JP5590370B2 - Wet flue gas desulfurization equipment - Google Patents

Wet flue gas desulfurization equipment Download PDF

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JP5590370B2
JP5590370B2 JP2009181935A JP2009181935A JP5590370B2 JP 5590370 B2 JP5590370 B2 JP 5590370B2 JP 2009181935 A JP2009181935 A JP 2009181935A JP 2009181935 A JP2009181935 A JP 2009181935A JP 5590370 B2 JP5590370 B2 JP 5590370B2
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spray header
spray
exhaust gas
liquid
absorption
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JP2011031209A (en
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成人 大峰
浩 石坂
篤 片川
直己 尾田
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Mitsubishi Power Ltd
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Babcock Hitachi KK
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Description

本発明は、ボイラなどの燃焼装置から排出される排ガス中の有害物質を除去する排煙処理装置に関わり、特に、排ガスの偏流を低減し、ガス吸収部での脱硫性能の低下を防止できる機能を備えた湿式排煙脱硫装置に関するものである。   The present invention relates to a flue gas treatment apparatus that removes harmful substances in exhaust gas discharged from a combustion apparatus such as a boiler, and in particular, a function that can reduce the drift of exhaust gas and prevent a decrease in desulfurization performance in a gas absorption part. The present invention relates to a wet flue gas desulfurization apparatus.

火力発電所等において化石燃料の燃焼に伴い発生する排煙中の硫黄酸化物を取り除く脱硫システムは、湿式の石灰石‐石膏法が主流を占めており、中でも信頼性の高いスプレ方式が多く採用されている。しかしながら、燃料の多様化、排水量低減の要請などに伴い、脱硫装置に対して厳しい運転条件が要求され、脱硫性能の維持とトラブルの発生を防止するには、さらに高度な技術が必要である。   Desulfurization systems that remove sulfur oxides from flue gas generated by fossil fuel combustion at thermal power plants, etc., mainly use the wet limestone-gypsum method, and among them, a highly reliable spray method is often adopted. ing. However, with the diversification of fuels and demands for reduction of wastewater, severe operating conditions are required for desulfurization equipment, and more advanced technology is required to maintain desulfurization performance and prevent troubles.

従来のスプレ方式を採用した湿式排煙脱硫装置の公知例として、脱硫装置を構成する吸収塔の側面図を図6に示し、図6におけるD−D’線断面矢視図を図7に示す。この湿式排煙脱硫装置は、主に、吸収塔本体1、入口ダクト2、出口ダクト3、吸収液循環ポンプ4、循環タンク6、撹拌機7、空気供給管8、ミストエリミネーター9、吸収液抜出し管10、循環配管11、スプレヘッダ12、スプレノズル13等から構成される。ボイラから排出される排ガスは、入口ダクト2から吸収塔本体1に導入され、塔頂部に設けられた出口ダクト3から排出される。この間、吸収塔本体1の下部にある循環タンク6の側壁と吸収塔本体1の空塔部(ガス吸収部)の間を接続する循環配管11に設けられた吸収液循環ポンプ4により送られる炭酸カルシウムを含んだ吸収液5が吸収塔本体1の空塔部に配置されるスプレヘッダ12に取付けられた複数のスプレノズル13から噴射され、吸収液5と排ガスの気液接触が行われ、排ガス中の硫黄酸化物(SO)を吸収する。SOを吸収した吸収液は、一旦、吸収塔本体1の下部に設けられた循環タンク6に溜まり、酸化用撹拌機7によって撹拌されながら空気供給管8から供給される空気中の酸素により酸化され、硫酸カルシウム(石膏)を生成する。 As a known example of a wet flue gas desulfurization apparatus employing a conventional spray system, a side view of an absorption tower constituting the desulfurization apparatus is shown in FIG. 6, and a sectional view taken along the line DD ′ in FIG. 6 is shown in FIG. . This wet flue gas desulfurization apparatus mainly includes an absorption tower body 1, an inlet duct 2, an outlet duct 3, an absorbing liquid circulation pump 4, a circulating tank 6, a stirrer 7, an air supply pipe 8, a mist eliminator 9, and an absorbing liquid extraction. It is comprised from the pipe | tube 10, the circulation piping 11, the spray header 12, the spray nozzle 13, etc. The exhaust gas discharged from the boiler is introduced into the absorption tower body 1 from the inlet duct 2 and discharged from the outlet duct 3 provided at the top of the tower. During this time, the carbonic acid sent by the absorption liquid circulation pump 4 provided in the circulation pipe 11 connecting the side wall of the circulation tank 6 at the lower part of the absorption tower body 1 and the empty tower part (gas absorption part) of the absorption tower body 1. The absorption liquid 5 containing calcium is injected from a plurality of spray nozzles 13 attached to the spray header 12 disposed in the empty tower portion of the absorption tower body 1, and the gas-liquid contact between the absorption liquid 5 and the exhaust gas is performed. Absorbs sulfur oxides (SO x ). The absorbing solution that has absorbed SO x once accumulates in the circulation tank 6 provided at the lower portion of the absorption tower body 1 and is oxidized by oxygen in the air supplied from the air supply pipe 8 while being stirred by the oxidizing stirrer 7. To produce calcium sulfate (gypsum).

