JP5580170B2 - Vehicle lighting - Google Patents

Description

  The present invention relates to a vehicular lamp such as an automobile using a light emitting element such as a light emitting diode (LED) as a light source.

  2. Description of the Related Art Conventionally, there is known a vehicular lamp that includes an LED light source assembly having a plurality of LED light sources and a control circuit unit located behind the LED light source assembly in a lamp chamber defined by a lamp body and a front cover. (For example, Patent Document 1).

  In this vehicular lamp, the LED light source is fixed and electrically connected to a conductive bus bar, and the circuit element of the control circuit unit is fixed and electrically connected to another bus bar, and both bus bars are electrically connected. Connected as possible. Thereby, a compact vehicular lamp can be realized.

JP 2008-84578 A

The vehicular lamp can be integrally mounted with an LED light source assembly and a control circuit on a single bus bar. In this case, the bus bar is bent from a predetermined position into an L shape or a U shape. The control circuit unit is arranged behind the LED light source assembly unit.
However, in the above-mentioned vehicular lamp, it is difficult to arrange the LED light sources at arbitrary three-dimensional locations, and it is difficult to improve the design freedom.

  An object of the present invention is to solve the above-mentioned problems, and provides a vehicular lamp that can arrange LED light sources at arbitrary locations and can improve design flexibility. There is to do.

  According to the present invention, a plurality of light emitting elements, an electronic component for controlling lighting of the light emitting element, the electronic component, and the light emitting element are provided in a lamp chamber defined by a lamp body and a front cover. A vehicle lamp provided with an electrically connected bus bar, wherein the light-emitting element is disposed on a cut-and-raised piece formed by being cut and raised at a predetermined angle with respect to a base portion of the bus bar. This is achieved by a vehicular lamp characterized by the following.

  According to the vehicular lamp configured as described above, the light emitting element is arranged on the cut and raised piece cut and raised at a predetermined angle with respect to the base portion of the bus bar. Therefore, the LED light source can be arranged at an arbitrary position. Therefore, the degree of design freedom can be improved. Thereby, it can respond also to a three-dimensional vehicle lamp.

  In the vehicular lamp having the above-described configuration, a plurality of cut-and-raised pieces are formed, a light-emitting element is disposed on each cut-and-raised piece, and each of the cut-and-raised pieces is bent at a predetermined angle with respect to the base portion. desirable.

  According to the vehicular lamp having such a configuration, the positions of the light emitting elements can be arranged differently in the front-rear direction of the lamp, and a sense of depth can be obtained with the same bus bar.

  Further, in the vehicular lamp having the above-described configuration, the distance to each bent portion formed by cutting and raising the cut and raised pieces in at least two of the light emitting elements arranged on each cut and raised piece. Is desirable to be different.

  According to the vehicular lamp having such a configuration, the cut and raised piece can be bent in a step shape when viewed from the front, and the degree of freedom in planar arrangement of the plurality of light emitting elements can be improved.

  In the vehicular lamp configured as described above, it is desirable that at least two of the cut and raised pieces have different bending positions along the extending direction of the base portion.

  According to the vehicular lamp having such a configuration, each light-emitting element is arranged at a different position along the front-rear direction of the lamp, so that the appearance of the light-emitting form of the light-emitting element differs depending on the viewing angle and the appearance is improved. be able to.

  In the vehicular lamp having the above-described configuration, it is desirable that the electronic component be offset from the back side of each light emitting element.

  According to the vehicular lamp having such a configuration, it is possible to improve the mounting property of the light emitting element and the electronic component to the bus bar and improve the mounting property of the bus bar to the resin base.

  According to the vehicular lamp according to the present invention, the light emitting element is arranged on the cut-and-raised piece cut and raised at a predetermined angle with respect to the base portion of the bus bar, so that the LED light source can be arranged at an arbitrary position. Thus, the degree of freedom in design can be improved.

