JP5545649B2 - Loading platform lifting device - Google Patents

Loading platform lifting device Download PDF

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JP5545649B2
JP5545649B2 JP2010143242A JP2010143242A JP5545649B2 JP 5545649 B2 JP5545649 B2 JP 5545649B2 JP 2010143242 A JP2010143242 A JP 2010143242A JP 2010143242 A JP2010143242 A JP 2010143242A JP 5545649 B2 JP5545649 B2 JP 5545649B2
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stopper member
load
load receiving
cargo
vehicle
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正則 平井
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Shinmaywa Industries Ltd
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Description

本発明は、荷物が載置される荷受台において荷物落下防止用のストッパ部材を有する荷受台昇降装置に関する。   The present invention relates to a load receiving table lifting device having a stopper member for preventing load falling in a load receiving table on which a load is placed.

荷台と地面との間での荷物の積みおろし作業に用いられる荷受台昇降装置には、荷受台に荷物又は荷物を運び出す台車の落下防止用のストッパ部材が設けられたものがある。例えば図5(a)のように、車両フレームに固設された平行リンクアーム93を介して昇降される荷受台は、荷台の床面91と同等の高さから矢印A11に沿って水平状態のまま下降し、続いて矢印A12のように先端が接地する状態に姿勢変更する。このとき、図5(b)のように荷受台92の先端側に設けられたストッパ部材95は、荷台の床面91から荷受台92に運び出す際には、荷物が荷受台92の先端側から落下することを防止し、荷受台92の先端が接地する状態に姿勢変更する際には、ストッパ部材95によって荷物等が支持されて荷崩れを防止する。   Some load receiving table lifting devices used for loading and unloading loads between a loading platform and the ground are provided with a stopper member for preventing the falling of the cart for carrying the loads or the loads to the loading platform. For example, as shown in FIG. 5A, the load receiving platform that is lifted and lowered via the parallel link arm 93 fixed to the vehicle frame is in a horizontal state along the arrow A11 from the height equivalent to the floor surface 91 of the loading platform. Then, the posture is changed to a state where the tip is grounded as indicated by an arrow A12. At this time, as shown in FIG. 5 (b), the stopper member 95 provided on the front end side of the load receiving platform 92 is loaded from the front end side of the load receiving platform 92 when the stopper member 95 is carried out from the floor surface 91 of the load receiving platform 92 to the load receiving platform 92. When the posture is changed to a state in which the tip of the load receiving base 92 is in contact with the ground, the load or the like is supported by the stopper member 95 to prevent the collapse of the load.

こうしたストッパ部材95は荷受台92に対して起立自在な構成を有している。荷受台昇降装置を使用しないときには、ストッパ部材95は荷受台92に倒伏した状態で固縛され、荷台の床面91から荷受台92に荷物を運び出すときには、その固縛が解除されてスプリング等の付勢部材によって起立する。また、地面から荷受台92に台車94を載せるときには、ストッパ部材95はキャスタ94a等によって押され、上記付勢力に抗してストッパ部材95が倒伏される。 These stopper members 95 has a freely standing configured for loading cradle 92. When the load receiving device lifting / lowering device is not used, the stopper member 95 is secured to the load receiving stand 92 in a lying state, and when carrying the load from the floor surface 91 of the load receiving platform to the load receiving stand 92, the restraint is released and Stands up by the biasing member. Further, when the carriage 94 is placed on the load receiving base 92 from the ground, the stopper member 95 is pushed by the casters 94a and the like, and the stopper member 95 is laid down against the urging force.

荷受台の積みおろしに関する作業性が低下しないように、ストッパ部材95の固縛又は固縛解除の切換え操作は、レバー等で簡易に行うことができる構成や、レバー等を荷受台92の側方部に設けて、荷受台92の有効面積を確保する構成が提案されている(特許文献1)。   In order to prevent the workability related to loading and unloading of the load receiving table from being deteriorated, the switching operation for securing or releasing the stopper member 95 can be easily performed with a lever or the like. A configuration has been proposed in which the effective area of the cargo receiving tray 92 is ensured by providing the same (Patent Document 1).

特開2006−089017号公報JP 2006-089017 A

このように荷物の落下を防止しながら、荷物の積みおろしに関する作業効率も維持されてはいるが、ストッパ部材の固縛および固縛解除が人為的な作業であることから安全性の面で未だ改善の余地がある。特に、荷受台昇降装置を備える車両に関しては、車両を狭路や住宅前に停車させて積みおろし作業を行うことも多く、作業者には迅速な作業が要求される。こうした場合、作業者はストッパ部材の固縛解除を経ずに、荷受台の昇降操作だけを行って即座に荷物を運び出すことがある。   Although the work efficiency related to loading and unloading of the load is maintained while preventing the fall of the load in this way, it is still in terms of safety because the stopper member is locked and unlocked manually. There is room for improvement. In particular, regarding a vehicle including a cargo receiving platform lifting device, the vehicle is often stopped in front of a narrow street or a house and loaded and unloaded, and the worker is required to perform a quick work. In such a case, the operator may carry out the baggage immediately by performing only the lifting operation of the load receiving table without releasing the securing of the stopper member.

