JP5441587B2 - Wafer processing method - Google Patents

Wafer processing method Download PDF

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JP5441587B2
JP5441587B2 JP2009220703A JP2009220703A JP5441587B2 JP 5441587 B2 JP5441587 B2 JP 5441587B2 JP 2009220703 A JP2009220703 A JP 2009220703A JP 2009220703 A JP2009220703 A JP 2009220703A JP 5441587 B2 JP5441587 B2 JP 5441587B2
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grinding
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convex portion
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JP2011071286A (en
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利康 力石
義和 小林
諭香 小林
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Disco Corp
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Description

本発明は、薄く加工されても取り扱いが容易なウエーハの加工方法に関する。   The present invention relates to a wafer processing method that is easy to handle even if processed thinly.

半導体デバイス製造プロセスにおいては、略円板形状である半導体ウエーハの表面に格子状に配設されたストリートと呼ばれる分割予定ラインによって複数の領域が区画され、この区画された領域にIC,LSI等のデバイスを形成する。そして、半導体ウエーハをストリートに沿って切削装置で切削することにより、半導体ウエーハが個々の半導体チップ(デバイス)に分割される。   In a semiconductor device manufacturing process, a plurality of regions are partitioned by dividing lines called streets arranged in a lattice pattern on the surface of a substantially wafer-shaped semiconductor wafer, and ICs, LSIs, etc. are partitioned in these partitioned regions. Form the device. Then, the semiconductor wafer is cut into individual semiconductor chips (devices) by cutting the semiconductor wafer along a street with a cutting device.

分割されるウエーハは、ストリートに沿って切削する前に裏面を研削や研磨して所定の厚さに形成される(例えば、特開2004−319885号公報参照)。近年、電気機器の軽量化、小型化、薄型化を達成するために、ウエーハの厚さをより薄く、例えば50μm程度にすることが要求されている。薄化されたウエーハは、研削によって生成された研削歪を除去するために適宜数μm程度エッチングされる。   The wafer to be divided is formed to have a predetermined thickness by grinding or polishing the back surface before cutting along the street (see, for example, JP-A-2004-319885). In recent years, in order to achieve weight reduction, size reduction, and thickness reduction of electrical equipment, it is required that the thickness of the wafer be made thinner, for example, about 50 μm. The thinned wafer is appropriately etched about several μm in order to remove the grinding distortion generated by grinding.

このように薄く形成されたウエーハは取り扱いが困難になり、搬送等において破損する恐れがある。この問題を解消するために本出願人は、薄化されたウエーハのハンドリングを容易にしたウエーハの加工方法を特開2007−19461号公報で提案した。   Such thin wafers are difficult to handle and may be damaged during transportation. In order to solve this problem, the present applicant has proposed a wafer processing method that facilitates handling of a thinned wafer in Japanese Patent Application Laid-Open No. 2007-19461.

この方法では、デバイスが形成されたデバイス領域に対応するウエーハの裏面を研削してデバイス領域を所定の厚さへ薄化することでウエーハの裏面に円形凹部を形成するとともに、ウエーハの裏面における外周余剰領域を残存させて環状凸部(環状補強部)を形成することによりウエーハのハンドリングを容易にしている。   In this method, a circular recess is formed on the back surface of the wafer by grinding the back surface of the wafer corresponding to the device region on which the device is formed, and thinning the device region to a predetermined thickness. Wafer handling is facilitated by forming an annular convex portion (annular reinforcing portion) by leaving the surplus region.

一方、特開2009−21462号公報は、ウエーハの裏面を研削して円形凹部を形成するとともに該円形凹部を囲繞する環状凸部を形成した後、円形凹部内に再配線層を形成するウエーハの加工方法を開示している。   On the other hand, Japanese Patent Laid-Open No. 2009-21462 discloses a wafer in which a rear surface of a wafer is ground to form a circular concave portion and an annular convex portion surrounding the circular concave portion is formed, and then a rewiring layer is formed in the circular concave portion. A processing method is disclosed.

特開2004−319885号公報JP 2004-319885 A 特開2007−19461号公報JP 2007-19461 A 特開2009−21462号公報JP 2009-21462 A

ところが、円形凹部を囲繞する環状凸部の側面がウエーハの研削面に対して垂直である場合には、搬送等のハンドリング時に環状凸部の外周エッジが非常に欠け易いという問題がある。   However, when the side surface of the annular convex portion surrounding the circular concave portion is perpendicular to the grinding surface of the wafer, there is a problem that the outer peripheral edge of the annular convex portion is very easily lost during handling such as conveyance.

