JP5594090B2 - Method for manufacturing wooden member and method for manufacturing casing - Google Patents

Method for manufacturing wooden member and method for manufacturing casing Download PDF

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JP5594090B2
JP5594090B2 JP2010262964A JP2010262964A JP5594090B2 JP 5594090 B2 JP5594090 B2 JP 5594090B2 JP 2010262964 A JP2010262964 A JP 2010262964A JP 2010262964 A JP2010262964 A JP 2010262964A JP 5594090 B2 JP5594090 B2 JP 5594090B2
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resin sheet
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JP2012111157A (en
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孝司 表
浩一 木村
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Fujitsu Ltd
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本発明は、木製部材、筐体及びその製造方法に関する。   The present invention relates to a wooden member, a casing, and a manufacturing method thereof.

近年、環境負荷低減及び/又は装飾性の観点から、自然由来の木製材料を、例えば電子機器の筐体など、各種工業製品に適用する例が見受けられるようになってきた。電子機器の筐体などに木製材料を使用する場合、典型的に、木目を基調とした装飾性と、割れ又は亀裂などの発生しにくさといった加工性とを鑑み、節及び欠陥(虫食い、腐食)などを有しない部材が選定されて使用される。あるいは、表面に露出する化粧層として、一枚板で節などのない見た目に優れた部材が使用され、表面に露出しない内部構造層には、節などを有する部材、間伐材又は張り合わせ材などの安価な部材が使用される。   In recent years, from the viewpoint of reducing environmental impact and / or decorativeness, examples of applying naturally-derived wooden materials to various industrial products such as housings of electronic devices have been found. When wooden materials are used for electronic device casings, etc., nodes and defects (worm erosion, corrosion, etc.) are typically taken into account in terms of decorativeness based on wood grain and workability such that cracks or cracks are less likely to occur. ) Etc. are selected and used. Or, as a decorative layer exposed on the surface, a single-plate member with excellent appearance without a node is used, and for an internal structure layer not exposed on the surface, a member having a node, a thinning material, a laminated material, etc. Inexpensive members are used.

電子機器の筐体などは一般的に立体形状を有する。故に、木製部分についても、より多くの部分を木目調とし、より美観を高めるためなどの理由で、立体形状に加工することが要求され得る。特に、木製部材は、湿気の吸収による反りを抑制するため、天板部の周縁に概して矩形の枠部を有するお盆形状に加工されることが望ましい。このような立体形状を有する木製部材を安価に量産性よく製造するために、木製部材のプレス成形技術の開発が進められている。   A housing of an electronic device or the like generally has a three-dimensional shape. Therefore, it may be required to process a wooden part into a three-dimensional shape for the purpose of making more parts into a wood grain and enhancing the beauty. In particular, it is desirable that the wooden member be processed into a tray shape having a generally rectangular frame at the periphery of the top plate in order to suppress warping due to moisture absorption. In order to manufacture a wooden member having such a three-dimensional shape at low cost and with high productivity, development of a press forming technique for the wooden member has been advanced.

図1は、お盆形状を有する木製部材の典型的な製造方法を断面図にて示している。先ず、図1(a)に示すように、所望の厚みを形成するように数層の木製板(又は木製合板)31及び33が接着剤35を介して積層された仮積み合板30が、水蒸気40中で柔軟化される。柔軟化された仮積み合板30は、図1(b)に示すようにメス型金型51とオス型金型52との間に挿入され、続けて、図1(c)に示すように木製部材10へとプレス成形される。その後、プレス金型51及び52が離型され、図2に示すようなお盆形状の木製部材10が取り出される。なお、図2は、筐体などの外装面となる天板部11を上にして見た木製部材10の上面図と2つの側面図とを示している。   FIG. 1 is a sectional view showing a typical method for manufacturing a wooden member having a tray shape. First, as shown in FIG. 1 (a), a temporary stacked plywood 30 in which several layers of wooden boards (or wooden plywood) 31 and 33 are laminated via an adhesive 35 so as to form a desired thickness is formed by water vapor. 40 is softened. The softened temporary stacking plywood 30 is inserted between the female mold 51 and the male mold 52 as shown in FIG. 1 (b), and then the wooden stack as shown in FIG. 1 (c). Press-molded into member 10. Thereafter, the press dies 51 and 52 are released, and the tray-shaped wooden member 10 as shown in FIG. 2 is taken out. Note that FIG. 2 shows a top view and two side views of the wooden member 10 when the top plate portion 11 serving as an exterior surface of a housing or the like is viewed upward.

従来のプレス成形技術においては、図2に示すように、お盆形状の木製部材10の屈曲部、特に図示のようにコーナー部、に割れ又は亀裂17が発生することがあり、木製部材の加工歩留まりが低下され得る。筐体などのデザイン性及びその自由度を高め、且つ/或いは電子機器の内部容積を増大させるため、大きい曲げ加工や深い絞り加工が要求され得るが、そのような加工は、木製部材の屈曲部にかかる応力を高め、割れ又は亀裂17の発生を助長する。特に、加工しにくい節を持つ間伐材などを筐体の内部構造層に使用した場合、節が屈曲部に位置すると亀裂やシワが生じやすい。また、電子機器の筐体には難燃性が要求される場合があり、そのような場合には一般的に木製部材に難燃剤が含浸されるが、難燃剤の使用は木製部材を硬化させ、亀裂などを生じさせやすくする傾向にある。   In the conventional press molding technique, as shown in FIG. 2, cracks or cracks 17 may occur in the bent portion of the tray-shaped wooden member 10, particularly in the corner portion as shown in the figure, and the processing yield of the wooden member Can be reduced. Large bending and deep drawing may be required to improve the design and flexibility of the housing and / or to increase the internal volume of the electronic device. Is increased, and the generation of cracks or cracks 17 is promoted. In particular, when thinned wood or the like having knots that are difficult to process is used for the internal structure layer of the housing, cracks and wrinkles are likely to occur when the knots are located at the bent portions. In addition, flame retardants are sometimes required for the casings of electronic devices. In such cases, wooden members are generally impregnated with flame retardants. However, the use of flame retardants can cure wooden members. , Tends to cause cracks and the like.

また、絞りが深い場合、木製合板30などの木製板の余剰部分が折り畳まれることになるが、折り畳み部15は、当初こそプレス形状を保持し得るが、使用環境条件に応じて次第にまくれ上がることがある。また、折り畳み部15が生じる位置は、プレス金型への木製板のセット状態や木製板が含む節の位置などに応じて変化し得るため、特定することが困難である。例えば、折り畳み部15がコーナー部に生じると、まくれ上がる危険が一層高くなり得る。また、折り畳み部の位置が一定とならないことは、電子機器の筐体などの美観的な加工歩留まりを低下させる要因となり得る。   In addition, when the aperture is deep, the surplus portion of the wooden board such as the wooden plywood 30 is folded, but the folding part 15 can initially retain the press shape, but gradually rises depending on the use environment conditions. There is. Further, the position at which the folded portion 15 is generated can be changed according to the set state of the wooden board in the press mold, the position of the node included in the wooden board, and the like, so that it is difficult to specify. For example, when the folding part 15 is generated in the corner part, the risk of turning up may be further increased. In addition, the fact that the position of the folding portion is not constant can be a factor that reduces the aesthetic processing yield of the casing of the electronic device.

