
[Embodiment 2]
30 and 31 show a packaging box according to Embodiment 2, FIG. 30 shows a cushioning material constituting the packaging box, and FIG. 31 shows a cushioning material constituting the packaging box of the box body. The state of the main part when it fits in the accommodation space is shown. Below, the same code | symbol is attached | subjected about the component which is common in the packaging box which concerns on Embodiment 1 (a drawing is included), and description of the component is abbreviate | omitted except when it is required. The same applies to the following embodiments.

実施の形態2に係る梱包箱1を構成する箱本体2としては、実施の形態1における緩衝材3(図2、図7、図8等を参照)を同様に用いている。このため、箱本体2には、実施の形態1の場合と同様に、フラップ28,29に制止部4A,4bとなる突出部28b,29bが形成されている(図8等)。また、その梱包箱を構成する緩衝材としては、図30に示すように、衝撃吸収性を有する部材(発泡体など)を用いて予め上部が開口した箱形状に作製した構造体(例えば発泡スチロール成形品)を適用している。 As the box body 2 constituting the packaging box 1 according to the second embodiment, the cushioning material 3 in the first embodiment (see FIGS. 2, 7, 8, etc.) is used in the same manner. For this reason, in the box body 2, as in the case of the first embodiment, the flaps 28 and 29 are formed with the protruding portions 28b and 29b that become the restraining portions 4A and 4b (FIG. 8 and the like). In addition, as a cushioning material constituting the packing box, as shown in FIG. 30, a structure (for example, polystyrene foam molding) prepared in a box shape with an upper portion opened in advance using a member having shock absorption (such as foam). Product).

緩衝材30は、平面が長方形の底面部31、底面部31の各辺部からそれぞれ立ち上がるように形成された4つの緩衝側面部32〜35を備えたものであって、少なくとも梱包時には箱本体2の収容空間S1に嵌め入れられて、箱本体2と収容空間S1に収容される被梱包物100との間に存在させた状態で使用される緩衝用の構造物である。この緩衝材30は、発泡体部材を用いて所要の形状に成形することにより製作される。このため、底面部31と緩衝側面部32〜35は、その発泡体部材自体による衝撃吸収性(厚さや形状にも左右される)を利用して緩衝性能が付与されている。また、底面部31及び4つの緩衝側面部32〜35の内面には、被梱包物100の外観形状に応じた形状、寸法、位置等の条件に基づいて構成される緩衝構造部(突出部など)が形成される。さらに、底面部31や4つの緩衝側面部32〜35の寸法等(厚さは除く)については、実施の形態1における緩衝材3の底面部31及び4つの緩衝側面部32〜35の条件とほぼ同じである。   The cushioning material 30 includes a bottom surface portion 31 having a rectangular plane, and four cushioning side surface portions 32 to 35 formed so as to rise from the respective side portions of the bottom surface portion 31. This is a buffering structure that is used in a state of being inserted into the storage space S1 and existing between the box body 2 and the packaged object 100 stored in the storage space S1. The cushioning material 30 is manufactured by molding into a required shape using a foam member. For this reason, the bottom surface portion 31 and the buffer side surfaces 32 to 35 are provided with buffer performance by utilizing the shock absorption (depending on the thickness and shape) of the foam member itself. Moreover, the buffer structure part (protrusion part etc.) comprised on the inner surface of the bottom face part 31 and the four buffer side parts 32-35 based on conditions, such as a shape according to the external appearance shape of the to-be-packaged goods 100, a dimension, a position. ) Is formed. Furthermore, about the dimension etc. (except thickness) of the bottom face part 31 and the four buffer side parts 32 to 35, and the conditions of the bottom face part 31 and the four buffer side parts 32 to 35 of the cushioning material 3 in the first embodiment, It is almost the same.

また、この緩衝材30においても、その底面部31に通気孔5C,5Dを形成している。この通気孔5C,5Dは、実施の形態1における通気孔5A,5Bと同じ条件で形成することができる。   Further, the buffer material 30 also has vent holes 5C and 5D formed in the bottom surface portion 31 thereof. The vent holes 5C and 5D can be formed under the same conditions as the vent holes 5A and 5B in the first embodiment.

さらに、この緩衝材30においても、その第三緩衝側面部34及び第四緩衝側面部35
が、緩衝材30が箱本体2の収容空間S1に嵌め入れられたときに箱本体2の第三フラップ28及び第四フラップ29に形成された制止部4A,4Bとそれぞれ対峙する位置関係にあるため、この各側面部34,35に、緩衝材30を箱本体2の収容空間S1に嵌め入れたときに制止部4A,4Bの部位41と突き当たるよう箱本体2の底板21側に位置して向かい合う状態になる部位61を有する被制止部6Eが形成されている。
Further, also in the cushioning material 30, the third cushioning side surface portion 34 and the fourth cushioning side surface portion 35.
However, when the cushioning material 30 is fitted in the accommodation space S1 of the box body 2, the stoppers 4A and 4B formed on the third flap 28 and the fourth flap 29 of the box body 2 are opposed to each other. Therefore, when the cushioning material 30 is fitted into the side walls 34 and 35 in the housing space S1 of the box body 2, the side walls 34 and 35 are positioned on the bottom plate 21 side of the box body 2 so as to abut against the portions 41 of the stop portions 4A and 4B. A restrained portion 6E having a portion 61 that faces each other is formed.

被制止部6Eは、第三側面部34及び第四側面部35の外側表面部34aにおける上部に正面から見て開口形状が矩形で上端が開放された全体が窪んだ形状の構造部(矩形の窪み部)66をそれぞれ形成し、その矩形の窪み部66の下辺部66aを前記した制止部4A,4Bの部位41と向かい合う部位61として使用するよう構成されている。   The to-be-restrained portion 6E is a structure portion (rectangular shape having a rectangular opening shape and an open top at the top of the outer surface portion 34a of the third side surface portion 34 and the fourth side surface portion 35 as viewed from the front. (Indented portions) 66 are respectively formed, and the lower side portions 66a of the rectangular indented portions 66 are used as the portions 61 facing the portions 41 of the restraining portions 4A and 4B.

被制止部6Eとしての矩形の窪み部66は、その下辺部66aの底面部31からの高さh5やその開口幅w6が、実施の形態1における貫通孔62等の高さh2や開口幅w6と同じ寸法に設定されている。また、矩形の窪み部66は、その開口高さh7が、側板24の高さHから窪み部の下辺部66aの高さh2を引いた寸法(H−h2)の値に設定されている。この窪み部66についても、その開口幅w6が制止部4A,4Bとしての突出片28b,29bの幅よりも広い値に設定されているので、その突出片28b,29bの先端部分が窪み部66のなか(窪み)に侵入させることができる関係になっている。 The rectangular hollow portion 66 as the restrained portion 6E has a height h5 from the bottom surface portion 31 of the lower side portion 66a and an opening width w6 thereof that are the height h2 and the opening width w6 of the through-hole 62 and the like in the first embodiment. Are set to the same dimensions. In addition, the opening height h <b> 7 of the rectangular hollow portion 66 is set to a value (H−h <b> 2) obtained by subtracting the height h <b> 2 of the lower side portion 66 a of the hollow portion from the height H of the side plate 24. Since the opening width w6 of this recess portion 66 is set to a value wider than the width of the protruding pieces 28b and 29b as the restraining portions 4A and 4B, the tip portions of the protruding pieces 28b and 29b are the recessed portion 66. It is in the relationship which can be made to invade in (a hollow).

