TWI677547B - Pressure-sensitive adhesive composition and pressure-sensitive adhesive sheet - Google Patents
Pressure-sensitive adhesive composition and pressure-sensitive adhesive sheet Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
- C09J133/04—Homopolymers or copolymers of esters
- C09J133/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
- C09J133/08—Homopolymers or copolymers of acrylic acid esters
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/12—Esters of monohydric alcohols or phenols
- C08F220/16—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms
- C08F220/18—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms with acrylic or methacrylic acids
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/29—Compounds containing one or more carbon-to-nitrogen double bonds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/34—Heterocyclic compounds having nitrogen in the ring
- C08K5/3467—Heterocyclic compounds having nitrogen in the ring having more than two nitrogen atoms in the ring
- C08K5/3472—Five-membered rings
- C08K5/3475—Five-membered rings condensed with carbocyclic rings
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/54—Silicon-containing compounds
- C08K5/541—Silicon-containing compounds containing oxygen
- C08K5/5435—Silicon-containing compounds containing oxygen containing oxygen in a ring
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/06—Non-macromolecular additives organic
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/20—Adhesives in the form of films or foils characterised by their carriers
- C09J7/22—Plastics; Metallised plastics
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/12—Esters of monohydric alcohols or phenols
- C08F220/16—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms
- C08F220/18—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms with acrylic or methacrylic acids
- C08F220/1804—C4-(meth)acrylate, e.g. butyl (meth)acrylate, isobutyl (meth)acrylate or tert-butyl (meth)acrylate
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2203/00—Applications of adhesives in processes or use of adhesives in the form of films or foils
- C09J2203/318—Applications of adhesives in processes or use of adhesives in the form of films or foils for the production of liquid crystal displays
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2433/00—Presence of (meth)acrylic polymer
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- Health & Medical Sciences (AREA)
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Abstract
本發明之黏接劑組成物,包括:(甲基)丙烯酸系共聚物,酸值為2.5mgKOH/g以下,相對於全部結構單元以0.01質量%~1質量%之範圍含有來自具有羥基之單體之結構單元;甲苯二異氰酸酯系化合物,相對於該(甲基)丙烯酸系共聚物100質量份為5質量份~30質量份之範圍;及咪唑化合物。The adhesive composition of the present invention includes a (meth) acrylic copolymer having an acid value of 2.5 mgKOH / g or less, and contains a monomer derived from a hydroxyl group in a range of 0.01% by mass to 1% by mass relative to all the structural units. A structural unit of the body; a toluene diisocyanate compound in a range of 5 to 30 parts by mass based on 100 parts by mass of the (meth) acrylic copolymer; and an imidazole compound.
Description
本發明關於一種黏接劑組成物及黏接片。The invention relates to an adhesive composition and an adhesive sheet.
手機、便攜式終端等的影像顯示部大多組裝有液晶顯示裝置。 一般液晶顯示裝置配備有液晶胞,以及偏光板、相位差板、亮度增強膜等光學膜。近年,進一步配備有觸控面板的液晶顯示裝置正增加中。液晶胞與光學膜、光學膜彼此或光學膜與觸控面板,係介由由黏接劑組成物所形成之黏接劑層而貼合。Liquid crystal display devices are often incorporated in image display units such as mobile phones and mobile terminals. A general liquid crystal display device is equipped with a liquid crystal cell, and optical films such as a polarizing plate, a retardation plate, and a brightness enhancement film. In recent years, liquid crystal display devices further equipped with a touch panel are increasing. The liquid crystal cell and the optical film, the optical film, or the optical film and the touch panel are adhered through an adhesive layer formed of an adhesive composition.
偏光板等光學膜通常係將收縮率不同的構件疊層而構成。因此,由於溫度、濕度的變化導致光學膜發生翹曲,有時會於黏接劑層與光學膜的界面發生翻翹或剝落、起泡。又,由於溫度、濕度的變化,光學膜趨於收縮、膨脹而產生的應力無法在黏接劑層得到緩和,有時會有施加至黏接劑層的殘留應力變得不均勻而造成漏光,即產生所謂的白點的情況。因此,要求可形成能兼顧可抑制翻翹、剝落之耐久性與白點的抑制之黏接劑層的黏接劑組成物。Optical films such as polarizing plates are generally formed by laminating members having different shrinkage ratios. Therefore, the optical film is warped due to changes in temperature and humidity, and sometimes the interface between the adhesive layer and the optical film may be warped, peeled, or foamed. In addition, due to changes in temperature and humidity, the stress caused by the optical film tending to shrink and expand cannot be alleviated in the adhesive layer, and the residual stress applied to the adhesive layer may become uneven and cause light leakage. This is the case where so-called white spots occur. Therefore, there is a need for an adhesive composition capable of forming an adhesive layer capable of achieving both durability capable of suppressing warping and peeling and suppression of white spots.
為了兼顧黏接劑層的耐久性與白點的抑制,有人提案了提高黏接劑層的內聚力並抑制光學膜的尺寸變化的方法。例如,於國際公開第2011/062127號,作為黏貼於被黏體後即使長時間曝露於高溫高濕下,亦不會於被黏體與黏接劑層之黏貼界面發生翻翹、剝落的黏接劑,提出了一種偏光板用黏接劑組成物,其包括將含有羧基之單體1~10質量%共聚而成之丙烯酸系聚合物100質量份、及具有異氰脲酸酯結構之甲苯二異氰酸酯系化合物4~20質量份。In order to balance durability of the adhesive layer and suppression of white spots, a method has been proposed in which the cohesive force of the adhesive layer is increased and the size change of the optical film is suppressed. For example, in International Publication No. 2011/062127, even after being exposed to high temperature and high humidity for a long time after being adhered to an adherend, it will not be warped or peeled off at the adhesive interface of the adherend and the adhesive layer As an adhesive, an adhesive composition for a polarizing plate is proposed, which includes 100 parts by mass of an acrylic polymer obtained by copolymerizing 1 to 10% by mass of a carboxyl group-containing monomer, and toluene having an isocyanurate structure. 4 to 20 parts by mass of the diisocyanate-based compound.
[發明所欲解決之課題] 近年,關於觸控面板的輸入方式,靜電電容方式已成為主流。靜電電容方式中,構成觸控面板之氧化銦錫(ITO)膜與黏接劑層接觸。因此,液晶顯示裝置所使用之黏接劑組成物,要求不易腐蝕ITO。[Problems to be Solved by the Invention] In recent years, regarding the input method of the touch panel, the electrostatic capacitance method has become the mainstream. In the electrostatic capacitance method, an indium tin oxide (ITO) film constituting a touch panel is in contact with an adhesive layer. Therefore, it is required that the adhesive composition used in the liquid crystal display device does not easily corrode ITO.
但,上述國際公開第2011/062127號所記載之偏光板用黏接劑組成物中,丙烯酸系聚合物具有來自含有羧基之單體的酸性基,故會產生ITO腐蝕的問題。However, in the adhesive composition for polarizing plates described in the above-mentioned International Publication No. 2011/062127, the acrylic polymer has an acidic group derived from a monomer containing a carboxyl group, and thus a problem of ITO corrosion occurs.
一般而言,若黏接劑組成物所含有之酸性基少的話,可抑制ITO的腐蝕。 但,以往的偏光板用黏接劑組成物,為了形成黏接劑層時足夠柔軟,且不易產生剝落,如上述國際公開第2011/062127號所記載般,使用具有許多酸性基的丙烯酸系共聚物。此處,於黏接劑組成物使用酸性基少的丙烯酸系共聚物時,形成黏接劑層時會變得過硬,由於溫度、濕度的變化導致容易產生剝落,而產生耐久性的問題。因此,使用酸性基少的丙烯酸系共聚物,且兼顧形成黏接劑層時之耐久性與白點的抑制的黏接劑組成物為未知。 進一步,於黏接劑組成物使用酸性基少的丙烯酸系共聚物時,將該黏接劑組成物進行交聯而形成黏接劑層時,存在諸如反應速度變慢,熟化期間變長的問題。Generally, if the adhesive composition contains a small amount of acidic groups, ITO corrosion can be suppressed. However, conventional adhesive compositions for polarizing plates use acrylic copolymers having many acidic groups, as described in the aforementioned International Publication No. 2011/062127, in order to be sufficiently flexible and not to cause peeling when forming an adhesive layer. Thing. Here, when an acrylic copolymer having few acidic groups is used in the adhesive composition, the adhesive layer becomes too hard when it is formed, and peeling is likely to occur due to changes in temperature and humidity, which causes a problem of durability. Therefore, an adhesive composition using an acrylic copolymer with few acidic groups and having both durability when forming an adhesive layer and suppression of white spots is unknown. Furthermore, when an acrylic copolymer having few acidic groups is used as the adhesive composition, when the adhesive composition is crosslinked to form an adhesive layer, there are problems such as a slow reaction rate and a long curing period. .
此處,為了提高反應速度並縮短熟化時間,考慮使用錫化合物作為交聯觸媒的方法。但,使用錫化合物作為交聯觸媒的話,有時會有耐久性惡化的情況。因此,要求不使用錫化合物並能縮短熟化期間的方法。Here, in order to increase the reaction speed and shorten the aging time, a method using a tin compound as a crosslinking catalyst is considered. However, when a tin compound is used as a cross-linking catalyst, durability may be deteriorated. Therefore, a method that does not use a tin compound and can shorten the aging period is required.
本發明係鑒於上述問題而進行,目的在於提供一種使用酸性基少的丙烯酸系共聚物,同時可兼顧耐久性與白點的抑制,且能縮短熟化時間的黏接劑組成物及黏接片。 [解決課題之手段]The present invention has been made in view of the problems described above, and an object thereof is to provide an adhesive composition and an adhesive sheet that can reduce durability and white point while using an acrylic copolymer with few acidic groups, and can shorten the curing time. [Means for solving problems]
解決上述課題之手段包含以下的實施態樣。 [1]一種黏接劑組成物,包括:(甲基)丙烯酸系共聚物,酸值為2.5mgKOH/g以下,相對於全部結構單元以0.01質量%~1質量%之範圍含有來自具有羥基之單體之結構單元;甲苯二異氰酸酯系化合物,相對於該(甲基)丙烯酸系共聚物100質量份為5質量份~30質量份之範圍;及咪唑化合物。 [2]如[1]之黏接劑組成物,其中,該咪唑化合物之含量,相對於該(甲基)丙烯酸系共聚物100質量份為0.01質量份~1.5質量份之範圍。 [3]如[1]或[2]之黏接劑組成物,相對於該(甲基)丙烯酸系共聚物100質量份,更包含0.05質量份~1質量份之範圍的矽烷偶聯劑。 [4]如[1]~[3]中任一項之黏接劑組成物,其中,該(甲基)丙烯酸系共聚物的酸值為0mgKOH/g。 [5]如[1]~[4]中任一項之黏接劑組成物,其中,該甲苯二異氰酸酯系化合物係甲苯二異氰酸酯與多元醇的加合物。 [6]如[1]~[5]中任一項之黏接劑組成物,交聯後之30℃之儲存彈性模量(G’)的值為2.0×105 Pa~1.0×107 Pa之範圍。Means for solving the above problems include the following implementation aspects. [1] An adhesive composition comprising a (meth) acrylic copolymer having an acid value of 2.5 mgKOH / g or less, and containing 0.01% by mass to 1% by mass of all structural units derived from a compound having a hydroxyl group. A structural unit of a monomer; a toluene diisocyanate compound in a range of 5 to 30 parts by mass based on 100 parts by mass of the (meth) acrylic copolymer; and an imidazole compound. [2] The adhesive composition according to [1], wherein the content of the imidazole compound is in the range of 0.01 to 1.5 parts by mass based on 100 parts by mass of the (meth) acrylic copolymer. [3] The adhesive composition according to [1] or [2], further comprising a silane coupling agent in a range of 0.05 to 1 part by mass based on 100 parts by mass of the (meth) acrylic copolymer. [4] The adhesive composition according to any one of [1] to [3], wherein the acid value of the (meth) acrylic copolymer is 0 mgKOH / g. [5] The adhesive composition according to any one of [1] to [4], wherein the toluene diisocyanate compound is an adduct of a toluene diisocyanate and a polyol. [6] The adhesive composition according to any one of [1] to [5], the value of the storage elastic modulus (G ') at 30 ° C after crosslinking is 2.0 × 10 5 Pa to 1.0 × 10 7 Pa range.
[7]一種黏接片,具有由如[1]~[6]中任一項之黏接劑組成物所形成之黏接劑層。 [發明之效果][7] An adhesive sheet having an adhesive layer formed of the adhesive composition according to any one of [1] to [6]. [Effect of the invention]
根據本發明,可提供一種使用酸性基少的丙烯酸系共聚物,同時可兼顧耐久性與白點的抑制,且能縮短熟化時間的黏接劑組成物及黏接片。According to the present invention, it is possible to provide an adhesive composition and an adhesive sheet capable of shortening the curing time while using an acrylic copolymer having few acidic groups, while achieving both durability and suppression of white spots.
