JP5687475B2 - Compressed wood product manufacturing method - Google Patents

Compressed wood product manufacturing method Download PDF

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JP5687475B2
JP5687475B2 JP2010258254A JP2010258254A JP5687475B2 JP 5687475 B2 JP5687475 B2 JP 5687475B2 JP 2010258254 A JP2010258254 A JP 2010258254A JP 2010258254 A JP2010258254 A JP 2010258254A JP 5687475 B2 JP5687475 B2 JP 5687475B2
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compressed
compressed wood
wood
mold
manufacturing
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JP2012106449A (en
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中野 俊文
俊文 中野
信雄 北吉
信雄 北吉
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Olympus Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27KPROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K3/00Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
    • B27K3/02Processes; Apparatus
    • B27K3/15Impregnating involving polymerisation including use of polymer-containing impregnating agents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27KPROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K5/00Treating of wood not provided for in groups B27K1/00, B27K3/00
    • B27K5/007Treating of wood not provided for in groups B27K1/00, B27K3/00 using pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27MWORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
    • B27M1/00Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching
    • B27M1/02Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching by compressing

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Wood Science & Technology (AREA)
  • Forests & Forestry (AREA)
  • Mechanical Engineering (AREA)
  • Chemical And Physical Treatments For Wood And The Like (AREA)

Description

本発明は、木材を所定の三次元形状に圧縮成形する圧縮木製品の製造方法に関する。   The present invention relates to a method for manufacturing a compressed wood product in which wood is compression-molded into a predetermined three-dimensional shape.

近年、自然素材である木材が注目されている。木材はさまざまな木目を有するため、原木から形取る箇所に応じて個体差が生じ、その個体差が製品ごとの個性となる。また、長期の使用によって生じる傷や色合いの変化自体も、独特の風合いとなって使用者に親しみを生じさせることがある。これらの理由により、合成樹脂や軽金属を用いた製品にはない、個性的で味わい深い製品を生み出すことの出来る素材として木材が注目されており、その成形技術も飛躍的に進歩しつつある。   In recent years, natural wood has attracted attention. Since wood has various grain patterns, individual differences occur depending on the location of the raw wood, and the individual differences are the individuality of each product. In addition, scratches and changes in color caused by long-term use may also have a unique texture and may be familiar to the user. For these reasons, wood is attracting attention as a material that can produce unique and tasty products that are not found in products using synthetic resins and light metals, and its molding technology is also making rapid progress.

従来より、木材の改質や木材を圧縮し固定化する技術として、多塩基酸と多価アルコールを含む水溶液またはアルコール溶液を木材板状物に含浸させ、この木材板状物を加熱加圧し、熱硬化性物質を硬化させる改質木材の製造方法(例えば、特許文献1を参照)や、蒸気加熱加圧処理により固定化した木材に、合成樹脂を含浸させて加熱加圧処理する方法(例えば、特許文献2参照)、木材単板をプレスにより加熱加圧して、元厚の3/4〜1/4の厚みに圧縮後、非親水性の重合硬化樹脂液を含浸させ、重合硬化させる木質化粧板の製造方法(例えば、特許文献3を参照)、木材あるいは木質材料に環状エステル化合物とホルムアルデヒド系樹脂の初期縮合物とを主成分とする薬剤を含浸等させ、その後該薬剤を木材あるいは木質材料中で反応硬化させる改質木材の製法(例えば、特許文献4を参照)が開示されている。   Conventionally, as a technique for modifying wood and compressing and fixing wood, an aqueous solution or alcohol solution containing a polybasic acid and a polyhydric alcohol is impregnated into a wood plate, and the wood plate is heated and pressurized. A method for producing a modified wood for curing a thermosetting substance (for example, see Patent Document 1), or a method for impregnating a synthetic resin into a wood fixed by steam heating and pressing (for example, heating and pressing) (for example, , Patent Document 2), a wood veneer that is heated and pressed with a press, compressed to a thickness of 3/4 to 1/4 of the original thickness, impregnated with a non-hydrophilic polymerization-curing resin solution, and polymerized and cured Manufacturing method of decorative board (for example, refer to Patent Document 3), wood or wood material is impregnated with a chemical mainly composed of cyclic ester compound and initial condensate of formaldehyde resin, and then the chemical is treated with wood or wood In the material応硬 of the causes of the modified timber production method (e.g., see Patent Document 4) are disclosed.

一方、木材の三次元圧縮に関する技術として、木材板を水蒸気処理で軟化した後、木材板を楽器用響板に沿う形状のキャビティを有する型内に収め、響板形状にプレス成形し、次いでこの木材板を高温水蒸気雰囲気中で保持し、形状の固定化を行う楽器用響板の製造方法が開示されている(例えば、特許文献5を参照)。   On the other hand, as a technique related to three-dimensional compression of wood, after softening the wood board by steam treatment, the wood board is placed in a mold having a cavity shaped along the sound board for musical instruments, and then press-molded into a sound board shape. A method for producing a soundboard for musical instruments in which a wood board is held in a high-temperature steam atmosphere and the shape is fixed is disclosed (for example, see Patent Document 5).

特開平01−182002号公報Japanese Patent Laid-Open No. 01-182002 特開平04−135701号公報Japanese Patent Laid-Open No. 04-135701 特許第2997393号公報Japanese Patent No. 2997393 特許第2810918号公報Japanese Patent No. 2810918 特開2000−352971号公報JP 2000-352971 A

しかしながら、特許文献1および2に記載の技術では、樹脂を含浸させた後、高温高圧で加熱加圧しているため、木材に亀裂や凹み、割れ等が生じるなどの場合があった。   However, in the techniques described in Patent Documents 1 and 2, since the resin is impregnated and then heated and pressurized at a high temperature and a high pressure, cracks, dents, cracks, and the like may occur in the wood.

また、特許文献3に記載の技術では、木材単板の圧縮後、減圧下で重合硬化樹脂を含浸させて硬化しているため、減圧操作が煩雑であるとともに、工程が長く、また金型の温度制御に時間がかかるという問題を有している。   Further, in the technique described in Patent Document 3, since the wood veneer is compressed and impregnated with a polymerized cured resin under reduced pressure, the pressure reducing operation is complicated, the process is long, and the mold There is a problem that it takes time to control the temperature.

