JP5412619B2 - Resolver terminal pin bald structure - Google Patents

Resolver terminal pin bald structure Download PDF

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JP5412619B2
JP5412619B2 JP2008114014A JP2008114014A JP5412619B2 JP 5412619 B2 JP5412619 B2 JP 5412619B2 JP 2008114014 A JP2008114014 A JP 2008114014A JP 2008114014 A JP2008114014 A JP 2008114014A JP 5412619 B2 JP5412619 B2 JP 5412619B2
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terminal pin
wall
line
end line
terminal
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JP2009268230A (en
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浩三 牧内
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Tamagawa Seiki Co Ltd
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Description

本発明は、レゾルバの端子ピンからげ構造に関し、特に、端子ピン保持部に形成された壁状部材に端線を接触させて端子ピンにからげることにより、端線のたるみ線を固定するワニス等を不要とするための新規な改良に関する。   TECHNICAL FIELD The present invention relates to a resolver terminal pin curl structure, and in particular, fixes a slack line of an end line by bringing the end line into contact with a wall-like member formed on a terminal pin holding portion and curling the terminal pin. The present invention relates to a new improvement for making varnish unnecessary.

従来、用いられていたこの種のレゾルバの端子ピンからげ構造としては、例えば、後述の特許文献1に開示された構造と類似の構造を図2及び図3に挙げることが出来る。
すなわち、図2及び図3において符号1で示されるものは、図示しない周知の輪状ステータの両面に一体又は別体にて設けられた絶縁カバー部材であり、この絶縁カバー部材1の一部からは半径方向に沿って一体に突出する端子ピン保持部2が形成されている。
As a conventional pin pinned structure of this type of resolver, for example, a structure similar to the structure disclosed in Patent Document 1 described later can be listed in FIGS.
That is, what is indicated by reference numeral 1 in FIGS. 2 and 3 is an insulating cover member provided integrally or separately on both surfaces of a well-known ring-shaped stator (not shown). A terminal pin holding portion 2 that protrudes integrally along the radial direction is formed.

前記端子ピン保持部2の外縁2aには、複数の端子ピン3が立設して形成され、前記輪状ステータの内周面には、所定角度間隔で内方に突出する周知の図示しない突出磁極が複数形成されている。
前記各突出磁極の周面には、前記絶縁カバー1の突出部分が覆われており、各突出磁極には、前記絶縁カバー部材1を介して周知の図示しないステータ巻線が巻回されている。
A plurality of terminal pins 3 are formed upright on the outer edge 2a of the terminal pin holding portion 2, and a well-known projecting magnetic pole (not shown) projecting inwardly at a predetermined angular interval on the inner peripheral surface of the annular stator. A plurality of are formed.
A protruding portion of the insulating cover 1 is covered on the peripheral surface of each protruding magnetic pole, and a well-known stator winding (not shown) is wound around each protruding magnetic pole via the insulating cover member 1. .

前記ステータ巻線の前記突出磁極に巻回した残りの端線4は、前記各端子ピン3にからげられており、前記端子ピン保持部2上の前記各端子ピン3と前記突出磁極との間の位置には、前記端子ピン3に対応してたるみピン5を貫通させるための貫通孔6が複数形成されている。   The remaining end wires 4 wound around the projecting magnetic poles of the stator winding are tangled to the terminal pins 3, and the terminal pins 3 on the terminal pin holding portion 2 and the projecting magnetic poles are connected to each other. A plurality of through-holes 6 are formed at positions in between to allow the slack pins 5 to pass through corresponding to the terminal pins 3.

前述の構成において、レゾルバの輪状ステータの各突出磁極に対し、前記絶縁カバー部材1を介してステータ巻線を巻回する場合、図2に示されるように、保持体10に予め植立してある各たるみピン5を各貫通孔6に貫通させ、各たるみピン5を各貫通孔6の上方に突出させる。   In the above-described configuration, when winding the stator winding via the insulating cover member 1 on each protruding magnetic pole of the ring-shaped stator of the resolver, as shown in FIG. Each slack pin 5 is caused to penetrate each through hole 6, and each slack pin 5 is protruded above each through hole 6.

