JP5703108B2 - Adhesive composition for organic fiber cord, rubber reinforcing material, tire and bonding method using the same - Google Patents
Adhesive composition for organic fiber cord, rubber reinforcing material, tire and bonding method using the same Download PDFInfo
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- JP5703108B2 JP5703108B2 JP2011094507A JP2011094507A JP5703108B2 JP 5703108 B2 JP5703108 B2 JP 5703108B2 JP 2011094507 A JP2011094507 A JP 2011094507A JP 2011094507 A JP2011094507 A JP 2011094507A JP 5703108 B2 JP5703108 B2 JP 5703108B2
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- Prior art keywords
- organic fiber
- rubber
- fiber cord
- adhesive composition
- mass
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000000835 fiber Substances 0.000 title claims description 83
- 230000001070 adhesive effect Effects 0.000 title claims description 74
- 239000000853 adhesive Substances 0.000 title claims description 73
- 229920001971 elastomer Polymers 0.000 title claims description 62
- 239000005060 rubber Substances 0.000 title claims description 62
- 239000000203 mixture Substances 0.000 title claims description 49
- 238000000034 method Methods 0.000 title claims description 25
- 239000012779 reinforcing material Substances 0.000 title claims description 19
- 229920000126 latex Polymers 0.000 claims description 34
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 claims description 28
- -1 isocyanate compound Chemical class 0.000 claims description 28
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical group C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 23
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical group C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 claims description 21
- 239000000178 monomer Substances 0.000 claims description 20
- GHMLBKRAJCXXBS-UHFFFAOYSA-N resorcinol Chemical compound OC1=CC=CC(O)=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 claims description 20
- 150000001875 compounds Chemical class 0.000 claims description 17
- 229960001755 resorcinol Drugs 0.000 claims description 16
- 239000003795 chemical substances by application Substances 0.000 claims description 15
- 229920001577 copolymer Polymers 0.000 claims description 15
- 239000004593 Epoxy Substances 0.000 claims description 14
- 239000012948 isocyanate Substances 0.000 claims description 14
- 229920000728 polyester Polymers 0.000 claims description 14
- KGIGUEBEKRSTEW-UHFFFAOYSA-N 2-vinylpyridine Chemical compound C=CC1=CC=CC=N1 KGIGUEBEKRSTEW-UHFFFAOYSA-N 0.000 claims description 13
- 239000012790 adhesive layer Substances 0.000 claims description 13
- 230000009477 glass transition Effects 0.000 claims description 11
- 239000007787 solid Substances 0.000 claims description 10
- 150000001412 amines Chemical class 0.000 claims description 9
- 230000003014 reinforcing effect Effects 0.000 claims description 8
- 150000001732 carboxylic acid derivatives Chemical class 0.000 claims description 7
- 238000007720 emulsion polymerization reaction Methods 0.000 claims description 7
- 229920001778 nylon Polymers 0.000 claims description 6
- 239000004677 Nylon Substances 0.000 claims description 5
- 238000010438 heat treatment Methods 0.000 claims description 4
- 238000001035 drying Methods 0.000 claims description 3
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 12
- 238000005452 bending Methods 0.000 description 12
- 239000004816 latex Substances 0.000 description 12
- GLUUGHFHXGJENI-UHFFFAOYSA-N Piperazine Chemical compound C1CNCCN1 GLUUGHFHXGJENI-UHFFFAOYSA-N 0.000 description 6
- 229920003048 styrene butadiene rubber Polymers 0.000 description 6
- 239000010410 layer Substances 0.000 description 5
- 238000002156 mixing Methods 0.000 description 5
- 239000002245 particle Substances 0.000 description 5
- 229920000459 Nitrile rubber Polymers 0.000 description 4
- 239000003822 epoxy resin Substances 0.000 description 4
- 229920000647 polyepoxide Polymers 0.000 description 4
- 229920001228 polyisocyanate Polymers 0.000 description 4
- 239000005056 polyisocyanate Substances 0.000 description 4
- 229920005989 resin Polymers 0.000 description 4
- 239000011347 resin Substances 0.000 description 4
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 3
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 3
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 3
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 3
- DKGAVHZHDRPRBM-UHFFFAOYSA-N Tert-Butanol Chemical compound CC(C)(C)O DKGAVHZHDRPRBM-UHFFFAOYSA-N 0.000 description 3
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- QTWJRLJHJPIABL-UHFFFAOYSA-N 2-methylphenol;3-methylphenol;4-methylphenol Chemical compound CC1=CC=C(O)C=C1.CC1=CC=CC(O)=C1.CC1=CC=CC=C1O QTWJRLJHJPIABL-UHFFFAOYSA-N 0.000 description 2
- FBPFZTCFMRRESA-FSIIMWSLSA-N D-Glucitol Natural products OC[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-FSIIMWSLSA-N 0.000 description 2
- RPNUMPOLZDHAAY-UHFFFAOYSA-N Diethylenetriamine Chemical compound NCCNCCN RPNUMPOLZDHAAY-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- 244000043261 Hevea brasiliensis Species 0.000 description 2
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 2
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
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- FDLQZKYLHJJBHD-UHFFFAOYSA-N [3-(aminomethyl)phenyl]methanamine Chemical compound NCC1=CC=CC(CN)=C1 FDLQZKYLHJJBHD-UHFFFAOYSA-N 0.000 description 2
- YRKCREAYFQTBPV-UHFFFAOYSA-N acetylacetone Chemical compound CC(=O)CC(C)=O YRKCREAYFQTBPV-UHFFFAOYSA-N 0.000 description 2
- 125000001931 aliphatic group Chemical group 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 150000004982 aromatic amines Chemical class 0.000 description 2
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 2
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical class C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 description 2
- 229920005549 butyl rubber Polymers 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 238000013329 compounding Methods 0.000 description 2
- 229930003836 cresol Natural products 0.000 description 2
- VEZUQRBDRNJBJY-UHFFFAOYSA-N cyclohexanone oxime Chemical compound ON=C1CCCCC1 VEZUQRBDRNJBJY-UHFFFAOYSA-N 0.000 description 2
- 150000001993 dienes Chemical class 0.000 description 2
- DMBHHRLKUKUOEG-UHFFFAOYSA-N diphenylamine Chemical compound C=1C=CC=CC=1NC1=CC=CC=C1 DMBHHRLKUKUOEG-UHFFFAOYSA-N 0.000 description 2
- 238000007598 dipping method Methods 0.000 description 2