さらに、特許文献4に記載の技術は、木材に含浸させた薬剤を加熱圧縮により硬化させて、木材の表面硬度や寸法安定性、および曲げ強度を向上させるものであるが、木材の圧縮に関する技術ではなく、木材の強度向上は、多量に含浸させた薬剤の硬化により達成されるものであり、木材の風合い等が損なわれるおそれがある。   Furthermore, the technique described in Patent Document 4 is a technique in which a chemical impregnated in wood is cured by heat compression to improve the surface hardness, dimensional stability, and bending strength of the wood. Instead, the improvement of the strength of the wood is achieved by the curing of the drug impregnated in a large amount, and the texture of the wood may be impaired.

さらにまた、特許文献5に記載の技術では、三次元形状の圧縮木材の製造は可能であるものの、木材を圧縮し、固定化するまでの工程が長く、生産コストも高くなるという問題を有している。   Furthermore, although the technology described in Patent Document 5 can produce compressed wood having a three-dimensional shape, there is a problem that the process for compressing and fixing the wood is long and the production cost is high. ing.

本発明は、上記に鑑みてなされたものであって、薄肉でありながら強度が高く、木質材としての風合いを損なうことのない圧縮木製品を、簡易かつ短い工程で製造可能な圧縮木製品の製造方法を提供することを目的とする。   The present invention has been made in view of the above, and is a method for producing a compressed wood product that can be produced in a simple and short process with a compressed wood product that is thin but has high strength and does not impair the texture as a woody material. The purpose is to provide.

上述した課題を解決し、目的を達成するために、本発明に係る圧縮木製品の製造方法は、 木材を圧縮することによって曲面を含む3次元形状を有する圧縮木製品を製造する圧縮木製品の製造方法であって、略椀状をなす木材からなるブランク材を、一対の金型により熱硬化性樹脂のモノマーまたはオリゴマーとともに加熱圧縮して圧縮木材を形成するとともに、前記熱硬化性樹脂のモノマーまたはオリゴマーを含浸させる加熱圧縮工程と、前記加熱圧縮工程の後、前記一対の金型による前記圧縮木材の圧縮状態を保持しながら、前記金型の温度をさらに上昇させて、前記圧縮木材に含浸した熱硬化性樹脂を重合および/または架橋させる反応工程と、を含むことを特徴とする。   In order to solve the above-described problems and achieve the object, a compressed wood product manufacturing method according to the present invention is a compressed wood product manufacturing method for manufacturing a compressed wood product having a three-dimensional shape including a curved surface by compressing wood. A blank material made of wood having a substantially bowl-like shape is heated and compressed together with a thermosetting resin monomer or oligomer by a pair of molds to form a compressed wood, and the thermosetting resin monomer or oligomer is After the heat compression step for impregnation, and after the heat compression step, while maintaining the compressed state of the compressed wood by the pair of molds, the temperature of the die is further increased to impregnate the compressed wood And a reaction step of polymerizing and / or cross-linking the functional resin.

また、本発明に係る圧縮木製品の製造方法は、上記発明において、前記圧縮木材は、前記ブランク材の肉厚の0.3〜0.5まで圧縮されることを特徴とする。   The compressed wood product manufacturing method according to the present invention is characterized in that, in the above invention, the compressed wood is compressed to a thickness of 0.3 to 0.5 of the blank material.

また、本発明に係る圧縮木製品の製造方法は、上記発明において、前記加熱圧縮工程の前に、液状の前記熱硬化性樹脂のモノマーまたはオリゴマーを、前記金型または前記ブランク材に塗布する塗布工程を含むことを特徴とする。   Moreover, the manufacturing method of the compressed wood product which concerns on this invention is the application | coating process which apply | coats the monomer or oligomer of the said liquid thermosetting resin to the said metal mold | die or the said blank material before the said heat compression process in the said invention. It is characterized by including.

また、本発明に係る圧縮木製品の製造方法は、上記発明において、前記反応工程の後、前記圧縮木材を下型を含む前記一対の金型で挟持した状態で、前記一対の金型を室温まで冷却して前記圧縮木材を放冷する冷却工程を含むことを特徴とする。   Further, the method for producing a compressed wood product according to the present invention is the above invention, wherein, after the reaction step, the pair of molds are brought to room temperature with the compressed wood sandwiched between the pair of molds including a lower mold. A cooling step of cooling and allowing the compressed wood to cool is included.

また、本発明に係る圧縮木製品の製造方法は、上記発明において、前記加熱圧縮工程の金型温度は100〜150℃であり、前記反応工程の金型温度は160〜190℃であることを特徴とする。   In the compressed wood product manufacturing method according to the present invention, in the above invention, the mold temperature in the heat compression step is 100 to 150 ° C, and the mold temperature in the reaction step is 160 to 190 ° C. And

また、本発明に係る圧縮木製品の製造方法は、上記発明において、前記塗布工程は、液状の前記熱硬化性樹脂のモノマーまたはオリゴマーを、前記金型または前記ブランク材に塗布するとともに、前記熱硬化性樹脂のモノマーまたはオリゴマーを前記下型に形成した穴部に導入し、前記冷却工程は、前記圧縮木材を放冷するとともに、前記穴部に導入し重合および/または架橋した前記熱硬化性樹脂を冷却固化して、前記圧縮木材の補強部材を形成することを特徴とする。   Moreover, the manufacturing method of the compressed wood product which concerns on this invention is the said invention. WHEREIN: While the said application | coating process apply | coats the monomer or oligomer of the said liquid thermosetting resin to the said metal mold | die or the said blank material, the said thermosetting The monomer or oligomer of the curable resin is introduced into the hole formed in the lower mold, and the cooling step is to cool the compressed wood and introduce the polymer into the hole and polymerize and / or cross-link the thermosetting resin. And the reinforcing member of the compressed wood is formed.

また、本発明に係る圧縮木製品の製造方法は、上記発明において、前記木材は、前記加熱圧縮工程前に繊維飽和点以上の含水率を有する状態にあることを特徴とする。   The compressed wood product manufacturing method according to the present invention is characterized in that, in the above-mentioned invention, the wood has a moisture content equal to or higher than a fiber saturation point before the heat compression step.

本発明によれば、ブランク材を熱硬化性樹脂のモノマーまたはオリゴマーとともに加熱圧縮して、ブランク材の圧縮と前記モノマーまたはオリゴマーの前記ブランク材への含浸を同時に行う加熱圧縮工程と、含浸させた前記モノマーまたはオリゴマーを重合および架橋する重合工程とを、一対の金型で連続して行うことにより、薄肉でありながら強度が高く、木質材としての風合いを損なうことのない圧縮木製品を、簡易かつ短い工程で製造することが可能となる。   According to the present invention, the blank material is heat-compressed together with the monomer or oligomer of the thermosetting resin, and the heat-compression step of simultaneously compressing the blank material and impregnating the blank material with the monomer or oligomer is impregnated. By performing the polymerization step of polymerizing and crosslinking the monomer or oligomer continuously with a pair of molds, a compressed wooden product that is thin but has high strength and does not impair the texture as a wooden material can be easily and It becomes possible to manufacture in a short process.

