JP5908701B2 - Contents adhesion prevention lid material and manufacturing method thereof - Google Patents

Contents adhesion prevention lid material and manufacturing method thereof Download PDF

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JP5908701B2
JP5908701B2 JP2011246388A JP2011246388A JP5908701B2 JP 5908701 B2 JP5908701 B2 JP 5908701B2 JP 2011246388 A JP2011246388 A JP 2011246388A JP 2011246388 A JP2011246388 A JP 2011246388A JP 5908701 B2 JP5908701 B2 JP 5908701B2
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誠 唐津
誠 唐津
隆之 羽野
隆之 羽野
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Showa Denko Packaging Co Ltd
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Description

本発明は、主として食品類の包装用容器に適用されるヒートシール蓋材、更に具体的には、ヨーグルト、ゼリー、プリン、ジャム、ミルクポーション、コーヒー飲料等の包装用のカップ状容器に適用される内容物付着防止性を備えた蓋材とその製造方法に関する。   The present invention is mainly applied to heat-sealing lid materials applied to food packaging containers, and more specifically to cup-shaped containers for packaging yogurt, jelly, pudding, jam, milk portion, coffee beverages and the like. The present invention relates to a lid member having a content adhesion preventing property and a manufacturing method thereof.

この種の熱封緘用の蓋材は、一般に紙と金属蒸着フィルムとの積層からなる基材層のフィルム面に熱封緘層を設けたものとなされ、あるいは基材フィルムとアルミニウム箔との積層からなる基材層のアルミ箔面側に、必要に応じて中間樹脂層を介して、ヒートシール層、即ち熱封緘層を設けたものとなされている。そして、該蓋材をヨーグルト等の被包装物を充填したカップ状の容器本体の上面開口に被せて、周縁部を容器本体の上縁フランジ部上に熱融着することによって密封包装体を形成するものとなされている。   This type of heat-sealing lid is generally provided with a heat-sealing layer on the film surface of a base material layer comprising a laminate of paper and a metal vapor-deposited film, or from a lamination of a base film and an aluminum foil. A heat seal layer, that is, a heat seal layer, is provided on the aluminum foil surface side of the base material layer as necessary via an intermediate resin layer. Then, the lid is placed on the upper surface opening of a cup-shaped container body filled with an object to be packaged such as yogurt, and the peripheral part is heat-sealed on the upper edge flange part of the container body to form a sealed package. It is supposed to be.

従って、かかる蓋材においては、良好なヒートシール性、密封性と、開封のための適当な易剥離性が求められるのと同時に、内容物の非付着性、即ち容器の内面側の蓋材裏面に内容物が付着するのを防止しうるものであることが望まれる。蓋材の裏面に内容物が付着すると、開封時に手指や衣服、あるいは周辺を汚すおそれがあると共に、内容物の棄損による無駄を生じ、あるいは付着物を剥がし取る手間がかかり、更には不潔感を催す等の不利益を生じるためである。   Therefore, in such a lid material, good heat-sealing property, sealing property and appropriate easy peelability for opening are required, and at the same time, the non-adhesiveness of the contents, that is, the back surface of the lid material on the inner surface side of the container It is desirable that the content can be prevented from adhering to the surface. If the contents adhere to the back of the lid, fingers, clothes, or the surrounding area may be soiled when opened. This is to cause a disadvantage such as hosting.

このような要請に対し、従来、内容物付着防止性能の付与ないし向上手段として下記特許文献1(特許第4348401号公報)に示されるような提案がなされている。   In response to such a request, conventionally, a proposal as shown in the following Patent Document 1 (Japanese Patent No. 4348401) has been made as means for imparting or improving contents adhesion prevention performance.

この先行提案に係る公知技術は、熱封緘層の外面に、極めて微細な疎水性シリカ等の疎水性酸化物微粒子による三次元網目状構造の多孔質層を形成するというものであり、内容物付着防止効果の点では優れた効果を奏し得るものの、付着防止効果を担う上記多孔質層の熱封緘層に対する密着性、及び蓋材の全周に亘る安定した封緘強度、シール強度の確保の点でなおいささか問題点を有するものであった。即ち、上記付着防止層は、熱封緘層上に、疎水性酸化物微粒子をアルコール等の分散媒を用いた分散液として塗布したのち、乾燥させることによって疎水性酸化物微粒子による多孔質層に形成したものであるから、それ自体が組織的に脆弱である上に、概して隣接する熱封緘層に対する結合力ないし密着力が弱く、付着防止層の部分剥離や脱落を生じ易く、包装内容物への異物混入のおそれを生じ衛生上好ましいのみならず、付着防止効果が安定しない恐れがあった。   The known technique according to this prior proposal is to form a porous layer having a three-dimensional network structure with extremely fine hydrophobic oxide particles such as hydrophobic silica on the outer surface of the heat sealing layer. Although it can have an excellent effect in terms of the prevention effect, in terms of adhesion to the heat sealing layer of the porous layer responsible for the adhesion prevention effect, stable sealing strength over the entire circumference of the lid, and sealing strength There was a slight problem. That is, the anti-adhesion layer is formed as a porous layer of hydrophobic oxide fine particles by applying the hydrophobic oxide fine particles as a dispersion using a dispersion medium such as alcohol on the heat sealing layer and then drying. Therefore, it is structurally fragile in itself, and generally has a weak bonding force or adhesion to the adjacent heat sealing layer, and is likely to cause partial peeling or dropping off of the anti-adhesion layer. There is a possibility that foreign matter may be mixed, which is not only preferable for hygiene, but also the adhesion preventing effect may not be stable.

かつまた、疎水性の無機微粒子の多孔質層からなる上記付着防止層がヒートシール部において夾雑物となるため、全周に安定した均一な封止密着強度、耐剥離強度が得難く、シール強度の弱い部分から不本意に内容物が漏出するおそれがあるとか、逆にシール強度の強い部分で蓋材を強く引っ張って開けようとした場合に、内容物が飛び散るおそれがあるなどの問題もあった。   In addition, since the adhesion preventing layer composed of a porous layer of hydrophobic inorganic fine particles becomes a contaminant in the heat seal portion, it is difficult to obtain a stable and uniform sealing adhesion strength and peeling resistance strength on the entire circumference, and a sealing strength. There is also a problem that the contents may inadvertently leak from a weak part of the product, or the contents may be scattered when trying to open the cover by strongly pulling the part with a strong seal strength. It was.

更にまた、ヨーグルト、ゼリー、プリン等の容器への充填後のシール時においても、待機中あるいはヒートシール中に蓋材が熱板から受けるいささか過酷な熱影響によって、内容物付着防止効果が損なわれる恐れがあり、特にヒートシール部周辺、即ち容器のフランジ部近傍領域において内容物付着防止効果が他の部分に較べて相対的に著しく低下してしまうことが懸念されていた。このため、蓋材の製造時及びヒートシール時の工程管理がいささか厄介であり、取扱いが困難であるという難点があった。   Furthermore, even when sealing after filling containers such as yogurt, jelly, and pudding, the effect of preventing the adhesion of the contents is impaired due to the severe heat effect that the lid receives from the hot plate during standby or heat sealing. There is a fear that the content adhesion preventing effect is particularly remarkably lowered in the vicinity of the heat seal portion, that is, in the vicinity of the flange portion of the container as compared with other portions. For this reason, the process management at the time of manufacture of a lid | cover material and heat sealing is a little troublesome, and there existed a difficulty that handling was difficult.