- JBKVHLHDHHXQEQ-UHFFFAOYSA-N epsilon-caprolactam Chemical compound O=C1CCCCCN1 JBKVHLHDHHXQEQ-UHFFFAOYSA-N 0.000 description 2
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 2
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 2
- 238000005470 impregnation Methods 0.000 description 2
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229920003052 natural elastomer Polymers 0.000 description 2
- 229920001194 natural rubber Polymers 0.000 description 2
- XUWHAWMETYGRKB-UHFFFAOYSA-N piperidin-2-one Chemical compound O=C1CCCCN1 XUWHAWMETYGRKB-UHFFFAOYSA-N 0.000 description 2
- 229920001084 poly(chloroprene) Polymers 0.000 description 2
- 229920000768 polyamine Polymers 0.000 description 2
- GEHJYWRUCIMESM-UHFFFAOYSA-L sodium sulfite Chemical compound [Na+].[Na+].[O-]S([O-])=O GEHJYWRUCIMESM-UHFFFAOYSA-L 0.000 description 2
- 239000000600 sorbitol Substances 0.000 description 2
- 125000001424 substituent group Chemical group 0.000 description 2
- 229920003051 synthetic elastomer Polymers 0.000 description 2
- 239000005061 synthetic rubber Substances 0.000 description 2
- 229920006027 ternary co-polymer Polymers 0.000 description 2
- 229920001169 thermoplastic Polymers 0.000 description 2
- 239000004416 thermosoftening plastic Substances 0.000 description 2
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 2
- 238000004073 vulcanization Methods 0.000 description 2
- WBYWAXJHAXSJNI-VOTSOKGWSA-M .beta-Phenylacrylic acid Natural products [O-]C(=O)\C=C\C1=CC=CC=C1 WBYWAXJHAXSJNI-VOTSOKGWSA-M 0.000 description 1
- OEVVKKAVYQFQNV-UHFFFAOYSA-N 1-ethenyl-2,4-dimethylbenzene Chemical compound CC1=CC=C(C=C)C(C)=C1 OEVVKKAVYQFQNV-UHFFFAOYSA-N 0.000 description 1
- NVZWEEGUWXZOKI-UHFFFAOYSA-N 1-ethenyl-2-methylbenzene Chemical compound CC1=CC=CC=C1C=C NVZWEEGUWXZOKI-UHFFFAOYSA-N 0.000 description 1
- JZHGRUMIRATHIU-UHFFFAOYSA-N 1-ethenyl-3-methylbenzene Chemical compound CC1=CC=CC(C=C)=C1 JZHGRUMIRATHIU-UHFFFAOYSA-N 0.000 description 1
- QEDJMOONZLUIMC-UHFFFAOYSA-N 1-tert-butyl-4-ethenylbenzene Chemical compound CC(C)(C)C1=CC=C(C=C)C=C1 QEDJMOONZLUIMC-UHFFFAOYSA-N 0.000 description 1
- CDULGHZNHURECF-UHFFFAOYSA-N 2,3-dimethylaniline 2,4-dimethylaniline 2,5-dimethylaniline 2,6-dimethylaniline 3,4-dimethylaniline 3,5-dimethylaniline Chemical group CC1=CC=C(N)C(C)=C1.CC1=CC=C(C)C(N)=C1.CC1=CC(C)=CC(N)=C1.CC1=CC=C(N)C=C1C.CC1=CC=CC(N)=C1C.CC1=CC=CC(C)=C1N CDULGHZNHURECF-UHFFFAOYSA-N 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- AOBIOSPNXBMOAT-UHFFFAOYSA-N 2-[2-(oxiran-2-ylmethoxy)ethoxymethyl]oxirane Chemical compound C1OC1COCCOCC1CO1 AOBIOSPNXBMOAT-UHFFFAOYSA-N 0.000 description 1
- SEFYJVFBMNOLBK-UHFFFAOYSA-N 2-[2-[2-(oxiran-2-ylmethoxy)ethoxy]ethoxymethyl]oxirane Chemical compound C1OC1COCCOCCOCC1CO1 SEFYJVFBMNOLBK-UHFFFAOYSA-N 0.000 description 1
- WTYYGFLRBWMFRY-UHFFFAOYSA-N 2-[6-(oxiran-2-ylmethoxy)hexoxymethyl]oxirane Chemical compound C1OC1COCCCCCCOCC1CO1 WTYYGFLRBWMFRY-UHFFFAOYSA-N 0.000 description 1
- KUAUJXBLDYVELT-UHFFFAOYSA-N 2-[[2,2-dimethyl-3-(oxiran-2-ylmethoxy)propoxy]methyl]oxirane Chemical compound C1OC1COCC(C)(C)COCC1CO1 KUAUJXBLDYVELT-UHFFFAOYSA-N 0.000 description 1
- ISPYQTSUDJAMAB-UHFFFAOYSA-N 2-chlorophenol Chemical compound OC1=CC=CC=C1Cl ISPYQTSUDJAMAB-UHFFFAOYSA-N 0.000 description 1
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- 239000000377 silicon dioxide Substances 0.000 description 1
- 235000010265 sodium sulphite Nutrition 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 150000003440 styrenes Chemical class 0.000 description 1
- 125000003011 styrenyl group Chemical group [H]\C(*)=C(/[H])C1=C([H])C([H])=C([H])C([H])=C1[H] 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- 238000010345 tape casting Methods 0.000 description 1
- 229920001897 terpolymer Polymers 0.000 description 1
- 150000003509 tertiary alcohols Chemical class 0.000 description 1
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Description
本発明は、有機繊維コード用接着剤組成物、並びにそれを用いたゴム補強材、タイヤおよび接着方法に関し、詳しくは、レゾルシンおよびホルマリンを含まず、接着性および環境、特に作業環境の良好な有機繊維コード用接着剤組成物、並びにそれを用いたゴム補強材、タイヤおよび接着方法に関するものである。 The present invention relates to an adhesive composition for an organic fiber cord, and a rubber reinforcing material, a tire and an adhesion method using the same, and more specifically, does not contain resorcin and formalin, and is an organic material having good adhesion and environment, in particular, working environment. The present invention relates to an adhesive composition for fiber cords, a rubber reinforcing material using the same, a tire, and a bonding method.
従来、ポリエステル繊維等からなるタイヤコードと、タイヤ用ゴム組成物との接着には、レゾルシン、ホルマリンおよびゴムラテックスを含むRFL(レゾルシン・ホルマリン・ラテックス)接着剤が用いられ、該接着剤の熱硬化により接着力を確保していることが、知られている(特許文献1〜3参照)。 Conventionally, an RFL (resorcin / formalin / latex) adhesive containing resorcin, formalin and rubber latex has been used for bonding a tire cord made of polyester fiber or the like to a rubber composition for tires, and thermosetting the adhesive. It is known that the adhesive force is ensured by (see Patent Documents 1 to 3).
また、レゾルシンとホルマリンを初期縮合させたレゾルシンホルマリン樹脂を用いたり(特許文献4、5参照)、あるいはエポキシ樹脂でポリエステル繊維等からなるタイヤコードを前処理することにより、接着力がさらに向上することが知られている。 Further, the adhesion can be further improved by using a resorcin formalin resin obtained by initial condensation of resorcin and formalin (see Patent Documents 4 and 5) or pretreating a tire cord made of polyester fiber with an epoxy resin. It has been known.
しかしながら、ホルマリンは、レゾルシンを架橋させるための重要な原材料ではあるものの、発がん性の疑いがあるため、近年、環境、特に作業環境を考慮して、使用時の大気中への放出を抑制および使用量の削減が求められている。また、レゾルシンは環境ホルモンの疑いがあり、使用量の削減が求められている。
そこで、レゾルシンおよびホルマリンを含まず、接着性および環境、特に作業環境の良好な有機繊維コード用接着剤組成物、並びにそれを用いたゴム補強材、タイヤおよび接着方法が提案されているが、接着剤の硬化が遅いために接着剤の乾燥および硬化装置への付着が多く、生産性が低いことから実用に供されていない(特許文献6参照)。
However, although formalin is an important raw material for crosslinking resorcin, it is suspected to be carcinogenic, so in recent years it has been controlled and used in the atmosphere during use, taking into account the environment, especially the working environment. There is a need to reduce the amount. In addition, resorcin is suspected as an environmental hormone, and a reduction in the amount of use is required.
Therefore, an adhesive composition for organic fiber cords that does not contain resorcinol and formalin and has good adhesion and environment, particularly work environment, and a rubber reinforcing material, tire, and bonding method using the same have been proposed. Since the curing of the agent is slow, the adhesive is often dried and adhered to a curing device, and the productivity is low, so that it is not put into practical use (see Patent Document 6).
