JP5305273B2 - Button attaching method and its sewing machine - Google Patents

Button attaching method and its sewing machine Download PDF

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JP5305273B2
JP5305273B2 JP2011104715A JP2011104715A JP5305273B2 JP 5305273 B2 JP5305273 B2 JP 5305273B2 JP 2011104715 A JP2011104715 A JP 2011104715A JP 2011104715 A JP2011104715 A JP 2011104715A JP 5305273 B2 JP5305273 B2 JP 5305273B2
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button
holder
sewing
thread
sewing thread
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JP2012223534A (en
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隆一 横山
一裕 畠中
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Yamato Sewing Machine Mfg Co Ltd
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Yamato Sewing Machine Mfg Co Ltd
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Priority to JP2011104715A priority Critical patent/JP5305273B2/en
Priority to TW101109771A priority patent/TWI506177B/en
Priority to CN201210109044.9A priority patent/CN102733099B/en
Priority to TR2012/04315A priority patent/TR201204315A2/en
Priority to DE201210206063 priority patent/DE102012206063A1/en
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    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B3/00Sewing apparatus or machines with mechanism for lateral movement of the needle or the work or both for making ornamental pattern seams, for sewing buttonholes, for reinforcing openings, or for fastening articles, e.g. buttons, by sewing
    • D05B3/12Sewing apparatus or machines with mechanism for lateral movement of the needle or the work or both for making ornamental pattern seams, for sewing buttonholes, for reinforcing openings, or for fastening articles, e.g. buttons, by sewing for fastening articles by sewing
    • D05B3/14Sewing apparatus or machines with mechanism for lateral movement of the needle or the work or both for making ornamental pattern seams, for sewing buttonholes, for reinforcing openings, or for fastening articles, e.g. buttons, by sewing for fastening articles by sewing perforated or press buttons

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Sewing Machines And Sewing (AREA)

Abstract

The method involves shifting front button and sewing thread holders (4) to removing position of mounting plate (6) for button sewing. The holders are reversed so that buttons are set in vertical position. The thread is wound around button sewing thread by repeated movements of needles (3) that penetrate intermediate position of sewing thread between front button and thread holder. The yarn wound around peripheral portion of front button is cut. The holders are returned to original position so that buttons are set in horizontal position and thread holder is moved backward. An independent claim is included for button sewing machine.

Description

本発明は、例えば紳士・婦人用衣服などの生地の表面側に、主として平ボタン等の表ボタンを縫い付けると共に、生地の裏面側に力ボタンを縫い付け、さらに、表ボタンと生地との間に位置するボタン縫い糸の周りに根巻き糸を巻き付けて根巻き縫いを行うボタン付け方法及びそのミシンに関する。  The present invention mainly sews a front button such as a flat button on the surface side of the fabric such as men's and women's clothing, and sews a force button on the back side of the fabric, and further, between the front button and the fabric. The present invention relates to a buttoning method for performing root winding sewing by winding a root winding thread around a button sewing thread positioned in the sewing machine, and a sewing machine therefor.

ミシンを用いて、表ボタンの縫い付け及びその縫い付けを補強するための力ボタンの縫い付けと、ボタンの縫い付けを更に確実にするための根巻き縫いとを行うには、大別して、各ボタンホルダーに保持された表ボタン及び力ボタンを所定のボタン付け位置に水平又は略水平姿勢にセットするとともに、両ボタン間の針落ち位置に生地をセットし、この状態で両ボタンのボタン穴が針落ち位置に順次位置されるように両ボタンホルダーを独立的に直交する水平二次元方向に移動させることにより両ボタンを生地に同時に縫い付けるボタン付け工程と、このボタン付け工程後において、両ボタンが垂直又は略垂直姿勢となるように反転させるとともに、ボタン縫い付け箇所よりも生地端縁側の生地端部が針落ちの邪魔にならないように該生地端部を針落ち位置とは反対側に折り返した状態で水平又は略水平姿勢となったボタン縫い糸の周りに根巻き糸を巻き付ける根巻き縫い工程といった二工程が必要となる。  Using a sewing machine to sew the front button and sew the force button to reinforce the sewing, and the root winding sewing to further secure the button, Set the front button and force button held in the button holder horizontally or in a substantially horizontal position at the specified button attachment position, and set the fabric at the needle drop position between both buttons. In this state, the button hole of both buttons A button attaching process in which both buttons are sewn to the fabric at the same time by moving both button holders independently in a horizontal two-dimensional direction so as to be sequentially positioned at the needle entry position, and after this button attaching process, both buttons The fabric edge so that the fabric edge on the fabric edge side is not in the way of the needle drop. Two steps such neck wrapping sewing step of winding the base-winding yarn around a button sewing thread becomes horizontal or substantially horizontal posture folded state on the opposite side is required and the needle drop position.

上述の二工程を、ボタン付け専用のミシンと根巻き専用のミシンとを用いて個別に分離して行う場合は、二台(二種)の専用ミシンの使用が必要となるため、設備コストが増大すると共に、二台のミシンを設置(併置)するために広い縫製スペースを確保することが必要となるのみならず、ボタン付け専用ミシンによりボタン付けが完了した生地を一旦、該ボタン付け専用ミシンから取り外した後、根巻き専用ミシン側にセットし直して根巻き縫いを行わなければならないため、根巻き縫いまでを含むボタン付けの作業性及び作業効率が非常に悪く、ボタン付け済み衣服の生産性に欠けるという問題がある。  When the above two processes are performed separately using a sewing machine dedicated to button attachment and a sewing machine dedicated to root winding, it is necessary to use two (two types) dedicated sewing machines, so the equipment cost is low. In addition to increasing the number of sewing machines, it is not only necessary to secure a large sewing space for installing (co-arranging) two sewing machines. After removing from the sewing machine, it must be set to the sewing machine side for the root winding and the root winding sewing must be performed. There is a problem of lack of sex.

従来、上述の二工程、即ち、ボタン付け工程と根巻き工程とを一台(一種)のミシンで行えるように構成されたボタン付けミシンが既に提案されている(例えば、特許文献1参照)。
特許文献1に開示されている従来のボタン付けミシンは、表ボタンを縫い付ける生地を二つ折り状態に保持する生地保持部材の先端部に、ボタン付けが完了した後の力ボタン付き生地をその生地端部が針落ち位置とは反対側に折り返された状態で保持することが可能な力ボタン付き生地保持手段を取付け、この力ボタン付き生地保持手段を、生地保持部材の先端部の針落ち位置から離れた退避位置と、生地保持部材の先端部の針落ち位置近くの根巻き縫い位置とに位置切替可能に構成したものである。
このような従来のボタン付けミシンでは、力ボタン付き生地保持手段を生地保持部材の先端部の針落ち位置から離れた位置に退避させることにより、ボタン付け工程を行い、その後、力ボタン付き生地保持手段を生地保持部材の先端部の針落ち位置近くに切替えることにより、根巻き縫い工程を行うといったように、一台のミシンを用いて、ボタン付け工程及び根巻き縫い工程を行うことができる。
2. Description of the Related Art Conventionally, a button sewing machine configured so that the above-described two processes, that is, a buttoning process and a root winding process can be performed by one (a kind) sewing machine has already been proposed (see, for example, Patent Document 1).
The conventional button-attached sewing machine disclosed in Patent Document 1 has a cloth with a force button after buttoning is completed at the front end of a cloth holding member that holds the cloth to which the front button is sewn in a folded state. A cloth holding means with a force button that can be held in a state where the end portion is folded back on the side opposite to the needle drop position is attached, and the cloth holding means with a force button is attached to the needle drop position at the tip of the cloth holding member. The position can be switched between a retracted position away from the position and a root winding sewing position near the needle drop position at the tip of the fabric holding member.
In such a conventional button sewing machine, the button holding step is performed by retracting the cloth holding means with force button away from the needle drop position at the tip of the cloth holding member, and then holding the cloth with force button. By switching the means close to the needle drop position at the tip of the fabric holding member, the buttoning step and the root winding sewing step can be performed using a single sewing machine, such as performing the root winding sewing step.

特許第4198023号公報  Japanese Patent No. 4198023

しかしながら、特許文献1に開示の従来のボタン付けミシンにおいては、ボタン付け工程と根巻き縫い工程とにおいて、力ボタン付き生地保持手段の位置を人手により切替える手間が必要である。特に、ボタン付け工程が終了して次の根巻き縫い工程に移行する際、力ボタン付き生地を生地保持部材から一旦、取り外したうえで、力ボタン付き生地保持手段の位置を切替え、続いて、位置を切替えた力ボタン付き生地保持手段に力ボタン付き生地を再度セットする(付け替える)といった具合に、ボタン付け工程から根巻き縫い工程への移行時に人手(縫製作業者)による多大且つ煩雑な作業手間を要する。
従って、一台のミシンを用いて、ボタン付け工程及び根巻き縫い工程を行えるものの、両工程の切換え時に上述のような多大且つ煩雑な作業手間を要するために、所定のボタン付けの作業性及び作業効率を十分に向上することができないという問題があった。
However, in the conventional buttoned sewing machine disclosed in Patent Document 1, it is necessary to manually switch the position of the force button-equipped fabric holding means in the buttoning process and the root winding sewing process. In particular, when the buttoning process is completed and the process proceeds to the next root winding sewing process, the cloth with the force button is once removed from the cloth holding member, and then the position of the cloth holding means with the force button is switched. A large amount of manual work (manufacturer) at the time of transition from the buttoning process to the root winding sewing process, such as re-setting (changing) the cloth with the force button on the cloth holding means with the force button whose position has been switched. It takes time and effort.
Accordingly, although the buttoning process and the root winding sewing process can be performed using a single sewing machine, the above-described large and cumbersome work is required when switching between the two processes. There was a problem that the working efficiency could not be improved sufficiently.

本発明は上述の実情に鑑みてなされたもので、一台のミシンを用いてボタン付け工程と根巻き縫い工程とを行えるのはもとより、両工程を、人手を要することなく、連続的に行えて作業性及び作業効率の著しい向上を達成でき、しかも、根巻き縫いをミスなく確実且つ安定よく行うことができるボタン付け方法及びそのミシンを提供することを目的としている。  The present invention has been made in view of the above-mentioned circumstances. In addition to being able to perform a buttoning step and a root winding sewing step using a single sewing machine, both steps can be performed continuously without requiring manual operation. It is an object of the present invention to provide a buttoning method and a sewing machine that can achieve a remarkable improvement in workability and work efficiency, and that can perform root winding sewing reliably and stably without mistakes.

上記目的を達成するために、本発明に係るボタン付け方法は、表ボタンホルダーに保持された表ボタン及び力ボタンホルダーに保持された力ボタンを、両ボタンホルダーを介して、所定のボタン付け位置の載置板上に水平又は略水平姿勢にセットすると共に、両ボタン間の針落ち位置に生地をセットするセット工程と、前記表ボタン及び力ボタンの各ボタン穴が針落ち位置に順次位置されるように両ボタンホルダーを針落ち位置に対して独立的に移動させながら両ボタンを生地に同時に縫い付けるボタン付け工程と、先端部に糸係合部が形成された縫い糸ホルダーを前記表ボタン側の生地面に沿って進出移動させて、該縫い糸ホルダーの前記先端糸係合部に表ボタンと生地との間に位置するボタン縫い糸を係合させることによって、表ボタンホルダーと縫い糸ホルダーとにより表ボタン及び生地を保持させ、且つ、力ボタンの縫い付け後に切断されたボタン縫い糸の切断端部分を切断されたままの状態で力ボタンホルダーを載置板上から退避させる縫い付けボタン保持工程と、表ボタン及び生地を保持した表ボタンホルダー及び縫い糸ホルダーを前記載置板上から離間した位置に移動させるホルダー位置離間移動工程と、前記離間した位置において、表ボタンホルダー及び縫い糸ホルダーを両ボタンが垂直又は略垂直姿勢となるように反転させるボタン反転工程と、前記反転によりボタン縫い付け箇所から下方へ垂れ下がった生地端部を表ボタン側とは反対側に折り曲げると共に、前記離間位置に移動された表ボタンホルダー及び縫い糸ホルダーを前記載置板上に復帰移動させて生地端部を更に折り込む反転ボタン復帰工程と、前記表ボタンと縫い糸ホルダーとの間に位置するボタン縫い糸の両側間箇所に針落ちさせる根巻き第1針動作及び該根巻き第1針動作に続けて前記ボタン縫い糸を挟んでその両側箇所に交互に針落ちさせる根巻き第2、第3針動作を複数回に亘って繰り返す根巻き複数針動作により、ボタン縫い糸の周りに根巻き糸を巻き付け縫いする根巻き縫い工程と、根巻き縫い工程のうちの少なくとも前記根巻き第2針動作以降において、表ボタンのボタン穴の表面側から根巻き第1針動作により供給される根巻き糸に繋がる状態で表ボタンの周部の一部に巻き付けられる糸を切断する糸切断工程と、前記表ボタン及び力ボタンが水平又は略水平姿勢になるように表ボタンホルダー及び縫い糸ホルダーを逆方向に戻し反転させ、且つ、縫い糸ホルダーを退去移動させる戻し反転工程と、を有し、これら各工程を順次連続的に行うことを特徴としている。  In order to achieve the above object, a buttoning method according to the present invention includes a front button held by a front button holder and a force button held by a force button holder, with a predetermined buttoning position via both button holders. Set the horizontal or substantially horizontal posture on the mounting plate and set the cloth at the needle drop position between the buttons, and the button holes of the front button and the force button are sequentially positioned at the needle drop position. A button attaching step for simultaneously sewing both buttons to the fabric while moving both button holders independently with respect to the needle drop position, and a sewing thread holder having a thread engaging portion at the front end on the front button side. The front button is moved by advancing and moving along the fabric surface of the sewing thread, and by engaging the button sewing thread positioned between the front button and the fabric with the tip thread engaging portion of the sewing thread holder. The front button and the fabric are held by the rudder and the sewing thread holder, and the force button holder is retracted from the mounting plate while the cut end portion of the button sewing thread cut after the force button is sewn is cut. A sewing button holding step, a holder position separating step for moving the front button holder and the sewing thread holder holding the front button and the cloth to a position separated from the mounting plate, and a front button holder and A button reversing step for reversing the sewing thread holder so that both buttons are in a vertical or substantially vertical posture, and a fabric end that hangs downward from the button sewing position by the reversal is folded to the opposite side to the front button side, and The front button holder and the sewing thread holder that have been moved to the separated position are moved back on the mounting plate to generate Subsequent to the reverse button returning step of further folding the end, the first winding operation of the root winding and the first winding operation of the root winding for dropping needles at both positions of the button sewing thread located between the front button and the sewing thread holder. The root winding thread is wound around the button sewing thread by the multiple needle operation of the root winding which repeats the second and third needle movements of the button sewing thread alternately on both sides of the button sewing thread a plurality of times. At least after the second winding operation of the root winding sewing process in the root winding sewing process and the root winding sewing process, in a state of being connected to the root winding thread supplied by the first winding operation of the root winding from the surface side of the button hole of the front button A thread cutting step of cutting a thread wound around a part of the front button, and the front button holder and the sewing thread holder are reversed so that the front button and the force button are in a horizontal or substantially horizontal posture. And a reverse reversing step in which the sewing thread holder is moved backward, and these steps are sequentially performed.