以下,就係本發明之一例之實施形態進行說明。此外,本說明書中使用「~」所表示之數值範圍,係表示包含「~」之前後所記載之數值分別作為最小值及最大值的範圍。又,關於本說明書中組成物中之各成分的量,相當於黏接劑組成物中之各成分的物質多種倂用時,除非另外指明,意指相當於該成分之多種物質的合計量。 進一步,(甲基)丙烯酸基意指丙烯酸基及甲基丙烯酸基之至少一者,(甲基)丙烯酸酯意指丙烯酸酯及甲基丙烯酸酯之至少一者。 進一步,黏接劑組成物係(甲基)丙烯酸系共聚物與甲苯二異氰酸酯系化合物的交聯反應結束前的組成物,例如,意指液狀、糊狀或粉末狀的組成物。 進一步,黏接劑層係(甲基)丙烯酸系共聚物與甲苯二異氰酸酯系化合物的交聯反應結束後的層,例如,意指固態狀或凝膠狀的層。Hereinafter, an embodiment which is an example of the present invention will be described. In addition, the numerical range indicated by "~" in this specification means the range which includes the numerical value described before and after "~" as a minimum value and a maximum value, respectively. In addition, regarding the amount of each component in the composition in this specification, when a plurality of substances corresponding to each component in the adhesive composition are used, unless otherwise specified, it means the total amount of the plurality of substances corresponding to the component. Further, the (meth) acrylic group means at least one of an acrylic group and a methacrylic group, and the (meth) acrylate means at least one of an acrylate and a methacrylate. Further, the composition before the crosslinking reaction of the adhesive composition-based (meth) acrylic copolymer and the toluene diisocyanate-based compound ends, for example, means a liquid, paste, or powdery composition. Further, the layer after the crosslinking reaction of the adhesive layer-based (meth) acrylic copolymer and the toluene diisocyanate-based compound is completed, for example, means a solid or gel-like layer.
[黏接劑組成物] 本發明之黏接劑組成物包括:(甲基)丙烯酸系共聚物,酸值為2.5mgKOH/g以下,相對於全部結構單元以0.01質量%~1質量%之範圍含有來自具有羥基之單體之結構單元;甲苯二異氰酸酯系化合物,相對於該(甲基)丙烯酸系共聚物100質量份為5質量份~30質量份之範圍;及咪唑化合物。[Adhesive composition] The adhesive composition of the present invention includes a (meth) acrylic copolymer having an acid value of 2.5 mgKOH / g or less, and a range of 0.01% by mass to 1% by mass with respect to all structural units. Contains a structural unit derived from a monomer having a hydroxyl group; a toluene diisocyanate compound is in a range of 5 to 30 parts by mass based on 100 parts by mass of the (meth) acrylic copolymer; and an imidazole compound.
本發明之黏接劑組成物,由於(甲基)丙烯酸系共聚物的酸值為2.5mgKOH/g以下之低,例如,使用於靜電電容方式之觸控面板的貼合時不易腐蝕ITO。The adhesive composition of the present invention has a low acid value of the (meth) acrylic copolymer of 2.5 mgKOH / g or less. For example, it is not easy to corrode ITO when bonding a touch panel of an electrostatic capacitance method.
進一步,本發明之黏接劑組成物,以黏接劑層的方式將偏光板等光學膜、觸控面板貼附於液晶胞等被黏體時,耐久性與白點的抑制的兼顧方面優異,其理由推測如下。Furthermore, when the adhesive composition of the present invention is used as an adhesive layer, when an optical film such as a polarizing plate or a touch panel is attached to an adherend such as a liquid crystal cell, the durability and white point suppression are excellent. The reason is speculated as follows.
本發明之黏接劑組成物中,存在(甲基)丙烯酸系共聚物由於甲苯二異氰酸酯系化合物而進行化學交聯所得的交聯體、及甲苯二異氰酸酯系化合物彼此反應而形成之甲苯二異氰酸酯的縮合體。 吾人等認為甲苯二異氰酸酯的縮合體相對較硬故可抑制應力的發生,而交聯體相對較軟故與被黏體的密合性良好。 因此,認為藉由使由於縮合體所致之硬度與由於交聯體所致之部分柔軟度成為適度的範圍,因而耐久性與白點的抑制的兼顧方面優異。更具體而言,推測如下。The adhesive composition of the present invention includes a crosslinked body obtained by chemically crosslinking a (meth) acrylic copolymer with a toluene diisocyanate compound, and a toluene diisocyanate formed by reacting the toluene diisocyanate compound with each other. Condensate. We believe that the condensate of toluene diisocyanate is relatively hard and can suppress the occurrence of stress, while the crosslinked body is relatively soft and has good adhesion to the adherend. Therefore, it is considered that since the hardness due to the condensed product and the partial softness due to the crosslinked product are in a suitable range, it is considered to be excellent in both durability and suppression of white spots. More specifically, it is estimated as follows.
本發明之黏接劑組成物,包括相對於全部結構單元以0.01質量%~1質量%之範圍含有來自具有羥基之單體之結構單元的(甲基)丙烯酸系共聚物,亦即羥基相對少的(甲基)丙烯酸系共聚物,因而形成黏接劑層時部分變得柔軟,與觸控面板、光學膜、液晶胞等被黏體的密合性優異,且不易剝落。詳細而言的話,(甲基)丙烯酸系共聚物,由於羥基量為0.01質量%以上,黏接劑層不會變得過度柔軟,可抑制來自光學膜之氣體的產生(起泡),由於羥基量為1.0質量%以下,黏接劑層不會變硬變脆,可抑制從被黏體的剝離。The adhesive composition of the present invention includes a (meth) acrylic copolymer containing a structural unit derived from a monomer having a hydroxyl group in a range of 0.01% by mass to 1% by mass with respect to all the structural units, that is, a relatively small number of hydroxyl groups (Meth) acrylic copolymer, so that when the adhesive layer is formed, the part becomes soft, has excellent adhesion to the adherend such as a touch panel, an optical film, and a liquid crystal cell, and is not easy to peel off. Specifically, the (meth) acrylic copolymer has a hydroxyl group content of 0.01% by mass or more, the adhesive layer does not become excessively soft, and generation of gas (foaming) from the optical film can be suppressed. The amount is 1.0% by mass or less, the adhesive layer does not become hard and brittle, and peeling from the adherend can be suppressed.
本發明之黏接劑組成物,藉由相對於(甲基)丙烯酸系共聚物100質量份含有5質量份~30質量份之範圍的甲苯二異氰酸酯系化合物,形成黏接劑層時變硬,並可抑制應力的發生。詳細而言的話,藉由含有甲苯二異氰酸酯系化合物5質量份以上作為交聯劑,具有優異的耐久性(特別是耐熱性),並可抑制起泡、剝落,藉由含有甲苯二異氰酸酯系化合物30質量份以下,可抑制形成黏接劑層時的白化,並適合使用於觸控面板、光學膜等要求透明性之物品的貼合。The adhesive composition of the present invention is hardened when the adhesive layer is formed by containing a toluene diisocyanate compound in a range of 5 to 30 parts by mass based on 100 parts by mass of the (meth) acrylic copolymer. And can suppress the occurrence of stress. In detail, by containing 5 parts by mass or more of a toluene diisocyanate compound as a crosslinking agent, it has excellent durability (especially heat resistance), and can suppress foaming and peeling. By containing a toluene diisocyanate compound, 30 parts by mass or less can suppress whitening at the time of forming an adhesive layer, and is suitable for bonding of articles requiring transparency such as a touch panel and an optical film.
進一步,本發明之黏接劑組成物,由於含有甲苯二異氰酸酯系化合物作為交聯劑,適合使用於觸控面板、光學膜的貼合,且可兼顧耐久性與白點的抑制。另一方面,交聯劑為二甲苯二異氰酸酯系化合物的話,(甲基)丙烯酸系共聚物與二甲苯二異氰酸酯系化合物的相溶性差,黏接劑層產生白化,不能用於觸控面板、光學膜等要求透明性之物品的貼合。又,交聯劑為六亞甲基二異氰酸酯系化合物的話,形成黏接劑層時無法獲得抑制應力之發生之程度的硬度,產生白點,不能兼顧耐久性與白點的抑制。Furthermore, since the adhesive composition of the present invention contains a toluene diisocyanate compound as a cross-linking agent, it is suitable for bonding of a touch panel and an optical film, and can balance durability and suppression of white spots. On the other hand, if the cross-linking agent is a xylene diisocyanate-based compound, the compatibility between the (meth) acrylic copolymer and the xylene diisocyanate-based compound is poor, the adhesive layer is whitened, and it cannot be used for touch panels, Lamination of articles requiring transparency, such as optical films. When the cross-linking agent is a hexamethylene diisocyanate-based compound, it is not possible to obtain a degree of hardness that suppresses the occurrence of stress when forming the adhesive layer, and white spots are generated. Therefore, it is not possible to achieve both durability and suppression of white spots.
且一般而言,不具有酸性基而具有羥基作為交聯性官能基的(甲基)丙烯酸系共聚物,與交聯劑的反應性差,會有熟化時間變長的傾向。因此,僅使用羥基作為交聯性官能基時,熟化時間變長,交聯反應有時不會結束。In general, a (meth) acrylic copolymer having no acidic group and having a hydroxyl group as a crosslinkable functional group has poor reactivity with a crosslinking agent and tends to have a long curing time. Therefore, when only a hydroxyl group is used as the crosslinkable functional group, the aging time becomes long, and the crosslinking reaction may not be completed.
另一方面,本發明之黏接劑組成物,藉由使用甲苯二異氰酸酯系化合物作為交聯劑,且使用咪唑化合物作為交聯觸媒,可兼顧耐久性與白點的抑制,同時可縮短熟化時間。On the other hand, by using a toluene diisocyanate compound as a cross-linking agent and an imidazole compound as a cross-linking catalyst, the adhesive composition of the present invention can achieve both durability and suppression of white spots, and can shorten curing time. time.
[(甲基)丙烯酸系共聚物] 本發明之黏接劑組成物,包括(甲基)丙烯酸系共聚物,酸值為2.5mgKOH/g以下,相對於全部結構單元以0.01質量%~1質量%之範圍含有來自具有羥基之單體之結構單元。該(甲基)丙烯酸系共聚物,為以(甲基)丙烯酸烷酯為主成分之共聚物較佳,必要時,亦可將具有羧基之單體、其他單體等作為共聚成分。此處,以(甲基)丙烯酸烷酯為主成分之共聚物,係指相對於共聚物中之結構單元100質量%,具有來自(甲基)丙烯酸烷酯之結構單元50質量%以上的共聚物。[(Meth) acrylic copolymer] The adhesive composition of the present invention includes a (meth) acrylic copolymer, having an acid value of 2.5 mgKOH / g or less, and 0.01 mass% to 1 mass with respect to all structural units. The range of% contains a structural unit derived from a monomer having a hydroxyl group. The (meth) acrylic copolymer is preferably a copolymer having an alkyl (meth) acrylate as a main component, and if necessary, a monomer having a carboxyl group, other monomers, or the like may be used as a copolymerization component. Here, a copolymer containing alkyl (meth) acrylate as a main component means a copolymer having 50% by mass or more of the structural unit derived from the alkyl (meth) acrylate with respect to 100% by mass of the structural unit in the copolymer. Thing.
(甲基)丙烯酸系共聚物,由於酸值為2.5mgKOH/g以下,例如,使用於靜電電容方式之觸控面板的貼合時不易腐蝕ITO。以更適當地抑制ITO的腐蝕的觀點觀之,(甲基)丙烯酸系共聚物的酸值為2.0mgKOH/g以下較佳,1.0mgKOH/g以下更佳,0.5mgKOH/g以下尤佳,0mgKOH/g特佳。此外,酸值係根據下列計算式而算出的值。The (meth) acrylic copolymer has an acid value of 2.5 mgKOH / g or less. For example, it is not easy to corrode ITO when bonding a touch panel of an electrostatic capacitance method. From the viewpoint of more appropriately suppressing the corrosion of ITO, the acid value of the (meth) acrylic copolymer is preferably 2.0 mgKOH / g or less, more preferably 1.0 mgKOH / g or less, more preferably 0.5 mgKOH / g or less, and 0 mgKOH / g 特 佳. The acid value is a value calculated from the following calculation formula.
酸值(mgKOH/g)=(A/B)×56.1×10×C A=(甲基)丙烯酸系共聚物所使用之全部單體中之具有羧基之單體的含有率(質量%) B=(甲基)丙烯酸系共聚物所使用之具有羧基之單體的分子量 此外,56.1係KOH的分子量。 C=(甲基)丙烯酸系共聚物所使用之具有羧基之單體1分子中之羧基的數量Acid value (mgKOH / g) = (A / B) × 56.1 × 10 × CA = content rate (mass%) of a monomer having a carboxyl group among all monomers used in the (meth) acrylic copolymer B = The molecular weight of the monomer having a carboxyl group used in the (meth) acrylic copolymer is 56.1 based on the molecular weight of KOH. C = Number of carboxyl groups in a molecule of a monomer having a carboxyl group used in a (meth) acrylic copolymer
(甲基)丙烯酸系共聚物所使用之具有羧基之單體為2種以上時,針對各個單體根據上述計算式求得酸值,並將所獲得的值進行合計而求得酸值。When the number of monomers having a carboxyl group used in the (meth) acrylic copolymer is two or more, the acid value is obtained from the above calculation formula for each monomer, and the obtained values are totaled to obtain the acid value.
(甲基)丙烯酸系共聚物含有來自具有羥基之單體的結構單元,該羥基與甲苯二異氰酸酯系化合物進行交聯反應。故,黏接劑組成物的內聚力提高,黏接力優異,且於耐久性試驗中可抑制起泡。The (meth) acrylic copolymer contains a structural unit derived from a monomer having a hydroxyl group, and the hydroxyl group undergoes a crosslinking reaction with a toluene diisocyanate compound. Therefore, the cohesive force of the adhesive composition is improved, the adhesive force is excellent, and foaming can be suppressed in the durability test.