しかし、これらレゾルシンおよびホルマリンを含まない有機繊維コード用接着剤組成物では、使用する接着剤成分の耐熱接着性能に影響を与えるため、有機繊維コードを該接着剤組成物で被覆して接着層を形成する際の作業性の低下と両立することが困難であった。
本発明はこのような状況下で、レゾルシンおよびホルマリンを含まず、接着性および環境、特に作業環境の良好な有機繊維コード用接着剤組成物、並びにそれを用いたゴム補強材、タイヤおよび接着方法を提供することを課題とするものである。
However, these adhesive compositions for organic fiber cords that do not contain resorcin and formalin affect the heat-resistant adhesion performance of the adhesive components used, so the organic fiber cord is coated with the adhesive composition to form an adhesive layer. It was difficult to achieve compatibility with a decrease in workability during formation.
Under such circumstances, the present invention does not contain resorcin and formalin, and has an adhesive property and environment, particularly an organic fiber cord adhesive composition having good working environment, and a rubber reinforcing material, a tire and a bonding method using the same. It is a problem to provide.
本発明者は、前記目的を達成するために鋭意研究を重ねた結果、特定のゴムラテックスを有機繊維コード用接着剤に使用することで上記問題を解決し、その目的を達成し得ることを見出した。本発明は、かかる知見に基づいて完成したものである。
すなわち、本発明は、
[1] ブロックドイソシアネート化合物(A)、エポキシ化合物(B)およびゴムラテックス(C)を含む有機繊維コード用接着剤組成物において、前記ゴムラテックス(C)が、ブタジエン系単量体35〜75質量%、ビニルピリジン系単量体15〜30質量%およびスチレン系単量体10〜55質量%を乳化重合して得られる共重合体ゴムラテックス(a)50〜90質量部(固形分換算)とブタジエン系単量体3〜20質量%、スチレン系単量体75〜96.9質量%、エチレン系不飽和カルボン酸0.1〜10質量%および共重合可能な他の単量体0〜20質量%を乳化重合して得られるガラス転移温度が40〜90℃である共重合体ゴムラテックス(b)10〜50質量部(固形分換算)からなることを特徴とする有機繊維コード用接着剤組成物、
[2] さらに、アミン硬化剤(D)を含む上記[1]の有機繊維コード用接着剤組成物、
[3] 前記ゴムラテックス(C)の質量に対する、前記ブロックドイソシアネート化合物(A)、エポキシ化合物(B)およびアミン硬化剤(D)の合計質量の比率である{(A)+(B)+(D)}/(C)が、0.1以上1.0以下である上記[1]又は[2]の有機繊維コード用接着剤組成物、
[4] 有機繊維が撚糸されてなるタイヤ補強用の有機繊維コードを、上記[1]〜[3]いずれかの有機繊維コード用接着剤組成物で被覆して接着剤層を形成して、前記有機繊維コードとゴムとを前記有機繊維コード用接着剤組成物を介して接着することを特徴とする接着方法、
[5] 前記有機繊維コードを前記有機繊維コード用接着剤組成物に含浸して、前記接着剤層を形成する上記[4]の接着方法、
[6] 前記接着剤層を形成後、乾燥処理および加熱処理し、さらに、前記有機繊維コードを未加硫ゴムに埋設し、該未加硫ゴムを加硫処理して、前記有機繊維コードとゴムとを前記有機繊維コード用接着剤組成物を介して接着する上記[4]又は[5]の接着方法、
[7] 前記有機繊維コードが、ポリエステル又はナイロンからなる上記[4]〜[6]いずれかの接着方法、
[8] 有機繊維が撚糸されてなるタイヤ補強用の有機繊維コードと、該有機繊維コードを被覆するゴムとからなるゴム補強材であって、前記有機繊維コードと前記ゴムとが、上記[1]〜[3]いずれかの有機繊維コード用接着剤組成物を用いて接着されてなることを特徴とするゴム補強材、
[9] 前記有機繊維コードが、ポリエステル又はナイロンからなる上記[8]のゴム補強材および、
[10] 上記[8]又は[9]のゴム補強材を用いたことを特徴とするタイヤ、
を提供するものである。
As a result of intensive studies to achieve the above object, the present inventor has found that the above problems can be solved and the object can be achieved by using a specific rubber latex as an adhesive for organic fiber cords. It was. The present invention has been completed based on such findings.
That is, the present invention
[1] In an organic fiber cord adhesive composition containing a blocked isocyanate compound (A), an epoxy compound (B), and a rubber latex (C), the rubber latex (C) is a butadiene monomer 35 to 75. Copolymer rubber latex (a) obtained by emulsion polymerization of 15% by mass, vinyl pyridine monomer 15-30% by mass and styrene monomer 10-55% by mass (in terms of solid content) And butadiene monomer 3 to 20% by mass, styrene monomer 75 to 96.9% by mass, ethylene unsaturated carboxylic acid 0.1 to 10% by mass, and other copolymerizable monomers 0 to An organic fiber cord comprising 10 to 50 parts by mass (in terms of solid content) of a copolymer rubber latex (b) having a glass transition temperature of 40 to 90 ° C. obtained by emulsion polymerization of 20% by mass. Adhesive composition,
[2] The adhesive composition for organic fiber cords according to [1], further comprising an amine curing agent (D),
[3] The ratio of the total mass of the blocked isocyanate compound (A), the epoxy compound (B), and the amine curing agent (D) to the mass of the rubber latex (C) {(A) + (B) + (D)} / (C) is an adhesive composition for organic fiber cords according to the above [1] or [2], which is 0.1 or more and 1.0 or less,
[4] An organic fiber cord for reinforcing a tire formed by twisting organic fibers is coated with the organic fiber cord adhesive composition of any one of [1] to [3] to form an adhesive layer, An adhesion method characterized by adhering the organic fiber cord and rubber via the adhesive composition for organic fiber cords,
[5] The bonding method according to [4], wherein the organic fiber cord adhesive composition is impregnated with the organic fiber cord to form the adhesive layer.
[6] After the adhesive layer is formed, drying treatment and heat treatment are performed, and further, the organic fiber cord is embedded in unvulcanized rubber, and the unvulcanized rubber is vulcanized to obtain the organic fiber cord. The bonding method according to [4] or [5] above, wherein rubber is bonded via the adhesive composition for organic fiber cords,
[7] The bonding method according to any one of [4] to [6], wherein the organic fiber cord is made of polyester or nylon.
[8] A rubber reinforcing material comprising an organic fiber cord for reinforcing a tire formed by twisting an organic fiber and a rubber covering the organic fiber cord, wherein the organic fiber cord and the rubber are the above-mentioned [1] ]-[3] A rubber reinforcement characterized by being bonded using the adhesive composition for organic fiber cords,
[9] The rubber reinforcing material according to [8], wherein the organic fiber cord is made of polyester or nylon;
[10] A tire using the rubber reinforcing material according to [8] or [9] above,
Is to provide.
本発明によれば、上記構成としたことにより、レゾルシンおよびホルマリンを含まず、接着性および環境、特に作業環境が良好で初期接着性、耐熱接着性および屈曲疲労性の優れた有機繊維コード用接着剤組成物、並びにそれを用いた前記性能を有するゴム補強材、タイヤおよび接着方法を提供することができる。 According to the present invention, the above configuration does not contain resorcinol and formalin, and adhesion for organic fiber cords is excellent in adhesiveness and environment, in particular, working environment and excellent in initial adhesiveness, heat-resistant adhesiveness and bending fatigue property. It is possible to provide an agent composition, a rubber reinforcing material having the above performance, a tire, and an adhesion method using the same.
