JP5520145B2 - Contents adhesion prevention lid material and manufacturing method thereof - Google Patents
Contents adhesion prevention lid material and manufacturing method thereof Download PDFInfo
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- JP5520145B2 JP5520145B2 JP2010149300A JP2010149300A JP5520145B2 JP 5520145 B2 JP5520145 B2 JP 5520145B2 JP 2010149300 A JP2010149300 A JP 2010149300A JP 2010149300 A JP2010149300 A JP 2010149300A JP 5520145 B2 JP5520145 B2 JP 5520145B2
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- Packages (AREA)
- Closures For Containers (AREA)
- Wrappers (AREA)
- Laminated Bodies (AREA)
Description
本発明は、主として食品類の包装用容器に適用されるヒートシール蓋材、更に具体的には、ヨーグルト、ゼリー、プリン、ジャム等の包装用のカップ状容器に適用される内容物付着防止性を備えた蓋材およびその製造方法に関する。 The present invention relates to a heat-sealing lid material mainly applied to containers for packaging foods, and more specifically, to prevent adhesion of contents applied to cup-shaped containers for packaging such as yogurt, jelly, pudding, jam, etc. And a manufacturing method thereof.
この種の熱封緘用の蓋材は、一般に基材フィルムとアルミニウム箔との積層からなる基材層のアルミ箔面側に、中間樹脂層を介してヒートシール層、即ち熱封緘層を設けたものとなされ、ヨーグルト等の被包装物を充填したカップ状の容器本体の上面開口に被せて、周縁部を容器本体の上縁フランジ部上に熱融着することによって密封包装物を形成する。 This type of heat sealing lid material is generally provided with a heat sealing layer, that is, a heat sealing layer, on an aluminum foil surface side of a base material layer made of a laminate of a base material film and an aluminum foil via an intermediate resin layer. A sealed package is formed by covering the upper opening of a cup-shaped container body filled with an object to be packaged such as yogurt and heat-sealing the peripheral part on the upper edge flange part of the container body.
従って、かかる蓋材においては、良好なヒートシール性、密封性と、開封時のための適当な易剥離性が求められるのと同時に、内容物の非付着性、即ち容器の内面側の蓋材裏面に内容物が付着するのを防止しうるものであることが望まれる。蓋材の裏面に内容物が付着すると、開封時に手指や衣服、あるいは周辺を汚すおそれがあると共に、内容物の棄損による無駄を生じ、あるいは付着物を剥がし取る手間がかかり、更には不潔感を催す等の不利益を生じるためである。 Therefore, in such a lid material, good heat-sealing property, sealing property, and appropriate easy peelability for opening are required, and at the same time, the non-adhesiveness of the contents, that is, the lid material on the inner surface side of the container It is desired that the contents can be prevented from adhering to the back surface. If the contents adhere to the back of the lid, fingers, clothes, or the surrounding area may be soiled when opened, resulting in waste due to the loss of the contents, or time and effort to peel off the contents, and an unclean feeling. This is to cause a disadvantage such as hosting.
そこで、従来、内容物付着防止性能を備えた蓋材について、下記特許文献1〜6に示されるような種々の提案がなされてきた。
Therefore, conventionally, various proposals as shown in
上記特許文献1〜3に示す先行技術は、基材の片面の熱封緘層に、付着防止効果を有する非イオン界面活性剤又は疎水性添加物、あるいはワックス等を添加するものであり、熱封緘層そのものに付着防止性能を付与しようとするものであるが、いずれも未だ所期する内容物付着防止効果の点で不満足なものでしかなかった。
The prior arts shown in
また、特許文献4〜5の先行技術は、熱封緘層の外面(容器側の面)に、別途内容物付着防止層を付加形成するというものであり、該付着防止層をワックスと、その中に分散された固体微粒子充填剤との組成物で構成するものである。これらの先行技術は、前記特許文献1〜3の先行技術に比べると内容物付着防止効果は一段と改善されるが、それでも未だ十分とはいえないのに加えて、ワックス中に充填剤を分散させているものであるため、熱封緘層のヒートシール性に悪影響を及ぼして密封性が不安定なものになりやすい懸念があった。
Further, the prior arts of Patent Documents 4 to 5 are such that a content adhesion preventing layer is additionally formed on the outer surface (surface on the container side) of the heat sealing layer. The adhesion preventing layer is made of wax, And a composition with a solid fine particle filler dispersed in the composition. In these prior arts, the content adhesion preventing effect is further improved as compared with the prior arts of
更に、特許文献6に示される先行技術は、熱封緘層の外面に、内容物付着防止層として、微細な疎水性シリカ等の疎水性酸化物微粒子による三次元網目状構造の多孔質層を形成するというものである。この付着防止層の形成は、一次粒子平均径が3〜100nmの極めて微細な酸化物微粒子を用い、これをエタノール等の分散媒中に分散させたコート液をグラビアコート方式、あるいはバーコート方式等の塗工手段で塗布したのち、乾燥させることにより、乾燥後の上記微粒子の付着量が0.01〜10g/m2、好ましくは0.2〜1.5g/m2、最適には0.3〜1g/m2で、厚みが0.1〜0.5μm、好ましくは0.2〜2.5μmの多孔質層とするというものである。
Furthermore, in the prior art disclosed in
この先行提案技術は、内容物付着防止効果の点では非常に優れた効果を奏し得る。 This prior proposal technique can have a very excellent effect in terms of the content adhesion preventing effect.
ところが反面、蓋材の容器本体に対するヒートシール部において、無機微粒子による多孔質層が夾雑物となってヒートシール性を阻害する。このため、概してシール強度が低下し、良好な密封性、所要の耐剥離強度を保持し難いものとなり易い難点があった。 On the other hand, in the heat seal portion of the lid material with respect to the container body, the porous layer made of inorganic fine particles becomes a contaminant and inhibits heat sealability. For this reason, the sealing strength is generally lowered, and it is difficult to maintain good sealing properties and required peel strength.
このような難点を払拭するための1つの手段として、熱封緘層自体のシール強度をその組成面で高めに設計し、疎水性微粒子層の介在によるシール強度の低下を補うようにすることが考慮される。しかしながら、このような手段によれば、塗工時に生じることの多い疎水性微粒子の塗布量のばらつきにも起因して、特に塗布量の少ない部分でシール強度が大きくなり過ぎて易剥離性が損なわれるおそれが大である。 As one means for wiping out such difficulties, it is considered that the sealing strength of the heat-sealing layer itself is designed to be high in terms of its composition to compensate for the decrease in sealing strength due to the inclusion of the hydrophobic fine particle layer. Is done. However, according to such means, due to the variation in the amount of hydrophobic fine particles that often occurs during coating, the seal strength becomes too large particularly in a portion where the amount of application is small, and the easy peelability is impaired. There is a great risk of being caught.
一方、塗布量を少なくすることでシール強度の低下を抑制することも当然考慮される。しかしながら、この場合、疎水性微粒子の分散濃度の低い分散液を用いることになるため、乾燥後の微粒子分布において均一に塗布することが困難であり、結果として、内容物付着防止効果にバラツキが生じたり、全周に安定した均一な封止強度、耐剥離強度を得難く、シール強度の弱い部分から不本意に内容物が漏出するおそれがあるとか、逆にシール強度の過度に強い部分で蓋材を強く引っ張って開けようとした場合に、内容物が飛び散るおそれがあるなどの問題を生じる。 On the other hand, it is naturally considered that the decrease in the seal strength is suppressed by reducing the coating amount. However, in this case, since a dispersion liquid having a low dispersion concentration of hydrophobic fine particles is used, it is difficult to uniformly apply the fine particle distribution after drying, and as a result, the content adhesion preventing effect varies. It is difficult to obtain a stable and uniform sealing strength and peel resistance on the entire circumference, and there is a risk that the contents may inadvertently leak from a weak seal strength part. When trying to open the material by pulling it strongly, there is a problem that the contents may scatter.
