JP5409954B1 - Conductive resin composition and cured product thereof - Google Patents
Conductive resin composition and cured product thereof Download PDFInfo
- Publication number
- JP5409954B1 JP5409954B1 JP2013156773A JP2013156773A JP5409954B1 JP 5409954 B1 JP5409954 B1 JP 5409954B1 JP 2013156773 A JP2013156773 A JP 2013156773A JP 2013156773 A JP2013156773 A JP 2013156773A JP 5409954 B1 JP5409954 B1 JP 5409954B1
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- JP
- Japan
- Prior art keywords
- group
- containing resin
- aromatic ring
- carboxyl group
- conductive
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000011342 resin composition Substances 0.000 title claims abstract description 49
- 229920005989 resin Polymers 0.000 claims abstract description 112
- 239000011347 resin Substances 0.000 claims abstract description 112
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims abstract description 88
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims abstract description 80
- 125000003118 aryl group Chemical group 0.000 claims abstract description 62
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims abstract description 37
- 239000000178 monomer Substances 0.000 claims abstract description 33
- 239000000843 powder Substances 0.000 claims abstract description 31
- 239000012948 isocyanate Substances 0.000 claims abstract description 21
- 239000011248 coating agent Substances 0.000 claims abstract description 16
- 238000000576 coating method Methods 0.000 claims abstract description 16
- 239000003999 initiator Substances 0.000 claims abstract description 16
- 150000002513 isocyanates Chemical class 0.000 claims abstract description 10
- 239000000463 material Substances 0.000 claims description 16
- 238000001035 drying Methods 0.000 claims description 7
- -1 (meth) acrylic acid Chemical class 0.000 description 45
- 238000002156 mixing Methods 0.000 description 21
- 239000002981 blocking agent Substances 0.000 description 18
- 239000000047 product Substances 0.000 description 18
- 150000001875 compounds Chemical class 0.000 description 16
- 239000000758 substrate Substances 0.000 description 15
- 239000002585 base Substances 0.000 description 13
- 239000011230 binding agent Substances 0.000 description 13
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 description 11
- 239000002253 acid Substances 0.000 description 10
- 239000003112 inhibitor Substances 0.000 description 10
- 239000000203 mixture Substances 0.000 description 10
- 150000007524 organic acids Chemical class 0.000 description 10
- 230000015572 biosynthetic process Effects 0.000 description 9
- 239000003054 catalyst Substances 0.000 description 9
- 239000003795 chemical substances by application Substances 0.000 description 9
- 239000002966 varnish Substances 0.000 description 9
- 238000011161 development Methods 0.000 description 8
- 230000018109 developmental process Effects 0.000 description 8
- 239000002245 particle Substances 0.000 description 8
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 7
- 238000006243 chemical reaction Methods 0.000 description 7
- UHESRSKEBRADOO-UHFFFAOYSA-N ethyl carbamate;prop-2-enoic acid Chemical compound OC(=O)C=C.CCOC(N)=O UHESRSKEBRADOO-UHFFFAOYSA-N 0.000 description 7
- 229920001187 thermosetting polymer Polymers 0.000 description 7
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 6
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical compound OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 description 6
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 6
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 6
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 6
- 125000000217 alkyl group Chemical group 0.000 description 6
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 6
- CWERGRDVMFNCDR-UHFFFAOYSA-M thioglycolate(1-) Chemical compound [O-]C(=O)CS CWERGRDVMFNCDR-UHFFFAOYSA-M 0.000 description 6
- YXIWHUQXZSMYRE-UHFFFAOYSA-N 1,3-benzothiazole-2-thiol Chemical compound C1=CC=C2SC(S)=NC2=C1 YXIWHUQXZSMYRE-UHFFFAOYSA-N 0.000 description 5
- 239000007983 Tris buffer Substances 0.000 description 5
- 238000013329 compounding Methods 0.000 description 5
- 239000002270 dispersing agent Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 5
- 239000002904 solvent Substances 0.000 description 5
- 238000003786 synthesis reaction Methods 0.000 description 5
- 238000012360 testing method Methods 0.000 description 5
- 238000012546 transfer Methods 0.000 description 5
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 4
- KWOLFJPFCHCOCG-UHFFFAOYSA-N Acetophenone Chemical compound CC(=O)C1=CC=CC=C1 KWOLFJPFCHCOCG-UHFFFAOYSA-N 0.000 description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 4
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 4
- 150000008065 acid anhydrides Chemical class 0.000 description 4
- 239000007864 aqueous solution Substances 0.000 description 4
- WQAQPCDUOCURKW-UHFFFAOYSA-N butanethiol Chemical compound CCCCS WQAQPCDUOCURKW-UHFFFAOYSA-N 0.000 description 4
- 125000004432 carbon atom Chemical group C* 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 230000007547 defect Effects 0.000 description 4
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 description 4
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 4
- NWVVVBRKAWDGAB-UHFFFAOYSA-N p-methoxyphenol Chemical compound COC1=CC=C(O)C=C1 NWVVVBRKAWDGAB-UHFFFAOYSA-N 0.000 description 4
- 229920001225 polyester resin Polymers 0.000 description 4
- 238000002360 preparation method Methods 0.000 description 4
- WQGWDDDVZFFDIG-UHFFFAOYSA-N pyrogallol Chemical compound OC1=CC=CC(O)=C1O WQGWDDDVZFFDIG-UHFFFAOYSA-N 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- SJMYWORNLPSJQO-UHFFFAOYSA-N tert-butyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC(C)(C)C SJMYWORNLPSJQO-UHFFFAOYSA-N 0.000 description 4
- 238000012719 thermal polymerization Methods 0.000 description 4
- RIOQSEWOXXDEQQ-UHFFFAOYSA-N triphenylphosphine Chemical compound C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 RIOQSEWOXXDEQQ-UHFFFAOYSA-N 0.000 description 4
- WJFKNYWRSNBZNX-UHFFFAOYSA-N 10H-phenothiazine Chemical compound C1=CC=C2NC3=CC=CC=C3SC2=C1 WJFKNYWRSNBZNX-UHFFFAOYSA-N 0.000 description 3
- QCAHUFWKIQLBNB-UHFFFAOYSA-N 3-(3-methoxypropoxy)propan-1-ol Chemical compound COCCCOCCCO QCAHUFWKIQLBNB-UHFFFAOYSA-N 0.000 description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 3
- 239000002202 Polyethylene glycol Substances 0.000 description 3
- 239000004721 Polyphenylene oxide Substances 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 3
- 239000012986 chain transfer agent Substances 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- DNJIEGIFACGWOD-UHFFFAOYSA-N ethyl mercaptane Natural products CCS DNJIEGIFACGWOD-UHFFFAOYSA-N 0.000 description 3
- 238000011156 evaluation Methods 0.000 description 3
- 239000000945 filler Substances 0.000 description 3
- 125000000524 functional group Chemical group 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 230000031700 light absorption Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000012299 nitrogen atmosphere Substances 0.000 description 3
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 3
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 3
- 229950000688 phenothiazine Drugs 0.000 description 3
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 3
- 239000004645 polyester resin Substances 0.000 description 3
- 229920001223 polyethylene glycol Polymers 0.000 description 3
- 229920001228 polyisocyanate Polymers 0.000 description 3
- 239000005056 polyisocyanate Substances 0.000 description 3
- 238000006116 polymerization reaction Methods 0.000 description 3
- 238000010992 reflux Methods 0.000 description 3
- 150000005846 sugar alcohols Polymers 0.000 description 3
- UVZICZIVKIMRNE-UHFFFAOYSA-N thiodiacetic acid Chemical compound OC(=O)CSCC(O)=O UVZICZIVKIMRNE-UHFFFAOYSA-N 0.000 description 3
- RMVRSNDYEFQCLF-UHFFFAOYSA-N thiophenol Chemical compound SC1=CC=CC=C1 RMVRSNDYEFQCLF-UHFFFAOYSA-N 0.000 description 3
- HJIAMFHSAAEUKR-UHFFFAOYSA-N (2-hydroxyphenyl)-phenylmethanone Chemical class OC1=CC=CC=C1C(=O)C1=CC=CC=C1 HJIAMFHSAAEUKR-UHFFFAOYSA-N 0.000 description 2
- WDCYWAQPCXBPJA-UHFFFAOYSA-N 1,3-dinitrobenzene Chemical compound [O-][N+](=O)C1=CC=CC([N+]([O-])=O)=C1 WDCYWAQPCXBPJA-UHFFFAOYSA-N 0.000 description 2
- AZQWKYJCGOJGHM-UHFFFAOYSA-N 1,4-benzoquinone Chemical compound O=C1C=CC(=O)C=C1 AZQWKYJCGOJGHM-UHFFFAOYSA-N 0.000 description 2
- PMBXCGGQNSVESQ-UHFFFAOYSA-N 1-Hexanethiol Chemical compound CCCCCCS PMBXCGGQNSVESQ-UHFFFAOYSA-N 0.000 description 2
- KJCVRFUGPWSIIH-UHFFFAOYSA-N 1-naphthol Chemical compound C1=CC=C2C(O)=CC=CC2=C1 KJCVRFUGPWSIIH-UHFFFAOYSA-N 0.000 description 2
- FPZWZCWUIYYYBU-UHFFFAOYSA-N 2-(2-ethoxyethoxy)ethyl acetate Chemical compound CCOCCOCCOC(C)=O FPZWZCWUIYYYBU-UHFFFAOYSA-N 0.000 description 2
- PSYGHMBJXWRQFD-UHFFFAOYSA-N 2-(2-sulfanylacetyl)oxyethyl 2-sulfanylacetate Chemical compound SCC(=O)OCCOC(=O)CS PSYGHMBJXWRQFD-UHFFFAOYSA-N 0.000 description 2
- HAQZWTGSNCDKTK-UHFFFAOYSA-N 2-(3-sulfanylpropanoyloxy)ethyl 3-sulfanylpropanoate Chemical compound SCCC(=O)OCCOC(=O)CCS HAQZWTGSNCDKTK-UHFFFAOYSA-N 0.000 description 2
- HHOJVZAEHZGDRB-UHFFFAOYSA-N 2-(4,6-diamino-1,3,5-triazin-2-yl)ethyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCCC1=NC(N)=NC(N)=N1 HHOJVZAEHZGDRB-UHFFFAOYSA-N 0.000 description 2
- TXBCBTDQIULDIA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)COCC(CO)(CO)CO TXBCBTDQIULDIA-UHFFFAOYSA-N 0.000 description 2
- PQAMFDRRWURCFQ-UHFFFAOYSA-N 2-ethyl-1h-imidazole Chemical compound CCC1=NC=CN1 PQAMFDRRWURCFQ-UHFFFAOYSA-N 0.000 description 2
- QTWJRLJHJPIABL-UHFFFAOYSA-N 2-methylphenol;3-methylphenol;4-methylphenol Chemical compound CC1=CC=C(O)C=C1.CC1=CC=CC(O)=C1.CC1=CC=CC=C1O QTWJRLJHJPIABL-UHFFFAOYSA-N 0.000 description 2
- JWAZRIHNYRIHIV-UHFFFAOYSA-N 2-naphthol Chemical compound C1=CC=CC2=CC(O)=CC=C21 JWAZRIHNYRIHIV-UHFFFAOYSA-N 0.000 description 2
- DKIDEFUBRARXTE-UHFFFAOYSA-N 3-mercaptopropanoic acid Chemical compound OC(=O)CCS DKIDEFUBRARXTE-UHFFFAOYSA-N 0.000 description 2
- DKIDEFUBRARXTE-UHFFFAOYSA-M 3-mercaptopropionate Chemical compound [O-]C(=O)CCS DKIDEFUBRARXTE-UHFFFAOYSA-M 0.000 description 2
- SUWCVSZZLFOSJL-UHFFFAOYSA-N 3-sulfanyloxolan-2-one Chemical compound SC1CCOC1=O SUWCVSZZLFOSJL-UHFFFAOYSA-N 0.000 description 2
- PAYRUJLWNCNPSJ-UHFFFAOYSA-N Aniline Chemical compound NC1=CC=CC=C1 PAYRUJLWNCNPSJ-UHFFFAOYSA-N 0.000 description 2
- KXDAEFPNCMNJSK-UHFFFAOYSA-N Benzamide Chemical compound NC(=O)C1=CC=CC=C1 KXDAEFPNCMNJSK-UHFFFAOYSA-N 0.000 description 2
- FERIUCNNQQJTOY-UHFFFAOYSA-N Butyric acid Chemical compound CCCC(O)=O FERIUCNNQQJTOY-UHFFFAOYSA-N 0.000 description 2
- 0 CC=C(*)C(OCC[C@](COC(C(*)=C)=O)COC(NC)=O)=O Chemical compound CC=C(*)C(OCC[C@](COC(C(*)=C)=O)COC(NC)=O)=O 0.000 description 2
- ROSDSFDQCJNGOL-UHFFFAOYSA-N Dimethylamine Chemical compound CNC ROSDSFDQCJNGOL-UHFFFAOYSA-N 0.000 description 2
- 239000004593 Epoxy Substances 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- LSDPWZHWYPCBBB-UHFFFAOYSA-N Methanethiol Chemical compound SC LSDPWZHWYPCBBB-UHFFFAOYSA-N 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- 239000004952 Polyamide Substances 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical class CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 2
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 2
- LCTONWCANYUPML-UHFFFAOYSA-N Pyruvic acid Chemical compound CC(=O)C(O)=O LCTONWCANYUPML-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 2
- YRKCREAYFQTBPV-UHFFFAOYSA-N acetylacetone Chemical compound CC(=O)CC(C)=O YRKCREAYFQTBPV-UHFFFAOYSA-N 0.000 description 2
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- UMLWXYJZDNNBTD-UHFFFAOYSA-N alpha-dimethylaminoacetophenone Natural products CN(C)CC(=O)C1=CC=CC=C1 UMLWXYJZDNNBTD-UHFFFAOYSA-N 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 2
- ISAOCJYIOMOJEB-UHFFFAOYSA-N benzoin Chemical compound C=1C=CC=CC=1C(O)C(=O)C1=CC=CC=C1 ISAOCJYIOMOJEB-UHFFFAOYSA-N 0.000 description 2
- HQABUPZFAYXKJW-UHFFFAOYSA-N butan-1-amine Chemical compound CCCCN HQABUPZFAYXKJW-UHFFFAOYSA-N 0.000 description 2
- 238000004364 calculation method Methods 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 2
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- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 229930003836 cresol Natural products 0.000 description 2
- 238000001723 curing Methods 0.000 description 2
- 150000007973 cyanuric acids Chemical class 0.000 description 2
- 125000004122 cyclic group Chemical group 0.000 description 2
- SWXVUIWOUIDPGS-UHFFFAOYSA-N diacetone alcohol Chemical compound CC(=O)CC(C)(C)O SWXVUIWOUIDPGS-UHFFFAOYSA-N 0.000 description 2
- JQVDAXLFBXTEQA-UHFFFAOYSA-N dibutylamine Chemical compound CCCCNCCCC JQVDAXLFBXTEQA-UHFFFAOYSA-N 0.000 description 2
- 150000005690 diesters Chemical class 0.000 description 2
- XXBDWLFCJWSEKW-UHFFFAOYSA-N dimethylbenzylamine Chemical compound CN(C)CC1=CC=CC=C1 XXBDWLFCJWSEKW-UHFFFAOYSA-N 0.000 description 2
- NFORZJQPTUSMRL-UHFFFAOYSA-N dipropan-2-yl hydrogen phosphite Chemical compound CC(C)OP(O)OC(C)C NFORZJQPTUSMRL-UHFFFAOYSA-N 0.000 description 2
- 238000010494 dissociation reaction Methods 0.000 description 2
- 230000005593 dissociations Effects 0.000 description 2
- 238000004090 dissolution Methods 0.000 description 2
- 125000003700 epoxy group Chemical group 0.000 description 2
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- JBKVHLHDHHXQEQ-UHFFFAOYSA-N epsilon-caprolactam Chemical compound O=C1CCCCCN1 JBKVHLHDHHXQEQ-UHFFFAOYSA-N 0.000 description 2
- LZCLXQDLBQLTDK-UHFFFAOYSA-N ethyl 2-hydroxypropanoate Chemical compound CCOC(=O)C(C)O LZCLXQDLBQLTDK-UHFFFAOYSA-N 0.000 description 2
- 150000002391 heterocyclic compounds Chemical class 0.000 description 2
- KQNPFQTWMSNSAP-UHFFFAOYSA-N isobutyric acid Chemical compound CC(C)C(O)=O KQNPFQTWMSNSAP-UHFFFAOYSA-N 0.000 description 2
- QPPQHRDVPBTVEV-UHFFFAOYSA-N isopropyl dihydrogen phosphate Chemical compound CC(C)OP(O)(O)=O QPPQHRDVPBTVEV-UHFFFAOYSA-N 0.000 description 2