係本發明所使用之(甲基)丙烯酸系共聚物之主成分的(甲基)丙烯酸烷酯,例如,可列舉(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸正丁酯、(甲基)丙烯酸異丁酯、(甲基)丙烯酸二級丁酯、(甲基)丙烯酸三級丁酯、(甲基)丙烯酸正辛酯、(甲基)丙烯酸異辛酯、(甲基)丙烯酸2-乙基己酯、(甲基)丙烯酸正壬酯、(甲基)丙烯酸異壬酯、(甲基)丙烯酸正癸酯、(甲基)丙烯酸正十二酯、(甲基)丙烯酸十八酯、(甲基)丙烯酸環己酯、(甲基)丙烯酸異冰片酯。(甲基)丙烯酸烷酯之烷基,可為直鏈、分支或環狀之任一者。烷基之碳數為1~18較佳,1~8更佳,1~4尤佳。The alkyl (meth) acrylate which is a main component of the (meth) acrylic copolymer used in the present invention includes, for example, methyl (meth) acrylate, ethyl (meth) acrylate, and (meth) N-butyl acrylate, isobutyl (meth) acrylate, secondary butyl (meth) acrylate, tertiary butyl (meth) acrylate, n-octyl (meth) acrylate, isooctyl (meth) acrylate Ester, 2-ethylhexyl (meth) acrylate, n-nonyl (meth) acrylate, isononyl (meth) acrylate, n-decyl (meth) acrylate, n-dodecyl (meth) acrylate Octadecyl (meth) acrylate, cyclohexyl (meth) acrylate, isobornyl (meth) acrylate. The alkyl group of the alkyl (meth) acrylate may be any of linear, branched, or cyclic. The carbon number of the alkyl group is preferably from 1 to 18, more preferably from 1 to 8, and even more preferably from 1 to 4.
其中,作為(甲基)丙烯酸烷酯,(甲基)丙烯酸甲酯、(甲基)丙烯酸正丁酯較佳,丙烯酸甲酯、丙烯酸正丁酯更佳。Among them, as the alkyl (meth) acrylate, methyl (meth) acrylate and n-butyl (meth) acrylate are preferable, and methyl acrylate and n-butyl acrylate are more preferable.
(甲基)丙烯酸系共聚物中,來自(甲基)丙烯酸烷酯之結構單元的含有率,為了易於調整黏接特性與黏彈性特性,相對於全部結構單元為80質量%以上較佳,90質量%以上更佳,95質量%以上尤佳。In the (meth) acrylic copolymer, the content rate of the structural unit derived from the alkyl (meth) acrylate is preferably 80% by mass or more with respect to the entire structural unit in order to easily adjust the adhesion characteristics and viscoelastic properties, 90 More than mass% is more preferred, and more than 95 mass% is more preferred.
係本發明所使用之(甲基)丙烯酸系共聚物之一成分的具有羥基之單體,可列舉具有羥基之(甲基)丙烯酸系單體、不飽和醇等。The monomer having a hydroxyl group which is a component of the (meth) acrylic copolymer used in the present invention includes a (meth) acrylic monomer having a hydroxyl group, an unsaturated alcohol, and the like.
具有羥基之(甲基)丙烯酸系單體,例如,可列舉(甲基)丙烯酸2-羥基乙酯、(甲基)丙烯酸2-羥基丙酯、(甲基)丙烯酸3-羥基丙酯、(甲基)丙烯酸4-羥基丁酯、(甲基)丙烯酸3-甲基-3-羥基丁酯、(甲基)丙烯酸1,1-二甲基-3-羥基丁酯、(甲基)丙烯酸1,3-二甲基-3-羥基丁酯、(甲基)丙烯酸2,2,4-三甲基-3-羥基戊酯、(甲基)丙烯酸2-乙基-3-羥基己酯為代表的(甲基)丙烯酸羥基烷酯;單(甲基)丙烯酸甘油酯、單(甲基)丙烯酸聚丙二醇酯、單(甲基)丙烯酸聚乙二醇酯、單(甲基)丙烯酸聚(乙二醇-丙二醇)酯、N-羥甲基丙烯醯胺。Examples of the (meth) acrylic monomer having a hydroxyl group include 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 3-hydroxypropyl (meth) acrylate, ( 4-hydroxybutyl (meth) acrylate, 3-methyl-3-hydroxybutyl (meth) acrylate, 1,1-dimethyl-3-hydroxybutyl (meth) acrylate, (meth) acrylic acid 1,3-dimethyl-3-hydroxybutyl ester, 2,2,4-trimethyl-3-hydroxypentyl (meth) acrylate, 2-ethyl-3-hydroxyhexyl (meth) acrylate Representative hydroxyalkyl (meth) acrylate; glyceryl mono (meth) acrylate, polypropylene glycol mono (meth) acrylate, polyethylene glycol mono (meth) acrylate, poly (meth) acrylate (Ethylene glycol-propylene glycol) ester, N-methylol acrylamide.
其中,作為具有羥基之(甲基)丙烯酸系單體,考量與其他單體的相溶性及共聚性良好的方面、及與交聯劑的交聯反應良好的方面,具有碳數1~5之羥基烷基的(甲基)丙烯酸羥基烷酯較佳,具有碳數2~4之羥基烷基的(甲基)丙烯酸羥基烷酯更佳。具體而言,(甲基)丙烯酸2-羥基乙酯、(甲基)丙烯酸4-羥基丁酯較佳,丙烯酸2-羥基乙酯、丙烯酸4-羥基丁酯更佳。Among them, the (meth) acrylic monomer having a hydroxyl group has a carbon number of 1 to 5 in consideration of a good compatibility and copolymerizability with other monomers and a good cross-linking reaction with a crosslinking agent. A hydroxyalkyl (meth) acrylate of a hydroxyalkyl group is preferable, and a hydroxyalkyl (meth) acrylate having a hydroxyalkyl group of 2 to 4 carbon atoms is more preferable. Specifically, 2-hydroxyethyl (meth) acrylate and 4-hydroxybutyl (meth) acrylate are preferable, and 2-hydroxyethyl acrylate and 4-hydroxybutyl acrylate are more preferable.
不飽和醇,例如,可列舉烯丙醇、甲基烯丙醇。Examples of the unsaturated alcohol include allyl alcohol and methallyl alcohol.
(甲基)丙烯酸系共聚物,相對於全部結構單元以0.01質量%~1質量%之範圍含有來自具有羥基之單體的結構單元。(甲基)丙烯酸系共聚物,由於來自具有羥基之單體的結構單元的含有率為0.01質量%以上,黏接劑層不會變得過度柔軟,可抑制來自光學膜之氣體的產生(起泡),由於該含有率為1.0質量%以下,黏接劑層不會變硬變脆,可抑制從被黏體的剝離。 (甲基)丙烯酸系共聚物,以0.02質量%~0.7質量%之範圍含有來自具有羥基之單體的結構單元較佳,以0.03質量%~0.5質量%之範圍含有更佳,以0.05質量%~0.3質量%之範圍含有尤佳。The (meth) acrylic copolymer contains the structural unit derived from the monomer which has a hydroxyl group in the range of 0.01 mass%-1 mass% with respect to all the structural units. The (meth) acrylic copolymer has a content ratio of a structural unit derived from a monomer having a hydroxyl group of 0.01% by mass or more, the adhesive layer does not become excessively soft, and generation of gas from the optical film can be suppressed (from Foam), since the content is 1.0% by mass or less, the adhesive layer does not become hard and brittle, and peeling from the adherend can be suppressed. The (meth) acrylic copolymer preferably contains a structural unit derived from a monomer having a hydroxyl group in a range of 0.02% by mass to 0.7% by mass, more preferably in a range of 0.03% by mass to 0.5% by mass, and 0.05% by mass. The content in the range of 0.3% by mass is particularly preferred.
於(甲基)丙烯酸系共聚物的酸值為2.5mgKOH/g以下之範圍內,(甲基)丙烯酸系共聚物亦可將具有羧基之單體作為共聚成分。具有羧基之單體,可列舉具有羧基之(甲基)丙烯酸系單體。具有羧基之(甲基)丙烯酸系單體,例如,可列舉丙烯酸、甲基丙烯酸、馬來酸、馬來酸酐、富馬酸、巴豆酸、衣康酸、檸康酸、肉桂酸、琥珀酸單羥基乙基(甲基)丙烯酸酯、馬來酸單羥基乙基(甲基)丙烯酸酯、富馬酸單羥基乙基(甲基)丙烯酸酯、鄰苯二甲酸單羥基乙基(甲基)丙烯酸酯、1,2-二羧基環己烷單羥基乙基(甲基)丙烯酸酯、(甲基)丙烯酸二聚物、ω-羧基-聚己內酯單(甲基)丙烯酸酯。When the (meth) acrylic copolymer has an acid value of 2.5 mgKOH / g or less, the (meth) acrylic copolymer may include a monomer having a carboxyl group as a copolymerization component. Examples of the monomer having a carboxyl group include a (meth) acrylic monomer having a carboxyl group. Examples of the (meth) acrylic monomer having a carboxyl group include acrylic acid, methacrylic acid, maleic acid, maleic anhydride, fumaric acid, crotonic acid, itaconic acid, citraconic acid, cinnamic acid, and succinic acid. Monohydroxyethyl (meth) acrylate, maleic acid monohydroxyethyl (meth) acrylate, fumaric acid monohydroxyethyl (meth) acrylate, phthalic acid monohydroxyethyl (methyl) ) Acrylate, 1,2-dicarboxycyclohexane monohydroxyethyl (meth) acrylate, (meth) acrylic acid dimer, ω-carboxy-polycaprolactone mono (meth) acrylate.
(甲基)丙烯酸系共聚物中,來自具有羧基之單體的結構單元的含有率,以降低酸值而抑制ITO的腐蝕的觀點觀之,相對於全部結構單元為0.2質量%以下較佳,0.05質量%以下更佳,0質量%亦即不包含為尤佳。In the (meth) acrylic copolymer, the content of the structural unit derived from the monomer having a carboxyl group is preferably 0.2% by mass or less based on the viewpoint of reducing the acid value and suppressing the corrosion of ITO. 0.05% by mass or less is more preferred, and 0% by mass, that is, not included, is particularly preferred.
本發明所使用之(甲基)丙烯酸系共聚物,除上述(甲基)丙烯酸烷酯、具有羥基之單體及具有羧基之單體以外,亦可將其他單體作為共聚成分。其他單體,例如,可列舉具有芳香族環之(甲基)丙烯酸系單體、具有氮原子之(甲基)丙烯酸系單體、及其他共聚性單體。The (meth) acrylic copolymer used in the present invention may use other monomers as copolymerization components in addition to the (meth) acrylic acid alkyl ester, the monomer having a hydroxyl group, and the monomer having a carboxyl group. Other monomers include, for example, a (meth) acrylic monomer having an aromatic ring, a (meth) acrylic monomer having a nitrogen atom, and other copolymerizable monomers.
本發明所使用之(甲基)丙烯酸系共聚物,亦可包含具有芳香族環之(甲基)丙烯酸系單體作為共聚成分。藉此,本發明之黏接劑組成物變得易於抑制使用於偏光板之接著時的白點。The (meth) acrylic copolymer used in the present invention may contain a (meth) acrylic monomer having an aromatic ring as a copolymerization component. Thereby, the adhesive composition of this invention becomes easy to suppress the white point at the time of using for a polarizing plate.
具有芳香族環之(甲基)丙烯酸系單體,例如,可列舉(甲基)丙烯酸苯氧乙酯、(甲基)丙烯酸苄酯、(甲基)丙烯酸苯氧基二乙二醇酯、環氧乙烷(EO)改性甲酚(甲基)丙烯酸酯、環氧乙烷(EO)改性壬基苯酚(甲基)丙烯酸酯、羥基乙基化β-萘酚丙烯酸酯、(甲基)丙烯酸聯苯酯。Examples of the (meth) acrylic monomer having an aromatic ring include phenoxyethyl (meth) acrylate, benzyl (meth) acrylate, phenoxydiethylene glycol (meth) acrylate, Ethylene oxide (EO) modified cresol (meth) acrylate, ethylene oxide (EO) modified nonylphenol (meth) acrylate, hydroxyethylated β-naphthol acrylate, (cresol Group) biphenyl acrylate.
本發明所使用之(甲基)丙烯酸系共聚物,亦可包含具有氮原子之(甲基)丙烯酸系單體作為共聚成分。藉此,本發明之黏接劑組成物可進一步縮短熟化時間。The (meth) acrylic copolymer used in the present invention may contain a (meth) acrylic monomer having a nitrogen atom as a copolymerization component. Thereby, the adhesive composition of the present invention can further shorten the curing time.
具有氮原子之(甲基)丙烯酸系單體,例如,(甲基)丙烯酸胺基乙酯、(甲基)丙烯酸二甲基胺基乙酯、(甲基)丙烯酸二甲基胺基丙酯、N,N-二甲基(甲基)丙烯醯胺、N,N-二乙基丙烯醯胺、N-乙基(甲基)丙烯醯胺、N-甲基(甲基)丙烯醯胺、N-異丙基(甲基)丙烯醯胺。(Meth) acrylic monomers having a nitrogen atom, for example, aminoethyl (meth) acrylate, dimethylaminoethyl (meth) acrylate, dimethylaminopropyl (meth) acrylate , N, N-dimethyl (meth) acrylamide, N, N-diethylacrylamide, N-ethyl (meth) acrylamide, N-methyl (meth) acrylamide , N-isopropyl (meth) acrylamide.