本発明は、従来技術における上記のような諸問題に鑑み、それらの更なる改善をはかること、具体的には、安定した良好なヒートシール性能を維持しつつ、内容物の付着防止性能に優れ、しかも該付着防止効果を発現する疎水性微粒子の熱封緘層に対する安定付着性を高めて上記内容物付着防止効果の安定持続性を担保しうる新たな改善技術を提供することを目的とする。 In view of the above-described problems in the prior art, the present invention is intended to make further improvements thereof, specifically, while maintaining stable and good heat sealing performance, it is excellent in content adhesion prevention performance. And it aims at providing the new improvement technique which can improve the stable adhesiveness with respect to the heat sealing layer of the hydrophobic fine particle which expresses this adhesion prevention effect, and can ensure the stability persistence of the said content adhesion prevention effect.
本発明は、上記の目的を達成する手段として、先ず内容物付着防止蓋材の製造方法について次の[1]〜[9]項の手段を提示する。 In order to achieve the above object, the present invention first presents the following means [1] to [9] for a method for producing a content adhesion preventing lid.
[1]少なくとも基材層と熱封緘層とを有する蓋材の前記熱封緘層の外面に、有機溶媒に疎水性微粒子を分散した分散液を塗布し、乾燥したのち、乾燥した疎水性微粒子層の表面を拭き取り部材で拭き取ることにより少なくとも遊離微粒子を除去し、残存微粒子により前記熱封緘層上に該微粒子分布の均一な薄い付着防止層を形成することを特徴とする内容物付着防止蓋材の製造方法。 [1] A hydrophobic fine particle layer dried by applying a dispersion liquid in which hydrophobic fine particles are dispersed in an organic solvent on the outer surface of the heat sealing layer of a cover material having at least a base material layer and a heat sealing layer, and drying The content adhesion preventing lid material is characterized in that at least free fine particles are removed by wiping the surface of the material with a wiping member, and a thin anti-adhesion layer having a uniform distribution of the fine particles is formed on the heat sealing layer by the remaining fine particles. Production method.
[2]前記分散液の塗布工程における塗布量を、疎水性微粒子の乾燥後重量において0.4g/m2以上に設定する前記[1]に記載の内容物付着防止蓋材の製造方法。 [2] The method for producing a content adhesion preventing lid material according to [1], wherein an application amount in the application step of the dispersion liquid is set to 0.4 g / m 2 or more in a weight after drying of the hydrophobic fine particles.
[3]前記付着防止層は、拭き取りによる疎水性微粒子の残存付着量を、0.05〜0.3g/m2の範囲に制御する前記[1]または[2]に記載の内容物付着防止蓋材の製造方法。 [3] The anti-adhesion layer controls the residual adhesion amount of the hydrophobic fine particles by wiping in the range of 0.05 to 0.3 g / m 2. The content prevention according to [1] or [2] A method for manufacturing a lid.
[4]拭き取りによる疎水性微粒子の残存付着量を0.1〜0.2g/m2の範囲に制御する前記[3]に記載の内容物付着防止蓋材の製造方法。 [4] The method for producing a content adhesion preventing lid material according to the above [3], wherein the residual adhesion amount of the hydrophobic fine particles by wiping is controlled in a range of 0.1 to 0.2 g / m 2 .
[5]前記拭き取り部材として不織布またはパイル布帛を用いる前記[1]〜[4]のいずれか1項に記載の内容物付着防止蓋材の製造方法。 [5] The method for producing a content adhesion preventing lid material according to any one of [1] to [4], wherein a non-woven fabric or a pile fabric is used as the wiping member.
[6]前記拭き取り工程は、拭き取り部材に有機溶媒を含浸させて行う、前記[1]〜[5]のいずれか1項に記載の内容物付着防止蓋材の製造方法。 [6] The method for manufacturing a content adhesion preventing lid material according to any one of [1] to [5], wherein the wiping step is performed by impregnating a wiping member with an organic solvent.
[7]前記疎水性微粒子は、平均粒径1nm〜5,000nmである前記[1]〜[6]のいずれか1項に記載の内容物付着防止蓋材の製造方法。 [7] The method for producing a content adhesion preventing lid material according to any one of [1] to [6], wherein the hydrophobic fine particles have an average particle diameter of 1 nm to 5,000 nm.
[8]前記疎水性微粒子が疎水性シリカである前記[1]〜[7]のいずれか1項に記載の内容物付着防止蓋材の製造方法。 [8] The method for producing a content adhesion preventing lid material according to any one of [1] to [7], wherein the hydrophobic fine particles are hydrophobic silica.
[9]前記熱封緘層が、ワックス、及びエチレン−不飽和エステル共重合体を主成分として含むホットメルト樹脂組成物からなる前記[1]〜[8]のいずれか1項に記載の内容物付着防止蓋材の製造方法。 [9] The content according to any one of [1] to [8], wherein the heat sealing layer is formed of a hot melt resin composition containing a wax and an ethylene-unsaturated ester copolymer as main components. A method for manufacturing an anti-adhesion lid.
本発明はまた、上記内容物付着防止蓋材の構成について、下記[10]〜[15]項の手段を提示する。 The present invention also presents means of the following items [10] to [15] for the configuration of the content adhesion preventing lid material.
[10]少なくとも基材層と熱封緘層とを有する蓋材において、
前記熱封緘層の外面に付着防止層を有し、
該付着防止層は疎水性微粒子からなり、その付着量が0.05〜0.3g/m2の範囲に設定されていることを特徴とする内容物付着防止蓋材。
[10] In a lid having at least a base material layer and a heat sealing layer,
An adhesion preventing layer on the outer surface of the heat sealing layer;
The anti-adhesion layer is composed of hydrophobic fine particles, and the adhering amount is set in a range of 0.05 to 0.3 g / m 2 .
[11]疎水性微粒子の付着量が0.1〜0.2g/m2の範囲に設定されている前記[10]に記載の内容物付着防止蓋材。
[11] The content adhesion preventing lid material according to [10], wherein the adhesion amount of the hydrophobic fine particles is set in a range of 0.1 to 0.2 g / m 2 .
[12]前記付着防止層が、前記[1]〜[9]のいずれか1項に記載の方法により形成されたものである前記[10]または[11]に記載の内容物付着防止蓋材。 [12] The content adhesion preventing lid material according to [10] or [11], wherein the adhesion preventing layer is formed by the method according to any one of [1] to [9]. .
[13]前記疎水性微粒子は、平均粒径1nm〜5,000nmである前記[10]〜[12]のいずれか1項に記載の内容物付着防止蓋材。 [13] The content adhesion preventing lid material according to any one of [10] to [12], wherein the hydrophobic fine particles have an average particle diameter of 1 nm to 5,000 nm.
[14]前記疎水性微粒子が、疎水性シリカである前記[10]〜[13]のいずれか1項に記載の内容物付着防止蓋材。 [14] The content adhesion preventing lid material according to any one of [10] to [13], wherein the hydrophobic fine particles are hydrophobic silica.
[15]前記熱封緘層が、ワックス、及びエチレン−不飽和エステル共重合体を主成分として含むホットメルト樹脂組成物からなる前記[10]〜[14]のいずれか1項に記載の内容物付着防止蓋材。 [15] The content according to any one of [10] to [14], wherein the heat sealing layer is composed of a hot melt resin composition containing wax and an ethylene-unsaturated ester copolymer as main components. Adhesion prevention lid.
