JP5630630B2 - Coreless current sensor - Google Patents
Coreless current sensor Download PDFInfo
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- JP5630630B2 JP5630630B2 JP2009251311A JP2009251311A JP5630630B2 JP 5630630 B2 JP5630630 B2 JP 5630630B2 JP 2009251311 A JP2009251311 A JP 2009251311A JP 2009251311 A JP2009251311 A JP 2009251311A JP 5630630 B2 JP5630630 B2 JP 5630630B2
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Description
この発明は電流センサに関し、特に磁性体コアを持たないコアレス電流センサに関する。 The present invention relates to a current sensor, and more particularly to a coreless current sensor having no magnetic core.
従来のコアレス電流センサとして、基板の部品実装面に感磁素子を実装し、基板裏面に一次導体を密着させて取り付けたものがある。(例えば、特許文献1参照) As a conventional coreless current sensor, there is one in which a magnetosensitive element is mounted on a component mounting surface of a substrate and a primary conductor is attached in close contact with the back surface of the substrate. (For example, see Patent Document 1)
上記特許文献1に開示されているコアレス電流センサは、基板の部品実装面に感磁素子が実装され、その裏面上に一次導体が基板に密着して配置されており、一次導体に流れる電流により発生した磁界を基板部品実装面に実装された感磁素子で検出し、電圧等の信号に変換することで一次電流の大きさを測定するよう構成されている。 In the coreless current sensor disclosed in
このようなコアレス電流センサは、一次導体からの磁界を感磁素子で直接測定するため、一次導体と感磁素子の相対位置の変化に敏感であり、一次導体と感磁素子を確実に固定する必要がある。このため、一次導体は基板に密着させた状態で接着固定されている。 Since such a coreless current sensor directly measures the magnetic field from the primary conductor with the magnetosensitive element, it is sensitive to changes in the relative positions of the primary conductor and the magnetosensitive element, and securely fixes the primary conductor and the magnetosensitive element. There is a need. For this reason, the primary conductor is bonded and fixed in a state of being in close contact with the substrate.
しかしながら、一次導体を基板に接着する方法は、接着時の位置決めが難しく、接着剤の硬化に時間が必要なため作業性が悪いという問題点がある。 However, the method of adhering the primary conductor to the substrate has a problem that positioning at the time of adhesion is difficult and workability is poor because it takes time to cure the adhesive.
また、一次導体と基板が密着しているため、一次導体の発熱により感磁素子やその他電子部品が加熱され、特性や信頼性に悪影響を及ぼすという問題がある。 In addition, since the primary conductor and the substrate are in close contact with each other, there is a problem that the magnetosensitive element and other electronic components are heated by the heat generated by the primary conductor, which adversely affects characteristics and reliability.
また、電流センサの感度を変えるためには一次導体と感磁素子の距離を変える必要があるが、一次導体を基板に接着する方法では基板の厚さを変えるしかないため、測定する電流レンジによって感磁素子に印加される磁界の強さを最適化するのが難しいという問題がある。 In order to change the sensitivity of the current sensor, it is necessary to change the distance between the primary conductor and the magneto-sensitive element. However, the method of adhering the primary conductor to the board only changes the thickness of the board. There is a problem that it is difficult to optimize the strength of the magnetic field applied to the magnetosensitive element.
本発明の目的の一つは、一次導体と基板の固定を高精度かつ容易に行うことのできるコアレス電流センサを提供することにある。 One of the objects of the present invention is to provide a coreless current sensor capable of easily and easily fixing a primary conductor and a substrate.
また、本発明の目的の一つは、一次導体の発熱による電子部品への影響を抑えたコアレス電流センサを提供することにある。 Another object of the present invention is to provide a coreless current sensor in which the influence on electronic components due to heat generated by the primary conductor is suppressed.
また、本発明の目的の一つは、測定する電流により、感磁素子へ印加する磁界の強さを最適化するのが容易なコアレス電流センサを提供することにある。 Another object of the present invention is to provide a coreless current sensor that can easily optimize the strength of the magnetic field applied to the magnetosensitive element by the current to be measured.
本発明は、基板の部品実装面に感磁素子、その裏面に一次導体が配置され、前記一次導体に流れる電流により発生した磁界を前記感磁素子で検出し、電圧等の信号に変換することで一次電流の大きさを測定するよう構成されたコアレス電流センサにおいて、前記一次導体側面の一部を略90°に折り曲げて形成された半田付け用の端子を前記基板に設けたスルーホールに挿入し、前記一次導体と前記基板の間に所定の間隙を空けた状態で半田付け固定したことを特徴とする。In the present invention, a magnetosensitive element is disposed on a component mounting surface of a board, and a primary conductor is disposed on the back surface thereof, and a magnetic field generated by a current flowing through the primary conductor is detected by the magnetosensitive element and converted into a signal such as a voltage. In the coreless current sensor configured to measure the magnitude of the primary current at 1), a soldering terminal formed by bending a part of the side surface of the primary conductor at approximately 90 ° is inserted into a through hole provided in the substrate. The solder is fixed with a predetermined gap between the primary conductor and the substrate.
