JP5642917B2 - Epoxy resin composition for impregnating mold coil and mold coil apparatus - Google Patents
Epoxy resin composition for impregnating mold coil and mold coil apparatus Download PDFInfo
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- JP5642917B2 JP5642917B2 JP2007030820A JP2007030820A JP5642917B2 JP 5642917 B2 JP5642917 B2 JP 5642917B2 JP 2007030820 A JP2007030820 A JP 2007030820A JP 2007030820 A JP2007030820 A JP 2007030820A JP 5642917 B2 JP5642917 B2 JP 5642917B2
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- 239000003822 epoxy resin Substances 0.000 title claims description 63
- 229920000647 polyepoxide Polymers 0.000 title claims description 63
- 239000000203 mixture Substances 0.000 title claims description 48
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 68
- 239000003795 chemical substances by application Substances 0.000 claims description 45
- 239000002245 particle Substances 0.000 claims description 41
- 239000010419 fine particle Substances 0.000 claims description 23
- 238000005470 impregnation Methods 0.000 claims description 21
- 229920005989 resin Polymers 0.000 claims description 17
- 239000011347 resin Substances 0.000 claims description 17
- 150000008065 acid anhydrides Chemical class 0.000 claims description 15
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 13
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 claims description 10
- 239000007822 coupling agent Substances 0.000 claims description 8
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 claims description 3
- 229910000077 silane Inorganic materials 0.000 claims description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 2
- 239000004020 conductor Substances 0.000 claims description 2
- 239000004033 plastic Substances 0.000 claims description 2
- 229920003023 plastic Polymers 0.000 claims description 2
- 238000001723 curing Methods 0.000 description 41
- 229920001296 polysiloxane Polymers 0.000 description 18
- 239000000377 silicon dioxide Substances 0.000 description 18
- 239000011342 resin composition Substances 0.000 description 17
- 238000009413 insulation Methods 0.000 description 15
- 238000002156 mixing Methods 0.000 description 13
- 230000015556 catabolic process Effects 0.000 description 12
- LCFVJGUPQDGYKZ-UHFFFAOYSA-N Bisphenol A diglycidyl ether Chemical compound C=1C=C(OCC2OC2)C=CC=1C(C)(C)C(C=C1)=CC=C1OCC1CO1 LCFVJGUPQDGYKZ-UHFFFAOYSA-N 0.000 description 9
- 239000006087 Silane Coupling Agent Substances 0.000 description 8
- 238000005266 casting Methods 0.000 description 7
- -1 bisphenol type Chemical compound 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 5
- 239000002518 antifoaming agent Substances 0.000 description 4
- 230000008021 deposition Effects 0.000 description 4
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 3
- GQHTUMJGOHRCHB-UHFFFAOYSA-N 2,3,4,6,7,8,9,10-octahydropyrimido[1,2-a]azepine Chemical compound C1CCCCN2CCCN=C21 GQHTUMJGOHRCHB-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- 239000004721 Polyphenylene oxide Substances 0.000 description 2
- 239000004734 Polyphenylene sulfide Substances 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 2
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000011258 core-shell material Substances 0.000 description 2
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N diphenyl Chemical compound C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 2
- 229920001971 elastomer Polymers 0.000 description 2
- 230000005684 electric field Effects 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 239000004088 foaming agent Substances 0.000 description 2
- 230000009477 glass transition Effects 0.000 description 2
- 239000011256 inorganic filler Substances 0.000 description 2
- 229910003475 inorganic filler Inorganic materials 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 239000000395 magnesium oxide Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229920000139 polyethylene terephthalate Polymers 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- 229920006380 polyphenylene oxide Polymers 0.000 description 2
- 229920000069 polyphenylene sulfide Polymers 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000005060 rubber Substances 0.000 description 2
- 238000004062 sedimentation Methods 0.000 description 2
- 229920005992 thermoplastic resin Polymers 0.000 description 2
- 229920001187 thermosetting polymer Polymers 0.000 description 2
- 239000010936 titanium Substances 0.000 description 2
- 229910052719 titanium Inorganic materials 0.000 description 2
- 235000010215 titanium dioxide Nutrition 0.000 description 2
- RIOQSEWOXXDEQQ-UHFFFAOYSA-N triphenylphosphine Chemical compound C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 RIOQSEWOXXDEQQ-UHFFFAOYSA-N 0.000 description 2
- WYTZZXDRDKSJID-UHFFFAOYSA-N (3-aminopropyl)triethoxysilane Chemical compound CCO[Si](OCC)(OCC)CCCN WYTZZXDRDKSJID-UHFFFAOYSA-N 0.000 description 1
- MUTGBJKUEZFXGO-OLQVQODUSA-N (3as,7ar)-3a,4,5,6,7,7a-hexahydro-2-benzofuran-1,3-dione Chemical compound C1CCC[C@@H]2C(=O)OC(=O)[C@@H]21 MUTGBJKUEZFXGO-OLQVQODUSA-N 0.000 description 1
- KMOUUZVZFBCRAM-OLQVQODUSA-N (3as,7ar)-3a,4,7,7a-tetrahydro-2-benzofuran-1,3-dione Chemical compound C1C=CC[C@@H]2C(=O)OC(=O)[C@@H]21 KMOUUZVZFBCRAM-OLQVQODUSA-N 0.000 description 1
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- ZOQVDXYAPXAFRW-UHFFFAOYSA-N 2,5-diethyl-1h-imidazole Chemical compound CCC1=CNC(CC)=N1 ZOQVDXYAPXAFRW-UHFFFAOYSA-N 0.000 description 1
- LXUMQTXVDSCWLS-UHFFFAOYSA-N 2-(2,5-diethyl-1H-imidazol-4-yl)propanenitrile Chemical compound C(#N)C(C)C1=C(N=C(N1)CC)CC LXUMQTXVDSCWLS-UHFFFAOYSA-N 0.000 description 1
- WSQZNZLOZXSBHA-UHFFFAOYSA-N 3,8-dioxabicyclo[8.2.2]tetradeca-1(12),10,13-triene-2,9-dione Chemical compound O=C1OCCCCOC(=O)C2=CC=C1C=C2 WSQZNZLOZXSBHA-UHFFFAOYSA-N 0.000 description 1
- SJECZPVISLOESU-UHFFFAOYSA-N 3-trimethoxysilylpropan-1-amine Chemical compound CO[Si](OC)(OC)CCCN SJECZPVISLOESU-UHFFFAOYSA-N 0.000 description 1
- MWSKJDNQKGCKPA-UHFFFAOYSA-N 6-methyl-3a,4,5,7a-tetrahydro-2-benzofuran-1,3-dione Chemical compound C1CC(C)=CC2C(=O)OC(=O)C12 MWSKJDNQKGCKPA-UHFFFAOYSA-N 0.000 description 1
- 229910052582 BN Inorganic materials 0.000 description 1
- 229930185605 Bisphenol Natural products 0.000 description 1
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 description 1
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- 229910052581 Si3N4 Inorganic materials 0.000 description 1
- 125000004018 acid anhydride group Chemical group 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000001154 acute effect Effects 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 125000002723 alicyclic group Chemical group 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 235000010290 biphenyl Nutrition 0.000 description 1
