JP5285357B2 - Current transformer - Google Patents

Current transformer Download PDF

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JP5285357B2
JP5285357B2 JP2008221898A JP2008221898A JP5285357B2 JP 5285357 B2 JP5285357 B2 JP 5285357B2 JP 2008221898 A JP2008221898 A JP 2008221898A JP 2008221898 A JP2008221898 A JP 2008221898A JP 5285357 B2 JP5285357 B2 JP 5285357B2
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core
current transformer
plate
nagareki
strange
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JP2010056422A (en
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孝一 市川
宏 塚田
俊徳 岩井
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Midori Anzen Co Ltd
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Description

本発明は変流器に関し、特に、電線を挟み込んで該電線に流れる電流(負荷電流、漏電電流、地絡電流等)を測定する分割型の変流器に適用して好適なるものである。   The present invention relates to a current transformer, and is particularly suitable for application to a split-type current transformer that sandwiches an electric wire and measures current (load current, leakage current, ground fault current, etc.) flowing through the electric wire.

従来は、半円形の板磁片を積み重ねたコア芯材に二次巻線(コイル)を均等に巻回してこれらをドーナッツ状に組み合わせた分割型変流器がある。ドーナッツ状のコア部は一次導体貫通部の位置差が少なく、外部磁界に対しても誘導される電圧が少ないため、高い測定精度が得られる。しかし、半円形の板磁片は部品取りの効率が低いため、部品コストが高くなる。また、コイルは円弧に沿って均等に巻く必要があるため、特別な機械が必要となり、巻線コストが高くなる。   Conventionally, there is a split type current transformer in which secondary windings (coils) are evenly wound around a core core material in which semicircular plate magnetic pieces are stacked and these are combined in a donut shape. Since the donut-shaped core portion has a small positional difference between the primary conductor penetrating portions and a small voltage induced even with respect to the external magnetic field, high measurement accuracy can be obtained. However, since the semicircular plate magnetic piece has a low efficiency in picking up the parts, the parts cost increases. Further, since the coil needs to be wound evenly along the arc, a special machine is required and the winding cost is increased.

この点、従来は、短冊状の板磁片を積み重ねたコア芯材に対して、予めコイルを巻回したボビン組体を嵌挿し、こうして得られた4つのコア部を矩形状に組み合わせて構成した分割型変流器が知られている(特許文献1、2)。短冊状の板磁片は部品取りの無駄が少ないため、部品コストが低い。またボビンは湾曲していないのでコイルを巻き易い、等の利点がある。
実用新案登録第3099308号公報 特開2000−91545号公報
In this respect, conventionally, a bobbin assembly in which a coil is wound in advance is inserted into a core core material in which strip-shaped plate magnetic pieces are stacked, and the four core portions thus obtained are combined in a rectangular shape. A divided current transformer is known (Patent Documents 1 and 2). The strip-shaped plate magnetic piece is low in parts cost because there is little waste in parts removal. Further, since the bobbin is not curved, there are advantages such as easy winding of the coil.
Utility Model Registration No. 3099308 JP 2000-91545 A

しかし、上記短冊状の板磁片を積み重ねた場合は、コア芯材の接合箇所が4ヶ所もあるため、磁気抵抗が増すと共に、接合状態のバラツキや変動によって磁気抵抗が大きく変動し、測定精度の低下を招く。またコア数が4つと多いため、部品数や巻線作業による製造コストが増す。また、コア芯材の接合箇所が多いため外部磁界の影響を受けやすい。   However, when the above strip-shaped plate magnetic pieces are stacked, there are four places where the core core material is joined, so that the magnetic resistance increases, and the magnetic resistance greatly fluctuates due to variations and fluctuations in the joining state. Cause a decline. In addition, since the number of cores is as large as four, the number of parts and the manufacturing cost due to winding work increase. Moreover, since there are many joint parts of a core core material, it is easy to receive the influence of an external magnetic field.

本発明は上記従来技術の問題点に鑑みなされたもので、その目的とするところは、製造が容易で高い検出精度が安定に得られる変流器を提供することにある。   The present invention has been made in view of the above problems of the prior art, and an object of the present invention is to provide a current transformer that is easy to manufacture and can stably obtain high detection accuracy.

上記の課題を解決するため、本発明の第1の態様による変流器は、L字状の板磁片のみを積層して、少なくとも1つのボビンに嵌装されて積層状態を保持された2つのコア芯材を全体として矩形環をなすよう組み合わせ、前記2つのコア芯材の接合部で着脱自在なコア部と、前記2つのコア芯材に巻回された二次巻線とを備えたものである。 In order to solve the above-described problem, the current transformer according to the first aspect of the present invention has a laminated state in which only L-shaped plate magnetic pieces are laminated and fitted to at least one bobbin to maintain the laminated state. The two core core members are combined so as to form a rectangular ring as a whole, and the core portion is detachable at the joint portion of the two core core members, and the secondary winding is wound around the two core core members. Is.

本発明によれば、L字状のコア芯材は接合箇所が2ヶ所と少ないため、磁気抵抗が少ないと共に、接合状態のバラツキや変動も少なく、高い測定精度を安定に保持できる。またL字状板磁片は枚数が少ないうえ、板取り(材料から部品の取れる率)も良好なため部品コストが低い。また、L字状板磁片は積層時の位置あわせが容易である上、二次巻線を直線状に巻けるため製造コストが低い。また、L字状のコア芯材は接合部が少ないので、外部磁界の影響を受け難い。   According to the present invention, since the L-shaped core core material has only two joint portions, the magnetic resistance is small, and there are few variations and fluctuations in the joint state, and high measurement accuracy can be stably maintained. In addition, the number of L-shaped magnetic plate pieces is small, and the plate cost (the rate at which components can be removed from the material) is good, so the component cost is low. In addition, the L-shaped plate magnetic piece is easy to align at the time of lamination, and the manufacturing cost is low because the secondary winding can be wound linearly. Also, since the L-shaped core core material has few joints, it is difficult to be affected by an external magnetic field.

