JP5513329B2 - Fray prevention cloth spring material - Google Patents

Fray prevention cloth spring material Download PDF

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JP5513329B2
JP5513329B2 JP2010205831A JP2010205831A JP5513329B2 JP 5513329 B2 JP5513329 B2 JP 5513329B2 JP 2010205831 A JP2010205831 A JP 2010205831A JP 2010205831 A JP2010205831 A JP 2010205831A JP 5513329 B2 JP5513329 B2 JP 5513329B2
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spring material
cloth spring
stitch
sewing
fraying
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JP2012062587A (en
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秀雄 池永
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Asahi Kasei Fibers Corp
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本発明は、自動車、鉄道車両、航空機、チャイルドシート、ベビーカー、車椅子、家具、事務椅子等の座席シート用クッション材として用いられる布バネ材に関する。   The present invention relates to a cloth spring material used as a cushioning material for seat seats of automobiles, railway vehicles, airplanes, child seats, strollers, wheelchairs, furniture, office chairs and the like.

ポリエステル系エラストマー繊維やポリトリメチレンテレフタレート繊維等の弾性繊維で構成された織編物をフレームに張設することにより、弾性繊維の伸長回復性を活かしてクッション性を発現させることができ、金属バネやウレタンクッション材に比べて、薄型、軽量、高通気性等の特徴を有する座席が得られる。このような弾性繊維からなる織編物は布バネと称され、事務椅子や家具等の多くの座席用途に使用されつつある。   By stretching a woven or knitted fabric made of elastic fibers such as polyester-based elastomer fibers or polytrimethylene terephthalate fibers on the frame, it is possible to develop cushioning properties by taking advantage of the stretch recovery of the elastic fibers. A seat having features such as thinness, light weight, and high air permeability can be obtained as compared with the urethane cushion material. A woven or knitted fabric made of such elastic fibers is called a cloth spring and is being used for many seating applications such as office chairs and furniture.

特許文献1には、地組織が鎖編と3〜8針振りトリコット編とで構成され、挿入糸が経糸挿入されている編物であって、高い引裂き抵抗力を有し、人体とのフィット性に優れ、伸長回復性が良好な布バネ材が開示されている。しかしながら、特許文献1の布バネ材は、裁断後の端部において地組織の鎖編みがほつれ易いため、切りっぱなしの状態では使えない。端部のほつれを縫製により防止する方法が必要となるが、縫製によって端部の編組織が固定され、布バネ材の性能が低下する問題があった。   Patent Document 1 discloses a knitted fabric in which the ground structure is composed of a chain knitting and a 3 to 8 needle swing tricot knitting, and an insertion yarn is inserted into a warp. The knitted fabric has a high tear resistance and is fit to the human body. A cloth spring material that is excellent in stretch recovery and has good stretch recovery properties is disclosed. However, the cloth spring material of Patent Document 1 cannot be used in an uncut state because the chain stitch of the ground texture is likely to fray at the end after cutting. Although a method for preventing fraying of the end portion by sewing is required, there has been a problem that the knitting structure of the end portion is fixed by sewing and the performance of the cloth spring material is lowered.

特開2006−97170号公報JP 2006-97170 A

本発明の目的は、前記問題点を解決し、経編地からなる布バネ材の切断端部からのほつれの広がりを防止でき、かつ縫製によって伸び特性や縫目強度等の物性が阻害されることのない、縫製によって編目ほつれを防止している布バネ材を提供することである。   The object of the present invention is to solve the above-mentioned problems, to prevent the spread of fraying from the cut end of the cloth spring material made of warp knitted fabric, and to inhibit physical properties such as elongation characteristics and seam strength by sewing. It is an object of the present invention to provide a cloth spring material that prevents fraying of stitches by sewing.

本発明者は、地組織の編密度および編目ピッチと縫製の縫目ピッチとの比を特殊範囲にすることで、従来からの問題点が解決されることを見出し、本発明を完成するに至った。
即ち本発明は、以下のとおりのものである。
(1)地組織のコース数とウエール数の積が100〜600である経編地の切断部周辺の少なくとも一部に縫い糸が縫い込まれている布バネ材であって、地組織の編目の大きさAが0.7〜1.8mmであり、コース列方向の編目ピッチB(mm)と略コース列方向の縫目ピッチC(mm)との比(C/B)が1.0〜4.0であり、かつ、略コース列方向に縫い込まれている縫い糸の縫目数5個当たりの少なくとも1箇所で、縫い糸が編目を貫通していることを特徴とする布バネ材。
(2)地組織が少なくとも2枚筬以上のニットループ組織からなり、少なくとも1枚の筬が鎖編み又は1針振りトリコット編であることを特徴とする上記(1)項に記載の布バネ材。
The inventor has found that the conventional problems can be solved by setting the knitting density of the ground structure and the ratio of the stitch pitch and the stitch pitch of the sewing to a special range, and has completed the present invention. It was.
That is, the present invention is as follows.
(1) A cloth spring material in which a sewing thread is sewn into at least a part of the periphery of a cut portion of a warp knitted fabric having a product of the number of courses of a ground structure and the number of wales of 100 to 600, The size A is 0.7 to 1.8 mm, and the ratio (C / B) of the stitch pitch B (mm) in the course row direction to the stitch pitch C (mm) in the substantially course row direction is 1.0 to A cloth spring material that is 4.0 and has a sewing thread penetrating a stitch at at least one place per five stitches of sewing thread that are sewn in a substantially course row direction.
(2) The cloth spring material according to (1) above, wherein the ground structure is composed of a knit loop structure having at least two ridges, and at least one ridge is a chain knitting or a single stitch tricot knitting. .

本発明によれば、経編地からなる布バネ材の切断端部に複雑な処理を必要とせず、特定の縫製処理により端部からのほつれの広がりを防止でき、かつ、縫製によって伸び特性や縫目強度等の物性が阻害されることのない布バネ材を提供することができる。   According to the present invention, the cutting end portion of the fabric spring material made of warp knitted fabric does not require complicated processing, the spread of fraying from the end portion can be prevented by specific sewing processing, and elongation characteristics and A cloth spring material can be provided in which physical properties such as seam strength are not hindered.

以下、本発明を詳細に説明する。
本発明の布バネ材とは、略4角形および多角形などの各種形状のフレームに布バネ材を縫製、樹脂成型、ボルト止め等の各種方法で張設することにより、面状のクッション材を形成し、布バネ材の伸長特性を利用して人が座った際のクッション性を発現させるものである。
Hereinafter, the present invention will be described in detail.
The cloth spring material of the present invention is a sheet-like cushion material formed by stretching the cloth spring material on various frame shapes such as a substantially rectangular shape and a polygon shape by various methods such as sewing, resin molding, and bolting. It is formed, and the cushioning property when a person sits down is expressed by utilizing the stretch characteristic of the cloth spring material.

