JP5583048B2 - Optical pressure-sensitive adhesive composition, optical pressure-sensitive adhesive layer, and optical pressure-sensitive adhesive laminate - Google Patents
Optical pressure-sensitive adhesive composition, optical pressure-sensitive adhesive layer, and optical pressure-sensitive adhesive laminate Download PDFInfo
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- JP5583048B2 JP5583048B2 JP2011029198A JP2011029198A JP5583048B2 JP 5583048 B2 JP5583048 B2 JP 5583048B2 JP 2011029198 A JP2011029198 A JP 2011029198A JP 2011029198 A JP2011029198 A JP 2011029198A JP 5583048 B2 JP5583048 B2 JP 5583048B2
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- Prior art keywords
- sensitive adhesive
- optical pressure
- adhesive layer
- meth
- mass
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- 239000004820 Pressure-sensitive adhesive Substances 0.000 title claims description 159
- 230000003287 optical effect Effects 0.000 title claims description 150
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- XZHNPVKXBNDGJD-UHFFFAOYSA-N tetradecyl prop-2-enoate Chemical compound CCCCCCCCCCCCCCOC(=O)C=C XZHNPVKXBNDGJD-UHFFFAOYSA-N 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 1
- XZZNDPSIHUTMOC-UHFFFAOYSA-N triphenyl phosphate Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)(=O)OC1=CC=CC=C1 XZZNDPSIHUTMOC-UHFFFAOYSA-N 0.000 description 1
- KOWVWXQNQNCRRS-UHFFFAOYSA-N tris(2,4-dimethylphenyl) phosphate Chemical compound CC1=CC(C)=CC=C1OP(=O)(OC=1C(=CC(C)=CC=1)C)OC1=CC=C(C)C=C1C KOWVWXQNQNCRRS-UHFFFAOYSA-N 0.000 description 1
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 1
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- 238000007740 vapor deposition Methods 0.000 description 1
- KOZCZZVUFDCZGG-UHFFFAOYSA-N vinyl benzoate Chemical compound C=COC(=O)C1=CC=CC=C1 KOZCZZVUFDCZGG-UHFFFAOYSA-N 0.000 description 1
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Landscapes
- Adhesives Or Adhesive Processes (AREA)
- Polarising Elements (AREA)
- Adhesive Tapes (AREA)
Description
本発明は、光学用粘着剤組成物、光学用粘着剤層及び光学用粘着性積層体に関し、偏光板などの光学部材を被接着体に接着する際に用いるのに好適なものである。 The present invention relates to an optical pressure-sensitive adhesive composition, an optical pressure-sensitive adhesive layer, and an optical pressure-sensitive adhesive laminate, and is suitable for use in bonding an optical member such as a polarizing plate to an adherend.
一般的に、液晶パネル等に用いられる基板、偏光板、位相差板、光学補償フィルム、反射シート、及び輝度向上フィルム、並びに光記録媒体用基板などの光学部材は、粘着剤組成物から形成された粘着剤層を介して被接着体に貼り合わされ、又は粘着剤層によってかかる光学部材同士が貼り合わされることによって光学部材として成立することが多い。しかしながら、光学部材が高い屈折率(例えば、1.50以上)を有することが多いのに対し、アクリル系粘着剤層は屈折率が低い(例えば、1.47)。このため、光学部材又は光学部材の個々の材料と粘着剤層との界面に屈折率差が生じ、界面において反射がおきてしまい、光の有効活用ができないという問題があった。 In general, optical members such as a substrate, a polarizing plate, a retardation plate, an optical compensation film, a reflection sheet, a brightness enhancement film, and an optical recording medium substrate used in a liquid crystal panel are formed from an adhesive composition. It is often formed as an optical member by being bonded to an adherend through an adhesive layer or by bonding optical members to each other by an adhesive layer. However, the optical member often has a high refractive index (for example, 1.50 or more), whereas the acrylic pressure-sensitive adhesive layer has a low refractive index (for example, 1.47). For this reason, there is a problem that a difference in refractive index occurs at the interface between the optical member or each material of the optical member and the pressure-sensitive adhesive layer, reflection occurs at the interface, and light cannot be effectively used.
そこで、高い屈折率を有するアクリル系粘着剤として、タッキファイヤー樹脂を添加したアクリル系粘着剤(特許文献1参照)、臭素などのハロゲンを導入したモノマーを共重合したアクリル系粘着剤(特許文献2参照)、芳香環を有するモノマーを共重合したアクリル系粘着剤(特許文献3参照)などが提案されている。 Therefore, as an acrylic pressure-sensitive adhesive having a high refractive index, an acrylic pressure-sensitive adhesive to which a tackifier resin is added (see Patent Document 1), and an acrylic pressure-sensitive adhesive copolymerized with a monomer introduced with halogen such as bromine (Patent Document 2) And an acrylic pressure-sensitive adhesive obtained by copolymerizing a monomer having an aromatic ring (see Patent Document 3) has been proposed.
しかしながら、特許文献1に記載の粘着剤は、タッキファイヤーの添加量を増やすと、相溶性が悪くなり白化現象が起きるという問題や、弾性率が高くなるため粘着性が低下してしまうという問題があった。特許文献2の粘着剤は、ハロゲンの環境対応や、被接着体等へのハロゲンの影響を考慮すると好ましくない。また、特許文献3の粘着剤は、芳香環を有するモノマーの共重合量を増やすと、弾性率が高くなるため粘着性が低下してしまうという問題があった。 However, the pressure-sensitive adhesive described in Patent Document 1 has a problem that when the addition amount of the tackifier is increased, compatibility is deteriorated and a whitening phenomenon occurs, and a problem that the adhesiveness is decreased due to an increase in elastic modulus. there were. The pressure-sensitive adhesive of Patent Document 2 is not preferable in consideration of the environmental response of halogen and the influence of halogen on an adherend. Further, the pressure-sensitive adhesive of Patent Document 3 has a problem that, when the copolymerization amount of the monomer having an aromatic ring is increased, the elastic modulus is increased, and thus the pressure-sensitive adhesive property is lowered.
本発明はこのような事情に鑑み、粘着特性と高い屈折率とを両立させた光学用粘着層を形成できる光学用粘着剤組成物、光学用粘着剤層、及び光学用粘着性積層体を提供することを目的とする。 In view of such circumstances, the present invention provides an optical pressure-sensitive adhesive composition, an optical pressure-sensitive adhesive layer, and an optical pressure-sensitive adhesive laminate capable of forming an optical pressure-sensitive adhesive layer that has both adhesive properties and a high refractive index. The purpose is to do.
前記課題を解決する本発明の第1の態様は、炭素数1〜18のアルキル基又は炭素数1〜18のシクロアルキル基を有する(メタ)アクリル酸エステルを主成分とする原料単量体を重合して得られる(メタ)アクリル酸エステル系重合体100質量部に対して、芳香環を有する粘着付与樹脂を40〜200質量部、芳香族リン酸エステル系可塑剤を20〜220質量部含み、前記芳香族リン酸エステル系可塑剤が、下記一般式(1)で表される芳香族リン酸エステル系可塑剤、クレジル2,6−キシレニルホスフェート及び1,3−フェニレンビス(ジキシレニルホスフェート)からなる群から選択される少なくとも1種であることを特徴とする光学用粘着剤組成物にある。 According to a first aspect of the present invention for solving the above problems, a raw material monomer mainly composed of a (meth) acrylic acid ester having an alkyl group having 1 to 18 carbon atoms or a cycloalkyl group having 1 to 18 carbon atoms is used. 40 to 200 parts by mass of a tackifier resin having an aromatic ring and 20 to 220 parts by mass of an aromatic phosphate ester plasticizer with respect to 100 parts by mass of a (meth) acrylic acid ester polymer obtained by polymerization. The aromatic phosphate plasticizer is an aromatic phosphate plasticizer represented by the following general formula (1), cresyl 2,6-xylenyl phosphate and 1,3-phenylenebis (dialkyl). The optical pressure-sensitive adhesive composition is at least one selected from the group consisting of (silenyl phosphate) .
(一般式(1)において、nは1又は2の整数であり、R1は、それぞれ独立にH又はCH3であり、R2はそれが付加する芳香環に複数付加していてもよく、それぞれ独立に水素、アルキル基、アルコキシ基、又はアルキルエーテル基(ただし、全てのR2の炭素数の合計が12以下であり、R2は直鎖であっても分岐していてもよい。)である。) (In general formula (1), n is an integer of 1 or 2, R 1 is independently H or CH 3 , and R 2 may be added to the aromatic ring to which it is added, Each independently hydrogen, an alkyl group, an alkoxy group, or an alkyl ether group (however, the total number of carbon atoms of all R 2 is 12 or less, and R 2 may be linear or branched). .)
本発明の第2の態様は、第1の態様に記載の光学用粘着剤組成物から形成されたことを特徴とする光学用粘着剤層にある。 A second aspect of the present invention is an optical pressure-sensitive adhesive layer formed from the optical pressure-sensitive adhesive composition described in the first aspect.
本発明の第3の態様は、前記光学用粘着剤層は屈折率が1.535以上であることを特徴とする第2の態様に記載の光学用粘着剤層にある。 A third aspect of the present invention is the optical pressure-sensitive adhesive layer according to the second aspect, wherein the optical pressure-sensitive adhesive layer has a refractive index of 1.535 or more.
本発明の第4の態様は、支持体の少なくとも片面に第2又は3の態様に記載の光学用粘着剤層を備えることを特徴とする光学用粘着性積層体にある。
According to a fourth aspect of the present invention, there is provided an optical pressure-sensitive adhesive laminate comprising the optical pressure-sensitive adhesive layer according to the second or third aspect on at least one surface of a support.
本発明の光学用粘着剤組成物は、(メタ)アクリル酸エステル系重合体と、芳香環を有する粘着付与樹脂と、芳香族リン酸エステル系可塑剤と、を特定の割合で含むことにより、粘着特性と高い屈折率とを両立させた粘着剤層を形成することができるものである。また、本発明によれば、粘着特性と高い屈折率とを両立させた光学用粘着剤層及び光学用粘着性積層体を提供することができる。 The optical pressure-sensitive adhesive composition of the present invention includes a (meth) acrylic acid ester polymer, a tackifier resin having an aromatic ring, and an aromatic phosphate ester plasticizer in a specific ratio, It is possible to form a pressure-sensitive adhesive layer that achieves both adhesive properties and a high refractive index. In addition, according to the present invention, it is possible to provide an optical pressure-sensitive adhesive layer and an optical pressure-sensitive adhesive laminate that have both adhesive properties and a high refractive index.
以下、本発明を(1)光学用粘着剤組成物、(2)光学用粘着剤層、及び(3)光学用粘着性積層体に項分けして詳細に説明する。 Hereinafter, the present invention will be described in detail by classifying into (1) an optical pressure-sensitive adhesive composition, (2) an optical pressure-sensitive adhesive layer, and (3) an optical pressure-sensitive adhesive laminate.
(1)光学用粘着剤組成物
本発明の光学用粘着剤組成物は、炭素数1〜18のアルキル基又は炭素数1〜18のシクロアルキル基を有する(メタ)アクリル酸エステルを主成分とする原料単量体を重合して得られる(メタ)アクリル酸エステル系重合体100質量部に対して、芳香環を有する粘着付与樹脂を40〜200質量部、芳香族リン酸エステル系可塑剤を20〜220質量部含むものである。このように、(メタ)アクリル酸エステル系重合体と、芳香環を有する粘着付与樹脂と、芳香族リン酸エステル系可塑剤と、を所定の割合で含むものとすることにより、優れた粘着特性と、高い屈折率とを両立させた光学用粘着剤層を形成することができるものである。
(1) Optical pressure-sensitive adhesive composition The optical pressure-sensitive adhesive composition of the present invention is mainly composed of a (meth) acrylic acid ester having a C 1-18 alkyl group or a C 1-18 cycloalkyl group. 40 to 200 parts by mass of a tackifier resin having an aromatic ring and 100 parts by mass of an aromatic phosphate ester plasticizer with respect to 100 parts by mass of a (meth) acrylic acid ester polymer obtained by polymerizing raw material monomers 20 to 220 parts by mass are included. Thus, by including a (meth) acrylic acid ester polymer, a tackifier resin having an aromatic ring, and an aromatic phosphoric ester plasticizer in a predetermined ratio, excellent adhesive properties, An optical pressure-sensitive adhesive layer having both a high refractive index can be formed.
ここで、本発明において、「原料単量体」とは、(メタ)アクリル酸エステル系重合体を得る過程で、(メタ)アクリル酸エステル系重合体を形成するために反応系中に添加する全ての単量体を指す。すなわち、本実施形態にかかる(メタ)アクリル酸エステル系重合体は、アクリル酸エステルをその規定された質量比含む原料単量体を使用して得られるものである。本発明において「固形分」とは、(メタ)アクリル酸エステル系重合体や架橋剤等が溶剤希釈物である場合に溶剤を除いたものを指す。また、(メタ)アクリル酸とは、アクリル酸又はメタクリル酸の総称であり、他の「(メタ)」もこれに準拠する。重合体とは、単独重合体及び共重合体の総称であるものとする。 Here, in the present invention, the “raw monomer” is added to the reaction system in order to form the (meth) acrylate polymer in the process of obtaining the (meth) acrylate polymer. Refers to all monomers. That is, the (meth) acrylic acid ester polymer according to the present embodiment is obtained by using a raw material monomer containing an acrylic acid ester with a specified mass ratio. In the present invention, the “solid content” refers to a product obtained by removing the solvent when the (meth) acrylic acid ester polymer or the crosslinking agent is a solvent dilution. Moreover, (meth) acrylic acid is a general term for acrylic acid or methacrylic acid, and other “(meth)” conforms to this. The polymer is a general term for homopolymers and copolymers.