また、上記と同一の目的を達成するために、本発明に係るボタン付けミシンは、表ボタンを水平又は略水平姿勢と垂直又は略垂直姿勢とに反転可能な状態に保持する表ボタンホルダーと、力ボタンを水平又は略水平姿勢に保持する力ボタンホルダーと、所定のボタン付け位置に設置されて前記力ボタンホルダーを載置支持可能な載置板と、前記表ボタンホルダー及び力ボタンホルダーを水平又は略水平面に沿って各別に移動させる二つのボタンホルダー移動手段とを備え、前記ボタン載置板上に前記両ボタンホルダーを介して水平又は略水平姿勢に表ボタン及び力ボタンをセットし、かつ、両ボタン間の針落ち位置に生地をセットした状態で、これら両ボタンの各ボタン穴が針落ち位置に順次位置されるように前記二つのボタンホルダー移動手段を針落ち位置に対して独立的に移動制御させることにより、表ボタン及び力ボタンを生地に同時に縫い付けると共に、両ボタンを垂直又は略垂直姿勢に反転させて表ボタンと生地との間に掛け渡されたボタン縫い糸の両側間箇所に針落ちさせる根巻き第1針動作及び該根巻き第1針動作に続いて前記ボタン縫い糸を挟んでその両側箇所に交互に針落ちさせる根巻き第2、第3針動作を複数回に亘って繰り返す根巻き複数針動作により、ボタン縫い糸の周りに根巻き糸を巻き付ける根巻き縫いを行うように構成されているボタン付けミシンであって、表ボタン及び力ボタンを生地に縫い付けた後、表ボタン側の生地面に沿って進出移動されて、表ボタンと生地との間に掛け渡されたボタン縫い糸に係合して表ボタン及び生地を保持可能な縫い糸ホルダーと、この縫い糸ホルダー及び表ボタンホルダーを力ボタンの縫い付け後に切断されたボタン縫い糸の切断端部分を切断されたままの状態で前記載置板上から離間した位置に移動させて、その離間した位置で表ボタンホルダー及び縫い糸ホルダーを両ボタンが垂直又は略垂直姿勢となるように反転させると共に、反転後の表ボタンホルダー及び縫い糸ホルダーを前記載置板上に復帰移動させる根巻き縫い切替機構と、少なくとも前記根巻き第2針動作以降において、表ボタンのボタン穴の表面側から根巻き第1針動作により供給される根巻き糸に繋がる状態で表ボタンの周部の一部に巻き付けられる糸を切断する糸切断具と、前記両ボタンの垂直又は略垂直姿勢への反転によりボタン縫い付け箇所から下方へ垂れ下がった生地端部を、前記載置板上に復帰させる際、表ボタン側とは反対側に折り込む生地端部折込み手段と、を備えていることを特徴としている。  In order to achieve the same object as described above, the button-attached sewing machine according to the present invention includes a front button holder that holds the front button in a state that can be reversed between a horizontal or substantially horizontal posture and a vertical or substantially vertical posture; A force button holder that holds the force button in a horizontal or substantially horizontal position, a placement plate that is installed at a predetermined button attachment position and can support the force button holder, and the front button holder and the force button holder are placed horizontally. Or two button holder moving means for moving each separately along a substantially horizontal plane, and setting the front button and the force button in a horizontal or substantially horizontal posture via the both button holders on the button mounting plate, and When the fabric is set at the needle drop position between the two buttons, the two button holders are moved so that the button holes of these buttons are sequentially positioned at the needle drop position. By independently controlling the movement of the step with respect to the needle entry position, the front button and the force button are sewn to the fabric at the same time, and both buttons are reversed to a vertical or substantially vertical posture so that they are between the front button and the fabric. Root winding first needle operation for dropping the needle stitches between the two sides of the button sewing thread that has been stretched, and second root winding that causes the button sewing yarns to be alternately dropped across the button sewing thread after the first needle winding operation. A button-attached sewing machine configured to perform root winding sewing for winding a root winding thread around a button sewing thread by a root winding multiple needle operation that repeats the third needle operation a plurality of times, After the force button is sewn on the fabric, it can be moved forward along the fabric surface on the front button side, and the button button and fabric can be held by engaging the button sewing thread spanned between the front button and the fabric. Sewing Move the thread holder, the sewing thread holder, and the front button holder to a position away from the mounting plate with the cut end portion of the button sewing thread that has been cut after the force button is sewn cut. Reverse the front button holder and sewing thread holder so that both buttons are in a vertical or substantially vertical position at a spaced position, and the reverse button button and sewing thread holder are returned and moved back onto the mounting plate. The mechanism is wound around a part of the peripheral portion of the front button in a state of being connected to the root winding thread supplied by the first winding operation of the root winding from the surface side of the button hole of the front button at least after the second winding operation of the root winding. A thread cutting tool that cuts the thread to be cut, and an end of the fabric that hangs downward from the button sewing position by reversing the buttons to the vertical or substantially vertical posture. Further, when returning to the mounting plate described above, it is characterized in that it comprises fabric end part folding means that folds to the side opposite to the front button side.

上記のごとき特徴構成を有する本発明に係るボタン付け方法及びそのミシンによれば、各ボタンホルダーを介して載置板上水平又は略水平姿勢にセットした表ボタン及び力ボタンを針落ち位置に対して独立的に移動制御させることにより、両ボタンのボタン穴の数及び穴ピッチの大きさに関係なく、両ボタン間の針落ち位置にセットした生地に表ボタン及び力ボタンを同時に縫い付けて所定のボタン付けを行うことができる。また、ボタン付け後は、表ボタンと生地との間のボタン縫い糸に縫い糸ホルダーの糸係合部を係合させることにより、表ボタン及び生地を表ボタンホルダーと縫い糸ホルダーとに保持させて両者(表ボタンホルダー及び縫い糸ホルダー)を載置板上から離間した位置に移動させると共に、その離間位置において表ボタンホルダー及び縫い糸ホルダーを両ボタンが垂直又は略垂直姿勢となるように反転させ、且つ、反転後の表ボタンホルダー及び縫い糸ホルダーを載置板上に復帰移動させることにより、ボタン縫い付け箇所から下方へ垂れ下がっている生地端部を表ボタン側とは反対側に折り込んで、生地端部が針落ちの邪魔にならないようにして、所定の根巻き縫いを行うことができる。
しかも、力ボタンの縫い付け後に切断されたボタン縫い糸の切断端部分をワイパー等により針落ち位置の上方側方へ払い除けることなく、切断されたままの状態を保って前記離間位置への移動、反転且つ復帰移動させて根巻き縫いに移行させることにより、根巻き第1針動作時に供給される根巻き糸に引張り抵抗を与えることができると共に、その根巻き糸を、針の上下運動経路又はその近くの位置に保持することができる。これによって、生地に針を落とすことができない空間縫いの根巻き第1針動作であっても、糸が針の糸孔から抜けることなく、針糸ループを正常に形成することができ、該針糸ループをルーパーが確実に捕捉することができる。従って、所定の根巻き縫いをミスなく確実且つ安定よく行うことができる。
更に、根巻き第1針動作を確実化するために、表ボタンの周部の一部に巻き付けられる糸を根巻き第2針動作以降において切断することにより、表ボタンのボタン穴表面側に残っている糸部分を、根巻き縫い後の任意の時期に縫製作業者が簡単に引抜き除去して糸残りによる見栄えの低下をなくすることができる。
According to the button attaching method and the sewing machine according to the present invention having the above-described characteristic configuration, the front button and the force button set in a horizontal or substantially horizontal position on the mounting plate via the button holders with respect to the needle drop position. By independently controlling the movement, the front button and the force button are sewn simultaneously on the fabric set at the needle entry position between the two buttons regardless of the number of button holes and the hole pitch of both buttons. Can be buttoned. After the button is attached, the front button and the cloth are held by the front button holder and the sewing thread holder by engaging the thread engaging portion of the sewing thread holder with the button sewing thread between the front button and the cloth. The front button holder and the sewing thread holder) are moved to a position separated from the mounting plate, and the front button holder and the sewing thread holder are reversed so that both buttons are in a vertical or substantially vertical posture at the separated position, and are reversed. By moving the rear button holder and sewing thread holder back onto the mounting plate, the end of the cloth that hangs downward from the button sewing position is folded to the opposite side of the front button, and the end of the cloth is a needle. It is possible to perform predetermined root winding sewing so as not to obstruct the fall.
In addition, the cut end portion of the button sewing thread cut after the force button is sewn can be moved to the separated position while keeping the cut state without being wiped off the upper side of the needle drop position by a wiper or the like. By reversing and returning and shifting to the root winding sewing, it is possible to give tensile resistance to the root winding thread supplied at the time of the first needle winding operation, and to move the root winding thread in the vertical movement path of the needle or It can be held in a nearby position. As a result, even in the case of the first stitch operation of the root stitch of space stitching where the needle cannot be dropped on the fabric, the needle thread loop can be normally formed without the thread coming out of the thread hole of the needle. The looper can reliably capture the yarn loop. Therefore, predetermined root winding sewing can be performed reliably and stably without mistakes.
Further, in order to ensure the first winding operation of the root winding, the thread wound around a part of the peripheral portion of the front button is cut after the second winding needle operation, so that it remains on the button hole surface side of the front button. The sewing part can easily pull out and remove the thread portion at any time after the root winding sewing, thereby eliminating the deterioration of the appearance due to the remaining thread.

以上のように、表ボタンホルダー及び縫い糸ホルダーを載置板上の位置と離間した位置とに往復移動させる工程又は機構を設けることにより、ボタン付け工程とその後の根巻き縫い工程とを、一台のミシンを用いて行うことができるのはもとより、ボタン付け工程後に根巻き縫い工程に移行する際、ボタン付けが完了した生地を人手によって付け替えたり、付け直したりするなどの煩雑な作業手間を要することなく、ボタン付け工程と根巻き縫い工程とを連続的に行うことができ、しかも、根巻き縫いを確実且つ安定よく行うことができる。これによって、力ボタンの縫い付け及び根巻きを含めたボタン付けの作業性及び作業効率を顕著に向上でき、ボタン付け済み衣服の生産性の増進を達成することができるといった効果を奏する。  As described above, by providing a process or mechanism for reciprocating the front button holder and the sewing thread holder between the position on the placement plate and the position separated from each other, the button attaching process and the subsequent root winding sewing process are performed as a single unit. In addition to being able to perform using the sewing machine of this type, when shifting to the root winding stitching process after the buttoning process, it requires laborious work such as manually changing or reattaching the cloth that has been buttoned. Therefore, the buttoning process and the root winding sewing process can be performed continuously, and the root winding sewing can be performed reliably and stably. Thereby, it is possible to remarkably improve the workability and work efficiency of the button attachment including the sewing of the force button and the root winding, and it is possible to achieve the improvement of the productivity of the buttoned clothes.

本発明に係るボタン付け方法において、前記糸切断工程は、根巻き第2動作以降であればよいが、特に、根巻き第3針動作後において行われることが好ましい(請求項2)。この場合は、糸締まりなど縫い調子が安定した根巻き第3針動作後に、表ボタンの周部の一部に巻き付いている糸を切断するため、根巻きそのものを安定化できると共に、糸切断も確実化することができる。  In the buttoning method according to the present invention, the yarn cutting step may be performed after the second operation of the root winding, but is preferably performed after the third operation of the root winding (Claim 2). In this case, the thread wound around a part of the peripheral part of the front button is cut after the third needle operation of the root winding with a stable sewing condition such as thread tightening, so that the root winding itself can be stabilized and also the thread cutting can be performed. It can be ensured.

また、本発明に係るボタン付け方法において、前記ホルダー位置離間移動工程は、表ボタンホルダーと縫い糸ホルダーとにより保持された表ボタン及び生地を前記載置板上から縫製作業位置に向けて略水平移動させる工程と、この水平移動された縫製作業位置において両ボタンを反転させるボタン反転工程後に反転された表ボタンホルダー及び縫い糸ホルダーを縫製作業位置からその上方位置へ上昇移動させる工程とを有し、且つ、前記反転ボタン復帰工程は、上昇移動された表ボタンホルダー及び縫い糸ホルダーを縫製作業位置の上方位置から前記載置板の上方位置に略水平移動させた後、その位置から載置板上へ下降移動させる工程であるといった手順(請求項3)、又は、前記ホルダー位置離間移動工程は、表ボタンホルダーと縫い糸ホルダーとにより保持された表ボタン及び生地を前記載置板上から該載置板の上方位置へ上昇移動させる工程であり、且つ、前記反転ボタン復帰工程は、載置板の上方位置へ上昇移動され、その位置での反転工程後の生地端部を折込み手段により表ボタン側とは反対側に折り曲げつつ、載置板の上方位置から載置板上へ下降移動させる工程であるといった手順(請求項4)のいずれを採用してもよい。  Further, in the button attaching method according to the present invention, the holder position separation movement step moves the front button and the fabric held by the front button holder and the sewing thread holder substantially horizontally from the mounting plate toward the sewing work position. And a step of moving the table button holder and the sewing thread holder reversed after the button reversing step of reversing both buttons at the horizontally moved sewing work position from the sewing work position to the upper position thereof, and In the reverse button returning step, the table button holder and the sewing thread holder that have been moved upward are moved substantially horizontally from the position above the sewing work position to the position above the mounting plate, and then lowered from the position onto the mounting plate. The procedure (Claim 3) or the holder position separation movement process is a table button holder and a sewing thread. The front button and the cloth held by the rudder are moved upward from the mounting plate to the upper position of the mounting plate, and the reverse button return step is moved upward to the upper position of the mounting plate. And a step of lowering the dough end portion after the reversing step at that position from the upper position of the mounting plate onto the mounting plate while folding the fabric end portion to the side opposite to the front button side (claim) Any of Item 4) may be adopted.

