JP5481131B2 - Vinyl aromatic hydrocarbon resin composition suitable for blow molding - Google Patents
Vinyl aromatic hydrocarbon resin composition suitable for blow molding Download PDFInfo
- Publication number
- JP5481131B2 JP5481131B2 JP2009199143A JP2009199143A JP5481131B2 JP 5481131 B2 JP5481131 B2 JP 5481131B2 JP 2009199143 A JP2009199143 A JP 2009199143A JP 2009199143 A JP2009199143 A JP 2009199143A JP 5481131 B2 JP5481131 B2 JP 5481131B2
- Authority
- JP
- Japan
- Prior art keywords
- aromatic hydrocarbon
- vinyl aromatic
- resin composition
- mass
- hydrocarbon resin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 229920002554 vinyl polymer Polymers 0.000 title claims description 43
- 239000000203 mixture Substances 0.000 title claims description 18
- 229920006272 aromatic hydrocarbon resin Polymers 0.000 title claims description 16
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 title claims description 16
- 238000000071 blow moulding Methods 0.000 title description 12
- -1 vinyl aromatic hydrocarbon Chemical class 0.000 claims description 34
- 239000000178 monomer Substances 0.000 claims description 31
- 229920001400 block copolymer Polymers 0.000 claims description 28
- 150000001993 dienes Chemical class 0.000 claims description 27
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 26
- 229920005989 resin Polymers 0.000 claims description 13
- 239000011347 resin Substances 0.000 claims description 13
- 238000006116 polymerization reaction Methods 0.000 description 23
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 12
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 12
- 238000000034 method Methods 0.000 description 12
- 230000000052 comparative effect Effects 0.000 description 11
- 238000006243 chemical reaction Methods 0.000 description 10
- 229920001577 copolymer Polymers 0.000 description 10
- 238000000465 moulding Methods 0.000 description 10
- 239000011342 resin composition Substances 0.000 description 10
- 239000003795 chemical substances by application Substances 0.000 description 8
- 239000004793 Polystyrene Substances 0.000 description 7
- 239000000243 solution Substances 0.000 description 7
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 6
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
- MZRVEZGGRBJDDB-UHFFFAOYSA-N N-Butyllithium Chemical compound [Li]CCCC MZRVEZGGRBJDDB-UHFFFAOYSA-N 0.000 description 6
- 230000007423 decrease Effects 0.000 description 6
- 239000000194 fatty acid Substances 0.000 description 6
- 229920002223 polystyrene Polymers 0.000 description 6
- 239000002904 solvent Substances 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 5
- 239000002994 raw material Substances 0.000 description 5
- 239000003963 antioxidant agent Substances 0.000 description 4
- 230000009849 deactivation Effects 0.000 description 4
- 235000014113 dietary fatty acids Nutrition 0.000 description 4
- UKMSUNONTOPOIO-UHFFFAOYSA-N docosanoic acid Chemical compound CCCCCCCCCCCCCCCCCCCCCC(O)=O UKMSUNONTOPOIO-UHFFFAOYSA-N 0.000 description 4
- 238000001125 extrusion Methods 0.000 description 4
- 229930195729 fatty acid Natural products 0.000 description 4
- IPCSVZSSVZVIGE-UHFFFAOYSA-N hexadecanoic acid Chemical compound CCCCCCCCCCCCCCCC(O)=O IPCSVZSSVZVIGE-UHFFFAOYSA-N 0.000 description 4
- 238000005259 measurement Methods 0.000 description 4
- 229920000642 polymer Polymers 0.000 description 4
- 239000003505 polymerization initiator Substances 0.000 description 4
- 230000000379 polymerizing effect Effects 0.000 description 4
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 3
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 239000002253 acid Substances 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- 150000001298 alcohols Chemical class 0.000 description 3
- 150000001412 amines Chemical class 0.000 description 3
- 230000003078 antioxidant effect Effects 0.000 description 3
- 239000002216 antistatic agent Substances 0.000 description 3
- 238000005227 gel permeation chromatography Methods 0.000 description 3
- 239000003999 initiator Substances 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 239000000314 lubricant Substances 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- OFBQJSOFQDEBGM-UHFFFAOYSA-N n-pentane Natural products CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 3
- 229910052700 potassium Inorganic materials 0.000 description 3
- 239000011591 potassium Substances 0.000 description 3
- 229910052708 sodium Inorganic materials 0.000 description 3
- 239000011734 sodium Substances 0.000 description 3
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 3
- SDJHPPZKZZWAKF-UHFFFAOYSA-N 2,3-dimethylbuta-1,3-diene Chemical compound CC(=C)C(C)=C SDJHPPZKZZWAKF-UHFFFAOYSA-N 0.000 description 2
- 235000021357 Behenic acid Nutrition 0.000 description 2
- RGSFGYAAUTVSQA-UHFFFAOYSA-N Cyclopentane Chemical compound C1CCCC1 RGSFGYAAUTVSQA-UHFFFAOYSA-N 0.000 description 2
- LCGLNKUTAGEVQW-UHFFFAOYSA-N Dimethyl ether Chemical compound COC LCGLNKUTAGEVQW-UHFFFAOYSA-N 0.000 description 2
- YNQLUTRBYVCPMQ-UHFFFAOYSA-N Ethylbenzene Chemical compound CCC1=CC=CC=C1 YNQLUTRBYVCPMQ-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 2
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical group [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 2
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 2
- 239000006057 Non-nutritive feed additive Substances 0.000 description 2
- 229920001890 Novodur Polymers 0.000 description 2
- 235000021314 Palmitic acid Nutrition 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- 235000021355 Stearic acid Nutrition 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- IORUEKDKNHHQAL-UHFFFAOYSA-N [2-tert-butyl-6-[(3-tert-butyl-2-hydroxy-5-methylphenyl)methyl]-4-methylphenyl] prop-2-enoate Chemical compound CC(C)(C)C1=CC(C)=CC(CC=2C(=C(C=C(C)C=2)C(C)(C)C)OC(=O)C=C)=C1O IORUEKDKNHHQAL-UHFFFAOYSA-N 0.000 description 2
- 229940116226 behenic acid Drugs 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 238000011088 calibration curve Methods 0.000 description 2
- GHVNFZFCNZKVNT-UHFFFAOYSA-N decanoic acid Chemical compound CCCCCCCCCC(O)=O GHVNFZFCNZKVNT-UHFFFAOYSA-N 0.000 description 2
- USIUVYZYUHIAEV-UHFFFAOYSA-N diphenyl ether Chemical compound C=1C=CC=CC=1OC1=CC=CC=C1 USIUVYZYUHIAEV-UHFFFAOYSA-N 0.000 description 2
- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Chemical compound CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 description 2
- 150000002170 ethers Chemical class 0.000 description 2
- IIEWJVIFRVWJOD-UHFFFAOYSA-N ethylcyclohexane Chemical compound CCC1CCCCC1 IIEWJVIFRVWJOD-UHFFFAOYSA-N 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- BXWNKGSJHAJOGX-UHFFFAOYSA-N hexadecan-1-ol Chemical compound CCCCCCCCCCCCCCCCO BXWNKGSJHAJOGX-UHFFFAOYSA-N 0.000 description 2
- 229920005669 high impact polystyrene Polymers 0.000 description 2
- 239000004797 high-impact polystyrene Substances 0.000 description 2
- 230000001771 impaired effect Effects 0.000 description 2
- QWTDNUCVQCZILF-UHFFFAOYSA-N isopentane Chemical compound CCC(C)C QWTDNUCVQCZILF-UHFFFAOYSA-N 0.000 description 2
- 238000004898 kneading Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- UAEPNZWRGJTJPN-UHFFFAOYSA-N methylcyclohexane Chemical compound CC1CCCCC1 UAEPNZWRGJTJPN-UHFFFAOYSA-N 0.000 description 2
- GDOPTJXRTPNYNR-UHFFFAOYSA-N methylcyclopentane Chemical compound CC1CCCC1 GDOPTJXRTPNYNR-UHFFFAOYSA-N 0.000 description 2
- 150000007522 mineralic acids Chemical class 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- WQEPLUUGTLDZJY-UHFFFAOYSA-N n-Pentadecanoic acid Natural products CCCCCCCCCCCCCCC(O)=O WQEPLUUGTLDZJY-UHFFFAOYSA-N 0.000 description 2