さらに、木製材料の成形においては、使用する木材品種や原材料の品質にも応じて割れなどの欠陥の発生確率に差があり、安定して一定以上の歩留まりで加工することが困難である。   Furthermore, in the formation of wooden materials, there is a difference in the probability of occurrence of defects such as cracks depending on the type of wood used and the quality of the raw materials, and it is difficult to stably process with a yield above a certain level.

特開2001−300906号公報JP 2001-300906 A

開示の技術は、以上の問題の一部又は全てを鑑み、木製部材のプレス成形における加工歩留まりを向上させ得る技術を提供する。   The technique of an indication provides the technique which can improve the process yield in the press molding of a wooden member in view of a part or all of the above problems.

一観点によれば、木製部材又は筐体の製造方法が提供される。第1の金型と第2の金型との間に、木製板と樹脂シートとが重ねて配設される。木製板は、樹脂シートとともに、第1及び第2の金型を用いて立体形状にプレス成形される。その後、樹脂シートは剥離される。   According to one aspect, a method for manufacturing a wooden member or a housing is provided. A wooden board and a resin sheet are disposed so as to overlap each other between the first mold and the second mold. The wooden board is press-molded into a three-dimensional shape using the first and second molds together with the resin sheet. Thereafter, the resin sheet is peeled off.

木製板のプレス加工時に、樹脂シートの存在により、金型と木製板との間での引っ掛かり等に起因する屈曲部での割れなどの発生が抑制され、木製部材又は筐体の加工歩留まりが向上され得る。   The presence of the resin sheet during the pressing process of the wooden board suppresses the occurrence of cracks at the bent part due to the catch between the mold and the wooden board, and improves the processing yield of the wooden member or housing. Can be done.

木製部材の典型的な製造方法を示す断面図である。It is sectional drawing which shows the typical manufacturing method of a wooden member. 図1の方法により製造され得る木製部材を例示する図である。It is a figure which illustrates the wooden member which can be manufactured by the method of FIG. 第1実施形態に係る木製部材の製造方法を例示する図である。It is a figure which illustrates the manufacturing method of the wooden member which concerns on 1st Embodiment. 図3の方法により製造され得る木製部材を例示する図である。It is a figure which illustrates the wooden member which can be manufactured by the method of FIG. 第2実施形態に係る木製部材の製造方法を例示する図である。It is a figure which illustrates the manufacturing method of the wooden member which concerns on 2nd Embodiment. 図5の方法により製造され得る木製部材を例示する図である。It is a figure which illustrates the wooden member which can be manufactured by the method of FIG. 第3実施形態に係る木製部材の製造方法を例示する図である。It is a figure which illustrates the manufacturing method of the wooden member which concerns on 3rd Embodiment. 図7の方法により製造され得る木製部材を例示する図である。It is a figure which illustrates the wooden member which can be manufactured by the method of FIG. 一実施形態に係る電子機器の筐体の一例を示す図である。It is a figure which shows an example of the housing | casing of the electronic device which concerns on one Embodiment. 一実施形態に係る電子機器の筐体の他の一例を示す図である。It is a figure which shows another example of the housing | casing of the electronic device which concerns on one Embodiment. 一実施形態に係る電子機器の筐体の他の一例を示す図である。It is a figure which shows another example of the housing | casing of the electronic device which concerns on one Embodiment.

以下、図面を参照しながら実施形態について詳細に説明する。なお、図面において、種々の構成要素は必ずしも同一の尺度で描いていない。また、図面全体を通して、同一あるいは対応する構成要素には同一又は類似の参照符号を付する。   Hereinafter, embodiments will be described in detail with reference to the drawings. In the drawings, various components are not necessarily drawn to the same scale. Throughout the drawings, the same or corresponding components are denoted by the same or similar reference numerals.

(第1実施形態)
図3を参照して、第1実施形態に係る木製部材の製造方法を説明する。先ず、図3(a)の上面図に示すような均質な樹脂シート120を用意する。樹脂シート120は平滑な表面を有する。樹脂シート120はまた、一定以上の強度及び伸縮性を有し、且つ後に行われるプレス工程における温度(例えば、150°程度)に対して耐性を有するものとし得る。例えば、ポリエチレンテレフタレート(PET)、ポリエチレン(PE)又はポリイミド(PI)などの樹脂で形成されたシートが使用され得る。樹脂シート120の粘着性は必ずしも必要ないが、例えばカプトン(登録商標)テープなどのポリイミドテープといった、片面に粘着性を有するものも使用され得る。ただし、その粘着剤は、木材に転写しないものとすることが好ましい。また、一例において、樹脂シート120は、弾性及び熱収縮性を有するものとしてもよい。樹脂シート120の厚さは、一定以上の強度及び加工性が得られれば特に限定されず、例えば5μm−300μmの範囲内とし得る。
(First embodiment)
With reference to FIG. 3, the manufacturing method of the wooden member which concerns on 1st Embodiment is demonstrated. First, a homogeneous resin sheet 120 as shown in the top view of FIG. The resin sheet 120 has a smooth surface. The resin sheet 120 may also have a certain level of strength and stretchability, and be resistant to temperatures (for example, about 150 °) in a subsequent pressing step. For example, a sheet formed of a resin such as polyethylene terephthalate (PET), polyethylene (PE), or polyimide (PI) can be used. Although the adhesiveness of the resin sheet 120 is not necessarily required, a material having adhesiveness on one side such as a polyimide tape such as a Kapton (registered trademark) tape can be used. However, the adhesive is preferably not transferred to wood. In one example, the resin sheet 120 may have elasticity and heat shrinkability. The thickness of the resin sheet 120 is not particularly limited as long as a certain level of strength and workability are obtained, and may be within a range of 5 μm to 300 μm, for example.

また、図3(b)の断面図に示すように、加工対象の木製板130を、例えば水蒸気140中で柔軟化する。木製板130は1枚以上の木製の板材を有する。例えば、木製板130は、所望の厚みを形成するように複数の板材131及び133がコーンスターチ系熱硬化接着剤などの接着剤135を介して仮積みされた木製合板とし得る。また、外装面として露出する化粧層131として、一枚板で節などのない板材が使用され、表面に露出しない内部構造層133として、節などを有する部材、間伐材又は張り合わせ材などの安価な部材が使用されてもよい。化粧層131及び内部構造層133は各々が、数層の板材を含んでいてもよい。各板材の厚さは例えば200μm−500μm程度とし得る。水蒸気140による柔軟化に要する時間は例えば30秒程度である。   Further, as shown in the cross-sectional view of FIG. 3B, the wooden board 130 to be processed is softened in, for example, water vapor 140. The wooden board 130 has one or more wooden board materials. For example, the wooden board 130 may be a wooden plywood in which a plurality of board materials 131 and 133 are temporarily stacked via an adhesive 135 such as a corn starch thermosetting adhesive so as to form a desired thickness. In addition, as the decorative layer 131 exposed as an exterior surface, a plate material without a node is used as a single plate, and as the internal structure layer 133 not exposed on the surface, a member having a node, a thinned material, or a laminated material is inexpensive. A member may be used. Each of the decorative layer 131 and the internal structure layer 133 may include several layers of plate materials. The thickness of each plate material can be, for example, about 200 μm-500 μm. The time required for softening by the water vapor 140 is, for example, about 30 seconds.

