JP5585985B2 - A polybenzoxazine-modified bismaleimide resin and a polybenzoxazine-modified bismaleimide resin composition. - Google Patents
A polybenzoxazine-modified bismaleimide resin and a polybenzoxazine-modified bismaleimide resin composition. Download PDFInfo
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- JP5585985B2 JP5585985B2 JP2010246660A JP2010246660A JP5585985B2 JP 5585985 B2 JP5585985 B2 JP 5585985B2 JP 2010246660 A JP2010246660 A JP 2010246660A JP 2010246660 A JP2010246660 A JP 2010246660A JP 5585985 B2 JP5585985 B2 JP 5585985B2
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- Prior art keywords
- polybenzoxazine
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- bismaleimide resin
- modified bismaleimide
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- XQUPVDVFXZDTLT-UHFFFAOYSA-N 1-[4-[[4-(2,5-dioxopyrrol-1-yl)phenyl]methyl]phenyl]pyrrole-2,5-dione Polymers O=C1C=CC(=O)N1C(C=C1)=CC=C1CC1=CC=C(N2C(C=CC2=O)=O)C=C1 XQUPVDVFXZDTLT-UHFFFAOYSA-N 0.000 title claims description 49
- 229920005989 resin Polymers 0.000 title claims description 29
- 239000011347 resin Substances 0.000 title claims description 29
- 239000011342 resin composition Substances 0.000 title claims description 20
- 150000001875 compounds Chemical class 0.000 claims description 42
- 125000002947 alkylene group Chemical group 0.000 claims description 18
- 125000004432 carbon atom Chemical group C* 0.000 claims description 18
- 125000003118 aryl group Chemical group 0.000 claims description 14
- 239000000203 mixture Substances 0.000 claims description 4
- 125000001183 hydrocarbyl group Chemical group 0.000 claims 2
- 229920003192 poly(bis maleimide) Polymers 0.000 description 18
- CMLFRMDBDNHMRA-UHFFFAOYSA-N 2h-1,2-benzoxazine Chemical compound C1=CC=C2C=CNOC2=C1 CMLFRMDBDNHMRA-UHFFFAOYSA-N 0.000 description 16
- 238000010438 heat treatment Methods 0.000 description 16
- 230000000052 comparative effect Effects 0.000 description 13
- 238000006243 chemical reaction Methods 0.000 description 8
- -1 heptylene group Chemical group 0.000 description 8
- 150000002430 hydrocarbons Chemical group 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 6
- 238000002156 mixing Methods 0.000 description 5
- 239000003960 organic solvent Substances 0.000 description 5
- 239000000047 product Substances 0.000 description 5
- 239000002904 solvent Substances 0.000 description 5
- 125000001424 substituent group Chemical group 0.000 description 5
- 238000005033 Fourier transform infrared spectroscopy Methods 0.000 description 4
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 4
- XYFCBTPGUUZFHI-UHFFFAOYSA-N Phosphine Natural products P XYFCBTPGUUZFHI-UHFFFAOYSA-N 0.000 description 4
- 238000000113 differential scanning calorimetry Methods 0.000 description 4
- 230000009477 glass transition Effects 0.000 description 4
- 238000005259 measurement Methods 0.000 description 4
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 4
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- 125000000217 alkyl group Chemical group 0.000 description 3
- 125000002029 aromatic hydrocarbon group Chemical group 0.000 description 3
- 238000007872 degassing Methods 0.000 description 3
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 239000005011 phenolic resin Substances 0.000 description 3
- 150000003003 phosphines Chemical class 0.000 description 3
- 229910000073 phosphorus hydride Inorganic materials 0.000 description 3
- 229920000642 polymer Polymers 0.000 description 3
- 230000000379 polymerizing effect Effects 0.000 description 3
- LLPKQRMDOFYSGZ-UHFFFAOYSA-N 2,5-dimethyl-1h-imidazole Chemical compound CC1=CN=C(C)N1 LLPKQRMDOFYSGZ-UHFFFAOYSA-N 0.000 description 2
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- OHBQPCCCRFSCAX-UHFFFAOYSA-N COc(cc1)ccc1OC Chemical compound COc(cc1)ccc1OC OHBQPCCCRFSCAX-UHFFFAOYSA-N 0.000 description 2
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 2
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 2
- MWPLVEDNUUSJAV-UHFFFAOYSA-N anthracene Chemical compound C1=CC=CC2=CC3=CC=CC=C3C=C21 MWPLVEDNUUSJAV-UHFFFAOYSA-N 0.000 description 2
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N diphenyl Chemical compound C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 2
- 125000000816 ethylene group Chemical group [H]C([H])([*:1])C([H])([H])[*:2] 0.000 description 2
- 125000004836 hexamethylene group Chemical group [H]C([H])([*:2])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[*:1] 0.000 description 2
- 125000001570 methylene group Chemical group [H]C([H])([*:1])[*:2] 0.000 description 2
- 125000004430 oxygen atom Chemical group O* 0.000 description 2
- 125000004817 pentamethylene group Chemical group [H]C([H])([*:2])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[*:1] 0.000 description 2
- YNPNZTXNASCQKK-UHFFFAOYSA-N phenanthrene Chemical compound C1=CC=C2C3=CC=CC=C3C=CC2=C1 YNPNZTXNASCQKK-UHFFFAOYSA-N 0.000 description 2
- 150000004714 phosphonium salts Chemical class 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000007151 ring opening polymerisation reaction Methods 0.000 description 2
- 239000003566 sealing material Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 125000000383 tetramethylene group Chemical group [H]C([H])([*:1])C([H])([H])C([H])([H])C([H])([H])[*:2] 0.000 description 2
- USFPINLPPFWTJW-UHFFFAOYSA-N tetraphenylphosphonium Chemical class C1=CC=CC=C1[P+](C=1C=CC=CC=1)(C=1C=CC=CC=1)C1=CC=CC=C1 USFPINLPPFWTJW-UHFFFAOYSA-N 0.000 description 2