- QUAMTGJKVDWJEQ-UHFFFAOYSA-N octabenzone Chemical compound OC1=CC(OCCCCCCCC)=CC=C1C(=O)C1=CC=CC=C1 QUAMTGJKVDWJEQ-UHFFFAOYSA-N 0.000 description 2
- GLDOVTGHNKAZLK-UHFFFAOYSA-N octadecan-1-ol Chemical compound CCCCCCCCCCCCCCCCCCO GLDOVTGHNKAZLK-UHFFFAOYSA-N 0.000 description 2
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 2
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 2
- OQILCOQZDHPEAZ-UHFFFAOYSA-N octyl palmitate Chemical compound CCCCCCCCCCCCCCCC(=O)OCCCCCCCC OQILCOQZDHPEAZ-UHFFFAOYSA-N 0.000 description 2
- 150000007524 organic acids Chemical class 0.000 description 2
- 235000005985 organic acids Nutrition 0.000 description 2
- 239000003960 organic solvent Substances 0.000 description 2
- 150000002989 phenols Chemical class 0.000 description 2
- 229920005672 polyolefin resin Polymers 0.000 description 2
- 239000003381 stabilizer Substances 0.000 description 2
- 239000008117 stearic acid Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- HLZKNKRTKFSKGZ-UHFFFAOYSA-N tetradecan-1-ol Chemical compound CCCCCCCCCCCCCCO HLZKNKRTKFSKGZ-UHFFFAOYSA-N 0.000 description 2
- GETQZCLCWQTVFV-UHFFFAOYSA-N trimethylamine Chemical compound CN(C)C GETQZCLCWQTVFV-UHFFFAOYSA-N 0.000 description 2
- RIOQSEWOXXDEQQ-UHFFFAOYSA-N triphenylphosphine Chemical compound C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 RIOQSEWOXXDEQQ-UHFFFAOYSA-N 0.000 description 2
- NTWODZFMPSMQFA-UHFFFAOYSA-N (2,4-ditert-butylphenyl) 2-hydroxybenzoate Chemical class CC(C)(C)C1=CC(C(C)(C)C)=CC=C1OC(=O)C1=CC=CC=C1O NTWODZFMPSMQFA-UHFFFAOYSA-N 0.000 description 1
- FEODVXCWZVOEIR-UHFFFAOYSA-N (2,4-ditert-butylphenyl) octyl hydrogen phosphite Chemical compound CCCCCCCCOP(O)OC1=CC=C(C(C)(C)C)C=C1C(C)(C)C FEODVXCWZVOEIR-UHFFFAOYSA-N 0.000 description 1
- AHAREKHAZNPPMI-AATRIKPKSA-N (3e)-hexa-1,3-diene Chemical compound CC\C=C\C=C AHAREKHAZNPPMI-AATRIKPKSA-N 0.000 description 1
- OYHQOLUKZRVURQ-NTGFUMLPSA-N (9Z,12Z)-9,10,12,13-tetratritiooctadeca-9,12-dienoic acid Chemical compound C(CCCCCCC\C(=C(/C\C(=C(/CCCCC)\[3H])\[3H])\[3H])\[3H])(=O)O OYHQOLUKZRVURQ-NTGFUMLPSA-N 0.000 description 1
- PMJHHCWVYXUKFD-SNAWJCMRSA-N (E)-1,3-pentadiene Chemical compound C\C=C\C=C PMJHHCWVYXUKFD-SNAWJCMRSA-N 0.000 description 1
- OEVVKKAVYQFQNV-UHFFFAOYSA-N 1-ethenyl-2,4-dimethylbenzene Chemical compound CC1=CC=C(C=C)C(C)=C1 OEVVKKAVYQFQNV-UHFFFAOYSA-N 0.000 description 1
- NVZWEEGUWXZOKI-UHFFFAOYSA-N 1-ethenyl-2-methylbenzene Chemical compound CC1=CC=CC=C1C=C NVZWEEGUWXZOKI-UHFFFAOYSA-N 0.000 description 1
- UVHXEHGUEKARKZ-UHFFFAOYSA-N 1-ethenylanthracene Chemical compound C1=CC=C2C=C3C(C=C)=CC=CC3=CC2=C1 UVHXEHGUEKARKZ-UHFFFAOYSA-N 0.000 description 1
- RRQYJINTUHWNHW-UHFFFAOYSA-N 1-ethoxy-2-(2-ethoxyethoxy)ethane Chemical compound CCOCCOCCOCC RRQYJINTUHWNHW-UHFFFAOYSA-N 0.000 description 1
- QEDJMOONZLUIMC-UHFFFAOYSA-N 1-tert-butyl-4-ethenylbenzene Chemical compound CC(C)(C)C1=CC=C(C=C)C=C1 QEDJMOONZLUIMC-UHFFFAOYSA-N 0.000 description 1
- IGGDKDTUCAWDAN-UHFFFAOYSA-N 1-vinylnaphthalene Chemical compound C1=CC=C2C(C=C)=CC=CC2=C1 IGGDKDTUCAWDAN-UHFFFAOYSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- TWJNQYPJQDRXPH-UHFFFAOYSA-N 2-cyanobenzohydrazide Chemical compound NNC(=O)C1=CC=CC=C1C#N TWJNQYPJQDRXPH-UHFFFAOYSA-N 0.000 description 1
- DBWWINQJTZYDFK-UHFFFAOYSA-N 2-ethenyl-1,4-dimethylbenzene Chemical compound CC1=CC=C(C)C(C=C)=C1 DBWWINQJTZYDFK-UHFFFAOYSA-N 0.000 description 1
- CRWNQZTZTZWPOF-UHFFFAOYSA-N 2-methyl-4-phenylpyridine Chemical compound C1=NC(C)=CC(C=2C=CC=CC=2)=C1 CRWNQZTZTZWPOF-UHFFFAOYSA-N 0.000 description 1
- LWZNQGJGMBRAII-UHFFFAOYSA-N 2-methylhexyl prop-2-enoate Chemical compound CCCCC(C)COC(=O)C=C LWZNQGJGMBRAII-UHFFFAOYSA-N 0.000 description 1
- JLBJTVDPSNHSKJ-UHFFFAOYSA-N 4-Methylstyrene Chemical compound CC1=CC=C(C=C)C=C1 JLBJTVDPSNHSKJ-UHFFFAOYSA-N 0.000 description 1
- 125000004203 4-hydroxyphenyl group Chemical group [H]OC1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 1
- 229920002126 Acrylic acid copolymer Polymers 0.000 description 1
- FIPWRIJSWJWJAI-UHFFFAOYSA-N Butyl carbitol 6-propylpiperonyl ether Chemical compound C1=C(CCC)C(COCCOCCOCCCC)=CC2=C1OCO2 FIPWRIJSWJWJAI-UHFFFAOYSA-N 0.000 description 1
- NLZUEZXRPGMBCV-UHFFFAOYSA-N Butylhydroxytoluene Chemical compound CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 NLZUEZXRPGMBCV-UHFFFAOYSA-N 0.000 description 1
- 239000005632 Capric acid (CAS 334-48-5) Substances 0.000 description 1
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 1
- NHTMVDHEPJAVLT-UHFFFAOYSA-N Isooctane Chemical compound CC(C)CC(C)(C)C NHTMVDHEPJAVLT-UHFFFAOYSA-N 0.000 description 1
- 239000005639 Lauric acid Substances 0.000 description 1
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 1
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- TUNFSRHWOTWDNC-UHFFFAOYSA-N Myristic acid Natural products CCCCCCCCCCCCCC(O)=O TUNFSRHWOTWDNC-UHFFFAOYSA-N 0.000 description 1
- KWYHDKDOAIKMQN-UHFFFAOYSA-N N,N,N',N'-tetramethylethylenediamine Chemical compound CN(C)CCN(C)C KWYHDKDOAIKMQN-UHFFFAOYSA-N 0.000 description 1
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
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- FRCLQKLLFQYUJJ-UHFFFAOYSA-N P(O)(O)O.P(O)(O)O.C(C)(C)(C)C1=C(C(=CC(=C1)C)C(C)(C)C)C(O)(C(CO)(CO)CO)C1=C(C=C(C=C1C(C)(C)C)C)C(C)(C)C Chemical compound P(O)(O)O.P(O)(O)O.C(C)(C)(C)C1=C(C(=CC(=C1)C)C(C)(C)C)C(O)(C(CO)(CO)CO)C1=C(C=C(C=C1C(C)(C)C)C)C(C)(C)C FRCLQKLLFQYUJJ-UHFFFAOYSA-N 0.000 description 1
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- 229910000831 Steel Inorganic materials 0.000 description 1
- STLLXWLDRUVCHL-UHFFFAOYSA-N [2-[1-[2-hydroxy-3,5-bis(2-methylbutan-2-yl)phenyl]ethyl]-4,6-bis(2-methylbutan-2-yl)phenyl] prop-2-enoate Chemical compound CCC(C)(C)C1=CC(C(C)(C)CC)=CC(C(C)C=2C(=C(C=C(C=2)C(C)(C)CC)C(C)(C)CC)OC(=O)C=C)=C1O STLLXWLDRUVCHL-UHFFFAOYSA-N 0.000 description 1
- ICKXMDGNIZPYRS-UHFFFAOYSA-N [Li]CCCCCC[Li] Chemical compound [Li]CCCCCC[Li] ICKXMDGNIZPYRS-UHFFFAOYSA-N 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 1
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 1
- DTOSIQBPPRVQHS-PDBXOOCHSA-N alpha-linolenic acid Chemical compound CC\C=C/C\C=C/C\C=C/CCCCCCCC(O)=O DTOSIQBPPRVQHS-PDBXOOCHSA-N 0.000 description 1
- 235000020661 alpha-linolenic acid Nutrition 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 238000010539 anionic addition polymerization reaction Methods 0.000 description 1
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- RWCCWEUUXYIKHB-UHFFFAOYSA-N benzophenone Chemical compound C=1C=CC=CC=1C(=O)C1=CC=CC=C1 RWCCWEUUXYIKHB-UHFFFAOYSA-N 0.000 description 1
- 239000012965 benzophenone Substances 0.000 description 1
- 150000001565 benzotriazoles Chemical class 0.000 description 1
- 235000013361 beverage Nutrition 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 description 1
- 239000004327 boric acid Substances 0.000 description 1
- OCWYEMOEOGEQAN-UHFFFAOYSA-N bumetrizole Chemical compound CC(C)(C)C1=CC(C)=CC(N2N=C3C=C(Cl)C=CC3=N2)=C1O OCWYEMOEOGEQAN-UHFFFAOYSA-N 0.000 description 1
- 239000001273 butane Substances 0.000 description 1
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-N carbonic acid Chemical compound OC(O)=O BVKZGUZCCUSVTD-UHFFFAOYSA-N 0.000 description 1
- 150000001735 carboxylic acids Chemical class 0.000 description 1
- 229960000541 cetyl alcohol Drugs 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 229940019778 diethylene glycol diethyl ether Drugs 0.000 description 1
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Landscapes
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Description
本発明は、ブロー成形に適したビニル芳香族炭化水素系樹脂組成物に関する。 The present invention relates to a vinyl aromatic hydrocarbon resin composition suitable for blow molding.