次いで、図3(c)の断面図に示すように、樹脂シート120と木製板130とを重ね合わせて、メス型金型151とオス型金型152との間に配設する。金型151及び152は、屈曲部を有する所望の立体形状、例えばお盆形状、を有する木製部材が得られるように作製されている。得られた木製部材が電子機器などの筐体に使用される場合、典型的に、木製部材の外装面は凸形状になる。故に、木製板130の複数の板材のうち板材131が化粧層である場合、木製板130は、化粧層131がメス型金型151側に位置するように配設される。樹脂シート120は、メス型金型151と木製板130との間に配設される。また、樹脂シート120が、カプトン(登録商標)テープなどの片面に粘着性を有するものである場合、金型間への配設に先立って、木製板130(化粧層131)に樹脂シート120を貼り付けておいてもよい。   Next, as shown in the cross-sectional view of FIG. 3C, the resin sheet 120 and the wooden board 130 are overlapped and disposed between the female mold 151 and the male mold 152. The molds 151 and 152 are manufactured so as to obtain a wooden member having a desired three-dimensional shape having a bent portion, for example, a tray shape. When the obtained wooden member is used for a housing such as an electronic device, typically, the exterior surface of the wooden member has a convex shape. Therefore, when the board | plate material 131 is a decorative layer among several board | plate materials of the wooden board 130, the wooden board 130 is arrange | positioned so that the decorative layer 131 may be located in the female type | mold die 151 side. The resin sheet 120 is disposed between the female mold 151 and the wooden board 130. In addition, when the resin sheet 120 is adhesive on one side, such as Kapton (registered trademark) tape, the resin sheet 120 is placed on the wooden board 130 (decorative layer 131) prior to disposition between the molds. It may be pasted.

次いで、図3(d)に示すように、金型151及び152を用いて、木製板130を樹脂シート120とともにプレス成形し、木製部材100を形成する。プレス条件は、木製板130の木材品種及び/又は厚さなどに依存し得る。例えば、総厚が数mmの木製板130のプレス成形では、金型温度を100℃−150℃、成形圧力を9MPa程度、加圧時間を5分程度とし得る。金型151の温度と金型152の温度とを異ならせてもよい。   Next, as shown in FIG. 3 (d), the wooden plate 130 is press-molded together with the resin sheet 120 using the molds 151 and 152 to form the wooden member 100. The pressing conditions may depend on the wood type and / or thickness of the wooden board 130. For example, in the press molding of the wooden plate 130 having a total thickness of several mm, the mold temperature can be set to 100 ° C. to 150 ° C., the molding pressure can be set to about 9 MPa, and the pressing time can be set to about 5 minutes. The temperature of the mold 151 may be different from the temperature of the mold 152.

そして、プレス金型151及び152を離型し、樹脂シート120を剥離することにより、図4に示すような木製部材100が取り出される。なお、図4は、筐体などの外装面となる天板部101を上にして見た木製部材100の上面図と2つの側面図とを示している。図示の例において、木製部材100はお盆形状を有している。   Then, the press dies 151 and 152 are released, and the resin sheet 120 is peeled, whereby the wooden member 100 as shown in FIG. 4 is taken out. FIG. 4 shows a top view and two side views of the wooden member 100 when the top plate 101 serving as an exterior surface of a housing or the like is viewed upward. In the illustrated example, the wooden member 100 has a tray shape.

木製部材100は、屈曲部に、曲げの大きさ及び絞りの深さに応じて木製板130の余剰部分が折り畳まれた折り畳み部105を有している。しかしながら、木製部材100においては、図2に示した割れ又は亀裂17のような欠陥の発生が抑制あるいは防止されている。割れなどは、特に、年輪などの凹凸による木製板と金型との引っ掛かりに起因して、応力の集中するコーナー部に生じやすい。しかしながら、図3に示した方法によれば、樹脂シート120の平滑面により金型との引っ掛かりが防止され、且つ/或いは樹脂シート120により応力が緩和されるため、割れなどの発生が抑制されるのである。   The wooden member 100 has a folded portion 105 in which a surplus portion of the wooden board 130 is folded at a bent portion according to the magnitude of bending and the depth of drawing. However, in the wooden member 100, generation | occurrence | production of the defect like the crack or the crack 17 shown in FIG. 2 is suppressed or prevented. Cracks and the like are particularly likely to occur at corners where stress is concentrated due to the catch between the wooden plate and the mold due to irregularities such as annual rings. However, according to the method shown in FIG. 3, the smooth surface of the resin sheet 120 prevents the mold from being caught and / or the resin sheet 120 relieves stress, thereby suppressing the occurrence of cracks and the like. It is.

故に、木製部材100の製造歩留まりを向上させ、ひいては木製部材100の製造コストを低減することができる。また、曲げや絞りなどの加工制約が緩和され、木製部材のデザインの自由度を高めることができる。このことは、木製部材130を電子機器の筐体に用いる場合に、電子機器の内部容積を増大させ得ることをも意味する。さらに、難燃剤の含浸により硬化された木製板を使用した場合にも同様の効果が得られるため、電子機器筐体の難燃性要求を満たすことが容易になる。   Therefore, the manufacturing yield of the wooden member 100 can be improved, and the manufacturing cost of the wooden member 100 can be reduced. In addition, processing restrictions such as bending and drawing are eased, and the degree of freedom in designing the wooden member can be increased. This also means that the internal volume of the electronic device can be increased when the wooden member 130 is used in the housing of the electronic device. Furthermore, since the same effect is acquired when using the wooden board hardened | cured by the impregnation of the flame retardant, it becomes easy to satisfy | fill the flame retardance request | requirement of an electronic device housing | casing.

また、樹脂シート120に弾性及び熱収縮性を有するものを用いた場合、木材が有する年輪などの凹凸がプレス加工により平坦化されることを抑制し、木材特有の触感を残した木製部材を得ることができる。   In addition, when a resin sheet 120 having elasticity and heat shrinkability is used, it is possible to suppress unevenness such as an annual ring of the wood from being flattened by pressing, and to obtain a wooden member having a tactile sensation peculiar to wood. be able to.

図4に示した木製部材100は、切断加工などの所定の工程を経て、例えば、デスクトップ型若しくはノート型のPC、携帯情報端末、又は携帯電話などの電子機器の筐体として使用され得る。木製部材100は、同様にして、各種工業製品に使用されてもよい。   The wooden member 100 shown in FIG. 4 can be used as a casing of an electronic device such as a desktop or notebook PC, a portable information terminal, or a mobile phone through a predetermined process such as cutting. Similarly, the wooden member 100 may be used for various industrial products.

