JP5473240B2 - Lubricating oil composition - Google Patents
Lubricating oil composition Download PDFInfo
- Publication number
- JP5473240B2 JP5473240B2 JP2008084307A JP2008084307A JP5473240B2 JP 5473240 B2 JP5473240 B2 JP 5473240B2 JP 2008084307 A JP2008084307 A JP 2008084307A JP 2008084307 A JP2008084307 A JP 2008084307A JP 5473240 B2 JP5473240 B2 JP 5473240B2
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- JP
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- Prior art keywords
- group
- mass
- lubricating oil
- linear
- carbon atoms
- Prior art date
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- 239000000203 mixture Substances 0.000 title claims description 71
- 239000010687 lubricating oil Substances 0.000 title claims description 41
- 125000000217 alkyl group Chemical group 0.000 claims description 34
- 229910019142 PO4 Inorganic materials 0.000 claims description 25
- 125000004432 carbon atom Chemical group C* 0.000 claims description 25
- 235000021317 phosphate Nutrition 0.000 claims description 25
- 239000002253 acid Substances 0.000 claims description 18
- 230000002378 acidificating effect Effects 0.000 claims description 14
- 125000003342 alkenyl group Chemical group 0.000 claims description 14
- 239000002199 base oil Substances 0.000 claims description 13
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 11
- 230000001050 lubricating effect Effects 0.000 claims description 10
- 150000003464 sulfur compounds Chemical class 0.000 claims description 8
- 150000003973 alkyl amines Chemical class 0.000 claims description 7
- 239000007795 chemical reaction product Substances 0.000 claims description 5
- 150000003013 phosphoric acid derivatives Chemical class 0.000 claims description 3
- -1 phosphate ester Chemical class 0.000 description 47
- 239000002173 cutting fluid Substances 0.000 description 22
- 239000010452 phosphate Substances 0.000 description 22
- 150000001875 compounds Chemical class 0.000 description 19
- 239000003921 oil Substances 0.000 description 18
- 235000019198 oils Nutrition 0.000 description 18
- 230000007797 corrosion Effects 0.000 description 12
- 238000005260 corrosion Methods 0.000 description 12
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 11
- 239000005077 polysulfide Substances 0.000 description 11
- 229920001021 polysulfide Polymers 0.000 description 11
- 150000008117 polysulfides Polymers 0.000 description 11
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 10
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 10
- 229910052698 phosphorus Inorganic materials 0.000 description 10
- 239000011574 phosphorus Substances 0.000 description 10
- 238000012360 testing method Methods 0.000 description 10
- 239000000654 additive Substances 0.000 description 8
- 238000003860 storage Methods 0.000 description 8
- 229910052717 sulfur Inorganic materials 0.000 description 8
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 7
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 7
- 239000011593 sulfur Substances 0.000 description 7
- 230000000052 comparative effect Effects 0.000 description 6
- 238000005259 measurement Methods 0.000 description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 5
- 150000001412 amines Chemical class 0.000 description 5
- 239000010730 cutting oil Substances 0.000 description 5
- 238000011156 evaluation Methods 0.000 description 5
- 239000003925 fat Substances 0.000 description 5
- 235000019197 fats Nutrition 0.000 description 5
- 238000012545 processing Methods 0.000 description 5
- 238000003756 stirring Methods 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 230000000996 additive effect Effects 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 4
- 150000003014 phosphoric acid esters Chemical class 0.000 description 4
- 229930195734 saturated hydrocarbon Natural products 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- 229910001018 Cast iron Inorganic materials 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- 150000001336 alkenes Chemical class 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- 125000002704 decyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 3
- 235000014113 dietary fatty acids Nutrition 0.000 description 3
- 238000010790 dilution Methods 0.000 description 3
- 239000012895 dilution Substances 0.000 description 3
- 150000002148 esters Chemical class 0.000 description 3
- 239000000194 fatty acid Substances 0.000 description 3
- 229930195729 fatty acid Natural products 0.000 description 3
- 238000003754 machining Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000002265 prevention Effects 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- AFFLGGQVNFXPEV-UHFFFAOYSA-N 1-decene Chemical compound CCCCCCCCC=C AFFLGGQVNFXPEV-UHFFFAOYSA-N 0.000 description 2
- KWKAKUADMBZCLK-UHFFFAOYSA-N 1-octene Chemical compound CCCCCCC=C KWKAKUADMBZCLK-UHFFFAOYSA-N 0.000 description 2
- YOFPVMWVLDSWKR-UHFFFAOYSA-N 11-methyl-n-(11-methyldodecyl)dodecan-1-amine Chemical compound CC(C)CCCCCCCCCCNCCCCCCCCCCC(C)C YOFPVMWVLDSWKR-UHFFFAOYSA-N 0.000 description 2
- SAIKULLUBZKPDA-UHFFFAOYSA-N Bis(2-ethylhexyl) amine Chemical compound CCCCC(CC)CNCC(CC)CCCC SAIKULLUBZKPDA-UHFFFAOYSA-N 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 2
- VQTUBCCKSQIDNK-UHFFFAOYSA-N Isobutene Chemical compound CC(C)=C VQTUBCCKSQIDNK-UHFFFAOYSA-N 0.000 description 2
- OFBQJSOFQDEBGM-UHFFFAOYSA-N Pentane Chemical compound CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 2
- 235000019484 Rapeseed oil Nutrition 0.000 description 2
- 235000019774 Rice Bran oil Nutrition 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 2
- 229920001577 copolymer Polymers 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 150000005690 diesters Chemical class 0.000 description 2
- USIUVYZYUHIAEV-UHFFFAOYSA-N diphenyl ether Chemical compound C=1C=CC=CC=1OC1=CC=CC=C1 USIUVYZYUHIAEV-UHFFFAOYSA-N 0.000 description 2
- 238000002845 discoloration Methods 0.000 description 2
- 125000003438 dodecyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
- 150000004665 fatty acids Chemical class 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 125000003187 heptyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- 125000004051 hexyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000000314 lubricant Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000002480 mineral oil Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 2
- 230000003472 neutralizing effect Effects 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 125000001400 nonyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- 125000002347 octyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 2
- 229920001083 polybutene Polymers 0.000 description 2
- 229920000193 polymethacrylate Polymers 0.000 description 2
- 239000008165 rice bran oil Substances 0.000 description 2
- 229920002545 silicone oil Polymers 0.000 description 2
- 239000003549 soybean oil Substances 0.000 description 2
- 235000012424 soybean oil Nutrition 0.000 description 2
- 150000004867 thiadiazoles Chemical class 0.000 description 2
- NAWXUBYGYWOOIX-SFHVURJKSA-N (2s)-2-[[4-[2-(2,4-diaminoquinazolin-6-yl)ethyl]benzoyl]amino]-4-methylidenepentanedioic acid Chemical compound C1=CC2=NC(N)=NC(N)=C2C=C1CCC1=CC=C(C(=O)N[C@@H](CC(=C)C(O)=O)C(O)=O)C=C1 NAWXUBYGYWOOIX-SFHVURJKSA-N 0.000 description 1
- QGLWBTPVKHMVHM-KTKRTIGZSA-N (z)-octadec-9-en-1-amine Chemical compound CCCCCCCC\C=C/CCCCCCCCN QGLWBTPVKHMVHM-KTKRTIGZSA-N 0.000 description 1
- UGUHFDPGDQDVGX-UHFFFAOYSA-N 1,2,3-thiadiazole Chemical compound C1=CSN=N1 UGUHFDPGDQDVGX-UHFFFAOYSA-N 0.000 description 1
- QMMJWQMCMRUYTG-UHFFFAOYSA-N 1,2,4,5-tetrachloro-3-(trifluoromethyl)benzene Chemical compound FC(F)(F)C1=C(Cl)C(Cl)=CC(Cl)=C1Cl QMMJWQMCMRUYTG-UHFFFAOYSA-N 0.000 description 1
- QWUWMCYKGHVNAV-UHFFFAOYSA-N 1,2-dihydrostilbene Chemical group C=1C=CC=CC=1CCC1=CC=CC=C1 QWUWMCYKGHVNAV-UHFFFAOYSA-N 0.000 description 1
- MBIZXFATKUQOOA-UHFFFAOYSA-N 1,3,4-thiadiazole Chemical compound C1=NN=CS1 MBIZXFATKUQOOA-UHFFFAOYSA-N 0.000 description 1
- VETPHHXZEJAYOB-UHFFFAOYSA-N 1-n,4-n-dinaphthalen-2-ylbenzene-1,4-diamine Chemical compound C1=CC=CC2=CC(NC=3C=CC(NC=4C=C5C=CC=CC5=CC=4)=CC=3)=CC=C21 VETPHHXZEJAYOB-UHFFFAOYSA-N 0.000 description 1
- FXNDIJDIPNCZQJ-UHFFFAOYSA-N 2,4,4-trimethylpent-1-ene Chemical compound CC(=C)CC(C)(C)C FXNDIJDIPNCZQJ-UHFFFAOYSA-N 0.000 description 1
- LRYZVOQZDMSPCB-UHFFFAOYSA-N 2,5-bis(2,4,4-trimethylpentan-2-yldisulfanyl)-1,3,4-thiadiazole Chemical compound CC(C)(C)CC(C)(C)SSC1=NN=C(SSC(C)(C)CC(C)(C)C)S1 LRYZVOQZDMSPCB-UHFFFAOYSA-N 0.000 description 1
- PZNNGSFFFWVXLI-UHFFFAOYSA-N 2,5-bis(hexyldisulfanyl)-1,3,4-thiadiazole Chemical compound CCCCCCSSC1=NN=C(SSCCCCCC)S1 PZNNGSFFFWVXLI-UHFFFAOYSA-N 0.000 description 1