一方、上記のような特許文献1による先行技術の特に密着性、シール強度の安定性の問題に対して、この問題の解決をはかりつつ更に一段と優れた非付着性の確保をも可能とする改善技術として、本発明者らは先に特許文献2(特開2011−184082号公報)に記載の発明を提案した。   On the other hand, with respect to the problem of the stability of the adhesion and seal strength of the prior art disclosed in Patent Document 1 as described above, it is possible to further improve the non-adhesiveness while solving this problem. As a technique, the present inventors previously proposed the invention described in Patent Document 2 (Japanese Patent Application Laid-Open No. 2011-184082).

この先行提案技術は、付着防止層を疎水性無機微粒子と熱可塑性樹脂バインダーとの混合組成物で構成し、上記バインダーによって密着力の増大をはかると共に熱封緘層のヒートシール性を補って、疎水性無機微粒子群の介在にかかわらず蓋材の容器本体に対する全周に安定した良好なヒートシール性、密封強度を確保するものである。   In this prior proposed technique, the adhesion preventing layer is composed of a mixed composition of hydrophobic inorganic fine particles and a thermoplastic resin binder, and the adhesive strength is increased by the binder and the heat sealing property of the heat sealing layer is supplemented. This ensures a stable heat-sealing property and sealing strength on the entire periphery of the container body of the lid material regardless of the presence of the conductive inorganic fine particle group.

しかしながら一方で、当該先行提案技術に則って行う蓋材の実生産の場面において、無機微粒子の均一な拡散を得るために必須の撹拌を伴う前記混合組成物による分散コート液の調製、その均一な塗布、塗布後の乾燥等の各工程において相当厳密な条件管理を必要とし、僅かな工程管理条件の逸脱によっても付着防止層に所期する付着防止性能が得られなくなってしまうおそれがあるという難点があることが判明してきた。   However, on the other hand, in the actual production of the lid material performed in accordance with the prior proposal technique, the preparation of the dispersion coating liquid by the mixed composition with the agitation essential for obtaining uniform diffusion of the inorganic fine particles, the uniform Each process such as coating and drying after coating requires fairly strict condition management, and there is a risk that even if a slight deviation from the process management conditions, the anti-adhesion performance desired for the anti-adhesion layer may not be obtained. It has turned out that there is.

特許第4348401号公報Japanese Patent No. 4348401 特開2011−184082号公報JP 2011-184082 A

本発明は、上記のような問題点について更なる改善をはかること、具体的には、安定した良好なヒートシール性能を維持しつつ、内容物付着防止性能に優れ、しかも該付着防止効果を発現する疎水性微粒子の熱封緘層との密着性、蓋材と容器との密着性を高めて上記内容物付着防止効果の安定持続性を向上しうる新たな改善技術を提供することを目的とする。   The present invention is intended to further improve the above-mentioned problems, specifically, while maintaining stable and good heat seal performance, it is excellent in content adhesion prevention performance and also exhibits the adhesion prevention effect. An object of the present invention is to provide a new improvement technology that can improve the adhesion and stability of the content adhesion preventing effect by improving the adhesion between the heat-sealing layer of hydrophobic fine particles and the adhesion between the lid and the container. .

そこで、本発明は、上記の目的達成のための具体的な技術手段として、下記[1]〜[8]に記載の内容物付着防止蓋材とその製造方法を提示する。   Then, this invention presents the content adhesion prevention lid | cover material and its manufacturing method as described in following [1]-[8] as a concrete technical means for achieving said objective.

[1]少なくとも基材層と熱封緘層とを有する蓋材において、
前記熱封緘層の外面に、疎水性乾式シリカ粒子からなる塗布量0.5〜1.5g/mの内容物付着防止用粒子被覆層が形成され、
該粒子被覆層の前記熱封緘層側の一部に、少なくとも前記乾式シリカ粒子相互間の間隙に前記熱封緘層の溶融成分が入り込んだ含浸密着強化層が形成されると共に、同粒子被覆層の最外表面側に、表面が露出した粒子からなる残存粒子量0.3〜1.2g/mの付着防止層が残存形成されてなることを特徴とする内容物付着防止蓋材。
[1] In a lid having at least a base material layer and a heat sealing layer,
On the outer surface of the heat sealing layer, a particle coating layer for content adhesion prevention having a coating amount of 0.5 to 1.5 g / m 2 made of hydrophobic dry silica particles is formed,
An impregnation adhesion reinforcing layer in which the molten component of the heat sealing layer enters at least a gap between the dry silica particles is formed on a part of the particle covering layer on the heat sealing layer side, A content adhesion preventing lid material, wherein an adhesion preventing layer having a residual particle amount of 0.3 to 1.2 g / m 2 made of particles having exposed surfaces is formed on the outermost surface side.

[2]前記疎水性乾式シリカ粒子は、その一次粒子の平均粒径が3〜50nmである前項[1]に記載の内容物付着防止蓋材。   [2] The content adhesion preventing lid material according to [1], wherein the hydrophobic dry silica particles have an average primary particle size of 3 to 50 nm.

[3]前記熱封緘層が、酸変性ポリオレフィン系樹脂、エチレン−不飽和エステル共重合体、アクリル系樹脂、ポリエステル系樹脂、スチレン系樹脂のうちの1種または2種以上からなる接着樹脂成分と、ワックスおよび粘着付与剤の少なくともいずれか一方を必須成分として含む樹脂組成物からなる前項[1]または[2]に記載の内容物付着防止蓋材。   [3] An adhesive resin component in which the heat sealing layer is composed of one or more of acid-modified polyolefin resin, ethylene-unsaturated ester copolymer, acrylic resin, polyester resin, and styrene resin; The content adhesion preventing lid material according to the above item [1] or [2], which comprises a resin composition containing at least one of wax and tackifier as an essential component.

[4]前記樹脂組成物のワックスおよび/または粘着付与剤の配合量が1〜70重量%である前項[3]に記載の内容物付着防止蓋材。   [4] The content adhesion preventing lid material according to [3], wherein the blending amount of the wax and / or tackifier of the resin composition is 1 to 70% by weight.

[5]前記樹脂組成物のワックスの融点が80℃以上である前項[3]または[4]に記載の内容物付着防止蓋材。   [5] The content adhesion preventing lid material according to [3] or [4], wherein the wax of the resin composition has a melting point of 80 ° C. or higher.

[6]少なくとも基材層と熱封緘層とを有する蓋材の前記熱封緘層の外面に、疎水性乾式シリカ粒子を有機分散媒に分散させて調製した分散液を塗布し乾燥させて塗布量0.5〜1.5g/mの内容物付着防止用粒子被覆層を形成し、
かつ、前記熱封緘層成分の溶融開始温度(軟化点)より高い温度で加熱処理を施すことに
より、前記粒子被覆層の前記熱封緘層側の一部に、少なくとも前記乾式シリカ粒子の粒子相互間の間隙に前記熱封緘層の溶融成分が入り込んだ含浸密着強化層を形成すると共に、同粒子被覆層の最外表面側に、前記乾式シリカ粒子の表面が前記熱封緘層成分で覆われることなく露出した残存粒子量0.3〜1.2g/mの付着防止層を残存形成せしめることを特徴とする内容物付着防止蓋材の製造方法。
[6] A coating liquid prepared by dispersing hydrophobic dry silica particles in an organic dispersion medium is applied to the outer surface of the heat sealing layer of the cover material having at least a base material layer and a heat sealing layer, and then dried. Forming a particle coating layer for preventing content adhesion of 0.5 to 1.5 g / m 2 ;
And, by performing a heat treatment at a temperature higher than the melting start temperature (softening point) of the heat sealing layer component, a part of the particle coating layer on the heat sealing layer side is at least between the particles of the dry silica particles. Forming an impregnated adhesion strengthening layer in which the molten component of the heat sealing layer has entered into the gap of the particle, and the surface of the dry silica particles is not covered with the heat sealing layer component on the outermost surface side of the particle coating layer. A method for producing a content adhesion preventing lid material, wherein an adhesion preventing layer having an exposed residual particle amount of 0.3 to 1.2 g / m 2 is left to be formed.