本発明では、芳香環を有する粘着付与樹脂と、芳香族リン酸エステル系可塑剤とを併有することにより、高屈折率の粘着剤層を形成することができるものとしている。また、粘着特性の高い(メタ)アクリル酸エステル系重合体と、芳香環を有する粘着付与樹脂と、芳香族リン酸エステル系可塑剤とを併有することにより、芳香環を有する粘着付与樹脂を含むことによる粘着剤層の弾性率の上昇を、芳香族リン酸エステル系可塑剤により抑制して、高い粘着特性を維持することができる。これにより、優れた粘着特性と高い屈折率とを両立した光学用粘着剤組成物となる。 In the present invention, a pressure-sensitive adhesive layer having a high refractive index can be formed by having both a tackifier resin having an aromatic ring and an aromatic phosphate ester plasticizer. In addition, a (meth) acrylic acid ester-based polymer having high adhesive properties, a tackifier resin having an aromatic ring, and an aromatic phosphate ester plasticizer are included, thereby including a tackifier resin having an aromatic ring. An increase in the elastic modulus of the pressure-sensitive adhesive layer can be suppressed by the aromatic phosphate ester plasticizer, and high pressure-sensitive adhesive characteristics can be maintained. As a result, an optical pressure-sensitive adhesive composition having both excellent adhesive properties and a high refractive index is obtained.
なお、芳香族リン酸エステル系可塑剤を含まない場合、粘着剤組成物は高屈折率の粘着剤層を形成することができないものとなり、また、この粘着剤組成物から形成される粘着剤層は弾性率が上昇して、粘着力が著しく低くなることもある。一方、芳香環を有する粘着付与樹脂を有さない場合は、高い屈折率の粘着剤層を形成することができないものとなる。 When the aromatic phosphate ester plasticizer is not included, the pressure-sensitive adhesive composition cannot form a high-refractive index pressure-sensitive adhesive layer, and the pressure-sensitive adhesive layer formed from this pressure-sensitive adhesive composition In some cases, the elastic modulus is increased and the adhesive strength is remarkably lowered. On the other hand, when the tackifier resin having an aromatic ring is not provided, a pressure-sensitive adhesive layer having a high refractive index cannot be formed.
本発明にかかる(メタ)アクリル酸エステル系重合体は、炭素数1〜18のアルキル基又は炭素数1〜18のシクロアルキル基を有する(メタ)アクリル酸エステルを主成分とする原料単量体を重合して得られるものである。具体的には、(メタ)アクリル酸エステルを主成分とする原料単量体を重合して得られた重合体である。この原料単量体としては、(メタ)アクリル酸エステルを主成分とするものであればよいが、架橋剤と反応する架橋性官能基を有する単量体を含むのが好ましい。また、その他の共重合性単量体を含むものとしてもよい。 The (meth) acrylic acid ester polymer according to the present invention is a raw material monomer mainly composed of a (meth) acrylic acid ester having an alkyl group having 1 to 18 carbon atoms or a cycloalkyl group having 1 to 18 carbon atoms. It is obtained by polymerizing. Specifically, it is a polymer obtained by polymerizing a raw material monomer mainly composed of (meth) acrylic acid ester. As the raw material monomer, any monomer having (meth) acrylic acid ester as a main component may be used, but it is preferable to include a monomer having a crosslinkable functional group that reacts with a crosslinking agent. Moreover, it is good also as what contains another copolymerizable monomer.
炭素数1〜18のアルキル基又は炭素数1〜18のシクロアルキル基を有する(メタ)アクリル酸エステル単量体は、原料単量体における割合が50質量%〜100質量%であることが好ましく、70質量%〜99.9質量%であることがより好ましく、70質量%〜99質量%であることがさらに好ましい。炭素数1〜18のアルキル基又は炭素数1〜18のシクロアルキル基を有する(メタ)アクリル酸エステルとしては、(メタ)アクリル酸メチル、(メタ)アクリル酸エチル、(メタ)アクリル酸イソプロピル、(メタ)アクリル酸2−メトキシエチル、(メタ)アクリル酸n−ブチル、(メタ)アクリル酸イソブチル、(メタ)アクリル酸ペンチル、(メタ)アクリル酸ヘキシル、(メタ)アクリル酸シクロヘキシル、(メタ)アクリル酸2−エチルヘキシル、(メタ)アクリル酸イソオクチル、(メタ)アクリル酸n−オクチル、(メタ)アクリル酸n−ノニル、(メタ)アクリル酸イソノニル、(メタ)アクリル酸デシル、(メタ)アクリル酸n−ドデシル、(メタ)アクリル酸n−トリデシル、(メタ)アクリル酸n−テトラデシル、(メタ)アクリル酸ミリスチル、(メタ)アクリル酸パルミチル、(メタ)アクリル酸ステアリルなどの(メタ)アクリル酸エステル等を挙げることができる。これらは単独で用いてもよいし、2種以上を組み合わせて用いてもよい。これらのうち、炭素数2〜10の炭素数アルキル基又は炭素数2〜10のシクロアルキル基を有する(メタ)アクリル酸エステルが好ましい。 The ratio of the (meth) acrylic acid ester monomer having an alkyl group having 1 to 18 carbon atoms or a cycloalkyl group having 1 to 18 carbon atoms is preferably 50% by mass to 100% by mass in the raw material monomer. 70 mass% to 99.9 mass% is more preferable, and 70 mass% to 99 mass% is even more preferable. Examples of the (meth) acrylic acid ester having an alkyl group having 1 to 18 carbon atoms or a cycloalkyl group having 1 to 18 carbon atoms include methyl (meth) acrylate, ethyl (meth) acrylate, isopropyl (meth) acrylate, (Meth) acrylic acid 2-methoxyethyl, (meth) acrylic acid n-butyl, (meth) acrylic acid isobutyl, (meth) acrylic acid pentyl, (meth) acrylic acid hexyl, (meth) acrylic acid cyclohexyl, (meth) 2-ethylhexyl acrylate, isooctyl (meth) acrylate, n-octyl (meth) acrylate, n-nonyl (meth) acrylate, isononyl (meth) acrylate, decyl (meth) acrylate, (meth) acrylic acid n-dodecyl, n-tridecyl (meth) acrylate, n-tetradecyl (meth) acrylate (Meth) myristyl acrylate, and (meth) acrylate, palmityl (meth) acrylate and stearyl (meth) acrylate and the like. These may be used alone or in combination of two or more. Of these, (meth) acrylic acid esters having a C 2-10 alkyl group or a C 2-10 cycloalkyl group are preferred.
本発明の光学用粘着剤組成物は、後述するように、芳香族リン酸エステル系可塑剤を極端に多く含むものである。このような光学用粘着剤組成物において、(メタ)アクリル酸エステル系重合体は、(メタ)アクリル酸エステル単量体のアルキル基の炭素数の平均値が低いほど、芳香族リン酸エステル系可塑剤との相溶性が高くなり、形成される光学用粘着剤層の透明性が維持されたり、粘着特性の経時変化が抑制されたりしやすくなることを本発明者らは確認している。この効果は、(メタ)アクリル酸エステル系重合体の原料単量体のほとんどが炭素数1〜18のアルキル基又は炭素数1〜18のシクロアルキル基を有する(メタ)アクリル酸エステル単量体である場合(例えば、90質量%以上)に特に顕著である。(メタ)アクリル酸エステル系重合体の原料単量体は、例えば、炭素数1〜18のアルキル基又は炭素数1〜18のシクロアルキル基を有する(メタ)アクリル酸エステル単量体のアルキル基の炭素数の平均値が5.0以下であることが好ましく、4.0以下であることがより好ましい。このように(メタ)アクリル酸エステル単量体のアルキル基の炭素数の平均値を低くすることにより、光学用粘着剤層の用途において重要な特性となる透明性がより高いものとすることができる。 As will be described later, the optical pressure-sensitive adhesive composition of the present invention contains an extremely large amount of an aromatic phosphate ester plasticizer. In such an optical pressure-sensitive adhesive composition, the (meth) acrylic acid ester polymer has an aromatic phosphate ester type as the average carbon number of the alkyl group of the (meth) acrylic acid ester monomer is lower. The present inventors have confirmed that the compatibility with the plasticizer is increased, the transparency of the formed optical pressure-sensitive adhesive layer is maintained, and the change in pressure-sensitive adhesive property is easily suppressed over time. This effect is achieved by the fact that most of the raw material monomers of the (meth) acrylic acid ester-based polymer have a (meth) acrylic acid ester monomer having a C 1-18 alkyl group or a C 1-18 cycloalkyl group. (For example, 90% by mass or more). The raw material monomer of the (meth) acrylic acid ester polymer is, for example, an alkyl group of a (meth) acrylic acid ester monomer having an alkyl group having 1 to 18 carbon atoms or a cycloalkyl group having 1 to 18 carbon atoms. The average value of the number of carbon atoms is preferably 5.0 or less, and more preferably 4.0 or less. Thus, by lowering the average value of the carbon number of the alkyl group of the (meth) acrylic acid ester monomer, the transparency, which is an important characteristic in the use of the optical pressure-sensitive adhesive layer, may be higher. it can.
他の共重合性単量体としては、炭素数1〜18のアルキル基又は炭素数1〜18のシクロアルキル基を有する(メタ)アクリル酸エステルと共重合可能な化合物であれば特に制限はない。 The other copolymerizable monomer is not particularly limited as long as it is a compound copolymerizable with a (meth) acrylic acid ester having a C 1-18 alkyl group or a C 1-18 cycloalkyl group. .
他の共重合性単量体としては、分子内に架橋性官能基を有する単量体が挙げられ、官能基として水酸基、アミノ基、アミド基、イソシアナート基、エポキシ基の少なくとも1種を含むものが好ましい。分子内に架橋性官能基を有する単量体の具体例としては、(メタ)アクリル酸2−ヒドロキシエチル、(メタ)アクリル酸2−ヒドロキシプロピル、(メタ)アクリル酸3−ヒドロキシプロピル、(メタ)アクリル酸2−ヒドロキシブチル、(メタ)アクリル酸3−ヒドロキシブチル、(メタ)アクリル酸4−ヒドロキシブチルなどの(メタ)アクリル酸ヒドロキシアルキルエステル;アクリルアミド、メタクリルアミド、N−メチルアクリルアミド、N−メチルメタクリルアミド、N−メチロールアクリルアミド、N−メチロールメタクリルアミド、アクリロイルモルホリンなどのアクリルアミド類;(メタ)アクリル酸モノメチルアミノエチル、(メタ)アクリル酸モノエチルアミノエチル、(メタ)アクリル酸モノメチルアミノプロピル、(メタ)アクリル酸モノエチルアミノプロピルなどの(メタ)アクリル酸モノアルキルアミノアルキル;メタクリロイルオキシエチルイソシアナート、メタ−イソプロペニル−α,α−ジメチルベンジルイソシアナート、メタクリロイルイソシアナート、アリルイソシアナート;ジイソシアナート化合物またはポリイソシアナート化合物と、ヒドロキシエチル(メタ)アクリレートとの反応により得られるアクリロイルモノイソシアナート化合物;ジイソシアナート化合物またはポリイソシアナート化合物と、ポリオール化合物と、ヒドロキシエチル(メタ)アクリレートとの反応により得られるアクリロイルモノイソシアナート化合物;グリシジル(メタ)アクリレート、脂環式エポキシ含有(メタ)アクリレート、エポキシ基含有ウレタン(メタ)アクリレート、ビニルグリシジルエーテル;などが挙げられる。これらのうち、(メタ)アクリル酸ヒドロキシアルキルエステルが、芳香族リン酸エステル系可塑剤の変質を惹起しにくい点で好ましい。これらは単独で用いてもよいし、2種以上を組み合わせて用いてもよい。架橋性官能基を有する単量体は、(メタ)アクリル酸エステルの原料単量体中に0.1〜10質量%であることが好ましく、1〜5質量%であることがより好ましい。 Examples of other copolymerizable monomers include monomers having a crosslinkable functional group in the molecule, and the functional group includes at least one of a hydroxyl group, an amino group, an amide group, an isocyanate group, and an epoxy group. Those are preferred. Specific examples of the monomer having a crosslinkable functional group in the molecule include 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 3-hydroxypropyl (meth) acrylate, (meth ) (Meth) acrylic acid hydroxyalkyl esters such as 2-hydroxybutyl acrylate, 3-hydroxybutyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate; acrylamide, methacrylamide, N-methylacrylamide, N- Acrylamides such as methyl methacrylamide, N-methylol acrylamide, N-methylol methacrylamide, acryloylmorpholine; monomethylaminoethyl (meth) acrylate, monoethylaminoethyl (meth) acrylate, monomethylaminopropyl (meth) acrylate (Meth) acrylic acid monoalkylaminoalkyl such as (meth) acrylic acid monoethylaminopropyl; methacryloyloxyethyl isocyanate, meta-isopropenyl-α, α-dimethylbenzyl isocyanate, methacryloyl isocyanate, allyl isocyanate; di An acryloyl monoisocyanate compound obtained by reacting an isocyanate compound or polyisocyanate compound with hydroxyethyl (meth) acrylate; a diisocyanate compound or polyisocyanate compound, a polyol compound, and hydroxyethyl (meth) acrylate; Acryloyl monoisocyanate compound obtained by reaction of glycidyl (meth) acrylate, alicyclic epoxy-containing (meth) acrylate, epoxy group-containing urea (Meth) acrylate, vinyl glycidyl ether; and the like. Of these, (meth) acrylic acid hydroxyalkyl ester is preferable in that it hardly causes alteration of the aromatic phosphate plasticizer. These may be used alone or in combination of two or more. The monomer having a crosslinkable functional group is preferably 0.1 to 10% by mass and more preferably 1 to 5% by mass in the raw material monomer of the (meth) acrylic acid ester.