- MGEQSWVPSCZGEK-UHFFFAOYSA-N 2,5-bis(nonyldisulfanyl)-1,3,4-thiadiazole Chemical compound CCCCCCCCCSSC1=NN=C(SSCCCCCCCCC)S1 MGEQSWVPSCZGEK-UHFFFAOYSA-N 0.000 description 1
- ZFOMEJJNWNWWIB-UHFFFAOYSA-N 2,5-bis(octyldisulfanyl)-1,3,4-thiadiazole Chemical compound CCCCCCCCSSC1=NN=C(SSCCCCCCCC)S1 ZFOMEJJNWNWWIB-UHFFFAOYSA-N 0.000 description 1
- LLEFDCACDRGBKD-UHFFFAOYSA-N 2-ethyl-2-(hydroxymethyl)propane-1,3-diol;nonanoic acid Chemical compound CCC(CO)(CO)CO.CCCCCCCCC(O)=O LLEFDCACDRGBKD-UHFFFAOYSA-N 0.000 description 1
- CWTQBXKJKDAOSQ-UHFFFAOYSA-N 2-ethyl-2-(hydroxymethyl)propane-1,3-diol;octanoic acid Chemical compound CCC(CO)(CO)CO.CCCCCCCC(O)=O CWTQBXKJKDAOSQ-UHFFFAOYSA-N 0.000 description 1
- LTHNHFOGQMKPOV-UHFFFAOYSA-N 2-ethylhexan-1-amine Chemical compound CCCCC(CC)CN LTHNHFOGQMKPOV-UHFFFAOYSA-N 0.000 description 1
- 125000000094 2-phenylethyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])C([H])([H])* 0.000 description 1
- OHOUFTLYDXSBFQ-UHFFFAOYSA-N 3,5-bis(2,4,4-trimethylpentan-2-yldisulfanyl)-1,2,4-thiadiazole Chemical compound CC(C)(C)CC(C)(C)SSC1=NSC(SSC(C)(C)CC(C)(C)C)=N1 OHOUFTLYDXSBFQ-UHFFFAOYSA-N 0.000 description 1
- BYSSNTJJRCNLLJ-UHFFFAOYSA-N 3,5-bis(hexyldisulfanyl)-1,2,4-thiadiazole Chemical compound CCCCCCSSC1=NSC(SSCCCCCC)=N1 BYSSNTJJRCNLLJ-UHFFFAOYSA-N 0.000 description 1
- RQJARQMHCGCFTA-UHFFFAOYSA-N 3,5-bis(nonyldisulfanyl)-1,2,4-thiadiazole Chemical compound CCCCCCCCCSSC1=NSC(SSCCCCCCCCC)=N1 RQJARQMHCGCFTA-UHFFFAOYSA-N 0.000 description 1
- NMNLMUYVHBRPBO-UHFFFAOYSA-N 3,5-bis(octyldisulfanyl)-1,2,4-thiadiazole Chemical compound CCCCCCCCSSC1=NSC(SSCCCCCCCC)=N1 NMNLMUYVHBRPBO-UHFFFAOYSA-N 0.000 description 1
- ALKCLFLTXBBMMP-UHFFFAOYSA-N 3,7-dimethylocta-1,6-dien-3-yl hexanoate Chemical compound CCCCCC(=O)OC(C)(C=C)CCC=C(C)C ALKCLFLTXBBMMP-UHFFFAOYSA-N 0.000 description 1
- PYSRRFNXTXNWCD-UHFFFAOYSA-N 3-(2-phenylethenyl)furan-2,5-dione Chemical compound O=C1OC(=O)C(C=CC=2C=CC=CC=2)=C1 PYSRRFNXTXNWCD-UHFFFAOYSA-N 0.000 description 1
- LSFPKXUIWLNDRL-UHFFFAOYSA-N 4,5-bis(hexyldisulfanyl)thiadiazole Chemical compound CCCCCCSSC=1N=NSC=1SSCCCCCC LSFPKXUIWLNDRL-UHFFFAOYSA-N 0.000 description 1
- NVMNHQYUQYBUPO-UHFFFAOYSA-N 4,5-bis(nonyldisulfanyl)thiadiazole Chemical compound CCCCCCCCCSSC=1N=NSC=1SSCCCCCCCCC NVMNHQYUQYBUPO-UHFFFAOYSA-N 0.000 description 1
- ZKRHNKMGFHAJRN-UHFFFAOYSA-N 4-(octyldisulfanyl)thiadiazole Chemical compound CCCCCCCCSSC1=CSN=N1 ZKRHNKMGFHAJRN-UHFFFAOYSA-N 0.000 description 1
- NLZUEZXRPGMBCV-UHFFFAOYSA-N Butylhydroxytoluene Chemical compound CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 NLZUEZXRPGMBCV-UHFFFAOYSA-N 0.000 description 1
- DJBVDAUKGXUPLO-QEMDMZNVSA-N C(C)C(C(=O)O)CCCC.C([C@H](O)[C@H](O)CO)O.C([C@H](O)[C@H](O)CO)O.C([C@H](O)[C@H](O)CO)O.C([C@H](O)[C@H](O)CO)O.C([C@H](O)[C@H](O)CO)O Chemical compound C(C)C(C(=O)O)CCCC.C([C@H](O)[C@H](O)CO)O.C([C@H](O)[C@H](O)CO)O.C([C@H](O)[C@H](O)CO)O.C([C@H](O)[C@H](O)CO)O.C([C@H](O)[C@H](O)CO)O DJBVDAUKGXUPLO-QEMDMZNVSA-N 0.000 description 1
- SVIDAMUYKHMKEH-UHFFFAOYSA-N CCCCC(CC)CN(CN(CC(CC)CCCC)C([SH2]CC(CC)CCCC)=S)C([SH2]CC(CC)CCCC)=S Chemical compound CCCCC(CC)CN(CN(CC(CC)CCCC)C([SH2]CC(CC)CCCC)=S)C([SH2]CC(CC)CCCC)=S SVIDAMUYKHMKEH-UHFFFAOYSA-N 0.000 description 1
- 229920000089 Cyclic olefin copolymer Polymers 0.000 description 1
- GHKOFFNLGXMVNJ-UHFFFAOYSA-N Didodecyl thiobispropanoate Chemical compound CCCCCCCCCCCCOC(=O)CCSCCC(=O)OCCCCCCCCCCCC GHKOFFNLGXMVNJ-UHFFFAOYSA-N 0.000 description 1
- BWGNESOTFCXPMA-UHFFFAOYSA-N Dihydrogen disulfide Chemical compound SS BWGNESOTFCXPMA-UHFFFAOYSA-N 0.000 description 1
- 239000003508 Dilauryl thiodipropionate Substances 0.000 description 1
- 239000002656 Distearyl thiodipropionate Substances 0.000 description 1
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 1
- XQVWYOYUZDUNRW-UHFFFAOYSA-N N-Phenyl-1-naphthylamine Chemical compound C=1C=CC2=CC=CC=C2C=1NC1=CC=CC=C1 XQVWYOYUZDUNRW-UHFFFAOYSA-N 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 235000019482 Palm oil Nutrition 0.000 description 1
- 229920000147 Styrene maleic anhydride Polymers 0.000 description 1
- YSMRWXYRXBRSND-UHFFFAOYSA-N TOTP Chemical compound CC1=CC=CC=C1OP(=O)(OC=1C(=CC=CC=1)C)OC1=CC=CC=C1C YSMRWXYRXBRSND-UHFFFAOYSA-N 0.000 description 1
- URGQBRTWLCYCMR-UHFFFAOYSA-N [3-hydroxy-2,2-bis(hydroxymethyl)propyl] nonanoate Chemical compound CCCCCCCCC(=O)OCC(CO)(CO)CO URGQBRTWLCYCMR-UHFFFAOYSA-N 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 125000002877 alkyl aryl group Chemical group 0.000 description 1
- 150000004996 alkyl benzenes Chemical class 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- ARCGXLSVLAOJQL-UHFFFAOYSA-N anhydrous trimellitic acid Natural products OC(=O)C1=CC=C(C(O)=O)C(C(O)=O)=C1 ARCGXLSVLAOJQL-UHFFFAOYSA-N 0.000 description 1
- 239000002518 antifoaming agent Substances 0.000 description 1
- 125000003710 aryl alkyl group Chemical group 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 235000015278 beef Nutrition 0.000 description 1
- QRUDEWIWKLJBPS-UHFFFAOYSA-N benzotriazole Chemical compound C1=CC=C2N[N][N]C2=C1 QRUDEWIWKLJBPS-UHFFFAOYSA-N 0.000 description 1
- 239000012964 benzotriazole Substances 0.000 description 1
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 1
- 235000010290 biphenyl Nutrition 0.000 description 1
- 239000004305 biphenyl Substances 0.000 description 1
- 125000006267 biphenyl group Chemical group 0.000 description 1
- SAOKZLXYCUGLFA-UHFFFAOYSA-N bis(2-ethylhexyl) adipate Chemical compound CCCCC(CC)COC(=O)CCCCC(=O)OCC(CC)CCCC SAOKZLXYCUGLFA-UHFFFAOYSA-N 0.000 description 1
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 1
- 150000001735 carboxylic acids Chemical class 0.000 description 1
- 239000004359 castor oil Substances 0.000 description 1
- 235000019438 castor oil Nutrition 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 238000004517 catalytic hydrocracking Methods 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 238000004587 chromatography analysis Methods 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 239000003240 coconut oil Substances 0.000 description 1
- 235000019864 coconut oil Nutrition 0.000 description 1
- 239000010779 crude oil Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 125000006165 cyclic alkyl group Chemical group 0.000 description 1
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 1
- 125000000640 cyclooctyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C([H])([H])C1([H])[H] 0.000 description 1
- 125000003493 decenyl group Chemical group [H]C([*])=C([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 230000002542 deteriorative effect Effects 0.000 description 1
- 150000004985 diamines Chemical class 0.000 description 1
- PGAXJQVAHDTGBB-UHFFFAOYSA-N dibutylcarbamothioylsulfanyl n,n-dibutylcarbamodithioate Chemical compound CCCCN(CCCC)C(=S)SSC(=S)N(CCCC)CCCC PGAXJQVAHDTGBB-UHFFFAOYSA-N 0.000 description 1
- LMODBLQHQHXPEI-UHFFFAOYSA-N dibutylcarbamothioylsulfanylmethyl n,n-dibutylcarbamodithioate Chemical compound CCCCN(CCCC)C(=S)SCSC(=S)N(CCCC)CCCC LMODBLQHQHXPEI-UHFFFAOYSA-N 0.000 description 1
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 description 1
- 235000019304 dilauryl thiodipropionate Nutrition 0.000 description 1
- 239000000539 dimer Substances 0.000 description 1
- HKOUMIFWHSIIBQ-UHFFFAOYSA-N dioctylcarbamothioylsulfanyl n,n-dioctylcarbamodithioate Chemical compound CCCCCCCCN(CCCCCCCC)C(=S)SSC(=S)N(CCCCCCCC)CCCCCCCC HKOUMIFWHSIIBQ-UHFFFAOYSA-N 0.000 description 1
- PWWSSIYVTQUJQQ-UHFFFAOYSA-N distearyl thiodipropionate Chemical compound CCCCCCCCCCCCCCCCCCOC(=O)CCSCCC(=O)OCCCCCCCCCCCCCCCCCC PWWSSIYVTQUJQQ-UHFFFAOYSA-N 0.000 description 1
- 235000019305 distearyl thiodipropionate Nutrition 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- PXJJSXABGXMUSU-UHFFFAOYSA-N disulfur dichloride Chemical compound ClSSCl PXJJSXABGXMUSU-UHFFFAOYSA-N 0.000 description 1
- LZJUZSYHFSVIGJ-UHFFFAOYSA-N ditridecyl hexanedioate Chemical compound CCCCCCCCCCCCCOC(=O)CCCCC(=O)OCCCCCCCCCCCCC LZJUZSYHFSVIGJ-UHFFFAOYSA-N 0.000 description 1
- FVBSDVQDRFRKRF-UHFFFAOYSA-N ditridecyl pentanedioate Chemical compound CCCCCCCCCCCCCOC(=O)CCCC(=O)OCCCCCCCCCCCCC FVBSDVQDRFRKRF-UHFFFAOYSA-N 0.000 description 1
- 125000005066 dodecenyl group Chemical group C(=CCCCCCCCCCC)* 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
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- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
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- 238000009616 inductively coupled plasma Methods 0.000 description 1
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- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
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- 125000004491 isohexyl group Chemical group C(CCC(C)C)* 0.000 description 1