固縛解除を忘れているにも関わらず、作業者がストッパ部材は起立していると誤認識している場合、荷物を荷受台から落下させてしまう危険性がある。また、荷物を荷受台に載置することができても、同様の誤認識を作業者が持ったままだと、荷受台の先端が接地する状態に姿勢変更する際(図5(a)で示す矢印A12の移動)に、荷物等がストッパ部材に支持されないので荷崩れが生じる恐れもある。
本発明は、荷台から荷受台に荷物を運び出す作業者が、ストッパ部材が起立されているか否かを認識することのできる昇降装置の提供を目的とする。
If the operator misrecognizes that the stopper member is standing up despite having forgotten to release the binding, there is a risk of dropping the load from the load receiving platform. Further, even if the load can be placed on the cargo cradle, if the worker keeps the same misrecognition, the posture is changed to a state where the tip of the cargo cradle is grounded (shown in FIG. 5A). In the movement of the arrow A12), since the load or the like is not supported by the stopper member, the load collapse may occur.
An object of the present invention is to provide an elevating device that enables an operator who carries a load from a loading platform to a receiving platform to recognize whether or not a stopper member is erected.

車両後方に設けられて地面と荷台との間を昇降する荷受台と、前記荷受台の先端側に設けられて当該荷受台に倒伏する倒伏状態又は前記荷受台に対して起立する起立状態に切り換え自在なストッパ部材と、前記ストッパ部材が倒伏状態又は起立状態の少なくともいずれかの状態を報知する報知手段と、が配されている荷受台昇降装置とする。 Switching between a load receiving platform that is provided at the rear of the vehicle and moves up and down between the ground and the loading platform, and a lying state that is provided at the front end side of the cargo receiving platform and that falls on the loading platform, or that stands up with respect to the loading platform. The load receiving platform lifting / lowering device is provided with a free stopper member and an informing means for informing at least one of the lying state and the standing state of the stopper member.

前記報知手段は、前記ストッパ部材の倒伏状態又は起立状態のいずれかを検知するストッパ部材検知装置と、前記荷台から前記荷受台への荷物の運び出しを検知する荷物検知装置と、前記ストッパ部材検知装置及び前記荷物検知装置の検知信号によって鳴音する鳴音装置とを備えている構成としても良い。   The notification means includes a stopper member detection device that detects either a lying state or an upright state of the stopper member, a baggage detection device that detects carry-out of the baggage from the cargo bed to the cargo tray, and the stopper member detection device. And a sounding device that makes a sound in response to a detection signal of the luggage detection device.

または、前記報知手段は、外部の光を反射する反射部材又は光源を有する発光部材が前記ストッパ部材に配されてなる構成であり、前記報知手段の報知は、前記ストッパ部材が前記起立状態の際に、前記反射部材による反射光又は前記発光部材からの光によって行われる構成としても良い。   Alternatively, the notifying means is configured such that a reflecting member that reflects external light or a light emitting member having a light source is arranged on the stopper member, and the notifying means notifies when the stopper member is in the standing state. Furthermore, it is good also as a structure performed by the light reflected from the said reflection member, or the light from the said light emission member.

本発明によれば、荷受台に設けられたストッパ部材を起立状態に切り換えると、報知手段からの報知信号が出力可能な構成となっているので、荷受台に荷台内の荷物を運び出す作業者が作業中にストッパ部材が起立状態であることを認識することができる。したがって、荷物の運び出し前に作業者がストッパ部材を起立させる操作を忘れていても、荷物を運び出す際にはストッパ部材の状態について把握できるため、誤って荷物を荷受台から落下させることはない。さらに、ストッパ部材が起立していないことを認識していれば、荷受台に荷物を積んだまま荷受台を下降させる場合にも、作業者は意識して荷物を支えることができるので、荷受台の先端が接地する姿勢に変更する際に不意に荷物が荷崩れしてしまうこともない。 According to the present invention, when the stopper member provided on the cargo cradle is switched to the standing state, the notification signal from the notification means can be output, so that an operator who carries the cargo in the cargo cradle to the cargo cradle It can be recognized that the stopper member is in the standing state during the operation. Therefore, even if the operator forgets the operation of raising the stopper member before carrying out the baggage, the state of the stopper member can be grasped when carrying out the baggage, so that the baggage is not accidentally dropped from the load receiving table. Furthermore, if it is recognized that the stopper member is not raised, the operator can consciously support the load even when the load receiving table is lowered while the load is loaded on the load receiving table. When changing to a posture where the tip of the bag contacts the ground, the luggage will not collapse unexpectedly.

第1の実施形態に係る荷受台昇降装置の側面図と斜視図である。It is the side view and perspective view of a cargo receiving stand raising / lowering apparatus which concern on 1st Embodiment. 第1の実施形態に係る荷受台のストッパの構成を示す要部斜視図及び側面図である。It is the principal part perspective view and side view which show the structure of the stopper of the cargo receiving stand which concerns on 1st Embodiment. 第1の実施形態に係るセンサの配設状態を示す模式側面図と作動フローチャートである。It is the model side view and operation | movement flowchart which show the arrangement | positioning state of the sensor which concerns on 1st Embodiment. 第2の実施形態に係る荷受台に設けられたストッパの構成を示す側面図である。It is a side view which shows the structure of the stopper provided in the goods receiving stand which concerns on 2nd Embodiment. 従来の実施形態に係る荷受台昇降装置の側面図である。It is a side view of the load receiving table raising / lowering apparatus which concerns on the conventional embodiment.

本実施形態に係る荷受台昇降装置の実施形態に関して、図面を用いて説明する。
(第1の実施形態)
An embodiment of a cargo receiving platform lifting apparatus according to the present embodiment will be described with reference to the drawings.
(First embodiment)

図1(a)のように荷受台昇降装置100は、車両後方に架装されており、荷箱1に沿って起立した状態で格納された荷受台2と、荷受台2に連結された平行リンクアーム3を介して荷受台2の昇降作動を制御する油圧制御装置(不図示)とを備えている。   As shown in FIG. 1A, the load receiving platform lifting device 100 is mounted on the rear side of the vehicle, the load receiving stand 2 stored in a standing state along the load box 1, and a parallel connected to the load receiving stand 2. A hydraulic control device (not shown) that controls the lifting operation of the cargo receiving platform 2 via the link arm 3 is provided.