特に環状凸部の内周部分に欠けが生じると、後にエッチングを施した際、欠けた部分がよりエッチングされ易くなるために環状凸部が大きく浸食されて、その結果、環状凸部が補強部としての役目を果たせなくなってしまう。   In particular, if the inner peripheral portion of the annular convex portion is chipped, when the etching is performed later, the annular convex portion is greatly eroded because it becomes easier to etch, and as a result, the annular convex portion becomes the reinforcing portion. Can no longer serve as.

また、円形凹部を囲繞する環状凸部の側面がウエーハの研削面に対して垂直であるウエーハの円形凹部内に再配線層を形成する場合、フォトリソグラフィで使用するレジスト液が円形凹部外に排出されにくいという問題がある。   In addition, when a rewiring layer is formed in a circular concave portion of a wafer in which the side surface of the annular convex portion surrounding the circular concave portion is perpendicular to the grinding surface of the wafer, the resist solution used in photolithography is discharged out of the circular concave portion. There is a problem that it is difficult to be done.

本発明はこのような点に鑑みてなされたものであり、その目的とするところは、環状凸部に発生する欠けを減少させるとともにエッチング液やレジスト液等の処理液を効率良く円形凹部外に排出可能なウエーハの加工方法を提供することである。   The present invention has been made in view of these points, and the object of the present invention is to reduce chipping generated in the annular convex portion and to efficiently remove a processing solution such as an etching solution or a resist solution outside the circular concave portion. It is to provide a method of processing a wafer that can be discharged.

本発明によると、複数のデバイスが形成されたデバイス領域と該デバイス領域を囲繞する外周余剰領域とを表面に備えたウエーハを加工するウエーハの加工方法であって、ウエーハの表面側に保護部材を配設する保護部材配設ステップと、保持面と該保持面に対して垂直な回転軸を備える保持手段で該保護部材が配設されたウエーハの表面側を保持する保持ステップと、研削砥石を回転させつつ回転駆動される該保持手段で保持されたウエーハの裏面に当接させてウエーハの該デバイス領域に相当するウエーハの裏面を研削して裏面に円形凹部を形成するとともに、該外周余剰領域を該円形凹部を囲繞する環状凸部として残存させる研削ステップとを具備し、該研削ステップは、該研削砥石と該保持手段とを相対移動させて該研削砥石をウエーハに接近する方向へ研削送りする鉛直方向研削ステップと、該研削砥石と該保持手段とを相対移動させて該研削砥石をウエーハの中心方向へ所定距離移動させる水平方向移動ステップとを含み、該鉛直方向研削ステップと水平方向移動ステップとを同一の該研削砥石によって複数回繰り返すとともに複数回の該鉛直方向研削ステップは同一の加工条件で実施することにより、該環状凸部の上面内周側から該円形凹部のウエーハ中心方向に向かって階段状に傾斜する環状傾斜面を形成することを特徴とするウエーハの加工方法が提供される。 According to the present invention, there is provided a wafer processing method for processing a wafer provided with a device region in which a plurality of devices are formed and an outer peripheral surplus region surrounding the device region, the protective member being provided on the surface side of the wafer. A protective member disposing step for disposing; a retaining step for retaining the surface side of the wafer on which the protective member is disposed by a retaining means having a retaining surface and a rotating shaft perpendicular to the retaining surface; and a grinding wheel. The wafer is held in contact with the back surface of the wafer held by the holding means rotated while being rotated, and the back surface of the wafer corresponding to the device region of the wafer is ground to form a circular recess on the back surface, and the outer peripheral surplus region was and a grinding step to leave an annular protrusion surrounding the circular recess, the grinding step, planting the grinding grindstone and said holding means and a are relatively moved the grinding grindstone A vertical direction grinding step for grinding and feeding in a direction approaching C, and a horizontal direction moving step for relatively moving the grinding wheel and the holding means to move the grinding wheel a predetermined distance toward the center of the wafer, by the multiple該鉛straight direction grinding step with repeated a plurality of times to carried out in the same processing conditions by a vertical grinding step and said horizontal moving step and the same the grinding grindstone, top inner circumference side of the annular convex portion A method for processing a wafer is provided in which an annular inclined surface that is inclined stepwise toward the wafer center direction of the circular recess is formed.