一般的にブロー成形に用いられる材料としては、ポリエステル系樹脂組成物(特許文献1)やポリオレフィン系樹脂組成物(特許文献2)、ポリスチレン系樹脂組成物(特許文献3)などが知られており、その組み合わせにより種々の性能向上が図られている。なかでも、ポリスチレン系樹脂とポリオレフィン系樹脂の組み合わせにより、透明かつ柔軟性に富んだ樹脂組成物(特許文献4)が知られている。 As materials generally used for blow molding, polyester-based resin compositions (Patent Document 1), polyolefin-based resin compositions (Patent Document 2), polystyrene-based resin compositions (Patent Document 3), and the like are known. Various performance improvements are achieved by the combination. Among these, a transparent and flexible resin composition (Patent Document 4) is known by combining a polystyrene resin and a polyolefin resin.
さらにビニル芳香族炭化水素と共役ジエンとからなるブロック共重合体、またはこのブロック共重合体を主体とする組成物原料とした試みとしては、特許文献5に示した例が知られている。 Furthermore, an example shown in Patent Document 5 is known as an attempt to use a block copolymer composed of a vinyl aromatic hydrocarbon and a conjugated diene, or a composition raw material mainly composed of this block copolymer.
なお、ビニル芳香族炭化水素と共役ジエンとからなるブロック共重合体では、剛性を増すために共役ジエン割合を減らすと耐衝撃性が低下し、逆に耐衝撃性を増すために共役ジエンの割合を増やすと一般的に軟質化するため製品が変形しやすくなる等の不具合を生じる。この課題を解決する手段として、一定の共役ジエン割合を保ちつつ比較的分子量の高いビニル芳香族炭化水素からなるブロックを有する分子構造とすることで、耐衝撃性を保ちながら剛性も高めることができ、またビニル芳香族炭化水素系重合体と混合したときの透明性も改善できることが特許文献6に示されている。 In block copolymers consisting of vinyl aromatic hydrocarbons and conjugated dienes, the impact resistance decreases when the proportion of conjugated dienes is decreased to increase the rigidity, and conversely, the proportion of conjugated dienes increases to increase the impact resistance. Increasing the number generally causes a problem such that the product is easily deformed due to softening. As a means to solve this problem, by using a molecular structure having a block made of a vinyl aromatic hydrocarbon having a relatively high molecular weight while maintaining a constant conjugated diene ratio, rigidity can be increased while maintaining impact resistance. Patent Document 6 shows that transparency when mixed with a vinyl aromatic hydrocarbon polymer can also be improved.
本発明は、新規なブロー成形に適したビニル芳香族炭化水素系樹脂組成物を提供する事を課題とする。 An object of the present invention is to provide a vinyl aromatic hydrocarbon-based resin composition suitable for novel blow molding.
即ち、本発明は、(A)少なくとも1種類のビニル芳香族炭化水素単量体単位からなるブロックと、少なくとも1種類のビニル芳香族炭化水素単量体単位と共役ジエン単量体単位とからなるブロックを有するブロック共重合体からなり、(1)、(2)の条件を満たすビニル芳香族炭化水素系樹脂組成物によるものである。
(1)ビニル芳香族炭化水素単量体単位からなる最も長いブロック鎖長(以下、最長ブロック鎖長)の数平均分子量が7.0万以上、12万以下であるブロック共重合体の割合が、15質量%以上30質量%以下。(2)180℃、剪断速度1216(/s)におけるダイスウェルが1.2以上、1.3以下である。
(B)共役ジエン単量体単位の割合が15質量%以上、30質量%以下であることを特徴とする(A)記載のビニル芳香族炭化水素系樹脂組成物。
(C)上記ビニル芳香族炭化水素系樹脂組成物とスチレン系樹脂を含有するビニル芳香族炭化水素系樹脂組成物。
(D)上記ビニル芳香族炭化水素系樹脂組成物を成形したブローボトル。
That is, the present invention comprises (A) a block composed of at least one vinyl aromatic hydrocarbon monomer unit, and at least one vinyl aromatic hydrocarbon monomer unit and a conjugated diene monomer unit. consists block copolymer having a block (1), is due to satisfy vinyl aromatic hydrocarbon-based resin composition (2).
(1) The ratio of the block copolymer in which the number average molecular weight of the longest block chain length (hereinafter referred to as the longest block chain length) composed of vinyl aromatic hydrocarbon monomer units is 70,000 or more and 120,000 or less is 15 mass% or more and 30 mass% or less. (2) The die swell at 180 ° C. and a shear rate of 1216 (/ s) is 1.2 or more and 1.3 or less.
(B) The vinyl aromatic hydrocarbon resin composition according to (A), wherein the proportion of the conjugated diene monomer unit is 15% by mass or more and 30% by mass or less.
(C) A vinyl aromatic hydrocarbon resin composition comprising the vinyl aromatic hydrocarbon resin composition and a styrene resin.
(D) A blow bottle in which the vinyl aromatic hydrocarbon resin composition is molded.
本発明のビニル芳香族炭化水素系樹脂組成物は、ブロー成形を行なった際、透明性、剛性、耐衝撃性を損なうことなく、タテ筋(ダイライン)の少ない外観が良好な成形品が得られる特徴を持つ。 The vinyl aromatic hydrocarbon-based resin composition of the present invention, when blow-molded, can give a molded product having a good appearance with less vertical lines (die lines) without impairing transparency, rigidity, and impact resistance. Has characteristics.
本発明に用いられるビニル芳香族炭化水素としては、スチレン、o−メチルスチレン、p−メチルスチレン、p−tert−ブチルスチレン、2,4−ジメチルスチレン、2,5−ジメチルスチレン、α−メチルスチレン、ビニルナフタレン、ビニルアントラセンなどがあるが、特に好ましくはスチレンが挙げられる。 Examples of the vinyl aromatic hydrocarbon used in the present invention include styrene, o-methylstyrene, p-methylstyrene, p-tert-butylstyrene, 2,4-dimethylstyrene, 2,5-dimethylstyrene, and α-methylstyrene. , Vinyl naphthalene, vinyl anthracene, etc., with styrene being particularly preferred.
本発明に用いられる共役ジエンとしては、1,3−ブタジエン、2−メチル−1,3−ブタジエン(イソプレン)、2,3−ジメチル−1,3−ブタジエン、1,3−ペンタジエン、1,3−ヘキサジエンなどであるが、特に好ましくは1,3−ブタジエン、イソプレンが挙げられる。 As the conjugated diene used in the present invention, 1,3-butadiene, 2-methyl-1,3-butadiene (isoprene), 2,3-dimethyl-1,3-butadiene, 1,3-pentadiene, 1,3 -Hexadiene and the like, particularly preferably 1,3-butadiene and isoprene.
なお、ビニル芳香族炭化水素単量体単位からなる最長ブロック鎖長が数平均分子量換算で7万以上12万以下である事を特徴とするブロック共重合体が存在する事で、成形時に外観を良好にする事が出来る。12万を超過するブロック共重合体が存在すると、筋状の模様が観測され外観が不良となる。また7万未満のブロック共重合体しか含まない場合、押出時に流れが安定せず波上の模様が発生したり、ドローダウンしたりして成形が困難となる。 The longest block chain length composed of vinyl aromatic hydrocarbon monomer units is from 70,000 to 120,000 in terms of number average molecular weight. It can be improved. If the block copolymer exceeds 120,000, a streak pattern is observed and the appearance is poor. In addition, when only a block copolymer of less than 70,000 is included, the flow is not stable during extrusion, and a wave pattern is generated or the film is drawn down, making it difficult to mold.