- 125000001972 isopentyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
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- 238000004519 manufacturing process Methods 0.000 description 1
- 125000002960 margaryl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
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- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- QYDYPVFESGNLHU-KHPPLWFESA-N methyl oleate Chemical compound CCCCCCCC\C=C/CCCCCCCC(=O)OC QYDYPVFESGNLHU-KHPPLWFESA-N 0.000 description 1
- 229940073769 methyl oleate Drugs 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
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- 125000001421 myristyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
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- 125000004123 n-propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000001624 naphthyl group Chemical group 0.000 description 1
- 125000005187 nonenyl group Chemical group C(=CCCCCCCC)* 0.000 description 1
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- 125000004365 octenyl group Chemical group C(=CCCCCCC)* 0.000 description 1
- BBZAGOMQOSEWBH-UHFFFAOYSA-N octyl dodecanoate Chemical compound CCCCCCCCCCCC(=O)OCCCCCCCC BBZAGOMQOSEWBH-UHFFFAOYSA-N 0.000 description 1
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 1
- 125000001117 oleyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])/C([H])=C([H])\C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000007800 oxidant agent Substances 0.000 description 1
- 235000019865 palm kernel oil Nutrition 0.000 description 1
- 239000003346 palm kernel oil Substances 0.000 description 1
- 239000002540 palm oil Substances 0.000 description 1
- 125000000913 palmityl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000002958 pentadecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000001147 pentyl group Chemical group C(CCCC)* 0.000 description 1
- 239000010702 perfluoropolyether Substances 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N phenylbenzene Natural products C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 1
- AQSJGOWTSHOLKH-UHFFFAOYSA-N phosphite(3-) Chemical class [O-]P([O-])[O-] AQSJGOWTSHOLKH-UHFFFAOYSA-N 0.000 description 1
- CYQAYERJWZKYML-UHFFFAOYSA-N phosphorus pentasulfide Chemical compound S1P(S2)(=S)SP3(=S)SP1(=S)SP2(=S)S3 CYQAYERJWZKYML-UHFFFAOYSA-N 0.000 description 1
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- 229920000728 polyester Polymers 0.000 description 1
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- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
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- 239000000376 reactant Substances 0.000 description 1
- 230000001603 reducing effect Effects 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 125000002914 sec-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 150000003335 secondary amines Chemical class 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- APSBXTVYXVQYAB-UHFFFAOYSA-M sodium docusate Chemical group [Na+].CCCCC(CC)COC(=O)CC(S([O-])(=O)=O)C(=O)OCC(CC)CCCC APSBXTVYXVQYAB-UHFFFAOYSA-M 0.000 description 1
- 238000000638 solvent extraction Methods 0.000 description 1
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- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- 125000004434 sulfur atom Chemical group 0.000 description 1
- 239000003760 tallow Substances 0.000 description 1
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- 238000010998 test method Methods 0.000 description 1
- 125000005063 tetradecenyl group Chemical group C(=CCCCCCCCCCCCC)* 0.000 description 1
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- 125000003944 tolyl group Chemical group 0.000 description 1
- 125000005040 tridecenyl group Chemical group C(=CCCCCCCCCCCC)* 0.000 description 1
- 125000002889 tridecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000005065 undecenyl group Chemical group C(=CCCCCCCCCC)* 0.000 description 1
- 125000002948 undecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 238000005292 vacuum distillation Methods 0.000 description 1
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- 239000010698 whale oil Substances 0.000 description 1
- 125000005023 xylyl group Chemical group 0.000 description 1
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- Lubricants (AREA)
Description
本発明は潤滑油組成物に関する。 The present invention relates to a lubricating oil composition.
工作機械の加工テーブルなどのすべり案内面用の潤滑油には、加工精度を向上させるために低摩擦性能やスティックスリップの防止、貯蔵安定性、耐腐食性等が要求されている。また、工作機械ではすべり案内面用潤滑油が工作物の加工液に混入してしまう構造になっているものが多い。特に、加工液として水溶性切削液を用いている場合、このすべり案内面用潤滑油の混入が水溶性切削液の劣化(切削性能の低下、腐敗の促進、鉱油寿命の短縮、廃液処理コストの上昇など)の原因の1つとなっている。従って、すべり案内面用潤滑油の性能としては、すべり案内面での摩擦係数の低減やスティックスリップの防止といった潤滑特性に優れていることに加えて、水溶性切削液が混入した場合を考慮して水溶性切削液との分離性に優れ、かつ該水溶性切削液あるいはすべり案内面用潤滑油の諸性能に悪影響を与えないことが要求されている。 Lubricating oils for sliding guide surfaces such as processing tables of machine tools are required to have low friction performance, prevention of stick-slip, storage stability, corrosion resistance, and the like in order to improve processing accuracy. In many machine tools, the sliding guide surface lubricant is mixed with the machining fluid of the workpiece. In particular, when a water-soluble cutting fluid is used as the machining fluid, the mixing of the lubricating oil for the sliding guide surface may cause deterioration of the water-soluble cutting fluid (deterioration of cutting performance, acceleration of decay, shortening of mineral oil life, waste liquid treatment cost Is one of the causes. Therefore, as for the performance of the lubricating oil for the sliding guide surface, in addition to excellent lubrication characteristics such as reduction of the friction coefficient on the sliding guide surface and prevention of stick slip, the case where water-soluble cutting fluid is mixed is considered. Therefore, it is required to be excellent in separability from the water-soluble cutting fluid and not to adversely affect various performances of the water-soluble cutting fluid or the sliding guide surface lubricating oil.
摩擦低減剤として、これまでさまざまな極圧剤や油性剤が用いられてきた。昨今の工作機械においては特に精度に対する要求が高まっており、精度に重要な影響を与える低速領域における摩擦低減を実現するために、リン酸エステル、酸性リン酸エステル、カルボン酸、イオウ化合物、アミン類等が用いられている(例えば、特許文献1,2,3,4を参照)。また、酸性リン酸エステルをアルキルアミンで中和することにより安定性を向上させることが試みられていた(例えば、特許文献5を参照)。
しかしながら、これらの従来技術においては、添加剤の環境に対する負荷は高く、かつこのような添加剤では初期の摩擦性能および工作機械の位置決め性能は優れるものの、すべり案内面用潤滑油に水溶性切削液が混入した場合、当初の低摩擦性能を著しく阻害し、またリン酸などの酸性成分が鉄を使用する摺動面に腐食を発生させるなど、工作機械における加工精度を悪化させる原因となり、装置の使用が進むにつれて位置決め精度が悪化する傾向にあった。 However, in these prior arts, the load of the additive on the environment is high, and although such an additive has excellent initial friction performance and positioning performance of the machine tool, the water-soluble cutting fluid is included in the lubricating oil for the sliding guide surface. If this occurs, the initial low-friction performance will be significantly impaired, and acid components such as phosphoric acid will cause corrosion on the sliding surfaces that use iron. The positioning accuracy tended to deteriorate as usage progressed.
これまで酸性リン酸エステルをアルキルアミンで中和することにより安定性を向上させることが試みられていたが、従来の添加剤の組み合わせにおいては長期にわたって低摩擦を維持し続けることは困難であった。そのため長期間に亘って優れた摩擦性能を維持し続ける油剤が必要とされていた。 In the past, attempts have been made to improve stability by neutralizing acidic phosphate esters with alkylamines, but it has been difficult to maintain low friction over a long period of time with conventional additive combinations. . Therefore, there has been a need for an oil agent that can maintain excellent friction performance over a long period of time.
本発明は、このような実情に鑑みてなされたものであり、その目的は、低摩擦性、位置きめ性、熱安定性、低温貯蔵安定性に優れ、かつ切削液が混入した場合においても当初の低摩擦性を著しく悪化させない潤滑油組成物を提供することにあり、さらには、耐腐食性能にも優れた潤滑油組成物をも提供することにある。 The present invention has been made in view of such circumstances, and its purpose is excellent in low friction, positioning, thermal stability, low-temperature storage stability, and even when cutting fluid is mixed. Another object of the present invention is to provide a lubricating oil composition that does not significantly deteriorate the low friction property, and also to provide a lubricating oil composition that is excellent in corrosion resistance.
本発明者らは、上記目的を達成すべく鋭意研究を重ねた結果、潤滑油基油に、特定の酸性リン酸エステルと特定の脂肪族アミンとの混合物及び/又は反応物を特定の割合で含有し、該酸性リン酸エステルに由来する酸価が特定条件を満たす潤滑油組成物により上記課題が解決されることを見出し、本発明を完成するに至った。 As a result of intensive studies to achieve the above object, the present inventors have obtained a mixture of a specific acidic phosphate ester and a specific aliphatic amine and / or a reactant in a specific ratio to the lubricating base oil. It has been found that the above problems can be solved by a lubricating oil composition that contains and the acid value derived from the acidic phosphate ester satisfies a specific condition, and has completed the present invention.