本發明所使用之(甲基)丙烯酸系共聚物,亦可包含其他共聚性單體作為共聚成分。該等單體,例如,可列舉苯乙烯、α-甲基苯乙烯、三級丁基苯乙烯、對氯苯乙烯、氯甲基苯乙烯、乙烯基甲苯、乙烯基吡啶為代表的芳香族單乙烯基單體;丙烯腈、甲基丙烯腈為代表的氰化乙烯基單體;甲酸乙烯酯、乙酸乙烯酯、丙酸乙烯酯、「叔碳酸乙烯酯(vinylversatate)」(商品名,新癸酸乙烯酯)為代表的羧酸乙烯酯單體;該等的各種衍生物。The (meth) acrylic copolymer used in the present invention may contain other copolymerizable monomers as a copolymerization component. Examples of such monomers include aromatic monomers typified by styrene, α-methylstyrene, tertiary butylstyrene, p-chlorostyrene, chloromethylstyrene, vinyltoluene, and vinylpyridine. Vinyl monomers; acrylonitrile and methacrylonitrile as representative vinyl cyanide monomers; vinyl formate, vinyl acetate, vinyl propionate, "vinylversatate" (trade name, new decyl Vinyl acid carboxylate) represented by carboxylic acid vinyl ester monomers; various derivatives of these.
本發明所使用之(甲基)丙烯酸系共聚物的重量平均分子量(Mw)並無特別限制,為70萬~200萬之範圍較佳,100萬~150萬之範圍更佳。重量平均分子量可根據聚合反應溫度、時間、有機溶劑的量等進行調整。重量平均分子量若為70萬~200萬之範圍,本發明之黏接劑組成物的黏度低,塗布性良好故較佳。The weight average molecular weight (Mw) of the (meth) acrylic copolymer used in the present invention is not particularly limited, but is preferably in the range of 700,000 to 2 million, and more preferably in the range of 1 to 1.5 million. The weight average molecular weight can be adjusted according to the polymerization reaction temperature, time, amount of organic solvent, and the like. If the weight average molecular weight is in the range of 700,000 to 2 million, the viscosity of the adhesive composition of the present invention is low, and the coatability is good.
(甲基)丙烯酸系共聚物的重量平均分子量(Mw),係根據下列方法測得的值。 (重量平均分子量(Mw)的測定方法) 根據下列(1)~(3)進行測定。 (1)將(甲基)丙烯酸系共聚物溶液塗布於剝離紙,並在100℃乾燥2分鐘,得到膜狀的(甲基)丙烯酸系共聚物。 (2)將上述(1)所獲得之膜狀的(甲基)丙烯酸系共聚物溶解於四氫呋喃中以使固體含量成為0.2%。 (3)依下列條件,使用凝膠滲透層析(GPC),以標準聚苯乙烯換算值的方式測定(甲基)丙烯酸系共聚物的重量平均分子量(Mw)。 (條件) GPC:HLC-8220 GPC[東曹(股)公司製] 管柱:使用TSK-GEL GMHXL4根 移動相溶劑:四氫呋喃 流速:0.6ml/min 管柱溫度:40℃The weight average molecular weight (Mw) of the (meth) acrylic copolymer is a value measured by the following method. (Measuring method of weight average molecular weight (Mw)) It measured based on the following (1)-(3). (1) A (meth) acrylic copolymer solution was applied to a release paper and dried at 100 ° C. for 2 minutes to obtain a film-like (meth) acrylic copolymer. (2) The film-like (meth) acrylic copolymer obtained in the above (1) is dissolved in tetrahydrofuran so that the solid content becomes 0.2%. (3) The weight-average molecular weight (Mw) of the (meth) acrylic copolymer was measured using standard gel permeation chromatography (GPC) under the following conditions. (Conditions) GPC: HLC-8220 GPC [manufactured by Tosoh Corporation]. Column: TSK-GEL GMHXL 4 mobile phase solvent: tetrahydrofuran. Flow rate: 0.6ml / min. Column temperature: 40 ° C.
本發明所使用之(甲基)丙烯酸系共聚物的玻璃化轉變溫度(Tg),為了提供黏接劑組成物足夠的內聚力,並使其發揮充分的耐久性,為-80℃以上較佳,-60℃以上更佳。又,(甲基)丙烯酸系共聚物的玻璃化轉變溫度(Tg),為了使黏接劑組成物發揮對於支撐基板之充分的密合性,並發揮不發生剝落等的耐久性,為-20℃以下較佳,-40℃以下更佳。The glass transition temperature (Tg) of the (meth) acrylic copolymer used in the present invention is preferably -80 ° C or higher in order to provide sufficient cohesion of the adhesive composition and make it exhibit sufficient durability. Above -60 ° C is more preferred. The glass transition temperature (Tg) of the (meth) acrylic copolymer is -20 in order for the adhesive composition to exhibit sufficient adhesion to the support substrate and to exhibit durability such as no peeling. It is preferably below ℃, and more preferably below -40 ° C.
(甲基)丙烯酸系共聚物的玻璃化轉變溫度(Tg),係將根據下列公式之計算而求得的絕對溫度(K)換算成攝氏溫度(℃)而得的值。The glass transition temperature (Tg) of the (meth) acrylic copolymer is a value obtained by converting an absolute temperature (K) obtained by calculation according to the following formula into a Celsius temperature (° C).
[數1]式中,Tg1 、Tg2 、·····及Tgn ,係將單體1、單體2、·····及單體n各個單體形成均聚物時之以絕對溫度(K)表示之玻璃化轉變溫度。m1 、m2 、·····及mn 為各個單體的莫耳分率。[Number 1] In the formula, Tg 1 , Tg 2 ,... And Tg n are the absolute temperatures when the monomers of monomer 1, monomer 2, ..., and monomer n are homopolymers ( K) The glass transition temperature. m 1 , m 2 , ... and m n are Mohr fractions of each monomer.
此外,「形成均聚物時之以絕對溫度(K)表示之玻璃化轉變溫度」,係指將該單體單獨聚合而製得之均聚物之以絕對溫度(K)表示的玻璃化轉變溫度。均聚物的玻璃化轉變溫度,係將該均聚物使用差示掃描量熱儀(DSC)(Seiko Instruments Inc.製,EXSTAR6000),於氮氣氣流中、測定試樣10mg、升溫速度10℃/分的條件下進行測定,並將所獲得之DSC曲線的反曲點作為均聚物的玻璃化轉變溫度。In addition, "the glass transition temperature represented by the absolute temperature (K) when the homopolymer is formed" means the glass transition represented by the absolute temperature (K) of the homopolymer obtained by polymerizing the monomer alone temperature. The glass transition temperature of the homopolymer was measured using a differential scanning calorimeter (DSC) (manufactured by Seiko Instruments Inc., EXSTAR6000) in a nitrogen gas stream with a sample temperature of 10 mg and a temperature increase rate of 10 The measurement was performed under the condition of ℃ / minute, and the inflection point of the obtained DSC curve was taken as the glass transition temperature of the homopolymer.
關於具代表性之單體的「均聚物之以攝氏溫度(℃)表示的玻璃化轉變溫度」,丙烯酸甲酯為5℃,丙烯酸乙酯為-27℃,丙烯酸正丁酯為-57℃,丙烯酸2-乙基己酯為-76℃,丙烯酸2-羥基乙酯為-15℃,丙烯酸4-羥基丁酯為-39℃,丙烯酸三級丁酯為41℃,丙烯酸為163℃。例如,藉由使用該等具代表性之單體,可適宜地調整(甲基)丙烯酸系共聚物的玻璃化轉變溫度(Tg)。 此外,藉由從絕對溫度(K)減去273可將絕對溫度(K)換算成攝氏溫度(℃),而於攝氏溫度(℃)加上273可將攝氏溫度(℃)換算成絕對溫度(K)。Regarding representative monomers, "the glass transition temperature of a homopolymer in degrees Celsius (° C)", methyl acrylate is 5 ° C, ethyl acrylate is -27 ° C, and n-butyl acrylate is -57 ° C. , 2-ethylhexyl acrylate is -76 ° C, 2-hydroxyethyl acrylate is -15 ° C, 4-hydroxybutyl acrylate is -39 ° C, tertiary butyl acrylate is 41 ° C, and acrylic acid is 163 ° C. For example, by using these representative monomers, the glass transition temperature (Tg) of the (meth) acrylic copolymer can be appropriately adjusted. In addition, by subtracting 273 from the absolute temperature (K), the absolute temperature (K) can be converted into the Celsius temperature (° C), and adding the 273 to the Celsius temperature (° C) can convert the Celsius temperature (° C) into the absolute temperature ( K).
本發明所使用之(甲基)丙烯酸系共聚物的製造方法並無特別限制,可利用溶液聚合、乳液聚合、懸浮聚合等方法將單體聚合而製造。此外,考量於製造後製備本發明之黏接劑組成物時,處理步驟相對簡單且可於短時間內進行的方面,溶液聚合較佳。The manufacturing method of the (meth) acrylic-type copolymer used by this invention is not specifically limited, It can manufacture by polymerizing a monomer by methods, such as solution polymerization, emulsion polymerization, and suspension polymerization. In addition, when the adhesive composition of the present invention is prepared after manufacture, solution polymerization is preferred in that the processing steps are relatively simple and can be performed in a short time.
溶液聚合,一般可使用於聚合槽內加入指定之有機溶劑、單體、聚合引發劑、及必要時所使用之鏈轉移劑,並於氮氣氣流中或有機溶劑之回流溫度邊攪拌邊加熱使其反應數小時等的方法。此外,(甲基)丙烯酸系共聚物的重量平均分子量,可藉由調整反應溫度、時間、溶劑量、觸媒的種類或量而得到所期望的值。Solution polymerization can generally be used to add the specified organic solvent, monomer, polymerization initiator, and chain transfer agent used in the polymerization tank, and heat it under stirring in a nitrogen stream or at the reflux temperature of the organic solvent. Reaction for several hours. The weight-average molecular weight of the (meth) acrylic copolymer can be adjusted to the desired value by adjusting the reaction temperature, time, amount of solvent, and type or amount of catalyst.
(甲基)丙烯酸系共聚物之製造所使用之聚合用有機溶劑,可列舉芳香族烴化合物、脂肪系或脂環族系烴化合物、酯化合物、酮化合物、二元醇醚化合物、醇化合物等。該等有機溶劑可分別1種單獨使用,亦可2種以上混合使用。又,作為聚合引發劑,例如,可列舉通常之聚合方法可使用之有機過氧化物、偶氮化合物。Examples of the organic solvent for polymerization used in the production of the (meth) acrylic copolymer include aromatic hydrocarbon compounds, aliphatic or alicyclic hydrocarbon compounds, ester compounds, ketone compounds, glycol ether compounds, alcohol compounds, and the like. . These organic solvents may be used alone or in combination of two or more. Examples of the polymerization initiator include organic peroxides and azo compounds that can be used in a usual polymerization method.
[甲苯二異氰酸酯系化合物] 本發明之黏接劑組成物,相對於(甲基)丙烯酸系共聚物100質量份,包含5質量份~30質量份之範圍的甲苯二異氰酸酯系化合物。 甲苯二異氰酸酯系化合物作為交聯劑的功能。[Toluene diisocyanate compound] The adhesive composition of the present invention contains a toluene diisocyanate compound in a range of 5 to 30 parts by mass based on 100 parts by mass of the (meth) acrylic copolymer. The function of the toluene diisocyanate compound as a crosslinking agent.
甲苯二異氰酸酯系化合物,可使用甲苯二異氰酸酯、甲苯二異氰酸酯的二聚體、甲苯二異氰酸酯與多元醇的加合物、係甲苯二異氰酸酯之三聚體或五聚體之異氰脲酸酯體、甲苯二異氰酸酯的雙縮脲體等各種來自甲苯二異氰酸酯的甲苯二異氰酸酯系化合物。上述中考量反應性優異且可提高交聯密度的方面,及與(甲基)丙烯酸系共聚物的相溶性優異的方面,甲苯二異氰酸酯與多元醇的加合物較佳,甲苯二異氰酸酯與三羥甲基丙烷的加合物特佳。Toluene diisocyanate compounds include toluene diisocyanate, dimers of toluene diisocyanate, adducts of toluene diisocyanate and polyols, trimers of toluene diisocyanate, or isocyanurates of pentamers. Various toluene diisocyanate-based compounds such as toluene diisocyanate and bisureton of toluene diisocyanate. The above-mentioned considerations are that the reactivity is excellent and the cross-linking density can be increased, and the compatibility with the (meth) acrylic copolymer is excellent, the adduct of toluene diisocyanate and a polyhydric alcohol is preferable, and the toluene diisocyanate and the three are The adduct of methylolpropane is particularly preferred.
黏接劑組成物中之甲苯二異氰酸酯系化合物的含量,相對於(甲基)丙烯酸系共聚物100質量份為5質量份~30質量份之範圍。藉由含有甲苯二異氰酸酯系化合物5質量份以上,可抑制起泡、剝落,且耐久性(特別是耐熱性)優異。藉由含有甲苯二異氰酸酯系化合物30質量份以下,可抑制形成黏接劑層時的白化,適合使用於觸控面板、光學膜等要求透明性之物品的貼合。The content of the toluene diisocyanate compound in the adhesive composition is in a range of 5 to 30 parts by mass based on 100 parts by mass of the (meth) acrylic copolymer. By containing 5 parts by mass or more of the toluene diisocyanate-based compound, foaming and peeling can be suppressed, and durability (especially heat resistance) is excellent. By containing 30 parts by mass or less of the toluene diisocyanate-based compound, whitening at the time of forming an adhesive layer can be suppressed, and it is suitable for bonding of articles requiring transparency such as a touch panel and an optical film.