- 239000004310 lactic acid Substances 0.000 description 2
- 235000014655 lactic acid Nutrition 0.000 description 2
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine powder Natural products NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 2
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 2
- 229910052753 mercury Inorganic materials 0.000 description 2
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 2
- OSWPMRLSEDHDFF-UHFFFAOYSA-N methyl salicylate Chemical compound COC(=O)C1=CC=CC=C1O OSWPMRLSEDHDFF-UHFFFAOYSA-N 0.000 description 2
- LQNUZADURLCDLV-UHFFFAOYSA-N nitrobenzene Chemical compound [O-][N+](=O)C1=CC=CC=C1 LQNUZADURLCDLV-UHFFFAOYSA-N 0.000 description 2
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- 150000002832 nitroso derivatives Chemical class 0.000 description 2
- IXQGCWUGDFDQMF-UHFFFAOYSA-N o-Hydroxyethylbenzene Natural products CCC1=CC=CC=C1O IXQGCWUGDFDQMF-UHFFFAOYSA-N 0.000 description 2
- NFHFRUOZVGFOOS-UHFFFAOYSA-N palladium;triphenylphosphane Chemical compound [Pd].C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 NFHFRUOZVGFOOS-UHFFFAOYSA-N 0.000 description 2
- OXNIZHLAWKMVMX-UHFFFAOYSA-N picric acid Chemical compound OC1=C([N+]([O-])=O)C=C([N+]([O-])=O)C=C1[N+]([O-])=O OXNIZHLAWKMVMX-UHFFFAOYSA-N 0.000 description 2
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 2
- 229920002647 polyamide Polymers 0.000 description 2
- 229920001707 polybutylene terephthalate Polymers 0.000 description 2
- 229920000647 polyepoxide Polymers 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 229920000139 polyethylene terephthalate Polymers 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 239000004926 polymethyl methacrylate Substances 0.000 description 2
- 229920006380 polyphenylene oxide Polymers 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 150000007519 polyprotic acids Polymers 0.000 description 2
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 2
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- MHZDONKZSXBOGL-UHFFFAOYSA-N propyl dihydrogen phosphate Chemical compound CCCOP(O)(O)=O MHZDONKZSXBOGL-UHFFFAOYSA-N 0.000 description 1
- PRAHMDIEZMWIRW-UHFFFAOYSA-N propyl dihydrogen phosphite Chemical compound CCCOP(O)O PRAHMDIEZMWIRW-UHFFFAOYSA-N 0.000 description 1
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 1
- 229940107700 pyruvic acid Drugs 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 239000011541 reaction mixture Substances 0.000 description 1
- 229910052707 ruthenium Inorganic materials 0.000 description 1
- 229960004889 salicylic acid Drugs 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 238000007650 screen-printing Methods 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 1
- 229910052911 sodium silicate Inorganic materials 0.000 description 1
- 239000011973 solid acid Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 229960002317 succinimide Drugs 0.000 description 1
- XTQHKBHJIVJGKJ-UHFFFAOYSA-N sulfur monoxide Chemical group S=O XTQHKBHJIVJGKJ-UHFFFAOYSA-N 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- LRBQNJMCXXYXIU-NRMVVENXSA-N tannic acid Chemical compound OC1=C(O)C(O)=CC(C(=O)OC=2C(=C(O)C=C(C=2)C(=O)OC[C@@H]2[C@H]([C@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)[C@@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)[C@@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)O2)OC(=O)C=2C=C(OC(=O)C=3C=C(O)C(O)=C(O)C=3)C(O)=C(O)C=2)O)=C1 LRBQNJMCXXYXIU-NRMVVENXSA-N 0.000 description 1
- 235000015523 tannic acid Nutrition 0.000 description 1
- 229940033123 tannic acid Drugs 0.000 description 1
- 229920002258 tannic acid Polymers 0.000 description 1
- 239000011975 tartaric acid Substances 0.000 description 1
- 235000002906 tartaric acid Nutrition 0.000 description 1
- 230000002123 temporal effect Effects 0.000 description 1
- WMXCDAVJEZZYLT-UHFFFAOYSA-N tert-butylthiol Chemical compound CC(C)(C)S WMXCDAVJEZZYLT-UHFFFAOYSA-N 0.000 description 1
- UGNWTBMOAKPKBL-UHFFFAOYSA-N tetrachloro-1,4-benzoquinone Chemical class ClC1=C(Cl)C(=O)C(Cl)=C(Cl)C1=O UGNWTBMOAKPKBL-UHFFFAOYSA-N 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
- 229940035024 thioglycerol Drugs 0.000 description 1
- NJRXVEJTAYWCQJ-UHFFFAOYSA-N thiomalic acid Chemical compound OC(=O)CC(S)C(O)=O NJRXVEJTAYWCQJ-UHFFFAOYSA-N 0.000 description 1
- NBOMNTLFRHMDEZ-UHFFFAOYSA-N thiosalicylic acid Chemical compound OC(=O)C1=CC=CC=C1S NBOMNTLFRHMDEZ-UHFFFAOYSA-N 0.000 description 1
- 229940103494 thiosalicylic acid Drugs 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 description 1
- 229910001887 tin oxide Inorganic materials 0.000 description 1
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 1
- STCOOQWBFONSKY-UHFFFAOYSA-N tributyl phosphate Chemical compound CCCCOP(=O)(OCCCC)OCCCC STCOOQWBFONSKY-UHFFFAOYSA-N 0.000 description 1
- CYTQBVOFDCPGCX-UHFFFAOYSA-N trimethyl phosphite Chemical compound COP(OC)OC CYTQBVOFDCPGCX-UHFFFAOYSA-N 0.000 description 1
- HVLLSGMXQDNUAL-UHFFFAOYSA-N triphenyl phosphite Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)OC1=CC=CC=C1 HVLLSGMXQDNUAL-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 125000002256 xylenyl group Chemical class C1(C(C=CC=C1)C)(C)* 0.000 description 1
- 125000006839 xylylene group Chemical group 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- DGVVWUTYPXICAM-UHFFFAOYSA-N β‐Mercaptoethanol Chemical compound OCCS DGVVWUTYPXICAM-UHFFFAOYSA-N 0.000 description 1
- PAPBSGBWRJIAAV-UHFFFAOYSA-N ε-Caprolactone Chemical class O=C1CCCCCO1 PAPBSGBWRJIAAV-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/04—Acids; Metal salts or ammonium salts thereof
- C08F220/06—Acrylic acid; Methacrylic acid; Metal salts or ammonium salts thereof
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2/00—Processes of polymerisation
- C08F2/46—Polymerisation initiated by wave energy or particle radiation
- C08F2/48—Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/12—Esters of monohydric alcohols or phenols
- C08F220/16—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms
- C08F220/18—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms with acrylic or methacrylic acids
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- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/26—Esters containing oxygen in addition to the carboxy oxygen
- C08F220/28—Esters containing oxygen in addition to the carboxy oxygen containing no aromatic rings in the alcohol moiety
- C08F220/281—Esters containing oxygen in addition to the carboxy oxygen containing no aromatic rings in the alcohol moiety and containing only one oxygen, e.g. furfuryl (meth)acrylate or 2-methoxyethyl (meth)acrylate
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- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/52—Amides or imides
- C08F220/54—Amides, e.g. N,N-dimethylacrylamide or N-isopropylacrylamide
- C08F220/56—Acrylamide; Methacrylamide
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- C08F222/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a carboxyl radical and containing at least one other carboxyl radical in the molecule; Salts, anhydrides, esters, amides, imides, or nitriles thereof
- C08F222/10—Esters
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Abstract
【課題】塗膜強度、密着性を向上することができる導電性樹脂組成物を提供する。
【解決手段】本発明の導電性樹脂組成物は、芳香環を有さない水酸基及びカルボキシル基含有樹脂、導電性粉末、多官能アクリレートモノマー、光重合開始剤、及び、ブロックイソシアネートを含み、前記芳香環を有さない水酸基及びカルボキシル基含有樹脂の水酸基当量の合計が300以上3000以下である。
【選択図】なしDisclosed is a conductive resin composition capable of improving coating strength and adhesion.
The conductive resin composition of the present invention comprises a hydroxyl group- and carboxyl group-containing resin having no aromatic ring, a conductive powder, a polyfunctional acrylate monomer, a photopolymerization initiator, and a blocked isocyanate, The total of hydroxyl equivalents of the hydroxyl group and carboxyl group-containing resin having no ring is 300 or more and 3000 or less.
[Selection figure] None
Description
本発明は、導電性樹脂組成物及びこの樹脂組成物を用いて形成される硬化物に関する。 The present invention relates to a conductive resin composition and a cured product formed using this resin composition.
基材に導電パターン膜を形成するための導電ペーストを開示した公知文献として特許文献1及び特許文献2がある。 Patent Documents 1 and 2 are known documents that disclose a conductive paste for forming a conductive pattern film on a substrate.
特許文献1,2は、導電粉末、有機バインダー、光重合性モノマー、及び光重合開始剤を含有する導電ペーストを開示している。 Patent Documents 1 and 2 disclose a conductive paste containing a conductive powder, an organic binder, a photopolymerizable monomer, and a photopolymerization initiator.
これらの導電ペーストは、500℃以上の温度で焼成を行うことにより、ペースト中の有機成分を除去することで、硬化物層の導電性を確保している。 These conductive pastes are fired at a temperature of 500 ° C. or higher to remove organic components in the paste, thereby ensuring the conductivity of the cured product layer.
また、上記のような焼成型の導電ペーストにおいては、一般に導電粉末とともにガラスフリットを含有し、焼成を行うことにより、ペースト中の有機成分を除去するとともに、ガラスフリットを溶融させ、導電パターンの導電性と基材との密着性を確保している。 In addition, the baking type conductive paste as described above generally contains glass frit together with the conductive powder, and by baking, the organic components in the paste are removed and the glass frit is melted to conduct the conductive pattern. And adhesion between the substrate and the substrate are ensured.
しかしながら、このような感光性導電ペーストは、500℃以上の温度で焼成するため、熱に弱い基材上に適用することが難しいという問題があった。 However, since such a photosensitive conductive paste is baked at a temperature of 500 ° C. or higher, there is a problem that it is difficult to apply it on a heat-sensitive substrate.
本発明は、上記問題点を解消するためになされたものであり、熱に弱い基材に適用可能な導電性樹脂組成物及びこの導電性樹脂組成物を用いて形成される硬化物を提供することにある。 This invention is made | formed in order to eliminate the said problem, and provides the hardened | cured material formed using the conductive resin composition applicable to the base material weak to a heat | fever, and this conductive resin composition. There is.
更に、本発明は、塗膜強度、下地基材との密着性のいずれをも向上し得る導電性樹脂組成物及びこの導電性樹脂組成物を用いて形成される硬化物を提供することにある。 Furthermore, this invention is providing the conductive resin composition which can improve both coating-film intensity | strength and adhesiveness with a base material, and the hardened | cured material formed using this conductive resin composition. .
上記の課題を解決するために、本発明は、芳香環を有さない水酸基及びカルボキシル基含有樹脂、導電性粉末、多官能アクリレートモノマー、光重合開始剤、及び、ブロックイソシアネートを含み、前記芳香環を有さない水酸基及びカルボキシル基含有樹脂の水酸基当量の合計が300以上3000以下であることを特徴とする。 In order to solve the above problems, the present invention includes a hydroxyl group- and carboxyl group-containing resin having no aromatic ring, a conductive powder, a polyfunctional acrylate monomer, a photopolymerization initiator, and a blocked isocyanate, The total of the hydroxyl group equivalents of the hydroxyl group-containing resin and carboxyl group-containing resin is 300 or more and 3000 or less.
若しくは、本発明は、芳香環を有さない水酸基含有樹脂、芳香環を有さないカルボキシル基含有樹脂導電性粉末、多官能アクリレートモノマー、光重合開始剤、及び、ブロックイソシアネートを含み、前記芳香環を有さない水酸基及びカルボキシル基含有樹脂の水酸基当量の合計が300以上3000以下である導電性樹脂組成物を提供する。 Alternatively, the present invention includes a hydroxyl group-containing resin having no aromatic ring, a carboxyl group-containing resin conductive powder having no aromatic ring, a polyfunctional acrylate monomer, a photopolymerization initiator, and a blocked isocyanate, Provided is a conductive resin composition in which the total of hydroxyl equivalents of hydroxyl group-containing resin and carboxyl group-containing resin is 300 or more and 3000 or less.
本発明の導電性樹脂組成物は、導電回路形成用であることが好ましい。 The conductive resin composition of the present invention is preferably used for forming a conductive circuit.
そして、本発明は、基材上に、この導電性樹脂組成物を用いて形成されてなる硬化物を提供する。 And this invention provides the hardened | cured material formed by using this conductive resin composition on a base material.
本発明によれば、熱に弱い基材に適用可能で、且つ、塗膜強度、下地基材との密着性のいずれも優れた導電性樹脂組成物及びこの導電性樹脂組成物を用いて形成される硬化物を提供することができる。 According to the present invention, a conductive resin composition that can be applied to a heat-sensitive substrate and that is excellent in both coating film strength and adhesion to a base substrate, and formed using this conductive resin composition Cured product can be provided.
まず、本発明に係る組成物中に配合される成分について説明する。 First, the component mix | blended in the composition based on this invention is demonstrated.
(芳香環を有さない水酸基及びカルボキシル基含有樹脂であって、その水酸基当量が300以上3000以下)
このカルボキシル基含有樹脂は、芳香環を有さない構造とすることにより、カルボキシル基含有樹脂自体の光吸収を抑え、相対的に(メタ)アクリレートモノマーの光反応性を向上できる。
(Hydroxyl group and carboxyl group-containing resin having no aromatic ring, the hydroxyl group equivalent of 300 to 3000)
By making this carboxyl group-containing resin have a structure having no aromatic ring, it is possible to suppress the light absorption of the carboxyl group-containing resin itself and to relatively improve the photoreactivity of the (meth) acrylate monomer.
また、水酸基を有し、その水酸基当量の合計を300以上3000以下の範囲に特定することにより塗膜強度、下地基材との密着性を特に優れたものとすることができる。水酸基当量の合計を300以上3000以下に特定した理由は、この範囲であると、塗膜強度が向上し、ITOとの接触抵抗値が低くなるためである。 Further, by having a hydroxyl group and specifying the total of the hydroxyl group equivalents in the range of 300 or more and 3000 or less, the coating film strength and the adhesion to the base substrate can be made particularly excellent. The reason why the total of hydroxyl equivalents is specified to be 300 or more and 3000 or less is that when it is within this range, the coating film strength is improved and the contact resistance value with ITO is lowered.
カルボキシル基含有樹脂としては、二重結合を含むカルボキシル基含有感光性樹脂でもよいが、二重結合を含まないカルボキシル基含有樹脂が好ましい。二重結合を含まないカルボキシル基含有樹脂は、(メタ)アクリレートモノマーと反応しないため、分子間結合が形成されない。そのため、カルボキシル基含有樹脂は、分子量が大きくならないので、現像時に容易に除去される。その結果、導電性粉末が密になる。 The carboxyl group-containing resin may be a carboxyl group-containing photosensitive resin containing a double bond, but a carboxyl group-containing resin not containing a double bond is preferred. Since the carboxyl group-containing resin not containing a double bond does not react with the (meth) acrylate monomer, no intermolecular bond is formed. For this reason, the carboxyl group-containing resin does not increase in molecular weight and is easily removed during development. As a result, the conductive powder becomes dense.