(第2実施形態)
図5を参照して、第2実施形態に係る木製部材の製造方法を説明する。先ず、図5(a)の上面図に示すような樹脂シート220を用意する。樹脂シート220は、均質な樹脂フィルム221上に所定のパターンで形成された接着剤222を有している。樹脂フィルム221は、例えば、第1実施形態に関連して説明した樹脂シート120と同様のものとし得る。接着剤222は好ましくは、熱可塑性及び熱硬化性を有し、且つ樹脂フィルム221に対してより木材に対して高い接着性を有する。例えば、コーンスターチ系接着剤(日本NSC製H298など)が使用され得る。また、メラミン、フェノール及びエポキシなどの熱硬化系接着剤が使用されてもよい。接着剤222は、樹脂フィルム221より硬く、樹脂シート220に所定パターンの硬い部分を形成し、木製板の折り畳み部の起点を定めることになる。
(Second Embodiment)
With reference to FIG. 5, the manufacturing method of the wooden member which concerns on 2nd Embodiment is demonstrated. First, a resin sheet 220 as shown in the top view of FIG. The resin sheet 220 has an adhesive 222 formed in a predetermined pattern on a homogeneous resin film 221. For example, the resin film 221 may be the same as the resin sheet 120 described in relation to the first embodiment. The adhesive 222 preferably has thermoplasticity and thermosetting property, and has higher adhesion to wood than the resin film 221. For example, a corn starch adhesive (such as H298 manufactured by NSC Japan) can be used. Also, thermosetting adhesives such as melamine, phenol and epoxy may be used. The adhesive 222 is harder than the resin film 221 and forms a hard portion of a predetermined pattern on the resin sheet 220 to determine the starting point of the folded portion of the wooden board.

また、図5(b)の断面図に示すように、加工対象の木製板230を、例えば水蒸気140中で柔軟化する。木製板230は1枚以上の木製の板材を有し、例えば、第1実施形態に関連して説明した木製板130と同様の構成を有し得る。一例として、木製板230は、コーンスターチ系熱硬化接着剤などの接着剤235を介して仮積みされた化粧層231及び内部構造層233を有する。   Further, as shown in the cross-sectional view of FIG. 5B, the wooden board 230 to be processed is softened in, for example, water vapor 140. The wooden board 230 has one or more wooden boards, and may have the same configuration as the wooden board 130 described in relation to the first embodiment, for example. As an example, the wooden board 230 includes a decorative layer 231 and an internal structure layer 233 temporarily stacked via an adhesive 235 such as a corn starch thermosetting adhesive.

次いで、図5(c)の断面図に示すように、樹脂シート220と木製板230とを重ね合わせて、メス型金型151とオス型金型152との間に配設する。木製板230は、化粧層231がメス型金型151側に位置するように配設される。樹脂シート220は、接着剤222が形成された面を木製板230側にして、メス型金型151と木製板230との間に配設される。   Next, as shown in the sectional view of FIG. 5C, the resin sheet 220 and the wooden plate 230 are overlapped and disposed between the female mold 151 and the male mold 152. The wooden board 230 is disposed so that the decorative layer 231 is positioned on the female mold 151 side. The resin sheet 220 is disposed between the female mold 151 and the wooden plate 230 with the surface on which the adhesive 222 is formed facing the wooden plate 230.

次いで、図5(d)の断面図に示すように、金型151及び152を用いて、木製材230を樹脂シート220とともに仮加圧条件でプレス成形する。それにより、接着剤222の少なくとも一部が平滑な樹脂フィルム221から比較的粗い木製板230に転写されるとともに、木製板230の折り曲げ及び余剰部分の折り畳みが達成され、仮成形された木製部材200’が形成される。仮加圧条件は、例えば、総厚が数mmの木製板230の場合で、金型温度100℃−150℃程度、成形圧力9MPa程度、加圧時間4分程度とし得る。   Next, as shown in the cross-sectional view of FIG. 5 (d), the wooden material 230 is press-molded together with the resin sheet 220 under pre-pressurizing conditions using the molds 151 and 152. Thereby, at least a part of the adhesive 222 is transferred from the smooth resin film 221 to the relatively rough wooden board 230, and the wooden board 200 is temporarily formed by folding the wooden board 230 and folding the surplus portion. 'Is formed. The temporary pressurization conditions may be, for example, a wooden plate 230 having a total thickness of several millimeters, a mold temperature of about 100 ° C. to 150 ° C., a molding pressure of about 9 MPa, and a pressurization time of about 4 minutes.

次いで、図5(e)の断面図に示すように、一旦金型151及び152を離型して樹脂フィルム221を剥離した後、再び金型151及び152を用いて仮成形された木製部材200’を本加圧条件でプレス成形する。それにより、プレス成形が完了された木製部材200が形成される。本加圧前に樹脂フィルム221を除去することにより、木製部材200へのフィルムの巻き込みを確実に防止することができる。本加圧条件は、例えば、総厚が数mmの木製板130のプレス成形で、金型温度を100℃−150℃、成形圧力を9MPa程度、加圧時間を1分程度とし得る。   Next, as shown in the cross-sectional view of FIG. 5 (e), the molds 151 and 152 are once released to release the resin film 221, and then temporarily formed using the molds 151 and 152 again. 'Is press-molded under this pressure condition. Thereby, the wooden member 200 in which press molding is completed is formed. By removing the resin film 221 before the main pressurization, it is possible to reliably prevent the film from being caught in the wooden member 200. The pressurizing condition may be, for example, press molding of a wooden plate 130 having a total thickness of several mm, a mold temperature of 100 ° C. to 150 ° C., a molding pressure of about 9 MPa, and a pressurization time of about 1 minute.

そして、プレス金型151及び152を離型し、図6に示すような木製部材200が取り出される。なお、図6は、筐体などの外装面となる天板部201を上にして見た木製部材200の上面図と2つの側面図とを示している。図示の例において、木製部材200はお盆形状を有している。   Then, the press dies 151 and 152 are released, and the wooden member 200 as shown in FIG. 6 is taken out. FIG. 6 shows a top view and two side views of the wooden member 200 viewed from the top plate portion 201 serving as an exterior surface of a housing or the like. In the illustrated example, the wooden member 200 has a tray shape.

木製部材200においては、図2に示した割れ又は亀裂17のような欠陥の発生が抑制あるいは防止されている。また、折り畳み部205が、樹脂シートの接着剤222の形成パターンに従った位置に形成されるとともに、転写された接着剤222によって固着されている。これは、転写された接着剤222が持つ硬さによって木製板230の折り畳みの起点が決定され、且つ接着剤222が転写された部分が折り畳まれるからである。   In the wooden member 200, the occurrence of defects such as cracks or cracks 17 shown in FIG. 2 is suppressed or prevented. Further, the folded portion 205 is formed at a position in accordance with the formation pattern of the adhesive 222 of the resin sheet and is fixed by the transferred adhesive 222. This is because the starting point of folding of the wooden board 230 is determined by the hardness of the transferred adhesive 222, and the portion to which the adhesive 222 has been transferred is folded.

故に、木製部材の製造歩留まり及びデザインの自由度が高められるなどの第1実施形態に関連して説明した効果に加え、折り畳み部205のその後のまくれ上がりを防止することができる。また、折り畳み部205の発生位置を所定の位置に制御して、美観的な加工歩留まりをも向上させ得る。例えば、プラグなどの形成のために除去されることになる筐体部分に折り畳み部205を誘導することにより、最終的に折り畳み部が実質的に存在しない木目の揃った筐体を得てもよい。   Therefore, in addition to the effects described in connection with the first embodiment, such as the manufacturing yield of wooden members and the degree of freedom of design can be increased, the folding up of the folding portion 205 can be prevented. In addition, it is possible to improve the aesthetic processing yield by controlling the generation position of the folding unit 205 to a predetermined position. For example, by guiding the folding portion 205 to a casing portion that is to be removed for forming a plug or the like, a casing having a uniform grain that does not substantially have a folding portion may be finally obtained. .

