JP5614148B2 - Continuously variable transmission - Google Patents

Description

  The continuously variable transmission of the present invention relates to a transmission for adjusting the driving speed of a small vehicle such as a motorcycle or various industrial machines.

  For example, Patent Document 1 discloses that a toroidal continuously variable transmission is used as a transmission for a motorcycle. As shown in FIG. 2, the power transmission device 300 is provided with an idle mechanism 30 including an idle shaft 31, a driven gear 32, a drive gear 33, an oil seal OS, and a torque damper TD, and is engaged with the drive gear 33 of the idle mechanism 30. In this way, the transmission system driven gear 42 attached to one end of the power input shaft 41 is engaged. A single cavity toroidal continuously variable transmission 500 is attached to the center of the power input shaft 41, and a fixed transmission system drive gear 43 is attached to the other end of the power input shaft 41.

  The toroidal type continuously variable transmission 500 includes an input disk 510 and an output disk 520 disposed on a power transmission shaft, a pair of power rollers 530a and 530b sandwiched between the input disk 510 and the output disk 520, a power input shaft. 41 includes a hollow output shaft 540 through which the shaft 41 is rotatably inserted and a drive gear 541 for a toroidal type continuously variable transmission attached to the hollow output shaft 540. The driven gear 53 is provided at the center of the drive shaft 26. The multi-plate clutch 52 is integrally attached. A fixed transmission driven gear 61 that transmits the torque of the fixed transmission drive gear 43 via an idle gear 62 is provided at one end of the drive shaft 26 via a dog clutch 51, and is connected to the other end of the drive shaft 26. The rear wheel drive sprocket 15 is provided.

  However, in the case of a toroidal-type continuously variable transmission, a pressing device for applying a pressing force to the traction surface between the input / output disks 510 and 520 and the pair of power rollers 530a and 530b is necessary. In the toroidal-type continuously variable transmission, an angular bearing that supports the axial force is required, but the torque loss at the bearing portion is large.

  Therefore, due to increasing interest in environmental issues in recent years, a double-cavity toroidal continuously variable transmission that does not require an angular bearing by offsetting the axial force by automatically disposing two-cavity discs automatically. It is being considered for mounting on motorcycles.

  Here, a toroidal type continuously variable transmission having a double cavity will be described with reference to FIGS. In FIG. 3, the input shaft 1 is rotatably supported inside the casing 50, and two input side disks 2, 2 and two output side disks 3, 3 are disposed on the outer periphery of the input shaft 1. Is provided. An output gear 4 is rotatably supported on the outer periphery of the intermediate portion of the input shaft 1 via an angular ball bearing. Output side disks 3 and 3 are splined to cylindrical flange portions 4 a and 4 a provided at the center of the output gear 4.

  The input shaft 1 is driven to rotate by a drive shaft 22 via a loading cam type pressing device 12 provided between an input side disk 2 and a cam plate (loading cam) 7 located on the left side in the drawing. It has become. The output gear 4 is supported by the casing 50 via an intermediate wall 13 formed of two members, and can rotate about the axis O of the input shaft 1 while being prevented from being displaced in the direction of the axis O. .

  The output side disks 3 and 3 are supported by needle bearings 5 and 5 provided between the input shaft 1 so as to be rotatable about the axis O of the input shaft 1. 3 is supported by a ball spline 6 on the input shaft 1, and the input disk 2 on the right side in FIG. 3 is splined to the input shaft 1. 2 rotates together with the input shaft 1. A power roller 11 is rotatably held between the inner side surfaces 2a, 2a of the input side disks 2, 2 and the inner side surfaces 3a, 3a of the output side disks 3, 3.

  A step 2b is provided on the inner peripheral surface 2c of the input side disk located on the right side in FIG. 3, and the step 1b provided on the outer peripheral surface 1a of the input shaft 1 is abutted against the step 2b. A loading nut 9 screwed into a threaded portion formed on the outer peripheral surface of the input shaft 1 is abutted on the back surface of the disk 2 to prevent displacement of the input side disk 2 in the direction of the axis O with respect to the input shaft 1. Is done. Further, between the cam plate 7 and the flange 1d formed at the end of the input shaft 1 (left side in FIG. 3), the concave surfaces 2a, 2a, 3a, 3a of the respective disks 2, 2, 3, 3 A disc spring 8 is provided for applying a pressing force to the contact portions of the power rollers 11 and 11 with the peripheral surfaces 11a and 11a.

  4 shows a cross section taken along the line AA in FIG. 3. The power roller 11 is a pair of trunnions 10 and 10 that swing about a pair of pivots 14 and 14 that are twisted with respect to the input shaft 1. Each trunnion 10, 10 is a pair of bent portions formed in a state where the trunnions 10, 10 are bent at both ends in the longitudinal direction of the support plate 16, which is a main body portion thereof, to support the power roller 11. The wall portions 20 and 20 are provided to form a concave pocket portion P for accommodating the power roller. Further, the pivots are provided concentrically on the outer surfaces of the bent wall portions 20 and 20.