本発明の第2の態様では、前記板磁片は長い辺に対応する長辺部と短い辺に対応する短辺部とを有し、前記コア芯材は板磁片の積層方向に前記長辺部と短辺部とが交互に積層されていると共に、前記コア部は2つのコア芯材の長辺部同士が板磁片の積層方向に互いに噛み合うよう組み合わされる。   In the second aspect of the present invention, the plate magnetic piece has a long side portion corresponding to a long side and a short side portion corresponding to a short side, and the core core material is long in the stacking direction of the plate magnetic pieces. Side portions and short side portions are alternately stacked, and the core portions are combined such that the long side portions of the two core core members mesh with each other in the stacking direction of the plate magnetic pieces.

本発明によれば、L字状のコア芯材は接合箇所が2箇所と少ない上、各接合部では板磁片間の辺接触と面接触とにより常に安定な磁路を形成できるため、高い測定精度を維持できる。   According to the present invention, the L-shaped core core material has a small number of joints as two, and at each joint, a stable magnetic path can always be formed by side contact and surface contact between the plate magnetic pieces. Measurement accuracy can be maintained.

本発明の第3の態様では、前記板磁片の長辺部の長さをa、短辺部の長さをb、板幅をcとするときに、a=b+cの関係がある。本発明によれば、コア部を同一サイズの板磁片で構成できるため、部品コストが低い。なお、この場合のコア芯材は正方形の環を構成する。   In the third aspect of the present invention, when the length of the long side portion of the plate magnetic piece is a, the length of the short side portion is b, and the plate width is c, there is a relationship of a = b + c. According to the present invention, since the core portion can be composed of the same size plate magnetic piece, the component cost is low. In addition, the core core material in this case comprises a square ring.

本発明の第4の態様では、前記二次巻線は2つのコア芯材の少なくとも各1箇所に巻回されている。本発明によれば、二次巻線が最小2つあれば良いため、高い測定精度を維持しつつ部品コスト及び巻線コストを低減できるIn the fourth aspect of the present invention, the secondary winding is wound around at least one of the two core core members. According to the present invention, since it is sufficient if there are at least two secondary windings, it is possible to reduce component costs and winding costs while maintaining high measurement accuracy .

本発明の第5の態様では、前記二次巻線は2つのコア芯材に対称に巻回されている。本発明によればコア芯材と二次巻線巻とからなる構造が一次導体の周りで対称であるため、一次電流により生成される磁束は各二次巻線と対称に鎖交することで、該一次電流を適正に検出できる。また外部磁界による影響は各二次巻線間で打ち消し合うことになり、外部磁界の影響を受け難いIn the fifth aspect of the present invention, the secondary winding is wound symmetrically around two core core members. According to the present invention, since the structure composed of the core core material and the secondary winding is symmetric around the primary conductor, the magnetic flux generated by the primary current is symmetrically linked to each secondary winding. Thus, the primary current can be properly detected. In addition, the influence of the external magnetic field cancels out between the secondary windings, and is hardly affected by the external magnetic field .

本発明の第6の態様では、前記2つのコア芯材の両接合部を境にして該何れかの接合部に対応する軸を支点に2分割可能な第1、第2の外部ケースを備え、前記各コア芯材は該第1、第2の外部ケースによってそれぞれ支持されている。本発明によれば、コア芯材は板磁片のみで構成され、分割に関する機構を設けないで良いため、安定な磁気特性を保持できる。   According to a sixth aspect of the present invention, there are provided first and second outer cases that can be divided into two with a shaft corresponding to one of the joints as a fulcrum, with both joints of the two core cores as a boundary. The core core members are supported by the first and second outer cases, respectively. According to the present invention, the core core material is composed of only the plate magnetic pieces, and it is not necessary to provide a mechanism relating to the division, so that stable magnetic characteristics can be maintained.

本発明の第7の態様では、前記コア芯材を嵌入して保持するボビンを備え、該ボビンは前記第1、第2の外部ケースの内壁にそれぞれ一体して設けられた凸ピンにより支持される。本発明によれば、外部ケースを基準としてボビン(二次巻線)とコア芯材を正確に支持・固定できるため、この種の分割型変流器は製造容易であると共に、コア芯材と二次巻線の組立精度を容易に維持できる。   According to a seventh aspect of the present invention, there is provided a bobbin for fitting and holding the core core material, and the bobbin is supported by a convex pin provided integrally with the inner wall of each of the first and second outer cases. The According to the present invention, since the bobbin (secondary winding) and the core core can be accurately supported and fixed on the basis of the outer case, this type of split type current transformer is easy to manufacture, The assembly accuracy of the secondary winding can be easily maintained.

以上述べた如く、本発明による変流器は製造が容易で高い検出精度が安定に得られるため、変流器の検出精度及び信頼性の向上に寄与するところが大きい。   As described above, since the current transformer according to the present invention is easy to manufacture and can stably obtain high detection accuracy, it greatly contributes to improvement of detection accuracy and reliability of the current transformer.

