JP5438489B2 - Rotating device for drill backing plate in punching device of automatic bookbinding machine - Google Patents

Rotating device for drill backing plate in punching device of automatic bookbinding machine Download PDF

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JP5438489B2
JP5438489B2 JP2009287708A JP2009287708A JP5438489B2 JP 5438489 B2 JP5438489 B2 JP 5438489B2 JP 2009287708 A JP2009287708 A JP 2009287708A JP 2009287708 A JP2009287708 A JP 2009287708A JP 5438489 B2 JP5438489 B2 JP 5438489B2
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plate
drill
ball
bookbinding machine
notch
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JP2011125973A (en
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幸夫 藤谷
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Nakabayashi Co Ltd
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Description

この発明は、自動製本機の穿孔装置において、ドリルの降下を自動的に反転させるために使用するドリル受け敷板を手動で所定の角度ずつ回転させるようにしたドリル受け敷板の回転装置に関するものである。   BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a drill support plate rotating apparatus in which a drill support plate used for automatically reversing a descent of a drill is manually rotated by a predetermined angle in a punching device of an automatic bookbinding machine. .

従来、出願人は、合成樹脂管を綴じ杆として使用して書類を製本するようにした自動製本機を製造、販売している。この自動製本機における紙葉の綴じ合わせ方法の基本原理は、特許文献1に示すように、紙葉に設けた綴じ孔に合成樹脂管を挿通し、この合成樹脂管の両端を加熱して鍔状の張り出しを成型させるようにしたものである。また、この自動製本機の基本的な構造は、例えば特許文献2に示したようなものである。即ち、この装置の構造を当該特許文献2に係る特許公報に付された番号を引用して要約すれば、この製本装置は、基盤1に対して、製本する目的において積み重ねられた書類に綴り穴を穿つための装置2と、綴杆を形成するための合成樹脂管を所望の長さずつ供給する装置3と、その供給された合成樹脂管により綴杆を形成する装置4とがそれぞれ装着されている。   Conventionally, the applicant has manufactured and sold an automatic bookbinding machine that uses a synthetic resin tube as a binding rod to bind documents. The basic principle of the paper sheet binding method in this automatic bookbinding machine is that, as shown in Patent Document 1, a synthetic resin tube is inserted into a binding hole provided in a paper sheet, and both ends of the synthetic resin tube are heated. The shape of the overhang is shaped. The basic structure of the automatic bookbinding machine is as shown in Patent Document 2, for example. That is, if the structure of this apparatus is summarized by quoting the numbers given in the patent gazette according to Patent Document 2, the bookbinding apparatus is capable of binding holes to documents stacked for the purpose of bookbinding to the base 1. A device 2 for piercing the device, a device 3 for supplying a synthetic resin tube for forming a binding rod each desired length, and a device 4 for forming a binding rod by the supplied synthetic resin tube are respectively mounted. ing.

このうち、書類に綴り穴を穿つための装置2は、同公報の第1図から第3図を参照すれば、ドリル22を具備するドリルモーター221の支持板222が昇降作動螺杆21を介して下降し、更には上昇して書類に綴り穴を穿つものである。そして、この昇降作動螺杆21の駆動用モーター211の回転切換はリミットスイッチの作動によって行われるが、その作動手段の一つとして、同公報の第4図および第5図に示されているように、通電板232の表面を弾性絶縁板233で被覆したものが使用される(本願では、これをドリル受け敷板と称している。)。即ち、ドリルに所定の電圧をかけておき、ドリル22が下降して積み重ねられた書類に対する綴り穴の穿孔が終わり、ドリル22の先端が書類下面の弾性絶縁板233を通過して通電板232に接触すれば、瞬間的に強い電流がドリルを通じて流れ、リミットスイッチを作動して駆動用モーター211の回転を逆転させ、ドリル22等を上昇させるのである。   Among these, the apparatus 2 for punching a document in the document 2 is shown in FIGS. 1 to 3 of the same publication. The support plate 222 of the drill motor 221 including the drill 22 is provided via the lifting operation screw 21. It is lowered and then raised to make a spell hole in the document. The rotation switching of the driving motor 211 of the elevating operation screw 21 is performed by the operation of a limit switch. As one of the operation means, as shown in FIGS. 4 and 5 of the same publication. The surface of the energizing plate 232 covered with an elastic insulating plate 233 is used (in the present application, this is referred to as a drill receiving plate). In other words, a predetermined voltage is applied to the drill, the drill 22 is lowered, and the punching of the spell hole is finished on the stacked documents, and the tip of the drill 22 passes through the elastic insulating plate 233 on the lower surface of the document to the energizing plate 232. If contact is made, a strong current instantaneously flows through the drill, the limit switch is operated to reverse the rotation of the drive motor 211, and the drill 22 and the like are raised.