荷受台2は、車両走行時には起立格納(実線部2a)されており、荷受台昇降装置100の使用時には、回動(矢印A1)されて荷箱内の床面1aの高さで水平状態(一点鎖線部2b)とされる。荷受台2はさらに矢印A2に沿って昇降作動して接地状態(二点鎖線部2c)となった後に、荷受台先端側を下方に傾斜(矢印A3)させた状態(一点鎖線部2d)に姿勢変更される。上昇の際は矢印A3、A2の順に反対の作動が行われ、こうした昇降作動によって荷物が荷台と地面との間で積み降ろしされる。   The load receiving platform 2 is stood and stowed (solid line portion 2a) when the vehicle is traveling, and is rotated (arrow A1) when the load receiving platform lifting / lowering device 100 is used, and is in a horizontal state at the height of the floor surface 1a in the load box ( The alternate long and short dash line portion 2b). The load receiving platform 2 is further moved up and down along the arrow A2 to be in a grounded state (two-dot chain line portion 2c), and then the tip of the load receiving table is inclined downward (arrow A3) (one-dot chain line portion 2d). The posture is changed. When ascending, the opposite operations are performed in the order of the arrows A3 and A2, and the load is loaded and unloaded between the loading platform and the ground by such lifting operation.

荷受台2には図1(b)で示すように、先端側と両側方側のそれぞれに落下防止部材が配されている。先端側の落下防止部材は、荷受台2の荷物載置面に対して起立可能なストッパ部材21であって車両幅方向に沿って設けられている。側方側の落下防止部材はL型断面のサイドガード22a,22bであって車両前後方向に沿って固設されている。   As shown in FIG. 1 (b), the load receiving table 2 is provided with a fall prevention member on each of the front end side and the both side sides. The tip-side fall prevention member is a stopper member 21 that can stand up with respect to the load placement surface of the load receiving platform 2 and is provided along the vehicle width direction. The side-side fall prevention members are side guards 22a and 22b having an L-shaped cross section, and are fixed along the vehicle front-rear direction.

平行リンクアーム3は、左右一対で先端部が荷受台2に連結され、基端部が車両後方下部の支持部材(不図示)に取付けられており、チルトリンク3a、テンションアーム3b、コンプレッションアーム3c、リンクアーム3d、リフトシリンダ3eを備えている。   The parallel link arm 3 has a pair of left and right ends and a tip end portion connected to the load receiving platform 2 and a base end portion attached to a support member (not shown) in the lower rear portion of the vehicle. The tilt link 3a, the tension arm 3b, and the compression arm 3c. A link arm 3d and a lift cylinder 3e are provided.

チルトリンク3aは、上下方向に延び、その上部が支持ブラケット11の上部にピンを介して回動自在に連結され、下部が車両前後方向に揺動自在に形成されている。テンションアーム3bは、基端がチルトリンク3aの上部にピンを介して回動自在に連結され、テンションアーム3b先端は、荷受台2の上端部に回動自在に連結されている。テンションアーム3bは車両前後方向に延びて、車両前側の一端(基端)がチルトリンク3aの上端部側にピン30bを介して回動自在に連結され、車両後側の他端(先端)は、荷受台2にピンを介して回動自在に連結されている。コンプレッションアーム3cは、テンションアーム3bの下方において車両前後方向に延びており、車両前側の一端(基端)は支持ブラケット11と支持ブラケット11に対して外側から対向するブラケット片12との間にピンを介して回動自在に連結され、車両後側の他端(先端)はリンクアーム3dの下端部にピンを介して回動自在に連結されている。このリンクアーム3dは、上端部が荷受台2の基端側にテンションアーム3bの先端とともにピンによって軸支されて回動自在に連結されている。コンプレッションアーム3cの先端は、リンクアーム3dを介して荷受台2の基端側に連結されている。そして、リフトシリンダ3eは、油圧シリンダよりなり、コンプレッションアーム3cの下方で車両前後方向に延びている。リフトシリンダ3eの車両前側の一端(基端)は、チルトリンク3aの下端にピンを介して回動自在に連結され、車両後側の他端(先端)は、コンプレッションアーム3cの略中間部にピンを介して回動自在に連結されている。 The tilt link 3a extends in the vertical direction, and an upper part thereof is rotatably connected to an upper part of the support bracket 11 via a pin, and a lower part is formed to be swingable in the vehicle front-rear direction. Tension arm 3b is base end rotatably connected to via a pin on the top of the tilt link 3a, the tension arm 3b tip is rotatably connected to the upper end of the receiving platform 2. The tension arm 3b extends in the vehicle front-rear direction, and one end (base end) on the vehicle front side is rotatably connected to the upper end portion side of the tilt link 3a via a pin 30b, and the other end (tip end) on the vehicle rear side is connected. In addition, it is rotatably connected to the load receiving platform 2 via a pin. The compression arm 3c extends in the vehicle front-rear direction below the tension arm 3b, and one end (base end) on the vehicle front side is a pin between the support bracket 11 and the bracket piece 12 facing the support bracket 11 from the outside. The other end (front end) on the rear side of the vehicle is rotatably connected to the lower end portion of the link arm 3d via a pin. The upper end of the link arm 3d is pivotally supported by a pin together with the distal end of the tension arm 3b on the base end side of the load receiving platform 2 so as to be freely rotatable. The distal end of the compression arm 3c is connected to the base end side of the load receiving platform 2 via the link arm 3d. The lift cylinder 3e is a hydraulic cylinder and extends in the vehicle front-rear direction below the compression arm 3c. One end (base end) of the lift cylinder 3e on the vehicle front side is rotatably connected to the lower end of the tilt link 3a via a pin, and the other end (tip end) on the vehicle rear side is connected to a substantially middle portion of the compression arm 3c. It is rotatably connected via a pin.