本発明によると、環状凸部の内周側には階段状の傾斜面が形成されているため、環状凸部に欠けが生じにくい。また、研削後のエッチング時には階段状の傾斜面によって円形凹部内に供給されたエッチング液を円形凹部外へ排出され易くするとともに、円形凹部上に再配線層を形成する場合等においてレジスト液の円形凹部内からの排出が容易となる。   According to the present invention, since the stepped inclined surface is formed on the inner peripheral side of the annular convex portion, the annular convex portion is not easily chipped. In addition, when etching after grinding, the etching solution supplied into the circular recess is easily discharged to the outside of the circular recess by the stepped inclined surface, and the resist solution is circular in the case of forming a rewiring layer on the circular recess. Ejection from the inside of the recess becomes easy.

更に、裏面研削によって円形凹部が形成されたウエーハを切削装置で個々のチップへと分割する際には、分割後の各チップのハンドリングを容易にするために、裏面にダイシングテープを貼着しているが、本願発明では環状凸部に階段状の傾斜面が形成されているため、ダイシングテープ貼着時に環状凸部と円形凹部との間に気泡が発生されることが防止される。   Furthermore, when a wafer with circular recesses formed by backside grinding is divided into individual chips with a cutting device, a dicing tape is attached to the backside to facilitate handling of each chip after division. However, in the present invention, since the stepped inclined surface is formed on the annular convex portion, it is possible to prevent bubbles from being generated between the annular convex portion and the circular concave portion when the dicing tape is attached.

半導体ウエーハの表面側斜視図である。It is a surface side perspective view of a semiconductor wafer. 表面に保護テープが貼着された状態の半導体ウエーハの裏面側斜視図であるIt is a back surface side perspective view of a semiconductor wafer in the state where a protective tape was stuck on the surface. 研削ユニットにより実施される研削ステップの斜視図である。It is a perspective view of the grinding step performed by a grinding unit. 研削ユニットにより実施される研削ステップの説明図である。It is explanatory drawing of the grinding step implemented by the grinding unit. 本発明の研削ステップを説明するための断面図である。It is sectional drawing for demonstrating the grinding step of this invention. 環状凸部の内周面に階段状の傾斜面を有する研削ステップが実施された半導体ウエーハの断面図である。It is sectional drawing of the semiconductor wafer in which the grinding step which has a step-like inclined surface on the internal peripheral surface of a cyclic | annular convex part was implemented. エッチングステップの説明図である。It is explanatory drawing of an etching step.

以下、図面を参照して、本発明実施形態のウエーハの加工方法を詳細に説明する。図1を参照すると、半導体ウエーハ11の表面側斜視図が示されている。半導体ウエーハ11は、例えば厚さが700μmのシリコンウエーハから成っており、表面11aに複数のストリート(分割予定ライン)13が格子状に形成されているとともに、これら複数のストリート13によって区画された複数の領域にIC、LSI等のデバイス15が形成されている。   Hereinafter, a wafer processing method according to an embodiment of the present invention will be described in detail with reference to the drawings. Referring to FIG. 1, a front side perspective view of a semiconductor wafer 11 is shown. The semiconductor wafer 11 is made of, for example, a silicon wafer having a thickness of 700 μm. A plurality of streets (division lines) 13 are formed in a lattice shape on the surface 11 a and a plurality of sections partitioned by the plurality of streets 13. A device 15 such as an IC or LSI is formed in this area.

このように構成された半導体ウエーハ11は、デバイス15が形成されているデバイス領域17と、デバイス領域17を囲繞する外周余剰領域19を備えている。尚、外周余剰領域19の幅は約2〜3mmに設定されている。半導体ウエーハ11の外周には、シリコンウエーハの結晶方位を示すマークとしてのノッチ21が形成されている。   The semiconductor wafer 11 configured as described above includes a device region 17 in which the device 15 is formed, and an outer peripheral surplus region 19 that surrounds the device region 17. In addition, the width | variety of the outer periphery surplus area | region 19 is set to about 2-3 mm. A notch 21 is formed on the outer periphery of the semiconductor wafer 11 as a mark indicating the crystal orientation of the silicon wafer.