この緩衝材30を適用する梱包箱1による梱包を行うに当たっては、実施の形態1に係る梱包箱1の場合と同様に、はじめに緩衝材30を箱本体2の収容空間S1に嵌め入れた状態にしておく。   When packing with the packaging box 1 to which the cushioning material 30 is applied, the cushioning material 30 is first fitted into the accommodation space S1 of the box body 2 as in the packaging box 1 according to the first embodiment. Keep it.

つまり、箱本体2について制止部4A,4Bが形成されたフラップ28,29を収容空間S1内に存在するよう折り曲げられた状態にした後(図2、図8b参照)、その状態にある箱本体2の収容空間S1に緩衝材30を嵌め入れる。このとき、緩衝材30の底面部31が箱本体2の底板21と同じ形状であって寸法(長辺と短辺の寸法)が少し小さい程度の関係にあるが、この緩衝材30においても、底面部31に通気孔5C,5Dを形成している。このため、緩衝材30の箱本体2の収容空間S1への嵌め入れ作業は、実施の形態1における緩衝材3の嵌め入れ作業の場合と同様に、緩衝材30の底面部31と箱本体2の底板21との間の空間Eにある空気の抵抗を受けることなく容易に行われる。 That is, after the flaps 28 and 29 in which the restraining portions 4A and 4B are formed on the box body 2 are folded so as to exist in the accommodation space S1 (see FIGS. 2 and 8b), the box body in that state The cushioning material 30 is fitted into the second accommodation space S1. At this time, the bottom surface portion 31 of the cushioning material 30 has the same shape as the bottom plate 21 of the box body 2 and the dimensions (long side and short side dimensions) have a slightly smaller relationship. Vent holes 5C and 5D are formed in the bottom portion 31. For this reason, the work of fitting the buffer material 30 into the housing space S1 of the box body 2 is the same as the case of the work of fitting the buffer material 3 in the first embodiment, and the bottom surface portion 31 of the buffer material 30 and the box body 2. This is easily performed without receiving the resistance of air in the space E between the bottom plate 21 and the bottom plate 21.

また、緩衝材30を箱本体2の収容空間S1に嵌め入れる過程においては、緩衝材30の底面部31が箱本体2の底板21に接触する程度まで緩衝材33が収容空間S1に嵌め入れられると、フラップ28,29の突出片28b,29bにおける先端部28c,29cが、緩衝側面部34,35にそれぞれ形成された窪み部66と対峙した時点で、その外側面部34a,35aに接触していた状態から、前記した反力Fにより窪み部66の窪んだ空間に入り込んだ状態になる。   Further, in the process of fitting the cushioning material 30 into the accommodation space S1 of the box body 2, the cushioning material 33 is fitted into the accommodation space S1 until the bottom surface portion 31 of the cushioning material 30 contacts the bottom plate 21 of the box body 2. When the tip portions 28c and 29c of the protruding pieces 28b and 29b of the flaps 28 and 29 are opposed to the recess portions 66 formed in the buffer side surfaces 34 and 35, respectively, they are in contact with the outer side surfaces 34a and 35a. From this state, the reaction force F enters the recessed space of the recessed portion 66.

この結果、緩衝材30における窪み部66の下辺部66a(被制止部6Eにおける部位61)が、図31に示すように、フラップ28,29の突出片28b,29bにおける先端部28c,29c(制止部4A,4Bにおける部位41)に対し、箱本体2の底板21側に相対的に位置して突き当たるよう向き合った状態になる。これにより、緩衝材30が箱本体2の収容空間S1内に嵌め入れられた状態になる。 As a result, as shown in FIG. 31, the lower side 66a of the recess 66 in the cushioning material 30 (the portion 61 in the restrained portion 6E) is the tip portions 28c and 29c ( restraint ) of the protruding pieces 28b and 29b of the flaps 28 and 29. It will be in the state which faced the part 41) in the parts 4A and 4B so as to be relatively positioned and abutted on the bottom plate 21 side of the box body 2. Thereby, the buffer material 30 is in a state of being fitted in the accommodation space S1 of the box body 2.

このときの梱包は、その緩衝材30の底面部31及び4つの緩衝側面部32〜35で囲まれる格納空間S4(図30)に対して被梱包物100が格納された後、箱本体2の第一フラップ26及び第二フラップ27を閉じた状態にすることで完了する。ちなみに、この梱包箱1で梱包された被梱包物100は、その箱本体2の上方の内壁面を除いた他の内壁面との間に緩衝材30が介在した状態になる。このため、梱包箱1が搬送時等において外部から衝撃等を受けた場合には、その衝撃が緩衝材30により吸収されて緩衝されるので、この梱包箱1で梱包された被梱包部100が、かかる外部の衝撃から保護されることになる。   The packing at this time is stored in the box main body 2 after the package object 100 is stored in the storage space S4 (FIG. 30) surrounded by the bottom surface portion 31 and the four buffer side surfaces 32 to 35 of the buffer material 30. This is completed by closing the first flap 26 and the second flap 27. Incidentally, the to-be-packaged object 100 packed in the packing box 1 is in a state in which the cushioning material 30 is interposed between the inner wall surface except the inner wall surface above the box body 2. For this reason, when the packaging box 1 receives an impact or the like from the outside at the time of transportation or the like, the impact is absorbed and buffered by the cushioning material 30, so that the portion to be packed 100 packed in the packaging box 1 is , It will be protected from such external impacts.

一方、この梱包箱1を開梱するに際しては、その開梱作業は梱包箱1について上記した梱包作業の各工程を逆に進めることで行うことができる。   On the other hand, when unpacking the packaging box 1, the unpacking work can be performed by reversing the steps of the packaging work described above for the packaging box 1.

そのうち、被梱包物100を手で掴んで、梱包箱1の収容空間S1(実際には緩衝材30で形成される格納空間S4)から引き上げるようにして外部に取り出すとき、緩衝材30を箱本体2の収容空間S1に留めたままで、被梱包物100のみを緩衝材30による格納空間S4から取り出すことができる。   Among them, when the object to be packed 100 is grasped by hand and taken out from the housing space S1 of the packaging box 1 (actually the storage space S4 formed of the cushioning material 30), the cushioning material 30 is removed from the box body. Only the article 100 to be packed can be taken out from the storage space S4 by the cushioning material 30 while remaining in the second accommodation space S1.