油圧制御装置は、図1(b)のように車両後方で荷箱下方となる位置に配された樹脂製ケース4で覆われて、内部に電動モータ、油圧ポンプ、ソレノイドバルブ等を備えており、これらを適宜制御することでリフトシリンダ3eへの作動油が供給される。この作動油の供給によって、上述した荷受台2の昇降作動が行われる。   As shown in FIG. 1B, the hydraulic control device is covered with a resin case 4 arranged at a position below the cargo box at the rear of the vehicle, and includes an electric motor, a hydraulic pump, a solenoid valve, and the like. The hydraulic oil is supplied to the lift cylinder 3e by appropriately controlling these. By the supply of this hydraulic oil, the above-described lifting operation of the load receiving platform 2 is performed.

荷受台昇降装置100は、上記のストッパ部材21とサイドガード22a、22bとに加えて、作業者が荷物の積みおろしを実際に行う際に、ストッパ部材21が起立して適用可能な状態であることを意識することができる報知手段が設けられている。この報知手段は、サイドガード22に設けられた光電センサ5と、ストッパ部21が倒伏して格納される部分に配されたストッパ検知センサ6と、荷箱後方側で荷箱内面に設置されてこれらのセンサ5、6からの出力を受けて駆動する鳴音装置7とを有する構成である。   In addition to the stopper member 21 and the side guards 22a and 22b, the load receiving platform lifting device 100 is in a state where the stopper member 21 can be applied upright when an operator actually loads and unloads a load. An informing means that can be aware of this is provided. This notifying means is installed on the inner surface of the packing box on the rear side of the packing box, the photoelectric sensor 5 provided on the side guard 22, the stopper detection sensor 6 disposed in the portion where the stopper portion 21 is stored in a lying position, and The sounding device 7 is driven by receiving outputs from these sensors 5 and 6.

光電センサ5は、荷受台2の回動基端部側(水平状態の際の車両前方側)で、左右一対のサイドガード22端部に設けられている。この光電センサ5は、車両前方に向かって左側のサイドガード22aに配された投光部51と、右側のサイドガード22bに配された受光部52とが車両幅方向内側で対面した状態で配されてなる。投光部51は発光ダイオード(LED)を光源とし、仮想線L1で示す光が投光部51から受光部52に向かって出力される。荷物が台車等で荷箱の床面1aから荷受台2に運び出される場合には、台車又は荷物によって光L1が遮られ、その光量の変化を受光部52が検知する。 The photoelectric sensor 5 is provided at the ends of the pair of left and right side guards 22 on the rotation base end side (the vehicle front side in the horizontal state) of the load receiving platform 2. This photoelectric sensor 5 is arranged in such a manner that a light projecting part 51 arranged on the left side guard 22a and a light receiving part 52 arranged on the right side guard 22b face each other on the inner side in the vehicle width direction. Being done. The light projecting unit 51 uses a light emitting diode (LED) as a light source, and light indicated by an imaginary line L <b> 1 is output from the light projecting unit 51 toward the light receiving unit 52. When the cargo is carried out from the floor surface 1a of the cargo box to the cargo receiving platform 2 by a cart or the like, the light L1 is blocked by the cart or the baggage, and the light receiving unit 52 detects a change in the amount of light.