フレームと布バネ材のみでクッション材を形成することもでき、必要に応じて布バネ材の上に立体編物、硬綿、不織布等の繊維状クッション性材料やウレタン、および表皮材等を積層したクッション材とすることができる。
本発明の布バネ材は、切断部からのほつれを防止するため、切断部の周辺に縫い糸が縫い込まれることが好ましい。縫い糸を縫い込む方法は、本縫い、千鳥縫い、かがり縫い等任意の方法を用いる事ができるが、より簡単な方法として本縫いが好ましい。布バネ材の切断部は折り返して縫い糸を縫い込んでも良いが、折り返さずに切断部の周辺を本縫いする方法がより簡単で好ましい。
A cushion material can be formed only with a frame and a cloth spring material. If necessary, a fibrous cushioning material such as three-dimensional knitted fabric, hard cotton, and nonwoven fabric, urethane, and a skin material are laminated on the cloth spring material. It can be used as a cushion material.
In the cloth spring material of the present invention, it is preferable that a sewing thread is sewn around the cutting portion in order to prevent fraying from the cutting portion. As a method for sewing the sewing thread, any method such as main stitching, staggered stitching, and overlock stitching can be used. However, as a simpler method, the main sewing is preferable. The cut portion of the cloth spring material may be folded back and the sewing thread may be sewn, but a method of sewing the periphery of the cut portion without folding back is simpler and preferable.

布バネ材の切断部の周辺とは、布バネ材が切断された外周の内側や、布バネ材に設けられる切り込みや穴の周囲、布バネ材の端部と布バネ材や他の布帛や樹脂等の部材とを縫製で接合する部位等を示す。切断部から縫い糸までの距離は2.5〜12mmであることが好ましく、より好ましくは3〜12mm、さらに好ましくは4〜10mmである。
特に、布バネ材と布バネ材や他の部材との縫製による接合部においては、本発明の構成にすることにより、接合部分の端部からのほつれを防止できるものとなり、さらには、布バネ材の伸び特性を阻害することなく、縫目強度も向上するものとなり好適である。
The periphery of the cut portion of the cloth spring material is the inside of the outer periphery where the cloth spring material is cut, the periphery of the notch or hole provided in the cloth spring material, the end of the cloth spring material and the cloth spring material, other fabrics, The part etc. which join members, such as resin, by sewing are shown. The distance from the cut portion to the sewing thread is preferably 2.5 to 12 mm, more preferably 3 to 12 mm, and still more preferably 4 to 10 mm.
In particular, in the joint portion formed by sewing the cloth spring material and the cloth spring material or other members, the configuration of the present invention can prevent fraying from the end portion of the joint portion. This is preferable because the seam strength can be improved without impairing the elongation characteristics of the material.

本発明においては、縫い糸が地組織の編目部分やシンカーループ部分を貫通することにより、地組織の編目が編み終り方向から徐徐に解けてほつれることを防止する。このためには布バネ材の地組織の密度を示すコース数とウエール数の積が100〜600であることが好ましい。コース数とウエール数の積が100未満であると、縫い糸が編目を貫通する比率が極端に低下し、編目が縫い糸により固定されないことから、ほつれを防止することが困難となる。又、コース数とウエール数の積が600を超える場合は、縫製によるほつれ防止性は向上するが、ミシンの針や糸による衝撃や摩擦等によって地組織を形成する地糸が切断する地糸切れが発生しやすくなり布バネ材の強度低下をまねく。布バネ材のほつれを防止するための布バネ材のより好ましいコース数とウエール数の積は150〜450であり、さらに好ましくは170〜400である。尚、ここでいうコース数とは地組織のタテ方向(ウエール列方向)の2.54cmの長さに存在する編目の個数を示し、ウエール数とはヨコ方向(コース列方向)の2.54cmの長さに存在する編目の個数を示す。   In the present invention, since the sewing thread penetrates the stitch portion and sinker loop portion of the ground texture, the stitch of the ground texture is prevented from gradually unraveling and fraying from the knitting end direction. For this purpose, it is preferable that the product of the number of courses indicating the density of the ground texture of the cloth spring material and the number of wales is 100 to 600. When the product of the number of courses and the number of wales is less than 100, the ratio of the sewing thread penetrating the stitches extremely decreases and the stitches are not fixed by the stitching threads, so that it becomes difficult to prevent fraying. When the product of the number of courses and the number of wales exceeds 600, fraying prevention by sewing is improved, but the ground yarn breakage that the ground yarn forming the ground texture is cut by the impact or friction of the sewing needle or thread. Is likely to occur, leading to a decrease in strength of the cloth spring material. The product of the more preferable number of courses and the number of wales of the cloth spring material for preventing fraying of the cloth spring material is 150 to 450, and more preferably 170 to 400. The number of courses here refers to the number of stitches existing in a length of 2.54 cm in the vertical direction (the direction of the wale row) of the ground structure, and the number of wales is 2.54 cm in the width direction (the direction of the course row). The number of stitches existing in the length of.

本発明では特定の割合で縫い糸が地組織の編目を貫通させることで効果的にほつれを防止することができることを見出した。縫い糸が編目を貫通するとは、地組織において少なくとも1つの編目の繊維部分または編目の中央の開口部分を縫い糸が貫通することである。通常、経編地を縫製する場合は、縫い糸は編目部分や編目と編目の間の空間部分、又は、シンカーループ部分を縫い糸が貫通する可能性があるが、その比率はランダムで特定の値をとるような縫製条件をとることは考えられていなかった。本発明では必ず特定の割合で編目部分を貫通させることによりほつれを防止する。   In the present invention, it has been found that fraying can be effectively prevented by allowing the sewing thread to penetrate the stitches of the ground texture at a specific ratio. That the sewing thread penetrates the stitch means that the sewing thread penetrates at least one fiber portion of the stitch or the center opening portion of the stitch in the ground structure. Usually, when sewing warp knitted fabrics, there is a possibility that the sewing thread may penetrate the stitch part, the space part between the stitches and the stitch part, or the sinker loop part. It was not considered to take the sewing conditions to take. In the present invention, fraying is always prevented by penetrating the stitch portion at a specific ratio.