- 238000002411 thermogravimetry Methods 0.000 description 2
- 229920001187 thermosetting polymer Polymers 0.000 description 2
- RIOQSEWOXXDEQQ-UHFFFAOYSA-N triphenylphosphine Chemical compound C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 RIOQSEWOXXDEQQ-UHFFFAOYSA-N 0.000 description 2
- RUEBPOOTFCZRBC-UHFFFAOYSA-N (5-methyl-2-phenyl-1h-imidazol-4-yl)methanol Chemical compound OCC1=C(C)NC(C=2C=CC=CC=2)=N1 RUEBPOOTFCZRBC-UHFFFAOYSA-N 0.000 description 1
- YJTKZCDBKVTVBY-UHFFFAOYSA-N 1,3-Diphenylbenzene Chemical group C1=CC=CC=C1C1=CC=CC(C=2C=CC=CC=2)=C1 YJTKZCDBKVTVBY-UHFFFAOYSA-N 0.000 description 1
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 1
- FBHPRUXJQNWTEW-UHFFFAOYSA-N 1-benzyl-2-methylimidazole Chemical compound CC1=NC=CN1CC1=CC=CC=C1 FBHPRUXJQNWTEW-UHFFFAOYSA-N 0.000 description 1
- BDHGFCVQWMDIQX-UHFFFAOYSA-N 1-ethenyl-2-methylimidazole Chemical compound CC1=NC=CN1C=C BDHGFCVQWMDIQX-UHFFFAOYSA-N 0.000 description 1
- KWKAKUADMBZCLK-UHFFFAOYSA-N 1-octene Chemical group CCCCCCC=C KWKAKUADMBZCLK-UHFFFAOYSA-N 0.000 description 1
- NWZKSTUZKJCCMK-UHFFFAOYSA-N 2-(2-methylimidazol-1-yl)acetonitrile Chemical compound CC1=NC=CN1CC#N NWZKSTUZKJCCMK-UHFFFAOYSA-N 0.000 description 1
- PQAMFDRRWURCFQ-UHFFFAOYSA-N 2-ethyl-1h-imidazole Chemical compound CCC1=NC=CN1 PQAMFDRRWURCFQ-UHFFFAOYSA-N 0.000 description 1
- YTWBFUCJVWKCCK-UHFFFAOYSA-N 2-heptadecyl-1h-imidazole Chemical compound CCCCCCCCCCCCCCCCCC1=NC=CN1 YTWBFUCJVWKCCK-UHFFFAOYSA-N 0.000 description 1
- SIQHSJOKAUDDLN-UHFFFAOYSA-N 2-methyl-1-propylimidazole Chemical compound CCCN1C=CN=C1C SIQHSJOKAUDDLN-UHFFFAOYSA-N 0.000 description 1
- LXBGSDVWAMZHDD-UHFFFAOYSA-N 2-methyl-1h-imidazole Chemical compound CC1=NC=CN1 LXBGSDVWAMZHDD-UHFFFAOYSA-N 0.000 description 1
- ZCUJYXPAKHMBAZ-UHFFFAOYSA-N 2-phenyl-1h-imidazole Chemical compound C1=CNC(C=2C=CC=CC=2)=N1 ZCUJYXPAKHMBAZ-UHFFFAOYSA-N 0.000 description 1
- FUOZJYASZOSONT-UHFFFAOYSA-N 2-propan-2-yl-1h-imidazole Chemical compound CC(C)C1=NC=CN1 FUOZJYASZOSONT-UHFFFAOYSA-N 0.000 description 1
- LLEASVZEQBICSN-UHFFFAOYSA-N 2-undecyl-1h-imidazole Chemical compound CCCCCCCCCCCC1=NC=CN1 LLEASVZEQBICSN-UHFFFAOYSA-N 0.000 description 1
- HIIXVGHPNSOLLG-UHFFFAOYSA-N 2h-1,2-benzoxazine;2h-oxazine Chemical compound N1OC=CC=C1.C1=CC=C2C=CNOC2=C1 HIIXVGHPNSOLLG-UHFFFAOYSA-N 0.000 description 1
- UIDDPPKZYZTEGS-UHFFFAOYSA-N 3-(2-ethyl-4-methylimidazol-1-yl)propanenitrile Chemical compound CCC1=NC(C)=CN1CCC#N UIDDPPKZYZTEGS-UHFFFAOYSA-N 0.000 description 1
- BVYPJEBKDLFIDL-UHFFFAOYSA-N 3-(2-phenylimidazol-1-yl)propanenitrile Chemical compound N#CCCN1C=CN=C1C1=CC=CC=C1 BVYPJEBKDLFIDL-UHFFFAOYSA-N 0.000 description 1
- TYOXIFXYEIILLY-UHFFFAOYSA-N 5-methyl-2-phenyl-1h-imidazole Chemical compound N1C(C)=CN=C1C1=CC=CC=C1 TYOXIFXYEIILLY-UHFFFAOYSA-N 0.000 description 1
- ULKLGIFJWFIQFF-UHFFFAOYSA-N 5K8XI641G3 Chemical compound CCC1=NC=C(C)N1 ULKLGIFJWFIQFF-UHFFFAOYSA-N 0.000 description 1
- DGFFUXAGDGEMRL-UHFFFAOYSA-N CC(C)(c(cc1)ccc1N(C1)COc2c1cccc2)c(cc1)ccc1N(C1)COc2c1cccc2 Chemical compound CC(C)(c(cc1)ccc1N(C1)COc2c1cccc2)c(cc1)ccc1N(C1)COc2c1cccc2 DGFFUXAGDGEMRL-UHFFFAOYSA-N 0.000 description 1
- PPKHAIRFQKFMLE-UHFFFAOYSA-N COc1ccc(ccc(OC)c2)c2c1 Chemical compound COc1ccc(ccc(OC)c2)c2c1 PPKHAIRFQKFMLE-UHFFFAOYSA-N 0.000 description 1
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical compound CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 description 1
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 1
- 0 O=C(C=CC1=O)N1c1ccc(*c(cc2)ccc2N(C(C=C2)=O)C2=O)cc1 Chemical compound O=C(C=CC1=O)N1c1ccc(*c(cc2)ccc2N(C(C=C2)=O)C2=O)cc1 0.000 description 1
- UUQQGGWZVKUCBD-UHFFFAOYSA-N [4-(hydroxymethyl)-2-phenyl-1h-imidazol-5-yl]methanol Chemical compound N1C(CO)=C(CO)N=C1C1=CC=CC=C1 UUQQGGWZVKUCBD-UHFFFAOYSA-N 0.000 description 1
- 125000004054 acenaphthylenyl group Chemical group C1(=CC2=CC=CC3=CC=CC1=C23)* 0.000 description 1
- HXGDTGSAIMULJN-UHFFFAOYSA-N acetnaphthylene Natural products C1=CC(C=C2)=C3C2=CC=CC3=C1 HXGDTGSAIMULJN-UHFFFAOYSA-N 0.000 description 1
- 125000005192 alkyl ethylene group Chemical group 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 150000001491 aromatic compounds Chemical class 0.000 description 1
- 235000010290 biphenyl Nutrition 0.000 description 1
- 239000004305 biphenyl Substances 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- VZZJVOCVAZHETD-UHFFFAOYSA-N diethylphosphane Chemical compound CCPCC VZZJVOCVAZHETD-UHFFFAOYSA-N 0.000 description 1
- YOTZYFSGUCFUKA-UHFFFAOYSA-N dimethylphosphine Chemical compound CPC YOTZYFSGUCFUKA-UHFFFAOYSA-N 0.000 description 1
- GPAYUJZHTULNBE-UHFFFAOYSA-N diphenylphosphine Chemical compound C=1C=CC=CC=1PC1=CC=CC=C1 GPAYUJZHTULNBE-UHFFFAOYSA-N 0.000 description 1
- 230000008034 disappearance Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 125000001033 ether group Chemical group 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- ZNOXPPRACNEBIA-UHFFFAOYSA-N ethyl(phenyl)phosphane Chemical compound CCPC1=CC=CC=C1 ZNOXPPRACNEBIA-UHFFFAOYSA-N 0.000 description 1
- JLHMVTORNNQCRM-UHFFFAOYSA-N ethylphosphine Chemical compound CCP JLHMVTORNNQCRM-UHFFFAOYSA-N 0.000 description 1
- RMBPEFMHABBEKP-UHFFFAOYSA-N fluorene Chemical compound C1=CC=C2C3=C[CH]C=CC3=CC2=C1 RMBPEFMHABBEKP-UHFFFAOYSA-N 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 150000002460 imidazoles Chemical class 0.000 description 1