次に、合成樹脂管により綴杆を形成する装置4について説明すると、合成樹脂管を綴杆に形成するのは、上部加熱型41と下部加熱型42とによって合成樹脂管の上下部を押圧し、その上下端部をそれぞれ溶融変形させて鍔とすることにより行われる。即ち、上部加熱型41は、押え金具の内側下面に対して摺動自在に設けられており、ドリル22が綴り穴を穿つ時にはそのドリル22の通過を妨害しないように後退し、合成樹脂管により綴杆を形成する時にはドリル22が穿設した綴り穴位置まで前進するようになっている。この上部加熱型41の摺動は操作レバー43の操作によって行われるが、同時に、操作レバー43の動きと連動して腕44が回動され、敷板23を前後に摺動し基盤1の通孔15を開閉するようにしている。即ち、敷板23は押さえ金具24の内側を前後摺動する上部加熱型41とは逆に、ドリル22が綴り孔を穿つ時には下降するドリル22の対向位置に前進して設けられており、穿設した綴り孔に合成樹脂管を挿通し綴杆を形成する時には後退して基盤1の通孔15を開放するようになっている。また、下部加熱型42は、綴杆用の合成樹脂管供給位置と、綴り孔の開口する通孔15位置とを往復運動するように回動支持板421に支持されており、これも、操作レバー43の操作と連動して作動するようになっている。その後、下部加熱型42は上昇し、その中央受け針36に挿通してある合成樹脂管を綴り孔に対して下側より挿入して上部加熱型41に当接させ、さらに押圧する。そして、第14図に示されたように、上部加熱型41と下部加熱型42とによって合成樹脂管の上下部は溶融変形されて鍔を形成することにより、合成樹脂管を綴杆として製本を完了する。   Next, a description will be given of the device 4 for forming a binding rod with a synthetic resin tube. The synthetic resin tube is formed on the binding rod by pressing the upper and lower portions of the synthetic resin tube with the upper heating die 41 and the lower heating die 42. The upper and lower end portions are melted and deformed to form a ridge. That is, the upper heating die 41 is provided slidably with respect to the inner lower surface of the presser fitting. When the drill 22 pierces a spell hole, the upper heating die 41 moves backward so as not to obstruct the passage of the drill 22 and is made by a synthetic resin tube. When forming the binding rod, the drill 22 is advanced to the position of the binding hole drilled. The upper heating die 41 is slid by the operation of the operation lever 43. At the same time, the arm 44 is rotated in conjunction with the movement of the operation lever 43, and the floor plate 23 is slid back and forth. 15 is opened and closed. That is, the floor plate 23 is provided so as to advance to a position opposite to the drill 22 that descends when the drill 22 drills a spell hole, contrary to the upper heating die 41 that slides back and forth inside the presser fitting 24. When a synthetic resin tube is inserted into the formed binding hole to form a binding rod, it is retracted to open the through hole 15 of the base 1. Further, the lower heating die 42 is supported by the rotation support plate 421 so as to reciprocate between the synthetic resin tube supply position for binding and the position of the through hole 15 where the binding hole is opened. It operates in conjunction with the operation of the lever 43. Thereafter, the lower heating die 42 is raised, and a synthetic resin tube inserted through the center receiving needle 36 is inserted from the lower side with respect to the binding hole to be brought into contact with the upper heating die 41 and further pressed. Then, as shown in FIG. 14, the upper and lower portions of the synthetic resin tube are melted and deformed by the upper heating die 41 and the lower heating die 42 to form a fold, thereby binding the book using the synthetic resin tube as a binding rod. Complete.

そして、これらの自動製本機では、特に上記通電板(ドリル受け敷板)に関して次のような課題が残されていた。   In these automatic bookbinding machines, the following problems remain particularly with respect to the energizing plate (drill receiving plate).

即ち、上述した従来の自動製本機では、ドリル受け敷板は保持用の凹部に嵌め込まれて固定された状態である。ドリルによる穿孔を繰り返すうちに、ドリル受け敷板の表面はドリルの先端により漸次削られていき、ドリルが深く下降するようになる。そのまま放置すると、最終的にはドリル先端は機械の基板に到達して機械本体およびドリルの刃先が損傷することになる。そのため、従来は、円盤状のドリル受け敷板を手作業で凹部から取り出して、ドリル先端が当接する部分をずらすという作業を行っていた。適正な動作(通電)を得るためには、ドリル受け敷板およびドリルの径の大きさの相互関係によって、約60度ずつずらしていくのが良いことが経験的に分かっている。従って、6回ずらして使用の後、新しいドリル受け敷板と交換することになる。   That is, in the conventional automatic bookbinding machine described above, the drill receiving plate is fitted and fixed in the holding recess. As the drilling is repeated, the surface of the drill receiving plate is gradually cut by the tip of the drill, and the drill descends deeply. If left as it is, the tip of the drill eventually reaches the substrate of the machine, and the machine body and the cutting edge of the drill are damaged. For this reason, conventionally, the disk-shaped drill receiving plate has been manually taken out from the recess, and the part where the tip of the drill abuts is shifted. To obtain proper operation (energization), it has been empirically found that it is preferable to shift by about 60 degrees depending on the correlation between the diameter of the drill base plate and the diameter of the drill. Therefore, after using it by shifting 6 times, it is replaced with a new drill receiving plate.

しかしながら、ドリル受け敷板を手作業でずらしていくのは非常に面倒な作業であり、また、適正に60度ずつずらすことも難しく面倒である。ずらす角度が狭すぎると隣合う穿孔痕が近接し、ドリルの反転上昇のための充分な通電が得られない危険があり、機械およびドリル先端(刃先)の損傷を招きやすくなる。   However, it is very troublesome to manually shift the drill base plate, and it is difficult and difficult to properly shift it by 60 degrees. If the angle to be shifted is too narrow, adjacent perforation marks are close to each other, and there is a risk that sufficient energization for reversing and raising the drill may not be obtained, and damage to the machine and the drill tip (cutting edge) is likely to occur.