なお、図5(d)及び(e)に示した二段階成形及びその間の樹脂フィルム(樹脂シート)の剥離は、他の実施形態(例えば、図3(d)、図7(e)の工程)にも適用することができる。逆に、樹脂フィルムの巻き込みの虞を確実に排除することは困難になるものの、図3(d)に示したような一段階成形及びその後の樹脂フィルムの剥離を、この実施形態に適用してもよい。   In addition, the two-stage molding shown in FIGS. 5D and 5E and the peeling of the resin film (resin sheet) during the two-step molding are performed in other embodiments (for example, the steps of FIGS. 3D and 7E). ). On the contrary, although it is difficult to reliably eliminate the possibility of entrainment of the resin film, one-step molding as shown in FIG. 3D and subsequent peeling of the resin film are applied to this embodiment. Also good.

(第3実施形態)
図7を参照して、第3実施形態に係る木製部材の製造方法を説明する。先ず、図7(a)に示すように、例えば化粧層とし得る木製板331上にスクリーンメッシュ360を配置し、スキージ365を用いて接着剤370を擦り付ける。スクリーンメッシュ360は、所定の位置に所定のパターンを有する開口部362を有しており、この開口部362のパターンに従って、図7(b)に示すように木製板331上に接着剤332が印刷される。接着剤332は例えば熱硬化性接着剤とし得る。また、接着剤332には、好ましくは、硬度および撥水性が高い樹脂が用いられる。
(Third embodiment)
With reference to FIG. 7, the manufacturing method of the wooden member which concerns on 3rd Embodiment is demonstrated. First, as shown in FIG. 7A, for example, a screen mesh 360 is placed on a wooden board 331 that can be a decorative layer, and an adhesive 370 is rubbed with a squeegee 365. The screen mesh 360 has an opening 362 having a predetermined pattern at a predetermined position, and an adhesive 332 is printed on the wooden board 331 according to the pattern of the opening 362 as shown in FIG. Is done. The adhesive 332 can be, for example, a thermosetting adhesive. For the adhesive 332, a resin having high hardness and high water repellency is preferably used.

次いで、図7(c)の断面図に示すように、接着剤332が設けられた面を外側にして、木製板331を、必要に応じて更なる木製板333を接着剤335を介して仮積みして木製合板330とし、例えば水蒸気140中で柔軟化する。一例として、木製板333は間伐材とし、接着剤335はコーンスターチ系熱硬化接着剤とし得る。   Next, as shown in the cross-sectional view of FIG. 7 (c), the surface on which the adhesive 332 is provided is set to the outside, and the wooden board 331 is temporarily attached with an additional wooden board 333 through the adhesive 335 as necessary. The wooden plywood 330 is stacked and softened in, for example, water vapor 140. As an example, the wooden board 333 may be a thinning material, and the adhesive 335 may be a corn starch thermosetting adhesive.

なお、以上の説明では、仮積み前の木製板331に接着剤332を印刷したが、木製板330として仮積みした後に、木製板331に接着剤332を印刷することも可能である。   In the above description, the adhesive 332 is printed on the wooden board 331 before temporary stacking, but it is also possible to print the adhesive 332 on the wooden board 331 after temporarily stacking the wooden board 330.

次いで、図7(d)の断面図に示すように、樹脂シート320と木製板330とを重ね合わせて、メス型金型151とオス型金型152との間に配設する。樹脂シート320は例えばPETフィルムとし得る。第1実施形態に係る樹脂シート120に関連して説明したその他の樹脂シートが用いられてもよい。木製板330は、化粧層331がメス型金型151側に位置するように配設され、樹脂シート320は、メス型金型151と木製板330との間に配設される。故に、木製板330の接着剤332が樹脂シート320の表面に当接される。   Next, as shown in the cross-sectional view of FIG. 7D, the resin sheet 320 and the wooden board 330 are overlapped and disposed between the female mold 151 and the male mold 152. The resin sheet 320 may be a PET film, for example. Other resin sheets described in relation to the resin sheet 120 according to the first embodiment may be used. The wooden plate 330 is disposed such that the decorative layer 331 is positioned on the female mold 151 side, and the resin sheet 320 is disposed between the female mold 151 and the wooden plate 330. Therefore, the adhesive 332 of the wooden board 330 is brought into contact with the surface of the resin sheet 320.

次いで、図7(e)の断面図に示すように、金型151及び152を用いて、木製材330を樹脂シート320とともにプレス成形する。それにより、木製部材300が形成される。プレス条件は、例えば、総厚が数mmの木製板330のプレス成形では、金型温度を100℃−150℃、成形圧力を9MPa程度、加圧時間を5分程度とし得る。   Next, as shown in the cross-sectional view of FIG. 7 (e), the wooden material 330 is press-molded together with the resin sheet 320 using the molds 151 and 152. Thereby, the wooden member 300 is formed. For example, in the press molding of the wooden plate 330 having a total thickness of several mm, the mold temperature can be set to 100 ° C. to 150 ° C., the molding pressure can be set to about 9 MPa, and the pressing time can be set to about 5 minutes.

そして、プレス金型151及び152を離型し、図8に示すような木製部材300が取り出される。なお、図8は、筐体などの外装面となる天板部301を上にして見た木製部材300の上面図と2つの側面図とを示している。図示の例において、木製部材300はお盆形状を有している。   Then, the press dies 151 and 152 are released, and the wooden member 300 as shown in FIG. 8 is taken out. FIG. 8 shows a top view and two side views of the wooden member 300 when the top plate 301 serving as an exterior surface of a housing or the like is viewed upward. In the illustrated example, the wooden member 300 has a tray shape.

木製部材300においては、図2に示した割れ又は亀裂17のような欠陥の発生が抑制あるいは防止されている。また、折り畳み部305が、接着剤332の印刷パターンに従った位置に形成されるとともに、接着剤332によって固着されている。これは、印刷された接着剤332及びそれに当接された樹脂シート320が持つ硬さによって木製板330の折り畳みの起点が決定され、且つ接着剤332が印刷された部分が折り畳まれるからである。   In the wooden member 300, generation | occurrence | production of the defect like the crack or the crack 17 shown in FIG. 2 is suppressed or prevented. Further, the folded portion 305 is formed at a position according to the printing pattern of the adhesive 332 and is fixed by the adhesive 332. This is because the starting point of folding of the wooden board 330 is determined by the hardness of the printed adhesive 332 and the resin sheet 320 in contact with the printed adhesive 332, and the printed portion of the adhesive 332 is folded.

故に、木製部材300においては、製造歩留まり及びデザインの自由度が高められるなどの第1実施形態に関連して説明した効果と、折り畳み部のその後のまくれ上がりの防止及び位置制御が可能であるなどの第2実施形態に関連して説明した効果とが達成され得る。   Therefore, in the wooden member 300, the effects described in relation to the first embodiment such as an increase in the manufacturing yield and the degree of freedom of design, the prevention of the subsequent folding up of the folded portion, and the position control are possible. The effects described in relation to the second embodiment can be achieved.

次に、上述の第1実施形態から第3実施形態に関連する実施例、及び比較のための一例を説明する。   Next, examples related to the first to third embodiments described above and an example for comparison will be described.