- 150000002467 indacenes Chemical class 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- MHERPFVRWOTBSF-UHFFFAOYSA-N methyl(phenyl)phosphane Chemical compound CPC1=CC=CC=C1 MHERPFVRWOTBSF-UHFFFAOYSA-N 0.000 description 1
- 150000007522 mineralic acids Chemical class 0.000 description 1
- 125000002950 monocyclic group Chemical group 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000012299 nitrogen atmosphere Substances 0.000 description 1
- NIHNNTQXNPWCJQ-UHFFFAOYSA-N o-biphenylenemethane Natural products C1=CC=C2CC3=CC=CC=C3C2=C1 NIHNNTQXNPWCJQ-UHFFFAOYSA-N 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- XDJOIMJURHQYDW-UHFFFAOYSA-N phenalene Chemical compound C1=CC(CC=C2)=C3C2=CC=CC3=C1 XDJOIMJURHQYDW-UHFFFAOYSA-N 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- RPGWZZNNEUHDAQ-UHFFFAOYSA-N phenylphosphine Chemical compound PC1=CC=CC=C1 RPGWZZNNEUHDAQ-UHFFFAOYSA-N 0.000 description 1
- RBDRTYFQJZXMFP-UHFFFAOYSA-N phosphanium thiocyanate Chemical compound [PH4+].[S-]C#N RBDRTYFQJZXMFP-UHFFFAOYSA-N 0.000 description 1
- 125000003367 polycyclic group Chemical group 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 239000002685 polymerization catalyst Substances 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- NNOBHPBYUHDMQF-UHFFFAOYSA-N propylphosphine Chemical compound CCCP NNOBHPBYUHDMQF-UHFFFAOYSA-N 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 125000002914 sec-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 150000003462 sulfoxides Chemical class 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- NQRYJNQNLNOLGT-UHFFFAOYSA-N tetrahydropyridine hydrochloride Natural products C1CCNCC1 NQRYJNQNLNOLGT-UHFFFAOYSA-N 0.000 description 1
- GHPYAGKTTCKKDF-UHFFFAOYSA-M tetraphenylphosphanium;thiocyanate Chemical compound [S-]C#N.C1=CC=CC=C1[P+](C=1C=CC=CC=1)(C=1C=CC=CC=1)C1=CC=CC=C1 GHPYAGKTTCKKDF-UHFFFAOYSA-M 0.000 description 1
- 230000000930 thermomechanical effect Effects 0.000 description 1
- IFXORIIYQORRMJ-UHFFFAOYSA-N tribenzylphosphane Chemical compound C=1C=CC=CC=1CP(CC=1C=CC=CC=1)CC1=CC=CC=C1 IFXORIIYQORRMJ-UHFFFAOYSA-N 0.000 description 1
- TUQOTMZNTHZOKS-UHFFFAOYSA-N tributylphosphine Chemical compound CCCCP(CCCC)CCCC TUQOTMZNTHZOKS-UHFFFAOYSA-N 0.000 description 1
- WLPUWLXVBWGYMZ-UHFFFAOYSA-N tricyclohexylphosphine Chemical compound C1CCCCC1P(C1CCCCC1)C1CCCCC1 WLPUWLXVBWGYMZ-UHFFFAOYSA-N 0.000 description 1
- RXJKFRMDXUJTEX-UHFFFAOYSA-N triethylphosphine Chemical compound CCP(CC)CC RXJKFRMDXUJTEX-UHFFFAOYSA-N 0.000 description 1
- 125000003258 trimethylene group Chemical group [H]C([H])([*:2])C([H])([H])C([H])([H])[*:1] 0.000 description 1
- RMZAYIKUYWXQPB-UHFFFAOYSA-N trioctylphosphane Chemical compound CCCCCCCCP(CCCCCCCC)CCCCCCCC RMZAYIKUYWXQPB-UHFFFAOYSA-N 0.000 description 1
- CMLWFCUAXGSMBB-UHFFFAOYSA-N tris(2,6-dimethoxyphenyl)phosphane Chemical compound COC1=CC=CC(OC)=C1P(C=1C(=CC=CC=1OC)OC)C1=C(OC)C=CC=C1OC CMLWFCUAXGSMBB-UHFFFAOYSA-N 0.000 description 1
- COIOYMYWGDAQPM-UHFFFAOYSA-N tris(2-methylphenyl)phosphane Chemical compound CC1=CC=CC=C1P(C=1C(=CC=CC=1)C)C1=CC=CC=C1C COIOYMYWGDAQPM-UHFFFAOYSA-N 0.000 description 1
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Description
本発明は、耐熱性に優れたポリベンゾオキサジン変性ビスマレイミド樹脂、及び該樹脂に用いることができるポリベンゾオキサジン変性ビスマレイミド樹脂組成物に関する。 The present invention relates to a polybenzoxazine-modified bismaleimide resin excellent in heat resistance and a polybenzoxazine-modified bismaleimide resin composition that can be used for the resin.
電気自動車やハイブリッド車に用いられるパワーデバイスでは、高温での高効率作動が必須である。
このようなパワーデバイスにおける従来の絶縁・封止技術では、接続部への機械的な負荷と耐熱性の両面で対応が難しく、新たに300℃に達する高耐熱性の新たな封止材が必要とされる。
In power devices used for electric vehicles and hybrid vehicles, high-efficiency operation at high temperatures is essential.
The conventional insulation and sealing technology for such power devices is difficult to cope with both mechanical load and heat resistance to the connection part, and a new high heat resistant sealing material that reaches 300 ° C is required. It is said.
ポリベンゾオキサジンは、環状部位を有するモノマーであるベンゾオキサジンの開環重合により得られる熱硬化性樹脂であり、従来のフェノール樹脂の欠点を克服できる新規のフェノール樹脂として期待されている。
ベンゾオキサジンの重合は開環重合であり、得られる樹脂が従来のフェノール樹脂と同様の耐熱性、難燃性、電気特性などを有するだけでなく、重合触媒が不要であり、分子設計の自由度が高く、副生成物が少ない、寸法安定性が良いなどの利点が注目されている。
さらに、ポリベンゾオキサジンはフェノールがMannich塩基で連結され架橋点間が長い為靱性向上に有利である。これらの特徴から、ポリベンゾオキサジンの上記封止材としての利用が期待されている。
Polybenzoxazine is a thermosetting resin obtained by ring-opening polymerization of benzoxazine, which is a monomer having a cyclic moiety, and is expected as a novel phenol resin that can overcome the disadvantages of conventional phenol resins.
Polymerization of benzoxazine is ring-opening polymerization, and the resulting resin not only has the same heat resistance, flame retardancy, and electrical properties as conventional phenolic resins, but also requires no polymerization catalyst, and the degree of freedom in molecular design The advantages such as being high, few by-products and good dimensional stability are attracting attention.
Furthermore, polybenzoxazine is advantageous in improving toughness because phenol is connected by a Mannich base and the distance between cross-linking points is long. From these characteristics, utilization of polybenzoxazine as the sealing material is expected.
さらに、このようなポリベンゾオキサジンに加えて、ベンゾオキサジンとビスマレイミドを含む混合物を重合させることによりさらに耐熱性を向上させた樹脂が開示されている(例えば、非特許文献1参照)。 Furthermore, in addition to such polybenzoxazine, a resin whose heat resistance is further improved by polymerizing a mixture containing benzoxazine and bismaleimide is disclosed (for example, see Non-Patent Document 1).
