JP5633429B2 - Method of painting the workpiece - Google Patents

Method of painting the workpiece Download PDF

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Publication number
JP5633429B2
JP5633429B2 JP2011040450A JP2011040450A JP5633429B2 JP 5633429 B2 JP5633429 B2 JP 5633429B2 JP 2011040450 A JP2011040450 A JP 2011040450A JP 2011040450 A JP2011040450 A JP 2011040450A JP 5633429 B2 JP5633429 B2 JP 5633429B2
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sealing
treatment
coating
degreasing
bath
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JP2012177155A (en
Inventor
洋臣 田中
洋臣 田中
藤田 昌弘
昌弘 藤田
仁 村松
仁 村松
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Suzuki Motor Co Ltd
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Suzuki Motor Co Ltd
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Priority to JP2011040450A priority Critical patent/JP5633429B2/en
Priority to IN445DE2012 priority patent/IN2012DE00445A/en
Priority to US13/400,514 priority patent/US20120217167A1/en
Priority to DE102012202787.4A priority patent/DE102012202787B4/en
Priority to CN201210045549.3A priority patent/CN102650067B/en
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    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D11/00Electrolytic coating by surface reaction, i.e. forming conversion layers
    • C25D11/02Anodisation
    • C25D11/04Anodisation of aluminium or alloys based thereon
    • C25D11/18After-treatment, e.g. pore-sealing
    • C25D11/24Chemical after-treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/14Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies
    • B05D7/16Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies using synthetic lacquers or varnishes
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D11/00Electrolytic coating by surface reaction, i.e. forming conversion layers
    • C25D11/02Anodisation
    • C25D11/04Anodisation of aluminium or alloys based thereon
    • C25D11/06Anodisation of aluminium or alloys based thereon characterised by the electrolytes used
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2202/00Metallic substrate
    • B05D2202/20Metallic substrate based on light metals
    • B05D2202/25Metallic substrate based on light metals based on Al
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2350/00Pretreatment of the substrate
    • B05D2350/60Adding a layer before coating

Description

本発明はアルミニウムまたはアルミニウム合金における被処理物の塗装技術に係り、特にアルミニウムまたはアルミニウム合金製部品である被処理物の塗装前処理を簡素化した被処理物の塗装方法に関する。   The present invention relates to a technique for coating an object to be processed on aluminum or an aluminum alloy, and more particularly to a method for coating an object to be processed that simplifies the pretreatment of the object to be processed which is a part made of aluminum or aluminum alloy.

従来、船外機等の外装アルミニウム部品またはアルミニウム合金製部品などにおいては、部品外面の防錆力を高めるために塗装下地として、陽極酸化処理を施して皮膜を形成している。   Conventionally, in an exterior aluminum part such as an outboard motor or an aluminum alloy part, an anodizing treatment is applied as a coating base to form a film in order to increase the rust prevention power of the outer surface of the part.

陽極酸化処理は、被処理物を陽極として処理液に浸漬し、通電することにより被処理物の表面を酸化させて皮膜を形成する処理(アルマイト処理)である。この陽極酸化皮膜の表面は多孔質であるため、一般的に予め酸化皮膜表面の封孔処理を施した後に塗装が実施される。   The anodizing treatment is a treatment (alumite treatment) in which the surface of the object to be treated is oxidized by immersing the object to be treated in the treatment liquid as an anode and energized to form a film. Since the surface of this anodic oxide film is porous, the coating is generally carried out after previously sealing the surface of the oxide film.

一般的な陽極酸化処理工程は通常、封孔処理まで含めてバッチ処理によって行われている。バッチ処理を適用する理由は、陽極酸化処理には通電が必要なため特殊な治具が必要なこと、および陽極酸化皮膜は不安定な多孔質の膜であり、皮膜成形後には速やかに封孔処理を行なって孔を塞ぐ必要があるためである。   A general anodizing process is usually performed by batch processing including sealing treatment. The reason for applying batch processing is that anodization requires energization, so a special jig is required, and the anodized film is an unstable porous film, which is quickly sealed after film formation. This is because the hole needs to be closed by processing.

封孔処理後の塗装工程は、治具を付け替えて連続ラインとして行われる。この場合、治具の付け替えにより被処理物に汚れが付着する可能性があるため、塗装時においては塗装前処理として脱脂を行うことが必須となる。   The coating process after the sealing treatment is performed as a continuous line by changing the jig. In this case, dirt may be attached to the object to be processed by changing the jig. Therefore, it is essential to perform degreasing as a pre-coating process at the time of painting.

従来の被処理物の塗装方法では、治具の付替えまたは工程間の移動等の際に、被処理物から処理液や水滴が滴下することを防止する手段として、被処理物の乾燥を行なっている。   In a conventional method of coating an object to be processed, the object to be processed is dried as a means for preventing the treatment liquid or water droplets from dripping from the object to be processed when changing jigs or moving between processes. ing.

被処理物の乾燥をヒータによって行う場合には、加熱設備や工程管理、熱などのエネルギが必要となるが、加熱によって被処理物の腐食が促進されたり、乾燥染みが生じたり、乾燥後の冷却に余分な時間が必要になる等の課題がある。   When drying a workpiece using a heater, heating equipment, process management, heat and other energy are required, but the corrosion of the workpiece is accelerated by heating, dry stains occur, There are problems such as extra time required for cooling.

また、エアブローによって乾燥を行う場合には、エア設備が必要となるうえ、被処理物に付着している水が飛散したり、乾燥不十分等によって腐食が進行したり、エアによって被処理物に埃や汚れが付着するなど、いずれの乾燥手段の適用についても課題が多い。   In addition, when drying by air blow, air equipment is required, water adhering to the object to be treated is scattered, corrosion proceeds due to insufficient drying, etc., or air is applied to the object to be treated. There are many problems in applying any of the drying means such as dust and dirt.

このため、乾燥工程を省略することが望ましいが、乾燥工程を省略した場合には、水滴の滴下以外にも封孔処理液(封孔浴)が脱脂浴に持込まれる等の問題が生じる。一般に封孔浴は酸性であり、水洗を十分に行なったとしても、被処理物の形状が複雑である場合や、陽極酸化皮膜の孔の中に封孔浴が残存する場合があり、酸性の封孔浴が塩基性の脱脂浴に持ち込まれて脱脂浴の劣化が早まる傾向がある。   For this reason, although it is desirable to omit a drying process, when a drying process is abbreviate | omitted, problems, such as a sealing treatment liquid (sealing bath) being brought into a degreasing bath other than the dripping of a water droplet, will arise. Generally, the sealing bath is acidic, and even if the washing is sufficiently performed, the shape of the object to be treated may be complicated, or the sealing bath may remain in the pores of the anodized film. There is a tendency that the sealing bath is brought into the basic degreasing bath and the deterioration of the degreasing bath is accelerated.

また、陽極酸化皮膜の孔の中に封孔浴が残っている場合には、塩基性の脱脂浴の劣化が早まったり、塩基性の脱脂剤との反応性が高まって陽極酸化皮膜が攻撃され易くなったりする。このため、従来の被処理物の塗装方法では乾燥によって水分を除去する必要がある。   In addition, if a sealing bath remains in the pores of the anodized film, the basic degreasing bath will be deteriorated faster, or the reactivity with the basic degreasing agent will increase and the anodized film will be attacked. It becomes easy. For this reason, it is necessary to remove moisture by drying in a conventional method of coating an object to be processed.

[従来技術の説明]
図6は従来技術によって陽極酸化皮膜を形成したアルミニウムまたはアルミニウム合金製部品(アルマイト部品)の塗装方法を示す工程図である。
[Description of prior art]
FIG. 6 is a process diagram showing a method for coating an aluminum or aluminum alloy part (anodized part) on which an anodized film is formed by the prior art.

図6に示すように、従来ではアルミニウムまたはアルミニウム合金に第一工程(I)として、通電治具を使用した陽極酸化処理(i)および封孔処理(ii)を行っている。   As shown in FIG. 6, conventionally, anodization treatment (i) and sealing treatment (ii) using an energizing jig are performed on aluminum or an aluminum alloy as a first step (I).