なお、カルボキシル基含有樹脂が二重結合を極めて少ない割合で有していても、その割合が本発明と同様の効果を奏する範囲であれば、そのような二重結合を含むカルボキシル基含有樹脂は、本発明の「二重結合を含まないカルボキシル基含有樹脂」に含まれる。二重結合を含まないカルボキシル基含有樹脂としては、例えば、二重結合当量が10,000以上のものが挙げられる。 In addition, even if the carboxyl group-containing resin has a double bond at an extremely small ratio, the carboxyl group-containing resin containing such a double bond is within the range where the ratio has the same effect as the present invention. And “carboxyl group-containing resin not containing a double bond” of the present invention. Examples of the carboxyl group-containing resin not containing a double bond include those having a double bond equivalent of 10,000 or more.
この芳香環を有さない水酸基及びカルボキシル基含有樹脂は、公知慣用の樹脂化合物を使用することができる。この樹脂の具体例を下記に列挙する。 As the hydroxyl group- and carboxyl group-containing resin having no aromatic ring, a known and commonly used resin compound can be used. Specific examples of this resin are listed below.
(1)(メタ)アクリル酸などの不飽和カルボン酸と、それ以外の不飽和二重結合を有する化合物の1種類以上と、水酸基と(メタ)アクリル基を持つ化合物等とを共重合することにより得られる水酸基及びカルボキシル基含有樹脂、
(2)不飽和二重結合を有する酸無水物と、それ以外の不飽和二重結合を有する化合物の共重合体に、水酸基を有する化合物を反応させて得られる水酸基及びカルボキシル基含有樹脂、
(3)エポキシ基と不飽和二重結合を有する化合物と不飽和二重結合を有する化合物の共重合体に、飽和カルボン酸を反応させ、生成した2級の水酸基に多塩基酸無水物を反応させて得られる水酸基及びカルボキシル基含有樹脂、
(4)水酸基含有ポリマーに多塩基酸無水物を反応させて得られる水酸基及びカルボキシル基含有樹脂が挙げられるが、これらに限定されるものではない。
なお、本明細書において、(メタ)アクリル酸とは、アクリル酸、メタクリル酸及びそれらの混合物を総称する用語で、他の類似の表現についても同様である。
(1) copolymerizing an unsaturated carboxylic acid such as (meth) acrylic acid, one or more compounds having an unsaturated double bond, and a compound having a hydroxyl group and a (meth) acrylic group. A hydroxyl group- and carboxyl group-containing resin obtained by
(2) a hydroxyl group- and carboxyl group-containing resin obtained by reacting a compound having a hydroxyl group with a copolymer of an acid anhydride having an unsaturated double bond and another compound having an unsaturated double bond;
(3) A saturated carboxylic acid is reacted with a copolymer of an epoxy group, a compound having an unsaturated double bond, and a compound having an unsaturated double bond, and a polybasic acid anhydride is reacted with the resulting secondary hydroxyl group. Hydroxyl group and carboxyl group-containing resin obtained by
(4) A hydroxyl group- and carboxyl group-containing resin obtained by reacting a hydroxyl group-containing polymer with a polybasic acid anhydride is not limited thereto.
In addition, in this specification, (meth) acrylic acid is a term which generically refers to acrylic acid, methacrylic acid and mixtures thereof, and the same applies to other similar expressions.
上記のような芳香環を有さない水酸基及びカルボキシル基含有樹脂は、バックボーン・ポリマーの側鎖に多数の遊離のカルボキシル基を有するため、希アルカリ水溶液による現像が可能になる。
また、上記カルボキシル基含有樹脂の酸価は、40〜200mgKOH/gの範囲であることが好ましく、より好ましくは45〜120mgKOH/gの範囲である。カルボキシル基含有樹脂の酸価が40mgKOH/g未満であるとアルカリ現像が困難となり、一方、200mgKOH/gを超えると現像液による露光部の溶解が進むために、必要以上にラインが痩せたり、場合によっては、露光部と未露光部の区別なく現像液で溶解剥離してしまい、正常な導電パターンの描画が困難となるので好ましくない。
Since the hydroxyl group- and carboxyl group-containing resin having no aromatic ring as described above has a large number of free carboxyl groups in the side chain of the backbone polymer, development with a dilute alkaline aqueous solution becomes possible.
The acid value of the carboxyl group-containing resin is preferably in the range of 40 to 200 mgKOH / g, more preferably in the range of 45 to 120 mgKOH / g. When the acid value of the carboxyl group-containing resin is less than 40 mgKOH / g, alkali development becomes difficult. On the other hand, when the acid value exceeds 200 mgKOH / g, dissolution of the exposed area by the developer proceeds and the line becomes thinner than necessary. Depending on the case, the exposed portion and the unexposed portion are not distinguished from each other by dissolution and peeling with a developer, which makes it difficult to draw a normal conductive pattern.
また、上記カルボキシル基含有樹脂の質量平均分子量は、樹脂骨格により異なるが、一般的に20,000〜150,000、さらには40,000〜100,000の範囲にあるものが好ましい。質量平均分子量が2,0000未満であると、タックフリー性能が劣ることがあり、露光後の導電パターン膜の耐湿性が悪く現像時に膜減りが生じ、解像度が大きく劣ることがある。一方、質量平均分子量が150,000を超えると、現像性が著しく悪くなることがあり、貯蔵安定性が劣ることがある。 Moreover, although the mass average molecular weight of the said carboxyl group containing resin changes with resin frame | skeleton, what is generally in the range of 20,000-150,000, Furthermore, 40,000-100,000 is preferable. If the mass average molecular weight is less than 20,000, tack-free performance may be inferior, the moisture resistance of the conductive pattern film after exposure may be poor, and film loss may occur during development, and resolution may be greatly inferior. On the other hand, when the mass average molecular weight exceeds 150,000, developability may be remarkably deteriorated, and storage stability may be inferior.
このようなカルボキシル基含有樹脂の配合量は、全導電性樹脂組成物中に、好ましくは3〜50質量%、より好ましくは5〜30質量%である。上記範囲より少ない場合、導電パターン膜などの硬化膜の強度が低下したりするので好ましくない。一方、上記範囲より多い場合、粘性が高くなったり、塗布性等が低下したりするので好ましくない。 The blending amount of such a carboxyl group-containing resin is preferably 3 to 50% by mass and more preferably 5 to 30% by mass in the total conductive resin composition. When the amount is less than the above range, the strength of a cured film such as a conductive pattern film is lowered, which is not preferable. On the other hand, when the amount is larger than the above range, the viscosity becomes high or the coating property and the like are lowered, which is not preferable.
以上、芳香環を有さない水酸基及びカルボキシル基含有樹脂を配合する場合について説明しているが、本発明は、上記のカルボキシル基含有樹脂に代えて、芳香環を有さない水酸基含有樹脂と芳香環を有さないカルボキシル基含有樹脂とを併用することもできる。或いは更に、上記のカルボキシル基含有樹脂と共に、芳香環を有さない水酸基含有樹脂及び芳香環を有さないカルボキシル基含有樹脂の少なくとも何れか1種とを併用することもできる。この場合も、「芳香環を有さない水酸基及びカルボキシル基含有樹脂」の場合と同様に、これら樹脂の水酸基当量の合計を300以上3000以下とする。また、上記の様に樹脂を混合した場合、好適な酸値、質量平均分子量、配合量などは、上述の「芳香環を有さない水酸基及びカルボキシル基含有樹脂」の場合に準じるものである。 As mentioned above, although the case where the hydroxyl group and carboxyl group-containing resin which does not have an aromatic ring are mix | blended is demonstrated, it replaces with said carboxyl group-containing resin, and this invention is the hydroxyl group-containing resin and aromatic which do not have an aromatic ring. A carboxyl group-containing resin having no ring can also be used in combination. Alternatively, at least one of a hydroxyl group-containing resin having no aromatic ring and a carboxyl group-containing resin not having an aromatic ring can be used in combination with the carboxyl group-containing resin. Also in this case, as in the case of “hydroxyl and carboxyl group-containing resin having no aromatic ring”, the total of hydroxyl equivalents of these resins is set to 300 or more and 3000 or less. Further, when the resin is mixed as described above, suitable acid value, mass average molecular weight, blending amount, and the like are the same as those of the above-mentioned “hydroxyl and carboxyl group-containing resin having no aromatic ring”.
この芳香環を有さない水酸基含有樹脂も、公知慣用の樹脂組成物を使用することができる。この樹脂の具体例を下記に列挙する。 As the hydroxyl group-containing resin having no aromatic ring, a known and commonly used resin composition can be used. Specific examples of this resin are listed below.
(1)・・・水酸基と(メタ)アクリル基を持つ化合物等と、低級アルキル(メタ)アクリレート、イソブチレン等の不飽和基含有化合物と共重合することにより得られる芳香環を有さない官能基水酸基含有樹脂が挙げられるが、これに限定されるものではない。 (1) ... Functional group having no aromatic ring obtained by copolymerizing a compound having a hydroxyl group and a (meth) acryl group and an unsaturated group-containing compound such as a lower alkyl (meth) acrylate or isobutylene Although a hydroxyl-containing resin is mentioned, it is not limited to this.
芳香環を有さない水酸基含有樹脂としては、例えば、東亜合成ARUFON UH-2000シリーズ(UH-2000,UH-2032,UH-2041,UHE-2012等が挙げられる。 Examples of the hydroxyl group-containing resin having no aromatic ring include Toa Gosei ARUFON UH-2000 series (UH-2000, UH-2032, UH-2041, UHE-2012, etc.).
また、芳香環を有さないカルボキシル基含有樹脂も、公知慣用の樹脂組成物を使用することができる。この樹脂の具体例を下記に列挙する。 Moreover, the well-known and usual resin composition can also be used for carboxyl group-containing resin which does not have an aromatic ring. Specific examples of this resin are listed below.
(1)・・・(メタ)アクリル酸などの不飽和カルボン酸と、それ以外の不飽和二重結合を有する化合物の1種類以上と共重合することにより得られる芳香環を有さないカルボキシル基含有樹脂、
(2)・・・無水マレイン酸などの不飽和二重結合を有する酸無水物と、それ以外の不飽和二重結合を有する化合物とを共重合することにより得られる芳香環を有さないカルボキシル基含有樹脂が挙げられるが、これらに限定されるものではない。
(1) ... Carboxyl group having no aromatic ring obtained by copolymerizing with unsaturated carboxylic acid such as (meth) acrylic acid and one or more other compounds having an unsaturated double bond Containing resin,
(2)... Carboxyl having no aromatic ring obtained by copolymerizing an acid anhydride having an unsaturated double bond such as maleic anhydride and other compounds having an unsaturated double bond. Although group-containing resin is mentioned, it is not limited to these.
芳香環を有さないカルボキシル基含有樹脂としては、例えば、東亜合成ARUFON UC-3000シリーズが挙げられる。 Examples of the carboxyl group-containing resin having no aromatic ring include Toa Gosei ARUFON UC-3000 series.
(導電性粉末)
導電性粉末は、導電性粉末の材質は、導電性樹脂組成物において導電性を付与するものであればいかなるものでも用いることができる。このような導電性粉末としては、Ag、Au、Pt、Pd、Ni、Cu、Al、Sn、Pb、Zn、Fe、Ir、Os、Rh、W、Mo、Ru等を挙げることができ、これらの中でもAgが好ましい。これらの導電性粉末は、上記成分単体の形態で用いてもよいが、合金や、酸化物の形態で用いてもよい。さらに、酸化錫(SnO2)、酸化インジウム(In2O3)、ITO(Indium Tin Oxide)などを用いることもできる。なお、導電性粉末としては、カーボンブラック、グラファイト、カーボンナノチューブなどの炭素粉でもよいが、これらを用いると、光透過性が低下するため、注意を要する。
(Conductive powder)
As the conductive powder, any conductive powder may be used as long as it imparts conductivity in the conductive resin composition. Examples of such conductive powder include Ag, Au, Pt, Pd, Ni, Cu, Al, Sn, Pb, Zn, Fe, Ir, Os, Rh, W, Mo, Ru, and the like. Among these, Ag is preferable. These conductive powders may be used in the form of a single component, but may be used in the form of an alloy or oxide. Furthermore, tin oxide (SnO 2 ), indium oxide (In 2 O 3 ), ITO (Indium Tin Oxide), or the like can also be used. The conductive powder may be carbon powder such as carbon black, graphite, or carbon nanotube. However, use of these powders requires attention because the light transmittance is lowered.
これら粉末の形状は、特に制限されないが、フレーク状以外であること、特に針状、球状であることが好ましい。このことにより、光透過性が向上し、解像性の優れたパターン膜を形成できる。 The shape of these powders is not particularly limited, but is preferably other than flakes, particularly preferably acicular or spherical. As a result, a light-transmitting property can be improved and a pattern film having excellent resolution can be formed.
このような粉末は、微細なラインを形成するために、最大粒径が30μm以下であることが好ましい。最大粒径を30μm以下とすることにより、硬化物の解像性が向上する。 Such a powder preferably has a maximum particle size of 30 μm or less in order to form fine lines. By setting the maximum particle size to 30 μm or less, the resolution of the cured product is improved.
また、粉末は、電子顕微鏡(SEM)を用いて10,000倍にて観察したランダムな10個の粉末の平均粒径で、その範囲が0.1〜10μm以下であることが好ましい。平均粒径がこの範囲より小さいと、接触抵抗の増大に起因して抵抗値が高くなるので好ましくない。一方、平均粒径が上記範囲より大きいと、メッシュスクリーン版を用いて導体パターンを印刷する場合に、スクリーンの目詰まりにより作業性が悪くなり、微細なラインの形成が困難となるので好ましくない。なお、マイクロトラックによって測定した平均粒径では、0.5〜3.5μmの大きさのものを用いることが好ましい。 The powder is an average particle diameter of 10 random powders observed at 10,000 times using an electron microscope (SEM), and the range is preferably 0.1 to 10 μm or less. If the average particle size is smaller than this range, the resistance value increases due to an increase in contact resistance, which is not preferable. On the other hand, when the average particle size is larger than the above range, when a conductor pattern is printed using a mesh screen plate, workability is deteriorated due to clogging of the screen, and formation of fine lines becomes difficult, which is not preferable. In addition, it is preferable to use the thing of the magnitude | size of 0.5-3.5 micrometers in the average particle diameter measured with the micro track | truck.
導電性粉末の配合率は、芳香環を有さない水酸基及びカルボキシル基含有樹脂100質量部に対して800〜900質量部とするのが好ましい。配合割合が少なすぎると、導電性樹脂組成物の抵抗値が高くなり、充分な導電性が得られないおそれがある。一方、粉末が多量に含まれると、光の透過性が悪くなり露光によるパターン膜の形成が悪くなるので好ましくない。なお、「芳香環を有さない水酸基含有樹脂及び芳香環を有さないカルボキシル基含有樹脂」を配合する場合、更には「芳香環を有さない水酸基及びカルボキシル基含有樹脂」と共に「芳香環を有さない水酸基含有樹脂」及び「芳香環を有さないカルボキシル基含有樹脂」の少なくとも何れか1種を配合する場合についても、これら樹脂の合計の配合量100質量部に対して導電性粉末の配合率は、800〜900質量部とするのが好ましい。 The blending ratio of the conductive powder is preferably 800 to 900 parts by mass with respect to 100 parts by mass of the hydroxyl group- and carboxyl group-containing resin having no aromatic ring. When there are too few compounding ratios, there exists a possibility that resistance value of a conductive resin composition may become high, and sufficient electroconductivity may not be obtained. On the other hand, when a large amount of powder is contained, the light transmittance is deteriorated and the formation of the pattern film by exposure is deteriorated, which is not preferable. In addition, when blending “a hydroxyl group-containing resin not having an aromatic ring and a carboxyl group-containing resin not having an aromatic ring”, further “an aromatic ring having a hydroxyl group and a carboxyl group-containing resin not having an aromatic ring” Also in the case of blending at least one of “hydroxyl group-containing resin not having” and “carboxyl group-containing resin not having an aromatic ring”, the conductive powder of the total amount of these resins is 100 parts by mass. The mixing ratio is preferably 800 to 900 parts by mass.