以下、添付図面を参照して本発明による実施の形態を詳細に説明する。図1は実施の形態による変流器のコア部の構造を説明する図である。このコア部10はL字状の板磁片を積層してなる2つのコア芯材10a、10bを全体として矩形環をなすように組み合わせて構成される。板磁片としては、例えばパーマロイの他、電磁軟鉄、珪素鋼板等を使用できる。好ましくは、同一サイズの板磁片を積層することによりコア芯材10a、10bを構成する。以下、具体的に説明する。   Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings. FIG. 1 is a diagram for explaining a structure of a core portion of a current transformer according to an embodiment. The core portion 10 is configured by combining two core core members 10a and 10b formed by laminating L-shaped plate magnetic pieces so as to form a rectangular ring as a whole. As the plate magnetic piece, for example, permalloy, electromagnetic soft iron, silicon steel plate and the like can be used. Preferably, the core core materials 10a and 10b are configured by laminating plate magnetic pieces of the same size. This will be specifically described below.

板磁片1の長辺部の長さをa、短辺部の長さをb、板幅をcとするときに、a=b+cの関係がある。この板磁片1を補助線Pの周りで180°反転させると、板磁片2が得られ、この板磁片2に前記板磁片1を重ねると、該板磁片1の長辺部は板磁片2の短辺部よりも板幅cだけ長く、また板磁片1の短辺部は板磁片2の長辺部よりも板幅cだけ短い。板磁片3と板磁片4についても同様であり、これらの板磁片1〜4をZ軸方向に積層することでコア芯材10aが得られる。 When the length of the long side portion of the plate magnetic piece 1 is a, the length of the short side portion is b, and the plate width is c, there is a relationship of a = b + c. When the plate magnetic piece 1 is inverted 180 ° around the auxiliary line P, a plate magnetic piece 2 is obtained. When the plate magnetic piece 1 is overlaid on the plate magnetic piece 2, the long side portion of the plate magnetic piece 1 is obtained. is lengthened by the short sides by Rimoita width c of the plate magnetic piece 2, also short sides of the plate magnetic piece 1 is just long sides by Rimoita width c of the plate magnetic piece 2 short. The same applies to the plate magnetic piece 3 and the plate magnetic piece 4, and the core core material 10a is obtained by laminating these plate magnetic pieces 1 to 4 in the Z-axis direction.

一方、板磁片1をZ軸の周りに180°回転させると板磁片5が得られる。この板磁片5を補助線Qの周りに180°反転させると板磁片6が得られ、この板磁片6に前記板磁片5を重ねると、該板磁片5の長辺部の長さaは板磁片6の短辺部の長さbよりも板幅cだけ長く、また板磁片5の短辺部の長さbは板磁片6の長辺部の長さaよりも板幅cだけ短い。板磁片7と板磁片8についても同様であり、これらの板磁片5〜8をZ軸方向に積層することでコア芯材10bが得られる。こうして、同一サイズの板磁片1〜8を積み重ねることにより2つのコア心材10a、10bが得られる。 On the other hand, when the plate magnetic piece 1 is rotated 180 ° around the Z axis, the plate magnetic piece 5 is obtained. When the plate magnetic piece 5 is inverted by 180 ° around the auxiliary line Q, a plate magnetic piece 6 is obtained. When the plate magnetic piece 5 is overlapped with the plate magnetic piece 6, the long side portion of the plate magnetic piece 5 is obtained . The length a is longer than the length b of the short side portion of the plate magnetic piece 6 by the plate width c, and the length b of the short side portion of the plate magnetic piece 5 is the length a of the long side portion of the plate magnetic piece 6. Shorter than the plate width c. The same applies to the plate magnetic piece 7 and the plate magnetic piece 8, and the core core material 10b is obtained by laminating these plate magnetic pieces 5 to 8 in the Z-axis direction. In this way, the two core core materials 10a and 10b are obtained by stacking the plate magnetic pieces 1 to 8 of the same size.

更に、2つのコア芯材10a、10bを全体として矩形環をなすように組み合わせ、2箇所の接合部11a、11bで着脱自在に接合する。この状態では、板磁片1の両端部1a、1bが板磁片5の両端部5b、5aとそれぞれの辺で接触し、磁路を形成する。板磁片2と板磁片6についても同様である。また、同時に板磁片1の端部1aの裏面と板磁片6の端部6aの表面とが面接触し、また板磁片5の端部5aの裏面と板磁片2の端部2aの表面とが面接触する。板磁片3、4と板磁片7、8についても同様である。こうして、2つのコア芯材10a、10bの間には、板磁片の辺接触と面接触とにより常に密で安定な磁路が形成される。 Further, the two core core members 10a and 10b are combined so as to form a rectangular ring as a whole, and are detachably joined at the two joint portions 11a and 11b. In this state, both ends 1a and 1b of the plate magnetic piece 1 are in contact with both ends 5b and 5a of the plate magnetic piece 5 at respective sides to form a magnetic path. The same applies to the plate magnetic piece 2 and the plate magnetic piece 6. At the same time, the back surface of the end portion 1 a of the plate magnetic piece 1 and the surface of the end portion 6 a of the plate magnetic piece 6 are in surface contact, and the back surface of the end portion 5 a of the plate magnetic piece 5 and the end portion 2 a of the plate magnetic piece 2. Surface contact with the surface. The same applies to the plate magnetic pieces 3 and 4 and the plate magnetic pieces 7 and 8. Thus, a dense and stable magnetic path is always formed between the two core core members 10a and 10b by the side contact and the surface contact of the plate magnetic piece.