この陽極酸化処理(i)および封孔処理(ii)により、アルミニウムやアルミニウム合金部品における被処理面の陽極酸化皮膜表面を孔のない平坦面としている。   By this anodizing treatment (i) and sealing treatment (ii), the surface of the anodized film on the surface to be treated in aluminum or aluminum alloy parts is made flat without holes.

この封孔処理(i)の後に、被処理面の乾燥(D)を行って治具を付替える。   After this sealing treatment (i), the surface to be treated is dried (D) and the jig is replaced.

図7(A),(B)は従来の被処理物の塗装前処理を具体的に説明するための模式図である。   FIGS. 7A and 7B are schematic views for specifically explaining a conventional pre-painting treatment of an object to be treated.

図7(A)は、図6に示した第一工程(I)で通電治具を使用して、アルミニウム基材101に陽極酸化皮膜102を形成した状態を示す断面図である。アルミニウム基材101の表面には、陽極酸化皮膜102が形成される。この陽極酸化皮膜102の表面部位には、多孔質で多数の孔103が形成される。   FIG. 7A is a cross-sectional view showing a state in which the anodized film 102 is formed on the aluminum base 101 using the energizing jig in the first step (I) shown in FIG. An anodized film 102 is formed on the surface of the aluminum substrate 101. A large number of porous holes 103 are formed on the surface portion of the anodized film 102.

図7(B)は、第一工程(I)で陽極酸化処理(i)された陽極酸化皮膜102に封孔処理(ii)が行なわれる。封孔処理(ii)では陽極酸化皮膜102の孔(103)内に封孔浴(剤)104が浸透し、この孔103の中に、封孔剤104が溜まって封孔処理される。   In FIG. 7B, sealing treatment (ii) is performed on the anodized film 102 that has been anodized (i) in the first step (I). In the sealing treatment (ii), the sealing bath (agent) 104 penetrates into the holes (103) of the anodized film 102, and the sealing agent 104 accumulates in the holes 103 and is sealed.

治具を付替えた後に、第二工程(II)として図示省略の脱脂用ハンガおよび塗装用ハンガ等を使用して、脱脂工程(iii)および塗装工程(iv)を実施している。   After changing the jig, the degreasing step (iii) and the painting step (iv) are performed as a second step (II) by using a degreasing hanger and a painting hanger (not shown).

特開2010−77532号公報JP 2010-77532 A

従来の被処理物の塗装技術においては、治具の付替えや工程間の移動の際に被処理物から処理液や水滴が滴下することを防止するため、封孔処理後に被処理物の乾燥を行なっている。   In the conventional painting technology of workpieces, drying of the workpieces after sealing treatment is performed to prevent dripping of treatment liquid and water droplets from the workpieces when changing jigs or moving between processes. Is doing.

しかし、被処理物をヒータで乾燥させる場合には、被処理物の加熱設備や工程管理、熱などのエネルギが必要である。   However, when drying an object to be processed with a heater, energy such as heating equipment for the object to be processed, process management, and heat is required.

そして、被処理物を加熱した場合、加熱によって被処理物の腐食が促進したり、被処理物に乾燥染みが生じたり、乾燥後の冷却に時間が必要になる等の課題がある。   And when a to-be-processed object is heated, corrosion of a to-be-processed object will be accelerated | stimulated by heating, a dry stain will arise in a to-be-processed object, and cooling after drying will require time.

また、被処理物をエアブローによって乾燥する場合には、エア設備が必要であり、この作業時には水が飛散したり、乾燥不十分によって腐食が進行する等の懸念がある。   Moreover, when drying a to-be-processed object by an air blow, an air installation is required, and there exists concern that water will scatter during this operation, or corrosion progresses due to insufficient drying.

また、エアによって被処理物に埃や汚れが付着するなど、いずれの乾燥についても課題が多い。このため、乾燥工程を省略することが望ましいが、乾燥工程を省略した場合には、水滴の滴下や封孔浴が脱脂浴に持込まれる等の問題がある。   In addition, there are many problems with any drying, such as dust and dirt adhering to the object to be processed by air. For this reason, although it is desirable to omit a drying process, when a drying process is abbreviate | omitted, there exist problems, such as dripping of a water drop and a sealing bath being brought into a degreasing bath.

さらに、封孔浴は一般に酸性であるため水洗を十分に行なったとしても、被処理物の形状が複雑であることや陽極酸化皮膜の孔の中に封孔浴が残ること等により、酸性の封孔浴が塩基性の脱脂浴に持ち込まれて、脱脂浴の劣化を早める可能性がある。   Further, since the sealing bath is generally acidic, even if it is sufficiently washed with water, the shape of the object to be treated is complicated and the sealing bath remains in the pores of the anodized film. There is a possibility that the sealing bath is brought into the basic degreasing bath and the deterioration of the degreasing bath is accelerated.

陽極酸化皮膜の孔の中に封孔浴(封孔剤)が残っている場合には、塩基性の脱脂浴との反応性が高まり、脱脂浴の劣化が早まって陽極酸化皮膜が攻撃され易くなるため、従来の方法では乾燥によって水分を除去する必要がある。   When the sealing bath (sealing agent) remains in the pores of the anodized film, the reactivity with the basic degreasing bath is increased, and the deterioration of the degreasing bath is accelerated and the anodized film is easily attacked. Therefore, in the conventional method, it is necessary to remove moisture by drying.

本発明は、上述した事情を考慮してなされたもので、アルミニウムまたはアルミニウム合金製の被処理物の陽極酸化皮膜をリチウムイオン含有の強塩基性処理浴で封孔処理して封孔と脱脂処理を統合し、塗装前処理工程を簡素化した被処理物の塗装方法を提供することを目的とする。   The present invention has been made in consideration of the above-described circumstances. The anodized film of the object to be processed made of aluminum or aluminum alloy is sealed with a lithium ion-containing strong basic treatment bath, and sealed and degreased. It is an object of the present invention to provide a method for painting an object to be processed, in which the pre-painting treatment process is simplified.

本発明の他の目的は、アルミニウムまたはアルミニウム合金製被処理物の陽極酸化処理から塗装工程まで一貫した処理を行なうことができ、乾燥工程を不要とした被処理物の塗装方法を提供することにある。   Another object of the present invention is to provide a method for coating an object to be processed which can perform a consistent process from the anodizing treatment to the coating process of an object to be processed made of aluminum or aluminum alloy, and does not require a drying process. is there.

本発明、上述した事情に基づいてなされたものであり、アルミニウムまたはアルミニウム合金製の被処理物に陽極酸化皮膜を形成し、この陽極酸化皮膜を下地として前記被処理物に塗装を施す被処理物の塗装方法において、陽極酸化処理を含む第一工程と、塗装処理を含む第二工程とを備え、リチウムイオン含有の強塩基性の浴を用いて封孔処理と脱脂処理とを統合して実施し、前記陽極酸化処理を含む前記第一工程と、前記塗装処理を含む前記第二工程との間において、乾燥工程を省略して陽極酸化処理、封孔・脱脂処理、塗装処理を一貫工程とすることを特徴とするものである。 The present invention has been made on the basis of the above-mentioned circumstances, and an anodized film is formed on an object to be processed made of aluminum or an aluminum alloy, and the object to be processed is coated with the anodized film as a base. In a method of coating an object, a first step including an anodizing treatment and a second step including a coating treatment are performed, and sealing treatment and degreasing treatment are integrated using a lithium ion-containing strong basic bath. Performing the anodizing process, sealing / degreasing process, and coating process by omitting the drying process between the first process including the anodizing process and the second process including the coating process It is characterized by that.

本発明の被処理物の塗装方法では、前記陽極酸化処理は、特定の陽極酸化処理浴を使用したものには限定されない。電解条件としては、直流、交流、交直重畳のいずれを用いてもよく、皮膜が形成されるのであれば電解条件に限定されない。陽極酸化皮膜の膜厚も特に限定されないが、3μm以上40μm以下とすることが望ましい。   In the method for coating an object to be treated according to the present invention, the anodizing treatment is not limited to a method using a specific anodizing bath. As electrolysis conditions, any of direct current, alternating current, and AC / DC superposition may be used, and the electrolysis conditions are not limited as long as a film is formed. The thickness of the anodized film is not particularly limited, but is preferably 3 μm or more and 40 μm or less.

