JP5500384B2 - Electric wire with terminal fitting and method of manufacturing electric wire with terminal fitting - Google Patents

Electric wire with terminal fitting and method of manufacturing electric wire with terminal fitting Download PDF

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JP5500384B2
JP5500384B2 JP2010249014A JP2010249014A JP5500384B2 JP 5500384 B2 JP5500384 B2 JP 5500384B2 JP 2010249014 A JP2010249014 A JP 2010249014A JP 2010249014 A JP2010249014 A JP 2010249014A JP 5500384 B2 JP5500384 B2 JP 5500384B2
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electric wire
terminal
connecting portion
wire
terminal fitting
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JP2012104236A (en
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拓次 大塚
宏樹 平井
純一 小野
美紀子 小坂
琢也 猪上
正明 田端
丈博 中田
悟史 森川
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Sumitomo Wiring Systems Ltd
AutoNetworks Technologies Ltd
Sumitomo Electric Industries Ltd
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Sumitomo Wiring Systems Ltd
AutoNetworks Technologies Ltd
Sumitomo Electric Industries Ltd
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本発明は、端子金具付き電線および端子金具付き電線の製造方法に関する。   The present invention relates to an electric wire with a terminal fitting and a method for manufacturing an electric wire with a terminal fitting.

従来より、電線の端末に端子金具が接続されてなる端子金具付き電線において、端子金具と電線との接続部分に熱収縮チューブ等の止水被覆を被せ付けて防水する技術が知られている。例えば特許文献1に記載のものにおいては、端子金具は、他の導電部材に接続する接続部と、電線の芯線に圧着されるワイヤバレルと、ワイヤバレルと接続部とを繋ぐ繋ぎ部とを有し、ワイヤバレルは、電線の端末部において絶縁被覆の端末から露出された芯線に圧着されている。そして、熱収縮チューブは、露出した芯線の全体を覆うように、端子金具の繋ぎ部から電線の絶縁被覆の端末部にわたる範囲に被せ付けられている。   2. Description of the Related Art Conventionally, in an electric wire with a terminal metal fitting in which a terminal metal fitting is connected to an end of the electric wire, a technique for waterproofing by covering a connection portion between the terminal metal fitting and the electric wire with a waterproof coating such as a heat-shrinkable tube is known. For example, in the thing of patent document 1, a terminal metal fitting has a connection part connected to another electrically-conductive member, a wire barrel crimped | bonded to the core wire of an electric wire, and a connection part which connects a wire barrel and a connection part. And the wire barrel is crimped | bonded to the core wire exposed from the terminal of insulation coating in the terminal part of an electric wire. And the heat contraction tube is covered in the range from the connection part of a terminal metal fitting to the terminal part of the insulation coating of an electric wire so that the whole exposed core wire may be covered.

特開2000−285983号公報JP 2000-259883 A

しかしながら、上記の端子金具付き電線においては、端子金具の圧着部分と繋ぎ部との外形形状が大きく異なり、具体的には、圧着部が円柱状をなすのに対し繋ぎ部が平板状をなしているので、熱収縮チューブを繋ぎ部に十分に密着させることが難しかった。熱収縮チューブと繋ぎ部との密着が不十分であると、熱収縮チューブ内に水が浸入し、この水が芯線とワイヤバレルとの接触部分に達して不具合が生じるおそれがあるので、防水性を高めるための工夫が望まれていた。   However, in the electric wire with terminal fitting, the outer shape of the crimping portion and the connecting portion of the terminal fitting is greatly different. Specifically, the crimping portion has a columnar shape, whereas the joining portion has a flat plate shape. Therefore, it was difficult to sufficiently adhere the heat shrinkable tube to the connecting portion. Insufficient adhesion between the heat-shrinkable tube and the connecting portion can cause water to penetrate into the heat-shrinkable tube and cause this water to reach the contact portion between the core wire and the wire barrel. A device to increase the demand was desired.

本発明は上記のような事情に基づいて完成されたものであって、防水性を高めることが可能な端子金具付き電線および端子金具付き電線の製造方法を提供することを目的とする。   This invention is completed based on the above situations, Comprising: It aims at providing the manufacturing method of the electric wire with a terminal metal fitting and the electric wire with a terminal metal fitting which can improve waterproofness.

本発明の端子金具付き電線は、芯線の外周を絶縁被覆で被覆した電線の端末に、端子金具が接続されてなる端子金具付き電線であって、前記端子金具は、他の導電部材に接続する接続部と、前記電線の端末部において前記絶縁被覆の端末から露出された前記芯線に圧着されたワイヤバレルと、前記ワイヤバレルと前記接続部とを繋ぐ繋ぎ部とを有し、前記繋ぎ部から前記絶縁被覆の端末までを覆う形状をなすとともに、その内側には接着層が備えられた止水被覆と、前記止水被覆の一端部を前記繋ぎ部側に押さえ付ける押さえ部と、が設けられ、前記止水被覆の一端部は、前記押さえ部により前記繋ぎ部側に押さえ付けられて前記接着層が前記繋ぎ部に密着している。このような構成によれば、止水被覆の一端部を繋ぎ部に対して十分に密着させることができるから、防水性を高めることができる。   The electric wire with terminal metal fittings of the present invention is an electric wire with terminal metal fittings in which the terminal metal fittings are connected to the ends of electric wires whose outer periphery is covered with an insulating coating, and the terminal metal fittings are connected to other conductive members. A connecting portion, a wire barrel that is crimped to the core wire exposed from the end of the insulating coating at the end portion of the electric wire, and a connecting portion that connects the wire barrel and the connecting portion, from the connecting portion The insulating coating has a shape that covers up to the end of the insulating coating, and is provided with a waterproof coating provided with an adhesive layer on the inner side thereof, and a pressing unit that presses one end of the waterproof coating against the connecting portion side. The one end portion of the waterproof coating is pressed against the connecting portion side by the pressing portion, and the adhesive layer is in close contact with the connecting portion. According to such a structure, since the one end part of a water stop coating | cover can fully be closely_contact | adhered with respect to a connection part, waterproofness can be improved.

また、前記繋ぎ部から前記ワイヤバレルにかけて、前記電線の端末部が一面側に載置される底板が延びて設けられ、前記押さえ部は、前記端子金具に一体に形成され、前記繋ぎ部の前記底板の一面と対向して配されるものとしてもよい。このような構成によれば、押さえ部を有する別体の部品を使用する場合に比べて、部品点数が増加することを防ぐことができる。
また、前記押さえ部は、前記繋ぎ部から前記底板の一面側に立ち上がって前記底板の一面と対向する側に屈曲したものとしてもよい。
In addition, a bottom plate on which the terminal portion of the electric wire is placed on one surface side extends from the connecting portion to the wire barrel, and the pressing portion is formed integrally with the terminal fitting, It is good also as what is arrange | positioned facing one surface of a baseplate. According to such a configuration, it is possible to prevent an increase in the number of parts compared to the case of using a separate part having a pressing part.
Moreover, the said holding | suppressing part is good also as what bent up from the said connection part to the one surface side of the said baseplate, and the side facing the one surface of the said baseplate.

また、前記押さえ部には、前記止水被覆の端縁を突き当て可能な突当部が設けられているものとしてもよい。このような構成によれば、止水被覆の端縁を突当部に突き当てることで、止水被覆の位置決めをすることができるから、他の位置決め手段を別途設けなくてもよい。   Further, the pressing portion may be provided with an abutting portion capable of abutting the edge of the water blocking coating. According to such a configuration, the water stop covering can be positioned by abutting the edge of the water stop cover against the abutting portion, and therefore, it is not necessary to separately provide other positioning means.

