JP5286705B2 - Automatic plate changer for offset printing machine - Google Patents

Automatic plate changer for offset printing machine Download PDF

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Publication number
JP5286705B2
JP5286705B2 JP2007171998A JP2007171998A JP5286705B2 JP 5286705 B2 JP5286705 B2 JP 5286705B2 JP 2007171998 A JP2007171998 A JP 2007171998A JP 2007171998 A JP2007171998 A JP 2007171998A JP 5286705 B2 JP5286705 B2 JP 5286705B2
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plate
plate cylinder
changer
base
offset printing
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JP2009006645A (en
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克広 菅野
康広 竹本
和弘 斉木
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Toppan Inc
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Description

本発明は、オフセット印刷機の版胴に版を装着するための自動版交換装置に関する。   The present invention relates to an automatic plate changer for mounting a plate on a plate cylinder of an offset printing machine.

オフセット印刷機のカラー印刷作業においては、同一の紙等に多色の印刷が施されるので、品質の優れた印刷物を得る為には、各色の印刷ユニットで印刷される絵柄の位置を完全に一致させることが重要である。そこで、各色の版に予め基準孔を形成しておき、この基準孔に合わせて各色の絵柄位置を出して製版する。この版を版胴に装着するには、版の基準孔と版胴の基準ピンとを合わせながら装着が行われる。しかしながら、この作業は高い精度が求められ、困難で時間がかかり、経験と熟練を要するといった問題があった。   In the color printing operation of an offset printing machine, multiple colors are printed on the same paper, etc. In order to obtain printed matter with excellent quality, the position of the pattern printed by each color printing unit is completely It is important to match. Therefore, a reference hole is formed in advance in each color plate, and the pattern position of each color is output in accordance with this reference hole to make the plate. In order to mount the plate on the plate cylinder, the plate is mounted while aligning the reference hole of the plate and the reference pin of the plate cylinder. However, this work has a problem that high accuracy is required, it is difficult and time consuming, and experience and skill are required.

そこで、特許文献1及び2に記載されているように、この版交換を自動で行う装置が提案され実用化されている。
特開平6−8403号公報 特開2000−62146号公報
Therefore, as described in Patent Documents 1 and 2, an apparatus for automatically performing this plate exchange has been proposed and put into practical use.
Japanese Patent Laid-Open No. 6-8403 JP 2000-62146 A

しかしながら、従来の自動版交換作業では取り付ける度に、印刷見当のズレが発生し調整が実施されているのが実態で、版交換作業の負荷は減少するものの、印刷効率がなかなか上がらないという問題があった。   However, in the conventional automatic plate change work, every time it is installed, there is a problem of misregistration in printing and adjustment is performed, and although the load of plate change work is reduced, there is a problem that printing efficiency does not increase easily. there were.

本発明は、見当ズレの要因をオフセット印刷機の自動版交換作業にそって鋭意検討した結果得られたもので、従来の問題点を解決するものである。本発明は印刷見当のズレの発生がないオフセット印刷機の自動版交換装置を提供することを課題とする。更に本発明は、オフセット印刷機において版交換を効率よく行い、かつ、確実に一回で見当をあわせることを実現できる自動版交換装置の提供を目的とする。   The present invention is obtained as a result of diligent examination of the cause of misregistration along the automatic plate change operation of the offset printing press, and solves the conventional problems. It is an object of the present invention to provide an automatic plate changer for an offset printing machine that does not cause misregistration of printing. A further object of the present invention is to provide an automatic plate changer capable of efficiently exchanging plates in an offset printing machine and realizing registering at once.

本発明の請求項1に係る発明は、オフセット印刷機の自動版交換装置において、印刷ユニットに取り付けた支持台に案内されて版胴の咥側万力に向かって傾斜昇降する版交換装置架台と前記版交換装置架台に案内されて昇降し、かつ前記版胴に装着する版の刷版基準ピンが設けられた刷版架台とを含み、前記刷版架台は前記版胴に対向する辺に一対の版胴突き当て基準ブロックが設けられ、前記版胴突き当て基準ブロックの版横方向位置決め基準ブロックが、V字形状溝であって、前記V字形状溝に対し版胴突き当てピンを縦方向から突き当てることで、ピンとV字形状溝との間の横方向の隙間が埋まり、版の版胴に対する横方向の位置を固定できることを特徴とするオフセット印刷機の自動版交換装置である。 According to a first aspect of the present invention, there is provided an automatic plate changer for an offset printing machine, wherein the plate changer is guided by a support attached to the printing unit and is inclined up and down toward the vice-side vise of the plate cylinder; A printing plate base which is guided by the plate changer base and which is moved up and down and provided with a printing plate reference pin for a plate to be mounted on the plate cylinder, and the printing plate base is paired with a side facing the plate cylinder. A plate cylinder abutting reference block is provided, and the plate lateral positioning reference block of the plate cylinder abutting reference block is a V-shaped groove , and a plate cylinder abutting pin is abutted against the V-shaped groove from the vertical direction. Thus, the automatic plate changer of the offset printing machine is characterized in that the lateral gap between the pin and the V-shaped groove is filled, and the lateral position of the plate with respect to the plate cylinder can be fixed .