しかしながら、非特許文献1に記載された樹脂は、そのガラス転移点(Tg)が高々275℃であり、300℃に達する高耐熱性という観点ではまだ改良の余地がある。
However, the resin described in Non-Patent
本発明は、上記事情に鑑みてなされたものであって、耐熱性に優れたポリベンゾオキサジン変性ビスマレイミド樹脂、及び該樹脂に用いることができるポリベンゾオキサジン変性ビスマレイミド樹脂組成物を提供することを目的とする。 The present invention has been made in view of the above circumstances, and provides a polybenzoxazine-modified bismaleimide resin excellent in heat resistance and a polybenzoxazine-modified bismaleimide resin composition that can be used for the resin. With the goal.
(1)本発明のポリベンゾオキサジン変性ビスマレイミド樹脂は、下記一般式(1)で表される化合物と、該化合物に対して0.2〜0.5倍モル量の下記一般式(2)で表される化合物と、を含む混合物を重合させてなることを特徴とする。
(2)本発明のポリベンゾオキサジン変性ビスマレイミド樹脂は、前記X1及びX2が、それぞれ独立に炭素数1〜3の直鎖状若しくは分岐鎖状のアルキレン基、又は下記式(i)〜(iii)のいずれかで表される基であることが好ましい。
(4)本発明のポリベンゾオキサジン変性ビスマレイミド樹脂組成物は、前記X1及びX2が、それぞれ独立に炭素数1〜3の直鎖状若しくは分岐鎖状のアルキレン基、又は下記式(i)〜(iii)のいずれかで表される基であることが好ましい。
(2) In the polybenzoxazine-modified bismaleimide resin of the present invention, the X 1 and X 2 are each independently a linear or branched alkylene group having 1 to 3 carbon atoms, or the following formulas (i) to A group represented by any one of (iii) is preferable.
(4) Polybenzoxazine modified bismaleimide resin composition of the present invention, the is X 1 and X 2, each independently represent a linear or branched alkylene group having 1 to 3 carbon atoms, or the following formula (i ) To (iii) are preferred.
本発明のポリベンゾオキサジン変性ビスマレイミド樹脂によれば、耐熱性に優れているため、電気自動車やハイブリッド車用のパワーデバイスとして好適に用いられる。
本発明のポリベンゾオキサジン変性ビスマレイミド樹脂組成物によれば、耐熱性に優れたポリベンゾオキサジン変性ビスマレイミド樹脂を提供することができる。
Since the polybenzoxazine-modified bismaleimide resin of the present invention is excellent in heat resistance, it is preferably used as a power device for electric vehicles and hybrid vehicles.
According to the polybenzoxazine-modified bismaleimide resin composition of the present invention, a polybenzoxazine-modified bismaleimide resin excellent in heat resistance can be provided.
以下、本発明について詳細に説明する。
[ポリベンゾオキサジン変性ビスマレイミド樹脂組成物]
本発明のポリベンゾオキサジン変性ビスマレイミド樹脂組成物は、下記一般式(1)で表される化合物と、該化合物に対して0.2〜0.5倍モル量の下記一般式(2)で表される化合物と、を含む。
Hereinafter, the present invention will be described in detail.
[Polybenzoxazine-modified bismaleimide resin composition]
The polybenzoxazine-modified bismaleimide resin composition of the present invention comprises a compound represented by the following general formula (1), and the following general formula (2) in an amount of 0.2 to 0.5 times the molar amount of the compound. And a compound represented by
[一般式(1)で表される化合物]
前記一般式(1)中、X1は炭素数1〜10のアルキレン基、前記一般式(3)で表される基、式「−SO2−」若しくは「−CO−」で表される基、酸素原子、又は単結合を示す。
[Compound represented by the general formula (1)]
In the general formula (1), X 1 is an alkylene group having 1 to 10 carbon atoms, a group represented by the general formula (3), a group represented by the formula “—SO 2 —” or “—CO—”. , An oxygen atom, or a single bond.
X1におけるアルキレン基としては、直鎖状又は分岐鎖状のアルキレン基が好ましい。
直鎖状のアルキレン基としては、具体的には、メチレン基、エチレン基、プロピレン基、ブチレン基、ペンチレン基、ヘキシレン基、ヘプチレン基、オクチレン基、ノニレン基、デカニレン基、トリメチレン基、テトラメチレン基、ペンタメチレン基、ヘキサメチレン基等が挙げられる。
分岐鎖状のアルキレン基としては、具体的には、−C(CH3)2−(イソプロピレン基)、−CH(CH3)−、−CH(CH2CH3)−、−C(CH3)(CH2CH3)−、−C(CH3)(CH2CH2CH3)−、−C(CH2CH3)2−等のアルキルメチレン基;−CH(CH3)CH2−、−CH(CH3)CH(CH3)−、−C(CH3)2CH2−、−CH(CH2CH3)CH2−、−C(CH2CH3)2−CH2−等のアルキルエチレン基等が挙げられる。
X1におけるアルキレン基の炭素数は、1〜10であることが好ましく、1〜7であることがより好ましく、1〜3であることが特に好ましい。
具体的には、メチレン基、エチレン基、プロピレン基、イソプロピレン基が挙げられる。
The alkylene group for X 1 is preferably a linear or branched alkylene group.
Specific examples of the linear alkylene group include a methylene group, an ethylene group, a propylene group, a butylene group, a pentylene group, a hexylene group, a heptylene group, an octylene group, a nonylene group, a decanylene group, a trimethylene group, and a tetramethylene group. , Pentamethylene group, hexamethylene group and the like.
As the branched alkylene group, specifically, -C (CH 3) 2 - ( isopropylene group), - CH (CH 3) -, - CH (CH 2 CH 3) -, - C (CH 3) (CH 2 CH 3) -, - C (CH 3) (CH 2
The number of carbon atoms of the alkylene group in X 1 is preferably 1 to 10, more preferably 1 to 7, and particularly preferably 1 to 3.
Specific examples include a methylene group, an ethylene group, a propylene group, and an isopropylene group.
前記一般式(3)で表される基において、Yは、芳香族環を有する炭素数6〜30の炭化水素基であり、nは0以上の整数である。
芳香族環を有する炭素数6〜30の炭化水素基は、芳香族環のみからなるものでもよいし、芳香族環以外の炭化水素基を有していてもよい。Yが有する芳香族環は、1つでもよいし、2つ以上でもよく、2つ以上の場合、これら芳香族環は、同一でも異なっていてもよい。また、前記芳香族環は、単環構造及び多環構造のいずれでもよい。
好ましい芳香族環を有する炭素数6〜30の炭化水素基としては、ベンゼン、ビフェニル、ナフタレン、アントラセン、フルオレン、フェナントレイン、インダセン、ターフェニル、アセナフチレン、フェナレン等の芳香族性を有する化合物の核から水素原子を2つ除いた2価の基が挙げられる。
また、これら芳香族炭化水素基は、置換基を有していてもよい。ここで芳香族炭化水素基が置換基を有するとは、芳香族炭化水素基を構成する水素原子の一部又は全部が置換基により置換されたことをいう。置換基としては、アルキル基が挙げられる。
置換基としてのアルキル基としては、鎖状のアルキル基であることが好ましい。その炭素数は1〜10であることが好ましく、1〜6であることがより好ましく、1〜4であることが特に好ましい。具体的には、メチル基、エチル基、プロピル基、イソプロピル基、ブチル基、tert−ブチル基、sec−ブチル基等が挙げられる。
In the group represented by the general formula (3), Y is a hydrocarbon group having 6 to 30 carbon atoms having an aromatic ring, and n is an integer of 0 or more.