本発明は、前記[1]項に記載の製造方法において、熱封緘層の外面に、乾燥後重量において十分な量の疎水性微粒子を塗工し、乾燥後の拭き取りによって遊離微粒子を除去し、必要量の疎水性微粒子を付着残存微粒子として残して所期する付着防止層を形成するものであるから、付着防止層を形成する疎水性微粒子の残存量を任意にコントロールすることが可能であり、所要の内容物付着防止効果の発現を担保しうる範囲内で、疎水性微粒子の残存付着量を大幅に減少することができる。同時にその分布の均一化をはかることが容易である。従って、ヒートシール部に疎水性微粒子層が夾雑物となって介在するにもかかわらず、ヒートシール性を大きく阻害することがなく、シール強度、密封性を良好に維持しうると共に、該シール強度を全周に亘って均一なものとすることができ、ひいては開封時のための安定した易剥離性をも向上しうる。一方、付着防止層は、少ない量の疎水性微粒子群で構成されるにも拘わらず、後掲の実施例と比較例との対比によっても判るように、単に塗布と乾燥によって形成した場合のように極端な塗布ムラを生じることがなく、全体に亘って疎水性微粒子が均一に分布したものとなるので、全面に安定した必要かつ十分な程度の内容物付着防止効果を発現せしめ得る。しかも、付着防止層を形成する疎水性微粒子は、拭き取りによっても除去されずに残存した付着粒子であるから、蓋材の取扱い時及び使用中における不本意な微粒子の脱落や剥落、あるいは外部の干渉物との摩擦による白化痕の発生等を防止し得て、長期に亘り安定した内容物付着防止効果を維持しうると共に遜色ない外観を維持しうる。 In the production method according to item [1], the present invention applies a sufficient amount of hydrophobic fine particles by weight after drying to the outer surface of the heat sealing layer, and removes free fine particles by wiping after drying. Since the desired amount of hydrophobic fine particles are left as adhering residual fine particles to form the expected anti-adhesion layer, the remaining amount of hydrophobic fine particles forming the anti-adhesion layer can be arbitrarily controlled, The remaining adhesion amount of the hydrophobic fine particles can be greatly reduced within a range in which the required content adhesion preventing effect can be ensured. At the same time, it is easy to make the distribution uniform. Accordingly, despite the inclusion of the hydrophobic fine particle layer as a contaminant in the heat seal portion, the heat seal performance is not greatly hindered, and the seal strength and sealability can be maintained well. Can be made uniform over the entire circumference, and as a result, it is possible to improve the stable peelability for opening. On the other hand, the anti-adhesion layer is composed of a small amount of hydrophobic fine particles, but as is apparent from the comparison of the examples and comparative examples described later, it is simply formed by coating and drying. In this case, since the hydrophobic fine particles are uniformly distributed over the entire surface without causing uneven coating, a necessary and sufficient content adhesion preventing effect can be expressed on the entire surface. Moreover, since the hydrophobic fine particles forming the adhesion preventing layer are adhering particles that remain without being removed by wiping, unintentional fine particles are dropped or peeled off during handling and use of the lid, or external interference. It is possible to prevent generation of whitening marks due to friction with an object, and to maintain a stable content adhesion preventing effect over a long period of time and maintain an inferior appearance.
また、前記[2]項に記載の方法では、分散液の塗布工程における塗布量を、乾燥後重量において0.4g/m2以上に設定することにより、乾燥後の拭き取りによっても確実に、所要の残存付着量を残しつつ、全体の残存付着量にばらつきの少ない、即ち微粒子分布の均一な付着防止層を形成することができる。 Further, in the method described in the above item [2], the amount of coating in the coating step of the dispersion is set to 0.4 g / m 2 or more in terms of the weight after drying, so that it is surely required even by wiping after drying. Thus, it is possible to form an adhesion preventing layer having a small variation in the total remaining adhesion amount, that is, a uniform distribution of fine particles.
また、前記[3]項に記載のように残存付着量を0.05〜0.3g/m2の範囲に制御することにより、シール強度の低下を、付着防止層を有しない蓋材に較べて10%以下に抑制しながら、必要かつ十分な内容物付着防止効果を達成しうるものとなしうる。 Further, as described in the above item [3], the residual adhesion amount is controlled to be in the range of 0.05 to 0.3 g / m 2 , so that the seal strength is reduced as compared with the cover material having no adhesion preventing layer. Therefore, it is possible to achieve a necessary and sufficient content adhesion preventing effect while suppressing the content to 10% or less.
更に、前記[4]項に記載のように、上記残存付着量を0.1〜0.2g/m2の範囲に制御することにより、上記[3]項による効果を一層良好にかつ確実に達成することができる。 Furthermore, as described in the above item [4], the effect of the item [3] can be improved more reliably and reliably by controlling the residual adhesion amount in the range of 0.1 to 0.2 g / m 2. Can be achieved.
また、前記[5]に記載のように、拭き取り部材として不織布またはパイル布帛を用いることにより、疎水性微粒子の乾燥塗層中から遊離微粒子を含む余剰微粒子を過不足なく拭き取る操作を容易に行うことができると共に、除去した疎水性微粒子を繊維間に捕捉保持しうるので、作業環境を著しく汚損することもなく好都合である。 In addition, as described in [5] above, by using a nonwoven fabric or a pile fabric as a wiping member, an operation of wiping off excessive fine particles including free fine particles from a dry coating layer of hydrophobic fine particles can be easily performed. In addition, the removed hydrophobic fine particles can be captured and held between the fibers, which is advantageous without significantly degrading the working environment.
また、前記[6]項に記載のように、拭き取り部材に有機溶媒を含浸させた状態で拭き取りを行うことにより、拭き取り作業効率を一層向上しうると共に、拭き取りにより除去した微粒子の拭き取り部材中への保持作用をも向上しうる。 Further, as described in the above item [6], by wiping in a state where the wiping member is impregnated with an organic solvent, the wiping work efficiency can be further improved and the fine particles removed by wiping can be removed. This can also improve the holding action.
また、請求項[7]項に記載のように、平均粒径1nm〜5,000nmの疎水性微粒子を用いることにより、市場から入手しやすい比較的安価な材料を用いて、前記のような内容付着防止効果に優れた蓋材を製造することができる。 In addition, as described in the item [7], by using hydrophobic fine particles having an average particle diameter of 1 nm to 5,000 nm, a relatively inexpensive material that is easily available from the market is used. A lid material excellent in the adhesion preventing effect can be produced.
更にまた、前記[8]項に記載のように、疎水性微粒子に疎水性シリカを選択使用するときは、愈々市場から入手しやすい比較的安価な材料をもって、優れた内容物付着防止効果を有する蓋材を得ることができる。 Furthermore, as described in the above item [8], when the hydrophobic silica is selectively used for the hydrophobic fine particles, it has an excellent content adhesion preventing effect with a relatively inexpensive material that is easily available from the market. A lid can be obtained.
また、前記[9]項に記載のように、熱封緘層にワックス及びエチレン−不飽和ステル共重合体を主成分として含むホットメルト樹脂組成物からなるものとする場合、前記[1]〜[8]項に記載の方法による作用効果を確実に達成できる。 In addition, as described in the above item [9], when the heat sealing layer is composed of a hot melt resin composition containing a wax and an ethylenically-unsaturated steal copolymer as main components, the above [1] to [ The effect of the method described in the item [8] can be achieved reliably.
また、前記[10]項に記載の構成を有する蓋材にあっては、極少量でしかも分布の均一な疎水性微粒子による付着防止層の形成により、シール強度の低下が少なく、しかも内容物の付着防止効果が良好であるという、両要請を同時にバランス良く調和させた蓋材を提供することができる。
In addition, in the lid material having the configuration described in the above item [10], the formation of an adhesion preventing layer with hydrophobic particles having a very small amount and a uniform distribution causes little reduction in seal strength, and the content of It is possible to provide a lid material in which both requests that the adhesion preventing effect is good are harmonized in a balanced manner at the same time.