つまり、緩衝材30が箱本体2の収容空間S1から取り出される方向Cに移動させられる外力を受けた場合、図31に示すように、緩衝材30の第三及び第四の緩衝側面部34,35に形成される各窪み部66の下辺部66a(被制止部6A、6Bの部位61)が、箱本体2のフラップ28,29に形成された突出片28b,29bの先端部28c,29c(制止部4A、4Bの部位41)に突き当たった状態になる。これにより、緩衝材30における被制止部6Eである窪み部66の下面部66a(部位61)が、箱本体2における制止部4A、4Bである突出片28b,29bの先端部28c,29c(部位41)に引っ掛かった状態となる。この結果、緩衝材30は、その取り出し方向Cへの移動が制止され、箱本体2の収容空間S1から取り出されることなく収容空間S1に留まった状態におかれる。 That is, when the shock absorbing material 30 receives an external force that is moved in the direction C taken out from the housing space S1 of the box body 2, as shown in FIG. 31, the third and fourth shock absorbing side portions 34, The lower side portions 66a (the portions 61 of the restrained portions 6A and 6B) of the respective recessed portions 66 formed in the 35 are the tip portions 28c and 29c of the protruding pieces 28b and 29b formed on the flaps 28 and 29 of the box body 2 (see FIG. It will be in the state which faced against part 41) of stop part 4A, 4B. As a result, the lower surface portion 66a (part 61) of the recessed part 66 that is the restrained part 6E in the cushioning material 30 is replaced with the tip ends 28c and 29c (parts) of the protruding pieces 28b and 29b that are the restraining parts 4A and 4B in the box body 2. 41). As a result, the buffer material 30, the movement of the take-out direction C is restrained, is placed in a state of staying in the accommodation space S1 without being taken out from the accommodating space S1 of the box body 2.

以上により、実施の形態2に係る梱包箱1の開梱作業が終了する。特にこの梱包箱1の場合においても、開梱のときに緩衝材30が破損することもなく箱本体2の収容空間S1に嵌め入れられた状態で存在するので、実施の形態1に係る梱包箱1の場合と同様に、梱包箱1を再使用することができる。   Thus, the unpacking operation of the packaging box 1 according to the second embodiment is completed. Particularly in the case of the packaging box 1 as well, the cushioning material 30 does not break during unpacking and is present in a state of being fitted in the accommodation space S1 of the box body 2, so that the packaging box according to Embodiment 1 As in the case of 1, the packaging box 1 can be reused.

なお、梱包箱1において緩衝材30を箱本体2の収容空間S1から取り外す必要があるときには、箱本体2の側板24と窪み部66の間の隙間に板状の部材などを差し入れてフラップ28,29の突出部28b,29bを反力Fに抗して外側(側板24,25に接近する方向)に押して変位させるという操作を行う。これにより、制止部4A,4Bである突出部28b,29bの先端部28c,29cが、被制止部6Eである窪み部66における下辺部66aと突き当たらない状態になるので、その状態において緩衝材30を取り出す方向Cに移動させることで収容空間S1から容易に取り外すことができる。 When it is necessary to remove the cushioning material 30 from the housing space S1 of the box body 2 in the packing box 1, a plate-like member or the like is inserted into the gap between the side plate 24 and the recessed portion 66 of the box body 2, and the flaps 28, An operation is performed in which the protrusions 28b and 29b of 29 are pushed and displaced outward (in a direction approaching the side plates 24 and 25) against the reaction force F. As a result, the tip portions 28c and 29c of the projecting portions 28b and 29b that are the restraining portions 4A and 4B are not brought into contact with the lower side portion 66a of the recessed portion 66 that is the restrained portion 6E. It can be easily removed from the accommodation space S1 by moving it in the direction C to take out 30.

[実施の形態2の変形例]
緩衝材30において緩衝側面部に形成する被制止部6については、実施の形態2で例示した窪み部66(の下片部62a)のごとき構成(図30等)に限らず、例えば図32及び図34に例示する構成や、図35から図37に例示する構成を適用することもできる。これらの構成は、第三緩衝側面部34の反対側に配置される第四緩衝側面部35に形成する被制止部6についても同様に適用できる。
[Modification of Embodiment 2]
The restrained portion 6 formed on the cushioning side surface portion in the cushioning material 30 is not limited to the configuration (FIG. 30 and the like) such as the recess portion 66 (lower piece portion 62a) illustrated in the second embodiment. The configuration illustrated in FIG. 34 and the configuration illustrated in FIGS. 35 to 37 can also be applied. These configurations can be similarly applied to the restrained portion 6 formed on the fourth buffer side surface portion 35 disposed on the opposite side of the third buffer side surface portion 34.

図32から図34に示す被制止部6Gは、第三緩衝側面部34の外面部34aにおける下部にその外面部34aから側面部34の全幅にわたって外側に突出する水平面状の段差部67を形成し、その段差部67の段差面67aを被制止部6Gの部位61として使用するように構成したものである。段差部67の段差面67aの形成位置の条件については、実施の形態2における窪み部66の下辺部66aの形成位置の条件と同じでよいが、異ならせても構わない。この段差部67については、第三緩衝側面部34の外面部34aの上部を削り取って、その上部を窪ませた形状に形成したものとして扱ってもよい。 The to-be- restrained portion 6G shown in FIGS. 32 to 34 is formed with a horizontal stepped portion 67 protruding outward from the outer surface portion 34a to the entire width of the side surface portion 34 at the lower portion of the outer surface portion 34a of the third buffer side surface portion 34. The step surface 67a of the step portion 67 is configured to be used as the portion 61 of the restrained portion 6G. The conditions for the formation position of the stepped surface 67a of the stepped portion 67 may be the same as the conditions for the formation position of the lower side portion 66a of the recessed portion 66 in the second embodiment, but may be different. About this level | step-difference part 67, you may handle as the shape which shaved off the upper part of the outer surface part 34a of the 3rd buffer side surface part 34, and formed the upper part into the hollow shape.

また、この段差部67で構成される被制止部6Gと対の関係になる箱本体2においてフラップに形成される制止部4としては、例えば、図33等に示すものを適用することができる。図33に例示される制止部4Eは、第4のフラップ29についてその全幅w3を高さh2で切断した形状の全幅フラップ29eとして形成し、その全幅フラップ29eの自由端となる先端部29cを制止部4Eの部位41として使用するよう構成したものである。この全幅フラップ29eの高さh2については、他の制止部4としての突出部28bの高さh2と同じ寸法であるが、異なる寸法としても構わない。この制止部4Eの構成は、第4のフラップ29とは反対側の第3のフラップ28に形成する制止部4についても同様に適用することができる。 Moreover, as the restraining part 4 formed in a flap in the box body 2 that is paired with the restrained part 6G constituted by the stepped part 67, for example, the one shown in FIG. 33 or the like can be applied. The restraining portion 4E illustrated in FIG. 33 is formed as a full width flap 29e having a shape in which the full width w3 of the fourth flap 29 is cut at a height h2, and the leading end 29c serving as a free end of the full width flap 29e is restrained. This is configured to be used as the portion 41 of the portion 4E. The height h2 of the full width flap 29e is the same as the height h2 of the protruding portion 28b as the other restraining portion 4, but may be a different size. The configuration of the stop portion 4E can be similarly applied to the stop portion 4 formed on the third flap 28 on the side opposite to the fourth flap 29.