また、前記繋ぎ部から前記ワイヤバレルにかけて、前記電線の端末部が一面側に載置される底板が延びて設けられ、前記繋ぎ部は、前記底板と、前記底板の両側縁から前記一面側に立ち上がる一対の側板とを有してなるものとしてもよい。このような構成によれば、繋ぎ部は、一対の側板の立ち上がり端から底板まで、ある程度の深さを有しているから、止水被覆の一端部を繋ぎ部に対して十分に密着させるためには、本発明が特に有効である。   In addition, a bottom plate on which the end portion of the electric wire is placed on one surface side extends from the connecting portion to the wire barrel, and the connecting portion extends from the bottom plate and both side edges of the bottom plate to the one surface side. It is good also as what has a pair of side plate which stands | starts up. According to such a configuration, since the connecting portion has a certain depth from the rising edge of the pair of side plates to the bottom plate, the one end portion of the waterproof coating is sufficiently adhered to the connecting portion. For this, the present invention is particularly effective.

また、前記止水被覆は、熱収縮チューブからなるものとしてもよい。
また、前記接着層は、熱可塑性の接着剤からなるものとしてもよい。
また、前記芯線と前記端子金具とが異種の金属によって形成されているものとしてもよい。このように、電線の芯線と端子金具とが異種の金属によって形成されている場合には、両者の接続部分に水分が介在すると、両金属が水中にイオンとして溶け込み、電気化学的反応によって腐食が進行する電食が発生する虞がある。したがって、電線と端子金具との接続部分を確実に防水することが重要であるから、本発明が特に有効である。
また、前記電線は、アルミニウムまたはアルミニウム合金製の芯線を備えたアルミ電線であるものとしてもよい。このような構成によれば、端子金具付き電線の軽量化を図ることができる。
Moreover, the said water stop coating | cover is good also as what consists of a heat contraction tube.
The adhesive layer may be made of a thermoplastic adhesive.
Further, the core wire and the terminal fitting may be formed of different kinds of metals. As described above, when the core wire of the electric wire and the terminal fitting are made of different kinds of metals, if moisture intervenes in the connection portion between the two, the two metals dissolve as ions in the water, and corrosion occurs due to electrochemical reaction. There is a risk of progressive electric corrosion. Therefore, since it is important to reliably waterproof the connection portion between the electric wire and the terminal fitting, the present invention is particularly effective.
Further, the electric wire may be an aluminum electric wire provided with a core wire made of aluminum or aluminum alloy. According to such a structure, the weight reduction of an electric wire with a terminal metal fitting can be achieved.

本発明の端子金具付き電線の製造方法は、芯線の外周を絶縁被覆で被覆した電線の端末に、端子金具が接続されてなる端子金具付き電線を製造する、端子金具付き電線の製造方法であって、前記端子金具は、他の導電部材に接続する接続部と、前記電線の端末部において前記絶縁被覆の端末から露出された前記芯線に圧着されたワイヤバレルと、前記ワイヤバレルと前記接続部とを繋ぐ繋ぎ部とを有し、前記繋ぎ部から前記絶縁被覆の端末までを覆う形状をなすとともに、その内側には熱可塑性の接着剤からなる接着層が備えられた止水被覆と、前記止水被覆の一端部を前記繋ぎ部側に押さえ付ける押さえ部と、を使用し、前記止水被覆の一端部を、前記押さえ部により前記繋ぎ部側に押さえ付ける押さえ付け工程を行う。
このような方法によれば、止水被覆の一端部を繋ぎ部に対して十分に密着させることができるので、防水性を高めることができる。また、押さえ付け工程は、止水被覆の一端部を押さえ部により繋ぎ部側に押さえ付けるだけの簡単な作業であるから、製造に要する時間を、従来の端子金具付き電線の製造に要する時間と同程度に抑えることができる。
The method for producing an electric wire with a terminal metal fitting of the present invention is an electric wire manufacturing method with a terminal metal fitting for producing an electric wire with a terminal metal fitting in which the terminal metal fitting is connected to an end of an electric wire whose outer periphery is covered with an insulating coating. The terminal fitting is connected to another conductive member, a wire barrel crimped to the core wire exposed from the end of the insulating coating at the end of the electric wire, the wire barrel, and the connection And a water stop coating provided with an adhesive layer made of a thermoplastic adhesive on the inside thereof, and a shape that covers from the joint to the terminal of the insulating coating, And a pressing portion that presses one end portion of the water blocking coating against the connecting portion side, and performs a pressing step of pressing the one end portion of the water blocking coating against the connecting portion side with the pressing portion.
According to such a method, since the one end part of a water stop coating | cover can fully be stuck with respect to a connection part, waterproofness can be improved. In addition, since the pressing process is a simple operation of pressing one end portion of the water-stop coating to the connecting portion side by the pressing portion, the time required for manufacturing is the time required for manufacturing the conventional electric wire with terminal fittings. It can be suppressed to the same extent.

また、前記止水被覆は熱収縮チューブからなるものであり、前記押さえ付け工程の後に、前記止水被覆を加熱して収縮させ、前記接着層を前記繋ぎ部に密着させる加熱工程を行うものとしてもよい。
このような方法によれば、押さえ部により、止水被覆の一端部を繋ぎ部側に押さえ付けた状態で加熱するから、別途位置決め手段を設けることなく、止水被覆を所定の部位に密着させることができる。
Further, the water-stop coating is made of a heat-shrinkable tube, and after the pressing step, the water-stop coating is heated and contracted, and a heating step is performed to bring the adhesive layer into close contact with the joint portion. Also good.
According to such a method, heating is performed in a state where one end portion of the water stop coating is pressed against the connecting portion side by the pressing portion, so that the water stop coating is brought into close contact with a predetermined portion without providing a separate positioning means. be able to.

本発明によれば、防水性を高めることが可能な端子金具付き電線および端子金具付き電線の製造方法を提供することができる。   ADVANTAGE OF THE INVENTION According to this invention, the manufacturing method of the electric wire with a terminal metal fitting and the electric wire with a terminal metal fitting which can improve waterproofness can be provided.

本実施形態における端子金具付き電線であって、熱収縮チューブを被せ付ける前の状態を表す斜視図FIG. 3 is a perspective view showing an electric wire with terminal fittings according to the present embodiment and showing a state before the heat-shrinkable tube is covered. 熱収縮チューブの端縁を突当部に突き当てた状態を示す端子金具付き電線の一部拡大斜視図Partially enlarged perspective view of the electric wire with terminal fittings showing a state in which the edge of the heat shrinkable tube is abutted against the abutting portion 押さえ部を押さえ付けた後の状態を示す端子金具付き電線の一部拡大斜視図Partially enlarged perspective view of the electric wire with terminal fittings showing the state after pressing the holding part 押さえ部を押さえ付ける前の状態を示す端子金具付き電線の一部拡大断面図Partially enlarged sectional view of the electric wire with terminal fittings showing the state before pressing the holding part 押さえ部を押さえ付ける前の状態を示す端子金具付き電線の断面図であって、図4のA−A位置における断面に相当する断面図It is sectional drawing of the electric wire with a terminal metal fitting which shows the state before pressing a holding | suppressing part, Comprising: Sectional drawing corresponded in the cross section in the AA position of FIG. 押さえ部を押さえ付けた後の状態を示す端子金具付き電線の一部拡大断面図Partially enlarged sectional view of the electric wire with terminal fittings showing the state after pressing the holding part 押さえ部を押さえ付けた後の状態を示す端子金具付き電線の断面図であって、図6のB−B位置における断面に相当する断面図It is sectional drawing of the electric wire with a terminal metal fitting which shows the state after pressing down a holding | suppressing part, Comprising: Sectional drawing corresponded in the cross section in the BB position of FIG. 熱収縮チューブを加熱収縮した後の状態を示す端子金具付き電線の一部拡大断面図Partially enlarged sectional view of the electric wire with terminal fittings showing the state after heat shrinking the heat shrinkable tube 熱収縮チューブを加熱収縮した後の状態を示す端子金具付き電線の断面図であって、図8のC−C位置における断面に相当する断面図It is sectional drawing of the electric wire with a terminal metal fitting which shows the state after heat-shrinking a heat-shrinkable tube, Comprising: Sectional drawing equivalent to the cross section in CC position of FIG.