- 239000004305 biphenyl Substances 0.000 description 1
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- PMHQVHHXPFUNSP-UHFFFAOYSA-M copper(1+);methylsulfanylmethane;bromide Chemical compound Br[Cu].CSC PMHQVHHXPFUNSP-UHFFFAOYSA-M 0.000 description 1
- 239000012792 core layer Substances 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 229910002026 crystalline silica Inorganic materials 0.000 description 1
- 125000000113 cyclohexyl group Chemical class [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 1
- GYZLOYUZLJXAJU-UHFFFAOYSA-N diglycidyl ether Chemical compound C1OC1COCC1CO1 GYZLOYUZLJXAJU-UHFFFAOYSA-N 0.000 description 1
- XXBDWLFCJWSEKW-UHFFFAOYSA-N dimethylbenzylamine Chemical compound CN(C)CC1=CC=CC=C1 XXBDWLFCJWSEKW-UHFFFAOYSA-N 0.000 description 1
- GPAYUJZHTULNBE-UHFFFAOYSA-N diphenylphosphine Chemical compound C=1C=CC=CC=1PC1=CC=CC=C1 GPAYUJZHTULNBE-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000006735 epoxidation reaction Methods 0.000 description 1
- 125000003700 epoxy group Chemical group 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- ZZUFCTLCJUWOSV-UHFFFAOYSA-N furosemide Chemical compound C1=C(Cl)C(S(=O)(=O)N)=CC(C(O)=O)=C1NCC1=CC=CO1 ZZUFCTLCJUWOSV-UHFFFAOYSA-N 0.000 description 1
- 239000005350 fused silica glass Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 238000013007 heat curing Methods 0.000 description 1
- 150000002460 imidazoles Chemical class 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000007561 laser diffraction method Methods 0.000 description 1
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 1
- 239000002075 main ingredient Substances 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- VYKXQOYUCMREIS-UHFFFAOYSA-N methylhexahydrophthalic anhydride Chemical compound C1CCCC2C(=O)OC(=O)C21C VYKXQOYUCMREIS-UHFFFAOYSA-N 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- PHQOGHDTIVQXHL-UHFFFAOYSA-N n'-(3-trimethoxysilylpropyl)ethane-1,2-diamine Chemical compound CO[Si](OC)(OC)CCCNCCN PHQOGHDTIVQXHL-UHFFFAOYSA-N 0.000 description 1
- KBJFYLLAMSZSOG-UHFFFAOYSA-N n-(3-trimethoxysilylpropyl)aniline Chemical compound CO[Si](OC)(OC)CCCNC1=CC=CC=C1 KBJFYLLAMSZSOG-UHFFFAOYSA-N 0.000 description 1
- 229920003986 novolac Polymers 0.000 description 1
- 125000002347 octyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920006122 polyamide resin Polymers 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- FZHAPNGMFPVSLP-UHFFFAOYSA-N silanamine Chemical compound [SiH3]N FZHAPNGMFPVSLP-UHFFFAOYSA-N 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- RXJKFRMDXUJTEX-UHFFFAOYSA-N triethylphosphine Chemical compound CCP(CC)CC RXJKFRMDXUJTEX-UHFFFAOYSA-N 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- Compositions Of Macromolecular Compounds (AREA)
- Epoxy Resins (AREA)
- Insulating Of Coils (AREA)
Description
本発明は、モールドコイル含浸用エポキシ樹脂組成物及びモールドコイル装置に係り、特に、高い耐電圧が要求されるイグニッションコイルの絶縁に好適なエポキシ樹脂組成物及びそのエポキシ樹脂組成物によって注形されたモールドコイル装置に関する。 The present invention relates to an epoxy resin composition for impregnating a mold coil and a mold coil device, and in particular, is cast by an epoxy resin composition suitable for insulation of an ignition coil that requires a high withstand voltage and the epoxy resin composition. The present invention relates to a mold coil device.
電気機器部品は、構成部品の保護、絶縁等を目的として、多くは注形用樹脂組成物で注形封止されている。イグニッションコイルの含浸注形には、絶縁性、機械特性、耐クラック性、長期信頼性に優れたエポキシ樹脂組成物が多く用いられている。近年、多機能化、小型化による内蔵部品の複雑化等により、絶縁距離が狭まりつつあり、注形用樹脂組成物には、絶縁破壊に対する要求が高まり、長期信頼性のある樹脂組成物が求められている。このようなエポキシ樹脂組成物において、絶縁信頼性を付与する手法としては、樹脂の不純分を低減したり、特定の機能性樹脂粉末を添加することが行われている(例えば、特許文献1乃至2参照。)。
しかしながら、そのような手法では、硬化物の機械強度の低下を防止することはできず、また初期の絶縁破壊電圧を向上することはできても、通電状態での絶縁破壊電圧の低下を防ぐには不十分であり、とくに高絶縁信頼性に対する要求が強いペンタイプのイグニッションコイル等への樹脂含浸が困難である。 However, such a method cannot prevent a decrease in the mechanical strength of the cured product, and even if it can improve the initial breakdown voltage, it can prevent a decrease in the breakdown voltage in the energized state. Is not sufficient, and it is difficult to impregnate resin into a pen-type ignition coil or the like, which has a particularly strong demand for high insulation reliability.
そこで、本発明は、このような従来の課題を解消するためになされたものであって、機械強度に優れ、初期だけでなく通電状態での絶縁破壊電圧も高く維持することができ、かつコイルへの含浸性に優れたエポキシ樹脂組成物及びこのエポキシ樹脂組成物を用いたモールドコイル装置を提供しようとするものである。 Therefore, the present invention has been made to solve such a conventional problem, and is excellent in mechanical strength, can maintain a high dielectric breakdown voltage not only in an initial state but also in an energized state, and a coil. It is an object of the present invention to provide an epoxy resin composition excellent in impregnating property and a molded coil device using the epoxy resin composition.
本発明のモールドコイル含浸用エポキシ樹脂組成物は、特定のシリカ粉を所定量用いることにより、注形に適し、絶縁信頼性に優れた樹脂組成物である。すなわち、本発明のエポキシ樹脂組成物は、(A)エポキシ樹脂と、(B)シリカ粒子と、(F)酸化チタン微粒子と、を必須成分として含有する主剤成分と、(C)酸無水物と、(D)硬化促進剤とを必須成分として含有する硬化剤成分とからなることを特徴とするエポキシ樹脂組成物であって、(B)シリカ粒子として、平均粒径10〜30μmの粒子と平均粒径0.01〜1.5μmの粒子とを併用し、かつ、平均粒径10〜30μmのシリカ粒子を、エポキシ樹脂組成物中に30〜85質量%含み、前記(F)酸化チタン微粒子として平均粒径0.05〜0.3μmの微粒子を、前記(B)シリカ粒子100質量部に対して0.05〜5.0質量部含むことを特徴とするものである。 The epoxy resin composition for impregnating a mold coil of the present invention is a resin composition suitable for casting and having excellent insulation reliability by using a predetermined amount of specific silica powder. That is, the epoxy resin composition of the present invention comprises (A) an epoxy resin, (B) silica particles, (F) a main component containing titanium oxide fine particles as essential components, and (C) an acid anhydride. , (D) a curing agent component containing a curing accelerator as an essential component, and (B) silica particles having an average particle diameter of 10 to 30 μm and an average in combination with particles having a particle diameter 0.01~1.5Myuemu, and silica particles having an average particle size of 10 to 30 [mu] m, 30 to 85 wt% observed containing the epoxy resin composition, wherein the (F) titanium oxide particles The fine particles having an average particle diameter of 0.05 to 0.3 μm are contained in an amount of 0.05 to 5.0 parts by mass with respect to 100 parts by mass of the (B) silica particles .
そして、本発明のモールドコイル装置は、コイルを本発明のモールドコイル含浸用エポキシ樹脂組成物によって含浸・硬化させてなることを特徴とするものである。 The molded coil device of the present invention is characterized in that the coil is impregnated and cured with the epoxy resin composition for impregnating a molded coil of the present invention.
本発明のモールドコイル含浸用エポキシ樹脂組成物によれば、コイルへの含浸性に優れ、その硬化物の機械強度及び通電状態における絶縁破壊電圧の向上を図り、絶縁信頼性に優れた硬化物を得ることができ、モールドコイルを安価に製造することができる。 According to the epoxy resin composition for impregnating a molded coil of the present invention, a cured product excellent in insulation reliability is achieved by improving the mechanical strength of the cured product and the dielectric breakdown voltage in an energized state. The molded coil can be manufactured at low cost.