図1は、本発明の実施の形態1に係る圧縮木製品の製造方法の概要を示すフローチャートである。FIG. 1 is a flowchart showing an outline of a method for manufacturing a compressed wood product according to Embodiment 1 of the present invention. 図2は、本発明の実施の形態1に係る圧縮木製品の製造方法の形取工程の概要を模式的に示す図である。FIG. 2 is a diagram schematically showing an outline of a shaping process of the compressed wood product manufacturing method according to Embodiment 1 of the present invention. 図3は、本発明の実施の形態1に係る圧縮木製品の製造方法の加熱圧縮工程の概要を模式的に示す図である。FIG. 3 is a diagram schematically showing an outline of a heating and compressing step of the compressed wood product manufacturing method according to Embodiment 1 of the present invention. 図4は、図3のA−A線断面図である。4 is a cross-sectional view taken along line AA in FIG. 図5は、本発明の実施の形態1に係る圧縮木製品の製造方法の加熱圧縮工程が完了した状態を示す図である。FIG. 5 is a diagram showing a state in which the heating and compressing step of the compressed wood product manufacturing method according to Embodiment 1 of the present invention has been completed. 図6は、本発明の実施の形態1に係る圧縮木製品の製造方法により製造した圧縮木製品の構成を示す斜視図である。FIG. 6 is a perspective view showing a configuration of a compressed wood product manufactured by the compressed wood product manufacturing method according to Embodiment 1 of the present invention. 図7は、本発明の実施の形態1に係る圧縮木製品の製造方法によって製造された圧縮木製品の適用例であるデジタルカメラの外装体の構成を示す斜視図である。FIG. 7 is a perspective view showing a configuration of an exterior body of a digital camera which is an application example of the compressed wood product manufactured by the compressed wood product manufacturing method according to Embodiment 1 of the present invention. 図8は、図7に示す外装体によって外装されるデジタルカメラの外観構成を示す斜視図である。FIG. 8 is a perspective view illustrating an external configuration of a digital camera that is packaged by the exterior body illustrated in FIG. 7. 図9は、本発明の実施の形態2に係る圧縮木製品の製造方法で使用する凸金型を示す斜視図である。FIG. 9 is a perspective view showing a convex mold used in the method for manufacturing a compressed wood product according to Embodiment 2 of the present invention. 図10は、本発明の実施の形態2に係る圧縮木製品の製造方法の加熱圧縮工程の概要を模式的に示す図である。FIG. 10 is a diagram schematically showing an outline of the heat compression step of the method for manufacturing a compressed wood product according to Embodiment 2 of the present invention. 図11は、図10のB−B線断面図である。11 is a cross-sectional view taken along line BB in FIG. 図12は、本発明の実施の形態2に係る圧縮木製品の製造方法の加熱圧縮工程が完了した状態を示す図である。FIG. 12 is a diagram showing a state in which the heating and compressing step of the compressed wooden product manufacturing method according to Embodiment 2 of the present invention has been completed. 図13は、本発明の実施の形態2に係る圧縮木製品の製造方法により製造した圧縮木製品の構成を示す斜視図である。FIG. 13: is a perspective view which shows the structure of the compressed wood product manufactured with the manufacturing method of the compressed wood product which concerns on Embodiment 2 of this invention.

以下、添付図面を参照して、本発明を実施するための形態(以下、「実施の形態」という)を説明する。なお、以下の説明で参照する図面は模式的なものであって、同じ物体を異なる図面で示す場合には、寸法や縮尺等が異なる場合もある。   DESCRIPTION OF EMBODIMENTS Hereinafter, embodiments for carrying out the present invention (hereinafter referred to as “embodiments”) will be described with reference to the accompanying drawings. Note that the drawings referred to in the following description are schematic, and when the same object is shown in different drawings, dimensions, scales, and the like may be different.

(実施の形態1)
図1は、本発明の実施の形態1に係る圧縮木製品の製造方法の処理の概要を示すフローチャートである。まず、原木から略椀状をなすブランク材を形取る(ステップS1:形取工程)。図2は、形取工程の概要を模式的に示す図である。形取工程では、無垢材などの原木1から、略椀状をなすブランク材2を切削等によって形取る。
(Embodiment 1)
FIG. 1 is a flowchart showing an outline of processing of a method for manufacturing a compressed wood product according to Embodiment 1 of the present invention. First, a blank material having a substantially bowl shape is formed from the raw wood (step S1: shaping process). FIG. 2 is a diagram schematically showing an outline of the shaping process. In the shaping process, a blank material 2 having a substantially bowl shape is shaped from a raw wood 1 such as a solid material by cutting or the like.

ブランク材2は、略長方形の表面を有する平板状の主板部2aと、主板部2aの表面で対向する二つの長辺部の各々から主板部2aに対して湾曲して延在する二つの側板部2bと、主板部2aの表面で対向する二つの短辺部の各々から主板部2aに対して湾曲して延在する二つの側板部2cと、を備える。ブランク材2は、後述する加熱圧縮工程によって減少する分の容積を予め加えた容積を有する。なお、図2では、原木1からブランク材2を年輪の接線方向に板目材を形取った場合を示しているが、形取工程で形取るブランク材は柾目材や木口材でもよい。また、ブランク材2の形状はあくまでも一例に過ぎない。すなわち、ここでいう略椀状には、椀状のほか皿状や函形状などの形状も含まれるものとする。   The blank material 2 includes two side plates that extend in a curved manner with respect to the main plate portion 2a from a flat main plate portion 2a having a substantially rectangular surface and two long sides facing each other on the surface of the main plate portion 2a. Part 2b, and two side plate parts 2c extending from each of the two short sides facing each other on the surface of main plate part 2a so as to be curved with respect to main plate part 2a. The blank material 2 has a volume obtained by adding in advance a volume that is reduced by a heating and compressing step described later. 2 shows a case where the blank material 2 is shaped from the raw wood 1 in the tangential direction of the annual ring, but the blank material formed in the shaping process may be a mesh material or a mouthpiece material. Moreover, the shape of the blank material 2 is only an example. That is, the substantially bowl shape here includes not only bowl shapes but also shapes such as a dish shape and a box shape.