この従来のスプレ方式を採用した湿式排煙脱硫装置においては、ガス吸収部に設置される複数段のスプレヘッダ12が互いに平行にガス流れ方向に等間隔で配置されている。また、スプレヘッダ12の構造としては、スプレヘッダ12に取付けられている複数のスプレノズル13から均一な噴霧量の吸収液のスプレを得るため、吸収液循環配管11との接合部から先端に行くに従い細くなっている。このスプレヘッダ12の構造、配置によって、吸収液循環配管11との接合部近傍と先端部とを比較すると排ガス流路空間の大きさが異なっている。そのため、入口ダクト2から導入された排ガスの流れは、排ガス流路空間の比較的広いスプレヘッダ先端部に集中し、排ガスの吹抜けが生じてしまう。これにより、その部分における吸収液流量と排ガス流量の比率が極端に低下するため、吸収液5と排ガスが十分に接触できず、脱硫性能低下を引き起こす。   In the wet type flue gas desulfurization apparatus adopting this conventional spray system, a plurality of stages of spray headers 12 installed in the gas absorption part are arranged in parallel to each other at equal intervals in the gas flow direction. Further, the spray header 12 is structured such that the spray liquid with a uniform spray amount is obtained from the plurality of spray nozzles 13 attached to the spray header 12, so that the spray header 12 becomes thinner from the joint with the absorbent circulation pipe 11 toward the tip. ing. Depending on the structure and arrangement of the spray header 12, the size of the exhaust gas passage space differs when the vicinity of the joint with the absorbent circulation pipe 11 and the tip are compared. For this reason, the flow of the exhaust gas introduced from the inlet duct 2 is concentrated on the front end portion of the spray header having a relatively wide exhaust gas passage space, and exhaust gas blow-out occurs. As a result, the ratio of the absorption liquid flow rate to the exhaust gas flow rate in that portion is extremely reduced, so that the absorption liquid 5 and the exhaust gas cannot sufficiently come into contact with each other, causing a reduction in desulfurization performance.

また、多孔板を設置した湿式排煙処理装置を図8に示し、E−E’線での断面矢視図を図9に示す。この湿式排煙脱硫装置は、塔内に排ガス流を仕切るように排ガス流に直交する方向に多孔板16を設置し、吸収塔上部でスプレされる脱硫吸収液を多孔板16上で滞留部14が形成させることで、排ガスの偏流を防止しながら、気液接触効率を高めることができ、脱硫性能が向上することを特徴としている。   Further, FIG. 8 shows a wet type flue gas treatment apparatus provided with a perforated plate, and FIG. In this wet flue gas desulfurization apparatus, a porous plate 16 is installed in a direction perpendicular to the exhaust gas flow so as to partition the exhaust gas flow in the tower, and the desulfurization absorption liquid sprayed at the upper part of the absorption tower is retained on the porous plate 16. It is characterized in that the gas-liquid contact efficiency can be increased while preventing the drift of the exhaust gas, and the desulfurization performance is improved.

スプレヘッダを複数段設置する湿式脱硫装置において、隣り合うスプレヘッダ段間や排ガス流れの最上流に設置されるスプレヘッダよりも上流に多孔板を配置した例は特開昭54−116386号公報に開示されている。   In a wet desulfurization apparatus in which a plurality of spray headers are installed, an example in which a perforated plate is disposed between adjacent spray header stages or upstream of the spray header installed in the uppermost stream of the exhaust gas flow is disclosed in Japanese Patent Application Laid-Open No. 54-116386. Yes.

このように、排ガス流を仕切るように吸収塔本体1内に多孔板を配置する場合は、気液接触効率を高めることができるので、脱硫性能向上により気液比が低減され、吸収液を循環させるポンプ動力を低減することができる。ただし、スプレノズル12からスプレされた吸収液の液滴によるSO吸収には、スプレ液滴の落下速度も影響するため、設置した多孔板とその上部に設置されたスプレヘッダの間隔は広く取ることが望ましく、多孔板を設置するためのスペースを吸収塔高さ方向に確保しなければならない。そのため、循環タンク6と吸収塔本体1の空塔部(ガス吸収部)の間を循環させる吸収液量が低減できても装置のコンパクト化への効果は小さい。さらに、図8、図9に示すように、多孔板設置スペースの確保や、多孔板設置のためのサポートの取付けなどが困難であるため、既設脱硫装置を改造して多孔板を取付けることは困難であり、既設脱硫装置への適用は容易ではない。 In this way, when the perforated plate is arranged in the absorption tower body 1 so as to partition the exhaust gas flow, the gas-liquid contact efficiency can be increased, so that the gas-liquid ratio is reduced by improving the desulfurization performance, and the absorption liquid is circulated. Pump power to be reduced can be reduced. However, the SO x absorption by the droplets of the absorbing liquid sprayed from the spray nozzle 12 also affects the falling speed of the spray droplets, so that the space between the installed perforated plate and the spray header installed above it can be widened. Desirably, a space for installing the perforated plate must be secured in the height direction of the absorption tower. Therefore, even if the amount of the absorbing liquid circulated between the circulation tank 6 and the empty tower part (gas absorption part) of the absorption tower main body 1 can be reduced, the effect on downsizing the apparatus is small. Furthermore, as shown in FIGS. 8 and 9, it is difficult to secure a perforated plate installation space or attach a support for perforated plate installation, so it is difficult to remodel an existing desulfurization apparatus and attach a perforated plate. Therefore, application to existing desulfurization equipment is not easy.