本発明の布バネ材は地組織の編目の大きさAが0.7〜1.8mmであることが好ましい。地組織の編目の大きさとは、地組織をニットループ側から見た際の1つの編目のコース列方向(=編幅方向)の長さ(mm)を示す。編目の大きさAが0.7mm未満であると縫い糸が編目を貫通する比率が大幅に低下して、編目が縫い糸により固定されないことから、ほつれを防止することが困難となる。又、編目の大きさAが1.8mmを超えると、縫い糸が編目を貫通する比率が向上してほつれ防止性能は向上するものの、編目が変形しやすく伸長回復性が大きく低下し、布バネ材の性能が不十分なものとなる。編目の大きさAのより好ましい範囲は0.7〜1.5mm、さらに好まし範囲は0.8〜1.2mmである。   The cloth spring material of the present invention preferably has a stitch size A of the ground texture of 0.7 to 1.8 mm. The size of the stitch of the ground texture indicates the length (mm) in the course row direction (= knitting width direction) of one stitch when the ground texture is viewed from the knit loop side. When the size A of the stitch is less than 0.7 mm, the ratio of the sewing thread penetrating the stitch is greatly reduced, and the stitch is not fixed by the sewing thread, so that it is difficult to prevent fraying. Also, if the stitch size A exceeds 1.8 mm, the ratio of the sewing thread penetrating the stitch is improved and the fraying prevention performance is improved, but the stitch is easily deformed and the stretch recovery property is greatly reduced, and the cloth spring material The performance of will be insufficient. A more preferable range of the size A of the stitch is 0.7 to 1.5 mm, and a more preferable range is 0.8 to 1.2 mm.

本発明の布バネ材においては、地組織のコース列方向の編目ピッチB(mm)と略コース列方向の縫目ピッチC(mm)との比(C/B)が1.0〜4.0であることが好ましい。C/Bが4.0を超えると、縫い糸が編目を貫通する比率が低下し、ほつれを防止することが困難となると共に縫目強度が大きく低下する。さらには縫い糸が直線状になる比率が高くなることにより、布バネ材の伸長率に縫い糸の伸長が追随せず、縫製部分の伸び特性が阻害されるものとなる。又、C/Bが1.0未満であると、ほつれ防止性は向上するものの、縫い糸が編目を拘束し過ぎることにより、布バネ材の伸び特性が阻害されてしまう。又、地組織の地糸切れが発生し易くなり、布バネ材自身の強度低下につながる。(C/B)のより好ましい範囲は、1.3〜3.8であり、さらに好ましくは1.6〜3.1である。   In the cloth spring material of the present invention, the ratio (C / B) between the stitch pitch B (mm) in the course row direction of the ground structure and the stitch pitch C (mm) in the substantially course row direction is 1.0 to 4. 0 is preferred. When C / B exceeds 4.0, the ratio of the sewing thread penetrating the stitches decreases, making it difficult to prevent fraying and greatly reducing the stitch strength. Further, since the ratio of the sewing thread becoming linear becomes high, the elongation of the sewing spring does not follow the elongation ratio of the cloth spring material, and the elongation characteristics of the sewing portion are hindered. Further, when C / B is less than 1.0, the fraying prevention property is improved, but the stretch characteristics of the cloth spring material are hindered because the sewing thread restricts the stitches too much. Moreover, the ground yarn breakage of the ground structure is likely to occur, leading to a decrease in strength of the cloth spring material itself. The more preferable range of (C / B) is 1.3 to 3.8, and more preferably 1.6 to 3.1.

ここでいう編目ピッチBとはコース列において隣り合う編目の中心間の距離であり、又、縫目ピッチCとは、1ステッチの縫い目長を示し、1ステッチを構成する際に形成された針穴(中心)と次の針穴(中心)までの距離を示す。編目ピッチBの好ましい範囲は1.2〜2.5mmであり、縫目ピッチCの好ましい範囲は2.0〜5.5mmである。   The stitch pitch B here is the distance between the centers of adjacent stitches in the course row, and the stitch pitch C indicates the stitch length of one stitch, and is a needle formed when forming one stitch. Indicates the distance from the hole (center) to the next needle hole (center). A preferable range of the stitch pitch B is 1.2 to 2.5 mm, and a preferable range of the stitch pitch C is 2.0 to 5.5 mm.

布バネ材に縫い糸を縫い込む際の位置、方向、縫込み長さ等は任意に設定できるが、布バネ材の切断部の周辺において、少なくとも地組織の略コース列方向に縫い糸を縫い込むことにより、地組織の編み終り方向から編目が解けることを防止することが出来、効果的なほつれ対策となる。略コース列方向に縫い糸を縫い込む形状は、直線状でも円弧状でも良く、少なくとも縫目の一部分が略コース列方向に向いていれば良い。   The position, direction, sewing length, etc. when sewing the sewing thread into the fabric spring material can be set as desired, but the sewing thread should be sewn at least in the direction of the course of the ground structure around the cut portion of the fabric spring material. Thus, it is possible to prevent the stitches from being unwound from the direction of the knitting end of the ground structure, which is an effective fraying countermeasure. The shape in which the sewing thread is sewn in the substantially course row direction may be linear or arcuate, and at least a part of the stitches may be oriented in the substantially course row direction.

本発明の布バネ材は、略コース列方向の縫い糸の縫目数5個当たり少なくとも1箇所で縫い糸が編目を貫通することが好ましい。縫い糸が編目を貫通することにより、該貫通した編目はほつれが完全に遮断される。縫い糸が編目を貫通する割合は、縫目数4個のうち少なくとも1箇所で貫通することがより好ましく、更に好ましくは縫目数3個のうち少なくとも1箇所で貫通することである。   In the cloth spring material of the present invention, it is preferable that the sewing thread penetrates the stitch at at least one place per five stitches of the sewing thread in a substantially course row direction. When the sewing thread penetrates the stitch, fraying of the penetrated stitch is completely blocked. The ratio of the sewing thread that penetrates the stitches is more preferably at least one of four stitches, and more preferably at least one of three stitches.