また、(メタ)アクリル酸エステル系重合体は、他の共重合性単量体としてカルボキシル基を有する単量体を含まないことが好ましい。カルボキシル基を有する単量体は、場合によって光学用粘着剤層を形成した際に芳香族リン酸エステル系可塑剤の変質を惹起し、光学用粘着剤層の粘着特性の経時変化を引き起こすことがあるためである。カルボキシル基を有する単量体としては、アクリル酸、メタクリル酸、クロトン酸、マレイン酸、イタコン酸、シトラコン酸などのエチレン性不飽和カルボン酸等が挙げられる。 Moreover, it is preferable that a (meth) acrylic acid ester-type polymer does not contain the monomer which has a carboxyl group as another copolymerizable monomer. A monomer having a carboxyl group may cause alteration of the aromatic phosphate plasticizer when an optical pressure-sensitive adhesive layer is formed, and may cause a change in the pressure-sensitive adhesive property of the optical pressure-sensitive adhesive layer over time. Because there is. Examples of the monomer having a carboxyl group include ethylenically unsaturated carboxylic acids such as acrylic acid, methacrylic acid, crotonic acid, maleic acid, itaconic acid and citraconic acid.
(メタ)アクリル酸エステル系重合体は、カルボキシル基以外の極性基を有する共重合性単量体を原料単量体中に含んでいてもよい。上述のとおり、本発明の光学用粘着剤層は、芳香族リン酸エステル系可塑剤を多量に含み、(メタ)アクリル酸エステル系共重合体の原料単量体組成によっては、相溶性が悪くなる場合があるが、(メタ)アクリル酸エステル系重合体が、カルボキシル基以外の極性基を有する共重合性単量体を原料単量体中に含むことで、芳香族リン酸エステル系可塑剤の光学用粘着剤層中における相溶性を高いものとすることができる。このようなカルボキシル基以外の極性基を有する共重合性単量体の極性基としては、水酸基、アミノ基、アミド基、フェニル基等が挙げられ、水酸基、アミノ基、アミド基を有する共重合性単量体としては、上述の架橋性官能基を有する単量体として挙げたものと同一のものを用いることができ、場合によってはこれらの極性基を有する共重合性単量体は、架橋性官能基を有する単量体としての機能も兼ねる。フェニル基を有する共重合性単量体としては、(メタ)アクリル酸フェニル、(メタ)アクリル酸ベンジル、(メタ)アクリル酸ナフチル、(メタ)アクリル酸フェノキシエチル、(メタ)アクリル酸フェノキシブチル、エトキシ化o−フェニルフェノールアクリレート、フェノキシジエチレングリコール(メタ)アクリレート、エチレンオキサイド変性クレゾール(メタ)アクリレート、エチレンオキサイド(EO)変性ノニルフェノール(メタ)アクリレート等の芳香環を有する(メタ)アクリル酸エステル;ビニル安息香酸、スチレン、α−メチルスチレン、ビニルベンジルメチルエーテルなどの芳香族ビニル化合物等が挙げられる。フェニル基を有する共重合性単量体は、光学用粘着剤層の屈折率を高める効果があるので好ましい。特に、芳香環を有する(メタ)アクリル酸エステルは、芳香族ビニル化合物よりも光学用粘着剤層の弾性率を高めず、粘着特性を低下させにくいので好ましい。これらのカルボキシル基以外の極性基を有する共重合性単量体は、単独で用いてもよいし、2種以上を組み合わせて用いてもよい。 The (meth) acrylic acid ester-based polymer may contain a copolymerizable monomer having a polar group other than a carboxyl group in the raw material monomer. As described above, the optical pressure-sensitive adhesive layer of the present invention contains a large amount of an aromatic phosphate ester plasticizer, and the compatibility is poor depending on the raw material monomer composition of the (meth) acrylate ester copolymer. Although the (meth) acrylic acid ester polymer contains a copolymerizable monomer having a polar group other than a carboxyl group in the raw material monomer, an aromatic phosphate plasticizer The compatibility in the optical pressure-sensitive adhesive layer can be made high. Examples of the polar group of the copolymerizable monomer having a polar group other than the carboxyl group include a hydroxyl group, an amino group, an amide group, and a phenyl group, and a copolymerizable group having a hydroxyl group, an amino group, and an amide group. As the monomer, the same monomers as those mentioned above as the monomer having a crosslinkable functional group can be used, and in some cases, the copolymerizable monomer having these polar groups is crosslinkable. It also functions as a monomer having a functional group. As the copolymerizable monomer having a phenyl group, phenyl (meth) acrylate, benzyl (meth) acrylate, naphthyl (meth) acrylate, phenoxyethyl (meth) acrylate, phenoxybutyl (meth) acrylate, (Meth) acrylic acid ester having an aromatic ring such as ethoxylated o-phenylphenol acrylate, phenoxydiethylene glycol (meth) acrylate, ethylene oxide modified cresol (meth) acrylate, ethylene oxide (EO) modified nonylphenol (meth) acrylate; vinyl benzoate Examples thereof include aromatic vinyl compounds such as acid, styrene, α-methylstyrene, and vinylbenzyl methyl ether. A copolymerizable monomer having a phenyl group is preferable because it has an effect of increasing the refractive index of the optical pressure-sensitive adhesive layer. In particular, a (meth) acrylic acid ester having an aromatic ring is preferable because it does not increase the elastic modulus of the optical pressure-sensitive adhesive layer and is less likely to lower the adhesive properties than an aromatic vinyl compound. These copolymerizable monomers having a polar group other than a carboxyl group may be used alone or in combination of two or more.
また、他の共重合性単量体として、モノビニルエーテル、ジビニルエーテルなどのビニルエーテル化合物;ブタジエン、イソプレンなどの共役ジエン系化合物;エチレン、プロピレン、α−メチルオレフィン類等のオレフィン系化合物;酢酸ビニル、ビニルアセトアミド等のビニル化合物と酸の縮合物;(メタ)アクリロニトリルなどのニトリル化合物;などが挙げられる。 Other copolymerizable monomers include vinyl ether compounds such as monovinyl ether and divinyl ether; conjugated diene compounds such as butadiene and isoprene; olefin compounds such as ethylene, propylene and α-methylolefins; vinyl acetate, Condensates of vinyl compounds such as vinylacetamide and acids; Nitrile compounds such as (meth) acrylonitrile;
本発明にかかる(メタ)アクリル酸エステル系重合体は、重量平均分子量(Mw)は、10,000〜1,000,000が好ましく、さらに好ましくは60,000〜900,000である。これにより、ブリードアウトを防止して、粘着物性に優れた光学用粘着剤層を形成することができる光学用粘着剤組成物とすることができる。なお、重量平均分子量はGPC(ゲル・パーミエーション・クロマトグラフィー)により測定して得られたものをいう。 The (meth) acrylic acid ester polymer according to the present invention preferably has a weight average molecular weight (Mw) of 10,000 to 1,000,000, more preferably 60,000 to 900,000. Thereby, it can be set as the optical adhesive composition which can prevent bleeding out and can form the optical adhesive layer excellent in adhesive physical property. In addition, a weight average molecular weight means what was obtained by measuring by GPC (gel permeation chromatography).
なお、本発明にかかる(メタ)アクリル酸エステル系重合体は、溶液重合や塊状重合等の任意の公知の重合方法によって製造することができる。重合の際に用いる開始剤の例としては、アゾビスイソブチルニトリル、ベンゾイルパーオキサイド、ジ−t−ブチルパーオキサイド、クメンハイドロパーオキサイドなどが挙げられる。 In addition, the (meth) acrylic acid ester-type polymer concerning this invention can be manufactured by arbitrary well-known polymerization methods, such as solution polymerization and block polymerization. Examples of the initiator used in the polymerization include azobisisobutylnitrile, benzoyl peroxide, di-t-butyl peroxide, cumene hydroperoxide and the like.
共重合体形態については特に限定はなく、ランダム、ブロック、グラフト共重合体のいずれであってもよい。 The form of the copolymer is not particularly limited, and any of random, block, and graft copolymers may be used.
本発明にかかる芳香環を有する粘着付与樹脂としては、スチレン系樹脂、キシレン系樹脂、芳香族変性テルペン樹脂、テルペンフェノール樹脂、芳香族系石油樹脂、クマロン・インデン樹脂、フェノール系樹脂、不均化ロジン樹脂、ロジン変性フェノール樹脂等が挙げられる。これらは単独で用いてもよいし、2種以上を組み合わせて用いてもよい。 Examples of tackifying resins having an aromatic ring according to the present invention include styrene resins, xylene resins, aromatic modified terpene resins, terpene phenol resins, aromatic petroleum resins, coumarone / indene resins, phenol resins, and disproportionation. Examples thereof include rosin resin and rosin-modified phenol resin. These may be used alone or in combination of two or more.
本発明では、上述したように、芳香族リン酸エステル系可塑剤を配合することにより、高屈折率の粘着剤層を形成する粘着剤組成物とすることができるだけではなく、粘着付与樹脂を配合することによる粘着剤層の弾性率の上昇を抑制することができる。 In the present invention, as described above, by blending an aromatic phosphate plasticizer, not only can the pressure-sensitive adhesive composition form a pressure-sensitive adhesive layer, but also a tackifier resin is blended. An increase in the elastic modulus of the pressure-sensitive adhesive layer can be suppressed.
本発明にかかる芳香族リン酸エステル系可塑剤としては、例えば、下記一般式(1)で表されるものが挙げられる。芳香族リン酸エステル系可塑剤として、下記一般式(1)で表される芳香族リン酸エステル系可塑剤を用いることにより、容易に、優れた粘着特性と高屈折率を両立させた粘着剤層を形成することができる光学用粘着剤組成物とすることができる。なお、芳香族リン酸エステル系可塑剤としては、下記一般式(1)で表される芳香族リン酸エステル系可塑剤のnの値、R1やR2の置換基が異なる2種以上を組み合わせて用いてもよい。下記式において、全てのR2の炭素数の合計が12より大きくなると、屈折率の向上効果が低下し、好ましくない。これは、芳香族リン酸エステル系可塑剤の屈折率向上効果は、単位重量あたりの芳香環の個数が多いほど高いが、単位重量あたりの芳香環の個数はR2の炭素数の合計の増加により減少するためである。 Examples of the aromatic phosphate plasticizer according to the present invention include those represented by the following general formula (1). By using the aromatic phosphate plasticizer represented by the following general formula (1) as the aromatic phosphate plasticizer, an adhesive that easily achieves both excellent adhesive properties and a high refractive index. It can be set as the optical adhesive composition which can form a layer. In addition, as an aromatic phosphate ester plasticizer, 2 or more types in which the value of n of the aromatic phosphate ester plasticizer represented by the following general formula (1) and the substituents of R 1 and R 2 are different are used. You may use it in combination. In the following formula, if the total number of carbon atoms of all R 2 is larger than 12, the effect of improving the refractive index is lowered, which is not preferable. This is because the effect of improving the refractive index of the aromatic phosphate ester plasticizer increases as the number of aromatic rings per unit weight increases, but the number of aromatic rings per unit weight increases the total number of carbon atoms of R 2. This is because of the decrease.
(一般式(1)において、nは1又は2の整数であり、R1は、それぞれ独立にH又はCH3であり、R2はそれが付加する芳香環に複数付加していてもよく、それぞれ独立に水素、アルキル基、アルコキシ基、又はアルキルエーテル基である(ただし、全てのR2の炭素数の合計が12以下であり、R2は直鎖であっても分岐していてもよい。)。) (In general formula (1), n is an integer of 1 or 2, R 1 is independently H or CH 3 , and R 2 may be added to the aromatic ring to which it is added, Each independently hydrogen, an alkyl group, an alkoxy group, or an alkyl ether group (however, the total number of carbon atoms of all R 2 is 12 or less, and R 2 may be linear or branched) .).)