以下、本発明の好適な実施の形態について詳細に説明する。
本発明の有機繊維コード用接着剤組成物は、ブロックドイソシアネート化合物(A)、エポキシ化合物(B)およびゴムラテックス(C)を含むものである。
さらに、上記有機繊維コード用接着剤組成物はアミン硬化剤(D)を含むことが好ましい。これにより、有機繊維コードとゴムとの接着の過程において、レゾルシンおよびホルマリンを実質的に使用せず、一浴で同等以上の接着力を得ることができる。また、ポリエステル繊維やアラミド繊維など接着が難しい有機繊維コードを使用した場合であっても、エポキシ化合物による前処理をすることなく使用できる。
Hereinafter, preferred embodiments of the present invention will be described in detail.
The adhesive composition for organic fiber cords of the present invention comprises a blocked isocyanate compound (A), an epoxy compound (B), and a rubber latex (C).
Furthermore, the adhesive composition for organic fiber cords preferably contains an amine curing agent (D). Thereby, in the process of adhesion | attachment of an organic fiber cord and rubber | gum, resorcinol and formalin are not used substantially, but the adhesive force more than equivalent can be obtained with one bath. Even when organic fiber cords such as polyester fibers and aramid fibers that are difficult to bond are used, they can be used without pretreatment with an epoxy compound.
本発明の有機繊維コード用接着剤組成物に用いる(A)成分のブロックドイソシアネート化合物は、有機ポリイソシアネート化合物のイソシアネート基に公知のブロック化剤を付加反応させることで得られるものである。このブロックドイソシアネートは、常温では水とは反応しないが、加熱することによりブロック剤が解離し、活性なイソシアネート基が再生される。ここで、有機ポリイソシアネート化合物としては、メチレンジフェニルポリイソシアネート、ポリメチレンポリフェニルポリイソシアネート等が挙げられる。また、ブロック化剤としては、フェノール、チオフェノール、クロルフェノール、クレゾール、レゾルシノール、p−sec−ブチルフェノール、p−tert−ブチルフェノール、p−sec−アミルフェノール、p−オクチルフェノール、p−ノニルフェノール等のフェノール類;イソプロピルアルコール、tert−ブチルアルコール等の第2級又は第3級のアルコール;ジフェニルアミン、キシリジン等の芳香族第2級アミン類;フタル酸イミド類;δ−バレロラクタム等のラクタム類;ε−カプロラクタム等のカプロラクタム類;マロン酸ジアルキルエステル、アセチルアセトン、アセト酢酸アルキルエステル等の活性メチレン化合物;アセトキシム、メチルエチルケトキシム、シクロヘキサノンオキシム等のオキシム類;3−ヒドロキシピリジン等の塩基性窒素化合物および酸性亜硫酸ソーダ等が挙げられる。 The blocked isocyanate compound (A) used in the adhesive composition for organic fiber cords of the present invention is obtained by addition reaction of a known blocking agent to the isocyanate group of the organic polyisocyanate compound. This blocked isocyanate does not react with water at room temperature, but when heated, the blocking agent is dissociated to regenerate active isocyanate groups. Here, examples of the organic polyisocyanate compound include methylene diphenyl polyisocyanate and polymethylene polyphenyl polyisocyanate. Moreover, as blocking agents, phenols such as phenol, thiophenol, chlorophenol, cresol, resorcinol, p-sec-butylphenol, p-tert-butylphenol, p-sec-amylphenol, p-octylphenol, p-nonylphenol, etc. Secondary or tertiary alcohols such as isopropyl alcohol and tert-butyl alcohol; aromatic secondary amines such as diphenylamine and xylidine; phthalimides; lactams such as δ-valerolactam; ε-caprolactam Active methylene compounds such as malonic acid dialkyl ester, acetylacetone and acetoacetic acid alkyl ester; oximes such as acetoxime, methylethylketoxime and cyclohexanone oxime; 3-hydride Examples include basic nitrogen compounds such as loxypyridine and acidic sodium sulfite.
本発明の有機繊維コード用接着剤組成物に用いる(B)成分のエポキシ化合物としては、ジエチレングリコール・ジグリシジルエーテル、ポリエチレン・ジグリシジルエーテル、ポリプロピレングリコール・ジグリシジルエーテル、ネオペンチルグリコール・ジグリシジルエーテル、1,6−ヘキサンジオール・ジグリシジルエーテル、グリセロール・ポリグリシジルエーテル、トリメチロールプロパン・ポリグリシジルエーテル、ポリグリセロール・ポリグリシジルエーテル、ペンタエリチオール・ポリグリシジルエーテル、ジグリセロール・ポリグリシジルエーテル、ソルビトール・ポリグリシジルエーテル等の多価アルコール類とエピクロルヒドリンとの反応生成物;フェノールノボラック型エポキシ樹脂、クレゾールノボラック型エポキシ樹脂等のノボラック型エポキシ樹脂;ビスフェノールA型エポキシ樹脂等が挙げられる。 As the epoxy compound of the component (B) used in the organic fiber cord adhesive composition of the present invention, diethylene glycol diglycidyl ether, polyethylene diglycidyl ether, polypropylene glycol diglycidyl ether, neopentyl glycol diglycidyl ether, 1,6-hexanediol diglycidyl ether, glycerol polyglycidyl ether, trimethylolpropane polyglycidyl ether, polyglycerol polyglycidyl ether, pentaerythiol polyglycidyl ether, diglycerol polyglycidyl ether, sorbitol poly Reaction product of polyhydric alcohols such as glycidyl ether and epichlorohydrin; phenol novolac type epoxy resin, cresol novolac type Novolak epoxy resins such as carboxymethyl resin; bisphenol A type epoxy resins.
本発明の有機繊維コード用接着剤組成物に用いる(C)成分のゴムラテックスとしては、ブタジエン系単量体35〜75質量%、ビニルピリジン系単量体15〜30質量%、スチレン系単量体10〜55質量%を乳化重合して得られるゴムラテックス(a)50〜90質量部(固形分換算)とブタジエン系単量体3〜20質量%、スチレン系単量体75〜96.9質量%、エチレン系不飽和カルボン酸単量体0.1〜10質量%および共重合可能な他の単量体0〜20質量%を乳化重合して得られるガラス転移温度Tgが40〜90℃である共重合体ゴムラテックス(b)10〜50質量部(固形分換算)からなることが必要である。
さらに、前記(C)成分のゴムラテックスは(a)ブタジエン系単量体35〜75質量%、ビニルピリジン系単量体15〜30質量%、スチレン系単量体10〜55質量%で構成される単量体を乳化重合させ、引き続いて(b)ブタジエン系単量体3〜20質量%、スチレン系単量体75〜96.9質量%、エチレン系不飽和カルボン酸単量体0.1〜10質量%および共重合可能な他の単量体0〜20質量%で構成される単量体を乳化重合して得られる、二重構造を有する前記共重合体ラテックスからなることが好ましい。
本発明の有機繊維コード用接着剤組成物の初期接着性は、ブタジエン単量体の配合量が上記範囲より少ない場合、またはスチレン系単量の配合量が上記範囲より多い場合には劣る傾向にあり、また、本発明のレゾルシンおよびホルマリンを含まない有機繊維コード用接着剤組成物は従来のRFL系接着剤組成物に比べガラス転移温度Tgが高くできるため、作業性が向上しさらに耐熱接着性を確保しながら屈曲疲労性も向上する。但し、該屈曲疲労性は、上記共重合体ゴムラテックス(b)のガラス転移温度が上記ガラス転移の温度範囲より高くなると悪化する傾向にある。
The rubber latex of component (C) used in the adhesive composition for organic fiber cords of the present invention includes 35 to 75% by mass of a butadiene monomer, 15 to 30% by mass of a vinylpyridine monomer, and a styrene monomer. 50-90 parts by mass (solid content conversion) of rubber latex (a) obtained by emulsion polymerization of 10-55% by mass of the product, 3-20% by mass of butadiene monomer, 75-96.9 of styrene monomer The glass transition temperature Tg obtained by emulsion polymerization of 0.1% by mass to 0.1% by mass of an ethylenically unsaturated carboxylic acid monomer and 0 to 20% by mass of another copolymerizable monomer is 40 to 90 ° C. It is necessary to consist of 10 to 50 parts by mass (in terms of solid content) of the copolymer rubber latex (b).