また、本発明の被処理物の塗装方法では、脱脂を兼ねた封孔処理に用いられる封孔処理液のリチウムイオン濃度を、0.02g/L以上、20g/L以下とし、前記強塩基性の封孔処理浴のpH値を、10.5以上とし、処理温度を、10℃以上65℃以下とすることが望ましい。   Moreover, in the coating method of the to-be-processed object of this invention, the lithium ion density | concentration of the sealing process liquid used for the sealing process which served as a degreasing | defatting shall be 0.02 g / L or more and 20 g / L or less, The said strong basicity It is desirable that the sealing treatment bath has a pH value of 10.5 or higher and a processing temperature of 10 ° C. or higher and 65 ° C. or lower.

さらに、本発明の被処理物の塗装方法において、前記リチウムイオン源として、水酸化リチウムまたは炭酸リチウムを適用することが望ましい。   Furthermore, in the method for coating an object to be treated of the present invention, it is desirable to apply lithium hydroxide or lithium carbonate as the lithium ion source.

また、本発明の被処理物の塗装方法において、前記塗装処理として、浸漬、吹付けまたはロールコートなどの塗装方法があり、塗料としては、ウレタン系、エポキシ系、アクリル系など種類も様々だが、特定の塗装方法や、塗料を使用したものには限定されない。   In addition, in the method for coating an object to be treated according to the present invention, there are coating methods such as dipping, spraying, or roll coating as the coating treatment, and there are various types of paints such as urethane, epoxy, and acrylic, It is not limited to a specific coating method or using a paint.

本発明に係る被処理物の塗装方法によれば、アルミニウムまたはアルミニウム合金の被処理物の陽極酸化皮膜をリチウムイオン含有の強塩基性浴で封孔して封孔処理と脱脂処理を統合し、塗装前処理を簡素化でき、陽極酸化皮膜に脱脂成分が残留することもなく、耐食性および塗装密着性を良好に保持することができる。   According to the method for coating an object to be processed according to the present invention, the anodized film of the object to be processed of aluminum or aluminum alloy is sealed with a strong basic bath containing lithium ions, and the sealing process and the degreasing process are integrated. Pre-coating treatment can be simplified, no degreasing component remains in the anodized film, and corrosion resistance and paint adhesion can be maintained well.

また、本発明に係る被処理物の塗装方法によれば、アルミニウムまたはアルミニウム合金の被処理物の塗装前処理に乾燥工程を省略して省エネルギ化および省スペース化が図れ、塗装前処理を簡素化して工程数を減少させて生産効率を向上させ、形成皮膜の品質を向上させることができる。   Further, according to the method for coating an object to be processed according to the present invention, the drying process is omitted in the pre-treatment of the object to be processed of aluminum or aluminum alloy, thereby saving energy and space, and simplifying the pre-painting process. The number of steps can be reduced to improve production efficiency, and the quality of the formed film can be improved.

被処理物の塗装方法を示す工程図。Process drawing which shows the coating method of a to-be-processed object. (A)、(B)は、図1に示した封孔および脱脂工程の具体例を拡大して示す断面図。(A), (B) is sectional drawing which expands and shows the specific example of the sealing and the degreasing process shown in FIG. 試験例による脱脂効果の検証を示すもので、塗装の密着性試験結果を表わす図。The figure which shows verification of the degreasing effect by a test example, and represents the adhesion test result of coating. 被処理物の試験片による実施例と比較例の評価をまとめて示す説明図。Explanatory drawing which shows collectively the evaluation of the Example by the test piece of a to-be-processed object, and a comparative example. 図4に示された実施例と比較例の密着性試験結果を示す図。The figure which shows the adhesive test result of the Example and comparative example which were shown by FIG. 従来技術による工程を示す説明図。Explanatory drawing which shows the process by a prior art. (A)、(B)は従来技術による封孔処理を説明するための断面図。(A), (B) is sectional drawing for demonstrating the sealing process by a prior art.

以下、本発明の実施形態について図1−図5を参照して説明する。   Embodiments of the present invention will be described below with reference to FIGS.

図1は、本発明の実施形態による被処理物の塗装方法を説明するための工程図である。   FIG. 1 is a process diagram for explaining a method of coating an object to be processed according to an embodiment of the present invention.

この図1に示すように、被処理物の塗装方法においては、被処理物1の主要処理工程として、陽極酸化工程(S1)、封孔および脱脂工程(S2)、塗装工程(S3)を一貫工程として行うものである。   As shown in FIG. 1, in the coating method of the object to be processed, the anodizing process (S1), the sealing and degreasing process (S2), and the coating process (S3) are integrated as main processing steps of the object 1 to be processed. It is performed as a process.

被処理物は、例えば船外機の外装アルミニウム部品であり、アルミニウムまたはアルミニウム合金である。被処理物の陽極酸化工程(S1)では、被処理物を陽極として陽極酸化処理液に浸漬し、通電治具を用いて通電することにより、被処理物の表面が酸化されて陽極酸化皮膜が形成される。   The workpiece is, for example, an exterior aluminum part of an outboard motor, and is aluminum or an aluminum alloy. In the anodizing step (S1) of the object to be processed, the surface of the object to be processed is oxidized by immersing the object to be processed in the anodizing solution as an anode and energizing using an energizing jig, so that the anodized film It is formed.

陽極酸化工程S1で用いられる処理液は、硫酸、シュウ酸、リン酸等の酸性浴または水酸化ナトリウム、リン酸ナトリウム、フッ化ナトリウム等の塩基性浴のいずれを用いてもよい。本実施形態の被処理物の塗装方法においては、特定の陽極酸化処理浴(処理液)を使用したものに限定されない。   The treatment liquid used in the anodizing step S1 may be either an acidic bath such as sulfuric acid, oxalic acid, or phosphoric acid, or a basic bath such as sodium hydroxide, sodium phosphate, or sodium fluoride. The coating method of the object to be processed according to the present embodiment is not limited to the one using a specific anodizing bath (treatment liquid).

また、陽極酸化工程S1における電解条件は、直流、交流、交直重畳のいずれでもよく、酸化皮膜が形成されるものであれば、電解条件は問わない。陽極酸化工程では、被処理物であるアルミニウムまたはアルミニウム合金の基材2に所要電流を通電して陽極酸化処理し、アルミニウム基材2上に所要膜厚の陽極酸化皮膜を形成する。陽極酸化処理の膜厚は、特に限定されないが、通電時間を制御することで、通常は膜厚が3μm〜40μmの酸化皮膜が形成される。   Further, the electrolytic conditions in the anodizing step S1 may be any of direct current, alternating current, and AC / DC superposition, and the electrolytic conditions are not limited as long as an oxide film is formed. In the anodizing step, a required current is applied to the substrate 2 made of aluminum or aluminum alloy, which is an object to be processed, to perform anodization, and an anodized film having a required thickness is formed on the aluminum substrate 2. The thickness of the anodizing treatment is not particularly limited, but an oxide film with a thickness of 3 to 40 μm is usually formed by controlling the energization time.

陽極酸化工程S1でアルミニウム基材2に陽極酸化処理を施し、表面に所要膜厚の陽極酸化皮膜を形成した後、図2に示すように、被処理物1の陽極酸化皮膜3に封孔処理が施される。図2(A)は、強塩基性封孔浴(封孔処理液)5が陽極酸化皮膜3に浸透した封孔初期状態を示し、図2(B)は封孔浴5が化学反応して化合物6で封孔を形成した状態を示す。陽極酸化皮膜3の多孔質の孔4は、強塩基性封孔浴(強塩基性水溶液)5の浸透により、強塩基性水溶液と陽極酸化皮膜3とが化学反応して生成された化合物6で覆われ、塩基性封孔が行なわれる。   After anodizing the aluminum substrate 2 in the anodizing step S1 to form an anodized film having a required thickness on the surface, the anodized film 3 of the workpiece 1 is sealed as shown in FIG. Is given. 2A shows the initial state of sealing in which the strongly basic sealing bath (sealing treatment liquid) 5 has permeated the anodic oxide film 3, and FIG. 2B shows the chemical reaction of the sealing bath 5 with chemical reaction. A state in which a pore is formed with Compound 6 is shown. The porous hole 4 of the anodic oxide film 3 is a compound 6 produced by a chemical reaction between the strong basic aqueous solution and the anodic oxide film 3 by the penetration of a strong basic sealing bath (strong basic aqueous solution) 5. Covering and basic sealing is performed.