以下、これら樹脂の配合量に関し、「芳香環を有さない水酸基及びカルボキシル基含有樹脂」を代表して説明するが、そこで示した配合量は「芳香環を有さない水酸基含有樹脂及び芳香環を有さないカルボキシル基含有樹脂」を配合する場合、更には「芳香環を有さない水酸基及びカルボキシル基含有樹脂」と共に「芳香環を有さない水酸基含有樹脂」及び「芳香環を有さないカルボキシル基含有樹脂」の少なくとも何れか1種の場合にも適用される。 Hereinafter, regarding the blending amounts of these resins, “hydroxyl group- and carboxyl group-containing resins having no aromatic ring” will be described as representatives. However, the blending amounts shown therein are “hydroxyl group-containing resins and aromatic rings having no aromatic ring”. In the case of blending “carboxyl group-containing resin not having an aromatic ring”, “hydroxyl group-containing resin not having an aromatic ring” and “having no aromatic ring” together with “hydroxyl group and carboxyl group-containing resin not having an aromatic ring” It is also applied to the case of at least one of “carboxyl group-containing resin”.
(多官能(メタ)アクリレートモノマー)
(メタ)アクリレートモノマーとして、多官能(メタ)アクリレートモノマー(2官能以上の(メタ)アクリレートモノマー)を用いる。多官能(メタ)アクリレートモノマーを用いる理由は、官能基の数が1つの場合よりも、光反応性が向上して解像性が優れるためである。
(Multifunctional (meth) acrylate monomer)
As the (meth) acrylate monomer, a polyfunctional (meth) acrylate monomer (bifunctional or higher (meth) acrylate monomer) is used. The reason for using the polyfunctional (meth) acrylate monomer is that the photoreactivity is improved and the resolution is excellent as compared with the case where the number of functional groups is one.
(メタ)アクリレートモノマーとしては、例えば、慣用公知のポリエステル(メタ)アクリレート、ポリエーテル(メタ)アクリレート、ウレタン(メタ)アクリレート、カーボネート(メタ)アクリレート、エポキシ(メタ)アクリレートなどが挙げられる。具体的には、2−ヒドロキシエチルアクリレート、2−ヒドロキシプロピルアクリレートなどのヒドロキシアルキルアクリレート類;エチレングリコール、メトキシテトラエチレングリコール、ポリエチレングリコール、プロピレングリコールなどのグリコールのジアクリレート類;N,N−ジメチルアクリルアミド、N−メチロールアクリルアミド、N,N−ジメチルアミノプロピルアクリルアミドなどのアクリルアミド類;N,N−ジメチルアミノエチルアクリレート、N,N−ジメチルアミノプロピルアクリレートなどのアミノアルキルアクリレート類;ヘキサンジオール、トリメチロールプロパン、ペンタエリスリトール、ジペンタエリスリトール、トリス−ヒドロキシエチルイソシアヌレートなどの多価アルコール又はこれらのエチレンオキサイド付加物、プロピレンオキサイド付加物、もしくはε−カプロラクトン付加物などの多価アクリレート類;フェノキシアクリレート、ビスフェノールAジアクリレート、及びこれらのフェノール類のエチレンオキサイド付加物もしくはプロピレンオキサイド付加物などの多価アクリレート類;グリセリンジグリシジルエーテル、グリセリントリグリシジルエーテル、トリメチロールプロパントリグリシジルエーテル、トリグリシジルイソシアヌレートなどのグリシジルエーテルの多価アクリレート類;前記に限らず、ポリエーテルポリオール、ポリカーボネートジオール、水酸基末端ポリブタジエン、ポリエステルポリオールなどのポリオールを直接アクリレート化、もしくは、ジイソシアネートを介してウレタンアクリレート化したアクリレート類及びメラミンアクリレート、及び前記アクリレートに対応する各メタクリレート類の少なくとも何れか一種などが挙げられる。 Examples of the (meth) acrylate monomer include conventionally known polyester (meth) acrylate, polyether (meth) acrylate, urethane (meth) acrylate, carbonate (meth) acrylate, and epoxy (meth) acrylate. Specifically, hydroxyalkyl acrylates such as 2-hydroxyethyl acrylate and 2-hydroxypropyl acrylate; diacrylates of glycols such as ethylene glycol, methoxytetraethylene glycol, polyethylene glycol, and propylene glycol; N, N-dimethylacrylamide Acrylamides such as N-methylol acrylamide and N, N-dimethylaminopropyl acrylamide; aminoalkyl acrylates such as N, N-dimethylaminoethyl acrylate and N, N-dimethylaminopropyl acrylate; hexanediol, trimethylolpropane, Polyhydric alcohols such as pentaerythritol, dipentaerythritol, tris-hydroxyethyl isocyanurate or the like; Polyhydric acrylates such as lenoxide adducts, propylene oxide adducts, or ε-caprolactone adducts; polyvalent acrylates such as phenoxy acrylate, bisphenol A diacrylate, and ethylene oxide or propylene oxide adducts of these phenols Acrylates; glyceryl diglycidyl ether, glycerin triglycidyl ether, trimethylolpropane triglycidyl ether, polyglycerides of glycidyl ether such as triglycidyl isocyanurate; Directly acrylated polyol such as polyester polyol, or urethane acrylate via diisocyanate Acrylates and melamine acrylates, and at least one of each methacrylate corresponding to the acrylate.
なかでも、4官能の(メタ)アクリレートモノマーが好ましい。4官能基の(メタ)アクリレートモノマーとして、ペンタエリスリトールテトラアクリレート、ペンタエリスリトールテトラメタクリレート等が挙げられる。 Among these, a tetrafunctional (meth) acrylate monomer is preferable. Examples of tetrafunctional (meth) acrylate monomers include pentaerythritol tetraacrylate and pentaerythritol tetramethacrylate.
4官能基の(メタ)アクリレートモノマーとしては、化学式(I)、(II)記載の4官能基のウレタンアクリレートモノマー又はエステルアクリレートが好ましい。
式(I)中、
X1は、アクリロイルオキシ基を含む基を表す。
In formula (I),
X 1 represents a group containing an acryloyloxy group.
X2は、メタクリロイルオキシ基を含む基を表す。 X 2 represents a group containing a methacryloyloxy group.
X3及びX4は、各々独立に、アクリロイルオキシ基を含む基、又は、メタクリロイルオキシ基を含む基を表す。但し、X3及びX4の少なくとも一方は、メタクリロイルオキシ基を含む基を表す。 X 3 and X 4 each independently represent a group containing an acryloyloxy group or a group containing a methacryloyloxy group. However, at least one of X 3 and X 4 represents a group containing a methacryloyloxy group.
L1及びL2は、各々独立に、
を表す。 Represents.
*はZとの結合部位を表す。 * Represents a binding site with Z.
Zは、2価の連結基を表す。 Z represents a divalent linking group.
また、アクリレートモノマーとしては、一般式(I)中のL1及びL2が、
で表されるウレタンアクリレートであることが好ましい。式(III)中、*はZとの結合部位を表す。 It is preferable that it is urethane acrylate represented by these. In formula (III), * represents a binding site with Z.
さらに、一般式(I)で表されるモノマーとしては、下式(IV)で表されるウレタンアクリレートが好ましい。
式(IV)中、
Z1はアルキレン基を表す。
In formula (IV),
Z 1 represents an alkylene group.
R1は水素原子を表す。 R 1 represents a hydrogen atom.
R2はメチル基を表す。 R 2 represents a methyl group.
R3及びR4は、各々独立に、水素原子又はメチル基を表す。但し、R3及びR4の少なくとも一方はメチル基を表す。 R 3 and R 4 each independently represents a hydrogen atom or a methyl group. However, at least one of R3 and R4 represents a methyl group.
さらに、4官能基のアクリレートモノマーとして、アクリルとメタクリルが1対1であるウレタンアクリレート又はエステルアクリレートが特に好ましい。 Furthermore, urethane acrylate or ester acrylate in which acrylic and methacryl are in a one-to-one relationship is particularly preferable as the tetrafunctional acrylate monomer.
このような4官能基のウレタンアクリレート又はエステルアクリレートとしては、例えばグリシジルメタクリレートにアクリル酸を付加し、その際発生する水酸基とジイソシアネート又はジカルボン酸を反応させたものが好ましい。 As such a 4-functional urethane acrylate or ester acrylate, for example, a product obtained by adding acrylic acid to glycidyl methacrylate and reacting the generated hydroxyl group with diisocyanate or dicarboxylic acid is preferable.
4官能基のウレタンアクリレートの市販品として例えば、NKオリゴU−4HA(商品名、新中村化学工業株式会社製)等が挙げられる。 Examples of commercially available products of tetrafunctional urethane acrylate include NK Oligo U-4HA (trade name, manufactured by Shin-Nakamura Chemical Co., Ltd.).
これら多官能(メタ)アクリレートモノマーのうち、式(I)で示される4官能基のアクリレートモノマーが好ましい。この4官能アクリレートモノマーは、官能基数が多いため、光反応性に優れ、解像性に優れる。 Of these polyfunctional (meth) acrylate monomers, tetrafunctional acrylate monomers represented by the formula (I) are preferred. Since this tetrafunctional acrylate monomer has a large number of functional groups, it has excellent photoreactivity and excellent resolution.
また、この4官能基のアクリレートモノマーのX1とX2とは、互いに異なるため、光硬化時において、分子内でのX1とX2との反応は遅い。しかしながら、アクリレートモノマーのX1又はX2は、他のアクリレートモノマーのX1又はX2との分子間においては、分子内反応よりも速く反応する。これにより、複数のアクリレートモノマー間で分子間結合が形成されるので、導電性樹脂組成物がさらに硬化収縮する。そして、低温で熱処理するだけで、さらに分子間反応が促進されて、導電性樹脂組成物が十分に硬化収縮する。その結果、導電性粉末が密になり、導電パターン膜の比抵抗値がさらに下がるものと考えられる。 In addition, since X 1 and X 2 of the tetrafunctional acrylate monomer are different from each other, the reaction between X 1 and X 2 in the molecule is slow during photocuring. However, the acrylate monomer X 1 or X 2 reacts faster than the intramolecular reaction between the other acrylate monomers X 1 or X 2 . Thereby, since an intermolecular bond is formed between a plurality of acrylate monomers, the conductive resin composition is further cured and contracted. And only by heat-processing at low temperature, intermolecular reaction is further accelerated | stimulated and the conductive resin composition fully cures and shrinks. As a result, it is considered that the conductive powder becomes dense and the specific resistance value of the conductive pattern film is further lowered.
このような多官能(メタ)アクリレートモノマーの配合量は、特に限定されないが、前記「芳香環を有さない水酸基及びカルボキシル基含有樹脂」100質量部に対して、10〜100質量部、より好ましくは、20〜80質量部の割合が適当である。前記配合量が、10質量部未満の場合、光硬化性が低下し、活性エネルギー線照射後のアルカリ現像により、導電パターンのラインの形成が困難となることがあるので、好ましくない。一方、100質量部を超えた場合、アルカリ水溶液に対する溶解性が低下して、導電パターン膜が脆くなることがあるので、好ましくない。 The blending amount of such a polyfunctional (meth) acrylate monomer is not particularly limited, but is preferably 10 to 100 parts by mass, more preferably 100 parts by mass with respect to 100 parts by mass of the “hydroxyl group and carboxyl group-containing resin having no aromatic ring”. The ratio of 20 to 80 parts by mass is appropriate. When the blending amount is less than 10 parts by mass, the photocurability is lowered, and formation of a conductive pattern line may be difficult due to alkali development after irradiation with active energy rays. On the other hand, when the amount exceeds 100 parts by mass, the solubility in an alkaline aqueous solution is lowered, and the conductive pattern film may become brittle.
(光重合開始剤)
光重合開始剤としては、特に限定されず、ベンゾイン系、フォスフィンオキサイド系でもよいが、下記一般式(V)で表される基を有するオキシムエステル系、又は、下記一般式(VI)で表される基を有するアセトフェノン系光重合開始剤を使用することが好ましい。
The photopolymerization initiator is not particularly limited, and may be a benzoin type or a phosphine oxide type, but is represented by the oxime ester type having a group represented by the following general formula (V) or the following general formula (VI). It is preferable to use an acetophenone-based photopolymerization initiator having the above group.
式(V)中、R6は、水素原子、炭素数1〜6のアルキル基、又はフェニル基を表わし、R7は、水素原子、炭素数1〜6のアルキル基を表す。 In formula (V), R6 represents a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, or a phenyl group, and R7 represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms.
式(VI)中、R8、R9は、各々独立に炭素数1〜12のアルキル基又はアリールアルキル基を表わし、R10、R11は、各々独立に水素原子、又は炭素数1〜6のアルキル基を表わし、あるいはR10、R11が結合して環状アルキルエーテル基を形成してもよい。 In formula (VI), R8 and R9 each independently represent an alkyl group having 1 to 12 carbon atoms or an arylalkyl group, and R10 and R11 each independently represent a hydrogen atom or an alkyl group having 1 to 6 carbon atoms. Or R10 and R11 may combine to form a cyclic alkyl ether group.
前記オキシムエステル系光重合開始剤の中でも、BASFジャパン社製のCGI-325、IRGACURE OXE01、IRGACURE OXE02、ADEKA社製のN-1919、NCI-831、日本化学工業社製のTOE-004等が好ましい。また、光重合開始剤としては、IRGACURE 389でもよい。なお、これらの光重合開始剤は、単独で又は2種以上を組み合わせて用いることができる。 Among the oxime ester photopolymerization initiators, BASF Japan CGI-325, IRGACURE OXE01, IRGACURE OXE02, ADEKA N-1919, NCI-831, Nippon Kagaku Kogyo TOE-004, etc. are preferable. . Further, IRGACURE 389 may be used as a photopolymerization initiator. In addition, these photoinitiators can be used individually or in combination of 2 or more types.
前記一般式(VI)で表される基を有するアセトフェノン系光重合開始剤としては、2−メチル−1−[4−(メチルチオ)フェニル]−2−モルホリノプロパノン−1、2−ベンジル−2−ジメチルアミノ−1−(4−モルホリノフェニル)−ブタン−1−オン、2−(ジメチルアミノ)−2−[(4−メチルフェニル)メチル]−1−[4−(4−モルホリニル)フェニル]−1−ブタノン、N,N−ジメチルアミノアセトフェノンなどが挙げられる。市販品としては、BASFジャパン社製のイルガキュア907、イルガキュア369、イルガキュア379などが挙げられる。 Examples of the acetophenone photopolymerization initiator having a group represented by the general formula (VI) include 2-methyl-1- [4- (methylthio) phenyl] -2-morpholinopropanone-1, 2-benzyl-2. -Dimethylamino-1- (4-morpholinophenyl) -butan-1-one, 2- (dimethylamino) -2-[(4-methylphenyl) methyl] -1- [4- (4-morpholinyl) phenyl] Examples include -1-butanone and N, N-dimethylaminoacetophenone. Examples of commercially available products include Irgacure 907, Irgacure 369, and Irgacure 379 manufactured by BASF Japan.