Further, the rubber latex of the component (C) is composed of (a) 35 to 75% by mass of a butadiene monomer, 15 to 30% by mass of a vinylpyridine monomer, and 10 to 55% by mass of a styrene monomer. (B) 3-20% by mass of butadiene monomer, 75-96.9% by mass of styrene monomer, 0.1% of ethylenically unsaturated carboxylic acid monomer It is preferably composed of the copolymer latex having a double structure obtained by emulsion polymerization of a monomer composed of 10 to 10% by mass and another monomer capable of copolymerization of 0 to 20% by mass.
The initial adhesiveness of the adhesive composition for organic fiber cords of the present invention tends to be inferior when the blending amount of the butadiene monomer is less than the above range or when the blending amount of the styrene monomer is more than the above range. In addition, the adhesive composition for organic fiber cords which does not contain resorcin and formalin according to the present invention can have a higher glass transition temperature Tg than conventional RFL adhesive compositions, thereby improving workability and heat resistant adhesiveness. Bending fatigue resistance is also improved while ensuring. However, the bending fatigue property tends to deteriorate when the glass transition temperature of the copolymer rubber latex (b) is higher than the glass transition temperature range.
上記ブタジエン−ビニルピリジン−スチレン系共重合体は、共役ブタジエン化合物と、ビニルピリジン系化合物と、スチレン系化合物とを三元共重合させたものである。ここで、ビニルピリジン系単量体としては、ビニルピリジンと、該ビニルピリジン中の水素原子が置換基で置換された置換ビニルピリジンとを包含する。該ビニルピリジン系化合物としては、2−ビニルピリジン、3−ビニルピリジン、4−ビニルピリジン、2−メチル−5−ビニルピリジン、5−エチル−2−ビニルピリジン等が挙げられ、これらの中でも、2−ビニルピリジンが好ましい。これらビニルピリジン系単量体は、1種単独で使用しても、2種以上を組み合わせて使用してもよい。 The butadiene-vinylpyridine-styrene copolymer is a ternary copolymer of a conjugated butadiene compound, a vinylpyridine compound, and a styrene compound. Here, the vinylpyridine monomer includes vinylpyridine and a substituted vinylpyridine in which a hydrogen atom in the vinylpyridine is substituted with a substituent. Examples of the vinylpyridine compounds include 2-vinylpyridine, 3-vinylpyridine, 4-vinylpyridine, 2-methyl-5-vinylpyridine, 5-ethyl-2-vinylpyridine, etc. Among these, 2 -Vinylpyridine is preferred. These vinylpyridine monomers may be used alone or in combination of two or more.
上記共役ブタジエン系単量体としては、1,3−ブタジエン、2−メチル−1,3−ブタジエン等の脂肪族共役ブタジエン化合物が挙げられ、これらの中でも、1,3−ブタジエンが好ましい。これら共役ブタジエン系単量体は、1種単独で使用しても、2種以上を組み合わせて使用してもよい。 Examples of the conjugated butadiene monomer include aliphatic conjugated butadiene compounds such as 1,3-butadiene and 2-methyl-1,3-butadiene. Among these, 1,3-butadiene is preferable. These conjugated butadiene monomers may be used alone or in combination of two or more.
上記スチレン系単量体は、スチレンと、該スチレン中の水素原子が置換基で置換された置換スチレンとを包含する。該スチレン系単量体としては、スチレン、α−メチルスチレン、2−メチルスチレン、3−メチルスチレン、4−メチルスチレン、2,4−ジイノプロピルスチレン、2,4−ジメチルスチレン、4−t−ブチルスチレン、ヒドロキシメチルスチレン等が挙げられ、これらの中でも、スチレンが好ましい。これらスチレン系単量体は、1種単独で使用しても、2種以上を組み合わせて使用してもよい。 The styrenic monomer includes styrene and substituted styrene in which a hydrogen atom in the styrene is substituted with a substituent. Examples of the styrene monomer include styrene, α-methylstyrene, 2-methylstyrene, 3-methylstyrene, 4-methylstyrene, 2,4-diinopropylstyrene, 2,4-dimethylstyrene, 4-t -Butyl styrene, hydroxymethyl styrene, etc. are mentioned, Among these, styrene is preferable. These styrenic monomers may be used alone or in combination of two or more.
本発明に用いられるカルボキシル基変性スチレン−ブタジエン共重合体ラテックス(b)の製造方法は、エチレン系不飽和カルボン酸単量体、例えば、アクリル酸、メタクリル酸、ケイ皮酸、イタコン酸、フマル酸、マレイン酸等の少なくとも1種と、スチレン、ブタジエンおよび必要に応じて共重合可能な他の単量体を共重合して得ることができる。前記エチレン系不飽和カルボン酸単量体としては特にアクリル酸が好ましい。
また、該共重合体のガラス転移温度は40〜90℃であることを要する。
The method for producing the carboxyl group-modified styrene-butadiene copolymer latex (b) used in the present invention is an ethylenically unsaturated carboxylic acid monomer such as acrylic acid, methacrylic acid, cinnamic acid, itaconic acid, fumaric acid. It can be obtained by copolymerizing at least one kind such as maleic acid, styrene, butadiene and other monomers copolymerizable as required. As the ethylenically unsaturated carboxylic acid monomer, acrylic acid is particularly preferable.
Moreover, the glass transition temperature of this copolymer needs to be 40-90 degreeC.
本発明の接着剤組成物においては、スチレン−ブタジエン共重合体ラテックスをカルボキシ変性ラテックスとすることにより、粒子表面負電荷を増加させて安定な電気二重層を形成させ、ゴムラテックスの機械的安定性および化学的安定性を向上させ、接着剤液の含浸処理時のガムアップの発生量を減少させる。特に粒子表面に存在する化学的に結合したカルボキシル基が粒子の周りに形成されて、電気二重層を厚くすることになりラテックス粒子をコロイドとして安定化させ、ラテックスの機械的安定性は向上する。
カルボキシ変性スチレン−ブタジエン三元共重合体をもちいた接着液の機械的安定性は向上し、特に天然ゴムラテックス含む接着剤の場合、通常は機械的安定性が低下するが、カルボキシ変性スチレン−ブタジエン三元共重合体ラテックスと併用することにより、向上する。
In the adhesive composition of the present invention, the styrene-butadiene copolymer latex is a carboxy-modified latex, whereby the negative charge on the particle surface is increased to form a stable electric double layer, and the mechanical stability of the rubber latex. In addition, chemical stability is improved, and the amount of gum-up generated during the impregnation treatment with the adhesive liquid is reduced. In particular, chemically bonded carboxyl groups present on the surface of the particles are formed around the particles, which increases the thickness of the electric double layer, stabilizes the latex particles as a colloid, and improves the mechanical stability of the latex.