[7]前記疎水性乾式シリカ粒子はその一次粒子の平均粒径が3〜50nmである前項[6]に記載の内容物付着防止蓋材の製造方法。   [7] The method for producing a content adhesion preventing lid material according to [6], wherein the hydrophobic dry silica particles have an average primary particle diameter of 3 to 50 nm.

[8]前記加熱処理は、温度85〜220℃、時間3〜120secの熱処理条件で行う前項[6]または[7]に記載の内容物付着防止蓋材の製造方法。   [8] The method for manufacturing a content adhesion preventing lid material according to [6] or [7], wherein the heat treatment is performed under a heat treatment condition of a temperature of 85 to 220 ° C. and a time of 3 to 120 seconds.

本発明は、前記[1]項の構成において、内容物付着防止のための粒子被覆層が、疎水性乾式シリカ粒子からなる塗布量0.5〜1.5g/mの、内部に多数個の空隙を有する多孔質の層として形成され、その上で例えば適宜の加熱処理を施すことによって、前記粒子被覆層の一部に粒子相互間の空隙に熱封緘層成分が入り込んだ含浸密着強化層が形成されていることにより、各粒子間の空隙を埋めて固化した熱封緘層の構成成分、殊に低粘度、低分子量成分によって乾式シリカ粒子相互が拘束固定されると共に、粒子被覆層のそれ自体もアンカー効果によって熱封緘層に強固に固着される。しかも該粒子被覆層の外表面側に、粒子表面が露出した疎水性乾式シリカ粒子による残存粒子量0.3〜1.2g/mの付着防止層が残存形成されることで、疎水性乾式シリカ粒子のもつ固有の良好な撥水性に加えて、粒子被覆層の外表面に形成される微細な凹凸構造とも相俟って、優れた付着防止性能を発現する。従って、熱封緘層に対する密着性を向上し、不本意な粒子の脱落、部分剥落を防いで長期に亘り安定した内容物付着防止効果を確保しうる。加えて、乾式シリカ粒子間の空隙に入り込んだ熱封緘層成分が、熱封緘層のヒートシール性を補うべく作用し、乾式シリカ粒子被覆層の介在にかかわらず蓋材の容器本体に対する良好で安定したヒートシール性、密着性をも実現しうる。
In the configuration of the above item [1], the present invention provides a particle coating layer for preventing the adhesion of contents in a large number of coating layers of 0.5 to 1.5 g / m 2 made of hydrophobic dry silica particles. An impregnated adhesion enhancing layer in which a heat sealing layer component enters a part of the particle coating layer into a space between the particles by, for example, performing an appropriate heat treatment thereon. As a result, the dry silica particles are constrained and fixed to each other by the components of the heat-sealing layer solidified by filling the voids between the particles, particularly the low viscosity and low molecular weight components, and that of the particle coating layer. It itself is firmly fixed to the heat sealing layer by the anchor effect. In addition, an adhesion preventing layer having a residual particle amount of 0.3 to 1.2 g / m 2 is formed on the outer surface side of the particle coating layer by the hydrophobic dry silica particles with the particle surface exposed. In addition to the inherently good water repellency of silica particles, combined with the fine concavo-convex structure formed on the outer surface of the particle coating layer, it exhibits excellent adhesion prevention performance. Therefore, adhesion to the heat sealing layer can be improved, and unintentional particles can be prevented from falling off or partially peeled off, thereby ensuring a stable content adhesion preventing effect over a long period of time. In addition, the heat-sealing layer component that has entered the gaps between the dry silica particles acts to supplement the heat-sealing properties of the heat-sealing layer, and it is good and stable against the container body of the lid regardless of the presence of the dry silica particle coating layer. Heat sealability and adhesion can be achieved.

また、前記[2]項に記載のような平均粒径を有する疎水性乾式シリカ粒子を用いることにより、市場から入手しやすい比較的安価な材料をもって前記の諸効果を確実に達成することができる。   Further, by using hydrophobic dry silica particles having an average particle size as described in the above item [2], the above-mentioned effects can be reliably achieved with a relatively inexpensive material that is easily available from the market. .

また、前記[3]項に記載のように、熱封緘層を特定種類の接着樹脂成分と、ワックスおよび粘着付与剤の少なくともいずれか一方を必須成分として含む樹脂組成物からなるものとすることにより、蓋材に良好なヒートシール性、密封性、開封時の易剥離性を確保しながら、前記諸効果を奏するものとすることができる。   Further, as described in the above item [3], the heat sealing layer is made of a resin composition containing a specific type of adhesive resin component and at least one of wax and tackifier as essential components. The above-mentioned effects can be achieved while ensuring good heat-sealing properties, sealing properties, and easy peelability at the time of opening.

また、前記[4]項および[5]項に記載のように、前記樹脂組成物にワックスおよび粘着付与剤の少なくともいずれか一方を所定量含有するものとし、好ましくは更にワックスの融点が80℃以上のものを選定することにより、前記[3]項の効果に加えて、更に、付着防止用の粒子被覆層の熱安定性ないし耐熱性を良好なものとなしうると共に、前記[1]項のように含浸密着強化層を形成する場合に、その効果を一層確実に達成しうるものとなすことができる。   Further, as described in the items [4] and [5], the resin composition contains a predetermined amount of at least one of a wax and a tackifier, and preferably the melting point of the wax is 80 ° C. By selecting the above, in addition to the effect of the item [3], the thermal stability or heat resistance of the particle coating layer for preventing adhesion can be further improved, and the item [1]. Thus, when the impregnation adhesion reinforcing layer is formed, the effect can be achieved more reliably.

また、前記[6]項に記載の製造方法によれば、前記[1]項の効果を有する蓋材を得ることができるのはもとより、特に、疎水性乾式シリカ粒子を有機分散媒に分散させて調製した分散液の塗布、乾燥によって粒子被覆層の形成を行うので、均一な粒子被覆層を比較的安易に形成しうると共に、乾燥工程において分散媒が揮散するにしたがって微細な乾式シリカ粒子のそれ自体のもつ強い凝集力によって粒子被覆層が微細で不規則な空隙を内在した多孔質の凝集層に形成されることと相俟って、少なくとも上記分散液の塗布後に行う加熱処理によって熱封緘層が溶融すると、その低粘度、低分子量成分が粒子相互間の空隙に入り込みやすく、その空隙を埋めてしまうことで熱封緘層との密着性を十分に高めた密着強化層を安易に形成することができる。   Further, according to the production method described in the above item [6], not only can the lid having the effect of the item [1] be obtained, but in particular, hydrophobic dry silica particles are dispersed in an organic dispersion medium. Since the particle coating layer is formed by applying and drying the dispersion prepared in this manner, a uniform particle coating layer can be formed relatively easily, and as the dispersion medium is volatilized in the drying process, fine dry silica particles are formed. Combined with the fact that the particle coating layer is formed into a porous aggregated layer containing fine and irregular voids due to its strong cohesive force, it is heat sealed at least by a heat treatment performed after application of the dispersion. When the layer melts, its low viscosity and low molecular weight components easily enter the voids between the particles, and by filling the voids, an adhesion strengthening layer with sufficiently improved adhesion with the heat sealing layer is easily formed. This Can.

また、前記[7]項に記載のような平均粒径を有する疎水性乾式シリカ粒子を用いることにより、前記[2]項の効果を奏する蓋材を得ることができる。   Further, by using hydrophobic dry silica particles having an average particle size as described in the above item [7], a lid material having the effect of the item [2] can be obtained.