<実施形態>
以下、本発明を具体化した一実施形態について、図1〜図9を参照しつつ詳細に説明する。
本実施形態における端子金具付き電線10は、芯線21の外周を絶縁被覆22で被覆した電線20の端末に、端子金具30が接続されてなる端子金具付き電線である。本実施形態では、電線20が、アルミニウムまたはアルミニウム合金製の芯線21を備えたアルミ電線である一方、端子金具30が、銅または銅合金製である場合について説明する。以下、各構成部材において、図1の左上側を前方、右下側を後方、上側を上方、下側を下方として説明する。
<Embodiment>
Hereinafter, an embodiment embodying the present invention will be described in detail with reference to FIGS.
The electric wire 10 with a terminal metal fitting in this embodiment is an electric wire with a terminal metal fitting in which the terminal metal fitting 30 is connected to the end of the electric wire 20 in which the outer periphery of the core wire 21 is covered with the insulating coating 22. In the present embodiment, a case will be described in which the electric wire 20 is an aluminum electric wire provided with a core wire 21 made of aluminum or an aluminum alloy, while the terminal fitting 30 is made of copper or a copper alloy. In the following, each component will be described with the upper left side in FIG. 1 as the front, the lower right side as the rear, the upper side as the upper side, and the lower side as the lower side.

電線20は、複数の金属細線を撚り合せてなる芯線21と、芯線21の外周を被覆する合成樹脂製の絶縁被覆22とから構成され、電線20の端末においては、絶縁被覆22が所定長さ皮剥きされることで、芯線21の端末が露出している。なお、芯線は単芯線であってもよい。   The electric wire 20 is composed of a core wire 21 formed by twisting a plurality of fine metal wires and an insulating coating 22 made of a synthetic resin that covers the outer periphery of the core wire 21. At the end of the electric wire 20, the insulating coating 22 has a predetermined length. The terminal of the core wire 21 is exposed by being peeled. The core wire may be a single core wire.

端子金具30は、図示しない相手側の雄型端子金具(他の導電部材)に接続される接続部31と、絶縁被覆22の端末から露出された芯線21の端末に圧着されるワイヤバレル32と、このワイヤバレル32と接続部31とを繋ぐ繋ぎ部33とを備えた雌型の端子金具30である。端子金具30は、接続部31の後方に、繋ぎ部33を介してワイヤバレル32が設けられ、このワイヤバレル32の後方にインシュレーションバレル34が設けられた構造であって、金属板材をプレス加工することで形成され、全体として前後方向に細長い形状をなしている。また、金属板材の表面には図示しないメッキ層が形成されている。メッキ層を構成する金属としては、スズ、ニッケル等、必要に応じて任意の金属を採用し得る。本実施形態では、銅又は銅合金の表面にスズメッキ層が形成されている。なお、金属板材の表面にメッキ層を形成しない構成としてもよい。   The terminal fitting 30 includes a connection portion 31 connected to a mating male terminal fitting (other conductive member) (not shown), and a wire barrel 32 that is crimped to the end of the core wire 21 exposed from the end of the insulating coating 22. The female terminal fitting 30 includes a connecting portion 33 that connects the wire barrel 32 and the connecting portion 31. The terminal fitting 30 has a structure in which a wire barrel 32 is provided behind a connecting portion 31 via a connecting portion 33 and an insulation barrel 34 is provided behind the wire barrel 32, and a metal plate material is pressed. Formed as a whole, and has an elongated shape in the front-rear direction as a whole. A plating layer (not shown) is formed on the surface of the metal plate. As a metal which comprises a plating layer, arbitrary metals, such as tin and nickel, can be employ | adopted as needed. In the present embodiment, a tin plating layer is formed on the surface of copper or a copper alloy. In addition, it is good also as a structure which does not form a plating layer on the surface of a metal plate material.

接続部31は全体として略角筒形をなし、図示しない雄型端子金具のタブが挿入されて接続される。接続部31の後方には、電線20の端末部が上面側(一面側)に載置される底板35が、前後方向に延びて設けられている。   The connecting portion 31 has a substantially rectangular tube shape as a whole, and is connected by inserting a tab of a male terminal fitting (not shown). A bottom plate 35 on which the terminal portion of the electric wire 20 is placed on the upper surface side (one surface side) is provided behind the connection portion 31 so as to extend in the front-rear direction.

繋ぎ部33は、底板35と、底板35の両側縁から上側に立ち上がる一対の側板36とを有し、断面U字形状に形成されている。一対の側板36は、その前後が接続部31およびワイヤバレル32に一続きに繋がっている。   The connecting portion 33 includes a bottom plate 35 and a pair of side plates 36 rising upward from both side edges of the bottom plate 35 and is formed in a U-shaped cross section. The pair of side plates 36 are connected to the connecting portion 31 and the wire barrel 32 in a continuous manner.

ワイヤバレル32は、底板35と、底板35の両側縁から上側に立ち上がる一対のバレル片32Aとを有している。同ワイヤバレル32は、芯線21を外側から抱き込み、両バレル片32Aの突出縁を突き合わせつつ芯線21に食い込ませるように、いわゆるハート型にかしめ圧着される。   The wire barrel 32 includes a bottom plate 35 and a pair of barrel pieces 32 </ b> A that rise upward from both side edges of the bottom plate 35. The wire barrel 32 is crimped and crimped into a so-called heart shape so that the core wire 21 is held from the outside and bites into the core wire 21 while the protruding edges of both barrel pieces 32A are abutted.

インシュレーションバレル34は、ワイヤバレル32と同様、底板35と、底板35の両側縁から上側に立ち上がる一対のバレル片34Aとを有し、絶縁被覆22の端末を、バレル片34Aの突出端を重ね合わせつつ外側から抱き込む、いわゆるオーバーラップ型にかしめ圧着される。   As with the wire barrel 32, the insulation barrel 34 has a bottom plate 35 and a pair of barrel pieces 34 </ b> A that rises upward from both side edges of the bottom plate 35, and the end of the insulation coating 22 overlaps the protruding end of the barrel piece 34 </ b> A. It is crimped and crimped to a so-called overlap type, which is held together from outside.

端子金具30には、後述する熱収縮チューブ(止水被覆)50の前端部(一端部)を繋ぎ部33側に押さえ付ける押さえ部40が、一体に設けられている。押さえ部40は、繋ぎ部33の前後方向略中央位置に設けられ、繋ぎ部33から上方に立ち上がる一対の押さえ片41を有している。   The terminal fitting 30 is integrally provided with a pressing portion 40 that presses a front end portion (one end portion) of a heat-shrinkable tube (water-stop coating) 50 described later against the connecting portion 33 side. The pressing portion 40 has a pair of pressing pieces 41 that are provided at a substantially central position in the front-rear direction of the connecting portion 33 and rise upward from the connecting portion 33.