図2(A)に示すように、陽極酸化工程S1でアルミニウム基材2の表面に膜厚3〜40μmの陽極酸化皮膜3が形成される。陽極酸化皮膜3は多孔質の孔であり、この孔4にリチウムイオンを含有した強塩基性封孔浴(封孔処理液)5が浸透して封孔処理され、孔4が閉塞される。リチウムイオン含有の強塩基性封孔浴5は、水酸化リチウム水溶液または炭酸リチウム水溶液であり、陽極酸化皮膜3の孔に入って化合物を孔4の中に形成し、封孔される。   As shown in FIG. 2A, an anodized film 3 having a film thickness of 3 to 40 μm is formed on the surface of the aluminum base 2 in the anodizing step S1. The anodized film 3 is a porous hole, and a strong basic sealing bath (sealing treatment liquid) 5 containing lithium ions permeates into the hole 4 to perform the sealing process, thereby closing the hole 4. The lithium ion-containing strongly basic sealing bath 5 is an aqueous lithium hydroxide solution or an aqueous lithium carbonate solution, enters the pores of the anodized film 3 to form a compound in the pores 4 and is sealed.

強塩基性封孔浴5は、特開2010−77532号公報に記載の封孔処理液が用いられ、リチウムイオン濃度を0.02〜20g/Lにする必要がある。0.02g/L以上の濃度のリチウムイオンで封孔処理の化学反応が促進される。リチウムイオン濃度の下限は0.02g/Lであり、好ましくは2g/Lである。上限は20g/Lであるが、好ましくは10g/Lである。リチウムイオン濃度が10g/Lを超えた封孔処理液では、急激に化学反応が進み、陽極酸化皮膜のないアルミニウム基材(素地)の溶解が起こるため、好ましくない。   For the strongly basic sealing bath 5, the sealing treatment liquid described in JP 2010-77532 A is used, and the lithium ion concentration needs to be 0.02 to 20 g / L. The chemical reaction of the sealing treatment is promoted by lithium ions having a concentration of 0.02 g / L or more. The lower limit of the lithium ion concentration is 0.02 g / L, preferably 2 g / L. The upper limit is 20 g / L, preferably 10 g / L. A sealing treatment liquid having a lithium ion concentration exceeding 10 g / L is not preferable because a chemical reaction rapidly proceeds and dissolution of an aluminum base material (substrate) without an anodized film occurs.

封孔処理液のpH値は、10.5以上にする必要がある。好ましくは11以上であり、より好ましくは12以上の強塩基性がよい。pH値の上限は14の強塩基性である。封孔処理液は強塩基性が好ましく、陽極酸化皮膜3と容易に反応し、孔の中に速やかに化合物6を生成するので、高い耐食性を示す。しかし、pH値が10.5未満の弱塩基性の封孔処理液では、腐食率が高く、耐食性を向上させる効果が低い。また、リチウムイオン源によってpH値が異なるので、水酸化ナトリウム、リン酸ナトリウム、フッ化ナトリウム等の塩基を用いてpH値を調整することができる。   The pH value of the sealing treatment liquid needs to be 10.5 or more. Preferably it is 11 or more, more preferably 12 or more strong basicity is good. The upper limit of the pH value is 14 strongly basic. The sealing treatment liquid is preferably strongly basic, reacts easily with the anodic oxide film 3, and quickly forms the compound 6 in the pores, thus exhibiting high corrosion resistance. However, a weakly basic sealing solution having a pH value of less than 10.5 has a high corrosion rate and a low effect of improving corrosion resistance. Moreover, since pH value changes with lithium ion sources, pH value can be adjusted using bases, such as sodium hydroxide, sodium phosphate, sodium fluoride.

封孔処理液の温度は、10℃以上で65℃以下にする必要がある。好ましくは25〜50℃である。10℃より低い温度で処理すると活性が低く、反応が弱くなるが、ある程度の耐食性は期待できる。逆に65℃を超えると、陽極酸化皮膜3表面からの皮膜の溶解が進み、皮膜が消失して高い耐食性は得られなくなる。   The temperature of the sealing treatment liquid needs to be 10 ° C. or higher and 65 ° C. or lower. Preferably it is 25-50 degreeC. When the treatment is carried out at a temperature lower than 10 ° C., the activity is low and the reaction becomes weak, but a certain degree of corrosion resistance can be expected. On the other hand, when the temperature exceeds 65 ° C., dissolution of the film from the surface of the anodized film 3 proceeds, the film disappears, and high corrosion resistance cannot be obtained.

本実施形態では、アルミニウム基材2上の陽極酸化皮膜3に強塩基性封孔浴(封孔処理液)5で短時間の封孔処理で優れた耐食性を有する皮膜を形成することができる。同時に、強塩基性封孔浴5は、強塩基性の浴で油分を分解する脱脂効果が得られる。この意味で、強塩基性封孔浴5は、強塩基性脱脂浴を兼ねて構成しており、強塩基性封孔浴5で陽極酸化皮膜3の孔4を封孔処理することにより、封孔処理と脱脂処理を同時に行なうことができる。したがって、リチウムイオン含有の強塩基性(処理)浴で封孔・脱脂処理を行なうことができる。   In the present embodiment, a coating having excellent corrosion resistance can be formed on the anodized film 3 on the aluminum base 2 with a strong basic sealing bath (sealing treatment liquid) 5 in a short sealing process. At the same time, the strong basic sealing bath 5 has a degreasing effect of decomposing oil in the strong basic bath. In this sense, the strong basic sealing bath 5 is also configured to serve as a strong basic degreasing bath. By sealing the holes 4 of the anodized film 3 with the strong basic sealing bath 5, sealing is performed. Hole treatment and degreasing treatment can be performed simultaneously. Therefore, sealing and degreasing can be performed in a strong basic (treatment) bath containing lithium ions.

リチウムイオン含有の強塩基性封孔浴5は、油などの汚れを分解することができ、市販の封孔剤である酢酸ニッケル塩封孔浴などの一般の封孔浴とは異なり、封孔と脱脂効果を同時に得ることができる。したがって、封孔工程と脱脂工程を統合する製造プロセスを構築することができ、リチウムイオン含有の強塩基性(封孔)浴5は、封孔・脱脂処理を一度で同時に行なうことができる。   The strongly basic sealing bath 5 containing lithium ions can decompose dirt such as oil and is different from a general sealing bath such as a nickel acetate salt sealing bath which is a commercially available sealing agent. And a degreasing effect can be obtained at the same time. Therefore, the manufacturing process which integrates a sealing process and a degreasing process can be constructed | assembled, and the strong basic (sealing) bath 5 containing lithium ion can perform sealing and a degreasing process simultaneously at once.

強塩基性封孔浴(封孔処理液)の処理時間(浸漬時間)は、少なくとも0.5分あれば、脱脂効果と封孔効果の両方を得ることができるため、塗装密着性の確保と高い耐食性が得られる。処理時間の上限は5分程度であり、5分を超えると、陽極酸化皮膜3の溶解が進み、塗装密着性の低下と耐食性が低下する。   As long as the treatment time (immersion time) of the strongly basic sealing bath (sealing treatment liquid) is at least 0.5 minutes, both the degreasing effect and the sealing effect can be obtained. High corrosion resistance is obtained. The upper limit of the treatment time is about 5 minutes, and if it exceeds 5 minutes, the dissolution of the anodic oxide film 3 proceeds, and the coating adhesion and corrosion resistance deteriorate.