(比較例)
木目を揃えた2層の木製の化粧層(各々厚さ500μm程度)と、木目を交互にした4層の間伐材木製シート(各々厚さ500μm程度、節あり)とを重ね合わせて木製合板を作成した。このとき、積層する際に重なり合う面に、スキージを用いて熱硬化性接着剤を塗布した。この木製合板を、約30秒間スチームにさらして柔軟化した後、金型にセットして加圧した。プレス形状は長さ30×幅45×厚さ3cm、角部及び深さ端部形状はR3cmの曲線形状とし、プレス成形条件は、上型(外装面側)130℃、下型(裏面側)140℃、成形圧力9MPa、加圧時間5分間とした。割れなどのない良品の歩留まりは42%(21/50枚)であった。
(Comparative example)
Two layers of wooden decorative layers (each about 500μm thick) with wood grain and four layers of thinned wood sheets (each about 500μm thick, with knots) alternately layered with wood plywood Created. At this time, a thermosetting adhesive was applied to the overlapping surfaces when laminating using a squeegee. The wooden plywood was softened by being exposed to steam for about 30 seconds, and then set in a mold and pressed. The press shape is a curvilinear shape with a length of 30 x width 45 x thickness of 3 cm, corner and depth end shapes of R3 cm, and press molding conditions are an upper mold (exterior surface side) 130 ° C, a lower mold (back surface side) The temperature was 140 ° C., the molding pressure was 9 MPa, and the pressing time was 5 minutes. The yield of good products without cracks was 42% (21/50 sheets).

(実施例1)
木目を揃えた2層の木製の化粧層(各々厚さ500μm程度)と、木目を交互にした4層の間伐材木製シート(各々厚さ500μm程度、節あり)とを重ね合わせて木製合板を作成する。このとき、積層する際に重なり合う面に、スキージを用いて熱硬化性接着剤を塗布し得る。この木製合板を、30秒程度スチームにさらして柔軟化した後、PET樹脂で形成されたシート(例えば、厚さ50μm程度)に乗せ、金型にセットして加圧する。プレス形状は、一例として、長さ30×幅45×厚さ3cm、角部及び深さ端部形状はR3cmの曲線形状とし、プレス成形条件は、上型(外装面側)130℃、下型(裏面側)140℃、成形圧力9MPa、加圧時間5分間とし得る。例示した条件にて木製部材を試作したところ、割れなどのない良品の歩留まりは88%(44/50枚)であった。
Example 1
Two layers of wooden decorative layers (each about 500μm thick) with wood grain and four layers of thinned wood sheets (each about 500μm thick, with knots) alternately layered with wood plywood create. At this time, the thermosetting adhesive can be applied to the overlapping surfaces when the layers are stacked using a squeegee. The wooden plywood is softened by being exposed to steam for about 30 seconds, and then placed on a sheet (for example, about 50 μm in thickness) made of PET resin, set in a mold and pressed. As an example, the press shape is a curved shape of 30 × length 45 × thickness 3 cm, corner and depth end shapes are R3 cm, and press forming conditions are an upper die (exterior surface side) 130 ° C., a lower die (Back side) 140 ° C., molding pressure 9 MPa, pressurization time 5 minutes. When a wooden member was prototyped under the exemplified conditions, the yield of good products without cracks was 88% (44/50 sheets).

(実施例2)
実施例1と同様にして木製合板を作成する。この木製合板を、30秒程度スチームにさらして柔軟化した後、カプトンテープ(例えば、厚さ30μm程度)の粘着面上に乗せ、金型にセットして加圧する。プレス形状及びプレス成形条件は、実施例1にて例示した条件と同様とし得る。例示した条件にて木製部材を試作したところ、歩留まりは96%(48/50枚)であった。
(Example 2)
A wooden plywood is prepared in the same manner as in Example 1. The wooden plywood is softened by being exposed to steam for about 30 seconds, and then placed on an adhesive surface of a Kapton tape (for example, about 30 μm in thickness), set in a mold and pressed. The press shape and press molding conditions can be the same as the conditions exemplified in Example 1. When a wooden member was prototyped under the exemplified conditions, the yield was 96% (48/50 sheets).

(実施例3)
実施例1と同様にして木製合板を作成する。この木製合板を、30秒程度スチームにさらして柔軟化した後、PET樹脂(軟質化、熱収縮性付与品)で形成されたシート(例えば、厚さ50μm程度)に乗せ、金型にセットして加圧する。プレス形状及びプレス成形条件は、実施例1にて例示した条件と同様とし得る。例示した条件にて木製部材を試作したところ、歩留まりは80%(40/50枚)であった。また、木製合板の化粧層の年輪部を起点に約20μmの凹凸が形成され、年輪部を強調した触感の試料が形成された。
(Example 3)
A wooden plywood is prepared in the same manner as in Example 1. This wooden plywood is softened by being exposed to steam for about 30 seconds, and then placed on a sheet (for example, about 50 μm thick) made of PET resin (softened, heat-shrinkable product) and set in a mold. Pressurize. The press shape and press molding conditions can be the same as the conditions exemplified in Example 1. When a wooden member was prototyped under the exemplified conditions, the yield was 80% (40/50 sheets). Further, an unevenness of about 20 μm was formed starting from the annual ring portion of the decorative layer of the wooden plywood, and a tactile sample with an emphasis on the annual ring portion was formed.

(実施例4)
実施例1と同様にして木製合板を作成し、30秒程度スチームにさらして柔軟化する。次に、木製合板をPET樹脂シート(例えば、厚さ50μm程度)に乗せ、金型にセットして加圧する。このPET樹脂シートの積層時に木製合板の化粧層に当接される面には、木製合板を折り畳ませる部分に対応して、熱硬化性の接着剤がスクリーン印刷によりパターン印刷されている。プレス形状及びプレス成形条件は、実施例1にて例示した条件と同様とし得る。例示した条件にて木製部材を試作したところ、歩留まりは88%(44/50枚)であった。
Example 4
A wooden plywood is prepared in the same manner as in Example 1, and is softened by being exposed to steam for about 30 seconds. Next, the wooden plywood is placed on a PET resin sheet (for example, about 50 μm in thickness), set in a mold and pressed. A thermosetting adhesive is pattern-printed by screen printing on the surface that comes into contact with the decorative layer of the wooden plywood when the PET resin sheet is laminated, corresponding to the portion where the wooden plywood is folded. The press shape and press molding conditions can be the same as the conditions exemplified in Example 1. When a wooden member was prototyped under the exemplified conditions, the yield was 88% (44/50 sheets).

(実施例5)
木製の化粧層に、積層の際に折り畳ませる部分に対応して、熱硬化性の接着剤をスクリーン印刷によりパターン印刷する。接着剤が印刷された木目を揃えた2層の木製の化粧層(各々厚さ500μm程度)と、木目を交互にした4層の間伐材木製シート(各々厚さ500μm程度、節あり)とを重ね合わせて木製合板を作成する。このとき、積層する際に重なり合う面に、スキージを用いて熱硬化性接着剤を塗布し得る。この木製合板を、30秒程度スチームにさらして柔軟化した後、PET樹脂シート(例えば、厚さ50μm程度)に乗せ、金型にセットして加圧する。プレス形状及びプレス成形条件は、実施例1にて例示した条件と同様とし得る。例示した条件にて木製部材を試作したところ、歩留まりは88%(44/50枚)であった。
(Example 5)
A thermosetting adhesive is pattern-printed on the wooden decorative layer by screen printing, corresponding to the portion that can be folded during lamination. Two layers of wooden decorative layers (each about 500 μm thick) with wood grain printed with adhesive, and four layers of thinned wood sheets (each about 500 μm thick, with knots) alternating with wood grain Overlap to create wooden plywood. At this time, the thermosetting adhesive can be applied to the overlapping surfaces when the layers are stacked using a squeegee. The wooden plywood is softened by being exposed to steam for about 30 seconds, and then placed on a PET resin sheet (for example, about 50 μm in thickness), set in a mold and pressed. The press shape and press molding conditions can be the same as the conditions exemplified in Example 1. When a wooden member was prototyped under the exemplified conditions, the yield was 88% (44/50 sheets).