また本発明は、請求項1に記載のオフセット印刷機の自動版交換装置において、版交換装置架台は架台突き当てブロックを有し、前記架台突き当てブロックは版胴のフレームに対して噛み合う構造としたことを特徴とするオフセット印刷機の自動版交換装置である。   According to the present invention, in the automatic plate changer for an offset printing press according to claim 1, the plate changer frame has a frame abutment block, and the frame abutment block is engaged with the frame of the plate cylinder. This is an automatic plate changer for an offset printing machine.

また本発明は、請求項1に記載のオフセット印刷機の自動版交換装置において、前記版交換装置架台の下降下端確認リミット、及び前記刷版架台の下降下端確認リミットにタイマーを効かせて下降端での暴れを防止し、前記版胴が挿入位置まで回転する時の位置決め時間を長くして収束パルスを小さくしたことを特徴とするオフセット印刷機の自動版交換
装置である。
According to the present invention, in the automatic plate changer for an offset printing machine according to claim 1, a timer is applied to the lower end lower limit confirmation limit of the plate changer base and the lower end lower limit confirmation limit of the plate base, so that the lower end is lowered. The automatic plate changer for an offset printing machine is characterized in that the ramping time is prevented and the convergence time is reduced by extending the positioning time when the plate cylinder rotates to the insertion position.

本発明により自動版替作業における見当精度が向上し、調整なしで1回での見当合わせが実現でき、絵柄切り換えの段取り時間の短縮、調整用用紙の削減が可能となり、印刷作業効率が向上する。   According to the present invention, the registration accuracy in the automatic plate changing work is improved, the registration can be realized in one time without adjustment, the setup time for changing the pattern can be shortened, the adjustment paper can be reduced, and the printing work efficiency is improved. .

以下本発明の一実施形態を、部分拡大模式図である図1、図2、及び図3と部分模式図である図4、図5、図6、図7に基づいて説明する。   Hereinafter, an embodiment of the present invention will be described with reference to FIGS. 1, 2, and 3 which are partially enlarged schematic views and FIGS. 4, 5, 6 and 7 which are partially schematic views.

本発明のオフセット印刷機の自動版交換作業は、図4〜図7に示すように、概ね以下のように行われる。(1)まず、印刷ユニットに取り付けた支持台(図示せず)に案内されて版胴12の咥側万力10に向かって傾斜、昇降(または前進、後退)する版交換装置架台(以下、架台と略称する)1上の、それ自身も昇降(または前進、後退)する刷版架台2に版(新版)3を刷版基準ピン4に合わせて装着する(図4(a))。(2)次いで、自動的に架台1を印刷ユニットの版胴フレーム6と接触するところまで降下させる。架台1と版胴フレーム6は突き当てブロック5にて接触させる(図4(b))。(3)次いで、突き当てブロック5と版胴フレーム6との接触をセンサ等で確認し、版胴12が版咥え位置まで回転する(図5(a))。(4)次いで、版咥え位置をセンサ等で確認し、刷版架台2が降下し版が咥えられる。この時版の位置決めは版胴突き当て基準ブロック7の版縦方向位置決め基準ブロック7aと版横方向位置決め基準溝7bに版胴突き当てピン8を合わせることで行われる(図5(b))。(5)版咥えが開始されると、下降した刷版架台は架台まで上昇する(図6(a))。(6)次いで、位置決め後版胴が回転し巻きつけが完了する(図6(b))。(7)次いで、架台が上昇して版替作業が終了する(図7)。   As shown in FIGS. 4 to 7, the automatic plate changing operation of the offset printing machine of the present invention is generally performed as follows. (1) First, a plate changer frame (hereinafter, referred to as a plate exchanging device) that is guided by a support base (not shown) attached to the printing unit and tilts up and down (or advances and retreats) toward the heel side vise 10 of the plate cylinder 12. A plate (new plate) 3 is mounted on a plate base 2 on the plate 1 (which is abbreviated as a frame) that moves up and down (or advances and retreats) itself (FIG. 4A). (2) Next, the gantry 1 is automatically lowered to contact with the plate cylinder frame 6 of the printing unit. The gantry 1 and the plate cylinder frame 6 are brought into contact with each other at the abutment block 5 (FIG. 4B). (3) Next, the contact between the abutting block 5 and the plate cylinder frame 6 is confirmed by a sensor or the like, and the plate cylinder 12 is rotated to the plate holding position (FIG. 5A). (4) Next, the plate holding position is confirmed by a sensor or the like, and the plate base 2 is lowered and the plate is picked up. At this time, the plate is positioned by aligning the plate cylinder abutting pin 8 with the plate longitudinal positioning reference block 7a and the plate lateral positioning reference groove 7b of the plate cylinder abutting reference block 7 (FIG. 5B). (5) When plate preparation starts, the lowered printing plate base rises to the base (FIG. 6A). (6) Next, after positioning, the plate cylinder rotates and winding is completed (FIG. 6B). (7) Next, the cradle is raised and the plate replacement work is completed (FIG. 7).