また、本発明のモールドコイル装置によれば、本発明の樹脂組成物を用いて含浸、製造することにより機械強度及び絶縁信頼性に優れたモールドコイルとすることができ、動作信頼性の高い製品を提供することができる。 In addition, according to the molded coil device of the present invention, a molded coil excellent in mechanical strength and insulation reliability can be obtained by impregnation and production using the resin composition of the present invention, and a product with high operational reliability. Can be provided.
以下、本発明を詳細に説明する。 Hereinafter, the present invention will be described in detail.
本発明に用いる(A)エポキシ樹脂としては、1分子中に2個以上のエポキシ基を有するものであれば、分子量、分子構造等に制限されることなく一般的に用いられているものを用いることができ、例えば、ビスフェノール型、ノボラック型、ビフェニル型等の芳香族系エポキシ樹脂、ポリカルボン酸のグリシジルエーテル、シクロヘキサン誘導体等のエポキシ化によって得られる脂環族系エポキシ樹脂等が挙げられ、これらは単独又は2種以上混合して使用することができる。 As (A) epoxy resin used for this invention, what is generally used is not restrict | limited to molecular weight, molecular structure, etc., if it has 2 or more epoxy groups in 1 molecule. Examples thereof include aromatic epoxy resins such as bisphenol type, novolak type and biphenyl type, alicyclic epoxy resins obtained by epoxidation of glycidyl ether of polycarboxylic acid, cyclohexane derivatives, etc. Can be used alone or in admixture of two or more.
また、この他に、必要に応じて液状のモノエポキシ樹脂等を併用成分として使用することができ、さらに、難燃性を付与しようとする場合には、ハロゲン系のエポキシ樹脂を使用することもできる。 In addition, a liquid monoepoxy resin or the like can be used as a combination component if necessary, and a halogen-based epoxy resin can also be used when imparting flame retardancy. it can.
本発明に用いる(B)シリカ粒子としては、平均粒径10〜30μmのシリカ粒子をエポキシ樹脂組成物全体のうち30〜85質量%含有するものであり、40〜70質量%含有することが好適である。これによって、通電状態での絶縁破壊電圧の低下を防ぐことができる。これは通電状態で発生するトリーが、シリカ粒子の平均粒径が10〜30μmであればそれより平均粒径の小さいシリカ粒子を使用した場合に比較してその形成経路距離が長くなり、トリー経路が成長しにくくなることによるものである。 As (B) silica particles used in the present invention, silica particles having an average particle size of 10 to 30 μm are contained in an amount of 30 to 85% by mass, and preferably 40 to 70% by mass in the entire epoxy resin composition. It is. As a result, it is possible to prevent a decrease in dielectric breakdown voltage in the energized state. This is because if the tree generated in the energized state has an average particle diameter of 10 to 30 μm, the formation path distance becomes longer than when silica particles having a smaller average particle diameter are used, and the tree path This is because it becomes difficult to grow.
このシリカ粒子としては、含浸用樹脂組成物中へ通常配合されるシリカ粒子であればよく、例えば、結晶シリカ、溶融シリカ、溶融球状シリカ、破砕シリカの区別なく使用可能であるが、樹脂組成物の粘度、絶縁破壊への耐性等の観点から溶融球状シリカであることが好ましい。これは、破砕シリカであると形状が鋭角のため電界集中が起きやすいが、球状シリカであるとそのような電界集中が起きにくく、より絶縁破壊が生じにくくなる。より具体的には、例えば、MSR−25、MSR−2212(以上、株式会社龍森製、商品名)、FB74、FB940、FB942(以上、電気化学工業株式会社製、商品名)等が挙げられる。これらは単独又は2種以上混合して使用することができる。 The silica particles may be silica particles that are usually blended into the resin composition for impregnation. For example, crystalline silica, fused silica, fused spherical silica, and crushed silica can be used without distinction, but the resin composition From the viewpoints of viscosity, resistance to dielectric breakdown, etc., fused spherical silica is preferred. In the case of crushed silica, electric field concentration is likely to occur due to an acute angle, but in the case of spherical silica, such electric field concentration is unlikely to occur, and dielectric breakdown is less likely to occur. More specifically, for example, MSR-25, MSR-2212 (above, made by Tatsumori Co., Ltd., trade name), FB74, FB940, FB942 (above, made by Denki Kagaku Kogyo Co., Ltd., trade name) and the like can be mentioned. . These can be used alone or in admixture of two or more.
このように比較的大きな粒径のシリカ粒子を用いると、硬化物の強度低下、樹脂組成物中でのシリカの沈降を生じる場合があり、これを防止するために平均粒径0.01〜1.5μmの微細シリカを併用することが好ましい。このような微細シリカとしては、例えば、クリスタライト5X、ヒューズレックスX(以上、株式会社龍森製、商品名)、SP−0.3B、SP−1B(扶桑化学工業株式会社製、商品名)等が挙げられる。
なお、平均粒径は、レーザー回折法による50%平均粒径(D50)を算出することにより求めることができる。本明細書における他の成分においても同様である。
If silica particles having a relatively large particle size are used as described above, the strength of the cured product may be reduced and the silica may be precipitated in the resin composition. To prevent this, the average particle size is 0.01 to 1. .5μm of fine silica it is preferable to use 併. The finely divided silica such as this, for example, crystallites 5X, Fuselex X (or, Inc. Tatsumori Ltd., trade name), SP-0.3B, SP- 1B ( Fuso Chemical Co., Ltd., trade name ) And the like.
In addition, an average particle diameter can be calculated | required by calculating 50% average particle diameter (D50) by a laser diffraction method. The same applies to other components in the present specification.
この(B)シリカ粒子の配合量は、エポキシ樹脂組成物中に30〜90質量%の範囲で含有することが好ましく、含有量が30質量%未満では強度が十分に確保できない可能性があり、90質量%を超えると、粘度が上昇し、作業性が低下してしまう可能性がある。 The blending amount of the silica particles (B) is preferably contained in the range of 30 to 90% by mass in the epoxy resin composition, and if the content is less than 30% by mass, the strength may not be sufficiently secured, When it exceeds 90 mass%, a viscosity will rise and workability | operativity may fall.
また、この(B)シリカ粒子は、樹脂組成物中へのカップリング剤の添加処理により、その表面改質を施すことで、さらに優れた硬化物の絶縁信頼性、機械強度を得ることができる。ここで用いることができるカップリング剤としては、シランカップリング剤、チタン系カップリング剤、アルミニウム系カップリング剤等が挙げられ、特性向上に優れていることからシランカップリング剤、特にアミノシラン系カップリング剤が好ましい。 Moreover, this (B) silica particle can obtain the insulation reliability and mechanical strength of the hardened | cured material which were further excellent by giving the surface modification by the addition process of the coupling agent in a resin composition. . Examples of coupling agents that can be used here include silane coupling agents, titanium coupling agents, aluminum coupling agents, and the like. A ring agent is preferred.
このアミノシラン系カップリング剤としては、例えば、γ−アミノプロピルトリエトキシシラン、γ−アミノプロピルトリメトキシラン、N−アミノエチルアミノプロピルトリメトキシシラン、N−フェニル−γ−アミノプロピルトリメトキシシラン、N−3−(4−(3−アミノプロポキシ)ブトキシ)プロピル−3−アミノプロピルトリメトキシシランが挙げられ、これらは単独でも2種類以上併用してもよい。 Examples of the aminosilane coupling agent include γ-aminopropyltriethoxysilane, γ-aminopropyltrimethoxysilane, N-aminoethylaminopropyltrimethoxysilane, N-phenyl-γ-aminopropyltrimethoxysilane, N -3- (4- (3-aminopropoxy) butoxy) propyl-3-aminopropyltrimethoxysilane may be mentioned, and these may be used alone or in combination of two or more.