そこで、本出願人は、特許文献3に示すように、ドリル受け敷板を機械的・自動的に回転させる機構を提案している。即ち、同公報を参照すれば、ドリル受け敷板を利用してドリルの降下を自動的に反転させるようにした自動製本機における穿孔装置において、基台1に設けた凹溝2上を接続板6を介して前後に摺動するスライドプレート3の上面前端部にドリル受け敷板7を収納保持するドリル受け敷板ホルダー8を回転自在に設け、上記ドリル受け敷板ホルダー8は上記スライドプレート3の摺動に従って所定の角度で間欠的に回転するようにしたものである。   Therefore, the present applicant has proposed a mechanism for mechanically and automatically rotating the drill receiving plate as shown in Patent Document 3. That is, referring to the publication, in a punching apparatus in an automatic bookbinding machine that automatically reverses the descent of the drill using a drill receiving plate, the connection plate 6 is provided on the concave groove 2 provided in the base 1. A drill receiving base plate holder 8 for storing and holding a drill receiving base plate 7 is rotatably provided at the front end of the upper surface of the slide plate 3 that slides back and forth via the drill plate, and the drill receiving base plate holder 8 follows the sliding of the slide plate 3. It is designed to rotate intermittently at a predetermined angle.

そして、具体的には、上記ドリル受け敷板ホルダー8の下面同軸上に共回り可能に回転ギア9を設け、この回転ギア9は上記スライドプレート3の下面に取り付けた駆動ギア11と同期して回転可能とし、上記駆動ギア11と同軸上にクリックギア12を共回り可能に設け、上記クリックギア12に圧接するクリックベアリング14を介して上記クリックギア12の回転を間欠的に規制し、さらに、上記駆動ギア11およびクリックギア12と同軸上にワンウェイクラッチ17を内装したスイングアーム18を設け、上記スライドプレート3の摺動に従ってこのスイングアーム18が基台から垂下して取り付けた係止ピン19と係合して回転するようにし、上記スイングアーム18と同軸上に設けた上記駆動ギア11の回転と同期して上記ドリル受け敷板ホルダー8が上記スライドプレート3の摺動に従って所定の角度で間欠的に回転するようにしている。   More specifically, a rotary gear 9 is provided on the lower surface of the drill base plate holder 8 so as to be rotatable on the same axis, and the rotary gear 9 rotates in synchronization with the drive gear 11 attached to the lower surface of the slide plate 3. The click gear 12 is provided on the same axis as the drive gear 11 so as to be able to rotate together, the rotation of the click gear 12 is intermittently restricted via a click bearing 14 that press-contacts the click gear 12, and A swing arm 18 having a one-way clutch 17 installed coaxially with the drive gear 11 and the click gear 12 is provided, and the swing arm 18 is suspended from the base and attached to the locking pin 19 as the slide plate 3 slides. In synchronism with the rotation of the drive gear 11 provided coaxially with the swing arm 18. Le receiving floor plate holder 8 is to be intermittently rotated at a predetermined angle in accordance with the sliding of the slide plate 3.

特公昭53-5574号公報Japanese Patent Publication No.53-5574 特公昭55-25076号公報Japanese Patent Publication No.55-25076 特開2005-262387号公報JP 2005-262387 A

上記特許文献3で提案した回転装置は、穿孔作業をする毎に、自動的にドリル受け敷板を正確に60度ずつ回転させることができるので、不適切な位置への回転が防止され、機械本体やドリル刃先の損傷といった課題を解決することができた。   The rotating device proposed in Patent Document 3 can automatically rotate the drill base plate every 60 degrees each time a drilling operation is performed, so that rotation to an inappropriate position is prevented, and the machine body We were able to solve problems such as damage to the drill tip.

しかしながら、この自動的な回転装置は、構造が複雑となるため、製造コストがかかることになる。そのため、全自動式など、高級な機器に採用することはできるが、比較的簡易な製本装置については、採用が難しいという問題がある。   However, this automatic rotating device has a complicated structure, and thus requires a manufacturing cost. Therefore, although it can be used for high-grade equipment such as a fully automatic type, there is a problem that it is difficult to adopt a relatively simple bookbinding apparatus.

また、構造が複雑な分、故障等の問題も発生しやすい。   Moreover, problems such as failures are likely to occur due to the complexity of the structure.

そこで、本発明では、比較的簡易な半自動型の製本装置において、構造が簡単であり、安価に組み込めるドリル受け敷板の回転装置を提案するものであり、ドリル受け敷板を正確に60度ずつ回転させることができるものである。   Accordingly, the present invention proposes a rotation device for a drill base plate that is relatively simple and can be incorporated at a low cost in a relatively simple semi-automatic bookbinding apparatus, and rotates the drill base plate accurately by 60 degrees. It is something that can be done.