前述の構成において、各突出磁極に巻回されたステータ巻線の端線4は、各たるみピン5に接触して曲げられた後に、各端子ピン3にからげられる。
前記各端子ピン3に対して端線4のからげが完了した後、前記保持体10を下方へ降下させると、各たるみピン5は端子ピン保持部2から離脱し、各端線4は曲折された状態でたるみ線4aを形成している。
前述の状態で、最終工程として、ワニス剤等の固定剤(図示せず)をたるみ線4aに塗布することによって、たるみ線4aが端子ピン保持部2に固定される。
In the above-described configuration, the end line 4 of the stator winding wound around each protruding magnetic pole is bent by contacting each slack pin 5 and then being tangled to each terminal pin 3.
When the holding body 10 is lowered downward after the end lines 4 are bent with respect to the terminal pins 3, the slack pins 5 are detached from the terminal pin holding portions 2, and the end lines 4 are bent. In this state, a slack line 4a is formed.
In the state described above, as a final step, a sag wire 4a is fixed to the terminal pin holding part 2 by applying a fixing agent (not shown) such as a varnish agent to the sag wire 4a.

米国特許第6044545号明細書US Pat. No. 6,044,545

従来のレゾルバの端子ピンからげ構造は、以上のように構成されていたため、次のような課題が存在していた。
すなわち、たるみ線がワニス剤によって固定されていたため、温度上昇時におけるヒートショックにより、ワニス硬度が増加し、その結果、ワニス剤にクラックが入り、そのクラックがたるみ線へも影響し、たるみ線が断線することがあった。
また、レゾルバ設計上、たるみピンを設置させるスペースが必要であり、半径方向に沿うスペースが必要であった。
また、端子ピン保持部が小型でレゾルバが小径の場合には、各端子ピン間の間隔が狭く、たるみピン除去後の各たるみ線が互いに接触する可能性もあった。
Since the conventional pin pinned structure of the resolver is configured as described above, the following problems exist.
That is, since the sag line was fixed by the varnish agent, the varnish hardness increased due to heat shock at the time of temperature rise, and as a result, the varnish agent cracked, the crack also affected the sag line, the sagging line There was a break.
Moreover, the space which installs a slack pin is required for the resolver design, and the space along a radial direction was required.
Further, when the terminal pin holding portion is small and the resolver has a small diameter, the interval between the terminal pins is narrow, and there is a possibility that the slack lines after the slack pins are removed from each other.

本発明によるレゾルバの端子ピンからげ構造は、輪状ステータの両面に一体又は別体で設けられた絶縁カバー部材と、前記絶縁カバー部材に一体に設けられ半径方向に沿って突出する端子ピン保持部と、前記端子ピン保持部の外縁に互いに間隔をあけて設けられ四角柱状をなす複数の端子ピンと、前記輪状ステータに内方に向けて形成された複数の突出磁極と、前記各突出磁極に前記絶縁カバー部材を介して巻回されその端線が前記端子ピンにからげられたステータ巻線と、よりなるレゾルバの端子ピンからげ構造において、前記端子ピン保持部に設けられ長手形状をなすと共に前記端子ピンと突出磁極間に位置し、前記端子ピンの長手方向に沿って立設されくの字型又は円弧状又は直線状に形成された壁状部材を有し、前記壁状部材は、前記端子ピンと前記壁状部材との間の前記端線の端線長手方向が前記端子ピン保持部の前記半径方向に沿う突出方向に対して非平行となる位置に配設され、前記端子ピンと前記壁状部材の端部との間の前記端線の端線長さは、前記壁状部材の壁状部材長さよりも短く、前記端線のたるみ線はワニスを用いることなくテンションのみで前記壁状部材に接触して固定されていると共に前記壁状部材は前記端子ピン保持部にそのまま残り、前記壁状部材の数と前記端子ピンの数は同数で、前記たるみ線の浮き線がなくなる構成である。 The resolver terminal pin tapping structure according to the present invention includes an insulating cover member provided integrally or separately on both surfaces of a ring-shaped stator, and a terminal pin holding portion provided integrally with the insulating cover member and projecting along the radial direction. When the terminal pins of the multiple forming a quadrangular prism vignetting set spaced intervals to each other in the outer edge of the terminal pin holding portion, and a plurality of protruding magnetic poles formed inwardly on the annular stator, the respective protruding poles And a stator winding wound around the insulating cover member and having an end line tangled to the terminal pin, and a resolver terminal pin tangled structure, and a longitudinal shape provided on the terminal pin holding portion. A wall-shaped member that is positioned between the terminal pin and the projecting magnetic pole and is formed in a letter shape, an arc shape, or a linear shape that is erected along the longitudinal direction of the terminal pin. ,Previous An end line longitudinal direction of the end line between the terminal pin and the wall-shaped member is disposed at a position that is non-parallel to the protruding direction along the radial direction of the terminal pin holding portion, and the terminal pin and the wall end line length of the end line between the end of the Jo member, the wall-like shorter than the wall-like member the length of the member, front Symbol the wall only in tension without sagging line end line using varnish The wall-like member remains in the terminal pin holding portion as it is in contact with and fixed to the shape-like member, and the number of the wall-like members and the number of the terminal pins are the same, and the floating line of the slack line is eliminated. It is.