(電子機器筐体への適用例)
以下、図9−11を参照して、例えば上述した木製部材100、200又は300などの木製部材を電子機器の筐体として使用する例を説明する。
(Example of application to electronic equipment housing)
Hereinafter, with reference to FIGS. 9-11, the example which uses wooden members, such as the wooden member 100, 200, or 300 mentioned above, for example as a housing | casing of an electronic device is demonstrated.

図9は、ノート型PCの筐体400に一実施形態に係る木製部材を適用した例を示しており、このノート型PCはその天板を含む上蓋筐体部分に木目化粧板を有している。ノート型PCは、上蓋筐体に加えて、あるいは代えて、例えば下蓋筐体などのその他の部分に木目化粧板を有していてもよい。   FIG. 9 shows an example in which a wooden member according to an embodiment is applied to a casing 400 of a notebook PC, and the notebook PC has a wood grain decorative board in an upper lid casing portion including the top plate. Yes. In addition to or instead of the upper lid housing, the notebook PC may have a wood grain decorative plate in other portions such as the lower lid housing.

図10は、携帯電話の筐体500に一実施形態に係る木製部材を適用した例を示しており、この携帯電話は、表示ディスプレイ及び操作ボタン類を除く外形のほぼ全ての部分に木目化粧板を有している。また、操作ボタン類も実施形態に係る木製部材を用いて構成されてもよい。   FIG. 10 shows an example in which a wooden member according to one embodiment is applied to a casing 500 of a mobile phone. This mobile phone has a wood grain decorative board on almost all parts of its outer shape excluding a display display and operation buttons. have. The operation buttons may also be configured using the wooden member according to the embodiment.

図11は、モニタ又はテレビ受像機などの表示装置の筐体600に実施形態に係る木製部材を適用した一例を示しており、この表示装置は、表示スクリーン601を除く外形のほぼ全ての部分に木目化粧板を有している。   FIG. 11 shows an example in which the wooden member according to the embodiment is applied to a housing 600 of a display device such as a monitor or a television receiver. This display device is applied to almost all parts of the outer shape excluding the display screen 601. Has a wood grain veneer.

以上、実施形態について詳述したが、本発明は特定の実施形態に限定されるものではなく、特許請求の範囲に記載された要旨の範囲内において、種々の変形及び変更が可能である。例えば、木製板130、230、330のオス型金型152側にも樹脂シートを配設してもよい。また、樹脂シート120、220、320は、木製板130、230、330の、屈曲されるべき領域を含む一部のみに重ねて配設されてもよい。   Although the embodiment has been described in detail above, the present invention is not limited to the specific embodiment, and various modifications and changes can be made within the scope of the gist described in the claims. For example, a resin sheet may be disposed on the male mold 152 side of the wooden plates 130, 230, and 330. Further, the resin sheets 120, 220, and 320 may be disposed so as to overlap only a part of the wooden plates 130, 230, and 330 including the region to be bent.

以上の説明に関し、更に以下の付記を開示する。
(付記1)
第1の金型と第2の金型との間に、木製板と樹脂シートとを重ねて配設する工程と、
前記第1及び第2の金型を用いて、前記木製板を前記樹脂シートとともに立体形状にプレス成形する工程と、
前記第1及び第2の金型を離型して、前記樹脂シートを剥離する工程と、
を有することを特徴とする木製部材の製造方法。
(付記2)
前記樹脂シートは、前記木製板と当接される側に、所定のパターンで形成された接着剤を有し、
前記プレス成形する工程は、前記接着剤を前記木製板に転写し、前記接着剤が転写された箇所に前記木製板の折り畳み部を形成することを含む、
ことを特徴とする付記1に記載の木製部材の製造方法。
(付記3)
前記木製板は、前記樹脂シートと当接される側に、所定のパターンで形成された接着剤を有し、
前記プレス成形する工程は、前記接着剤が形成された箇所に前記木製板の折り畳み部を形成することを含む、
ことを特徴とする付記1に記載の木製部材の製造方法。
(付記4)
前記接着剤は熱可塑性及び熱硬化性を有する、ことを特徴とする付記2又は3に記載の木製部材の製造方法。
(付記5)
前記樹脂シートは熱硬化性樹脂を有する、ことを特徴とする付記2乃至4の何れか一に記載の木製部材の製造方法。
(付記6)
前記樹脂シートを剥離する工程の後に、前記第1及び第2の金型を用いて前記木製板を加圧する更なるプレス成形工程を有する、ことを特徴とする付記1乃至5の何れか一に記載の木製部材の製造方法。
(付記7)
前記樹脂シートは、弾性及び熱収縮性を有する樹脂フィルムである、ことを特徴とする付記1乃至5の何れか一に記載の木製部材の製造方法。
(付記8)
前記第1の金型はメス型金型であり、前記樹脂シートは前記木製板と前記第1の金型との間に配設され、前記木製板及び前記第2の金型は互いに直接的に当接される、ことを特徴とする付記1乃至7の何れか一に記載の木製部材の製造方法。
(付記9)
前記木製板は、1枚以上の化粧層と該化粧層の片側に積層された1枚以上の非化粧層とを有し、前記化粧層側を前記第1の金型側にして、前記第1の金型と前記第2の金型との間に配設される、ことを特徴とする付記8に記載の木製部材の製造方法。
(付記10)
屈曲部を有する立体形状の木製部材であって、
前記屈曲部の一部に、プレス成形による折り畳み部を有し、
前記折り畳み部が接着剤により固着されている、
ことを特徴とする木製部材。
(付記11)
第1の金型と第2の金型との間に、木製板と樹脂シートとを重ねて配設する工程と、
前記第1及び第2の金型を用いて、前記木製板を前記樹脂シートとともに立体形状にプレス成形する工程と、
前記第1及び第2の金型を離型して、前記樹脂シートを剥離する工程と、
を有することを特徴とする筐体の製造方法。
(付記12)
屈曲部を有する立体形状の筐体であって、
前記屈曲部の一部に、プレス成形による折り畳み部を有し、
前記折り畳み部が接着剤により固着されている、
ことを特徴とする筐体。
Regarding the above description, the following additional notes are disclosed.
(Appendix 1)
A step of stacking and arranging a wooden plate and a resin sheet between the first mold and the second mold;
Using the first and second molds, the step of pressing the wooden board together with the resin sheet into a three-dimensional shape;
Releasing the first and second molds and peeling the resin sheet;
The manufacturing method of the wooden member characterized by having.
(Appendix 2)
The resin sheet has an adhesive formed in a predetermined pattern on the side in contact with the wooden board,
The step of press molding includes transferring the adhesive to the wooden board and forming a folded portion of the wooden board at a location where the adhesive is transferred.
The manufacturing method of the wooden member of Additional remark 1 characterized by the above-mentioned.
(Appendix 3)
The wooden board has an adhesive formed in a predetermined pattern on the side in contact with the resin sheet,
The step of press-molding includes forming a folded portion of the wooden board at a location where the adhesive is formed.
The manufacturing method of the wooden member of Additional remark 1 characterized by the above-mentioned.
(Appendix 4)
The method for manufacturing a wooden member according to appendix 2 or 3, wherein the adhesive has thermoplasticity and thermosetting.
(Appendix 5)
The said resin sheet has a thermosetting resin, The manufacturing method of the wooden member as described in any one of the supplementary notes 2 thru | or 4 characterized by the above-mentioned.
(Appendix 6)
According to any one of supplementary notes 1 to 5, further comprising a press forming step of pressing the wooden board using the first and second molds after the step of peeling the resin sheet. The manufacturing method of the wooden member of description.
(Appendix 7)
The said resin sheet is a resin film which has elasticity and heat-shrinkability, The manufacturing method of the wooden member as described in any one of the supplementary notes 1 thru | or 5 characterized by the above-mentioned.
(Appendix 8)
The first mold is a female mold, the resin sheet is disposed between the wooden board and the first mold, and the wooden board and the second mold are directly connected to each other. The method for manufacturing a wooden member according to any one of appendices 1 to 7, wherein the wooden member is brought into contact with the base member.
(Appendix 9)
The wooden board has at least one decorative layer and at least one non-decorative layer laminated on one side of the decorative layer, and the decorative layer side is the first mold side, The method for manufacturing a wooden member according to appendix 8, wherein the wooden member is disposed between one mold and the second mold.
(Appendix 10)
A three-dimensional wooden member having a bent portion,
A part of the bent part has a folded part by press molding,
The folding part is fixed by an adhesive;
A wooden member characterized by that.
(Appendix 11)
A step of stacking and arranging a wooden plate and a resin sheet between the first mold and the second mold;
Using the first and second molds, pressing the wooden board together with the resin sheet into a three-dimensional shape;
Releasing the first and second molds and peeling the resin sheet;
A method for manufacturing a casing, comprising:
(Appendix 12)
A three-dimensional housing having a bent portion,
A part of the bent part has a folded part by press molding,
The folding part is fixed by an adhesive;
A housing characterized by that.