また、前記[11]項に記載の構成とするときは、前記[10]項の効果を一層良好にかつ確実に達成できる。 Moreover, when it is set as the structure as described in said [11] term, the effect of said [10] term can be achieved more favorably and reliably.
また、前記[12]項に記載の構成では、前記[10]項及び[11]項に記載の優れた効果を有する蓋材を、安易な製法によって簡単かつ確実に得ることができる。 In the configuration described in [12], the lid material having the excellent effect described in [10] and [11] can be easily and reliably obtained by an easy manufacturing method.
また、前記[13]項に記載の構成では、市場から入手しやすい比較的安価な疎水性微粒子材料を用いて、内容物付着防止効果に優れたものとすることができる。 In the configuration described in [13], a relatively inexpensive hydrophobic fine particle material that is easily available from the market can be used to provide an excellent content adhesion preventing effect.
また、前記[14]項に記載のように疎水性微粒子に疎水性シリカと選択使用するときは、愈々市場から入手しやすい安価な材料を用いて、内容物付着防止効果に優れたものとすることができる。 In addition, as described in the above item [14], when the hydrophobic fine particles are selectively used with hydrophobic silica, an inexpensive material easily available from the market is often used, and the content adhesion preventing effect is excellent. be able to.
更にまた、前記[15]項に記載のように、ホットメルト樹脂組成物からなる、熱封緘層を有する蓋材に前記[10]〜[14]項に記載の構成を適用することにより、当該[10]〜[14]項による作用効果を一層良好に、確実に達成しうる。 Furthermore, as described in the above item [15], by applying the configuration described in the items [10] to [14] to a lid member having a heat sealing layer made of a hot melt resin composition, The effects of the items [10] to [14] can be achieved better and reliably.
図1は、本発明に係る内容物付着防止蓋材の積層構成の一例を示す。該蓋材は、基材フィルム層(2)と金属箔層(3)との積層からなる基材層(1)と、該基材層(1)の金属箔(3)側の外面、即ち施蓋使用時に容器本体の内部に向く側の面に中間樹脂層(4)を介して熱封緘層(5)が設けられている。上記の積層構成は従来の蓋材のそれと同様であり、基材層(1)と熱封緘層(5)とを含む積層体をここでは「蓋材本体」と呼称することとする。 FIG. 1 shows an example of a laminated structure of a content adhesion preventing lid according to the present invention. The lid material includes a base material layer (1) composed of a laminate of a base film layer (2) and a metal foil layer (3), and an outer surface of the base material layer (1) on the metal foil (3) side, A heat sealing layer (5) is provided on the surface facing the inside of the container body when the lid is used via an intermediate resin layer (4). The above laminated structure is the same as that of the conventional lid, and the laminated body including the base material layer (1) and the heat sealing layer (5) will be referred to as a “lid body” here.
本発明に係る内容物付着防止蓋材は、上記蓋材本体の熱封緘層(5)の外面に、更に付加的に付着防止層(6)を有する。 The content adhesion prevention lid according to the present invention further has an adhesion prevention layer (6) on the outer surface of the heat sealing layer (5) of the lid body.
基材フィルム層(2)は、包装容器の表側に配置されるもので、その材料としては、ポリエステル、ポリエチレン、ポリプロピレン、ポリアミド、ポリカーボネート、ポリ塩化ビニル、セルロースアセテート、セロハンなどの単層または複合フィルム、あるいはこれらのフィルムを紙などにラミネートしたものなどを例示することができる。基材フィルム層(2)は通常適宜印刷(7)が施されて意匠性が付与される。 The base film layer (2) is disposed on the front side of the packaging container, and the material thereof is a single layer or composite film such as polyester, polyethylene, polypropylene, polyamide, polycarbonate, polyvinyl chloride, cellulose acetate, cellophane, etc. Or what laminated these films on paper etc. can be illustrated. The base film layer (2) is usually appropriately printed (7) to impart design properties.
金属箔層(3)は、ガスバリヤ性、遮光性などを付与するものであり、多くはアルミニウム箔が用いられる。特にヨーグルトの容器用の蓋材にあっては、遮光性、軽量性を満足するものとして厚さ5〜50μm程度のアルミニウム箔が好適に用いられる。また、基材フィルム層(2)との積層接着には一般的な接着剤が用いられる。 The metal foil layer (3) imparts gas barrier properties, light shielding properties, etc., and aluminum foil is often used. In particular, in the case of a lid for a yogurt container, an aluminum foil having a thickness of about 5 to 50 μm is preferably used in order to satisfy light shielding properties and light weight. Moreover, a general adhesive agent is used for lamination | stacking adhesion | attachment with a base film layer (2).
なお、基材層(1)として、金属箔層(3)を使用せずに、シリカやアルミナ等の金属を基材フィルム層(2)に蒸着した金属蒸着フィルムを使用することも可能である。 In addition, as a base material layer (1), it is also possible to use the metal vapor deposition film which vapor-deposited metals, such as a silica and an alumina, to the base film layer (2), without using a metal foil layer (3). .
中間樹脂層(4)は、基材層(1)と熱封緘層(5)との間に介在して、蓋材に所定の剛性やヒートシール時のクッション性を付与するものであり、適宜必要に応じて設けられる。一般的には厚さ5〜40μmのポリエチレン、ポリプロピレン、エチレン(メタ)アクリル酸共重合体、エチレン(メタ)アクリル酸エステル共重合体等のオレフィン樹脂、ポリアミド、ポリエステル、ポリカーボネート、ポリ塩化ビニル等が用いられる。 The intermediate resin layer (4) is interposed between the base material layer (1) and the heat sealing layer (5), and imparts a predetermined rigidity and cushioning property at the time of heat sealing to the lid material. Provided as needed. Generally, olefin resin such as polyethylene, polypropylene, ethylene (meth) acrylic acid copolymer, ethylene (meth) acrylic acid ester copolymer, polyamide, polyester, polycarbonate, polyvinyl chloride, etc. having a thickness of 5 to 40 μm Used.
熱封緘層(5)は、中間層樹脂層(4)および容器側との接着性が良好なものであれば、その材料は、特に限定されない。例えば、ホットメルト接着剤のほか、ラッカータイプ接着剤あるいは公知のシーラントフィルムを用いることもできる。特にヨーグルト包装用容器の蓋材にあっては、ホットメルト接着剤を用いるのが一般的であり、なかでもワックスと、エチレン−不飽和エステル共重合体とを主成分として含み、上記エチレン−不飽和エステル共重合体を30重量%以上の割合で含むホットメルト樹脂組成物からなるものを用いるのが好適である。その理由は、後述の方法による付着防止層の形成において、疎水性微粒子の付着安定性を良好なものとなし得て、熱封緘層(5)に対する付着防止層(6)の密着性を良好なものとなし得ることによる。また、熱封緘層の厚みは特に限定されるものではないが、コスト、密封性、生産性等の点から、厚さ3〜100μm程度とするのが一般的であり、好適には、10〜50μmの範囲とするのが良い。 The material of the heat sealing layer (5) is not particularly limited as long as it has good adhesion to the intermediate resin layer (4) and the container side. For example, besides a hot melt adhesive, a lacquer type adhesive or a known sealant film can also be used. In particular, a hot melt adhesive is generally used for a lid for a container for yogurt packaging, and includes a wax and an ethylene-unsaturated ester copolymer as main components, and the ethylene-unsaturated material. It is preferable to use a hot melt resin composition containing a saturated ester copolymer in a proportion of 30% by weight or more. The reason is that in the formation of the adhesion preventing layer by the method described later, the adhesion stability of the hydrophobic fine particles can be made good, and the adhesion of the adhesion preventing layer (6) to the heat sealing layer (5) is good. By what can be done. The thickness of the heat sealing layer is not particularly limited, but is generally about 3 to 100 μm in thickness from the viewpoint of cost, sealing performance, productivity, etc. The range is preferably 50 μm.