次に、ブランク材2に含浸させる熱硬化性樹脂のモノマーまたはオリゴマーを、ブランク材2の内壁面に塗布する(ステップS2:樹脂塗布工程)。熱硬化性樹脂は、フェノール樹脂、エポキシ樹脂、メラミン樹脂、尿素樹脂、不飽和ポリエステル樹脂、アルキド樹脂、ポリウレタン、熱硬化性ポリイミド、シリコン樹脂などが使用され、エポキシ樹脂が好適に使用される。前記熱硬化性樹脂のプレポリマーも粘度が低い場合は使用可能であるが、ブランク材2への含浸のしやすさの点では、モノマーまたはオリゴマーを使用することが好ましい。ブランク材2に塗布するモノマーまたはオリゴリマーは、単体で使用してもよいが、溶剤に溶解した状態で使用することもできる。モノマー単体、オリゴマー単体、またはモノマーもしくはオリゴマーを溶剤に溶解した溶液のいずれを使用するかは、使用する樹脂の重合反応性、粘度、およびブランク材2への含浸量を考慮して選択する(以下、モノマー単体、オリゴマー単体、またはモノマーもしくはオリゴマーを溶剤に溶解した溶液を、「未反応樹脂」という)。溶剤は、前記熱硬化性樹脂のモノマー単体、オリゴマー単体を溶解できるものであればよい。   Next, a monomer or oligomer of a thermosetting resin to be impregnated in the blank material 2 is applied to the inner wall surface of the blank material 2 (step S2: resin application step). As the thermosetting resin, phenol resin, epoxy resin, melamine resin, urea resin, unsaturated polyester resin, alkyd resin, polyurethane, thermosetting polyimide, silicon resin and the like are used, and epoxy resin is preferably used. Although the prepolymer of the thermosetting resin can also be used when the viscosity is low, it is preferable to use a monomer or an oligomer from the viewpoint of easy impregnation into the blank material 2. The monomer or oligolimer applied to the blank material 2 may be used alone or in a state dissolved in a solvent. Whether to use a monomer simple substance, an oligomer simple substance, or a solution in which a monomer or oligomer is dissolved in a solvent is selected in consideration of the polymerization reactivity of the resin to be used, the viscosity, and the amount of impregnation into the blank material 2 (hereinafter referred to as “impregnation”). , A monomer simple substance, an oligomer simple substance, or a solution in which the monomer or oligomer is dissolved in a solvent is referred to as “unreacted resin”). The solvent should just be a thing which can melt | dissolve the monomer single-piece | unit and oligomer single-piece | unit of the said thermosetting resin.

熱硬化性樹脂の未反応樹脂をブランク材2に塗布した後、ブランク材2を加熱圧縮する(ステップS3:加熱圧縮工程)。 図3は、本発明の実施の形態1に係る圧縮木製品の製造工程の加熱圧縮工程の概要を模式的に示す図である。図4は、図3のA−A線断面図である。   After applying the unreacted resin of the thermosetting resin to the blank material 2, the blank material 2 is heated and compressed (step S3: heating compression process). FIG. 3 is a diagram schematically showing an outline of the heat compression process of the compressed wood product manufacturing process according to Embodiment 1 of the present invention. 4 is a cross-sectional view taken along line AA in FIG.

本実施の形態1の加熱圧縮工程では、略椀状をなす木材からなるブランク材2を、一対の金型により熱硬化性樹脂の未反応樹脂10とともに加熱圧縮して圧縮木材を形成するとともに、ブランク材2に塗布した未反応樹脂10を、ブランク材2に含浸させる。   In the heating and compression process of the first embodiment, the blank 2 made of wood having a substantially bowl shape is heated and compressed together with the unreacted resin 10 of the thermosetting resin by a pair of molds to form compressed wood, The blank material 2 is impregnated with the unreacted resin 10 applied to the blank material 2.

加熱圧縮工程で使用する圧縮金型100は、一対の凹金型101、凸金型102と、凹金型101および凸金型102の加熱温度および圧縮力を制御する制御装置105と、を備える。凹金型101および凸金型102の内部には、熱を発生するヒータ103、104がそれぞれ設けられている。   The compression mold 100 used in the heating and compression step includes a pair of concave mold 101 and convex mold 102, and a control device 105 that controls the heating temperature and compression force of the concave mold 101 and convex mold 102. . Heaters 103 and 104 that generate heat are provided inside the concave mold 101 and the convex mold 102, respectively.

ブランク材2は、内壁面に塗布された未反応樹脂10とともに、凹金型101、凸金型102により加熱しながら圧縮される。ブランク材2は、この加熱圧縮により加熱圧縮工程前とは異なる略椀状に変形され、未反応樹脂10は圧縮ざれたブランク材2に含浸される。圧縮時の凹金型101、凸金型102の温度は、100〜150℃、好適には100〜120℃に制御するのが好ましい。本実施の形態1では、工程短縮のために、ブランク材2を水蒸気雰囲気下での軟化を行うことなく加熱圧縮を行う。軟化工程を行わずに高温で加熱圧縮を行うと、ブランク材2の表面に亀裂や割れ等が発生するおそれがある。したがって、加熱圧縮によるブランク材2の破損防止のために、当該温度範囲で加熱圧縮するのが好ましい。   The blank material 2 is compressed while being heated by the concave mold 101 and the convex mold 102 together with the unreacted resin 10 applied to the inner wall surface. The blank material 2 is deformed by this heat compression into a substantially bowl shape different from that before the heat compression step, and the unreacted resin 10 is impregnated into the uncompressed blank material 2. It is preferable to control the temperatures of the concave mold 101 and the convex mold 102 at the time of compression to 100 to 150 ° C, preferably 100 to 120 ° C. In the first embodiment, in order to shorten the process, the blank material 2 is heated and compressed without being softened in a water vapor atmosphere. If heat compression is performed at a high temperature without performing the softening step, there is a risk that cracks, cracks, etc. may occur on the surface of the blank 2. Therefore, in order to prevent the blank material 2 from being damaged by heat compression, it is preferable to heat-compress in the temperature range.