また、前記一次導体を前記基板に半田付け固定する際、前記基板と接触させて一次導体と基板の間に所定の間隙を確保するための突起部を前記端子の根本部にに設けたものである。 Further, when the primary conductor is soldered and fixed to the substrate, a protrusion is provided at the base portion of the terminal to contact the substrate and secure a predetermined gap between the primary conductor and the substrate. is there.
本発明のコアレス電流センサによれば、一次導体と基板の固定を基板に対する一次導体のX軸方向およびY軸方向、またZ軸方向の全ての方向に対して高精度かつ容易に行うことができる。また、本発明のコアレス電流センサによれば、一次導体の発熱による電子部品への影響を抑えることができる。また、本発明のコアレス電流センサによれば、測定する電流の大きさに応じて、感磁素子へ印加する磁界の強さを容易に最適化できる。According to the coreless current sensor of the present invention, the primary conductor and the substrate can be fixed with high precision and easily in all directions of the primary conductor with respect to the substrate in the X-axis direction, the Y-axis direction, and the Z-axis direction. . Further, according to the coreless current sensor of the present invention, it is possible to suppress the influence on the electronic component due to the heat generation of the primary conductor. Moreover, according to the coreless current sensor of the present invention, the strength of the magnetic field applied to the magnetosensitive element can be easily optimized according to the magnitude of the current to be measured.
以下、本発明に係るコアレス電流センサの実施形態について、図を用いて説明する。まず、図1および図2において、基板1の部品実装面には感磁素子2および増幅回路等を構成するための周辺回路部品3が実装されている。一次導体4(図1では一部破線で示す)は、基板1の裏面と所定の間隔7を空けた状態で、一次導体4の3カ所に略90°に折り曲げて設けた端子5を基板1のスルーホール6に挿入して半田付け固定されている。この構成により、一次導体4と基板1の固定を高精度かつ容易に短時間で行うことができ、更に基板1と一次導体4の間に間隔7を設けることにより、基板1と一次導体4間の熱電導抵抗が上がるため、一次導体4の発熱が感磁素子2やその他電子部品3へ伝わりにくくなり、一次導体の発熱による影響を抑えることができる。Hereinafter, embodiments of a coreless current sensor according to the present invention will be described with reference to the drawings. First, in FIG. 1 and FIG. 2, the
また、図3において端子5の根本部には突起部8が設けられており、一次導体4の端子5を基板1のスルーホール6に挿入する際、突起部8と基板1が接触するまで挿入した後半田付けを行うことで、所定の間隔7が正確かつ容易に確保できるよう構成されている。さらに、一次導体4に流す電流の大きさに応じて突起部8の突起寸法を変えることにより、前記一次導体4と基板1との間隔7の寸法、すなわち一次導体4と前記感磁素子2の距離が変わり、感磁素子2に印加される磁界の強さを最適化することができる。
なお、本実施例では一次導体4に端子5を3カ所設けているが、一次導体4が基板1に安定して固定できれば、端子5の数は2個以下または4個以上であっても良い。Further, in FIG. 3, a
In the present embodiment, three
1 基板、2 感磁素子、3 周辺回路部品、4 一次導体、5 端子、6 スルーホール、7 間隙、8 突起部1 Substrate, 2 Magnetic sensing element, 3 Peripheral circuit component, 4 Primary conductor, 5 Terminal, 6 Through hole, 7 Gap, 8 Protrusion
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JP5630630B2 true JP5630630B2 (en) | 2014-11-26 |
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JP6019373B2 (en) * | 2012-08-22 | 2016-11-02 | アルプス・グリーンデバイス株式会社 | Current sensor |
US9250270B2 (en) * | 2013-03-15 | 2016-02-02 | Itron, Inc. | Electricity meter having multiple hall devices |
GB201308868D0 (en) * | 2013-05-16 | 2013-07-03 | Sentec Ltd | An electricity meter and an insulating carrier for a sensor component of an electricity meter |
JP2014235156A (en) * | 2013-06-05 | 2014-12-15 | 株式会社豊田自動織機 | Current detector |
WO2021220620A1 (en) * | 2020-04-30 | 2021-11-04 | 株式会社村田製作所 | Electrical-current sensor |
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JPH0777285B2 (en) * | 1989-02-03 | 1995-08-16 | 三菱電機株式会社 | High current board device |
JPH0792199A (en) * | 1993-07-28 | 1995-04-07 | Matsushita Electric Ind Co Ltd | Current sensor |
US5411404A (en) * | 1993-10-29 | 1995-05-02 | The Whitaker Corporation | Electrical connector having bus bars providing circuit board retention |
JP3575643B2 (en) * | 1995-09-14 | 2004-10-13 | 矢崎総業株式会社 | Magnetic core protection structure of current detection device |
JPH10267965A (en) * | 1997-03-24 | 1998-10-09 | Nana Electron Kk | Current sensor |
JP2004077184A (en) * | 2002-08-12 | 2004-03-11 | Furukawa Electric Co Ltd:The | Current detecting sensor |
JP2006112968A (en) * | 2004-10-15 | 2006-04-27 | Toyota Motor Corp | Current detecting device |
JP4893506B2 (en) * | 2007-06-04 | 2012-03-07 | 甲神電機株式会社 | Current sensor |
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