ストッパ検知センサ6は、荷受台2の表面(荷物の載置面)側に配され、ストッパ部材21の起立状態の検知を行っている。ストッパ検知センサ6の検知について図2(a)の荷受台要部斜視図と、図2(b)の側方断面図(図2(a)のA−A線に沿った断面図)とを用いて説明する。ストッパ検知センサ6は、荷受台2の荷物載置面を形成する荷受台本体部201に配された検知部61が荷物載置面に倒伏したストッパ部材21の先端部211と対向状態となることで検知する近接センサである。当該先端部211は車両幅方向を長手方向とするピン21aに軸支された板状のストッパ部材21が屈折された形状を有している。荷受台本体部201は、車両幅方向を長手方向として中空部を有するブロック状部材が連結されてなり、ストッパ部材21が、上方が開口している中空部201aを開閉するように荷受台本体部201に対して回動自在に取り付けられている。また、ストッパ部材21の倒伏状態の保持(固縛)または解除は荷受台本体部201の側部に設けられたレバー23を介して行われる。レバー23は図2(a)で示すように、止め具24の一方の切欠き部24aに配されたときにはストッパ部材21の固縛を解除し、他方の切欠き部24bに配されたときには固縛するように構成されている。固縛手段の図示は省略するが、レバー23は、サイドモール202に挿通されるロッドの一端に連結され、当該ロッドの他端に連結されたフックと、ストッパ部材21の車両前後方側端部に設けられた被係合部とを係合又は非係合の状態にすることでストッパ部材21の固縛または固縛解除を行うことができるように構成されている。検知部61は具体的には、荷受台本体部201の中空部201aを形成する側壁部に配されており、ストッパ部材21が倒伏状態のときには、図2(b)のように先端部211と検知部61とが対向してストッパ部材21が倒伏していることを検知し、先端部211が荷受台本体部201の荷物載置面から外れるように起立すると検知しない。
光電センサ5、ストッパ検知センサ6、鳴音装置7は、車両に対して図3(a)の模式図で示すように、油圧制御装置4の制御部4aに接続されている。
The stopper detection sensor 6 is disposed on the surface (loading surface) side of the cargo receiving platform 2 and detects the standing state of the stopper member 21. As for detection by the stopper detection sensor 6, a perspective view of a main part of the load receiving table of FIG. 2A and a side sectional view of FIG. 2B (a sectional view taken along line AA of FIG. 2A). It explains using. In the stopper detection sensor 6, the detection unit 61 disposed on the load receiving table main body 201 that forms the load placing surface of the load receiving stand 2 is opposed to the distal end portion 211 of the stopper member 21 that has fallen on the load placing surface. It is a proximity sensor to detect with. The distal end portion 211 has a shape in which a plate-like stopper member 21 pivotally supported by a pin 21a whose longitudinal direction is the vehicle width direction is refracted. The load receiving base body 201 is connected to a block-shaped member having a hollow portion with the vehicle width direction as a longitudinal direction, and the stopper member 21 opens and closes the hollow portion 201a that is open upward. It is attached to 201 so that rotation is possible. Further, holding (clamping) or releasing the stopper member 21 in a lying state is performed via a lever 23 provided on a side portion of the load receiving table main body 201. As shown in FIG. 2 (a), when the lever 23 is disposed in one notch 24a of the stopper 24, the stopper member 21 is unlocked, and when the lever 23 is disposed in the other notch 24b, the lever 23 is secured. It is configured to bind. Although illustration of the securing means is omitted, the lever 23 is connected to one end of a rod inserted into the side molding 202, a hook connected to the other end of the rod, and a vehicle front rear side end portion of the stopper member 21. The stopper member 21 can be locked or unlocked by engaging or disengaging the engaged portion provided on the stopper. Specifically, the detection unit 61 is arranged on a side wall part that forms the hollow part 201a of the cargo receiving table main body part 201. When the stopper member 21 is in a fallen state, as shown in FIG. It is detected that the detection unit 61 faces the detection member 61 and the stopper member 21 is lying down, and the tip end portion 211 stands up so as to be disengaged from the load placement surface of the load receiving table main body 201.
The photoelectric sensor 5, the stopper detection sensor 6, and the sounding device 7 are connected to the control unit 4a of the hydraulic control device 4 as shown in the schematic diagram of FIG.

制御部4aは、作業者が荷受台昇降装置を操作する有線又は無線の操作装置を介して、昇降指令を制御して油圧制御装置に出力し、運転室内のメインスイッチSWをオンすることで電気配線21を介して車両バッテリBに接続される。作業者がメインスイッチSWをオンすると制御部4aは電力供給を受けて駆動され、制御部4aが駆動されると光電センサ5、ストッパ検知センサ6、鳴音装置7も電力供給を受けて駆動される。制御部4aには荷受台センサ8も接続されている。この荷受台センサ8は、荷受台が荷箱の床面1aと同等の高さとなる最上昇位置(図1(a)の2bの状態)まで上昇したことを検知する近接センサであり、テンションアーム3bの回動軸となるピン30bの近傍部分に配されている。荷受台センサ8は、ピン30bの近傍部分となる車両側に設けられた検知部(検知センサ)と、テンションアーム3bに配された被検知部(検知ドック)とで構成され、荷受台2が最上昇位置とするまでテンションアーム3bが回動した際に機能する。
次に、これらのセンサ5、6、8と鳴音装置7との作動手順について図3(b)を用いて説明する。
車両が停車した後、メインスイッチSWをオンにし(S1)、油圧制御装置4を駆動可能とし、作業者が荷受台2の昇降操作を行うことができるようにする。
The control unit 4a controls the lifting command via a wired or wireless operating device for operating the cargo receiving platform lifting device and outputs it to the hydraulic control device, and turns on the main switch SW in the cab. It is connected to the vehicle battery B via the wiring 21. When the operator turns on the main switch SW, the control unit 4a is driven by power supply. When the control unit 4a is driven, the photoelectric sensor 5, the stopper detection sensor 6, and the sounding device 7 are also driven by power supply. The A load receiving sensor 8 is also connected to the controller 4a. The load receiving sensor 8 is a proximity sensor that detects that the load receiving table has been raised to the highest position (state 2b in FIG. 1 (a)) where the height of the load receiving tray is equivalent to the floor surface 1a of the load box . It is arranged in the vicinity of the pin 30b that serves as the rotating shaft 3b. The load receiving sensor 8 is composed of a detection unit (detection sensor) provided on the vehicle side that is the vicinity of the pin 30b and a detected portion (detection dock) disposed on the tension arm 3b. It functions when the tension arm 3b rotates until it reaches the highest position.
Next, the operation procedure of these sensors 5, 6, 8 and the sounding device 7 will be described with reference to FIG.
After the vehicle stops, the main switch SW is turned on (S1), the hydraulic control device 4 can be driven, and the operator can perform the raising / lowering operation of the load receiving platform 2.