また、ブランク材2を形取る原木1は、繊維飽和点以上の含水率を有するものを使用するのが好ましい。本実施の形態1では、上述したように、ブランク材2を、軟化工程を行うことなく加熱圧縮を行う。原木1の含水率が繊維飽和点を下回ると、加熱圧縮の際にブランク材2の表面に亀裂や割れ等が派生するおそれがある。したがって、加熱圧縮時の破損を防止するために、繊維飽和点以上の含水率を有する原木を1使用してブランク材2を形取ることが好ましい。なお、本実施の形態1において、含水率とは、{(木材の乾燥前の重量−全乾状態の重量)/全乾状態の重量}×100(%)で定義される量のことである。ここで、全乾状態とは、木材の細胞壁に含まれて木材を構成する分子と結合する結合水がほとんどなくなった状態のことであり、この全乾状態における含水率はほぼ0%である。また、繊維飽和点とは、木材に含まれる水分のうち、細胞内腔や細胞壁の間隙にある自由水が存在せず、結合水のみが存在する状態における含水率のことである。   Moreover, it is preferable to use what has the moisture content more than a fiber saturation point for the log 1 which forms the blank material 2. FIG. In the first embodiment, as described above, the blank material 2 is heated and compressed without performing the softening process. If the moisture content of the raw wood 1 is lower than the fiber saturation point, there is a risk that cracks, cracks, etc. may be derived on the surface of the blank 2 during heat compression. Therefore, in order to prevent breakage at the time of heat compression, it is preferable to form the blank material 2 using one raw wood having a moisture content equal to or higher than the fiber saturation point. In the first embodiment, the moisture content is an amount defined by {(weight before drying of wood−weight in the completely dry state) / weight in the completely dry state} × 100 (%). . Here, the completely dry state is a state in which the bound water contained in the cell walls of the wood and bound to the molecules constituting the wood has almost disappeared, and the moisture content in the completely dry state is almost 0%. The fiber saturation point is a moisture content in a state where only free water is present in the space between the cell lumen and the cell wall and only bound water is present in the moisture contained in the wood.

加熱圧縮工程の際にブランク材2の上方から圧縮力を加える凹金型101は、ブランク材2の突出している外側面に当接する平滑面を有する凹部111を備える。主板部2aから側板部2bにかけて湾曲する部分の表面であって凹金型101と対向する側の表面の曲率半径をROとし、この表面に当接する凹部111の表面の曲率半径をRAとすると、二つの曲率半径RO、RAは、RO≧RAという関係を満たす。   The concave mold 101 for applying a compressive force from above the blank member 2 in the heating and compressing step includes a concave portion 111 having a smooth surface that comes into contact with the protruding outer surface of the blank member 2. When the curvature radius of the surface of the portion that curves from the main plate portion 2a to the side plate portion 2b and facing the concave mold 101 is RO, and the curvature radius of the surface of the concave portion 111 that contacts this surface is RA, The two curvature radii RO and RA satisfy the relationship RO ≧ RA.

一方、加熱圧縮工程の際にブランク材2の下方から圧縮力を加える凸金型102は、ブランク材2の窪んでいる内側面に当接する平滑面を有する凸部121を備える。主板部2aから側板部2bにかけて湾曲する部分の表面であって、凸金型102と未反応樹脂10を介して対向する側の表面の曲率半径をRIとし、この表面に当接する凸部121の表面の曲率半径をRB(樹脂部材10の主板部10aから側板部10bにかけて湾曲する部分の表面の曲率半径も同様)とすると、二つの曲率半径RI、RBは、RI≧RBという関係を満たす。   On the other hand, the convex mold 102 for applying a compressive force from the lower side of the blank material 2 during the heating and compressing step includes a convex portion 121 having a smooth surface that comes into contact with the recessed inner surface of the blank material 2. The surface of the portion that curves from the main plate portion 2a to the side plate portion 2b, the radius of curvature of the surface facing the convex mold 102 through the unreacted resin 10 is RI, and the convex portion 121 that contacts this surface is RI. If the curvature radius of the surface is RB (the curvature radius of the surface of the portion curved from the main plate portion 10a to the side plate portion 10b of the resin member 10 is also the same), the two curvature radii RI and RB satisfy the relationship RI ≧ RB.

図5は、凹金型101および凸金型102によって加熱圧縮工程が完了した状態を示す図である。図5に示す状態で、ブランク材2は、凹金型101および凸金型102から圧縮力を受けることにより、加熱圧縮工程前とは異なる略椀状に変形することができる。この加熱圧縮工程により、ブランク材2の肉厚は、圧縮前の30〜50%程度の肉厚まで圧縮される。換言すると、この圧縮工程におけるブランク材2の圧縮率(圧縮によるブランク材2の肉厚の減少分ΔRとそのブランク材2の圧縮前の肉厚Rの比の値ΔR/R)は、0.50〜0.70程度である。ブランク材2の圧縮率を0.50〜0.70程度とすることにより、製品の肉厚を薄くして加工を容易にするとともに、強度も高く保持することができる。   FIG. 5 is a diagram illustrating a state in which the heat compression process is completed by the concave mold 101 and the convex mold 102. In the state shown in FIG. 5, the blank material 2 can be deformed into a substantially bowl shape different from that before the heat compression step by receiving a compression force from the concave mold 101 and the convex mold 102. By this heat compression process, the thickness of the blank 2 is compressed to a thickness of about 30 to 50% before compression. In other words, the compression rate of the blank 2 in this compression step (the ratio ΔR / R of the thickness reduction ΔR of the blank 2 due to compression and the thickness R before compression of the blank 2) is 0. It is about 50 to 0.70. By setting the compression ratio of the blank material 2 to about 0.50 to 0.70, the thickness of the product can be reduced to facilitate processing, and the strength can be kept high.

加熱圧縮工程が終了した後、凹金型101および凸金型102によってブランク材2を挟持し、所定の三次元形状に保持したままの状態で、上述した加熱圧縮工程よりもさらに凹金型101および凸金型102の温度を上昇させて、圧縮されたブランク材2に含浸した未反応樹脂10を重合および/または架橋させる(ステップS4:反応工程)。   After the heating and compression process is finished, the blank material 2 is sandwiched between the concave mold 101 and the convex mold 102 and is held in a predetermined three-dimensional shape, and the concave mold 101 is further further than the above-described thermal compression process. Then, the temperature of the convex mold 102 is raised to polymerize and / or crosslink the unreacted resin 10 impregnated in the compressed blank 2 (step S4: reaction step).

ブランク材2に含浸した未反応樹脂10は、金型温度を上昇させることにより重合および/または架橋反応が促進される。凹金型101および凸金型102の温度は、使用する材料によって変更しうるものであるが、160〜190℃程度、好ましくは180〜190℃で反応させる。反応温度を高くすることにより重合および/または架橋反応を促進し、硬化時間を短縮することができるが、温度が高すぎると樹脂が酸化分解しやすくなるため、上記温度範囲とすることが好ましい。   The unreacted resin 10 impregnated in the blank material 2 is accelerated in polymerization and / or crosslinking reaction by raising the mold temperature. The temperatures of the concave mold 101 and the convex mold 102 can be changed depending on the material used, but the reaction is performed at about 160 to 190 ° C., preferably 180 to 190 ° C. By increasing the reaction temperature, the polymerization and / or crosslinking reaction can be promoted and the curing time can be shortened. However, if the temperature is too high, the resin tends to undergo oxidative decomposition, and thus the above temperature range is preferable.