この被処理物の塗装方法では、リチウムイオン含有の強塩基性封孔浴(封孔処理液)5を用いて陽極酸化皮膜3の封孔処理を行なうことにより、封孔処理と脱脂処理(S2)を統合して同時に実施できる。封孔処理と脱脂処理(S2)の統合処理が可能にことにより、単独で行なう塗装前の脱脂処理が不要となる。   In this method of coating an object to be treated, a sealing treatment and a degreasing treatment (S2) are carried out by carrying out a sealing treatment of the anodized film 3 using a strong basic sealing bath (sealing treatment liquid) 5 containing lithium ions. ) Can be implemented simultaneously. Since the integration process of the sealing process and the degreasing process (S2) is possible, the degreasing process before painting performed independently becomes unnecessary.

また、強塩基性封孔浴5を用いた封孔処理により、封孔浴は陽極酸化皮膜と化学反応して化合物6が形成されるので、脱脂成分が残留せず、乾燥工程を省略できる。乾燥工程の省略により、加熱設備やエア設備が不要となる。したがって、省エネルギ化および省スペース化を図ることができる。   Moreover, since the sealing bath chemically reacts with the anodic oxide film to form the compound 6 by the sealing treatment using the strong basic sealing bath 5, the degreasing component does not remain and the drying step can be omitted. Omission of the drying process eliminates the need for heating equipment and air equipment. Therefore, energy saving and space saving can be achieved.

陽極酸化皮膜3の孔4の封孔処理と脱脂処理を統合して同時に行なうことができ、しかも、乾燥工程を省略することができるので、塗装前処理を簡素化でき、処理時間を短縮することができる。その後、塗装工程(S3)では、ウレタン系、エポキシ系またはアクリル系の塗料を用いて、浸漬や、吹付け、ロールコート等の塗装処理を行なうことができる。被処理物の塗装方法は種類が様々であり、特定の塗装方法や塗料を使用したものに限定されない。   The sealing process and the degreasing process of the holes 4 of the anodized film 3 can be integrated and performed at the same time, and since the drying process can be omitted, the pre-coating process can be simplified and the processing time can be shortened. Can do. Thereafter, in the coating step (S3), a coating treatment such as dipping, spraying, roll coating or the like can be performed using a urethane, epoxy, or acrylic paint. There are various types of coating methods for the object to be processed, and the method is not limited to a specific coating method or a method using a paint.

この被処理物の塗装方法においては、塗装下地に陽極酸化皮膜を施すアルミニウムまたはアルミニウム合金部品の製造プロセスにおいて、陽極酸化皮膜の多孔質の孔4をリチウムイオン含有の強塩基性(封孔)浴5で封孔処理することにより、封孔と脱脂処理を統合し、同時に実施することができる。   In this method of coating an object to be treated, in the manufacturing process of an aluminum or aluminum alloy part in which an anodized film is applied to a coating base, the porous hole 4 of the anodized film is formed into a strong basic (sealed) bath containing lithium ions. By performing the sealing treatment in 5, the sealing and the degreasing treatment can be integrated and carried out simultaneously.

したがって、リチウムイオン含有の強塩基性(封孔)浴5で封孔処理を行なうことにより、封孔処理と脱脂処理が同時に実施され、乾燥工程を省略できるために、塗装前処理工程が簡素化される。封孔工程と脱脂工程とを統合することで製造工程数の少ない製造プロセスが可能となる。強塩基性(封孔)浴5の成分は、陽極酸化皮膜3の多孔質の孔4に入って陽極酸化皮膜と化学反応し、化合物6を孔4および表面に形成するため、脱脂成分が酸化皮膜に残留することは生じない。   Therefore, by performing the sealing process in the lithium ion-containing strong basic (sealing) bath 5, the sealing process and the degreasing process are performed simultaneously, and the drying process can be omitted, thus simplifying the pre-painting process. Is done. By integrating the sealing step and the degreasing step, a manufacturing process with a small number of manufacturing steps is possible. The components of the strongly basic (sealing) bath 5 enter the porous holes 4 of the anodized film 3 and chemically react with the anodized film to form the compound 6 on the holes 4 and the surface, so that the degreasing component is oxidized. It does not occur in the film.

また、アルミニウム基材2の陽極酸化皮膜3にリチウムイオンを有する強塩基性(封孔)浴5で封孔することにより液垂れが生じない。封孔処理と脱脂処理を同時に行なうことができ、塗装前処理として塗装ライン上で封孔を行なうことが可能となった。さらに、陽極酸化皮膜3の封孔処理はハンガ治具で行なうことが可能なため、治具の付替えを陽極酸化処理後に行ない、封孔処理と脱脂処理を統合させることで、塗装前の乾燥工程を省略することができる。   Further, when the anodized film 3 of the aluminum base 2 is sealed with a strong basic (sealing) bath 5 having lithium ions, no dripping occurs. Sealing treatment and degreasing treatment can be performed at the same time, and sealing can be performed on the painting line as a pretreatment for painting. Further, since the sealing treatment of the anodized film 3 can be performed with a hanger jig, the jig is replaced after the anodizing treatment, and the sealing treatment and the degreasing treatment are integrated so that drying before coating is performed. The process can be omitted.

[作用]
本実施形態の被処理物の塗装方法によれば、被処理物の陽極酸化処理後の封孔処理と塗装前の脱脂処理を統合するため、製造工程が短縮されて簡素化される。陽極酸化処理から封孔・脱脂処理を経て塗装処理までに、乾燥工程を不要にして製造工程の一貫化が可能となり、製造工程数を減らして省スペース化が図れ、製造ラインの短縮、タクトタイムの短縮が実施できる。
[Action]
According to the method for coating an object to be processed according to this embodiment, the sealing process after the anodizing process of the object to be processed and the degreasing process before the coating are integrated, so that the manufacturing process is shortened and simplified. From anodizing to sealing and degreasing to painting, there is no need for a drying process, making the manufacturing process consistent, reducing the number of manufacturing processes and saving space, shortening the production line, and tact time Can be shortened.

また、陽極酸化処理を含む第一工程と塗装処理を含む第二工程の間にあった乾燥工程が一貫化により廃止できるので、加熱設備やエア設備が不要となり、省エネルギ化および省スペース化が図れる。したがって、乾燥不十分による腐食発生や高温暴露による腐食促進、乾燥染みの発生を防止できる。   Moreover, since the drying process which existed between the 1st process including an anodizing process and the 2nd process including a coating process can be abolished by integration, a heating installation and an air installation become unnecessary, and energy saving and space saving can be achieved. Therefore, it is possible to prevent the occurrence of corrosion due to insufficient drying, the promotion of corrosion due to high temperature exposure, and the occurrence of dry stains.

従来の塗装前処理による一般的なアルカリ脱脂では、封孔後の脱脂により、脱脂剤が陽極酸化皮膜の孔の中に残留し、塗装密着性を低下させる場合がある。しかし、本実施形態では、リチウムイオン含有の強塩基性(封孔)浴(処理液)では、リチウムイオンが陽極酸化皮膜と化学反応して化合物6を形成するため、残留する脱脂成分がなく、塗装密着性の低下を防止できる。   In general alkaline degreasing by conventional coating pretreatment, the degreasing agent may remain in the pores of the anodized film due to degreasing after sealing, thereby reducing coating adhesion. However, in this embodiment, in the lithium ion-containing strong basic (sealing) bath (treatment liquid), lithium ions chemically react with the anodized film to form compound 6, so there is no residual degreasing component, Decrease in paint adhesion can be prevented.

また、製造工程の工程管理においても、簡素化、単純化のメリットがある。従来の製造工程では、酸性の封孔液がアルカリ性の脱脂浴へ持ち込まれてpH値が変動し、脱脂浴の劣化を早めることになる。また、陽極酸化皮膜は多孔質で形成されているため、孔の中に入り込む封孔液は水洗いにしても充分に落としきれず、脱脂処理に持ち込まれることが多かった。   In addition, there is a merit of simplification and simplification in process management of the manufacturing process. In the conventional manufacturing process, the acidic sealing liquid is brought into the alkaline degreasing bath, the pH value fluctuates, and the deterioration of the degreasing bath is accelerated. Further, since the anodic oxide film is formed of a porous material, the sealing liquid entering the holes cannot be sufficiently removed even by washing with water, and is often brought into a degreasing process.