また、本発明に係るボタン付けミシンにおいて、前記根巻き縫い切替機構として、前記縫い糸ホルダー及び表ボタンホルダーを前記載置板上から縫製作業位置に向けて略水平に往行移動させて反転させた後、その縫製作業位置から該縫製作業位置の上方位置へ上昇移動させ、且つ、反転後の表ボタンホルダー及び縫い糸ホルダーを縫製作業位置の上方位置から前記載置板の上方位置に略水平に復帰移動させた後、その位置から載置板上へ下降移動させるように構成されている(請求項6)ものを用いることによって、前者のような手順によるボタン付け方法を容易に実現することが可能であり、また、前記根巻き縫い切替機構として、前記縫い糸ホルダー及び表ボタンホルダーを前記載置板上から該載置板の上方位置へ上昇移動させて反転させた後、載置板の上方位置から載置板上へ下降移動させるように構成されている(請求項8)ものを用いることによって、後者のような手順によるボタン付け方法を容易に実現することが可能である。  Further, in the button sewing machine according to the present invention, as the root winding sewing switching mechanism, the sewing thread holder and the front button holder are moved substantially horizontally from the above-mentioned placing plate toward the sewing work position and reversed. Thereafter, the sewing machine is moved upward from the sewing work position to the upper position of the sewing work position, and the inverted button button holder and sewing thread holder are returned from the upper position of the sewing work position to the upper position of the mounting plate substantially horizontally. It is possible to easily realize the button attaching method by the procedure as in the former by using the one that is configured to move downward from the position onto the mounting plate after being moved (Claim 6). Further, as the root winding sewing switching mechanism, the sewing thread holder and the front button holder are moved upward from the mounting plate to the upper position of the mounting plate and reversed. After that, it is possible to easily realize the button attaching method according to the latter procedure by using the one configured to move downward from the upper position of the mounting plate onto the mounting plate (Claim 8). Is possible.

また、本発明に係るボタン付けミシンにおいて、両ボタンが垂直又は略垂直姿勢に反転されたとき、ボタン縫い付け箇所から下方へ垂れ下がる生地端部を根巻き縫い前に表ボタン側とは反対側に折り込む生地折込み手段としては、反転後の表ボタンホルダー及び縫い糸ホルダーを縫製作業位置の上方位置から前記載置板の上方位置に略水平に復帰移動させるとき、生地端部を載置板に接触させることで、生地端部を表ボタン側とは反対側に折込む手段(請求項7)、又は、反転後の表ボタンホルダー及び縫い糸ホルダーを載置板の上方位置から載置板上へ下降移動させる前に、生地端部を表ボタン側とは反対側に押し込んで折り込む手段(請求項9)のいずれであってもよいが、特に、生地端部を載置板に接触させることで折り込む手段を採用することが好ましい。この場合は、例えばエアの吹き付けなどの強制押し込み機構などの設置が不要となり、構成が簡単であると共に、生地端部の折り込みのために特別な工程を設けることも不要で、ボタン付け作業の効率を一層向上することができる。  Further, in the button sewing machine according to the present invention, when both buttons are inverted to the vertical or substantially vertical posture, the end of the cloth that hangs downward from the button sewing position is placed on the side opposite to the front button side before the root winding sewing. As the cloth folding means for folding, when the table button holder and the sewing thread holder after reversing are moved back approximately horizontally from the upper position of the sewing work position to the upper position of the mounting plate, the edge portion of the cloth is brought into contact with the mounting plate. Thus, the means for folding the fabric end to the side opposite to the front button side (Claim 7), or the front button holder and the sewing thread holder after being inverted are moved downward from the upper position of the mounting plate onto the mounting plate. Any means may be used to push the fabric end portion into the side opposite to the front button side before folding, and in particular, means for folding by bringing the fabric end portion into contact with the placing plate. Take It is preferable to. In this case, for example, it is not necessary to install a forced pushing mechanism such as air blowing, the structure is simple, and it is not necessary to provide a special process for folding the edge of the fabric, so that the efficiency of buttoning work is reduced. Can be further improved.

さらに、本発明に係るボタン付けミシンにおいて、前記糸切断具は、前記表ボタンホルダーの裏面近傍位置に沿って直線的に進出後退移動可能で、前記根巻き第1針動作前に進出移動され、根巻き第2針動作以降の後退移動により前記糸を引き千切り切断するように構成されていることが好ましい。  Furthermore, in the button sewing machine according to the present invention, the thread cutting tool can be moved forward and backward linearly along the position near the back surface of the front button holder, moved forward before the first winding operation of the root winding, It is preferable that the yarn is pulled and cut into pieces by a backward movement after the second winding operation of the root winding.

本発明に係るボタン付けミシンの概略全体斜視図である。1 is a schematic overall perspective view of a sewing machine with a button according to the present invention. 本発明に係るボタン付けミシンにおける力ボタンホルダーの分解拡大斜視図である。It is a disassembled expansion perspective view of the force button holder in the sewing machine with a button concerning the present invention. 本発明に係るボタン付けミシンにおける表ボタンホルダーとその駆動機構及び糸切断具とその駆動機構並びに反転機構を示す拡大斜視図である。FIG. 5 is an enlarged perspective view showing a front button holder, its driving mechanism, a thread cutting tool, its driving mechanism, and a reversing mechanism in the button sewing machine according to the present invention. 本発明に係るボタン付けミシンにおける縫い糸ホルダー及びその移動駆動機構を示す拡大斜視図である。FIG. 3 is an enlarged perspective view showing a sewing thread holder and its movement drive mechanism in the button sewing machine according to the present invention. 本発明に係るボタン付けミシンにおける根巻き縫い切替機構を示す一部切欠き拡大斜視図である。It is a partially cutaway enlarged perspective view showing a root winding sewing switching mechanism in a button sewing machine according to the present invention. 同上根巻き縫い切替機構の一つの動作状態を説明する一部断面の拡大側面図である。It is an enlarged side view of the partial cross section explaining one operation state of a root winding sewing switching mechanism same as the above. 同上根巻き縫い切替機構の他の動作状態を説明する一部断面の拡大側面図である。It is an expanded side view of the partial cross section explaining the other operation state of a root winding sewing switching mechanism same as the above. (a)〜(f)は、ボタン付け手順の一例のうち、セット工程から上昇工程までの状態を説明する要部の拡大概略正面図である。(A)-(f) is an expansion schematic front view of the principal part explaining the state from a setting process to a raise process among examples of a buttoning procedure. (g)〜(l)は、ボタン付け手順の一例のうち、反転ボタン復帰工程から後処理工程までの状態を説明する要部の拡大概略正面図である。(G)-(l) is an expansion schematic front view of the principal part explaining the state from an inversion button return process to a post-processing process among examples of a buttoning procedure. (m)は、ボタン付け手順の一例が終了した後における切断糸取り除き状態を説明する要部の拡大概略正面図である。(M) is the expansion schematic front view of the principal part explaining the cutting thread removal state after an example of a buttoning procedure is complete | finished. 図9(h)の状態の平面図である。It is a top view of the state of FIG.9 (h). 図9(i)の状態の平面図である。FIG. 10 is a plan view of the state of FIG. 図9(j)の状態の平面図である。FIG. 10 is a plan view of the state of FIG. (a)〜(f)は、ボタン付け手順の他の一例のうち、セット工程から上昇工程までの状態を説明する要部の拡大概略正面図である。(A)-(f) is an expansion schematic front view of the principal part explaining the state from a setting process to a raise process among other examples of a buttoning procedure. (g)〜(k)は、ボタン付け手順の他の一例のうち、反転ボタン復帰工程から後処理工程までの状態を説明する要部の拡大概略正面図、(l)は、ボタン付け手順の他の一例が終了した後における切断糸取り除き状態を説明する要部の拡大概略正面図である。(G)-(k) is an enlarged schematic front view of the main part explaining the state from the reverse button return process to the post-processing process among other examples of the buttoning procedure, and (l) is the buttoning procedure. It is an expansion schematic front view of the principal part explaining the cutting thread removal state after another example is complete | finished.

以下、本発明の実施の形態を図面にもとづいて説明する。
図1は本発明に係るボタン付けミシンの概略全体斜視図である。図2〜図5は本発明に係るボタン付けミシンの主要各部の構成を示す斜視図である。
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
FIG. 1 is a schematic overall perspective view of a button sewing machine according to the present invention. 2 to 5 are perspective views showing the configuration of the main parts of the sewing machine with buttons according to the present invention.

図1に示すように、ボタン付けミシン1は、ミシンアーム2内に設けた昇降駆動機構を介して一定位置を上下に往復運動する針3と、表ボタンBを保持する表ボタンホルダー4と、力ボタンPを保持する力ボタンホルダー5と、力ボタンホルダー5を載置支持可能な載置板6と、縫い糸ホルダー(図3参照)7と、糸切断具50(図3参照)と、根巻き縫い切替機構8と、生地押え9と、を備えている。  As shown in FIG. 1, the buttoned sewing machine 1 includes a needle 3 that reciprocates up and down at a fixed position via a lifting drive mechanism provided in a sewing machine arm 2, a front button holder 4 that holds a front button B, A force button holder 5 for holding the force button P, a placing plate 6 on which the force button holder 5 can be placed and supported, a sewing thread holder (see FIG. 3) 7, a thread cutting tool 50 (see FIG. 3), a root A winding sewing switching mechanism 8 and a fabric presser 9 are provided.

前記力ボタンホルダー5は、シリンダ10の収縮伸張により水平軸11の軸心回りに回転揺動可能な揺動腕12の先端部に固定されている。この力ボタンホルダー5の回転揺動方向の先端部の上面には、図2に示すように、力ボタンPを径方向の両側から弾性的に抱き込み保持する左右一対の抱き部材13,13と、これら一対の抱き部材13,13による力ボタンPの抱き込み力を補助する一対の補助バネ部材14,14と、力ボタンPを力ボタンホルダー5との間に挟んで保持し且つ上面に生地Wをセット可能なボタン受け板15とが取り付けられている。  The force button holder 5 is fixed to a distal end portion of a swing arm 12 that can rotate and swing around the axis of the horizontal shaft 11 by contraction and extension of the cylinder 10. As shown in FIG. 2, a pair of left and right holding members 13 and 13 for holding the force button P elastically from both sides in the radial direction are provided on the upper surface of the distal end portion of the force button holder 5 in the rotational and swinging direction. The pair of auxiliary spring members 14 and 14 for assisting the holding force of the force button P by the pair of holding members 13 and 13 and the force button P are sandwiched and held between the force button holder 5 and the cloth is formed on the upper surface. A button receiving plate 15 capable of setting W is attached.

前記力ボタンホルダー5は、シリンダ10の収縮伸張に伴う水平軸11の軸心回りの回転揺動により、先端部の一対の抱き部材13,13及びボタン受け板15に力ボタンPを保持した状態で、載置板6上に載置支持される位置と、ボタン付け終了後に載置板6上からミシンの手前側、つまり、縫製作業側に退避された位置とに切換え可能に構成されている。
なお、力ボタンホルダー5及びボタン受け板15の先端には、針落ち孔5a及び15aが形成され、これらに対応する箇所の載置板6にも針落ち孔6aが形成されている。前記力ボタンホルダー5側の針落ち孔5a,15aは、ボタン付け後において力ボタンホルダー5を前述の退避位置に切換え揺動させる際、後述するボタン縫い糸N1からの抜け出しを許容するよう先端が開放されている。
The force button holder 5 holds the force button P on the pair of hugging members 13 and 13 and the button receiving plate 15 at the front end portion by the rotational swing around the axis of the horizontal shaft 11 accompanying the contraction and extension of the cylinder 10. Thus, it is configured to be switchable between a position where it is placed and supported on the placement board 6 and a position retracted from the placement board 6 to the front side of the sewing machine, that is, the sewing work side after the button is attached. .
Needle drop holes 5a and 15a are formed at the distal ends of the force button holder 5 and the button receiving plate 15, and the needle drop holes 6a are also formed in the mounting plate 6 corresponding to these. The needle drop holes 5a and 15a on the side of the force button holder 5 are opened at their tips so as to allow the force button holder 5 to come out from the button sewing thread N1 described later when the force button holder 5 is switched to the retracted position and swung after the button is attached. Has been.

前記水平軸11及び載置板6は、左右一対の力ボタンホルダーアーム27,27間に亘って掛け渡し固定されている。この左右一対の力ボタンホルダーアーム27,27は、二つのステッピングモータを介して水平面内で互いに直交する前後・左右方向(Y1−Y2方向及びX1−X2方向)に駆動移動可能な可動枠(周知であるため、図示は省略する)に固定されており、これによって、力ボタンホルダー5及び載置板6は、可動枠を介して前後・左右方向に駆動移動制御可能に構成されている。  The horizontal shaft 11 and the mounting plate 6 are spanned and fixed across a pair of left and right force button holder arms 27 and 27. The pair of left and right force button holder arms 27 and 27 are movable frames (known in the art) that can be driven and moved in the front-rear and left-right directions (Y1-Y2 direction and X1-X2 direction) orthogonal to each other in a horizontal plane via two stepping motors. Therefore, the force button holder 5 and the mounting plate 6 are configured to be capable of driving and moving in the front-rear and left-right directions via the movable frame.

前記表ボタンホルダー4は、図3に示すように、ホルダー本体16Cと、表ボタンBを径方向の両側から挟持する一対の可動挟持部材16A,16Bと、これら一対の可動挟持部材16A,16Bを直線的に往復駆動スライドさせて表ボタンBを挟持する状態と挟持解除する状態とに切換えるエアシリンダ17とを備えていると共に、該表ボタンホルダー4のホルダー本体16Cには、縫い糸ホルダー7及び該縫い糸ホルダー7を駆動移動させるエアシリンダ18が取付けられている。  As shown in FIG. 3, the front button holder 4 includes a holder body 16C, a pair of movable holding members 16A and 16B that hold the front button B from both radial sides, and a pair of movable holding members 16A and 16B. An air cylinder 17 that switches between a state in which the front button B is clamped and a state in which the front button B is released by linearly reciprocatingly sliding is provided. The holder body 16C of the front button holder 4 includes the sewing thread holder 7 and the air cylinder 17 An air cylinder 18 for driving and moving the sewing thread holder 7 is attached.