本発明に用いる(C)酸無水物としては、エポキシ樹脂の硬化剤として用いられる、分子中に酸無水物基を有するものであれば特に制限されずに用いることができ、例えば、ヘキサヒドロ無水フタル酸、テトラヒドロ無水フタル酸、メチルヘキサヒドロ無水フタル酸、メチルテトラヒドロ無水フタル酸等が挙げられる。これらの硬化剤は単独又は2種以上を混合して使用することができる。 The (C) acid anhydride used in the present invention can be used without particular limitation as long as it has an acid anhydride group in the molecule and is used as a curing agent for epoxy resins. For example, hexahydrophthalic anhydride Examples include acid, tetrahydrophthalic anhydride, methylhexahydrophthalic anhydride, methyltetrahydrophthalic anhydride and the like. These curing agents can be used alone or in admixture of two or more.
本発明に用いる(D)硬化促進剤としては、(A)エポキシ樹脂同士又は(A)エポキシ樹脂と(C)酸無水物との反応を促進する作用を有するものであれば特に制限されるものではなく、硬化促進剤として一般的に用いられているもの、例えば、2−エチル−4−エチルイミダゾール、1−シアノエチル−2−エチル−4−エチルイミダゾール等のイミダゾール類、ベンジルジメチルアミン、2,4,6−トリス(ジメチルアミノメチル)フェノール、1,8−ジアザビシクロ[5.4.0]ウンデセン−7(DBU)及びそのオクチル塩等の3級アミン類、トリエチルホスフィン、トリフェニルホスフィン、ジフェニルホスフィン、4級アンモニウム塩等が挙げられ、これらは単独又は2種類以上を混合して使用することができる。 The (D) curing accelerator used in the present invention is particularly limited as long as it has an action of promoting the reaction between (A) epoxy resins or between (A) epoxy resin and (C) acid anhydride. Rather than those generally used as curing accelerators, for example, imidazoles such as 2-ethyl-4-ethylimidazole and 1-cyanoethyl-2-ethyl-4-ethylimidazole, benzyldimethylamine, 2, Tertiary amines such as 4,6-tris (dimethylaminomethyl) phenol, 1,8-diazabicyclo [5.4.0] undecene-7 (DBU) and its octyl salt, triethylphosphine, triphenylphosphine, diphenylphosphine A quaternary ammonium salt etc. are mentioned, These can be used individually or in mixture of 2 or more types.
この(D)硬化促進剤の配合量は、(C)酸無水物 100質量部に対して、0.3〜5質量部の範囲であることが好ましく、配合量が0.3質量部未満であると、硬化時間が長く硬化特性が十分に向上できないおそれがあり、5質量部を超えると、反応が速く、ポットライフが短くなるため好ましくない。 The blending amount of the (D) curing accelerator is preferably in the range of 0.3 to 5 parts by weight with respect to 100 parts by weight of the (C) acid anhydride, and the blending amount is less than 0.3 parts by weight. If it is, the curing time may be long and the curing characteristics may not be sufficiently improved, and if it exceeds 5 parts by mass, the reaction is fast and the pot life is shortened, which is not preferable.
本発明に用いる(E)樹脂微粒子としては、熱硬化性樹脂や熱可塑性樹脂からなる平均粒径0.1〜0.5μmのものが使用できる。このような樹脂微粒子としては、例えば、エポキシ樹脂、ポリアミド樹脂、フェノール樹脂等の熱硬化性樹脂微粒子、ポリプロピレン(PP)、ポリフェニレンスルフィド(PPS)、ポリフェニレンオキサイド(PPO)、ポリエチレンテレフタレート(PET)、ポリブチレンテレフタレート(PBT)等の熱可塑性樹脂微粒子、コア層とシェル層の2層からなるコアシェルゴム等が挙げられ、この樹脂微粒子を配合することにより、機械強度や絶縁信頼性をより向上させることができる。また、これらは単独又は2種類以上を混合して使用することができる。 As the fine resin particles (E) used in the present invention, those having an average particle diameter of 0.1 to 0.5 μm made of a thermosetting resin or a thermoplastic resin can be used. Examples of such resin fine particles include thermosetting resin fine particles such as epoxy resin, polyamide resin, and phenol resin, polypropylene (PP), polyphenylene sulfide (PPS), polyphenylene oxide (PPO), polyethylene terephthalate (PET), poly Examples include thermoplastic resin fine particles such as butylene terephthalate (PBT), and core-shell rubber composed of two layers of a core layer and a shell layer. By blending these resin fine particles, mechanical strength and insulation reliability can be further improved. it can. Moreover, these can be used individually or in mixture of 2 or more types.
この(E)樹脂微粒子の配合量は、(B)シリカ粒子 100質量部に対して、0.05〜5質量部の範囲であることが好ましく、配合量が0.05未満であると、機械強度等の強化が十分に得られず、5質量部を超えると、樹脂組成物の粘度が高く、含浸性が悪くなり巣が生じやすくなってしまう。 The blending amount of the resin fine particles (E) is preferably in the range of 0.05 to 5 parts by mass with respect to 100 parts by mass of the silica particles (B). Strength such as strength cannot be sufficiently obtained, and if it exceeds 5 parts by mass, the viscosity of the resin composition is high, impregnation becomes poor, and nests are likely to be formed.
本発明に用いる(F)酸化チタン微粒子としては、樹脂組成物に添加配合するものとして用いられている一般に市販されている二酸化チタンの微粒子が使用できる。この酸化チタン微粒子としては、平均粒径 0.05〜0.3μmのものであることが好ましく、例えば、PT501R(石原産業社製、商品名)、KA−15(チタン工業社製、商品名)等が挙げられ、この酸化チタンを配合することにより、機械強度や絶縁信頼性をより向上させることができる。また、これらは単独又は2種類以上を混合して使用することができる。 As the (F) titanium oxide fine particles used in the present invention, generally commercially available titanium dioxide fine particles which are used as an additive compound in the resin composition can be used. The titanium oxide fine particles preferably have an average particle size of 0.05 to 0.3 μm. For example, PT501R (Ishihara Sangyo Co., Ltd., trade name), KA-15 (Titanium Industry Co., Ltd. trade name). The mechanical strength and insulation reliability can be further improved by blending this titanium oxide. Moreover, these can be used individually or in mixture of 2 or more types.
この(F)酸化チタン微粒子の配合量は、(B)シリカ粒子 100質量部に対して、0.05〜5質量部の範囲であることが好ましく、配合量が0.05質量部未満であると、電気絶縁性等の向上が十分に図られず、5質量部を超えると、樹脂組成物の粘度が高く、含浸性が悪くなり巣が生じやすくなってしまう。 The blending amount of the (F) titanium oxide fine particles is preferably in the range of 0.05 to 5 parts by weight with respect to 100 parts by weight of the (B) silica particles, and the blending amount is less than 0.05 parts by weight. When the amount of the resin composition exceeds 5 parts by mass, the resin composition has a high viscosity, impregnation properties are deteriorated, and nests are likely to be generated.
本発明のモールドコイル含浸用エポキシ樹脂組成物には、以上の各成分の他に、本発明の効果を阻害しない範囲で、この種の組成物に一般に配合される、アルミナ、マグネシア、窒化硼素、窒化アルミニウム、窒化ケイ素、タルク、炭酸カルシウム、チタンホワイト、クレー、ベンガラ、ガラス繊維、炭素繊維等の無機充填剤、カップリング剤、消泡剤、顔料その他添加剤及び難燃剤として水酸化アルミニウム、水酸化マグネシウム、三酸化アンチモン等を必要に応じて配合することができる。 The epoxy resin composition for impregnating a mold coil of the present invention contains alumina, magnesia, boron nitride, which is generally blended with this type of composition in addition to the above components, as long as the effects of the present invention are not impaired. Aluminum hydroxide, water as inorganic fillers such as aluminum nitride, silicon nitride, talc, calcium carbonate, titanium white, clay, bengara, glass fiber, carbon fiber, coupling agent, antifoaming agent, pigment and other additives and flame retardant Magnesium oxide, antimony trioxide and the like can be blended as necessary.