アルキル基としては、R2の全ての炭素数の合計が12以下であるので、ドデシル基よりも炭素数の少ない官能基を適宜選択できるが、メチル基、エチル基、プロピル基、ブチル基などが好ましい。アルコキシ基についても同様に、メトキシ基、エトキシ基、プロポキシ基、ブトキシ基などの炭素数12以下のものを選択できる。アルキルエーテル基としても、炭素数12以下のアルキルエーテル基を適宜に選択できる。 As the alkyl group, since the total number of carbon atoms of R 2 is 12 or less, a functional group having a carbon number smaller than that of the dodecyl group can be selected as appropriate, but a methyl group, an ethyl group, a propyl group, a butyl group, etc. preferable. Similarly, an alkoxy group having 12 or less carbon atoms such as a methoxy group, an ethoxy group, a propoxy group, or a butoxy group can be selected. As the alkyl ether group, an alkyl ether group having 12 or less carbon atoms can be appropriately selected.
一般式(1)で表される芳香族リン酸エステル系可塑剤の典型的な例としては、ビスフェノールAビス(ジフェニルホスフェート)(n=1、R1がメチル基、R2が水素)が挙げられる。なお、単独で用いてもよいし、これと一般式(1)で表される他の構造のものとを組み合わせてもよいし、これと他の芳香族リン酸エステル系可塑剤とを組み合わせてもよい。 A typical example of the aromatic phosphate plasticizer represented by the general formula (1) is bisphenol A bis (diphenyl phosphate) (n = 1, R 1 is a methyl group, and R 2 is hydrogen). It is done. In addition, you may use independently, you may combine this and the thing of the other structure represented by General formula (1), and combine this with another aromatic phosphate ester plasticizer. Also good.
また、他の芳香族リン酸エステル系可塑剤としては、トリクレジルホスフェート、トリキシレニルホスフェートクレジルジフェニルホスフェート、クレジル2,6−キシレニルホスフェート、2−エチルヘキシルジフェニルホスフェート等の非縮合型の液体芳香族リン酸エステル;トリフェニルホスフェート等の非縮合型の固体芳香族リン酸エステル;1,3−フェニレンビス(ジキシレニルホスフェート)、ビスフェノールAビス(ジフェニルホスフェート)等の縮合型の液体芳香族リン酸エステル;1,3−フェニレンビス(ジフェニルホスフェート)等の縮合型の固体芳香族リン酸エステルなどを挙げることができる。これらの芳香族リン酸エステル系可塑剤として、固体の芳香族リン酸エステル系可塑剤を用いる場合は液体の芳香族リン酸エステル系可塑剤と併用するのが好ましい。これらの芳香族リン酸エステル系可塑剤を用いる場合は、例えば、固体の芳香族リン酸エステル系可塑剤と液体の芳香族リン酸エステル系可塑剤との質量比が0:100〜60:40となるようにするのが好ましい。固体の芳香族リン酸エステルの質量比が60%を超えると、固体の芳香族リン酸エステルが析出することがあるためである。なお、芳香族リン酸エステル系可塑剤の性状を示す語句として、「固体」は25℃において固体であることを示し、「液体」は25℃において液体であることを示す。 Further, as other aromatic phosphate ester plasticizers, non-condensation type such as tricresyl phosphate, trixylenyl phosphate cresyl diphenyl phosphate, cresyl 2,6-xylenyl phosphate, 2-ethylhexyl diphenyl phosphate, etc. Liquid aromatic phosphate ester; non-condensable solid aromatic phosphate ester such as triphenyl phosphate; condensed liquid aroma such as 1,3-phenylene bis (dixylenyl phosphate) and bisphenol A bis (diphenyl phosphate) An aromatic phosphoric acid ester; a condensed solid aromatic phosphoric acid ester such as 1,3-phenylenebis (diphenyl phosphate). As these aromatic phosphate ester plasticizers, when a solid aromatic phosphate ester plasticizer is used, it is preferably used in combination with a liquid aromatic phosphate ester plasticizer. When these aromatic phosphate ester plasticizers are used, for example, the mass ratio of the solid aromatic phosphate ester plasticizer to the liquid aromatic phosphate ester plasticizer is 0: 100 to 60:40. It is preferable that This is because if the mass ratio of the solid aromatic phosphate exceeds 60%, the solid aromatic phosphate may be precipitated. In addition, as a phrase indicating the properties of the aromatic phosphate plasticizer, “solid” indicates a solid at 25 ° C., and “liquid” indicates a liquid at 25 ° C.
本発明の光学用粘着剤組成物は、上述した(メタ)アクリル酸エステル系重合体の固形分100質量部に対して、芳香環を有する粘着付与樹脂の固形分の総量を40〜200質量部、芳香族リン酸エステル系可塑剤の固形分の総量を20〜220質量部を配合したものである。これにより、優れた粘着特性と高い屈折率とを両立させた光学用粘着剤層を形成できる光学用粘着剤組成物となる。 The optical pressure-sensitive adhesive composition of the present invention has a total solid content of the tackifying resin having an aromatic ring of 40 to 200 parts by mass with respect to 100 parts by mass of the solid content of the (meth) acrylic acid ester polymer described above. The total solid content of the aromatic phosphate plasticizer is blended in an amount of 20 to 220 parts by mass. Thereby, it becomes the optical adhesive composition which can form the optical adhesive layer which made the outstanding adhesive characteristic and high refractive index compatible.
上述したように、芳香環を有する粘着付与樹脂の固形分の総量は、(メタ)アクリル酸エステル系重合体100質量部に対して40〜200質量部である。なお、芳香環を有する粘着付与樹脂を40質量部未満とすると、十分に高い屈折率のものを得られなくなり、芳香環を有する粘着付与樹脂を200質量部より多くすると、十分な粘着特性が得られなくなる。また、芳香環を有する粘着付与樹脂は、(メタ)アクリル酸エステル系重合体100質量部に対して50〜170質量部であることがより好ましく、60〜150質量部であることがさらに好ましい。芳香環を有する粘着剤付与樹脂を60質量部以上とすることにより、より高い屈折率を実現することができ、かつ芳香族リン酸エステル系可塑剤の可塑効果の影響が粘着力の向上に寄与し、光学用粘着剤層の粘着特性の制御が容易となる。具体的には、後述する実施例2のように、芳香環を有する粘着付与樹脂を50質量部とし、固体の芳香族リン酸エステル系可塑剤を200部と多量に添加した場合は、屈折率は1.5479であるが、後述する実施例4や、実施例9のとおり、芳香環を有する粘着付与樹脂が60質量部以上であれば、同等又はより少ない芳香族リン酸エステル系可塑剤の配合量であっても、1.55以上の高い屈折率を有する光学用粘着剤層を形成できる。 As above-mentioned, the total amount of solid content of tackifying resin which has an aromatic ring is 40-200 mass parts with respect to 100 mass parts of (meth) acrylic acid ester polymer. If the tackifier resin having an aromatic ring is less than 40 parts by mass, a sufficiently high refractive index cannot be obtained, and if the tackifier resin having an aromatic ring is more than 200 parts by mass, sufficient adhesive properties are obtained. It becomes impossible. Further, the tackifier resin having an aromatic ring is more preferably 50 to 170 parts by mass and further preferably 60 to 150 parts by mass with respect to 100 parts by mass of the (meth) acrylic acid ester polymer. By making the pressure-sensitive adhesive resin having an aromatic ring 60 parts by mass or more, a higher refractive index can be realized, and the influence of the plastic effect of the aromatic phosphate plasticizer contributes to the improvement of the adhesive strength. In addition, it becomes easy to control the adhesive property of the optical adhesive layer. Specifically, as in Example 2 described later, when 50 parts by mass of the tackifier resin having an aromatic ring and 200 parts of a solid aromatic phosphate ester plasticizer are added in a large amount, the refractive index Is 1.5479, but as in Example 4 and Example 9 described later, if the tackifier resin having an aromatic ring is 60 parts by mass or more, the equivalent or less aromatic phosphate ester plasticizer Even if it is a compounding quantity, the optical adhesive layer which has a high refractive index of 1.55 or more can be formed.
また、上述したように、芳香族リン酸エステル系可塑剤の固形分の総量は、(メタ)アクリル酸エステル系重合体100質量部に対して20〜220質量部である。芳香族リン酸エステル系可塑剤を20質量部未満とすると、十分に高い屈折率のものを得られなくなり、芳香族リン酸エステル系可塑剤を220質量部より多くすると、十分な粘着特性が得られなくなる。また、芳香族リン酸エステル系可塑剤は(メタ)アクリル酸エステル系重合体100質量部に対して40〜160質量部であることがより好ましい。本発明の光学用粘着剤組成物は、芳香族リン酸エステル系可塑剤を所定量含むので、光学用粘着剤層の屈折率を上げるために、芳香環を有する粘着付与樹脂を増やした場合であっても、光学用粘着剤層の弾性率の上昇を抑え、強い粘着特性を維持することができる。 Moreover, as above-mentioned, the total amount of solid content of an aromatic phosphate ester plasticizer is 20-220 mass parts with respect to 100 mass parts of (meth) acrylic acid ester polymer. When the amount of the aromatic phosphate plasticizer is less than 20 parts by mass, a sufficiently high refractive index cannot be obtained, and when the amount of the aromatic phosphate ester plasticizer is more than 220 parts by mass, sufficient adhesive properties are obtained. It becomes impossible. The aromatic phosphate ester plasticizer is more preferably 40 to 160 parts by mass with respect to 100 parts by mass of the (meth) acrylic acid ester polymer. Since the optical pressure-sensitive adhesive composition of the present invention contains a predetermined amount of an aromatic phosphate ester plasticizer, in order to increase the refractive index of the optical pressure-sensitive adhesive layer, the amount of tackifying resin having an aromatic ring is increased. Even if it exists, the raise of the elasticity modulus of an optical adhesive layer can be suppressed, and a strong adhesive characteristic can be maintained.
さらに、光学用粘着剤組成物には、必要に応じて、紫外線吸収剤、芳香族リン酸エステル系可塑剤以外の可塑剤(軟化剤)、硬化促進剤、充填剤、老化防止剤、顔料、染料、カップリング剤等の各種添加剤等を添加することができる。軟化剤としては、例えば、液状ポリエーテル、グリコールエステル、液状ポリテルペン、液状ポリアクリレート、フタル酸エステル、トリメリット酸エステル等が挙げられる。また、芳香環を有する粘着付与樹脂以外の粘着付与剤を添加してもよい。芳香環を有する粘着付与樹脂以外の粘着付与剤としては、例えば、ロジン及びその誘導体、ポリテルペン、石油系樹脂等が挙げられる。しかし、これらの芳香環を有する粘着付与樹脂以外の粘着付与剤は、配合量が増えると光学用粘着剤層の屈折率を低下させる場合があるため、発明の効果を損なわない範囲で添加することができる。芳香族リン酸エステル以外の可塑剤としては、例えば、非芳香族リン酸エステル系可塑剤、液状ポリエーテル、グリコールエステル、液状ポリテルペン、液状ポリアクリレート、フタル酸エステル、トリメリット酸エステル等が挙げられるが、これらは芳香族リン酸エステル系可塑剤と異なり、添加により光学用粘着剤組成物の屈折率を下げる要因となる場合があるので、発明の効果を損なわない範囲で添加することができる。 Furthermore, in the optical pressure-sensitive adhesive composition, if necessary, an ultraviolet absorber, a plasticizer (softener) other than the aromatic phosphate plasticizer, a curing accelerator, a filler, an anti-aging agent, a pigment, Various additives such as dyes and coupling agents can be added. Examples of the softening agent include liquid polyether, glycol ester, liquid polyterpene, liquid polyacrylate, phthalic acid ester, trimellitic acid ester, and the like. Moreover, you may add tackifiers other than the tackifier resin which has an aromatic ring. Examples of the tackifier other than the tackifier resin having an aromatic ring include rosin and derivatives thereof, polyterpene, and petroleum resins. However, tackifiers other than these tackifying resins having an aromatic ring may decrease the refractive index of the optical pressure-sensitive adhesive layer as the blending amount increases, so add them within a range that does not impair the effects of the invention. Can do. Examples of the plasticizer other than the aromatic phosphate ester include non-aromatic phosphate ester plasticizer, liquid polyether, glycol ester, liquid polyterpene, liquid polyacrylate, phthalate ester, trimellitic acid ester, and the like. However, unlike aromatic phosphate ester plasticizers, these may cause a decrease in the refractive index of the optical pressure-sensitive adhesive composition when added, and therefore can be added within a range that does not impair the effects of the invention.
さらに、光学用粘着剤組成物は、必要に応じて有機溶剤系等の溶媒を含んでいてもよい。なお、光学用粘着剤組成物が溶媒を含む場合、固形成分(本発明にかかる(メタ)アクリル酸エステル系重合体、芳香環を有する粘着付与樹脂、芳香族リン酸エステル系可塑剤、架橋剤等)の濃度は特に限定されず、所定の基材にそのまま塗工できる濃度であっても、塗工の際に希釈して用いる濃度であってもよい。 Furthermore, the optical pressure-sensitive adhesive composition may contain a solvent such as an organic solvent if necessary. When the optical pressure-sensitive adhesive composition contains a solvent, solid components ((meth) acrylic acid ester polymer according to the present invention, tackifying resin having an aromatic ring, aromatic phosphoric acid ester plasticizer, crosslinking agent) Etc.) is not particularly limited, and may be a concentration that can be applied to a predetermined substrate as it is, or a concentration that is used after dilution.