  A circular hole 21 is formed in the central portion of the support plate portion 16, and the base end portion 23 a of the displacement shaft 23 is supported in the circular hole 21. And the inclination angle of the displacement shaft 23 supported by the center part of each trunnion 10 and 10 is adjusted by rocking each trunnion 10 and 10 centering on each pivot 14 and 14. FIG. In addition, a power roller is rotatably supported through a radial needle bearing around the distal end portion 23b of the displacement shaft 23 protruding from each trunnion 10,10. Moreover, the base end part 23a and the front-end | tip part 23b of each displacement shaft 23 and 23 are mutually eccentric.

  The pivots 14 and 14 of the trunnions 10 and 10 are provided at the four corners of a pair of yokes 23A and 23B provided in a state where the disks 3 and 3 are sandwiched from both sides at the side positions of the output side disks 3 and 3, respectively. The circular support holes 18 and 18 are supported by a radial needle bearing 29 so as to be swingable and axially displaceable, and the trunnions 10 and 10 are restricted from moving in the horizontal direction. Further, the yokes 23A and 23B are formed in a rectangular shape by metal press working such as steel or forging.

  A circular locking hole 19 is provided in the central part of the yokes 23A and 23B in the width direction (left and right direction in FIG. 4). Support posts 64 and 68 provided in a state facing the first cavity 221 and the second cavity 222, respectively, between the inner side surface 2a of the disk 2 and the inner side surface 3a of the output side disk 3 are internally fitted, The yokes 23A and 23B are supported so that they can be slightly displaced. That is, the upper yoke 23A is swingably supported by the spherical support post 64 supported by the casing 50 via the fixing member 53, and the lower yoke 23B is supported by the spherical support post 68 and the same. Is swingably supported by a drive cylinder 63 that supports

  In the case of the toroidal continuously variable transmission configured as described above, the rotation of the drive shaft 22 is transmitted to the input side disks 2 and 2 and the input shaft 1 via the pressing device 12. The rotation of the input side disks 2 and 2 is transmitted to the output side disks 3 and 3 via the pair of power rollers 11 and 11, and the rotation of the output side disks 3 and 3 is taken out from the output gear 4.

  When changing the rotational speed ratio between the input shaft 1 and the output gear 4, the pair of drive pistons 33, 33 are displaced in opposite directions. With the displacement of the drive pistons 33, 33, the pair of trunnions 10, 10 are displaced in opposite directions, and the peripheral surfaces 11a, 11a of the power rollers 11, 11, the input side disks 2, 2, and the output side disks 3, 3 The direction of the tangential force acting on the abutting portion with the inner peripheral surfaces 2a, 2a, 3a, 3a changes. Along with the change in direction of the force, the trunnions 10 and 10 swing in opposite directions around the pivots 14 and 14 pivotally supported by the yokes 23A and 23B, and the peripheral surfaces 11a of the power rollers 11 and 11 , 11a and the abutting positions of the input side disks 2 and 2 and the inner peripheral surfaces 2a, 2a, 3a and 3a of the output side disks 3 and 3 change, and the rotational speed ratio between the input shaft 1 and the output gear 4 changes. Changes.

  So far, when such a double-cavity toroidal continuously variable transmission is mounted on a small vehicle such as a motorcycle or various industrial machines in which the space occupied by each component is limited, Patent Document 1 also discloses. As stated, its layout was limited and considered very difficult.

JP 2007-198446 A

  In view of the circumstances as described above, the present invention has a double cavity for a small vehicle such as a motorcycle or various industrial machines in which the space occupied by each component is limited and the layout of an engine, a transmission, or the like is limited. This invention was invented to realize a structure capable of mounting a toroidal-type continuously variable transmission.

In order to solve the above-mentioned problem, the continuously variable transmission according to claim 1 includes a toroidal continuously variable transmission and a clutch device, and the toroidal continuously variable transmission rotates in the casing. A rotary shaft that is freely supported, an inner disk that is supported by a relative rotation with respect to the rotary shaft at an intermediate portion of the rotary shaft, and that is an integral or a pair of elements, and the rotary shaft. A pair of outer disks supported around the intermediate portion of the rotating shaft in synchronization with the rotating shaft and displaceable in the axial direction of the rotating shaft, a plurality of power rollers sandwiched between the two disks, A plurality of trunnions that are twisted with respect to the central axes of the inner and outer disks and swing around a pair of pivots concentrically with each other and that rotatably support the power rollers. The A continuously variable transmission apparatus comprising a pressing device for pressing the outer disc to said inner disc,
The inner disk is an input side disk, the outer disk is an output side disk, and the clutch device is adjacent to the one outer disk and coaxial with the other outer disk side of the outer disk provided with the pressing device. And an input shaft that is an axis of a drive gear that engages with the rotation shaft through a spline so as to rotate and displace in the axial direction and meshes with an input gear that rotates in synchronization with the inner disk, and The output shaft that is the rotation axis is on a different axis,
Further, the clutch device is provided with a clutch gear, and includes a secondary reduction shaft and a secondary reduction input gear provided on the secondary reduction shaft and meshing with the clutch gear,
An output is extracted from the clutch gear through the secondary reduction input gear and the secondary reduction shaft .