押さえ付けられる前の押さえ部40の形状は、以下の通りである。押さえ片41は、繋ぎ部33の側板36から上側に立ち上がるとともに、底板35の上面と対向する側に屈曲した形状をなしている。具体的には、押さえ片41は、側板36から上方に立ち上がる立上り部42と、立上り部42の上端から底板35の上面と対向する側に屈曲されてなる対向部43とを有している。立上り部42と対向部43とは略直角をなしている。一対の押さえ片41は、ほぼ同じ大きさおよび同じ形状をなし、端子金具30の中心線を挟んで向き合っている。   The shape of the pressing portion 40 before being pressed is as follows. The pressing piece 41 rises upward from the side plate 36 of the connecting portion 33 and has a shape bent toward the side facing the upper surface of the bottom plate 35. Specifically, the pressing piece 41 has a rising portion 42 that rises upward from the side plate 36, and a facing portion 43 that is bent from the upper end of the rising portion 42 to the side facing the upper surface of the bottom plate 35. The rising portion 42 and the facing portion 43 are substantially perpendicular. The pair of pressing pieces 41 have substantially the same size and the same shape, and face each other across the center line of the terminal fitting 30.

押さえ片41には、スリット44が形成されている。スリット44は、立上り部42と対向部43とからなる角部に形成されて、後側が開放された形態をなしている。スリット44の幅寸法は、加熱前の熱収縮チューブ50の先端部を差し込み可能な寸法、すなわち加熱前の接着層51の層厚を含む熱収縮チューブ50の厚さ寸法よりも大きい寸法とされている。このスリット44が形成されることで、対向部43の自由端側の端部(端子金具30の幅方向における中央側の部分)と、立上り部42の基端部(側板36側の部分)とが後方に突出した形状となっている。なお、立上り部42から対向部43にかけては、スリット44の形成部分を除き、前後方向の寸法が一定とされている。   A slit 44 is formed in the pressing piece 41. The slit 44 is formed in the corner part which consists of the rising part 42 and the opposing part 43, and has comprised the form by which the rear side was open | released. The width dimension of the slit 44 is a dimension that allows insertion of the tip of the heat shrinkable tube 50 before heating, that is, a dimension larger than the thickness dimension of the heat shrinkable tube 50 including the thickness of the adhesive layer 51 before heating. Yes. By forming the slit 44, the end portion on the free end side of the facing portion 43 (the central portion in the width direction of the terminal fitting 30) and the base end portion (the portion on the side plate 36 side) of the rising portion 42, Has a shape protruding rearward. Note that the dimension in the front-rear direction is constant from the rising portion 42 to the facing portion 43 except for the portion where the slit 44 is formed.

スリット44は、立上り部42に形成された下側面44Aと、対向部43に形成された上側面44Bと、スリット44の前端(奥端)に形成された前側面とにより構成されている。スリット44の前側面は、熱収縮チューブ50の端縁を突き当て可能な突当部44Cとされている。詳しくは、熱収縮チューブ50の端縁は、突当部44Cのうち立上り部43に形成された範囲に突き当たる。突当部44Cは、前後方向(端子金具30の軸方向)に対して略直角をなしている。
なお、押さえ付けられた後の押さえ部40の形状については、後ほど詳しく説明する。
The slit 44 includes a lower side surface 44 </ b> A formed at the rising portion 42, an upper side surface 44 </ b> B formed at the facing portion 43, and a front side surface formed at the front end (back end) of the slit 44. The front side surface of the slit 44 is an abutting portion 44 </ b> C capable of abutting the end edge of the heat shrinkable tube 50. Specifically, the edge of the heat-shrinkable tube 50 abuts the range formed in the rising portion 43 in the abutting portion 44C. The abutting portion 44C is substantially perpendicular to the front-rear direction (the axial direction of the terminal fitting 30).
The shape of the pressing portion 40 after being pressed will be described in detail later.

端子金具30と電線20との接続部分には、熱収縮チューブ50が被せ付けられている。熱収縮チューブ50は合成樹脂製であって、筒状をなし、その長さ寸法は、端子金具30の繋ぎ部33から、電線20の絶縁被覆22の端末部まで(インシュレーションバレル34よりも後方の位置まで)を被覆することが可能な寸法である。   A heat-shrinkable tube 50 is put on the connection portion between the terminal fitting 30 and the electric wire 20. The heat-shrinkable tube 50 is made of synthetic resin and has a cylindrical shape. The length of the heat-shrinkable tube 50 extends from the connecting portion 33 of the terminal fitting 30 to the end portion of the insulating coating 22 of the electric wire 20 (behind the insulation barrel 34). It is a dimension that can be covered.

熱収縮チューブ50の内側には、加熱によって軟化又は溶融することにより接着性を発現する、熱可塑性の接着剤からなる接着層51が備えられている。本実施形態では、加熱収縮前の接着層51の層厚と熱収縮チューブ50の厚さ寸法とが、同等(0.1mm程度)とされている。また、加熱収縮前の接着層51を含む熱収縮チューブ50の径寸法は、端子金具30の接続部31を内側に挿通可能な大きさとされている。
なお、熱収縮チューブ50が加熱収縮した後の状態については、後ほど詳しく説明する。
Inside the heat-shrinkable tube 50, there is provided an adhesive layer 51 made of a thermoplastic adhesive that exhibits adhesiveness when softened or melted by heating. In the present embodiment, the thickness of the adhesive layer 51 before heat shrinkage and the thickness dimension of the heat shrinkable tube 50 are equivalent (about 0.1 mm). In addition, the diameter of the heat-shrinkable tube 50 including the adhesive layer 51 before heat-shrinking is set such that the connection portion 31 of the terminal fitting 30 can be inserted inside.
The state after the heat-shrinkable tube 50 is heat-shrinked will be described in detail later.

次に、本実施形態に係る端子金具付き電線10の製造工程の一例を説明する。本実施形態の端子金具付き電線10の製造工程は、上記した端子金具30、熱収縮チューブ50、および押さえ部40を使用して行うものである。   Next, an example of the manufacturing process of the electric wire 10 with a terminal metal fitting according to the present embodiment will be described. The manufacturing process of the electric wire 10 with a terminal metal fitting of this embodiment is performed using the terminal metal fitting 30, the heat shrinkable tube 50, and the holding | suppressing part 40 mentioned above.

まず、端子金具30を製造する端子金具の製造工程を行う。端子金具の製造工程では、金属板材を所定の形状に打ち抜く打ち抜き工程と、打ち抜いた板材を所定の形状に曲げ加工する曲げ工程とを行う。打ち抜き工程の際には、接続部31を構成する部分、繋ぎ部33を構成する部分、ワイヤバレル32を構成する部分、インシュレーションバレル34を構成する部分、および押さえ部40を構成する部分を一体に繋がった形状に打ち抜く。そして、曲げ工程を行うことにより、接続部31、繋ぎ部33、ワイヤバレル32、インシュレーションバレル34、および押さえ部40を有する端子金具30の製造が完了する。   First, the manufacturing process of the terminal metal fitting which manufactures the terminal metal fitting 30 is performed. In the manufacturing process of the terminal fitting, a punching process for punching a metal plate material into a predetermined shape and a bending process for bending the punched plate material into a predetermined shape are performed. In the punching process, the part constituting the connecting part 31, the part constituting the connecting part 33, the part constituting the wire barrel 32, the part constituting the insulation barrel 34, and the part constituting the pressing part 40 are integrated. Punched into a shape connected to And the manufacture of the terminal metal fitting 30 which has the connection part 31, the connection part 33, the wire barrel 32, the insulation barrel 34, and the pressing part 40 is completed by performing a bending process.

続いて、電線20を圧着する電線圧着工程を行う。まず、電線20の絶縁被覆22を剥離して芯線21を露出させるとともに、絶縁被覆22の端末部および絶縁被覆22から露出した芯線21を、端子金具30の底板35の上面に載置する。その後、図示しない金型によって、インシュレーションバレル34およびワイヤバレル32を、絶縁被覆22および芯線21に対し、それぞれ圧着させる。   Subsequently, an electric wire crimping process for crimping the electric wire 20 is performed. First, the insulation coating 22 of the electric wire 20 is peeled to expose the core wire 21, and the end portion of the insulation coating 22 and the core wire 21 exposed from the insulation coating 22 are placed on the upper surface of the bottom plate 35 of the terminal fitting 30. Thereafter, the insulation barrel 34 and the wire barrel 32 are respectively crimped to the insulating coating 22 and the core wire 21 by a mold (not shown).