本発明の布バネ材は、少なくとも2枚筬以上のニットループ組織からなる地組織で構成されることが、布バネ材の破断強度、引裂強度、及び縫目強度を向上させる上で好ましい。ニットループ組織とは、鎖編、トリコット編の様に全コースにおいてニットループを形成する編組織のことをいう。少なくとも2枚筬以上のニットループ組織からなる地組織の少なくとも1枚の筬は、鎖編又は1針振りトリコット編であることが好ましい。鎖編又は1針振りトリコット編を用いることにより、地組織のタテ方向の伸びを抑え、布バネ材の伸長後の残留歪みを低減することができる。伸びを抑える上で特に好ましいのは鎖編である。又、布バネ材のヨコ方向の伸びを適度に抑え、布バネ材の伸長後の残留歪みを低減すると共に布バネ材の引裂強度をより向上させるには、少なくとも1枚筬は多針振りのトリコット編とすることが好ましく、多針振りの振り幅は3針振りから8針振りが好ましい。従って、伸長後の残留歪みを抑えると同時に、引裂強度を向上させるには、地組織の少なくとも1枚の筬は鎖編み又は1針振りトリコット編とし、もう一方の筬を多針振りのトリコット編とすることがより好ましい。   The cloth spring material of the present invention is preferably composed of a ground structure composed of at least two knit loop structures in order to improve the breaking strength, tear strength, and seam strength of the cloth spring material. The knit loop structure refers to a knitted structure that forms a knit loop in all courses, such as chain knitting and tricot knitting. It is preferable that at least one wrinkle of the ground texture composed of at least two knit loops is a chain knitting or a one-needle swing tricot knitting. By using the chain knitting or the one-needle swing tricot knitting, it is possible to suppress the elongation in the vertical direction of the ground structure and to reduce the residual strain after the cloth spring material is stretched. The chain knitting is particularly preferable for suppressing the elongation. Further, in order to moderately suppress the horizontal extension of the cloth spring material, to reduce the residual strain after the cloth spring material is stretched, and to further improve the tear strength of the cloth spring material, at least one sheet of paper must be shaken with multiple needles. A tricot knitting is preferable, and the swing width of the multi-needle swing is preferably 3 to 8 swings. Therefore, in order to suppress the residual strain after stretching and improve the tear strength, at least one of the ridges of the ground texture is a chain knitting or one-needle tricot knitting, and the other ridge is a multi-needle wing tricot knitting. More preferably.

本発明の布バネ材の編組織は、伸長後の回復性を向上させると同時に面剛性を上げ、人体の姿勢支持を良好にするため、タテ方向及び/又はヨコ方向に挿入糸を編み込むことが好ましい。タテ方向に挿入糸を編み込む場合、鎖編やトリコット編等の組織で編まれる地糸のニードルループとシンカーループの間に1コース当り3針振り以下の振り幅で挿入された状態、または経編地の長さ方向に連なる地糸のシンカーループの間を上下しながら挿入された状態で、立体編物の全長に渡り挿入糸を直線状か又はジグザグに近い形態で挿入するのが好ましい。ヨコ方向に挿入糸を編み込む場合は、鎖編やトリコット編等の組織で編まれる地糸のニードルループとシンカーループの間に、経編地の全幅に渡るように挿入糸を直線に近い形態で挿入するのが好ましい。   In the knitting structure of the cloth spring material of the present invention, the insertion yarn can be knitted in the vertical direction and / or the horizontal direction in order to improve the recoverability after elongation and at the same time increase the surface rigidity and improve the posture support of the human body. preferable. When the insertion yarn is knitted in the warp direction, it is inserted between the needle loop and the sinker loop of the ground yarn knitted with a structure such as chain knitting or tricot knitting with a swing width of 3 stitches or less per course, or warp It is preferable that the insertion yarn is inserted in a straight line shape or a zigzag shape over the entire length of the three-dimensional knitted fabric while being inserted between the sinker loops of the ground yarn continuous in the length direction of the knitted fabric. When the insertion yarn is knitted in the horizontal direction, the shape of the insertion yarn is close to a straight line across the entire width of the warp knitted fabric between the needle loop and the sinker loop of the ground yarn knitted with a structure such as chain stitch or tricot knitting. Is preferably inserted.

挿入糸を編み込む方法は、タテ方向の挿入であれば編組織によって挿入することができ、この際、編目の変形(組織変形)を抑えるために地組織の多針振りトリコット編のアンダーラップ方向に対して異方向に挿入するのが好ましい。振り幅は、1コース当たり3針振り以下とするのが好ましく、3針振りよりも2針振りまたは1針振がより好ましい。またヨコ方向の挿入であれば、緯糸挿入装置を装備したラッセル編機を用いて緯糸挿入することができる。   As for the method of knitting the insertion yarn, it can be inserted by a knitting structure as long as it is inserted in the vertical direction. At this time, in order to suppress the deformation (texture deformation) of the stitch, It is preferable to insert in a different direction. The swing width is preferably less than or equal to 3 stitches per course, more preferably 2 or 1 stitches than 3 stitches. In the case of insertion in the horizontal direction, weft insertion can be performed using a Russell knitting machine equipped with a weft insertion device.

本発明の布バネ材の地組織を構成する繊維には任意の繊維を使用することができるが、布バネ材の強度を高めるためには、ポリエステル系繊維、ポリアミド系繊維等の合成繊維を用いることが好ましい。又、地組織の編目の変形(組織変形)を抑えるために用いる挿入糸もポリエステル系繊維、ポリアミド系繊維等の任意の繊維を使用することができるが、布バネ材の伸長回復性を向上させ、長期間、人が座った後の残留歪みを低減する上で、ポリトリメチレンテレフタレート繊維、またはポリエステル系エラストマー繊維等の弾性繊維を用いることが好ましい。さらに挿入糸は、地組織の剛性を上げて組織変形を抑えるために300〜3000デシテックスのモノフィラメントを使用することが好ましい。尚、モノフィラメントが挿入糸として用いられる場合は、モノフィラメントがスリップして組織変形したり、着座後の塑性変形を防止するために、モノフィラメントが地組織に接着されていても良い。接着の方法は、モノフィラメント表面を低融点のポリマーで覆った鞘芯モノフィラメントを用い、編地を編成した後にヒートセット等で熱融着させる方法や、地組織に低融点の繊維を編み込み、地組織とモノフィラメントとを熱融着させる方法等が好ましい。   Arbitrary fibers can be used as the fibers constituting the ground structure of the cloth spring material of the present invention. However, in order to increase the strength of the cloth spring material, synthetic fibers such as polyester fibers and polyamide fibers are used. It is preferable. In addition, the insertion yarn used to suppress the deformation (texture deformation) of the stitch of the ground texture can be any fiber such as polyester fiber or polyamide fiber, but it improves the stretch recovery of the cloth spring material. In order to reduce residual strain after a person sits for a long period of time, it is preferable to use an elastic fiber such as polytrimethylene terephthalate fiber or polyester elastomer fiber. Furthermore, it is preferable to use a 300-3000 dtex monofilament as the insertion yarn in order to increase the rigidity of the ground tissue and suppress the tissue deformation. When the monofilament is used as an insertion thread, the monofilament may be bonded to the ground tissue in order to prevent the monofilament from slipping and causing tissue deformation or plastic deformation after sitting. Adhesion can be achieved by using a sheath-core monofilament with a monofilament surface covered with a low-melting polymer, knitting the fabric and then heat-sealing it with a heat set, etc. A method of thermally fusing the monofilament and the like is preferable.