1 is a front view of a vehicular lamp 10 showing an embodiment according to the present invention. It is the sectional view on the AA line of FIG. It is the BB sectional view taken on the line of FIG. It is a schematic plan view which shows the bus bar 20 of 1st Embodiment of FIG. It is a perspective view which shows the state after bending of the bus-bar 20 of FIG. (A) is a front view of the LED mounting portion of FIG. 5, and (b) is a horizontal sectional view of (a). It is a schematic plan view which shows the bus bar 40 of 2nd Embodiment which concerns on this invention. FIG. 7 shows a state after bending, in which FIG. 7A is a front view of the LED mounting portion, and FIG. 7B is a horizontal sectional view of FIG. It is a schematic plan view which shows the bus bar 50 of 3rd Embodiment which concerns on this invention. 9 shows a state after bending, in which FIG. 9A is a front view of the LED mounting portion, and FIG. 9B is a horizontal sectional view of FIG. It is a schematic plan view which shows the bus bar 60 of 4th Embodiment which concerns on this invention. FIG. 11 shows a state after bending, in which FIG. 11A is a front view of an LED mounting portion, and FIG. 11B is a horizontal sectional view of FIG. It is a detailed view of the bus bar 60 of the fourth embodiment of FIG.

  Hereinafter, first to fourth embodiments of a vehicular lamp according to the present invention will be described with reference to FIGS. First, 1st Embodiment of the vehicle lamp which concerns on this invention is described based on FIGS.

  As shown in FIG. 1, a vehicular lamp 10 according to the present embodiment is mounted on a resin lamp body 11 that is fixed to the rear of a vehicle body in a shape in which the rear side of the vehicle is opened, and an opening periphery of the lamp body 11. This is applied to a tail and stop lamp having a red transparent front cover 12.

  A vehicular lamp 10 includes, as a light source unit, an LED 13 that is a semiconductor light emitting element for a tail and stop lamp, a parabolic reflector 14, It has. An extension 15 is provided around the opening of the lamp body 11, and a reflector 16 is disposed below the reflector 14.

  As shown in FIG. 2, the vehicular lamp 10 of the present embodiment includes a plurality of cut-and-raised pieces 24 (see FIG. 4), each of which includes a conductive bus bar 20 that electrically connects the LED 13 and an electronic component for lighting control. It is divided into An LED mounting portion 25 on which the LED 13 is mounted is formed at the tip of each cut and raised piece 24. The LED mounting portion 25 is fixed to the LED fixing portion 31 of the step-like base substrate 30 and is arranged in a step shape toward the vehicle side (right side in the figure).

  As shown in FIG. 3, the bus bar 20 is bent at a predetermined angle by a first bent portion 26 and a second bent portion 27. An electronic component mounting portion 23 is disposed behind the LED mounting portion 25. Specifically, the electronic component mounting portion 23 is offset from the rear side of each LED mounting portion 25 so as not to overlap in front view. As a result, the bus bar 20 has the LED 13 and other electronic components 35 mounted at predetermined positions in a flat plate state, and thereafter the bent portions 26 and 27 and the like are bent at a predetermined angle all at once.

  Further, the base substrate 30 is formed with an electronic component mounting portion 23 on the bus bar 20 side, an LED fixing portion 31 to which the LED mounting portion 25 is fixed, and an electronic component fixing portion 32 through reinforcing beam portions 33. A plurality of caulking portions 34 project from predetermined positions on the LED fixing portion 31 and the electronic component fixing portion 32. Accordingly, the bus bar 20 bent from one direction can be positioned on the caulking portion 34 of the base substrate 30 at the time of assembly. After that, the bus bar 20 is fixed to the base substrate 30 by thermally welding the caulking portion 34. The base substrate 30 is preferably made of a resin with high heat dissipation.

  The electronic component mounting portion 23 on which the LED mounting portion 25 and the electronic component 35 on the bus bar 20 are mounted is fixed at a predetermined position on the base substrate 30 by the base substrate 30 having the above configuration. Moreover, since LED13 and the electronic component mounting part 23 on LED mounting part 25 do not overlap, LED13 and the electronic component mounting part 23 can be firmly fixed from one direction. As a result, the bus bar 20 and the base substrate 30 can be easily caulked, thereby realizing cost reduction. Further, the base substrate 30 improves heat dissipation by releasing (dissipating) heat generated from the LEDs 13 and the electronic components 35.

  As shown in FIGS. 4 and 5, the flat bus bar 20 having conductivity is cut and raised through a base portion 21 by punching and the piece 24 and the electronic component mounting portion 23 are integrally connected. The cut-and-raised piece 24 is cut and raised at a predetermined angle (obliquely valley-folded in FIG. 3) by the first bent portions 26 on both side ends. The base portion 21 has a function of connecting the cut and raised piece 24 and the electronic component mounting portion 23. The base portion 21 may be provided with a function of fixing to the lamp body 11 depending on the configuration of the vehicular lamp 10, or may be provided with a connector for supplying power.