本実施の形態によれば、L字状のコア芯材10a、10bは接合箇所が2ヶ所と少ないため磁気抵抗が少ないと共に、接合状態のバラツキや変動も少なく、高い測定精度を安定に保持できる。またL字状板磁片は枚数が少ないうえ、板取りも良好なため部品コストが低い。特に同一サイズの板磁片を使用することで、部品コストを大幅に削減できる。また、L字状板磁片は積層時の位置あわせが容易である上、二次巻線を直線状に巻けるため製造コストが低い。また、L字状のコア芯材は接合部が少ないので、外部磁界の影響を受け難い。   According to the present embodiment, since the L-shaped core cores 10a and 10b have only two joint portions, the magnetic resistance is small, and there are few variations and fluctuations in the joint state, and high measurement accuracy can be stably maintained. . In addition, the number of L-shaped magnetic plate pieces is small and the plate cost is good, so that the component cost is low. In particular, the use of plate magnet pieces of the same size can greatly reduce the component cost. In addition, the L-shaped plate magnetic piece is easy to align at the time of lamination, and the manufacturing cost is low because the secondary winding can be wound linearly. Also, since the L-shaped core core material has few joints, it is difficult to be affected by an external magnetic field.

図2は実施の形態によるコア部の巻線方法を説明する図で、コア部10に二次巻線(以下、コイルとも呼ぶ)15a、15bを巻いた状態の概念構成図を示している。挿入図(a)、(b)にコア芯材10a、10bの上下側面図を示す。ここで、11a、11bはコア芯材10aとコア芯材10bの接合部である。本実施の形態では2つのコイル15a、15bをコア部10の左右にそれぞれ1000T(ターン)ずつ巻回すると共に、該コイル15a、15b間を直列に接続している。 FIG. 2 is a diagram for explaining a winding method of the core part according to the embodiment, and shows a conceptual configuration diagram in a state where secondary windings (hereinafter also referred to as coils) 15 a and 15 b are wound around the core part 10. . Insets (a) and (b) show top and bottom side views of the core cores 10a and 10b. Here, 11a and 11b are joint portions between the core core material 10a and the core core material 10b. In the present embodiment, two coils 15a and 15b are wound 1000T (turns) on the left and right sides of the core portion 10, respectively, and the coils 15a and 15b are connected in series.

本実施の形態では、コア芯材10a、10bとコイル15a、15bとからなる巻線構造が、一次導体(Z軸)の周りで対称であるため、一次電流の検出信号は左右のコイル15a、15bで加算されると共に、一次電流による磁束はL字状コア芯材を介して漏れなく各コイルと対称(公平)に鎖交するため、一次電流を適正に検出できる。また外部磁界による影響は各コイル15a、15b間で打ち消し合うことになり、外部磁界の影響を受け難い。   In the present embodiment, since the winding structure composed of the core cores 10a and 10b and the coils 15a and 15b is symmetrical around the primary conductor (Z axis), the detection signal of the primary current is the left and right coils 15a, In addition to being added at 15b, since the magnetic flux due to the primary current is linked to each coil symmetrically (fairly) through the L-shaped core core material without leakage, the primary current can be detected appropriately. Further, the influence of the external magnetic field cancels out between the coils 15a and 15b, and is hardly affected by the external magnetic field.

図3は他の実施の形態による巻線方法を示す図で、巻線を対称に行う他の例を示している。図3(A)は巻線を上下対称とした場合を示し、2つのコイル15c、15dをコア部10の上下にそれぞれ1000Tづつ巻回すると共に、該コイル15c、15d間を直列に接続している。上記同様にして、コア芯材10a、10bとコイル15c、15dとからなる巻線構造は、一次導体の周りで対称であるため、一次電流の検出信号は上下のコイル15c、15dで加算されると共に、一次電流による磁束はL字状コア芯材を介して漏れなく各コイルと対称に鎖交するため、一次電流を適正に検出できる。また外部磁界による影響は各コイル15c、15d間で打ち消し合うことになり、外部磁界の影響を受け難い。   FIG. 3 is a diagram showing a winding method according to another embodiment, and shows another example in which windings are performed symmetrically. FIG. 3 (A) shows a case where the windings are vertically symmetric, and two coils 15c and 15d are wound up and down by 1000T on the top and bottom of the core part 10 respectively, and the coils 15c and 15d are connected in series. Yes. In the same manner as described above, the winding structure composed of the core cores 10a and 10b and the coils 15c and 15d is symmetrical around the primary conductor, so that the primary current detection signal is added by the upper and lower coils 15c and 15d. At the same time, the magnetic flux due to the primary current is linked to each coil symmetrically without leakage through the L-shaped core material, so that the primary current can be detected properly. Further, the influence of the external magnetic field cancels out between the coils 15c and 15d, and is hardly affected by the external magnetic field.

図3(B)は巻線を四方に対称とした例を示し、2つのコア芯材10a、10bの4辺にコイル15a〜15dを例えば500Tづつ巻回すると共に、各コイル15a〜15d間をそれぞれ直列に接続している。従って、上記同様にして一次電流を適正に検出できると共に、外部磁界の影響を受け難い。また、巻線を四方に巻くため、一層対称性が向上する。   FIG. 3 (B) shows an example in which the windings are symmetric in four directions. The coils 15a to 15d are wound around four sides of the two core core members 10a and 10b, for example, by 500T, and between the coils 15a to 15d. Each is connected in series. Accordingly, the primary current can be properly detected in the same manner as described above, and is hardly affected by the external magnetic field. Further, since the winding is wound in all directions, the symmetry is further improved.