上記課題を解決するため、本発明は、自動製本機の穿孔装置におけるドリル受け敷板の回転装置として、ベース板上に設けるノッチ板の上面に敷板保持板を回転可能に取り付けると共に、前記ノッチ板上面で前記敷板保持板の回転軸芯を中心とした所定半径の円周上にボールの径より小径のボール受け部を複数個、互いに等間隔となるように設け、前記敷板保持板の上面にはドリル受け敷板を嵌着可能な敷板保持部を設ける一方、敷板保持板の下面には上記ノッチ板に設けたボール受け部と対向させてボールが嵌入できる径を有するバネ収納部を設けて緊縮したバネとボールを収納し、敷板保持板の回転に応じて上記ボールが順次隣のボール受け部に移動して、敷板保持板に嵌着したドリル受け敷板を所定の角度ずつ間欠的に回転可能とするという手段を採用した。   In order to solve the above-mentioned problems, the present invention provides a rotating device for a drill receiving plate in a punching device of an automatic bookbinding machine, wherein a mounting plate holding plate is rotatably attached to an upper surface of a notch plate provided on a base plate, and the upper surface of the notch plate A plurality of ball receiving portions having a diameter smaller than the diameter of the ball are provided at equal intervals on the circumference of a predetermined radius around the rotation axis of the floor plate holding plate, and the top surface of the floor plate holding plate is While providing a base plate holding part to which the drill base plate can be fitted, a lower side of the base plate holding plate is provided with a spring storage part having a diameter that allows the ball to be inserted so as to face the ball receiving part provided on the notch plate. A spring and a ball are stored, and the ball sequentially moves to the adjacent ball receiving portion in accordance with the rotation of the base plate holding plate, and the drill base plate fitted to the base plate holding plate can be intermittently rotated by a predetermined angle. Do It adopted the means to say.

そして、上記ボール受け部は、等間隔に6個設けて、ドリル受け敷板を60度ずつ間欠的に回転可能とするという手段を採用した。   And the said ball receiving part provided six pieces at equal intervals, and employ | adopted the means of enabling a drill receiving base plate to rotate 60 degree | times intermittently.

この場合、バネにより下方に押されるボールはボール受け部の一つに弾性的に嵌入するので、その状態で、敷板保持板は回転が規制され、仮固定されることになる。そして、適宜な治具でこの敷板保持板を回転させると、ボールはバネを上方に緊縮させながらボール受け部から離脱するが、60度回転すると隣のボール受け部に再び嵌入して仮固定される。これを繰り返すことで、敷板保持板は正確に60度ずつ回転し,その回転毎に規制され仮固定されるのである。   In this case, since the ball pushed downward by the spring is elastically inserted into one of the ball receiving portions, in that state, the rotation of the floor plate holding plate is restricted and temporarily fixed. Then, when this laying plate holding plate is rotated with an appropriate jig, the ball is detached from the ball receiving portion while the spring is tightened upward, but when rotated 60 degrees, it is reinserted into the adjacent ball receiving portion and temporarily fixed. The By repeating this, the floorboard holding plate rotates exactly 60 degrees, and is regulated and temporarily fixed every rotation.

また、上記ボール受け部の上端開口周縁は、受け皿状に拡開して構成するという手段を採用した。   Moreover, the upper end opening periphery of the said ball | bowl receiving part employ | adopted the means of expanding and comprising in a saucer shape.

これにより、ボールはボール受け部に確実に嵌入、保持されることになる。   As a result, the ball is securely inserted and held in the ball receiving portion.

また、敷板保持板は、その下面に設けたネジ穴を介してネジ及び円環状のカラーによって、上記ノッチ板の上記回転軸芯に設ける通孔に取り付けるものであって、このカラーはその直径が上記通孔の直径より小さく、且つ、その高さをノッチ板の厚みより僅かに大きくすることで、敷板保持板がノッチ板から僅かに浮いた状態で回転可能に取り付けたものであるという手段を採用した。   The floor plate holding plate is attached to a through hole provided in the rotary shaft core of the notch plate by a screw and an annular collar through a screw hole provided in the lower surface thereof, and the collar has a diameter of Means that the floor plate holding plate is rotatably mounted in a state of slightly floating from the notch plate by making the height smaller than the diameter of the through hole and slightly higher than the thickness of the notch plate. Adopted.

これにより、敷板保持板は、ノッチ板から僅かに浮いた状態で、通孔を中心に回転可能となるものである。   As a result, the laying plate holding plate can rotate about the through hole while slightly floating from the notch plate.

そして、敷板保持板は、その上端周縁に複数の切込みを設けて、この切込みに対して適宜な治具を作用させることで敷板保持板を回転させるという手段を採用した。   And the baseplate holding plate employ | adopted the means of providing a some notch in the upper-end periphery, and rotating a baseplate holding plate by making a suitable jig | tool act on this notch.

これにより、敷板保持板の回転操作が容易となるものである。   Thereby, rotation operation of a floor-plate holding board becomes easy.

上記構成を採用した本発明の自動製本機の穿孔装置におけるドリル受け敷板の回転装置は、敷板保持板の下面に設けたバネでボールを下方に押し下げ、円周上に等間隔に並ぶ複数のボール受け部に順次嵌入させて、敷板保持板の回転を間欠的に規制するようにしたので、敷板保持板に嵌着したドリル受け敷板を正確に所定の角度(例えば60度)ずつ回転させることが可能となった。そのため、ドリルによる穿孔時に、ドリルの反転上昇に必要な通電を確実に得ることが可能となり、機械やドリルの刃先の損傷を確実に防止できるという優れた効果が期待できるものである。   The rotation device of the drill receiving base plate in the punching device of the automatic bookbinding machine of the present invention adopting the above configuration includes a plurality of balls arranged at equal intervals on the circumference by pushing down the balls downward by a spring provided on the lower surface of the base plate holding plate Since the rotation of the laying plate holding plate is intermittently restricted by being sequentially inserted into the receiving part, the drill receiving laying plate fitted to the laying plate holding plate can be accurately rotated by a predetermined angle (for example, 60 degrees). It has become possible. Therefore, when drilling with a drill, it is possible to reliably obtain energization necessary for reversing and raising the drill, and an excellent effect of reliably preventing damage to the machine and the cutting edge of the drill can be expected.