前記表ボタンホルダー4は、ボタンホルダーアーム19の下端部に、水平軸心回りに回転可能に支持されており、エアシリンダ20の伸張収縮により、連結杆21,22を介して、表ボタンBを水平又は略水平姿勢で保持する状態と、垂直又は略垂直姿勢に反転させた状態とに切換え可能に構成されている。  The front button holder 4 is supported at the lower end portion of the button holder arm 19 so as to be rotatable about a horizontal axis, and the front button B is connected to the front button B via the connecting rods 21 and 22 by the expansion and contraction of the air cylinder 20. It is configured to be switchable between a state in which it is held in a horizontal or substantially horizontal posture and a state in which it is reversed to a vertical or substantially vertical posture.

前記縫い糸ホルダー7は、図4に示すように、縫い糸ホルダー台23に水平方向に移動自在に貫通支持されたホルダー取付部材24の先端に固定されている。この縫い糸ホルダー7の先端部には縫い糸係合部7aが形成されている。前記縫い糸ホルダー台23は、取付け片25及びネジ26を介して前記表ボタンホルダー4のホルダー本体16Cに固定支持されている。また、ホルダー取付部材24の他端はエアシリンダ18の可動ロッド18aの先端に固定されており、エアシリンダ18の収縮伸張により、縫い糸ホルダー7は、矢印y1−y2方向に進退移動して前記係合部7aがボタン付け後のボタン縫い糸N1(図8参照)に係合する状態と、ボタン縫い糸N1から離脱する状態とに切換え可能に構成されている。  As shown in FIG. 4, the sewing thread holder 7 is fixed to the tip of a holder mounting member 24 that is penetrated and supported by the sewing thread holder base 23 so as to be movable in the horizontal direction. A sewing thread engaging portion 7 a is formed at the tip of the sewing thread holder 7. The sewing thread holder base 23 is fixedly supported on the holder main body 16C of the front button holder 4 via an attachment piece 25 and a screw 26. The other end of the holder mounting member 24 is fixed to the tip of the movable rod 18a of the air cylinder 18, and the sewing thread holder 7 moves forward and backward in the direction of the arrow y1-y2 by the contraction and extension of the air cylinder 18, and the engagement The joint portion 7a is configured to be switchable between a state in which the joint portion 7a is engaged with the button sewing thread N1 (see FIG. 8) after being attached to the button and a state in which it is detached from the button sewing thread N1.

前記糸切断具50は、図3に示すように、フック形状に形成されている。このフック形状の糸切断具50は、前記表ボタンホルダー4のホルダー本体16Cの側面部にネジ56を介して固定支持された切断具本体51に水平方向にスライド移動自在に支持された可動部材52の先端部に、該先端部から前記縫い糸ホルダー7側に延びる腕板部材53を介して固定されている。前記可動部材52は、切断具本体51に支持されたエアシリンダ54の可動ロッド54aの先端に固定されている。糸切断具50は、エアシリンダ54の伸張収縮により、前記表ボタンホルダー4の裏面近傍位置に沿って矢印y3−y4方向に進出後退移動可能で、後述する根巻き第1針動作前に、図3の仮想線に示すように、一方の可動挟持部材16Aに近い位置まで進出移動され、後述する根巻き第3針動作後に、図3の実線に示すように、他方の可動挟持部材16B側に後退移動することにより、表ボタンBの周部の一部に巻き付けられる糸(後述する)を引き千切り切断するように構成されている。  The yarn cutting tool 50 is formed in a hook shape as shown in FIG. The hook-shaped thread cutting tool 50 is a movable member 52 supported by a cutting tool main body 51 fixedly supported on a side surface of the holder main body 16C of the front button holder 4 via a screw 56 so as to be slidable in the horizontal direction. The arm plate member 53 extending to the sewing thread holder 7 side from the distal end portion is fixed to the distal end portion. The movable member 52 is fixed to the distal end of the movable rod 54 a of the air cylinder 54 supported by the cutting tool main body 51. The thread cutting tool 50 can be advanced and retracted in the direction of the arrow y3-y4 along the position near the back surface of the front button holder 4 by the expansion and contraction of the air cylinder 54. 3 is moved forward to a position close to one movable clamping member 16A, and after the third winding needle operation described later, as shown by the solid line in FIG. 3, toward the other movable clamping member 16B side. By moving backward, the yarn (described later) wound around a part of the peripheral portion of the front button B is drawn and shredded.

前記ボタンホルダーアーム19は、図5に示すように、ボタンホルダーアーム台28に固定支持されている。このボタンホルダーアーム台28とその下方に配置されたボタンホルダーアーム台ガイド取付台29との間に、前記根巻き縫い切替機構8の構成要素の一つであるボタンホルダーアーム台昇降駆動機構が設けられている。また、前記ボタンホルダーアーム台ガイド取付台29は、二つのステッピングモータを介して水平面内で互いに直交する前後・左右方向(Y1−Y2方向及びX1−X2方向)に駆動移動制御可能な可動テーブル30に固定されており、これによって、表ボタンホルダー4及び縫い糸ホルダー7は、可動テーブル30を介して、力ボタンホルダー5及び載置板6とは別個に独立して前後・左右方向に駆動移動制御可能に構成されている。
なお、可動テーブル30の駆動移動機構及びその制御機構は周知であるため、詳細な説明及び図示は省略する。
As shown in FIG. 5, the button holder arm 19 is fixedly supported by a button holder arm base 28. Between the button holder arm base 28 and the button holder arm base guide mounting base 29 disposed below the button holder arm base 28, there is provided a button holder arm base ascending / descending drive mechanism which is one of the components of the root winding sewing switching mechanism 8. It has been. The button holder arm base guide mounting base 29 is a movable table 30 that can be driven and controlled in the front-rear and left-right directions (Y1-Y2 direction and X1-X2 direction) orthogonal to each other in a horizontal plane via two stepping motors. As a result, the front button holder 4 and the sewing thread holder 7 are controlled to move in the front / rear and left / right directions independently of the force button holder 5 and the placing plate 6 via the movable table 30. It is configured to be possible.
In addition, since the drive movement mechanism of the movable table 30 and its control mechanism are well-known, detailed description and illustration are abbreviate | omitted.

前記根巻き縫い切替機構8は、次のように構成されている。
即ち、図5に示すように、ボタンホルダーアーム台28は、可動テーブル30上に固定のボタンホルダーアーム台ガイド取付台29に対して複数本(図面では4本で示す)のロッド状ガイド31を介して上下方向Z1−Z2に昇降可能に支持されている。このボタンホルダーアーム台28の上面には、エアシリンダ32が固定支持され、該エアシリンダ32における可動ロッド33の下端部がボタンホルダーアーム台28に形成のネジ孔34に螺合し固定されている。
The root winding sewing switching mechanism 8 is configured as follows.
That is, as shown in FIG. 5, the button holder arm base 28 has a plurality (four in the drawing) of rod-shaped guides 31 with respect to the button holder arm base guide mounting base 29 fixed on the movable table 30. Through the vertical direction Z1-Z2. An air cylinder 32 is fixedly supported on the upper surface of the button holder arm base 28, and a lower end portion of the movable rod 33 in the air cylinder 32 is screwed and fixed to a screw hole 34 formed in the button holder arm base 28. .

前記ボタンホルダーアーム台ガイド取付台29に固定され上方へ向けて起立されたボルト35の上端部分には、ボタンホルダーアーム台28に当接することにより、該ボタンホルダーアーム台28の上昇位置を制限するナット状の上限ストッパー36がロックナット37及び座金38を介して上下に位置調節自在に螺合されている。また、前記ボタンホルダーアーム台28には、ボタンホルダーアーム台ガイド取付台29に固定されたストッパー当たり39に当接することにより、ボタンホルダーアーム台28の下降位置を制限する下限ストッパー40がロックナット41を介して上下に位置調整自在に設けられている。  The upper end portion of the bolt 35 fixed to the button holder arm base guide mounting base 29 and erected upward is brought into contact with the button holder arm base 28 to restrict the ascending position of the button holder arm base 28. A nut-like upper limit stopper 36 is screwed through a lock nut 37 and a washer 38 so that the position can be adjusted up and down. Further, the button holder arm base 28 has a lower limit stopper 40 for restricting the lowering position of the button holder arm base 28 by contacting a stopper contact 39 fixed to the button holder arm base guide mounting base 29, and a lock nut 41. It is provided so that the position can be adjusted up and down via the.

以上の各構成要素において、エアシリンダ32を作動させて可動ロッド33を伸縮動作させることにより、図6に示すように、ボタンホルダーアーム台28を、下限ストッパー40がストッパー当たり39に当接する下限位置まで下降させた状態と、図7に示すように、ボタンホルダーアーム台28を、該ボタンホルダーアーム台28が上限ストッパー36に当接する上限位置まで上昇させた状態とに切換え可能なボタンホルダーアーム台昇降駆動機構が構成されており、このボタンホルダーアーム台昇降駆動機構と、可動テーブル30の駆動移動機構及びその制御機構と、表ボタンホルダー4の反転切換え機構と、の組み合わせによって、前記根巻き縫い切替機構8が構成されている。  In each of the above components, the air cylinder 32 is operated to extend and retract the movable rod 33, whereby the button holder arm base 28 is moved to the lower limit position where the lower limit stopper 40 abuts against the stopper 39 as shown in FIG. 7 and a button holder arm base that can be switched between a state where the button holder arm base 28 is raised to an upper limit position where the button holder arm base 28 abuts against the upper limit stopper 36, as shown in FIG. An elevating drive mechanism is configured, and the above-mentioned neckline sewing is performed by a combination of the button holder arm base elevating drive mechanism, the drive moving mechanism and control mechanism of the movable table 30, and the reverse switching mechanism of the front button holder 4. A switching mechanism 8 is configured.

前記生地押え9は、力ボタンホルダー5のボタン受け板15上にセットされた生地Wの上面にシリンダ42を介して斜め上方から当接されることにより、生地Wの余分な移動や撓みの発生を防ぐものである。  The cloth presser 9 is brought into contact with the upper surface of the cloth W set on the button receiving plate 15 of the force button holder 5 from the diagonally upper side through the cylinder 42, thereby causing excessive movement and bending of the cloth W. Is to prevent.

次に、上記のように構成されたボタン付けミシン1による第1のボタン付け手順(動作)を、図8(a)〜(f)、図9(g)〜(l)及び図11〜図13に基づいて下程順に詳しく説明する。
1.セット工程:図8(a)に示すように、表ボタンホルダー4に保持された表ボタンB及び力ボタンホルダー5に保持された力ボタンPを、両ボタンホルダー4,5を介して、載置板6上の所定のボタン付け位置、つまり、針落ち孔6a上の位置に水平姿勢にセットすると共に、生地Wを力ボタンP上にセットし、セットされた生地Wの上面に生地押え9を当接させて生地Wを所定位置に保持する。
なお、このセット工程時において、ボタンホルダーアーム台28は、図6に示すように、下限位置まで下降された状態にあると共に、表ボタンホルダー4は、表ボタンBを水平又は略水平姿勢に保持する状態に切換えられている。
Next, the first button attaching procedure (operation) by the button attaching sewing machine 1 configured as described above is shown in FIGS. 8 (a) to 8 (f), FIGS. 9 (g) to (l) and FIGS. 13 will be described in detail in the following order.
1. Setting process: As shown in FIG. 8A, the front button B held by the front button holder 4 and the force button P held by the force button holder 5 are placed via the button holders 4 and 5. A predetermined buttoning position on the plate 6, that is, a position on the needle drop hole 6 a is set in a horizontal posture, and the fabric W is set on the force button P, and the fabric presser 9 is placed on the upper surface of the set fabric W The dough W is brought into contact with the cloth to hold the cloth W in a predetermined position.
In this setting step, the button holder arm base 28 is lowered to the lower limit position as shown in FIG. 6, and the front button holder 4 holds the front button B in a horizontal or substantially horizontal posture. It is switched to the state to do.

2.ボタン付け工程:可動テーブル30及び可動枠(図示省略)を介して両ボタンホルダー4,5を、表ボタンBのボタン穴及び力ボタンPのボタン穴が針落ち位置に順次位置されるよう前後・左右方向(Y1−Y2方向及びX1−X2方向)に独立的に移動制御させながら、針3を針落ち孔に対して上下に往復運動させることにより、図8(b)に示すように、両ボタンB,Pを生地Wの表裏面に同時に縫い付ける。そして、力ボタンPの縫い付け後、針3に連なる側の縫い糸Nは載置板6の下方部において比較的長いものと短いものとに切断される。短い方は、表ボタンB及び力ボタンPのボタン付け終了の糸端部分Nfである。  2. Buttoning process: The front and rear button holders 4 and 5 are moved back and forth so that the button hole of the front button B and the button hole of the force button P are sequentially positioned at the needle drop position via the movable table 30 and a movable frame (not shown). As shown in FIG. 8B, the needle 3 is reciprocated up and down with respect to the needle drop hole while independently controlling movement in the left and right directions (Y1-Y2 direction and X1-X2 direction). Buttons B and P are sewn simultaneously on the front and back surfaces of the fabric W. Then, after the force button P is sewn, the sewing thread N on the side connected to the needle 3 is cut into a relatively long one and a short one at the lower portion of the mounting plate 6. The shorter one is the thread end portion Nf at the end of buttoning of the front button B and the force button P.

3.縫い付けボタン保持工程:図8(c)に示すように、エアシリンダ18の収縮動作により、縫い糸ホルダー7が生地Wの上面に沿って、図4に示す矢印y1方向に進出移動して該縫い糸ホルダー7の糸係合部7aが表ボタンBと生地Wとの間に位置するボタン縫い糸N1に係合する。これによって、表ボタンホルダー4と縫い糸ホルダー7とにより、表ボタンB及び生地Wが保持される。その後、力ボタンホルダー5は、シリンダ10の収縮伸張に伴う水平軸11の軸心回りの回転揺動により、載置板6上に載置支持された位置からミシン手前側の縫製作業(オペレータ)側に退避された位置に切換えられると共に、生地押え9が生地Wから斜め上方へ離れた位置に退避される。  3. Sewing button holding step: As shown in FIG. 8 (c), the sewing thread holder 7 advances and moves in the direction of arrow y1 shown in FIG. The thread engaging portion 7a of the holder 7 is engaged with the button sewing thread N1 positioned between the front button B and the fabric W. Thus, the front button B and the fabric W are held by the front button holder 4 and the sewing thread holder 7. Thereafter, the force button holder 5 is sewn on the front side of the sewing machine (operator) from the position where it is placed and supported on the placing plate 6 by the rotational swing around the axis of the horizontal shaft 11 as the cylinder 10 contracts and extends. The cloth presser 9 is retracted to a position diagonally upward from the cloth W.