特開54−116386号公報JP 54-116386 A

上記従来技術は、スプレヘッダの構造、配置によって吸収塔内で排ガスの吹抜けが発生してしまい、脱硫性能が低下するという問題があった。また、吸収塔内に複数の多孔板をスプレヘッダ段間に設置した場合には排ガスの吹抜けが抑制され、気液比低減によるコスト低減がなされるが、スプレヘッダより下部に多孔板設置スペースを確保しなければならず、脱硫装置のコンパクト化への効果は小さい。そのため、既設の脱硫装置への適用が困難である。   The above prior art has a problem that exhaust gas blow-out occurs in the absorption tower due to the structure and arrangement of the spray header, and the desulfurization performance deteriorates. In addition, when a plurality of perforated plates are installed between the spray headers in the absorption tower, exhaust gas blow-off is suppressed and the cost is reduced by reducing the gas-liquid ratio. Therefore, the effect on reducing the size of the desulfurization apparatus is small. Therefore, application to existing desulfurization equipment is difficult.

本発明の課題は、上記問題点を解消するべく更なる高効率脱硫性能を得ながら、装置コンパクト化、気液比低減によるコスト低減を達成できる多孔板を備えた湿式排煙脱硫装置を提供することにある。   An object of the present invention is to provide a wet-type flue gas desulfurization apparatus equipped with a perforated plate that can achieve cost reduction by reducing the gas-liquid ratio while achieving further high-efficiency desulfurization performance to solve the above problems There is.

本発明の上記課題は、次の解決手段で解決される。
請求項1記載の発明は、燃焼装置から排出される排ガスを導入する入口部(2)と、導入した排ガスの流れに直交する方向の断面に多数のスプレノズル(13)を有するスプレヘッダ(12)を排ガス流れ方向に複数段設置した吸収塔本体(1)と、該吸収塔本体(1)の下部に設けられた炭酸カルシウムを含む吸収液を貯留した循環タンク(6)と、該循環タンク(6)からスプレノズル(13)に吸収液を循環供給する吸収液循環系を備え、スプレノズル(13)から噴霧される吸収液と排ガスを気液接触させることにより、排ガス中の硫黄酸化物を除去する湿式排煙脱硫装置において、
排ガス流れに直交する方向にスプレヘッダ(12)を複数段設置し、さらに、少なくとも一段のスプレヘッダ(12)と同一平面上に吸収液を滞留させる構造を備え、該構造は、(a)前記スプレヘッダ(12)同士及び前記スプレヘッダ(12)と吸収塔本体(1)の内壁の間に、平板を格子状に張り巡らして排ガス流路を均一な間隔で確保した開口部を多数設けたサポート(15)を配置した構造又は(b)前記スプレヘッダ(12)同士及び前記スプレヘッダ(12)と吸収塔本体(1)の内壁の間に、サポート(15)と該サポート(15)の上部又は下部に多孔板(16)を配置した構造からなることを特徴とする湿式排煙脱硫装置である。
The above-mentioned problem of the present invention is solved by the following means.
The invention described in claim 1 includes an inlet portion (2) for introducing exhaust gas discharged from the combustion apparatus, and a spray header (12) having a number of spray nozzles (13) in a cross section perpendicular to the flow of the introduced exhaust gas. Absorption tower main body (1) installed in a plurality of stages in the exhaust gas flow direction, a circulation tank (6) storing an absorption liquid containing calcium carbonate provided at a lower portion of the absorption tower main body (1) , and the circulation tank (6 ) comprises a circularly supplying absorption liquid circulation system the absorption solution spray nozzle (13) from, by contacting the gas-liquid absorption liquid and flue gas sprayed from the spray nozzles (13), the wet to remove sulfur oxides in the exhaust gas In flue gas desulfurization equipment,
The spray header (12) is installed in a plurality of stages in a direction orthogonal to the exhaust gas flow, and further includes a structure for retaining the absorbing liquid on the same plane as at least one stage of the spray header (12) , the structure comprising: (a) the spray header ( 12) A support (15) provided with a large number of openings for securing exhaust gas passages at uniform intervals by stretching flat plates in a lattice pattern between the spray headers (12) and the inner wall of the absorption tower body (1). Or (b) a perforated plate between the spray headers (12) and between the spray header (12) and the inner wall of the absorption tower body (1), with a support (15) and an upper or lower portion of the support (15). It is a wet flue gas desulfurization apparatus characterized by comprising the structure which arrange | positions (16) .

請求項2記載の発明は、複数段のスプレヘッダ(12)のうち、排ガス流方向の最下流段のスプレヘッダ(12)を除く少なくとも一段以上のスプレヘッダ(12)に、前記スプレヘッダ(12)と同一平面上に吸収液を滞留させる構造を備えたことを特徴とする請求項1記載の湿式排煙脱硫装置である。 Same invention of claim 2, among the plurality of stages spray header (12), at least one stage or more spray headers except spray header (12) of the most downstream stage of the exhaust gas flow Re direction (12), wherein the spray header (12) The wet flue gas desulfurization apparatus according to claim 1 , further comprising a structure for retaining the absorbing liquid on a flat surface.

