JP5528398B2 - Solar cell module - Google Patents

Description

  The present invention relates to a solar cell module that generates power using solar energy, and relates to a roof material type solar cell module that is mixed with roof tiles and can be constructed in the same manner as roof tiles.

  In recent years, in order to reduce the environmental load, an increasing number of houses have installed solar power generation that uses solar energy on the roof. Photovoltaic power generation is broadly divided into a roof type that is installed on an existing roof and a roof type that is constructed at the same time as the roof material and has the function of the roof material. Especially in newly built houses, the roof length integrated solar cell that has the same working length as the tile and the working width is an integer multiple of the tile, so that it can be mixed with the tile and can be installed in the same manner as the tile. Many modules are preferably used in terms of appearance.

  As an example of such a roof material integrated solar cell module, there is a solar cell module in which solar cells are sealed with translucent glass or resin, and a frame is provided around the frame. A function for fixing to the roof base, a water return for preventing rainwater from entering the roof base, a drainage function, a function for preventing the solar cell module from blowing up by wind, and the like are required. Furthermore, in the unlikely event that a solar cell module fails, it is necessary to consider so that it can be easily repaired and replaced.

  The solar cell module disclosed in Patent Document 1 includes a solar cell module body provided with a solar cell in which a transparent body such as glass or resin and solar cells are bonded together, and a casing that holds the solar cell module body. In addition, the solar cell module body and the casing are connected by a coupling screw.

  This solar cell module is formed by fitting the folded extension piece provided on the ridge side frame of the solar cell module installed on the eave side with the engagement portion of the eave side fixing bracket of the solar cell module installed on the ridge side. The ridge side fixing bracket of the solar cell module installed on the ridge side is fixed on the base plate with a nail or the like.

  In addition, a rain return structure is formed by the contact part provided on the eaves side frame of the solar cell module and the upper protruding part provided on the contacted part in the ridge side frame to prevent intrusion of rainwater on the roof base. Yes.

  Also, the solar cell module can be removed by removing the connecting screw that fastens the eaves-side solar cell module and the solar cell module main body of the ridge-side solar cell module and the casing, and lifting the ridge-side solar cell module. By pulling out, the solar cell module can be removed. During removal, the eaves-side solar cell module is not lifted because the upper protrusion provided on the building-side frame of the eave-side solar cell module engages with the contact portion of the building-side solar cell module. As long as the eaves side solar cell module cannot be removed. As a result, the eaves-side solar cell module has a structure that does not slide down carelessly.

Japanese Patent Laid-Open No. 2004-27733

  However, in the above-described conventional solar cell module, the functions required for the frame of the solar cell module, that is, the fixing function to the roof base, the water return to prevent rainwater from entering the roof base, the drainage function, the wind The structure is complicated in order to satisfy the function of preventing the solar cell module from being blown up, the function of easily removing the solar cell module, and the function of preventing the dropping of the solar cell module during removal.

  The solar cell module is not fixed to the base plate, but it is fixed to a pier provided on the base plate in the same way as roof tiles to improve the fixing strength against wind loads and to prevent rain leakage from rainwater flowing on the base plate. Although it is desirable to reduce the risk, the above-described conventional solar cell module has a complicated structure, so that the function required for the frame cannot be achieved in a predetermined space, resulting in an increase in the size of the frame. There is a problem that piers cannot be fixed.

  If the pedestal is fixed with the structure of the above solar cell module, the area of the frame occupying the solar cell module is increased, so that the installation area of the solar cell is reduced and the power generation amount of the solar cell module is reduced. There are challenges.

  Furthermore, since the size of the frame increases, there is a problem that the equipment for manufacturing the frame and the cost of the frame itself increase.

  The present invention has been made in view of the above, and obtains a solar cell module capable of effectively suppressing rainwater entering from a gap between frames with a simple structure that does not increase cost. For the purpose.