なお、オフセット印刷機の自動版交換作業は、上記した版(新版)装着の前に、版胴より取り外した旧版を格納する作業がある。通常、自動版交換装置には旧版を一時格納するための旧版保持架台(図示せず)がカセット状に装着され、刷版架台の昇降に対して所定のタイミングで相対的に移動できるよう制御されている。   The automatic plate replacement work of the offset printing machine includes a work of storing the old version removed from the plate cylinder before the above-mentioned plate (new version) is mounted. Usually, the automatic plate changer is equipped with an old plate holding stand (not shown) for temporarily storing the old plate in a cassette shape, and is controlled so that it can be moved relatively at a predetermined timing with respect to the elevation of the plate plate stand. ing.

版胴が回転し版胴突き当て基準ブロックに版胴突き当てピンを合わせる時に、従来は版横方向位置決め基準溝は半円形のU字断面形状で、その径は必ず版胴突き当てピンの直径に対してプラスに設定してあるために、取り付け具合により見当ズレが発生していた。本発明では、版横方向位置決め基準ブロック7bを、図1に示すように、V字形状の溝を有するブロック構造にする事により見当精度を向上させる。なお、本発明のV字形状を有するブロック構造の版横方向位置決め基準ブロック7bの版胴突き当てピン8との接触部には焼き入れ又は浸炭等を行うことが好ましい。   When the plate cylinder rotates and aligns the plate cylinder abutting pin with the plate cylinder abutting reference block, conventionally, the plate lateral positioning reference groove has a semicircular U-shaped cross section, and its diameter is always relative to the diameter of the plate cylinder abutting pin. Because it was set to plus, there was a misregistration due to the mounting condition. In the present invention, the registration accuracy is improved by making the plate lateral positioning reference block 7b a block structure having a V-shaped groove as shown in FIG. In addition, it is preferable to quench or carburize the contact portion of the block lateral positioning reference block 7b having a V-shaped block structure according to the present invention with the plate cylinder abutting pin 8.

これにより1回目に見当合せを実施して版胴の位置を出しこれを基準不動の原点として、2回目以降は版胴調整を行わず、また、版替時にもサーボモータ上の仮想原点に戻さないようにすることで1回での見当合わせが再現する。この時、もしも見当がずれている場合は、版胴調整はおこなわず、版そのものを修正して版の見当精度を向上させて見当のズレを無くすることが必要である。   As a result, the first registration is performed to determine the position of the plate cylinder, which is used as the reference immobile origin, and the plate cylinder adjustment is not performed for the second and subsequent times, and is also returned to the virtual origin on the servo motor during plate replacement. By avoiding it, the registration at one time is reproduced. At this time, if the registration is misaligned, it is necessary not to adjust the plate cylinder, but to correct the plate itself to improve the registration accuracy of the plate and eliminate the misregistration.