作業者が把持できる操作装置や制御装置に設けられたスイッチ等を操作して荷受台2を最上昇位置まで上昇させ、作業者が荷箱1内の荷物を荷受台2に運び出す準備をする。このとき、荷受台センサ8によって荷受台2が最上昇位置に達していることが検知されている(S2)。   The operator operates a switch or the like provided on the control device that can be gripped by the operator to raise the load receiving platform 2 to the highest position, and the operator prepares to carry the load in the cargo box 1 to the load receiving platform 2. At this time, it is detected by the load receiving sensor 8 that the load receiving stand 2 has reached the highest position (S2).

次に台車を用いて荷物を荷受台2に運び出す作業において、台車が荷箱1から荷受台2に移動することで光電センサ5の投光部51から出力されている光L1が遮られて、荷物の運び出しを光電センサ5が検知する(S3)。このとき、荷受台2のストッパ部材21が起立されていれば(S4)、鳴音装置7は駆動しないように設定されている(S5)。反対に、ストッパ部材21が起立していない状態(ストッパ検知センサ6が検知している状態)では(S4)、鳴音装置7が駆動するように設定されている(S6)。つまり、荷受台センサ8と、光電センサ5と、ストッパ検知センサ6の全ての検知信号が制御部4aに入力されると、鳴音装置7が駆動する。   Next, in the operation of carrying the load to the load receiving table 2 using the cart, the light L1 output from the light projecting unit 51 of the photoelectric sensor 5 is blocked by moving the cart from the cargo box 1 to the load receiving table 2. The photoelectric sensor 5 detects the unloading of the package (S3). At this time, if the stopper member 21 of the load receiving platform 2 is raised (S4), the sounding device 7 is set not to be driven (S5). On the contrary, in a state where the stopper member 21 is not standing (a state where the stopper detection sensor 6 is detecting) (S4), the sounding device 7 is set to be driven (S6). That is, when all the detection signals of the cargo receiving sensor 8, the photoelectric sensor 5, and the stopper detection sensor 6 are input to the control unit 4a, the sounding device 7 is driven.

鳴音装置7の駆動による音の有無によって、作業者は荷物の運び出し作業を行っているときでも、ストッパ部材21が起立していないことを認識することができ、作業者は安心して荷物の運び出しを行うことができる。特に、作業者が直接レバー23を操作しなければストッパ部材21は起立しないため、荷物の積みおろしに迅速性が求められる場合、積みおろし作業の慣れによる不注意などでレバー23の操作を忘れてしまうことがある。このとき、ストッパ部材21が起立していないにも関わらず、起立していると作業者が誤認識をもったとしても、荷物の運び出す際に音が鳴ることで、その誤認識に気付くことができる。また、ストッパ部材21が起立していないことを認識していれば、荷受台2先端が接地する姿勢変更となる際(図1(a)の矢印A3)に、作業者が同様の誤認識を持っている場合と比べて、荷崩れがしないように注意することもでき、安全面で好ましい。   The operator can recognize that the stopper member 21 does not stand up even when the operator is carrying out the load, depending on the presence or absence of sound generated by driving the sounding device 7, and the worker can carry out the load with peace of mind. It can be performed. In particular, since the stopper member 21 does not stand up unless the operator directly operates the lever 23, forgetting the operation of the lever 23 due to carelessness due to accustomed loading and unloading work when quick loading is required. May end up. At this time, even if the stopper member 21 is not standing, even if the operator misrecognizes that the stopper member 21 is standing, a sound is generated when carrying the baggage, and the misrecognition may be noticed. it can. Further, if it is recognized that the stopper member 21 is not standing, the operator may perform the same erroneous recognition when the posture is changed so that the tip of the load receiving platform 2 contacts the ground (arrow A3 in FIG. 1A). Compared to the case of holding, care can be taken not to collapse the load, which is preferable in terms of safety.

このように、荷受台2から車両前方に向けてストッパ部材21の起立に関する情報を発信し、特に荷箱の床面1aで作業中の作業者に対してこうした情報発信が行われる構成とすることで、積みおろし作業の慣れや迅速な作業を求めること等に起因する安全性の低下を防止することができる。特に、本実施形態に係る報知手段を用いることで、報知手段の作動に係る操作は不要であり、作業工程が増加することもない。
(第2の実施形態)
In this way, information related to the standing of the stopper member 21 is transmitted from the cargo cradle 2 toward the front of the vehicle, and such information is transmitted to an operator who is working on the floor surface 1a of the cargo box. Therefore, it is possible to prevent a decrease in safety caused by getting used to loading and unloading work and seeking quick work. In particular, by using the notification unit according to the present embodiment, an operation related to the operation of the notification unit is unnecessary, and the work process does not increase.
(Second Embodiment)

本実施形態では、荷受台2から車両前方に向けてストッパ部材210が起立しているか否かに関する情報を出力する点は同様にして、その出力を行う報知手段の異なる構成について図4を用いて異なる部分を中心に説明する。   In the present embodiment, the point that the information regarding whether or not the stopper member 210 is standing from the cargo cradle 2 toward the front of the vehicle is output in the same manner, and a different configuration of the notification means for performing the output is described with reference to FIG. The description will focus on the different parts.