次いで、熱収縮チューブ50を端子金具付き電線10の所定の位置に位置決めする、熱収縮チューブの位置決め工程を行う。端子金具30側から熱収縮チューブ50を挿通した後、熱収縮チューブ50の前端部を押さえ部40のスリット44に差し込み、その前端縁を突当部44Cに突き当てた状態にする(図2参照)。これにより、熱収縮チューブ50は、端子金具30と電線20との接続部分を覆う所定の位置に配置されて位置決めされる。このとき、熱収縮チューブ50と繋ぎ部33との間には、大きな隙間があいている。端子金具付き電線10を持ち上げた場合には、熱収縮チューブ50は、図5に示すように、上端部がスリット44の下側面44Aに支持されるとともに対向部43の下面に当接して水平に張った状態になり、また大部分が繋ぎ部33の下方に垂れ下った状態になる。なお、熱収縮チューブ50は、電線20側から挿通させてもよく、このときには、前述した電線圧着工程の前に、予め電線20に挿通させておくことが好ましい。   Next, a heat-shrinkable tube positioning step for positioning the heat-shrinkable tube 50 at a predetermined position of the electric wire 10 with terminal fittings is performed. After the heat-shrinkable tube 50 is inserted from the terminal fitting 30 side, the front end portion of the heat-shrinkable tube 50 is inserted into the slit 44 of the holding portion 40, and the front end edge is abutted against the abutting portion 44C (see FIG. 2). ). Thereby, the heat-shrinkable tube 50 is arrange | positioned and positioned in the predetermined position which covers the connection part of the terminal metal fitting 30 and the electric wire 20. FIG. At this time, there is a large gap between the heat shrinkable tube 50 and the connecting portion 33. When the electric wire 10 with terminal fittings is lifted, the heat shrinkable tube 50 is supported by the lower side surface 44A of the slit 44 and the lower surface of the facing portion 43 in a horizontal manner as shown in FIG. It is in a stretched state, and most of the state hangs down below the connecting portion 33. The heat-shrinkable tube 50 may be inserted from the electric wire 20 side. In this case, it is preferable that the heat-shrinkable tube 50 is inserted through the electric wire 20 in advance before the electric wire crimping step described above.

続いて、熱収縮チューブ50の一端部を、押さえ部40により繋ぎ部33側に押さえ付ける押さえ付け工程を行う。図示しない金型によって押さえ部40を底板35側に押さえ付けると、押さえ片41のうち幅寸法が小さい部分(立上り部42と対向部43とからなる角部)が屈曲し、詳しくは、立上り部42の一部分が内側に屈曲し、対向部43の一部分が側板36の内側面に沿うように屈曲する(図7参照)。そして、対向部43の自由端側の端部が底板35側に接近し、スリット44の下側面44Aよりも下方の位置に至る。   Subsequently, a pressing process is performed in which one end portion of the heat shrinkable tube 50 is pressed against the connecting portion 33 side by the pressing portion 40. When the pressing portion 40 is pressed against the bottom plate 35 by a mold (not shown), a portion having a small width (a corner portion formed by the rising portion 42 and the facing portion 43) of the pressing piece 41 is bent. A portion of 42 is bent inward, and a portion of the facing portion 43 is bent along the inner surface of the side plate 36 (see FIG. 7). Then, the end portion on the free end side of the facing portion 43 approaches the bottom plate 35 side and reaches a position below the lower side surface 44A of the slit 44.

そして、熱収縮チューブ50は、押さえ部40と端子金具30の繋ぎ部33との間に挟み込まれた状態になる(図3参照)。詳しくは、熱収縮チューブ50の一部分は、押さえ部40の対向部43と繋ぎ部33の底板35との間、および押さえ部40の対向部43と繋ぎ部33の側板36との間に挟み込まれた状態になる。すなわち、熱収縮チューブ50は、繋ぎ部33の形状に沿うように(U字形状の凹みに沿うように)変形した状態になる(図7参照)。そして、熱収縮チューブ50は、スリット44の下側面44Aおよび対向部43の下面に当接し、上下から挟みこまれることで、端子金具付き電線10の所定の位置に仮止めされた状態になる。   And the heat contraction tube 50 will be in the state pinched | interposed between the holding | suppressing part 40 and the connection part 33 of the terminal metal fitting 30 (refer FIG. 3). Specifically, a part of the heat shrinkable tube 50 is sandwiched between the facing portion 43 of the pressing portion 40 and the bottom plate 35 of the connecting portion 33 and between the facing portion 43 of the pressing portion 40 and the side plate 36 of the connecting portion 33. It becomes a state. That is, the heat-shrinkable tube 50 is in a deformed state so as to follow the shape of the connecting portion 33 (so as to follow a U-shaped recess) (see FIG. 7). The heat-shrinkable tube 50 comes into contact with the lower surface 44A of the slit 44 and the lower surface of the facing portion 43, and is sandwiched from above and below, so that the heat-shrinkable tube 50 is temporarily fixed at a predetermined position of the electric wire 10 with terminal fittings.

その後、熱収縮チューブ50を加熱して収縮させ、接着層51を繋ぎ部33に密着させる加熱工程を行う。熱収縮チューブ50を図示しない加熱装置で加熱すると、熱収縮チューブ50が収縮し、その内側に備えられた接着層51が溶融して、端子金具30と電線20との接続部分の外面に隙間なく密着する(図8および図9参照)。詳しくは、熱収縮チューブ50が加熱収縮した状態では、接着層51は、繋ぎ部33、芯線21、ワイヤバレル32、インシュレーションバレル34、絶縁被覆22の外面に、全周に亘って隙間なく密着する。さらに詳細には、接着層51は、繋ぎ部33と熱収縮チューブ50との間を隙間なく埋め、繋ぎ部33の外面の全体に密着する。具体的には、接着層51は、繋ぎ部33の内側面および外側面、すなわち一対の側板36の内側面(対向面)および外側面と、底板35の内側面(上面)および外側面(下面)と、側板36の上端面(底板35からの立ち上がり端面)と、スリット44の下側面44Aとに隙間なく密着する。
以上により、端子金具付き電線10の製造が終了する。なお、加熱収縮することにより、熱収縮チューブ50の厚さ寸法は加熱前よりも増す。本実施形態では、加熱収縮後の熱収縮チューブ50の厚さ寸法(接着層51を除く)は、0.2mm〜0.3mm程度となる。また、加熱工程は、バッチ処理により行ってもよいし、連続的処理により行ってもよい。
Thereafter, a heating process is performed in which the heat shrinkable tube 50 is heated and shrunk to bring the adhesive layer 51 into close contact with the connecting portion 33. When the heat-shrinkable tube 50 is heated by a heating device (not shown), the heat-shrinkable tube 50 is shrunk, and the adhesive layer 51 provided on the inner side melts, so that there is no gap on the outer surface of the connection portion between the terminal fitting 30 and the electric wire 20. Adhere closely (see FIG. 8 and FIG. 9). Specifically, when the heat-shrinkable tube 50 is heated and shrunk, the adhesive layer 51 adheres to the outer surface of the connecting portion 33, the core wire 21, the wire barrel 32, the insulation barrel 34, and the insulating coating 22 without gaps over the entire circumference. To do. More specifically, the adhesive layer 51 fills the space between the joint portion 33 and the heat-shrinkable tube 50 without any gap, and is in close contact with the entire outer surface of the joint portion 33. Specifically, the adhesive layer 51 includes an inner surface and an outer surface of the connecting portion 33, that is, an inner surface (opposing surface) and an outer surface of the pair of side plates 36, and an inner surface (upper surface) and an outer surface (lower surface) of the bottom plate 35. ) And the upper end surface of the side plate 36 (the rising end surface from the bottom plate 35) and the lower side surface 44A of the slit 44 without any gap.
Thus, the manufacture of the electric wire 10 with terminal fittings is completed. In addition, by heat-shrinking, the thickness dimension of the heat-shrinkable tube 50 increases from before heating. In the present embodiment, the thickness dimension (excluding the adhesive layer 51) of the heat-shrinkable tube 50 after heat-shrinking is about 0.2 mm to 0.3 mm. Moreover, a heating process may be performed by a batch process and may be performed by a continuous process.