本発明によるレゾルバの端子ピンからげ構造は、以上のように構成されているため、次のような効果を得ることができる。
すなわち、輪状ステータの両面に一体又は別体で設けられた絶縁カバー部材と、前記絶縁カバー部材に一体に設けられ半径方向に沿って突出する端子ピン保持部と、前記端子ピン保持部の外縁に互いに間隔をあけて設けられ四角柱状をなす複数の端子ピンと、前記輪状ステータに内方に向けて形成された複数の突出磁極と、前記各突出磁極に前記絶縁カバー部材を介して巻回されその端線が前記端子ピンにからげられたステータ巻線と、よりなるレゾルバの端子ピンからげ構造において、前記端子ピン保持部に設けられ長手形状をなすと共に前記端子ピンと突出磁極間に位置し、前記端子ピンの長手方向に沿って立設されくの字型又は円弧状又は直線状に形成された壁状部材を有し、前記壁状部材は、前記端子ピンと前記壁状部材との間の前記端線の端線長手方向が前記端子ピン保持部の前記半径方向に沿う突出方向に対して非平行となる位置に配設され、前記端子ピンと前記壁状部材の端部との間の前記端線の端線長さは、前記壁状部材の壁状部材長さよりも短く、前記端線のたるみ線はワニスを用いることなくテンションのみで前記壁状部材に接触して固定されていると共に前記壁状部材は前記端子ピン保持部にそのまま残り、前記壁状部材の数と前記端子ピンの数は同数で、前記たるみ線の浮き線がなくなるため、たるみ線同士の接触がなくなり、ワニス剤等が不要となり、振動時の端線の損傷もなくすことができる。また、壁状部材にたるみ線のテンションがかかり、たるみ線の暴れをなくし、信頼性を向上させることができる。
また、前記壁状部材は、くの字型又は円弧状に曲折していることにより、たるみ線に大きいテンションがかかり、従来のワニス線を用いなくても浮線を防止することができる。
Since the terminal pin curl structure of the resolver according to the present invention is configured as described above, the following effects can be obtained.
That is, an insulating cover member provided integrally or separately on both surfaces of the ring-shaped stator, a terminal pin holding portion integrally provided on the insulating cover member and projecting along the radial direction, and an outer edge of the terminal pin holding portion the terminal pins of the multiple forming a quadrangular prism vignetting set at an interval from each other, a plurality of protruding magnetic poles formed inwardly on the annular stator, winding through the insulating cover member wherein each projecting pole And a stator winding with its end line tangled to the terminal pin, and a resolver terminal pin tangled structure. The terminal pin holding portion has a longitudinal shape and is positioned between the terminal pin and the projecting magnetic pole. And a wall-shaped member standing in a longitudinal direction along the longitudinal direction of the terminal pin, or formed in a circular arc shape or a linear shape, and the wall-shaped member is formed between the terminal pin and the wall-shaped member. Before The end line is disposed at a position where the end line longitudinal direction of the end line is not parallel to the protruding direction along the radial direction of the terminal pin holding portion, and the end between the terminal pin and the end of the wall-shaped member. end line length of the line is shorter than the wall-like member the length of the wall-like member, with the slack line before Symbol edge lines are fixed in contact with the wall-like member only at tension without the use of varnish The wall-like member remains in the terminal pin holding portion as it is, and the number of the wall-like members and the number of the terminal pins are the same, and there is no floating line of the slack line, so there is no contact between the slack lines, and the varnish agent Etc. becomes unnecessary, and damage to the end line during vibration can be eliminated. Further, the tension of the slack line is applied to the wall-shaped member, and the slack of the slack line can be eliminated and the reliability can be improved.
Further, since the wall-like member is bent in a dogleg shape or an arc shape, a large tension is applied to the slack line, and a floating line can be prevented without using a conventional varnish line.