黏接劑組成物中之甲苯二異氰酸酯系化合物的含量,相對於(甲基)丙烯酸系共聚物100質量份為10質量份~30質量份之範圍較佳,12質量份~30質量份之範圍更佳。藉此,形成黏接劑層時的耐久性與白點的抑制的兼顧方面更優異。The content of the toluene diisocyanate compound in the adhesive composition is preferably in a range of 10 to 30 parts by mass relative to 100 parts by mass of the (meth) acrylic copolymer, and in a range of 12 to 30 parts by mass. Better. Thereby, the durability at the time of formation of an adhesive bond layer, and suppression of white spots are more excellent.
甲苯二異氰酸酯系化合物亦可使用已上市的市售品。市售品中可適當使用日本聚胺脂工業(股)公司製的「CORONATEL」(商品名)作為甲苯二異氰酸酯與三羥甲基丙烷的加合物、日本聚胺脂工業(股)公司製的「CORONATE2030」作為甲苯二異氰酸酯的異氰脲酸酯體等。Toluene diisocyanate-based compounds may be used commercially available products. As a commercially available product, "CORONATEL" (trade name) manufactured by Japan Polyurethanes Industrial Co., Ltd. can be suitably used as an adduct of toluene diisocyanate and trimethylolpropane, and manufactured by Japan Polyurethanes Industrial Co., Ltd. "CORONATE2030" is an isocyanurate of toluene diisocyanate.
[其他交聯劑] 本發明之黏接劑組成物,在不損害本發明之目的的範圍內,亦可包含甲苯二異氰酸酯系化合物以外的其他交聯劑。其他交聯劑並無特別限定,可列舉甲苯二異氰酸酯系化合物以外的聚異氰酸酯化合物、聚環氧化合物、聚氮丙啶化合物、金屬螯合物等。該等其他交聯劑可將分別1種單獨或2種以上與甲苯二異氰酸酯系化合物組合使用。[Other crosslinkers] The adhesive composition of the present invention may contain other crosslinkers other than toluene diisocyanate compounds within a range that does not impair the object of the present invention. Other crosslinking agents are not particularly limited, and examples thereof include polyisocyanate compounds, polyepoxide compounds, polyaziridine compounds, and metal chelate compounds other than toluene diisocyanate-based compounds. These other crosslinking agents can be used individually or in combination of 2 or more types with a toluene diisocyanate compound.
[咪唑化合物] 本發明之黏接劑組成物包含咪唑化合物。咪唑化合物於黏接劑組成物中,例如具有作為交聯觸媒的功能。藉由黏接劑組成物包含咪唑化合物,可維持優異的耐久性,同時可進一步縮短熟化時間。[Imidazole compound] The adhesive composition of the present invention contains an imidazole compound. The imidazole compound has, for example, a function as a crosslinking catalyst in the adhesive composition. By containing the imidazole compound in the adhesive composition, it is possible to maintain excellent durability and further shorten the curing time.
咪唑化合物只要是於分子中具有至少1個之咪唑環的化合物即可,並無特別限制,以縮短熟化時間,且延長適用期的觀點觀之,N-取代咪唑化合物較佳。N-取代咪唑化合物只要是於分子中具有至少1個之咪唑環,且咪唑環之氮原子上不具有氫原子的化合物即可,並無特別限制。The imidazole compound is not particularly limited as long as it is a compound having at least one imidazole ring in the molecule. From the standpoint of shortening the aging time and extending the pot life, an N-substituted imidazole compound is preferred. The N-substituted imidazole compound is not particularly limited as long as it is a compound having at least one imidazole ring in the molecule and having no hydrogen atom on the nitrogen atom of the imidazole ring.
作為N-取代咪唑化合物之具體例,可列舉下列通式(I)表示之化合物。Specific examples of the N-substituted imidazole compound include compounds represented by the following general formula (I).
[化1] [Chemical 1]
通式(I)中,R1 、R2 及R4 各自獨立地表示氫原子或取代基,R3 表示取代基。較佳為通式(I)中,R1 、R2 、及R4 各自獨立地表示氫原子、烷基、芳基或芳烷基,R3 表示烷基、芳基或芳烷基。又,R1 及R2 、或R3 及R4 亦可彼此連結而形成環狀結構。In the general formula (I), R 1 , R 2 and R 4 each independently represent a hydrogen atom or a substituent, and R 3 represents a substituent. In the general formula (I), preferably, R 1 , R 2 , and R 4 each independently represent a hydrogen atom, an alkyl group, an aryl group, or an aralkyl group, and R 3 represents an alkyl group, an aryl group, or an aralkyl group. R 1 and R 2 or R 3 and R 4 may be connected to each other to form a cyclic structure.
通式(I)中之烷基(R1 ~R4 )可為直鏈狀,亦可為支鏈狀。又,烷基之碳數為1~2較佳。通式(I)中之芳基(R1 ~R4 )宜碳數為6~10較佳,苯基或萘基更佳。通式(I)中之芳烷基(R1 ~R4 )宜由碳數1~2之亞烷基及碳數6~10之芳基構成較佳,苄基或苯乙基更佳。The alkyl group (R 1 to R 4 ) in the general formula (I) may be linear or branched. The carbon number of the alkyl group is preferably 1 to 2. The aryl group (R 1 to R 4 ) in the general formula (I) is preferably 6 to 10 carbon atoms, and more preferably a phenyl group or a naphthyl group. The aralkyl group (R 1 to R 4 ) in the general formula (I) is preferably composed of an alkylene group having 1 to 2 carbon atoms and an aryl group having 6 to 10 carbon atoms, and more preferably a benzyl group or a phenethyl group.
通式(I)表示之N-取代咪唑化合物,以縮短熟化時間,並延長適用期的觀點觀之,R3 為烷基或芳烷基,R1 、R2 及R4 各自獨立地為氫原子、烷基或芳基較佳。其中,通式(I)表示之N-取代咪唑化合物,選自於由1,2-二甲基咪唑、1-苄基-2-甲基咪唑及1-苄基-2-苯基咪唑構成之群組中之至少1種為更佳。又,R3 及R4 彼此連結而形成5~6員之飽和脂肪族環,R1 及R2 彼此連結而形成6員之芳香族環的態樣亦佳,以熟化時間縮短的觀點觀之,宜為2,3-二氫-1H-吡咯并[1,2-a]苯并咪唑更佳。The N-substituted imidazole compound represented by the general formula (I), from the viewpoint of shortening the aging time and extending the pot life, R 3 is an alkyl group or an aralkyl group, and R 1 , R 2, and R 4 are each independently hydrogen Atoms, alkyls or aryls are preferred. The N-substituted imidazole compound represented by the general formula (I) is selected from the group consisting of 1,2-dimethylimidazole, 1-benzyl-2-methylimidazole, and 1-benzyl-2-phenylimidazole. At least one of the groups is more preferred. R 3 and R 4 are connected to each other to form a 5- to 6-membered saturated aliphatic ring, and R 1 and R 2 are connected to each other to form a 6-membered aromatic ring. It is also preferable from the viewpoint of shortening the curing time. , Preferably 2,3-dihydro-1H-pyrrolo [1,2-a] benzimidazole.
黏接劑組成物中之咪唑化合物的含量,以縮短熟化時間,並延長適用期的觀點觀之,相對於(甲基)丙烯酸系共聚物100質量份為0.01質量份~1.5質量份之範圍較佳,0.05質量份~1.2質量份之範圍更佳,0.1質量份~1.0質量份之範圍尤佳,0.3質量份~0.7質量份之範圍特佳。The content of the imidazole compound in the adhesive composition is from 0.01 to 1.5 parts by mass relative to 100 parts by mass of the (meth) acrylic copolymer in terms of shortening the curing time and extending the pot life. The range of 0.05 to 1.2 parts by mass is more preferred, the range of 0.1 to 1.0 parts by mass is particularly preferred, and the range of 0.3 to 0.7 parts by mass is particularly preferred.
本發明所使用之N-取代咪唑化合物,例如,可列舉四國化成工業(股)公司製的「Curezol 1,2DMZ」、「Curezol 1B2MZ」、「Curezol 1B2PZ」、「Curezol TBZ」等市售品。Examples of the N-substituted imidazole compound used in the present invention include commercially available products such as "Curezol 1,2DMZ", "Curezol 1B2MZ", "Curezol 1B2PZ", "Curezol TBZ", manufactured by Shikoku Chemical Industries, Ltd. .
[矽烷偶聯劑] 本發明之黏接劑組成物進一步包含矽烷偶聯劑較佳。黏接劑組成物包含矽烷偶聯劑時,黏接劑層對於玻璃顯示更加優異的接著性,且有組裝有偏光板之液晶顯示裝置即使曝露於高溫環境下或高溫高濕環境下,於黏接劑層與偏光板或液晶胞之間仍較不易發生剝落的傾向。[Silane coupling agent] The adhesive composition of the present invention preferably further contains a silane coupling agent. When the adhesive composition contains a silane coupling agent, the adhesive layer exhibits better adhesion to glass, and a liquid crystal display device with a polarizing plate assembled is exposed to a high temperature or high temperature and humidity environment. The adhesive layer and the polarizing plate or the liquid crystal cell are still less prone to peel.
矽烷偶聯劑,例如,可列舉具有巰基之偶聯劑、具有環氧基之偶聯劑、具有羧基之偶聯劑、具有胺基之偶聯劑、具有羥基之偶聯劑、具有醯胺基之偶聯劑、具有異氰酸酯基之偶聯劑、具有異氰脲酸酯骨架之偶聯劑。該等矽烷偶聯劑可1種單獨使用,亦可2種以上倂用。Examples of the silane coupling agent include a coupling agent having a mercapto group, a coupling agent having an epoxy group, a coupling agent having a carboxyl group, a coupling agent having an amine group, a coupling agent having a hydroxyl group, and a sulfonamide Coupling agent having a base, coupling agent having an isocyanate group, coupling agent having an isocyanurate skeleton. These silane coupling agents may be used alone or in combination of two or more.
矽烷偶聯劑亦可使用已上市的市售品,作為市售品,例如,可適當使用信越化學工業(股)公司製的「KBM-403」、「KBM-303」、「KBM-402」、「KBE-402」、「KBE-403」(商品名)為代表的具有環氧基之矽烷偶聯劑。As the silane coupling agent, a commercially available product may be used as a commercially available product. For example, "KBM-403", "KBM-303", and "KBM-402" manufactured by Shin-Etsu Chemical Industry Co., Ltd. , "KBE-402" and "KBE-403" (trade names) are typical silane coupling agents with epoxy groups.
本發明之黏接劑組成物含有矽烷偶聯劑時,黏接劑組成物中之矽烷偶聯劑的含量,相對於(甲基)丙烯酸系共聚物100質量份為0.01質量份~1.0質量份之範圍較佳,0.02質量份~0.7質量份之範圍更佳,0.1質量份~0.5質量份之範圍尤佳。When the adhesive composition of the present invention contains a silane coupling agent, the content of the silane coupling agent in the adhesive composition is 0.01 to 1.0 part by mass based on 100 parts by mass of the (meth) acrylic copolymer. The range is preferably 0.02 to 0.7 parts by mass, and more preferably 0.1 to 0.5 parts by mass.
[溶劑] 又,本發明之黏接劑組成物中,為了提高相對於偏光板等光學膜、觸控面板、液晶胞等的塗布性,亦可添加溶劑。[Solvent] In the adhesive composition of the present invention, a solvent may be added in order to improve coating properties with respect to an optical film such as a polarizing plate, a touch panel, and a liquid crystal cell.
就溶劑而言,例如,可列舉諸如己烷、庚烷、辛烷、甲苯、二甲苯、乙苯、環己烷、甲基環己烷為代表的烴類;二氯甲烷、三氯乙烷、三氯乙烯、四氯乙烯、二氯丙烷為代表的鹵化烴類;甲醇、乙醇、丙醇、異丙醇、丁醇、異丁醇、二丙酮醇為代表的醇類;二乙醚、二異丙醚、二烷、四氫呋喃為代表的醚類;丙酮、甲乙酮、甲基異丁酮、異佛酮、環己酮為代表的酮類;乙酸甲酯、乙酸乙酯、乙酸丁酯、乙酸異丁酯、乙酸戊酯為代表的酯類;乙二醇單甲醚、乙二醇單乙醚、丙二醇單甲醚乙酸酯為代表的多元醇類;該等的衍生物之有機溶劑。As the solvent, for example, hydrocarbons such as hexane, heptane, octane, toluene, xylene, ethylbenzene, cyclohexane, and methylcyclohexane can be listed; methylene chloride, trichloroethane , Trichloroethylene, tetrachloroethylene, dichloropropane, represented by halogenated hydrocarbons; methanol, ethanol, propanol, isopropanol, butanol, isobutanol, diacetone alcohol represented by alcohols; diethyl ether, two Isopropyl ether, di Ethers represented by alkane and tetrahydrofuran; ketones represented by acetone, methyl ethyl ketone, methyl isobutanone, isophorone, cyclohexanone; methyl acetate, ethyl acetate, butyl acetate, isobutyl acetate, acetic acid Amyl esters are typical esters; ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, and propylene glycol monomethyl ether acetate are typical polyols; organic solvents of these derivatives.
[其他成分] 本發明之黏接劑組成物,除(甲基)丙烯酸系共聚物、甲苯二異氰酸酯系化合物及咪唑化合物,必要時亦可適宜含有上述矽烷偶聯劑、溶劑及其他交聯劑、耐候性穩定劑、增黏劑、塑化劑、軟化劑、剝離助劑、染料、顏料、無機填充劑、表面活性劑、抗氧化劑、金屬腐蝕抑制劑、紫外線吸收劑、受阻胺系化合物等光穩定劑等。[Other components] The adhesive composition of the present invention may suitably contain the above-mentioned silane coupling agent, solvent, and other crosslinking agents in addition to the (meth) acrylic copolymer, toluene diisocyanate compound, and imidazole compound, if necessary. , Weathering stabilizers, tackifiers, plasticizers, softeners, peeling aids, dyes, pigments, inorganic fillers, surfactants, antioxidants, metal corrosion inhibitors, ultraviolet absorbers, hindered amine compounds, etc. Light stabilizers, etc.