  The continuously variable transmission according to claim 2 is the continuously variable transmission according to claim 1, wherein a partition wall is provided between the toroidal continuously variable transmission and the clutch device, and an installation space of the toroidal continuously variable transmission and the clutch are provided. The installation space of the apparatus is separated.

  According to the present invention, the inner disk serves as an input disk, the outer disk serves as an output disk, a pressing device is disposed on one of the outer disks, and a clutch device is disposed on the other. Can be reduced. Therefore, the continuously variable transmission can be miniaturized, and the double cavity toroidal continuously variable transmission can be mounted on a small vehicle such as a motorcycle or various industrial machines.

Schematic showing the configuration and layout of an embodiment of the present invention Schematic showing the layout of a conventional toroidal continuously variable transmission on a motorcycle Sectional view of a conventional double cavity continuously variable transmission Sectional drawing which follows the AA line of FIG.

  Hereinafter, embodiments of the present invention will be described with reference to the drawings. The feature of the present invention lies in the layout of the toroidal type continuously variable transmission and the clutch device, and the structure and operation as the speed change mechanism have been conventionally known, including the structure shown in FIGS. 3 and 4 described above. It is the same as the structure. For this reason, about the part comprised similarly to the past, illustration and description are labor-saving or simplified, and it demonstrates focusing on the characteristic part of embodiment of this invention.

  As shown schematically in FIG. 1, in a continuously variable transmission 100 according to an embodiment of the present invention, a pair of input disks 101 that are inner disks are connected to an output shaft 102 with respect to an output shaft 102 that is a rotating shaft. The input gear 103 is rotatably supported in synchronization with the input disk 101 between a pair of input disks 101.

  In addition, a pair of outer disks, an output disk 104, is rotated outside the input disk 101 with respect to the output shaft 102 by a spline 105, and can be freely displaced in the axial direction. I support it.

A plurality of power rollers 11 sandwiched between the input disk 101 and the output disk 104 are rotatably supported.

  In the embodiment of the present invention, a loading cam type pressing device 12 is provided outside the one output disk 104a to constitute a toroidal-type continuously variable transmission 106, and the other output disk 104b A clutch device 108 for connecting and disconnecting torque transmission to and from the secondary speed reduction unit 107 disposed on the rear stage side is provided on the outside, and is engaged with the output shaft 102 and the spline 105 so as to be rotatable and axially displaceable.

Further, the second-stage secondary deceleration portion 107 of the clutch device 108 of the continuously variable transmission 100 is provided, the secondary reduction gear unit 107 secondary reduction input gear provided at both ends of the secondary reduction shaft 107 b 107 a and a secondary reduction output gear 107c.

  Further, a rear wheel drive sprocket 110 is provided at a further rear stage of the secondary speed reducing unit 107, and the rear wheel drive sprocket 110 is connected to the rear wheel via a chain (not shown).

  In the above-described embodiment of the present invention, the rotation from the drive source 111 is transmitted to the input gear 103 via the drive gear 112 to rotate the input gear 103. As a result, the input disk 101 that rotates in synchronization with the input gear 103 rotates, and the output disk 104 rotates through the power roller 11. When the output disk 104 is rotated, the output shaft 102 is rotated, and when the clutch device 108 is in a connected state, the rotation is transmitted to the secondary reduction unit 107 via the clutch gear 108a, and the rear wheel drive sprocket 110 is moved. Rotate. Then, the rear wheel rotates through the chain. As a result, power from the drive source 111 is transmitted to the rear wheels.

  Further, a room 113 where the drive source 111 is located, a room 114 where the drive gear 112 and the toroidal type continuously variable transmission 106 are located, and a room 115 where the clutch device 108 and the secondary reduction unit 107 are located are separated by a partition wall 116. It has been.

  As described above, by adopting a layout in which the pressing device 12 is arranged on one of the outer disks and the clutch device 108 is arranged on the other, the clutch device 108 is arranged on the output shaft 102, and the shaft does not increase. The dimension of the continuously variable transmission 100 in the length direction can be reduced.