本発明の布バネ材の地組織に用いる繊維には任意の繊度のものを用いることができるが、150〜1000デシテックスの繊度を用いることが好ましい。より好ましくは160〜700デシテックス、更に好ましくは250〜600デシテックスである。   Although the thing of arbitrary fineness can be used for the fiber used for the ground structure of the cloth spring material of this invention, it is preferable to use the fineness of 150-1000 dtex. More preferably, it is 160-700 dtex, More preferably, it is 250-600 dtex.

本発明の布バネ材は、生機を精練、染色、ヒートセット等の工程を通して仕上げた後、所望の形状、寸法に裁断後、少なくとも切断部の周辺の一部に縫い糸を縫い込んだり、布バネ材同士や他の部材と縫製により接合することにより得られる。仕上げ工程時には本発明の目的を損なわなければ、通常、繊維加工に用いられている樹脂加工、制電加工、抗菌加工、撥水加工、難燃加工などの仕上げ加工を適用して良い。特に、ポリウレタン、塩化ビニル、アクリル、シリコーン、フッ素、クロロプレン等の樹脂加工により地組織のほつれ防止性をより改善する仕上加工を行うことが好ましい。   The fabric spring material of the present invention is a fabric spring, after finishing a living machine through processes such as scouring, dyeing, heat setting, etc., and then cutting into a desired shape and size, and sewing a sewing thread at least at a part around the cut portion. It is obtained by joining materials together with other members by sewing. As long as the object of the present invention is not impaired during the finishing process, finishing processes such as resin processing, antistatic processing, antibacterial processing, water repellent processing, and flame retardant processing, which are usually used for fiber processing, may be applied. In particular, it is preferable to perform a finishing process that further improves the fraying prevention property of the ground texture by resin processing such as polyurethane, vinyl chloride, acrylic, silicone, fluorine, chloroprene.

本発明の布バネ材に用いる経編地はシングルラッセル編機によりシングル編地として編成することもでき、又、ダブルラッセル編機による2層編地として編成しても良い。編機のゲージは12ゲージから22ゲージまでが好ましく用いられる。
布バネ材に用いる経編地の目付は目的に応じて任意に設定できるが、好ましくは200〜1000g/m2、より好ましくは250〜800g/m2である。
The warp knitted fabric used for the cloth spring material of the present invention can be knitted as a single knitted fabric by a single raschel knitting machine, or may be knitted as a two-layer knitted fabric by a double raschel knitting machine. The gauge of the knitting machine is preferably 12 gauge to 22 gauge.
Although the basis weight of the warp knitted fabric used for the fabric spring member can be arbitrarily set depending on the purpose, preferably 200 to 1000 g / m 2, more preferably a 250~800g / m 2.

得られた、布バネ材は、必要に応じて座席シート等のフレームに接合するための加工処理を行い、張設タイプの座席シート等に用いられる。
布バネ材をシートフレームに張設する状態は限定されるものではなく、布バネ材の外周または少なくとも2辺を、背部または座席のフレームに緊張状態または弛ませた状態で張ることにより、布バネ材が座部や背部を形成した座席が得られる。
The obtained cloth spring material is processed for joining to a frame such as a seat, if necessary, and used for a tension type seat.
The state in which the cloth spring material is stretched on the seat frame is not limited, and the cloth spring material is stretched by tensioning or slackening the outer periphery or at least two sides of the cloth spring material on the back or the seat frame. A seat in which the material forms a seat and a back is obtained.

フレームへの布バネ材の固定方法は任意の方法を用いることができる。例えば、特開2002−219985号公報に記載のように、編地の末端部に断面略U字状で溝部を有するプレート部材を固着し、該プレート部材の溝部を適宜のフレーム材に係合する方法、布バネ材の末端部を溶着、縫製、樹脂加工等により処理した後、端部を押さえ部材等で押さえてボルト止め等でフレームに固定する方法、端部を折り返して縫製した空洞の中に金属棒を通し、金属棒をフレームに固定する方法、樹脂フレームと一体成型等、任意の方法を用いることができる。尚、本発明の布バネ材をコイルスプリング、トーションバー等の金属バネを介してフレームに固定する方法等を用いることにより、よりストローク感のあるクッション性が付与できる。   Any method can be used for fixing the cloth spring material to the frame. For example, as described in JP-A-2002-219985, a plate member having a groove portion with a substantially U-shaped cross section is fixed to the end portion of the knitted fabric, and the groove portion of the plate member is engaged with an appropriate frame material. Method, after processing the end of the cloth spring material by welding, sewing, resin processing, etc., then pressing the end with a pressing member etc. and fixing it to the frame with bolts etc., inside the cavity where the end is folded and sewn An arbitrary method such as a method of passing a metal rod through and fixing the metal rod to the frame, or an integral molding with a resin frame can be used. In addition, by using a method of fixing the cloth spring material of the present invention to the frame via a metal spring such as a coil spring or a torsion bar, cushioning properties with a more stroke feeling can be imparted.

以下、本発明を実施例により具体的に説明するが、本発明はこれらのみに限定されるものではない。なお、例中の各特性の評価および測定は下記の方法で行った。
(1)伸長追随性、縫目強度、ほつれ防止性
布バネ材用基布から100mm×100mmのサンプルを2枚採取し、2枚のサンプルのシンカーループ面が向き合い、編方向を180度逆向きとなる状態で重ね合わせ、1枚のサンプルの編み終り方向の端部(他方のサンプルの編始め方向の端部)から3mmの間隔を空けて、コース列方向(編幅方向)に#8ポリエステル糸のミシン糸により本縫いを行う。この際、縫目ピッチを1.5mm、2mm、3mm、4mm、5mm、6mmとして本縫いを行う。尚、この際の縫い糸が編目を貫通する個数を数え、縫目数5個当たりの貫通数に換算する。
この際、縫製部分の両端を両手で把持して編幅方向に引張り、基布の伸び特性に対する縫製部分の伸長追随性を官能評価により、◎:伸長追随性が極めて良好、○:伸長追随性がほぼ良好、△:伸長追随性がやや劣る、×:伸長追随性がかなり劣る、の4段階で相対評価する。
EXAMPLES Hereinafter, the present invention will be specifically described with reference to examples, but the present invention is not limited to these examples. In addition, evaluation and measurement of each characteristic in an example were performed by the following method.
(1) Elongation followability, seam strength, fraying prevention property Two 100 mm x 100 mm samples were taken from the fabric fabric for the spring material, the sinker loop surfaces of the two samples faced each other, and the knitting direction was reversed 180 degrees. # 8 polyester in the course row direction (knitting width direction) with an interval of 3 mm from the end of one sample in the knitting end direction (end of the other sample in the knitting start direction). Perform the main sewing with the sewing thread. At this time, the main stitch is performed with the stitch pitch set to 1.5 mm, 2 mm, 3 mm, 4 mm, 5 mm, and 6 mm. At this time, the number of stitches that the sewing thread penetrates the stitches is counted and converted to the number of penetrations per five stitches.
At this time, both ends of the sewn portion are grasped with both hands and pulled in the knitting width direction, and the stretch followability of the sewn portion with respect to the stretch characteristics of the base fabric is evaluated by sensory evaluation, ◎: Very good stretch followability, ○: Stretch followability Is relatively good, Δ: stretchability is slightly inferior, x: elongation followability is considerably inferior.