  A plurality of cut-and-raised pieces 24 are formed. The LEDs 13 are arranged on the cut-and-raised pieces 24, and the base portion 21 is bent at predetermined angles (obliquely valley-folded in FIG. 3) by the second bent portion 27. It can be bent. That is, among the cut and raised pieces 24, at least two cut and raised pieces 24 (for example, two at the left and right ends in FIG. 4) have different bending positions along the extending direction 28 of the base portion 21. ing. An LED mounting portion 25 on which the LED 13 is mounted is formed at the tip of the cut and raised piece 24. Thus, since the electronic component mounting part 23 and the LED mounting part 25 are formed on the bus bar 20, it is not necessary to use connection parts such as connectors, and cost reduction can be realized.

Each cut-and-raised piece 24 has a slit (see reference numeral 66 in FIG. 13) in the center along the extending direction 28, and is divided into two by this slit so that the LED 13 bridges over the slit. It is omitted in the figure. The same applies to FIGS. 6 to 12.
Further, the cut and raised piece 24 is not divided into a plurality of pieces, and a single flat plate shape is also possible. In this case, a plurality of LEDs 13 are arranged on one cut and raised piece 24.

  As shown to Fig.6 (a), LED13 mounted in LED mounting part 25 bent from the 2nd bending part 27 becomes the same arrangement position of an up-down direction by front view. The second bent portion 27 is formed at a distance L1 from the LED 13 of the LED mounting portion 25.

  Moreover, as shown in FIG.6 (b), LED13 has a level | step difference L2 toward the vehicle side side (right side in a figure). As a result, the LEDs 13 are arranged at equal intervals in the horizontal direction toward the side of the vehicle when viewed from the front along the slant of the vehicle body, and also at equal intervals in the longitudinal direction of the lamp.

  According to the vehicle lamp 10 of this embodiment described above, a plurality of LEDs 13, an electronic component 35 for controlling the lighting of the LEDs 13, and the electronic A bus bar 20 that electrically connects the component 35 and the LED 13 is provided. The LED 13 is arranged on a cut-and-raised piece 24 formed by cutting and raising at a predetermined angle with respect to the base portion 21 of the bus bar 20. As a result, it is possible to deal with a slanted three-dimensional vehicular lamp, and it is possible to arrange the LED 13 at an arbitrary position, thereby improving design flexibility.

  Further, according to the bus bar 20 of the present embodiment, a plurality of cut and raised pieces 24 are formed, and the LEDs 13 are arranged on each of the cut and raised pieces 24, and each cut and raised piece 24 corresponds to the base portion 21. And bent at a predetermined angle. Thereby, the position of each LED13 can be arrange | positioned so that it may differ in the lamp front-back direction, and a feeling of depth can be obtained with the same bus bar 20. FIG.

  Further, according to the bus bar 20 of the present embodiment, the electronic components 35 are offset so as not to overlap each other on the rear side of the LEDs 13 in front view. Thereby, the mounting property of the LED 13 and the electronic component 35 to the bus bar 20 can be improved, and the mounting property of the bus bar 20 to the base substrate 30 can be improved.

  Next, the bus bar 40 which shows 2nd Embodiment of the vehicle lamp which concerns on this invention is demonstrated based on FIGS. In addition, about the location of the same structure as the said 1st Embodiment, detailed description is abbreviate | omitted by attaching | subjecting the same code | symbol.

  As shown in FIG. 7, the bus bar 40 of the present embodiment has a length of the cut and raised pieces that gradually increases from the cut and raised piece 42 on the left side in the drawing to the cut and raised piece 45 on the right side in the drawing. It is configured. Further, the distance from each LED 13 arranged on each cut and raised piece 42 to 45 to each second bent portion 27 formed by cutting and raising each cut and raised piece 42 to 45 is increased stepwise. Yes. In other words, each of the cut and raised pieces 42 to 45 has a different bending position of each second bent portion 27 along the extending direction of the base portion 21.