ところで、本発明の主要構成要素をなす付着防止層(6)は、図3に示すように、疎水性微粒子(10)が重なり合った多孔質構造の層からなるものであり、熱封緘層(5)側において該微粒子(10)の一部が熱封緘層(5)に埋入した状態で、あるいは当接した状態で該熱封緘層(5)に付着している。また、該付着防止層(6)は、厚みにおいて極めて薄くかつ微粒子分布の均一なものである。具体的には、付着防止層(6)における疎水性微粒子(10)の付着量(塗布量)が0.05〜0.30g/m2の範囲、好ましくは0.1〜0.2g/m2の範囲に設定されているものである。疎水性微粒子(10)の付着量の範囲が上記の下限値0.05g/m2未満であると、良好な内容物付着防止効果を得ることができない。逆に上限値の0.30g/m2を超えるときは、内容物付着防止効果に優れるものの、付着防止層(6)が熱封緘層(5)のヒートシール性を阻害し、具体的には付着防止層(6)を有しない場合に較べてシール強度(耐剥離強度)が20%以上も低下し、安定した良好な容器の封止性が損なわれるおそれがある。
By the way, as shown in FIG. 3, the anti-adhesion layer (6) constituting the main component of the present invention is composed of a layer having a porous structure in which hydrophobic fine particles (10) are overlapped, and a heat sealing layer (5 ) Side, a part of the fine particles (10) are attached to the heat sealing layer (5) in a state of being embedded in or in contact with the heat sealing layer (5). The adhesion preventing layer (6) is extremely thin in thickness and has a uniform fine particle distribution. Specifically, the adhesion amount (coating amount ) of the hydrophobic fine particles (10) in the adhesion preventing layer (6 ) is 0 . Range 05~0.30g / m 2, in which preferably is set in a range of 0.1 to 0.2 g / m 2. When the range of the adhesion amount of the hydrophobic fine particles (10) is less than the above lower limit of 0.05 g / m 2 , it is not possible to obtain a good content adhesion preventing effect. On the contrary, when the upper limit of 0.30 g / m 2 is exceeded, although the content adhesion preventing effect is excellent, the adhesion preventing layer (6) inhibits the heat sealability of the heat sealing layer (5), specifically, Compared to the case where the adhesion preventing layer (6) is not provided, the sealing strength (peeling strength) is lowered by 20% or more, and there is a possibility that the sealing property of a stable and good container is impaired.
上記の付着防止層(6)を構成する疎水性微粒子は、蓋材の内容物付着防止性能の支配的役割を担うものであり、20mN/m以上の表面エネルギーを有する疎水性物質からなるものであればその材料は特に限定されない。具体的に例示すれば、疎水性のシリカ、アルミナ、酸化カルシウム、炭酸カルシウム、硫酸カルシウム、ケイ酸カルシウム等を挙げることができる。なかでも、疎水性能、コスト、超微粒子材料の市場からの入手のし易さ等の観点から、疎水性シリカやアルミナの使用が好適である。 The hydrophobic fine particles constituting the adhesion preventing layer (6) play a dominant role in the content adhesion preventing performance of the lid, and are made of a hydrophobic substance having a surface energy of 20 mN / m or more. If there is, the material is not particularly limited. Specific examples include hydrophobic silica, alumina, calcium oxide, calcium carbonate, calcium sulfate, calcium silicate, and the like. Of these, the use of hydrophobic silica or alumina is preferred from the viewpoint of hydrophobic performance, cost, availability of ultrafine particle materials from the market, and the like.
疎水性微粒子の一次粒子における平均粒径は、1〜5,000nmの範囲のものを用いるべきである。平均粒径1nmの未満の超微粒子は、市場からの入手が困難であり、またコストの面からも不利である。他方、平均粒径5,000nmを超えるものでは、ヒートシール性を阻害するおそれが増大すると共に、付着防止効果が低下するおそれがあるため不適である。好ましい平均直径は3〜3000nm、特に好ましくは3〜1000nmの範囲である。 The average particle diameter of primary particles of hydrophobic fine particles should be in the range of 1 to 5,000 nm. Ultrafine particles having an average particle size of less than 1 nm are difficult to obtain from the market and are disadvantageous in terms of cost. On the other hand, if the average particle size exceeds 5,000 nm, the risk of hindering heat sealability increases, and the adhesion preventing effect may be reduced, which is not suitable. A preferred average diameter is in the range of 3 to 3000 nm, particularly preferably 3 to 1000 nm.
本発明に係る蓋材の製造において、上記付着防止層(6)の形成方法もまた、蓋材の内容物付着防止性能、及びヒートシール性に重大な影響をもつ。 In the production of the lid according to the present invention, the method for forming the adhesion preventing layer (6) also has a significant influence on the contents adhesion preventing performance and heat sealability of the lid.
本発明による蓋材の製造方法において、付着防止層(6)の形成は、熱封緘層(5)の外面への疎水性微粒子(10)の過剰量の塗工(塗布)、乾燥、拭き取り部材による過剰な疎水性微粒子の拭き取り除去、必要に応じての仕上げ乾燥の各工程の順次実施によって行われるものである。 In the method for producing a lid according to the present invention, the adhesion preventing layer (6) is formed by applying an excessive amount of hydrophobic fine particles (10) to the outer surface of the heat sealing layer (5), drying, and wiping member. It is performed by wiping and removing excess hydrophobic fine particles by the above, and sequentially performing each step of finish drying as necessary.
次に、これらの各工程の詳細について説明する。 Next, details of each of these steps will be described.
[疎水性微粒子の塗工]
先ず、有機溶媒中に所定濃度に疎水性微粒子を分散した分散液を調製し、これを蓋材本体における熱封緘層(5)の外面に塗布する。
[Coating of hydrophobic fine particles]
First, a dispersion in which hydrophobic fine particles are dispersed in a predetermined concentration in an organic solvent is prepared, and this is applied to the outer surface of the heat sealing layer (5) in the lid body.
分散液の調製に用いる溶媒は、下地の熱封緘層(5)に対する疎水性微粒子の定着性、付着性を確保するために有機溶媒を用いるべきであり、特に極性基を有する有機溶媒を用いるのが好ましい。なかでもアルコール類の使用が好適であり、特にコスト、安全性、撥水性の発現効果等の面からエタノールやメタノールの使用が好適である。 The solvent used for the preparation of the dispersion should be an organic solvent in order to ensure the fixability and adhesion of the hydrophobic fine particles to the underlying heat-sealing layer (5). In particular, an organic solvent having a polar group is used. Is preferred. Of these, the use of alcohols is preferred, and ethanol and methanol are particularly preferred from the standpoints of cost, safety, water repellency and the like.
分散液中の微粒子の分散濃度は、疎水性微粒子の塗布量との関係を考慮して任意に設定しうるが、2%未満(微粒子2g:溶媒100mL)では十分な量の疎水性微粒子の均一塗布が困難であり、10%を超える高濃度では、塗布量が過剰になり易い。好適な分散濃度は概ね3〜6%程度である。 The dispersion concentration of the fine particles in the dispersion can be arbitrarily set in consideration of the relationship with the coating amount of the hydrophobic fine particles. However, when the concentration is less than 2% (fine particles 2 g: solvent 100 mL), a sufficient amount of the hydrophobic fine particles is uniform. Application is difficult, and if the concentration is higher than 10%, the application amount tends to be excessive. A suitable dispersion concentration is about 3 to 6%.