このような光重合開始剤の配合量は、特に限定されないが、前記「芳香環を有さない水酸基及びカルボキシル基含有樹脂」又は前記「芳香環を有さない水酸基及びカルボキシル基含有樹脂、芳香環を有さない水酸基、及び芳香環を有さないカルボキシル基含有樹脂の群から選択された二種以上の樹脂」(以下、樹脂という。)100質量部に対して、0.01〜30質量部、好ましくは0.5〜15質量部の範囲が適当である。光重合開始剤の配合量が0.01質量部未満であると、光硬化性が不足し、導電パターン膜が剥離したり、耐薬品性等の導電パターン膜の特性や塗膜強度が低下したりする場合があるので好ましくない。一方、30質量部を超えると、光重合開始剤の導電パターン膜表面での光吸収が激しくなり、深部硬化性や塗膜強度が低下する場合があるために好ましくない。 The blending amount of such a photopolymerization initiator is not particularly limited, but the “hydroxyl and carboxyl group-containing resin not having an aromatic ring” or the “hydroxyl and carboxyl group-containing resin not having an aromatic ring, an aromatic ring” 0.01 to 30 parts by mass with respect to 100 parts by mass of two or more kinds of resins selected from the group of a hydroxyl group not having a hydroxyl group and a carboxyl group-containing resin having no aromatic ring (hereinafter referred to as a resin) The range of 0.5 to 15 parts by mass is preferable. When the blending amount of the photopolymerization initiator is less than 0.01 parts by mass, the photocurability is insufficient, the conductive pattern film is peeled off, and the characteristics of the conductive pattern film such as chemical resistance and the coating strength are reduced. It is not preferable because there is a case. On the other hand, if it exceeds 30 parts by mass, light absorption on the surface of the conductive pattern film of the photopolymerization initiator becomes violent, which is not preferable because deep part curability and coating film strength may be reduced.
(ブロックイソシアネート化合物)
導電性樹脂組成物から得られる硬化膜の強靭性及び下地基材との密着性を向上させるために1分子内にブロック化イソシアネート基を有する化合物、すなわちブロックイソシアネート化合物を配合する。また、ブロックイソシアネート化合物を配合することにより耐熱性等も付与することができる。
(Block isocyanate compound)
In order to improve the toughness of the cured film obtained from the conductive resin composition and the adhesion to the underlying substrate, a compound having a blocked isocyanate group in one molecule, that is, a blocked isocyanate compound is blended. Moreover, heat resistance etc. can be provided by mix | blending a block isocyanate compound.
ブロックイソシアネート化合物に含まれるブロック化イソシアネート基は、イソシアネート基がブロック剤との反応により保護されて一時的に不活性化された基である。所定温度に加熱されたときにそのブロック剤が解離してイソシアネート基が生成する。 The blocked isocyanate group contained in the blocked isocyanate compound is a group in which the isocyanate group is protected by reaction with a blocking agent and temporarily deactivated. When heated to a predetermined temperature, the blocking agent is dissociated to produce isocyanate groups.
ブロックイソシアネート化合物としては、イソシアネート化合物とイソシアネートブロック剤との付加反応生成物が用いられる。ブロック剤と反応し得るイソシアネート化合物としては、イソシアヌレート型、ビウレット型、アダクト型等が挙げられる。このイソシアネート化合物としては、例えば、上記と同様の芳香族ポリイソシアネート、脂肪族ポリイソシアネート又は脂環式ポリイソシアネートが用いられる。 As the blocked isocyanate compound, an addition reaction product of an isocyanate compound and an isocyanate blocking agent is used. Examples of the isocyanate compound that can react with the blocking agent include isocyanurate type, biuret type, and adduct type. As this isocyanate compound, for example, the same aromatic polyisocyanate, aliphatic polyisocyanate or alicyclic polyisocyanate as described above is used.
イソシアネートブロック剤としては、例えば、フェノール、クレゾール、キシレノール、クロロフェノール及びエチルフェノール等のフェノール系ブロック剤;ε−カプロラクタム、δ−パレロラクタム、γ−ブチロラクタム及びβ−プロピオラクタム等のラクタム系ブロック剤;アセト酢酸エチル及びアセチルアセトンなどの活性メチレン系ブロック剤;メタノール、エタノール、プロパノール、ブタノール、アミルアルコール、エチレングリコールモノメチルエーテル、エチレングリコールモノエチルエーテル、エチレングリコールモノブチルエーテル、ジエチレングリコールモノメチルエーテル、プロピレングリコールモノメチルエーテル、ベンジルエーテル、グリコール酸メチル、グリコール酸ブチル、ジアセトンアルコール、乳酸メチル及び乳酸エチル等のアルコール系ブロック剤;ホルムアルデヒドキシム、アセトアルドキシム、アセトキシム、メチルエチルケトキシム、ジアセチルモノオキシム、シクロヘキサンオキシム等のオキシム系ブロック剤;ブチルメルカプタン、ヘキシルメルカプタン、t−ブチルメルカプタン、チオフェノール、メチルチオフェノール、エチルチオフェノール等のメルカプタン系ブロック剤;酢酸アミド、ベンズアミド等の酸アミド系ブロック剤;コハク酸イミド及びマレイン酸イミド等のイミド系ブロック剤;キシリジン、アニリン、ブチルアミン、ジブチルアミン等のアミン系ブロック剤;イミダゾール、2−エチルイミダゾール等のイミダゾール系ブロック剤;メチレンイミン及びプロピレンイミン等のイミン系ブロック剤等が挙げられる。 Examples of the isocyanate blocking agent include phenolic blocking agents such as phenol, cresol, xylenol, chlorophenol and ethylphenol; lactam blocking agents such as ε-caprolactam, δ-palerolactam, γ-butyrolactam and β-propiolactam; Active methylene blocking agents such as ethyl acetoacetate and acetylacetone; methanol, ethanol, propanol, butanol, amyl alcohol, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol monobutyl ether, diethylene glycol monomethyl ether, propylene glycol monomethyl ether, benzyl Ether, methyl glycolate, butyl glycolate, diacetone alcohol, lactic acid And alcohol-based blocking agents such as ethyl lactate; oxime-based blocking agents such as formaldehyde oxime, acetaldoxime, acetoxime, methyl ethyl ketoxime, diacetyl monooxime, cyclohexane oxime; butyl mercaptan, hexyl mercaptan, t-butyl mercaptan, thiophenol, Mercaptan block agents such as methylthiophenol and ethylthiophenol; Acid amide block agents such as acetic acid amide and benzamide; Imide block agents such as succinimide and maleic imide; Amines such as xylidine, aniline, butylamine and dibutylamine Blocking agents; imidazole blocking agents such as imidazole and 2-ethylimidazole; imine blocking agents such as methyleneimine and propyleneimine It is.
ブロックイソシアネート化合物は市販のものであってもよく、例えば、7950、79
51、7960、7961、7982、7990、7991、7992(以上、Baxenden社製、商品名)スミジュールBL−3175、BL−4165、BL−1100、BL−1265 、デスモジュールTPLS−2957 、TPLS−2062、TPLS−2078、TPLS−2117、デスモサーム2170、デスモサーム2265( 以上、住友バイエルウレタン社製、商品名)、コロネート2512、コロネート2513、コロネート2520( 以上、日本ポリウレタン工業社製、商品名)、B−830、B−815、B−846、B−870、B−874、B−882(三井武田ケミカル社製、商品名)、TPA−B80E、17B−60PX、E402−B80T、MF−B60B、MF−K60B、SBN−70D(旭化成ケミカルズ社製、商品名)、カレンズMOI−BM(昭和電工社製、商品名)等が挙げられる。なお、スミジュールBL−3175、BL−4265はブロック剤としてメチルエチルオキシムを用いて得られるものである。
The blocked isocyanate compound may be commercially available, for example, 7950, 79
51, 7960, 7961, 7982, 7990, 7991, 7992 (above, manufactured by Baxenden, trade name) Sumidur BL-3175, BL-4165, BL-1100, BL-1265, Death Module TPLS-2957, TPLS-2062 TPLS-2078, TPLS-2117, Desmotherm 2170, Desmotherm 2265 (above, Sumitomo Bayer Urethane Co., Ltd., trade name), Coronate 2512, Coronate 2513, Coronate 2520 (above, Nippon Polyurethane Industry Co., Ltd., trade name), B- 830, B-815, B-846, B-870, B-874, B-882 (trade name, manufactured by Mitsui Takeda Chemical Co., Ltd.), TPA-B80E, 17B-60PX, E402-B80T, MF-B60B, MF- K60B, SBN-70 D (Asahi Kasei Chemicals, product name), Karenz MOI-BM (Showa Denko, product name) and the like. Sumijoules BL-3175 and BL-4265 are obtained using methyl ethyl oxime as a blocking agent.
上記のブロック化イソシアネート基を有する化合物は、1種を単独で又は2種以上を組み合わせて用いることができる。 The compounds having a blocked isocyanate group can be used alone or in combination of two or more.
このようなブロック化イソシアネート基を有する化合物の配合量は、前記樹脂100質量部に対して、1〜100質量部、より好ましくは、2〜70質量部の割合が適当である。前記配合量が、1質量部未満の場合、十分な塗膜の強靭性が得られないことがあり、好ましくない。一方、100質量部を超えた場合、保存安定性が低下することがあり、好ましくない。 The compounding amount of such a compound having a blocked isocyanate group is suitably 1 to 100 parts by mass, more preferably 2 to 70 parts by mass with respect to 100 parts by mass of the resin. When the amount is less than 1 part by mass, sufficient toughness of the coating film may not be obtained, which is not preferable. On the other hand, when it exceeds 100 mass parts, storage stability may fall and it is not preferable.
ブロックイソシアネートのブロック剤の解離温度は特に限定されるものではないが、このブロック剤が仮乾燥温度(例えば80〜90℃)では反応せず、最後の熱処理時に反応するようにするのが望ましいため、仮乾燥温度よりも高い温度、例えば100℃以上が好ましい。また、基材として、例えばポリエステル系樹脂を用いた場合、熱処理温度が高すぎると基材が変色しやすくなるため、ブロックイソシアネートのブロック剤の解離温度を基材の変色を防止できる温度、例えば140℃以下として、基材が変色しない温度で熱処理ができるようにするのが好ましい。 Although the dissociation temperature of the blocking agent of the blocked isocyanate is not particularly limited, it is desirable that the blocking agent does not react at the temporary drying temperature (for example, 80 to 90 ° C.) but reacts at the final heat treatment. A temperature higher than the temporary drying temperature, for example, 100 ° C. or higher is preferable. In addition, when a polyester-based resin is used as the base material, for example, the dissociation temperature of the blocking agent of the blocked isocyanate can be prevented from being discolored, for example, 140, because the base material is easily discolored if the heat treatment temperature is too high. It is preferable that heat treatment can be performed at a temperature at which the base material is not discolored at a temperature not higher than ° C.
本発明の導電性樹脂組成物は、本発明の効果を更に向上させるために、或いは本発明の効果を阻害しない範囲で更に別の効果を発揮させるために、上述した芳香環を有さない水酸基含有樹脂、導電性粉末、多官能(メタ)アクリレートモノマー、光重合開始剤、及び、ブロックイソシアネート化合物とともに、以下に例示する他の成分を含むことができる。 The conductive resin composition of the present invention is a hydroxyl group that does not have the aromatic ring described above in order to further improve the effects of the present invention or to exhibit further effects within a range that does not inhibit the effects of the present invention. Other components exemplified below can be included together with the containing resin, the conductive powder, the polyfunctional (meth) acrylate monomer, the photopolymerization initiator, and the blocked isocyanate compound.
(有機酸)
有機酸としては、芳香環を持たない有機酸が好ましい。芳香環を持たない有機酸を配合することにより、有機酸自体の光吸収性が抑制され、相対的に4官能基の(メタ)アクリレートモノマーの光反応性が向上し、優れた解像性を得ることができる。
(Organic acid)
As the organic acid, an organic acid having no aromatic ring is preferable. By blending an organic acid that does not have an aromatic ring, the light absorption of the organic acid itself is suppressed, the photoreactivity of the tetrafunctional (meth) acrylate monomer is relatively improved, and excellent resolution is achieved. Can be obtained.
有機酸の具体的な例としては、2,2’−チオ二酢酸、アジピン酸、イソ酪酸、ギ酸、クエン酸、グルタル酸、酢酸、シュウ酸、酒石酸、乳酸、ピルビン酸、マロン酸、酪酸、リンゴ酸、サリチル酸、安息香酸、フェニル酢酸、アクリル酸、マレイン酸、フマル酸、クロトン酸などのカルボン酸類; 亜リン酸ジブチル、亜リン酸ブチル、亜リン酸ジメチル、亜リン酸メチル、亜リン酸ジプロピル、亜リン酸プロピル、亜リン酸ジフェニル、亜リン酸フェニル、亜リン酸ジイソプロピル、亜リン酸イソプロピル、亜リン酸−n−メチル−2−エチルヘキシルなどの亜リン酸のモノ又はジエステル類;リン酸ジブチル、リン酸ブチル、リン酸ジメチル、リン酸メチル、リン酸ジプロピル、リン酸プロピル、リン酸ジフェニル、リン酸フェニル、リン酸ジイソプロピル、リン酸イソプロピル、リン酸−n−ブチル−2−エチルヘキシルなどのリン酸のモノ又はジ エステル類などを挙げることができる。有機酸としては、2,2’−チオ二酢酸が好ましい。 Specific examples of organic acids include 2,2′-thiodiacetic acid, adipic acid, isobutyric acid, formic acid, citric acid, glutaric acid, acetic acid, oxalic acid, tartaric acid, lactic acid, pyruvic acid, malonic acid, butyric acid, Carboxylic acids such as malic acid, salicylic acid, benzoic acid, phenylacetic acid, acrylic acid, maleic acid, fumaric acid, crotonic acid; dibutyl phosphite, butyl phosphite, dimethyl phosphite, methyl phosphite, phosphorous acid Mono- or diesters of phosphorous acid such as dipropyl, propyl phosphite, diphenyl phosphite, phenyl phosphite, diisopropyl phosphite, isopropyl phosphite, phosphorous acid-n-methyl-2-ethylhexyl; phosphorus Dibutyl phosphate, butyl phosphate, dimethyl phosphate, methyl phosphate, dipropyl phosphate, propyl phosphate, diphenyl phosphate, phenyl phosphate, Examples thereof include mono- or diesters of phosphoric acid such as diisopropyl phosphate, isopropyl phosphate, and phosphoric acid-n-butyl-2-ethylhexyl. As the organic acid, 2,2'-thiodiacetic acid is preferable.
上記有機酸の配合量としては、前記導電性粉末100質量部に対し、0.1〜5質量部の範囲であることが好ましい。前記有機酸の配合量が前記導電性粉末100質量部に対し、0.1質量部未満の場合、前記導電性粉末とカルボキシル基含有樹脂との反応が起き、長期保存安定性を低下させ、一方、前記配合量が5質量部を超えた場合、空気中の水分等を吸湿しやすくなるので好ましくない。 The blending amount of the organic acid is preferably in the range of 0.1 to 5 parts by mass with respect to 100 parts by mass of the conductive powder. When the blending amount of the organic acid is less than 0.1 parts by mass with respect to 100 parts by mass of the conductive powder, the reaction between the conductive powder and the carboxyl group-containing resin occurs, and the long-term storage stability is reduced. When the amount exceeds 5 parts by mass, it is not preferable because moisture in the air is easily absorbed.
(分散剤)
分散剤を配合することで、導電性樹脂組成物の分散性、沈降性を改善することができる。
(Dispersant)
By mix | blending a dispersing agent, the dispersibility and sedimentation property of a conductive resin composition can be improved.