本発明は、端子ピン保持部に形成された壁状部材に端線を接触させて端子ピンにからげることにより、端線のたるみ線を固定するワニス等を不要とするレゾルバの端子ピンからげ構造を提供することを目的とする。   The present invention is based on a resolver terminal pin that eliminates the need for a varnish or the like for fixing a slack line of an end line by bringing the end line into contact with a wall-shaped member formed on the terminal pin holding portion and tangling the terminal pin. The object is to provide a bald structure.

以下、図面と共に本発明によるレゾルバの端子ピンからげ構造の好適な実施の形態について説明する。
尚、従来例と同一又は同等部分には、同一符号を用いて説明する。
図1において符号1で示されるものは、図示しない周知の輪状ステータの両面に一体又は別体にて設けられた絶縁カバー部材であり、この絶縁カバー部材1の一部からは半径方向に沿って一体に突出する端子ピン保持部2が形成されている。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Preferred embodiments of a resolver terminal pin curl structure according to the present invention will be described below with reference to the drawings.
In addition, the same code | symbol is used for the same or equivalent part as a prior art example, and is demonstrated.
1 is an insulating cover member provided integrally or separately on both surfaces of a well-known ring-shaped stator (not shown). A part of the insulating cover member 1 extends along the radial direction. A terminal pin holding portion 2 protruding integrally is formed.

前記端子ピン保持部2の外縁2aには、四角柱状をなす複数の端子ピン3が互いに間隔をあけて立設して形成され、前記輪状ステータの内周面には、所定角度間隔で内方に突出する周知の図示しない突出磁極が複数形成されている。
前記各突出磁極の周面には、前記絶縁カバー部材1の突出部分が覆われており、各突出磁極には、前記絶縁カバー部材1を介して周知の図示しない周知のステータ巻線が巻回されている。
Wherein the outer edge 2a of the terminal pin holder 2, the terminal pin 3 of multiple forming a quadrangular prism is formed by upright at intervals from each other, the inner peripheral surface of the annular stator, the inner at predetermined angular intervals A plurality of well-known projecting magnetic poles (not shown) projecting in the direction are formed.
The projecting portion of the insulating cover member 1 is covered on the peripheral surface of each projecting magnetic pole, and a known stator winding (not shown) is wound around each projecting magnetic pole via the insulating cover member 1. Has been.

前記端子ピン保持部2上の前記輪状ステータの突出磁極と端子ピン3との間の位置には、くの字型に曲折し前記端子ピン3の長手方向に沿って立設する長手板状の複数の壁状部材11が複数並設されている。
尚、前記壁状部材11は、くの字型に曲折した場合に限らず、直線状の板状部材の場合も可能である。
、前記壁状部材11は、前記端子ピン3と前記壁状部材11との間の前記端線4の端線長手方向4Aが前記端子ピン保持部2の前記半径方向に沿う突出方向2Aに対して非平行となる位置に配設され、前記端子ピン3と前記壁状部材11の端部11aとの間の前記端線4の端線長さ4Bは、前記壁状部材11の壁状部材長さ11Aよりも短く構成されている。
At a position between the projecting magnetic pole of the ring-shaped stator and the terminal pin 3 on the terminal pin holding portion 2, a longitudinal plate-like shape bent in a dogleg shape and erected along the longitudinal direction of the terminal pin 3. A plurality of wall-like members 11 are arranged in parallel.
Note that the wall-like member 11 is not limited to the shape of a dogleg but can be a straight plate-like member.
The wall-shaped member 11 has a longitudinal direction 4A of the end line 4 between the terminal pin 3 and the wall-shaped member 11 in a protruding direction 2A along the radial direction of the terminal pin holding portion 2. The end line length 4B of the end line 4 between the terminal pin 3 and the end portion 11a of the wall-shaped member 11 is arranged at a position that is non-parallel to the wall-shaped member 11. The member length is shorter than 11A.