更にまた、前記[8]項に記載の条件下での加熱処理を施すことにより、良好な熱封緘特性を示す熱封緘層の各種材料の選択使用のもとにおいて、いずれの場合にも付着防止層を確実に残存形成せしめながら含浸密着強化層の形成を行うことが可能となる。   Furthermore, by applying the heat treatment under the conditions described in the above item [8], adhesion prevention is possible in any case under the selective use of various materials for the heat sealing layer exhibiting good heat sealing characteristics. It is possible to form the impregnation adhesion reinforcing layer while reliably remaining the layer.

図1は本発明による内容物付着防止蓋材の積層構成の一例の概要を示す断面図である。FIG. 1 is a cross-sectional view showing an outline of an example of a laminated structure of a content adhesion preventing lid material according to the present invention. 図2は本発明による付着防止用の粒子被覆層の構成を模式的に示す模式断面図であり、図1に対し上下を反転して示している。FIG. 2 is a schematic cross-sectional view schematically showing the structure of the particle coating layer for preventing adhesion according to the present invention, which is shown upside down with respect to FIG.

図1は、本発明に係る内容物付着防止蓋材の積層構成の一例を示す。   FIG. 1 shows an example of a laminated structure of a content adhesion preventing lid according to the present invention.

該蓋材は、例えばヨーグルト包装用容器に適する蓋材の一例として、印刷(7)面をコート剤(2a)で保護被覆したコート紙(2)と、金属蒸着フィルム(3)とを一般的な接着剤で貼合わせた積層体をもって基材(1)とし、この基材(1)の金属蒸着フィルム(3)側の外面にアンカーコート(4)を介して熱封緘層(5)が設けられたものである。この積層構成は従来公知の蓋材のそれと同様であり、上記基材(1)と熱封緘層(5)とを含む積層体をここでは「蓋材本体」と称する。   The lid material is, as an example of a lid material suitable for a container for yogurt packaging, generally coated paper (2) having a printing (7) surface protected with a coating agent (2a) and a metal vapor deposition film (3). A laminated body bonded with an adhesive is used as a base material (1), and a heat sealing layer (5) is provided on the outer surface of the base material (1) on the metal vapor deposition film (3) side via an anchor coat (4). It is what was done. This laminated structure is the same as that of a conventionally known lid material, and the laminated body including the base material (1) and the heat sealing layer (5) is referred to as a “lid material body” herein.

上記の金属蒸着フィルム(3)は、ガスバリヤ性、遮光性などを付与するものであり、多くはアルミ蒸着ポリエステルフィルムが用いられる。特にヨーグルトの容器用の蓋材にあっては、遮光性、軽量性を満足するものとして厚さ12〜16μm程度のアルミ蒸着ポリエステルフィルムが好適に用いられる。また、コート紙(2)との積層接着には一般的な接着剤が用いられる。   Said metal vapor deposition film (3) provides gas barrier property, light-shielding property, etc., and an aluminum vapor deposition polyester film is used in many cases. Particularly in the case of a lid for a yogurt container, an aluminum vapor-deposited polyester film having a thickness of about 12 to 16 μm is suitably used as a light-shielding property and light weight. In addition, a general adhesive is used for laminating and bonding with the coated paper (2).

なお、熱封緘層(5)にホットメルト剤を用いる蓋材の場合にあっては、蓋材本体は蓋材フィルム層と金属箔層との積層からなる基材層と、該基材層の金属箔側の外面に必要に応じて中間層を介して熱封緘層が設けられたものとなされる。   In the case of a lid material using a hot melt agent for the heat sealing layer (5), the lid body is composed of a base material layer formed by laminating a lid material film layer and a metal foil layer, and the base material layer. A heat sealing layer is provided on the outer surface of the metal foil side through an intermediate layer as necessary.

ところで、本発明に係る内容物付着防止蓋材は、上記蓋材本体の熱封緘層(5)の外面に、更に付加的に付着防止用の粒子被覆層(6)を有するものである。   By the way, the content adhesion preventing lid material according to the present invention further has a particle coating layer (6) for preventing adhesion on the outer surface of the heat sealing layer (5) of the lid body.

熱封緘層(5)は、容器側との接着性が良好なものであれば、その材料は、特に限定されない。例えば、ラッカータイプのヒートシール剤、ホットメルト剤あるいは公知のシーラントフィルムを用いることができる。好適には、酸変性ポリオレフィン系樹脂、エチレン−不飽和エステル共重合体、アクリル系樹脂、ポリエステル系樹脂、スチレン系樹脂のうちの1種または2種以上からなる接着樹脂成分と、ワックスおよび粘着付与剤の少なくともいずれか一方を必須成分として含む樹脂組成物からなるものを用いることができる。また、この場合、当該樹脂組成物中のワックスおよび粘着付与剤は、それらのうちの少なくとも一方または合計の配合量を1〜70重量%に設定すると共に、それらの融点または軟化点が80℃以上であるものを採用することが望ましい。とくにワックスはその融点が80℃以上あるものを採用すべきである。配合量が1重量%未満では、それらの添加効果を十分に享受することができず、70重量%を超えて過多に含有すると、加熱処理により、あるいはヒートシール時等に受ける熱影響によって粒子被覆層(6)の付着防止性能が損なわれるおそれが生じる。また、それらの融点または軟化点が80℃未満であると、やはり粒子被覆層(6)の撥水性、ひいては付着防止効果の熱安定性が損なわれるおそれがある。つまり、ヒートシール時等において受ける熱影響により、熱封緘層(5)の低融点成分が早期かつ過度に溶融して高い流動性を発現し、シリカ粒子間の隙間を通じてシリカ粒子の表面を覆ってその露出面積の減少を招き、結果的に付着防止効果を損なうおそれが生じる。好ましくは、上記配合量において10〜60重量%の範囲に設定し、融点または軟化点において90〜120℃のものを選択使用することが望ましい。   The material of the heat sealing layer (5) is not particularly limited as long as it has good adhesion to the container side. For example, a lacquer type heat sealant, a hot melt agent, or a known sealant film can be used. Preferably, an adhesive resin component composed of one or more of acid-modified polyolefin resin, ethylene-unsaturated ester copolymer, acrylic resin, polyester resin, and styrene resin, and wax and tackifier What consists of a resin composition which contains at least any one of an agent as an essential component can be used. In this case, the wax and tackifier in the resin composition are set to at least one of them or the total amount of 1 to 70% by weight, and their melting point or softening point is 80 ° C. or higher. It is desirable to adopt what is. In particular, a wax having a melting point of 80 ° C. or higher should be adopted. When the blending amount is less than 1% by weight, the effect of adding them cannot be fully enjoyed. When the content exceeds 70% by weight, the particle coating is caused by heat treatment or heat influence during heat sealing. There exists a possibility that the adhesion prevention performance of a layer (6) may be impaired. Further, if the melting point or softening point thereof is less than 80 ° C., the water repellency of the particle coating layer (6) and thus the thermal stability of the adhesion preventing effect may be impaired. That is, due to the heat effect received during heat sealing or the like, the low melting point component of the heat sealing layer (5) is melted early and excessively to express high fluidity, covering the surface of the silica particles through the gaps between the silica particles. The exposed area is reduced, and as a result, the adhesion preventing effect may be impaired. Preferably, the blending amount is set in a range of 10 to 60% by weight, and a melting point or a softening point of 90 to 120 ° C. is preferably selected and used.

さて、本発明の主たる特徴事項とする前記の付着防止用の粒子被覆層(6)は、疎水性の乾式シリカ粒子(S)から構成されるものである。   The particle covering layer (6) for preventing adhesion, which is the main feature of the present invention, is composed of hydrophobic dry silica particles (S).