分散液の塗工手段は、公知の任意の方法を採用しうる。例えばグラビアコート法、吹き付け、バーコート法等を任意に採用しうる。 Any known method can be adopted as means for applying the dispersion. For example, a gravure coating method, spraying, a bar coating method, etc. can be arbitrarily adopted.
ここに重要なことは、分散液の実質的な塗布量である。即ち、塗布後の疎水性微粒子の乾燥後重量が0.4g/m2以上となるように、それ以上の充分な量を塗布すべきである。上記乾燥後重量が0.4g/m2未満となる塗布量では、後の拭き取り工程による疎水性微粒子の残存付着量を本発明の規定する所定の範囲におさめることが困難になる場合がある。だからと言って、2g/m2を超えるような過剰な量の塗布は無益である。むしろ材料の無駄を生じ経済的損失の方が大きい。好ましい塗布量は、疎水性微粒子の乾燥後重量において概ね0.5〜1.0g/m2の範囲である。
What is important here is a substantial coating amount of the dispersion. That is, a sufficient amount should be applied so that the weight after drying of the hydrophobic fine particles after application is 0.4 g / m 2 or more. When the coating amount is such that the weight after drying is less than 0.4 g / m 2 , it may be difficult to keep the remaining amount of hydrophobic fine particles adhered in the subsequent wiping step within a predetermined range defined by the present invention. That said, excessive amounts of application exceeding 2 g / m 2 are useless. Rather, the material is wasted and the economic loss is greater. A preferable coating amount is approximately in the range of 0.5 to 1.0 g / m 2 in terms of the weight after drying of the hydrophobic fine particles.
[乾燥]
上記の塗工工程後、蓋材本体を乾燥工程に供し、分散液中の有機溶媒を揮散させて乾燥した疎水性微粒子(10)が比較的厚く推積した塗工微粒子層(6a)を形成する(図2参照)この乾燥は自然乾燥で行っても良いが、作業効率及び疎水性微粒子(10)の定着性の向上のためには強制的な加熱乾燥で行うことが望ましい。このときの加熱条件は特に限定されるものではないが、温度60〜140℃、好ましくは80〜120℃、時間5〜30秒、好ましくは10〜20秒程度に設定すべきである。温度が上記下限値60℃より低いと乾燥工程に時間がかかり、時間が5秒未満では乾燥が不十分なものとなり、その後の取扱いにおいて付着防止層の部分的剥離や脱落を生じ易い。反面、乾燥温度を140℃を超える高い温度に設定したり、あるいは時間を30秒を超える時間に設定すると、殊に疎水性微粒子に疎水性シリカを用いている場合、それがもつ疎水性、撥水性が損なわれるおそれがある。
[Dry]
After the above coating process, the lid body is subjected to a drying process to volatilize the organic solvent in the dispersion to form a coated fine particle layer (6a) in which the dried hydrophobic fine particles (10) are relatively thick. Yes (see FIG. 2), this drying may be carried out by natural drying, but it is desirable to carry out forced heating drying in order to improve working efficiency and fixability of the hydrophobic fine particles (10). The heating conditions at this time are not particularly limited, but should be set to a temperature of 60 to 140 ° C., preferably 80 to 120 ° C., a time of 5 to 30 seconds, and preferably about 10 to 20 seconds. If the temperature is lower than the lower limit of 60 ° C., the drying process takes time, and if the time is less than 5 seconds, the drying is insufficient, and the adhesion preventing layer is likely to be partially peeled off or dropped during subsequent handling. On the other hand, when the drying temperature is set to a high temperature exceeding 140 ° C., or the time is set to a time exceeding 30 seconds, especially when hydrophobic silica is used for the hydrophobic fine particles, the hydrophobicity and repellent property of the hydrophobic fine particles. There is a risk that the aqueous properties may be impaired.
塗布後乾燥したままの上記塗工微粒子層(6a)は、図2に模式的に示すように、熱封緘層(5)上に比較的多くの量の疎水性微粒子が多孔質構造をなして推積しており、熱封緘層側の下層部分に位置する微粒子(10a)は、その一部が熱封緘層(5)内に食い込み状態になって、あるいは当接状態になってそれぞれ該熱封緘層(5)に付着一体化した定着微粒子(10a)となっており、それ以外の上層部分に存する微粒子群(10b)は、上記定着微粒子(10a)に直接または間接的に絡まり合うことで一応定位置に安定した遊離微粒子(10b)として存在する。 As shown schematically in FIG. 2, the coated fine particle layer (6a) that has been dried after coating has a relatively large amount of hydrophobic fine particles having a porous structure on the heat sealing layer (5). Part of the fine particles (10a) located in the lower layer portion on the heat sealing layer side are bitten into the heat sealing layer (5) or brought into contact with each other. The fixing fine particles (10a) adhered to and integrated with the sealing layer (5) are formed, and the fine particle group (10b) existing in the other upper layer portion is entangled directly or indirectly with the fixing fine particles (10a). It exists as free fine particles (10b) stable at a fixed position.
[拭き取り]
次に、上記の塗工微粒子層(6a)の表面を、図2に模式的に示すように、拭き取り部材(11)で軽く拭うようにして拭き取ることにより、少なくとも前記遊離微粒子(10b)を含む余剰の微粒子を除去し、前記定着微粒子(10a)を含む残存微粒子により、図3に示すように微粒子が重なり合った薄い多孔質構造の付着防止層(6)を形成する。
[Wipe off]
Next, as schematically shown in FIG. 2, the surface of the coated fine particle layer (6a) is wiped by lightly wiping with a wiping member (11), thereby including at least the free fine particles (10b). Excess fine particles are removed, and the remaining fine particles containing the fixing fine particles (10a) form a thin porous structure anti-adhesion layer (6) in which the fine particles overlap as shown in FIG.
特に、この拭き取りの操作は、拭き取り後の付着防止層(6)における疎水性微粒子の残存付着量が0.05〜0.3g/m2、より好ましくは0.1〜0.2g/m2の範囲となるように拭き取り量を制御して行うことが肝要である。付着防止層(6)における微粒子分布は、拭き取りによって均一化されたものとなり、格別の操作を必要としないが、付着量の範囲が上記0.05〜0.3g/m2の範囲を逸脱すると、前述したように、内容物付着防止効果とシール強度の両者に同時に十分な満足を得ることができない。 In particular, in this wiping operation, the remaining adhesion amount of the hydrophobic fine particles in the adhesion preventing layer (6) after wiping is 0.05 to 0.3 g / m 2 , more preferably 0.1 to 0.2 g / m 2. It is important to control the amount of wiping so that it falls within the range. The fine particle distribution in the adhesion preventing layer (6) is made uniform by wiping and does not require any special operation, but the adhesion amount range deviates from the range of 0.05 to 0.3 g / m 2. As described above, sufficient satisfaction cannot be obtained simultaneously with respect to both the content adhesion preventing effect and the seal strength.
拭き取りに用いる拭き取り部材の材料は、特に限定されるものではないが、柔軟で弾褥性に富んだ繊度の比較的小さい繊維からなる綿状不織布、表面に密度の高い繊維パイル層を有するパイル布帛、あるいは脱脂綿等を用いるのが好適である。これらの繊維拭き取り具を用いることにより、疎水性微粒子の残存付着量を全面に亘って均一化させ易い。かつ除去した疎水性微粒子を繊維間に捕捉保持して、周りの作業環境の汚損防止にも貢献しうる。もとより、上記材料に限定されるものではなく、通常の編織布、合成樹脂発泡体、ゴム発泡体等を使用することもできる。 The material of the wiping member used for wiping is not particularly limited, but is a cotton-like non-woven fabric composed of fibers that are flexible and elastic and have a relatively small fineness, and a pile fabric having a high-density fiber pile layer on the surface. Alternatively, it is preferable to use absorbent cotton or the like. By using these fiber wipers, it is easy to make the remaining adhesion amount of the hydrophobic fine particles uniform over the entire surface. In addition, the removed hydrophobic fine particles can be captured and held between the fibers, thereby contributing to prevention of contamination of the surrounding work environment. Of course, the material is not limited to the above materials, and ordinary woven fabrics, synthetic resin foams, rubber foams, and the like can also be used.