なお、本発明者は、上記2つのL字状コア芯材に2つのコイルを対称に巻く構成であっても、外部磁界による影響を所要以下に抑制できることを以下の実験により確かめた。以下、これを説明する。図4はコア部に対する外部磁界の影響を測定する試験方法の説明図である。図4(A)において、101は円筒状のボビン、102はボビン101に巻回したコイル、103はコイル102に交流信号(60Hz)を印加する信号源、105は増幅度(=100)に設定した増幅回路である。   The inventor has confirmed by the following experiment that the influence of the external magnetic field can be suppressed to the required level even when the two coils are symmetrically wound around the two L-shaped cores. This will be described below. FIG. 4 is an explanatory diagram of a test method for measuring the influence of an external magnetic field on the core portion. In FIG. 4A, 101 is a cylindrical bobbin, 102 is a coil wound around the bobbin 101, 103 is a signal source for applying an AC signal (60 Hz) to the coil 102, and 105 is set to an amplification degree (= 100). Amplifier circuit.

ボビン101の内部に400AT/mの交番磁界Hを発生させると共に、この中に本実施の形態と比較例のコア組体(コア芯材に巻線を施したもの)を配置して外部磁界によりコイルに誘起される信号をシールド線104を介して外部に取り出し、増幅後の信号波形を測定した。本実施の形態によるコア組体としては、2つのL字状コア芯材に2つのコイルを対称に巻いたものを使用し、また比較例のコア組体としては、4つの短冊状コア芯材に4つのコイルを対称に巻いたものを使用した。 Rutotomoni inside to generate an alternating magnetic field H of the 400AT / m of the bobbin 101, the external magnetic field core assembly of the comparative example embodiment (which was subjected to winding to the core the core material) was placed in this Thus, the signal induced in the coil was taken out through the shield wire 104, and the signal waveform after amplification was measured. As the core assembly according to the present embodiment, two L-shaped core cores in which two coils are wound symmetrically are used, and as a core assembly of a comparative example, four strip core cores are used. The four coils were wound symmetrically.

図4(B)に外部磁界の印加方法を示す。図の(a)はコア組体をその中心軸(Z軸に相当)が磁界Hと平行になるように載置した場合(以下、同軸と呼ぶ)を示しており、該コア組体をZ軸の周りに回転させた場合に、信号振幅が最も大きくなる状態の波形を取得した。図の(b)はコア組体をその中心軸が磁界Hと垂直になるように載置した場合(以下、直交と呼ぶ)を示しており、該コア組体をX軸の周りに回転させた場合に、信号振幅が最も大きくなる状態の波形を取得した。   FIG. 4B shows a method for applying an external magnetic field. (A) of the figure shows the case where the core assembly is placed so that its central axis (corresponding to the Z-axis) is parallel to the magnetic field H (hereinafter referred to as coaxial). When rotated around the axis, a waveform having the largest signal amplitude was obtained. (B) in the figure shows the case where the core assembly is placed so that the central axis thereof is perpendicular to the magnetic field H (hereinafter referred to as orthogonal), and the core assembly is rotated around the X axis. In this case, the waveform having the largest signal amplitude was obtained.

外部磁界による影響の実用的な目標値は、増幅前で0.1[mV](rms)程度であり、増幅後の大きさでは10[mV](rms)程度となる。なお、取得波形にはノイズが乗っているため基本波(60Hz)の大きさを見る必要がある。   A practical target value of the influence of the external magnetic field is about 0.1 [mV] (rms) before amplification, and about 10 [mV] (rms) after amplification. Since the acquired waveform contains noise, it is necessary to see the magnitude of the fundamental wave (60 Hz).

図5は実施の形態によるコア組体に対する外部磁界の影響を示すグラフ図であり、図はノイズ信号を含む測定信号(増幅後)のスケッチ図を示している。図5(A)は同軸の測定結果を示しており、60Hzの信号成分は約1[mV](rms)である。図5(B)は直交の測定結果を示しており、60Hzの信号成分は約5[mV](rms)である。 Figure 5 is a graph showing the effect of an external magnetic field against the core assembly according to the embodiment, the figure shows a sketch view of a measurement signal containing a noise signal (after amplification). FIG. 5A shows the coaxial measurement result, and the signal component at 60 Hz is about 1 [mV] (rms). FIG. 5B shows the orthogonal measurement result, and the signal component at 60 Hz is about 5 [mV] (rms).

図6は比較例のコア組体に対する外部磁界の影響を示すグラフ図である。図6(A)は同軸の場合の測定結果を示しており、60Hzの信号成分は約5[mV](rms)である。図6(B)は直交の場合の測定結果を示しており、60Hzの信号成分は約4[mV](rms)である。   FIG. 6 is a graph showing the influence of the external magnetic field on the core assembly of the comparative example. FIG. 6A shows the measurement result in the case of the coaxial, and the signal component at 60 Hz is about 5 [mV] (rms). FIG. 6B shows a measurement result in the case of orthogonality, and the signal component at 60 Hz is about 4 [mV] (rms).

以上のように、本実施の形態では2つのL字状コア材に2つのコイルを対称に巻いた簡単な構成であっても、外部磁界による影響は実用上の目標値10[mV](rms)を大幅に下回っていると共に、従来の比較例と比べても遜色が無いものであった。 As described above, even a simple configuration wound symmetrically two coils into two L-shaped core core material in the present embodiment, the target value 10 of the practical effects of the external magnetic field [mV] ( rms) and significantly lower than the conventional comparative example.