前述の構成において、前記各突出磁極に巻回したステータ巻線(周知のように、励磁巻線と出力巻線とからなる)の端線4は、各壁状部材11の側面の曲部11aの外面に接触して端子ピン3にからげられるため、端線4にはたるみ線4aが形成されると共に、テンションを有し張設状態で配設されている。   In the above-described configuration, the end line 4 of the stator winding (which is made up of an excitation winding and an output winding, as is well known) wound around each protruding magnetic pole is a curved portion 11a on the side surface of each wall member 11. In order to come into contact with the outer surface of the terminal pin 3 and to be entangled with the terminal pin 3, a slack wire 4 a is formed on the end line 4, and the tension wire is provided in a tensioned state.

従って、前述のように、壁状部材11に接触して張設された端線4のたるみ線4aは、従来のようにたるみ線4aをワニス剤等で固定しなくても、壁状部材11は端子ピン保持部2にそのまま残るため、テンションのみでたるみ線4aは壁状部材11に固定された状態となり、たるみのないたるみ線4aが得られる。また、前記壁状部材11は、図示していないが円弧状に曲折して用いることもできる。尚、前記端子ピン3の数と壁状部材11の数は同数である。   Therefore, as described above, the slack line 4a of the end line 4 that is stretched in contact with the wall-shaped member 11 can be used even if the slack line 4a is not fixed with a varnish or the like as in the prior art. Remains in the terminal pin holding portion 2 as it is, so that the slack line 4a is fixed to the wall-like member 11 only by tension, and a slack line 4a without slack is obtained. Further, the wall-like member 11 can be used by being bent in an arc shape although not shown. The number of terminal pins 3 and the number of wall members 11 are the same.

また、各壁状部材11の曲部11a側のみにたるみ線4aが張設されるため、各たるみ線4a同士の接触は防止できる。
また、常に、テンションによってたるみ線4aが壁状部材11に接触しているため、浮き線がなくなり、振動によるコイル皮膜の損傷を防止することができる。
Moreover, since the slack line 4a is stretched only on the curved portion 11a side of each wall-shaped member 11, contact between the slack lines 4a can be prevented.
Further, since the slack wire 4a is always in contact with the wall-like member 11 due to the tension, there is no floating line, and damage to the coil film due to vibration can be prevented.

本発明によるレゾルバの端子ピンからげ構造を示す要部の斜視図である。It is a perspective view of the principal part which shows the terminal pin curl structure of the resolver by this invention. 従来のレゾルバの端子ピンからげ構造を示す要部の斜視図である。It is a perspective view of the principal part which shows the terminal pin curl structure of the conventional resolver. 図2の要部を示す拡大斜視図である。It is an expansion perspective view which shows the principal part of FIG.

1 絶縁カバー部材
2 端子ピン保持部
2a 外縁
2A 突出方向
3 端子ピン
4 端線
4a たるみ線
4A 端線長手方向
4B 端線長さ
11 壁状部材
11a 端部
11a 曲部
11A 壁状部材長さ
1 Insulating cover member 2 Terminal pin holding part 2a Outer edge
2A protruding direction 3 Terminal pin 4 End line 4a Slack line
4A end line longitudinal direction
4B end line length 11 Wall-shaped member
11a end portion 11a curved portion
11A wall-like member length

Claims (1)