拭き取り作業は、上記拭き取り部材(11)を装着した手動式の払拭具を用いて手作業で行うことも可能であるが、工業的には、上記拭き取り部材を捲き付け装着した払拭ローラを準備し、拭き取り対象であるシート状の蓋材本体の移送過程の中で上記ローラを所定の接触圧と摺擦速度で接触させるものとすることにより好適に実施することができる。いずれの手法による場合にあっても、拭き取り部材の押さえ圧(接触圧)、摺擦速度、摺擦回数等を調整することで、疎水性微粒子の拭き取り量を調節しうる。 The wiping operation can be performed manually using a manual wiping tool equipped with the wiping member (11). However, industrially, a wiping roller equipped with a wiping member is prepared. In the process of transferring the sheet-like lid material main body to be wiped, the roller can be brought into contact at a predetermined contact pressure and a rubbing speed. Regardless of which method is used, the wiping amount of the hydrophobic fine particles can be adjusted by adjusting the pressing pressure (contact pressure), rubbing speed, rubbing frequency, etc. of the wiping member.
また、上記の拭き取りには、拭き取り部材(11)に溶剤、とくにエタノール、メタノール等の極性基を有する有機溶媒を滲み込ませ、含浸させたものとして作業することが好ましい。溶剤を含浸させた拭き取り部材を用いることにより、拭き取り作業効率、即ち疎水性微粒子の除去効率を一層向上させることができると共に、除去した微粒子の捕捉保持効果にも一段と優れたものとなしうる。 In the wiping, it is preferable that the wiping member (11) is soaked and impregnated with a solvent, particularly an organic solvent having a polar group such as ethanol or methanol. By using the wiping member impregnated with the solvent, the wiping work efficiency, that is, the removal efficiency of the hydrophobic fine particles can be further improved, and the removal and capturing effect of the removed fine particles can be further improved.
[仕上げ乾燥]
拭き取り後の乾燥は、必須工程ではなく、必要に応じて行われるものである。
[Finish drying]
Drying after wiping is not an essential step, but is performed as necessary.
特に、拭き取り部材に溶媒を含浸させて拭き取りを行うときは、作業能率上、すぐさま強制乾燥を行うことが好ましい。この場合の好ましい乾燥温度や時間は前述の乾燥工程の場合と同様である。 In particular, when performing wiping by impregnating the wiping member with a solvent, it is preferable to perform forced drying immediately in terms of work efficiency. The preferable drying temperature and time in this case are the same as those in the above-described drying step.
次に、本発明の効果を確認するために、その各種の実施例を比較例との対比において示す。 Next, in order to confirm the effect of the present invention, various examples will be shown in comparison with comparative examples.
(蓋材本体の作製)
基材フィルム(2)として厚さ12μmのポリエチレンテレフタレートフィルムを用い、その片面に厚さ30μmのアルミニウム箔(3)をポリウレタン系ドライラミネート接着剤により貼合わせ、基材層(1)とした。
(Preparation of lid body)
A polyethylene terephthalate film having a thickness of 12 μm was used as the substrate film (2), and an aluminum foil (3) having a thickness of 30 μm was bonded to one surface thereof with a polyurethane-based dry laminate adhesive to obtain a substrate layer (1).
次に、上記基材層(1)のアルミニウム箔(3)側の表面に上記同様の接着剤により、厚さ20μmのポリエチレンフィルムを積層接着して中間樹脂層(4)を形成し、更にその外側にグラビアコート法により熱封緘層(5)を形成した。これによって得られた基材層(1)/中間樹脂層(4)/熱封緘層(5)の積層体をもって蓋材本体とした。 Next, an intermediate resin layer (4) is formed by laminating and bonding a 20 μm thick polyethylene film to the surface of the base material layer (1) on the aluminum foil (3) side using the same adhesive as described above. A heat sealing layer (5) was formed on the outside by a gravure coating method. The laminate of the base material layer (1) / intermediate resin layer (4) / heat sealing layer (5) obtained in this way was used as the lid body.
ここに、上記熱封緘層(5)としては、ワックス:40重量部、エチレン-酢酸ビニル共重合体:54重量部、ロジン:5重量部、シリコンオイル:1重量部、からなる組成のホットメルト樹脂組成物を用い、塗布量18g/m2の割合でグラビアコート法により塗工したホットメルト型のものとした。 Here, as the heat sealing layer (5), a hot melt having a composition comprising wax: 40 parts by weight, ethylene-vinyl acetate copolymer: 54 parts by weight, rosin: 5 parts by weight, and silicon oil: 1 part by weight. The resin composition was used, and a hot melt type was applied by a gravure coating method at a coating amount of 18 g / m 2 .
(疎水性微粒子の塗工)
疎水性微粒子として、下記A,Bの2種類を用意した。
(Coating of hydrophobic fine particles)
The following two types A and B were prepared as hydrophobic fine particles.
A:疎水性シリカ 一次粒子平均粒径 7nm
(商品名:アロエジルR812S)
B:疎水性シリカ 平均粒径 3000nm
(商品名:サイロホービック100)
A: Hydrophobic silica Primary particle
(Product name: Aloe Gil R812S)
B: Hydrophobic silica average particle diameter 3000 nm
(Product name: Silo Hovic 100)
そして、上記A,Bの各疎水性シリカを、エタノール溶媒及びメタノール溶媒の各有機溶媒中に表1に示す分散濃度で分散させて各種の分散液を調製した。 Then, each of the hydrophobic silicas A and B was dispersed in the organic solvents such as ethanol solvent and methanol solvent at the dispersion concentrations shown in Table 1 to prepare various dispersions.
次いで、これらの各種分散液を、蓋材本体の前記熱封緘層(5)の外面にグラビアコート法により表1に示す各種の塗布量のもとに塗布した。表1に示す塗布量は、いずれも乾燥後の疎水性微粒子の重量で示すものである。 Next, these various dispersions were applied to the outer surface of the heat sealing layer (5) of the lid body by the gravure coating method under various application amounts shown in Table 1. The coating amounts shown in Table 1 are all indicated by the weight of the hydrophobic fine particles after drying.
(一次乾燥)
次いで、上記の分散液を塗布した各試料を、表1に示す乾燥条件で強制乾燥し、熱封緘層(5)上に図2に示すような過剰付着量の乾燥した塗工微粒子層(6a)を形成した。
(Primary drying)
Next, each sample coated with the above dispersion was forcibly dried under the drying conditions shown in Table 1, and the dried coating fine particle layer (6a) having an excessive adhesion amount as shown in FIG. 2 on the heat sealing layer (5). ) Was formed.
(拭き取り)
次いで、本発明の実施例及び比較例の試料6,12につき、上記の乾燥した塗工微粒子層(6a)の表面を、該表面に拭き取り部材(11)を軽く押し当てて1〜数回摺擦することにより、遊離微粒子を含む表面側近傍の余剰微粒子を拭き取って除去し、残った付着残存微粒子により、熱封緘層(5)上に残存付着量を異にした各種の、図3に示すような内容物付着防止層(6)を形成した。
(Wipe off)
Next, for the
上記の拭き取り部材(11)には、綿状不織布(繊度2デニール、目付200g/m2のポリエステル不織布)を用い、これに有機溶剤としてのエタノールまたはメタノールを滲み込ませた状態で拭き取りを行った。 As the wiping member (11), a cotton-like non-woven fabric (polyester non-woven fabric having a fineness of 2 denier and a basis weight of 200 g / m 2 ) was used, and wiping was performed in a state in which ethanol or methanol as an organic solvent was soaked. .