すなわち、本発明の潤滑油組成物は、潤滑油基油、並びに、組成物全量基準で、(A)下記一般式(1)又は下記一般式(2)に示す酸性リン酸エステルの中から選ばれる少なくとも1種0.1〜0.4質量%と、(B)下記一般式(3)に示すアルキルアミン0.1〜0.5質量%と、の混合物及び/又は反応物(前記反応物は未反応の前記(A)成分を含む。)を含有し、前記(A)成分に由来する酸価が0.1〜1.0mgKOH/gであり、工作機械のすべり案内面に使用されることを特徴とする。
[式(1)中、R1及びR2は同一でも異なっていてもよく、それぞれ水素原子又は直鎖アルキル基を表し、R1及びR2の少なくとも一方は炭素数6〜12の直鎖アルキル基であり;
式(2)中、R3及びR4は同一でも異なっていてもよく、それぞれ水素原子又は直鎖アルケニル基を表し、R3及びR4の少なくとも一方は炭素数13〜18の直鎖アルケニル基であり;
式(3)中、R5及びR6は同一でも異なっていてもよく、それぞれ水素原子又は炭素数6〜14の分岐鎖アルキル基を表し、R5及びR6の少なくとも一方は分岐鎖アルキル基である。]
That is, the lubricating oil composition of the present invention is selected from (A) the following general formula (1) or acidic phosphate ester represented by the following general formula (2) based on the total amount of the lubricating base oil and the composition. And / or a reaction product (the above-mentioned reaction product ) of 0.1 to 0.4 % by mass of (B) and 0.1 to 0.5 % by mass of alkylamine represented by the following general formula (3) contains the unreacted (a) including the component.), (a) the acid value derived from the component 0.1~1.0mgKOH / g der is, used in the slideways of a machine tool It is characterized by that.
[In Formula (1), R 1 and R 2 may be the same or different and each represents a hydrogen atom or a linear alkyl group , and at least one of R 1 and R 2 is a linear alkyl having 6 to 12 carbon atoms. A group ;
In formula (2), R 3 and R 4 may be the same or different and each represents a hydrogen atom or a linear alkenyl group , and at least one of R 3 and R 4 is a linear alkenyl group having 13 to 18 carbon atoms. Is;
In formula (3) , R 5 and R 6 may be the same or different and each represents a hydrogen atom or a branched alkyl group having 6 to 14 carbon atoms, and at least one of R 5 and R 6 is a branched alkyl group. It is. ]
本発明の潤滑油組成物は、組成物全量基準で、(C)硫黄化合物0.01〜5質量%を更に含有することが好ましい。 The lubricating oil composition of the present invention preferably further contains 0.01 to 5% by mass of (C) a sulfur compound based on the total amount of the composition.
本発明の潤滑油組成物によれば、低摩擦性、位置きめ性、熱安定性、低温貯蔵安定性に優れ、かつ切削液が混入した場合においても当初の低摩擦性を著しく悪化させることなく、加工精度を維持することが可能であり、さらには、耐腐食性能にも優れる。したがって、本発明の潤滑油組成物は、工作機械の動作の安定化、長寿命化などの点で非常に有用である。 According to the lubricating oil composition of the present invention, it is excellent in low friction, positioning, thermal stability and low-temperature storage stability, and even when a cutting fluid is mixed, the initial low friction is not significantly deteriorated. In addition, it is possible to maintain the processing accuracy, and furthermore, the corrosion resistance is excellent. Therefore, the lubricating oil composition of the present invention is very useful in terms of stabilizing the operation of the machine tool and extending the life.
以下、本発明の好適な実施形態について詳細に説明する。 Hereinafter, preferred embodiments of the present invention will be described in detail.
本発明で使用可能な鉱油系基油の製法に特に制限はないが、例えば、原油を常圧蒸留および減圧蒸留して得られた潤滑油留分に対して、溶剤脱れき、溶剤抽出、水素化分解、溶剤脱ろう、接触脱ろう、水素化精製、硫酸洗浄、白土処理等の1種もしくは2種以上の精製手段を適宜組み合わせて適用して得られるパラフィン系またはナフテン系の鉱油を挙げることができる。また、本願の潤滑油基油には、油脂及び/又は合成油を配合することも出来る。 There are no particular restrictions on the method for producing the mineral base oil that can be used in the present invention. For example, a lubricating oil fraction obtained by subjecting crude oil to atmospheric distillation and vacuum distillation is subjected to solvent removal, solvent extraction, hydrogenation. List paraffinic or naphthenic mineral oils obtained by applying a suitable combination of one or more purification means such as hydrocracking, solvent dewaxing, catalytic dewaxing, hydrorefining, sulfuric acid washing, and clay treatment. Can do. Moreover, fats and oils and / or synthetic oil can also be mix | blended with the lubricating base oil of this application.
油脂としては、牛脂、豚脂、大豆油、菜種油、米ぬか油、ヤシ油、パーム油、パーム核油、あるいはこれらの水素添加物などが挙げられる。 Examples of fats and oils include beef tallow, lard, soybean oil, rapeseed oil, rice bran oil, coconut oil, palm oil, palm kernel oil, and hydrogenated products thereof.
合成油としては、例えば、ポリ−α−オレフィン(エチレン−プロピレン共重合体、ポリブテン、1−オクテンオリゴマー、1−デセンオリゴマー、およびこれらの水素化物など)、アルキルベンゼン、アルキルナフタレン、モノエステル(ブチルステアレート、オクチルラウレートなど)、ジエステル(ジトリデシルグルタレート、ジ−2−エチルヘキシルアジペート、ジイソデシルアジペート、ジトリデシルアジペート、ジ−2−エチルヘキシルセパケートなど)、ポリエステル(トリメリット酸エステルなど)、ポリオールエステル(トリメチロールプロパンカプリレート、トリメチロールプロパンペラルゴネート、ペンタエリスリトール−2−エチルヘキサノエート、ペンタエリスリトールペラルゴネートなど)、ポリオキシアルキレングリコール、ポリフェニルエーテル、ジアルキルジフェニルエーテル、リン酸エステル(トリクレジルホスフェートなど)、含フッ素化合物(パーフルオロポリエーテル、フッ素化ポリオレフィンなど)、シリコーン油などが例示できる。 Synthetic oils include, for example, poly-α-olefins (ethylene-propylene copolymers, polybutenes, 1-octene oligomers, 1-decene oligomers, and hydrides thereof), alkylbenzenes, alkylnaphthalenes, monoesters (butyl stearate). Rate, octyl laurate, etc.), diester (ditridecyl glutarate, di-2-ethylhexyl adipate, diisodecyl adipate, ditridecyl adipate, di-2-ethylhexyl sepacate, etc.), polyester (trimellitic acid ester, etc.), polyol ester (Trimethylolpropane caprylate, trimethylolpropane pelargonate, pentaerythritol-2-ethylhexanoate, pentaerythritol pelargonate, etc.), polyoxyalkyl Glycol, polyphenyl ether, dialkyl diphenyl ether, phosphate ester (tricresyl phosphate, etc.), fluorine-containing compound (perfluoropolyether, such as fluorinated polyolefins), such as silicone oil can be exemplified.
本発明の潤滑油基油においては、上記した油脂及び/又は合成油のうちの1種を単独で又は2種以上組み合わせて配合してもよい。 In the lubricating base oil of the present invention, one of the above-described oils and / or synthetic oils may be used alone or in combination of two or more.
本発明で用いられる基油の粘度は特に制限されないが、40℃における動粘度が10〜700mm2 /sの範囲にあるものが好ましく、15〜500mm2/sの範囲にあるものがより好ましい。また、基油の含有量は特に制限されないが、組成物全量基準で50〜99.98質量%の範囲であることが好ましい。 The viscosity of the base oil used in the present invention is not particularly limited, preferably has kinematic viscosity at 40 ° C. is in the range of 10~700mm 2 / s, it is more preferably in the range of 15~500mm 2 / s. Further, the content of the base oil is not particularly limited, but is preferably in the range of 50 to 99.98% by mass based on the total amount of the composition.
(A)成分は、具体的には、下記一般式(1)および一般式(2)で表される化合物である。
[式(1)中、R1及びR2は同一でも異なっていてもよく、それぞれ水素原子又は直鎖アルキル基又は直鎖アルケニル基を表し、R1及びR2の少なくとも一方は炭素数6〜12の直鎖アルキル基又は直鎖アルケニル基である。]
[式(2)中、R3及びR4は同一でも異なっていてもよく、それぞれ水素原子又は直鎖アルキル基又は直鎖アルケニル基を表し、R3及びR4の少なくとも一方は炭素数13〜18の直鎖アルキル基又は直鎖アルケニル基である。]
The component (A) is specifically a compound represented by the following general formula (1) and general formula (2).
[In Formula (1), R 1 and R 2 may be the same or different and each represents a hydrogen atom, a linear alkyl group or a linear alkenyl group, and at least one of R 1 and R 2 has 6 to 6 carbon atoms. 12 straight-chain alkyl groups or straight-chain alkenyl groups. ]
[In Formula (2), R 3 and R 4 may be the same or different and each represents a hydrogen atom, a linear alkyl group, or a linear alkenyl group, and at least one of R 3 and R 4 has from 13 to 13 carbon atoms. 18 straight chain alkyl groups or straight chain alkenyl groups. ]
R1及びR2の直鎖アルキル基又は直鎖アルケニル基としては、具体的には、直鎖ヘキシル基、直鎖ヘキセニル基、直鎖ヘプチル基、直鎖ヘプテニル基、直鎖オクチル基、直鎖オクテニル基、直鎖ノニル基、直鎖ノネニル基、直鎖デシル基、直鎖デセニル基、直鎖ウンデシル基、直鎖ウンデセニル基、直鎖ドデシル基、直酸ドデセニル基、また、R3及びR4のアルキル基又は直鎖アルケニル基としては、具体的には、直鎖トリデシル基、直鎖トリデセニル基、直鎖テトラデシル基、直鎖テトラデセニル基、直鎖ペンタデシル基、直鎖ペンタデセニル基、直鎖ヘキサデシル基、直鎖ヘキサデセニル基、直鎖ヘプタデシル基、直鎖ヘプタデセニル基、直鎖オクタデシル基、直鎖オクタデセニル基、オレイル基等が挙げられる。 Specific examples of the linear alkyl group or linear alkenyl group for R 1 and R 2 include a linear hexyl group, a linear hexenyl group, a linear heptyl group, a linear heptenyl group, a linear octyl group, and a linear chain. Octenyl group, linear nonyl group, linear nonenyl group, linear decyl group, linear decenyl group, linear undecyl group, linear undecenyl group, linear dodecyl group, straight acid dodecenyl group, and R 3 and R 4 Specific examples of the alkyl group or linear alkenyl group include a linear tridecyl group, a linear tridecenyl group, a linear tetradecyl group, a linear tetradecenyl group, a linear pentadecyl group, a linear pentadecenyl group, and a linear hexadecyl group. Linear hexadecenyl group, linear heptadecyl group, linear heptadecenyl group, linear octadecyl group, linear octadecenyl group, oleyl group and the like.