この段差部67で構成される被制止部6Gは、図34に示すように、緩衝材30を箱本体2の収容空間S1に嵌め入れたときには、箱本体2において制止部4Eを形成する全幅フラップ28eにおける先端部28cが、段差部67の段差面67aの上方に入り込む状態になることで、段差部67の段差面67aが底板21側に位置した状態で先端部28cと突き当たるように向き合った状態になる。これにより、緩衝材30を取り出す方向Cに移動させようとしても、被制止部6Fである段差部67の段差面67aが制止部4Eである全幅フラップ28eにおける先端部28cに突き当たってその移動が制止されるので、緩衝材30が取り外されず収容空間S1に留まることになる。また、段差部67で構成される被制止部6Gは、全幅フラップ28eにおける先端部28cが段差面67aの上方に存在する緩衝側面部34の外面部34aによって変位する範囲が規制されるので、例えば段差部67の段差面67aから外れた位置に変位するおそれがなく、その先端部28cと段差面67aの向き合った状態が安定して保たれる。 As shown in FIG. 34, the restrained portion 6G configured by the stepped portion 67 has a full width flap that forms the restraining portion 4E in the box body 2 when the cushioning material 30 is fitted into the accommodating space S1 of the box body 2. The state where the tip end portion 28c in 28e enters a state above the stepped surface 67a of the stepped portion 67, so that the stepped surface 67a of the stepped portion 67 faces the tipped end portion 28c while being positioned on the bottom plate 21 side. become. Thereby, even if it is going to move to the direction C which takes out the shock absorbing material 30, the level | step difference surface 67a of the level | step-difference part 67 which is the to-be- suppressed part 6F hits the front-end | tip part 28c in the full width flap 28e which is the stop part 4E, and the movement is stopped. Therefore, the cushioning material 30 is not removed and remains in the accommodation space S1. In addition, in the to-be- restrained portion 6G configured by the stepped portion 67, a range in which the distal end portion 28c of the full width flap 28e is displaced by the outer surface portion 34a of the buffer side surface portion 34 existing above the stepped surface 67a is regulated. There is no possibility of displacement to a position off the step surface 67a of the step portion 67, and the state where the tip portion 28c and the step surface 67a face each other is stably maintained.

一方、この緩衝材30を収容空間S1から取り出したいときには、例えば、以下の操作をして行う。すなわち、第3緩衝側面部34における外面部34aと全幅フラップ28eの隙間に細い部材や板状のものを差し入れて、全幅フラップ28eを箱本体2の側板24に接近させるように変位させることにより、その先端部28cを段差部67の段差面67aと突き当たらない位置にずらした状態にしたうえで、緩衝材30を上方に向く取り出し方向Cに移動させればよい。なお、箱本体2における全幅フラップ28eの先端部28cを緩衝材30の段差部の段差面67aとの突き当り状態から解除する構成として、次の構成を採用することも可能である。すなわち、図32及び図34に二点鎖線で示すように第3緩衝側面部34の中央部等に貫通部(凹部又は貫通孔)34mを形成しておき、緩衝材30を取り外すときに、二点鎖線の矢印で示すように指や部材を緩衝材30の内側から貫通部34mを通す状態で差し入れて全幅フラップ28eを段差部の段差面67aから離れる方向に押す操作を行うことで解除するものである。この構成は、図35等に示す緩衝材30に対しても同様に適用することができる。   On the other hand, when it is desired to take out the buffer material 30 from the accommodation space S1, for example, the following operation is performed. That is, by inserting a thin member or a plate-like material into the gap between the outer surface portion 34a and the full width flap 28e in the third buffer side surface portion 34, and displacing the full width flap 28e so as to approach the side plate 24 of the box body 2, After the tip 28c is shifted to a position where it does not hit the stepped surface 67a of the stepped portion 67, the cushioning material 30 may be moved in the takeout direction C facing upward. In addition, as a structure which cancels | releases the front-end | tip part 28c of the full width flap 28e in the box main body 2 from the contact | abutting state with the level | step difference surface 67a of the level | step-difference part of the shock absorbing material 30, it is also possible to employ | adopt the following structure. That is, as shown by a two-dot chain line in FIGS. 32 and 34, when a through portion (recess or through hole) 34 m is formed at the center of the third buffer side surface portion 34 and the buffer material 30 is removed, As shown by the dotted line arrow, a finger or a member is inserted from the inside of the cushioning material 30 in a state where the penetrating portion 34m is passed through, and the full width flap 28e is pushed away from the stepped surface 67a of the stepped portion to release it. It is. This configuration can be similarly applied to the cushioning material 30 shown in FIG.

図35から図37に示す被制止部6Hは、第三緩衝側面部34の外面部34aにおける下部にその外面部34aから側面部34の中央部において外側に突出する水平面状の突出部68を形成し、その突出部68の上段面68aを被制止部6Hの部位61として使用するように構成したものである。突出部68の上段面68aの形成位置の条件については、実施の形態2における窪み部66の下辺部66aの形成位置(前記段差部67の段差面67aの形成位置でもよい)の条件と同じでよいが、異ならせても構わない。 The to-be- restrained part 6H shown in FIGS. 35 to 37 is formed with a horizontal projection part 68 projecting outward from the outer part 34a to the center part of the side part 34 at the lower part of the outer part 34a of the third buffer side part 34. In addition, the upper surface 68a of the protruding portion 68 is configured to be used as the portion 61 of the restrained portion 6H. The conditions for the formation position of the upper step surface 68a of the protruding portion 68 are the same as the conditions for the formation position of the lower side portion 66a of the depression 66 in the second embodiment (or the formation position of the step surface 67a of the stepped portion 67). Good, but it doesn't matter.

また、この突出部68で構成される被制止部6Hと対の関係になる箱本体2においてフラップに形成される制止部4としては、例えば、図36等に示すものを適用することができる。図36に例示される制止部4Fは、第4のフラップ29についてその全幅w3の1/3程度の値からなる幅w4の中央部分を側板25の上端縁25aからの高さh2となるよう窪んだ形状に切断して得られる窪みフラップ29fとして形成し、その窪みフラップ29fの自由端となる先端部29cを制止部4Eの部位41として使用するよう構成したものである。窪みフラップ29fの左右両側には、窪みフラップ29fの高さh2よりも高い高さh8の2つの突出フラップ部29g,29gが存在するように形成されている。この窪みフラップ29fの高さh2については、他の制止部4としての突出部28bの高さh2と同じ寸法であるが、異なる寸法としても構わない。この制止部4Fの構成は、第4のフラップ29とは反対側の第3のフラップ28に形成する制止部4についても同様に適用することができる。 Moreover, as the restraining part 4 formed in a flap in the box body 2 that is paired with the restrained part 6H constituted by the protruding part 68, for example, the one shown in FIG. 36 or the like can be applied. The restraining portion 4F illustrated in FIG. 36 is recessed so that the center portion of the width w4 having a value of about 1/3 of the entire width w3 of the fourth flap 29 becomes the height h2 from the upper edge 25a of the side plate 25. It is formed as a hollow flap 29f obtained by cutting it into an oval shape, and a tip end portion 29c serving as a free end of the hollow flap 29f is used as the portion 41 of the restraining portion 4E. Two protruding flap portions 29g and 29g having a height h8 higher than the height h2 of the depression flap 29f are formed on both the left and right sides of the depression flap 29f. The height h2 of the hollow flap 29f is the same as the height h2 of the protruding portion 28b as the other restraining portion 4, but may be a different size. The configuration of the stop portion 4F can be similarly applied to the stop portion 4 formed on the third flap 28 opposite to the fourth flap 29.