次に、従来は架台1と版胴フレーム6の接触確認は突き当てブロック5を版胴フレーム平面の位置決め用の溝に合わせるだけなので再現性に課題があったが、本発明では図2に示す様に確実に噛み合える構造にすることで、この動作の後で実行されるV字形状を有するブロック構造の版胴突き当て基準ブロックの効果に加えて、位置決め精度の向上が図れ
る。すなわち、架台1と版胴フレーム6の基準を確実に取り、噛み合い構造にして、下降確認のタイマーを効かし下降端で確実にタイマー設定により次の動作に移れるようにし、次に刷版架台が下降して版が咥えられるようにする。
Next, the conventional method for confirming the contact between the gantry 1 and the plate cylinder frame 6 has only a problem of reproducibility because the abutment block 5 is merely aligned with the positioning groove on the plate cylinder frame plane. In this way, the positioning accuracy can be improved in addition to the effect of the block cylinder abutting reference block having a V-shaped block structure executed after this operation. That is, the reference of the gantry 1 and the plate cylinder frame 6 is surely taken, and the mesh structure is made to be engaged, the timer for confirming the descent is used, and the timer can be moved to the next operation by setting the timer at the descending end. Move down to be able to get the plate.

次に、図3に示す様に、版を刷版架台に装着する時に、版パンチ穴と刷版基準ピンの径の差が有り取り付け具合で最大で±0.06mm程度の見当ズレが発生することがあげられる。現状のCTP版パンチ穴は8mm±0.03に対して、刷版基準ピン径は8mm+0−0.03となっており、径差が最大で±0.06mm発生するのである。これは刷版標準ピン4を版パンチ穴11の真ん中にセットする為の位置決め用の治具等がない為である。これを解消する方法として、本発明では版装着時に刷版標準ピン4を版パンチ穴11の左に突き当てるか右に突き当てるかどちらかに統一する。これにより見当の精度は大幅に向上する。また、これは刷版工程でのCTP機に装着する時にも実施する。   Next, as shown in FIG. 3, when the plate is mounted on the plate base, there is a difference in diameter between the plate punch hole and the plate reference pin, and a misalignment of about ± 0.06 mm occurs at the maximum. Can be mentioned. While the current CTP plate punch hole is 8 mm ± 0.03, the printing plate reference pin diameter is 8 mm + 0−0.03, and the maximum diameter difference is ± 0.06 mm. This is because there is no positioning jig or the like for setting the printing plate standard pin 4 in the middle of the plate punch hole 11. As a method for solving this, in the present invention, the plate standard pin 4 is made to abut against the left or the right of the plate punch hole 11 when the plate is mounted. This greatly improves the accuracy of registration. This is also carried out when mounting on a CTP machine in the printing plate process.

本発明では上述したように、自動版交換装置の構造を変更することで見当精度の向上がはかられるが、その効果をより確実にするために、本発明ではさらに、位置決めの為にセンサ等で確認をする際に、端点でのチャタリングやサーボモータの収束パルスの暴れで位置決めが不安定になる対策として、下端確認、下降端確認リミットスイッチにてタイマーを効かせてチャタリング等の防止を図る。さらに、収束パルスの暴れ対策としては、回転確認サーボモータの位置決め時間を長くすることで版胴の版挿入位置まで回転することの安定を図る。     As described above, in the present invention, the registration accuracy can be improved by changing the structure of the automatic plate changer. However, in order to make the effect more reliable, the present invention further includes a sensor or the like for positioning. As a countermeasure against unstable positioning due to chattering at the end points or servo motor convergence pulses, check the lower end and the lower end confirmation limit switch to prevent chattering. . Furthermore, as a countermeasure against the ramping of the convergence pulse, it is possible to stabilize the rotation to the plate insertion position of the plate cylinder by lengthening the positioning time of the rotation confirmation servo motor.

本発明の、一実施例で、版胴突き当て基準ブロックの版横方向位置決め基準ブロックの形状を説明する部分拡大断面図である。FIG. 5 is a partially enlarged cross-sectional view illustrating the shape of a plate lateral positioning reference block of a plate cylinder abutting reference block according to an embodiment of the present invention. 本発明の、一実施例で、架台とフレームの噛み合い構造を説明する部分拡大模式図である。It is a partial expansion schematic diagram explaining the meshing structure of a mount frame and a frame in one embodiment of the present invention. 本発明の、一実施例で、版装着時の左右への突き当て統一を説明する部分拡大模式図である。In one Example of this invention, it is the partial expansion schematic diagram explaining the abutment unification to the right and left at the time of plate mounting | wearing. 本発明の、自動版交換作業工程を説明する部分模式図である。It is a partial schematic diagram explaining the automatic plate change work process of this invention. 図4に示す自動版交換作業工程の続きを説明する部分模式図である。It is a partial schematic diagram explaining the continuation of the automatic plate change work process shown in FIG. 図5に示す自動版交換作業工程の続きを説明する部分模式図である。It is a partial schematic diagram explaining the continuation of the automatic plate change work process shown in FIG. 図6に示す自動版交換作業工程の続きを説明する部分模式図である。FIG. 7 is a partial schematic diagram illustrating the continuation of the automatic plate change work process shown in FIG. 6.