本発明で用いられる(A)酸性リン酸エステルには、上記一般式(1)中のR1及びR2、あるいは上記一般式(2)中のR3及びR4のうち一方が水素原子であり、他方が直鎖アルキル基又は直鎖アルケニル基である化合物(リン酸モノエステル)、並びにR1及びR2あるいはR3及びR4の双方が直鎖アルキル基及び/又は直鎖アルケニル基である化合物(リン酸ジエステル)が包含される。本発明では、リン酸モノエステル又はリン酸ジエステルの一方を単独で用いてもよく、あるいはリン酸モノエステルとリン酸ジエステルとの混合物を用いてもよいが、摩擦特性の点からは、リン酸モノエステルとリン酸ジエステルとの混合物を用いることが好ましい。混合物を用いる場合、リン酸モノエステル/リン酸ジエステルの混合比はモル比で10/90〜90/10であることが好ましく、20/80〜80/20であることがより好ましく、30/70〜70/30であることが更に好ましい。 In (A) acidic phosphate ester used in the present invention, one of R 1 and R 2 in the general formula (1) or R 3 and R 4 in the general formula (2) is a hydrogen atom. And the other is a straight-chain alkyl group or a straight-chain alkenyl group (phosphate monoester), and both R 1 and R 2 or R 3 and R 4 are straight-chain alkyl groups and / or straight-chain alkenyl groups. Certain compounds (phosphate diesters) are included. In the present invention, either phosphoric acid monoester or phosphoric acid diester may be used alone, or a mixture of phosphoric acid monoester and phosphoric acid diester may be used. It is preferable to use a mixture of monoester and phosphoric acid diester. When the mixture is used, the mixing ratio of phosphoric acid monoester / phosphoric diester is preferably 10/90 to 90/10 in molar ratio, more preferably 20/80 to 80/20, and 30/70. More preferably, it is -70/30.
本発明の潤滑油組成物において、(A)酸性リン酸エステルの含有量は、組成物全量基準で0.01〜0.5質量%であり、低摩擦性能に一層優れる点から、組成物全量基準で、好ましくは0.05質量%以上、より好ましくは0.1質量%以上である。また、得られる潤滑油組成物の耐腐食性に一層優れる点から、酸性リン酸エステルの含有量は、組成物全量基準で、0.5質量%以下であり、好ましくは0.4質量%以下である。また、(A)成分のリン元素換算量での含有量は、(A)成分の分子量により異なるが、組成物全量基準で、リン元素換算量で、好ましくは0.0005〜0.06質量%、より好ましくは0.003〜0.06質量%、特に好ましくは0.005〜0.05質量である。 In the lubricating oil composition of the present invention, the content of the (A) acidic phosphate ester is 0.01 to 0.5% by mass based on the total amount of the composition, and the total amount of the composition is more excellent in low friction performance. On the basis, it is preferably 0.05% by mass or more, more preferably 0.1% by mass or more. In addition, the content of the acidic phosphate ester is 0.5% by mass or less, preferably 0.4% by mass or less, based on the total amount of the composition from the viewpoint of further excellent corrosion resistance of the resulting lubricating oil composition. It is. Further, the content of the component (A) in terms of phosphorus element varies depending on the molecular weight of the component (A), but on the basis of the total amount of the composition, in terms of phosphorus element, preferably 0.0005 to 0.06% by mass. More preferably, it is 0.003-0.06 mass%, Most preferably, it is 0.005-0.05 mass.
本発明の潤滑油組成物において、(A)成分由来の酸価は0.1〜1.0mgKOH/gであり、0.1mgKOH/g未満であると、添加剤の摩擦低減効果が低いため好ましくなく、また、1.0mgKOH/gを超えるとしゅう動材料への腐食が増加することと、摩擦性能的には、長期にわたり低摩擦を維持できないために好ましくない。 In the lubricating oil composition of the present invention, the acid value derived from the component (A) is 0.1 to 1.0 mgKOH / g, and if it is less than 0.1 mgKOH / g, it is preferable because the friction reducing effect of the additive is low. In addition, the corrosion of the sliding material exceeding 1.0 mgKOH / g increases, and the friction performance is not preferable because low friction cannot be maintained over a long period of time.
本発明における(B)成分は、下記一般式(3)で表されるアルキルアミンである。
式(3)中、R5及びR6は同一でも異なっていてもよく、それぞれ水素原子又は炭素数4〜30の分岐鎖アルキル基であり、R5及びR6の少なくとも一方は分岐鎖アルキル基である。通常、式(3)で表されるアミンは、炭素数4〜30、好ましくは炭素数4〜20の分岐鎖アルキル基を1つ又は2つ以上有するモノアミン、ジアミン、ポリアミンのいずれであっても良いが、炭素数4〜20の分岐鎖アルキル基を有するモノアミンが好ましく、また、炭素数4〜20の分岐鎖アルキル基を2個有するモノアミンの2級アミンが好ましい。これらの分岐鎖アルキル基の中でも、(A)成分と混合した場合の低温貯蔵安定性、切削油が混入した場合の低摩擦性能に優れる点から、これら分岐鎖アルキル基の炭素数は6以上であることがより好ましい。また、潤滑油基油に対する溶解性の点からは、これら分岐鎖アルキル基の炭素数は、20以下であることが好ましく、16以下であることがより好ましく、14以下であることがさらに好ましい。 In formula (3), R 5 and R 6 may be the same or different and each is a hydrogen atom or a branched alkyl group having 4 to 30 carbon atoms, and at least one of R 5 and R 6 is a branched alkyl group. It is. Usually, the amine represented by the formula (3) may be any of monoamine, diamine, and polyamine having 1 or 2 or more branched alkyl groups having 4 to 30 carbon atoms, preferably 4 to 20 carbon atoms. Although good, the monoamine which has a C4-C20 branched alkyl group is preferable, and the monoamine secondary amine which has two C4-C20 branched alkyl groups is preferable. Among these branched chain alkyl groups, the carbon number of these branched chain alkyl groups is 6 or more from the viewpoint of excellent low temperature storage stability when mixed with component (A) and low friction performance when mixed with cutting oil. More preferably. Further, from the viewpoint of solubility in the lubricating base oil, the carbon number of these branched chain alkyl groups is preferably 20 or less, more preferably 16 or less, and even more preferably 14 or less.
上記の好ましい炭素数4〜20の分岐鎖アルキル基としては、具体的には、イソブチル基、イソペンチル基、イソヘキシル基、イソオクチル基、イソノニル基、イソデシル基、イソウンデシル基、イソドデシル基、イソトリデシル基、イソテトラデシル基、イソペンタデシル基、イソヘキサデシル基、イソヘプタデシル基、イソオクタデシル基、イソノナデシル基、イソイコシル基等の分岐鎖アルキル基が挙げられる。 Specific examples of the preferable branched alkyl group having 4 to 20 carbon atoms include isobutyl, isopentyl, isohexyl, isooctyl, isononyl, isodecyl, isoundecyl, isododecyl, isotridecyl, isotetradecyl, Examples thereof include branched alkyl groups such as a decyl group, an isopentadecyl group, an isohexadecyl group, an isoheptadecyl group, an isooctadecyl group, an isononadecyl group, and an isoicosyl group.
本発明の潤滑油組成物において、(B)アルキルアミンの含有量は、組成物全量基準で0.01〜2質量%であり、(A)成分と混合した場合の耐腐食性に一層優れる点から、組成物全量基準で、好ましくは0.05質量%以上、特に好ましくは0.1質量%以上である。また、低温貯蔵安定性と、切削油が混入した場合の低摩擦性能に一層優れる点から、(B)成分の含有量は、組成物全量基準で、2質量%以下であり、より好ましくは1.0質量%以下、特に好ましくは0.5質量%以下である。また、(B)成分の窒素元素換算量での含有量は、(B)成分の分子量により異なるが、組成物全量基準で、窒素元素換算量で、好ましくは0.0002〜0.4質量%、より好ましくは0.001〜0.2質量%、特に好ましくは0.002〜0.1質量%である。 In the lubricating oil composition of the present invention, the content of the (B) alkylamine is 0.01 to 2% by mass based on the total amount of the composition, and the corrosion resistance when mixed with the component (A) is further improved. From the total amount of the composition, it is preferably 0.05% by mass or more, particularly preferably 0.1% by mass or more. Moreover, from the point which is further excellent in low temperature storage stability and the low friction performance when cutting oil is mixed, the content of the component (B) is 2% by mass or less, more preferably 1%, based on the total amount of the composition. 0.0 mass% or less, particularly preferably 0.5 mass% or less. Further, the content of the component (B) in terms of nitrogen element is different depending on the molecular weight of the component (B), but on the basis of the total amount of the composition, in terms of nitrogen element, preferably 0.0002 to 0.4 mass%. More preferably, it is 0.001-0.2 mass%, Most preferably, it is 0.002-0.1 mass%.
なお、本発明の潤滑油組成物において、(A)成分と(B)成分の最適な組合せとしては、炭素数6〜18の直鎖アルキル基を有する酸性リン酸エステルと炭素数4〜30の分岐鎖アルキル基を有するアミンとの組合せであり、特に、モノn−オクチルアシッドホスフェート及び/又はジn−オクチルアシッドホスフェートあるいはモノオレイルアシッドホスフェート及び/又はジオレイルアシッドホスフェートと、ジ2−エチルヘキシルアミン及び/又はジイソトリデシルアミンの組合せが最も好ましい。 In the lubricating oil composition of the present invention, the optimum combination of the component (A) and the component (B) is an acidic phosphate ester having a linear alkyl group having 6 to 18 carbon atoms and a carbon number having 4 to 30 carbon atoms. In combination with amines having branched alkyl groups, in particular mono-n-octyl acid phosphate and / or di-n-octyl acid phosphate or monooleyl acid phosphate and / or dioleyl acid phosphate and di-2-ethylhexylamine and A combination of / or diisotridecylamine is most preferred.
本発明の潤滑油組成物は、上記構成の(A)成分及び(B)成分を含有することにより、あるいは、潤滑油基油と上記構成の(A)成分及び(B)成分からなる構成により、低摩擦性、低温貯蔵安定性に優れ、かつ切削液が混入した場合においても当初の低摩擦性を著しく悪化させることなく、加工精度を維持することが可能であるが、さらに、耐腐食性能に優れ、摩擦係数をより低く維持することができ、加工精度を長期に渡り維持し得る点で、硫黄系化合物を含有させることが好ましい。 The lubricating oil composition of the present invention contains the component (A) and the component (B) having the above-described configuration, or a configuration comprising the lubricating base oil and the components (A) and (B) having the above-described configuration. In addition, it has excellent low-friction properties and low-temperature storage stability, and even when cutting fluid is mixed, it is possible to maintain machining accuracy without significantly deteriorating the initial low-friction properties. It is preferable to contain a sulfur compound in that it is excellent in that the friction coefficient can be kept lower and the processing accuracy can be maintained over a long period of time.