この突出部68で構成される被制止部6Hは、図37に示すように、緩衝材30を箱本体2の収容空間S1に嵌め入れたときには、箱本体2において制止部4Fを形成する窪みフラップ28fにおける先端部28cが、突出部68の上段面68aの上方に入り込む状態になることで、突出部68の上段面68aが底板21側に位置した状態で先端部28cと突き当たるように向き合った状態になる。これにより、緩衝材30を取り出す方向Cに移動させようとしても、被制止部6Hである突出部68の上段面68aが制止部4Fである窪みフラップ28fにおける先端部28cに突き当たってその移動が制止されるので、緩衝材30が取り外されず収容空間S1に留まることになる。また、突出部68で構成される被制止部6Hは、窪みフラップ28fにおける先端部28cが上段面68aの上方に存在する緩衝側面部34の外面部34aによって変位する範囲が規制されるので、例えば突出部68の上段面68aから外れた位置に変位するおそれがなく、その先端部28cと上段面68aの向き合った状態が安定して保たれる。一方、この緩衝材30を収容空間S1から取り出したいときには、例えば、上記制止部4Eと被制止部6Gを形成した場合と同じ操作をして対処すればよい。 As shown in FIG. 37, the restrained portion 6H constituted by the protruding portion 68 is a recessed flap that forms the restraining portion 4F in the box body 2 when the cushioning material 30 is fitted into the housing space S1 of the box body 2. The front end portion 28c in 28f enters a state above the upper step surface 68a of the protrusion 68, and faces the front end portion 28c in a state where the upper step surface 68a of the protrusion 68 is positioned on the bottom plate 21 side. become. Thereby, even if it tries to move to the direction C which takes out the buffer material 30, the upper stage surface 68a of the protrusion part 68 which is the to-be- restrained part 6H hits the front-end | tip part 28c in the hollow flap 28f which is the stop part 4F, and the movement is stopped. Therefore, the cushioning material 30 is not removed and remains in the accommodation space S1. Further, in the restrained portion 6H constituted by the protruding portion 68, the range in which the distal end portion 28c of the recessed flap 28f is displaced by the outer surface portion 34a of the buffer side surface portion 34 existing above the upper step surface 68a is regulated. There is no risk of displacement to a position deviating from the upper step surface 68a of the protrusion 68, and the state in which the tip 28c and the upper step surface 68a face each other is stably maintained. On the other hand, when it is desired to take out the cushioning material 30 from the accommodation space S1, for example, the same operation as in the case of forming the restraining portion 4E and the restrained portion 6G may be performed.

そして、実施の形態2に係る梱包箱においても、例えば、実施の形態1の変形例で挙げた通気孔を塞ぐ蓋材を同様に採用することができる。この場合、その蓋材は、緩衝材30とは別体の蓋材として用意したものとなる。   And also in the packaging box which concerns on Embodiment 2, the cover material which plugs up the air vent mentioned in the modification of Embodiment 1 can be employ | adopted similarly. In this case, the cover member is prepared as a separate cover member from the buffer member 30.

[実施の形態3]
図38と図39は実施の形態3に係る梱包箱を示すものであり、図38はその梱包箱を構成する緩衝材を示し、図39はその梱包箱を構成する箱本体の収容空間にその緩衝材を嵌め入れたとき状態を平面図として示している。
[Embodiment 3]
38 and 39 show the packaging box according to the third embodiment, FIG. 38 shows a cushioning material constituting the packaging box, and FIG. 39 shows the storage space of the box body constituting the packaging box. The state when the cushioning material is fitted is shown as a plan view.

図38に示す緩衝材3Bは、実施の形態1における緩衝材3(図9等)と対比した場合、第三緩衝側面部34の緩衝構造部38及び第四緩衝側面部35の緩衝構造部39に被制止部6を形成せず(他の緩衝側面部32,33にも形成しない。)、その底面部31に通気孔5A,5Bを塞ぐ蓋材53A,53Bを形成した点で相違し、それ以外については同じ構成からなるものである。 When the cushioning material 3B shown in FIG. 38 is compared with the cushioning material 3 (FIG. 9 and the like) in the first embodiment, the cushioning structure portion 38 of the third cushioning side surface portion 34 and the cushioning structure portion 39 of the fourth cushioning side surface portion 35 are provided. Is not formed (not formed on the other buffer side surfaces 32 and 33), and is different in that lid members 53A and 53B for closing the vent holes 5A and 5B are formed on the bottom surface portion 31. The rest of the configuration is the same.

また、この緩衝材3Bと組み合わせて使用する箱本体2Bについても、実施の形態1における箱本体2(図7等)と対比した場合、図39に示すように、第三側板24及び第四側板25の各フラップ28,29に制止部4を形成せず(他の側板22,23にも形成しない)、その制止部4を形成しないフラップ28,29を箱本体2Bにおける通常の内蓋として構成した点で相違し、それ以外については同じ構成からなるものである。 Further, the box body 2B used in combination with the cushioning material 3B also has a third side plate 24 and a fourth side plate as shown in FIG. 39 when compared with the box body 2 (FIG. 7 and the like) in the first embodiment. without forming the stop portion 4 on each flap 28, 29 of 25 (nor formed in the other of the side plates 22, 23), constituting the flaps 28, 29 which does not form the stop portion 4 as a normal inner lid in the box body 2B In other respects, the configuration is the same.

次に、実施の形態3に係る梱包箱1を用いた梱包作業の主な工程における状態について説明する。   Next, the state in the main process of the packing operation using the packing box 1 according to Embodiment 3 will be described.

はじめに、梱包箱1においても、図39に示すように、箱本体2Bの収容空間S1に緩衝材3Bを嵌め入れた状態にする。具体的には、4つのフラップ26〜29を開く方向に折り曲げた状態にある箱本体2Bの収容空間S1に対し、緩衝材3Bをそのまま嵌め入れる。緩衝材3Bにおける蓋材53A,53Bについては、通気孔5を塞がない状態にしておく。   First, also in the packaging box 1, as shown in FIG. 39, it is set as the state which inserted the shock absorbing material 3B in the accommodation space S1 of the box main body 2B. Specifically, the cushioning material 3B is inserted into the accommodation space S1 of the box body 2B in a state where the four flaps 26 to 29 are bent in the opening direction. About the cover materials 53A and 53B in the buffer material 3B, the vent hole 5 is not blocked.