本發明之黏接劑組成物,為了更加提高耐久性,並更加抑制白點,交聯後之30℃之儲存彈性模量(G’)為2.0×105 Pa~1.0×107 Pa之範圍較佳,2.0×105 Pa~1.0×107 Pa之範圍更佳,3.0×105 Pa~5.0×106 Pa之範圍尤佳。此外,黏接劑組成物的儲存彈性模量,係根據實施例所記載之方法而測得的值。In order to further improve the durability and suppress the white point of the adhesive composition of the present invention, the storage elastic modulus (G ') at 30 ° C after crosslinking is in the range of 2.0 × 10 5 Pa to 1.0 × 10 7 Pa Preferably, a range of 2.0 × 10 5 Pa to 1.0 × 10 7 Pa is more preferred, and a range of 3.0 × 10 5 Pa to 5.0 × 10 6 Pa is particularly preferred. The storage elastic modulus of the adhesive composition is a value measured according to the method described in Examples.
[黏接片] 本發明之黏接片具有由上述黏接劑組成物形成之黏接劑層。本發明之黏接片可為不具有基材的無基材類型之黏接片,亦可為於光學膜等基材之至少其中一面具有黏接劑層的有基材類型之黏接片。該黏接劑層即使曝露於高溫環境下或高溫高濕環境下,亦不易於與被黏體之界面發生翻翹、剝落,故本發明之黏接片的耐久性優異。[Adhesive sheet] The adhesive sheet of the present invention has an adhesive layer formed of the above-mentioned adhesive composition. The adhesive sheet of the present invention may be a substrate-free type adhesive sheet without a substrate, or may be a substrate-type adhesive sheet having an adhesive layer on at least one side of a substrate such as an optical film. Even if the adhesive layer is exposed to a high-temperature environment or a high-temperature and high-humidity environment, the interface with the adherend is not prone to warp or peel, so the durability of the adhesive sheet of the present invention is excellent.
本發明之黏接片中,黏接劑層的厚度並無特別限制,可根據用途、要求性能適當選擇。黏接劑層的厚度,例如可列舉1μm~100μm之範圍。In the adhesive sheet of the present invention, the thickness of the adhesive layer is not particularly limited, and can be appropriately selected according to the application and required performance. The thickness of the adhesive layer includes, for example, a range of 1 μm to 100 μm.
將本發明之黏接片使用於光學用途時,關於黏接劑層,透明性高為較佳。具體而言,根據JIS K 7361(1997年)測得之於可見光波長範圍之黏接劑層的全光線透射率為85%以上較佳,90%以上更佳。 又,根據JIS K 7136(2000年)測得之黏接劑層的霧度為2.5%以下較佳,2.0%以下更佳,1.5%以下尤佳。When the adhesive sheet of the present invention is used for optical applications, it is preferable that the adhesive layer has high transparency. Specifically, the total light transmittance of the adhesive layer in the visible wavelength range measured according to JIS K 7361 (1997) is preferably 85% or more, and more preferably 90% or more. The haze of the adhesive layer measured according to JIS K 7136 (2000) is preferably 2.5% or less, more preferably 2.0% or less, and even more preferably 1.5% or less.
本發明之黏接片之露出的黏接劑層可藉由剝離膜進行保護。就剝離膜而言,只要是可輕易地從黏接劑層剝離者即可,並無特別限定,例如,可列舉使用剝離處理劑而於至少其中一面實施了易剝離處理的樹脂膜。作為樹脂膜,例如可列舉聚對苯二甲酸乙二酯膜為代表的聚酯膜。作為剝離處理劑,例如,可列舉氟系樹脂、石蠟、矽酮、長鏈烷基化合物。於直至實際使用黏接片的期間,剝離膜保護著黏接劑層的表面,使用時才剝離。The exposed adhesive layer of the adhesive sheet of the present invention can be protected by a release film. The peeling film is not particularly limited as long as it can be easily peeled from the adhesive layer, and examples thereof include a resin film that is easily peeled off on at least one side using a peeling treatment agent. Examples of the resin film include a polyester film typified by a polyethylene terephthalate film. Examples of the peeling treatment agent include a fluorine-based resin, paraffin, silicone, and a long-chain alkyl compound. The peeling film protects the surface of the adhesive layer until the adhesive sheet is actually used, and is not peeled off during use.
本發明之黏接片,例如,可藉由將本發明之黏接劑組成物塗布於剝離膜、基材,乾燥後熟化一定期間以形成黏接劑層而製作。熟化的條件,例如可為於23℃、50%RH(相對濕度)的環境下1~10天。藉由熟化黏接劑層,可成為藉由甲苯二異氰酸酯系化合物將(甲基)丙烯酸系共聚物充分交聯的狀態。The adhesive sheet of the present invention can be produced, for example, by applying the adhesive composition of the present invention to a release film and a substrate, and drying and curing for a certain period of time to form an adhesive layer. The aging conditions may be, for example, 1 to 10 days in an environment of 23 ° C. and 50% RH (relative humidity). By curing the adhesive layer, a (meth) acrylic copolymer can be sufficiently crosslinked by a toluene diisocyanate compound.
無基材類型之黏接片,例如,可利用如下方法製作:於剝離膜之剝離處理面塗布黏接劑組成物,使其乾燥而形成黏接劑組成物的層,於所獲得之上述層之未與剝離膜接觸的露出面重疊另外的剝離膜以接觸剝離處理面,並進行熟化以形成黏接劑層。An adhesive sheet without a substrate type can be produced, for example, by applying the adhesive composition to the release-treated surface of the release film and drying it to form a layer of the adhesive composition. The exposed surface that is not in contact with the release film overlaps another release film to contact the release-treated surface, and is aged to form an adhesive layer.
有基材類型之黏接片,可利用將黏接劑組成物塗布於光學膜等基材的方法而製作,亦可利用將黏接劑組成物塗布於剝離膜的方法而製作。該等方法,例如,可列舉於剝離膜之剝離處理面塗布黏接劑組成物,使其乾燥而形成黏接劑組成物的層,於所獲得之上述層之未與剝離膜接觸的露出面貼合基材,並進行熟化以形成黏接劑層的方法。A substrate-type adhesive sheet can be produced by a method of applying an adhesive composition to a substrate such as an optical film, or can be produced by a method of applying an adhesive composition to a release film. These methods include, for example, applying a pressure-sensitive adhesive composition to the release-treated surface of the release film and drying it to form a layer of the adhesive composition, and the exposed surface of the obtained layer that is not in contact with the release film. A method of bonding a substrate and curing it to form an adhesive layer.
有基材類型之黏接片的基材可例示光學膜。作為光學膜,具體而言,可列舉液晶顯示裝置所使用之光學膜。更具體而言,可列舉偏光板、相位差板、抗反射膜、視角擴大膜、亮度增強膜、ITO膜等光學膜。該等中,作為有基材類型之黏接片的基材,光學膜較佳,偏光板更佳。Examples of the substrate having a substrate-type adhesive sheet include an optical film. Specific examples of the optical film include an optical film used in a liquid crystal display device. More specifically, optical films such as a polarizing plate, a retardation plate, an anti-reflection film, a viewing angle widening film, a brightness enhancement film, and an ITO film may be mentioned. Among these, as the base material of the adhesive sheet having a base material type, an optical film is preferable, and a polarizing plate is more preferable.
偏光板只要是具有至少偏振片即可,例如可使用於偏振片之其中一面具有保護膜的偏光板、於偏振片之兩面具有保護膜的偏光板。作為偏光板的偏振片,例如可使用吸附有碘並取向之聚乙烯醇(PVA)膜,作為偏振片的保護膜,例如可使用三醋酸纖維素(TAC)膜。The polarizing plate may have at least a polarizing plate. For example, a polarizing plate having a protective film on one side of the polarizing plate and a polarizing plate having a protective film on both sides of the polarizing plate can be used. As a polarizing plate of the polarizing plate, for example, a polyvinyl alcohol (PVA) film having iodine adsorbed and oriented can be used, and as a protective film of the polarizing plate, for example, a cellulose triacetate (TAC) film can be used.
將偏光板作為基材時,黏接劑層可於PVA膜上形成,亦可於TAC膜上形成。When a polarizing plate is used as a substrate, an adhesive layer can be formed on a PVA film or a TAC film.
於剝離膜、基材塗布黏接劑組成物的方法,可列舉使用凹版輥式塗布機、逆轉輥式塗布機、輥舐塗布機(kiss-roll coater)、浸漬式輥塗機、塗布棒、刀式塗布機、噴霧塗布機等之公知的方法。Methods for applying an adhesive composition to a release film or a substrate include a gravure roll coater, a reverse roll coater, a kiss-roll coater, a dip roll coater, a coating rod, A known method of a knife coater, a spray coater, or the like.
本發明之黏接片適合使用於液晶顯示裝置之光學膜等的貼合。亦即,本發明之黏接片適合使用於偏光板、相位差板、抗反射膜、視角擴大膜、亮度增強膜、ITO膜等光學膜彼此的貼合,及上述光學膜與液晶胞、玻璃基板、保護膜的貼合。又,本發明之黏接片適合使用於觸控面板與液晶胞、玻璃基板、保護膜等的貼合。The adhesive sheet of the present invention is suitable for bonding an optical film or the like of a liquid crystal display device. That is, the adhesive sheet of the present invention is suitable for bonding optical films such as a polarizing plate, a retardation film, an anti-reflection film, a viewing angle widening film, a brightness enhancement film, and an ITO film, and the above-mentioned optical film, liquid crystal cell, and glass Substrate and protective film bonding. In addition, the adhesive sheet of the present invention is suitable for bonding a touch panel with a liquid crystal cell, a glass substrate, a protective film, and the like.
作為本發明之黏接片的示例,可列舉具備於黏接劑層之兩面貼合剝離膜而得之結構(剝離膜/黏接劑層/剝離膜)的無基材類型之黏接片;具備於黏接劑層之其中一面貼合光學膜,於另一面貼合剝離膜而得之結構(光學膜/黏接劑層/剝離膜)的有基材類型之黏接片。 [實施例]As an example of the adhesive sheet of the present invention, a substrate-free type adhesive sheet having a structure (release film / adhesive layer / release film) obtained by laminating a release film on both sides of the adhesive layer may be cited; A substrate-type adhesive sheet having a structure (optical film / adhesive layer / release film) obtained by laminating an optical film on one side of the adhesive layer and a release film on the other side is provided. [Example]
以下,藉由實施例對本發明進行更具體地說明,但本發明並不限定於該等實施例。Hereinafter, the present invention will be described more specifically with reference to examples, but the present invention is not limited to these examples.
[(甲基)丙烯酸系共聚物的製造] (製造例1) 於配備有溫度計、攪拌機、氮氣導入管、及回流冷卻管的反應器內,加入丙烯酸丁酯(BA)99.99質量份作為(甲基)丙烯酸烷酯、丙烯酸2-羥基乙酯(2HEA)0.01質量份作為具有羥基之單體、乙酸乙酯110質量份作為溶劑混合後,將反應器內用氮氣置換。然後,將反應器內的混合物進行攪拌同時升溫至70℃後,依次加入偶氮雙二甲基戊腈(ABVN)0.04質量份作為聚合引發劑與乙酸乙酯40質量份作為溶劑,並保持6小時使其發生聚合反應。聚合反應結束後,以作為溶劑之乙酸乙酯進行稀釋使固體含量成為24.0質量%。由此獲得BA/2HEA共聚物((甲基)丙烯酸系共聚物)的溶液。[Production of (meth) acrylic copolymer] (Production Example 1) In a reactor equipped with a thermometer, a stirrer, a nitrogen introduction tube, and a reflux cooling tube, 99.99 parts by mass of butyl acrylate (BA) was added as (a After mixing 0.01 parts by mass of alkyl acrylate and 2-hydroxyethyl acrylate (2HEA) as a monomer having a hydroxyl group, and 110 parts by mass of ethyl acetate as a solvent, the reactor was replaced with nitrogen. Then, the mixture in the reactor was stirred while the temperature was raised to 70 ° C, and then 0.04 parts by mass of azobisdimethylvaleronitrile (ABVN) was sequentially added as a polymerization initiator and 40 parts by mass of ethyl acetate was used as a solvent. It was allowed to polymerize in hours. After the completion of the polymerization reaction, ethyl acetate was used as a solvent to dilute the solid content to 24.0% by mass. Thus, a solution of a BA / 2HEA copolymer ((meth) acrylic copolymer) was obtained.
(製造例2~製造例13) 於製造例2~製造例13中,製造(甲基)丙烯酸系共聚物時,除設定成下列表1所示之單體組成以外,利用與製造例1同樣的方法獲得(甲基)丙烯酸系共聚物的溶液。此外,表1中MA表示丙烯酸甲酯、AA表示丙烯酸、4HBA表示丙烯酸4-羥基丁酯。(Production Example 2 to Production Example 13) In Production Example 2 to Production Example 13, when a (meth) acrylic copolymer was produced, it was used in the same manner as in Production Example 1 except that the monomer composition shown in the following Table 1 was used. Method to obtain a solution of a (meth) acrylic copolymer. In Table 1, MA indicates methyl acrylate, AA indicates acrylic acid, and 4HBA indicates 4-hydroxybutyl acrylate.