本発明の(C)成分は、硫黄化合物である。(C)成分の硫黄化合物としては、分子内に硫黄原子を有し、潤滑油基油に溶解または均一に分散して、潤滑油組成物が極圧性や優れた摩擦特性を発揮し得るものであればよい。 (C) component of this invention is a sulfur compound. Component (C) is a sulfur compound that has a sulfur atom in the molecule and can be dissolved or uniformly dispersed in the lubricating base oil so that the lubricating oil composition can exhibit extreme pressure properties and excellent friction characteristics. I just need it.
(C)成分の硫黄化合物としては、例えば硫化油脂、硫化脂肪酸、硫化エステル、硫化オレフィン、ジヒドロカルビルポリサルファイド、チアジアゾール化合物、アルキルチオカルバモイル化合物、チオカーバメート化合物、チオテルペン化合物、ジアルキルチオジプロピオネート化合物などを挙げることができる。このような化合物を単独で用いてもよく、2種類以上の混合物として用いてもよい。 Examples of the sulfur compound of component (C) include sulfurized fats and oils, sulfurized fatty acids, sulfurized esters, sulfurized olefins, dihydrocarbyl polysulfides, thiadiazole compounds, alkylthiocarbamoyl compounds, thiocarbamate compounds, thioterpene compounds, dialkylthiodipropionate compounds, and the like. be able to. Such compounds may be used alone or as a mixture of two or more.
ここで、硫化油脂は、硫黄や硫黄含有化合物と油脂(ラード油、鯨油、植物油、魚油等)を反応させて得られるものであり、その硫黄含有量は特に制限はないが、一般に5〜30質量%のものが好適である。その具体例としては、硫化ラード、硫化なたね油、硫化ひまし油、硫化大豆油、硫化米ぬか油およびこれらの混合物などを挙げることができる。 Here, the sulfurized fats and oils are obtained by reacting sulfur and sulfur-containing compounds with fats and oils (lard oil, whale oil, vegetable oil, fish oil, etc.), and the sulfur content is not particularly limited, but generally 5 to 30. The thing of the mass% is suitable. Specific examples thereof include sulfurized lard, sulfurized rapeseed oil, sulfurized castor oil, sulfurized soybean oil, sulfurized rice bran oil, and mixtures thereof.
硫化脂肪酸の例としては、硫化オレイン酸などを、硫化エステルの例としては、硫化オレイン酸メチルや硫化米ぬか脂肪酸オクチルおよびこれらの混合物などを挙げることができる。 Examples of sulfurized fatty acids include sulfurized oleic acid, and examples of sulfurized esters include sulfurized methyl oleate, sulfurized rice bran fatty acid octyl, and mixtures thereof.
硫化オレフィンとしては、例えば、下記の一般式(4):
R7−Sa−R8 (4)
[式(4)中、R7は炭素数2〜15のアルケニル基、R8は炭素数2〜15のアルキル基またはアルケニル基を示し、aは1〜8の整数を示す]
で表される化合物などを挙げることができる。この化合物は、炭素数2〜15のオレフィンまたはその二〜四量体を、硫黄、塩化硫黄等の硫化剤と反応させることによって得られ、該オレフィンとしては、プロピレン、イソブテン、ジイソブテンなどが好ましい。
As the sulfurized olefin, for example, the following general formula (4):
R 7 -S a -R 8 (4)
[In formula (4), R 7 represents an alkenyl group having 2 to 15 carbon atoms, R 8 represents an alkyl group or alkenyl group having 2 to 15 carbon atoms, and a represents an integer of 1 to 8]
The compound etc. which are represented by these can be mentioned. This compound is obtained by reacting an olefin having 2 to 15 carbon atoms or a dimer to tetramer thereof with a sulfurizing agent such as sulfur or sulfur chloride, and propylene, isobutene, diisobutene and the like are preferable.
また、ジヒドロカルビルポリサルファイドは、下記の一般式(5):
R9−Sb−R10 (5)
[式(5)中、R9およびR10は、それぞれ炭素数1〜20のアルキル基または環状アルキル基、炭素数6〜20のアリール基、炭素数7〜20のアルキルアリール基または炭素数7〜20のアリールアルキル基を示し、それらは互いに同一でも異なっていてもよく、bは1〜8の整数を示す]
で表される化合物である。ここで、R9およびR10がアルキル基の場合、硫化アルキルと称される。
Dihydrocarbyl polysulfide is represented by the following general formula (5):
R 9 -S b -R 10 (5)
[In Formula (5), R 9 and R 10 are each an alkyl group having 1 to 20 carbon atoms or a cyclic alkyl group, an aryl group having 6 to 20 carbon atoms, an alkylaryl group having 7 to 20 carbon atoms, or 7 carbon atoms. To 20 arylalkyl groups, which may be the same or different from each other, and b represents an integer of 1 to 8]
It is a compound represented by these. Here, when R 9 and R 10 are alkyl groups, they are called alkyl sulfides.
上記一般式(5)におけるR9およびR10の具体例としては、メチル基、エチル基、n−プロピル基、イソプロピル基、n−ブチル基、イソブチル基、sec−ブチル基、tert−ブチル基、各種ペンチル基、各種ヘキシル基、各種ヘプチル基、各種オクチル基、各種ノニル基、各種デシル基、各種ドデシル基、シクロヘキシル基、シクロオクチル基、フェニル基、ナフチル基、トリル基、キシリル基、ベンジル基、フェネチル基などを挙げることができる。 Specific examples of R 9 and R 10 in the general formula (5) include methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, isobutyl group, sec-butyl group, tert-butyl group, Various pentyl groups, various hexyl groups, various heptyl groups, various octyl groups, various nonyl groups, various decyl groups, various dodecyl groups, cyclohexyl groups, cyclooctyl groups, phenyl groups, naphthyl groups, tolyl groups, xylyl groups, benzyl groups, Examples thereof include a phenethyl group.
このジヒドロカルビルポリサルファイドとしては、例えば、ジベンジルポリサルファイド、各種ジノニルポリサルファイド、各種ジドデシルポリサルファイド、各種ジブチルポリサルファイド、各種ジオクチルポリサルファイド、ジフェニルポリサルファイド、ジシクロヘキシルポリサルファイドおよびこれらの混合物などを好ましく挙げることができる。 Preferred examples of the dihydrocarbyl polysulfide include dibenzyl polysulfide, various dinonyl polysulfides, various didodecyl polysulfides, various dibutyl polysulfides, various dioctyl polysulfides, diphenyl polysulfide, dicyclohexyl polysulfide, and mixtures thereof.
チアジアゾール化合物としては、例えば、下記一般式(6)、(7)および(8):
[式中、R11およびR12は、それぞれ水素原子、炭素数1〜20の炭化水素基を示し、cおよびdは、それぞれ0〜8の整数を示す)
で表される1,3,4−チアジアゾール、1,2,4−チアジアゾール化合物、1,4,5−チアジアゾールなどが好ましく用いられる。このようなチアジアゾール化合物の具体例としては、2,5−ビス(n−ヘキシルジチオ)−1,3,4−チアジアゾール、2,5−ビス(n−オクチルジチオ)−1,3,4−チアジアゾール、2,5−ビス(n−ノニルジチオ)−1,3,4−チアジアゾール、2,5−ビス(1,1,3,3−テトラメチルブチルジチオ)−1,3,4−チアジアゾール、3,5−ビス(n−ヘキシルジチオ)−1,2,4−チアジアゾール、3,5−ビス(n−オクチルジチオ)−1,2,4−チアジアゾール、3,5−ビス(n−ノニルジチオ)−1,2,4−チアジアゾール、3,5−ビス(1,1,3,3−テトラメチルブチルジチオ)−1,2,4−チアジアゾール、4,5−ビス(n−ヘキシルジチオ)−1,2,3−チアジアゾール、4,5−ビス(n−オクチルジチオ)−1,2,3−チアジアゾール、4,5−ビス(n−ノニルジチオ)−1,2,3−チアジアゾール、4,5−ビス(1,1,3,3−テトラメチルブチルジチオ)−1,2,3−チアジアゾールおよびこれらの混合物などを好ましく挙げることができる。
Examples of the thiadiazole compound include the following general formulas (6), (7) and (8):
[Wherein, R 11 and R 12 each represent a hydrogen atom or a hydrocarbon group having 1 to 20 carbon atoms, and c and d each represent an integer of 0 to 8)
1,3,4-thiadiazole, 1,2,4-thiadiazole compound, 1,4,5-thiadiazole and the like are preferably used. Specific examples of such thiadiazole compounds include 2,5-bis (n-hexyldithio) -1,3,4-thiadiazole, 2,5-bis (n-octyldithio) -1,3,4-thiadiazole. 2,5-bis (n-nonyldithio) -1,3,4-thiadiazole, 2,5-bis (1,1,3,3-tetramethylbutyldithio) -1,3,4-thiadiazole, 3, 5-bis (n-hexyldithio) -1,2,4-thiadiazole, 3,5-bis (n-octyldithio) -1,2,4-thiadiazole, 3,5-bis (n-nonyldithio) -1 , 2,4-thiadiazole, 3,5-bis (1,1,3,3-tetramethylbutyldithio) -1,2,4-thiadiazole, 4,5-bis (n-hexyldithio) -1,2 , 3-thiadiazole, 4 5-bis (n-octyldithio) -1,2,3-thiadiazole, 4,5-bis (n-nonyldithio) -1,2,3-thiadiazole, 4,5-bis (1,1,3,3) Preferred examples include -tetramethylbutyldithio) -1,2,3-thiadiazole and a mixture thereof.
アルキルチオカルバモイル化合物としては、例えば、下記一般式(9):
[式中、R13〜R16は、それぞれ炭素数1〜20のアルキル基を示し、eは1〜8の整数を示す]
で表される化合物が挙げられる。このようなアルキルチオカルバモイル化合物の具体例としては、ビス(ジメチルチオカルバモイル)モノスルフィド、ビス(ジブチルチオカルバモイル)モノスルフィド、ビス(ジメチルチオカルバモイル)ジスルフィド、ビス(ジブチルチオカルバモイル)ジスルフィド、ビス(ジアミルチオカルバモイル)ジスルフィド、ビス(ジオクチルチオカルバモイル)ジスルフィドおよびこれらの混合物などを好ましく挙げることができる。
Examples of the alkylthiocarbamoyl compound include the following general formula (9):
[Wherein, R 13 to R 16 each represent an alkyl group having 1 to 20 carbon atoms, and e represents an integer of 1 to 8]
The compound represented by these is mentioned. Specific examples of such alkylthiocarbamoyl compounds include bis (dimethylthiocarbamoyl) monosulfide, bis (dibutylthiocarbamoyl) monosulfide, bis (dimethylthiocarbamoyl) disulfide, bis (dibutylthiocarbamoyl) disulfide, and bis (diamil). Preferred examples include thiocarbamoyl) disulfide, bis (dioctylthiocarbamoyl) disulfide, and mixtures thereof.