しかし、本実施形態の被処理物の塗装方法では、封孔と脱脂処理を統合することで、管理項目を減らすことができる。リチウムイオン含有の強塩基性(封孔)浴5を用いた封孔処理では、封孔浴が陽極酸化皮膜と化学反応して化合物6を生成しているため、陽極酸化皮膜3の耐食性を高める効果を有する。一般的な脱脂に使用される強塩基性の浴は、陽極酸化皮膜を攻撃し、溶解して皮膜の膜厚が減少したり、封孔の効果を低下させる。その結果、陽極酸化皮膜の耐食性が低下する。   However, in the method for coating an object to be processed according to this embodiment, management items can be reduced by integrating sealing and degreasing. In the sealing treatment using the strongly basic (sealing) bath 5 containing lithium ions, the sealing bath chemically reacts with the anodic oxide film to produce the compound 6, so that the corrosion resistance of the anodic oxide film 3 is improved. Has an effect. A strongly basic bath used for general degreasing attacks the anodized film and dissolves to reduce the film thickness of the film or reduce the sealing effect. As a result, the corrosion resistance of the anodized film is reduced.

リチウムイオン含有の強塩基性(封孔)浴では、強塩基性に拘らず、陽極酸化皮膜を攻撃せずに皮膜の孔を塞ぐことができ、耐食性を向上させることができる。本実施形態の被処理物の塗装方法では、封孔処理と脱脂処理を統合して同時に行なうことができ、封孔浴の成分は陽極酸化皮膜と化学反応して化合物6を生成し、脱脂成分が皮膜に残留しない。したがって、塗装前脱脂による陽極酸化皮膜の攻撃を解消でき、安定した品質の被処理物の製品を提供できる。   In a strong basic (sealing) bath containing lithium ions, regardless of the strong basicity, the pores of the film can be closed without attacking the anodized film, and the corrosion resistance can be improved. In the coating method of the object to be treated according to the present embodiment, the sealing treatment and the degreasing treatment can be integrated and performed at the same time, and the component of the sealing bath is chemically reacted with the anodized film to produce the compound 6, and the degreasing component Does not remain on the film. Therefore, the attack of the anodic oxide film due to degreasing before coating can be eliminated, and a product with a stable quality can be provided.

[実験1]
次に実験1として、試験片の塗装密着性試験における脱脂効果の検証を行なった。
[Experiment 1]
Next, as Experiment 1, the degreasing effect in the paint adhesion test of the test piece was verified.

船外機の外装アルミニウム部品などは防錆力を高めるために、塗装の下地に陽極酸化処理を施している。陽極酸化皮膜は多孔質のため、封孔処理を施してから塗装されるが、従来はこの塗装の前処理として脱脂処理が行なわれていた。   The exterior aluminum parts of outboard motors are anodized on the base of the paint to increase rust prevention. Since the anodic oxide film is porous, it is applied after sealing, but conventionally, a degreasing treatment has been performed as a pretreatment for this coating.

本実施例では、封孔処理を廃止し、陽極酸化処理後、水を切って治具を付け替える。そして、陽極酸化皮膜が形成された試験片に水酸化リチウム水溶液の強塩基性処理浴を用いて、塗装前脱脂を行なった後に、アクリル系塗料を吹き付けて塗装を行なった。塗装前の脱脂処理を水酸化リチウム溶液の強塩基性処理浴を用いることで、脱脂処理を省略しても、封孔処理と脱脂処理を同時に行なうことができ、製造工程の短縮が可能となる。   In this embodiment, the sealing process is abolished, and after anodizing, the water is turned off and the jig is replaced. The test piece on which the anodized film was formed was degreased before painting using a strongly basic treatment bath of a lithium hydroxide aqueous solution, and then painted by spraying an acrylic paint. By using a strong basic treatment bath of lithium hydroxide solution for the degreasing treatment before painting, even if the degreasing treatment is omitted, the sealing treatment and the degreasing treatment can be performed simultaneously, and the manufacturing process can be shortened. .

強塩基性処理浴を用いると、封孔処理を廃止しても、陽極酸化皮膜の各孔に浴が侵入して油などの溶解をさせることができ、さらに、強塩基性処理液は陽極酸化皮膜と化学反応して化合物(固化物)が生成されて封孔される。したがって、強塩基性処理液の脱脂処理により封孔処理を同時に行なうことができ、封孔工程と塗装前の脱脂工程を統合させることができる。本実施形態で示したものと等価な被処理物の塗装方法となる。この実施例は、試験例4に相当する。   If a strong basic treatment bath is used, even if the sealing treatment is abolished, the bath can penetrate into the pores of the anodized film and dissolve oil, etc. A compound (solidified product) is generated by chemical reaction with the film and sealed. Therefore, the sealing treatment can be performed simultaneously by the degreasing treatment of the strongly basic treatment liquid, and the sealing step and the degreasing step before coating can be integrated. This is a coating method for an object to be processed equivalent to that shown in the present embodiment. This example corresponds to Test Example 4.

試験例1〜4では、各試験片に陽極酸化処理により約10μmの陽極酸化皮膜を形成した後、図3に示す脱脂効果の検証では、塗装密着性の意地悪試験のため、陽極酸化皮膜にエンジンオイルを塗布してから各処理を行ない、塗装して密着性試験を行なった。密着性試験における塗装の密着性は、JIS−K5400の基盤目試験法によって評価した。   In Test Examples 1 to 4, after an anodic oxidation film of about 10 μm was formed on each test piece by anodizing treatment, in the verification of the degreasing effect shown in FIG. After applying the oil, each treatment was performed, and the paint was coated to conduct an adhesion test. The adhesion of the coating in the adhesion test was evaluated by the foundation eye test method of JIS-K5400.

脱脂効果の検証において、脱脂を行わない場合を試験例1の「脱脂なし」の欄に示し、市販の封孔剤である酢酸ニッケルによって脱脂効果を確認した場合を試験例2の「酢酸ニッケル」の欄に示した。   In the verification of the degreasing effect, the case where degreasing is not performed is shown in the column of “No degreasing” in Test Example 1, and the case where the degreasing effect is confirmed by nickel acetate which is a commercially available sealing agent is “Nickel acetate” in Test Example 2. It is shown in the column.

また、脱脂処理を市販の脱脂剤である「キザイマックスクリーン(NG−30)」を適用して、50℃で約3分間浸漬して実施した場合を試験例3の「NG−30」の欄に示した。さらに、本実施例で用いる強塩基性処理液を使用して処理した場合を試験例4の「リチウム」の欄に示し、上記碁盤目試験法に基づいて塗装の剥離試験を行った。   In addition, a case where the degreasing treatment was performed by applying “Kizai Mac Screen (NG-30)” which is a commercially available degreasing agent and immersed for about 3 minutes at 50 ° C., the column of “NG-30” in Test Example 3 It was shown to. Furthermore, the case where it processed using the strong basic processing liquid used by a present Example is shown in the column of "lithium" of Test Example 4, and the peeling test of the coating was done based on the said cross cut test method.

密着性試験結果では、試験例3の「NG−30」と試験例4(実施例)の「リチウム」による脱脂処理で剥離は生じておらず良好であったが、試験例1の「脱脂なし」および試験例2の「酢酸ニッケル」の脱脂処理の試験片では、完全および大幅な剥離現象が生じていることが分かった。   In the adhesion test result, peeling was not caused in the degreasing treatment with “NG-30” in Test Example 3 and “lithium” in Test Example 4 (Example). It was found that in the test piece of the degreasing treatment of “Nickel acetate” in Test Example 2 and complete and significant peeling phenomenon occurred.