かかる溶媒としては、アセトン、メチルエチルケトン、ジエチルケトン、メチルイソブチルケトン、シクロヘキサノンなどのケトン系溶媒;酢酸エチル、酢酸プロピル、酢酸ブチルなどのエステル系溶媒;1,2−ジメトキシエタン、テトラヒドロフラン、1,4−ジオキサンなどのエーテル系溶媒;クロロホルム、四塩化炭素、クロロベンゼンなどのハロゲン系溶媒;ベンゼン、トルエン、キシレンなどの芳香族炭化水素系溶媒;N,N−ジメチルホルムアミド、N,N−ジメチルアセタミド、N−メチルピロリドンなどのアミド系溶媒;ペンタン、ヘキサン、ヘプタンなどの脂肪族炭化水素系溶媒;シクロペンタン、シクロヘキサンなどの脂環式炭化水素系溶媒;およびこれらの溶媒の2種以上からなる混合溶媒;などが挙げられる。 Examples of such solvents include ketone solvents such as acetone, methyl ethyl ketone, diethyl ketone, methyl isobutyl ketone, and cyclohexanone; ester solvents such as ethyl acetate, propyl acetate, and butyl acetate; 1,2-dimethoxyethane, tetrahydrofuran, 1,4- Ether solvents such as dioxane; halogen solvents such as chloroform, carbon tetrachloride and chlorobenzene; aromatic hydrocarbon solvents such as benzene, toluene and xylene; N, N-dimethylformamide, N, N-dimethylacetamide, Amide solvents such as N-methylpyrrolidone; Aliphatic hydrocarbon solvents such as pentane, hexane and heptane; Alicyclic hydrocarbon solvents such as cyclopentane and cyclohexane; and a mixed solvent composed of two or more of these solvents And so on.
本発明の光学用粘着剤組成物は、必要に応じて希釈した後、所定の基材等の支持体に塗工することにより光学用粘着剤層となる。なお、光学用粘着剤組成物を塗工する際は、粘度調整のため、これらの有機溶剤等を使用して濃度を調整するのが好ましい。濃度は10〜60質量%の範囲になるように調製するのが好ましい。 The optical pressure-sensitive adhesive composition of the present invention becomes an optical pressure-sensitive adhesive layer by being diluted as necessary and then coated on a support such as a predetermined substrate. In addition, when applying an optical adhesive composition, it is preferable to adjust a density | concentration using these organic solvents etc. for viscosity adjustment. The concentration is preferably adjusted to be in the range of 10 to 60% by mass.
光学用粘着剤組成物は、予め調製しておいて一定期間保管した後に塗工してもよいし、例えば架橋剤のみを塗工の数時間前に添加するなどして、光学用粘着剤組成物の完成後に日をおかずに塗工してもよいし、2液以上をスタティックミキサー等で混合して、光学用粘着剤組成物の完成と塗工とを連続して行ってもよい。 The optical pressure-sensitive adhesive composition may be applied after being prepared in advance and stored for a certain period of time. For example, by adding only a crosslinking agent several hours before the coating, the optical pressure-sensitive adhesive composition After completion of the product, it may be applied without leaving the day, or two or more liquids may be mixed with a static mixer or the like, and the completion of the optical pressure-sensitive adhesive composition and application may be performed continuously.
上述したように、本発明の光学用粘着剤組成物は、粘着特性と高い屈折率とを両立させた光学用粘着層を形成することができるものである。また、この光学用粘着剤組成物は、ハロゲン等を用いていないため、被接着体等の汚染や環境汚染の問題もない。 As described above, the optical pressure-sensitive adhesive composition of the present invention is capable of forming an optical pressure-sensitive adhesive layer having both adhesive properties and a high refractive index. Further, since this optical pressure-sensitive adhesive composition does not use halogen or the like, there is no problem of contamination of the adherend or the like and environmental pollution.
(2)光学用粘着剤層
本発明の光学用粘着剤層は、上述した光学用粘着剤組成物から形成されたものである。
(2) Optical pressure-sensitive adhesive layer The optical pressure-sensitive adhesive layer of the present invention is formed from the optical pressure-sensitive adhesive composition described above.
上述した光学用粘着剤組成物を用いて光学用粘着剤層を形成する場合には、光学用粘着剤組成物を架橋剤で架橋することが好ましい。 When forming the optical pressure-sensitive adhesive layer using the optical pressure-sensitive adhesive composition described above, it is preferable to crosslink the optical pressure-sensitive adhesive composition with a crosslinking agent.
架橋剤は、種類に特に制限はなく、具体例としては、イソシアネート化合物、エポキシ化合物、金属キレート化合物、メラミン系樹脂、アジリジン化合物、金属アルコキシド、金属塩などが挙げられる。適度な凝集力を得る観点から、イソシアネート化合物やエポキシ化合物が特に好ましく用いられる。これらの化合物は、1種単独で用いても、2種以上を混合して用いてもよい。 The type of the crosslinking agent is not particularly limited, and specific examples include isocyanate compounds, epoxy compounds, metal chelate compounds, melamine resins, aziridine compounds, metal alkoxides, metal salts and the like. From the viewpoint of obtaining an appropriate cohesive force, an isocyanate compound or an epoxy compound is particularly preferably used. These compounds may be used alone or in combination of two or more.
イソシアネート化合物としては、ブチレンジイソシアネート、ヘキサメチレンジイソシアネートなどの低級脂肪族ポリイソシアネート類;シクロペンチレンジイソシアネート、シクロヘキシレンジイソシアネート、イソホロンジイソシアネートなどの脂環族イソシアネート類;2,4−トリレンジイソシアネート、4,4’−ジフェニルメタンジイソシアネート、キシリレンジイソシアネートなどの芳香族ジイソシアネート類;トリメチロールプロパン/トリレンジイソシアネート3付加物(例えば、日本ポリウレタン工業社製、商品名:コロネートL,東洋インキ社製、商品名:BHS−8515、綜研化学社製、商品名:L−45)、トリメチロールプロパン/ヘキサメチレンジイソシアネート3付加物(例えば、日本ポリウレタン工業社製、商品名:コロネートHL)、ヘキサメチレンジイソシアネートのイソシアヌレート体(例えば、日本ポリウレタン工業社製、商品名:コロネートHX)などのイソシアネート付加物;などが挙げられる。これらのイソシアネート化合物は単独で用いても、2種以上を混合して用いてもよい。 As the isocyanate compound, lower aliphatic polyisocyanates such as butylene diisocyanate and hexamethylene diisocyanate; alicyclic isocyanates such as cyclopentylene diisocyanate, cyclohexylene diisocyanate and isophorone diisocyanate; 2,4-tolylene diisocyanate, 4,4 '-Diphenylmethane diisocyanate, aromatic diisocyanates such as xylylene diisocyanate; trimethylolpropane / tolylene diisocyanate 3 adduct (for example, Nippon Polyurethane Industry, trade name: Coronate L, Toyo Ink, trade name: BHS- 8515, manufactured by Soken Chemical Co., Ltd., trade name: L-45), trimethylolpropane / hexamethylene diisocyanate 3 adduct (for example, Nippon Polyurethane Industry) Ltd., trade name: Coronate HL), an isocyanurate of hexamethylene diisocyanate (for example, Nippon Polyurethane Industry Co., Ltd., trade name: Coronate HX) isocyanate adducts and the like; and the like. These isocyanate compounds may be used alone or in combination of two or more.
エポキシ化合物としては、N,N,N’,N’−テトラグリシジル−m−キシレンジアミン(例えば、三菱瓦斯化学社製、商品名:TETRAD−X)や1,3−ビス(N,N−ジグリシジルアミノメチル)シクロヘキサン(例えば、三菱瓦斯化学社製、商品名:TETRAD−C)などとして市販されているものが挙げられる。これらの化合物は1種単独で用いても、2種以上を混合して用いてもよい。 Examples of the epoxy compound include N, N, N ′, N′-tetraglycidyl-m-xylenediamine (for example, Mitsubishi Gas Chemical Company, trade name: TETRAD-X), and 1,3-bis (N, N-dioxy). Examples include glycidylaminomethyl) cyclohexane (for example, trade name: TETRAD-C manufactured by Mitsubishi Gas Chemical Company, Inc.). These compounds may be used alone or in combination of two or more.
これらの架橋剤は、本発明の光学用粘着剤組成物に予め含有させておいてもよい。これらの架橋剤の使用量は、本発明にかかる(メタ)アクリル酸エステル系重合体100質量部に対して、0.01〜15質量部含有されていることが好ましく、0.1〜5質量部含有されていることがより好ましい。架橋剤を上記範囲とすることにより、良好な密着性と耐久性が得られる。架橋剤の含有量が0.01質量部よりも少ない場合、架橋形成が不十分となり、光学用粘着剤組成物の凝集力が小さくなって、糊残りの原因となることがある。一方、含有量が15質量部より多い場合、凝集力が大きくなり、流動性が低下し、被着体への濡れが不十分となって、はがれの原因となることがある。 These crosslinking agents may be previously contained in the optical pressure-sensitive adhesive composition of the present invention. The amount of these crosslinking agents used is preferably 0.01 to 15 parts by mass, and 0.1 to 5 parts by mass with respect to 100 parts by mass of the (meth) acrylic acid ester polymer according to the present invention. More preferably, it is contained in part. By setting the crosslinking agent in the above range, good adhesion and durability can be obtained. When the content of the cross-linking agent is less than 0.01 parts by mass, the cross-linking is insufficient and the cohesive force of the optical pressure-sensitive adhesive composition is reduced, which may cause adhesive residue. On the other hand, when the content is more than 15 parts by mass, the cohesive force is increased, the fluidity is lowered, the wetness to the adherend is insufficient, and peeling may be caused.
本発明の光学用粘着剤組成物により形成される光学用粘着剤層は、高い屈折率を有するものであり、例えば、23℃の雰囲気下、ナトリウムD線を照射し、アッベ屈折率計((株)アタゴ社製:ABBE REFRACTO METER DR−M2)にて測定される屈折率が1.535以上のものとすることができる。 The optical pressure-sensitive adhesive layer formed by the optical pressure-sensitive adhesive composition of the present invention has a high refractive index. For example, it is irradiated with sodium D rays in an atmosphere at 23 ° C., and Abbe refractometer (( The refractive index measured by Atago Co., Ltd.:ABBE REFRACTO METER DR-M2) can be 1.535 or more.
本発明では、光学用粘着剤組成物において、(メタ)アクリル酸エステル系重合体100質量部に対する芳香環を有する粘着付与樹脂の配合量を増やすと、光学用粘着剤層の屈折率はこれに伴って単調に上昇することを本発明者らは確認している。また、(メタ)アクリル酸エステル系重合体100質量部に対する芳香族リン酸エステル系可塑剤の配合量が増加することにより光学用粘着剤層の屈折率が単調に上昇することを確認している。このことから、芳香環を有する粘着付与樹脂の配合量及び/又は芳香族リン酸エステル系可塑剤の配合量を適宜に調整することにより、本発明の光学用粘着剤組成物の屈折率を所望の値、例えば1.535以上となるようにすることができる。 In this invention, when the compounding quantity of tackifying resin which has an aromatic ring with respect to 100 mass parts of (meth) acrylic acid ester-type polymers is increased in the optical adhesive composition, the refractive index of an optical adhesive layer becomes this. The present inventors have confirmed that it rises monotonously with this. In addition, it has been confirmed that the refractive index of the optical pressure-sensitive adhesive layer monotonously increases as the blending amount of the aromatic phosphate plasticizer with respect to 100 parts by mass of the (meth) acrylate polymer is increased. . From this, the refractive index of the optical pressure-sensitive adhesive composition of the present invention is desired by appropriately adjusting the blending amount of the tackifier resin having an aromatic ring and / or the blending amount of the aromatic phosphate plasticizer. For example, 1.535 or more.
本発明の光学用粘着剤層の好ましい粘着特性は、それが用いられる用途により異なるが、50μmのポリエチレンテレフタレートフィルムを基材として、20μmの光学用粘着剤層を設け、JIS Z0237:2000に準拠し、貼付から1分以内に測定した粘着力が、0.5N/25mm〜25N/25mmであることが好ましく、1.5N/25mm〜20N/25mmであることがより好ましい。 The preferred adhesive properties of the optical pressure-sensitive adhesive layer of the present invention vary depending on the application in which it is used, but a 20 μm optical pressure-sensitive adhesive layer is provided based on a 50 μm polyethylene terephthalate film, and conforms to JIS Z0237: 2000. The adhesive force measured within 1 minute from sticking is preferably 0.5 N / 25 mm to 25 N / 25 mm, and more preferably 1.5 N / 25 mm to 20 N / 25 mm.
本発明の光学用粘着剤層は、接着される高屈折率光学部材との屈折率差を低下させられる点で、屈折率が1.535以上であることが好ましく、1.540以上であることがより好ましい。 The optical pressure-sensitive adhesive layer of the present invention preferably has a refractive index of 1.535 or more and 1.540 or more in that the difference in refractive index from the high refractive index optical member to be bonded can be reduced. Is more preferable.