図4は、荷箱から荷受台2に荷物が運び出された状態を示す斜視図であり、説明の便宜上、荷箱の側壁等の図示は省略している。複数の荷物91、92、93は台車9に積まれた状態で荷受台2に運び出され、車両後方から落下しないように起立状態のストッパ部材210によって車両後方側のキャスタ9aが支持されている。ストッパ部材210は、回動して起立するうちの先端部211が屈折されており、その屈折部分でキャスタ9aを支持する構成である。この先端部211のうち車両前方側となる面(以下、単に「前方面」と記す。)には例えば塩化ビニル製の反射テープ210aが貼られている。ストッパ部材210は車両幅方向に沿って荷受台2のほぼ全幅に設けられ、反射テープ210aはそのストッパ部材210の先端部211の全幅領域に貼られている。 FIG. 4 is a perspective view showing a state in which the cargo is carried out from the cargo box to the cargo cradle 2. For convenience of explanation, illustration of a side wall of the cargo box and the like is omitted. The plurality of loads 91, 92, 93 are carried to the load receiving platform 2 while being loaded on the carriage 9, and the caster 9 a on the vehicle rear side is supported by the standing stopper member 210 so as not to fall from the vehicle rear. The stopper member 210 is configured such that the tip end portion 211 of the stopper member 210 that is turned upright is refracted, and the caster 9a is supported by the refracted portion. A reflective tape 210a made of, for example, vinyl chloride is affixed to a surface (hereinafter simply referred to as “front surface”) on the front side of the tip 211. The stopper member 210 is provided in almost the full width of the load receiving platform 2 along the vehicle width direction, and the reflective tape 210 a is stuck on the full width region of the tip end portion 211 of the stopper member 210.

反射テープ210aが貼られていることで、図示のように荷受台2が荷箱の床面1aとほぼ同じ高さ位置で水平状態のときに、荷箱内に設置された照明や荷箱の外部環境、例えば太陽光や荷箱内の室内灯もしくは街灯などの光が荷箱内で作業中の作業者の方向(車両前方側)に反射される。荷箱内で作業中の作業者は、この反射された光によって、ストッパ部材210が起立状態であることを認識することができる。つまり、ストッパ部材210が起立した状態の反射テープ210aが作業中の作業者への報知する構成となっている。特に、ストッパ部材210が起立状態では、先端部211は鉛直方向に対して傾斜した姿勢となるため、太陽光や室内灯などが反射テープ210aによって荷受台2から車両前方側の上方に反射されやすく、反射光が作業者の視野に入る。一方で、ストッパ部材210の先端部211は、ストッパ部材210が倒伏されると荷受台本体部201の中空部201aに収納されるため、上記光が車両前方側に反射されない。したがって、反射光の有無によって作業者は容易にストッパ部材210が起立状態であるか倒伏状態であるかを判断することができるとともに、ストッパ部材210を起立させることを忘れていても反射光が無いことで作業中にストッパ部材210が起立していないことを認識することもできる。なお、本実施形態でもストッパ部材210の状態を認識するための操作は不要であり、作業工程が増加することもない。 By attaching the reflective tape 210a, when the load receiving platform 2 is in a horizontal state at almost the same height position as the floor surface 1a of the packing box as shown in the drawing, the lighting and the packing box installed in the packing box Light from the external environment, for example, sunlight, indoor light in the packing box, or street light, is reflected in the direction of the worker who is working in the packing box (front side of the vehicle). The worker who is working in the cargo box can recognize that the stopper member 210 is in the standing state by the reflected light. In other words, the reflective tape 210a in a state where the stopper member 210 is erected notifies the worker who is working. In particular, when the stopper member 210 is in a standing state, the tip end portion 211 is inclined with respect to the vertical direction, so that sunlight, room light, and the like are easily reflected upward from the load receiving platform 2 to the front side of the vehicle by the reflective tape 210a. The reflected light enters the worker's field of view. On the other hand, since the tip end portion 211 of the stopper member 210 is accommodated in the hollow portion 201a of the cargo receiving table main body 201 when the stopper member 210 is laid down, the light is not reflected to the front side of the vehicle. Therefore, the operator can easily determine whether the stopper member 210 is in the standing state or the lying state depending on the presence or absence of the reflected light, and there is no reflected light even if the forgetting to raise the stopper member 210 is forgotten. Thus, it can be recognized that the stopper member 210 is not raised during the operation. In this embodiment, an operation for recognizing the state of the stopper member 210 is not necessary, and the number of work steps is not increased.

また、反射テープ210aは荷受台2のほぼ全幅にわたって貼られているので、図示するように積まれた荷物91、92、93がストッパ部材210に支持された状態でも、さらに側方に延びて配された反射テープ210aによって光が車両前方の荷台側に反射される。したがって、荷物を積んだ状態で台車を用いて荷受台2に運び出す場合だけでなく、空の台車を荷受台に載置した状態や、さらに荷物を台車に積み込むような場合にも作業者はストッパ部材210の起立状態又は倒伏状態について認識することができる。また、反射テープ210aは全幅に貼られていなくても、一定間隔を開けて貼られていても構わないし、荷箱内の照明等の設置位置を考慮して反射しやすい位置に部分的に貼られた構成でも構わない。さらに、反射テープ210aはキャスタ9aと接して支持する先端部211のみに貼られているが、荷受台本体部201の中空部201aを形成している部分であっても、ストッパ部材210が起立した際に作業者が視認できる状態であれば、その中空部201aの形成している部分、例えばストッパ部材210の裏面部210bや中空部201aの底面部210cに貼られた構成としても良い。この場合、裏面部210bや底面部210cはキャスタ9aと接しないので当該部分210b、210cに貼られた反射テープ210aが磨耗したり剥がれたりすることがない。また、外部の光を反射するものであれば、反射テープ210aでなくても蛍光塗料でも構わない。 In addition, since the reflective tape 210a is affixed over almost the entire width of the load receiving platform 2, even when the load 91, 92, 93 loaded as shown in the figure is supported by the stopper member 210, the reflective tape 210a extends further to the side. The reflected tape 210a reflects the light toward the front side of the vehicle. Therefore, not only when carrying a load while using a cart to carry it to the load receiving platform 2, but also when an empty cart is placed on the load receiving platform or when loading a load onto the cart, The standing state or the lying state of the member 210 can be recognized. In addition, the reflective tape 210a may not be applied to the entire width, or may be applied at regular intervals, and is partially applied to a position where it is easily reflected in consideration of the installation position such as lighting in the packing box. It is also possible to have a configuration. Furthermore, although the reflective tape 210a is affixed only to the front end portion 211 that is in contact with and supported by the caster 9a, the stopper member 210 is raised even at the portion forming the hollow portion 201a of the cargo receiving table main body portion 201. If it is in a state that can be visually recognized by the operator, a configuration may be adopted in which the hollow portion 201a is formed, for example, the back surface portion 210b of the stopper member 210 or the bottom surface portion 210c of the hollow portion 201a. In this case, there is no possible since the rear surface portion 210b and the bottom portion 210c is not in contact with casters 9a of the portion fraction 2 10b, reflective tape 210a affixed to 210c are peeled off or worn. Moreover, as long as it reflects external light, it may not be the reflective tape 210a but may be a fluorescent paint.