乾式シリカ粒子(S)は、火炎法等により極微細な一次粒子の凝集体として製造されるものであり、その一次粒子の平均粒径が3〜50nmのものを好適に使用しうる。平均粒径が3nm未満の超微粒子は、市場からの入手が困難であり、またコスト面からも不利である。他方、一次粒子の平均粒径が50nmを超える粗い乾式シリカでは、粒子被覆層(6)の密着性の向上効果に乏しい。特に好ましくは一次粒子の平均粒径が5〜20nmの乾式シリカ粒子である。   The dry silica particles (S) are produced as an aggregate of very fine primary particles by a flame method or the like, and those having an average primary particle size of 3 to 50 nm can be suitably used. Ultrafine particles having an average particle size of less than 3 nm are difficult to obtain from the market and are disadvantageous in terms of cost. On the other hand, coarse dry silica having an average primary particle size of more than 50 nm is poor in improving the adhesion of the particle coating layer (6). Particularly preferred are dry silica particles having an average primary particle size of 5 to 20 nm.

粒子被覆層(6)の形成は、液体分散媒中に疎水性乾式シリカ粒子(S)の所定量を均一に分散させて分散液を調製し、これを蓋材本体の熱封緘層(5)の外面に塗布し、乾燥させることによって好適に行うことができる。   The particle coating layer (6) is formed by uniformly dispersing a predetermined amount of hydrophobic dry silica particles (S) in a liquid dispersion medium to prepare a dispersion, which is used as a heat sealing layer (5) for the lid body. It can carry out suitably by applying to the outer surface of the substrate and drying.

分散液の調製は、上記乾式シリカ粒子の所定量を有機液体分散媒を用いて分散させて所定濃度のコロイド溶液とするものであるが、分散媒には特に極性基を有する有機分散媒を用いるのが好ましい。なかでもアルコール類の使用が好適であり、特にコスト、安全性、撥水性の発現効果等の面からメタノール又はエタノールの使用が好適である。   The dispersion is prepared by dispersing a predetermined amount of the above-described dry silica particles using an organic liquid dispersion medium to obtain a colloidal solution having a predetermined concentration. The dispersion medium is particularly an organic dispersion medium having a polar group. Is preferred. Of these, the use of alcohols is preferred, and the use of methanol or ethanol is particularly preferred from the standpoints of cost, safety, water repellency, and the like.

分散液の塗工は、公知の任意の方法を採用しうる。例えば、グラビアコート法、吹き付け、バーコート法等を任意に採用しうる。   Any known method can be employed for coating the dispersion. For example, a gravure coating method, spraying, a bar coating method, etc. can be arbitrarily adopted.

分散液の塗布量は、付着防止層の所望の厚みに応じて設定すればよいが、乾燥後重量で0.5〜1.5g/mの範囲に設定すべきであり、好ましくは、0.6〜1.3g/m設定するのがよい。 The coating amount of the dispersion liquid may be set according to the desired thickness of the adhesion preventing layer, but should be set in the range of 0.5 to 1.5 g / m 2 by weight after drying, preferably 0. .6 to 1.3 g / m 2 should be set.

この塗布量が0.5g/m未満では、後述する熱処理によって粒子被覆層(6)の厚さ方向のほとんど全てが熱封緘層成分で埋まってしまい、粒子表面が露出した付着防止層(6b)部分の残存形成が困難になる。他方、1.5g/mを超えて過多に塗布するときは、粒子被覆層(6)の密着性が悪いものとなる。 When the coating amount is less than 0.5 g / m 2 , almost all of the particle coating layer (6) in the thickness direction is filled with the heat sealing layer component by the heat treatment described later, and the adhesion preventing layer (6b) in which the particle surface is exposed. ) It becomes difficult to form the remaining part. On the other hand, when it is applied excessively exceeding 1.5 g / m 2 , the adhesion of the particle coating layer (6) becomes poor.

塗布後の乾燥はもとより自然乾燥させても良いが、生産性、熱封緘層との密着性を高めるためには加熱乾燥することが望ましい。その場合の乾燥条件としては、温度80〜140℃、時間5〜30秒の範囲に設定することが望ましい。   It may be naturally dried as well as dried after application, but is preferably dried by heating in order to enhance productivity and adhesion to the heat sealing layer. As drying conditions in that case, it is desirable to set the temperature in the range of 80 to 140 ° C. and the time of 5 to 30 seconds.

上記のような塗工、即ち塗布および乾燥工程によって形成された粒子被覆層(6)は、それを構成する疎水性乾式シリカ粒子(S)が、製造段階で一次粒子がランダムに融着結合した一次凝集体粒子においてもその粒径はせいぜい300nm程度以下の微小な粒子であるから、粒子の分散液を塗布したのち、乾燥する工程で分散媒が揮散除去されるにしたがって、粒径の小さい乾式シリカ粒子(S)はそれ自体のもつ強い凝集力とも相俟って熱封緘層(5)の表面上に多孔質の凝集層として形成される。その結果、該粒子被覆層(6)は、それ自体で既に優れた表面撥水性を有すると共に、熱封緘層(5)に対して多くの接点で接触するので比較的良好な密着力を示すが、それでもなお密着性の点では十分な満足度を得られるものではない。   In the particle coating layer (6) formed by the coating, that is, the coating and drying process as described above, the hydrophobic dry silica particles (S) constituting the particle coating layer are randomly fused and primary bonded at the production stage. Even in the case of primary agglomerate particles, the particle size is very small particles of about 300 nm or less. Therefore, as the dispersion medium is volatilized and removed in the drying step after applying the particle dispersion, The silica particles (S) are formed as a porous aggregated layer on the surface of the heat sealing layer (5) in combination with the strong cohesive force of the silica particles (S). As a result, the particle coating layer (6) itself has excellent surface water repellency, and exhibits relatively good adhesion because it contacts the heat sealing layer (5) at many points of contact. Still, satisfactory satisfaction cannot be obtained in terms of adhesion.

そこで、本発明においては、上記による粒子被覆層(6)の形成後、更に所定の加熱処理を施すことにより、図2に模式図として示すように、該粒子被覆層(6)の前記熱封緘層(5)側の一部に、乾式シリカ粒子(S)の粒子相互間の間隙に前記熱封緘層の溶融成分が入り込んだ含浸密着強化層(6a)が形成され、同粒子被覆層の最外表面側に、疎水性乾式シリカ粒子(A)の表面が露出したまま残存した付着防止層(6a)が残存形成されたものとなされる。   Therefore, in the present invention, after the formation of the particle coating layer (6) as described above, the heat sealing of the particle coating layer (6) is performed as shown in a schematic diagram of FIG. On part of the layer (5) side, an impregnated adhesion reinforcing layer (6a) in which the molten component of the heat sealing layer has entered the gap between the particles of the dry silica particles (S) is formed. On the outer surface side, the adhesion preventing layer (6a) that remains with the surface of the hydrophobic dry silica particles (A) exposed is left to be formed.

粒子被覆層(6)の塗工形成後、熱封緘層(5)の溶融開始温度以上の温度で積層体を加熱すると、熱封緘層(5)中の特に低融点成分、低粘度成分、低分子量成分が流動化し、微細な多孔質構造をなす乾式シリカ粒子(S)の凝集層の空隙内に入り込み冷却固化して含浸密着強化層(6a)を形成する。従って、粒子被覆層(6)は、上記含浸密着強化層(6a)によって熱封緘層(5)と一体的に結合され、その密着力を強固なものにする。   When the laminate is heated at a temperature equal to or higher than the melting start temperature of the heat sealing layer (5) after the formation of the particle coating layer (6), the low melting point component, low viscosity component, low The molecular weight component is fluidized and enters the voids of the aggregated layer of dry silica particles (S) having a fine porous structure, and is cooled and solidified to form the impregnated adhesion reinforcing layer (6a). Accordingly, the particle coating layer (6) is integrally bonded to the heat sealing layer (5) by the impregnated adhesion reinforcing layer (6a), thereby strengthening the adhesion.