The mechanical stability of the adhesive liquid using the carboxy-modified styrene-butadiene terpolymer is improved, and particularly in the case of an adhesive containing natural rubber latex, the mechanical stability is usually lowered, but the carboxy-modified styrene-butadiene is reduced. It improves by using together with ternary copolymer latex.
本発明において前記ゴムラテックス(C)の質量に対する、前記ブロックドイソシアネート化合物(A)および前記エポキシ化合物(B)およびアミン硬化剤(D)の合計質量の比率である{(A)+(B)+(D)}/(C)が、0.1以上1.0以下であることが好ましい。この比率が0.1未満であると、エポキシ化合物とブロックドイソシアネート化合物による効果を十分に得られないおそれがあり、一方、かかる比率が1.0を超えると十分な接着力が得られないおそれがあり、好ましくない。
前記(D)成分のエポキシ化合物のアミン硬化剤としては、脂肪族アミン、芳香族アミン変性アミン等の様々なアミン化合物が用いられる。例えば、鎖状脂肪族ポリアミンとして、ジエチレントリアミン(DTA)、トリエチレンテトラミン(TTA)、ジエチアミノプロピルアミン(DPDA)、環状脂肪族ポリアミンとして、ピペラジン、N−アミノエチルピペラジン、(N−AEP)、メンセンジアミン(MDA)、脂肪芳香族アミンとして、m−キシレンジアミン(M−XDA)、芳香族アミンとしてメタフェニレンジアミン(MPDA)、ジアミノジフェニルメタン(DDM)、ジアミノジフェニルルルフォン(DDS)などが挙げられる。中でもピペラジンが好ましい。
In the present invention, it is the ratio of the total mass of the blocked isocyanate compound (A), the epoxy compound (B) and the amine curing agent (D) to the mass of the rubber latex (C) {(A) + (B) + (D)} / (C) is preferably 0.1 or more and 1.0 or less. If this ratio is less than 0.1, the effect of the epoxy compound and the blocked isocyanate compound may not be sufficiently obtained. On the other hand, if this ratio exceeds 1.0, sufficient adhesion may not be obtained. Is not preferable.
As the amine curing agent for the epoxy compound as the component (D), various amine compounds such as aliphatic amines and aromatic amine-modified amines are used. For example, as the chain aliphatic polyamine, diethylenetriamine (DTA), triethylenetetramine (TTA), diethylaminopropylamine (DPDA), as the cyclic aliphatic polyamine, piperazine, N-aminoethylpiperazine, (N-AEP), Mensendiamine (MDA), fatty aromatic amines include m-xylenediamine (M-XDA), aromatic amines include metaphenylenediamine (MPDA), diaminodiphenylmethane (DDM), diaminodiphenylrulphone (DDS), and the like. . Of these, piperazine is preferable.
また、本発明の有機繊維コード用接着剤組成物は、エポキシ化合物の質量に対するブロックドイソシアネート化合物の質量の比率である(ブロックドイソシアネート化合物の質量/エポキシ化合物の質量)=(A)/(B)が、0.1以上30以下であることが好ましく、0.1以上10以下であることがより好ましい。かかる比率が0.1未満であると、ブロックドイソシアネート化合物による効果を十分に得られないおそれがあり、一方、かかる比率が30を超えると十分な接着力が得られないおそれがあり、好ましくない。 Moreover, the adhesive composition for organic fiber cords of the present invention is the ratio of the mass of the blocked isocyanate compound to the mass of the epoxy compound (the mass of the blocked isocyanate compound / the mass of the epoxy compound) = (A) / (B ) Is preferably 0.1 or more and 30 or less, and more preferably 0.1 or more and 10 or less. If the ratio is less than 0.1, the effect of the blocked isocyanate compound may not be sufficiently obtained. On the other hand, if the ratio is more than 30, sufficient adhesive force may not be obtained, which is not preferable. .
本発明のゴム補強材は、有機繊維が撚糸されてなるタイヤ補強用の有機繊維コードと、該有機繊維コードを被覆するゴムとからなるゴム補強材であって、有機繊維コードとゴムとが、本発明の有機繊維コード用接着剤組成物を用いて接着されてなるものである。ここで、有機繊維コードの材質としては特に限定はないが、熱可塑性プラスチックスが好ましい。該熱可塑性プラスチックスとしては、ポリアミド、ポリエステル、ポリプロピレンやポリエチレン等のポリオレフィン、ポリカーボネート、ポリアクリレート、ABS樹脂等のスチレン系樹脂、塩化ビニル樹脂等が挙げられ、これらの中でも、ポリエステル又はナイロンが好ましく、機械的強度が高く、通常の方法ではゴムとの接着が比較的困難なポリエステルに用いることが特に好ましい。 The rubber reinforcing material of the present invention is a rubber reinforcing material comprising an organic fiber cord for reinforcing a tire formed by twisting organic fibers and a rubber covering the organic fiber cord, and the organic fiber cord and the rubber are: It is bonded by using the adhesive composition for organic fiber cords of the present invention. Here, the material of the organic fiber cord is not particularly limited, but a thermoplastic is preferable. Examples of the thermoplastics include polyamides, polyesters, polyolefins such as polypropylene and polyethylene, polycarbonates, polyacrylates, styrene resins such as ABS resins, and vinyl chloride resins. Among these, polyesters or nylons are preferable, It is particularly preferable to use polyester which has high mechanical strength and is relatively difficult to adhere to rubber by a normal method.
本発明の接着方法としては、有機繊維が撚糸されてなるタイヤ補強用の有機繊維コードを、上記有機繊維コード用接着剤組成物で被覆して接着剤層を形成して、前記有機繊維コードとゴムとを前記有機繊維コード用接着剤組成物を介して接着することができる。
また、本発明の接着方法において、接着剤層の形成方法としては、例えば、浸漬、はけ塗り、流延、噴霧、ロール塗布、ナイフ塗布等を挙げることができるが、有機繊維コードを有機繊維コード用接着剤組成物に含浸して、接着剤層を形成することが好ましい。1段階目でエポキシ化合物を付着させ、2段階目でブロックドイソシアネート化合物とゴムラテックスを付着する2段階方式と比較して、浸漬は1段階方式であるため、より低コストで接着剤層を形成できる。ここで、接着剤層の厚さは、0.5〜50μmが好ましく、1〜10μmが更に好ましい。
ここで、含浸液の接着剤組成物の濃度は5〜20質量%(固形分換算)、好ましくは7.5〜15質量%である。前記接着剤層を形成後、乾燥処理120℃〜180℃で0.5〜3分間および加熱処理180℃〜260℃で、0.5〜3分間、さらに、前記有機繊維コードを未加硫ゴムに埋設し、該未加硫ゴムを加硫処理して、前記有機繊維コードとゴムとを前記有機繊維コード用接着剤組成物を介して接着することが好ましい。これにより、より接着性を良好にできる。
さらに、前記有機繊維コードが、ポリエステル又はナイロンからなることが効果を有効に発揮できる観点から特に好ましい。
As an adhesion method of the present invention, an organic fiber cord for reinforcing a tire formed by twisting organic fibers is coated with the adhesive composition for organic fiber cords to form an adhesive layer, and the organic fiber cord Rubber can be bonded via the adhesive composition for organic fiber cords.