また、ビニル芳香族炭化水素系樹脂組成物の質量全体に対する共役ジエンの質量割合に関しては、実用的な耐衝撃性や柔軟性を確保するために共役ジエン単量体単位の質量割合は15質量%以上であり、好ましくは20質量%以上である。また成形性、剛性を維持するためには30質量%以下、好ましくは27質量%以下、さらにより好ましくは24%質量以下である。共役ジエン単量体単位の質量割合が15質量%未満であると、耐衝撃性が不足するため実用には供し得ないものとなる。また、共役ジエン単量体単位の質量割合が30質量%を越えるとブロー成形性が損なわれ、満足な製品形態にできないことがあり、また剛性も低下するため、成形工程の途中で詰まり、引っかかりを生じたりするなど生産上の不具合を起こしやすくなる。 Further, regarding the mass ratio of the conjugated diene to the entire mass of the vinyl aromatic hydrocarbon resin composition, the mass ratio of the conjugated diene monomer unit is 15% by mass in order to ensure practical impact resistance and flexibility. It is above, Preferably it is 20 mass% or more. In order to maintain moldability and rigidity, it is 30% by mass or less, preferably 27% by mass or less, and more preferably 24% by mass or less. When the mass ratio of the conjugated diene monomer unit is less than 15 mass%, the impact resistance is insufficient, and thus it cannot be put to practical use. In addition, if the mass ratio of the conjugated diene monomer unit exceeds 30% by mass, the blow moldability may be impaired, and a satisfactory product form may not be obtained. This can cause production problems such as
さらに、ブロック共重合体の分子量については、ゲルパーミエーションクロマトグラフィー(以下GPC)による数平均分子量(ポリスチレン換算法)が50,000〜500,000の範囲内にあることが望ましい。ブロック共重合体の分子量が50,000未満では、例えばブロー成形時など半溶融状態にあるパリソンの形状の保持が難しくなり良好な製品が得られないことがある。また500,000を越えると流動性が悪くなるため、ブロック共重合体の製造に多大な時間やエネルギーを要するようになり、また成形加工性も低下して実用上好ましいものではない。 Furthermore, as for the molecular weight of the block copolymer, it is desirable that the number average molecular weight (polystyrene conversion method) by gel permeation chromatography (hereinafter GPC) is in the range of 50,000 to 500,000. When the molecular weight of the block copolymer is less than 50,000, it is difficult to maintain the shape of the parison in a semi-molten state, for example, at the time of blow molding, and a good product may not be obtained. On the other hand, if it exceeds 500,000, the fluidity is deteriorated, so that it takes a lot of time and energy to produce the block copolymer, and the molding processability is also lowered, which is not preferable in practice.
本発明のブロック共重合体は、リビングアニオン重合で製造できる。リビングアニオン重合では、化学的に安定な有機溶媒中で、重合活性末端が存在する限り原料モノマーの重合が継続するため、モノマーの残留は低く抑えられる。また特別な条件が無い限り重合途中での反応活性末端の失活や、重合活性点の移動が起こらないという重合反応上の特徴を持つ。そのため本発明における共重合体の分子量や分子構造は、モノマー、重合開始剤、ランダム化剤、活性末端の失活のために用いるプロトン供与性の物質(以下、「重合停止剤」という)の仕込み量、およびその添加時期、添加回数や添加順序を目的に応じて適宜変えることにより制御することが可能である。 The block copolymer of the present invention can be produced by living anionic polymerization. In the living anion polymerization, since the polymerization of the raw material monomer continues in a chemically stable organic solvent as long as the polymerization active terminal is present, the residual monomer can be kept low. Further, unless there are special conditions, there is a characteristic in the polymerization reaction that the deactivation of the reaction active terminal during the polymerization and the movement of the polymerization active site do not occur. Therefore, the molecular weight and molecular structure of the copolymer in the present invention are the same as those of the monomer, the polymerization initiator, the randomizing agent, and the proton donating substance (hereinafter referred to as “polymerization terminator”) used for deactivating the active terminal. It is possible to control by changing the amount, the timing of addition, the number of times of addition, and the order of addition as appropriate according to the purpose.
例えば、ビニル芳香族炭化水素単量体単位と共役ジエン単量体単位が連続的に割合を変える所謂テーパー構造を有するブロックを重合する場合には、ビニル芳香族炭化水素と共役ジエンを同時に一括して反応系内に添加すればよい。 For example, when polymerizing a block having a so-called tapered structure in which the proportion of vinyl aromatic hydrocarbon monomer units and conjugated diene monomer units changes continuously, vinyl aromatic hydrocarbon and conjugated diene are simultaneously bundled. Can be added to the reaction system.
さらに、ビニル芳香族炭化水素単量体単位と共役ジエン単量体単位のランダム構造のブロックを作るには、ビニル芳香族炭化水素と共役ジエンを同時に少量ずつ反応系内に仕込めばよい。また、ランダムブロックを重合する際には、できるだけ均一に反応させるため反応系の温度を40℃〜120℃間で一定に保つことが好ましい。またテーパー構造やランダム構造を作るときビニル芳香族炭化水素と共役ジエンのランダム性をさらに高めるために、反応系内にランダム化剤を適宜添加することができる。 Furthermore, in order to make a block having a random structure of a vinyl aromatic hydrocarbon monomer unit and a conjugated diene monomer unit, a vinyl aromatic hydrocarbon and a conjugated diene may be charged into the reaction system little by little at the same time. Moreover, when polymerizing a random block, in order to make it react as uniformly as possible, it is preferable to keep the temperature of a reaction system constant between 40 degreeC-120 degreeC. Further, when making a taper structure or a random structure, a randomizing agent can be appropriately added in the reaction system in order to further enhance the randomness of the vinyl aromatic hydrocarbon and the conjugated diene.
本発明においてランダム化剤は極性を持つ分子であり、アミン類やエーテル類、チオエーテル類、およびホスホルアミド、アルキルベンゼンスルホン酸塩、その他にカリウムまたはナトリウムのアルコキシドなどが使用可能である。適当なアミン類としては第三級アミン、例えばトリメチルアミン、トリエチルアミン、テトラメチルエチレンジアミンの他、環状第三級アミンなども使用できる。エーテル類としてはジメチルエーテル、ジエチルエーテル、ジフェニルエーテル、ジエチレングリコールジメチルエーテル、ジエチレングリコールジエチルエーテル、ジエチレングリコールジブチルエーテル、テトラヒドロフランなどが挙げられる。その他にトリフェニルフォスフィン、ヘキサメチルホスホルアミド、アルキルベンゼンスルホン酸カリウムまたはナトリウム、カリウム、ナトリウム等のブトキシドなどを挙げることができる。 In the present invention, the randomizing agent is a polar molecule, and amines, ethers, thioethers, phosphoramides, alkylbenzene sulfonates, and other potassium or sodium alkoxides can be used. Suitable amines include tertiary amines such as trimethylamine, triethylamine, tetramethylethylenediamine, and cyclic tertiary amines. Examples of ethers include dimethyl ether, diethyl ether, diphenyl ether, diethylene glycol dimethyl ether, diethylene glycol diethyl ether, diethylene glycol dibutyl ether, and tetrahydrofuran. In addition, triphenylphosphine, hexamethylphosphoramide, potassium alkylbenzenesulfonate or butoxide such as sodium, potassium, and sodium can be used.
ランダム化剤は一種、または複数の種類を使用することができ、その添加割合としては、原料とするモノマー100質量部あたり合計0.001〜10質量部とすることが適当である。 One or more randomizing agents can be used, and the addition ratio is suitably 0.001 to 10 parts by mass in total per 100 parts by mass of the monomer used as a raw material.
重合溶媒としてはブタン、ペンタン、ヘキサン、イソペンタン、ヘプタン、オクタン、イソオクタンなどの脂肪族炭化水素、シクロペンタン、メチルシクロペンタン、シクロヘキサン、メチルシクロヘキサン、エチルシクロヘキサンなどの脂環式炭化水素、或いはベンゼン、トルエン、エチルベンゼン、キシレンなどの芳香族炭化水素などが使用できる。 Polymerization solvents include aliphatic hydrocarbons such as butane, pentane, hexane, isopentane, heptane, octane and isooctane, alicyclic hydrocarbons such as cyclopentane, methylcyclopentane, cyclohexane, methylcyclohexane and ethylcyclohexane, or benzene and toluene. Aromatic hydrocarbons such as ethylbenzene and xylene can be used.
