JP5657530B2 - 燃料タンクを製造する方法 - Google Patents
燃料タンクを製造する方法 Download PDFInfo
- Publication number
- JP5657530B2 JP5657530B2 JP2011515355A JP2011515355A JP5657530B2 JP 5657530 B2 JP5657530 B2 JP 5657530B2 JP 2011515355 A JP2011515355 A JP 2011515355A JP 2011515355 A JP2011515355 A JP 2011515355A JP 5657530 B2 JP5657530 B2 JP 5657530B2
- Authority
- JP
- Japan
- Prior art keywords
- parison
- component
- needle
- core
- filler neck
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/20—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor of articles having inserts or reinforcements ; Handling of inserts or reinforcements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/022—Particular heating or welding methods not otherwise provided for
- B29C65/028—Particular heating or welding methods not otherwise provided for making use of inherent heat, i.e. the heat for the joining comes from the moulding process of one of the parts to be joined
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/74—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area
- B29C65/743—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area using the same tool for both joining and severing, said tool being monobloc or formed by several parts mounted together and forming a monobloc
- B29C65/7437—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area using the same tool for both joining and severing, said tool being monobloc or formed by several parts mounted together and forming a monobloc the tool being a perforating tool
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
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- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
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- B29C66/112—Single lapped joints
- B29C66/1122—Single lap to lap joints, i.e. overlap joints
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
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- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/13—Single flanged joints; Fin-type joints; Single hem joints; Edge joints; Interpenetrating fingered joints; Other specific particular designs of joint cross-sections not provided for in groups B29C66/11 - B29C66/12
- B29C66/131—Single flanged joints, i.e. one of the parts to be joined being rigid and flanged in the joint area
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- B29C66/53—Joining single elements to tubular articles, hollow articles or bars
- B29C66/532—Joining single elements to the wall of tubular articles, hollow articles or bars
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/61—Joining from or joining on the inside
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B29C66/80—General aspects of machine operations or constructions and parts thereof
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- B60K15/00—Arrangement in connection with fuel supply of combustion engines or other fuel consuming energy converters, e.g. fuel cells; Mounting or construction of fuel tanks
- B60K15/03—Fuel tanks
- B60K15/03177—Fuel tanks made of non-metallic material, e.g. plastics, or of a combination of non-metallic and metallic material
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- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
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- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/20—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor of articles having inserts or reinforcements ; Handling of inserts or reinforcements
- B29C2049/2021—Inserts characterised by the material or type
- B29C2049/2047—Tubular inserts, e.g. tubes
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- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/20—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor of articles having inserts or reinforcements ; Handling of inserts or reinforcements
- B29C2049/2021—Inserts characterised by the material or type