本発明のエポキシ樹脂組成物を、注形材料として調整するにあたっては、上記した各成分を均一に混合することにより得ることができるが、好ましくは、(A)エポキシ樹脂及び(B)シリカ粒子の必須成分と、(E)樹脂微粒子、(F)酸化チタン微粒子、その他必要に応じて配合される成分とを充分混合して主剤成分とした後、この主剤成分に、あらかじめ(C)酸無水物、(D)硬化促進剤の必須成分と必要に応じて配合される成分とを混合した硬化剤成分を、均一に混合することにより製造することができる。なお、このとき、硬化剤成分に無機充填材を配合しておいてもよい。 In preparing the epoxy resin composition of the present invention as a casting material, it can be obtained by uniformly mixing the above-described components. Preferably, (A) the epoxy resin and (B) silica particles The essential component and (E) resin fine particles, (F) titanium oxide fine particles, and other components to be blended as necessary are mixed thoroughly to form a main component, and then (C) acid anhydride is added to the main component in advance. (D) It can manufacture by mixing uniformly the hardening | curing agent component which mixed the essential component of hardening accelerator, and the component mix | blended as needed. At this time, an inorganic filler may be added to the curing agent component.
このようにして得られた含浸用エポキシ樹脂組成物は、電気機器部品、例えば、コイル、ICチップ等の封止、被覆、絶縁等に適用すれば優れた特性と信頼性を付与することができる。中でも絶縁信頼性の要求されるモールドコイル、特にイグニッションコイルを注形含浸するのに好ましく使用できる。 The epoxy resin composition for impregnation thus obtained can impart excellent characteristics and reliability when applied to sealing, coating, insulation, etc. of electrical equipment parts such as coils and IC chips. . Among them, it can be preferably used for cast impregnation of a molded coil requiring insulation reliability, particularly an ignition coil.
本発明のモールドコイル装置は、コイルを本発明のモールドコイル含浸用エポキシ樹脂組成物によって含浸・硬化させてなるものである。このようなモールドコイル装置としては、直径2.0cm以下のプラスチックケース中に配置された、直径30μm以下の被覆導線を鉄心に巻いたコイルを前記モールドコイル含浸用エポキシ樹脂組成物によって含浸・硬化させてなるペンタイプのイグニッションコイルが挙げられ、このイグニッションコイルにおける樹脂占有体積は30%以下であることが好ましい。 The molded coil device of the present invention is obtained by impregnating and curing a coil with the epoxy resin composition for impregnating a molded coil of the present invention. As such a mold coil device, a coil in which a coated conductor wire having a diameter of 30 μm or less, which is disposed in a plastic case having a diameter of 2.0 cm or less, is wound around an iron core is impregnated and cured with the epoxy resin composition for impregnating the mold coil. It is preferable that the resin occupying volume in the ignition coil is 30% or less.
このタイプのイグニッションコイル用の樹脂組成物としては、その含浸性から、従来、粒径が8μm以下、好ましくは6μm以下の粉砕シリカが一般に用いられていた。シリカ粒子の径が大きくなると、レジン内でフィラーの沈降がおこり、また硬化物の強度低下が生じてしまい、製品として使用することが難しかった。 As a resin composition for this type of ignition coil, pulverized silica having a particle diameter of 8 μm or less, preferably 6 μm or less has been generally used because of its impregnation properties. When the diameter of the silica particles is increased, the filler is precipitated in the resin, and the strength of the cured product is reduced, making it difficult to use as a product.
本発明のモールドコイル装置は、本発明のモールドコイル含浸用エポキシ樹脂組成物を用いて、コイルを注形により含浸、硬化させてなることを特徴とするものであり、このモールドコイル装置を得るには、コイル等の電気・電子部品に対し、本発明のエポキシ樹脂組成物を2液性のエポキシ樹脂における常法に従い注形し、硬化させることにより製造することができる。 The molded coil device of the present invention is obtained by impregnating and curing a coil by casting using the epoxy resin composition for impregnating a molded coil of the present invention. To obtain this molded coil device Can be produced by casting and curing the epoxy resin composition of the present invention to electrical / electronic parts such as coils according to a conventional method in a two-component epoxy resin.
以下、本発明を実施例に基づいて説明する。 Hereinafter, the present invention will be described based on examples.
(参考例1)
ビスフェノールAジグリシジルエーテル型エポキシ樹脂としてEP4100E(旭電化工業株式会社製、商品名)100質量部、シリカ粒子としてFB942(株式会社電気化学工業製、商品名;平均粒径16μm)200質量部及び微細シリカとして、SP−1B(平均粒径1μm、株式会社扶桑化学工業製、商品名)10質量部、消泡剤としてTSA720(東芝シリコーン株式会社製、商品名)0.1質量部、シランカップリング剤としてTSL8350(東芝シリコーン株式会社、商品名)0.5質量部を混合して主剤とした。
( Reference Example 1 )
100 parts by mass of EP4100E (trade name, manufactured by Asahi Denka Kogyo Co., Ltd.) as a bisphenol A diglycidyl ether type epoxy resin, 200 parts by mass and fine particles of FB942 (manufactured by Denki Kagaku Kogyo Co., Ltd., trade name; average particle size 16 μm) as silica particles As silica, SP-1B (average particle size 1 μm, manufactured by Fuso Chemical Co., Ltd., trade name) 10 parts by mass, as antifoaming agent TSA720 (produced by Toshiba Silicone Co., Ltd., trade name) 0.1 parts by mass, silane coupling As the agent, 0.5 part by mass of TSL8350 (Toshiba Silicone Co., Ltd., trade name) was mixed to obtain a main agent.
次いで、これとは別に、酸無水物としてHN5500E(日立化成工業株式会社製、商品名)100質量部に、硬化促進剤として2E4MZ−CN(四国化成工業株式会社製、商品名)0.5質量部を混合して硬化剤とし、この硬化剤を主剤100質量部に対して30質量部加えてモールドコイル含浸用エポキシ樹脂組成物を製造した。 Next, separately from this, 100 parts by mass of HN5500E (trade name, manufactured by Hitachi Chemical Co., Ltd.) as the acid anhydride, 0.5 mass of 2E4MZ-CN (product name, manufactured by Shikoku Kasei Co., Ltd.) as the curing accelerator Parts were mixed to obtain a curing agent, and 30 parts by mass of this curing agent was added to 100 parts by mass of the main agent to produce an epoxy resin composition for mold coil impregnation.
なお、得られた樹脂組成物の成分の配合については、表1に示した。以下の実施例及び比較例においても同様である。 In addition, it showed in Table 1 about the mixing | blending of the component of the obtained resin composition. The same applies to the following examples and comparative examples.
(参考例2)
ビスフェノールAジグリシジルエーテル型エポキシ樹脂としてEP4100E(旭電化工業株式会社製、商品名)100質量部、シリカ粒子としてFB950(株式会社電気化学工業製、商品名;平均粒径25μm)200質量部及び微細シリカとしてSP−1B(平均粒径1μm、株式会社扶桑化学工業製、商品名)10質量部、消泡剤としてTSA720(東芝シリコーン株式会社製、商品名)0.1質量部、シランカップリング剤としてTSL8350(東芝シリコーン株式会社、商品名)0.5質量部を混合して主剤とした。
( Reference Example 2 )
100 parts by mass of EP4100E (trade name, manufactured by Asahi Denka Kogyo Co., Ltd.) as a bisphenol A diglycidyl ether type epoxy resin, 200 parts by mass and fine particles of FB950 (trade name; average particle diameter 25 μm, manufactured by Denki Kagaku Kogyo Co., Ltd.) as silica particles 10 parts by mass of SP-1B (average particle size: 1 μm, manufactured by Fuso Chemical Co., Ltd., trade name) as silica, 0.1 part by mass of TSA720 (trade name: manufactured by Toshiba Silicone Co., Ltd.), silane coupling agent As a main ingredient, 0.5 part by mass of TSL8350 (Toshiba Silicone Co., Ltd., trade name) was mixed.