反応工程後、凹金型101および凸金型102によりブランク材2を挟持した状態で、凹金型101および凸金型102を室温まで冷却して、ブランク材2を冷却する(ステップS5:冷却工程)。この冷却工程でブランク材2を冷却することにより、前記反応工程で重合および/または架橋された樹脂が固化する。本実施の形態1では、圧縮されたブランク材2に未反応樹脂10を含浸させ、重合および/または架橋した後、樹脂を固化することにより、圧縮されたブランク材2の形状が樹脂により固定化されるため、水蒸気雰囲気下で加熱加圧したり、金型で挟持して放置する等の固定化工程を行うことなく、寸法安定性に優れる圧縮木製品を得ることができる。   After the reaction process, in a state where the blank material 2 is sandwiched between the concave mold 101 and the convex mold 102, the concave mold 101 and the convex mold 102 are cooled to room temperature to cool the blank material 2 (step S5: cooling). Process). By cooling the blank 2 in this cooling step, the resin polymerized and / or cross-linked in the reaction step is solidified. In the first embodiment, the compressed blank material 2 is impregnated with the unreacted resin 10, polymerized and / or crosslinked, and then the resin is solidified, so that the shape of the compressed blank material 2 is fixed by the resin. Therefore, a compressed wood product having excellent dimensional stability can be obtained without performing an immobilization process such as heating and pressurizing in a steam atmosphere or leaving it to be held in a mold.

図6は、本発明の実施の形態1に係る圧縮木製品の製造方法により製造した圧縮木製品3の構成を示す斜視図である。同図に示す圧縮木製品3は、ブランク材2の主板部2aおよび側板部2b、2cにそれぞれ対応する主板部3aおよび側板部3b、3cを有する。圧縮木製品3は、熱硬化性樹脂を含浸しているため、木製品の風合いを保持しながら、樹脂成分による艶やより高い耐久性を得ることができる。   FIG. 6 is a perspective view showing a configuration of a compressed wooden product 3 manufactured by the compressed wooden product manufacturing method according to Embodiment 1 of the present invention. The compressed wood product 3 shown in the figure has a main plate portion 3a and side plate portions 3b, 3c corresponding to the main plate portion 2a and the side plate portions 2b, 2c of the blank material 2, respectively. Since the compressed wooden product 3 is impregnated with a thermosetting resin, gloss and higher durability due to the resin component can be obtained while maintaining the texture of the wooden product.

図7は、以上説明した圧縮木製品の製造方法によって製造された圧縮木製品3の適用例であるデジタルカメラの外装体の構成を示す斜視図である。同図に示す外装体4は、デジタルカメラの前面側(被写体と対向する側)を外装するものであり、圧縮木製品3の主板部3aおよび側板部3b、3cにそれぞれ対応する主板部4aおよび側板部4b、4cを備える。主板部4aは、デジタルカメラの撮像部を表出する円筒形状の開口部41と、デジタルカメラのフラッシュを表出する直方体形状の開口部42とを有する。側板部4bは、シャッターボタンを表出する半円筒形状の切り欠き43を有する。   FIG. 7 is a perspective view showing a configuration of an exterior body of a digital camera which is an application example of the compressed wood product 3 manufactured by the above-described compressed wood product manufacturing method. The exterior body 4 shown in the figure is an exterior body on the front side (the side facing the subject) of the digital camera, and the main plate portion 4a and the side plate corresponding to the main plate portion 3a and the side plate portions 3b and 3c of the compressed wood product 3, respectively. Parts 4b and 4c are provided. The main plate portion 4a includes a cylindrical opening 41 that exposes the imaging unit of the digital camera, and a rectangular parallelepiped opening 42 that exposes the flash of the digital camera. The side plate portion 4b has a semi-cylindrical cutout 43 that exposes the shutter button.

図8は、外装体4によって前面側が外装されるデジタルカメラの外観構成を示す斜視図である。同図に示すデジタルカメラ301は、撮像部302と、フラッシュ303と、シャッターボタン304とを有する。撮像部302およびフラッシュ303が表出するデジタルカメラ301の前面側は、外装体4によって外装される。一方、デジタルカメラ301の背面側は、圧縮木製品3を用いて外装体4と同様に形成される外装体5によって外装される。このように、本実施の形態1に係る圧縮木製品の製造方法によって製造された圧縮木製品を、デジタルカメラの外装体として適用する場合には、肉厚が1.0〜1.6mm程度となるようにすればより好ましい。   FIG. 8 is a perspective view showing an external configuration of a digital camera whose front side is externally covered by the exterior body 4. A digital camera 301 shown in FIG. 1 includes an imaging unit 302, a flash 303, and a shutter button 304. The front side of the digital camera 301 where the imaging unit 302 and the flash 303 are exposed is covered by the exterior body 4. On the other hand, the back side of the digital camera 301 is covered with an exterior body 5 that is formed in the same manner as the exterior body 4 using the compressed wood product 3. Thus, when the compressed wood product manufactured by the compressed wood product manufacturing method according to the first embodiment is applied as an exterior body of a digital camera, the wall thickness is about 1.0 to 1.6 mm. This is more preferable.

以上説明した本発明の実施の形態1の圧縮木製品の製造方法によれば、圧縮木材の肉厚を薄くして加工性を向上するとともに強度を高く保持でき、また、木質材としての風合いを損なうことのない圧縮木製品を、簡易かつ短い工程で製造することが出来るという効果を奏する。   According to the manufacturing method of the compressed wood product of Embodiment 1 of the present invention described above, the thickness of the compressed wood can be reduced to improve the workability and the strength can be kept high, and the texture as a woody material is impaired. There is an effect that it is possible to produce a compressed wooden product without any problems in a simple and short process.

なお、上記の実施の形態1では、樹脂塗布工程で未反応樹脂10をブランク材2の内壁面に塗布しているが、ブランク材2の外壁面に塗布してもよい。あるいは、ブランク材2と対向する凹金型101の凹部111または凸金型102の凸部121に塗布した後、ブランク材2を凹金型101および凸金型102により加熱圧縮することにより、ブランク材2を圧縮するとともに、未反応樹脂10をブランク材2に含浸させてもよい。   In the first embodiment, the unreacted resin 10 is applied to the inner wall surface of the blank member 2 in the resin application step, but may be applied to the outer wall surface of the blank member 2. Alternatively, the blank material 2 is applied to the concave portion 111 of the concave mold 101 facing the blank material 2 or the convex portion 121 of the convex mold 102, and then the blank material 2 is heated and compressed by the concave mold 101 and the convex mold 102, thereby The blank 2 may be impregnated with the unreacted resin 10 while the material 2 is compressed.