The C6-C30 hydrocarbon group having an aromatic ring may be composed only of an aromatic ring or may have a hydrocarbon group other than the aromatic ring. Y may have one aromatic ring or two or more aromatic rings, and in the case of two or more, these aromatic rings may be the same or different. The aromatic ring may be either a monocyclic structure or a polycyclic structure.
Preferred examples of the hydrocarbon group having 6 to 30 carbon atoms having an aromatic ring include nuclei of aromatic compounds such as benzene, biphenyl, naphthalene, anthracene, fluorene, phenanthrene, indacene, terphenyl, acenaphthylene, and phenalene. And a divalent group in which two hydrogen atoms are removed.
Moreover, these aromatic hydrocarbon groups may have a substituent. Here, that the aromatic hydrocarbon group has a substituent means that part or all of the hydrogen atoms constituting the aromatic hydrocarbon group are substituted by the substituent. Examples of the substituent include an alkyl group.
The alkyl group as a substituent is preferably a chain alkyl group. The number of carbon atoms is preferably 1 to 10, more preferably 1 to 6, and particularly preferably 1 to 4. Specific examples include a methyl group, an ethyl group, a propyl group, an isopropyl group, a butyl group, a tert-butyl group, and a sec-butyl group.
Yは、ベンゼン又はナフタレンから水素原子を2つ除いた基を有することが好ましい。そして、前記一般式(3)で表される基としては、下記式(i)〜(iii)のいずれかで表される基であることがより好ましい。 Y preferably has a group obtained by removing two hydrogen atoms from benzene or naphthalene. The group represented by the general formula (3) is more preferably a group represented by any of the following formulas (i) to (iii).
前記一般式(3)で表される基において、nは0〜5の整数であることが好ましく、1〜3の整数であることがより好ましく、1又は2であることが特に好ましい。 In the group represented by the general formula (3), n is preferably an integer of 0 to 5, more preferably an integer of 1 to 3, and particularly preferably 1 or 2.
本発明において、前記一般式(1)で表される化合物は、前記X1が、炭素数1〜3の直鎖状若しくは分岐鎖状のアルキレン基、又は前記式(i)〜(iii)のいずれかで表される基であることが好ましい。 In the present invention, in the compound represented by the general formula (1), the X 1 is a linear or branched alkylene group having 1 to 3 carbon atoms, or the formulas (i) to (iii). A group represented by any one is preferable.
前記一般式(1)で表される化合物の具体例を以下に示すが、本発明の化合物は、下記の例に限定されない。 Specific examples of the compound represented by the general formula (1) are shown below, but the compound of the present invention is not limited to the following examples.
[一般式(2)で表される化合物]
前記一般式(2)中、X2は炭素数1〜10のアルキレン基、前記一般式(3)で表される基、式「−SO2−」若しくは「−CO−」で表される基、酸素原子、又は単結合を示す。
[Compound represented by formula (2)]
In the general formula (2), X 2 is an alkylene group having 1 to 10 carbon atoms, a group represented by the general formula (3), a group represented by the formula “—SO 2 —” or “—CO—”. , An oxygen atom, or a single bond.
前記一般式(2)におけるX2は、前記一般式(1)におけるX1と同様である。
X1とX2とは、互いに同一でも異なっていてもよい。
X 2 in the general formula (2) is the same as X 1 in the general formula (1).
X 1 and X 2 may be the same as or different from each other.
本発明において、前記一般式(2)で表される化合物は、前記X2が、炭素数1〜3の直鎖状若しくは分岐鎖状のアルキレン基、又は前記式(i)〜(iii)のいずれかで表される基であることが好ましい。 In the present invention, in the compound represented by the general formula (2), the X 2 is a linear or branched alkylene group having 1 to 3 carbon atoms, or the formulas (i) to (iii). A group represented by any one is preferable.
前記一般式(2)で表される化合物の具体例を以下に示すが、本発明の化合物は、下記の例に限定されない。 Specific examples of the compound represented by the general formula (2) are shown below, but the compound of the present invention is not limited to the following examples.
尚、本発明においては、下記一般式(4)で表される化合物を用いない。一般式(4)式で表される化合物に比べて、一般式(2)で表される化合物を用いることでより耐熱性に優れた樹脂を得ることができる。 In the present invention, a compound represented by the following general formula (4) is not used. Compared with the compound represented by the general formula (4), a resin having a higher heat resistance can be obtained by using the compound represented by the general formula (2).
[その他の成分]
本発明のポリベンゾオキサジン変性ビスマレイミド樹脂組成物は、上記一般式(1)で表される化合物及び上記一般式(2)で表される化合物以外に、その他の成分を配合することができる。その他の成分としては、例えば、硬化促進剤が挙げられる。
硬化促進剤としては、特に限定されるものではなく、公知のものを用いることができる。具体的には、ホスフィン化合物、ホスホニウム塩を有する化合物、芳香族アミン化合物等が挙げられる。
ホスフィン化合物としては、エチルホスフィン、プロピルホスフィン等のアルキルホスフィン、フェニルホスフィン等の1級ホスフィン;ジメチルホスフィン、ジエチルホスフィン等のジアルキルホスフィン、ジフェニルホスフィン、メチルフェニルホスフィン、エチルフェニルホスフィン等の2級ホスフィン;トリメチルホスフィン、トリエチルホスフィン、トリブチルホスフィン、トリオクチルホスフィン等のトリアルキルホスフィン、トリシクロヘキシルホスフィン、トリフェニルホスフィン、アルキルジフェニルホスフィン、ジアルキルフェニルホスフィン、トリベンジルホスフィン、トリトリルホスフィン、トリ−p−スチリルホスフィン、トリス(2,6−ジメトキシフェニル)ホスフィン、トリ−4−メチルフェニルホスフィン、トリ−4−メトキシフェニルホスフィン、トリ−2−シアノエチルホスフィン等の3級ホスフィン等が挙げられる。
ホスホニウム塩を有する化合物としては、テトラフェニルホスホニウム塩、アルキルトリフェニルホスホニウム塩等を有する化合物が挙げられ、具体的には、テトラフェニルホスホニウムチオシアネート、テトラフェニルホスホニウムテトラ−p−メチルフェニルボレート、ブチルトリフェニルホスホニウムチオシアネート等が挙げられる。
芳香族アミン化合物としては、イミダゾール類が挙げられ、具体的には、2−エチル−4−メチルイミダゾール、2−メチルイミダゾール、2−エチルイミダゾール、2,4−ジメチルイミダゾール、2−ウンデシルイミダゾール、2−ヘプタデシルイミダゾール、2−フェニルイミダゾール、2−フェニル−4−メチルイミダゾール、1−ベンジル−2−メチルイミダゾール、2−フェニル−4,5−ジヒドロキシメチルイミダゾール、2−フェニル−4−メチル−5−ヒドロキシメチルイミダゾール、1−ビニル−2−メチルイミダゾール、1−プロピル−2−メチルイミダゾール、2−イソプロピルイミダゾール、1−シアノメチル−2−メチル−イミダゾール、1−シアノエチル−2−エチル−4−メチルイミダゾール、1−シアノエチル−2−ウンデシルイミダゾール、1−シアノエチル−2−フェニルイミダゾール等が挙げられる。
これら硬化促進剤は、常法により製造してもよく、市販のものを用いてもよい。
また、硬化促進剤は、1種を単独で用いてもよく、2種以上を組み合わせて用いてもよい。
本発明のポリベンゾオキサジン変性ビスマレイミド樹脂組成物に硬化促進剤を配合する場合、硬化促進剤の配合量は、上記一般式(1)で表される化合物と上記一般式(2)で表される化合物との合計100質量部に対し、0.1〜5.0質量部であることが好ましく、0.1〜3.0質量部であることがより好ましく、0.3〜1.5質量部であることが特に好ましい。
但し、硬化促進剤を用いなくても、本発明のポリベンゾオキサジン変性ビスマレイミド樹脂組成物を十分に重合させることができる。
[Other ingredients]
In addition to the compound represented by the general formula (1) and the compound represented by the general formula (2), the polybenzoxazine-modified bismaleimide resin composition of the present invention can contain other components. Examples of other components include a curing accelerator.