In the bonding method of the present invention, examples of the method for forming the adhesive layer include dipping, brushing, casting, spraying, roll coating, knife coating, and the like. It is preferable to impregnate the cord adhesive composition to form an adhesive layer. Compared with the two-stage method in which the epoxy compound is attached in the first step and the blocked isocyanate compound and rubber latex are attached in the second step, the dipping is a one-step method, so an adhesive layer is formed at a lower cost. it can. Here, the thickness of the adhesive layer is preferably 0.5 to 50 μm, and more preferably 1 to 10 μm.
Here, the density | concentration of the adhesive composition of an impregnation liquid is 5-20 mass% (solid content conversion), Preferably it is 7.5-15 mass%. After forming the adhesive layer, drying treatment is performed at 120 ° C. to 180 ° C. for 0.5 to 3 minutes, and heat treatment is performed at 180 ° C. to 260 ° C. for 0.5 to 3 minutes. Further, the organic fiber cord is unvulcanized rubber. The organic fiber cord and the rubber are preferably bonded to each other through the adhesive composition for organic fiber cords after being embedded in the unvulcanized rubber. Thereby, adhesiveness can be made more favorable.
Furthermore, it is particularly preferable that the organic fiber cord is made of polyester or nylon from the viewpoint of effectively exhibiting the effect.
一方、本発明のゴム補強材を構成する被覆ゴムは、ゴム成分に通常ゴム業界で用いられる配合剤を配合してなるのが好ましい。ここで、ゴム成分としては、特に限定はなく、例えば、天然ゴムの他、ポリイソプレンゴム(IR)、ポリブタジエンゴム(BR)、スチレン−ブタジエン共重合体ゴム(SBR)、アクリロニトリルブタジエンゴム(NBR)、クロロプレンゴム(CR)、ブチルゴム(IIR)等の共役ジエン系合成ゴム、更には、エチレン−プロピレン共重合体ゴム(EPM)、エチレン−プロピレン−ジエン共重合体ゴム(EPDM)、ポリシロキサンゴム等か挙げられ、これらの中でも、天然ゴムおよび共役ジエン系合成ゴムが好ましい。また、これらゴム成分は、一種単独で用いてもよく、二種以上を組み合わせて用いてもよい。 On the other hand, the coated rubber constituting the rubber reinforcing material of the present invention is preferably formed by blending a rubber component with a compounding agent usually used in the rubber industry. Here, the rubber component is not particularly limited. For example, in addition to natural rubber, polyisoprene rubber (IR), polybutadiene rubber (BR), styrene-butadiene copolymer rubber (SBR), acrylonitrile butadiene rubber (NBR). Conjugated diene-based synthetic rubbers such as chloroprene rubber (CR) and butyl rubber (IIR), ethylene-propylene copolymer rubber (EPM), ethylene-propylene-diene copolymer rubber (EPDM), polysiloxane rubber, etc. Among these, natural rubber and conjugated diene synthetic rubber are preferable. Moreover, these rubber components may be used individually by 1 type, and may be used in combination of 2 or more type.
上記ゴム成分の加硫は、例えば、硫黄、テトラメチルチラリウムジスルフィド、ジペンタメチレンチラリウムテトラサルファイド等のチラリウムポリサルファイド化合物、4,4−ジチオモルフォリン、p−キノンジオキシム、p,p’−ジベンゾキノンジオキシム、環式硫黄イミド、過酸化物を加硫剤として行うことができ、硫黄を加硫剤として行うのが好ましい。 Vulcanization of the rubber component includes, for example, sulfur, tetramethyltyrarium disulfide, tyrarium polysulfide compounds such as dipentamethylenetyrarium tetrasulfide, 4,4-dithiomorpholine, p-quinonedioxime, p, p ′. -Dibenzoquinone dioxime, cyclic sulfur imide, and peroxide can be used as a vulcanizing agent, and sulfur is preferably used as a vulcanizing agent.
また、上記ゴム成分には、通常ゴム業界で用いられるカーボンブラック、シリカ、水酸化アルミニウム等の充填剤、加硫促進剤、老化防止剤、軟化剤等の各種配合剤を、適宜配合することができる。さらに、各種材質の粒子、繊維、布等との複合体としてもよい。 In addition, various compounding agents such as fillers such as carbon black, silica, and aluminum hydroxide that are usually used in the rubber industry, vulcanization accelerators, anti-aging agents, softening agents, and the like can be appropriately mixed with the rubber component. it can. Furthermore, it is good also as a composite_body | complex with the particle | grains, fiber, cloth, etc. of various materials.
また、本発明のタイヤは、本発明のゴム補強材を用い、カーカスやベルト補強層に用いてなるのが好ましい。本発明のタイヤは、耐久性に高いゴム物品が使用されているため、耐久性に優れる。 The tire of the present invention preferably uses the rubber reinforcing material of the present invention and is used for a carcass or a belt reinforcing layer. The tire of the present invention is excellent in durability since a rubber article having high durability is used.
以下に、実施例を挙げて本発明を更に詳しく説明するが、本発明は下記の実施例に何ら限定されるものではない。
なお、本発明の接着性について初期接着性、耐熱接着性、屈曲疲労性および共重合体ゴムラテックス(b)のゴム成分のガラス転移温度(Tg)について下記の方法により求めた。
(初期接着性)
得られた接着剤の接着力を、JIS K6301に従って測定し初期接着力として評価した。接着力は、第2表に示す従来例(RFL系)の接着力を100とした指数で示し、数値が大なるほど結果が良好である。結果を下記第1表に併記する。
(耐熱接着性)
続いて上記初期接着力を求めたと同様の試験片オーブンのなかにいれ160℃で3時間放置した。この試験片を同様に上記JIS K6301に従って測定し耐熱接着力として評価した。耐熱接着力は、第2表に示す従来例(RFL系)の接着力を100とした指数で示し、数値が大なるほど結果が良好である。結果を下記第1表に併記する。
また、屈曲疲労性については下記の方法にて評価した。
(屈曲疲労性)
接着剤処理コードを、50本/5cmの打ち込み数で並べて、前述の接着テストに用いたものと同じ未加硫配合ゴムの0.4mmシートを両側から張り合わせ、5cm幅×60cm長さのゴムトッピングシートを作製した。このようなトッピングシート2枚の間に厚さ3mmの未加硫配合ゴムシートを挟み、さらにこの上下面にサンプル全体の厚さが15mmになるように未加硫配合ゴムシートを張り合わせ、コード両端を固定して定長下で145℃×40分、20kg/cm2の加圧下に加硫し、耐屈曲疲労性テスト用サンプルを作製した。次に、このサンプルを直径60mmのプーリーに掛け、両端より150kgの荷重を掛けて、120℃の雰囲気温度下で毎時5000回の繰り返し屈曲を加えた。100万回屈曲後に取り外し、2層の繊維コード層のうち、プーリーに接する側(繰り返し圧縮歪を受ける側)のコードを取り出し、その破断強力を測定し、その値の屈曲テスト前の新品の強力に対する保持率(%)でコードの屈曲疲労性を表わした。
(ガラス転移温度;Tg)
第1表に示す(C)成分(b)共重合体ラテックスのゴム成分(固形分)についてのガラス転移温度(Tg)を、デュポン社製910型示差走査熱量計(DSC)を用い、ASTM D3418−82に記載の方法に従って測定し、各共重合体を測定した際の外挿開始温度(extrapolated onset temperature);Tfをもって、対応する共重合体成分のガラス転移温度;Tgとした。
Hereinafter, the present invention will be described in more detail with reference to examples. However, the present invention is not limited to the following examples.