半導体ウエーハ11の裏面研削時には、半導体ウエーハ11の表面11a側を研削装置のチャックテーブルで吸引保持するため、表面11aを保護する必要がある。よって、半導体ウエーハ11の表面11aには、保護部材配設ステップにより例えば保護テープ23が貼着される。従って、半導体ウエーハ11の表面11aは保護テープ23によって保護され、図2に示すように、裏面11bが露出する形態となる。   When grinding the back surface of the semiconductor wafer 11, the surface 11a side of the semiconductor wafer 11 is sucked and held by the chuck table of the grinding device, so that the surface 11a needs to be protected. Therefore, for example, the protective tape 23 is attached to the surface 11a of the semiconductor wafer 11 by the protective member disposing step. Therefore, the front surface 11a of the semiconductor wafer 11 is protected by the protective tape 23, and the back surface 11b is exposed as shown in FIG.

次に、図3乃至図5を参照して、本発明実施形態の研削ステップについて詳細に説明する。図3を参照すると、円形凹部研削ステップの斜視図が示されている。符号10は研削装置の研削ユニットであり、スピンドル12がスピンドルハウジング14中に回転可能に収容されている。   Next, with reference to FIG. 3 thru | or FIG. 5, the grinding step of this embodiment is demonstrated in detail. Referring to FIG. 3, a perspective view of the circular recess grinding step is shown. Reference numeral 10 denotes a grinding unit of a grinding apparatus, and a spindle 12 is rotatably accommodated in a spindle housing 14.

スピンドル12の先端にはマウンタ16が固定されており、このマウンタ16に対して研削ホイール18が着脱可能に装着されている。研削ホイール18は、環状の砥石基台18aと、砥石基台18aの下面に装着された複数の研削砥石18bから構成される。   A mounter 16 is fixed to the tip of the spindle 12, and a grinding wheel 18 is detachably attached to the mounter 16. The grinding wheel 18 includes an annular grinding wheel base 18a and a plurality of grinding wheels 18b mounted on the lower surface of the grinding wheel base 18a.

研削ステップでは、研削装置のチャックテーブル20で半導体ウエーハ11の表面に貼着された保護テープ23側を吸引保持する。そして、チャックテーブル20を矢印22で示す方向に例えば300rpmで回転しつつ、研削砥石18bを矢印24で示す方向に例えば6000rpmで回転させるとともに、図示しない研削送り機構を駆動して研削ホイール18の研削砥石18bを図5(A)に示すようにウエーハ11のデバイス領域17に対応する裏面に接触させる。   In the grinding step, the side of the protective tape 23 attached to the surface of the semiconductor wafer 11 is sucked and held by the chuck table 20 of the grinding device. Then, while rotating the chuck table 20 in the direction indicated by the arrow 22 at 300 rpm, for example, the grinding wheel 18b is rotated in the direction indicated by the arrow 24 at 6000 rpm, for example, and the grinding feed mechanism (not shown) is driven to grind the grinding wheel 18. The grindstone 18b is brought into contact with the back surface corresponding to the device region 17 of the wafer 11 as shown in FIG.

そして、研削ホイール18を所定の研削送り速度で下方に所定量研削送りすると、図5(B)に示すようにウエーハ11の裏面に円形凹部28が形成される。所定深さの円形凹部28形成後、研削ユニット10を矢印26方向に、即ちウエーハ11の中心方向に僅かばかり水平に移動して、図5(C)に示すように研削砥石18bを環状凸部30の内周面から離間して位置づける。この位置で研削を続行すると、図5(D)に示すように深い円形凹部28が形成される。   When the grinding wheel 18 is ground and fed downward by a predetermined grinding feed rate, a circular recess 28 is formed on the back surface of the wafer 11 as shown in FIG. After the circular recess 28 having a predetermined depth is formed, the grinding unit 10 is moved slightly horizontally in the direction of the arrow 26, that is, toward the center of the wafer 11, so that the grinding wheel 18b is formed into an annular convex portion as shown in FIG. Positioned away from the inner circumferential surface of 30. When grinding is continued at this position, a deep circular recess 28 is formed as shown in FIG.