さらに島津オートグラフAG−B型(島津製作所製)を用い、つかみ間隔10cmで、重ね合わせた2枚のサンプルの両端を開いて、チャックに固定し、引張り速度200mm/minの条件で引張り、縫目が破断する際の縫目強度を測定する。測定は3回行い平均値を算出する。
又、編み終り方向の端部からのほつれがサンプル中央部分に伝播した状態を目視評価により、◎:ほつれが全くない、○:ほつれが殆んどない、△:小さなほつれが若干ある、×:大きなほつれが多数ある、の4段階で相対評価する。
Furthermore, using Shimadzu Autograph AG-B type (manufactured by Shimadzu Corporation), the both ends of the two stacked samples were opened at a gripping distance of 10 cm, fixed to the chuck, pulled and sewn at a pulling speed of 200 mm / min. Measure the seam strength when the eye breaks. The measurement is performed three times and the average value is calculated.
In addition, the state in which fraying from the end in the knitting end direction propagated to the center of the sample was visually evaluated, ◎: no fraying, ○: little fraying, Δ: slight fraying, x: Relative evaluation is made in four stages, with many large fraying.

(2)張設座席でのほつれ防止性、及び回復性
座部が幅52cm、奥行き47cm、高さ32cmの口型金属パイプ材からなる座席フレーム(背もたれなし)を作製する。仕上げした経編地からウエール列方向(長さ方向)に50cm、コース列方向(編幅方向)に57cmの50cm×57cmの長方形を切り出し、切断端部から4mmの距離で全周を、#8ポリエステル糸のミシン糸により縫目ピッチ3mmで本縫いして、布バネ材を得た。さらに50cmの辺(2箇所)の全幅にポリブチレンテレフタレート樹脂製の略U字状のプレートを縫製で取り付ける。布バネ材の一方の略U字プレートを座席フレーム前縁下に取り付けた金属製略U字プレートとかみ合わせ、布バネ材の50cmの幅全体に10Kgの荷重をかけて張力を付与した状態で座席フレームの前後に布バネ材を張り、座席フレームの後ろ縁下の金属製略U字プレートと布バネ材の樹脂製略U字状のプレートとかみ合わせて布バネ材と張設する。10Kgの張力により金属製略U字プレートと樹脂製略U字プレートの位置がずれる場合は、金属製樹脂略U字プレートのボルト止めした位置をずらせて調節する。布バネ材の57cmの辺の方向と膝の向きを合せて、座席の上に体重65Kgの男性が2分間座った後、1分間退席する動作を5回繰り返す。
(2) Fraying prevention and recovery in a stretched seat A seat frame (without backrest) made of a mouth-shaped metal pipe material with a seat portion of 52 cm in width, 47 cm in depth and 32 cm in height is produced. From the finished warp knitted fabric, a 50 cm × 57 cm rectangle of 50 cm in the wale row direction (length direction) and 57 cm in the course row direction (knitting width direction) is cut out, and the entire circumference is # 4 at a distance of 4 mm from the cut end. A cloth spring material was obtained by sewing with a sewing thread of polyester thread at a stitch pitch of 3 mm. Further, a substantially U-shaped plate made of polybutylene terephthalate resin is attached by sewing to the entire width of 50 cm sides (two places). The seat is in a state where one substantially U-shaped plate of the cloth spring material is engaged with a metal substantially U-shaped plate attached under the front edge of the seat frame and a tension of 10 kg is applied to the entire 50 cm width of the cloth spring material. A cloth spring material is stretched before and after the frame, and the cloth spring material is stretched by meshing with a metal substantially U-shaped plate below the rear edge of the seat frame and a resin substantially U-shaped plate of the cloth spring material. When the positions of the metal substantially U-shaped plate and the resin substantially U-shaped plate are shifted due to the tension of 10 kg, the position where the metal resin substantially U-shaped plate is bolted is shifted and adjusted. Matching the direction of the 57 cm side of the cloth spring material with the direction of the knee, a man with a weight of 65 kg sitting on the seat for 2 minutes and then leaving the seat for 1 minute is repeated 5 times.

退席後の布バネ材の端部からのほつれが縫目部分を通り越して身生地部分に伝播した状態を目視評価により、◎:ほつれが全くない、○:ほつれが殆んどない、△:小さなほつれが若干ある、×:大きなほつれが多数ある、の4段階で評価する。又、布バネ材の回復状態を目視評価し、◎:完全に元通りに回復している。○:ほぼ元通りに回復している。△:ややくぼみ(変形)が残る。×:大きくくぼみが残る、の4段階で相対評価する。   The state in which the fray from the edge of the cloth spring material after leaving the seat passed through the seam portion and propagated to the body cloth portion was visually evaluated. ◎: No fraying, ○: No fraying, △: Small Evaluation is made in 4 stages, with some fraying, x: many fraying. Further, the state of recovery of the cloth spring material was visually evaluated, and :: completely recovered. ○: Almost recovered. Δ: Slight indentation (deformation) remains. X: Relative evaluation is performed in four stages, in which large depressions remain.