請求項記載の発明は、少なくとも一段のスプレヘッダ(12)と同一平面上に吸収液を滞留させる構造とし、排ガスが一段のスプレヘッダ(12)の平面を通過する開口部の開口率を、スプレヘッダ段での吸収塔のガス流れに直交する方向の断面積に対して30%〜50%とすることを特徴とする請求項1又は2記載の湿式排煙脱硫装置である。 The invention according to claim 3 has a structure in which the absorbing liquid stays on the same plane as at least one stage of the spray header (12), and the opening ratio of the opening through which the exhaust gas passes through the plane of the one stage of the spray header (12) is determined by the spray header stage. 3. The wet flue gas desulfurization apparatus according to claim 1, wherein the wet flue gas desulfurization apparatus is 30% to 50% with respect to a cross-sectional area in a direction orthogonal to the gas flow of the absorption tower.

(作用)
湿式排煙脱硫装置は、排ガス中のSO2などのSOがスプレヘッダに取付けられているスプレノズルから噴射される吸収液と接触することで吸収される。しかし、従来技術の基部側から先端部に行くほど細くなるスプレヘッダの構造で、かつガス流れを横断する方向に多数のスプレヘッダを互いに平行で等間隔に配置するため、スプレヘッダの先端部で排ガスの吹抜けが発生し、吸収液と排ガスの接触が不十分となり、脱硫性能が低下してしまう。
(Function)
In the wet type flue gas desulfurization apparatus, SO x such as SO 2 in the exhaust gas is absorbed when it comes into contact with the absorbing liquid injected from the spray nozzle attached to the spray header. However, the spray header structure that becomes narrower as it goes from the base side to the tip of the prior art, and a large number of spray headers are arranged in parallel with each other at equal intervals in the direction crossing the gas flow. Occurs, the contact between the absorbing liquid and the exhaust gas becomes insufficient, and the desulfurization performance is deteriorated.

従来は、この問題に対してスプレノズルの配置方法の工夫や複数設置されるスプレヘッダ段間への多孔板設置などで対応していた。多孔板を設置する従来の技術では、多孔板による排ガスの吹抜けが緩和され、また、多孔板上での吸収液滞留により気液接触が促進されることから、高効率な脱硫性能を得ることが可能であった。しかしながら、多孔板にて排ガス流れが整流されるが、多孔板より上部(ガス流の下流側)に設置しているスプレヘッダの前述のような構造により、偏流が再発してしまう。また、従来の多孔板では、その設置スペースの確保のため、気液比低減による装置コンパクト化の効果が小さく、また、既設脱硫装置への適用は容易でない。   Conventionally, this problem has been dealt with by devising the arrangement method of the spray nozzle or installing a perforated plate between a plurality of installed spray header stages. In the conventional technique of installing a perforated plate, the exhaust gas blow-out by the perforated plate is alleviated, and the gas-liquid contact is promoted by the retention of the absorbing liquid on the perforated plate, so that highly efficient desulfurization performance can be obtained. It was possible. However, although the exhaust gas flow is rectified by the perforated plate, the drift reappears due to the above-described structure of the spray header installed above the perforated plate (downstream of the gas flow). Moreover, in the conventional perforated plate, in order to secure the installation space, the effect of making the apparatus compact by reducing the gas-liquid ratio is small, and the application to the existing desulfurization apparatus is not easy.

これに対して、本発明では、排ガス偏流の生じやすい排ガスの流れに直交する方向に長手方向が向き、排ガス流れ方向に複数段設置されるスプレヘッダの一段以上(好ましくは最下流段以外)のスプレヘッダ部分を吸収液を滞留させる構造とすることで、排ガスを整流し、さらに高い脱硫性能を得ることが可能となる。同時に、従来技術のように多孔板設置スペースを新たに確保する必要がなく、脱硫性能向上による気液比低減に伴って、効果的に装置をコンパクト化することができる。また、スプレヘッダ平面上で吸収液を滞留させる構造として、該スプレヘッダと該スプレヘッダの周囲に設けた格子状に張り巡らしたサポート又は前記スプレヘッダと該スプレヘッダと一体化した多孔板からなる吸収液を滞留させる構造を採用することにより、既設スプレヘッダへ多孔板を固定するだけで済み、脱硫性能を損なうことなく既設脱硫装置へ適用することも容易である。   On the other hand, in the present invention, the spray header is one or more (preferably other than the most downstream) spray headers whose longitudinal direction is oriented in a direction orthogonal to the flow of exhaust gas, in which exhaust gas drift is likely to occur, and which are installed in a plurality of stages in the exhaust gas flow direction. By making the portion have a structure in which the absorbing liquid is retained, it becomes possible to rectify the exhaust gas and obtain higher desulfurization performance. At the same time, it is not necessary to newly secure a perforated plate installation space as in the prior art, and the apparatus can be effectively downsized as the gas-liquid ratio is reduced by improving the desulfurization performance. Also, as a structure for retaining the absorbing liquid on the spray header plane, the absorbing liquid comprising the spray header and a support provided in a lattice form around the spray header or a porous plate integrated with the spray header and the spray header is retained. By adopting the structure, it is only necessary to fix the porous plate to the existing spray header, and it is easy to apply to the existing desulfurization apparatus without impairing the desulfurization performance.