また、従来のように複雑なギアやクラッチ装置等を使用していないので、構造が簡単であり、製作コストも安価なものとなる。そのため、半自動型の安価な製本機に組み込むことが可能であり、その普及に役立つものである。   Further, since no complicated gears or clutch devices are used as in the prior art, the structure is simple and the production cost is low. Therefore, it can be incorporated into a semi-automatic and inexpensive bookbinding machine, which is useful for its spread.

さらに、構造が簡単であるから、故障等のおそれも少ない。   Furthermore, since the structure is simple, there is little risk of failure.

(A)は本発明に係る回転装置が組み込まれる半自動型の製本機の斜視図、(B)はその基盤から台板を外した状態の斜視図、(C)は本発明に係る回転装置の斜視図である。(A) is a perspective view of a semi-automatic bookbinding machine in which a rotating device according to the present invention is incorporated, (B) is a perspective view with a base plate removed from the base, and (C) is a rotating device according to the present invention. It is a perspective view. 本発明に係る回転装置の分解斜視図である。It is a disassembled perspective view of the rotating apparatus which concerns on this invention. (A)は、ノッチ板の平面図、(B)はその側面図、(C)はその斜視図である。(A) is a plan view of the notch plate, (B) is a side view thereof, and (C) is a perspective view thereof. (A)は本発明に係る回転装置の平面図、(B)はそのA−A線拡大断面図である。(A) is a top view of the rotation apparatus which concerns on this invention, (B) is the AA line expanded sectional view.

以下、本発明に係る自動製本機の穿孔装置におけるドリル受け敷板の回転装置の好ましい実施形態を、添付図面に従って説明する。   DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Preferred embodiments of a drill receiving plate rotating device in a punching device of an automatic bookbinding machine according to the present invention will be described below with reference to the accompanying drawings.

まず、本発明に係る回転装置が組み込まれる製本機について説明する。図1(A)に示す半自動型の製本機において、101は製本機の基盤であり、その手前側の台板102上には、紙葉束の紙ばさみ装置103が左右方向にスライド自在に設けられている。また、台板102の上方に設ける筐体内には、穿孔装置104、チューブ取り出し皿105、および、チューブかしめ装置106が、上記紙ばさみ装置103のスライド方向と平行に並んで設けられている。なお、107はチューブかしめ装置106の操作ハンドル、108は、合成樹脂チューブの挿入保持管、109は各種操作を行うための操作パネルである。   First, a bookbinding machine in which a rotating device according to the present invention is incorporated will be described. In the semi-automatic bookbinding machine shown in FIG. 1A, reference numeral 101 denotes a base of the bookbinding machine, and a paper sheet stacking device 103 for stacking paper sheets is slidable in the left-right direction on the base plate 102 on the front side. ing. In the housing provided above the base plate 102, a punching device 104, a tube take-out tray 105, and a tube caulking device 106 are provided in parallel with the sliding direction of the paper sandwiching device 103. Reference numeral 107 denotes an operation handle of the tube caulking device 106, 108 denotes a synthetic resin tube insertion holding tube, and 109 denotes an operation panel for performing various operations.

そして、この製本機の基本的な使用方法は以下の通りである。即ち、製本したい紙葉束を紙ばさみ装置103に挟んで固定し、穿孔装置104の下にセットする。次に、穴あけ位置を決めて操作パネル109の穿孔スイッチを操作すると、ドリルが降下し、紙葉束に綴孔が穿設される。このとき、穿孔と連動して図示しない内部機構により合成樹脂チューブが所定長さにカットされており、そのチューブはチューブ取り出し皿105に出てくる。そこで、紙ばさみ装置103をスライドさせてチューブ受け105の下に位置させ、手操作により、出てきたチューブを綴孔に挿入する。このとき、綴孔に残った穿孔屑は、下方に落下する。さらに、紙葉束をチューブかしめ装置106の下にスライドさせ、操作ハンドル107によってチューブかしめ装置106を作動させると、合成樹脂チューブの上下端が熱で溶融変形されて鍔状となり、製本が完了する。   And the basic usage of this bookbinding machine is as follows. That is, the sheet bundle to be bound is fixed by being sandwiched between the paper pinching devices 103 and set under the punching device 104. Next, when the punching position is determined and the punching switch of the operation panel 109 is operated, the drill is lowered, and the binding hole is punched in the sheet bundle. At this time, the synthetic resin tube is cut to a predetermined length by an internal mechanism (not shown) in conjunction with the perforation, and the tube comes out to the tube take-out tray 105. Therefore, the paper pinching device 103 is slid and positioned under the tube receiver 105, and the tube that has come out is manually inserted into the binding hole. At this time, the perforated waste remaining in the binding hole falls downward. Further, when the paper sheet bundle is slid under the tube caulking device 106 and the tube caulking device 106 is operated by the operation handle 107, the upper and lower ends of the synthetic resin tube are melted and deformed by heat to form a bowl shape, and the bookbinding is completed. .