(3)縫目数5個当たりの編目貫通数
上記(1)で作製した100mm×100mmのサンプルを2枚重ねて端部を縫製した試料において、縫目の個数(S)と縫い糸が編目を貫通している個数(T)を数え、次の式から縫目数5個当たりの編目貫通数を計算する。
縫目数5個当たりの編目貫通数=T×5/S
(3) Number of stitches penetrated per 5 stitches In a sample in which two 100 mm × 100 mm samples prepared in (1) above were overlapped and the end was sewn, the number of stitches (S) and the stitching thread were stitched. The number of penetrating holes (T) is counted, and the stitch penetration number per 5 stitches is calculated from the following equation.
Number of stitch penetrations per 5 stitches = T × 5 / S

[実施例1]
4枚筬を装備した14ゲージのラッセル編機を用い、地組織を形成する筬(L1、L2)から560デシテックス/96フィラメントのポリエチレンテレフタレート繊維の原糸をオールインの配列で供給し、挿入糸用の筬(L3)から880デシテックスのポリトリメチレンテレフタレート繊維のモノフィラメントをオールインの配列で供給した。
[Example 1]
Using a 14-gauge Russell knitting machine equipped with four reeds, 560 decitex / 96-filament polyethylene terephthalate fibers are fed in an all-in array from the reeds (L1, L2) forming the ground structure, and inserted yarns A monofilament of 880 dtex polytrimethylene terephthalate fiber was supplied in an all-in arrangement from the cocoon (L3).

以下に示す編組織で、機上コース14.0コース/2.54cmの密度で布バネ材用生機を編成した。得られた生機は有り幅で170℃×3分で乾熱ヒートセットして布バネ材用基布を得た。
(編組織)
L1:20/02/(オールイン)
L2:20/1012/(オールイン)
L3:44/00/(オールイン)
A fabric spring material knitting machine was knitted with the density of the on-machine course 14.0 course / 2.54 cm in the knitting structure shown below. The raw machine thus obtained had a width and was dry heat set at 170 ° C. for 3 minutes to obtain a cloth spring material base fabric.
(Knitting organization)
L1: 20/02 / (all-in)
L2: 20/1012 / (all-in)
L3: 44/00 / (all in)

得られた布バネ材用基布からウエール列方向に50cm、コース列方向に57cmの50cm×57cmの長方形を切り出し、切断端部から4mmの距離で全周を、#8ポリエステル糸のミシン糸により縫目ピッチ3mmで本縫いして切断端部からのほつれを防止した布バネ材を得て、張設座席を試作した。又、布バネ材用基布から伸長追随性、縫目強度、ほつれ防止性を評価するサンプルを、縫目ピッチ3mmで試作し、評価を行った。得られた結果を布バネ材の諸特性と共に表1に示す。
得られた布バネ材は、縫製部分の伸長追随性、縫目強度、ほつれ防止性が高く、縫製時の地糸切れもないものであった。又、張設座席でのほつれもなく回復性も優れていた。
A 50 cm × 57 cm rectangle of 50 cm in the wale row direction and 57 cm in the course row direction is cut out from the obtained fabric spring material base fabric, and the entire circumference is cut at a distance of 4 mm from the cut end with a # 8 polyester yarn sewing thread. A fabric spring material in which fraying from the cut end portion was prevented by performing main sewing at a stitch pitch of 3 mm, and a tensioned seat was manufactured as a prototype. Further, a sample for evaluating elongation followability, seam strength, and fraying prevention properties from a base fabric for a cloth spring material was produced at a seam pitch of 3 mm and evaluated. The obtained results are shown in Table 1 together with various characteristics of the cloth spring material.
The obtained fabric spring material had high elongation followability at the sewing portion, seam strength, and fraying prevention properties, and there was no breakage of the ground yarn during sewing. Also, there was no fraying in the tension seats and the recovery was excellent.

[実施例2]
実施例1において、地組織を形成する筬(L1、L2)に供給する繊維を280デシテックス/48フィラメントのポリエチレンテレフタレート繊維の原糸に変更し、機上コースを18.0コース/2.54cmとした以外は、実施例1と同様にして布バネ材用基布を得た。得られた布バネ材用基布から、実施例1と同様に50cm×57cmのほつれを防止した布バネ材を得て、張設座席を試作した。又、布バネ材用基布から伸長追随性、縫目強度、ほつれ防止性を評価するサンプルを、縫目ピッチ3mmで試作し、評価を行った。得られた結果を布バネ材の諸特性と共に表1に併せて示す。
得られた布バネ材は、縫製部分の伸長追随性、縫目強度、ほつれ防止性が高く、縫製時の地糸切れもないものであった。又、張設座席でのほつれもなく回復性も優れていた。
[Example 2]
In Example 1, the fiber supplied to the ridges (L1, L2) forming the ground texture was changed to a raw yarn of polyethylene terephthalate fiber of 280 dtex / 48 filaments, and the onboard course was 18.0 course / 2.54 cm. A cloth spring material base fabric was obtained in the same manner as in Example 1 except that. A fabric spring material in which fraying of 50 cm × 57 cm was prevented was obtained from the obtained base fabric for fabric spring material in the same manner as in Example 1, and a tension seat was produced as a prototype. Further, a sample for evaluating elongation followability, seam strength, and fraying prevention properties from a base fabric for a cloth spring material was produced at a seam pitch of 3 mm and evaluated. The obtained results are shown in Table 1 together with various characteristics of the cloth spring material.
The obtained fabric spring material had high elongation followability at the sewing portion, seam strength, and fraying prevention properties, and there was no breakage of the ground yarn during sewing. Also, there was no fraying in the tension seats and the recovery was excellent.

[実施例3〜5および比較例1、2]
実施例1において、50cm×57cmの長方形の周囲を本縫いする際の縫目ピッチ、及び、伸長追随性、縫目強度、ほつれ防止性を評価するサンプルを縫製する縫目ピッチを1.5mm、2mm、4mm、5mm、6mmとした以外は、実施例1と同様にして得た布バネ材の評価を行った。得られた結果を布バネ材の諸特性と共に表1に併せて示す。
縫目ピッチが1.5mmでC/Bが0.9のものは縫製部分の伸長追随性が悪く、若干の地糸切れ(単糸切れ)が見られた。又、縫目ピッチが6mmのものは、縫目5個当たりの編目貫通数が0.8個と低く、ほつれ防止性が悪いと共に、縫目強度が低く、伸長追随性もかなり劣るものであった。
[Examples 3 to 5 and Comparative Examples 1 and 2]
In Example 1, the stitch pitch when the periphery of a 50 cm × 57 cm rectangle is sewn, and the stitch pitch for sewing a sample for evaluating elongation followability, stitch strength, fraying prevention property is 1.5 mm, The cloth spring material obtained in the same manner as in Example 1 was evaluated except that the thickness was 2 mm, 4 mm, 5 mm, and 6 mm. The obtained results are shown in Table 1 together with various characteristics of the cloth spring material.
When the stitch pitch was 1.5 mm and C / B was 0.9, the stretchable followability of the sewn portion was poor, and some ground thread breakage (single thread breakage) was observed. In addition, when the stitch pitch is 6 mm, the number of stitches per 5 stitches is as low as 0.8, the fraying prevention property is poor, the stitch strength is low, and the elongation followability is also quite inferior. It was.