次に、上記のように構成された実施形態1の作用および効果について説明する。
本実施形態の端子金具付き電線10は、芯線21の外周を絶縁被覆22で被覆した電線20の端末に、端子金具30が接続されてなる端子金具付き電線であって、端子金具30は、他の導電部材に接続する接続部31と、電線20の端末部において絶縁被覆22の端末から露出された芯線21に圧着されたワイヤバレル32と、ワイヤバレル32と接続部31とを繋ぐ繋ぎ部33とを有し、繋ぎ部33から絶縁被覆22の端末までを覆う形状をなすとともに、その内側には熱可塑性の接着剤からなる接着層51が備えられた熱収縮チューブ50と、熱収縮チューブ50の一端部を繋ぎ部33側に押さえ付ける押さえ部40と、が設けられ、熱収縮チューブ50の一端部は、押さえ部40により繋ぎ部33側に押さえ付けられて接着層51が繋ぎ部33に密着している。
Next, operations and effects of the first embodiment configured as described above will be described.
The electric wire 10 with a terminal metal fitting of the present embodiment is an electric wire with a terminal metal fitting in which the terminal metal fitting 30 is connected to the end of the electric wire 20 in which the outer periphery of the core wire 21 is covered with the insulating coating 22. A connecting portion 31 connected to the conductive member, a wire barrel 32 crimped to the core wire 21 exposed from the end of the insulating coating 22 at the end portion of the electric wire 20, and a connecting portion 33 connecting the wire barrel 32 and the connecting portion 31. And a heat-shrinkable tube 50 provided with an adhesive layer 51 made of a thermoplastic adhesive, and a heat-shrinkable tube 50. A pressing portion 40 that presses one end of the heat shrinking tube toward the connecting portion 33 side. One end portion of the heat shrinkable tube 50 is pressed against the connecting portion 33 side by the pressing portion 40 and the adhesive layer 51 is connected. It is in close contact with the part 33.

これにより、熱収縮チューブ50の一端部を繋ぎ部33に対して十分に密着させることができるから、防水性を高めることができる。また、熱収縮チューブ50の一端部を繋ぎ部33側に押さえ付けるだけの簡単な作業を追加するのみでよいから、容易に防水性を高めることができる。   Thereby, since the one end part of the heat contraction tube 50 can fully be stuck to the connection part 33, waterproofness can be improved. Moreover, since it is only necessary to add a simple operation of pressing one end of the heat-shrinkable tube 50 against the connecting portion 33 side, the waterproof property can be easily improved.

また、繋ぎ部33からワイヤバレル32にかけて、電線20の端末部が上面側に載置される底板35が延びて設けられ、押さえ部40は、端子金具30に一体に形成され、繋ぎ部33の底板35の一面と対向して配されたものである。これにより、押さえ部を有する別体の部品を使用する場合に比べて、部品点数の増加を防ぐことができる。   In addition, a bottom plate 35 on which the terminal portion of the electric wire 20 is placed on the upper surface side is provided extending from the connecting portion 33 to the wire barrel 32, and the holding portion 40 is formed integrally with the terminal fitting 30. It is arranged to face one surface of the bottom plate 35. Thereby, compared with the case where the separate component which has a holding | suppressing part is used, the increase in a number of parts can be prevented.

また、押さえ部40には、熱収縮チューブ50の端縁を突き当て可能な突当部44Cが設けられている。これにより、熱収縮チューブ50の端縁を、押さえ部40に設けられた突当部44Cに突き当てることで位置決めすることができるから、他の位置決め手段を設けなくてもよい。   The pressing portion 40 is provided with an abutting portion 44 </ b> C capable of abutting the end edge of the heat shrinkable tube 50. Thereby, since the end edge of the heat-shrinkable tube 50 can be positioned by abutting against the abutting portion 44 </ b> C provided in the pressing portion 40, other positioning means may not be provided.

また、繋ぎ部33は、底板35と、底板35の両側縁から上面側に立ち上がる一対の側板36とを有してなり、一対の側板36の立ち上がり端から底板35まで、ある程度の深さを有している。したがって、加熱収縮前の熱収縮チューブ50と繋ぎ部33の底板35との間には、比較的大きな隙間が形成される。このため、熱収縮チューブ50の一端部を繋ぎ部33に対して十分に密着させるには、本実施形態のように、押さえ部40で熱収縮チューブ50の一端部を底板35側に押さえ付けることが、特に有効である。   The connecting portion 33 includes a bottom plate 35 and a pair of side plates 36 rising from both side edges of the bottom plate 35 to the upper surface side, and has a certain depth from the rising ends of the pair of side plates 36 to the bottom plate 35. doing. Therefore, a relatively large gap is formed between the heat shrinkable tube 50 before heat shrinkage and the bottom plate 35 of the connecting portion 33. For this reason, in order to make the one end part of the heat-shrinkable tube 50 fully adhere | attach with respect to the connection part 33, the one end part of the heat-shrinkable tube 50 is pressed on the baseplate 35 side with the holding | suppressing part 40 like this embodiment. Is particularly effective.

また、芯線21と端子金具30とが異種の金属によって形成されている。このような場合には、両者の接続部分に水分が介在すると、両金属が水中にイオンとして溶け込み、電気化学的反応によって腐食が進行する電食が発生する虞がある。したがって、特に電線20と端子金具30との接続部分を確実に防水することが重要であるから、本実施形態のように防水性を高めることが特に有効である。
また、電線20は、アルミニウムまたはアルミニウム合金製の芯線21を備えたアルミ電線20であるから、端子金具付き電線10の軽量化を図ることができる。
Moreover, the core wire 21 and the terminal metal fitting 30 are formed of different metals. In such a case, if moisture is present in the connecting portion between the two, both metals are dissolved as ions in the water, and there is a possibility that galvanic corrosion in which corrosion proceeds due to an electrochemical reaction may occur. Therefore, since it is particularly important to ensure waterproofing of the connecting portion between the electric wire 20 and the terminal fitting 30, it is particularly effective to improve the waterproofness as in this embodiment.
Moreover, since the electric wire 20 is the aluminum electric wire 20 provided with the core wire 21 made of aluminum or aluminum alloy, the weight of the electric wire 10 with terminal fitting can be reduced.

そして、本実施形態の端子金具付き電線10の製造方法は、繋ぎ部33から絶縁被覆22の端末までを覆う形状をなすとともに、その内側には熱可塑性の接着剤からなる接着層51が備えられた熱収縮チューブ50と、熱収縮チューブ50の一端部を繋ぎ部33側に押さえ付ける押さえ部40と、を使用し、熱収縮チューブ50の一端部を、押さえ部40により繋ぎ部33側に押さえ付ける押さえ付け工程と、熱収縮チューブ50を加熱して収縮させ、接着層51を繋ぎ部33に密着させる加熱工程と、を行う。   And the manufacturing method of the electric wire 10 with a terminal metal fitting of this embodiment makes the shape which covers from the connection part 33 to the terminal of the insulation coating 22, and the adhesive layer 51 which consists of a thermoplastic adhesive is provided in the inner side. The heat-shrinkable tube 50 and the holding portion 40 that presses one end of the heat-shrinkable tube 50 against the connecting portion 33, and presses the one end of the heat-shrinkable tube 50 toward the connecting portion 33 with the holding portion 40. A pressing step for attaching, and a heating step for heating and shrinking the heat-shrinkable tube 50 to bring the adhesive layer 51 into close contact with the connecting portion 33 are performed.