次いで、これとは別に、酸無水物としてHN5500E(日立化成工業株式会社製、商品名)100質量部に、硬化促進剤として2E4MZ−CN(四国化成工業株式会社製、商品名)0.5質量部を混合して硬化剤とし、この硬化剤を主剤100質量部に対して30質量部加えてモールドコイル含浸用エポキシ樹脂組成物を製造した。 Next, separately from this, 100 parts by mass of HN5500E (trade name, manufactured by Hitachi Chemical Co., Ltd.) as the acid anhydride, 0.5 mass of 2E4MZ-CN (product name, manufactured by Shikoku Kasei Co., Ltd.) as the curing accelerator Parts were mixed to obtain a curing agent, and 30 parts by mass of this curing agent was added to 100 parts by mass of the main agent to produce an epoxy resin composition for mold coil impregnation.
(参考例3)
ビスフェノールAジグリシジルエーテル型エポキシ樹脂としてEP4100E(旭電化工業株式会社製、商品名)100質量部、シリカ粒子としてヒューズレックスE−1(株式会社龍森製、商品名;平均粒径15μm)200質量部及び微細シリカとしてSP−1B(株式会社扶桑化学工業製、商品名;平均粒径1μm)10質量部、消泡剤としてTSA720(東芝シリコーン株式会社製、商品名)0.1質量部、シランカップリング剤としてTSL8350(東芝シリコーン株式会社、商品名)0.5質量部を混合して主剤とした。
( Reference Example 3 )
100 parts by mass of EP4100E (trade name, manufactured by Asahi Denka Kogyo Co., Ltd.) as the bisphenol A diglycidyl ether type epoxy resin, 200 masses as the silica particles, Furex E-1 (trade name; average particle size: 15 μm, manufactured by Tatsumori Co., Ltd.) 10 parts by mass of SP-1B (manufactured by Fuso Chemical Co., Ltd., trade name; average particle size 1 μm) as part and fine silica, 0.1 part by mass of TSA720 (trade name, manufactured by Toshiba Silicone Co., Ltd.), silane As a coupling agent, 0.5 part by mass of TSL8350 (Toshiba Silicone Co., Ltd., trade name) was mixed to obtain a main agent.
次いで、これとは別に、酸無水物としてHN5500E(日立化成工業株式会社製、商品名)100質量部に、硬化促進剤として2E4MZ−CN(四国化成工業株式会社製、商品名)0.5質量部を混合して硬化剤とし、この硬化剤を主剤100質量部に対して30質量部加えてモールドコイル含浸用エポキシ樹脂組成物を製造した。 Next, separately from this, 100 parts by mass of HN5500E (trade name, manufactured by Hitachi Chemical Co., Ltd.) as the acid anhydride, 0.5 mass of 2E4MZ-CN (product name, manufactured by Shikoku Kasei Co., Ltd.) as the curing accelerator Parts were mixed to obtain a curing agent, and 30 parts by mass of this curing agent was added to 100 parts by mass of the main agent to produce an epoxy resin composition for mold coil impregnation.
(参考例4)
ビスフェノールAジグリシジルエーテル型エポキシ樹脂としてEP4100E(旭電化工業株式会社製、商品名)100質量部、シリカ粒子としてFB942(株式会社電気化学工業製、商品名;平均粒径16μm)185質量部及び微細シリカとしてSP−1B(株式会社扶桑化学工業製、商品名;平均粒径1μm)10質量部、水酸化アルミニウムとしてハイジライトH42M(昭和電工株式会社製、商品名)15質量部、消泡剤としてTSA720(東芝シリコーン株式会社製、商品名)0.1質量部、シランカップリング剤としてTSL8350(東芝シリコーン株式会社製、商品名)0.5質量部を混合して主剤とした。
( Reference Example 4 )
100 parts by mass of EP4100E (trade name, manufactured by Asahi Denka Kogyo Co., Ltd.) as a bisphenol A diglycidyl ether type epoxy resin, 185 parts by mass and fine particles of FB942 (manufactured by Denki Kagaku Kogyo, trade name; average particle size 16 μm) as silica particles As silica, SP-1B (manufactured by Fuso Chemical Co., Ltd., trade name; average particle size 1 μm) 10 parts by mass, as aluminum hydroxide, 15 parts by weight of Hijilite H42M (manufactured by Showa Denko KK, trade name), as an antifoaming agent 0.1 parts by mass of TSA720 (trade name, manufactured by Toshiba Silicone Co., Ltd.) and 0.5 parts by mass of TSL8350 (trade name, manufactured by Toshiba Silicone Co., Ltd.) as a silane coupling agent were mixed to obtain a main agent.
次いで、これとは別に、酸無水物としてHN5500E(日立化成工業株式会社製、商品名)100質量部に、硬化促進剤として2E4MZ−CN(四国化成工業株式会社製、商品名)0.5質量部を混合して硬化剤とし、この硬化剤を主剤100質量部に対して30質量部加えてモールドコイル含浸用エポキシ樹脂組成物を製造した。 Next, separately from this, 100 parts by mass of HN5500E (trade name, manufactured by Hitachi Chemical Co., Ltd.) as the acid anhydride, 0.5 mass of 2E4MZ-CN (product name, manufactured by Shikoku Kasei Co., Ltd.) as the curing accelerator Parts were mixed to obtain a curing agent, and 30 parts by mass of this curing agent was added to 100 parts by mass of the main agent to produce an epoxy resin composition for mold coil impregnation.
(実施例1)
ビスフェノールAジグリシジルエーテル型エポキシ樹脂としてEP4100E(旭電化工業株式会社製、商品名)100質量部、シリカ粒子としてFB942(株式会社電気化学工業製、商品名;平均粒径16μm)200質量部及び微細シリカとしてSP−1B(株式会社扶桑化学工業製、商品名;平均粒径1μm)10質量部、酸化チタンとしてPT501−R(石原産業株式会社、商品名)3質量部、消泡剤としてTSA720(東芝シリコーン株式会社製、商品名)0.1質量部、シランカップリング剤としてTSL8350(東芝シリコーン株式会社、商品名)0.5質量部を混合して主剤とした。
( Example 1 )
100 parts by mass of EP4100E (trade name, manufactured by Asahi Denka Kogyo Co., Ltd.) as a bisphenol A diglycidyl ether type epoxy resin, 200 parts by mass and fine particles of FB942 (manufactured by Denki Kagaku Kogyo Co., Ltd., trade name; average particle size 16 μm) as silica particles 10 parts by mass of SP-1B (trade name; average particle size: 1 μm) as silica, 3 parts by mass of PT501-R (Ishihara Sangyo Co., Ltd., trade name) as titanium oxide, and TSA720 (as an antifoaming agent) Toshiba Silicone Co., Ltd., product name) 0.1 parts by mass, and TSL8350 (Toshiba Silicone Co., Ltd., product name) 0.5 parts by mass as a silane coupling agent were mixed to obtain a main agent.
次いで、これとは別に、酸無水物としてHN5500E(日立化成工業株式会社製、商品名)100質量部に、硬化促進剤として2E4MZ−CN(四国化成工業株式会社製、商品名)0.5質量部を混合して硬化剤とし、この硬化剤を主剤100質量部に対して30質量部加えてモールドコイル含浸用エポキシ樹脂組成物を製造した。 Next, separately from this, 100 parts by mass of HN5500E (trade name, manufactured by Hitachi Chemical Co., Ltd.) as the acid anhydride, 0.5 mass of 2E4MZ-CN (product name, manufactured by Shikoku Kasei Co., Ltd.) as the curing accelerator Parts were mixed to obtain a curing agent, and 30 parts by mass of this curing agent was added to 100 parts by mass of the main agent to produce an epoxy resin composition for mold coil impregnation.