重合開始剤である有機リチウム化合物は、分子中に1個以上のリチウム原子が結合した化合物であり、本発明では例えば、エチルリチウム、n−プロピルリチウム、イソプロピルリチウム、n−ブチルリチウム、sec−ブチルリチウム、tert−ブチルリチウムなどの単官能性重合開始剤、ヘキサメチレンジリチウム、ブタジエニルジリチウム、イソプレニルジリチウムなどの多官能性重合開始剤が使用できる。 The organolithium compound that is a polymerization initiator is a compound in which one or more lithium atoms are bonded in the molecule. In the present invention, for example, ethyllithium, n-propyllithium, isopropyllithium, n-butyllithium, sec-butyl Monofunctional polymerization initiators such as lithium and tert-butyl lithium, and polyfunctional polymerization initiators such as hexamethylene dilithium, butadienyl dilithium, and isoprenyl dilithium can be used.
重合停止剤として、本発明では水、アルコール、無機酸、有機酸、およびフェノール系化合物から選ばれる少なくとも一種以上が選ばれ、反応系中に添加されることにより重合が停止する。重合停止剤として水はとくに賞用できる。なお、重合活性末端の失活量論数は加えた重合停止剤の化学量論数に比例するので、重合の途中で一部の重合活性末端のみを失活させ、引き続き原料モノマーを追加添加してさらに重合を継続させる製造方法も採ることができる。途中の失活回数については重合活性末端を全て失活させない限り特に制限はない。 In the present invention, at least one or more selected from water, alcohols, inorganic acids, organic acids, and phenolic compounds is selected as a polymerization terminator, and the polymerization is terminated when added to the reaction system. Water can be used in particular as a polymerization terminator. Since the deactivation stoichiometric number of the polymerization active terminal is proportional to the stoichiometric number of the added polymerization terminator, only a part of the polymerization active terminal is deactivated during the polymerization, and then additional raw material monomers are added. In addition, a production method in which polymerization is further continued can be employed. There is no particular limitation on the number of deactivations during the process unless all the polymerization active terminals are deactivated.
重合停止剤としてのアルコールとしてはメタノール、エタノール、ブタノールなどが、無機酸としては塩酸、硫酸、硝酸、ホウ酸、リン酸、炭酸などが、有機酸としてオクチル酸、カプリン酸、ラウリン酸、ミリスチン酸、パルミチン酸、ステアリン酸、オレフィン酸、リノール酸、リノレン酸、リシノール酸、ベヘン酸などのカルボン酸、その他スルホン酸、スルフィン酸などが、フェノール系化合物として2−[1−(2−ヒドロキシ−3,5−ジ−tert−ペンチルフェニル)エチル]−4,6−ジ−tert−ペンチルフェニルアクリレート、2−tert−ブチル−6−(3−tert−ブチル−2−ヒドロキシ−5−メチルベンジル)−4−メチルフェニルアクリレート、オクタデシル−3−(3,5−ジ−tert−ブチル−4−ヒドロキシフェニル)プロピオネートなどが挙げられる。 Methanol, ethanol, butanol, etc. as alcohols as polymerization terminators, hydrochloric acid, sulfuric acid, nitric acid, boric acid, phosphoric acid, carbonic acid etc. as inorganic acids, octyl acid, capric acid, lauric acid, myristic acid as organic acids , Carboxylic acids such as palmitic acid, stearic acid, olefinic acid, linoleic acid, linolenic acid, ricinoleic acid, behenic acid, other sulfonic acids, sulfinic acids, etc. are 2- [1- (2-hydroxy-3) as phenolic compounds. , 5-Di-tert-pentylphenyl) ethyl] -4,6-di-tert-pentylphenyl acrylate, 2-tert-butyl-6- (3-tert-butyl-2-hydroxy-5-methylbenzyl)- 4-methylphenyl acrylate, octadecyl-3- (3,5-di-tert-butyl Such as 4-hydroxyphenyl) propionate and the like.
なお、重合の完了時にはその時点における活性末端数に対して十分に過剰な量の重合停止剤を添加して活性末端を全て失活させることが必要である。 When the polymerization is completed, it is necessary to deactivate all the active ends by adding a sufficient amount of a polymerization terminator to the number of active ends at that time.
失活処理の終わった共重合体溶液は溶剤から分離するための方法としては、(1)メタノールなどの貧溶媒中に析出させる方法、(2)加熱ロールなどに共重合体溶液を供給し、溶剤のみを蒸発させて共重合体を分離する方法(ドラムドライヤー法)、(3)加熱した共重合体溶液を、そこに含まれる有機溶剤の該温度における平衡蒸気圧よりも低い圧力に保った缶中に連続的、あるいは間欠的に供給して脱揮する方法(フラッシュ蒸発法)、(4)ベント式押出機に通して脱揮させる方法、(5)温水中に撹拌しながら、共重合体溶液を吹き込んで溶剤を蒸発させる方法(スチームストリッピング法)などや、これらを組み合わせた方法が挙げられる。 As a method of separating the copolymer solution after the deactivation treatment from the solvent, (1) a method of precipitating in a poor solvent such as methanol, (2) supplying the copolymer solution to a heating roll, Method of separating only copolymer by evaporating solvent (drum dryer method), (3) The heated copolymer solution was kept at a pressure lower than the equilibrium vapor pressure at the temperature of the organic solvent contained therein. Method of devolatilization by supplying continuously or intermittently into cans (flash evaporation method), (4) Method of devolatilization through vent type extruder, (5) Co-weighting while stirring in warm water Examples include a method in which a combined solution is blown to evaporate the solvent (a steam stripping method) and a combination of these.
さらに、このようにして製造された本発明のブロック共重合体は、必要に応じて下記の重合体より選ばれる少なくとも一種以上を含有するスチレン系樹脂も混合して組成物とすることができる。 Furthermore, the block copolymer of the present invention thus produced can be mixed with a styrene resin containing at least one selected from the following polymers, if necessary.
本発明のブロック共重合体に混合できるスチレン系樹脂としては、ビニル芳香族炭化水素を重合させたもので良く、ポリスチレンが好ましく用いられる。その他のスチレン系樹脂としては、ビニル芳香族炭化水素−(メタ)アクリル酸エステル及び/又は(メタ)アクリル酸共重合体が挙げられる。(メタ)アクリル酸エステル系モノマーとしては、メチルメタクリレート、エチルメタクリレート、メチルアクリレート、エチルアクリレート、nーブチルアクリレート、2−メチルヘキシルアクリレート、2−エチルヘキシルアクリレート、オクチルアクリレートなどが挙げられ、(メタ)アクリル酸モノマーとしては、アクリル酸、メタクリル酸が挙げられる。さらに透明性に大きく影響を与えない範囲で、ブロッキング性を改良する目的でハイインパクトポリスチレン加える事も可能である。 The styrenic resin that can be mixed with the block copolymer of the present invention may be one obtained by polymerizing vinyl aromatic hydrocarbons, and polystyrene is preferably used. Examples of other styrenic resins include vinyl aromatic hydrocarbon- (meth) acrylic acid esters and / or (meth) acrylic acid copolymers. Examples of (meth) acrylic acid ester monomers include methyl methacrylate, ethyl methacrylate, methyl acrylate, ethyl acrylate, n-butyl acrylate, 2-methylhexyl acrylate, 2-ethylhexyl acrylate, octyl acrylate, and the like. Examples of the acid monomer include acrylic acid and methacrylic acid. Furthermore, high impact polystyrene can be added for the purpose of improving the blocking property within a range that does not greatly affect the transparency.
本発明においてスチレン系樹脂の配合割合は、ブロック共重合体100質量部に対して、70質量部以下であることが好ましい。70質量部を超えると、得られる成形体の耐衝撃性が損なわれる傾向が有る。特にハイインパクトポリスチレンを用いる場合には、好ましくは5質量部以下、さらに好ましくは3質量部以下である事が望ましい。5質量部を超えると本来の透明性が阻害され、本発明の効果が意味を成さなくなる。これらビニル芳香族炭化水素系重合体の混合は押出機などを用い溶融混練する事が好ましい。また、射出成形機やシート押出機などで溶融混練しながら、同時に種々の形状や、シート状に二次加工する事も可能である。 In the present invention, the blending ratio of the styrene resin is preferably 70 parts by mass or less with respect to 100 parts by mass of the block copolymer. When it exceeds 70 mass parts, there exists a tendency for the impact resistance of the molded object obtained to be impaired. In particular, when high impact polystyrene is used, it is preferably 5 parts by mass or less, more preferably 3 parts by mass or less. If the amount exceeds 5 parts by mass, the original transparency is hindered, and the effect of the present invention becomes meaningless. These vinyl aromatic hydrocarbon polymers are preferably mixed by melt kneading using an extruder or the like. In addition, it is possible to perform secondary processing into various shapes and sheets at the same time while melt-kneading with an injection molding machine or a sheet extruder.