密着性試験の結果、図3の上欄の「試験例1,2,3,4」に示したように、「試験例3と4」の試験片によれば、塗装が剥離することがなく、十分な品質の製品を供給できることが示唆された。試験例3は、密着性は良好であるが、耐食性が低下していた。試験例4は、実施例に相当し、工程数も少なく、耐食性・密着性も優れていることを確認できた。「試験例1,2,3,4」の各試験片の耐食性は、図3の下欄で示すように評価され、試験例2と4が優れている。密着性を加えて評価すると、実施例に相当する試験例4の試験片が優れていることを確認できた。   As a result of the adhesion test, as shown in “Test Examples 1, 2, 3, and 4” in the upper column of FIG. 3, according to the test pieces of “Test Examples 3 and 4”, the coating does not peel off. It was suggested that sufficient quality products could be supplied. In Test Example 3, the adhesion was good, but the corrosion resistance was reduced. Test Example 4 corresponds to the example, and it was confirmed that the number of steps was small and the corrosion resistance and adhesion were excellent. The corrosion resistance of each test piece of “Test Examples 1, 2, 3, 4” was evaluated as shown in the lower column of FIG. 3, and Test Examples 2 and 4 were excellent. When the adhesion was evaluated, it was confirmed that the test piece of Test Example 4 corresponding to the Example was excellent.

[実験2]
実験2では、各試験片について、基盤目試験による塗装密着性試験を行なった。
[Experiment 2]
In Experiment 2, a paint adhesion test by a base eye test was performed on each test piece.

試験片は、船外機の外装アルミニウム部品であるアルミニウム合金ダイカスト材ADC12を用いた。この試験片の塗装密着性については、JIS−K5400の基盤目試験法によって評価した。   As the test piece, an aluminum alloy die-cast material ADC12, which is an exterior aluminum part of an outboard motor, was used. The paint adhesion of this test piece was evaluated by the foundation eye test method of JIS-K5400.

塗装の密着性試験では、図4で示すように、実施例と比較例1〜4について評価した。実施例と比較例1〜4の塗装密着性試験結果を図5に示した。   In the coating adhesion test, as shown in FIG. 4, Examples and Comparative Examples 1 to 4 were evaluated. FIG. 5 shows the results of the coating adhesion test of Examples and Comparative Examples 1 to 4.

[実施例]
実施例は、本発明で処理した試験片について、碁盤目試験による塗装密着性試験を行ったものである。
[Example]
In the examples, a coating adhesion test by a cross-cut test is performed on the test piece treated in the present invention.

試験片には、アルミニウム合金ADC12を用いた。この試験片を、200g/Lの硫酸浴に陽極として浸漬し、電流密度2A/dmの条件で20分間通電することにより、膜厚10μmの陽極酸化皮膜3を形成した。そして、陽極酸化皮膜3の強塩基性封孔処理浴5の脱脂効果を評価するため、陽極酸化後の治具の付替えによって付着した汚れを想定し、エンジンオイルを評価面(試験片の陽極酸化皮膜面)に塗布した。 An aluminum alloy ADC12 was used as a test piece. This test piece was immersed as an anode in a 200 g / L sulfuric acid bath and energized for 20 minutes under the condition of a current density of 2 A / dm 2 to form an anodic oxide film 3 having a thickness of 10 μm. And in order to evaluate the degreasing effect of the strongly basic sealing treatment bath 5 of the anodized film 3, the engine oil is evaluated on the evaluation surface (the anode of the test piece), assuming dirt adhered by changing the jig after the anodization. (Oxide film surface).

その後、2g/Lのリチウムイオンを含み、pH13、温度25℃の強塩基性(封孔)浴に1分間浸漬して封孔処理と脱脂処理とを同時に行った。塗装については、ニッペホームプロダクツ株式会社製アクリル系塗料をスプレーによって吹付けをした。塗装の密着性はJIS−K5400の碁盤目試験法によって評価した。   Thereafter, the mixture was immersed in a strongly basic (sealing) bath containing 2 g / L of lithium ions and having a pH of 13 and a temperature of 25 ° C. for 1 minute to perform sealing and degreasing simultaneously. As for the painting, an acrylic paint made by Nippe Home Products Co., Ltd. was sprayed. The adhesion of the coating was evaluated by the cross-cut test method of JIS-K5400.

上記実施例の試験片によれば、製造工程数は陽極酸化、封孔・脱脂および塗装の3工程と少なく、かつ図5に示すように、塗装が剥離することなく、密着性が十分高い品質の製品を提供することが可能となった。   According to the test piece of the above example, the number of manufacturing steps is as small as three steps of anodizing, sealing / degreasing, and coating, and as shown in FIG. It became possible to provide products.

[比較例1]
比較例1は図6に示す方法で製作した試験片について塗装密着性試験を行ったものである。
[Comparative Example 1]
In Comparative Example 1, a coating adhesion test was performed on a test piece manufactured by the method shown in FIG.

実施例の試験片と同様に、膜厚10μmの陽極酸化皮膜の評価面にエンジンオイルを塗布し、市販の封孔剤である酢酸ニッケル塩封孔剤(奥野製薬のトップシールH−298)を用い、温度90℃、10分間浸漬して封孔処理を実施した。   Similarly to the test piece of the example, engine oil was applied to the evaluation surface of the anodized film having a film thickness of 10 μm, and a commercially available sealing agent, nickel acetate salt sealing agent (Okuno Pharmaceutical's top seal H-298) was applied. A sealing treatment was performed by immersing at a temperature of 90 ° C. for 10 minutes.

その後、乾燥処理で20分間乾燥させ、20分の乾燥後に、治具付替え時の汚れ付着を想定しているために、エンジンオイルの塗布を行なった。さらに、乾燥後に市販の脱脂剤による脱脂を行い、アクリル系塗料を吹き付けた塗装を施して密着性試験を行った。脱脂剤には市販の「キザイマックスクリーンNG−30」を使用し、50℃で3分間浸漬した。   Then, it was dried for 20 minutes by a drying treatment, and after drying for 20 minutes, application of engine oil was performed because it was assumed that dirt adhered when the jig was replaced. Furthermore, after drying, degreasing was performed using a commercially available degreasing agent, and coating with an acrylic paint was applied to perform an adhesion test. A commercially available “Kizai Mac Screen NG-30” was used as the degreasing agent, and it was immersed at 50 ° C. for 3 minutes.

この密着性試験の結果、図5に示すように、塗装が剥離することはなかった。但し、この試験片は製造に陽極酸化、封孔、乾燥、脱脂および塗装の各処理が必要で、製造工程数が多く問題がある。   As a result of the adhesion test, the coating did not peel off as shown in FIG. However, this test piece requires anodization, sealing, drying, degreasing and coating treatments for production, and there are many problems in the number of production steps.

[比較例2]
比較例2は、第1実施形態(図1参照)に示した一貫工程において、市販の封孔処理剤を用いて封孔と脱脂とを同時に実施できるか否か確認した。すなわち、実施例の試験片と同様に、膜厚10μmの陽極酸化皮膜を形成し、陽極酸化皮膜の評価面にエンジンオイルを塗布し、市販の酢酸ニッケル塩封孔処理液を用いて温度90℃で10分間浸漬し、封孔と脱脂を同時に試みた。
[Comparative Example 2]
In Comparative Example 2, it was confirmed whether sealing and degreasing could be performed simultaneously using a commercially available sealing agent in the integrated process shown in the first embodiment (see FIG. 1). That is, similarly to the test piece of the example, an anodized film having a film thickness of 10 μm was formed, engine oil was applied to the evaluation surface of the anodized film, and the temperature was 90 ° C. using a commercially available nickel acetate salt sealing solution. Was soaked for 10 minutes to try sealing and degreasing simultaneously.

その後、アクリル系塗料を吹き付けて塗装を行い、密着試験を行ったところ、図5に示すように、試験片は塗装がほぼ剥離し、市販の封孔処理剤では脱脂効果がなく、十分な品質が得られないことが分った。   After that, coating was performed by spraying acrylic paint, and an adhesion test was performed. As shown in FIG. 5, the test piece was almost peeled off, and the commercially available sealing agent had no degreasing effect and sufficient quality. It was found that could not be obtained.