100、200、300 木製部材
105、205、305 折り畳み部
120、220、320 樹脂シート
130、230、330 木製板(木製合板など)
131、231、331 木製板(化粧板など)
135、235、335 木製板(間伐材など)
135、235、335 接着剤
140 水蒸気
151、152 金型
222 接着剤
332、370 接着剤
360 スクリーンメッシュ
362 開口部
365 スキージ
400、500、600 筐体
100, 200, 300 Wooden member 105, 205, 305 Folding part 120, 220, 320 Resin sheet 130, 230, 330 Wooden board (wood plywood etc.)
131,231,331 Wooden board (decorative board, etc.)
135, 235, 335 Wooden board (thinned wood, etc.)
135, 235, 335 Adhesive 140 Water vapor 151, 152 Mold 222 Adhesive 332, 370 Adhesive 360 Screen mesh 362 Opening 365 Squeegee 400, 500, 600 Housing

Claims (8)

第1の金型と第2の金型との間に、木製板と樹脂シートとを重ねて配設する工程と、
前記第1及び第2の金型を用いて、前記木製板を前記樹脂シートとともに立体形状にプレス成形する工程と、
前記第1及び第2の金型を離型して、前記樹脂シートを剥離する工程と、
を有することを特徴とする木製部材の製造方法。
A step of stacking and arranging a wooden plate and a resin sheet between the first mold and the second mold;
Using the first and second molds, the step of pressing the wooden board together with the resin sheet into a three-dimensional shape;
Releasing the first and second molds and peeling the resin sheet;
The manufacturing method of the wooden member characterized by having.
前記樹脂シートは、前記木製板と当接される側に、所定のパターンで形成された接着剤を有し、
前記プレス成形する工程は、前記接着剤を前記木製板に転写し、前記接着剤が転写された箇所に前記木製板の折り畳み部を形成することを含む、
ことを特徴とする請求項1に記載の木製部材の製造方法。
The resin sheet has an adhesive formed in a predetermined pattern on the side in contact with the wooden board,
The step of press molding includes transferring the adhesive to the wooden board and forming a folded portion of the wooden board at a location where the adhesive is transferred.
The manufacturing method of the wooden member of Claim 1 characterized by the above-mentioned.
前記木製板は、前記樹脂シートと当接される側に、所定のパターンで形成された接着剤を有し、
前記プレス成形する工程は、前記接着剤が形成された箇所に前記木製板の折り畳み部を形成することを含む、
ことを特徴とする請求項1に記載の木製部材の製造方法。
The wooden board has an adhesive formed in a predetermined pattern on the side in contact with the resin sheet,
The step of press-molding includes forming a folded portion of the wooden board at a location where the adhesive is formed.
The manufacturing method of the wooden member of Claim 1 characterized by the above-mentioned.
前記接着剤は熱可塑性及び熱硬化性を有する、ことを特徴とする請求項2又は3に記載の木製部材の製造方法。   The said adhesive agent has thermoplasticity and thermosetting, The manufacturing method of the wooden member of Claim 2 or 3 characterized by the above-mentioned. 前記樹脂シートを剥離する工程の後に、前記第1及び第2の金型を用いて前記木製板を加圧する更なるプレス成形工程を有する、ことを特徴とする請求項1乃至4の何れか一に記載の木製部材の製造方法。 5. The method according to claim 1, further comprising a press molding step of pressing the wooden board using the first and second molds after the step of peeling the resin sheet. method for producing a wooden element of Item. 前記第1の金型はメス型金型であり、前記樹脂シートは前記木製板と前記第1の金型との間に配設され、前記木製板及び前記第2の金型は互いに直接的に当接される、ことを特徴とする請求項1乃至5の何れか一項に記載の木製部材の製造方法。The first mold is a female mold, the resin sheet is disposed between the wooden board and the first mold, and the wooden board and the second mold are directly connected to each other. The method for manufacturing a wooden member according to any one of claims 1 to 5, wherein the wooden member is abutted against the wooden member. 前記木製板は、1枚以上の化粧層と該化粧層の片側に積層された1枚以上の非化粧層とを有し、前記化粧層側を前記第1の金型側にして、前記第1の金型と前記第2の金型との間に配設される、ことを特徴とする請求項6に記載の木製部材の製造方法。The wooden board has at least one decorative layer and at least one non-decorative layer laminated on one side of the decorative layer, and the decorative layer side is the first mold side, It is arrange | positioned between 1 metal mold | die and said 2nd metal mold | die, The manufacturing method of the wooden member of Claim 6 characterized by the above-mentioned. 第1の金型と第2の金型との間に、木製板と樹脂シートとを重ねて配設する工程と、
前記第1及び第2の金型を用いて、前記木製板を前記樹脂シートとともに立体形状にプレス成形する工程と、
前記第1及び第2の金型を離型して、前記樹脂シートを剥離する工程と、
を有することを特徴とする筐体の製造方法。
A step of stacking and arranging a wooden plate and a resin sheet between the first mold and the second mold;
Using the first and second molds, the step of pressing the wooden board together with the resin sheet into a three-dimensional shape;
Releasing the first and second molds and peeling the resin sheet;
A method for manufacturing a casing, comprising:
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