本発明の光学用粘着剤層は高い屈折率を示すため、光学部材と他の部材とを接着させたり、光学部材同士を接着させたりする場合に、隣接する層との屈折率差を低いものとすることができ、隣接する層と光学用粘着剤層との界面における光の反射を低いものとすることができる。本発明の光学用粘着剤層は、高い屈折率(例えば、1.535以上)を有するので、本発明の光学用粘着剤層と隣接する層が、屈折率が1.535以上の材料からなるものであっても、隣接する層との屈折率差がない状態とする又は屈折率差を著しく小さくすることができ、界面における反射の抑制と、粘着特性との両立が実現されるので好適に用いることができる。また、隣接する層が、屈折率が1.535未満である場合にも本発明の光学用粘着剤層を用いることができる。 Since the optical pressure-sensitive adhesive layer of the present invention exhibits a high refractive index, when the optical member is bonded to another member or the optical members are bonded to each other, the difference in refractive index from the adjacent layer is low. The reflection of light at the interface between the adjacent layer and the optical pressure-sensitive adhesive layer can be reduced. Since the optical pressure-sensitive adhesive layer of the present invention has a high refractive index (for example, 1.535 or more), the layer adjacent to the optical pressure-sensitive adhesive layer of the present invention is made of a material having a refractive index of 1.535 or more. Even if it is, it can be in a state where there is no difference in refractive index between adjacent layers or the difference in refractive index can be remarkably reduced, and it is possible to achieve both suppression of reflection at the interface and adhesive properties, which is preferable. Can be used. The optical pressure-sensitive adhesive layer of the present invention can also be used when the adjacent layer has a refractive index of less than 1.535.
(3)光学用粘着性積層体
本発明の光学用粘着性積層体は、支持体の少なくとも片面に、本発明の光学用粘着剤層を有するものである。ここでいう支持体は、ベース基材の他、剥離シートを含むものである。ベース基材は、光学用粘着性積層体が目的とする使用に供された後もなお除去されることなく光学用粘着性積層体に付加しており芯材、保護材、非透過性材、光学部材等としての役割を果たすものである。
(3) Optical adhesive laminate The optical adhesive laminate of the present invention has the optical adhesive layer of the present invention on at least one surface of a support. The support herein includes a release sheet in addition to the base substrate. The base substrate is added to the optical adhesive laminate without being removed even after the optical adhesive laminate is used for the intended use, and the core material, protective material, non-permeable material, It plays a role as an optical member or the like.
なお、光学用粘着性積層体は、ベース基材を有していてもよいし、有していなくてもよい。具体例としては、ベース基材の少なくとも片面に光学用粘着剤層を有するものやベース基材の両面に光学用粘着剤層を有するもの、ベース基材に替えて、剥離シートの剥離処理面に光学用粘着剤層を有するものが挙げられる。また、必要に応じて光学用粘着剤層の上(光学用粘着剤層の露出面)に剥離シートを貼着してもよい。剥離シートにより、光学用粘着剤層を保護することができる。 The optical pressure-sensitive adhesive laminate may or may not have a base substrate. Specific examples include those having an optical pressure-sensitive adhesive layer on at least one side of the base substrate, those having an optical pressure-sensitive adhesive layer on both sides of the base substrate, and the release treatment surface of the release sheet instead of the base substrate. What has an optical adhesive layer is mentioned. Moreover, you may stick a peeling sheet on the optical adhesive layer (exposed surface of an optical adhesive layer) as needed. The release sheet can protect the optical pressure-sensitive adhesive layer.
ベース基材は、特に限定されるものではなく、例えば、ポリビニルアルコール、ポリメチルメタクリレート、ポリスチレン、ポリ塩化ビニル、ポリエチレン、ポリプロピレン、エチレン・酢酸ビニル共重合体の不飽和炭素結合を有する化合物の重付加体;シクロオレフィンポリマー;ポリエチレンテレフタレート、ポリエチレンナフタレート、ポリアリレート等のポリエステル系樹脂;ポリカーボネート;ポリエーテルスルホン;ポリフェニレンスルフィド、ポリノルボルネン系樹脂;トリアセチルセルロース;ポリウレタン系樹脂;ポリイミド系樹脂等の1種単独又は2種以上の混合物をシート状としたプラスチック材料、又はこれらの積層体が挙げられる。また、ベース基材は、コート層、蒸着層等を備えていてもよく、コロナ処理、電子線処理等の物理的改質がされていてもよい。ベース基材は、光学用粘着性積層体の用途により、適宜選択する。このようなベース基材の厚さは、通常6〜300μm、好ましくは12〜200μmである。 The base substrate is not particularly limited. For example, polyaddition of a compound having an unsaturated carbon bond of polyvinyl alcohol, polymethyl methacrylate, polystyrene, polyvinyl chloride, polyethylene, polypropylene, and an ethylene / vinyl acetate copolymer. Cycloolefin polymer; Polyester resin such as polyethylene terephthalate, polyethylene naphthalate, polyarylate; Polycarbonate; Polyethersulfone; Polyphenylene sulfide, Polynorbornene resin; Triacetyl cellulose; Polyurethane resin; Polyimide resin The plastic material which made the sheet form the single or 2 types or more mixture, or these laminated bodies is mentioned. The base substrate may be provided with a coat layer, a vapor deposition layer, and the like, and may be physically modified such as corona treatment and electron beam treatment. The base substrate is appropriately selected depending on the use of the optical adhesive laminate. The thickness of such a base substrate is usually 6 to 300 μm, preferably 12 to 200 μm.
剥離シートは、特に限定されるものではなく、紙やフィルム等のシートに、剥離剤で剥離処理したものを使用することができる。紙としては、例えば、グラシン紙のような高密度原紙、クレーコート紙、クラフト紙、または上質紙にポリエチレン等のフィルムをラミネートした紙等が挙げられる。フィルムとしては、例えば、ポリエチレンテレフタレート、ポリプロピレン、ポリエチレン等の樹脂からなるフィルムまたはそれらの発泡フィルムが挙げられる。剥離剤としては、フッ素樹脂やシリコーン樹脂、または長鎖アルキル基含有カルバメート樹脂等が挙げられる。剥離剤を乾燥質量で0.1〜3g/m2程度になるようにシートに塗工し、熱硬化やUV硬化等によって剥離層を設けたものが剥離シートとして適宜使用される。 The release sheet is not particularly limited, and it is possible to use a sheet such as paper or film that has been subjected to a release treatment with a release agent. Examples of the paper include high-density base paper such as glassine paper, clay-coated paper, kraft paper, or paper obtained by laminating a film such as polyethylene on high-quality paper. As a film, the film which consists of resin, such as a polyethylene terephthalate, a polypropylene, polyethylene, or those foamed films is mentioned, for example. Examples of the release agent include a fluororesin, a silicone resin, and a long chain alkyl group-containing carbamate resin. A release agent is suitably used as a release sheet by applying a release agent to a sheet so that the dry mass is about 0.1 to 3 g / m 2 and providing a release layer by heat curing or UV curing.
本発明の光学用粘着性積層体が接着される被接着体としては、ディスプレイ用基板、偏光板、位相差板、光学補償フィルム、反射シート、輝度向上フィルム、及びコントラスト向上フィルム、並びに光記録媒体用基板等の光学部材が挙げられる。これらに用いられる材料としてもベース基材と同様のもの等が挙げられる。 Examples of the adherend to which the optical pressure-sensitive adhesive laminate of the present invention is adhered include a display substrate, a polarizing plate, a retardation plate, an optical compensation film, a reflective sheet, a brightness enhancement film, a contrast enhancement film, and an optical recording medium. An optical member such as a substrate for use. Examples of the material used for these include the same materials as those for the base substrate.
本発明の光学用粘着性積層体に用いられる本発明の光学用粘着剤層は、高い屈折率を示すので、支持体及び/又は被接着体が用途に応じて種々選択された場合であっても屈折率差を小さいものとすることができ、支持体及び/又は被接着体と光学用粘着剤層との界面における光の反射を低いものとすることができる。 Since the optical pressure-sensitive adhesive layer of the present invention used in the optical pressure-sensitive adhesive laminate of the present invention exhibits a high refractive index, the support and / or the adherend is variously selected depending on the application. Also, the difference in refractive index can be made small, and the reflection of light at the interface between the support and / or the adherend and the optical pressure-sensitive adhesive layer can be made low.
本発明の光学用粘着剤積層体の支持体及び/又は被接着体を構成する材料の具体的な屈折率の値は、例えば、ポリビニルアルコールは1.49〜1.53、ポリメチルメタクリレートは1.49、ポリスチレンは1.59、ポリ塩化ビニルは1.53、ポリエチレンは1.53〜1.54、シクロオレフィンポリマーは1.53、ポリエチレンテレフタレートは1.60、ポリアリレートは1.61、ポリカーボネートは1.585、ポリエーテルスルホンは1.63、トリアセチルセルロースは1.49、フッ素系ポリイミドは1.53である。本発明の光学用粘着性積層体は、光学用粘着剤層が高い屈折率を有するので、支持体及び/又は被接着体が屈折率1.535以上の材料からなる場合、支持体及び/又は被接着体の有する高い屈折率を維持しつつ、支持体及び/又は被接着体と光学用粘着剤層との粘着性が優れたものを実現することができる。また、光学用粘着剤層の屈折率は制御することが容易であるので、支持体及び/又は被接着体が屈折率1.535未満の材料からなる場合にも、支持体及び/又は被接着体と光学用粘着剤層との界面の屈折率の差が小さく、支持体及び/又は被接着体と光学用粘着剤層との粘着性が優れたものを実現することができる。 Specific refractive index values of the materials constituting the support and / or the adherend of the optical pressure-sensitive adhesive laminate of the present invention are, for example, 1.49 to 1.53 for polyvinyl alcohol and 1 for polymethyl methacrylate. .49, polystyrene 1.59, polyvinyl chloride 1.53, polyethylene 1.53-1.54, cycloolefin polymer 1.53, polyethylene terephthalate 1.60, polyarylate 1.61, polycarbonate Is 1.585, polyethersulfone is 1.63, triacetylcellulose is 1.49, and fluorine-based polyimide is 1.53. In the optical pressure-sensitive adhesive laminate of the present invention, the optical pressure-sensitive adhesive layer has a high refractive index. Therefore, when the support and / or the adherend is made of a material having a refractive index of 1.535 or more, the support and / or While maintaining the high refractive index of the adherend, it is possible to realize a substrate and / or an adhesive having excellent adhesion between the adherend and the optical pressure-sensitive adhesive layer. Further, since the refractive index of the optical pressure-sensitive adhesive layer can be easily controlled, even when the support and / or the adherend is made of a material having a refractive index of less than 1.535, the support and / or the adherend is used. The difference in the refractive index at the interface between the body and the optical pressure-sensitive adhesive layer is small, and it is possible to realize a material having excellent adhesion between the support and / or the adherend and the optical pressure-sensitive adhesive layer.
本発明の光学用粘着性積層体の製造方法について説明する。 The manufacturing method of the optical adhesive laminated body of this invention is demonstrated.
まず、光学用粘着剤組成物を、予め有機溶剤等を含有させる、有機溶剤等により希釈する、加温する等により流動化させて光学用粘着剤組成物塗工液を調製する。 First, an optical pressure-sensitive adhesive composition coating solution is prepared by fluidizing an optical pressure-sensitive adhesive composition by previously containing an organic solvent, diluting with an organic solvent, or heating.
そして、得られた光学用粘着剤組成物塗工液をベース基材の表面に直接塗布して、ベース基材上に光学用粘着剤層を形成してもよいし、剥離シート上に光学用粘着剤組成物塗工液を塗布して光学用粘着剤層を形成したのち、これをベース基材または別の剥離シートに転写してもよい。光学用粘着剤組成物塗工液を塗布する方法としては特に限定されず、例えばロールナイフコーター、ダイコーター、ロールコーター、バーコーター、グラビアロールコーター、リバースロールコーター、ディッピング等の方法が挙げられる。これらの方法によって光学用粘着剤組成物塗工液を塗布した後、架橋を促進させる及び/又は溶媒を含む場合に溶媒を除去するために、光学用粘着剤層を加熱処理してもよく、加熱処理温度は、例えば、50〜150℃である。光学用粘着剤層の厚さは、特に制限されず、用途に応じて適宜選定されるが、通常、乾燥状態で1〜200μm程度が好ましく、10〜100μm程度がより好ましい。 Then, the obtained optical pressure-sensitive adhesive composition coating liquid may be directly applied to the surface of the base substrate to form an optical pressure-sensitive adhesive layer on the base substrate, or the optical pressure-sensitive adhesive layer may be formed on the release sheet. After the pressure-sensitive adhesive composition coating liquid is applied to form an optical pressure-sensitive adhesive layer, it may be transferred to a base substrate or another release sheet. The method for applying the optical adhesive composition coating liquid is not particularly limited, and examples thereof include a roll knife coater, a die coater, a roll coater, a bar coater, a gravure roll coater, a reverse roll coater, and a dipping method. After applying the optical pressure-sensitive adhesive composition coating solution by these methods, the optical pressure-sensitive adhesive layer may be heat-treated in order to promote crosslinking and / or remove the solvent when it contains a solvent, The heat treatment temperature is, for example, 50 to 150 ° C. The thickness of the optical pressure-sensitive adhesive layer is not particularly limited and is appropriately selected depending on the application, but is usually preferably about 1 to 200 μm and more preferably about 10 to 100 μm in a dry state.