As a hardening accelerator, it does not specifically limit and a well-known thing can be used. Specifically, a phosphine compound, a compound having a phosphonium salt, an aromatic amine compound, and the like can be given.
Examples of the phosphine compound include alkyl phosphines such as ethylphosphine and propylphosphine, primary phosphines such as phenylphosphine, dialkylphosphines such as dimethylphosphine and diethylphosphine, secondary phosphines such as diphenylphosphine, methylphenylphosphine, and ethylphenylphosphine; Trialkylphosphine such as phosphine, triethylphosphine, tributylphosphine, trioctylphosphine, tricyclohexylphosphine, triphenylphosphine, alkyldiphenylphosphine, dialkylphenylphosphine, tribenzylphosphine, tritolylphosphine, tri-p-styrylphosphine, tris ( 2,6-dimethoxyphenyl) phosphine, tri-4-methylphenylphosphi , Tri-4-methoxyphenyl phosphine, tertiary phosphines such as tri-2-cyanoethyl phosphine, and the like.
Examples of the compound having a phosphonium salt include a compound having a tetraphenylphosphonium salt, an alkyltriphenylphosphonium salt, and the like. Specifically, tetraphenylphosphonium thiocyanate, tetraphenylphosphonium tetra-p-methylphenylborate, butyltriphenyl. Examples thereof include phosphonium thiocyanate.
Examples of the aromatic amine compound include imidazoles, specifically, 2-ethyl-4-methylimidazole, 2-methylimidazole, 2-ethylimidazole, 2,4-dimethylimidazole, 2-undecylimidazole, 2-heptadecylimidazole, 2-phenylimidazole, 2-phenyl-4-methylimidazole, 1-benzyl-2-methylimidazole, 2-phenyl-4,5-dihydroxymethylimidazole, 2-phenyl-4-methyl-5 -Hydroxymethylimidazole, 1-vinyl-2-methylimidazole, 1-propyl-2-methylimidazole, 2-isopropylimidazole, 1-cyanomethyl-2-methyl-imidazole, 1-cyanoethyl-2-ethyl-4-methylimidazole 1-cyano Chill-2-undecyl imidazole, 1-cyanoethyl-2-phenylimidazole, and the like.
These curing accelerators may be produced by a conventional method, or commercially available products may be used.
Moreover, a hardening accelerator may be used individually by 1 type, and may be used in combination of 2 or more type.
When a curing accelerator is blended in the polybenzoxazine-modified bismaleimide resin composition of the present invention, the blending amount of the curing accelerator is represented by the compound represented by the above general formula (1) and the above general formula (2). 0.1 to 5.0 parts by mass, more preferably 0.1 to 3.0 parts by mass, and 0.3 to 1.5 parts by mass with respect to 100 parts by mass in total with the compound. Part is particularly preferred.
However, the polybenzoxazine-modified bismaleimide resin composition of the present invention can be sufficiently polymerized without using a curing accelerator.
本発明のポリベンゾオキサジン変性ビスマレイミド樹脂組成物は、更に溶媒を含んでいてもよい。溶媒の好ましい例としては、有機酸、無機酸、これら以外の有機溶媒が挙げられ、有機溶媒がより好ましく、反応時に均一な反応系となる溶媒が特に好ましい。例えば、双極性溶媒が挙げられ、アセトン、メチルエチルケトン等のケトン系有機溶媒、N−メチルピロリドン、ジメチルホルムアミド、ジメチルアセトアミド等のアミド系有機溶媒、ジメチルスルホキシド等のスルホキシド系有機溶媒、ジオキサン等のエーテル系溶媒が好ましい。 The polybenzoxazine-modified bismaleimide resin composition of the present invention may further contain a solvent. Preferable examples of the solvent include organic acids, inorganic acids, and organic solvents other than these. Organic solvents are more preferable, and solvents that become a uniform reaction system during the reaction are particularly preferable. Examples include dipolar solvents, ketone organic solvents such as acetone and methyl ethyl ketone, amide organic solvents such as N-methylpyrrolidone, dimethylformamide, and dimethylacetamide, sulfoxide organic solvents such as dimethyl sulfoxide, and ethers such as dioxane. A solvent is preferred.
[ポリベンゾオキサジン変性ビスマレイミド樹脂]
本発明のポリベンゾオキサジン変性ビスマレイミド樹脂は、前記一般式(1)で表される化合物と、該化合物に対して0.2〜0.5倍モル量の前記一般式(2)で表される化合物と、必要に応じてその他の成分と、を含む混合物を重合させてなる。
モル量をこのような範囲とすることにより、樹脂のTg(ガラス転移点)が特異的に上昇し、耐熱性が際立って向上する。
特に樹脂のTgを300℃以上とするのに好適であるという点から、前記一般式(2)で表される化合物のモル量が、前記一般式(1)で表される化合物のモル量に対して、0.2〜0.4倍であることが好ましい。
[Polybenzoxazine-modified bismaleimide resin]
The polybenzoxazine-modified bismaleimide resin of the present invention is represented by the compound represented by the general formula (1) and the general formula (2) in an amount of 0.2 to 0.5 times the molar amount of the compound. And a mixture containing the other components as necessary.
By setting the molar amount in such a range, the Tg (glass transition point) of the resin is specifically increased, and the heat resistance is remarkably improved.
In particular, the molar amount of the compound represented by the general formula (2) is the molar amount of the compound represented by the general formula (1) because it is suitable for setting the Tg of the resin to 300 ° C. or higher. On the other hand, it is preferably 0.2 to 0.4 times.
ポリベンゾオキサジン変性ビスマレイミド樹脂組成物を重合させる方法は特に限定されるものではなく、ポリベンゾオキサジン変性ビスマレイミド樹脂組成物を加熱する、ポリベンゾオキサジン変性ビスマレイミド樹脂組成物に紫外線を照射する等の方法により行うことができる。
ポリベンゾオキサジン変性ビスマレイミド樹脂組成物を加熱する場合の加熱温度及び加熱時間は特に限定されるものではなく、ポリベンゾオキサジン変性ビスマレイミド樹脂組成物の配合に応じて適宜決定することが好ましい。
例えば、加熱温度は、100〜240℃であることが好ましく、180〜220℃であることがより好ましい。加熱時間は、0.5〜12時間であることが好ましく、1〜10時間であることが好ましく、1〜8時間であることが特に好ましい。
また、ポリベンゾオキサジン変性ビスマレイミド樹脂組成物を加熱する際、段階的に昇温しながら加熱することも好ましい。具体的には、180〜220℃で3〜6時間加熱する方法、そして、140〜180℃で0.5〜2時間加熱し、180〜220℃で0.5〜2時間加熱する方法等が挙げられる。
The method for polymerizing the polybenzoxazine-modified bismaleimide resin composition is not particularly limited, and the polybenzoxazine-modified bismaleimide resin composition is heated, the polybenzoxazine-modified bismaleimide resin composition is irradiated with ultraviolet rays, etc. The method can be used.