本発明で得られるビニル芳香族炭化水素系樹脂組成物には、必要に応じて透明性を妨げない範囲でさらに各種の添加剤を配合することができる。ビニル芳香族炭化水素系樹脂組成物が各種の加熱処理を受ける場合や、その成形品などが酸化性雰囲気や紫外線などの照射下にて使用され物性が劣化することに対処するため、また使用目的に適した物性をさらに付与するため、たとえば安定剤、滑剤、加工助剤、ブロッキング防止剤、帯電防止剤、防曇剤、耐候性向上剤、軟化剤、可塑剤などの添加剤を添加できる。 Various additives can be further blended in the vinyl aromatic hydrocarbon resin composition obtained in the present invention as long as the transparency is not hindered. When the vinyl aromatic hydrocarbon resin composition is subjected to various heat treatments, or the molded product is used in an oxidizing atmosphere or under irradiation with ultraviolet rays, etc. In order to further impart physical properties suitable for, additives such as stabilizers, lubricants, processing aids, antiblocking agents, antistatic agents, antifogging agents, weather resistance improvers, softeners, plasticizers and the like can be added.
安定剤としては、例えば2−[1−(2−ヒドロキシ−3,5−ジ−tert−ペンチルフェニル)エチル]−4,6−ジ−tert−ペンチルフェニルアクリレート、2−tert−ブチル−6−(3−tert−ブチル−2−ヒドロキシ−5−メチルベンジル)−4−メチルフェニルアクリレートや、オクタデシル−3−(3,5−ジ−tert−ブチル−4−ヒドロキシフェニル)プロピオネート、2,6−ジ−tert−ブチル−4−メチルフェノールなどのフェノール系酸化防止剤、2,2−メチレンビス(4,6−ジ−tert−ブチルフェニル)オクチルフォスファイト、トリスノニルフェニルフォスファイト、ビス(2,6−ジ−tert−ブチル−4−メチルフェニル)ペンタエリスリトール−ジ−フォスファイトなどのリン系酸化防止剤などが挙げられる。 Examples of the stabilizer include 2- [1- (2-hydroxy-3,5-di-tert-pentylphenyl) ethyl] -4,6-di-tert-pentylphenyl acrylate, 2-tert-butyl-6- (3-tert-butyl-2-hydroxy-5-methylbenzyl) -4-methylphenyl acrylate, octadecyl-3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionate, 2,6- Phenolic antioxidants such as di-tert-butyl-4-methylphenol, 2,2-methylenebis (4,6-di-tert-butylphenyl) octyl phosphite, trisnonylphenyl phosphite, bis (2,6 -Di-tert-butyl-4-methylphenyl) pentaerythritol-di-phosphite Such as down-based antioxidants.
また、滑剤、加工助剤、ブロッキング防止剤、帯電防止剤、防曇剤としては、パルミチン酸、ステアリン酸、ベヘニン酸などの飽和脂肪酸、パルミチン酸オクチル、ステアリン酸オクチルなどの脂肪酸エステルやペンタエリスリトール脂肪酸エステル、さらにエルカ酸アマイド、オレイン酸アマイド、ステアリン酸アマイドなどの脂肪酸アマイドや、エチレンビスステアリン酸アマイド、またグリセリン−モノ−脂肪酸エステル、グリセリン−ジ−脂肪酸エステル、その他にソルビタン−モノ−パルミチン酸エステル、ソルビタン−モノ−ステアリン酸エステルなどのソルビタン脂肪酸エステル、ミリスチルアルコール、セチルアルコール、ステアリルアルコールなどに代表される高級アルコール、さらにパラフィンワックス、マイクロクリスタリンワックスの石油系ワックスなどが挙げられる。 In addition, as lubricants, processing aids, antiblocking agents, antistatic agents, and antifogging agents, saturated fatty acids such as palmitic acid, stearic acid and behenic acid, fatty acid esters such as octyl palmitate and octyl stearate, and pentaerythritol fatty acid Esters, fatty acid amides such as erucic acid amide, oleic acid amide, stearic acid amide, ethylene bis stearic acid amide, glycerin-mono-fatty acid ester, glycerin-di-fatty acid ester, and sorbitan-mono-palmitic acid ester Sorbitan fatty acid esters such as sorbitan mono-stearate, higher alcohols such as myristyl alcohol, cetyl alcohol, stearyl alcohol, paraffin wax, And petroleum waxes Tallinn waxes.
さらに耐候性向上剤としては2−(2’−ヒドロキシ−3’−tert−ブチル−5’−メチルフェニル)−5−クロロベンゾトリアゾールなどのベンゾトリアゾール系や2,4−ジ−tert−ブチルフェニル−3’,5’−ジ−tert−ブチル−4’−ヒドロキシベンゾエートなどのサリシレート系、2−ヒドロキシ−4−n−オクトキシベンゾフェノンなどのベンゾフェノン系紫外線吸収剤、また、テトラキス(2,2,6,6−テトラメチル−4−ピペリジル)−1,2,3,4−ブタンテトラカルボキシレートなどのヒンダードアミン型耐候性向上剤が例として挙げられる。さらにホワイトオイルや、シリコーンオイルなども加えることができる。 Further, as weather resistance improvers, benzotriazoles such as 2- (2′-hydroxy-3′-tert-butyl-5′-methylphenyl) -5-chlorobenzotriazole and 2,4-di-tert-butylphenyl Salicylates such as -3 ', 5'-di-tert-butyl-4'-hydroxybenzoate, benzophenone UV absorbers such as 2-hydroxy-4-n-octoxybenzophenone, and tetrakis (2,2, Examples include hindered amine type weather resistance improvers such as 6,6-tetramethyl-4-piperidyl) -1,2,3,4-butanetetracarboxylate. White oil and silicone oil can also be added.
これらの添加剤はビニル芳香族炭化水素系樹脂組成物100質量部に対し5質量部以下の範囲で使用することが望ましい。5質量部を越えると透明性低下の原因となったり、成形体表面に析出してきて外観不良やラベルの接着性低下などを引き起こしたりすることがある。 These additives are desirably used in an amount of 5 parts by mass or less based on 100 parts by mass of the vinyl aromatic hydrocarbon resin composition. If it exceeds 5 parts by mass, it may cause a decrease in transparency, or may be deposited on the surface of the molded article to cause a poor appearance or a decrease in label adhesion.
本発明のビニル芳香族炭化水素系樹脂組成物は、ブロー成形して外観が良好で実用強度も備えた容器などの製品として供されることが好ましい。 The vinyl aromatic hydrocarbon-based resin composition of the present invention is preferably provided as a product such as a container that is blow-molded to have a good appearance and practical strength.
ブロー成形の方法としては、一般に知られている押出ブロー成形などで、通常の成形条件に従えば良く、特別な配慮は必要ない。一般的な成形温度としては170℃〜220℃である。ここで言うブロー成形品の具体的な製品例としては、例えば食品・飲料・薬品ボトルなどが挙げられるが、特にこれらの製品形態により本発明は限定されることはなく、汎用的な原材料として適宜利用することができる。 The blow molding method may be a generally known extrusion blow molding or the like, and may follow normal molding conditions and does not require special consideration. The general molding temperature is 170 ° C to 220 ° C. Specific examples of blow-molded products mentioned here include, for example, foods, beverages, and chemical bottles, but the present invention is not particularly limited by these product forms, and is appropriately used as a general-purpose raw material. Can be used.
また、本発明では、得られた成形品の表面特性を良好にするために帯電防止剤や滑剤などを表面に塗布してもよい。 In the present invention, an antistatic agent or a lubricant may be applied to the surface in order to improve the surface characteristics of the obtained molded product.
本発明のビニル芳香族炭化水素系樹脂組成物のダイスウェルは、ブロー成形の実際に適合する成形温度180℃、実際のパリソン降下速度に近いストランド降下速度の得られる剪断速度1216(/s)の条件下において1.2以上、1.3以下である。ダイスウェルが1.2より小さいとパリソンが膨らみ難くてブロー成形が困難であり、ダイスウェルが1.3を超えるとダイ出口微小な凹凸(傷)がパリソンの外側表面に転写されやすくなり、タテ筋(ダイライン)がより顕著になったり、メルトフラクチャーが発生しやすくなったりする傾向にある。ダイスウェルは、ブロック共重合体の数平均分子量や共役ジエン単量体単位の割合を変化させる事で調節できる。ブロック共重合体の数平均分子量が増大するか、または共役ジエン単量体単位の割合が減る事でダイスウェル値は上昇し、数平均分子量が減少するか、若しくは共役ジエン単量体単位の割合が増大する事で下降する。さらに最長ブロック鎖長の数平均分子量が7.0万以上、12万以下であるブロック共重合体の割合が、樹脂組成物中に占める割合が15質量%以上30質量%以下含まれる事で、成形時に外観が良好になる。30質量%を超える場合は成形品のタテ筋(ダイライン)が目立つ傾向が見られ、外観が悪化した。 The die swell of the vinyl aromatic hydrocarbon resin composition of the present invention has a molding temperature of 180 ° C. suitable for blow molding and a shear rate of 1216 (/ s) at which a strand descending speed close to the actual parison descending speed is obtained. It is 1.2 or more and 1.3 or less under conditions. If the die swell is smaller than 1.2, the parison is difficult to swell and blow molding is difficult, and if the die swell exceeds 1.3, minute irregularities (scratches) at the die exit are easily transferred to the outer surface of the parison. Streaks (die lines) tend to become more prominent and melt fracture tends to occur. The die swell can be adjusted by changing the number average molecular weight of the block copolymer and the ratio of the conjugated diene monomer unit. The number average molecular weight of the block copolymer increases or the ratio of conjugated diene monomer units decreases, so that the die swell value increases and the number average molecular weight decreases or the ratio of conjugated diene monomer units. Decreases due to increase. Furthermore, the ratio of the block copolymer having a number average molecular weight of 70,000 or more and 120,000 or less in the longest block chain length is 15 to 30% by mass in the resin composition. Appearance is improved during molding. When the content exceeds 30% by mass, the vertical lines (die lines) of the molded product tend to be noticeable, and the appearance deteriorates.