請求項1記載の発明によれば、吸収塔内部のスプレヘッダ設置部での排ガスの吹抜け、偏流を防止することで気液接触効率を向上させ、脱硫性能を向上させることができ、また、従来技術のように多孔板設置スペースを新たに確保する必要がなく、既設脱硫装置においても、スプレヘッダの改造だけで済むため、容易に既設案件にも対応することができる。こうして、脱硫性能向上による気液比低減に伴って、効果的に装置をコンパクト化することができる。 According to the first aspect of the invention, it is possible to improve the gas-liquid contact efficiency and prevent the desulfurization performance by preventing blow-off and drift of exhaust gas at the spray header installation portion inside the absorption tower. Thus, it is not necessary to secure a new perforated plate installation space, and the existing desulfurization apparatus can be easily adapted to existing projects because only the spray header is modified. Thus, the apparatus can be effectively downsized with the reduction of the gas-liquid ratio by improving the desulfurization performance.

請求項2記載の発明によれば、請求項1記載の発明の効果に加えて、排ガス流の最下流段のスプレヘッダのなす平面上では、吸収液を滞留させる構造としなくても脱硫率への影響は小さいため省略可能である。また、脱硫性能向上により吸収液循環量が従来より低減され、スプレヘッダの段数を従来より減少させることも可能となる。 According to the invention of claim 2 Symbol placement, in addition to the effect of the first aspect, on the plane formed of the spray header of the most downstream stage of the exhaust gas flow, without the structure for retention of the absorbed liquid to the desulfurization rate Since the influence of is small, it can be omitted. In addition, the amount of circulating absorbent liquid can be reduced by improving the desulfurization performance, and the number of spray headers can be reduced more than before.

請求項記載の発明によれば、請求項1又は2記載の発明の効果に加えて、前記スプレヘッダの同一平面上で吸収液を滞留させる構造としたスプレヘッダ段での吸収塔のガス流れに直交する方向の断面積に対する多孔の開口率を30%〜50%とすることにより、フラッディング(吸収液が滞留し続けて流下せずに溢れる状態)を起こさずに、脱硫性能を効果的に向上させることができる。 According to the invention described in claim 3 , in addition to the effect of the invention described in claim 1 or 2 , orthogonal to the gas flow of the absorption tower in the spray header stage having a structure in which the absorbing liquid is retained on the same plane of the spray header. The desulfurization performance is effectively improved without causing flooding (a state in which the absorbing liquid continues to stay and overflow without flowing) by setting the porosity of the porous area to the cross-sectional area in the direction of 30% to 50%. be able to.

請求項5記載の発明によれば、請求項1記載の発明の効果に加えて、前記スプレヘッダの同一平面上で吸収液を滞留させる構造としたスプレヘッダ段での吸収塔のガス流れに直交する方向の断面積に対する多孔の開口率を30%〜50%とすることにより、フラッディング(吸収液が滞留し続けて流下せずに溢れる状態)を起こさずに、脱硫性能を効果的に向上させることができる。 According to the invention described in claim 5, in addition to the effect of the invention described in claim 1, the direction orthogonal to the gas flow of the absorption tower in the spray header stage configured to retain the absorbing liquid on the same plane of the spray header. with 30% to 50% of the void rate of the porous to the cross-sectional area of the and to Turkey, without causing flooding (oversubscribed without falling continues absorbing liquid retained), to improve the desulfurization performance effectively be able to.

本発明を実施した排煙処理装置の要部構成を示す図である。It is a figure which shows the principal part structure of the flue gas processing apparatus which implemented this invention. 図1における一実施例のA−A’線での断面矢視図である。FIG. 2 is a cross-sectional view taken along the line A-A ′ of the embodiment in FIG. 1. 図2における点線B内の模式図である。It is a schematic diagram in the dotted line B in FIG. 図1における一実施例のA−A’線での断面矢視図である。FIG. 2 is a cross-sectional view taken along the line A-A ′ of the embodiment in FIG. 1. 図4におけるC−C’線での断面矢視図である。FIG. 5 is a cross-sectional arrow view taken along line C-C ′ in FIG. 4. 従来の湿式排煙脱硫装置の要部構成を示す図である。It is a figure which shows the principal part structure of the conventional wet flue gas desulfurization apparatus. 図6のD−D’線での断面矢視図である。FIG. 7 is a sectional view taken along line D-D ′ in FIG. 6. 従来の多孔板を設置した場合の湿式排煙脱硫装置の要部構成を示す図である。It is a figure which shows the principal part structure of the wet flue gas desulfurization apparatus at the time of installing the conventional perforated panel. 図8のE−E’線での断面矢視図である。FIG. 9 is a sectional view taken along line E-E ′ of FIG. 8.