輪状ステータの両面に一体又は別体で設けられた絶縁カバー部材(1)と、前記絶縁カバー部材(1)に一体に設けられ半径方向に沿って突出する端子ピン保持部(2)と、前記端子ピン保持部(2)の外縁(2a)に互いに間隔をあけて設けられ四角柱状をなす複数の端子ピン(3)と、前記輪状ステータに内方に向けて形成された複数の突出磁極と、前記各突出磁極に前記絶縁カバー部材(1)を介して巻回されその端線(4)が前記端子ピン(3)にからげられたステータ巻線と、よりなるレゾルバの端子ピンからげ構造において、
前記端子ピン保持部(2)に設けられ長手形状をなすと共に前記端子ピン(3)と突出磁極間に位置し、前記端子ピン(3)の長手方向に沿って立設されくの字型又は円弧状又は直線状に形成された壁状部材(11)を有し、前記壁状部材(11)は、前記端子ピン(3)と前記壁状部材(11)との間の前記端線(4)の端線長手方向(4A)が前記端子ピン保持部(2)の前記半径方向に沿う突出方向(2A)に対して非平行となる位置に配設され、
前記端子ピン(3)と前記壁状部材(11)の端部(11a)との間の前記端線(4)の端線長さ(4B)は、前記壁状部材(11)の壁状部材長さ(11A)よりも短く、前記端線(4)のたるみ線(4a)はワニスを用いることなくテンションのみで前記壁状部材(11)に接触して固定されていると共に前記壁状部材(11)は前記端子ピン保持部(2)にそのまま残り、前記壁状部材(11)の数と前記端子ピン(3)の数は同数で、前記たるみ線(4a)の浮き線がなくなることを特徴とするレゾルバの端子ピンからげ構造。
An insulating cover member (1) provided integrally or separately on both surfaces of the ring-shaped stator, a terminal pin holding portion (2) provided integrally with the insulating cover member (1) and projecting along the radial direction, terminal pin holding portions and the multiple terminal pins spaced apart from one another at the outer edge (2a) forms a square pillar vignetting set of (2) (3), inwardly a plurality of projections which are formed toward the annular stator A resolver terminal pin comprising: a magnetic pole; a stator winding wound around each protruding magnetic pole through the insulating cover member (1); and an end line (4) entangled with the terminal pin (3); In the thorn structure,
The terminal pin holding portion (2) is provided with a longitudinal shape and is positioned between the terminal pin (3) and the projecting magnetic pole, and is standing in the longitudinal direction of the terminal pin (3) or It has a wall-shaped member (11) formed in an arc shape or a linear shape, the wall-shaped member (11) is the end line between the terminal pin (3) and the wall-shaped member (11) ( 4) the end line longitudinal direction (4A) is disposed at a position that is non-parallel to the projecting direction (2A) along the radial direction of the terminal pin holding portion (2),
The end line length (4B) of the end line (4) between the terminal pin (3) and the end (11a) of the wall-shaped member (11) is the wall shape of the wall-shaped member (11). shorter than member length (11A), slack line (4a) is the wall with being fixed in contact with the wall-like member only at tension (11) without the use of varnish before Symbol edge line (4) The member (11) remains in the terminal pin holding part (2) as it is, the number of the wall members (11) and the number of the terminal pins (3) are the same, and the floating line of the slack line (4a) Resolver terminal pin bald structure characterized by disappearance.
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JP2016054589A (en) * 2014-09-03 2016-04-14 多摩川精機株式会社 Resolver stator winding structure and method
KR101605630B1 (en) * 2014-09-05 2016-03-23 대성전기공업 주식회사 A insulating cover of resolver and mehtod for winding coil thereof
CN104785676A (en) * 2015-03-31 2015-07-22 苏州锟恩电子科技有限公司 Foot shearing box capable of improving working efficiency
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JP2018191414A (en) * 2017-05-01 2018-11-29 多摩川精機株式会社 Terminal pin arrangement structure of resolver
JP7002409B2 (en) * 2018-06-06 2022-01-20 愛三工業株式会社 Step motor
JP7251734B2 (en) * 2019-07-16 2023-04-04 多摩川精機株式会社 End wire fixing structure of stator winding of resolver
JP2021035103A (en) * 2019-08-21 2021-03-01 多摩川精機株式会社 Resolver stator structure

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