本発明は、ブロー成形により成形品を得る事に有効である。 The present invention is effective for obtaining a molded product by blow molding.
以下、参考例、実施例、比較例を示して本発明を説明する。但し、実施例等により本発明が限定されるものではない。 Hereinafter, the present invention will be described with reference to reference examples, examples and comparative examples. However, the present invention is not limited to the examples.
実施例、比較例に用いたブロック共重合体は以下の参考例に従って作製した。 The block copolymers used in Examples and Comparative Examples were prepared according to the following reference examples.
(参考例1)
ブロック共重合体1
(1)容積1.3m3の反応容器に150ppmのテトラヒドロフラン(以下THF)を
含むシクロヘキサン514kgを取り、さらにスチレンモノマー15.6kgを添加した。このときの温度は27℃であった。
(2)次いでn−ブチルリチウムを含むシクロヘキサン溶液(開始剤)1730mLを添加し80℃まで昇温してスチレンモノマーを重合した。
(3)その後、温度を65℃まで下げてスチレンを75.6kg、ブタジエンを37.6kg、一括添加し引き続き重合させた。
(4)その後、40℃でスチレンモノマーを71.2kg添加し重合させた。この時温度は78℃まで上昇したが、その後温度を70℃まで冷却した。
(5)樹脂液は別タンクに移送後、水165gを添加して失活させ、数平均分子量20.2万の共重合体が得られた。
(6)得られた樹脂液に酸化防止剤を添加し、減圧ベント付き2軸押出機で脱気押出する事でペレット状の樹脂を得た。
(Reference Example 1)
Block copolymer 1
(1) In a reaction vessel having a volume of 1.3 m 3 , 514 kg of cyclohexane containing 150 ppm of tetrahydrofuran (hereinafter THF) was added, and 15.6 kg of styrene monomer was further added. The temperature at this time was 27 ° C.
(2) Next, 1730 mL of a cyclohexane solution (initiator) containing n-butyllithium was added, and the temperature was raised to 80 ° C. to polymerize the styrene monomer.
(3) Thereafter, the temperature was lowered to 65 ° C., 75.6 kg of styrene and 37.6 kg of butadiene were added all at once, and polymerization was continued.
(4) Thereafter, 71.2 kg of styrene monomer was added at 40 ° C. for polymerization. At this time, the temperature rose to 78 ° C, but then the temperature was cooled to 70 ° C.
(5) The resin liquid was transferred to another tank and then deactivated by adding 165 g of water to obtain a copolymer having a number average molecular weight of 202,000.
(6) An antioxidant was added to the obtained resin liquid, and a pellet-shaped resin was obtained by deaeration extrusion with a twin-screw extruder with a vacuum vent.
(参考例2)
ブロック共重合体2
(1)参考例1と同じ反応容器に150ppmのTHFを含むシクロヘキサン470kgを取り、さらにスチレンモノマー10.1kgを添加した。このときの温度は29℃であった。
(2)次いでn−ブチルリチウムを含むシクロヘキサン溶液(開始剤)1810mLを添加し80℃まで昇温してスチレンモノマーを重合した。
(3)その後、温度を60℃まで下げてブタジエンを4.2kg、一括添加し重合させた。
(4)その後、温度を50℃まで下げてスチレンを57.8kg、ブタジエンを32.0kg、一括添加し引き続き重合させた。
(5)その後、40℃でスチレンモノマーを96.2kg添加し重合させた。この時、温度は84℃まで上昇したが、その後温度を70℃まで冷却した。
(6)樹脂液は別タンクに移送後、水165gを添加して失活させ、分子量21.8万の共重合体2が得られた。
(7)得られた樹脂液に参考例1と同じく酸化防止剤を添加し、減圧ベント付き2軸押出機で脱気押出する事でペレット状の樹脂を得た。
(Reference Example 2)
Block copolymer 2
(1) In the same reaction vessel as in Reference Example 1, 470 kg of cyclohexane containing 150 ppm of THF was added, and 10.1 kg of styrene monomer was further added. The temperature at this time was 29 ° C.
(2) Next, 1810 mL of a cyclohexane solution (initiator) containing n-butyllithium was added and the temperature was raised to 80 ° C. to polymerize the styrene monomer.
(3) Thereafter, the temperature was lowered to 60 ° C., and 4.2 kg of butadiene was added all at once and polymerized.
(4) Thereafter, the temperature was lowered to 50 ° C., 57.8 kg of styrene and 32.0 kg of butadiene were added all at once, and polymerization was continued.
(5) Thereafter, 96.2 kg of styrene monomer was added at 40 ° C. for polymerization. At this time, the temperature rose to 84 ° C., but then the temperature was cooled to 70 ° C.
(6) The resin solution was transferred to a separate tank and then deactivated by adding 165 g of water to obtain a copolymer 2 having a molecular weight of 218,000.
(7) The antioxidant was added to the obtained resin liquid in the same manner as in Reference Example 1, and the mixture was degassed and extruded with a twin-screw extruder with a vacuum vent to obtain a pellet-shaped resin.
ブロック共重合体3〜10についても、参考例1や2に記載したスチレンモノマーやブタジエン、開始剤の量を変更して重合した後、水による失活を行い、酸化防止剤を添加し、減圧ベント付き2軸押出機で脱気押出する事でペレット状の樹脂を得た。 The block copolymers 3 to 10 were also polymerized by changing the amounts of the styrene monomer, butadiene, and initiator described in Reference Examples 1 and 2, and then deactivated with water, added with an antioxidant, and decompressed. A pellet-shaped resin was obtained by deaeration extrusion with a twin screw extruder with a vent.
本発明に記す数平均分子量は下記の装置を用いて測定した。
装置名:HLC−8220GPC(東ソー社製)
カラム:KF−404HQ(昭和電工社製)を4本直列接続
温度:40℃
検出:示差屈折計
溶媒:テトラヒドロフラン
濃度:1mg/1mL(THF)
流速:0.2mL/分
圧力:3.8MPa
その他:本発明の数平均分子量は、ピークトップ分子量既知の標準ポリスチレンセット(PL社製、PS−1)を用いて作成した検量線に、各サンプルのピークトップのリテンションタイムを当てはめて求めた分子量(PS換算値)である。
The number average molecular weight described in the present invention was measured using the following apparatus.
Device name: HLC-8220GPC (manufactured by Tosoh Corporation)
Column: 4 KF-404HQ (made by Showa Denko KK) Series connection temperature: 40 ° C
Detection: Differential refractometer Solvent: Tetrahydrofuran concentration: 1 mg / 1 mL (THF)
Flow rate: 0.2 mL / min Pressure: 3.8 MPa
Other: The number average molecular weight of the present invention is a molecular weight obtained by applying the retention time of the peak top of each sample to a calibration curve prepared using a standard polystyrene set (PL-1 manufactured by PL Co.) having a known peak top molecular weight. (PS conversion value).
ブロック共重合体1〜10の数平均分子量、共役ジエン単量体単位の割合を表1に示した。なお、最長ブロック鎖長は、下記手法によって得られたピークの内、数平均分子量が最大のピークの数平均分子量である。 Table 1 shows the number average molecular weight of block copolymers 1 to 10 and the ratio of conjugated diene monomer units. The longest block chain length is the number average molecular weight of the peak having the largest number average molecular weight among the peaks obtained by the following method.
ブロック共重合体のビニル芳香族炭化水素ブロックの鎖長は、ビニル芳香族炭化水素と共役ジエンを重合させる際の仕込み量により制御できる。ここで、最長ブロック鎖長は、ブロック共重合体を公知文献「ラバーケミストリー アンド テクノロジー(Y.TANAKA,et.al.,RUBBERCHEMISTRY AND TECHNOLOGY)」59,16頁(1986)に記載の方法でオゾン分解し、得られたビニル芳香族炭化水素重合体成分をゲルパーミエーションクロマトグラフ(以下GPCと略す)測定して、クロマトグラムに対応する分子量を、標準ポリスチレンセットを用いて作成した検量線から求め、数平均分子量3,000を超えるものをピーク面積より定量して求めた。検出器として波長を254nmに設定した紫外分光検出器を使用した。 The chain length of the vinyl aromatic hydrocarbon block of the block copolymer can be controlled by the amount charged when polymerizing the vinyl aromatic hydrocarbon and the conjugated diene. Here, the longest block chain length is determined by ozonolysis of the block copolymer by a method described in a known document “Y. TANAKA, et.al., RUBBERCHEMISTRY AND TECHNOLOGY” 59, 16 (1986). The gel aromatic permeation chromatograph (hereinafter abbreviated as GPC) is measured for the obtained vinyl aromatic hydrocarbon polymer component, and the molecular weight corresponding to the chromatogram is obtained from a calibration curve created using a standard polystyrene set, Those exceeding the number average molecular weight of 3,000 were determined from the peak area. An ultraviolet spectroscopic detector with a wavelength set at 254 nm was used as the detector.
