JP5554920B2 - Three-layer heating fabric knitted integrally - Google Patents

Three-layer heating fabric knitted integrally Download PDF

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JP5554920B2
JP5554920B2 JP2008333365A JP2008333365A JP5554920B2 JP 5554920 B2 JP5554920 B2 JP 5554920B2 JP 2008333365 A JP2008333365 A JP 2008333365A JP 2008333365 A JP2008333365 A JP 2008333365A JP 5554920 B2 JP5554920 B2 JP 5554920B2
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fiber layer
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JP2010144312A (en
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李振良
王國祥
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財団法人紡織産業綜合研究所
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    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials

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Description

本発明は、布帛（編織物）に関し、詳細には一体的に編織成された三層発熱布帛に関する。   The present invention relates to a fabric (knitted fabric), and more particularly, to a three-layer heating fabric integrally knitted.

グローバリゼーションの流れの中で、繊維工業は、厳しい競争に直面しており、繊維製品製造業者は、世界規模の競争に遅れを取らないように新しい技術および多様な製品を研究し、開発し続けなければならない。消費者の多様な需要を満たすために、防水性布帛、断熱性布帛または電気式発熱布帛などの複数の多機能性繊維製品が既に市場に出回っている。   In the globalization trend, the textile industry is facing tough competition, and textile manufacturers must continue to research and develop new technologies and diverse products to keep pace with global competition. I must. In order to meet the diverse demands of consumers, a plurality of multifunctional fiber products such as waterproof fabrics, heat insulating fabrics or electric heating fabrics are already on the market.

一般的な電気式発熱布帛は、表面層、発熱層および断熱層を含む構造体を有する。電気式発熱布帛の製造工程は、まず表面層、発熱層および断熱層を編織成することと、表面層と断熱層との間に発熱層が挟まれるように縫合するまたは接着することによって、表面層、発熱層および断熱層を組み合わせることとを含む。   A general electric heating fabric has a structure including a surface layer, a heating layer, and a heat insulating layer. The manufacturing process of the electric heating fabric is performed by first knitting the surface layer, the heating layer, and the heat insulating layer, and sewing or adhering the heat generating layer so as to be sandwiched between the surface layer and the heat insulating layer. Combining the layer, the heat generating layer and the heat insulating layer.

しかし、一般的な電気式発熱布帛の製造方法は、三層を積層するためのもう１つの縫合または接着工程を要するばかりでなく、この縫合または接着工程によって層間に空気が存在可能となり、その結果空気層を形成する可能性がある。空気の熱伝導率は、一般的な表面層、一般的な発熱層または一般的な断熱材料の熱伝導率よりも低く、したがって、空気層は、電気式発熱布帛の熱伝導率を低下させる。さらに、表面層、発熱層および断熱層が縫合により一体的に積層される場合には、これらの層間に配設される空気層が、不均一に配設される可能性があり、それによって、熱伝導率の均一性に影響を与え、電気式発熱布帛の温度分布も不均一になる。   However, a general method for manufacturing an electric heating fabric not only requires another stitching or bonding process for laminating three layers, but also allows air to exist between the layers as a result of this stitching or bonding process. There is a possibility of forming an air layer. The thermal conductivity of air is lower than that of a general surface layer, a general heat generating layer or a general heat insulating material, and therefore the air layer reduces the heat conductivity of the electric heat generating fabric. Furthermore, when the surface layer, the heat generation layer, and the heat insulation layer are laminated integrally by stitching, the air layer disposed between these layers may be disposed unevenly, thereby The uniformity of the thermal conductivity is affected, and the temperature distribution of the electric heating fabric becomes non-uniform.

本発明は、一体的な編織成方法により形成される、一体的に編織成された三層発熱布帛を提供する。   The present invention provides an integrally knitted three-layer heating fabric formed by an integral knitting method.

本発明は、断熱繊維層、熱的機能繊維層、複数の導電性糸および複数の連結糸を含む、一体的に編織成された三層発熱布帛を提供する。導電性糸は、断熱繊維層と熱的機能繊維層との間に配設される。さらに、連結糸は、断熱繊維層と熱的機能繊維層との間に導電性糸が挟まれるように、断熱繊維層および熱的機能繊維層に交絡する。   The present invention provides an integrally knitted three-layer heat-generating fabric including a heat insulating fiber layer, a thermal functional fiber layer, a plurality of conductive yarns, and a plurality of connecting yarns. The conductive yarn is disposed between the heat insulating fiber layer and the thermal functional fiber layer. Further, the connecting yarn is entangled with the heat insulating fiber layer and the thermal functional fiber layer so that the conductive yarn is sandwiched between the heat insulating fiber layer and the thermal functional fiber layer.