アルキルチオカーバメート化合物としては、例えば、下記一般式(10):
[式中、R13〜R16は、それぞれ炭素数1〜20のアルキル基を示し、R17は炭素数1〜10のアルキル基を示す]
で示される化合物が挙げられる。このようなアルキルチオカーバメート化合物の具体例としては、メチレンビス(ジブチルジチオカーバメート)、メチレンビス[ジ(2−エチルヘキシル)ジチオカーバメート]などを好ましく挙げることができる。
Examples of the alkylthiocarbamate compound include the following general formula (10):
[Wherein R 13 to R 16 each represent an alkyl group having 1 to 20 carbon atoms, and R 17 represents an alkyl group having 1 to 10 carbon atoms]
The compound shown by these is mentioned. Preferable examples of such alkylthiocarbamate compounds include methylenebis (dibutyldithiocarbamate), methylenebis [di (2-ethylhexyl) dithiocarbamate] and the like.
さらに、チオテルペン化合物としては、例えば、五硫化リンとピネンの反応物を、ジアルキルチオジプロピオネート化合物としては、例えば、ジラウリルチオジプロピオネート、ジステアリルチオジプロピオネートおよびこれらの混合物などを挙げることができる。 Further, examples of the thioterpene compound include a reaction product of phosphorus pentasulfide and pinene, and examples of the dialkylthiodipropionate compound include dilauryl thiodipropionate, distearyl thiodipropionate, and a mixture thereof. be able to.
本発明の潤滑油組成物において、(C)成分の含有量は、得られる潤滑油組成物の摩擦特性の点から、組成物全量基準で0.01質量%以上であることが好ましく、0.05質量%以上であることがより好ましく、0.1質量%以上であることがさらにより好ましい。また、得られる潤滑油組成物が水溶性切削液との分離性により優れること、それ以上含有させてもさらなる摩擦特性の向上は期待できない場合があることなどから、(C)成分の含有量は組成物全量基準で5質量%以下であることが好ましく、3質量%以下であることがより好ましく、2質量%以下であることがさらにより好ましい。 In the lubricating oil composition of the present invention, the content of the component (C) is preferably 0.01% by mass or more based on the total amount of the composition from the viewpoint of the friction characteristics of the resulting lubricating oil composition. The content is more preferably 05% by mass or more, and still more preferably 0.1% by mass or more. In addition, since the obtained lubricating oil composition is more excellent in separability from the water-soluble cutting fluid, and further improvement in friction characteristics may not be expected even if it is further contained, the content of the component (C) is It is preferably 5% by mass or less, more preferably 3% by mass or less, and even more preferably 2% by mass or less based on the total amount of the composition.
本発明の潤滑油組成物には、さらにその性能を高めるために、あるいは各種用途の潤滑油組成物、特に工作機械の摺動面用潤滑油組成物として必要な性能を付与するために潤滑油分野において公知の添加剤を配合することができる。 In order to further improve the performance of the lubricating oil composition of the present invention or to provide performance necessary as a lubricating oil composition for various applications, particularly as a lubricating oil composition for sliding surfaces of machine tools, Additives known in the art can be blended.
かかる添加剤としては、例えば、1価アルコール又は多価アルコール、1塩基酸又は多塩基酸、前記アルコールと前記酸とのエステル、本願請求項1以外のアミン、アルカノールアミン等のアミン化合物等の油性剤、ジ−tert−ブチル−p−クレゾール、ビスフェノールA等のフェノール系化合物、フェニル−α−ナフチルアミン、N,N’−ジ(2−ナフチル)−p−フェニレンジアミン等のアミン系化合物等の酸化防止剤;ベンゾトリアゾールやアルキルチアジアゾール等の金属不活性化剤;シリコーン油、フルオロシリコン油等の消泡剤;酸性リン酸エステル以外のリン系添加剤(正リン酸エステル、亜リン酸エステル、酸性(亜)リン酸エステルのアミン塩など);カルボン酸等の油性剤;アルケニルコハク酸、ソルビタンモノオレート等のさび止め添加剤;ポリメタクリレート等の流動点降下剤;ポリメタクリレート、ポリブテン、ポリアルキルスチレン、オレフィンコポリマー、スチレン−ジエンコポリマー、スチレン−無水マレイン酸コポリマー等の粘度指数向上剤などが挙げられる。 Examples of such additives include monohydric alcohol or polyhydric alcohol, monobasic acid or polybasic acid, esters of the alcohol and the acid, amines other than claim 1, amine compounds such as amine compounds such as alkanolamine, and the like. Of phenolic compounds such as oxidants, di-tert-butyl-p-cresol, bisphenol A, amine compounds such as phenyl-α-naphthylamine, N, N′-di (2-naphthyl) -p-phenylenediamine, etc. Inhibitors; Metal deactivators such as benzotriazole and alkylthiadiazole; Antifoaming agents such as silicone oil and fluorosilicone oil; Phosphoric additives other than acidic phosphates (normal phosphates, phosphites, acidic (Amine) Phosphate ester amine salts, etc.) Carboxylic acid oils, etc .; Rust prevention additives such as rate; Pour point depressants such as polymethacrylate; Viscosity index improvers such as polymethacrylate, polybutene, polyalkylstyrene, olefin copolymer, styrene-diene copolymer, styrene-maleic anhydride copolymer, etc. .
上記構成を有する本発明の潤滑油組成物は、低摩擦性能、低温貯蔵安定性に優れ、かつ切削液が混入した場合においても当初の低摩擦性を著しく悪化させることのないものであり、さらには耐腐食性にも優れる。従って、低摩擦性、低温貯蔵安定性及び耐腐食性の要求される潤滑油分野の様々な用途で好適に使用される。中でも、工作機械等のすべり案内面(摺動面)用の潤滑油として使用した場合に、本発明の効果がより一層発揮される。 The lubricating oil composition of the present invention having the above structure is excellent in low friction performance and low temperature storage stability, and does not significantly deteriorate the initial low friction even when the cutting fluid is mixed. Has excellent corrosion resistance. Therefore, it is suitably used in various applications in the field of lubricating oils that require low friction, low-temperature storage stability and corrosion resistance. In particular, the effect of the present invention is further exhibited when used as a lubricant for a sliding guide surface (sliding surface) of a machine tool or the like.
以下、実施例及び比較例に基づき本発明を更に具体的に説明するが、本発明は以下の実施例に何ら限定されるものではない。 EXAMPLES Hereinafter, although this invention is demonstrated more concretely based on an Example and a comparative example, this invention is not limited to a following example at all.
[実施例1〜8、比較例1〜4]
表1、2の各例に示すような組成を有する各種の本発明に係る潤滑油組成物及び比較例1〜4に示すような比較のための潤滑油組成物をそれぞれ調製した。各組成物の調製に用いた成分は、以下のとおりである。なお、本発明でいう粘度指数とは、JIS K 2283−1993に準拠して測定された粘度指数を意味する。また、飽和炭化水素成分含有量とは、Analytical Chemistry第44巻第6号(1972)第915〜919頁“Separation of High−Boiling Petroleum Distillates Using Gradient Elution Through Dual−Packed(Silica Gel−Alumina Gel) Adsorption Columns”に記載されたシリカ−アルミナゲルクロマト分析法に準拠し、但し、この方法において飽和炭化水素成分の溶出に使用されるn−ペンタンの代わりにn−へキサンを使用する方法により分取される飽和炭化水素成分の試料全量に対する質量百分率を意味する。
潤滑油基油:
基油1:(粘度指数:101、硫黄分:0.51質量%、飽和炭化水素分:65.6容量%、40℃における動粘度:68.7mm2/s、引火点:248℃、15℃における密度:0.882g/cm3)
(A)酸性リン酸エステル:
A1:モノn-オクチルアシッドホスフェートとジn-オクチルアシッドホスフェートの混合物(リン含有量:11.6質量%)
A2:モノオレイルアシッドホスフェートとジオレイルアシッドホスフェートの混合物(リン含有量:6.6質量%)
A3:モノn−ヘキシルアシッドホスフェート(リン含有量:17 質量%)
A4:モノ2−エチルヘキシルアシッドホスフェートとジ2−エチルヘキシルアシッドホスフェートの混合物(リン含有量:12.0質量%)
(B)アルキルアミン:
B1:ジ2−エチルヘキシルアミン
B2:ジイソトリデシルアミン
B3:2−エチルヘキシルアミン
B4:オレイルアミン
(C)硫黄化合物:
C1:ポリサルファイド(硫黄含有量:22.0質量%)
C2:硫化油脂(硫黄含有量: 11.4質量%)。
[Examples 1-8, Comparative Examples 1-4]
Various lubricating oil compositions according to the present invention having compositions as shown in Tables 1 and 2 and comparative lubricating oil compositions as shown in Comparative Examples 1 to 4 were prepared. The components used for the preparation of each composition are as follows. In addition, the viscosity index as used in the field of this invention means the viscosity index measured based on JISK2283-1993. In addition, the saturated hydrocarbon component content is defined as “Analytical Chemistry Vol. 44, No. 6 (1972) pp. 915-919” In accordance with the silica-alumina gel chromatographic analysis method described in “Columns”, but in this method, it is fractionated by a method using n-hexane instead of n-pentane used for elution of a saturated hydrocarbon component. The percentage by mass of the saturated hydrocarbon component with respect to the total amount of the sample.
Lubricating base oil:
Base oil 1: (viscosity index: 101, sulfur content: 0.51% by mass, saturated hydrocarbon content: 65.6% by volume, kinematic viscosity at 40 ° C .: 68.7 mm 2 / s, flash point: 248 ° C., 15 Density at 0 ° C .: 0.882 g / cm 3 )
(A) Acidic phosphate ester:
A1: Mixture of mono n-octyl acid phosphate and di n-octyl acid phosphate (phosphorus content: 11.6% by mass)
A2: Mixture of monooleyl acid phosphate and dioleyl acid phosphate (phosphorus content: 6.6% by mass)
A3: Mono n-hexyl acid phosphate (phosphorus content: 17% by mass)
A4: Mixture of mono-2-ethylhexyl acid phosphate and di-2-ethylhexyl acid phosphate (phosphorus content: 12.0% by mass)
(B) Alkylamine:
B1: di-2-ethylhexylamine B2: diisotridecylamine B3: 2-ethylhexylamine B4: oleylamine (C) sulfur compound:
C1: Polysulfide (sulfur content: 22.0% by mass)
C2: Sulfurized oil (sulfur content: 11.4% by mass).