また、本実施形態では、先端部211に反射テープ210aが貼られた構成としたが、光源を有して自発光するものを配した構成、例えばLEDランプ等が配された構成や、蓄光材料を有した部材や塗料が配された構成としても構わない。この場合、夜間でもストッパ部材210が起立状態となれば光が荷台上または荷受台上で作業中の作業者に送られるので、作業者はストッパ部材210が起立状態であるか否かについて認識できる。さらには、上述した反射テープ210aが貼られる先端部211、裏面部210bや底面部210cなどの塗装の色が荷受台2の色と異なるようにして、作業中の作業者が視認しやすい構成としても構わない。 Moreover, in this embodiment, although it was set as the structure by which the reflective tape 210a was stuck to the front-end | tip part 211, the structure which arranged what has a light source and self-light-emission, for example, the structure by which the LED lamp etc. were arranged, and luminous material It is possible to adopt a configuration in which a member having paint or a paint is provided. In this case, if the stopper member 210 is in the standing state even at night, light is sent to the worker who is working on the loading platform or the receiving platform, so that the worker can recognize whether or not the stopper member 210 is in the standing state. . Furthermore, the configuration is such that the color of the tip portion 211, the back surface portion 210b and the bottom surface portion 210c to which the above-described reflective tape 210a is applied is different from the color of the cargo cradle 2 so that the worker who is working can easily see. It doesn't matter.

本発明は、回動式の荷受台昇降装置だけでなく、荷物の運び出しに用いられる荷受台昇降装置であれば他の形態にも有用である。   The present invention is useful not only for a rotary type load receiving table lifting device but also for other forms as long as it is a load receiving table lifting device used for carrying out a load.

1 荷箱
2 荷受台
3 平行リンクアーム
4 制御装置
5 光電センサ
6 ストッパ検知センサ
7 鳴音装置
8 荷受台センサ
9 台車
1a 床面(荷箱)
21 ストッパ部材
201 荷受台本体部
210a 反射テープ
DESCRIPTION OF SYMBOLS 1 Cargo box 2 Cargo cradle 3 Parallel link arm 4 Control apparatus 5 Photoelectric sensor 6 Stopper detection sensor 7 Sounding device 8 Cargo cradle sensor 9 Carriage 1a Floor surface (cargo box)
21 Stopper member 201 Receiving base body 210a Reflective tape

Claims (3)

車両後方に設けられて地面と荷台との間を昇降する荷受台と、 前記荷受台の先端側に設けられて当該荷受台に倒伏する倒伏状態又は前記荷受台に対して起立する起立状態に切り換え自在になるとともに前記車両の荷台から前記荷受台に荷物を運び出す際に機能するストッパ部材と、 前記ストッパ部材が倒伏状態又は起立状態の少なくともいずれかの状態を車両前方側に向かって報知する報知手段と、が配されている ことを特徴とする荷受台昇降装置。 A load receiving platform that is provided at the rear of the vehicle and moves up and down between the ground and the loading platform, and is switched to a lying state that is provided at the front end side of the cargo receiving platform and falls down on the loading platform or stands up with respect to the loading platform. A stopper member which is flexible and functions when carrying a load from the loading platform of the vehicle to the loading platform; and a reporting means for notifying the front side of the vehicle at least one of the lying down state and the standing state of the stopper member And a receiving platform lifting device. 前記報知手段は、前記ストッパ部材の倒伏状態又は起立状態のいずれかを検知するストッパ部材検知装置と、前記荷台から前記荷受台への荷物の運び出しを検知する荷物検知装置と、前記ストッパ部材検知装置及び前記荷物検知装置の検知信号によって鳴音する鳴音装置とを備えている ことを特徴とする請求項1に記載の荷受台昇降装置。 The notification means includes a stopper member detection device that detects either a lying state or an upright state of the stopper member, a baggage detection device that detects carry-out of the baggage from the cargo bed to the cargo tray, and the stopper member detection device. And a sounding device that makes a sound in response to a detection signal of the load detection device. 前記報知手段は、外部の光を反射する反射部材又は蛍光塗料が前記ストッパ部材の起立によって露出される部分に配されてなる構成である ことを特徴とする請求項1に記載の荷受台昇降装置。
The cargo receiving platform lifting / lowering device according to claim 1, wherein the notifying unit is configured such that a reflecting member that reflects external light or a fluorescent paint is disposed on a portion exposed by the standing of the stopper member. .
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