これにより、熱収縮チューブ50の一端部を繋ぎ部33に対して十分に密着させることができるので、防水性を高めることができる。また、押さえ部40により、熱収縮チューブ50の一端部を繋ぎ部33側に押さえ付けた状態(仮止めした状態)で加熱するから、別途位置決め手段を設けることなく、熱収縮チューブ50を所定の部位に密着させることができる。また、加熱工程の前の段階で熱収縮チューブ50を仮止めすることにより、電線圧着工程を行う場所から、加熱工程を行う場所に移行する際、改めて熱収縮チューブ50を所定の位置に配置する必要がなく、作業工程の簡素化、および作業時間の短縮を図ることができる。また、押さえ付け工程は、熱収縮チューブ50の一端部を押さえ部40により繋ぎ部33側に押さえ付けるだけの簡単な作業(本実施形態では0.3秒程度で行うことができる作業)であるから、製造に要する時間を、従来の端子金具付き電線の製造に要する時間と同程度に抑えることができる。   Thereby, since the one end part of the heat contraction tube 50 can fully be stuck with respect to the connection part 33, waterproofness can be improved. In addition, since the holding portion 40 heats one end of the heat shrinkable tube 50 against the connecting portion 33 side (temporarily fixed state), the heat shrinkable tube 50 is fixed to a predetermined position without providing a separate positioning means. It can be closely attached to the site. Further, by temporarily fixing the heat shrinkable tube 50 in the stage before the heating process, the heat shrinkable tube 50 is disposed again at a predetermined position when moving from the place where the wire crimping process is performed to the place where the heating process is performed. There is no need, and the work process can be simplified and the work time can be shortened. Further, the pressing step is a simple work (work that can be performed in about 0.3 seconds in the present embodiment) in which one end portion of the heat shrinkable tube 50 is pressed against the connecting portion 33 side by the pressing portion 40. Therefore, the time required for manufacturing can be suppressed to the same level as the time required for manufacturing a conventional electric wire with terminal fittings.

<他の実施形態>
本発明は上記記述及び図面によって説明した実施形態に限定されるものではなく、例えば次のような実施形態も本発明の技術的範囲に含まれる。
<Other embodiments>
The present invention is not limited to the embodiments described with reference to the above description and drawings. For example, the following embodiments are also included in the technical scope of the present invention.

(1)上記実施形態では、端子金具30は雌型の端子金具であるが、これに限らず、端子金具は雄タブを備えた雄型の端子金具であってもよく、また、接続部に貫通孔が形成された、いわゆるLA端子等であってもよく、必要に応じて任意の形状の端子金具とすることができる。
(2)上記実施形態では、電線20の芯線21がアルミニウム又はアルミニウム合金からなる構成としたが、これに限らず、電線の芯線は銅又は銅合金からなる構成としてもよく、必要に応じて任意の金属により形成される構成としてもよい。また、本実施形態においては、端子金具30が、銅又は銅合金からなると共に表面にスズメッキ層が形成される構成としたが、これに限らず、端子金具は必要に応じて任意の金属からなる構成としてもよい。
(1) In the above embodiment, the terminal fitting 30 is a female terminal fitting. However, the present invention is not limited to this, and the terminal fitting may be a male terminal fitting provided with a male tab. A so-called LA terminal or the like in which a through hole is formed may be used, and a terminal fitting having an arbitrary shape can be formed as necessary.
(2) In the said embodiment, although the core wire 21 of the electric wire 20 was set as the structure which consists of aluminum or aluminum alloy, it is not restricted to this, The core wire of an electric wire is good also as a structure which consists of copper or a copper alloy, and is arbitrary as needed. It is good also as a structure formed with these metals. In the present embodiment, the terminal fitting 30 is made of copper or a copper alloy and a tin plating layer is formed on the surface. However, the present invention is not limited to this, and the terminal fitting is made of any metal as necessary. It is good also as a structure.

(3)上記実施形態では、端子金具30の繋ぎ部33が断面U字形状をなす場合について説明したが、本発明は、端子金具の繋ぎ部がどのような形状であっても適用することができ、例えば、繋ぎ部が平板状をなすものにも適用することができる。
(4)上記実施形態では、突当部44Cは、押さえ部40に形成されたスリット44の前側面とされているが、これに限らず、例えば押さえ部の一部分を切り起こす等して、突当部を形成してもよい。
(3) In the above embodiment, the case where the connecting portion 33 of the terminal fitting 30 has a U-shaped cross section has been described. However, the present invention can be applied to any shape of the connecting portion of the terminal fitting. For example, the present invention can be applied to a case where the connecting portion has a flat plate shape.
(4) In the above embodiment, the abutting portion 44C is the front side surface of the slit 44 formed in the pressing portion 40. However, the present invention is not limited to this, and for example, the abutting portion 44C is formed by raising a part of the pressing portion. This part may be formed.

(5)上記実施形態では、押さえ部40は、繋ぎ部33の側板36から上方に立ち上がる一対の押さえ片41を有しているが、押さえ部の形状は任意の形状とすることができ、例えば、押さえ部を繋ぎ部の一方の側板のみから他方の側板側に向かって延びる、一の押さえ片のみを有するものとしてもよく、また、押さえ片を、接続部から繋ぎ部側に延出するものとしてもよい。
(6)上記実施形態では、押さえ部40は、端子金具30と一体に設けられているが、これに限らず、例えば、押さえ部を有する別体の部品を装着する等してもよい。
(5) In the above embodiment, the pressing portion 40 has a pair of pressing pieces 41 that rise upward from the side plate 36 of the connecting portion 33, but the shape of the pressing portion can be any shape, for example, The holding portion may have only one holding piece extending from only one side plate of the connecting portion toward the other side plate, and the holding piece extends from the connecting portion to the connecting portion side. It is good.
(6) In the said embodiment, although the holding | suppressing part 40 is provided integrally with the terminal metal fitting 30, you may mount | wear with the separate components which have not only this but a holding | suppressing part, for example.

(7)上記実施形態では、熱収縮チューブ50の一端部を、押さえ部40により繋ぎ部33側に押さえ付けた後、加熱工程を行っているが、これに限らず、熱収縮チューブの一端部を金型により押さえ付け、その状態を保ったまま加熱工程を行う等してもよい。
(8)上記実施形態では、止水被覆として熱収縮チューブ50を用いた例を示したが、これに限らず、例えば、止水被覆として、ゴム弾性を有する弾性チューブを用いてもよく、またシート状の止水テープを、電線及び端子金具の接続部分に巻きつけて筒状に形成したものを用いてもよい。
(7) In the above embodiment, the heating step is performed after pressing one end portion of the heat shrinkable tube 50 to the connecting portion 33 side by the pressing portion 40, but not limited to this, one end portion of the heat shrinkable tube. May be pressed by a mold and a heating process may be performed while maintaining the state.
(8) In the above embodiment, an example using the heat-shrinkable tube 50 as the water-stop coating has been shown. However, the present invention is not limited to this. For example, an elastic tube having rubber elasticity may be used as the water-stop coating, You may use what formed the sheet-like water stop tape around the connection part of an electric wire and a terminal metal fitting, and was formed in the cylinder shape.