符号の説明Explanation of symbols

1・・・版交換装置架台、架台 2・・・刷版架台 3・・・版、新版、刷版
4・・・刷版基準ピン 5・・・突き当てブロック 6・・・版胴フレーム
7・・・版胴突き当て基準ブロック 7a・・・版縦方向位置決め基準ブロック
7b・・・版横方向位置決め基準ブロック 8・・・版胴突き当てピン
9・・・手動版取り付けピン 10・・・万力機構 11・・・版パンチ穴
12・・・版胴(版胴ユニット)
DESCRIPTION OF SYMBOLS 1 ... Plate change device stand, stand 2 ... Printing plate stand 3 ... Plate, new plate, plate 4 ... Plate reference pin 5 ... Abutting block 6 ... Plate cylinder frame 7 ... Plate cylinder abutting reference block 7a ... Plate longitudinal direction positioning reference block 7b ... Plate lateral direction positioning reference block 8 ... Plate cylinder abutting pin 9 ... Manual plate mounting pin 10 ... Vise Mechanism 11: Plate punch hole 12: Plate cylinder (plate cylinder unit)

Claims (3)

オフセット印刷機の自動版交換装置において、
印刷ユニットに取り付けた支持台に案内されて版胴の咥側万力に向かって傾斜昇降する版交換装置架台と前記版交換装置架台に案内されて昇降し、かつ前記版胴に装着する版の刷版基準ピンが設けられた刷版架台とを含み、前記刷版架台は前記版胴に対向する辺に一対の版胴突き当て基準ブロックが設けられ、前記版胴突き当て基準ブロックの版横方向位置決め基準ブロックが、V字形状溝であって、前記V字形状溝に対し版胴突き当てピンを縦方向から突き当てることで、ピンとV字形状溝との間の横方向の隙間が埋まり、版の版胴に対する横方向の位置を固定できることを特徴とするオフセット印刷機の自動版交換装置。
In an automatic plate changer for an offset printing machine,
A plate changer base that is guided by a support base attached to the printing unit and tilts up and down toward the vice-side vise of the plate cylinder, and a plate that is guided by the plate changer base and moves up and down and is attached to the plate cylinder. A printing plate base provided with a printing plate reference pin, wherein the printing plate base is provided with a pair of plate cylinder abutting reference blocks on a side facing the plate cylinder, and the plate cylinder abutting reference block is positioned in the lateral direction of the plate. The reference block is a V-shaped groove , and a plate cylinder abutting pin is abutted against the V-shaped groove from the vertical direction, thereby filling a lateral gap between the pin and the V-shaped groove, An automatic plate changer for an offset printing machine, characterized in that the lateral position relative to the plate cylinder can be fixed .
前記版交換装置架台は架台突き当てブロックを有し、前記架台突き当てブロックは前記版胴のフレームに対して噛み合う構造としたことを特徴とする請求項1に記載のオフセット印刷機の自動版交換装置。 2. The automatic plate change of an offset printing press according to claim 1, wherein the plate changer frame has a frame abutment block, and the frame abutment block engages with a frame of the plate cylinder. 3. apparatus. 前記版交換装置架台の下降下端確認リミット、及び前記刷版架台の下降下端確認リミットにタイマーを効かせて下降端での暴れを防止し、前記版胴が挿入位置まで回転する時の位置決め時間を長くして収束パルスを小さくしたことを特徴とする請求項1に記載のオフセット印刷機の自動版交換装置。
A timer is applied to the lower end lower limit confirmation limit of the plate changer base and the lower end lower limit confirmation limit of the printing plate base to prevent rampage at the lower end, and to determine the positioning time when the plate cylinder rotates to the insertion position. 2. The automatic plate changer for an offset printing press according to claim 1, wherein the convergence pulse is reduced by increasing the length.
JP2007171998A 2007-06-29 2007-06-29 Automatic plate changer for offset printing machine Expired - Fee Related JP5286705B2 (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5233761A (en) * 1991-09-23 1993-08-10 Heidelberg Harris, Inc. Method and apparatus for the alignment of several, machine units arranged in series
JP2961015B2 (en) * 1992-06-29 1999-10-12 三菱重工業株式会社 Plate positioning device
JP2000062146A (en) * 1998-08-18 2000-02-29 Mitsubishi Heavy Ind Ltd Printing plate positioning device
JP2001322235A (en) * 2000-05-17 2001-11-20 Komori Corp Printing machine

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