  In order to solve the above-described problems and achieve the object, a solar cell module according to the present invention includes a flat plate solar cell unit, an eaves side frame fitted in an eave side edge of the solar cell unit, and a solar cell. The eaves side frame is formed on the eaves side of the solar cell part, and the frame main body extends along the eave side of the solar cell part, and is opened to the upper side of the frame main body. And a nipping groove for fitting the eaves side edge of the solar cell part, and a folded part protruding from the lower end of the frame main body to the ridge side, and the ridge side frame extends along the ridge side of the solar cell part A frame main body that extends, a holding groove that opens to the eave side at the top of the frame main body, and that fits into the ridge side edge of the solar cell unit, and a nipping groove that protrudes obliquely upward from the top of the frame main body Water return to stop rainwater from entering And a rain gutter part that protrudes toward the ridge side on the ridge side outer surface of the frame body below the water return part and captures rainwater that enters over the water return part and drains outside. However, in a state where a plurality of pieces are installed on the roof of the building in a staggered manner with the upper and lower ends overlapped in an inclined direction, the ridge side frame of the first solar cell module installed on the eave side is narrow. The upper surface of the holding groove is overlapped with the lower surface of the folded portion of the eaves side frame of the second solar cell module installed on the ridge side, and on the eave side where the ridge side frame and the eaves side frame are in contact, It is characterized in that a space is formed between the folded portion and the water return portion to such an extent that rainwater that has entered from the contacted portion does not cause capillary action.

  According to the present invention, the eaves-side frame has a water return portion that protrudes obliquely upward from the upper portion of the frame main body and blocks the rainwater that enters through the upper surface of the holding groove and enters the water return portion. It has a rain gutter part that protrudes toward the ridge side on the outer side of the wing side of the frame main body and has a rain gutter that catches the rainwater that enters over the water return part and drains it to the outside. Since there is a space where the rainwater that has entered from the abutting part does not cause capillary action, it tries to enter from the gap between the frames without increasing the cost with a simple structure. There is an effect that it is possible to effectively suppress rainwater.

FIG. 1 is a front view of the present embodiment of the solar cell module. FIG. 2 is a cross-sectional view of the eaves side frame of the solar cell module. FIG. 3 is a cross-sectional view of the ridge side frame of the solar cell module. FIG. 4 is a cross-sectional view of a fixing fitting of the solar cell module. FIG. 5 is a cross-sectional view of a state in which solar cell modules are mounted side by side in the roof inclination direction. FIG. 6 is a cross-sectional view of the main part showing how the solar cell part, the ridge-side frame, the eaves-side frame, and the fixture are assembled. FIG. 7 is a cross-sectional view showing a state after the solar cell unit, the ridge-side frame, the eaves-side frame, and the fixture are assembled.

  Embodiments of a solar cell module according to the present invention will be described below in detail with reference to the drawings. Note that the present invention is not limited to the embodiments.

Embodiment FIG. 1 is a front view of a solar cell module according to the present embodiment. As shown in FIG. 1, the solar cell module 1 according to the present embodiment includes a substantially flat solar cell portion 2 and a frame frame that covers the outer peripheral edge of the solar cell portion 2 (that is, eaves). Side frame 3, ridge side frame 4, right side frame 5 and left side frame 6) and a roof base fixing bracket that covers the entire surface at a predetermined distance from the solar cell portion 2 on the back surface of the solar cell module 1. (Hereinafter simply referred to as a fixing bracket) 7 (FIGS. 4 and 5).

  FIG. 2 is a cross-sectional view of the eaves side frame 3 of the solar cell module 1. The eaves side frame 3 is manufactured by extruding aluminum or the like and has substantially the same cross-sectional shape over the entire length. The eaves side frame 3 has a frame main body 30 extending along the eave side of the solar cell portion 2 and a U-shaped cross section with the opening facing the ridge side on the ridge side at the top of the frame main body 30. It is formed over the entire length along the longitudinal direction, and projects from the lower end of the frame body 30 to the ridge side over the entire length along the longitudinal direction of the frame from the holding groove 31 into which the eaves side edge of the solar cell unit 2 is fitted. And a folded portion 33. A fixing bracket fixing hole 32 for screwing the fixing bracket 7 is perforated in the frame body 30 between the holding groove 31 and the folded portion 33.