分散剤としては、例えば、ANTI-TERRA-U、ANTI-TERRA-U100、ANTI-TERRA-204、ANTI-TERRA-205、DISPERBYK-101、DISPERBYK-102、DISPERBYK-103、DISPERBYK-106、DISPERBYK-108、DISPERBYK-109、DISPERBYK-110、DISPERBYK-111、DISPERBYK-112、DISPERBYK-116、DISPERBYK-130、DISPERBYK-140、DISPERBYK-142、DISPERBYK-145、DISPERBYK-161、DISPERBYK-162、DISPERBYK-163、DISPERBYK-164、DISPERBYK-166、DISPERBYK-167、DISPERBYK-168、DISPERBYK-170、DISPERBYK-171、DISPERBYK-174、DISPERBYK-180、DISPERBYK-182、DISPERBYK-183、DISPERBYK-185、DISPERBYK-184、DISPERBYK-191、DISPERBYK-192、DISPERBYK-2000、DISPERBYK-2001、DISPERBYK-2009、DISPERBYK-2020、DISPERBYK-2025、DISPERBYK-2050、DISPERBYK-2070、DISPERBYK-2095、DISPERBYK-2096、DISPERBYK-2150、BYK-P104、BYK-P104S、BYK-P105、BYK-9076、BYK-9077、BYK-220S(ビックケミー・ジャパン社製)、ディスパロン2150、ディスパロン1210、ディスパロンKS-860、ディスパロンKS-873N、ディスパロン7004、ディスパロン1830、ディスパロン1860、ディスパロン1850、ディスパロンDA-400N、ディスパロンPW-36、ディスパロンDA-703-50(楠本化成社製)、フローレンG-450、フローレンG-600、フローレンG-820、フローレンG-700、フローレンDOPA-44、フローレンDOPA-17(共栄社化学社製)が挙げられる。 Examples of the dispersant include ANTI-TERRA-U, ANTI-TERRA-U100, ANTI-TERRA-204, ANTI-TERRA-205, DISPERBYK-101, DISPERBYK-102, DISPERBYK-103, DISPERBYK-106, DISPERBYK-108. , DISPERBYK-109, DISPERBYK-110, DISPERBYK-111, DISPERBYK-112, DISPERBYK-116, DISPERBYK-130, DISPERBYK-140, DISPERBYK-142, DISPERBYK-145, DISPERBYK-161, DISPERBYK-162, DISPERBYK-163, DISPERBYK -164, DISPERBYK-166, DISPERBYK-167, DISPERBYK-168, DISPERBYK-170, DISPERBYK-171, DISPERBYK-174, DISPERBYK-180, DISPERBYK-182, DISPERBYK-183, DISPERBYK-185, DISPERBYK-184, DISPERBYK-191 , DISPERBYK-192, DISPERBYK-2000, DISPERBYK-2001, DISPERBYK-2009, DISPERBYK-2020, DISPERBYK-2025, DISPERBYK-2050, DISPERBYK-2070, DISPERBYK-2095, DISPERBYK-2096, DISPERBYK-2150, BYK-P104, BYK -P104S, BYK-P105, BYK-9076, BYK-9077, BYK-220S (by Big Chemie Japan), Disparon 2150, Disparon 1210, Disparon KS-860, Disparon KS-873N, Disparon 7004, Disparon 1830, Disparon 1860, Disparon 1850, Disparon DA-400N, Disparon PW-36, Disparon DA-703-50 (manufactured by Enomoto Kasei), Floren G-450, Floren G-600, Floren G-820, Examples include Floren G-700, Floren DOPA-44, and Floren DOPA-17 (manufactured by Kyoeisha Chemical Co., Ltd.).
分散剤の含有量は、上記の目的を有効に達成するために、導電性粉末100質量部に対して、0.1〜10質量部、好ましくは0.5〜5質量部が好ましい。 The content of the dispersant is preferably 0.1 to 10 parts by mass, and preferably 0.5 to 5 parts by mass with respect to 100 parts by mass of the conductive powder in order to effectively achieve the above object.
(光重合禁止剤)
光重合禁止剤を添加することで、露光による導電性樹脂組成物内部でおこるラジカル重合の内、重合禁止剤の種類およびその添加量に応じた一定量のラジカル重合を抑制できる。これにより散乱光のような弱い光に対しての光反応を抑制することができる。よって、より微細な導電パターン膜のラインをシャープに形成することができるため、好ましく用いることができる。光重合禁止剤は、光重合禁止剤として使用できるものであれば特に制限はなく、例えば、p−ベンゾキノン、ナフトキノン、ジ−t−ブチル・パラクレゾール、ヒドロキノンモノメチルエーテル、α−ナフトール、アセトアミジンアセテート、ヒドラジン塩酸塩、トリメチルベンジルアンモニウムクロリド、ジニトロベンゼン、ピクリン酸、キノンジオキシム、ピロガロール、タンニン酸、レゾルジン、クペロン、フェノチアジン、などが挙げられる。
(Photopolymerization inhibitor)
By adding the photopolymerization inhibitor, it is possible to suppress a certain amount of radical polymerization in accordance with the type of polymerization inhibitor and the amount of the addition among the radical polymerization that occurs inside the conductive resin composition by exposure. Thereby, the photoreaction with respect to weak light like scattered light can be suppressed. Therefore, since a finer line of the conductive pattern film can be formed sharply, it can be preferably used. The photopolymerization inhibitor is not particularly limited as long as it can be used as a photopolymerization inhibitor. For example, p-benzoquinone, naphthoquinone, di-t-butyl paracresol, hydroquinone monomethyl ether, α-naphthol, acetamidine acetate Hydrazine hydrochloride, trimethylbenzylammonium chloride, dinitrobenzene, picric acid, quinonedioxime, pyrogallol, tannic acid, resorzine, cuperone, phenothiazine, and the like.
光重合禁止剤の添加量は、前記芳香環を有さない水酸基及びカルボキシル基含有樹脂100質量部に対して、好ましくは0.001〜3質量部、より好ましくは0.01〜2質量部の範囲内である。この範囲より少なければ重合禁止の効果が発揮されず、光散乱による低い露光量でも硬化し、ライン形状の太りが起こりやすい。また、この範囲より多くなると感度が低下し、多くの露光量を必要とするので注意を要する。 The addition amount of the photopolymerization inhibitor is preferably 0.001 to 3 parts by mass, more preferably 0.01 to 2 parts by mass with respect to 100 parts by mass of the hydroxyl group- and carboxyl group-containing resin having no aromatic ring. Within range. If it is less than this range, the effect of inhibiting polymerization is not exhibited, and even a low exposure amount due to light scattering is cured, and the line shape tends to be thickened. Also, if it exceeds this range, the sensitivity is lowered and a large amount of exposure is required, so care must be taken.
(フィラー)
本発明の導電性樹脂組成物には、その塗膜の物理的強度等を上げるために、必要に応じて、フィラーを配合することができる。このようなフィラーとしては、公知慣用の無機又は有機フィラーが使用できるが、特に硫酸バリウム、シリカ、ハイドロタルサイト及びタルクが好ましく用いられる。
(Filler)
In the conductive resin composition of the present invention, a filler can be blended as necessary in order to increase the physical strength of the coating film. As such a filler, publicly known and commonly used inorganic or organic fillers can be used, and barium sulfate, silica, hydrotalcite and talc are particularly preferably used.
(熱硬化触媒)
本発明の導電性樹脂組成物に、上記分子中に2つ以上の環状(チオ)エーテル基を有する熱硬化性成分を使用する場合、熱硬化触媒を含有することが好ましい。そのような熱硬化触媒としては、例えば、イミダゾール、2−メチルイミダゾール、2−エチルイミダゾール、2−エチル−4−メチルイミダゾール、2−フェニルイミダゾール、4−フェニルイミダゾール、1−シアノエチル−2−フェニルイミダゾール、1−(2−シアノエチル)−2−エチル−4−メチルイミダゾール等のイミダゾール誘導体;ジシアンジアミド、ベンジルジメチルアミン、4−(ジメチルアミノ)−N,N−ジメチルベンジルアミン、4−メトキシ−N,N−ジメチルベンジルアミン、4−メチル−N,N−ジメチルベンジルアミン等のアミン化合物、アジピン酸ジヒドラジド、セバシン酸ジヒドラジド等のヒドラジン化合物;トリフェニルホスフィン等のリン化合物などが挙げられる。また、市販されているものとしては、例えば四国化成工業社製の2MZ−A、2MZ−OK、2PHZ、2P4BHZ、2P4MHZ(いずれもイミダゾール系化合物の商品名)、サンアプロ社製のU−CAT(登録商標)3503N、U−CAT3502T(いずれもジメチルアミンのブロックイソシアネート化合物の商品名)、DBU、DBN、U−CATSA102、U−CAT5002(いずれも二環式アミジン化合物及びその塩)などが挙げられる。特に、これらに限られるものではなく、エポキシ樹脂やオキセタン化合物の熱硬化触媒、もしくはエポキシ基及びオキセタニル基の少なくとも何れか1種とカルボキシル基の反応を促進するものであればよく、単独で又は2種以上を混合して使用してもかまわない。また、グアナミン、アセトグアナミン、ベンゾグアナミン、メラミン、2,4−ジアミノ−6−メタクリロイルオキシエチル−S−トリアジン、2−ビニル−2,4−ジアミノ−S−トリアジン、2−ビニル−4,6−ジアミノ−S−トリアジン・イソシアヌル酸付加物、2,4−ジアミノ−6−メタクリロイルオキシエチル−S−トリアジン・イソシアヌル酸付加物等のS−トリアジン誘導体を用いることもでき、好ましくはこれら密着性付与剤としても機能する化合物を前記熱硬化触媒と併用する。
(Thermosetting catalyst)
When using the thermosetting component which has a 2 or more cyclic (thio) ether group in the said molecule | numerator in the conductive resin composition of this invention, it is preferable to contain a thermosetting catalyst. Examples of such thermosetting catalysts include imidazole, 2-methylimidazole, 2-ethylimidazole, 2-ethyl-4-methylimidazole, 2-phenylimidazole, 4-phenylimidazole, 1-cyanoethyl-2-phenylimidazole. Imidazole derivatives such as 1- (2-cyanoethyl) -2-ethyl-4-methylimidazole; dicyandiamide, benzyldimethylamine, 4- (dimethylamino) -N, N-dimethylbenzylamine, 4-methoxy-N, N -Amine compounds such as dimethylbenzylamine and 4-methyl-N, N-dimethylbenzylamine; hydrazine compounds such as adipic acid dihydrazide and sebacic acid dihydrazide; and phosphorus compounds such as triphenylphosphine. Examples of commercially available products include 2MZ-A, 2MZ-OK, 2PHZ, 2P4BHZ, 2P4MHZ (both trade names of imidazole compounds) manufactured by Shikoku Kasei Kogyo Co., Ltd., and U-CAT (registered by San Apro). Trademarks) 3503N, U-CAT3502T (all are trade names of blocked isocyanate compounds of dimethylamine), DBU, DBN, U-CATSA102, U-CAT5002 (all are bicyclic amidine compounds and salts thereof), and the like. In particular, the present invention is not limited to these, and any epoxy resin or oxetane compound thermosetting catalyst, or any one that promotes the reaction of a carboxyl group with at least one of an epoxy group and an oxetanyl group, alone or 2 A mixture of seeds or more may be used. Also, guanamine, acetoguanamine, benzoguanamine, melamine, 2,4-diamino-6-methacryloyloxyethyl-S-triazine, 2-vinyl-2,4-diamino-S-triazine, 2-vinyl-4,6-diamino S-triazine derivatives such as -S-triazine and isocyanuric acid adducts and 2,4-diamino-6-methacryloyloxyethyl-S-triazine and isocyanuric acid adducts can also be used. A compound that also functions in combination with the thermosetting catalyst.
これら熱硬化触媒の配合量は、通常の量的割合で充分であり、例えば前記芳香環を有さない水酸基及びカルボキシル基含有樹脂100質量部に対して、好ましくは0.1〜20質量部、より好ましくは0.5〜15質量部である。 The amount of these thermosetting catalysts is sufficient in the usual quantitative ratio, for example, preferably 0.1 to 20 parts by mass with respect to 100 parts by mass of the hydroxyl group and carboxyl group-containing resin having no aromatic ring, More preferably, it is 0.5-15 mass parts.
(熱重合禁止剤)
熱重合禁止剤は、本発明の導電性樹脂組成物の熱的な重合または経時的な重合を防止するために用いることができる。熱重合禁止剤としては例えば、4−メトキシフェノール、ハイドロキノン、アルキルまたはアリール置換ハイドロキノン、t−ブチルカテコール、ピロガロール、2−ヒドロキシベンゾフェノン、4−メトキシ−2−ヒドロキシベンゾフェノン、塩化第一銅、フェノチアジン、クロラニル、ナフチルアミン、β−ナフトール、2,6−ジ−t−ブチル−4−クレゾール、2,2’−メチレンビス(4−メチル−6−t−ブチルフェノール)、ピリジン、ニトロベンゼン、ジニトロベンゼン、ピクリン酸、4−トルイジン、メチレンブルー、銅と有機キレート剤反応物、サリチル酸メチル、及びフェノチアジン、ニトロソ化合物、ニトロソ化合物とAlとのキレートなどが挙げられる。
(Thermal polymerization inhibitor)
The thermal polymerization inhibitor can be used to prevent thermal polymerization or temporal polymerization of the conductive resin composition of the present invention. Examples of thermal polymerization inhibitors include 4-methoxyphenol, hydroquinone, alkyl or aryl-substituted hydroquinone, t-butylcatechol, pyrogallol, 2-hydroxybenzophenone, 4-methoxy-2-hydroxybenzophenone, cuprous chloride, phenothiazine, chloranil. , Naphthylamine, β-naphthol, 2,6-di-tert-butyl-4-cresol, 2,2′-methylenebis (4-methyl-6-tert-butylphenol), pyridine, nitrobenzene, dinitrobenzene, picric acid, 4 -Toluidine, methylene blue, copper and organic chelating agent reactant, methyl salicylate, and phenothiazine, nitroso compound, chelate of nitroso compound and Al, and the like.
(連鎖移動剤)
本発明の導電性樹脂組成物において、感度を向上するために、連鎖移動剤として公知のNフェニルグリシン類、フェノキシ酢酸類、チオフェノキシ酢酸類、メルカプトチアゾール等を用いることができる。連鎖移動剤の具体例を挙げると、例えば、メルカプト琥珀酸、メルカプト酢酸、メルカプトプロピオン酸、メチオニン、システイン、チオサリチル酸及びその誘導体等のカルボキシル基を有する連鎖移動剤;メルカプトエタノール、メルカプトプロパノール、メルカプトブタノール、メルカプトプロパンジオール、メルカプトブタンジオール、ヒドロキシベンゼンチオール及びその誘導体等の水酸基を有する連鎖移動剤;1−ブタンチオール、ブチル−3−メルカプトプロピオネート、メチル−3−メルカプトプロピオネート、2,2−(エチレンジオキシ)ジエタンチオール、エタンチオール、4−メチルベンゼンチオール、ドデシルメルカプタン、プロパンチオール、ブタンチオール、ペンタンチオール、1−オクタンチオール、シクロペンタンチオール、シクロヘキサンチオール、チオグリセロール、4,4−チオビスベンゼンチオール等である。
(Chain transfer agent)
In the conductive resin composition of the present invention, known N-phenylglycines, phenoxyacetic acids, thiophenoxyacetic acids, mercaptothiazole and the like can be used as chain transfer agents in order to improve sensitivity. Specific examples of chain transfer agents include, for example, chain transfer agents having a carboxyl group such as mercaptosuccinic acid, mercaptoacetic acid, mercaptopropionic acid, methionine, cysteine, thiosalicylic acid and derivatives thereof; mercaptoethanol, mercaptopropanol, mercaptobutanol Chain transfer agents having a hydroxyl group, such as 1-butanethiol, butyl-3-mercaptopropionate, methyl-3-mercaptopropionate, 2, 2 -(Ethylenedioxy) diethanethiol, ethanethiol, 4-methylbenzenethiol, dodecyl mercaptan, propanethiol, butanethiol, pentanethiol, 1-octanethiol, cyclo Ntanchioru, cyclohexane thiol, thioglycerol, 4,4-thiobisbenzenethiol like.