10…端子金具付き電線
20…電線
21…芯線
22…絶縁被覆
30…端子金具
31…接続部
32…ワイヤバレル
33…繋ぎ部
35…底板
36…側板
40…押さえ部
44C…突当部
50…熱収縮チューブ(止水被覆)
51…接着層
DESCRIPTION OF SYMBOLS 10 ... Electric wire with a terminal metal fitting 20 ... Electric wire 21 ... Core wire 22 ... Insulation coating 30 ... Terminal metal fitting 31 ... Connection part 32 ... Wire barrel 33 ... Connecting part 35 ... Bottom plate 36 ... Side plate 40 ... Holding part 44C ... Abutting part 50 ... Heat Shrinkable tube (waterproof coating)
51. Adhesive layer

Claims (11)

芯線の外周を絶縁被覆で被覆した電線の端末に、端子金具が接続されてなる端子金具付き電線であって、
前記端子金具は、他の導電部材に接続する接続部と、前記電線の端末部において前記絶縁被覆の端末から露出された前記芯線に圧着されたワイヤバレルと、前記ワイヤバレルと前記接続部とを繋ぐ繋ぎ部とを有し、
前記繋ぎ部から前記絶縁被覆の端末までを覆う形状をなすとともに、その内側には接着層が備えられた止水被覆と、
前記止水被覆の一端部を前記繋ぎ部側に押さえ付ける押さえ部と、が設けられ、
前記止水被覆の一端部は、前記押さえ部により前記繋ぎ部側に押さえ付けられて前記接着層が前記繋ぎ部に密着している端子金具付き電線。
An electric wire with a terminal fitting, in which the terminal fitting is connected to the end of the electric wire whose outer periphery is coated with an insulation coating,
The terminal fitting includes a connection portion connected to another conductive member, a wire barrel crimped to the core wire exposed from the end of the insulating coating at the end portion of the electric wire, and the wire barrel and the connection portion. Having a connecting portion to connect,
While forming a shape that covers from the connecting portion to the terminal of the insulating coating, a water-stop coating provided with an adhesive layer on the inside,
A pressing portion that presses one end portion of the water blocking coating against the connecting portion side is provided,
One end portion of the water-stop coating is pressed against the connecting portion side by the pressing portion, and the terminal-attached electric wire with a terminal fitting in which the adhesive layer is in close contact with the connecting portion.
前記繋ぎ部から前記ワイヤバレルにかけて、前記電線の端末部が一面側に載置される底板が延びて設けられ、
前記押さえ部は、前記端子金具に一体に形成され、前記繋ぎ部の前記底板の一面と対向して配されるものである請求項1に記載の端子金具付き電線。
A bottom plate on which the terminal portion of the electric wire is placed on one side is provided extending from the connecting portion to the wire barrel,
The electric wire with a terminal fitting according to claim 1, wherein the pressing portion is formed integrally with the terminal fitting and is disposed to face one surface of the bottom plate of the connecting portion.
前記押さえ部は、前記繋ぎ部から前記底板の一面側に立ち上がって前記底板の一面と対向する側に屈曲したものである請求項2に記載の端子金具付き電線。   The electric wire with a terminal fitting according to claim 2, wherein the pressing portion rises from the connecting portion to one surface side of the bottom plate and is bent to a side facing the one surface of the bottom plate. 前記押さえ部には、前記止水被覆の端縁を突き当て可能な突当部が設けられている請求項1ないし請求項3のいずれか一項に記載の端子金具付き電線。   The electric wire with a terminal fitting according to any one of claims 1 to 3, wherein the pressing portion is provided with an abutting portion capable of abutting an end edge of the water blocking coating. 前記繋ぎ部から前記ワイヤバレルにかけて、前記電線の端末部が一面側に載置される底板が延びて設けられ、
前記繋ぎ部は、前記底板と、前記底板の両側縁から前記一面側に立ち上がる一対の側板とを有してなる請求項1ないし請求項4のいずれか一項に記載の端子金具付き電線。
A bottom plate on which the terminal portion of the electric wire is placed on one side is provided extending from the connecting portion to the wire barrel,
The electric wire with a terminal fitting according to any one of claims 1 to 4, wherein the connecting portion includes the bottom plate and a pair of side plates rising from both side edges of the bottom plate to the one surface side.
前記止水被覆は、熱収縮チューブからなるものである請求項1ないし請求項5のいずれか一項に記載の端子金具付き電線。   The electric wire with a terminal fitting according to any one of claims 1 to 5, wherein the waterproof coating is made of a heat-shrinkable tube. 前記接着層は、熱可塑性の接着剤からなるものである請求項6に記載の端子金具付き電線。   The electric wire with a terminal fitting according to claim 6, wherein the adhesive layer is made of a thermoplastic adhesive. 前記芯線と前記端子金具とが異種の金属によって形成されている請求項1ないし請求項7のいずれか一項に記載の端子金具付き電線。   The electric wire with a terminal fitting according to any one of claims 1 to 7, wherein the core wire and the terminal fitting are formed of different kinds of metals. 前記電線は、アルミニウムまたはアルミニウム合金製の芯線を備えたアルミ電線である請求項1ないし請求項8のいずれか一項に記載の端子金具付き電線。   The said electric wire is an aluminum electric wire provided with the core wire made from aluminum or aluminum alloy, The electric wire with a terminal metal fitting as described in any one of Claim 1 thru | or 8. 芯線の外周を絶縁被覆で被覆した電線の端末に、端子金具が接続されてなる端子金具付き電線を製造する、端子金具付き電線の製造方法であって、
前記端子金具は、他の導電部材に接続する接続部と、前記電線の端末部において前記絶縁被覆の端末から露出された前記芯線に圧着されたワイヤバレルと、前記ワイヤバレルと前記接続部とを繋ぐ繋ぎ部とを有し、
前記繋ぎ部から前記絶縁被覆の端末までを覆う形状をなすとともに、その内側には接着層が備えられた止水被覆と、前記止水被覆の一端部を前記繋ぎ部側に押さえ付ける押さえ部と、を使用し、
前記止水被覆の一端部を、前記押さえ部により前記繋ぎ部側に押さえ付ける押さえ付け工程を行う端子金具付き電線の製造方法。
A method of manufacturing an electric wire with a terminal metal fitting, which manufactures an electric wire with a terminal metal fitting to which the terminal metal fitting is connected to the end of the electric wire whose outer periphery is coated with an insulation coating,
The terminal fitting includes a connection portion connected to another conductive member, a wire barrel crimped to the core wire exposed from the end of the insulating coating at the end portion of the electric wire, and the wire barrel and the connection portion. Having a connecting portion to connect,
A shape that covers from the joint portion to the end of the insulation coating, and a water stop coating provided with an adhesive layer on the inside thereof, and a pressing portion that presses one end portion of the water stop coating against the connection portion side. Use the
The manufacturing method of the electric wire with a terminal metal fitting which performs the pressing process which presses down the one end part of the said water stop coating | cover to the said connection part side with the said press part.
前記止水被覆は熱収縮チューブからなるものであり、
前記押さえ付け工程の後に、前記止水被覆を加熱して収縮させ、前記接着層を前記繋ぎ部に密着させる加熱工程を行う請求項10に記載の端子金具付き電線の製造方法。
The water-stop coating is a heat shrinkable tube,
The manufacturing method of the electric wire with a terminal metal fitting of Claim 10 which performs the heating process which heats and shrinks the said water stop coating and makes the said contact bonding layer closely_contact | adhere to the said connection part after the said pressing process.
JP2010249014A 2010-11-05 2010-11-05 Electric wire with terminal fitting and method of manufacturing electric wire with terminal fitting Expired - Fee Related JP5500384B2 (en)

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