The heating temperature and heating time for heating the polybenzoxazine-modified bismaleimide resin composition are not particularly limited, and it is preferable to appropriately determine the heating temperature and heating time according to the blending of the polybenzoxazine-modified bismaleimide resin composition.
For example, the heating temperature is preferably 100 to 240 ° C, and more preferably 180 to 220 ° C. The heating time is preferably 0.5 to 12 hours, preferably 1 to 10 hours, and particularly preferably 1 to 8 hours.
Moreover, when heating the polybenzoxazine-modified bismaleimide resin composition, it is also preferable to heat it while raising the temperature stepwise. Specifically, a method of heating at 180 to 220 ° C. for 3 to 6 hours, a method of heating at 140 to 180 ° C. for 0.5 to 2 hours, and a method of heating at 180 to 220 ° C. for 0.5 to 2 hours, etc. Can be mentioned.
ここで、前記一般式(1)で表される化合物と、前記一般式(2)で表される化合物と、を含む混合物を重合させる過程を説明する。 Here, a process of polymerizing a mixture containing the compound represented by the general formula (1) and the compound represented by the general formula (2) will be described.
重合反応は、例えば以下のように進行すると推測される。
前記一般式(2)で表されるPd型ベンゾオキサジンは熱により開環し、得られたポリマーはN,O−アセタール構造を主鎖に有する。さらなる加熱によりN,O−アセタール構造がマンニッヒ型の主鎖へと転位し、200℃を超える加熱で全てマンニッヒ型の主鎖からなるポリマーへと変換される(一般式(5))。さらに、Pd型ベンゾオキサジンと前記一般式(1)で表されるビスマレイミドを部分的に反応させる事により、高耐熱性ネットワークポリマーが形成される(一般式(6))。
The polymerization reaction is assumed to proceed as follows, for example.
The Pd-type benzoxazine represented by the general formula (2) is opened by heat, and the resulting polymer has an N, O-acetal structure in the main chain. The N, O-acetal structure is rearranged into a Mannich-type main chain by further heating, and is converted into a polymer composed of a Mannich-type main chain by heating above 200 ° C. (general formula (5)). Furthermore, a Pd-type benzoxazine and a bismaleimide represented by the general formula (1) are partially reacted to form a high heat resistant network polymer (general formula (6)).
以下、実施例および比較例により本発明をさらに具体的に説明するが、本発明は以下の実施例に限定されるものではない EXAMPLES Hereinafter, the present invention will be described more specifically with reference to examples and comparative examples, but the present invention is not limited to the following examples.
[実施例1〜8、比較例1〜3]
(示差走査熱量測定)
前記式(1−1)で表される化合物(以下、BMI)、及び前記式(2−1)で表される化合物(以下、Pd型ベンゾオキサジン)の硬化反応挙動を示差走査熱量測定(DSC)により検討した。
BMIとPd型ベンゾオキサジンを表1に示すモル比で混合、塩化メチレン を加えて溶解し、均一な溶液を得た。そして、45℃減圧オーブン中で脱気処理を行い、示差走査熱量計(DSC−60、島津製作所製)を用いて、窒素雰囲気下(20mL/分)、昇温速度(10℃/分)で発熱ピークを観測して、硬化反応特性を確認した。硬化開始温度であるTonset、及び発熱ピーク温度であるTpeakを表1に併記する。また、示差走査熱量測定の結果を図1に示した。
[Examples 1-8, Comparative Examples 1-3]
(Differential scanning calorimetry)
Differential scanning calorimetry (DSC) shows the curing reaction behavior of the compound represented by formula (1-1) (hereinafter referred to as BMI) and the compound represented by formula (2-1) (hereinafter referred to as Pd-type benzoxazine). ).
BMI and Pd-type benzoxazine mixed in the molar ratio shown in Table 1, methylene chloride Was added and dissolved to obtain a uniform solution. Then, deaeration treatment was performed in a 45 ° C. vacuum oven, and a differential scanning calorimeter (DSC-60, manufactured by Shimadzu Corporation) was used in a nitrogen atmosphere (20 mL / min) at a rate of temperature increase (10 ° C./min). An exothermic peak was observed to confirm the curing reaction characteristics. Table 1 shows Tonset as the curing start temperature and Tpeak as the exothermic peak temperature. The results of differential scanning calorimetry are shown in FIG.
実施例1及び実施例2における発熱ピークの位置や発熱ピークの形状は、単独系である比較例1や比較例7と比較して変化している。BMI等量比の大きい実施例1及び実施例2では、BMI等量比の小さい比較例2〜比較例6と比べてピークが低温側にシフトし、低温側のピーク強度が増加している。以上のことから、実施例においてはPd型ベンゾオキサジンとBMI間で相互作用していることが確認された。また、実施例における反応温度が180℃付近であることが確認された。 The position of the exothermic peak and the shape of the exothermic peak in Example 1 and Example 2 are changed as compared with Comparative Example 1 and Comparative Example 7 which are single systems. In Example 1 and Example 2 having a large BMI equivalence ratio, the peak is shifted to a low temperature side and the peak intensity on the low temperature side is increased as compared with Comparative Examples 2 to 6 having a small BMI equivalence ratio. From the above, it was confirmed that the Pd-type benzoxazine interacts with BMI in the examples. Further, it was confirmed that the reaction temperature in the examples was around 180 ° C.
(実験例1)
(フーリエ変換型赤外分光(FT−IR)測定)
200℃4時間の硬化条件におけるFT−IRによる反応調査を、Pd型ベンゾオキサジンのみとBMIのみの単独系、Pd型ベンゾオキサジン+BMI(1:1)の混合系に対して行った。結果を図2に示す。
(Experimental example 1)
(Fourier transform infrared spectroscopy (FT-IR) measurement)
A reaction investigation by FT-IR under a curing condition of 200 ° C. for 4 hours was performed on a single system of only Pd-type benzoxazine and BMI, or a mixed system of Pd-type benzoxazine + BMI (1: 1). The results are shown in FIG.
単独系、混合系の両方に関して、200℃4時間の加熱により、Pd型ベンゾオキサジンのオキサジン由来の945cm−1のピークとBMIの二重結合由来の3100cm−1のピークの消失が確認された。
さらに混合系の硬化物には、単独系の硬化物には見られない1181cm−1のピークが生じていることが確認された。これは、Pd型ベンゾオキサジンとBMIとの反応によって生じるエーテル基に由来する。
また、混合系の硬化物、及びPd型ベンゾオキサジン単独系の硬化物には、1382cm−1のピークと813cm−1のフェノール性水酸基由来のピークが確認され、Pd型ベンゾオキサジンがマンニッヒ型構造となるまで反応が進行していることが確認された。
Alone system, for both mixed system, by heating of 200 ° C. 4 hours, disappearance of the peak of the Pd-type benzoxazine oxazine peak and BMI from the 945 cm -1 double bonds derived from 3100 cm -1 was confirmed.
Further, it was confirmed that a peak of 1181 cm −1 that was not found in the single cured product was generated in the mixed cured product. This is derived from an ether group generated by the reaction between Pd-type benzoxazine and BMI.
Further, in the cured product of the mixed system and the cured product of the Pd-type benzoxazine alone system, a peak of 1382 cm −1 and a peak derived from the phenolic hydroxyl group of 813 cm −1 were confirmed, and the Pd-type benzoxazine was a Mannich type structure. It was confirmed that the reaction was in progress until.