  The holding groove 31 of the eaves side frame 3 protrudes toward the ridge in a U-shape so that the solar cell unit 2 can be held. Further, the fixing bracket fixing hole 32 is provided on the front side of the eaves side so that the fastening screw 8 can be removed from the eaves side. Further, the folded portion 33 protrudes so as to bend 90 ° to the ridge side, and a chamfering process is applied to the tip portion thereof, and an inclined surface 34 is formed so that the surface is directed obliquely downward.

  FIG. 3 is a cross-sectional view of the ridge side frame 4 of the solar cell module 1. As with the eaves side frame 3, the ridge side frame 4 is manufactured by extruding aluminum or the like and has substantially the same cross-sectional shape over the entire length. The ridge-side frame 4 has a frame main body 40 extending along the ridge-side side of the solar cell portion 2 and a U-shaped cross section with an opening facing the eave side on the eave side on the upper side of the frame main body 40. It has a holding groove 41 that is formed over substantially the entire length along the longitudinal direction and that fits the eaves side edge of the solar cell part 2.

  Further, the ridge side frame 4 is formed over substantially the entire length along the longitudinal direction of the frame, and is formed to protrude obliquely upward from the top of the frame main body 40 to block rainwater entering from the gap between the overlapping solar cell modules 1. Under the water return portion 42 and below the water return portion 42, the frame main body 40 is provided with a bowl-like shape that protrudes toward the outside of the ridge side, captures rainwater that enters the water return portion 42 and enters the outside. And a rain gutter 43 for draining the water.

  The lower end portion of the frame main body 40 is bent to the ridge side to form a fixing bracket engaging portion 44 that engages with the fixing bracket 7. The ridge-side frame 4 is fixed on the fixing bracket 7 with the fixing bracket engaging portion 44 held by the ridge-side frame locking portion 73 (FIG. 4).

  In this way, the ridge-side frame 4 has a holding groove 41 for holding the solar cell part 2, a water return part 42 for preventing rainwater from entering, and rainwater has entered the water return part 42 by any chance. In this case, it has a rain gutter portion 43 for preventing rainwater from entering the roof base and draining it, and a fixing fitting engaging portion 44 for engaging with the fixing fitting 7.

  In addition, the holding groove 41 of the ridge side frame 4 has a U-shape and protrudes toward the eaves side so that the solar cell unit 2 can be held. Further, the water return portion 42 projects obliquely upward on the ridge side, is provided at a position higher than the upper surface 45 of the holding groove 41 by a height H (about 5 mm) (FIG. 6), and has an inclined surface 46. Moreover, the rain gutter part 43 extends further to the eaves side than the water return part 42 so that rainwater that has entered beyond the water return part 42 can be reliably captured, and the front edge is bent obliquely upward so as to function as a gutter. ing. Note that rainwater collected in the rain gutter 43 is guided to the outside of the solar cell module 1 by a drainage channel (not shown) and is not dropped on the roof base under the solar cell module 1.

  FIG. 4 is a cross-sectional view of the fixture 7 of the solar cell module 1. The fixture 7 has a substantially flat plate shape covering the back surface of the solar cell unit 2 and is fitted into the back surface of the solar cell module 1 so that the solar cell unit 2 is placed on the roof together with the eaves side frame 3 and the building side frame 4. To support.

  FIG. 5 is a cross-sectional view of a state in which the solar cell modules (1A, 1B) are attached together with tiles in the roof inclination direction. FIG. 6 is a cross-sectional view of the main part showing a state in which the assembly of the solar cell unit 2, the eaves side frame 3, the ridge side frame 4 and the fixing bracket 7 is completed. FIG. 7 is a cross-sectional view of a main part showing a state after the assembly of the solar cell unit 2, the eaves side frame 3, the ridge side frame 4 and the fixing bracket 7 is completed.