4.ホルダー位置離間移動工程:図8(d)に示すように、可動テーブル30を介して、表ボタンホルダー4及び縫い糸ホルダー7を前方向(Y2方向)に移動させることにより、表ボタンホルダー4と縫い糸ホルダー7とにより保持された表ボタンB、力ボタンP及び生地Wが載置板6上からオペレータ側に離間した位置に向けて水平移動される。このように、表ボタンB、力ボタンP及び生地Wが載置板6上からオペレータ側に離間した位置に移動された状態においても、表ボタンB、力ボタンPの縫い付け後に切断された縫い糸Nの長短の切断端部分Ne、Nfは切断されたままの状態に保たれている。  4). Holder position separation movement process: As shown in FIG. 8D, the front button holder 4 and the sewing thread are moved by moving the front button holder 4 and the sewing thread holder 7 forward (Y2 direction) via the movable table 30. The front button B, the force button P, and the cloth W held by the holder 7 are horizontally moved from the placement plate 6 toward the position away from the operator. As described above, even when the front button B, the force button P, and the fabric W are moved to the position away from the placement plate 6 toward the operator side, the sewing thread cut after the front button B and the force button P are sewn. N long and short cut end portions Ne and Nf of N are kept cut.

5.ボタン反転工程:エアシリンダ20を収縮動作させることにより、オペレータ側の離間位置に移動された表ボタンホルダー4及び縫い糸ホルダー7が水平軸心回りで回動されて、図8(e)に示すように、表ボタンB及び力ボタンPが、垂直又は略垂直姿勢となるように反転される。この反転に伴い、ボタン付け箇所よりも生地端縁側の生地端部Weは下方へ垂れ下がった状態となる。  5. Button reversing step: By causing the air cylinder 20 to contract, the front button holder 4 and the sewing thread holder 7 that have been moved to the operator-side separation position are rotated about the horizontal axis, as shown in FIG. In addition, the front button B and the force button P are inverted so as to have a vertical or substantially vertical posture. Along with this reversal, the fabric end portion We on the fabric edge side of the button attachment portion is in a state of hanging downward.

6.上昇工程:ボタン反転工程後において、エアシリンダ32を伸張動作させることにより、表ボタンホルダーアーム台28が、図7に示す上限位置まで上昇される。この表ボタンホルダーアーム台28の上昇に伴いボタンホルダーアーム19を介して、反転された表ボタンホルダー4及び縫い糸ホルダー7が、図8(f)に示すように上方向(Z1方向)に上昇移動される。  6). Ascending step: After the button reversing step, the front button holder arm base 28 is raised to the upper limit position shown in FIG. As the front button holder arm base 28 is raised, the reversed front button holder 4 and sewing thread holder 7 are moved upward (Z1 direction) through the button holder arm 19 as shown in FIG. 8 (f). Is done.

7.反転ボタン復帰工程:上昇移動された表ボタンホルダー4及び縫い糸ホルダー7を可動テーブル30を介して後方向(Y1方向)に水平移動させることにより、図9(g)に示すように、表ボタンホルダー4及び縫い糸ホルダー7が載置板6の上方位置に復帰移動される。このとき、ボタン付け箇所から下方へ垂れ下がった生地端部Weが載置板6に接触されることによって、生地端部Weは、表ボタンB側とは反対の力ボタンP側に折り曲げられる。
なお、上述のように、表ボタンホルダー4及び縫い糸ホルダー7の後方向(Y1方向)への水平移動時に生地端部Weを載置板6に接触させて生地端部Weを力ボタンP側に確実に折り曲げるために、表ボタンホルダーアーム台28の上限位置は、ボタン付け箇所から下方へ垂れ下がる生地端部Weの垂れ下がり長さに応じて予め調整し設定されている。
7). Reverse button return step: The front button holder 4 and the sewing thread holder 7 that have been moved upward are moved horizontally through the movable table 30 in the rear direction (Y1 direction), as shown in FIG. 4 and the sewing thread holder 7 are moved back to the upper position of the placing plate 6. At this time, the fabric end portion We hanging downward from the button attachment portion is brought into contact with the placing plate 6, whereby the fabric end portion We is bent to the force button P side opposite to the front button B side.
As described above, the fabric end portion We is brought into contact with the placing plate 6 during the horizontal movement in the rear direction (Y1 direction) of the front button holder 4 and the sewing thread holder 7, and the fabric end portion We is moved to the force button P side. In order to bend reliably, the upper limit position of the front button holder arm base 28 is adjusted and set in advance according to the hanging length of the fabric end portion We hanging downward from the button attachment point.

8.下降工程:エアシリンダ32を収縮動作させることにより、表ボタンホルダーアーム台28が、図6に示す下限位置まで下降される。この表ボタンホルダーアーム台28の下降に伴いボタンホルダーアーム19を介して反転された表ボタンホルダー4及び縫い糸ホルダー7が、図9(h)に示すように、下方向(Z2方向)に下降移動されて、折り曲げられた生地端部Weが載置板6上において略水平姿勢になるまで更に折り込まれる。この図9(h)に示す生地端部Weの折り込み直後において、エアシリンダ54が伸張動作されることにより、可動部材52及び腕板部材53を介して糸切断具50が、図11に示すように、前記表ボタンホルダー4の裏面近傍位置に沿って矢印y3方向に直線的にスライドされて表ボタンホルダー4の一方の可動挟持部材16Aに近い位置まで進出移動される。また、力ボタンPの縫い付け後に切断された縫い糸Nの切断端部分Neは、例えばワイパー等によって載置板6の上方へ引き上げられることなく、生地Wの本体部と折り込まれた生地端部Weとの間に位置する状態に保たれている。  8). Lowering step: By causing the air cylinder 32 to contract, the front button holder arm base 28 is lowered to the lower limit position shown in FIG. As the front button holder arm base 28 is lowered, the front button holder 4 and the sewing thread holder 7 reversed through the button holder arm 19 are moved downward (Z2 direction) as shown in FIG. 9 (h). Then, the folded fabric end portion We is further folded until it is in a substantially horizontal posture on the placing plate 6. Immediately after folding of the fabric end portion We shown in FIG. 9 (h), the air cylinder 54 is extended so that the yarn cutting tool 50 is moved through the movable member 52 and the arm plate member 53 as shown in FIG. Then, the front button holder 4 is linearly slid in the direction of the arrow y3 along the vicinity of the back surface of the front button holder 4 and moved forward to a position close to one movable clamping member 16A of the front button holder 4. Further, the cut end portion Ne of the sewing thread N cut after the force button P is sewn is not pulled up above the placing plate 6 by a wiper or the like, for example, and the cloth end portion We that is folded with the main body portion of the cloth W. It is kept in a state located between.

9.根巻き縫い工程:可動テーブル30を介して、表ボタンホルダー4及び縫い糸ホルダー7を前後Y1−Y2方向及び左右X1−X2方向に予め設定されたピッチで往復移動させることにより、図9(i)及び図12に示すように、表ボタンBと縫い糸ホルダー7との間に位置するボタン縫い糸N1の中央箇所に針3を落とす根巻き第1針動作及び該根巻き第1針動作に続けてボタン縫い糸N1を挟んでその両側に交互に針3を落とす根巻き第2針、第3針動作を複数回に亘って繰り返すことにより、ボタン縫い糸N1の周りに根巻き糸N2を巻き付け縫いする。  9. Neck winding sewing process: The front button holder 4 and the sewing thread holder 7 are reciprocated at predetermined pitches in the front-rear Y1-Y2 direction and the left-right X1-X2 direction via the movable table 30, thereby FIG. 9 (i). As shown in FIG. 12, the first winding operation of the needle winding for dropping the needle 3 to the center portion of the button sewing thread N1 located between the front button B and the sewing thread holder 7, and the button following the first winding operation of the root winding. The root winding thread N2 is wound around the button sewing thread N1 and is sewed by repeating the operation of the second needle winding needle 3 and the third needle that drop the needle 3 alternately on both sides of the sewing thread N1 a plurality of times.

ここで、力ボタンPの縫い付け後に切断されたボタン縫い糸Nの切断端部分Neをワイパー等により針落ち位置の上方側方へ払い除けることなく、切断されたままの状態を保って根巻き縫いに移行させることにより、根巻き第1針動作時に供給される根巻き用縫い糸Nには、引張り抵抗が与えられると共に、根巻き第1針動作により供給される根巻き用縫い糸Nが、針3の上下運動経路又はその近くの位置に保持されることになる。これによって、生地W自体に針3を落とすことができない空間縫いの根巻き第1針動作であっても、糸が針の糸孔から抜けることなく、針糸ループを正常に形成することができ、該針糸ループをルーパー(図示省略)が確実に捕捉することができる。従って、所定の根巻き縫いをミスなく確実且つ安定よく行うことができる。  Here, without cutting off the cut end portion Ne of the button sewing thread N cut after the force button P is sewn to the upper side of the needle drop position with a wiper or the like, the cut-off portion is kept in a state of being cut, and the root winding sewing is performed. By shifting to, a tension resistance is given to the root winding sewing thread N supplied at the time of the first root winding needle operation, and the root winding sewing thread N supplied by the first root winding needle operation is changed to the needle 3. It is held at a position near or above the vertical movement path. As a result, even in the case of the first needle operation of the root stitch of space stitching in which the needle 3 cannot be dropped on the fabric W itself, the needle thread loop can be normally formed without the thread coming out of the thread hole of the needle. A looper (not shown) can reliably capture the needle thread loop. Therefore, predetermined root winding sewing can be performed reliably and stably without mistakes.

10.糸切断工程:根巻き工程のうち、根巻き第3針動作後において、エアシリンダ54が収縮動作されることにより、可動部材52及び腕板部材53を介して糸切断具50が図9(j)及び図13に示すように、前記表ボタンホルダー4の裏面近傍位置に沿って矢印y4方向に直線的にスライドされて表ボタンホルダー4の他方の可動挟持部材16Bに近い位置まで後退移動される。これによって、表ボタンBのボタン穴の表面側から根巻き第1針動作により供給される根巻き用縫い糸Nに繋がる状態で表ボタンBの周部の一部に巻き付けられる糸部分Naが途中で切断される。切断された糸部分Naのうち、縫い糸N側に連なる糸部分Na1は、根巻き第3針動作以降の繰り返し根巻き動作に伴い根巻き糸N2中に巻き込まれる。  10. Thread cutting process: In the root winding process, after the third needle operation of the root winding, the air cylinder 54 is contracted, whereby the thread cutting tool 50 is moved through the movable member 52 and the arm plate member 53 as shown in FIG. As shown in FIG. 13 and FIG. 13, it is slid linearly in the direction of the arrow y4 along the vicinity of the back surface of the front button holder 4 and moved backward to a position near the other movable clamping member 16B of the front button holder 4. . As a result, the thread portion Na wound around a part of the peripheral portion of the front button B in the state where it is connected to the root winding sewing thread N supplied from the surface side of the button hole of the front button B by the first winding operation of the root winding. Disconnected. Of the cut yarn portion Na, the yarn portion Na1 connected to the sewing thread N side is wound into the root wound yarn N2 with the repeated root winding operation after the root winding third needle operation.

11.後処理工程:根巻き縫い工程後において、エアシリンダ32を伸張動作させることにより、表ボタンホルダーアーム台28が、図7に示す上限位置まで上昇される。この表ボタンホルダーアーム台28の上昇に伴い、ボタンホルダーアーム19を介して表ボタンホルダー4及び縫い糸ホルダー7並びに生地Wが、図9(k)に示すように上方向(Z1方向)に上昇移動される。続いて、この上昇位置において、エアシリンダ20を伸張動作させることにより、表ボタンホルダー4及び縫い糸ホルダー7が水平軸心回りで逆方向に回動されて、表ボタンB及び力ボタンPが、水平又は略水平姿勢に戻し反転される。最後に、エアシリンダ18の伸張動作により、縫い糸ホルダー7が生地Wの上面に沿って図4に示す矢印y2方向に退避移動させ、且つ、エアシリンダ17を介して表ボタンホルダー4の一対の可動挟持部材16A,16Bを直線的に駆動スライドさせることにより表ボタンBの挟持を解除して、図9(l)に示すように、力ボタンP付け及び根巻き縫いが施された所定のボタン付けを完了する。  11. Post-processing step: After the root winding sewing step, the front button holder arm base 28 is raised to the upper limit position shown in FIG. 7 by extending the air cylinder 32. As the front button holder arm base 28 is raised, the front button holder 4, the sewing thread holder 7 and the fabric W are moved upward (Z1 direction) through the button holder arm 19 as shown in FIG. Is done. Subsequently, by extending the air cylinder 20 at this raised position, the front button holder 4 and the sewing thread holder 7 are rotated in the opposite directions around the horizontal axis, and the front button B and the force button P are moved horizontally. Alternatively, it is reversed and returned to a substantially horizontal posture. Finally, the sewing thread holder 7 is retracted and moved in the direction of the arrow y2 shown in FIG. 4 along the upper surface of the fabric W by the extension operation of the air cylinder 18, and the pair of movable buttons of the front button holder 4 is moved via the air cylinder 17. The holding of the front button B is released by linearly driving and sliding the holding members 16A and 16B, and as shown in FIG. 9 (l), a predetermined button attached with a force button P and a root winding stitch is applied. To complete.

そして、上記1〜11で説明した第1のボタン付け手順(動作)の完了後において、図10(m)に示すように、前記糸切断具50により切断された糸部分Naのうち、表ボタンBのボタン穴側に残っている糸部分Na2を縫製作業者などの人手によって簡単に上方に引抜き除去することが可能であり、不要な糸残りをなくして見栄えのよい仕上がりを得ることができる。  Then, after the completion of the first buttoning procedure (operation) described in the above 1 to 11, as shown in FIG. 10 (m), the front button of the yarn portion Na cut by the yarn cutting tool 50 is displayed. The thread portion Na2 remaining on the button hole side of B can be easily pulled upward and removed manually by a sewing manufacturer or the like, so that an unnecessary finish can be eliminated and a good-looking finish can be obtained.