- B29C2049/2069—Inserts characterised by the material or type moulded in combination, e.g. injection moulded in the same mould before or after blow-moulding
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- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
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- B29C2049/2073—Means for feeding the inserts into the mould, preform or parison, e.g. grippers
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- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/48—Moulds
- B29C2049/4879—Moulds characterised by mould configurations
- B29C2049/4881—Moulds characterised by mould configurations having a mandrel or core e.g. two mould halves with a core in-between
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- B29C2793/00—Shaping techniques involving a cutting or machining operation
- B29C2793/0009—Cutting out
- B29C2793/0018—Cutting out for making a hole
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- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C2793/0045—Perforating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
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- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
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- B29C66/723—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
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- B29C66/7234—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered comprising a barrier layer
- B29C66/72343—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered comprising a barrier layer for liquids
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- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B29K2023/00—Use of polyalkenes or derivatives thereof as moulding material
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- B29K2023/00—Use of polyalkenes or derivatives thereof as moulding material
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B29K2995/00—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
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- B29K2995/00—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
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- B29K2995/0069—Permeability to liquids; Adsorption non-permeable
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- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/712—Containers; Packaging elements or accessories, Packages
- B29L2031/7172—Fuel tanks, jerry cans
Description
A)パリソンを型キャビティに導入するステップと、
B)最初に構成要素が設けられているコアをパリソンの内部に導入するステップと、
C)キャビティがコアと気密接触するように、型を閉じるステップと、
D)コアを介してブロー成形することによって及び/又はキャビティを介して真空引きすることによって、パリソンをキャビティに押し付けるステップと、
E)コアに取り付けられた装置を使用して、構成要素をパリソンの内壁に設置するステップと、
F)型を開いてコアを取り出すステップと、
G)ブロー成形によって(パリソンの内部に加圧流体を噴射することによって)及び/又は熱成形によって(キャビティを介して真空引きすることによって)、パリソンを最終成形するステップと
を含む方法に関する。
E1)ニードル又は切断装置を移動させ、最初に、パリソンを変形させ、その後、それへの開口部を穿孔するステップであって、ニードル又は長方形の物体が、開口部内に構成要素を位置決めするように、ニードル又は長方形の物体を有する構成要素を支持するステップと、
E2)ニードル又は長方形の物体を引き抜いて、開口部に打ち込まれた構成要素から離すステップと
を含む。
Claims (13)
- 2つのキャビティとコアとを備える型を使用してパリソンを成形することにより、構成要素を備えたプラスチック燃料タンクを製造する方法であって、
A)パリソンを前記型キャビティに導入するステップと、
B)最初に構成要素が設けられているコアを前記パリソンの内部に導入するステップと、
C)前記キャビティが前記コアと気密接触するように、前記型を閉じるステップと、
D)前記コアを介してブロー成形することによって及び/又は前記キャビティを介して真空引きすることによって、前記パリソンを前記キャビティに押し付けるステップと、
E)前記コアに取り付けられた装置を使用して、前記構成要素を前記パリソンの内壁に設置するステップと、
F)前記型を開いて前記コアを取り出すステップと、
G)ブロー成形及び/又は熱成形によって、前記パリソンを最終成形するステップとを含み、
ステップBが、前記コアに取り付けられたニードル、又は切断装置を備える長方形の物体の周囲に前記構成要素を取り付けるステップを含み、ステップEが、
E1)前記ニードル又は切断装置を移動させ、最初に、前記パリソンを変形させ、その後、前記パリソンへの開口部を穿孔するステップであって、前記ニードル又は長方形の物体が、前記開口部内に前記構成要素を位置決めするように、前記ニードル又は長方形の物体を有する前記構成要素を支持するステップと、
E2)前記ニードル又は長方形の物体を引き抜いて、前記開口部に打ち込まれた前記構成要素から離すステップとを含むことを特徴とする方法。 - 前記パリソンの前記変形により、前記タンクの外側に向かうフランジが形成され、前記フランジ、前記構成要素及び前記ニードル/長方形の物体が、前記型キャビティの1つにおける適切なサイズ及び形状の孔に収容され、前記孔が前記孔内への移動部の後退によって形成される請求項1に記載の方法。
- 前記パリソンが、押出成形された全く同じ管状パリソンから生じる2つの別々の部分からなり、前記管状パリソンがその全長にわたって、直径方向に正反対の2つの線に沿って切断されることを特徴とする請求項1又は2に記載の方法。
- 前記ニードル又は長方形の物体が前記コアに対して移動可能に取り付けられることを特徴とする請求項1〜3のいずれか1項に記載の方法。