(参考例5)
ビスフェノールAジグリシジルエーテル型エポキシ樹脂としてEP4100E(旭電化工業株式会社製、商品名)100質量部、シリカ粒子としてFB942(株式会社電気化学工業製、商品名;平均粒径16μm)200質量部及び微細シリカとしてSP−1B(平均粒径1μm、株式会社扶桑化学工業製、商品名)10質量部、樹脂微粒子として2質量部、消泡剤としてTSA720(東芝シリコーン株式会社製、商品名)0.1質量部、シランカップリング剤としてTSL8350(東芝シリコーン株式会社、商品名)0.5質量部を混合して主剤とした。
( Reference Example 5 )
100 parts by mass of EP4100E (trade name, manufactured by Asahi Denka Kogyo Co., Ltd.) as a bisphenol A diglycidyl ether type epoxy resin, 200 parts by mass and fine particles of FB942 (manufactured by Denki Kagaku Kogyo Co., Ltd., trade name; average particle size 16 μm) as silica particles 10 parts by mass of SP-1B (average particle size: 1 μm, manufactured by Fuso Chemical Co., Ltd., trade name) as silica, 2 parts by mass as resin fine particles, TSA720 (trade name: manufactured by Toshiba Silicone Co., Ltd.) 0.1 As a mass part, 0.5 mass part of TSL8350 (Toshiba Silicone Co., Ltd., trade name) was mixed as a silane coupling agent to obtain a main agent.
次いで、酸無水物としてHN5500E(日立化成工業株式会社製、商品名)100質量部に、硬化促進剤である2E4MZ−CN(四国化成工業株式会社製、商品名)0.5質量部を混合して硬化剤とし、この硬化剤を主剤100質量部に対して30質量部加えてモールドコイル含浸用エポキシ樹脂組成物を製造した。 Next, 100 parts by mass of HN5500E (trade name, manufactured by Hitachi Chemical Co., Ltd.) as an acid anhydride is mixed with 0.5 parts by mass of 2E4MZ-CN (trade name, manufactured by Shikoku Chemicals Co., Ltd.), which is a curing accelerator. An epoxy resin composition for impregnating a mold coil was produced by adding 30 parts by mass of this curing agent to 100 parts by mass of the main agent.
(比較例1)
ビスフェノールAジグリシジルエーテル型エポキシ樹脂としてEP4100E(旭電化工業株式会社製、商品名)100質量部、シリカとしてクリスタライトAA(株式会社龍森製、商品名;平均粒径7μm)200質量部、消泡剤としてTSA720(東芝シリコーン株式会社製、商品名)0.1質量部、シランカップリング剤としてTSL8350(東芝シリコーン株式会社、商品名)0.5質量部を混合して主剤とした。
(Comparative Example 1)
100 parts by mass of EP4100E (trade name, manufactured by Asahi Denka Kogyo Co., Ltd.) as a bisphenol A diglycidyl ether type epoxy resin, 200 parts by mass of crystallite AA (trade name; average particle size: 7 μm, manufactured by Tatsumori Co., Ltd.) as silica As a foaming agent, 0.1 part by mass of TSA720 (manufactured by Toshiba Silicone Co., Ltd., trade name) and 0.5 part by mass of TSL8350 (Toshiba Silicone Co., Ltd., trade name) as a silane coupling agent were mixed to obtain a main agent.
次いで、これとは別に、酸無水物としてHN5500E(日立化成工業株式会社製、商品名)100質量部に、硬化促進剤として2E4MZ−CN(四国化成工業株式会社製、商品名)0.5質量部を混合して硬化剤とし、この硬化剤を主剤100質量部に対して30質量部加えてモールドコイル含浸用エポキシ樹脂組成物を製造した。 Next, separately from this, 100 parts by mass of HN5500E (trade name, manufactured by Hitachi Chemical Co., Ltd.) as the acid anhydride, 0.5 mass of 2E4MZ-CN (product name, manufactured by Shikoku Kasei Co., Ltd.) as the curing accelerator Parts were mixed to obtain a curing agent, and 30 parts by mass of this curing agent was added to 100 parts by mass of the main agent to produce an epoxy resin composition for mold coil impregnation.
(比較例2)
ビスフェノールAジグリシジルエーテル型エポキシ樹脂としてEP4100E(旭電化工業株式会社製、商品名)100質量部、シリカ粒子としてFB942(株式会社電気化学工業製、商品名;平均粒径16μm)200質量部、消泡剤としてTSA720(東芝シリコーシ株式会社製、商品名)0.1質量部、シランカップリング剤としてTSL8350(東芝シリコーン株式会社、商品名)0.5質量部を混合して主剤とした。
(Comparative Example 2)
100 parts by mass of EP4100E (trade name, manufactured by Asahi Denka Kogyo Co., Ltd.) as a bisphenol A diglycidyl ether type epoxy resin, 200 parts by mass of FB942 (trade name; average particle diameter 16 μm, manufactured by Denki Kagaku Kogyo Co., Ltd.) as silica particles, 0.1 parts by mass of TSA720 (trade name, manufactured by Toshiba Silicone Co., Ltd.) was used as a foaming agent, and 0.5 parts by mass of TSL8350 (Toshiba Silicone Co., Ltd., trade name) was mixed as a silane coupling agent to obtain a main agent.
次いで、これとは別に、酸無水物としてHN5500E(日立化成工業株式会社製、商品名)100質量部に、硬化促進剤として2E4MZ−CN(四国化成工業株式会社製、商品名)0.5質量部を混合して硬化剤とし、この硬化剤を主剤100質量部に対して30質量部加えてモールドコイル含浸用エポキシ樹脂組成物を製造した。 Next, separately from this, 100 parts by mass of HN5500E (trade name, manufactured by Hitachi Chemical Co., Ltd.) as the acid anhydride, 0.5 mass of 2E4MZ-CN (product name, manufactured by Shikoku Kasei Co., Ltd.) as the curing accelerator Parts were mixed to obtain a curing agent, and 30 parts by mass of this curing agent was added to 100 parts by mass of the main agent to produce an epoxy resin composition for mold coil impregnation.
(比較例3)
ビスフェノールAジグリシジルエーテル型エポキシ樹脂としてEP4100E(旭電化工業株式会社製、商品名)100質量部、シリカ粒子としてクリスタライトAA(株式会社龍森工業製、商品名:平均粒径7μm)200質量部、樹脂微粒子として平均粒径0.3μmのコアシェルゴム(ガンツ化成株式会社製、商品名:AC−3355)10質量部、消泡剤としてTSA720(東芝シリコーン株式会社製、商品名)0.1質量部、シランカップリング剤としてTSL8350(東芝シリコーン株式会社、商品名)0.5質量部を混合して主剤とした。
(Comparative Example 3)
100 parts by mass of EP4100E (trade name, manufactured by Asahi Denka Kogyo Co., Ltd.) as a bisphenol A diglycidyl ether type epoxy resin, and 200 parts by mass of crystallite AA (trade name: average particle diameter 7 μm, manufactured by Tatsumori Industry Co., Ltd.) as silica particles 10 parts by mass of core-shell rubber having an average particle size of 0.3 μm as resin fine particles (manufactured by Ganz Kasei Co., Ltd., trade name: AC-3355) and 0.1 mass by weight of TSA720 (manufactured by Toshiba Silicone Co., Ltd., trade name) Part and 0.5 parts by mass of TSL8350 (Toshiba Silicone Co., Ltd., trade name) as a silane coupling agent were mixed to obtain a main agent.
次いで、これとは別に、酸無水物としてHN5500E(日立化成工業株式会社製、商品名)100質量部に、硬化促進剤として2E4MZ−CN(四国化成工業株式会社製、商品名)0.5質量部を混合して硬化剤とし、この硬化剤を主剤100質量部に対して30質量部加えてモールドコイル含浸用エポキシ樹脂組成物を製造した。 Next, separately from this, 100 parts by mass of HN5500E (trade name, manufactured by Hitachi Chemical Co., Ltd.) as the acid anhydride, 0.5 mass of 2E4MZ-CN (product name, manufactured by Shikoku Kasei Co., Ltd.) as the curing accelerator Parts were mixed to obtain a curing agent, and 30 parts by mass of this curing agent was added to 100 parts by mass of the main agent to produce an epoxy resin composition for mold coil impregnation.