図5(B)に示す鉛直方向研削ステップと、図5(C)に示す水平方向移動ステップを交互に複数回繰り返すことにより、図6に示すようにデバイス領域17に対応する領域が研削除去されて所定厚さ(例えば30μm)の円形状の凹部28が形成されるとともに、外周余剰領域19に対応する領域が残存されて環状凸部(環状補強部)30が形成される。   By alternately repeating the vertical grinding step shown in FIG. 5B and the horizontal movement step shown in FIG. 5C a plurality of times, the region corresponding to the device region 17 is removed by grinding as shown in FIG. Thus, a circular concave portion 28 having a predetermined thickness (for example, 30 μm) is formed, and a region corresponding to the outer peripheral surplus region 19 is left to form an annular convex portion (annular reinforcing portion) 30.

更に、図6の一部拡大図に示すように、環状凸部30の上面30a内周側から円形凹部28のウエーハ中心方向に向かって階段状に傾斜する環状傾斜面34が形成される。環状傾斜面34は複数の段差36を有している。   Further, as shown in a partially enlarged view of FIG. 6, an annular inclined surface 34 that is inclined stepwise from the inner peripheral side of the upper surface 30 a of the annular convex portion 30 toward the wafer center of the circular concave portion 28 is formed. The annular inclined surface 34 has a plurality of steps 36.

ここで、チャックテーブル20に保持されたウエーハ11と研削ホイール18を構成する研削砥石18bの関係について図4を参照して説明する。チャックテーブル20の回転中心P1と研削砥石18bの回転中心P2は偏心しており、研削砥石18bの外径はウエーハ11のデバイス領域17と外周余剰領域19との境界線32の直径より小さく、境界線32の半径より大きい寸法に設定され、環状に配置された研削砥石18bがチャックテーブル20の回転中心P1を通過するように設定して、上述した研削が遂行される。   Here, the relationship between the wafer 11 held on the chuck table 20 and the grinding wheel 18b constituting the grinding wheel 18 will be described with reference to FIG. The rotation center P1 of the chuck table 20 and the rotation center P2 of the grinding wheel 18b are eccentric, and the outer diameter of the grinding wheel 18b is smaller than the diameter of the boundary line 32 between the device region 17 and the outer peripheral surplus region 19 of the wafer 11, and the boundary line The above-described grinding is performed by setting the grinding wheel 18b, which is set to a size larger than the radius of 32, so as to pass through the rotation center P1 of the chuck table 20 in an annular manner.

研削が終了すると、図7に示すようにエッチング装置のチャックテーブル40で吸引保持した半導体ウエーハ11の円形凹部30内にエッチング液供給手段42からエッチング液を供給して、円形凹部28の底面の研削歪を除去する。   When the grinding is completed, the etching solution is supplied from the etching solution supply means 42 into the circular recess 30 of the semiconductor wafer 11 sucked and held by the chuck table 40 of the etching apparatus as shown in FIG. Remove distortion.

エッチング終了後には、円形凹部28内からエッチング液を排出する必要があるが、図7の一部拡大図に示すように環状凸部30と円形凹部28との間に階段状の環状傾斜面34が形成されているため、エッチング液を矢印44で示すように円形凹部28内から容易に排出することができる。   After the etching is completed, it is necessary to discharge the etching solution from the circular recess 28. However, as shown in the partially enlarged view of FIG. 7, a step-like annular inclined surface 34 is formed between the annular protrusion 30 and the circular recess 28. Therefore, the etching solution can be easily discharged from the circular recess 28 as shown by the arrow 44.

オプションとして、ウエーハ11の円形凹部28の底面上に再配線層を形成する必要がある場合には、半導体製造プロセスで使用するフォトリソグラフィにより再配線層を形成するが、この時に使用するレジスト液を階段状の傾斜面34が形成されているため円形凹部28内から容易に排出することができる。   As an option, when it is necessary to form a rewiring layer on the bottom surface of the circular recess 28 of the wafer 11, the rewiring layer is formed by photolithography used in the semiconductor manufacturing process. Since the step-like inclined surface 34 is formed, it can be easily discharged from the circular recess 28.