  The fixing bracket 7B (the fixing bracket of the solar cell module 1A is 7A and the fixing bracket of the solar cell module 1B is 7B) is fastened by being fitted inside the folded portion 33 of the eaves side frame 3, and thereby the eave side frame. The ridge-side frame 4 is engaged with the eaves-side frame fixing portion 71 for supporting the hood 3 and the water return portion 42 of the ridge-side frame 4 of the first solar cell module 1A disposed on the eave-side to be pressed. The eaves-side solar module locking portion 72 that supports the ridge-side frame 4 and the ridge-side frame locking portion 73 that engages with the fixing bracket engaging portion 44 of the ridge-side frame 4 and supports the ridge-side frame 4. ing. In the eaves side frame fixing portion 71, an eaves side frame fixing hole 75 is formed. Further, a pier fixing hole 74 for inserting a nail 104 (FIGS. 5 and 6) for fixing the fixing bracket 7 to the pier is formed at the end opposite to the eaves side frame fixing portion 71.

  The eaves side frame fixing part 71 is formed by bending the eaves side end part 90 ° upward, and is inserted between the holding groove 31 and the folded part 33 of the eaves side frame 3. The eaves side frame 3 is fastened to the eaves side frame 3 by the fastening screws 8 that pass through the fixing holes 75. The eaves-side solar module locking portion 72 is formed in a bowl shape in cross section with the opening facing the eave side on the back surface of the fixing metal body 70, and is supported by the ridge-side frame 4. The ridge-side frame locking portion 73 is provided in an upper surface of the fixing bracket main body 70 with an opening facing the ridge side, and sandwiches the fixing bracket engaging portion 44 of the ridge-side frame 4. 4 is supported by the fixing bracket 7A. The ridge side of the fixing bracket 7 is directly fixed to the pier by a nail 104 (FIGS. 5 and 6) penetrating the pier fixing hole 74.

  Next, the construction method of the solar cell module 1 having such a structure will be described. FIG. 5 is a cross-sectional view of a state in which the solar cell modules 1 are mounted side by side in the roof inclination direction. In FIG. 5, the first solar cell module 1 </ b> A and the second solar cell module 1 </ b> B are installed on a roof base 101 of a house together with tiles 102. The first solar cell module 1A is constructed from the eaves side so that a part of the first solar cell module 1A overlaps the ridge side of the roof tile 102 installed on the eaves side. It is fixed to the crosspiece 103 with a nail 104.

  Similarly, when the first solar cell module 1A is constructed on the eaves side, similarly, the second solar cell module 1B on the ridge side is part of the ridge side of the first solar cell module 1A on the eaves side. It is constructed in a staggered manner so as to overlap, and is fixed to the crosspiece 103 with a nail 104 using a crosspiece fixing hole 74.

  Thus, since the solar cell module 1 of this Embodiment is fixed to the crosspiece 103, compared with the case where it fixes directly to the roof base | substrate 101, such as a field board, the extraction strength of a nail improves and the solar cell module 1 The risk of falling off can be reduced. Further, the risk of rain leakage due to rainwater flowing on the roof base 101 can be reduced.

  In a state where the first solar cell module 1A and the second solar cell module 1B are constructed in a stepped manner, the holding groove 41 of the ridge side frame 4 of the first solar cell module 1A installed on the eaves side The lower surface of the folded portion 33 of the eaves side frame 3 of the second solar cell module 1 </ b> B installed on the ridge side is in contact with and overlaps the upper surface 45, and the eaves side frame 3 is supported on the ridge side frame 4.