  That is, as shown in FIG. 8A, the bus bar 40 is provided with the second bent portion 27 at a distance L3 from the LED 13 of the LED mounting portion 46 of the cut and raised piece 42. Similarly, the distance L4 from the LED 13 of the LED mounting portion 47 of the cut and raised piece 43, the distance L5 from the LED 13 of the LED mounting portion 48 of the cut and raised piece 44, and the distance L6 from the LED 13 of the LED mounting portion 49 of the cut and raised piece 45. Each of the second bent portions 27 is formed. The distances L3, L4, L5, and L6 are in a relationship of L3 <L4 <L5 <L6, and the plurality of LEDs 13 are arranged stepwise from the left side to the right side in the drawing in a front view.

  Moreover, as shown in FIG.8 (b), LED13 has a level | step difference L7 toward the vehicle side side (right side in a figure). Thereby, LED13 is arrange | positioned at equal intervals in the lamp front-back direction while it arrange | positions along the slant of a vehicle body in the step shape toward diagonally downward of the vehicle side side by the front view.

According to the above-described bus bar 40 of the present embodiment, each LED 13 arranged in each cut-and-raised piece 42 to 45 has each second bent portion 27 formed by cutting and raising the cut-and-raised piece 42 to 45. The distance to is different. Alternatively, each of the cut-and-raised pieces 42 to 45 has a different bending position of each second bent portion 27 along the extending direction of the base portion 21. Thereby, the LED mounting portions 46 to 49 of the cut and raised pieces 42 to 45 can be bent in a step shape when viewed from the front, and the degree of freedom of planar arrangement of the plurality of LEDs 13 can be improved.
Moreover, since each LED13 is arrange | positioned in the position which each differs along a lamp front-back direction at equal intervals, the light emission form of each LED13 changes with viewing angles, and improvement in appearance can be aimed at.

  Next, the bus bar 50 which shows 3rd Embodiment of the vehicle lamp which concerns on this invention is demonstrated based on FIGS. In addition, about the location of the same structure as the said 1st Embodiment, detailed description is abbreviate | omitted by attaching | subjecting the same code | symbol.

  As shown in FIG. 9, the bus bar 50 of the present embodiment is different from the other cut and raised pieces 24 in the bending direction of the second bent portion 54 of the cut and raised piece 52 at the left end in the drawing. That is, the LED mounting portion 53 at the tip of the cut-and-raised piece 52 is configured to be turned obliquely rearward on the side of the vehicle body (right side in the figure) by being bent from the second bent portion 54.

  As shown in FIG. 10A, the right three cut-and-raised pieces 24 are second bent portions that are cut and raised at a distance L1 from the LED 13 of the LED mounting portion 25 and perpendicular to the extending direction of the pieces 24. 27 is provided. On the other hand, the cut-and-raised piece 52 is provided with a second bent portion 54 inclined to the vehicle body side at a distance L8 from the LED 13 of the LED mounting portion 53.

  Further, as shown in FIG. 10B, the three LEDs 13 on the right side are arranged in steps so as to have a step L2 toward the side of the vehicle (right side in the drawing). On the other hand, the LED 13 of the leftmost LED mounting portion 53 is arranged with a step L9 with respect to the adjacent LED mounting portion 25. Further, the optical axis Ax is set to an irradiation angle θ1 that is directed obliquely rearward on the side of the vehicle body with respect to the longitudinal direction of the lamp. Thereby, the leftmost LED 13 can be used as a light source having a light emitting function different from that of the right three LEDs 13.

  It is also possible to give each of the four LEDs 13 different light emitting functions. In this case, a multifunctional unit can be configured with one bus bar by appropriately setting the folding direction of the second bent portion so that the irradiation directions of the four LEDs 13 are different.

  Next, the bus bar 60 which shows 4th Embodiment of the vehicle lamp which concerns on this invention is demonstrated based on FIGS. In addition, about the location of the same structure as the said 1st Embodiment, detailed description is abbreviate | omitted by attaching | subjecting the same code | symbol.

  As shown in FIG. 11, the bus bar 60 according to the present embodiment is punched out in a flat state in a state where the extending direction of each cut and raised piece 62 with respect to the base portion 21 faces the left side (vehicle center side) in the drawing. . The cut and raised pieces 62 have the same length, and the position of the second bent portion 64 is also set at the same distance from the LED 13. The second bent portion 64 is set so as to be bent along a direction perpendicular to the extending direction of the cut and raised piece 62.