本発明の実施例と対比すべき比較例7〜9及び13については、いずれもこの拭き取りを行わずに、前記塗工及び乾燥後の疎水性微粒子層をもってそのまま内容物付着防止層とした。 In Comparative Examples 7 to 9 and 13 which should be compared with the examples of the present invention, the wiping off was not performed and the hydrophobic fine particle layer after coating and drying was used as it was as a content adhesion preventing layer.
尚、拭き取り後の残存微粒子量の測定は、付着防止層(6)を形成した蓋材から切り取った10cm×10cmの大きさの試料片を使用し、その付着防止層(6)側の表面を、アルコールを滲み込ませた脱脂綿で撥水性が消失するまで拭き取り、その前後の試料片の重量差から求められるものである。 The amount of fine particles remaining after wiping was measured using a 10 cm × 10 cm sample piece cut out from the cover material on which the adhesion preventing layer (6) was formed, and the surface on the adhesion preventing layer (6) side was measured. Wipe until the water repellency disappears with absorbent cotton soaked with alcohol, and it is obtained from the weight difference between the sample pieces before and after that.
(仕上げ乾燥)
本発明の実施例及び比較例の6,12の各試料においては、拭き取りを上記のように有機溶媒を含浸させた拭き取り部材を用いて行ったことにより、拭き取り直後の内容物付着防止層(6)は表面が僅かに溶剤で濡れた状態のものとなった。そこで、これらのものについては、表1に示す仕上げ乾燥条件で強制加熱乾燥を行った。
(Finish drying)
In each of the samples of Examples and Comparative Examples 6 and 12 of the present invention, the wiping was performed using the wiping member impregnated with the organic solvent as described above, so that the content adhesion preventing layer (6 ) Was in a state where the surface was slightly wet with a solvent. Therefore, these products were subjected to forced heating drying under the finish drying conditions shown in Table 1.
以上により、表1に示す実施例及び比較例の各種試料を得た。そして、各試料について下記の評価試験を行った。結果を図1に併記する。 Thus, various samples of Examples and Comparative Examples shown in Table 1 were obtained. And the following evaluation test was done about each sample. The results are also shown in FIG.
(評価試験)
(1)付着防止性能
各試料No.1〜15の蓋材の裏面、即ち付着防止層の外面上に、アロエヨーグルト(森永乳業株式会社製 商標「森永アロエヨーグルト」)を約0.5ccの液滴として滴下し、試料をゆっくりと傾けたときに上記液滴が「転がりはじめたときの傾斜角度」を測定して、次の基準で判定評価した。
(Evaluation test)
(1) Anti-adhesion performance Each sample No. Aloe yogurt (Trademark “Morinaga Aloe Yogurt” manufactured by Morinaga Milk Industry Co., Ltd.) is dropped on the back of the lid material 1-15, that is, on the outer surface of the anti-adhesion layer, and the sample is slowly tilted. When the above-mentioned droplet was measured, the “inclination angle when it started to roll” was measured and evaluated according to the following criteria.
◎・・・30度以下
○・・・31度以上60度以下
△・・・61度以上90度以下
×・・・90度以上
◎ ・ ・ ・ 30 degrees or less ○ ・ ・ ・ 31 degrees or more and 60 degrees or less △ ・ ・ ・ 61 degrees or more and 90 degrees or less × ・ ・ ・ 90 degrees or more
(2)シール性
試料No.1〜15の蓋材を、120〜180℃×0.2MPa×1.0secの熱圧シール条件で容器本体(紙/ポリエチレン製容器、但し試料No.15の蓋材についてはポリスチレン製容器)のフランジ面上にヒートシールした。
(2) Sealability Sample No. 1 to 15 of the container body (paper / polyethylene container, but for the cover material of sample No. 15, polystyrene container) under the hot-pressure sealing condition of 120 to 180 ° C. × 0.2 MPa × 1.0 sec. Heat sealed on the flange surface.
そして、付着防止層を設けていない蓋材本体のままの蓋材におけるシール強度(蓋材の耐剥離強度・密封性)を基準値として、シール強度の低下率を下記の基準で判定評価した。 Then, the seal strength (peeling resistance / sealing strength of the lid material) in the lid material as it is without the adhesion preventing layer was used as a reference value, and the rate of decrease in the seal strength was judged and evaluated according to the following criteria.
◎・・・付着防止層なしのものとほぼ同等
○・・・強度低下20%未満
×・・・強度低下20%以上
◎ ... Almost the same as the one without adhesion prevention layer ○ ... Less than 20% strength reduction ×… More than 20% strength reduction
(3)密着性
試料No.1〜15の各蓋材の付着防止層の面に、黒い布を巻き付けた重り(500g)を垂直に載せ、ゆっくりと長さ200mm擦り、布に付着したシリカを目視で確認した。
(3) Adhesion Sample No. A weight (500 g) wrapped with a black cloth was placed vertically on the surface of the adhesion preventing layer of each of the
そして、黒い布における疎水性微粒子及び付着防止層の転移付着量(剥離量)を目視検査し、下記の評価基準で評価した。 And the transfer adhesion amount (peeling amount) of the hydrophobic fine particles and the adhesion preventing layer in the black cloth was visually inspected and evaluated according to the following evaluation criteria.
◎・・・ほとんど付着なし
○・・・許容範囲と認められる程度の僅かな付着あり
△・・・明らかに付着あり
×・・・多くの付着あり
◎ ・ ・ ・ No adhesion ○ ・ ・ ・ Slight adhesion as permissible range △ ・ ・ ・ Clear adhesion × ・ ・ ・ Many adhesion
上記(1)〜(3)の各評価試験の結果を、表1に併記して示す。 The results of the above evaluation tests (1) to (3) are shown together in Table 1.
表1の「付着防止の性能」試験の結果に示すように、本発明による内容物付着防止蓋材においては、試料を僅かに傾けるだけでヨーグルト液滴が転がり移動を始める。このことは、ヨーグルト、プリン、ゼリー等の粘稠な液体成分を含むような内容物に対し、蓋材裏面への該内容物の付着防止効果に優れたものであることを示す。しかも「シール性」試験の結果に示すように、付着防止層の存在によってヒートシール性がほとんど損なわれることなく、良好な密封性を維持しつつ、上記付着防止性能を付与しうる。加えて、「密着性」試験の結果に見られるように、疎水性粒子からなる付着防止層の密着性が良好で、不本意な疎水性微粒子の分離脱落、付着防止層の部分剥離等のおそれがなく、長期に亘って内容物付着防止性能を安定に維持しうると共に、容器内への異物混入のおそれもない。 As shown in the results of the “adhesion prevention performance” test in Table 1, in the content adhesion prevention lid material according to the present invention, the yogurt droplet starts rolling and moving only by slightly tilting the sample. This indicates that the contents containing viscous liquid components such as yogurt, pudding, and jelly are excellent in the effect of preventing the contents from adhering to the back surface of the lid. In addition, as shown in the results of the “sealability” test, the presence of the adhesion preventing layer hardly impairs the heat sealability, and the above adhesion prevention performance can be imparted while maintaining good sealing performance. In addition, as shown in the results of the “adhesion” test, the adhesion of the anti-adhesion layer made of hydrophobic particles is good, and there is a risk of unintentional separation and dropping of hydrophobic fine particles, partial peeling of the anti-adhesion layer, etc. In addition, the content adhesion prevention performance can be stably maintained over a long period of time, and there is no possibility of foreign matter entering the container.
1・・・基材層
2・・・基材フィルム層
3・・・金属箔層
4・・・中間樹脂層
5・・・熱封緘層
6・・・付着防止層
DESCRIPTION OF
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