In addition, about the adhesiveness of this invention, it calculated | required with the following method about the glass transition temperature (Tg) of the rubber component of initial stage adhesiveness, heat-resistant adhesiveness, bending fatigue property, and copolymer rubber latex (b).
(Initial adhesion)
The adhesive strength of the obtained adhesive was measured according to JIS K6301 and evaluated as the initial adhesive strength. The adhesive strength is shown as an index with the adhesive strength of the conventional example (RFL type) shown in Table 2 as 100, and the larger the value, the better the result. The results are also shown in Table 1 below.
(Heat resistant adhesiveness)
Subsequently, the sample was placed in a test piece oven similar to that obtained for the initial adhesive strength and allowed to stand at 160 ° C. for 3 hours. This test piece was similarly measured according to the above JIS K6301 and evaluated as heat resistant adhesive strength. The heat-resistant adhesive strength is indicated by an index with the adhesive strength of the conventional example (RFL type) shown in Table 2 as 100, and the larger the numerical value, the better the result. The results are also shown in Table 1 below.
Further, bending fatigue resistance was evaluated by the following method.
(Bending fatigue)
Adhesive treatment cords are arranged at 50 / 5cm, and the same unvulcanized rubber 0.4mm sheet used in the above adhesion test is laminated from both sides, 5cm wide x 60cm long rubber topping A sheet was produced. An unvulcanized compounded rubber sheet having a thickness of 3 mm is sandwiched between two such topping sheets, and an unvulcanized compounded rubber sheet is laminated on the upper and lower surfaces so that the total thickness of the sample is 15 mm. Was fixed and vulcanized under a constant length at 145 ° C. for 40 minutes under a pressure of 20 kg / cm 2 to prepare a sample for bending fatigue resistance test. Next, this sample was hung on a pulley having a diameter of 60 mm, a load of 150 kg was applied from both ends, and bending was repeated 5000 times per hour under an atmospheric temperature of 120 ° C. Removed after bending 1 million times, out of the two fiber cord layers, take out the cord on the side that contacts the pulley (the side subjected to repeated compression strain), measure its breaking strength, and the strength of the new article before the bending test of that value The bending fatigue property of the cord was expressed by the retention ratio (%) relative to.
(Glass transition temperature; Tg)
The glass transition temperature (Tg) of the rubber component (solid content) of the (C) component (b) copolymer latex shown in Table 1 is measured by ASTM D3418 using a DuPont 910 type differential scanning calorimeter (DSC). It was measured according to the method described in -82, and the extrapolated onset temperature when each copolymer was measured; Tf was defined as the glass transition temperature of the corresponding copolymer component; Tg.
(実施例1〜2、比較例1〜5および従来例)
ポリエステルのタイヤコード(ポリエステル製、1670dtex/2、撚り数39×39/10cm:2本の1670dtexのポリエステル繊維を、撚り数39×39/10cmで撚ったもの)を準備した。下記表1に示す配合で、実施例1、比較例1〜5の接着剤組成物を作製し、該接着剤組成物を20質量%含む接着剤水溶液を調整した。接着剤水溶液に、準備したタイヤコードを1分間浸漬して引き上げ、タイヤコードに接着剤水溶液を付着させた。
(Examples 1-2, Comparative Examples 1-5 and Conventional Examples)
A polyester tire cord (made of polyester, 1670 dtex / 2, twist number 39 × 39/10 cm: two 1670 dtex polyester fibers twisted at a twist number 39 × 39/10 cm) was prepared. Adhesive compositions of Example 1 and Comparative Examples 1 to 5 were prepared with the formulation shown in Table 1 below, and an aqueous adhesive solution containing 20% by mass of the adhesive composition was prepared. The prepared tire cord was dipped in the aqueous adhesive solution for 1 minute and pulled up to attach the aqueous adhesive solution to the tire cord.
接着剤水溶液が付着したタイヤコードを、180℃で1分間乾燥した。その後、熱処理機を用いて、接着剤が付着したタイヤコードを、1〜2kg/本の張力(コードテンション)をかけ、240℃で2分間熱処理し、接着剤が付着されたタイヤコードを製造した。
なお、従来例として、接着剤水溶液として従来のレゾルシン・ホルマリン・ラテックス接着剤を使用して、上記同様にタイヤコードを製造した。その配合組成を第2表に、被覆ゴムの配合組成を第3表に示す。
The tire cord to which the adhesive aqueous solution was adhered was dried at 180 ° C. for 1 minute. Then, using a heat treatment machine, the tire cord to which the adhesive adhered was applied with a tension of 1-2 kg / piece (cord tension) and heat treated at 240 ° C. for 2 minutes to produce a tire cord to which the adhesive was adhered. .
As a conventional example, a conventional tire cord was manufactured using a conventional resorcin / formalin / latex adhesive as an adhesive aqueous solution. The blending composition is shown in Table 2, and the blending composition of the coated rubber is shown in Table 3.
*1)ブロックドイソシアネート化合物(第一工業製薬(株)製、「エラストロンBN27」、固形分濃度30%、メチレンジフェニルの分子構造を含む熱反応型水性ウレタン樹脂)
*2) エポキシ化合物(ナガセケムテックス(株)製、「デナコールEX614B」、ソルビトール・ポリグリシジルエーテル)
*3)アミン硬化剤:ピペラジン
*4)エチレン系不飽和カルボン酸:アクリル酸
* 1) Blocked isocyanate compound (Daily Kogyo Seiyaku Co., Ltd., “Elastolon BN27”, solid content concentration 30%, heat-reactive aqueous urethane resin containing methylenediphenyl molecular structure)
* 2) Epoxy compound (manufactured by Nagase ChemteX Corporation, “Denacol EX614B”, sorbitol polyglycidyl ether)
* 3) Amine curing agent: piperazine * 4) Ethylenically unsaturated carboxylic acid: Acrylic acid
*5)ビニルピリジン・スチレン・ブタジエン共重合ラテックス:日本ゼオン(株)製、商品名「Nipol2518FS」固形分40.5質量%
*6)スチレン・ブタジエン共重合体ラテックス:日本ゼオン(株)製、「NipolLX110」固形分40.3質量%]
* 5) Vinylpyridine / styrene / butadiene copolymer latex: manufactured by Nippon Zeon Co., Ltd., trade name “Nipol 2518FS”, solid content: 40.5% by mass
* 6) Styrene-butadiene copolymer latex: "Nipol LX110" solid content 40.3% by mass, manufactured by Nippon Zeon Co., Ltd.
本発明は、レゾルシンおよびホルマリンを含まず、接着性および環境、特に作業環境が良好で初期接着性、耐熱接着性および屈曲疲労性の優れた有機繊維コード用接着剤組成物、並びにそれを用いた前記性能を有するゴム補強材およびタイヤおよび接着方法を提供することができる。
また、本発明のゴム補強材は、カーカスやベルト補強層として好ましく用いられる。
The present invention does not contain resorcin and formalin, and has an adhesive composition for organic fiber cords having excellent adhesiveness and environment, in particular, good working environment and excellent initial adhesiveness, heat-resistant adhesiveness and bending fatigue resistance, and the same. A rubber reinforcing material, a tire, and a bonding method having the above performance can be provided.
The rubber reinforcing material of the present invention is preferably used as a carcass or a belt reinforcing layer.
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