以下、本発明の実施例について図面を用いて説明する。
図1は本発明の一実施例である湿式排煙脱硫装置の要部構成を示す図であり、図2は図1における吸収塔のA−A’線での断面矢視図であり、吸収液をスプレヘッダ平面上で滞留させる機能を有する構造の概要を示すものである。図3は図2における点線B内の模式図であり、スプレヘッダサポートを格子状に張り巡らせることで、吸収液を滞留させる構造を示す図である。図4はスプレヘッダ平面上で吸収液を滞留させる方法として、スプレヘッダと多孔板を一体化する方法を採用した場合の図1における吸収塔のA−A’線での断面矢視図であり、図5は図4におけるC−C’線での断面矢視図で、スプレヘッダサポートを利用してスプレヘッダと多孔板を一体化させたときのスプレヘッダとスプレヘッダサポート、多孔板の位置を示す図である。
Embodiments of the present invention will be described below with reference to the drawings.
FIG. 1 is a diagram showing a main part configuration of a wet flue gas desulfurization apparatus which is an embodiment of the present invention, and FIG. 2 is a sectional view taken along the line AA ′ of the absorption tower in FIG. The outline | summary of the structure which has a function to make a liquid retain on a spray header plane is shown. FIG. 3 is a schematic diagram within a dotted line B in FIG. 2 and shows a structure in which the absorbing liquid is retained by spreading the spray header support in a lattice shape. FIG. 4 is a cross-sectional view taken along the line AA ′ of the absorption tower in FIG. 1 when the method of integrating the spray header and the porous plate is adopted as a method for retaining the absorbing liquid on the spray header plane. FIG. 5 is a cross-sectional view taken along the line CC ′ in FIG. 4 and shows the positions of the spray header, the spray header support, and the porous plate when the spray header and the porous plate are integrated using the spray header support. is there.

本発明の実施例を図1により説明する。吸収塔本体1内に設けられた複数段のスプレヘッダ12の最下流段を除く各段のスプレヘッダ12において、吸収液をスプレヘッダ平面上に滞留させる構造としている。   An embodiment of the present invention will be described with reference to FIG. In each stage of the spray header 12 except for the most downstream stage of the plurality of stages of the spray header 12 provided in the absorption tower main body 1, the absorbent is retained on the spray header plane.

本実施例の一つでは図3の模式図に示すように、スプレヘッダ12同士及びスプレヘッダ12と吸収塔本体1の内壁の間に適宜な間隔で設けられたサポート15により、排ガス流路が格子状に均一な間隔で確保されているが、サポート15の配置は図3に示すものに限らず、スプレヘッダ形状に応じて配置することができる。   In one embodiment, as shown in the schematic diagram of FIG. 3, the exhaust gas flow path is formed in a lattice pattern by the support 15 provided at appropriate intervals between the spray headers 12 and between the spray header 12 and the inner wall of the absorption tower body 1. However, the arrangement of the support 15 is not limited to that shown in FIG. 3 and can be arranged according to the shape of the spray header.

また、図4と図5には別の実施例の構成を示す。スプレヘッダ12同士及びスプレヘッダ12と吸収塔本体1の内壁の間にサポート15を適宜な間隔で設け、スプレヘッダ12同士の間またはスプレヘッダ12と吸収塔本体1の内壁の間でサポート15の上部に多孔板16を配置している。本実施例では図5の断面図に示すように一段のスプレヘッダ12とサポート15のなす平面上に多孔板16を配置しているが、多孔板16の配置は図5に示すものに限らず、サポート15の下部に配置してもよく、スプレヘッダ12の上部又は下部に直接取付けてもよく、スプレヘッダ12と同一平面上に配置させることで、同等の効果が得られる。   4 and 5 show the configuration of another embodiment. Supports 15 are provided at appropriate intervals between the spray headers 12 and between the spray headers 12 and the inner wall of the absorption tower body 1, and a perforated plate is provided between the spray headers 12 or between the spray header 12 and the inner wall of the absorption tower body 1. 16 is arranged. In the present embodiment, as shown in the cross-sectional view of FIG. 5, the porous plate 16 is arranged on the plane formed by the spray header 12 and the support 15 in one stage, but the arrangement of the porous plate 16 is not limited to that shown in FIG. You may arrange | position to the lower part of the support 15, you may attach directly to the upper part or lower part of the spray header 12, and an equivalent effect is acquired by arrange | positioning on the same plane as the spray header 12. FIG.