<実施例>
以下、本発明のコア部(L字状コア芯材)を分割型変流器に適用した場合の実施例を詳細に説明する。図7は実施例の分割型変流器のコア部の斜視図である。多数のL字状板磁片を上記図1で述べたと同様に交互に束ねてテープにより仮止めし、2つのコア芯材10a、10bを作成する。L字状のコア磁片では2辺が直交しているため、複数枚を重ねて直交部(角部)を揃えるだけで、両端部の櫛状接合部11a、11bを容易に整列させることができる。こうして得られたコア芯材10a、10bは、それぞれの接合部11a、11bで長辺部同士が面接触する様に噛み合わさることで、全体として矩形環をなすよう着脱自在に組み合わされる。
<Example>
Hereinafter, the Example at the time of applying the core part (L-shaped core core material) of this invention to a split type current transformer is described in detail. FIG. 7 is a perspective view of the core portion of the split type current transformer of the embodiment. A large number of L-shaped plate magnetic pieces are alternately bundled in the same manner as described above with reference to FIG. 1 and temporarily fixed with a tape to form two core core members 10a and 10b. Since the two sides of the L-shaped core magnetic piece are orthogonal to each other, it is possible to easily align the comb-like joint portions 11a and 11b at both ends simply by overlapping a plurality of sheets and aligning the orthogonal portions (corner portions). it can. The core core materials 10a and 10b obtained in this way are detachably assembled so as to form a rectangular ring as a whole by meshing the long sides with the respective joints 11a and 11b so as to be in surface contact with each other.

図8は実施例の分割型変流器の二次巻線(コイル)実装状態の斜視図である。コア芯材10a、10bの4辺に樹脂で形成されたボビン20a〜20dを嵌装する。各ボビン20a〜20dは矩形筒状のボディー21と、両端部のフランジ部22とを備え、ボディー21の内周面によりコア芯材10a、10bの積層状態を安定に保持(固定)できる。 FIG. 8 is a perspective view of the split type current transformer of the embodiment when the secondary winding (coil) is mounted. Bobbins 20a to 20d made of resin are fitted on the four sides of the core cores 10a and 10b. Each of the bobbins 20a to 20d includes a rectangular cylindrical body 21 and flange portions 22 at both ends, and the inner peripheral surface of the body 21 can stably hold (fix) the laminated state of the core core materials 10a and 10b.

この例では、左右のボビン20a、20bにのみコイル(二次巻線)15a、15bが巻かれており、上下のボビン20c、20dにはコイルが巻かれていない。コイル15a、15bは予め外部で巻かれており、該コイルの上から絶縁テープが貼られている。コイル15aの両端部にはリード線16が接続されており、このリード線16はフランジ部22に設けた切り欠き部24から外部に取り出される。コイル15bについても同様である。そして、各コイル間の接続は各リード線16の間を接続することで行われる。   In this example, coils (secondary windings) 15a and 15b are wound only on the left and right bobbins 20a and 20b, and no coils are wound on the upper and lower bobbins 20c and 20d. The coils 15a and 15b are wound in advance outside, and an insulating tape is stuck on the coils. Lead wires 16 are connected to both ends of the coil 15a, and the lead wires 16 are taken out from notches 24 provided in the flange portion 22. The same applies to the coil 15b. And the connection between each coil is performed by connecting between each lead wire 16.

また、このフランジ部22には、後述の樹脂からなる外部ケース40a、40bの内壁に立設された凸ピンを嵌入させることでボビン20a〜20dの位置決め及び固定を一括で行うための孔23が設けられている。こうして、2つのL字状コア芯材と二次巻線とからなる2つのコア組体30a、30bが得られる。また、これらが矩形環をなすように接合するとコア組体30が得られる。   Further, the flange portion 22 has a hole 23 for collectively positioning and fixing the bobbins 20a to 20d by fitting convex pins erected on inner walls of outer cases 40a and 40b made of resin, which will be described later. Is provided. Thus, two core assemblies 30a and 30b composed of two L-shaped core core materials and secondary windings are obtained. Moreover, when these are joined so as to form a rectangular ring, the core assembly 30 is obtained.

図9は実施例の分割型変流器のシールド実装状態の斜視図である。本実施例では、L字状のコア組体30a、30bには同じくL字状のシールド部材25a、25bを被せることで、コア組体30の全体を効率よくシールドできる。以下、シールドしたコア組体をコア組体30Aとも呼ぶ。L字状のシールド部材は、部品点数も少なく、シールド特性の良いものを容易に作成できる。例えば、挿入図(a)に示すように、例えばパーマロイの板部材を図示の如く型抜きし、点線の位置で折り曲げることにより容易に形成できる。またL字状のシールド部材25a、25bは2箇所で接合すれば良いため、簡単な作業でコア組体30Aを外部磁界から有効に遮断できる。更に、各シールド部材25a、25bにはそれぞれ8つの貫通孔26が設けられており、該貫通孔26はコア組体30a、30bの各フランジ孔23と連通するようになっている。なお、孔27はリード線16を外部に取り出すための孔である。 FIG. 9 is a perspective view of the split type current transformer of the embodiment in a shield mounting state. In the present embodiment, the L-shaped core assemblies 30a and 30b are covered with the L-shaped shield members 25a and 25b, so that the entire core assembly 30 can be efficiently shielded. Hereinafter, the shielded core assembly is also referred to as a core assembly 30A. The L-shaped shield member has a small number of parts and can easily be produced with good shielding characteristics. For example, as shown in the inset (a), for example, a permalloy plate member can be easily punched out as shown in the drawing and bent at the position of the dotted line. Further, since the L-shaped shield members 25a and 25b may be joined at two locations, the core assembly 30A can be effectively shielded from the external magnetic field by a simple operation. Further, each of the shield members 25a and 25b is provided with eight through holes 26, and the through holes 26 communicate with the flange holes 23 of the core assemblies 30a and 30b. The hole 27 is a hole for taking out the lead wire 16 to the outside.