以上の1〜11で説明した第1のボタン付け手順(動作)の各工程を自動的かつ連続的に行うことによって、表ボタンB及び力ボタンPの両方のボタン付けとその後の根巻き縫いとを、一台のミシンを用いて行うことができるのはもとより、ボタン付け工程後に根巻き縫い工程に移行する際、ボタン付けが完了した生地Wを人手によって付け替えたり、付け直したりするなどの煩雑な作業手間が不要であり、所定のボタン付けの作業性及び作業効率の著しい向上を達成することができる。  By automatically and continuously performing each step of the first buttoning procedure (operation) described in 1 to 11 above, buttoning of both the front button B and the force button P and subsequent root winding sewing Can be carried out using a single sewing machine, and when shifting to the root winding sewing process after the buttoning process, it is troublesome to manually replace or reattach the cloth W that has been buttoned. Therefore, it is possible to achieve a significant improvement in workability and work efficiency of predetermined button attachment.

また、ボタン反転工程後、反転された表ボタンホルダー4及び縫い糸ホルダー7を、図8(f)に示すように上方向(Z1方向)に一旦上昇移動させ、その上昇移動された表ボタンホルダー4及び縫い糸ホルダー7を載置板6の上方位置に復帰移動させる反転ボタン復帰工程時において、図9(g)に示すように、ボタン付け箇所から下方へ垂れ下がった生地端部Weを載置板6に接触させることによって、該生地端部Weを、表ボタンB側とは反対の力ボタンP側に折り曲げることが可能である。そのため、生地端部Weを、次の根巻き縫い工程時に針落ちの邪魔にならないように折り込むための特別な機構、例えばエアの吹き出しや進退自在な折り込み具などの設置が不要となり、構成の簡単化を図りやすい。  Further, after the button reversing step, the reversed front button holder 4 and sewing thread holder 7 are once moved upward in the upward direction (Z1 direction) as shown in FIG. In the reverse button returning process in which the sewing thread holder 7 is moved back to the upper position of the placing plate 6, as shown in FIG. 9G, the fabric end portion We that hangs downward from the buttoning position is placed on the placing plate 6. It is possible to bend the cloth end portion We to the force button P side opposite to the front button B side. Therefore, it is not necessary to install a special mechanism for folding the fabric end portion We so as not to disturb the needle drop during the next root winding sewing process, for example, air blowing and a retractable folding tool, and the configuration is simple. It is easy to plan.

加えて、力ボタンPの縫い付け後に切断されたボタン縫い糸Nの切断端部分Neをワイパー等により針落ち位置の上方側方へ払い除けることなく、切断されたままの状態を保って根巻き縫いに移行させることにより、根巻き第1針動作時に供給される根巻き用縫い糸Nに引張り抵抗を与えることができると共に、その根巻き用縫い糸Nを、針3の上下運動経路又はその近くの位置に保持することができる。これによって、生地Wに直接、針3を落とすことができない空間縫いの根巻き第1針動作であっても、糸が針の糸孔から抜けることなく、針糸ループを正常に形成することができ、該針糸ループをルーパーが確実に捕捉することができる。従って、所定の根巻き縫いをミスなく確実且つ安定よく行うことができる。  In addition, the cut end portion Ne of the button sewing thread N that has been cut after the force button P is sewn is not wiped away from the upper side of the needle drop position by a wiper or the like, and the root sewing is performed while maintaining the cut state. , The tension resistance can be applied to the root winding sewing thread N supplied at the time of the first winding operation of the root winding, and the root winding sewing thread N is moved to the vertical movement path of the needle 3 or a position near it. Can be held in. As a result, even in the first stitch operation of the root stitch of space stitch where the needle 3 cannot be dropped directly onto the fabric W, the needle thread loop can be normally formed without the thread coming out of the thread hole of the needle. The looper can reliably capture the needle thread loop. Therefore, predetermined root winding sewing can be performed reliably and stably without mistakes.

次に、上記のように構成されたボタン付けミシン1による第2のボタン付け手順(動作)を、図14(a)〜(f)及び図15(g)〜(k)に基づいて工程順に詳しく説明する。
1.セット工程:第1のボタン付け手順の場合の1と全く同じであって、図14(a)に示すように、表ボタンホルダー4に保持された表ボタンB及び力ボタンホルダー5に保持された力ボタンPを、両ボタンホルダー4,5を介して、載置板6上の所定のボタン付け位置、つまり、針落ち孔6a上の位置に水平姿勢にセットすると共に、力ボタンP上に生地Wをセットし、セットされた生地Wの上面に生地押え9を当接させて生地Wを所定位置に保持する。
なお、このセット工程時において、ボタンホルダーアーム台28は、図6に示すように、下限位置まで下降された状態にあると共に、表ボタンホルダー4は、表ボタンBを水平又は略水平姿勢に保持する状態にある。
Next, the second buttoning procedure (operation) by the buttoned sewing machine 1 configured as described above is performed in the order of steps based on FIGS. 14 (a) to (f) and FIGS. 15 (g) to (k). explain in detail.
1. Setting step: exactly the same as 1 in the case of the first button attaching procedure, as shown in FIG. 14A, held in the front button B and the force button holder 5 held in the front button holder 4 The force button P is set in a horizontal position at a predetermined button attachment position on the mounting plate 6, that is, a position on the needle drop hole 6a, through the button holders 4 and 5, and the cloth is placed on the force button P. W is set, and the fabric presser 9 is brought into contact with the upper surface of the set fabric W to hold the fabric W in a predetermined position.
In this setting step, the button holder arm base 28 is lowered to the lower limit position as shown in FIG. 6, and the front button holder 4 holds the front button B in a horizontal or substantially horizontal posture. It is in the state to do.

2.ボタン付け工程:第1のボタン付け手順(動作)の場合の2と全く同じであって、可動テーブル30及び可動枠(図示省略)を介して両ボタンホルダー4,5を、表ボタンBのボタン穴及び力ボタンPのボタン穴が針落ち位置に順次位置されるよう前後・左右方向(Y1−Y2方向及びX1−X2方向)に独立的に移動制御させながら、針3を針落ち孔に対して上下に往復運動させることにより、図14(b)に示すように、両ボタンB,Pを生地Wの表裏面に同時に縫い付ける。そして、力ボタンPの縫い付け後、針3に連なる側の縫い糸Nは載置板6の下方部において比較的長いものと短いものとに切断される。短い方は、表ボタンB及び力ボタンPのボタン付け終了の糸端部分Nfである。  2. Button attaching step: exactly the same as 2 in the first button attaching procedure (operation), and the button holders 4 and 5 are attached to the buttons of the front button B via the movable table 30 and the movable frame (not shown). The needle 3 is moved with respect to the needle drop hole while independently controlling the movement in the front-rear and left-right directions (Y1-Y2 direction and X1-X2 direction) so that the hole and the button hole of the force button P are sequentially positioned at the needle drop position. By reciprocating up and down, both buttons B and P are sewn simultaneously on the front and back surfaces of the fabric W as shown in FIG. Then, after the force button P is sewn, the sewing thread N on the side connected to the needle 3 is cut into a relatively long one and a short one at the lower portion of the mounting plate 6. The shorter one is the thread end portion Nf at the end of buttoning of the front button B and the force button P.

3.縫い付けボタン保持工程:第1のボタン付け手順(動作)の場合の3と全く同じであって、図14(c)に示すように、エアシリンダ18の収縮動作により、縫い糸ホルダー7が生地Wの上面に沿って、図4に示す矢印y1方向に進出移動して該縫い糸ホルダー7の糸係合部7aが表ボタンBと生地Wとの間に位置するボタン縫い糸N1に係合する。これによって、表ボタンホルダー4と縫い糸ホルダー7とにより、表ボタンB及び生地Wが保持される。その後、力ボタンホルダー5は、シリンダ10の収縮伸張に伴う水平軸11の軸心回りの回転揺動により、載置板6上に載置支持された位置からミシンの手前側の縫製作業(オペレータ)側に退避された位置に切換えられると共に、生地押え9が生地Wから斜め上方へ離れた位置に退避される。  3. Sewing button holding step: exactly the same as 3 in the case of the first buttoning procedure (operation), and as shown in FIG. The thread engaging portion 7a of the sewing thread holder 7 is engaged with the button sewing thread N1 located between the front button B and the fabric W by moving forward in the direction of the arrow y1 shown in FIG. Thus, the front button B and the fabric W are held by the front button holder 4 and the sewing thread holder 7. After that, the force button holder 5 is sewn on the front side of the sewing machine (operator) from the position where it is placed and supported on the placing plate 6 by the rotational swing around the axis of the horizontal shaft 11 as the cylinder 10 contracts and extends. ) Side, and the material presser 9 is retracted to a position diagonally away from the material W.

4.ホルダー位置離間移動工程:エアシリンダ32を伸張動作させることにより、表ボタンホルダーアーム台28が、図7に示す上限位置まで上昇される。この表ボタンホルダーアーム台28の上昇に伴いボタンホルダーアーム19を介して、表ボタンホルダー4及び縫い糸ホルダー7が上方向(Z1方向)に上昇されて、図14(d)に示すように、載置板6の直上方位置に離間移動される。このように、表ボタンB、力ボタンP及び生地Wが上方向に上昇された状態においても、表ボタンB、力ボタンPの縫い付け後に切断された縫い糸Nの切断端部分Ne、Nfは切断されたままの状態に保たれている。  4). Holder position separation movement step: By extending the air cylinder 32, the front button holder arm base 28 is raised to the upper limit position shown in FIG. As the front button holder arm base 28 is raised, the front button holder 4 and the sewing thread holder 7 are lifted upward (in the Z1 direction) via the button holder arm 19, and loaded as shown in FIG. 14 (d). It is moved away to a position immediately above the mounting plate 6. In this way, even when the front button B, the force button P, and the fabric W are raised upward, the cut end portions Ne and Nf of the sewing thread N cut after the front button B and the force button P are sewn are cut. It is kept as it is.

5.ボタン反転工程:エアシリンダ20を収縮動作させることにより、載置板6の直上方位置に離間移動された表ボタンホルダー4及び縫い糸ホルダー7が水平軸心回りで回動されて、図14(e)に示すように、表ボタンB及び力ボタンPが、垂直又は略垂直姿勢となるように反転される。この反転に伴い、ボタン付け箇所よりも生地端縁側の生地端部Weは下方へ垂れ下がった状態となる。  5. Button reversing step: By causing the air cylinder 20 to contract, the front button holder 4 and the sewing thread holder 7 that have been moved to the position immediately above the placing plate 6 are rotated about the horizontal axis, and FIG. ), The front button B and the force button P are inverted so as to have a vertical or substantially vertical posture. Along with this reversal, the fabric end portion We on the fabric edge side of the button attachment portion is in a state of hanging downward.

6.生地端部の折り返し工程:反転により下方へ垂れ下がった生地端部Weに向けて、図14(f)の矢印で示すように、表ボタンB側からエアを吹き付けるなどして押し込むことにより、生地端部Weを表ボタンB側とは反対側に折り曲げる。  6). Folding step of the fabric end: As shown by the arrow in FIG. 14 (f), the fabric end is pushed by blowing air from the front button B side toward the fabric end We hanging downward by reversal. The part We is bent to the side opposite to the front button B side.

7.反転ボタン復帰工程:エアシリンダ32を収縮動作させることにより、表ボタンホルダーアーム台28が、図6に示す下限位置まで下降される。この表ボタンホルダーアーム台28の下降に伴いボタンホルダーアーム19を介して、反転された表ボタンホルダー4及び縫い糸ホルダー7が、図15(g)に示すように、下方向(Z2方向)に下降移動されて、折り曲げられた生地端部Weが載置板6上において略水平姿勢になるよう折り込まれる。この図15(g)に示す生地端部Weの折り込み直後において、エアシリンダ54が伸張動作されることにより、可動部材52及び腕板部材53を介して糸切断具50が、図11に示すように、前記表ボタンホルダー4の裏面近傍位置に沿って矢印y3方向に直線的にスライドされて表ボタンホルダー4の一方の可動挟持部材16Aに近い位置まで進出移動される。また、力ボタンPの縫い付け後に切断された縫い糸Nの切断端部分Neは、例えばワイパー等によって載置板6の上方へ引き上げられることなく、生地Wの本体部と折り込まれた生地端部Weとの間に位置する状態に保たれている。  7). Reverse button return step: By retracting the air cylinder 32, the front button holder arm base 28 is lowered to the lower limit position shown in FIG. As the front button holder arm base 28 is lowered, the inverted front button holder 4 and sewing thread holder 7 are lowered downward (Z2 direction) through the button holder arm 19 as shown in FIG. The fabric end portion We which is moved and bent is folded on the placing plate 6 so as to be in a substantially horizontal posture. Immediately after folding of the fabric end portion We shown in FIG. 15 (g), the air cylinder 54 is extended so that the yarn cutting tool 50 is moved through the movable member 52 and the arm plate member 53 as shown in FIG. Then, the front button holder 4 is linearly slid in the direction of the arrow y3 along the vicinity of the back surface of the front button holder 4 and moved forward to a position close to one movable clamping member 16A of the front button holder 4. Further, the cut end portion Ne of the sewing thread N cut after the force button P is sewn is not pulled up above the placing plate 6 by a wiper or the like, for example, and the cloth end portion We that is folded with the main body portion of the cloth W. It is kept in a state located between.

8.根巻き縫い工程:第1のボタン付け手順(動作)の場合の9と全く同じであって、可動テーブル30を介して、表ボタンホルダー4及び縫い糸ホルダー7を前後Y1−Y2方向及び左右X1−X2方向に予め設定されたピッチで往復移動させることにより、図15(h)及び図12に示すように、表ボタンBと縫い糸ホルダー7との間に位置するボタン縫い糸N1の中央箇所に針3を落とす根巻き第1針動作及び該根巻き第1針動作に続けてボタン縫い糸N1を挟んでその両側に交互に針3を落とす根巻き第2針、第3針動作を複数回に亘って繰り返すことにより、ボタン縫い糸N1の周りに根巻き糸N2を巻き付け縫いする。  8). Neck winding sewing process: exactly the same as 9 in the first buttoning procedure (operation), and the front button holder 4 and the sewing thread holder 7 are moved in the front-rear Y1-Y2 direction and left-right X1- through the movable table 30. By reciprocating at a preset pitch in the X2 direction, as shown in FIG. 15 (h) and FIG. 12, the needle 3 is placed at the center of the button sewing thread N1 located between the front button B and the sewing thread holder 7. The root winding first needle operation for dropping the needle winding and the root winding second needle and third needle operation for dropping the needle 3 alternately on both sides of the button sewing thread N1 after the root winding first needle operation are performed a plurality of times. By repeating, the root thread N2 is wound around the button sewing thread N1 and sewed.