  It is formed on the inclined surface 46 of the water return portion 42 of the ridge side frame 4 of the first solar cell module 1A on the eaves side and the lower surface of the folded portion 33 of the eave side frame 3 of the second solar cell module 1B on the ridge side. The inclined surface 34 (FIG. 2) is opposed substantially parallel to each other and is separated by a width D of about 10 mm. That is, there is a gap (buffer space) having a width D on the ridge side adjacent to the close contact portion between the upper surface 45 of the holding groove 41 of the ridge side frame 4 and the lower surface of the folded portion 33 of the eaves side frame 3 that are in close contact with each other. Is formed. Further, the water return portion 42 forms a bank about 5 mm higher than the upper surface 45 of the holding groove 41. Further, a rain gutter portion 43 is provided below the water return portion 42.

  With the above-described structure, a gap is temporarily generated between the lower surface of the folded portion 33 of the eaves-side frame 3 and the upper surface 45 of the holding groove 41 of the ridge-side frame 4, and rainwater is generated due to capillary action. Even when intrusion of rainwater occurs, or when intrusion of rainwater due to strong wind occurs, the gap (buffer space) provided with a width D of about 10 mm and the water return portion 42 with a height of about 5 mm Further, even when rainwater enters beyond these waterproof structures, the drainage structure by the rain gutter 43 can reliably prevent rainwater from entering the roof base 101.

  That is, according to the solar cell module 1 of the present embodiment, a plurality of pieces are installed on the eaves side in a state of being arranged in a staggered manner with the upper and lower ends overlapped on the roof of the building. The lower surface of the folded portion 33 of the eaves side frame 3 of the second solar cell module 1B installed on the ridge side is in contact with the upper surface 45 of the holding groove 41 of the ridge side frame 4 of the first solar cell module 1A. In the eaves side where the eaves side frame 3 and the ridge side frame 4 are in contact with each other, the rainwater that has entered from the contacted part between the folded part 33 and the water return part 42 does not cause capillary action. A space is formed. Therefore, the rainwater that has entered from between the eaves side frame 3 and the building side frame 4 is effectively prevented from entering.

  In addition, the eaves-side solar module locking portion 72 provided on the back surface of the second solar cell module 1B on the ridge side engages with the water return portion 42 of the first solar cell module 1A on the eave side, and This structure prevents the second solar cell module 1B on the ridge side from being blown up and damaged by wind.

  For example, when the solar cell module 1A fails, the fastening screw 8a of the first solar cell module 1A on the eave side and the fastening screw 8b of the second solar cell module 1B on the ridge side are removed, and the eave side The first solar cell module 1A can be removed by pulling out the first solar cell module 1A to the eaves side. At that time, the inclined surface of the folded portion 33 of the eaves-side first solar cell module 1A slides along the inclined surface 46 of the second solar cell module 1B on the ridge side, and the second solar cell on the ridge side Since the battery module 1B is lifted, the work of lifting the second solar cell module 1B becomes unnecessary, and the solar cell module 1A can be easily removed.

  On the other hand, when the first and second solar cell modules 1A and 1B are pulled out, a predetermined force is required. Temporarily, the fastening screw 8a of the first solar cell module 1A on the eave side and the second on the ridge side are assumed. Even if the solar cell module 1B is left with the fastening screw 8b removed, the solar cell module 1 does not fall by its own weight.

  As described above, according to the solar cell module 1 of the present embodiment, the function required for the frame, that is, the fixing function to the roof base, the water return and drainage for preventing rainwater from entering the roof base. The function, the function of preventing the solar cell module from being blown up by the wind, the function of easily removing the solar cell module, and the function of preventing the fall at the time of removal can be realized with a space-saving and simple structure. As a result, the solar cell module can be manufactured at a low cost, and the installation area of the solar cell unit can be increased to obtain a solar cell module with a large amount of power generation.

  As described above, the solar cell module according to the present invention is fitted into the flat solar cell part, the eaves side frame fitted in the eaves side edge of the solar cell part, and the ridge side edge of the solar cell part. The solar cell module is useful when applied to a solar cell module equipped with a ridge-side frame, and in particular, a plurality of solar cell modules are installed on the roof of a building in a sloping manner with the upper and lower ends overlapped in an inclined direction. It is suitable to be applied to.