また、多官能性メルカプタン系化合物を用いることができ、特に限定されるものではないが、例えば、ヘキサン−1,6−ジチオール、デカン−1,10−ジチオール、ジメルカプトジエチルエーテル、ジメルカプトジエチルスルフィド等の脂肪族チオール類、キシリレンジメルカプタン、4,4′-ジメルカプトジフェニルスルフィド、1,4−ベンゼンジチオール等の芳香族チオール類;エチレングリコールビス(メルカプトアセテート)、ポリエチレングリコールビス(メルカプトアセテート)、プロピレングリコールビス(メルカプトアセテート)、グリセリントリス(メルカプトアセテート)、トリメチロールエタントリス(メルカプトアセテート)、トリメチロールプロパントリス(メルカプトアセテート)、ペンタエリスリトールテトラキス(メルカプトアセテート)、ジペンタエリスリトールヘキサキス(メルカプトアセテート)等の多価アルコールのポリ(メルカプトアセテート)類;エチレングリコールビス(3−メルカプトプロピオネート)、ポリエチレングリコールビス(3−メルカプトプロピオネート)、プロピレングリコールビス(3−メルカプトプロピオネート) 、グリセリントリス(3−メルカプトプロピオネート)、トリメチロールエタントリス(メルカプトプロピオネート)、トリメチロールプロパントリス(3−メルカプトプロピオネート)、ペンタエリスリトールテトラキス(3−メルカプトプロピオネート)、ジペンタエリスリトールヘキサキス(3−メルカプトプロピオネート)等の多価アルコールのポリ(3−メルカプトプロピオネート)類;1,4−ビス(3−メルカプトブチリルオキシ)ブタン、1,3,5−トリス(3−メルカプトブチルオキシエチル)−1,3,5−トリアジン−2,4,6(1H,3H,5H)−トリオン、ペンタエリリトールテトラキス(3−メルタプトブチレート)等のポリ(メルカプトブチレート)類を用いることができる。 A polyfunctional mercaptan-based compound can be used and is not particularly limited. For example, hexane-1,6-dithiol, decane-1,10-dithiol, dimercaptodiethyl ether, dimercaptodiethylsulfide. Aliphatic thiols such as xylylene dimercaptan, 4,4′-dimercaptodiphenyl sulfide, and aromatic thiols such as 1,4-benzenedithiol; ethylene glycol bis (mercaptoacetate), polyethylene glycol bis (mercaptoacetate), Propylene glycol bis (mercaptoacetate), glycerin tris (mercaptoacetate), trimethylolethane tris (mercaptoacetate), trimethylolpropane tris (mercaptoacetate), pentaerythritol Poly (mercaptoacetate) polyhydric alcohols such as rutetrakis (mercaptoacetate) and dipentaerythritol hexakis (mercaptoacetate); ethylene glycol bis (3-mercaptopropionate), polyethylene glycol bis (3-mercaptopropionate) ), Propylene glycol bis (3-mercaptopropionate), glycerin tris (3-mercaptopropionate), trimethylolethane tris (mercaptopropionate), trimethylolpropane tris (3-mercaptopropionate), penta Poly (3-mercaptopropionate) of polyhydric alcohol such as erythritol tetrakis (3-mercaptopropionate), dipentaerythritol hexakis (3-mercaptopropionate) 1,4-bis (3-mercaptobutyryloxy) butane, 1,3,5-tris (3-mercaptobutyloxyethyl) -1,3,5-triazine-2,4,6 ( Poly (mercaptobutyrate) s such as 1H, 3H, 5H) -trione and pentaerythritol tetrakis (3-mertabutbutyrate) can be used.
これらの市販品としては、例えばBMPA、MPM、EHMP、NOMP、MBMP、STMP、TMMP、PEMP、DPMP、およびTEMPIC(以上、堺化学工業社製)、カレンズMT-PE1、カレンズMT-BD1、およびカレンズ−NR1(以上、昭和電工社製)等を挙げることができる。 Examples of these commercially available products include BMPA, MPM, EHMP, NOMP, MBMP, STMP, TMMP, PEMP, DPMP, and TEMPIC (above, manufactured by Sakai Chemical Industry Co., Ltd.), Karenz MT-PE1, Karenz MT-BD1, and Karenz -NR1 (above, Showa Denko)
さらに、連鎖移動剤として働くメルカプト基を有する複素環化合物として、例えば、メルカプト−4−ブチロラクトン(別名:2−メルカプト−4−ブタノリド)、2−メルカプト−4−メチル−4−ブチロラクトン、2−メルカプト−4−エチル−4−ブチロラクトン、2−メルカプト−4−ブチロチオラクトン、2−メルカプト−4−ブチロラクタム、N−メトキシ−2−メルカプト−4−ブチロラクタム、N−エトキシ−2−メルカプト−4−ブチロラクタム、N−メチル−2−メルカプト−4−ブチロラクタム、N−エチル−2−メルカプト−4−ブチロラクタム、N−(2−メトキシ)エチル−2−メルカプト−4−ブチロラクタム、N−(2−エトキシ)エチル−2−メルカプト−4−ブチロラクタム、2−メルカプト−5−バレロラクトン、2−メルカプト−5−バレロラクタム、N−メチル−2−メルカプト−5−バレロラクタム、N−エチル−2−メルカプト−5−バレロラクタム、N−(2−メトキシ)エチル−2−メルカプト−5−バレロラクタム、N−(2−エトキシ)エチル−2−メルカプト−5−バレロラクタム、2−メルカプトベンゾチアゾール、2−メルカプト−5−メチルチオ−チアジアゾール、2−メルカプト−6−ヘキサノラクタム、2,4,6-トリメルカプト-s-トリアジン(三協化成社製:商品名 ジスネットF)、2-ジブチルアミノ-4,6-ジメルカプト-s-トリアジン(三協化成社製:商品名 ジスネットDB)、および2-アニリノ-4,6-ジメルカプト-s-トリアジン(三協化成社製:商品名 ジスネットAF)等が挙げられる。 Further, examples of the heterocyclic compound having a mercapto group acting as a chain transfer agent include mercapto-4-butyrolactone (also known as 2-mercapto-4-butanolide), 2-mercapto-4-methyl-4-butyrolactone, and 2-mercapto. -4-ethyl-4-butyrolactone, 2-mercapto-4-butyrothiolactone, 2-mercapto-4-butyrolactam, N-methoxy-2-mercapto-4-butyrolactam, N-ethoxy-2-mercapto-4- Butyrolactam, N-methyl-2-mercapto-4-butyrolactam, N-ethyl-2-mercapto-4-butyrolactam, N- (2-methoxy) ethyl-2-mercapto-4-butyrolactam, N- (2-ethoxy) Ethyl-2-mercapto-4-butyrolactam, 2-mercapto-5-va Lolactone, 2-mercapto-5-valerolactam, N-methyl-2-mercapto-5-valerolactam, N-ethyl-2-mercapto-5-valerolactam, N- (2-methoxy) ethyl-2-mercapto- 5-valerolactam, N- (2-ethoxy) ethyl-2-mercapto-5-valerolactam, 2-mercaptobenzothiazole, 2-mercapto-5-methylthio-thiadiazole, 2-mercapto-6-hexanolactam, 2 , 4,6-Trimercapto-s-triazine (Sankyo Kasei Co., Ltd .: trade name Gisnet F), 2-dibutylamino-4,6-dimercapto-s-triazine (Sankyo Kasei Co., Ltd .: trade name Gisnet DB) , And 2-anilino-4,6-dimercapto-s-triazine (manufactured by Sankyo Kasei Co., Ltd .: trade name: DYSNET AF).
特に、導電性樹脂組成物の現像性を損なうことがない連鎖移動剤であるメルカプト基を有する複素環化合物として、2−メルカプトベンゾイミダゾール、2−メルカプトベンゾオキサゾール、2−メルカプトベンゾチアゾール(商品名:川口化学工業社製 アクセルM)、3−メルカプト−4−メチル−4H−1,2,4−トリアゾール、5−メチル−1,3,4−チアジアゾール−2−チオール、1−フェニル−5−メルカプト−1H−テトラゾールが好ましい。これらの連鎖移動剤は、単独または2種以上を併用することができる。 In particular, as a heterocyclic compound having a mercapto group that is a chain transfer agent that does not impair the developability of the conductive resin composition, 2-mercaptobenzimidazole, 2-mercaptobenzoxazole, 2-mercaptobenzothiazole (trade names: Accelerator M), 3-mercapto-4-methyl-4H-1,2,4-triazole, 5-methyl-1,3,4-thiadiazole-2-thiol, 1-phenyl-5-mercapto -1H-tetrazole is preferred. These chain transfer agents can be used alone or in combination of two or more.
(その他の添加成分)
本発明の導電性樹脂組成物には、公知慣用の成分、例えば増粘剤、消泡・レベリング剤、カップリング剤、酸化防止剤、防錆剤等を、必要に応じて適宜配合することができることは勿論である。
(Other additive components)
In the conductive resin composition of the present invention, known and commonly used components such as thickeners, defoaming / leveling agents, coupling agents, antioxidants, rust inhibitors and the like can be appropriately blended as necessary. Of course you can.
(硬化物の形成)
次に、本発明に係る導電性樹脂組成物を用いて硬化物を形成する方法の一例について説明する。
本発明の導電性樹脂組成物に関し、上述した各必須成分、ならびに任意成分との混練分散は、三本ロールやブレンダー等の機械が用いられる。
こうして分散された導電性樹脂組成物は、スクリーン印刷法、バーコーター、ブレードコーターなど適宜の塗布方法で基材上に塗布される。次いで指触乾燥性を得るために熱風循環式乾燥炉、遠赤外線乾燥炉等で、カルボキシル基含有樹脂が熱分解しない温度、例えば約60〜120℃で5〜40分程度乾燥させて有機溶剤を蒸発させ、タックフリーの塗膜を得る。
(Formation of cured product)
Next, an example of a method for forming a cured product using the conductive resin composition according to the present invention will be described.
With respect to the conductive resin composition of the present invention, a machine such as a three-roll roll or a blender is used for kneading and dispersing the above-described essential components and optional components.
The conductive resin composition thus dispersed is applied onto the substrate by an appropriate application method such as a screen printing method, a bar coater, or a blade coater. Next, in order to obtain dryness to the touch, the organic solvent is removed by drying at a temperature at which the carboxyl group-containing resin is not thermally decomposed, for example, about 60 to 120 ° C. for about 5 to 40 minutes in a hot air circulation drying oven, a far infrared drying oven, Evaporate to obtain a tack-free coating.
なお、導電性樹脂組成物を予めフィルム状に成膜することもでき、この場合には基材上にフィルムをラミネートすればよい。 Note that the conductive resin composition can be formed into a film in advance, and in this case, the film may be laminated on the substrate.
次に、所定の露光パターンを有するネガマスクを用いて、接触露光又は非接触露光をする。露光光源としては、ハロゲンランプ、高圧水銀灯、レーザー光、メタルハライドランプ、ブラックランプ、無電極ランプなどが使用される。露光量としては積算光量が200mJ/cm2以下の低い光量とすることができる。なお、マスクを使用することなく、レーザー・ダイレクト・イメージング装置により、塗膜にパターンを形成してもよい。 Next, contact exposure or non-contact exposure is performed using a negative mask having a predetermined exposure pattern. As the exposure light source, a halogen lamp, a high-pressure mercury lamp, a laser beam, a metal halide lamp, a black lamp, an electrodeless lamp, or the like is used. As the exposure amount, the integrated light amount can be a low light amount of 200 mJ / cm 2 or less. In addition, you may form a pattern in a coating film with a laser direct imaging apparatus, without using a mask.
次に、スプレー法、浸漬法等の現像により、塗膜をパターン状にする。現像液としては、水酸化ナトリウム、水酸化カリウム、炭酸ナトリウム、炭酸カリウム、珪酸ナトリウムなどの金属アルカリ水溶液や、モノエタノールアミン、ジエタノールアミン、トリエタノールアミンなどのアミン水溶液、特に約1.5質量%以下の濃度の希アルカリ水溶液が好適に用いられるが、導電性樹脂組成物中のカルボキシル基含有樹脂のカルボキシル基がケン化され、未硬化部(未露光部)が除去されればよく、上記のような現像液に限定されるものではない。また、現像後に不要な現像液の除去のため、水洗や酸中和を行うことが好ましい。 Next, the coating film is formed into a pattern by development such as spraying or dipping. Developers include aqueous alkali metal solutions such as sodium hydroxide, potassium hydroxide, sodium carbonate, potassium carbonate and sodium silicate, and aqueous amine solutions such as monoethanolamine, diethanolamine and triethanolamine, especially about 1.5% by mass or less. A dilute alkaline aqueous solution having a concentration of 1 is preferably used, as long as the carboxyl group of the carboxyl group-containing resin in the conductive resin composition is saponified and the uncured portion (unexposed portion) is removed, as described above The developer is not limited to such a developer. Moreover, it is preferable to perform washing with water and acid neutralization in order to remove an unnecessary developer after development.
そして、得られた硬化物を、カルボキシル基含有樹脂が熱分解しない温度でキュアする。キュア温度は、130℃〜400℃の範囲が好ましく、より好ましくは150〜400℃である。本発明の導電性樹脂組成物は400℃以下の比較的低温のキュアで硬化物(例えば導電パターン膜)を得ることができるため、耐熱性が低い基板上や、耐熱性の低い材料と併用して用いることができる。 Then, the obtained cured product is cured at a temperature at which the carboxyl group-containing resin is not thermally decomposed. The curing temperature is preferably in the range of 130 ° C to 400 ° C, more preferably 150 to 400 ° C. Since the conductive resin composition of the present invention can obtain a cured product (for example, a conductive pattern film) by curing at a relatively low temperature of 400 ° C. or lower, it can be used on a substrate having low heat resistance or a material having low heat resistance. Can be used.
(基材)
これらの工程では、500℃という高温で焼成しないので、基材として、耐熱性のない樹脂製の基材を使用することができる。具体的には、樹脂製の基材としては、例えば、ポリイミド、ポリエチレンテレフタレート(PET)、ポリブチレンテレフタレート(PBT)、ポリエチレンナフタレート(PEN)のようなポリエステル系樹脂、ポリエーテルサルフォン(PES)、ポリスチレン(PS)、ポリメチルメタクリレート(PMMA)、ポリカーボネート(PC)、ポリアミド(PA)、ポリプロピレン(PP)、ポリフェニレンオキサイド(PPO)等を挙げることができ、好適には、ポリエステル系樹脂を用いることができる。なお、ガラス基板等でもよい。
(Base material)
In these steps, since baking is not performed at a high temperature of 500 ° C., a resin base material having no heat resistance can be used as the base material. Specifically, as a resin base material, for example, a polyester resin such as polyimide, polyethylene terephthalate (PET), polybutylene terephthalate (PBT), polyethylene naphthalate (PEN), or polyethersulfone (PES). , Polystyrene (PS), polymethyl methacrylate (PMMA), polycarbonate (PC), polyamide (PA), polypropylene (PP), polyphenylene oxide (PPO), etc., preferably using a polyester resin Can do. A glass substrate or the like may be used.
以下に、本発明を実施例に基づいて具体的に説明する。ただし、本発明は、これらの実施例に限られない。
(配合成分)
合成例1[芳香環を有さない水酸基及びカルボキシル基含有樹脂]
温度計、攪拌機、滴下ロート、及び還流冷却器を備えたフラスコに、メチルメタクリレートとメタアクリル酸と2−ヒドロキシエチルアクリレートを47:15:38のモル比で仕込み、溶媒としてジプロピレングリコールモノメチルエーテル、触媒としてアゾビスイソブチロニトリルを入れ、窒素雰囲気下、80℃で6時間攪拌し、「芳香環を有さない水酸基及びカルボキシル基含有樹脂」ワニスを得た。このカルボキシル基含有樹脂は、水酸基当量が300であった。
The present invention will be specifically described below based on examples. However, the present invention is not limited to these examples.
(Compounding ingredients)
Synthesis Example 1 [Hydroxyl and carboxyl group-containing resin having no aromatic ring]
In a flask equipped with a thermometer, a stirrer, a dropping funnel, and a reflux condenser, methyl methacrylate, methacrylic acid, and 2-hydroxyethyl acrylate are charged in a molar ratio of 47:15:38, and dipropylene glycol monomethyl ether as a solvent. Azobisisobutyronitrile was added as a catalyst, and the mixture was stirred at 80 ° C. for 6 hours in a nitrogen atmosphere to obtain a “hydroxyl and carboxyl group-containing resin having no aromatic ring” varnish. This carboxyl group-containing resin had a hydroxyl group equivalent of 300.