この根巻き縫い工程においても、上述した第1のボタン付け手順の場合と同様に、力ボタンPの縫い付け後に切断されたボタン縫い糸Nの切断端部分Neをワイパー等により針落ち位置の上方側方へ払い除けることなく、切断されたままの状態を保って根巻き縫いに移行させることにより、根巻き第1針動作時に供給される根巻き用縫い糸Nには、引張り抵抗が与えられると共に、根巻き第1針動作により供給される根巻き用縫い糸Nが、針3の上下運動経路又はその近くの位置に保持されることになる。これによって、生地W自体に針3を落とすことができない空間縫いの根巻き第1針動作であっても、糸が針の糸孔から抜けることなく、針糸ループを正常に形成させることができ、該針糸ループをルーパーが確実に捕捉することができる。従って、所定の根巻き縫いをミスなく確実且つ安定よく行うことができる。  Also in the root winding sewing step, the cut end portion Ne of the button sewing thread N cut after the force button P is sewn is removed by using a wiper or the like above the needle drop position, as in the case of the first buttoning procedure described above. By keeping the state of being cut and shifting to the root winding sewing without being removed, the root winding sewing thread N supplied at the time of the first winding of the root winding is given a tensile resistance, The root winding sewing thread N supplied by the root winding first needle operation is held in the vertical movement path of the needle 3 or a position near it. As a result, even in the first stitch operation of the root stitch of space stitch where the needle 3 cannot be dropped on the fabric W itself, the needle thread loop can be normally formed without the thread coming out of the thread hole of the needle. The looper can reliably capture the needle thread loop. Therefore, predetermined root winding sewing can be performed reliably and stably without mistakes.

9.糸切断工程:根巻き工程のうち、根巻き第3針動作後において、エアシリンダ54が収縮動作されることにより、可動部材52及び腕板部材53を介して糸切断具50が図14(i)及び図13に示すように、前記表ボタンホルダー4の裏面近傍位置に沿って矢印y4方向に直線的にスライドされて表ボタンホルダー4の他方の可動挟持部材16Bに近い位置まで後退移動される。これによって、表ボタンBのボタン穴の表面側から根巻き第1針動作により供給される根巻き用縫い糸Nに繋がる状態で表ボタンBの周部の一部に巻き付けられる糸部分Naが途中で切断される。切断された糸部分Naのうち、縫い糸N側に連なる糸部分Na1は、根巻き第3針動作以降の繰り返し根巻き動作に伴い根巻き糸N2中に巻き込まれる。  9. Yarn cutting step: In the root winding step, after the third needle operation of the root winding, the air cylinder 54 is contracted, whereby the yarn cutting tool 50 is moved through the movable member 52 and the arm plate member 53 as shown in FIG. As shown in FIG. 13 and FIG. 13, it is slid linearly in the direction of the arrow y4 along the vicinity of the back surface of the front button holder 4 and moved backward to a position near the other movable clamping member 16B of the front button holder 4. . As a result, the thread portion Na wound around a part of the peripheral portion of the front button B in the state where it is connected to the root winding sewing thread N supplied from the surface side of the button hole of the front button B by the first winding operation of the root winding. Disconnected. Of the cut yarn portion Na, the yarn portion Na1 connected to the sewing thread N side is wound into the root wound yarn N2 with the repeated root winding operation after the root winding third needle operation.

10.後処理工程:第1のボタン付け手順(動さ)の場合の11と全く同じであって、根巻き縫い工程後において、エアシリンダ32を伸張動作させることにより、表ボタンホルダーアーム台28が、図7に示す上限位置まで上昇される。この表ボタンホルダーアーム台28の上昇に伴い、ボタンホルダーアーム19を介して表ボタンホルダー4及び縫い糸ホルダー7並びに生地Wが、図15(j)に示すように上方向(Z1方向)に上昇移動される。続いて、この上昇位置において、エアシリンダ20を伸張動作させることにより、表ボタンホルダー4及び縫い糸ホルダー7が水平軸心回りで逆方向に回動されて、図15(k)に示すように、表ボタンB及び力ボタンPが、水平又は略水平姿勢に戻し反転される。最後に、エアシリンダ18の伸張動作により、縫い糸ホルダー7が生地Wの上面に沿って図4に示す矢印y2方向に退避移動させ、且つ、エアシリンダ17を介して表ボタンホルダー4の一対の可動挟持部材16A,16Bを直線的に駆動スライドさせることにより表ボタンBの挟持を解除して、力ボタンP付け及び根巻き縫いが施された所定のボタン付けを完了する。  10. Post-processing step: exactly the same as 11 in the first buttoning procedure (moving), and after the root winding sewing step, the air cylinder 32 is extended to move the front button holder arm base 28, The position is raised to the upper limit position shown in FIG. As the front button holder arm base 28 is raised, the front button holder 4, the sewing thread holder 7 and the fabric W are moved upward (Z1 direction) through the button holder arm 19 as shown in FIG. Is done. Subsequently, in this raised position, the front button holder 4 and the sewing thread holder 7 are rotated in the opposite directions around the horizontal axis by extending the air cylinder 20, as shown in FIG. The front button B and the force button P are returned to the horizontal or substantially horizontal posture and reversed. Finally, the sewing thread holder 7 is retracted and moved in the direction of the arrow y2 shown in FIG. 4 along the upper surface of the fabric W by the extension operation of the air cylinder 18, and the pair of movable buttons of the front button holder 4 is moved via the air cylinder 17. The holding of the front button B is released by driving and sliding the holding members 16A and 16B linearly, and the predetermined button attachment with the force button P and the root winding sewing is completed.

そして、上記1〜10で説明した第2のボタン付け手順(動作)の完了後において、図15(l)に示すように、前記糸切断具50により切断された糸部分Naのうち、表ボタンBのボタン穴側に残っている糸部分Na2を縫製作業者などの人手によって上方に簡単に引抜き除去することが可能で、不要な糸残りをなくして見栄えのよい仕上がりを得ることができる。  Then, after completion of the second buttoning procedure (operation) described in 1 to 10 above, as shown in FIG. 15 (l), the front button of the yarn portion Na cut by the yarn cutting tool 50 is displayed. The thread portion Na2 remaining on the button hole side of B can be easily pulled upward and removed manually by a sewing manufacturer or the like, and an undesired thread residue can be eliminated to obtain a good-looking finish.

以上の1〜10で説明した第2のボタン付け手順(動作)の場合は、第1のボタン付け手順の場合と同様に、表ボタンB及び力ボタンPの両方のボタン付けとその後の根巻き縫いとを、一台のミシンを用いて行うことができるのはもとより、ボタン付け工程後に根巻き縫い工程に移行する際、ボタン付けが完了した生地Wを人手によって付け替えたり、付け直したりするなどの煩雑な作業手間が不要であり、所定のボタン付けの作業性及び作業効率の著しい向上を達成することができる。  In the case of the second buttoning procedure (operation) described in 1 to 10 above, as with the case of the first buttoning procedure, buttoning of both the front button B and the force button P and subsequent root winding are performed. In addition to being able to perform sewing with a single sewing machine, when shifting to the root winding sewing process after the buttoning process, the cloth W that has been buttoned is manually replaced or reattached, etc. No complicated work is required, and a significant improvement in workability and work efficiency of predetermined button attachment can be achieved.

加えて、第1のボタン付け手順の場合と同様に、力ボタンPの縫い付け後に切断されたボタン縫い糸Nの切断端部分Neをワイパー等により針落ち位置の上方側方へ払い除けることなく、切断されたままの状態を保って根巻き縫いに移行させることにより、根巻き第1針動作時に供給される根巻き用縫い糸Nに引張り抵抗を与えることができると共に、その根巻き用縫い糸Nを、針3の上下運動経路又はその近くの位置にしっかりと保持することができる。これによって、生地Wに直接、針3を落とすことができない空間縫いの根巻き第1針動作であっても、糸が針の糸孔から抜けることなく、針糸ループを正常に形成することができ、該針糸ループをルーパーが確実に捕捉することができる。従って、所定の根巻き縫いをミスなく確実且つ安定よく行うことができる。  In addition, as in the case of the first buttoning procedure, the cut end portion Ne of the button sewing thread N that has been cut after the sewing of the force button P can be removed to the upper side of the needle drop position with a wiper or the like. By keeping the state of being cut and shifting to the root winding sewing, it is possible to give a tensile resistance to the root winding sewing thread N supplied at the time of the first winding of the root winding, and the root winding sewing thread N The needle 3 can be firmly held in the vertical movement path or a position near the path. As a result, even in the first stitch operation of the root stitch of space stitch where the needle 3 cannot be dropped directly onto the fabric W, the needle thread loop can be normally formed without the thread coming out of the thread hole of the needle. The looper can reliably capture the needle thread loop. Therefore, predetermined root winding sewing can be performed reliably and stably without mistakes.

更に、第2のボタン付け手順を採用する場合は、ボタン付け工程後、表ボタンホルダー4及び縫い糸ホルダー7を、図14(d)に示すように、載置板6の上方位置に上昇移動させて、その上昇位置でボタン反転工程が行えるので、表ボタンホルダー4及び縫い糸ホルダー7を水平方向に往復移動させる工程を省略することが可能で、ボタン付け作業効率を一層向上することができる。  Furthermore, when the second buttoning procedure is adopted, after the buttoning step, the front button holder 4 and the sewing thread holder 7 are moved upward to the upper position of the placing plate 6 as shown in FIG. Since the button reversing step can be performed at the raised position, the step of reciprocating the front button holder 4 and the sewing thread holder 7 in the horizontal direction can be omitted, and the buttoning work efficiency can be further improved.

なお、上記第2のボタン付け手順において、生地端部Weの折り曲げ折り込み手段としては、エアの吹き付けが最も好ましいが、駆動押し込み具を用いてもよく、また、オペレータが手に持った棒状部材で押し込んで折り込むようにしてもよい。  In the second buttoning procedure, air is most preferably used as the folding means for bending the fabric end portion We. However, a driving pusher may be used, or a rod-shaped member held by the operator's hand. You may make it fold by pushing.

また、上記第1及び第2のボタン付け手順においては、糸切断工程を、糸締まりなど縫い調子が安定する根巻き第3針動作後に行うものについて説明したが、これに限定されず、根巻き第2針動作後に糸切断してもよい。  In the first and second buttoning procedures described above, the thread cutting process is performed after the third winding operation of the root winding where the sewing tone is stable, such as thread tightening, but the present invention is not limited to this. The thread may be cut after the second needle operation.

本発明に係るボタン付けミシンにおいて、上記実施の形態では、糸切断具50として、表ボタンホルダー4の裏面近傍位置に沿って直線的に進出後退移動自在で、後退移動により糸部分Naを引き千切り切断するように構成されたフック状の糸切断具50を用いたが、これに限定されるものでない。例えば、開閉駆動可能な鋏状の糸切断具を用いてもよい。  In the button sewing machine according to the present invention, in the above embodiment, as the thread cutting tool 50, the front button holder 4 can linearly advance and retreat along the vicinity of the back surface, and the thread portion Na is pulled and shredded by retreating movement. Although the hook-shaped thread cutting tool 50 configured to cut is used, the present invention is not limited to this. For example, a hook-shaped thread cutting tool that can be opened and closed may be used.

さらに、上記実施の形態においては、第1のボタン付け手順の場合も第2のボタン付け手順の場合も、図10(m)や図15(l)に示すように、糸切断具50により切断された糸部分Naのうち、表ボタンBのボタン穴側に残っている糸部分Na2の取り除きを縫製作業者等の人手によって行うもので説明したが、この糸部分Na2の除去工程も機械的、自動的に行うように構成してもよいこと勿論である。  Furthermore, in the above-described embodiment, in the case of the first buttoning procedure and the second buttoning procedure, as shown in FIG. 10 (m) and FIG. The thread portion Na2 remaining on the button hole side of the front button B is described as being manually removed by a sewing manufacturer or the like. However, this thread portion Na2 removal process is also mechanical, Of course, it may be configured to perform automatically.