ただ、上記の加熱処理による密着強化層(6a)の形成は、粒子被覆層(6)の最外表面部に、少なくとも疎水性乾式シリカ粒子(S)の表面が上記溶融成分によって覆われることなく露出した付着防止層(6b)の部分を残存形成せしめうる条件下で行われなければならない。   However, the formation of the adhesion strengthening layer (6a) by the heat treatment described above is such that at least the surface of the hydrophobic dry silica particles (S) is not covered with the molten component on the outermost surface portion of the particle coating layer (6). It must be performed under conditions that allow the exposed portion of the anti-adhesion layer (6b) to remain.

しかもこの付着防止層(6b)を形成する残存粒子量が、0.3〜1.2g/mの範囲となるように、熱封緘層(5)の成分組成や粒子被覆層(6)の塗布量等との相関を考慮して熱処理条件が決められる。付着防止層(6b)の残存粒子量が0.3g/m未満では、所期する良好な付着防止性能を発現させることができない。逆に1.2g/mを超えると、粒子被覆層(6)の密着性が悪くなり、シリカ粒子の脱落、剥離のおそれが増大する。好ましい残存粒子量の範囲は、概ね0.3〜1.0g/mである。
Moreover, the composition of the heat sealing layer (5) and the particle coating layer (6) are adjusted so that the amount of residual particles forming the adhesion preventing layer (6b) is in the range of 0.3 to 1.2 g / m 2 . The heat treatment conditions are determined in consideration of the correlation with the coating amount and the like. When the residual particle amount of the adhesion preventing layer (6b) is less than 0.3 g / m 2 , the desired good adhesion preventing performance cannot be expressed. On the contrary, when it exceeds 1.2 g / m 2 , the adhesion of the particle coating layer (6) is deteriorated, and the possibility of the silica particles falling off and peeling off increases. A preferable range of the residual particle amount is approximately 0.3 to 1.0 g / m 2 .

ここに、付着防止層(6b)を形成する上記の残存粒子量の測定は、所定面積に切り出した試料片の粒子被覆層(6)側の表面を、アルコールをしみ込ませた脱脂綿などで拭取り、拭取り前後の重量差から求めることができる。   Here, the measurement of the amount of the remaining particles forming the adhesion preventing layer (6b) is performed by wiping the surface of the sample covering layer cut out to a predetermined area with absorbent cotton soaked with alcohol or the like. It can be determined from the difference in weight before and after wiping.

付着防止層(6b)を残存形成する上記の加熱処理は、熱封緘層(5)に用いられている材料との関係を考慮して、少なくとも該熱封緘層(5)の溶融開始温度より高い温度、好ましくはそれより更に50℃以上高い温度で行うことが必要である。この加熱温度は、加熱時間とも相関するが、一般的に好ましい加熱処理条件は、温度85〜220℃、×時間3〜120secであり、特に好ましくは温度100〜180℃、×時間5〜60secである。   The heat treatment for forming the adhesion preventing layer (6b) remaining is at least higher than the melting start temperature of the heat sealing layer (5) in consideration of the relationship with the material used for the heat sealing layer (5). It is necessary to carry out at a temperature, preferably 50 ° C. or higher. Although this heating temperature correlates with the heating time, generally preferable heat treatment conditions are a temperature of 85 to 220 ° C. and a time of 3 to 120 seconds, and particularly preferably a temperature of 100 to 180 ° C. and a time of 5 to 60 seconds. is there.

なお、含浸密着強化層(6a)の形成のために行う上記の加熱処理は、乾式シリカ粒子(S)の分散液の塗布、乾燥後に、独立した別工程として行うことにより、最も好ましい条件での工程管理を行い易いが、作業工程の簡素化をはかるために塗布後の乾燥工程と加熱処理工程を同時に、あるいはまた連続して行うものとしても良い。   In addition, said heat processing performed for formation of an impregnation adhesion reinforcement | strengthening layer (6a) is performed on the most preferable conditions by performing as a separate separate process after application | coating of the dispersion liquid of a dry-type silica particle (S), and drying. Although process management is easy, in order to simplify a work process, it is good also as what performs the drying process after application | coating, and a heat processing process simultaneously or continuously.

次に、本発明の効果を確認するために、その各種の実施例を比較例ないし対照例との対比において示す。   Next, in order to confirm the effect of the present invention, various examples thereof are shown in comparison with comparative examples or control examples.

(蓋材本体の作製)
蓋材本体は、その熱封緘層にラッカータイプのヒートシール剤を用いるもの(試料No,1〜8、12〜14、16、17)と、ホットメルト剤を用いるもの(試料No,9〜11、15)との2種類をそれぞれ下記a、bのとおり作製した。
(Preparation of lid body)
The lid main body uses a lacquer type heat sealing agent for its heat sealing layer (sample No. 1-8, 12-14, 16, 17) and a hot melt agent (sample No. 9-11). , 15) were prepared as shown in a and b below.

a、ラッカータイプのヒートシール剤を用いる蓋材
コート紙(55g/m2)と厚さ16μmのアルミ蒸着ポリエチレンテレフタレートフィルムを用い、それらをポリウレタン系ドライラミネート接着剤により貼合わせて基材層とした。
a, Lid using a lacquer type heat sealant Coated paper (55 g / m 2 ) and a 16 μm thick aluminum vapor-deposited polyethylene terephthalate film, which were laminated with a polyurethane-based dry laminate adhesive to form a base material layer .

次に、上記基材層のアルミ蒸着ポリエチレンテレフタレートフィルムにアンカーコート剤を塗布した後、更にその上にグラビアコート法により、ポリスチレン製容器の蓋材に適するものとして表1に示すような各種配合組成のラッカー型ヒートシール剤により、いずれも塗布量5g/mの熱封緘層を形成した。これによって得られた基材層/アンカーコート剤/熱封緘層の積層体をもって蓋材本体とした。 Next, after applying an anchor coating agent to the aluminum vapor-deposited polyethylene terephthalate film of the base material layer, it is further subjected to a gravure coating method thereon, and various compounding compositions as shown in Table 1 as being suitable for a lid for a polystyrene container. In each case, a heat sealing layer having a coating amount of 5 g / m 2 was formed using the lacquer type heat sealing agent. The base material layer / anchor coating agent / heat sealing layer laminate thus obtained was used as a lid body.

b、ホットメルト剤を用いる蓋材
基材フィルムとして厚さ12μmのポリエチレンテレフタレートフィルムを用い、その片面に厚さ30μmのアルミニウム箔をポリウレタン系ドライラミネート接着剤により貼合わせて基材層とした。
b, Lid using a hot melt agent A polyethylene terephthalate film having a thickness of 12 μm was used as a substrate film, and an aluminum foil having a thickness of 30 μm was bonded to one surface thereof with a polyurethane dry laminate adhesive to form a substrate layer.

次に、上記基材層のアルミニウム箔側の表面にアンカーコート剤を塗布し、ポリエチレン樹脂を厚さ20μmとなるように押出しコートして中間樹脂層を形成し、更にその外側にグラビアコート法により表1に示すような組成のホットメルト剤による塗布量18g/mの熱封緘層を形成した。これによって得られた基材層/中間樹脂層/熱封緘層の積層体をもって蓋材本体とした。 Next, an anchor coating agent is applied to the surface of the base material layer on the aluminum foil side, and a polyethylene resin is extruded and coated so as to have a thickness of 20 μm to form an intermediate resin layer. A heat sealing layer having an application amount of 18 g / m 2 was formed using a hot melt agent having a composition as shown in Table 1. The base material layer / intermediate resin layer / heat sealing layer laminate thus obtained was used as a lid body.