(実施の形態2)
本発明の実施の形態2に係る圧縮木製品の製造方法は、ブランク材を加熱圧縮する金型の下型である凸金型に、圧縮木製品の樹脂補強部となるボス等を形成する穴部を設けて、該穴部に未反応樹脂を流しいれ、反応により硬化することにより圧縮木製品の内部に樹脂補強部を形成する。
(Embodiment 2)
In the method for manufacturing a compressed wood product according to Embodiment 2 of the present invention, a hole for forming a boss or the like that is a resin reinforcing portion of the compressed wood product is formed in a convex die that is a lower die of a die for heating and compressing a blank material. The resin reinforced portion is formed inside the compressed wood product by providing and pouring unreacted resin into the hole and curing by reaction.

図9は、本発明の実施の形態2に係る圧縮木製品の製造方法で使用する凸金型102cを示す斜視図である。図10は、本発明の実施の形態2に係る圧縮木製品の製造方法の加熱圧縮工程の概要を模式的に示す図である。図11は、図10のB−B線断面図である。図12は、本発明の実施の形態2に係る圧縮木製品の製造方法の加熱圧縮工程において、ブランク材2への樹脂の含浸がほぼ完了した状態を示す図である。   FIG. 9 is a perspective view showing a convex mold 102c used in the method for manufacturing a compressed wood product according to Embodiment 2 of the present invention. FIG. 10 is a diagram schematically showing an outline of the heat compression step of the method for manufacturing a compressed wood product according to Embodiment 2 of the present invention. 11 is a cross-sectional view taken along line BB in FIG. FIG. 12 is a diagram showing a state in which the impregnation of the resin into the blank material 2 is almost completed in the heat compression step of the method for manufacturing a compressed wood product according to Embodiment 2 of the present invention.

本発明の実施の形態2に係る圧縮木製品の製造方法では、実施の形態1と同様に、まず、原木から略椀状をなすブランク材2を形取る。その後、未反応樹脂10を凸金型102cに塗布するとともに、凸金型102cの凸部121に形成された穴部に未反応樹脂10を流し込む。   In the compressed wood product manufacturing method according to the second embodiment of the present invention, as in the first embodiment, first, a blank material 2 having a substantially bowl shape is formed from a raw wood. Thereafter, the unreacted resin 10 is applied to the convex mold 102c, and the unreacted resin 10 is poured into the hole formed in the convex portion 121 of the convex mold 102c.

図9に示すように、凸金型102cの凸部121の主板部121aには、樹脂補強部を形成するための穴部130、131、132、133、134が形成されている。穴部130、131、132、133、134に、未反応樹脂10をそれぞれ流し込む。   As shown in FIG. 9, holes 130, 131, 132, 133, and 134 for forming a resin reinforcing part are formed in the main plate part 121 a of the convex part 121 of the convex mold 102 c. The unreacted resin 10 is poured into the holes 130, 131, 132, 133, and 134, respectively.

未反応樹脂10を凸金型102cの凸部121に塗布した後、図10に示すように、ブランク材2を未反応樹脂10とともに圧縮金型100Cにより加熱圧縮して圧縮木材を形成するとともに、凸部121に塗布した未反応樹脂10を、ブランク材2に含浸させる。加熱圧縮の条件は、実施の形態1と同様である。   After applying the unreacted resin 10 to the convex portion 121 of the convex mold 102c, as shown in FIG. 10, the blank material 2 is heated and compressed by the compression mold 100C together with the unreacted resin 10 to form a compressed wood, The blank material 2 is impregnated with the unreacted resin 10 applied to the convex portions 121. The conditions for heat compression are the same as in the first embodiment.

加熱圧縮が終了した後、凹金型101および凸金型102cによってブランク材2を所定の三次元形状に保持したままの状態で、凹金型101および凸金型102cの温度をさらに上昇させて、ブランク材2に含浸した未反応樹脂10および穴部130、131、132、133、134内の未反応樹脂10を重合および/または架橋させる。   After the heat compression is completed, the temperature of the concave mold 101 and the convex mold 102c is further increased while the blank 2 is held in a predetermined three-dimensional shape by the concave mold 101 and the convex mold 102c. Then, the unreacted resin 10 impregnated in the blank 2 and the unreacted resin 10 in the holes 130, 131, 132, 133, 134 are polymerized and / or crosslinked.

未反応樹脂10を反応させた後、凹金型101および凸金型102cによりブランク材2を挟持した状態で、凹金型101および凸金型102cを室温まで冷却することにより、ブランク材2を冷却して形状を固定化するとともに、穴部130、131、132、133、134内の熱硬化性樹脂の硬化により補強部材を形成する。   After reacting the unreacted resin 10, the blank material 2 is cooled by cooling the concave mold 101 and the convex mold 102c to room temperature in a state where the blank material 2 is sandwiched between the concave mold 101 and the convex mold 102c. The shape is fixed by cooling, and the reinforcing member is formed by curing the thermosetting resin in the holes 130, 131, 132, 133, and 134.

図13は、本発明の実施の形態2に係る圧縮木製品の製造方法により製造した圧縮木製品7の構成を示す斜視図である。圧縮木製品7は、ブランク材2の主板部2aおよび側板部2b、2cにそれぞれ対応する主板部7aおよび側板部7b、7cを有する。主板部7aの内側面に、補強部材の一部としてボス72、73、74、およびリブ75、76が形成されている。   FIG. 13: is a perspective view which shows the structure of the compressed wooden product 7 manufactured with the manufacturing method of the compressed wooden product which concerns on Embodiment 2 of this invention. The compressed wood product 7 has a main plate portion 7a and side plate portions 7b, 7c corresponding to the main plate portion 2a and the side plate portions 2b, 2c of the blank material 2, respectively. Bosses 72, 73, 74 and ribs 75, 76 are formed on the inner surface of the main plate portion 7a as part of the reinforcing member.