この半自動型の製本機における穿孔装置104は、上述した先行する各種製本機における穿孔装置とほぼ同様の構造を有し、ドリルによる穿孔を停止し、反転上昇させるために、円盤状のドリル受け敷板104aを使用している。即ち、このドリル受け敷板104aは、弾性絶縁板と通電板の二層構造を有しており、ドリルに所定の電圧をかけておき、ドリルが下降して綴孔の穿孔が終わり、ドリルの先端が紙葉束下面のドリル受け敷板104aの弾性絶縁板を通過して通電板に接触すれば、瞬間的に強い電流がドリルを通じて流れ、リミットスイッチを作動して駆動用モーターの回転を逆転させ、ドリルを上昇させるのである。   The punching device 104 in this semi-automatic bookbinding machine has substantially the same structure as the punching device in the above-described various bookbinding machines, and a disc-shaped drill receiving plate is used to stop drilling and reversely lift the drilling. 104a is used. That is, this drill receiving plate 104a has a two-layer structure of an elastic insulating plate and a current carrying plate, a predetermined voltage is applied to the drill, the drill descends, the drilling of the binding hole ends, and the tip of the drill Passes through the elastic insulation plate of the drill base plate 104a on the lower surface of the paper sheet bundle and contacts the current-carrying plate, a momentary strong current flows through the drill, the limit switch is operated to reverse the rotation of the drive motor, The drill is raised.

そして、本発明は、上述したように、このドリル受け敷板104aを適正角度ずつ回転させる装置に関するもので、図1(A)に示す製本機の矢印部分に設けている。また、図1(B)は基盤101から台板102を取り外した状態を示し、図1(C)はそこに設けた本回転装置の外観を示している。さらに、図2に、その構造の分解斜視図を示す。   As described above, the present invention relates to an apparatus for rotating the drill base plate 104a by an appropriate angle, and is provided at the arrow portion of the bookbinding machine shown in FIG. 1B shows a state in which the base plate 102 is removed from the base 101, and FIG. 1C shows the appearance of the rotating device provided there. FIG. 2 is an exploded perspective view of the structure.

図2において、1は本回転装置を製本機本体に取り付けるためのベース板で、中央に通孔1aを穿設すると共に、左右両側端部にネジ穴1b、1bを設けている。2はこのベース板1に固定するノッチ板で、上記ネジ穴1b、1bを介してネジ3、3を緊締して取り付け、固定する。ノッチ板2の左右両側端部には、上記ネジ3、3を挿通するためのネジ挿通孔2a、2aを穿設すると共に、上記ベース板1の通孔1aと同軸上に通孔2bを設けている。   In FIG. 2, reference numeral 1 denotes a base plate for attaching the rotating apparatus to the bookbinding machine main body. The base plate 1 has a through hole 1a at the center and screw holes 1b and 1b at the left and right ends. Reference numeral 2 denotes a notch plate that is fixed to the base plate 1 and fastens and attaches screws 3 and 3 through the screw holes 1b and 1b. Screw insertion holes 2a and 2a for inserting the screws 3 and 3 are formed at both left and right end portions of the notch plate 2, and a through hole 2b is provided coaxially with the through hole 1a of the base plate 1. ing.

このノッチ板2の上記通孔2bの回りには、通孔2bの軸芯を中心とした所定半径の円周上に中心点を有するボール受け部2c、2c・・を、互いに等間隔をおいて6個、設けている(図3参照)。即ち、各ボール受け部2cは、上記軸芯を中心に、その中心点と軸芯を結ぶ線が形成する角度αが互いに60度の角度を形成するように設けられることになる。また、それぞれのボール受け部2cは下述するボール8よりも小径であり、その上端開口周縁は受け皿状に拡開して、ボール8が嵌入しやすい形状を有している(図4参照)。なお、図ではボール受け部2cはノッチ板2を貫く透孔であるが、ボール8が嵌入する凹状の受け皿形状としてもよい。   Around the through hole 2b of the notch plate 2, ball receiving portions 2c, 2c,... Having a center point on the circumference of a predetermined radius centered on the axis of the through hole 2b are arranged at equal intervals. 6 are provided (see FIG. 3). That is, the ball receiving portions 2c are provided so that the angle α formed by the line connecting the center point and the axis forms an angle of 60 degrees with the axis as the center. Each ball receiving portion 2c has a diameter smaller than that of the ball 8 described below, and the peripheral edge of the upper end opening expands into a tray shape so that the ball 8 can be easily inserted (see FIG. 4). . In the figure, the ball receiving portion 2c is a through-hole penetrating the notch plate 2, but it may be a concave receiving tray shape into which the ball 8 is inserted.