本発明の光学用粘着性積層体は、上述した光学用粘着剤組成物からなる光学用粘着剤層を具備するものであり、優れた粘着特性と高い屈折率とを両立させたものである。 The optical pressure-sensitive adhesive laminate of the present invention comprises an optical pressure-sensitive adhesive layer comprising the above-mentioned optical pressure-sensitive adhesive composition, and has both excellent adhesive properties and a high refractive index.
以下、実施例及び比較例により本発明をさらに具体的に説明するが、これらは本発明の範囲を何ら制限するものではない。 EXAMPLES Hereinafter, although an Example and a comparative example demonstrate this invention further more concretely, these do not restrict | limit the scope of the present invention at all.
(実施例1)
アクリル酸n−ブチル(表1においてBAと記載する)95質量部、アクリル酸2−ヒドロキシエチル(表1においてHEAと記載する)5質量部、アゾビスイソブチロニトリル0.6質量部、酢酸エチル150質量部を混合し、窒素雰囲気下、60℃で18時間重合し、質量平均分子量50万のアクリル酸エステル共重合体溶液(固形分35質量%)を得た。なお、重合体の質量平均分子量は、GPC(ポリスチレン換算)にて測定を行った。
Example 1
95 parts by mass of n-butyl acrylate (described as BA in Table 1), 5 parts by mass of 2-hydroxyethyl acrylate (described as HEA in Table 1), 0.6 parts by mass of azobisisobutyronitrile, acetic acid 150 parts by mass of ethyl was mixed and polymerized at 60 ° C. for 18 hours in a nitrogen atmosphere to obtain an acrylate copolymer solution (solid content: 35% by mass) having a mass average molecular weight of 500,000. The mass average molecular weight of the polymer was measured by GPC (polystyrene conversion).
得られた共重合溶液100質量部に対して、α−メチルスチレン系粘着付与樹脂(1)(固形分100質量%)(イーストマンケミカル社製:ピコテックスLC)を17.5質量部、縮合液体リン酸エステル系可塑剤であるビスフェノールAビス(ジフェニルホスフェート)(固形分100質量%)(表1においてBPBDPPと記載する)(大八化学工業社製:CR−741)を35質量部、キシレンジイソシアナート系架橋剤(固形分35.0質量%)(東洋インキ製造社製:BXX5640)2.7質量部を配合し、粘着剤組成物を得た。 17.5 parts by mass of α-methylstyrene-based tackifier resin (1) (solid content: 100% by mass) (manufactured by Eastman Chemical Co .: Picotex LC) with respect to 100 parts by mass of the obtained copolymer solution 35 parts by mass of bisphenol A bis (diphenyl phosphate) (solid content: 100% by mass) (described as BPBDPP in Table 1) (manufactured by Daihachi Chemical Industry Co., Ltd .: CR-741) as a liquid phosphate ester plasticizer 2.7 parts by mass of a range isocyanate cross-linking agent (solid content: 35.0% by mass) (manufactured by Toyo Ink Manufacturing Co., Ltd .: BXX5640) was blended to obtain an adhesive composition.
この粘着剤組成物を、ロールナイフコーターを用いて剥離フィルム(リンテック社製:SP−PET381031)の剥離処理面に塗布し、90℃で1分間加熱・乾燥することにより、厚さ約20μmの粘着剤層とし、この粘着剤層の表面にポリエチレンテレフタレートフィルム50μm(東レ社製:ルミラー50T60)をラミネートし、粘着性積層体を作製した。 This pressure-sensitive adhesive composition is applied to the release-treated surface of a release film (manufactured by Lintec Corporation: SP-PET 381031) using a roll knife coater, and is heated and dried at 90 ° C. for 1 minute, whereby an adhesive having a thickness of about 20 μm A pressure-sensitive adhesive layer was prepared by laminating a polyethylene terephthalate film 50 μm (manufactured by Toray Industries Inc .: Lumirror 50T60) on the surface of the pressure-sensitive adhesive layer.
(実施例2)
ビスフェノールAビス(ジフェニルホスフェート)を70質量部とした以外は、実施例1と同様にして粘着性積層体を作製した。
(Example 2)
An adhesive laminate was produced in the same manner as in Example 1 except that 70 parts by mass of bisphenol A bis (diphenyl phosphate) was used.
(実施例3)
α−メチルスチレン系粘着付与樹脂(1)を24.5質量部とした以外は、実施例1と同様にして粘着性積層体を作製した。
(Example 3)
An adhesive laminate was produced in the same manner as in Example 1 except that the α-methylstyrene-based tackifying resin (1) was changed to 24.5 parts by mass.
(実施例4)
α−メチルスチレン系粘着付与樹脂(1)を24.5質量部、ビスフェノールAビス(ジフェニルホスフェート)を70質量部とした以外は、実施例1と同様にして粘着性積層体を作製した。
Example 4
An adhesive laminate was prepared in the same manner as in Example 1 except that 24.5 parts by mass of the α-methylstyrene-based tackifier resin (1) and 70 parts by mass of bisphenol A bis (diphenyl phosphate) were used.
(実施例5)
α−メチルスチレン系粘着付与樹脂(1)を35質量部、ビスフェノールAビス(ジフェニルホスフェート)を17.5質量部とした以外は実施例1と同様にして、粘着性積層体を作製した。
(Example 5)
An adhesive laminate was produced in the same manner as in Example 1 except that 35 parts by mass of the α-methylstyrene-based tackifying resin (1) and 17.5 parts by mass of bisphenol A bis (diphenyl phosphate) were used.
(実施例6)
α−メチルスチレン系粘着付与樹脂(1)を35質量部とした以外は、実施例1と同様にして粘着性積層体を作製した。
(Example 6)
An adhesive laminate was produced in the same manner as in Example 1 except that 35 parts by mass of the α-methylstyrene-based tackifying resin (1) was changed.
(実施例7)
α−メチルスチレン系粘着付与樹脂(1)を45.5質量部、ビスフェノールAビス(ジフェニルホスフェート)を10.5質量部とした以外は、実施例1と同様にして粘着性積層体を作製した。
(Example 7)
An adhesive laminate was prepared in the same manner as in Example 1 except that 45.5 parts by mass of the α-methylstyrene-based tackifier resin (1) and 10.5 parts by mass of bisphenol A bis (diphenyl phosphate) were used. .
(実施例8)
α−メチルスチレン系粘着付与樹脂(1)を45.5質量部、ビスフェノールAビス(ジフェニルホスフェート)を17.5質量部とした以外は実施例1と同様にして、粘着性積層体を作製した。
(Example 8)
An adhesive laminate was produced in the same manner as in Example 1 except that 45.5 parts by mass of the α-methylstyrene-based tackifying resin (1) and 17.5 parts by mass of bisphenol A bis (diphenyl phosphate) were used. .
(実施例9)
α−メチルスチレン系粘着付与樹脂(1)を56質量部とした以外は、実施例1と同様にして粘着性積層体を作製した。
Example 9
A tacky laminate was prepared in the same manner as in Example 1 except that 56 parts by mass of the α-methylstyrene tackifying resin (1) was used.
(実施例10)
α−メチルスチレン系粘着付与樹脂(1)35質量部の代わりに、スチレン系粘着付与樹脂(2)(固形分100質量%)(ヤスハラケミカル(株)社製:SX−100)24.5質量部を用いた以外は、実施例1と同様にして粘着性積層体を作製した。
(Example 10)
α-methylstyrene-based tackifier resin (1) Instead of 35 parts by mass, styrene-based tackifier resin (2) (solid content: 100% by mass) (SX-100) manufactured by Yasuhara Chemical Co., Ltd .: 24.5 parts by mass An adhesive laminate was prepared in the same manner as in Example 1 except that was used.
(実施例11)
ビスフェノールAビス(ジフェニルホスフェート)の代わりに、非縮合液体リン酸エステルであるクレジル2,6−キシレニルホスフェート(固形分100質量%)(表1においてCDXPと記載する。)(大八化学工業(株)社製:PX−110)31.5質量部を用い、α−メチルスチレン系粘着付与樹脂(1)を31.5質量部とし、キシレンジイソシアナート系架橋剤を1.4質量部とした以外は、実施例1と同様にして粘着性積層体を作製した。
(Example 11)
Instead of bisphenol A bis (diphenyl phosphate), cresyl 2,6-xylenyl phosphate (solid content: 100% by mass), which is a non-condensed liquid phosphate ester (denoted as CDXP in Table 1) (Daihachi Chemical Industry) Co., Ltd .: PX-110) 31.5 parts by mass, α-methylstyrene-based tackifier resin (1) 31.5 parts by mass, xylene diisocyanate-based crosslinking agent 1.4 parts by mass A tacky laminate was produced in the same manner as in Example 1 except that.
(実施例12)
ビスフェノールAビス(ジフェニルホスフェート)の代わりに、非縮合液体リン酸エステルであるクレジル2,6−キシレニルホスフェート(大八化学工業(株)社製:PX−110)21質量部及び縮合固体リン酸エステルである1,3−フェニレンビス(ジキシレニルホスフェート)(固形分100質量%)(表1においてPDXPと記載する。)(大八化学工業(株)社製:PX−200)28質量部を用い、α−メチルスチレン系粘着付与樹脂(1)を28質量部とし、キシレンジイソシアナート系架橋剤を1.4質量部とした以外は、実施例1と同様にして粘着性積層体を作製した。
(Example 12)
Instead of bisphenol A bis (diphenyl phosphate), 21 parts by mass of cresyl 2,6-xylenyl phosphate (manufactured by Daihachi Chemical Industry Co., Ltd .: PX-110) which is a non-condensable liquid phosphate ester and condensed solid phosphorus 1,3-phenylenebis (dixylenyl phosphate) which is an acid ester (solid content: 100% by mass) (described as PDXP in Table 1) (manufactured by Daihachi Chemical Industry Co., Ltd .: PX-200) 28 mass In the same manner as in Example 1, except that 28 parts by mass of the α-methylstyrene-based tackifying resin (1) and 1.4 parts by mass of the xylene diisocyanate-based crosslinking agent are used. Was made.
(比較例1)
アクリル酸n−ブチルを98質量部、アクリル酸2−ヒドロキシエチルを2質量部とし、α−メチルスチレン系粘着付与樹脂(1)及びビスフェノールAビス(ジフェニルホスフェート)を用いなかった以外は、実施例1と同様にして粘着性積層体を作製した。
(Comparative Example 1)
Example except that n-butyl acrylate was 98 parts by mass, 2-hydroxyethyl acrylate was 2 parts by mass, and α-methylstyrene-based tackifier resin (1) and bisphenol A bis (diphenyl phosphate) were not used. In the same manner as in Example 1, an adhesive laminate was produced.
(比較例2)
アクリル酸n−ブチルを98質量部、アクリル酸2−ヒドロキシエチルを2質量部とし、α−メチルスチレン系粘着付与樹脂(1)の代わりに、スチレン系粘着付与樹脂(2)を10.5質量部用い、ビスフェノールAビス(ジフェニルホスフェート)を用いなかった以外は、実施例1と同様にして、粘着性積層体を作製したが、アクリル酸エステル共重合体とスチレン系粘着付与樹脂(2)が相分離し、粘着剤層を得ることができなかった。
(Comparative Example 2)
98 parts by mass of n-butyl acrylate and 2 parts by mass of 2-hydroxyethyl acrylate are used, and 10.5 mass of styrene-based tackifier resin (2) is used instead of α-methylstyrene-based tackifier resin (1). The adhesive laminate was prepared in the same manner as in Example 1 except that bisphenol A bis (diphenyl phosphate) was not used, but the acrylic ester copolymer and the styrenic tackifier resin (2) The phases were separated and an adhesive layer could not be obtained.
(比較例3)
アクリル酸n−ブチルを98質量部、アクリル酸2−ヒドロキシエチルを2質量部とし、α−メチルスチレン系粘着付与樹脂(1)の代わりに、芳香族変性テルペン系粘着付与樹脂(3)(ヤスハラケミカル(株)社製:TO125)(固形分100質量%)9.7質量部とし、ビスフェノールAビス(ジフェニルホスフェート)を用いなかった以外は、実施例1と同様にして、粘着性積層体を作製したが、アクリル酸エステル共重合体と芳香族変性テルペン系粘着付与樹脂(3)が相分離し、粘着剤層を得ることができなかった。
(Comparative Example 3)
98 parts by mass of n-butyl acrylate and 2 parts by mass of 2-hydroxyethyl acrylate, instead of α-methylstyrene type tackifying resin (1), aromatic modified terpene type tackifying resin (3) (Yasuhara Chemical) Co., Ltd .: TO125) (solid content: 100% by mass) 9.7 parts by mass, except that bisphenol A bis (diphenyl phosphate) was not used, the adhesive laminate was produced in the same manner as in Example 1. However, the acrylic ester copolymer and the aromatic-modified terpene-based tackifier resin (3) were phase-separated and the pressure-sensitive adhesive layer could not be obtained.