(試験例)
参考例1〜5、実施例1及び比較例1〜3で得られたモールドコイル含浸用エポキシ樹脂組成物を加熱硬化させた硬化物のガラス転移点、曲げ強さ及び絶縁破壊の強さを評価し、その結果を表1に併せて示した。
(Test example)
Evaluation of glass transition point, bending strength, and dielectric breakdown strength of cured products obtained by heat curing the epoxy resin compositions for mold coil impregnation obtained in Reference Examples 1 to 5, Example 1 and Comparative Examples 1 to 3 The results are also shown in Table 1.
*1 混合液粘度:主剤と硬化剤を均一に混合した直後の粘度を、B型粘度計を用いて、25℃、12rpmの条件で測定した。
*2 主剤沈降性:1L丸缶に高さ12cmまで樹脂を入れ、100℃で1時間放置後と2時間放置後のフィラーの堆積度合いを、ヘラを挿入することにより評価した。
なし…堆積なし、少し…やわらかい堆積、沈降…かたい堆積
*3 コイル含浸性:イグニッションコイルにエポキシ樹脂組成物を真空注入し硬化後、コイルの断面を観察することにより評価した。
良好…ボイドなし、やや良好…ボイド数1個、連続ボイドあり
*4 ガラス転移点:TMA法により、昇温温度を15度/minとして室温から185℃まで昇温させて測定した。
*5 曲げ強さ:JIS C 2105に準じ、温度25℃において測定した。
*6 絶縁破壊電圧:エポキシ樹脂組成物に針電極(オゲラ針、針先端曲率半径:5μm)を絶縁間距離2mmになるように埋め込み、硬化させた。針電極に様々な電圧を印加させ、絶縁破壊寿命(V−t特性)を取得し、100時間及び1000時間における絶縁破壊電圧を示した。
* 1 Viscosity of liquid mixture: The viscosity immediately after mixing the main agent and the curing agent was measured using a B-type viscometer under the conditions of 25 ° C. and 12 rpm.
* 2 Main agent sedimentation: The resin was put in a 1 L round can up to a height of 12 cm, and the degree of filler deposition after standing at 100 ° C. for 1 hour and after standing for 2 hours was evaluated by inserting a spatula.
None: No deposition, little: Soft deposition, Sedimentation: Hard deposition * 3 Coil impregnation property: An epoxy resin composition was vacuum injected into an ignition coil and cured, and then evaluated by observing a cross section of the coil.
Good: No voids, Slightly good: Number of voids, with continuous voids * 4 Glass transition point: Measured by raising the temperature from room temperature to 185 ° C. at a temperature rise of 15 degrees / min by the TMA method.
* 5 Bending strength: measured at a temperature of 25 ° C. according to JIS C 2105.
* 6 Dielectric breakdown voltage: A needle electrode (Ogella needle, needle tip curvature radius: 5 μm) was embedded in the epoxy resin composition so that the distance between the insulations was 2 mm, and cured. Various voltages were applied to the needle electrode, the dielectric breakdown lifetime (Vt characteristic) was acquired, and the dielectric breakdown voltage at 100 hours and 1000 hours was shown.
これらの結果から、本発明のモールドコイル含浸用エポキシ樹脂組成物は、作業性がよく、含浸性が良好な樹脂組成物を得ることができ、その硬化物は機械強度、絶縁信頼性にも優れるため、この樹脂組成物を用いて得られるモールドコイル装置は装置の信頼性の高いものである。また、原料として特殊で高価な成分を用いることがないため原料の調達が容易で、製造を低コストで行うことができる。 From these results, the epoxy resin composition for impregnating a mold coil of the present invention has a good workability and a resin composition with a good impregnation property, and the cured product is excellent in mechanical strength and insulation reliability. Therefore, the molded coil device obtained using this resin composition has high device reliability. Further, since no special and expensive components are used as the raw material, the raw material can be easily procured and can be manufactured at a low cost.
Claims (5)
前記(B)シリカ粒子として、平均粒径10〜30μmの粒子と平均粒径0.01〜1.5μmの粒子とを併用し、かつ、エポキシ樹脂組成物中に、平均粒径10〜30μmの粒子を30〜85質量%含み、
前記(F)酸化チタン微粒子として平均粒径0.05〜0.3μmの微粒子を、前記(B)シリカ粒子100質量部に対して0.05〜5.0質量部含むことを特徴とするモールドコイル含浸用エポキシ樹脂組成物。 Using (A) an epoxy resin, (B) silica particles, (F) a main component containing titanium oxide fine particles as essential components, (C) an acid anhydride, and (D) a curing accelerator as essential components an epoxy resin composition comprising a curing agent component containing, in that it consists,
As the (B) silica particles, particles having an average particle size of 10 to 30 μm and particles having an average particle size of 0.01 to 1.5 μm are used in combination, and the epoxy resin composition has an average particle size of 10 to 30 μm. only it contains the particles 30 to 85% by mass,
A mold comprising 0.05 to 5.0 parts by mass of fine particles having an average particle size of 0.05 to 0.3 μm as the titanium oxide fine particles (F) with respect to 100 parts by mass of the silica particles (B). An epoxy resin composition for coil impregnation.
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JP5466978B2 (en) * | 2010-03-24 | 2014-04-09 | 京セラケミカル株式会社 | Coil parts using epoxy resin composition for casting |
KR101542338B1 (en) | 2012-01-31 | 2015-08-05 | 도레이 카부시키가이샤 | Epoxy resin composition and fiber-reinforced composite material |
CN102789882A (en) * | 2012-08-20 | 2012-11-21 | 深圳顺络电子股份有限公司 | Winding inductor of open magnetic circuit |
JP6357089B2 (en) * | 2014-12-02 | 2018-07-11 | 京セラ株式会社 | Two-component casting epoxy resin composition, method for producing the epoxy resin composition, and coil component |
JP6475597B2 (en) * | 2015-10-02 | 2019-02-27 | 京セラ株式会社 | Epoxy resin composition for coil impregnation and molded coil |
JP2018024734A (en) * | 2016-08-09 | 2018-02-15 | 住友ベークライト株式会社 | Epoxy resin composition and ignition coil |
JP2018035293A (en) * | 2016-09-01 | 2018-03-08 | 京セラ株式会社 | Resin composition for insulation and coil product |
WO2019087261A1 (en) * | 2017-10-30 | 2019-05-09 | 日立化成株式会社 | Resin composition, molding, and method for producing molding |
KR102184559B1 (en) * | 2019-07-05 | 2020-12-01 | 삼성전기주식회사 | Coil component |
JP7409980B2 (en) * | 2020-06-29 | 2024-01-09 | 株式会社日立産機システム | mold electrical equipment |
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JP3359410B2 (en) * | 1994-03-04 | 2002-12-24 | 三菱電機株式会社 | Epoxy resin composition for molding, molded product for high voltage equipment using the same, and method for producing the same |
JP3501905B2 (en) * | 1996-08-20 | 2004-03-02 | 三菱電機株式会社 | Molding resin composition, mold product for high-voltage equipment using the same, and method for producing the same |
JP2001261940A (en) * | 2000-03-22 | 2001-09-26 | Sumitomo Bakelite Co Ltd | Epoxy resin composition for casting for electric coil |
JP4319332B2 (en) * | 2000-06-29 | 2009-08-26 | 株式会社東芝 | Electrical insulating material and manufacturing method thereof |
JP2002155193A (en) * | 2000-11-21 | 2002-05-28 | Toshiba Chem Corp | Epoxy resin composition and electrical/electronic component device |
JP2004051824A (en) * | 2002-07-22 | 2004-02-19 | Kyocera Chemical Corp | Epoxy resin composition for casting |
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