- 前記構成要素がフィラーネック、通気パイプ、OBDライン又は電気コネクタであることを特徴とする請求項1〜4のいずれか1項に記載の方法。
- 前記構成要素が、前記ニードル又は前記長方形の物体のベースの直径と同様の直径を有する通路を備え、前記通路を介して、前記ニードル/切断装置が前記パリソンを穿孔し、一方、前記パリソンの前記変形が主に前記構成要素自体によって生じることを特徴とする請求項1〜5のいずれか1項に記載の方法。
- 前記構成要素が前記ニードル/長方形の物体に取り付けられるときに、前記通路が閉じられること、及び前記ニードル/長方形の物体が前記パリソンを穿孔するときにのみ、前記通路が穿孔されることを特徴とする請求項6に記載の方法。
- 前記構成要素が、フラッパードアを備えるICV(入口逆止弁)を一体化するフィラーネックであることを特徴とする請求項1〜7のいずれか1項に記載の方法。
- ステップEが、
−前記フィラーネックのフラッパードアが開いている間に、後退位置に切断装置を有するプランジャが前記フィラーネックに導入されるステップと、
−前記フィラーネックを復元する一体化されたフランジを圧縮成形するように、組立体が、前記型キャビティの1つの孔の内部において、前記コアにより前記パリソンに押し付けられるステップと、
−前記切断装置が前方に移動され、前記フィラーネックの端部を通る及び前記フィラーネックの頂部の前記パリソンを通る開口部を切断するステップと、
−前記パリソンから切り離された部分を有する前記プランジャを後退させるステップとを含むことを特徴とする請求項8に記載の方法。 - 前記パリソンから切り離された前記部分が前記切断装置から除去されること、及び前記プランジャ及びその切断装置が、請求項9に記載の方法で再使用されることを特徴とする請求項9に記載の方法。
- ブロー成形動作であるステップGの間に、プラグを使用して、前記フィラーネック内に切断されている前記開口部を閉じる請求項8に記載の方法。
- 前記プランジャが予備切断のみを行い、前記フィラーネックの先端が、二次的な(仕上げの)動作中、前記タンクの成形後にのみ完全に開かれる請求項9に記載の方法。
- 前記フラッパードアが、前記ICVに成形された溝に配置されるシールに当接し、前記溝の高さが、ステップG中における前記シールの圧縮を制限するように適合される請求項8に記載の方法。
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FR0854122 | 2008-06-23 | ||
FR0854122 | 2008-06-23 | ||
PCT/EP2009/057832 WO2010006900A1 (en) | 2008-06-23 | 2009-06-23 | Process for manufacturing a fuel tank |
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JP2011525439A JP2011525439A (ja) | 2011-09-22 |
JP5657530B2 true JP5657530B2 (ja) | 2015-01-21 |
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JP (1) | JP5657530B2 (ja) |
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FR2873321B1 (fr) * | 2004-07-23 | 2008-05-09 | Inergy Automotive Systems Res | Procede pour la fixation d'un accessoire dans un reservoir a carburant en matiere plastique |
FR2875430B1 (fr) * | 2004-09-23 | 2006-12-08 | Inergy Automotive Systems Res | Procede pour la fixation d'une embase sur la paroi d'un reservoir a carburant |
FR2877256B1 (fr) * | 2004-10-28 | 2008-10-03 | Inergy Automotive Systems Res | Procede pour la fabrication d'un reservoir a carburant en matiere plastique comprenant une goulotte integree |
FR2882962B1 (fr) * | 2005-03-11 | 2009-07-10 | Inergy Automotive Systems Res | Procede pour la fabrication d'un reservoir a carburant en matiere plastique |
BRPI0611698A2 (pt) | 2005-06-28 | 2011-01-04 | Inergy Automotive Systems Res | método para produzir um tanque de combustìvel equipado com acessórios internos |
DE102006031903A1 (de) * | 2006-07-07 | 2008-01-10 | Kautex Textron Gmbh & Co. Kg | Kraftstoffbehälter |
DE102006031902B4 (de) * | 2006-07-07 | 2008-12-11 | Kautex Textron Gmbh & Co. Kg | Verfahren zur Herstellung von Hohlkörpern aus thermoplastischem Kunststoff |
DE102006041837A1 (de) | 2006-09-04 | 2008-03-20 | Kautex Textron Gmbh & Co. Kg | Verfahren zur Herstellung eines Kraftstoffbehälters sowie Kraftstoffbehälter |
DE102007024677B4 (de) | 2007-05-25 | 2009-07-30 | Kautex Textron Gmbh & Co. Kg | Verfahren zur Herstellung eines Behälters aus thermoplastischem Kunststoff durch Extrusionsblasformen sowie Anschlusselement zur Verwendung bei einem solchen Verfahren |
EP2387492B1 (en) | 2009-01-19 | 2016-01-06 | Inergy Automotive Systems Research (Société Anonyme) | Process for manufacturing a fuel tank |
-
2009
- 2009-06-23 US US12/997,404 patent/US8496867B2/en active Active
- 2009-06-23 DE DE112009001458.5T patent/DE112009001458B4/de active Active
- 2009-06-23 CN CN200980123806.7A patent/CN102066086B/zh active Active
- 2009-06-23 WO PCT/EP2009/057832 patent/WO2010006900A1/en active Application Filing
- 2009-06-23 JP JP2011515355A patent/JP5657530B2/ja not_active Expired - Fee Related
Also Published As
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US8496867B2 (en) | 2013-07-30 |
CN102066086A (zh) | 2011-05-18 |
JP2011525439A (ja) | 2011-09-22 |
US20110221104A1 (en) | 2011-09-15 |
DE112009001458B4 (de) | 2021-06-24 |
CN102066086B (zh) | 2014-06-04 |
DE112009001458T5 (de) | 2011-05-19 |
WO2010006900A1 (en) | 2010-01-21 |
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