[実施例6〜8および比較例3、4]
実施例2において、50cm×57cmの長方形を周囲を本縫いする際の縫目ピッチ、及び、伸長追随性、縫目強度、ほつれ防止性を評価するサンプルを縫製する縫目ピッチを1.5mm、2mm、4mm、5mm、6mmとした以外は、実施例2と同様にして得た布バネ材の評価を行った。得られた結果を布バネ材の諸特性と共に表1に併せて示す。
縫目ピッチが5mm及び6mmのものは、縫目5個当たりの編目貫通数が0.7、0.3個と低く、ほつれ防止性が悪いと共に、縫目強度が低く、伸長追随性も劣るものであった。
[Examples 6 to 8 and Comparative Examples 3 and 4]
In Example 2, the stitch pitch when the periphery of the 50 cm × 57 cm rectangle is sewn, and the stitch pitch for sewing the sample for evaluating the stretch following property, the stitch strength, and the fraying prevention property is 1.5 mm, The cloth spring material obtained in the same manner as in Example 2 was evaluated except that the thickness was 2 mm, 4 mm, 5 mm, and 6 mm. The obtained results are shown in Table 1 together with various characteristics of the cloth spring material.
When the stitch pitch is 5 mm and 6 mm, the number of stitches per stitch is as low as 0.7 and 0.3, and the fraying prevention property is poor, the stitch strength is low, and the elongation followability is also poor. It was a thing.

[比較例5]
4枚筬を装備した24ゲージのラッセル編機を用い、地組織を形成する筬(L1、L2)から167デシテックス/48フィラメントのポリエチレンテレフタレート繊維の原糸をオールインの配列で供給し、挿入糸用の筬(L3)から390デシテックスのポリトリメチレンテレフタレート繊維のモノフィラメントをオールインの配列で供給した。
[Comparative Example 5]
Using a 24-gauge Russell knitting machine equipped with four reeds, 167 decitex / 48-filament polyethylene terephthalate fibers are fed in an all-in arrangement from the reeds (L1, L2) forming the ground structure, and inserted yarns Monofilaments of polytrimethylene terephthalate fibers of 390 dtex were supplied in an all-in arrangement from the cocoons (L3).

以下に示す編組織で、機上コース24.0コース/2.54cmの密度で布バネ材用生機を編成した。得られた生機は有り幅で170℃×3分で乾熱ヒートセットして布バネ材用基布を得た。
(編組織)
L1:20/02/(オールイン)
L2:20/1012/(オールイン)
L3:44/00/(オールイン)
A fabric spring material knitting machine was knitted with the density of the on-machine course 24.0 course / 2.54 cm in the knitting structure shown below. The raw machine thus obtained had a width and was dry heat set at 170 ° C. for 3 minutes to obtain a cloth spring material base fabric.
(Knitting organization)
L1: 20/02 / (all-in)
L2: 20/1012 / (all-in)
L3: 44/00 / (all in)

得られた布バネ材用基布からウエール列方向に50cm、コース列方向に57cmの50cm×57cmの長方形を切り出し、切断端部から4mmの距離で全周を、#8ポリエステル糸のミシン糸により縫目ピッチ5mmで本縫いして切断端部からのほつれを防止した布バネ材を得た。又、布バネ材用基布から伸長追随性、縫目強度、ほつれ防止性を評価するサンプルを、縫目ピッチ5mmで試作し、評価を行った。得られた結果を布バネ材の諸特性と共に表1に併せて示す。
得られた布バネ材はほつれ防止性が悪いと共に、縫目強度が低く、伸長追随性もかなり劣るものであった。
A 50 cm × 57 cm rectangle of 50 cm in the wale row direction and 57 cm in the course row direction is cut out from the obtained fabric spring material base fabric, and the entire circumference is cut at a distance of 4 mm from the cut end with a # 8 polyester yarn sewing thread. A cloth spring material in which fraying from the cut end portion was prevented by performing main sewing at a stitch pitch of 5 mm was obtained. A sample for evaluating elongation followability, seam strength, and fraying prevention properties was fabricated from a base fabric for cloth spring material at a seam pitch of 5 mm and evaluated. The obtained results are shown in Table 1 together with various characteristics of the cloth spring material.
The obtained cloth spring material had poor fraying prevention properties, low seam strength, and considerably poor elongation followability.

Figure 0005513329
Figure 0005513329

本発明の布バネ材は、経編地からなる布バネ材の切断端部からのほつれの広がりを簡単な縫製方法で防止でき、かつ縫製によって伸び特性や縫目強度等の物性が阻害されることのない布バネ材である。従って、自動車、鉄道車両、航空機、チャイルドシート、ベビーカー、車椅子、家具、事務用等の座席シート用クッション材に使用する安全性に優れた部材として好適に用いられる。   The cloth spring material of the present invention can prevent the spread of fraying from the cut end of the cloth spring material made of warp knitted fabric by a simple sewing method, and physical properties such as elongation characteristics and stitch strength are hindered by sewing. It is a fabric spring material that never happens. Therefore, it is suitably used as a member having excellent safety for use as a cushion material for seat seats for automobiles, railway vehicles, airplanes, child seats, strollers, wheelchairs, furniture, offices and the like.

Claims (2)

地組織のコース数とウエール数の積が100〜600である経編地の切断部周辺の少なくとも一部に縫い糸が縫い込まれている布バネ材であって、地組織の編目の大きさAが0.7〜1.8mmであり、コース列方向の編目ピッチB(mm)と略コース列方向の縫目ピッチC(mm)との比(C/B)が1.0〜4.0であり、かつ、略コース列方向に縫い込まれている縫い糸の縫目数5個当たり少なくとも1箇所で、縫い糸が編目を貫通していることを特徴とする布バネ材。   A cloth spring material in which a sewing thread is sewn into at least a part of the periphery of a cutting portion of a warp knitted fabric having a product of the number of courses of a ground structure and the number of wales of 100 to 600. The stitch pitch B (mm) in the course row direction and the stitch pitch C (mm) in the substantially course row direction (C / B) is 1.0 to 4.0. The cloth spring material is characterized in that the sewing thread penetrates the stitch at at least one place per five stitches of the sewing thread that are sewn in a substantially course row direction. 地組織が少なくとも2枚筬以上のニットループ組織からなり、少なくとも1枚の筬が、鎖編み又は1針振りトリコット編であることを特徴とする請求項1に記載の布バネ材。   2. The cloth spring material according to claim 1, wherein the ground structure is composed of at least two knit loop structures, and at least one knot is a chain knit or one-needle swing tricot knit.
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