図1において、スプレヘッダ12の各段で滞留部14形成させる吸収液滞留構造とすることで、排ガスの吹抜けと偏流が防止され、スプレヘッダ設置部での排ガス偏流の再発も抑制され、高効率の脱硫性能を得ることが可能となる。排ガス流れの最下流段(図1で最上段)のスプレヘッダ12においては、脱硫率への影響は小さいため、上記のようなスプレヘッダ12上で吸収液を滞留させる構造は省略可能である。また、脱硫性能向上により吸収液循環量が低減され、スプレヘッダ12の段数を減少させることも可能となる。多孔板16を2つの段のスプレヘッダ12,12の間や、排ガス流れの最上流に設置されるスプレヘッダ12よりも上流側に設置する従来の湿式排煙脱硫装置とは異なり、スプレヘッダ12の平面上で吸収液を滞留させる構造とすることから、吸収塔本体1の高さ方向に多孔板16を設置するスペースを設ける必要がなく、吸収液循環量の低減に伴い、脱硫吸収塔の高さも低くすることができるため、ランニングコストが低減されるとともに、装置がコンパクト化される。 In FIG. 1, the absorption liquid retention structure in which the retention portion 14 is formed in each stage of the spray header 12 prevents the exhaust gas from flowing through and drifting, and also prevents the recurrence of the exhaust gas drift in the spray header installation portion. It is possible to obtain desulfurization performance. The spray header 12 at the most downstream stage of the exhaust gas flow (uppermost stage in FIG. 1) has a small influence on the desulfurization rate, and thus the structure for retaining the absorbing liquid on the spray header 12 as described above can be omitted. Further, the amount of circulating absorbent is reduced by improving the desulfurization performance, and the number of stages of the spray header 12 can be reduced. Unlike the conventional wet flue gas desulfurization device in which the perforated plate 16 is installed between the two stages of the spray headers 12, 12 or upstream of the spray header 12 installed at the uppermost stream of the exhaust gas flow, on the plane of the spray header 12. Therefore, it is not necessary to provide a space for installing the perforated plate 16 in the height direction of the absorption tower body 1, and the height of the desulfurization absorption tower is reduced with the reduction of the circulation volume of the absorption liquid. Therefore, the running cost is reduced and the apparatus is made compact.

また、本発明を適用したとき、フラッディング(吸収液が滞留し続けて流下せずに溢れる状態)を起こさずに、脱硫性能を効果的に向上させるためには、排ガスが一段のスプレヘッダ平面を通過する開口部を、表1に示すデータより、吸収塔の水平断面積の30〜50%に設定することが好ましい。

Figure 0005590370
開口率が30%未満では、排ガスの圧力損失が著しく増加するだけでなく、スプレヘッダ部に滞留した吸収液が落下せずに溢れてしまう可能性が高くなる。一方、前記開口率が50%を超えて大きくなり過ぎると、吸収液の滞留が起こりにくく、十分な脱硫性能向上効果が得られない。

In addition, when the present invention is applied, in order to effectively improve the desulfurization performance without causing flooding (a state in which the absorbing liquid stays and overflows without flowing down), the exhaust gas passes through a single spray header plane. From the data shown in Table 1, it is preferable to set 30 to 50% of the horizontal cross-sectional area of the absorption tower.
Figure 0005590370
If the opening ratio is less than 30%, not only the pressure loss of the exhaust gas is remarkably increased, but also the possibility that the absorbing liquid staying in the spray header portion overflows without falling. On the other hand, if the opening ratio exceeds 50% and becomes too large, the stagnation of the absorbing solution hardly occurs, and a sufficient desulfurization performance improvement effect cannot be obtained.

また、スプレヘッダ平面上で吸収液を滞留させる方法として、スプレヘッダ12と多孔板16の一体化を採用した場合、図4のように同一水平面上での吸収塔内壁とスプレヘッダ12との間、スプレヘッダ12とスプレヘッダ12の間に設けられるサポート15上に多孔板16を設置することができ、スプレヘッダ12で多孔板16を支持する構造とすることで、多孔板16の固定支持材の量大幅に削減することができる。そのため、既設脱硫装置においても、図4、図5のようにスプレヘッダ12の間隙に多孔板16を設置することで、容易に適用可能である。また、スプレヘッダ設置部に設ける多孔板16の孔径は、スプレヘッダ12とスプレノズル13の占有水平断面積を考慮して設定する必要があり、従来の多孔板よりもスプレヘッダ12の占有面積分程度大きくする必要がある。従来の多孔板での孔形状は円形であるが、本実施例では多孔板16を四角形や六角形などの形状とすることで強度を向上させることが望ましい。図4に示す孔形状は正六角形であり、その一例である。 Moreover, when integration of the spray header 12 and the perforated plate 16 is adopted as a method for retaining the absorbent on the spray header plane, the spray header 12 is disposed between the inner wall of the absorption tower and the spray header 12 on the same horizontal plane as shown in FIG. The perforated plate 16 can be installed on the support 15 provided between the spray header 12 and the structure in which the perforated plate 16 is supported by the spray header 12, thereby greatly reducing the amount of fixing support material for the perforated plate 16. can do. Therefore, the existing desulfurization apparatus can be easily applied by installing the porous plate 16 in the gap between the spray headers 12 as shown in FIGS. In addition, the hole diameter of the perforated plate 16 provided in the spray header installation portion needs to be set in consideration of the occupied horizontal sectional area of the spray header 12 and the spray nozzle 13 and needs to be larger than the conventional perforated plate by the occupied area of the spray header 12. There is. The hole shape of the conventional perforated plate is circular, but in this embodiment, it is desirable to improve the strength by making the perforated plate 16 into a quadrilateral or hexagonal shape. The hole shape shown in FIG. 4 is a regular hexagon, which is an example.

本発明は、脱硫吸収塔低コスト化と吸収塔内スプレヘッダ部での排ガスの吹抜けを解決する効果的な対策の一つであると考えられる。   The present invention is considered to be one of the effective measures for solving the cost reduction of the desulfurization absorption tower and the exhaust gas blow-off at the spray header in the absorption tower.