上記a、bの熱封緘層の構成材料としては、下記の材料を用いた。   The following materials were used as the constituent materials of the heat sealing layers a and b.

熱封緘層構成材料
酸変性ポリオレフィン樹脂
酸変性PO:酸変性ポリプロピレン樹脂(無水マイレン酸グラフト変性
変性率1.0%)
エチレン−不飽和エステル共重合体
EVA :エチレン−酢酸ビニル共重合体(190℃のMFR20g/10分、酢
酸ビニル含有量20%)
ワックス(WX)
WX(I):融点125℃のポリエチレンワックス
WX(II):融点 75℃のパラフィンワックス
粘着付与剤(TF)
TF(I):石油系水添樹脂 融点115℃
Heat sealing layer constituent material Acid-modified polyolefin resin Acid-modified PO: Acid-modified polypropylene resin (grafted with maleic anhydride graft)
Denaturation rate 1.0%)
Ethylene-unsaturated ester copolymer EVA: ethylene-vinyl acetate copolymer (190 ° C. MFR 20 g / 10 min, vinegar
(20% vinyl acid content)
Wax (WX)
WX (I): Polyethylene wax having a melting point of 125 ° C. WX (II): Paraffin wax having a melting point of 75 ° C. Tackifier (TF)
TF (I): Petroleum-based hydrogenated resin Melting point 115 ° C

(付着防止用粒子被覆層の形成)
付着防止用粒子被覆層の材料として、下記の疎水性乾式シリカ粒子を用意した。
(Formation of anti-adhesion particle coating layer)
The following hydrophobic dry silica particles were prepared as materials for the adhesion preventing particle coating layer.

疎水性乾式シリカ粒子(S)
S(I):疎水性乾式シリカ 一次粒子平均粒径 7nm、
BET法による比表面積 220m2/g
S(II):疎水性乾式シリカ 一次粒子平均粒径 12nm
BET法による比表面積 300m2/g
Hydrophobic dry silica particles (S)
S (I): Hydrophobic dry silica, primary particle average particle size 7 nm,
Specific surface area by BET method 220m 2 / g
S (II): Hydrophobic dry silica Primary particle average particle size 12 nm
Specific surface area by BET method 300m 2 / g

上記疎水性乾式シリカ粒子S(I)およびS(II)をそれぞれ、エタノール中に均一に分散させて各種の分散液を作成した。   The hydrophobic dry silica particles S (I) and S (II) were each uniformly dispersed in ethanol to prepare various dispersions.

そして、これらの分散液を、蓋材本体(1)の前記熱封緘層(5)の外面にグラビアコート法により、塗布し、かつ強制乾燥して粒子被覆層(6)を形成した。ここに、シリカ粒子の塗布量は、いずれも乾燥後重量において表1に示すように0.6〜1.3g/m2の範囲で種々に設定した。また、強制乾燥は、いずれも温度100℃×時間15秒の乾燥条件で行った。 And these dispersion liquids were apply | coated to the outer surface of the said heat sealing layer (5) of a lid | cover material main body (1) by the gravure coating method, and forcedly dried and the particle | grain coating layer (6) was formed. Here, the application amount of silica particles was variously set in the range of 0.6 to 1.3 g / m 2 as shown in Table 1 in terms of weight after drying. Moreover, all forced drying was performed on the drying conditions of temperature 100 degreeC x time 15 seconds.

(熱処理)
上記により粒子被覆層(6)を形成したのち、得られた積層体に加熱処理を施した(試料No.16を除く)。この熱処理条件は表1に記載のとおりの温度と時間によるものとした。
(Heat treatment)
After forming the particle coating layer (6) as described above, the obtained laminate was subjected to heat treatment (excluding sample No. 16). The heat treatment conditions depended on the temperature and time as shown in Table 1.

熱処理後において、電子顕微鏡観察により、各試料について粒子被覆層(6)の熱封緘層(5)側に熱封緘層成分が入り込んだ含浸密着強化層(6a)が形成されることを確認したのち、その上に残存している付着防止層部分の粒子量、即ち、乾式シリカ粒子の表面が上記熱封緘層成分で覆われることなく疎水性表面をそのまま露出しているものと認められる残存粒子群による付着防止層(6b)の粒子量を調べ、表1に「残存付着防止層」の粒子量として併記した。   After heat treatment, it was confirmed by observation with an electron microscope that an impregnated adhesion reinforcing layer (6a) in which the heat sealing layer component entered the particle coating layer (6) on the heat sealing layer (5) side was formed for each sample. The amount of particles in the adhesion preventing layer portion remaining thereon, that is, the residual particle group that is recognized that the surface of the dry silica particles is exposed as it is without being covered with the heat sealing layer component. The amount of particles in the anti-adhesion layer (6b) was examined and listed in Table 1 as the amount of particles in the “residual anti-adhesion layer”.

ここに、この残存付着防止層(6a)の粒子量の測定は、前述の方法で行ったものである。   Here, the measurement of the particle amount of the residual adhesion preventing layer (6a) was performed by the method described above.

(評価試験)
(1)付着防止性能
各試料No.1〜17の蓋材の裏面、即ち付着防止層の外面上に、アロエヨーグルト(森永乳業株式会社製 商標「森永アロエヨーグルト」)を約0.5ccの液滴として滴下し、試料をゆっくりと傾けたときに上記液滴が「転がりはじめたときの傾斜角度」を測定して、次の基準で判定評価した。
(Evaluation test)
(1) Anti-adhesion performance Each sample No. Aloe yogurt (Trademark “Morinaga Aloe Yogurt” manufactured by Morinaga Milk Industry Co., Ltd.) is dropped as a 0.5 cc droplet onto the back of the lid material 1 to 17, ie, the outer surface of the adhesion preventing layer, and the sample is slowly tilted. When the above-mentioned droplet was measured, the “inclination angle when it started to roll” was measured and evaluated according to the following criteria.

◎・・・15度以下
○・・・16度以上30度以下
×・・・31度以上
◎ ・ ・ ・ 15 degrees or less ○ ・ ・ ・ 16 degrees or more and 30 degrees or less × ・ ・ ・ 31 degrees or more

(2)ヒートシール強度
試料No.1〜17の蓋材を15mm幅に切り出し、試料No,1〜8、12〜14、16、17については、180℃×0.2MPa×1.0secのシール条件で容器本体(ポリスチレン製容器)から切り出した15mm幅の短冊にヒートシールした。また、試料No,9〜11、15については、150℃×0.2MPa×1.0secのシール条件で容器本体(紙/ポリエチレン製容器)から切り出した15mm幅の短冊にヒートシールした。次いで、この蓋材を180°の方向に100mm/分の速度で引っ張り、剥離時の最大荷重をヒートシール強度とした。
(2) Heat seal strength Sample No. Cut out the lid material of 1 to 17 into a width of 15 mm, and for sample Nos. 1 to 8, 12 to 14, 16, and 17, the container body (polystyrene container) under sealing conditions of 180 ° C. × 0.2 MPa × 1.0 sec Heat-sealed into a 15 mm wide strip cut out from Sample Nos. 9 to 11 and 15 were heat-sealed into strips having a width of 15 mm cut out from the container body (paper / polyethylene container) under sealing conditions of 150 ° C. × 0.2 MPa × 1.0 sec. Next, the lid member was pulled in the direction of 180 ° at a speed of 100 mm / min, and the maximum load at the time of peeling was defined as the heat seal strength.

そして、粒子被覆層を設けていない蓋材本体のままの蓋材におけるヒートシール強度(
蓋材の耐剥離強度・密封性)を基準値として、ヒートシール強度の低下率または増加率を
下記の基準で判定評価した。
And the heat seal strength in the lid material as it is without the particle coating layer (
The reduction rate or increase rate of the heat seal strength was judged and evaluated based on the following criteria, with the peel strength and sealability of the lid material as the reference value.