図10は実施例の分割型変流器の外部ケースの組立斜視図である。外部ケース40は樹脂製の成型物からなり、前側の表ケース40aと裏側の裏ケース40bとからなる。表ケース40aの中央部には一次導体を貫通させるための開口部41aが設けられ、裏ケース40bの対応する位置には開口部41bが設けられている。   FIG. 10 is an assembled perspective view of the outer case of the split type current transformer of the embodiment. The outer case 40 is made of a resin molding, and includes a front case 40a on the front side and a back case 40b on the back side. An opening 41a for penetrating the primary conductor is provided at the center of the front case 40a, and an opening 41b is provided at a corresponding position of the back case 40b.

また、この表ケース40aは斜線Aのところで上半部45aと下半部46aとに分割されており、該上半部45aの右下部に固定された回動軸49aが下半部46aの対応する位置に固定された軸受部48aの内周面で回動することにより、該軸受部48aを支点として上半部45aと下半部46aとを開閉可能に軸支する。裏ケース40bについても同様であり、上半部45bに固定された回動軸49bが下半部46bに固定された軸受部48bの内周面で回動することにより、該軸受部48bを支点として上半部45bと下半部46bとを開閉可能に軸支する。   The front case 40a is divided into an upper half portion 45a and a lower half portion 46a at a hatched line A, and a rotating shaft 49a fixed to the lower right portion of the upper half portion 45a corresponds to the lower half portion 46a. The upper half 45a and the lower half 46a are pivotally supported so as to be openable and closable with the bearing 48a as a fulcrum. The same applies to the back case 40b. The rotation shaft 49b fixed to the upper half portion 45b rotates on the inner peripheral surface of the bearing portion 48b fixed to the lower half portion 46b, so that the bearing portion 48b is supported as a fulcrum. The upper half 45b and the lower half 46b are pivotally supported so that they can be opened and closed.

さらに、この表ケース40aにおいて、上半部45aの左上上面部にはユーザが変流器の開閉時に指で操作をする操作部50aが設けられ、また左上前面部にはこの開閉時における内部のコア接合部11aを外部導体との接触から保護するための保護部材53aが固定されている。一方、下半部46aの左上部には前記操作部50aの先端の爪部を受け止めて係止するための係止部51aが固定されており、また右下前面部には一次導体の噛み込みを防止するための噛込防止部材52aが固定されている。裏ケース40bについても同様であり、これらは表ケース40aとは対称の位置に設けられている。なお、これら部材の作用については後述する。   Further, in the front case 40a, an upper left upper surface portion of the upper half portion 45a is provided with an operation portion 50a that a user operates with a finger when opening and closing the current transformer, and an upper left front surface portion includes an internal portion at the time of opening and closing. A protection member 53a for protecting the core joint portion 11a from contact with the external conductor is fixed. On the other hand, a locking portion 51a for receiving and locking the claw portion at the tip of the operation portion 50a is fixed to the upper left portion of the lower half portion 46a, and the primary conductor is caught in the lower right front surface portion. A biting prevention member 52a for preventing this is fixed. The same applies to the back case 40b, and these are provided at positions symmetrical to the front case 40a. The operation of these members will be described later.

また、表ケース40aの外周4面にはその先端部に内向きの爪部を有する8個の腕部42が設けられており、裏ケース40bの各対応する位置には該腕部42と嵌合して先端の爪部を受け止め係止する溝部43が設けられている。また、前記同様の腕部42と溝部43とが前面の開口部41aと裏面の開口部41bにも設けられている。更に、裏ケース40bの内壁にはシールド部材25の8つの貫通孔26と各対応する位置に8つの凸ピン44が立設されている。表ケース40aについても同様である。   Further, eight arm portions 42 having inward claw portions at the front end portions thereof are provided on the four outer peripheral surfaces of the front case 40a, and the arm portions 42 are fitted to the corresponding positions of the back case 40b. A groove 43 that receives and locks the claw at the tip is provided. Further, the same arm portion 42 and groove portion 43 as those described above are also provided in the opening portion 41a on the front surface and the opening portion 41b on the back surface. Furthermore, eight convex pins 44 are erected on the inner wall of the back case 40b at positions corresponding to the eight through holes 26 of the shield member 25. The same applies to the front case 40a.

このような分割型変流器の組立時には、まずシールド部材25を被せた状態のコア組体30Aを裏ケース40bの内側に載置する。このとき、裏ケース40bの開口部41bがコア組体30Aの開口部に嵌入し、また8つの凸ピン44がシールド部材25の裏面の8つの貫通孔26をそれぞれ貫通して内部のコア組体30a、30bのフランジ孔23に嵌入する。作業者がこの状態を確認して、コア組体30Aを更に押し込むと、コア組体30Aが裏ケース40bに固定される。この状態では、シールド部材25及びコア組体30Aのボビン20a〜20dが適正に位置決めされ、裏ケース40bによって実質的に固定される。なお、コア組体30a、30bの各接合部11a、11bは着脱自在に接合している。 When assembling such a split type current transformer, first, the core assembly 30A covered with the shield member 25 is placed inside the back case 40b. At this time, the opening 41b of the back case 40b is fitted into the opening of the core assembly 30A, and the eight convex pins 44 pass through the eight through-holes 26 on the back surface of the shield member 25, respectively. It fits into the flange holes 23 of 30a, 30b. When the operator confirms this state and further pushes in the core assembly 30A, the core assembly 30A is fixed to the back case 40b. In this state, the shield member 25 and the bobbins 20a to 20d of the core assembly 30A are properly positioned and substantially fixed by the back case 40b. The joint portions 11a and 11b of the core assemblies 30a and 30b are detachably joined.