1 吸収塔本体
2 入口ダクト
3 出口ダクト
4 吸収液循環ポンプ
6 循環タンク
7 撹拌機
8 空気供給管
9 ミストエリミネーター
10 吸収液抜出し管
11 循環配管
12 スプレヘッダ
13 スプレノズル
14 吸収液滞留部
15 サポート
16 多孔板
DESCRIPTION OF SYMBOLS 1 Absorption tower body 2 Inlet duct 3 Outlet duct 4 Absorption liquid circulation pump 6 Circulation tank 7 Stirrer 8 Air supply pipe 9 Mist eliminator 10 Absorption liquid extraction pipe 11 Circulation pipe 12 Spray header 13 Spray nozzle 14 Absorption liquid retention part 15 Support 16 Perforated plate

Claims (3)

燃焼装置から排出される排ガスを導入する入口部(2)と、導入した排ガスの流れに直交する方向の断面に多数のスプレノズル(13)を有するスプレヘッダ(12)を排ガス流れ方向に複数段設置した吸収塔本体(1)と、該吸収塔本体(1)の下部に設けられた炭酸カルシウムを含む吸収液を貯留した循環タンク(6)と、該循環タンク(6)からスプレノズル(13)に吸収液を循環供給する吸収液循環系を備え、スプレノズル(13)から噴霧される吸収液と排ガスを気液接触させることにより、排ガス中の硫黄酸化物を除去する湿式排煙脱硫装置において、
排ガス流れに直交する方向にスプレヘッダ(12)を複数段設置し、さらに、少なくとも一段のスプレヘッダ(12)と同一平面上に吸収液を滞留させる構造を備え、該構造は、
(a)前記スプレヘッダ(12)同士及び前記スプレヘッダ(12)と吸収塔本体(1)の内壁の間に、平板を格子状に張り巡らして排ガス流路を均一な間隔で確保した開口部を多数設けたサポート(15)を配置した構造又は
(b)前記スプレヘッダ(12)同士及び前記スプレヘッダ(12)と吸収塔本体(1)の内壁の間に、サポート(15)と該サポート(15)の上部又は下部に多孔板(16)を配置した構造
からなることを特徴とする湿式排煙脱硫装置。
An inlet portion (2) for introducing exhaust gas discharged from the combustion apparatus and a spray header (12) having a plurality of spray nozzles (13) in a cross section perpendicular to the flow of the introduced exhaust gas are installed in a plurality of stages in the exhaust gas flow direction. absorption and the absorption tower body (1), circulation tank which stores an absorbent liquid containing a calcium carbonate provided in the lower portion of the absorption column body (1) and (6), from said circulation tank (6) to spray nozzles (13) In a wet flue gas desulfurization apparatus that includes an absorbing liquid circulation system that circulates and supplies liquid, and that makes gas-liquid contact between the absorbing liquid sprayed from the spray nozzle (13) and the exhaust gas,
The spray header (12) is installed in a plurality of stages in a direction orthogonal to the exhaust gas flow, and further includes a structure for retaining the absorbing liquid on the same plane as at least one stage of the spray header (12) .
(A) Between the spray headers (12) and between the spray header (12) and the inner wall of the absorption tower main body (1), a large number of openings are provided in which a flat plate is stretched around in a lattice shape to ensure exhaust gas passages at uniform intervals. Structure with the provided support (15) or
(B) A support (15) and a perforated plate (16) are arranged above or below the support (15) between the spray headers (12) and between the spray header (12) and the inner wall of the absorption tower body (1). A wet flue gas desulfurization apparatus characterized by comprising the above structure .
複数段のスプレヘッダ(12)のうち、排ガス流方向の最下流段のスプレヘッダ(12)を除く少なくとも一段以上のスプレヘッダ(12)に、前記スプレヘッダ(12)と同一平面上に吸収液を滞留させる構造を備えたことを特徴とする請求項1記載の湿式排煙脱硫装置。 Of the plural stages spray header (12), at least one stage or more spray headers except spray header (12) of the most downstream stage of the exhaust gas flow Re direction (12), is retained absorption liquid in the same plane as the spray header (12) The wet flue gas desulfurization apparatus according to claim 1 , further comprising a structure. 少なくとも一段のスプレヘッダ(12)と同一平面上に吸収液を滞留させる構造とし、排ガスが一段のスプレヘッダ(12)の平面を通過する開口部の開口率を、スプレヘッダ段での吸収塔のガス流れに直交する方向の断面積に対して30%〜50%とすることを特徴とする請求項1又は2記載の湿式排煙脱硫装置。 The absorption liquid is allowed to stay on the same plane as at least one stage of the spray header (12), and the opening ratio of the opening through which the exhaust gas passes through the plane of the one stage of the spray header (12) is changed to the gas flow of the absorption tower at the spray header stage. The wet flue gas desulfurization apparatus according to claim 1 or 2, characterized in that it is 30% to 50% with respect to the cross-sectional area in the orthogonal direction.
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WO2023073786A1 (en) * 2021-10-25 2023-05-04 三菱重工業株式会社 Supporting structure of spray piping in exhaust smoke desulfurization apparatus
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