本発明の一実施形態によれば、断熱繊維層、熱的機能繊維層および連結糸の全厚は、３〜２０ミリメートルである。   According to one embodiment of the present invention, the total thickness of the heat insulating fiber layer, the thermal functional fiber layer, and the connecting yarn is 3 to 20 millimeters.

本発明の一実施形態によれば、熱的機能繊維層は、断熱繊維層である。   According to one embodiment of the present invention, the thermal functional fiber layer is a heat insulating fiber layer.

本発明の一実施形態によれば、断熱繊維層中の糸による被覆率は、６０％〜８０％である。   According to one embodiment of the present invention, the coverage by the yarn in the heat insulating fiber layer is 60% to 80%.

本発明の一実施形態によれば、断熱繊維層の断熱特性値（クロー）は、０．１５〜０．２５である。   According to one embodiment of the present invention, the heat insulating characteristic value (claw) of the heat insulating fiber layer is 0.15 to 0.25.

本発明の一実施形態によれば、熱的機能繊維層は、給熱繊維層である。   According to one embodiment of the present invention, the thermal functional fiber layer is a heat supply fiber layer.

本発明の一実施形態によれば、給熱繊維層中の糸による被覆率は、８０％〜１００％である。   According to one embodiment of the present invention, the coverage by the yarn in the heating fiber layer is 80% to 100%.

本発明の一実施形態によれば、給熱繊維層の断熱特性値（クロー）は、０．１〜０．１５である。   According to one embodiment of the present invention, the heat insulating fiber layer has a heat insulation characteristic value (claw) of 0.1 to 0.15.

前述を鑑み、一体的に編織成された三層発熱布帛は、製造時間を短縮し工程を簡素化する目的を達成するために一体的な編織成方法によって製造することが可能である。さらに、一体的に編織成された三層発熱布帛は、厚みの薄型化および熱的特性の安定化などの利点を有する。   In view of the foregoing, an integrally knitted three-layer heating fabric can be manufactured by an integrated knitting method in order to achieve the purpose of shortening the manufacturing time and simplifying the process. Furthermore, the three-layer heating fabric knitted integrally is advantageous in that the thickness is reduced and the thermal characteristics are stabilized.

本発明の前述のならびに他の目的、特徴および利点をより理解可能なものにするために、いくつかの実施形態が、図面を伴って以下において詳細に説明される。   In order to make the foregoing and other objects, features and advantages of the present invention more comprehensible, several embodiments are described in detail below with reference to the drawings.

添付の図面は、本発明のさらなる理解を可能にするために追加され、この明細書の一部に組み込まれ、この明細書の一部を構成する。図面は、本発明の実施形態を図示し、以下の説明と共に本発明の原理を説明する役割を果たす。   The accompanying drawings are added to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification. The drawings illustrate embodiments of the invention and, together with the following description, serve to explain the principles of the invention.

本発明の第１の実施形態による一体的に編織成された三層発熱布帛の構造図である。1 is a structural diagram of a three-layer heating fabric integrally knitted according to a first embodiment of the present invention. 本発明の第２の実施形態による一体的に編織成された三層発熱布帛の構造図である。FIG. 6 is a structural diagram of a three-layer heating fabric integrally knitted according to a second embodiment of the present invention.

図１は、本発明の第１の実施形態による一体的に編織成された三層発熱布帛の構造図である。図１を参照すると、一体的に編織成された三層発熱布帛１００が、断熱繊維層１１０、熱的機能繊維層１２０、複数の導電性糸１３０および複数の連結糸１４０を含む。導電性糸１３０は、断熱繊維層１１０と熱的機能繊維層１２０との間に配設される。具体的には、図１に図示されるように、断熱繊維層１１０および熱的機能繊維層１２０は、図１のＸ軸上に配置され、断熱繊維層１１０の面および熱的機能繊維層１２０の面は、Ｘ軸方向に直交する。断熱繊維層１１０および熱的機能繊維層１２０の面（図１のＹ−Ｚ面により図示される）は、例えばピーク１１０ａ、１１０ｂ、１１０ｃ、１２０ａ、１２０ｂ、１２０ｃなどの複数のピークをそれぞれ有する。導電性糸１３０は、断熱繊維層１１０と熱的機能繊維層１２０との間に配設される。   FIG. 1 is a structural view of a three-layer heating fabric integrally knitted according to the first embodiment of the present invention. Referring to FIG. 1, a three-layer heating fabric 100 knitted and woven integrally includes a heat insulating fiber layer 110, a thermal functional fiber layer 120, a plurality of conductive yarns 130, and a plurality of connecting yarns 140. The conductive yarn 130 is disposed between the heat insulating fiber layer 110 and the thermal functional fiber layer 120. Specifically, as illustrated in FIG. 1, the heat insulating fiber layer 110 and the thermal functional fiber layer 120 are disposed on the X axis of FIG. 1, and the surface of the heat insulating fiber layer 110 and the thermal functional fiber layer 120 are arranged. This plane is orthogonal to the X-axis direction. The surfaces of the heat insulating fiber layer 110 and the thermal functional fiber layer 120 (illustrated by the YZ plane in FIG. 1) each have a plurality of peaks such as peaks 110a, 110b, 110c, 120a, 120b, and 120c. The conductive yarn 130 is disposed between the heat insulating fiber layer 110 and the thermal functional fiber layer 120.