As shown in FIG. 12A, each cut and raised piece 62 is provided with a second bent portion 64 at a distance L10 from the LED 13 of the LED mounting portion 63.
Moreover, as shown in FIG.12 (b), each LED13 has a level | step difference L11 toward the vehicle side side (right side in a figure) in a step shape. And the optical axis Ax of LED13 of the LED mounting part 63 is set to irradiation angle (theta) 2 which faced diagonally back of the vehicle body side side with respect to the lamp front-back direction.

A detailed configuration example of the bus bar 60 will be described with reference to FIG.
The bus bar 60 shown in FIG. 13 shows a flat plate state before being bent, and four LEDs 13 are mounted so as to bridge over an LED mounting portion 63 having a slit 66 in the center. A first bent portion 65 is set on the base portion 21 at the upper and lower end portions, and a second bent portion 64 is set on the base portion of the LED mounting portion 63.

  Further, on the right side in the figure, an electronic component mounting portion 23 is arranged, and a plurality of electronic components 35 are connected to predetermined positions. In the electronic component mounting portion 23, a connection terminal 68 for power supply connected to a connector is integrally formed. The connection terminal 68 is bent in a predetermined direction at the same time when the first bent portion 65 and the second bent portion 64 are bent. Further, a reinforcing connecting member 67 is formed in the vicinity of the LED 13 and the electronic component 35 and is cut when assembled to the base substrate 30 and divided into a plurality of small bus bars.

  In addition, this invention is not limited to embodiment mentioned above, A deformation | transformation, improvement, etc. are possible suitably. In addition, the material, shape, dimension, numerical value, form, number, arrangement location, and the like of each component in the above-described embodiment are arbitrary and are not limited as long as the present invention can be achieved.

For example, by appropriately combining the first to fourth embodiments described above, it is possible to meet a variety of needs and to further increase the degree of design freedom.
Moreover, although the vehicular lamp 10 of the above-described embodiment has been described by taking the configuration of the tail and stop lamp as an example, it is also applicable to a turn signal lamp, a side marker lamp, or a rear combination lamp in which a plurality of lamp units are integrated. can do.
Moreover, although the case where the 1st and 2nd bending part of each bus bar was valley-folded was demonstrated to an example, various arrangement configurations of several LED can be taken by combining mountain folding or valley folding and mountain folding.

DESCRIPTION OF SYMBOLS 10 ... Vehicle lamp, 11 ... Lamp body, 12 ... Front cover, 13 ... LED (light emitting element), 14 ... Reflector, 20, 40, 50, 60 ... Bus bar, 21 ... Base part, 23 ... Electronic component mounting part, 24, 42, 43, 44, 45, 52, 62 ... cut and raised pieces, 25, 46, 47, 48, 49, 53, 63 ... LED mounting portion, 26, 65 ... first bent portion, 27, 54, 64: second bent portion, 30 ... base substrate

Claims (5)

In the lamp chamber defined by the lamp body and the front cover, a plurality of light emitting elements, an electronic component for lighting control of the light emitting element, a bus bar for electrically connecting the electronic component and the light emitting element, A vehicle lamp comprising a resin base substrate ,
The bus bar is formed by cutting and raising a flat base portion at a predetermined angle with respect to the base portion, and a cut and raised piece having a slit, and an electron formed by bending a part of the base portion. A component mounting portion, and the cut and raised pieces and the electronic component mounting portion are connected via the base portion,
The light emitting element is disposed so as to bridge over the slit before Symbol Switching Operation raised piece,
The electronic component is disposed on the electronic component mounting portion,
The vehicular lamp, wherein the cut-and-raised piece and the electronic component mounting portion are fixed on the base substrate .   A plurality of the cut and raised pieces are formed, and the light emitting element is disposed on each of the cut and raised pieces, and each of the cut and raised pieces is bent at a predetermined angle with respect to the base portion. The vehicle lamp as described.   Among the light emitting elements arranged on the cut and raised pieces, at least two light emitting elements have different distances to the bent portions formed by raising the cut and raised pieces. The vehicular lamp according to claim 2.   4. The vehicular lamp according to claim 2, wherein among the cut and raised pieces, at least two cut and raised pieces have different bending positions along the extending direction of the base portion. 5.   The vehicular lamp according to at least one of claims 1 to 4, wherein the electronic component is disposed offset behind the light emitting elements.

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