製造例1~13所製得之(甲基)丙烯酸系共聚物的單體組成(質量份)、酸值、玻璃化轉變溫度(Tg)及重量平均分子量(Mw)顯示於表1中。此外,(甲基)丙烯酸系共聚物的酸值、Tg及Mw如上述般算出、測定。 具體而言,製造例7之(甲基)丙烯酸系共聚物的酸值如下述般算出。 (1/72.1)×56.1×10×1=7.8 此外,AA的分子量為72.1,AA之1分子中的羧基數為1。 [表1]
[黏接劑組成物的製備] (實施例1) 將製造例1所獲得之(甲基)丙烯酸系共聚物的溶液416.7質量份(固體成分為100.0質量份)、作為甲苯二異氰酸酯系化合物之CORONATEL(日本聚胺脂工業(股)製,甲苯二異氰酸酯與三羥甲基丙烷的加合物,有效成分為15.0質量份)20.0質量份、作為咪唑化合物之Curezol TBZ(四國化成工業(股)公司製,2,3-二氫-1H-吡咯并[1,2-a]苯并咪唑)0.3質量份、作為矽烷偶聯劑(SC劑)之KBM-403(信越化學工業(股)公司製,3-環氧丙氧基丙基三甲氧基矽烷,有效成分為0.4質量份)0.4質量份充分攪拌混合而獲得黏接劑組成物。[Preparation of Adhesive Composition] (Example 1) 416.7 parts by mass (solid content: 100.0 parts by mass) of a solution of the (meth) acrylic copolymer obtained in Production Example 1 was used as a toluene diisocyanate compound. CORONATEL (manufactured by Japan Polyurethanes Industry Co., Ltd., adduct of toluene diisocyanate and trimethylolpropane, 15.0 parts by mass) 20.0 parts by mass, Curezol TBZ (Shikoku Chemical Industry Co., Ltd. ) Manufactured by the company, 2,3-dihydro-1H-pyrrolo [1,2-a] benzimidazole) 0.3 parts by mass of KBM-403 (Shin-Etsu Chemical Industry Co., Ltd.) as a silane coupling agent (SC agent) The company produced 3-glycidoxypropyltrimethoxysilane, with an effective ingredient of 0.4 parts by mass) and 0.4 parts by mass was sufficiently stirred and mixed to obtain an adhesive composition.
(實施例2~17) 實施例2~17中,除設定成下列表2所示之黏接劑組成物的組成以外,利用與實施例1同樣的方法製備黏接劑組成物。(Examples 2 to 17) In Examples 2 to 17, the adhesive composition was prepared in the same manner as in Example 1 except that the composition of the adhesive composition shown in Table 2 below was set.
(比較例1~4) 比較例1~4中,分別使用製造例7、8、12、13所獲得之(甲基)丙烯酸系共聚物的溶液替換製造例1所獲得之(甲基)丙烯酸系共聚物的溶液,除此以外,利用與實施例1同樣的方法製備黏接劑組成物。此外,製造例7、8所獲得之(甲基)丙烯酸系共聚物,酸值為超過2.5mgKOH/g,製造例12、13所獲得之(甲基)丙烯酸系共聚物,係共聚成分之2HEA分別為未達0.01質量%及超過1質量%。(Comparative Examples 1 to 4) In Comparative Examples 1 to 4, the solution of the (meth) acrylic copolymer obtained in Production Examples 7, 8, 12, and 13 was used instead of the (meth) acrylic acid obtained in Production Example 1. A pressure-sensitive adhesive composition was prepared in the same manner as in Example 1 except that the solution was a copolymer solution. In addition, the (meth) acrylic copolymer obtained in Production Examples 7 and 8 had an acid value exceeding 2.5 mgKOH / g, and the (meth) acrylic copolymer obtained in Production Examples 12 and 13 was a 2HEA copolymerization component. They are less than 0.01% by mass and more than 1% by mass.
(比較例5) 比較例5中,相對於(甲基)丙烯酸系共聚物100質量份,甲苯二異氰酸酯系化合物的量為未達5質量份,除此以外,利用與實施例3同樣的方法製備黏接劑組成物。(Comparative Example 5) In Comparative Example 5, the same method as in Example 3 was used except that the amount of the toluene diisocyanate compound was less than 5 parts by mass based on 100 parts by mass of the (meth) acrylic copolymer. An adhesive composition is prepared.
(比較例6、7) 比較例6中,使用係二甲苯二異氰酸酯系化合物之Takenate D-110N(武田藥品工業(股)公司製)替換甲苯二異氰酸酯系化合物作為交聯劑,除此以外,利用與實施例2同樣的方法製備黏接劑組成物。比較例7中,使用係六亞甲基二異氰酸酯系化合物之SumijuleN-75(Sumika Bayer Urethane Co.,Ltd.製)替換甲苯二異氰酸酯系化合物作為交聯劑,除此以外,利用與實施例2同樣的方法製備黏接劑組成物。(Comparative Examples 6 and 7) In Comparative Example 6, in addition to the use of a xylene diisocyanate-based compound, Takenate D-110N (manufactured by Takeda Pharmaceutical Industries, Ltd.) in place of the toluene diisocyanate-based compound as a cross-linking agent, An adhesive composition was prepared by the same method as in Example 2. In Comparative Example 7, Sumijule N-75 (manufactured by Sumika Bayer Urethane Co., Ltd.), which is a hexamethylene diisocyanate-based compound, was used instead of toluene diisocyanate-based compound as a crosslinking agent. An adhesive composition was prepared in the same manner.
(比較例8) 比較例8中,使用二月桂酸二丁基錫替換咪唑化合物作為交聯觸媒,除此以外,利用與實施例3同樣的方法製備黏接劑組成物。(Comparative Example 8) In Comparative Example 8, except that dibutyltin dilaurate was used instead of the imidazole compound as a crosslinking catalyst, an adhesive composition was prepared by the same method as in Example 3.
(比較例9) 比較例9中,相對於(甲基)丙烯酸系共聚物100質量份,甲苯二異氰酸酯系化合物的量為超過30質量份,除此以外,利用與實施例2同樣的方法製備黏接劑組成物。(Comparative Example 9) Comparative Example 9 was prepared in the same manner as in Example 2 except that the amount of the toluene diisocyanate compound was more than 30 parts by mass based on 100 parts by mass of the (meth) acrylic copolymer. Adhesive composition.
[黏接片樣品的製作] 使用上述所獲得之各實施例及各比較例之黏接劑組成物,依以下的次序製作黏接片樣品。首先,於已利用矽酮系脫膜劑進行表面處理之剝離膜(藤森工業(股)公司製,100E-0010NO23)之表面處理面,塗布黏接劑組成物以使乾燥後的塗布量成為20g/cm2 。然後,將黏接劑組成物塗布後之剝離膜,於100℃90秒的條件使用熱風循環式乾燥機乾燥,而於剝離膜上形成黏接劑組成物的層。然後,將三醋酸纖維素(TAC)/聚乙烯醇(PVA)/TAC結構之偏光板的其中一面與剝離膜上之黏接劑組成物的層重疊而貼合,並通過加壓軋輥進行壓接。壓接後進行高壓釜處理(50℃、5kg/cm2 、20分鐘),並於35℃、45%RH的條件下熟化96小時,而製作具有剝離膜/黏接劑層/偏光板之疊層結構的黏接片樣品。[Production of Adhesive Sheet Samples] Using the adhesive composition of each of the examples and comparative examples obtained above, adhesive sheet samples were produced in the following order. First, an adhesive composition was applied on a surface of a release film (made by Fujimori Industry Co., Ltd., 100E-0010NO23) which had been surface-treated with a silicone-based release agent, so that the coating amount after drying became 20 g. / cm 2 . Then, the release film after the adhesive composition was applied was dried at 100 ° C. for 90 seconds using a hot air circulation dryer to form a layer of the adhesive composition on the release film. Then, one side of a polarizing plate having a cellulose triacetate (TAC) / polyvinyl alcohol (PVA) / TAC structure was laminated with a layer of an adhesive composition on a release film and bonded, and pressed by a pressure roller Pick up. After compression bonding, autoclave treatment (50 ° C, 5kg / cm 2 , 20 minutes), and curing at 35 ° C, 45% RH for 96 hours to produce a laminate with a release film / adhesive layer / polarizing plate Sample of a layered adhesive sheet.
實施例1~17、比較例1~9所獲得之黏接劑組成物的組成、黏接劑組成物及黏接片樣品的測定結果、評價結果顯示於下列表2中。The composition of the adhesive composition obtained in Examples 1 to 17 and Comparative Examples 1 to 9, the measurement results and evaluation results of the adhesive composition and the adhesive sheet samples are shown in Table 2 below.
[表2] [Table 2]
表2中所示之交聯劑a~c及交聯觸媒d~g如下所示。 交聯劑a:CORONATEL(日本聚胺脂工業(股)製,甲苯二異氰酸酯與三羥甲基丙烷的加合物) 交聯劑b:Takenate D-110N(武田藥品工業(股)公司製,二甲苯二異氰酸酯系化合物) 交聯劑c:Sumijule N-75(Sumika Bayer Urethane Co., Ltd.製,六亞甲基二異氰酸酯系化合物) 交聯觸媒d:Curezol TBZ(四國化成工業(股)公司製,2,3-二氫-1H-吡咯并[1,2-a]苯并咪唑) 交聯觸媒e:Curezol 1B2MZ(四國化成工業(股)公司製,1-苄基-2-甲基咪唑) 交聯觸媒f:Curezol 1B2PZ(四國化成工業(股)公司製,1-苄基-2-苯基咪唑) 交聯觸媒g:二月桂酸二丁基錫 SC劑:KBM-403(信越化學工業(股)公司製,3-環氧丙氧基丙基三甲氧基矽烷)The crosslinking agents a to c and the crosslinking catalysts d to g shown in Table 2 are shown below. Crosslinking agent a: CORONATEL (manufactured by Japan Polyurethane Industries, Ltd., adduct of toluene diisocyanate and trimethylolpropane). Crosslinking agent b: Takenate D-110N (manufactured by Takeda Pharmaceutical Co., Ltd., Xylene diisocyanate compound) Crosslinking agent c: Sumijule N-75 (manufactured by Sumika Bayer Urethane Co., Ltd., hexamethylene diisocyanate compound) Crosslinking catalyst d: Curezol TBZ (Shikoku Chemical Industry ( Company), 2,3-dihydro-1H-pyrrolo [1,2-a] benzimidazole) Cross-linking catalyst e: Curezol 1B2MZ (manufactured by Shikoku Chemical Industry Co., Ltd., 1-benzyl -2-methylimidazole) Crosslinking catalyst f: Curezol 1B2PZ (manufactured by Shikoku Chemical Industries, Ltd., 1-benzyl-2-phenylphenylimidazole) Crosslinking catalyst g: Dibutyltin dilaurate SC agent : KBM-403 (by Shin-Etsu Chemical Industry Co., Ltd., 3-glycidoxypropyltrimethoxysilane)
表2中,「ND1」表示由於霧度而無法評價,「ND2」表示由於剝落而無法評價。In Table 2, "ND1" indicates that evaluation cannot be performed due to haze, and "ND2" indicates that evaluation cannot be performed due to peeling.
[ITO腐蝕抑制性的評價] 於裁切成縱向30mm×橫向95mm之ITO膜(商品名Tetolight TCF KB300N03-125-U3/P,尾池工業(股)公司製)之已進行導電處理之面的兩端部,薄薄地塗覆銀糊劑(商品名DOTITE FA-401CA,藤倉化成(股)公司製)以使寬度成為15mm,並在140℃燒製15分鐘。 將使用各實施例及各比較例之黏接劑組成物而獲得之黏接片樣品裁切成縱向30mm×橫向75mm,並將黏接片樣品的剝離膜剝下以露出黏接劑層。 以使露出之黏接劑層填補銀糊劑與銀糊劑的空隙的方式,將黏接片樣品貼附於ITO膜之已進行導電處理的面後,裁切成縱向20mm×橫向95mm。裁切後於0.5MPa、40℃、30分鐘的條件進行高壓釜處理,而獲得腐蝕抑制性試驗樣品。 於腐蝕抑制性試驗樣品之兩端的銀糊劑部分安置測試儀的探棒,測定試驗前的電阻值。然後,將腐蝕抑制性試驗樣品於60℃、90%RH的條件下放置250小時而進行腐蝕抑制性試驗。取出試驗後的腐蝕抑制性試驗樣品,在23℃、50%RH的環境下,於腐蝕抑制性試驗樣品之兩端的銀糊劑部分安置測試儀的探棒,測定試驗後的電阻值。由試驗前的電阻值與試驗後的電阻值根據下列公式計算電阻值的變化率。 (公式)電阻值的變化率(%)=[(試驗後的電阻值-試驗前的電阻值)÷試驗前的電阻值]×100 根據利用上述公式算出之電阻值的變化率(%)及下列評價基準,對ITO腐蝕抑制性進行評價。此外,評價結果若為A或B,ITO的腐蝕小,在實際使用上並無問題。 評價基準 A:電阻值的變化率為未達10%。 B:電阻值的變化率為10%以上未達20%。 C:電阻值的變化率為20%以上。[Evaluation of ITO Corrosion Inhibition Properties] On the surface of the ITO film (trade name Tetolight TCF KB300N03-125-U3 / P, manufactured by Oike Industry Co., Ltd.) cut into a length of 30 mm × a width of 95 mm Both ends were thinly coated with a silver paste (trade name DOTITE FA-401CA, manufactured by Fujikura Kasei Co., Ltd.) so that the width became 15 mm, and fired at 140 ° C for 15 minutes. The adhesive sheet samples obtained using the adhesive composition of each example and each comparative example were cut into 30 mm in length × 75 mm in width, and the release film of the adhesive sheet sample was peeled off to expose the adhesive layer. After the exposed adhesive layer filled the gap between the silver paste and the silver paste, the adhesive sheet sample was attached to the conductive surface of the ITO film, and then cut into a length of 20 mm and a width of 95 mm. After cutting, autoclave treatment was performed under the conditions of 0.5 MPa, 40 ° C, and 30 minutes to obtain a corrosion inhibitory test sample. The probes of the tester were placed on the silver paste portions at both ends of the corrosion inhibition test sample, and the resistance value before the test was measured. Then, the corrosion-inhibition test sample was left to stand under conditions of 60 ° C. and 90% RH for 250 hours to perform a corrosion-inhibition test. Take out the corrosion-inhibition test sample after the test, and set the probes of the tester at the silver paste part at both ends of the corrosion-inhibition test sample under the environment of 23 ° C and 50% RH to measure the resistance value after the test. The rate of change of the resistance value is calculated from the resistance value before the test and the resistance value after the test according to the following formula. (Formula) Change rate of resistance value (%) = [(resistance value after test-resistance value before test) ÷ resistance value before test] × 100 According to the change rate (%) of the resistance value calculated by using the above formula, and The following evaluation criteria evaluated ITO corrosion resistance. In addition, if the evaluation result is A or B, the corrosion of ITO is small, and there is no problem in practical use. Evaluation Criteria A: The rate of change in resistance value was less than 10%. B: The change rate of the resistance value is 10% or more and less than 20%. C: The rate of change of the resistance value is 20% or more.