◎・・・強度低下又は増加10%未満
○・・・強度低下又は増加10%〜20%未満
×・・・強度低下又は増加20%以上
◎ ・ ・ ・ Reduced strength or increase less than 10% ○ ・ ・ ・ Reduced strength or increase 10% to less than 20% × ・ ・ ・ Reduced strength or increased 20% or more

(3)密着性
試料No.1〜17の各蓋材の付着防止層の面に、黒い布を巻き付けた重り(500g
)を垂直に載せ、ゆっくりと長さ200mm擦り、布の表面に転移付着したシリカ粒子の有無を目視で検査した。
(3) Adhesion Sample No. A weight (500 g) in which a black cloth is wrapped around the surface of the adhesion preventing layer of each of the lid materials 1 to 17
) Was placed vertically, rubbed slowly for 200 mm in length, and the presence or absence of silica particles transferred and adhered to the surface of the cloth was visually inspected.

そして、黒い布上におけるシリカ粒子の転移付着量(剥離量)により下記の評価基準で評価した。   And it evaluated on the following evaluation criteria by the transfer adhesion amount (peeling amount) of the silica particle on a black cloth.

◎・・・ほとんど付着なし
○・・・許容範囲と認められる僅かな付着あり
×・・・明らかに多くの付着あり
◎ ・ ・ ・ Almost no adhesion ○ ・ ・ ・ Slight adhesion that is considered acceptable range × ・ ・ ・ Clearly much adhesion

上記(1)〜(3)の各評価試験の結果を、表2に示す。   Table 2 shows the results of the evaluation tests (1) to (3).

Figure 0005908701
Figure 0005908701

Figure 0005908701
Figure 0005908701





表2の「付着防止性能」の試験結果に示すように、本発明による内容物付着防止蓋材においては、試料を僅かに傾けるだけでヨーグルト液滴が転がり移動を始める。このことは、ヨーグルト、プリン、ゼリー等の粘稠な液体成分を含むような内容物を充填した容器に蓋材を熱封緘したのちにおいても該内容物に対し、蓋材裏面への該内容物の付着防止効果に優れたものであることを示す。しかも「シール性」試験の結果に示すように、付着防止層の存在によって、ヒートシール性(シール強度)が大きく損なわれることなく、適度な密封性を維持しつつ、上記付着防止性能を付与しうる。加えて、「密着性」試験の結果に見られるように、付着防止用粒子被覆層の密着性が良好で、不本意な分離脱落、部分剥離等のおそれがなく、長期に亘って内容物付着防止性能を安定に維持しうると共に、容器内への異物混入のおそれもない。   As shown in the test results of “Adhesion prevention performance” in Table 2, in the contents adhesion prevention lid material according to the present invention, the yogurt droplet starts rolling and moving only by slightly tilting the sample. This is because the contents on the back surface of the lid material are sealed against the contents even after the lid material is heat-sealed in a container filled with contents containing viscous liquid components such as yogurt, pudding, and jelly. It shows that it has an excellent anti-adhesion effect. Moreover, as shown in the results of the “sealability” test, the presence of the anti-adhesion layer does not significantly impair the heat sealability (seal strength), and provides the above anti-adhesion performance while maintaining an appropriate sealing performance. sell. In addition, as seen in the results of the “adhesion” test, the adhesion of the particle-preventing particle coating layer is good, and there is no risk of unintentional separation or dropping, partial peeling, etc. The prevention performance can be maintained stably, and there is no possibility of foreign matter entering the container.

1・・・基材
2・・・コート紙
3・・・金属蒸着フィルム
4・・・アンカーコート層
5・・・熱封緘層
6・・・付着防止用粒子被覆層
6a・・密着強化層
6b・・付着防止層
S・・・疎水性乾式シリカ粒子
DESCRIPTION OF SYMBOLS 1 ... Base material 2 ... Coated paper 3 ... Metal vapor deposition film 4 ... Anchor coating layer 5 ... Heat sealing layer 6 ... Particle coating layer 6a for adhesion prevention .... Adhesion reinforcement layer 6b ..Anti-adhesion layer S ... hydrophobic dry silica particles

Claims (3)

少なくとも基材層と熱封緘層とを有し、該熱封緘層が、酸変性ポリオレフィン系樹脂、エチレン−不飽和エステル共重合体、アクリル系樹脂、ポリエステル系樹脂、スチレン系樹脂のうちの1種または2種以上からなる接着樹脂成分と、ワックスおよび粘着付与剤の少なくともいずれか一方と、を必須成分として含む樹脂組成物からなり、前記樹脂組成物のワックスおよび/または粘着付与剤の配合量が1〜70重量%であり、かつ前記ワックスおよび粘着付与剤の融点または軟化点がいずれも80℃以上である蓋材本体を用い、It has at least a base material layer and a heat sealing layer, and the heat sealing layer is one of acid-modified polyolefin resin, ethylene-unsaturated ester copolymer, acrylic resin, polyester resin, and styrene resin. Or a resin composition containing two or more types of adhesive resin components and at least one of wax and tackifier as essential components, and the blending amount of the wax and / or tackifier of the resin composition is 1 to 70% by weight, and a melting point or a softening point of the wax and the tackifier is 80 ° C. or higher,
該蓋材本体の前記熱封緘層の外面に、疎水性乾式シリカ粒子を有機分散媒に分散させて調製した分散液を塗布し乾燥させて塗布量0.5〜1.5g/mOn the outer surface of the heat sealing layer of the lid body, a dispersion prepared by dispersing hydrophobic dry silica particles in an organic dispersion medium is applied and dried to a coating amount of 0.5 to 1.5 g / m. 2 の内容物付着防止用粒子被覆層を形成し、A particle coating layer for preventing the adhesion of the contents of
次いで、前記熱封緘層成分の溶融開始温度(軟化点)より高い温度で加熱処理を施すことにより、前記粒子被覆層の前記熱封緘層側の一部に、少なくとも前記乾式シリカ粒子の粒子相互間の間隙に前記熱封緘層の溶融成分が入り込んだ含浸密着強化層を形成すると共に、同粒子被覆層の最外表面側に、前記乾式シリカ粒子の表面が前記熱封緘層成分で覆われることなく露出した残存粒子量0.3〜1.2g/mNext, by performing a heat treatment at a temperature higher than the melting start temperature (softening point) of the heat sealing layer component, a part of the particle coating layer on the heat sealing layer side is at least between the particles of the dry silica particles. Forming an impregnated adhesion strengthening layer in which the molten component of the heat sealing layer has entered into the gap of the particle, and the surface of the dry silica particles is not covered with the heat sealing layer component on the outermost surface side of the particle coating layer. Exposed residual particle amount 0.3-1.2 g / m 2 の付着防止層を残存形成せしめることを特徴とする内容物付着防止蓋材の製造方法。A method for producing a content adhesion prevention lid material, wherein the adhesion prevention layer is left to be formed.
前記疎水性乾式シリカ粒子はその一次粒子の平均粒径が3〜50nmである請求項1に記載の内容物付着防止蓋材の製造方法。The method for producing a content adhesion preventing lid according to claim 1, wherein the hydrophobic dry silica particles have an average primary particle size of 3 to 50 nm. 前記加熱処理は、温度85〜220℃、時間3〜120secの熱処理条件で行う請求項1または2に記載の内容物付着防止蓋材の製造方法。The said heat processing is a manufacturing method of the content adhesion prevention lid | cover material of Claim 1 or 2 performed on the heat processing conditions of temperature 85-220 degreeC and time 3 to 120 sec.
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