またブロック共重合体に占める共役ジエン単量体単位の割合は、共役ジエンの仕込み量により制御できる。ここから、共役ジエン単量体単位の割合を算出した。 The proportion of the conjugated diene monomer unit in the block copolymer can be controlled by the amount of conjugated diene charged. From this, the ratio of the conjugated diene monomer unit was calculated.
実施例、比較例については、表2、3の割合で、各ブロック共重合体をブレンドした。また、スチレン系樹脂については、下記のものを使用した。 About an Example and a comparative example, each block copolymer was blended in the ratio of Table 2, 3. FIG. Moreover, about the styrene resin, the following were used.
汎用ポリスチレン(以降、GPPS)
東洋スチレン(株)製、トーヨースチロールG200C、MFR 7.0
General-purpose polystyrene (hereinafter GPPS)
Toyo Styrene Co., Ltd., Toyostyrene G200C, MFR 7.0
以降、実施例、比較例の評価を詳細に示すが、その項目は以下の通りである。 Hereinafter, although evaluation of an Example and a comparative example is shown in detail, the item is as follows.
ダイスウェル
東洋精機(株)製キャピログラフ1B(ダイ長:40mm、径:1mm)を用いて、温度180℃、せん断速度1216(/s)の時の値を測定した。
Using a Capillograph 1B (die length: 40 mm, diameter: 1 mm) manufactured by Dieswell Toyo Seiki Co., Ltd., values at a temperature of 180 ° C. and a shear rate of 1216 (/ s) were measured.
以下の項目の測定には、JIS K-7139に定められる多目的試験片Aを用いた。
曇度
濁度計NDH-300A(日本電色(株)製)を用いJIS K 7136に基づき測定した。
曲げ弾性率
東洋精機(株)製ベンドグラフを用い、JIS K 7171に基づき測定した。
For the measurement of the following items, a multipurpose test piece A defined in JIS K-7139 was used.
A haze turbidimeter NDH-300A (manufactured by Nippon Denshoku Co., Ltd.) was used to measure based on JIS K 7136.
The bending elastic modulus was measured based on JIS K 7171 using a bend graph manufactured by Toyo Seiki Co., Ltd.
以下の項目の測定には、単軸40mmφ(ダイス:Tダイ型)シート押出機を用いて作製したシート(厚み0.6mm)を用いた。
デュポン衝撃強度
デュポン衝撃試験機で錘の重さ100g、先端12.7mmの撃芯を用いて、n20で50%破壊強度を求めた。試験片形状は、幅50mm長さ200mmに切削した上記シートを用いた。
For measurement of the following items, a sheet (thickness: 0.6 mm) produced using a single-axis 40 mmφ (die: T-die type) sheet extruder was used.
DuPont impact strength A DuPont impact tester was used to determine a 50% fracture strength at n20 using a striker with a weight of 100 g and a tip of 12.7 mm. As the shape of the test piece, the above sheet cut to a width of 50 mm and a length of 200 mm was used.
以下の項目の測定には、東洋精機(株)製2軸押出機型ラボプラストミル(ダイス:Tダイ型)を用いて作製したシート(幅40mm)を用いた
シート外観
押出シート成形にて得られたシートを目視にて観察した。
○:流れ方向に筋が3本以下。
△:流れ方向に3本より多く、10本以下で筋が確認される。
×:流れ方向に、10本より多くの筋が確認される。
For the measurement of the following items, it was obtained by sheet external extrusion sheet molding using a sheet (width: 40 mm) prepared using a twin screw extruder type lab plast mill (die: T-die type) manufactured by Toyo Seiki Co., Ltd. The obtained sheet was visually observed.
○: 3 or less streaks in the flow direction.
Δ: More than 3 and less than 10 streaks are confirmed in the flow direction.
×: More than 10 streaks are confirmed in the flow direction.
以下の項目の測定には、日本製鋼所(株)製 JB-201-2型中空成形機を用いて作製した小型ボトルを用いた。
(温度175-187℃、サイクル8秒)
ブロー成形性外観
得られた成形品を外観で判断した。 上記と同じ
○:流れ方向に筋が3本以下。
△:流れ方向に3本より多く、10本以下で筋が確認される。
×:流れ方向に、10本より多くの筋が確認される、若しくは成形出来ない。
For the measurement of the following items, a small bottle produced using a JB-201-2 type hollow molding machine manufactured by Nippon Steel Works, Ltd. was used.
(Temperature 175-187 ℃, cycle 8 seconds)
Blow moldability appearance The obtained molded product was judged by appearance. Same as above ○: 3 or less streaks in the flow direction.
Δ: More than 3 and less than 10 streaks are confirmed in the flow direction.
X: More than 10 streaks are confirmed in the flow direction, or molding is not possible.
実施例1〜5の評価結果を表2に示す。この結果より、本発明の樹脂組成物は、透明性は曇度が0.8〜1.1と良好で、曲げ弾性率に関しても1390〜1650MPaと剛性を維持していた。また、デュポン衝撃強度は、0.1〜0.4kJ/mと実用強度を維持していた。さらに、押出後シートやブロー成形ボトルにタテ筋(ダイライン)が発生しておらず外観が良好であることが分かる。 The evaluation results of Examples 1 to 5 are shown in Table 2. From this result, the transparency of the resin composition of the present invention was good with a haze of 0.8 to 1.1, and the bending elastic modulus was also maintained at 1390 to 1650 MPa. Further, the DuPont impact strength was maintained at a practical strength of 0.1 to 0.4 kJ / m. Further, it can be seen that there is no vertical line (die line) in the extruded sheet or blow molded bottle, and the appearance is good.
表3に比較例1〜8の結果を示す。
比較例1では含まれる共重合体の最長ブロック鎖長が長く、シート外観、ブロー成形品にタテ筋(ダイライン)が発生しており、適切でないことが分かる。また、比較例2においては最長ブロック鎖長の短い樹脂のみで構成されており、シート外観は良好なものの、ダイスウェルが低く、ブロー成形が行なえなかった。比較例3では、ダイスウェル値が低く、成形が行えなかった。また、比較例4・5では、ダイスウェルが高く、シートやブロー成形時に、外観不良を呈している。比較例6・7においては最長ブロック鎖長を満たす共重合体が含まれているものの配合量が多く、シート外観や成形時に外観不良を呈している。また、比較例8では、最長ブロック鎖長が適度である共重合体の含有量が少なく、外観不良も呈している上、曲げ弾性率が1230MPaと低く軟らかすぎ、ブロー成形後に成形品の変形が生じやすい。
Table 3 shows the results of Comparative Examples 1-8.
In Comparative Example 1, it can be seen that the longest block chain length of the copolymer contained is long, and the sheet appearance and the blow-molded product are warped (die line), which is not appropriate. In Comparative Example 2, it was composed only of a resin having the shortest block chain length, and although the sheet appearance was good, the die swell was low and blow molding could not be performed. In Comparative Example 3, the die swell value was low and molding could not be performed. In Comparative Examples 4 and 5, the die swell is high, and the appearance is poor at the time of sheet or blow molding. In Comparative Examples 6 and 7, although the copolymer satisfying the longest block chain length is contained, the blending amount is large, and the appearance of the sheet or appearance is poor at the time of molding. Further, in Comparative Example 8, the content of the copolymer having an appropriate longest block chain length is small, the appearance is poor, the flexural modulus is too low as 1230 MPa, and the molded product is not deformed after blow molding. Prone to occur.
Claims (4)
(1)ビニル芳香族炭化水素単量体単位からなる最も長いブロック鎖長の数平均分子量が7.0万以上、12万以下であるブロック共重合体の割合が、15質量%以上30質量%以下。
(2)180℃、剪断速度1216(/s)におけるダイスウェルが1.2以上、1.3以下である。 A block consisting of at least one vinyl aromatic hydrocarbon monomer units, made from a block copolymer having blocks consisting of at least one vinyl aromatic hydrocarbon monomer units and conjugated diene monomer units , (1), a vinyl aromatic hydrocarbon resin composition that satisfies the conditions of (2).
(1) The ratio of the block copolymer having a number average molecular weight of the longest block chain length composed of vinyl aromatic hydrocarbon monomer units of 70,000 to 120,000 is 15% by mass to 30% by mass. Less than.
(2) The die swell at 180 ° C. and a shear rate of 1216 (/ s) is 1.2 or more and 1.3 or less.
A blow molded article using the vinyl aromatic hydrocarbon resin composition according to any one of claims 1 to 3.
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