1 ボタン付けミシン
4 表ボタンホルダー
5 力ボタンホルダー
6 載置板
7 縫い糸ホルダー
8 根巻き縫い切替機構
30 可動テーブル(ボタンホルダー移動手段)
50 糸切断具
B 表ボタン
P 力ボタン
W 生地
We 生地端部
N 縫い糸
Ne、Nf 糸の切断端部分
N1 ボタン縫い糸
N2 根巻き糸
DESCRIPTION OF SYMBOLS 1 Button attaching sewing machine 4 Front button holder 5 Force button holder 6 Mounting plate 7 Sewing thread holder 8 Neck winding sewing change mechanism 30 Movable table (button holder moving means)
50 Thread cutting tool B Front button P Power button W Fabric We Fabric end N Sewing thread Ne, Nf Thread cut end N1 Button sewing thread N2 Neck thread

Claims (10)

表ボタンホルダーに保持された表ボタン及び力ボタンホルダーに保持された力ボタンを、両ボタンホルダーを介して、所定のボタン付け位置の載置板上に水平又は略水平姿勢にセットすると共に、両ボタン間の針落ち位置に生地をセットするセット工程と、
前記表ボタン及び力ボタンの各ボタン穴が針落ち位置に順次位置されるように両ボタンホルダーを針落ち位置に対して独立的に移動させながら両ボタンを生地に同時に縫い付けるボタン付け工程と、
先端部に糸係合部が形成された縫い糸ホルダーを前記表ボタン側の生地面に沿って進出移動させて、該縫い糸ホルダーの前記先端糸係合部に表ボタンと生地との間に位置するボタン縫い糸を係合させることによって、表ボタンホルダーと縫い糸ホルダーとにより表ボタン及び生地を保持させ、且つ、力ボタンの縫い付け後に切断されたボタン縫い糸の切断端部分を切断されたままの状態で力ボタンホルダーを載置板上から退避させる縫い付けボタン保持工程と、
表ボタン及び生地を保持した表ボタンホルダー及び縫い糸ホルダーを前記載置板上から離間した位置に移動させるホルダー位置離間移動工程と、
前記離間した位置において、表ボタンホルダー及び縫い糸ホルダーを両ボタンが垂直又は略垂直姿勢となるように反転させるボタン反転工程と、
前記反転によりボタン縫い付け箇所から下方へ垂れ下がった生地端部を表ボタン側とは反対側に折り曲げると共に、前記離間位置に移動された表ボタンホルダー及び縫い糸ホルダーを前記載置板上に復帰移動させて生地端部を更に折り込む反転ボタン復帰工程と、
前記表ボタンと縫い糸ホルダーとの間に位置するボタン縫い糸の両側間箇所に針落ちさせる根巻き第1針動作及び該根巻き第1針動作に続けて前記ボタン縫い糸を挟んでその両側箇所に交互に針落ちさせる根巻き第2、第3針動作を複数回に亘って繰り返す根巻き複数針動作により、ボタン縫い糸の周りに根巻き糸を巻き付け縫いする根巻き縫い工程と、
根巻き縫い工程のうちの少なくとも前記根巻き第2針動作以降において、表ボタンのボタン穴の表面側から根巻き第1針動作により供給される根巻き糸に繋がる状態で表ボタンの周部の一部に巻き付けられる糸を切断する糸切断工程と、
前記表ボタン及び力ボタンが水平又は略水平姿勢になるように表ボタンホルダー及び縫い糸ホルダーを逆方向に戻し反転させ、且つ、縫い糸ホルダーを退去移動させる戻し反転工程と、を有し、
これら各工程を順次連続的に行うことを特徴とするボタン付け方法。
The front button held by the front button holder and the force button held by the force button holder are set horizontally or substantially horizontally on the mounting plate at a predetermined button attachment position via both button holders. A setting process for setting the fabric at the needle drop position between the buttons;
A buttoning step for simultaneously sewing both buttons to the fabric while moving both button holders independently with respect to the needle drop position so that each button hole of the front button and the force button is sequentially positioned at the needle drop position;
A sewing thread holder having a thread engaging portion formed at the tip is moved forward along the fabric surface on the front button side, and is positioned between the front button and the fabric at the tip thread engaging portion of the sewing thread holder. By engaging the button sewing thread, the front button and the cloth are held by the front button holder and the sewing thread holder, and the cut end portion of the button sewing thread cut after the force button is sewn is cut. A sewing button holding process for retracting the force button holder from the mounting plate;
A holder position separation moving step of moving the front button holder and the sewing thread holder holding the front button and the fabric to a position separated from the mounting plate,
A button reversing step of reversing the front button holder and the sewing thread holder so that both buttons are in a vertical or substantially vertical posture at the spaced positions;
The fabric end that hangs downward from the button sewing position due to the inversion is bent to the side opposite to the front button side, and the front button holder and the sewing thread holder that have been moved to the separated position are moved back onto the mounting plate. Reversing button return process to further fold the fabric edge,
The first winding operation of the needle winding to drop the needle thread at the position between both sides of the button sewing thread located between the front button and the sewing thread holder, and alternating between the both sides of the button sewing thread after the first winding operation of the root winding. A root winding sewing step of wrapping and sewing a root winding thread around a button sewing thread by a root winding multi-needle operation that repeats the second and third needle movements to cause needle dropping to a plurality of times;
At least after the root winding second needle operation in the root winding sewing step, the peripheral portion of the front button is connected to the root winding thread supplied by the root winding first needle operation from the surface side of the button hole of the front button. A yarn cutting step of cutting a yarn wound around a part;
A reverse reversing step in which the front button holder and the sewing thread holder are reversed and reversed so that the front button and the force button are in a horizontal or substantially horizontal posture, and the sewing thread holder is moved backward.
A buttoning method characterized by sequentially performing each of these steps.
前記糸切断工程は、前記根巻き第3針動作後において行われる請求項1に記載のボタン付け方法。  The buttoning method according to claim 1, wherein the yarn cutting step is performed after the third winding needle operation. 前記ホルダー位置離間移動工程は、表ボタンホルダーと縫い糸ホルダーとにより保持された表ボタン及び生地を前記載置板上から縫製作業位置に向けて略水平移動させる工程と、この水平移動された縫製作業位置において両ボタンを反転させるボタン反転工程後に反転された表ボタンホルダー及び縫い糸ホルダーを縫製作業者位置からその上方位置へ上昇移動させる工程とを有し、且つ、前記反転ボタン復帰工程は、上昇移動された表ボタンホルダー及び縫い糸ホルダーを縫製作業者位置の上方位置から前記載置板の上方位置に略水平移動させた後、その位置から載置板上へ下降移動させる工程である請求項1又は2に記載のボタン付け方法。  The holder position separation movement step includes a step of moving the front button and the fabric held by the front button holder and the sewing thread holder substantially horizontally from the mounting plate to the sewing work position, and the horizontally moved sewing work. And a step of moving the front button holder and the sewing thread holder which are reversed after the button reversing step for reversing both buttons at the position from the sewing manufacturer position to the upper position thereof, and the reversing button returning step is a lifting movement. 2. The step of moving the front button holder and the sewing thread holder, which are substantially horizontally moved from the upper position of the sewing manufacturer position to the upper position of the mounting plate, and then moved downward from the position onto the mounting plate. 2. The button attaching method according to 2. 前記ホルダー位置離間移動工程は、表ボタンホルダーと縫い糸ホルダーとにより保持された表ボタン及び生地を前記載置板上から該載置板の上方位置へ上昇移動させる工程であり、且つ、前記反転ボタン復帰工程は、載置板の上方位置へ上昇移動され、その位置での反転工程後の生地端部を折込み手段により表ボタン側とは反対側に折り曲げつつ、載置板の上方位置から載置板上へ下降移動させる工程である請求項1又は2に記載のボタン付け方法。  The holder position separation movement step is a step of moving the front button and the cloth held by the front button holder and the sewing thread holder upward from the placement plate to the upper position of the placement plate, and the reverse button In the returning process, the material is moved upward to the upper position of the mounting plate, and the fabric end after the reversing process at that position is folded by the folding means to the side opposite to the front button side, and placed from the upper position of the mounting plate. The buttoning method according to claim 1, wherein the buttoning method is a step of moving downward on the plate. 表ボタンを水平又は略水平姿勢と垂直又は略垂直姿勢とに反転可能な状態に保持する表ボタンホルダーと、力ボタンを水平又は略水平姿勢に保持する力ボタンホルダーと、所定のボタン付け位置に設置されて前記力ボタンホルダーを載置支持可能な載置板と、前記表ボタンホルダー及び力ボタンホルダーを水平又は略水平面に沿って各別に移動させる二つのボタンホルダー移動手段とを備え、前記ボタン載置板上に前記両ボタンホルダーを介して水平又は略水平姿勢に表ボタン及び力ボタンをセットし、かつ、両ボタン間の針落ち位置に生地をセットした状態で、これら両ボタンの各ボタン穴が針落ち位置に順次位置されるように前記二つのボタンホルダー移動手段を針落ち位置に対して独立的に移動制御させることにより、表ボタン及び力ボタンを生地に同時に縫い付けると共に、両ボタンを垂直又は略垂直姿勢に反転させて表ボタンと生地との間に掛け渡されたボタン縫い糸の両側間箇所に針落ちさせる根巻き第1針動作及び該根巻き第1針動作に続いて前記ボタン縫い糸を挟んでその両側箇所に交互に針落ちさせる根巻き第2、第3針動作を複数回に亘って繰り返す根巻き複数針動作により、ボタン縫い糸の周りに根巻き糸を巻き付ける根巻き縫いを行うように構成されているボタン付けミシンであって、
表ボタン及び力ボタンを生地に縫い付けた後、表ボタン側の生地面に沿って進出移動されて、表ボタンと生地との間に掛け渡されたボタン縫い糸に係合して表ボタン及び生地を保持可能な縫い糸ホルダーと、この縫い糸ホルダー及び表ボタンホルダーを力ボタンの縫い付け後に切断されたボタン縫い糸の切断端部分を切断されたままの状態で前記載置板上から離間した位置に移動させて、その離間した位置で表ボタンホルダー及び縫い糸ホルダーを両ボタンが垂直又は略垂直姿勢となるように反転させると共に、反転後の表ボタンホルダー及び縫い糸ホルダーを前記載置板上に復帰移動させる根巻き縫い切替機構と、少なくとも前記根巻き第2針動作以降において、表ボタンのボタン穴の表面側から根巻き第1針動作により供給される根巻き糸に繋がる状態で表ボタンの周部の一部に巻き付けられる糸を切断する糸切断具と、前記両ボタンの垂直又は略垂直姿勢への反転によりボタン縫い付け箇所から下方へ垂れ下がった生地端部を、前記載置板上に復帰させる際、表ボタン側とは反対側に折り込む生地端部折込み手段と、を備えていることを特徴とするボタン付けミシン。
A front button holder that holds the front button in a state that can be reversed between a horizontal or substantially horizontal posture and a vertical or substantially vertical posture, a force button holder that holds the force button in a horizontal or substantially horizontal posture, and a predetermined button attachment position. A mounting plate installed and capable of mounting and supporting the force button holder; and two button holder moving means for moving the front button holder and the force button holder separately along a horizontal or substantially horizontal plane, With the front button and force button set horizontally or substantially horizontally on the mounting plate via the button holders, and the fabric set at the needle drop position between the buttons, each button of these buttons By controlling the movement of the two button holder moving means independently of the needle drop position so that the holes are sequentially positioned at the needle drop position, the front button and force The first winding operation of the root winding that sews the tongue to the fabric at the same time and reverses both buttons in a vertical or substantially vertical posture so that the needle is dropped at the position between both sides of the button sewing thread spanned between the front button and the fabric. Following the first winding operation of the root winding, the button sewing thread is operated by the multiple winding operation of the root winding which repeats the second winding and the third needle operation of the button sewing thread alternately on both sides of the button sewing thread a plurality of times. A buttoned sewing machine configured to perform a root winding sewing around a neck thread,
After the front button and the force button are sewed on the fabric, the front button and the fabric are moved forward along the fabric surface on the front button side and engaged with the button sewing thread spanned between the front button and the fabric. The sewing thread holder that can hold the sewing thread, and the sewing thread holder and the front button holder are moved to a position away from the mounting plate with the cut end portion of the button sewing thread cut after the force button is sewn cut. Then, the front button holder and the sewing thread holder are reversed so that both buttons are in a vertical or substantially vertical posture at the separated position, and the inverted front button holder and the sewing thread holder are moved back on the mounting plate. The root winding supplied by the root winding first needle operation from the surface side of the button hole of the front button at least after the root winding second needle operation and the root winding sewing switching mechanism A thread cutting tool that cuts a thread wound around a part of the peripheral part of the front button in a state connected to the button, and a fabric end that hangs downward from the button sewing position by reversing the buttons to the vertical or substantially vertical posture. A button-attached sewing machine comprising: a cloth end folding means that folds to the opposite side to the front button side when returning to the mounting plate.
前記根巻き縫い切替機構は、前記縫い糸ホルダー及び表ボタンホルダーを前記載置板上から縫製作業位置に向けて略水平に往行移動させて反転させた後、その縫製作業位置から該縫製作業位置の上方位置へ上昇移動させ、且つ、反転後の表ボタンホルダー及び縫い糸ホルダーを縫製作業位置の上方位置から前記載置板の上方位置に略水平に復帰移動させた後、その位置から載置板上へ下降移動させるように構成されている請求項5に記載のボタン付けミシン。  The root winding sewing switching mechanism is configured to move the sewing thread holder and the front button holder forward from the placement plate toward the sewing work position in a substantially horizontal direction and to reverse the sewing work position from the sewing work position to the sewing work position. The table button holder and the sewing thread holder after being inverted are moved back from the upper position of the sewing work position to the upper position of the above-mentioned mounting plate substantially horizontally and then moved from the position to the mounting plate. The buttoned sewing machine according to claim 5, wherein the sewing machine is configured to move downward. 前記生地端部折込み手段は、反転後の表ボタンホルダー及び縫い糸ホルダーを縫製作業位置の上方位置から前記載置板の上方位置に略水平に復帰移動させるとき、生地端部を載置板に接触させることで、生地端部を表ボタン側とは反対側に折込む手段である請求項6に記載のボタン付けミシン。  The cloth edge folding means contacts the cloth edge with the placing plate when the table button holder and the sewing thread holder after reversing are moved back from the upper position of the sewing work position to the upper position of the placing plate substantially horizontally. The button-attached sewing machine according to claim 6, wherein the sewing machine is a means for folding the fabric end portion to the side opposite to the front button side. 前記根巻き縫い切替機構は、前記縫い糸ホルダー及び表ボタンホルダーを前記載置板上から該載置板の上方位置へ上昇移動させて反転させた後、載置板の上方位置から載置板上へ下降移動させるように構成されている請求項5に記載のボタン付けミシン。  The root winding sewing switching mechanism moves the sewing thread holder and the front button holder upward from the mounting plate to the upper position of the mounting plate and reverses them, and then from the upper position of the mounting plate to the upper position of the mounting plate. 6. The buttoned sewing machine according to claim 5, wherein the sewing machine is configured to move downward. 前記生地端部折込み手段は、反転後の表ボタンホルダー及び縫い糸ホルダーを載置板の上方位置から載置板上へ下降移動させる前に、ボタン縫い付け箇所から下方へ垂れ下がった生地端部を表ボタン側とは反対側に押し込んで折り込む手段である請求項8に記載のボタン付けミシン。  The cloth edge folding means displays the cloth edge hanging downward from the button sewing position before the table button holder and sewing thread holder after reversing are moved downward from the upper position of the placing board onto the placing board. 9. The button-attached sewing machine according to claim 8, wherein the button-attached sewing machine is a means that is pushed into the opposite side of the button side and folded. 前記糸切断具は、前記表ボタンホルダーの裏面近傍位置に沿って直線的に進出後退移動可能で、前記根巻き第1針動作前に進出移動され、根巻き第2針動作以降の後退移動により前記糸を引き千切り切断するように構成されている請求項5ないし9の何れかに記載のボタン付けミシン。  The thread cutting tool can be moved forward and backward linearly along a position near the back surface of the front button holder, moved forward before the root winding first needle operation, and moved backward and forward after the root winding second needle operation. The button-attached sewing machine according to any one of claims 5 to 9, wherein the sewing machine is configured to pull and cut the thread.
JP2011104715A 2011-04-15 2011-04-15 Button attaching method and its sewing machine Expired - Fee Related JP5305273B2 (en)

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