DESCRIPTION OF SYMBOLS 1 Solar cell module 1A 1st solar cell module 1B 2nd solar cell module 2 Solar cell part 3 Eaves side frame 4 Building side frame 5 Right side frame 6 Left side frame 7, 7A, 7B Roof base fixing bracket ( securing bracket)
8, 8a, 8b Fastening screw 30 Frame body 31 Nipping groove 32 Fixing fixture fixing hole 33 Folding portion 41 Nipping groove 42 Water return portion 43 Rain gutter portion 44 Fixing fitting engaging portion 45 Upper surface of the holding groove 46 Inclined surface 71 Eaves side frame fixing part 72 Eaves side solar module locking part 73 Building eaves side frame locking part 74 Pier fixing hole 75 Eaves side frame fixing hole 101 Roof base 102 Roof tile 103 Pier 104 104 Nail

Claims (5)

A flat solar cell part, an eaves side frame fitted in an eaves side edge of the solar cell part, a ridge side frame fitted in a ridge side edge of the solar cell part, and a back surface of the solar cell part Attached to the eaves-side frame and the ridge-side frame, together with a substantially flat-shaped fixing bracket that supports the solar cell part on the roof ,
The eaves side frame has a fixing fixture fixing hole in which the fixing fixture is screwed, and an eaves side frame main body extending along an eave side of the solar cell unit, and an upper portion of the eaves side frame main body. An eaves side holding groove that is formed to open on the ridge side and fits the eaves side edge of the solar cell part, and a folded part that protrudes from the lower end of the eaves side frame body to the ridge side,
The ridge-side frame has a ridge-side frame main body extending along a ridge-side side of the solar cell portion, and is formed at the upper portion of the ridge-side frame main body so as to open to the eave side. A ridge-side holding groove that fits in, a water return portion that protrudes obliquely upward from the upper part of the ridge-side frame body and that blocks the rainwater that enters through the upper surface of the ridge-side holding groove, and the water return A rain gutter part that captures rainwater that enters the outer wall of the wing side of the wing side frame body below the ridge side and protrudes toward the ridge side and enters the water return part and enters the water return part and drains it outside, and the ridge A fixing bracket engaging portion formed by bending the lower end portion of the side frame body to the ridge side ,
The fixing metal fitting is fitted inside the folded portion of the eaves side frame and screwed to the eaves side frame main body, and the eave side frame fixing portion is screwed to the eave side frame main body. A ridge side frame locking portion that engages with the fixing bracket engaging portion of the second solar cell module that is stopped and supports the ridge side frame of the second solar cell module on the upper surface; and An eaves-side module member that engages with the tip of the water return portion of the first solar cell module installed on the eave side of the second solar cell module to prevent the second solar cell module from blowing up. It has a stop on the bottom surface,
In a state in which a plurality in the inclination direction on the roof is installed in a stepped roofing shape while superposing the upper and lower ends of the building, the building side holding grooves of the ridge side frame of the first solar cell module the upper surface, overlapping the lower surface of the folded portion of the eaves-side frame of the second solar cell module is in contact,
On the eaves side of the abutment portion of the ridge side frame and the eaves side frame, the rainwater that has entered from the abutment portion does not cause capillary action between the folded portion and the water return portion. A solar cell module characterized in that a space is formed. Ridge-side end portion of the in fold-back portion has a slope directing surface obliquely downward so as to face the water flashing part,
The solar cell module according to claim 1 , wherein the space is formed between an inclined surface of the folded portion and the inclined surface of the water return portion facing each other. Before SL fixing bracket, a solar cell module according to claim 1 or 2, featuring that it is fixed to桟木by a nail which penetrates the桟木fixing hole drilled in the end. The solar cell module according to claim 2 in which the width of said inclined surface and the inclined surface of the water flashing portion of the in fold-back portion is featuring be about 10 mm. 5. The solar cell module according to claim 1, wherein the water return portion of the ridge-side frame extends to a height of about 5 mm from an upper surface of the ridge-side holding groove.

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