4は敷板保持板であって、円筒形本体の上面に円状の敷板保持部4aを凹設して円盤形状のドリル受け敷板(C)を嵌着可能とすると共に、上端周縁には複数(図では6箇所)の切込み4b、4b・・を設けている。この敷板保持板4は、その下面に設けたネジ穴4cを介してネジ5及び円環状のカラー6によって上記ノッチ板2の通孔2bに取り付けるが、カラー6はその直径が上記ノッチ板2の通孔2bの直径より小さく、且つ、その高さがノッチ板2の厚みより僅かに大きいため、図4(B)の断面図に示すように、ノッチ板2から僅かに浮いた状態で、回転可能に取り付けられることになる。   4 is a laying plate holding plate, and a circular laying plate holding portion 4a is recessed in the upper surface of the cylindrical main body so that a disk-shaped drill receiving laying plate (C) can be fitted, and a plurality of ( In the figure, there are 6 cuts 4b, 4b,. The floor plate holding plate 4 is attached to the through hole 2b of the notch plate 2 by a screw 5 and an annular collar 6 through a screw hole 4c provided on the lower surface thereof. Since it is smaller than the diameter of the through hole 2b and its height is slightly larger than the thickness of the notch plate 2, it rotates while slightly floating from the notch plate 2 as shown in the sectional view of FIG. It will be attached as possible.

また、敷板保持板4の下面(ノッチ板2と対向する面)の少なくとも一ヶ所には、上記ノッチ板2のボール受け部2cと対向するようにボール8が嵌入できる径を有するバネ収納部4dを設け、緊縮したバネ7及びボール8を収納している。即ち、ボール8は、バネ7の弾性力で下方に押されて敷板保持板4の下面から突出し、ボール受け部2cに弾性的に嵌入していることになる(図4(B)参照。)。この状態で、敷板保持板4を軸芯回りに回転させるように力を加えると、ボール8はボール受け部2cから離脱するが、60度回転すると次のボール受け部2cに再び嵌入する。つまり、敷板保持板4を60度ずつ回転させるたびにボール8がボール受け部2cに嵌入して回転を規制することになり、逆に言うと、敷板保持板4は正確に60度ずつ回転する毎に仮固定されることになる。これにより、敷板保持部4aに嵌着したドリル受け敷板(C)を正確に60度ずつ回転させることができる。なお、この敷板保持板4は、上端周縁に設けた切込み4b、4b・・に適宜な棒状の治具を係着させて所定方向に押すことによって回転させることができ、60度回転する毎に回転が規制される。   Further, at least one portion of the bottom surface (surface facing the notch plate 2) of the floor plate holding plate 4 is a spring housing portion 4d having a diameter that allows the ball 8 to be fitted so as to face the ball receiving portion 2c of the notch plate 2. The spring 7 and the ball 8 which are tightened are accommodated. That is, the ball 8 is pushed downward by the elastic force of the spring 7, protrudes from the lower surface of the floor plate holding plate 4, and is elastically fitted into the ball receiving portion 2c (see FIG. 4B). . In this state, when a force is applied to rotate the floor plate holding plate 4 about the axis, the ball 8 is detached from the ball receiving portion 2c, but when it is rotated 60 degrees, it is reinserted into the next ball receiving portion 2c. In other words, every time the base plate holding plate 4 is rotated by 60 degrees, the ball 8 is fitted into the ball receiving portion 2c to restrict the rotation, and conversely, the base plate holding plate 4 rotates exactly by 60 degrees. It is temporarily fixed every time. Thereby, the drill receiving base plate (C) fitted to the base plate holding part 4a can be accurately rotated by 60 degrees. The laying plate holding plate 4 can be rotated by engaging an appropriate bar-shaped jig in the notches 4b, 4b,... Provided in the upper edge and pushing it in a predetermined direction. Rotation is regulated.

従って、この発明に係るドリル敷板の回転装置によると、適宜な治具を用いて手操作により敷板保持板を回転させれば、その回転は60度毎に規制され、装着したドリル受け敷板を正確に60度ずつ回転させることができる。   Therefore, according to the rotating device of the drill base plate according to the present invention, if the base plate holding plate is rotated manually using an appropriate jig, the rotation is regulated every 60 degrees, and the mounted drill base plate is accurately Can be rotated by 60 degrees.

この場合、上記特許文献3で開示したような、複雑な連動機構を使用することなく、比較的簡単な構成で正確に60度ずつ回転させることができるから、本例で示したような比較的簡易な構成の半自動型の製本機に採用することが容易であり、その製造コストも安価となる。   In this case, since it can be rotated accurately by 60 degrees with a relatively simple configuration without using a complicated interlocking mechanism as disclosed in Patent Document 3 above, It is easy to employ in a semi-automatic bookbinding machine with a simple configuration, and its manufacturing cost is low.

なお、上述した実施形態では、最も好ましいものとして、ドリル受け敷板を60度ずつ回転させる構成について説明したが、これに限定するものではない。即ち、ボール受け部の数を6個に限定するものではなく、互いに等間隔に設けるのであれば、例えば4個程度から8個程度の任意の数でも構わない。ドリル受け敷板の面を最も有効に利用できる数に設定することが可能である。ただし、例えば4個だとドリル受け敷板に多くの無駄な部分が生じて経済的でないし、8個だと、ボール受け部相互間の距離が小さくなるので、ドリル痕が近接してドリルの反転に必要な通電を確実に得ることに支障が出るおそれがあることを考慮する必要もある。   In the above-described embodiment, the configuration in which the drill base plate is rotated by 60 degrees has been described as the most preferable one, but the configuration is not limited thereto. In other words, the number of ball receiving portions is not limited to six, and may be any number, for example, from about four to about eight as long as they are provided at equal intervals. It is possible to set the number of the drill support plates to the number that can be used most effectively. However, for example, if four pieces are used, a lot of wasted parts are generated on the drill receiving plate, and if it is eight pieces, the distance between the ball receiving parts becomes small, so that the drill marks are close and the drill is reversed. It is also necessary to consider that there is a risk of hindering the reliable supply of electricity necessary for the operation.