(比較例4)
アクリル酸n−ブチルを98質量部、アクリル酸2−ヒドロキシエチルを2質量部とし、α−メチルスチレン系粘着付与樹脂(1)を3.6質量部とし、ビスフェノールAビス(ジフェニルホスフェート)を用いなかった以外は、実施例1と同様にして、粘着性積層体を作製した。
(Comparative Example 4)
98 parts by mass of n-butyl acrylate, 2 parts by mass of 2-hydroxyethyl acrylate, 3.6 parts by mass of α-methylstyrene-based tackifier resin (1), and bisphenol A bis (diphenyl phosphate) A pressure-sensitive adhesive laminate was produced in the same manner as in Example 1 except that there was not.
(比較例5)
アクリル酸n−ブチルを98質量部、アクリル酸2−ヒドロキシエチルを2質量部とし、α−メチルスチレン系粘着付与樹脂(1)を10.6質量部とし、ビスフェノールAビス(ジフェニルホスフェート)を用いなかった以外は、実施例1と同様にして、粘着性積層体を作製した。
(Comparative Example 5)
98 parts by mass of n-butyl acrylate, 2 parts by mass of 2-hydroxyethyl acrylate, 10.6 parts by mass of α-methylstyrene-based tackifier resin (1), and bisphenol A bis (diphenyl phosphate) A pressure-sensitive adhesive laminate was produced in the same manner as in Example 1 except that there was not.
(比較例6)
アクリル酸n−ブチルを98質量部、アクリル酸2−ヒドロキシエチルを2質量部とし、α−メチルスチレン系粘着付与樹脂(1)を10.6質量部とし、ビスフェノールAビス(ジフェニルホスフェート)を35.2質量部とした以外は、実施例1と同様にして、粘着性積層体を作製した。
(Comparative Example 6)
98 parts by mass of n-butyl acrylate, 2 parts by mass of 2-hydroxyethyl acrylate, 10.6 parts by mass of α-methylstyrene-based tackifier resin (1), and 35 bisphenol A bis (diphenyl phosphate) An adhesive laminate was produced in the same manner as in Example 1 except that the content was 2 parts by mass.
(比較例7)
ビスフェノールAビス(ジフェニルホスフェート)を用いなかった以外は、実施例1と同様にして、粘着性積層体を作製した。
(Comparative Example 7)
An adhesive laminate was produced in the same manner as in Example 1 except that bisphenol A bis (diphenyl phosphate) was not used.
(比較例8)
ビスフェノールAビス(ジフェニルホスフェート)を用いなかった以外は、実施例3と同様にして、粘着性積層体を作製した。
(Comparative Example 8)
An adhesive laminate was produced in the same manner as in Example 3 except that bisphenol A bis (diphenyl phosphate) was not used.
(比較例9)
ビスフェノールAビス(ジフェニルホスフェート)を用いなかった以外は、実施例5と同様にして、粘着性積層体を作製した。
(Comparative Example 9)
An adhesive laminate was produced in the same manner as in Example 5 except that bisphenol A bis (diphenyl phosphate) was not used.
(比較例10)
ビスフェノールAビス(ジフェニルホスフェート)を用いなかった以外は、実施例7と同様にして、粘着性積層体を作製した。
(Comparative Example 10)
An adhesive laminate was produced in the same manner as in Example 7 except that bisphenol A bis (diphenyl phosphate) was not used.
(比較例11)
ビスフェノールAビス(ジフェニルホスフェート)を用いなかった以外は、実施例9と同様にして、粘着性積層体を作製した。
(Comparative Example 11)
An adhesive laminate was produced in the same manner as in Example 9 except that bisphenol A bis (diphenyl phosphate) was not used.
上記の各実施例及び各比較例の粘着性積層体の評価を、以下のようにして行った。その結果を表1及び表2に示す。 Evaluation of the adhesive laminated body of each said Example and each comparative example was performed as follows. The results are shown in Tables 1 and 2.
<屈折率>
粘着剤層の屈折率を、23℃の雰囲気下、ナトリウムD線を照射し、アッベ屈折率計((株)アタゴ社製:ABBE REFRACTO METER DR−M2)にて屈折率を測定した。なお、アクリル酸エステル共重合体と芳香環を有する粘着付与樹脂が相分離し、粘着剤層を得られなかったものについては屈折率を測定せず、表2において「−」と記載している。
<Refractive index>
The refractive index of the pressure-sensitive adhesive layer was irradiated with sodium D rays in an atmosphere of 23 ° C., and the refractive index was measured with an Abbe refractometer (manufactured by Atago Co., Ltd .: ABBE REFRACTO METER DR-M2). In addition, a refractive index is not measured about the thing which the tackifier resin which has an acrylate ester copolymer and an aromatic ring, and the adhesive layer was not obtained, and it describes as "-" in Table 2. .
<粘着力測定>
粘着性積層体の剥離フィルムを剥離し、PETフィルムを支持体とした試験用粘着性積層体のSUS板#360に対する粘着力をJIS Z 0237に準拠して測定した。なお、測定は、貼付後1分以内に(23℃×50%RH)行った。なお、粘着力測定において、ジッピングが発生した場合は表1及び表2において「Z」と記載し、凝集破壊により糊残りが発生した場合は表1において「Cf」と記載し、粘着剤層が支持体から剥がれてしまった場合は表1及び表2において「AT」と記載した。また、これらがわずかに発生した場合は、「LL」と記載した。なお、アクリル酸エステル共重合体と芳香環を有する粘着付与樹脂が相分離し、粘着剤層を得られなかったものについては屈折率を測定せず、表2において「−」と記載している。
<Adhesion measurement>
The release film of the adhesive laminate was peeled off, and the adhesive strength of the test adhesive laminate with the PET film as a support to the SUS plate # 360 was measured according to JIS Z 0237. In addition, the measurement was performed within 1 minute after application (23 ° C. × 50% RH). In the adhesive force measurement, when zipping occurs, it is described as “Z” in Tables 1 and 2, and when adhesive residue occurs due to cohesive failure, it is described as “Cf” in Table 1, and the adhesive layer is When peeled off from the support, it was described as “AT” in Tables 1 and 2. Moreover, when these generate | occur | produced slightly, it described as "LL." In addition, a refractive index is not measured about the thing which the tackifier resin which has an acrylate ester copolymer and an aromatic ring, and the adhesive layer was not obtained, and it describes as "-" in Table 2. .
(結果のまとめ)
芳香族を含有する粘着付与樹脂及び芳香族リン酸エステル系可塑剤を含有していない粘着剤組成物から形成される比較例1の粘着剤層は、屈折率が1.4664であった。
(Summary of results)
The pressure-sensitive adhesive layer of Comparative Example 1 formed from a pressure-sensitive adhesive resin containing an aromatic and a pressure-sensitive adhesive composition not containing an aromatic phosphate plasticizer had a refractive index of 1.4664.
これに対し、芳香族を含有する粘着付与樹脂と、芳香族リン酸エステル系可塑剤とを所定の割合で配合した実施例1〜12の粘着剤層は、いずれも、優れた粘着特性を有すると共に、高い屈折率(屈折率が1.5358以上)を有するものであった。 On the other hand, each of the pressure-sensitive adhesive layers of Examples 1 to 12 in which an aromatic-containing tackifier resin and an aromatic phosphate plasticizer are blended at a predetermined ratio have excellent adhesive properties. At the same time, it had a high refractive index (refractive index of 1.5358 or more).
実施例1〜12の粘着剤層は、いずれも芳香族リン酸エステル系可塑剤を含有していない粘着剤層と比較して、屈折率が上昇していた。具体的には、実施例1及び2の粘着剤層は、リン酸エステル系可塑剤を配合していない比較例7の粘着剤層と比較して、屈折率が0.0277以上上昇していた。実施例3及び4の粘着剤層は、リン酸エステル系可塑剤を配合していない比較例8の粘着剤層と比較して、屈折率が0.0218以上上昇していた。実施例5及び6の粘着剤層は、リン酸エステル系可塑剤を配合していない比較例9の粘着剤層と比較して、屈折率が0.0102以上上昇していた。実施例7及び8の粘着剤層は、リン酸エステル系可塑剤を配合していない比較例10の粘着剤層と比較して、屈折率が0.0036以上上昇していた。実施例9の粘着剤層は、リン酸エステル系可塑剤を配合していない比較例11の粘着剤層と比較して、屈折率が0.0112上昇していた。 As for the adhesive layer of Examples 1-12, the refractive index rose all compared with the adhesive layer which does not contain the aromatic phosphate ester plasticizer. Specifically, the pressure-sensitive adhesive layers of Examples 1 and 2 had a refractive index increased by 0.0277 or more as compared with the pressure-sensitive adhesive layer of Comparative Example 7 in which no phosphate ester plasticizer was blended. . The refractive index of the pressure-sensitive adhesive layers of Examples 3 and 4 increased by 0.0218 or more compared to the pressure-sensitive adhesive layer of Comparative Example 8 in which no phosphate ester plasticizer was blended. The refractive index of the pressure-sensitive adhesive layers of Examples 5 and 6 increased by 0.0102 or more as compared with the pressure-sensitive adhesive layer of Comparative Example 9 in which no phosphate ester plasticizer was blended. In the pressure-sensitive adhesive layers of Examples 7 and 8, the refractive index was increased by 0.0036 or more as compared with the pressure-sensitive adhesive layer of Comparative Example 10 in which no phosphate ester plasticizer was blended. The refractive index of the pressure-sensitive adhesive layer of Example 9 was increased by 0.0112 compared to the pressure-sensitive adhesive layer of Comparative Example 11 in which no phosphate ester plasticizer was blended.
また、芳香族リン酸エステル系可塑剤を含有し、芳香環を有する粘着付与樹脂の配合量が40質量%未満である比較例6の粘着剤層では、芳香族リン酸エステル系可塑剤を配合していない比較例5と比較すると屈折率が上昇していたが、例えば1.535以上といった十分な屈折率を有するものではなかった。 Further, in the pressure-sensitive adhesive layer of Comparative Example 6 containing an aromatic phosphate ester plasticizer and the amount of the tackifying resin having an aromatic ring being less than 40% by mass, an aromatic phosphate ester plasticizer is added. Although the refractive index increased compared with Comparative Example 5 that was not, it did not have a sufficient refractive index of, for example, 1.535 or more.
芳香族リン酸エステル系可塑剤を含有していない比較例10及び比較例11の粘着剤層は、高い屈折率を有するものであったが、粘着剤層が硬くなってしまったため、接着強度が低かった。これより、芳香族リン酸エステル系可塑剤を配合せずに、芳香環を有する粘着付与樹脂を多量に配合した場合には、粘着特性が大幅に低下してしまうことがわかった。 The pressure-sensitive adhesive layers of Comparative Example 10 and Comparative Example 11 that did not contain an aromatic phosphate ester plasticizer had a high refractive index, but the pressure-sensitive adhesive layer had become hard, so the adhesive strength was It was low. From this, it was found that when a large amount of a tackifier resin having an aromatic ring was blended without blending an aromatic phosphate ester plasticizer, the tackiness characteristics were greatly lowered.
以上より、炭素数1〜18のアルキル基又は炭素数1〜18のシクロアルキル基を有する(メタ)アクリル酸エステルを主成分とする単量体混合物を重合して得られる(メタ)アクリル酸エステル系重合体100質量部に対して、芳香環を有する粘着付与樹脂を40〜200質量部、芳香族リン酸エステル系可塑剤を20〜220質量部含む光学用粘着剤組成物は、優れた粘着特性と高い屈折率とを両立させた光学用粘着層を形成できるものであることがわかった。 As mentioned above, the (meth) acrylic acid ester obtained by polymerizing the monomer mixture which has as a main component the (meth) acrylic acid ester which has a C1-C18 alkyl group or a C1-C18 cycloalkyl group. An optical pressure-sensitive adhesive composition containing 40 to 200 parts by mass of a tackifier resin having an aromatic ring and 20 to 220 parts by mass of an aromatic phosphate ester plasticizer with respect to 100 parts by mass of a polymer is an excellent adhesive. It was found that an optical pressure-sensitive adhesive layer having both characteristics and a high refractive index can be formed.
また、上述した実施例では、アクリル酸n−ブチルと、アクリル酸2−ヒドロキシエチルとを原料単量体としたアクリル酸エステル共重合体を用いることにより、優れた粘着特性と高い屈折率とを両立させた光学用粘着層を形成できるものとなることが確認されたが、他の炭素数のアルキル基又はシクロアルキル基を有する(メタ)アクリル酸エステルを用いた場合も、本発明の作用効果を損なうものを特別使用しない限り、優れた粘着特性と高い屈折率とを両立させた光学用粘着層を形成できるものとなることが予測される。
Moreover, in the Example mentioned above, the outstanding adhesive characteristic and high refractive index were obtained by using the acrylate ester copolymer which used n-butyl acrylate and 2-hydroxyethyl acrylate as a raw material monomer. It has been confirmed that a compatible optical pressure-sensitive adhesive layer can be formed, but the effect of the present invention is also achieved when a (meth) acrylic acid ester having an alkyl group or cycloalkyl group having another carbon number is used. Unless a special material that impairs the optical properties is used, it is expected that an optical pressure-sensitive adhesive layer having both excellent adhesive properties and a high refractive index can be formed.
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