[耐久性(80℃、60℃×90%RH)的評價] 準備將如上述般製作之黏接片樣品裁切成長邊相對於吸收軸為45゜之140mm×260mm(長邊)的試驗片,並將試驗片的剝離膜剝下以露出黏接劑層。然後,以使黏接劑層之露出面接觸0.7mm康寧公司製無鹼玻璃板「#1737」之其中一面的方式,使用層合機進行貼附,以製作耐久性評價用樣品。然後,對該樣品施加高壓釜處理(50℃、5kg/cm2 、20分鐘),並於23℃、50%RH的條件下放置24小時。然後,在80℃的高溫環境下、或60℃×90%RH的高溫高濕環境下分別放置500小時,目視觀察起泡、剝落或翻翹的狀態,並以下列評價基準進行評價。此外,評價結果若為A或B,耐久性優異,在實際使用上並無問題。 評價基準 A:完全未見起泡、剝落。 B:幾乎未見起泡,且於2邊之距外周端部0.5mm以上的位置並無剝落。 C:明顯可見起泡,又於2邊之距外周端部0.5mm以上的位置有剝落。[Evaluation of Durability (80 ° C, 60 ° C × 90% RH)] A test piece having a length of 140 mm × 260 mm (long side) of 45 mm with respect to the absorption axis was prepared by cutting the adhesive sheet sample prepared as described above. And peeling off the release film of the test piece to expose the adhesive layer. Then, the exposed surface of the adhesive layer was brought into contact with one side of a 0.7 mm alkali-free glass plate "# 1737" manufactured by Corning Corporation, and attached using a laminator to prepare a sample for durability evaluation. Then, an autoclave treatment (50 ° C, 5 kg / cm 2 , 20 minutes) was applied to the sample, and the sample was left for 24 hours under the conditions of 23 ° C and 50% RH. Then, they were left in a high-temperature environment of 80 ° C. or a high-temperature and high-humidity environment of 60 ° C. × 90% RH for 500 hours, and the state of blistering, peeling, or warping was visually observed, and evaluated according to the following evaluation criteria. In addition, if the evaluation result is A or B, the durability is excellent, and there is no problem in practical use. Evaluation criterion A: No blistering or peeling was observed at all. B: Foaming was hardly seen, and peeling did not occur at a position of 0.5 mm or more from the outer peripheral end of the two sides. C: Foaming was noticeable, and peeling occurred at a position more than 0.5 mm from the outer peripheral end of the two sides.
[白點的評價] 準備將如上述般製作之黏接片樣品裁切成長邊相對於吸收軸為45゜之140mm×260mm(長邊)的試驗片,並將試驗片的剝離膜剝下以露出黏接劑層。然後,以使偏光板之偏光軸相互垂直相交的方式,將黏接劑層露出之黏接片樣品使用層合機貼附於0.7mm康寧公司製無鹼玻璃板「#1737」的兩面,以製作白點評價用樣品。然後,對該樣品施加高壓釜處理(50℃、5kg/cm2 、20分鐘),並於23℃、50%RH的條件下放置24小時。然後,在70℃、0%RH的條件下放置500小時。放置後,在23℃、50%RH的條件下使用均勻光源,目視觀察白點狀態,並以下列評價基準進行評價。此外,評價結果若為A或B,白點的抑制優異,在實際使用上並無問題。 評價基準 A:完全未觀察到白點。 B:幾乎未觀察到白點。 C:觀察到許多白點。[Evaluation of White Spot] A test piece having a length of 140 mm × 260 mm (long side) having a length of 45 mm with respect to the absorption axis was prepared from the adhesive sheet sample prepared as described above, and the peeling film of the test piece was peeled off. The adhesive layer is exposed. Then, the sample of the adhesive sheet exposed by the adhesive layer was made to intersect the polarizing axes of the polarizing plates perpendicularly to each other, and the two sheets of 0.7 mm alkali-free glass plate "# 1737" manufactured by Corning Corporation were laminated using a laminator to Make white evaluation samples. Then, an autoclave treatment (50 ° C, 5 kg / cm 2 , 20 minutes) was applied to the sample, and the sample was left for 24 hours under the conditions of 23 ° C and 50% RH. Then, it was left to stand at 70 ° C and 0% RH for 500 hours. After being left to stand, using a uniform light source under the conditions of 23 ° C. and 50% RH, the state of the white point was visually observed, and evaluation was performed according to the following evaluation criteria. In addition, if the evaluation result is A or B, white point suppression is excellent, and there is no problem in practical use. Evaluation criterion A: No white spots were observed at all. B: Almost no white spots were observed. C: Many white spots were observed.
[熟化時間的評價] 以使乾燥後的厚度成為20μm的方式,於已利用矽酮系脫膜劑進行表面處理之剝離膜(藤森工業(股)公司製,100E-0010NO23)之表面處理面塗布黏接劑組成物。然後,將黏接劑組成物塗布後之剝離膜於100℃60秒的條件使用熱風循環式乾燥機乾燥,而於剝離膜上形成黏接劑組成物的層。將已利用矽酮系脫膜劑進行表面處理之剝離膜(藤森工業(股)公司製,25E-0010BD)之表面處理面貼合於黏接劑組成物的層,以製作黏接劑組成物的薄片。然後,將所製作的黏接劑層於23℃×50%RH環境下保存,測定從保存開始96小時後與168小時後的凝膠分率,並以下列評價基準進行評價。此外,評價結果若為A,作業效率有所改善,在實際使用上並無問題。 評價基準 A:熟化96小時後與168小時後的凝膠分率的差為3%以內。 B:熟化96小時後與168小時後的凝膠分率的差大於3%。[Evaluation of maturation time] The surface treatment surface of a release film (made by Fujimori Industry Co., Ltd., 100E-0010NO23) having been surface-treated with a silicone-based release agent was applied so that the thickness after drying was 20 μm. Adhesive composition. Then, the release film after the adhesive composition was applied was dried at 100 ° C. for 60 seconds using a hot air circulation dryer to form a layer of the adhesive composition on the release film. The surface-treated surface of a release film (made by Fujimori Industry Co., Ltd., 25E-0010BD) that has been surface-treated with a silicone-based release agent is bonded to a layer of the adhesive composition to produce an adhesive composition. Thin slices. Then, the produced adhesive layer was stored in an environment of 23 ° C. × 50% RH, and the gel fractions were measured after 96 hours and 168 hours from the start of storage, and evaluated according to the following evaluation criteria. In addition, if the evaluation result is A, the work efficiency is improved, and there is no problem in practical use. Evaluation Criteria A: The difference in gel fraction after 96 hours of aging and 168 hours after aging was within 3%. B: The difference in gel fraction between 96 hours after aging and 168 hours after aging was greater than 3%.
[適用期的評價] 關於各實施例及各比較例之黏接劑組成物,已確認了於將黏接劑組成物塗布所形成之塗膜不產生白濁、塗布不均勻等條痕狀缺陷,而可均勻地塗布厚度的保存時間,亦即所謂的適用期。保存條件為23℃、50%RH。 塗膜係利用下列方法獲得。 以使乾燥後的塗布量成為25g/cm2 的方式,於已利用矽酮系脫膜劑進行表面處理之剝離膜(藤森工業(股)公司製,100E-0010NO23)上,塗布保存後之黏接劑組成物,並於100℃使用熱風循環式乾燥機乾燥90秒而獲得塗膜。目視觀察各保存時間之已乾燥之塗膜的狀態,並利用下列評價基準進行評價。此外,評價結果若為A或B,實際使用上並無問題。 評價基準 A:保存時間為48小時時,於塗膜未觀察到條痕狀缺陷。 B:保存時間為24小時時,於塗膜未觀察到條痕狀缺陷,但為48小時時,於塗膜觀察到條痕狀缺陷。 C:保存時間為24小時時,於塗膜觀察到條痕狀缺陷,且凝膠化。[Evaluation of pot life] Regarding the adhesive composition of each example and each comparative example, it has been confirmed that the coating film formed by applying the adhesive composition does not cause streak defects such as white turbidity and uneven application. And the storage time of the thickness can be evenly coated, which is the so-called pot life. Storage conditions were 23 ° C and 50% RH. The coating film was obtained by the following method. The release coating film (100E-0010NO23, manufactured by Fujimori Industry Co., Ltd.) has been surface-treated with a silicone-based release agent so that the coating amount after drying becomes 25 g / cm 2 . The adhesive composition was dried at 100 ° C for 90 seconds using a hot air circulation dryer to obtain a coating film. The state of the dried coating film was visually observed at each storage time, and evaluated using the following evaluation criteria. In addition, if the evaluation result is A or B, there is no problem in practical use. Evaluation criterion A: When the storage time was 48 hours, no streak-like defects were observed in the coating film. B: When the storage time was 24 hours, no streak-like defects were observed on the coating film, but when it was 48 hours, streak-like defects were observed on the coating film. C: When the storage time was 24 hours, streak-like defects were observed on the coating film, and gelation occurred.
[儲存彈性模量(G’)的測定] 利用下列方法測定各實施例及各比較例之黏接劑組成物的儲存彈性模量(G’)。 將所製備之黏接劑組成物以與上述黏接片樣品之製作同樣的條件進行塗布、乾燥、熟化而形成20μm的黏接劑層。將黏接劑層彼此貼合以使所形成之黏接劑層成為厚度600μm,使用動態黏彈性測定裝置(Anton Paar公司製,Physica MCR301),於評價溫度:30℃、使用錐形體:8mmφ、測定間隙:0.6mm,以頻率1Hz施加剪切應力,同時測定儲存彈性模量(G’)(Pa)。結果如表2所示。[Measurement of storage elastic modulus (G ')] The storage elastic modulus (G') of the adhesive composition of each example and each comparative example was measured by the following method. The prepared adhesive composition was coated, dried, and aged under the same conditions as in the production of the above-mentioned adhesive sheet sample to form a 20 μm adhesive layer. The adhesive layers were bonded to each other so that the formed adhesive layer had a thickness of 600 μm, and a dynamic viscoelasticity measuring device (Physica MCR301, manufactured by Anton Paar) was used, and the evaluation temperature was 30 ° C., using a cone: 8 mmφ, Measurement gap: 0.6 mm, while applying shear stress at a frequency of 1 Hz, the storage elastic modulus (G ') (Pa) was also measured. The results are shown in Table 2.
[結果] 可知實施例1~17中,ITO腐蝕抑制性、耐久性(分別於80℃與60℃×90%RH)、白點及熟化期間皆為評價B以上,實際使用上並無問題。 另一方面,可知比較例1~9中,ITO腐蝕抑制性、耐久性(分別於80℃與60℃×90%RH)、白點及熟化期間中之任一者為評價C或無法測定(由於白化所致之霧度、剝落為其原因),實際使用上存在問題。[Results] In Examples 1 to 17, it was found that the ITO corrosion resistance, durability (at 80 ° C. and 60 ° C. × 90% RH, respectively), white point, and aging period were all evaluated as B or higher, and there was no problem in practical use. On the other hand, in Comparative Examples 1 to 9, it was found that any of ITO corrosion inhibition, durability (at 80 ° C. and 60 ° C. × 90% RH, respectively), white point, and ripening period were evaluated as C or could not be measured ( Due to the haze and flaking caused by whitening), there are problems in practical use.
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- 2016-03-08 TW TW105106960A patent/TWI677547B/en active
- 2016-03-21 KR KR1020160033537A patent/KR102488656B1/en active IP Right Grant
- 2016-03-24 CN CN201610173334.8A patent/CN106010381B/en active Active
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2011026425A (en) * | 2009-07-24 | 2011-02-10 | Lintec Corp | Self-adhesive sheet |
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JP2016188309A (en) | 2016-11-04 |
KR20160117205A (en) | 2016-10-10 |
KR102488656B1 (en) | 2023-01-13 |
CN106010381B (en) | 2021-02-09 |
CN106010381A (en) | 2016-10-12 |
TW201641649A (en) | 2016-12-01 |
JP6484484B2 (en) | 2019-03-13 |
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