本実施形態によれば、一体的に編織成された三層発熱布帛１００の三層構造体は、シャトル織成または編成によって一体的に形成され、連結糸１４０の１つが、断熱繊維層１１０および熱的機能繊維層１２０のピーク１１０ａ、１２０ａ、１１０ｂ、１２０ｂ、１１０ｃ、１２０ｃに順次交絡し、導電性糸１３０は、断熱繊維層１１０と熱的機能繊維層１２０との間に挟まれる。６つのピーク、すなわちピーク１１０ａ、１１０ｂ、１１０ｃ、１２０ａ、１２０ｂ、１２０ｃのみが、例示のために挙げられるが、当業者は、連結糸１４０が他のピークに交絡するシーケンスを推測することが可能であり、したがって他のピークの関連説明は、本明細書においては繰り返さない。上述の交絡方法によって、断熱繊維層１１０、熱的機能繊維層１２０および導電性糸１３０は、一体的に緊密に積層され、断熱繊維層１１０、熱的機能繊維層１２０および導電性糸１３０の中に存在する空気が除去されて、一体的に編織成された三層発熱布帛１００の熱伝導率を向上させる。   According to the present embodiment, the three-layer structure of the three-layer heating fabric 100 knitted and woven integrally is integrally formed by shuttle weaving or knitting, and one of the connecting yarns 140 is formed of the heat insulating fiber layer 110 and The conductive yarns 130 are sequentially entangled with the peaks 110 a, 120 a, 110 b, 120 b, 110 c, 120 c of the thermal functional fiber layer 120, and the conductive yarn 130 is sandwiched between the heat insulating fiber layer 110 and the thermal functional fiber layer 120. Only six peaks, i.e., peaks 110a, 110b, 110c, 120a, 120b, 120c, are listed for illustration, but one skilled in the art can infer a sequence in which the connecting yarn 140 is entangled with other peaks. Thus, the relevant description of the other peaks will not be repeated here. By the above-described entanglement method, the heat insulating fiber layer 110, the thermal functional fiber layer 120, and the conductive yarn 130 are integrally and tightly laminated, and the heat insulating fiber layer 110, the thermal functional fiber layer 120, and the conductive yarn 130 are contained inside. Is removed, and the thermal conductivity of the three-layer heating fabric 100 knitted integrally is improved.

さらに、連結糸１４０、断熱繊維層１１０および熱的機能繊維層１２０の全厚は、３〜２０ミリメートルであり、断熱繊維層１１０と熱的機能繊維層１２０との間に配設される導電性糸１３０は、例えば重力によって湾曲する可撓性金属繊維である。電流が導電性糸１３０を流れると、同時に熱が生成される。導電性糸１３０により生成された熱は、熱的機能繊維層１２０中の糸を介して伝達される。換言すれば、熱的機能繊維層１２０中の糸による被覆率が高いほど（編織密度が高まるほど）、熱的機能繊維層１２０の繊維構造体内で熱がより容易に伝達され、それによって熱的機能繊維層１２０の温度が上昇する。その結果として、熱的機能繊維層１２０は熱供給機能を有する。別の態様によれば、熱的機能繊維層１２０中の糸による被覆率がより低いほど（編織密度が低くなるほど）、熱的機能繊維層１２０の繊維構造体内により多くの空気が含まれることになる。空気の熱伝導係数は、熱的機能繊維層１２０中の糸の熱伝導係数よりも小さいため、空気は、熱的機能繊維層１２０の繊維構造体内の熱の伝達を妨げ、熱的機能繊維層１２０の温度は、容易には上昇せず、このようにして断熱目的を達成する作用をなす。   Furthermore, the total thickness of the connecting yarn 140, the heat insulating fiber layer 110, and the thermal functional fiber layer 120 is 3 to 20 millimeters, and the conductive property disposed between the heat insulating fiber layer 110 and the thermal functional fiber layer 120. The yarn 130 is, for example, a flexible metal fiber that is bent by gravity. As current flows through the conductive yarn 130, heat is simultaneously generated. The heat generated by the conductive yarn 130 is transmitted through the yarn in the thermal functional fiber layer 120. In other words, the higher the coverage by the yarn in the thermal functional fiber layer 120 (the higher the weaving density), the more easily heat is transferred within the fiber structure of the thermal functional fiber layer 120, thereby increasing the thermal The temperature of the functional fiber layer 120 increases. As a result, the thermal functional fiber layer 120 has a heat supply function. According to another aspect, the lower the coverage of the yarn in the thermal functional fiber layer 120 (the lower the woven density), the more air is contained in the fiber structure of the thermal functional fiber layer 120. Become. Since the thermal conductivity coefficient of air is smaller than the thermal conductivity coefficient of the yarn in the thermal functional fiber layer 120, the air prevents the heat transfer in the fiber structure of the thermal functional fiber layer 120, and the thermal functional fiber layer. The temperature of 120 does not rise easily and thus serves to achieve the insulation purpose.