このとき、緩衝材3Bの底面部31が箱本体2Bの底板21と同じ形状であって寸法(長辺と短辺の寸法)が少し小さい程度の関係にあるが、この緩衝材3Bにおいても、底面部31に通気孔5A,5Bが形成されている。このため、緩衝材3Bの箱本体2Bの収容空間S1への嵌め入れ作業は、実施の形態1における緩衝材3の嵌め入れ作業の場合と同様に、緩衝材3Bの底面部31と箱本体2Bの底板21との間の空間Eにある空気の抵抗を受けることなく容易に行われる。これにより、緩衝材3Bは、その底面部31が箱本体2Bの底板21に接触する程度まで嵌め入れられた時点で停止し、その嵌め入れ作業が完了する。   At this time, the bottom surface portion 31 of the cushioning material 3B has the same shape as the bottom plate 21 of the box body 2B and the dimensions (long side and short side dimensions) are slightly smaller, but also in this cushioning material 3B, Vent holes 5A and 5B are formed in the bottom portion 31. For this reason, the work of fitting the cushioning material 3B into the housing space S1 of the box body 2B is similar to the work of fitting the cushioning material 3 in the first embodiment, and the bottom surface 31 of the cushioning material 3B and the box body 2B. This is easily performed without receiving the resistance of air in the space E between the bottom plate 21 and the bottom plate 21. Thereby, the buffer material 3B stops when the bottom surface portion 31 is fitted to such an extent that the bottom surface portion 31 contacts the bottom plate 21 of the box body 2B, and the fitting operation is completed.

これまでの工程により、図39に示すように、箱本体2Bの収容空間S1に緩衝材3Bが嵌め入れた状態にある梱包箱1が得られる。このときの梱包箱1は、実施の形態に係る梱包箱の場合と同様に、箱本体2の収容空間S1のなかに、緩衝材3Bの起立した状態の4つの緩衝側面部32〜35に囲まれた格納空間S2が新たに形成されたものになる。   By the steps so far, as shown in FIG. 39, the packaging box 1 in a state in which the cushioning material 3B is fitted in the accommodation space S1 of the box body 2B is obtained. The packaging box 1 at this time is surrounded by the four buffer side surfaces 32 to 35 in a state where the cushioning material 3B stands in the accommodation space S1 of the box body 2 as in the case of the packaging box according to the embodiment. The newly created storage space S2 is newly formed.

続いて、梱包箱1の格納空間S2に被梱包物100を格納する。この被梱包物100の格納のときには、予め手によって蓋材53A,53Bを変位させて通気孔5A,5Bを塞いだ状態にするか、あるいは、被梱包物100を収納する操作によりその被梱包物100の底部の一部が蓋材53A,53Bに触れて蓋材53A,53Bを押し下げるように変位させることで通気孔5A,5Bを塞いだ状態にする(図28bを参照。)。このようにして通気孔5A,5Bは、被梱包物100の格納が終了したときには、その通気性がほとんどなくなった状態におかれる。   Subsequently, the article to be packed 100 is stored in the storage space S2 of the packaging box 1. When storing the object to be packed 100, the lid members 53A and 53B are previously displaced by hand to close the vent holes 5A and 5B, or the object to be packed 100 is stored by an operation of storing the object to be packed 100. A part of the bottom of 100 touches the lid members 53A and 53B to displace the lid members 53A and 53B so as to close the vent holes 5A and 5B (see FIG. 28b). In this manner, the vent holes 5A and 5B are placed in a state in which the air permeability is almost lost when the storage of the article to be packed 100 is completed.

この梱包箱1の格納が終了した後に、緩衝材3Bの第一緩衝側面部32における緩衝構造部36を、曲げ部32bを内側に折り曲げることで、箱本体2Bの側板22(実際には緩衝材3Bの第一緩衝側面部32の側板部32a)と被梱包物100の間の隙間に介在させた状態にする。   After the storage of the packaging box 1 is completed, the buffer structure portion 36 in the first buffer side surface portion 32 of the buffer material 3B is bent inward at the bent portion 32b, so that the side plate 22 (actually, the buffer material) The side plate portion 32a) of the first buffer side surface portion 32 of 3B and the packaged object 100 are interposed.

続いて、梱包箱1は、箱本体2Bの内蓋である第3及び第4のフラップ28,29を第三側板24及び第四側板25の各上端縁24a,25aで折り曲げて被梱包物100の長手方向の両端部における上部を覆うように閉じた状態にした後、同じく内蓋である第4のフラップ27を第二側板23の上端縁23aで折り曲げて被梱包物100の上部全体を覆うように閉じた状態にする。しかる後、箱本体2Bの外蓋である第一フラップ26を第一側板22の上端縁22aで折り曲げて第二フラップ27の上に重ねるように閉じた状態にする。そして最後に、箱本体2Bの第一フラップ26の差し込み片26bを、第二フラップ27の差込み切り欠き部27bに差し込んだ状態にする。これにより、梱包作業が完了する。   Subsequently, in the packing box 1, the third and fourth flaps 28 and 29, which are inner lids of the box body 2B, are bent at the upper end edges 24a and 25a of the third side plate 24 and the fourth side plate 25 to be packed 100. After closing to cover the upper portions at both ends in the longitudinal direction, the fourth flap 27, which is also the inner lid, is bent at the upper edge 23a of the second side plate 23 to cover the entire upper portion of the object to be packed 100. So that it is closed. Thereafter, the first flap 26, which is the outer lid of the box body 2 </ b> B, is folded at the upper end edge 22 a of the first side plate 22 so as to be overlaid on the second flap 27. Finally, the insertion piece 26b of the first flap 26 of the box body 2B is brought into a state of being inserted into the insertion notch 27b of the second flap 27. Thereby, the packing operation is completed.

この梱包箱1で梱包された被梱包物100は、実施の形態1に係る梱包箱の場合と同様に、その箱本体2Bのすべての内壁面との間に緩衝材3Bが介在した状態になる。このため、梱包箱1が搬送時等において外部から衝撃等を受けた場合には、その衝撃が緩衝材3Bにより吸収されて緩衝されるので、被梱包部100が外部の衝撃から保護されることになる。   As in the case of the packing box according to the first embodiment, the article 100 packed in the packing box 1 is in a state in which the cushioning material 3B is interposed between all the inner wall surfaces of the box body 2B. . For this reason, when the packaging box 1 receives an impact or the like from the outside during transportation or the like, the impact is absorbed and buffered by the buffer material 3B, so that the packaged part 100 is protected from the external impact. become.

一方、この梱包箱1を開梱するに際しては、その開梱作業は梱包箱1について上記した梱包作業の各工程を逆に進めることで行うことができる。   On the other hand, when unpacking the packaging box 1, the unpacking work can be performed by reversing the steps of the packaging work described above for the packaging box 1.

そのうち、被梱包物100を手で掴んで、梱包箱1の収容空間S1(実際には緩衝材3Bで形成される格納空間S2)から引き上げるようにして外部に取り出すとき、緩衝材3Bを箱本体2Bの収容空間S1に留めたままで、被梱包物100のみを緩衝材30による格納空間S4から取り出すことができる。   Among them, when the object to be packed 100 is grasped by hand and taken out from the housing space S1 of the packaging box 1 (actually the storage space S2 formed of the cushioning material 3B), the cushioning material 3B is removed from the box body. Only the article 100 to be packed can be taken out from the storage space S4 by the cushioning material 30 while remaining in the 2B accommodation space S1.