以下、この「水酸基及びカルボキシル基含有樹脂」ワニスをバインダーA−1(A−1)と称す。 Hereinafter, this “hydroxyl group and carboxyl group-containing resin” varnish is referred to as binder A-1 (A-1).
また、合成例の各成分の配合量を代えて、A−1とは異なる水酸基当量の「水酸基及びカルボキシル基含有樹脂」ワニスを作成した。これらをバインダーA−2〜A−5とする。 Moreover, changing the compounding quantity of each component of a synthesis example, the hydroxyl group equivalent "hydroxyl group and carboxyl group containing resin" varnish different from A-1 was created. These are designated as binders A-2 to A-5.
表1は、バインダーA−1〜A−5の水酸基当量(仕込み比及び計算値)、配合するメチルメタアクリレート、メタクリル酸、2−ヒドロキシエチルアクリレート、酸価をそれぞれ示す。
また、比較例で使用するバインダーA−6は、芳香環を有する「水酸基とカルボキシル基を含む樹脂」ワニスで、クレゾールノボラック型エポキシ樹脂(日本化薬社製、EOCN−104S、軟化点92℃、エポキシ当量220)2200g、ジメチロールプロピオン酸134g、アクリル酸648.5g、メチルハイドロキノン4.6g、カルビトールアセテート1131g及びソルベントナフサ484.9gを仕込み、90℃に加熱し撹拌し、反応混合物を溶解した。次いで反応液を60℃まで冷却し、トリフェニルホスフィン13.8gを仕込み、100℃に加熱し、約32時間反応させ、酸価が0.5mgKOH/gの反応物を得た。次に、これにテトラヒドロ無水フタル酸364.7g、カルビトールアセテート137.5g及びソルベントナフサ58.8gを仕込み、95℃に加熱し、約6時間反応させ、冷却し、固形物の酸価40mgKOH/g、不揮発分65%の「カルボキシル基含有感光性樹脂」ワニスを得た。 The binder A-6 used in the comparative example is a “resin containing a hydroxyl group and a carboxyl group” varnish having an aromatic ring, a cresol novolac type epoxy resin (manufactured by Nippon Kayaku Co., Ltd., EOCN-104S, softening point 92 ° C., 2200 g of epoxy equivalent 220), 134 g of dimethylolpropionic acid, 648.5 g of acrylic acid, 4.6 g of methylhydroquinone, 1131 g of carbitol acetate and 484.9 g of solvent naphtha were heated and stirred at 90 ° C. to dissolve the reaction mixture. . Next, the reaction solution was cooled to 60 ° C., charged with 13.8 g of triphenylphosphine, heated to 100 ° C., and reacted for about 32 hours to obtain a reaction product having an acid value of 0.5 mgKOH / g. Next, 364.7 g of tetrahydrophthalic anhydride, 137.5 g of carbitol acetate and 58.8 g of solvent naphtha were charged into this, heated to 95 ° C., reacted for about 6 hours, cooled, and the solid acid value of 40 mgKOH / g. A “carboxyl group-containing photosensitive resin” varnish having a nonvolatile content of 65% was obtained.
合成例7[芳香環を有さない水酸基含有樹脂、但し、カルボキシル基は有さない]
温度計、攪拌機、滴下ロート、及び還流冷却器を備えたフラスコに、メチルメタクリレートとt-ブチルメタクリレートと2−ヒドロキシエチルアクリレートを62:15:23のモル比で仕込み、溶媒としてジプロピレングリコールモノメチルエーテル、触媒としてアゾビスイソブチロニトリルを入れ、窒素雰囲気下、80℃で6時間攪拌し、「芳香環を有さない水酸基含有樹脂」ワニスを得た。この水酸基含有樹脂は、水酸基当量が500であった。
Synthesis Example 7 [Hydroxyl-containing resin having no aromatic ring, but no carboxyl group]
A flask equipped with a thermometer, stirrer, dropping funnel, and reflux condenser is charged with methyl methacrylate, t-butyl methacrylate, and 2-hydroxyethyl acrylate in a molar ratio of 62:15:23, and dipropylene glycol monomethyl ether as a solvent. Azobisisobutyronitrile was added as a catalyst, and the mixture was stirred at 80 ° C. for 6 hours under a nitrogen atmosphere to obtain a “hydroxyl-containing resin having no aromatic ring” varnish. This hydroxyl group-containing resin had a hydroxyl group equivalent of 500.
以下、この「水酸基含有樹脂」ワニスをバインダーB−1(B−1)と称す。 Hereinafter, this “hydroxyl group-containing resin” varnish is referred to as binder B-1 (B-1).
また、合成例の各成分の配合量を代えて、B−1とは異なる水酸基当量の「水酸基含有樹脂溶液」を作成した。これらをバインダーB−2(B−2)とする。 Moreover, the "hydroxyl group-containing resin solution" of the hydroxyl equivalent equivalent different from B-1 was created changing the compounding quantity of each component of a synthesis example. These are designated as Binder B-2 (B-2).
表2は、バインダーB−1〜B−2の水酸基当量(仕込み比及び計算値)、配合するメチルメタアクリレート、t-ブチルメタクリレート、2−ヒドロキシエチルアクリレート、酸価をそれぞれ示す。
合成例[芳香環を有さないカルボキシル基含有樹脂、ただし水酸基は有さない]
温度計、攪拌機、滴下ロート、及び還流冷却器を備えたフラスコに、メチルメタクリレートとメタアクリル酸とt-ブチルメタクリレートを74:15:11のモル比で仕込み、溶媒としてジプロピレングリコールモノメチルエーテル、触媒としてアゾビスイソブチロニトリルを入れ、窒素雰囲気下、80℃で6時間攪拌し、「芳香環を有さないカルボキシル基含有樹脂」ワニスを得た。このカルボキシル基含有樹脂は、水酸基を含まない。
Synthesis example [carboxyl group-containing resin having no aromatic ring, but no hydroxyl group]
A flask equipped with a thermometer, a stirrer, a dropping funnel, and a reflux condenser is charged with methyl methacrylate, methacrylic acid, and t-butyl methacrylate in a molar ratio of 74:15:11. Dipropylene glycol monomethyl ether as a solvent, catalyst As an azobisisobutyronitrile, the mixture was stirred at 80 ° C. for 6 hours under a nitrogen atmosphere to obtain a “carboxyl group-containing resin having no aromatic ring” varnish. This carboxyl group-containing resin does not contain a hydroxyl group.
以下、この「カルボキシル基含有樹脂」ワニスをバインダーC−1(C−1)と称す。 Hereinafter, this “carboxyl group-containing resin” varnish is referred to as binder C-1 (C-1).
表3は、バインダーC−1の水酸基当量(仕込み比及び計算値)、配合するメチルメタアクリレート、t-ブチルメタクリレート、2−ヒドロキシエチルアクリレート、酸価をそれぞれ示す。
[導電性粉末]
球状の導電性粉末:Ag粉末(最大粒径30μm以下、平均粒径2μm(SEM)))
[アクリレートモノマー]
4官能(メタ)アクリレートモノマー:商品名;NKオリゴU-4HA(新中村化学社製)
[光重合開始剤]
商品名 :IRGACURE 379EG(BASFジャパン社製),2-(ジメチルアミノ)-2-[(4-メチル
フェニル)メチル]-1-[4-(4-モルホリニル)フェニル]-1-ブタノン
[ブロックイソシアネート]
商品名 BI7982(Baxenden社製)イソシアネートHDI3量体 ブロック剤 Dimethylpyrazole
[有機酸]
2,2‘−チオ二酢酸
[分散剤]
商品名 DISPERBYK-111(ビックケミー・ジャパン社製)
(評価方法)
試験片作成:
ポリエステル樹脂製の基材上に、評価用の各導電性樹脂組成物を300メッシュのポリエステルスクリーンを用いて全面に塗布し、次いで、熱風循環式乾燥炉に80℃で30分間乾燥して指触乾燥性の良好な塗膜を形成した。その後、光源として高圧水銀灯を用い、ネガマスクを介して、導電性樹脂組成物上の積算光量が200mJ/cm2となるようにパターン露光した後、液温30℃の0.4質量%Na2CO3水溶液を用いて現像を行い、水洗した。最後に、140℃×30分で乾燥し、導電パターン膜を形成した試験片を作成した。
[Conductive powder]
Spherical conductive powder: Ag powder (maximum particle size 30 μm or less, average particle size 2 μm (SEM)))
[Acrylate monomer]
Tetrafunctional (meth) acrylate monomer: Trade name; NK Oligo U-4HA (manufactured by Shin-Nakamura Chemical Co., Ltd.)
[Photoinitiator]
Product Name: IRGACURE 379EG (BASF Japan), 2- (dimethylamino) -2-[(4-methylphenyl) methyl] -1- [4- (4-morpholinyl) phenyl] -1-butanone
[Block isocyanate]
Product name BI7982 (manufactured by Baxenden) Isocyanate HDI trimer Blocking agent Dimethylpyrazole
[Organic acid]
2,2'-thiodiacetic acid
[Dispersant]
Product name DISPERBYK-111 (by Big Chemie Japan)
(Evaluation method)
Specimen creation:
Each conductive resin composition for evaluation was applied on the entire surface of a polyester resin substrate using a 300-mesh polyester screen, and then dried in a hot-air circulating drying oven at 80 ° C. for 30 minutes to touch. A coating film having good drying property was formed. Thereafter, using a high-pressure mercury lamp as a light source, pattern exposure was performed through a negative mask so that the integrated light amount on the conductive resin composition was 200 mJ / cm 2, and then 0.4 mass% Na 2 CO at a liquid temperature of 30 ° C. Development was performed using 3 aqueous solutions and washed with water. Finally, it was dried at 140 ° C. for 30 minutes to prepare a test piece on which a conductive pattern film was formed.
塗膜強度:L/S=30/30μmのパターン形成を上記試験片作成の条件にておこない、JIS K5600−5−4に記載される装置である鉛筆硬度試験機を用いて荷重750gを掛けて、ライン側面に対して垂直に引っ掻いたときのラインの断線がないものを「良好」と評価した。欠陥があるものを「不良」と評価した。使用した鉛筆は三菱ハイユニ(三菱鉛筆(株)製、硬度:3H)である。 Coating film strength: L / S = 30/30 μm pattern formation was performed under the above-mentioned test piece preparation conditions, and a load of 750 g was applied using a pencil hardness tester which is an apparatus described in JIS K5600-5-4. The case where the line was not broken when scratched perpendicularly to the side of the line was evaluated as “good”. Those with defects were evaluated as “bad”. The pencil used was Mitsubishi High Uni (Mitsubishi Pencil Co., Ltd., hardness: 3H).
接触抵抗値:シート抵抗値150ΩのITOフィルム上に長さ50mm、幅100umのI型ラインを5mm間隔でパターン形成を上記試験片作成の条件にておこない、パターン中央部上にテスターを乗せ測定した。 Contact resistance value: On a ITO film with a sheet resistance value of 150Ω, I-type lines with a length of 50mm and a width of 100um were formed at 5mm intervals under the conditions for creating the test piece, and a tester was placed on the center of the pattern for measurement. .
密着性:L/S=30/30μmのパターン形成をおこない、セロテープ(登録商標)ピールをおこない、全く欠損がないものを「良好」と評価した。欠損があるものを「不良」と評価した。 Adhesion: L / S = 30/30 μm pattern was formed, cellotape (registered trademark) peel was performed, and no defect was evaluated as “good”. Those with defects were evaluated as “bad”.
解像性:上記試験片作成の条件にてラインのパターンを形成しその最小ライン幅を評価した。 Resolution: A line pattern was formed under the conditions for preparing the test piece, and the minimum line width was evaluated.
比抵抗値:4mm×10cmのパターン形成を上記試験片作成の条件にておこない、抵抗値と膜厚を測定して比抵抗値を算出した。最小ラインにおいて、全く欠損がないものを「良好」と評価した。 Specific resistance value: Pattern formation of 4 mm × 10 cm was performed under the above-mentioned test piece preparation conditions, and the specific resistance value was calculated by measuring the resistance value and film thickness. In the minimum line, a sample having no defect was evaluated as “good”.
本発明の範囲に含まれる実施例1〜7及び本発明の範囲から外れる比較例1〜7について、導電性樹脂組成物の配合量、水酸基当量、及び評価結果をそれぞれ下記の表4及び表5にまとめた。
*1 −OH基の計算方法
実施例1、2、3、4、6の場合:各バインダーの水酸基当量×配合割合(%)の合計
実施例5、7の場合:各バインダーの水酸基当量×100/配合量の合計
*2 水酸基を含まないことの意
* 2 Does not contain hydroxyl groups
*1 水酸基当量の計算方法
比較例1、2、3、4、5、7の場合:各バインダーの水酸基当量×配合割合(%)の合計
比較例3、6の場合:各バインダーの水酸基当量×100/配合量の合計
*2 水酸基を含まないことの意
実施例1〜7から、本発明に係る導電性樹脂組成物では、熱に弱い基材に適用可能で、優れた導電性及び解像性を確保できるとともに、更に過酷な条件下においても、塗膜強度、下地基材との密着性のいずれも優れた導電性樹脂組成物を得ることができることが確認された。
* 1 Calculation method of hydroxyl equivalent In Comparative Examples 1, 2, 3, 4, 5, 7: Total hydroxyl equivalent of each binder x Total proportion of blending ratio (%) In Comparative Examples 3 and 6: Hydroxyl equivalent of each binder x 100 / total amount
* 2 Meaning that no hydroxyl group is contained From Examples 1 to 7, the conductive resin composition according to the present invention can be applied to a heat-sensitive substrate, and can ensure excellent conductivity and resolution. Furthermore, it was confirmed that even under severe conditions, it is possible to obtain a conductive resin composition excellent in both coating film strength and adhesion to the base substrate.
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WO2015040908A1 (en) * | 2013-09-20 | 2015-03-26 | 東洋紡株式会社 | Photosensitive electroconductive paste, electroconductive thin film, magnetic circuit, and touch panel |
WO2015152208A1 (en) * | 2014-04-02 | 2015-10-08 | 東洋紡株式会社 | Photosensitive conductive paste, conductive thin film, electrical circuit and touch panel |
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JP2017146554A (en) * | 2016-02-19 | 2017-08-24 | アーゼッド・エレクトロニック・マテリアルズ(ルクセンブルグ)ソシエテ・ア・レスポンサビリテ・リミテ | Negative-type photosensitive composition which can be cured at low temperature |
JP6795942B2 (en) | 2016-09-30 | 2020-12-02 | 太陽インキ製造株式会社 | Photocurable resin composition, dry film, cured product and printed wiring board |
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JP2003280181A (en) * | 2002-03-25 | 2003-10-02 | Taiyo Ink Mfg Ltd | Photosensitive electrically conductive paste and electric conductor pattern formed using the same |
KR100637174B1 (en) * | 2004-10-06 | 2006-10-20 | 삼성에스디아이 주식회사 | Positive type photosensitive paste composition for a PDP electrode, a PDP electrode prepared therefrom, and a PDP comprising the same |
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JP2004341278A (en) * | 2003-05-16 | 2004-12-02 | Toyo Ink Mfg Co Ltd | Active energy ray-curing color composition |
JP2012093586A (en) * | 2010-10-27 | 2012-05-17 | Jsr Corp | Photosensitive paste composition and pattern formation method |
JP2013136727A (en) * | 2011-11-29 | 2013-07-11 | Taiyo Ink Mfg Ltd | Conductive resin composition and conductive circuit |
JP2013137511A (en) * | 2011-11-29 | 2013-07-11 | Taiyo Ink Mfg Ltd | Conductive resin composition and conductive circuit |
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WO2015040908A1 (en) * | 2013-09-20 | 2015-03-26 | 東洋紡株式会社 | Photosensitive electroconductive paste, electroconductive thin film, magnetic circuit, and touch panel |
WO2015152208A1 (en) * | 2014-04-02 | 2015-10-08 | 東洋紡株式会社 | Photosensitive conductive paste, conductive thin film, electrical circuit and touch panel |
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