本実施形態の熱的機能繊維層１２０は、断熱繊維層であり、熱的機能繊維層１２０中の糸による被覆率は、６０％〜８０％である。本明細書においては示されない別の実施形態によれば、熱的機能繊維層１２０は、給熱繊維層であり、熱的機能繊維層１２０の被覆率は、８０％〜１００％である。本明細書においては示されない別の実施形態と比較した場合、本実施形態の熱的機能繊維層１２０中の糸は、より低い被覆率を有し、熱的機能繊維層１２０の繊維構造体は、より多くの空気を含み、これが、熱の伝達を妨げる。その結果、本実施形態の熱的機能繊維層１２０は断熱機能を有し、断熱特性値（クロー）は０．１５〜０．２５である。他方において、本明細書においては示されない別の実施形態の熱的機能繊維層１２０は熱供給機能を有し、断熱特性値（クロー）は０．１〜０．１５である。   The thermal functional fiber layer 120 of this embodiment is a heat insulating fiber layer, and the coverage with the yarn in the thermal functional fiber layer 120 is 60% to 80%. According to another embodiment not shown herein, the thermal functional fiber layer 120 is a heat supply fiber layer, and the coverage of the thermal functional fiber layer 120 is 80% to 100%. When compared to another embodiment not shown herein, the yarns in the thermal functional fiber layer 120 of this embodiment have a lower coverage and the fiber structure of the thermal functional fiber layer 120 is Contains more air, which prevents heat transfer. As a result, the thermal functional fiber layer 120 of this embodiment has a heat insulating function, and a heat insulating characteristic value (claw) is 0.15 to 0.25. On the other hand, the thermal functional fiber layer 120 of another embodiment which is not shown in this specification has a heat supply function, and a heat insulation characteristic value (claw) is 0.1-0.15.

図２は、本発明の第２の実施形態による一体的に編織成された三層発熱布帛の構造図である。本実施形態と第１の実施形態との違いは、本実施形態の一体的に編織成された三層発熱布帛１００が、２つの連結糸１４１および１４２を有することにある。連結糸１４１は、断熱繊維層１１０および熱的機能繊維層１２０のピーク１１０ａ、１２０ｂ、１１０ｃに順次交絡する。連結糸１４２は、断熱繊維層１１０および熱的機能繊維層１２０のピーク１２０ａ、１１０ｂ、１２０ｃに順次交絡する。当業者であれば、連結糸１４１および１４２が他のピークに交絡する交絡順序について自ら理解することが可能であるので、関連する説明は本明細書においては繰り返さない。   FIG. 2 is a structural view of a three-layer heating fabric integrally knitted according to the second embodiment of the present invention. The difference between the present embodiment and the first embodiment is that the three-layer heating fabric 100 integrally knitted in this embodiment has two connecting yarns 141 and 142. The connecting yarn 141 is entangled sequentially with the peaks 110a, 120b, and 110c of the heat insulating fiber layer 110 and the thermal functional fiber layer 120. The connecting yarn 142 is entangled sequentially with the peaks 120a, 110b, and 120c of the heat insulating fiber layer 110 and the thermal functional fiber layer 120. Those skilled in the art will be able to understand for themselves the entanglement order in which the connecting yarns 141 and 142 are entangled with other peaks, so the relevant description will not be repeated herein.