本実施形態のウエーハの加工方法によると、ウエーハ11の環状凸部30の内周側に階段状の環状傾斜面34が形成されているため、環状凸部30部分に欠けが生じにくい。更に、このように研削されたウエーハ11を切削装置で個々のチップへと分割する際には、分割後の各チップのハンドリングを容易にするために裏面に環状フレームに装着されたダイシングテープを貼着しているが、環状凸部30と円形凹部28との間に階段状の環状傾斜面34が形成されているため、ダイシングテープ貼着時に環状凸部30と円形凹部28aとの間に気泡が発生することが防止される。   According to the wafer processing method of the present embodiment, since the step-like annular inclined surface 34 is formed on the inner peripheral side of the annular convex portion 30 of the wafer 11, the annular convex portion 30 is not easily chipped. Further, when the wafer 11 thus ground is divided into individual chips by a cutting device, a dicing tape attached to an annular frame is pasted on the back surface in order to facilitate handling of each chip after division. However, since a step-like annular inclined surface 34 is formed between the annular convex portion 30 and the circular concave portion 28, air bubbles are formed between the annular convex portion 30 and the circular concave portion 28a when the dicing tape is attached. Is prevented from occurring.

10 研削ユニット
11 半導体ウエーハ
12 スピンドル
17 デバイス領域
18 研削ホイール
18b 研削砥石
19 外周余剰領域
20 チャックテーブル
23 保護テープ
28 円形凹部
30 環状凸部
34 階段状の環状傾斜面
DESCRIPTION OF SYMBOLS 10 Grinding unit 11 Semiconductor wafer 12 Spindle 17 Device area | region 18 Grinding wheel 18b Grinding wheel 19 Outer periphery excess area | region 20 Chuck table 23 Protection tape 28 Circular recessed part 30 Circular convex part 34 Stair-shaped annular inclined surface

Claims (1)

複数のデバイスが形成されたデバイス領域と該デバイス領域を囲繞する外周余剰領域とを表面に備えたウエーハを加工するウエーハの加工方法であって、
ウエーハの表面側に保護部材を配設する保護部材配設ステップと、
保持面と該保持面に対して垂直な回転軸を備える保持手段で該保護部材が配設されたウエーハの表面側を保持する保持ステップと、
研削砥石を回転させつつ回転駆動される該保持手段で保持されたウエーハの裏面に当接させてウエーハの該デバイス領域に相当するウエーハの裏面を研削して裏面に円形凹部を形成するとともに、該外周余剰領域を該円形凹部を囲繞する環状凸部として残存させる研削ステップとを具備し、
該研削ステップは、該研削砥石と該保持手段とを相対移動させて該研削砥石をウエーハに接近する方向へ研削送りする鉛直方向研削ステップと、該研削砥石と該保持手段とを相対移動させて該研削砥石をウエーハの中心方向へ所定距離移動させる水平方向移動ステップとを含み、
該鉛直方向研削ステップと水平方向移動ステップとを同一の該研削砥石によって複数回繰り返すとともに複数回の該鉛直方向研削ステップは同一の加工条件で実施することにより、該環状凸部の上面内周側から該円形凹部のウエーハ中心方向に向かって階段状に傾斜する環状傾斜面を形成することを特徴とするウエーハの加工方法。
A wafer processing method for processing a wafer having a device region in which a plurality of devices are formed and a peripheral surplus region surrounding the device region on a surface thereof,
A protective member disposing step of disposing a protective member on the front surface side of the wafer;
A holding step of holding the surface side of the wafer on which the protective member is disposed by a holding means having a holding surface and a rotation axis perpendicular to the holding surface;
To form a circular recess in the back surface of the back surface of the wafer which is brought into contact with the rear surface of the wafer held by said holding means is rotated while rotating the grinding wheel corresponding to the device region of the wafer is ground, the A grinding step for leaving an outer peripheral surplus region as an annular convex portion surrounding the circular concave portion,
The grinding step includes moving the grinding wheel and the holding means relative to each other to move the grinding wheel in a direction approaching the wafer and moving the grinding wheel and the holding means relative to each other. A horizontal movement step of moving the grinding wheel by a predetermined distance toward the center of the wafer,
該鉛multiple該鉛straight direction grinding step with a straight direction grinding step and the said horizontal movement step is repeated a plurality of times by the same the grinding wheels by performing the same processing conditions, the upper surface within the periphery of the annular convex portion A method of processing a wafer, comprising forming an annular inclined surface inclined stepwise from the side toward the wafer center direction of the circular recess.
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