[比較例3]
比較例3では耐食性向上効果はないが、実施例の脱脂効果のみを評価するため、図1に示した一貫工程で、市販の脱脂剤による脱脂効果を確認した。上記の実施例と同様に、膜厚10μmの陽極酸化皮膜にエンジンオイルを塗布し、封孔をすることなく脱脂剤による脱脂を行い、その後、アクリル系塗料を吹き付けた塗装を施して塗装密着性試験を行った。脱脂剤には市販の「キザイマックスクリーンNG−30」を使用し、試験片を50℃で3分間浸漬した。
[Comparative Example 3]
In Comparative Example 3, there was no effect of improving corrosion resistance, but in order to evaluate only the degreasing effect of the example, the degreasing effect by a commercially available degreasing agent was confirmed in the integrated process shown in FIG. Similar to the above example, engine oil was applied to an anodic oxide film with a thickness of 10 μm, degreased with a degreasing agent without sealing, and then painted with an acrylic paint to give paint adhesion. A test was conducted. A commercially available “Kizai Mac Screen NG-30” was used as the degreasing agent, and the test piece was immersed at 50 ° C. for 3 minutes.

この塗装密着性試験の結果、図5に示すように、比較例3の試験片の塗装は剥離せず、実施例の試験片と同様の結果が得られた。比較例3の試験片は十分な脱脂効果を得られることが確認できた。ただ、封孔処理が行なわれていないため耐食性が劣る試験片となっていた。   As a result of this coating adhesion test, as shown in FIG. 5, the coating of the test piece of Comparative Example 3 did not peel off, and the same result as the test piece of the example was obtained. It was confirmed that the test piece of Comparative Example 3 can obtain a sufficient degreasing effect. However, since the sealing treatment was not performed, the test piece had poor corrosion resistance.

[比較例4]
比較例4は、陽極酸化皮膜への攻撃を低減するため、脱脂を省略した場合の塗装密着性を評価したものである。前記比較例3の試験片と同様に、膜厚10μmの陽極酸化皮膜にエンジンオイルを塗布した塗装後に、封孔処理や脱脂処理を行なわないでそのままアクリル塗料を吹き付けた塗装を施して密着試験を行なったところ、塗装は全て剥離した(図5参照)。
[Comparative Example 4]
In Comparative Example 4, the coating adhesion when degreasing is omitted is evaluated in order to reduce the attack on the anodized film. Similar to the test piece of Comparative Example 3, after coating the engine oil on the anodized film having a thickness of 10 μm, the coating test was performed by directly spraying the acrylic paint without performing the sealing process or the degreasing process. As a result, all the coatings were peeled off (see FIG. 5).

[実施形態の効果]
本実施形態によれば、アルミニウムまたはアルミニウム合金の被処理物の陽極酸化皮膜を、リチウムイオン含有の強塩基性処理浴を用いて封孔処理(あるいは脱脂処理)をすることにより、封孔処理と脱脂処理を統合して、同時に封孔・脱脂処理を行なうことができ、被処理物の陽極酸化から封孔・脱脂、塗装までの各処理の一貫化が図れ、処理工程が簡素化される。
[Effect of the embodiment]
According to the present embodiment, the anodized film of the object to be treated of aluminum or aluminum alloy is subjected to sealing treatment (or degreasing treatment) using a lithium ion-containing strong basic treatment bath, By integrating the degreasing treatment, the sealing and degreasing treatment can be performed at the same time, and the processing from the anodic oxidation of the workpiece to the sealing and degreasing and coating can be made consistent, and the treatment process is simplified.

また、被処理物をリチウムイオン含有の強塩基性処理浴で封孔・脱脂処理を統合して行なうことにより、乾燥処理を省略でき、さらに、塗装前の脱脂処理を単独で行なう必要がなく、省エネルギ化および省スペース化が図れる。   In addition, by integrating the sealing and degreasing treatment with a lithium ion-containing strong basic treatment bath, the drying treatment can be omitted, and it is not necessary to perform the degreasing treatment before painting alone. Energy saving and space saving can be achieved.

さらに、被処理物の陽極酸化皮膜をリチウムイオン含有の強塩基性処理浴を用いて処理することにより、浴の成分を陽極酸化皮膜と化学反応させて化合物を生成するので、陽極酸化皮膜の膜厚減少を防止でき、脱脂成分が皮膜に残留することがなく、塗装密着性の低下を防止できる。   Furthermore, the anodized film of the object to be treated is treated with a strongly basic treatment bath containing lithium ions, and the components of the bath are chemically reacted with the anodized film to produce a compound. Thickness reduction can be prevented, degreasing components do not remain in the film, and deterioration in paint adhesion can be prevented.

さらに、タクトタイムを短縮することができ、これにより生産効率を向上することができ、かつ乾燥染みや乾燥不十分が原因となる腐食の発生を起こさせることなく、形成皮膜の品質向上を図ることができる。   Furthermore, the tact time can be shortened, thereby improving the production efficiency and improving the quality of the formed film without causing the occurrence of corrosion due to dry stains and insufficient drying. Can do.

1 被処理物(試験片)
2 アルミニウム基材
3 陽極酸化皮膜
4 孔
5 強塩基性封孔浴(封孔処理液)
6 化合物
101 アルミニウム基材
102 陽極酸化皮膜
103 孔
104 封孔処理剤
1 Object (test piece)
2 Aluminum substrate 3 Anodized film 4 Hole 5 Strongly basic sealing bath (sealing solution)
6 Compound 101 Aluminum base material 102 Anodized film 103 Hole 104 Sealing treatment agent

Claims (5)

アルミニウムまたはアルミニウム合金製の被処理物に陽極酸化皮膜を形成し、この陽極酸化皮膜を下地として前記被処理物に塗装を施す被処理物の塗装方法において、
陽極酸化処理を含む第一工程と、塗装処理を含む第二工程とを備え、
リチウムイオン含有の強塩基性の浴を用いて封孔処理と脱脂処理とを統合して実施し、
前記陽極酸化処理を含む前記第一工程と、前記塗装処理を含む前記第二工程との間に乾燥工程を省略して陽極酸化処理、封孔・脱脂処理および塗装処理を一貫工程とすることを特徴とする被処理物の塗装方法。
In the method of coating an object to be processed, an anodized film is formed on an object to be processed made of aluminum or an aluminum alloy, and the object to be processed is coated with the anodized film as a base.
A first step including an anodizing treatment and a second step including a coating treatment;
Using a strongly basic bath containing lithium ions, the sealing process and the degreasing process are integrated,
Between the first step including the anodizing treatment and the second step including the coating treatment, the drying step is omitted, and the anodizing treatment, the sealing / degreasing treatment, and the painting treatment are made into an integrated step. A characteristic method of painting an object to be treated.
前記陽極酸化処理は陽極酸化皮膜の膜厚を、3μm以上40μm以下とする請求項1に記載の被処理物の塗装方法。 The said anodizing process is a coating method of the to-be-processed object of Claim 1 which sets the film thickness of an anodized film to 3 micrometers or more and 40 micrometers or less. 前記封孔・脱脂処理に用いる強塩基性の浴のリチウムイオン濃度を、0.02g/L以上、20g/L以下とし、
前記強塩基性の浴のpH値を、10.5以上とし、処理温度を、10℃以上65℃以下とする請求項1または請求項2に記載の被処理物の塗装方法。
The lithium ion concentration of the strongly basic bath used for the sealing and degreasing treatment is 0.02 g / L or more and 20 g / L or less,
The method for coating an object to be treated according to claim 1 or 2, wherein the pH value of the strongly basic bath is 10.5 or more and the treatment temperature is 10 ° C or more and 65 ° C or less.
前記リチウムイオン源として、水酸化リチウムまたは炭酸リチウムを適用する請求項1に記載の被処理物の塗装方法。 The method for coating an object to be treated according to claim 1, wherein lithium hydroxide or lithium carbonate is applied as the lithium ion source. 前記塗装処理として、浸漬、吹付けまたはロールコートの塗装方法を適用し、塗料として、ウレタン系、エポキシ系、アクリル系の塗料を適用する請求項ないし請求項のいずれか1項に記載の被処理物の塗装方法。 As the coating process, dipping, applying the coating method of spraying or roll coating, as a paint, a urethane-based, epoxy-based, according to any one of claims 2 to 4 to apply paint Acrylic How to paint the workpiece.
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