次に、実施例1〜8及び比較例1〜4の各潤滑油組成物について以下の試験を行った。 Next, the following tests were performed on the lubricating oil compositions of Examples 1 to 8 and Comparative Examples 1 to 4.
(摩擦特性評価試験)
図1は摩擦特性評価試験に用いた摩擦係数測定システムを示す概略構成図である。図1中、ベッド6上にはロードセル5を介して連結されたテーブル1及び可動治具4が配置されており、さらにテーブル1上には、加工工具の代用物としての重鎮9が配置されている。テーブル1及びベッド6はいずれも鋳鉄からなるものである。また、可動治具4は軸受部を有するもので、当該軸受部は送りネジ3を介してA/Cサーボモータ2に連結されている。A/Cサーボメータ2により送りネジ3を動作させることで、可動治具4を送りネジ3の軸方向(図中の矢印方向)に往復運動させることができる。さらに、ロードセル5はコンピュータ7と、コンピュータ7及びA/Cサーボメータ2はそれぞれ制御板8と電気的に接続されており、これにより可動治具4の往復運動の制御及びテーブル1と可動治具4との間の荷重の測定を行うことができる。
このような摩擦係数測定システムにおいて、ベッド6の上面に潤滑油組成物を滴下し、テーブル重鎮9の選定によりテーブル1とベッド6との間を面圧200kPaに調整した後、送り速度0.1mm/min、送り長さ15mmで可動治具4を往復運動させた。このときのテーブル1と可動治具4との間の荷重をロードセル5(荷重計)により測定し、得られた測定値に基づいて案内面(テーブル1/ベッド6=鋳鉄/鋳鉄)の摩擦係数を求めた。なお、上記試験は慣らし運転を3回行った後に行った。各潤滑油組成物の摩擦係数を表1、2に示す。
(Frictional property evaluation test)
FIG. 1 is a schematic configuration diagram showing a friction coefficient measurement system used in a friction characteristic evaluation test. In FIG. 1, a table 1 and a movable jig 4 connected via a
In such a friction coefficient measurement system, a lubricating oil composition is dropped on the upper surface of the
(切削油混入時の摩擦特性評価試験)
潤滑油組成物500mLと水溶性切削液(エマルション型切削液、新日本石油(株)製、JISK2241「切削油剤」のW1種1号相当品、希釈率10倍)25mLとを1000mLビーカーに採取した。ビーカー中で、室温にて1分間磁気性回転子を用いて緩やかに撹拌した。撹拌後1時間静置し上層を測定試料とした。前記摩擦特性評価試験を行った結果を表1、2に示す。切削油混入時の摩擦係数が、0.110を越えた場合は許容範囲外(×)、0.110以下であれば許容範囲内(○)、0.09以下であれば極めて優れるもの(◎)として判定した。
(Frictional property evaluation test when cutting oil is mixed)
500 mL of a lubricating oil composition and 25 mL of a water-soluble cutting fluid (emulsion-type cutting fluid, manufactured by Nippon Oil Corporation, JIS K2241 “Cutting fluid” equivalent to No. 1 type, dilution factor 10 times) were collected in a 1000 mL beaker. . In a beaker, gently stir with a magnetic rotor for 1 minute at room temperature. The mixture was allowed to stand for 1 hour after stirring, and the upper layer was used as a measurement sample. Tables 1 and 2 show the results of the friction characteristic evaluation test. If the friction coefficient when mixed with cutting oil exceeds 0.110, it is out of the allowable range (×), if it is 0.110 or less, it is within the allowable range (◯), and if it is 0.09 or less, it is extremely excellent (◎ ).
(切削液混入時のリン残存率)
潤滑油組成物500mLと水溶性切削液(エマルション型切削液、新日本石油(株)製、JISK2241「切削油剤」のW1種1号相当品、希釈率10倍)25mLとを1000mLビーカーに採取した。ビーカー中で、室温にて1分間磁気性回転子を用いて緩やかに撹拌した。撹拌後1時間静置し上層(油層)を測定試料として用い、社団法人石油学会のJPI試験法5S−38−03「潤滑油-添加元素試験方法-誘導結合プラズマ発光分光分析法」に基づきP分の定量分析を行った。(試験前のリン分/試験後のリン分)X100を算出して、リン残存率(%)とした。得られた結果を表1、2に示す。
(Phosphorus residual rate when cutting fluid is mixed)
500 mL of a lubricating oil composition and 25 mL of a water-soluble cutting fluid (emulsion-type cutting fluid, manufactured by Nippon Oil Corporation, JIS K2241 “Cutting fluid” equivalent to No. 1 type, dilution factor 10 times) were collected in a 1000 mL beaker. . In a beaker, gently stir with a magnetic rotor for 1 minute at room temperature. After stirring, the mixture was allowed to stand for 1 hour, and the upper layer (oil layer) was used as a measurement sample. Based on JPI test method 5S-38-03 "Lubricating oil-added element test method-inductively coupled plasma emission spectroscopy" of the Japan Petroleum Institute Quantitative analysis of the minute was performed. (Phosphorus content before test / phosphorus content after test) X100 was calculated and used as the phosphorus residual rate (%). The obtained results are shown in Tables 1 and 2.
(切削液混入時の耐腐食性試験)
潤滑油組成物500mLと水溶性切削液(エマルション型切削液、新日本石油(株)製、JISK2241「切削油剤」のW1種1号相当品、希釈率10倍)25mLとを1000mLビーカーに採取した。ビーカー中で室温において1分間、磁気性回転子を用いて緩やかに撹拌した。撹拌後1時間静置し測定試料として用い、ガラス製ビーカーに200ml採取し、メタノールにより脱脂した7cm四方のSPC材(厚さ0.2mm、80番ダル仕上げ)を容器内に常温で浸漬した。20日経過後の試片を溶剤で洗浄した後、外観を目視により観察し気液境界における変色の有無により耐腐食性を評価した。評価基準は以下の通りである。得られた結果を表1、2に示す。
○:変色なし
△:やや変色する傾向あり
×:明らかに変色あり
(Corrosion resistance test when mixed with cutting fluid)
500 mL of a lubricating oil composition and 25 mL of a water-soluble cutting fluid (emulsion-type cutting fluid, manufactured by Nippon Oil Corporation, JIS K2241 “Cutting fluid” equivalent to No. 1 type, dilution factor 10 times) were collected in a 1000 mL beaker. . Gently stirred with a magnetic rotor for 1 minute in a beaker at room temperature. After stirring, the mixture was allowed to stand for 1 hour, used as a measurement sample, 200 ml was collected in a glass beaker, and 7 cm square SPC material (thickness 0.2 mm, No. 80 dull finish) degreased with methanol was immersed in a container at room temperature. After the 20-day specimen was washed with a solvent, the appearance was visually observed and the corrosion resistance was evaluated by the presence or absence of discoloration at the gas-liquid boundary. The evaluation criteria are as follows. The obtained results are shown in Tables 1 and 2.
○: No discoloration △: Slightly discolored ×: Clearly discolored
表1、2に示した結果から明らかなように、実施例1〜8の潤滑油組成物は、比較例1〜4の組成物に比較して、低摩擦性能(低摩擦係数)であり、切削油混入時にも低摩擦性能を維持でき、耐腐食性も満足できる性能を兼ね備えていることがわかる。 As is clear from the results shown in Tables 1 and 2, the lubricating oil compositions of Examples 1 to 8 have a low friction performance (low friction coefficient) compared to the compositions of Comparative Examples 1 to 4, It can be seen that even when cutting oil is mixed, the low friction performance can be maintained and the corrosion resistance can be satisfied.
1…テーブル、2…A/Cサーボメータ、3…送りネジ、4…可動治具、5…ロードセル、6…ベッド、7…コンピュータ、8…制御盤、9…重鎮。 DESCRIPTION OF SYMBOLS 1 ... Table, 2 ... A / C servo meter, 3 ... Feed screw, 4 ... Movable jig, 5 ... Load cell, 6 ... Bed, 7 ... Computer, 8 ... Control panel, 9 ... Heavyweight.
Claims (2)
組成物全量基準で、(A)下記一般式(1)又は下記一般式(2)に示す酸性リン酸エステルの中から選ばれる少なくとも1種0.1〜0.4質量%と、(B)下記一般式(3)に示すアルキルアミン0.1〜0.5質量%と、の混合物及び/又は反応物(前記反応物は未反応の前記(A)成分を含む。)を含有し、前記(A)成分に由来する酸価が0.1〜1.0mgKOH/gであり、工作機械のすべり案内面に使用されることを特徴とする潤滑油組成物。
[式(1)中、R1及びR2は同一でも異なっていてもよく、それぞれ水素原子又は直鎖アルキル基を表し、R1及びR2の少なくとも一方は炭素数6〜12の直鎖アルキル基であり;
式(2)中、R3及びR4は同一でも異なっていてもよく、それぞれ水素原子又は直鎖アルケニル基を表し、R3及びR4の少なくとも一方は炭素数13〜18の直鎖アルケニル基であり;
式(3)中、R5及びR6は同一でも異なっていてもよく、それぞれ水素原子又は炭素数6〜14の分岐鎖アルキル基を表し、R5及びR6の少なくとも一方は分岐鎖アルキル基である。] Lubricating base oil, and
Based on the total amount of the composition, (A) at least one selected from acidic phosphates represented by the following general formula (1) or the following general formula (2): 0.1 to 0.4 % by mass; and (B) Containing a mixture and / or a reaction product of 0.1 to 0.5 % by mass of an alkylamine represented by the following general formula (3) (the reaction product contains the unreacted component (A)), and (a) the acid value derived from the component Ri 0.1~1.0mgKOH / g der lubricating oil composition characterized Rukoto used in slideways of a machine tool.
[In Formula (1), R 1 and R 2 may be the same or different and each represents a hydrogen atom or a linear alkyl group , and at least one of R 1 and R 2 is a linear alkyl having 6 to 12 carbon atoms. A group ;
In formula (2), R 3 and R 4 may be the same or different and each represents a hydrogen atom or a linear alkenyl group , and at least one of R 3 and R 4 is a linear alkenyl group having 13 to 18 carbon atoms. Is;
In formula (3) , R 5 and R 6 may be the same or different and each represents a hydrogen atom or a branched alkyl group having 6 to 14 carbon atoms, and at least one of R 5 and R 6 is a branched alkyl group. It is. ]
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