これは、次の理由によるものと推測される。まず、開梱のときに緩衝材3Bが箱本体2Bの収容空間S1から引き出される方向に移動させられた場合には、通気孔5A,5Bが蓋材53A,53Bでふさがれた状態になっているので、通気孔5A,5Bから外部の空気が緩衝材3Bの底面部31と箱本体2Bの底板21との間の空間Eに流入することがない。このため、前述した内容(緩衝材3に通気孔5A,5Bが形成されていない場合の引き出しにくさ)のように緩衝材3Bの収容空間S1からの取り出しが空間Eの空気による抵抗を受けて難しくなる。従って、緩衝材3Bは、通気孔5A,5Bを塞がず開けた状態のままで開梱を行う構成の緩衝材の場合に比べると、箱本体2Bの収容空間S1から取り出されるおそれが少なくなり、その収容空間S1に留まりやすくなる。   This is presumably due to the following reason. First, when the cushioning material 3B is moved in the direction of being pulled out from the housing space S1 of the box body 2B during unpacking, the vent holes 5A and 5B are blocked by the lid materials 53A and 53B. Therefore, outside air does not flow into the space E between the bottom surface portion 31 of the cushioning material 3B and the bottom plate 21 of the box body 2B from the vent holes 5A and 5B. For this reason, as described above (the difficulty in pulling out when the vent holes 5A and 5B are not formed in the cushioning material 3), the removal of the cushioning material 3B from the accommodation space S1 is subjected to resistance by the air in the space E. It becomes difficult. Accordingly, the cushioning material 3B is less likely to be taken out from the housing space S1 of the box body 2B as compared to the cushioning material configured to unpack the ventilation holes 5A and 5B without being closed. It becomes easy to stay in the accommodation space S1.

従って、この梱包箱1の開梱に際しても、緩衝材3Bを箱本体2Bの収容空間S1に留めたままで、被梱包物100のみを緩衝材3Bによる収納空間S2から取り出すことができる。このとき緩衝材3Bが破損するおそれもない。また、被梱包物100を取り出した後(被梱包物100と緩衝材3Bが接触していない状態で梱包されている場合にその被梱包物100を取り出し後も含む。)であっても、緩衝材3Bは箱本体2Bの収容空間S1に取り付けられた状態で保たれ、外れることがない。   Therefore, when unpacking the packaging box 1, it is possible to take out only the article 100 from the storage space S2 by the buffer material 3B while keeping the buffer material 3B in the storage space S1 of the box body 2B. At this time, there is no possibility that the buffer material 3B is damaged. Further, even after the object to be packed 100 is taken out (including after the object to be packed 100 is taken out when the object to be packed 100 and the buffer material 3B are packed in a state where they are not in contact with each other), the buffering is performed. The material 3B is kept in a state of being attached to the accommodation space S1 of the box body 2B and does not come off.

ちなみに、梱包箱1において緩衝材3Bを箱本体2Bの収容空間S1から取り外す必要があるときには、緩衝材3Bの底面部31にある蓋材53A,53Bを開けた状態に変位させて通気孔5A,5Bを通気可能な状態にする操作をした後に、緩衝材3Bを収容空間S1から取り出せばよい。これにより、緩衝材3Bを収容空間S1から容易に取り外すことができる。   Incidentally, when it is necessary to remove the cushioning material 3B from the housing space S1 of the box body 2B in the packing box 1, the lid members 53A, 53B on the bottom surface portion 31 of the cushioning material 3B are displaced to the open state to open the vent holes 5A, The buffer material 3B may be taken out of the accommodation space S1 after the operation of allowing 5B to be vented. Thereby, the buffer material 3B can be easily removed from the accommodation space S1.

なお、通気孔5A,5Bを塞ぐ蓋については、図38に例示するように、緩衝材3Bとは別体の蓋材54A,54Bとして用意して適用するようにしても構わない。   Note that the lid that closes the vent holes 5A and 5B may be prepared and applied as lid materials 54A and 54B separate from the cushioning material 3B, as illustrated in FIG.

[他の実施の形態]
前記した各実施の形態では、箱本体2として長方形の底板21を備えた例を挙げたが、三角形、他の四角形、四辺形、五角形、六角形等の多角形からなる底板21を備えたものを適用することも可能である。この場合、緩衝材3としても、その底面部31が箱本体2の底板21の多角形と同じ形状からなるものが使用される。
[Other embodiments]
In each of the above-described embodiments, an example in which the rectangular bottom plate 21 is provided as the box body 2 has been described, but the bottom plate 21 having a polygon such as a triangle, another quadrangle, a quadrilateral, a pentagon, or a hexagon is provided. It is also possible to apply. In this case, as the cushioning material 3, a material whose bottom surface portion 31 has the same shape as the polygon of the bottom plate 21 of the box body 2 is used.

また、前記した各実施の形態では、制止部4及び被制止部6の数については、2つに限らず、1つであっても、あるいは3つ以上であっても構わない。その数については、例えば、底板21や底面部31の多角形における辺の総数から1を引いた数にすることができる。この他、制止部4の部位41や被制止部6の部位61についても、その形態、数等について変更することが可能である。   In each of the above-described embodiments, the number of the restraining portions 4 and the restrained portions 6 is not limited to two, and may be one or three or more. About the number, it can be set as the number which subtracted 1 from the total number of the sides in the polygon of the baseplate 21 or the bottom face part 31, for example. In addition, the form, number, etc. of the part 41 of the restraining part 4 and the part 61 of the restrained part 6 can be changed.

また、前記した各実施の形態では、緩衝材3の底面部に形成する通気孔5についても、その数や形状や形成位置などを適宜変更することが可能である。   In each of the above-described embodiments, the number, shape, formation position, and the like of the vent holes 5 formed in the bottom surface portion of the cushioning material 3 can be changed as appropriate.

さらに、梱包箱1は、その箱本体2や緩衝材3について、段ボール板を用いて作製する場合に限らず、他の板材(プラスチック製段ボール板、プラスチック板、発泡体など)を単独でまたは適宜組み合わせて用いることにより作製する構成を採用してもよい。   Further, the packaging box 1 is not limited to the case where the box body 2 and the cushioning material 3 are manufactured using a corrugated board, and other board materials (plastic corrugated board, plastic board, foam, etc.) are used alone or appropriately. You may employ | adopt the structure produced by using in combination.

最後に、この梱包箱1に収容する被梱包物100の種類についても、特に限定されない。このため、梱包箱1の全体(箱本体2及び緩衝材3)の形状や寸法等については、被梱包物100の形状や大きさ等に応じて設定される。   Finally, the type of the object to be packed 100 accommodated in the packaging box 1 is not particularly limited. For this reason, the shape, size, and the like of the entire packaging box 1 (the box body 2 and the cushioning material 3) are set according to the shape, size, and the like of the packaged object 100.