  In addition, by arranging the input gear 103 between the cavities, the degree of freedom in the layout of the engine, the transmission, and the clutch device is improved. Particularly, in a motorcycle in which balance in the vehicle body width direction is important. A double cavity toroidal continuously variable transmission can be suitably used.

  Further, the clutch device 108 is disposed at the rear stage of the toroidal-type continuously variable transmission 106 and is engaged by the output shaft 102 and the spline 105, so that the clutch device 108 can be easily replaced.

  Further, a room 113 where the drive source 111 is located, a room 114 where the drive gear 112 and the toroidal type continuously variable transmission 106 are located, and a room 115 where the clutch device 108 and the secondary reduction unit 107 are located are separated by a partition wall 116. The lubricant suitable for each room can be used.

  In addition, a clutch device 108 is arranged on the rear side of the toroidal-type continuously variable transmission 106 to reduce friction when the vehicle is moved by hand as in a motorcycle, and toroidal-type continuously variable transmission 106 is driven by the driving force of the wheels. Since the transmission 106 is not driven, the power roller 11 tilts without permission and the gear ratio does not change, and a smooth start is possible.

The present invention can be used as a transmission for a small vehicle such as a motorcycle or various industrial machines.

DESCRIPTION OF SYMBOLS 1 Input shaft 1a Outer peripheral surface 1b Step part 2 Input side disk 2a Concave surface 2b Step part 2c Inner peripheral surface 3 Output side disk 3a Concave surface 4 Output gear 4a Flange part 5 Needle bearing 6 Ball spline 7 Cam plate 8 Disc spring 9 Loading nut 10 Trunnion 11 power roller 11a peripheral surface 12 pressing device 13 intermediate wall 14 pivot shaft 15 rear wheel drive sprocket 16 support plate portion 18 support hole 19 locking hole 20 bent wall portion 22 drive shaft 23 displacement shaft 23a base end portion 23b front end portion 23A yoke 23B Yoke 26 Drive shaft 29 Radial needle bearing 30 Idle mechanism 31 Idle shaft 32 Driven gear 33 Drive gear 41 Power input shaft 42 Transmission system driven gear 43 Fixed transmission system drive gear 50 Casing 51 Dog clutch 52 Multi-plate clutch 53 Fixed member 61 Constant transmission system driven gear 62 Idle gear 63 Drive cylinder 64 Support post 68 Support post 100 Continuously variable transmission 101 Input disk 102 Output shaft 103 Input gear 104 Output disk 104a Output disk 104b Output disk 105 Spline 106 Toroidal continuously variable transmission 107 Secondary reduction part 107a Secondary reduction shaft 107b Secondary reduction input gear 107c Secondary reduction output gear 108 Clutch device 108a Clutch gear 109 Spline 110 Rear wheel drive sprocket 111 Drive source 112 Drive gear 113 Room 114 Room 115 Room 116 Partition 221 First 1 cavity 222 2nd cavity 300 power transmission device 500 toroidal type continuously variable transmission 510 input disk 520 output disk 530a power roller 530b power roller
540 Hollow output shaft 541 Toroidal type continuously variable drive gear OS Oil seal TD Torque damper

Claims (2)

A toroidal continuously variable transmission and a clutch device are provided. The toroidal continuously variable transmission includes a casing, a rotating shaft rotatably supported in the casing, and an intermediate portion of the rotating shaft. An inner disk that is supported for relative rotation with respect to the unit, or an inner disk formed by coupling a pair of elements, and a rotation synchronized with the rotation shaft and an axial direction of the rotation shaft around the intermediate portion of the rotation shaft A pair of detachably supported outer disks, a plurality of power rollers sandwiched between the two disks, and a twisted position with respect to the central axis of the inner and outer disks and concentric with each other And a plurality of trunnions for pivotally supporting each of the power rollers and a pusher for pressing the outer disk toward the inner disk. In continuously variable transmission comprising a device,
The inner disk is an input side disk, the outer disk is an output side disk, and the clutch device is adjacent to the one outer disk and coaxial with the other outer disk side of the outer disk provided with the pressing device. And an input shaft that is an axis of a drive gear that engages with the rotation shaft through a spline so as to rotate and displace in the axial direction and meshes with an input gear that rotates in synchronization with the inner disk, and The output shaft that is the rotation axis is on a different axis,
Further, the clutch device is provided with a clutch gear, and includes a secondary reduction shaft and a secondary reduction input gear provided on the secondary reduction shaft and meshing with the clutch gear,
A continuously variable transmission , wherein an output is taken out from the clutch gear through the secondary reduction input gear and the secondary reduction shaft .   The partition space is provided between the toroidal type continuously variable transmission and the clutch device, and the installation space of the toroidal type continuously variable transmission and the installation space of the clutch device are separated from each other. The continuously variable transmission as described.

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