約言すると、本発明の一体的に編織成された三層発熱布帛は、断熱繊維層、熱的機能繊維層および導電性糸を一体的に編織成することにより形成される。同時に、断熱繊維層、熱的機能繊維層および導電性糸は、連結糸の交絡によって一体的に緊密に積層される。縫合または接着により三層を積層する従来の方法と比較した場合、本発明では、全工程の中で１つの工程が減り、その結果製造時間およびコストが節減されるだけでなく、積層の際に層間に存在する空気が除去されて、熱伝導率および温度分布の均一性を向上させる。さらには、熱的機能繊維層は、糸の異なる被覆率に応じて断熱効果または給熱効果を実現して、本発明の有用性および適用性を向上させる。   In short, the integrally knitted three-layer heating fabric of the present invention is formed by integrally knitting a heat insulating fiber layer, a thermal functional fiber layer, and a conductive yarn. At the same time, the heat insulating fiber layer, the thermal functional fiber layer, and the conductive yarn are integrally and closely laminated by entanglement of the connecting yarns. Compared to conventional methods of laminating three layers by stitching or gluing, the present invention not only saves one step in the whole process, resulting in reduced manufacturing time and cost, but also during laminating. The air present between the layers is removed, improving the thermal conductivity and the uniformity of the temperature distribution. Furthermore, the thermal functional fiber layer realizes a heat insulation effect or a heat supply effect according to different coverage ratios of the yarn, thereby improving the usefulness and applicability of the present invention.

本発明の範囲または精神から逸脱することなく、本発明の構造に対して様々な修正および変更を加えることが可能であることが、当業者には明らかになろう。前述に鑑み、本発明は、この発明の修正形態および変更形態が以下の特許請求の範囲およびその均等物の範囲内にある場合には、それらを含むことが意図される。   It will be apparent to those skilled in the art that various modifications and variations can be made to the structure of the present invention without departing from the scope or spirit of the invention. In view of the foregoing, it is intended that the present invention include modifications and variations of this invention provided they come within the scope of the following claims and their equivalents.

Claims (2)

断熱繊維層と、
熱的機能繊維層と、
前記断熱繊維層と前記熱的機能繊維層との間に配設された複数の導電性糸と、 前記断熱繊維層と前記熱的機能繊維層との間に前記導電性糸が挟まれるように、前記断熱繊維層および前記熱的機能繊維層に交絡する複数の連結糸と
を含み、前記断熱繊維層、前記熱的機能繊維層および前記連結糸の全厚が３〜２０ミリメートルであり、前記熱的機能繊維層は、被覆率が６０％〜８０％であり、かつ、断熱特性値が０．１５〜０．２５である断熱繊維層である、一体的に編織成された三層発熱布帛。 An insulating fiber layer;
A thermal functional fiber layer;
A plurality of conductive yarns disposed between the heat insulating fiber layer and the thermal functional fiber layer; and the conductive yarn sandwiched between the heat insulating fiber layer and the thermal functional fiber layer. the heat insulating fibrous layer and viewed including a plurality of connecting yarns entangled with the thermal performance fiber layer, the heat insulating fibrous layer, the thermal performance fiber layer and total thickness of the connecting yarn is 3 to 20 millimeters, The thermally functional fiber layer is a heat insulating fiber layer having a covering rate of 60% to 80% and a heat insulating characteristic value of 0.15 to 0.25, and is a three-layer heat generation integrally knitted. Fabric. 断熱繊維層と、
熱的機能繊維層と、
前記断熱繊維層と前記熱的機能繊維層との間に配設された複数の導電性糸と、 前記断熱繊維層と前記熱的機能繊維層との間に前記導電性糸が挟まれるように、前記断熱繊維層および前記熱的機能繊維層に交絡する複数の連結糸とを含み、前記断熱繊維層、前記熱的機能繊維層および前記連結糸の全厚が３〜２０ミリメートルであり、前記熱的機能繊維層は、被覆率が８０％〜１００％であり、かつ、断熱特性値が０．１〜０．１５である給熱繊維層である、一体的に編織成された三層発熱布帛。 An insulating fiber layer;
A thermal functional fiber layer;
A plurality of conductive yarns disposed between the heat insulating fiber layer and the thermal functional fiber layer; and the conductive yarn sandwiched between the heat insulating fiber layer and the thermal functional fiber layer. A plurality of connecting yarns entangled with the heat insulating fiber layer and the thermal functional fiber layer, and the total thickness of the heat insulating fiber layer, the thermal functional fiber layer and the connecting yarn is 3 to 20 mm, The thermal functional fiber layer is a heat supply fiber layer having a coverage of 80% to 100% and a heat insulation characteristic value of 0.1 to 0.15, and is a three-layer heat generation integrally knitted. Fabric.
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