1 …梱包箱
2 …箱本体
3,30…緩衝材
4 …制止部
5 …通気孔
6 …被制止部
21…底板
21a〜21d…底板の各辺部
22〜25…側板
22a〜25a…側板の上端縁
26〜29…フラップ(曲げ板)
28…突出片(制止部)
28a…先端部(制止部の部位)
31…底面部
31a〜31d…底面部の各辺部
32〜35…緩衝側面部
41…制止部の部位
53,54…蓋材(蓋)
61…被制止部の部位
62,63…貫通孔(被制止部。窪んだ形状の構造部)
62a,63a…下辺部(被制止部の部位。内壁部の一部)
100…被梱包物
301…傾き防止片
S1…収容空間
DESCRIPTION OF SYMBOLS 1 ... Packing box 2 ... Box main body 3,30 ... Buffer material 4 ... Control part 5 ... Vent hole 6 ... Controlled part 21 ... Bottom plate 21a-21d ... Each side part 22-25 ... Side plate 22a-25a ... Side plate Upper edge 26-29 ... flap (bending plate)
28 ... Projection piece (restraint part)
28a ... tip part (part of stop part)
31 ... Bottom part 31a-31d ... Each side part 32-35 of the bottom part ... Buffer side part 41 ... Site 53, 54 of stop part ... Lid (lid)
61: Site 62, 63 of the restrained part, through-hole (restrained part, recessed structure part)
62a, 63a ... lower side (part of the restrained part; part of the inner wall)
100 ... Packed object 301 ... Tilt prevention piece S1 ... Accommodating space

Claims (6)

多角形の底板、その底板の各辺部からそれぞれ立ち上がる複数の側板及びその各側板の上端縁でそれぞれ折れ曲がる複数の曲げ板を備え、前記底板及び側板で囲まれる空間を被梱包物が収容される収容空間として使用する箱本体と、
前記箱本体の底板と同じ多角形の底面部とその底面部の各辺部からそれぞれ立ち上がる複数の緩衝側面部を備え、前記箱本体の収容空間に嵌め入れられて前記箱本体と当該収容空間に収容される被梱包物の間に存在する緩衝材とを有し、
前記緩衝材の底面部に通気孔が形成され、
前記通気孔を塞ぐ蓋を備え、
前記箱本体の少なくとも1つの曲げ板に、前記箱本体の収容空間内に折り曲げられて前記箱本体の底板と離れて向き合う状態になる部位を有する制止部が形成され、
前記少なくとも1つの曲げに形成された前記制止部と対峙することになる前記緩衝材の緩衝側面部に、前記緩衝材を前記箱本体の収容空間に嵌め入れたときに前記制止部の部位と突き当たるよう前記箱本体の底板側に位置して向かい合う部位を有する被制止部が形成され、
前記蓋は、前記箱本体の収容空間に収容されるときの被梱包物に押されて前記通気孔を塞ぐ状態に変位するよう前記緩衝材の底面部に形成されていることを特徴とする梱包箱。
A polygonal bottom plate, a plurality of side plates rising from each side of the bottom plate, and a plurality of bent plates that are bent at the upper end edges of the side plates, respectively, and a packaged object is accommodated in a space surrounded by the bottom plate and the side plates. A box body used as a housing space;
The bottom surface of the same polygon as the bottom plate of the box body and a plurality of buffer side surfaces rising from the respective sides of the bottom surface part, and is fitted into the housing space of the box body to be placed in the box body and the housing space. A cushioning material present between the items to be packed;
A vent is formed in the bottom surface of the cushioning material,
A lid for closing the vent hole;
The at least one bent plate of the box body is formed with a restraining portion having a portion that is bent into the accommodation space of the box body and faces away from the bottom plate of the box body,
When the cushioning material is fitted into the storage space of the box body on the cushioning side surface portion of the cushioning material that faces the restraining portion formed on the at least one bent plate , A restrained part having a portion facing and located on the bottom plate side of the box body is formed so as to strike ,
The packaging is characterized in that the lid is formed on the bottom surface portion of the cushioning material so as to be displaced by being pushed by an object to be packed when accommodated in the accommodating space of the box body and closing the vent hole. box.
前記制止部は、前記曲げ板のうち前記箱本体の収容空間内に折り曲げる部分の先端部であり、
前記被制止部は、前記曲げ板の先端部と向かい合う部位を有する窪んだ形状又は突出した形状の構造部である請求項1に記載の梱包箱。
The restraining portion is a tip portion of a portion of the bent plate that is bent into a housing space of the box body,
The packing box according to claim 1, wherein the restrained portion is a recessed or projecting structure portion having a portion facing the front end portion of the bent plate.
前記窪んだ形状の被制止部は、前記緩衝材の緩衝側面部において貫通した状態になる貫通孔であり、その貫通孔の内壁部の一部を前記制止部の先端部と向かい合う部位として形成している請求項2に記載の梱包箱。   The depressed shaped restrained portion is a through hole that penetrates in the buffer side surface portion of the cushioning material, and a part of the inner wall portion of the through hole is formed as a portion facing the tip portion of the restrained portion. The packaging box according to claim 2. 前記緩衝材は、前記緩衝側面部を前記底面部の各辺部でそれぞれ折り曲げて起立させた状態にして使用する構造であり、
前記被制止部を形成した緩衝側面部が前記制止部から離れる方向に傾くことを防止する傾き防止片を、当該緩衝側面部、当該緩衝側面部と隣接する前記緩衝材の他の緩衝側面部又は前記底面部に形成している請求項1乃至3のいずれか1項に記載の梱包箱。
The cushioning material is a structure that is used in a state where the cushioning side surface portion is bent and raised at each side portion of the bottom surface portion, respectively.
An anti-tilt piece for preventing the buffer side surface portion forming the restrained portion from tilting in a direction away from the stop portion, the buffer side surface portion, another buffer side surface portion of the buffer material adjacent to the buffer side surface portion, or The packaging box of any one of Claims 1 thru | or 3 currently formed in the said bottom face part.
多角形の底板、その底板の各辺部からそれぞれ立ち上がる複数の側板及びその各側板の上端縁でそれぞれ折れ曲がる複数の曲げ板を備え、前記底板及び側板で囲まれる空間を被梱包物が収容される収容空間として使用する箱本体と、
前記箱本体の底板と同じ多角形の底面部とその底面部の各辺部からそれぞれ立ち上がる複数の緩衝側面部を備え、前記箱本体の収容空間に嵌め入れられて前記箱本体と当該収容空間に収容される被梱包物の間に存在する緩衝材とを有し、
前記緩衝材の底面部に通気孔が形成され、
前記通気孔を塞ぐ蓋を備え、
前記蓋は、前記箱本体の収容空間に収容されるときの被梱包物に押されて前記通気孔を塞ぐ状態に変位するよう前記緩衝材の底面部に形成されていることを特徴とする梱包箱。
A polygonal bottom plate, a plurality of side plates rising from each side of the bottom plate, and a plurality of bent plates that are bent at the upper end edges of the side plates, respectively, and a packaged object is accommodated in a space surrounded by the bottom plate and the side plates. A box body used as a housing space;
The bottom surface of the same polygon as the bottom plate of the box body and a plurality of buffer side surfaces rising from the respective sides of the bottom surface part, and is fitted into the housing space of the box body to be placed in the box body and the housing space. A cushioning material present between the items to be packed;
A vent is formed in the bottom surface of the cushioning material,
A lid for closing the vent hole;
Packing the lid, characterized in that it is formed on the bottom surface of the cushioning material so as to be displaced to a state of closing the vent hole by being pushed by the object to be packed as it is accommodated in the accommodating space of the box body box.
前記緩衝材は、段ボールを折り曲げて組み立てられている請求項1乃至5のいずれか1項に記載の梱包箱。 The packaging box according to claim 1, wherein the cushioning material is assembled by folding cardboard .
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CN102442454A (en) 2012-05-09
CN102442454B (en) 2016-03-09

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