1 ベース板
1a 通孔
2 ノッチ板
2b 通孔
2c ボール受け部
3 ネジ
4 敷板保持板
4a 敷板保持部
4b 切込み
4c ネジ穴
4d バネ収納部
5 ネジ
6 カラー
7 バネ
8 ボール
DESCRIPTION OF SYMBOLS 1 Base plate 1a Through-hole 2 Notch plate 2b Through-hole 2c Ball receiving part 3 Screw 4 Laying board holding plate 4a Laying board holding part 4b Cutting 4c Screw hole 4d Spring accommodating part 5 Screw 6 Color 7 Spring 8 Ball

Claims (5)

ベース板上に設けるノッチ板の上面に敷板保持板を回転可能に取り付けると共に、前記ノッチ板上面で前記敷板保持板の回転軸芯を中心とした所定半径の円周上にボールの径より小径のボール受け部を複数個、互いに等間隔となるように設け、前記敷板保持板の上面にはドリル受け敷板を嵌着可能な敷板保持部を設ける一方、敷板保持板の下面には上記ノッチ板に設けたボール受け部と対向させてボールが嵌入できる径を有するバネ収納部を設けて緊縮したバネとボールを収納し、敷板保持板の回転に応じて前記ボールが順次隣のボール受け部に移動して、敷板保持板に嵌着したドリル受け敷板を所定の角度ずつ間欠的に回転可能としたことを特徴とする自動製本機の穿孔装置におけるドリル受け敷板の回転装置。   A laying plate holding plate is rotatably attached to the upper surface of the notch plate provided on the base plate, and has a diameter smaller than the diameter of the ball on the circumference of a predetermined radius around the rotation axis of the laying plate holding plate on the upper surface of the notch plate. A plurality of ball receiving portions are provided so as to be equidistant from each other, and a bottom plate holding portion to which a drill receiving base plate can be fitted is provided on the top surface of the bottom plate holding plate, while the notch plate is provided on the bottom surface of the bottom plate holding plate. A spring accommodating portion having a diameter that allows the ball to be inserted is provided opposite to the provided ball receiving portion to store the tightened spring and ball, and the balls sequentially move to the adjacent ball receiving portion according to the rotation of the floor plate holding plate. Then, the drill receiving plate rotating device in the punching device of the automatic bookbinding machine, wherein the drill receiving plate fitted to the supporting plate holding plate can be intermittently rotated by a predetermined angle. 上記ボール受け部は、等間隔に6個設けて、ドリル受け敷板を60度ずつ間欠的に回転可能とした請求項1記載の自動製本機の穿孔装置におけるドリル受け敷板の回転装置。   6. The rotating device for a drill receiving plate in a punching apparatus for an automatic bookbinding machine according to claim 1, wherein six ball receiving portions are provided at equal intervals so that the drill receiving plate can be rotated intermittently by 60 degrees. 上記ボール受け部の上端開口周縁は、受け皿状に拡開して構成した請求項1または請求項2記載の自動製本機の穿孔装置におけるドリル受け敷板の回転装置。   The rotating device for a drill receiving base plate in a punching device for an automatic bookbinding machine according to claim 1 or 2, wherein the peripheral edge of the upper end opening of the ball receiving portion is configured to expand in a tray shape. 敷板保持板は、その下面に設けたネジ穴を介してネジ及び円環状のカラーによって、上記ノッチ板の上記回転軸芯に設ける通孔に取り付けるものであって、このカラーはその直径が上記通孔の直径より小さく、且つ、その高さをノッチ板の厚みより僅かに大きくすることで、敷板保持板がノッチ板から僅かに浮いた状態で回転可能に取り付けたものである請求項1から請求項3のいずれか1項に記載の自動製本機の穿孔装置におけるドリル受け敷板の回転装置。   The floor plate holding plate is attached to a through-hole provided in the rotary shaft core of the notch plate by a screw and an annular collar through a screw hole provided on the lower surface thereof, and the diameter of the collar is the above-described diameter. The laying plate holding plate is attached so as to be rotatable in a state of slightly floating from the notch plate by making it smaller than the diameter of the hole and slightly higher than the thickness of the notch plate. The rotating device for a drill receiving plate in the punching device for an automatic bookbinding machine according to any one of items 3 to 4. 敷板保持板は、その上端周縁に複数の切込みを設けて、この切込みに対して適宜な治具を作用させることで敷板保持板を回転させるようにした請求項4記載の自動製本機の穿孔装置におけるドリル受け敷板の回転装置。   5. The punching device for an automatic bookbinding machine according to claim 4, wherein the base plate holding plate is provided with a plurality of cuts at an upper edge of the top plate, and the base plate holding plate is rotated by applying an appropriate jig to the cuts. Rotating device for drill backing plate.
JP2009287708A 2009-12-18 2009-12-18 Rotating device for drill backing plate in punching device of automatic bookbinding machine Expired - Fee Related JP5438489B2 (en)

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