[実施例3〜7、比較例8〜15]
BMIとPd型ベンゾオキサジンを表2に示すモル比で混合し、ポリベンゾオキサジン変性ビスマレイド樹脂を作製した。比較例8〜13、実施例3における成形は、溶融−混合120℃30分、注型−脱気120℃30分、硬化200℃4時間の条件で行った。実施例4〜7、比較例14における成形は、溶融−混合160℃10分、注型−脱気160℃10分、硬化200℃4時間の条件で行った。比較例15における成形は、溶融−混合160℃60分、注型−脱気160℃10分、硬化200℃4時間の条件で行った。
[Examples 3-7, Comparative Examples 8-15]
BMI and Pd-type benzoxazine were mixed at a molar ratio shown in Table 2 to prepare a polybenzoxazine-modified bismaleide resin. The molding in Comparative Examples 8 to 13 and Example 3 was performed under the conditions of melting-mixing 120 ° C. for 30 minutes, casting-degassing 120 ° C. for 30 minutes, and curing at 200 ° C. for 4 hours. Molding in Examples 4 to 7 and Comparative Example 14 was performed under the conditions of melting-mixing 160 ° C. for 10 minutes, casting-degassing 160 ° C. for 10 minutes, and curing at 200 ° C. for 4 hours. The molding in Comparative Example 15 was performed under the conditions of melting-mixing 160 ° C. for 60 minutes, casting-degassing 160 ° C. for 10 minutes, and curing at 200 ° C. for 4 hours.
(ガラス転移点・熱膨張率)
上記により得られたポリベンゾオキサジン変性ビスマレイド樹脂を用い、熱機械分析(TMA)を行い、ガラス転移点(Tg)及び熱膨張率(CTE)について検討した。
具体的には、島津製作所社製のTMA‐60(商品名)を用いて、昇温速度5℃/分、圧縮法、荷重5g、空気100ml/分で測定を行った。サンプルのポリベンゾオキサジン変性ビスマレイド樹脂の試験片は5(縦)×5(横)×10(高さ)mmに磨いたものを最終硬化温度で10分加熱してひずみをとった後に測定した。TMA曲線の傾きより、Tg(℃)と、50〜100℃におけるCTE(ppm)を算出した。結果を表2に示す。
(Glass transition point / thermal expansion coefficient)
Using the polybenzoxazine-modified bismaleide resin obtained as described above, thermomechanical analysis (TMA) was performed to examine the glass transition point (Tg) and the coefficient of thermal expansion (CTE).
Specifically, measurement was performed using a TMA-60 (trade name) manufactured by Shimadzu Corporation at a heating rate of 5 ° C./min, a compression method, a load of 5 g, and air of 100 ml / min. A sample of a polybenzoxazine-modified bismaleide resin sample was polished to 5 (length) × 5 (width) × 10 (height) mm, heated for 10 minutes at the final curing temperature, and then measured for strain. From the slope of the TMA curve, Tg (° C.) and CTE (ppm) at 50 to 100 ° C. were calculated. The results are shown in Table 2.
(原料質量減少温度・残渣量)
上記により得られたポリベンゾオキサジン変性ビスマレイド樹脂を用い、熱重量測定(TGA)を行い、原料質量が減少する温度及び残渣量について検討した。
具体的には、島津製作所社製のTGA‐50(商品名)を用い、昇温速度5℃/分、窒素20ml/分で測定を行い、40℃時点の質量を基準として、質量が5%減量したときの温度をTd5、10%減量したときの温度をTd10とした。結果を表2に示す。
また、40℃時点の質量を基準として、800℃まで加熱した際の残渣量(質量%)を求め、化学的な耐熱性を評価した。結果を表2に示す。また、実施例3〜7、比較例8〜15のデータを用い、樹脂中のBMI含有量(質量%)を横軸に、Tg(℃)を縦軸にプロットした。結果を図3に示す。
(Raw material mass decrease temperature / residue amount)
Using the polybenzoxazine-modified bismaleide resin obtained as described above, thermogravimetry (TGA) was performed, and the temperature at which the raw material mass decreased and the amount of residue were examined.
Specifically, using a TGA-50 (trade name) manufactured by Shimadzu Corporation, measurement was performed at a temperature rising rate of 5 ° C./min and nitrogen of 20 ml / min, and the mass was 5% based on the mass at 40 ° C. The temperature when the amount was reduced was Td 5 , and the temperature when the amount was reduced by 10% was Td 10 . The results are shown in Table 2.
Moreover, the amount of residue (mass%) at the time of heating to 800 degreeC was calculated | required on the basis of the mass at the time of 40 degreeC, and chemical heat resistance was evaluated. The results are shown in Table 2. Further, using the data of Examples 3 to 7 and Comparative Examples 8 to 15, the BMI content (% by mass) in the resin was plotted on the horizontal axis and the Tg (° C.) was plotted on the vertical axis. The results are shown in FIG.
上記の結果から、本発明に係る実施例3〜7のポリベンゾオキサジン変性ビスマレイド樹脂は、比較例8〜15と比較して、Tgが顕著に高く、耐熱性に優れることが確認できた。
図3から明らかなように、Pd型ベンゾオキサジンのモル比が0.2〜0.5(BMI含有量62.2〜80.5質量%)の領域では、Tg曲線はなだらかに上昇するのではなく、急激に上昇しており、この時のTgの値は従来にない高いものである。この領域ではTgが特異的に上昇することを図3は示している。特にPd型ベンゾオキサジンのモル比が0.2〜0.4(BMI含有量67.2〜80.5質量%)、更には0.25〜0.35(BMI含有量70.1.2〜76.7質量%)の領域でTgの値が際立って高く、300℃以上の値が実現されている。
さらに、実施例3〜7のポリベンゾオキサジン変性ビスマレイド樹脂は、Td5、Td10が高い値を示し、これらの樹脂が物理的・化学的耐熱性共に優れている事が判明した。さらに、熱膨張率(CTE)においては、汎用エポキシ樹脂の70ppm/℃と比較して低い値が得られた。
尚、本実施例においては、硬化200℃4時間の条件で行われているが、硬化温度を240℃としても同様の結果が得られる。
From the above results, it was confirmed that the polybenzoxazine-modified bismaleide resins of Examples 3 to 7 according to the present invention had significantly higher Tg and excellent heat resistance as compared with Comparative Examples 8 to 15.
As apparent from FIG. 3, the Tg curve does not rise gently in the region where the molar ratio of Pd-type benzoxazine is 0.2 to 0.5 (BMI content 62.2 to 80.5 mass%). However, the value of Tg at this time is as high as never before. FIG. 3 shows that Tg specifically increases in this region. In particular, the molar ratio of Pd-type benzoxazine is 0.2 to 0.4 (BMI content 67.2 to 80.5% by mass), and further 0.25 to 0.35 (BMI content 70.1.2). 76.7% by mass), the value of Tg is remarkably high, and a value of 300 ° C. or higher is realized.
Further, the polybenzoxazine-modified bismaleide resins of Examples 3 to 7 showed high values of T d5 and T d10 , and it was found that these resins were excellent in both physical and chemical heat resistance. Furthermore, in the coefficient of thermal expansion (CTE), a low value was obtained as compared with 70 ppm / ° C. of the general-purpose epoxy resin.
In this embodiment, the curing is performed under the condition of curing at 200 ° C. for 4 hours, but the same result can be obtained even when the curing temperature is 240 ° C.
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