本実施の形態2の圧縮木製品の製造方法では、ブランク材を加熱圧縮する金型の凸型に、圧縮木製品の補強部材であるボス等を形成する穴部を設けることにより、余分な工程を経ることなく、補強部材を圧縮木材に対して容易にかつ確実に付着固定させることができる。また、本実施の形態2によれば、実施の形態1と同様に、良好な加工性を有し、強度が高いだけでなく、木質材としての風合いを損なうことのない圧縮木製品を、簡易かつ短い工程で製造することができる。   In the method for manufacturing a compressed wood product according to the second embodiment, an extra process is performed by providing a hole for forming a boss or the like as a reinforcing member of the compressed wood product in the convex mold of the mold for heating and compressing the blank material. Therefore, the reinforcing member can be easily and reliably attached and fixed to the compressed wood. Further, according to the second embodiment, similarly to the first embodiment, a compressed wooden product that has good workability and has high strength, and that does not impair the texture as a wooden material, can be simply and It can be manufactured in a short process.

本発明に係る圧縮木製品の製造方法によって製造された圧縮木製品は、電子機器用外装体として有用であり、特にデジタルカメラの外装体として好適に使用できる。また、本発明に係る圧縮木製品の製造方法によって製造された圧縮木製品は、例えば食器、各種筐体、建材などにも適用可能である。   The compressed wood product produced by the method for producing a compressed wood product according to the present invention is useful as an exterior body for electronic equipment, and can be particularly suitably used as an exterior body for a digital camera. Moreover, the compressed wood product manufactured by the compressed wood product manufacturing method according to the present invention can be applied to tableware, various cases, building materials, and the like.

1 原木
2 ブランク材
2a、3a、7a 主板部
2b、2c、3b、3c、7b、7c 側板部
3、7 圧縮木製品
10 樹脂部材
72、73、74 ボス
75、76 リブ
100、100C 圧縮金型
101 凹金型
102、102c 凸金型
103、104 ヒータ
105 制御装置
111 凹部
121 凸部
130、131、132、133、134 穴部
G 木目
DESCRIPTION OF SYMBOLS 1 Log 2 Blank material 2a, 3a, 7a Main plate part 2b, 2c, 3b, 3c, 7b, 7c Side plate part 3, 7 Compressed wood product 10 Resin member 72, 73, 74 Boss 75, 76 Rib 100, 100C Compression mold 101 Concave mold 102, 102c Convex mold 103, 104 Heater 105 Control device 111 Concave part 121 Convex part 130, 131, 132, 133, 134 Hole G Grain

Claims (7)

木材を圧縮することによって 曲面を含む3次元形状を有する圧縮木製品を製造する圧縮木製品の製造方法であって、
略椀状をなす木材からなるブランク材を、一対の金型により熱硬化性樹脂のモノマーまたはオリゴマーとともに加熱圧縮して圧縮木材を形成するとともに、前記熱硬化性樹脂のモノマーまたはオリゴマーを含浸させる加熱圧縮工程と、
前記加熱圧縮工程の後、前記一対の金型による前記圧縮木材の圧縮状態を保持しながら、前記金型の温度をさらに上昇させて、前記圧縮木材に含浸した熱硬化性樹脂を重合および/または架橋させる反応工程と、
を含むことを特徴とする圧縮木製品の製造方法。
A compressed wood product manufacturing method for manufacturing a compressed wood product having a three-dimensional shape including a curved surface by compressing wood,
A blank material made of wood having a substantially bowl shape is heated and compressed together with a thermosetting resin monomer or oligomer by a pair of molds to form a compressed wood, and heating to impregnate the thermosetting resin monomer or oligomer A compression process;
After the heat compression step, while maintaining the compressed state of the compressed wood by the pair of molds, the temperature of the mold is further increased to polymerize and / or thermoset resin impregnated in the compressed wood. A cross-linking reaction step;
A method for producing a compressed wood product, comprising:
前記圧縮木材は、前記ブランク材の肉厚の0.3〜0.5まで圧縮されることを特徴とする請求項1に記載の圧縮木製品の製造方法。   The said compressed wood is compressed to 0.3-0.5 of the thickness of the said blank material, The manufacturing method of the compressed wood product of Claim 1 characterized by the above-mentioned. 前記加熱圧縮工程の前に、液状の前記熱硬化性樹脂のモノマーまたはオリゴマーを、前記金型または前記ブランク材に塗布する塗布工程を含むことを特徴とする請求項1または2に記載の圧縮木製品の製造方法。   The compressed wood product according to claim 1 or 2, further comprising an application step of applying a liquid monomer or oligomer of the thermosetting resin to the mold or the blank material before the heat compression step. Manufacturing method. 前記反応工程の後、前記圧縮木材を下型を含む前記一対の金型で挟持した状態で、前記一対の金型を室温まで冷却して前記圧縮木材を放冷する冷却工程を含むことを特徴とする請求項1〜3のいずれか一つに記載の圧縮木製品の製造方法。   After the reaction step, the method includes a cooling step of cooling the pair of molds to room temperature by allowing the compressed wood to be sandwiched between the pair of molds including a lower mold and allowing the compressed wood to cool. The manufacturing method of the compressed wood product as described in any one of Claims 1-3. 前記加熱圧縮工程の金型温度は100〜150℃であり、
前記反応工程の金型温度は160〜190℃であることを特徴とする請求項1〜4のいずれか一つに記載の圧縮木製品の製造方法。
The mold temperature in the heating and compression step is 100 to 150 ° C,
The mold temperature of the said reaction process is 160-190 degreeC, The manufacturing method of the compressed wood product as described in any one of Claims 1-4 characterized by the above-mentioned.
前記塗布工程は、液状の前記熱硬化性樹脂のモノマーまたはオリゴマーを、前記金型または前記ブランク材に塗布するとともに、前記熱硬化性樹脂のモノマーまたはオリゴマーを前記下型に形成した穴部に導入し、
前記冷却工程は、前記圧縮木材を放冷するとともに、前記穴部に導入し重合および/または架橋した前記熱硬化性樹脂を冷却固化して、前記圧縮木材の補強部材を形成することを特徴とする請求項4または5に記載の圧縮木製品の製造方法。
In the coating step, the liquid monomer or oligomer of the thermosetting resin is applied to the mold or the blank material, and the monomer or oligomer of the thermosetting resin is introduced into the hole formed in the lower mold. And
In the cooling step, the compressed wood is allowed to cool, and the thermosetting resin introduced into the hole and polymerized and / or cross-linked is cooled and solidified to form a reinforcing member for the compressed wood. A method for producing a compressed wood product according to claim 4 or 5.
前記木材は、前記加熱圧縮工程前に繊維飽和点以上の含水率を有する状態にあることを特徴とする請求項1〜6のいずれか一つに記載の圧縮木製品の製造方法。   The said wood is in the state which has the moisture content more than a fiber saturation point before the said heat compression process, The manufacturing method of the compressed wood product as described in any one of Claims 1-6 characterized by the above-mentioned.
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