次に、上から表ケース40aを被せ、位置を確認して表ケース40aを押し込むと、裏面内壁の8つの凸ピン44がシールド部材25の貫通孔26を貫通して内部のフランジ孔23に嵌入すると共に、表ケース40aの4つの外周面と開口部41aに設けられた各腕部42がそれぞれ対応する位置の溝部43と嵌合して各先端の爪部が溝部43の背面に係合する。こうして、内部のコア組体30Aが外部ケース40により適正な状態で保持・固定されると共に、この状態では、外部ケース40の上半部45a、45bと下半部46a、46bとがそれぞれの腕部により表裏で一体化されており、以後は、上半部45と下半部46とが表裏一体して開閉動作する。   Next, when the front case 40a is covered from above, the position is confirmed and the front case 40a is pushed in, the eight convex pins 44 on the inner wall of the back surface pass through the through hole 26 of the shield member 25 and fit into the internal flange hole 23. At the same time, the four outer peripheral surfaces of the front case 40a and the arm portions 42 provided in the opening 41a are fitted into the corresponding groove portions 43, and the claw portions at the leading ends engage with the back surface of the groove portion 43. . Thus, the inner core assembly 30A is held and fixed in an appropriate state by the outer case 40. In this state, the upper half portions 45a and 45b and the lower half portions 46a and 46b of the outer case 40 are connected to their respective arms. The upper half 45 and the lower half 46 are opened and closed integrally with each other thereafter.

図11に実施例の分割型変流器60の外観斜視図を示す。この変流器60を一次導体に装着する際には、使用者が操作部50の先端部を指で跳ね上げるだけのワンタッチ操作により、上半部45と下半部46とに容易に分割できる。   FIG. 11 shows an external perspective view of the split type current transformer 60 of the embodiment. When the current transformer 60 is attached to the primary conductor, the user can easily divide the upper half portion 45 and the lower half portion 46 by a one-touch operation in which the user simply flips the tip of the operation portion 50 with a finger. .

図12は実施例の分割型変流器の分割状態の外観斜視図である。変流器の上半部45と下半部46とが軸受部48と回動軸49とからなる構造を支点にして口を開いており、中央の開口部41で一次導体(不図示)を挟み込むことが可能である。その際には、コア芯材10aの端部(接合部11aに相当)が一次導体と触れないように保護部材53a、53bで保護する。またコア芯材10bの端部が一次導体と触れないように保護凸片54a、54bで保護する。   FIG. 12 is an external perspective view of the divided current transformer of the embodiment in a divided state. The upper half 45 and the lower half 46 of the current transformer have an opening with a structure including a bearing 48 and a rotating shaft 49 as a fulcrum, and a primary conductor (not shown) is opened at the central opening 41. It is possible to pinch. In that case, the core members 10a are protected by the protective members 53a and 53b so that the end portions (corresponding to the joint portions 11a) do not touch the primary conductor. Moreover, it protects with the protection convex pieces 54a and 54b so that the edge part of the core core material 10b may not touch a primary conductor.

こうして、一次導体を開口部41の内側に挟み込んで後、この変流器60を閉じる際には、噛込防止部材52a、52bの先端部が一次導体の腹部と当接することで、該一次導体を噛み込まないように保護する。更に、保護部材53a、53bの内側面が保護凸片54a、54bの外側面上を摺動することで、コア芯材10aの端部とコア芯材10bの端部との噛み合わせ接合を確実に案内する。こうして、本変流器60を完全に閉じると、操作部50の爪部が係止部51に係合する。 Thus, when the current transformer 60 is closed after the primary conductor is sandwiched inside the opening 41, the tip portions of the biting prevention members 52a and 52b are brought into contact with the abdomen of the primary conductor, so that the primary conductor Protect from biting. Further, the inner side surfaces of the protective members 53a and 53b slide on the outer side surfaces of the protective convex pieces 54a and 54b , so that the end of the core core material 10a and the end of the core core material 10b are securely engaged and joined. To guide. Thus, when the current transformer 60 is completely closed, the claw portion of the operation portion 50 engages with the locking portion 51.

なお、上記各実施の形態ではコア部の正面視形状を正方形としたが、これに限らない。コア部の正面視形状は任意サイズの長方形でも良い。   In each of the above-described embodiments, the shape of the core portion when viewed from the front is square, but is not limited thereto. The shape of the core portion viewed from the front may be a rectangular of any size.

また、上記実施例ではL字状コア芯材の分割型変流器への適用例を述べたが、これに限らない。L字状コア芯材の接合部11a、11bを接合後、固定するよう設けることで、非分割型の変流器として使用しても良い。   Moreover, although the application example to the split type current transformer of the L-shaped core core material was described in the above embodiment, the present invention is not limited to this. You may use it as a non-dividing type current transformer by providing so that it may fix after joining the junction parts 11a and 11b of L-shaped core core material.

実施の形態による変流器のコア部の説明図である。It is explanatory drawing of the core part of the current transformer by embodiment. 実施の形態によるコア部の巻線方法を示す図である。It is a figure which shows the winding method of the core part by embodiment. 他の実施の形態によるコア部の巻き線方法を示す図である。It is a figure which shows the winding method of the core part by other embodiment. コア部に対する外部磁界の影響を測定する試験方法の説明図である。It is explanatory drawing of the test method which measures the influence of the external magnetic field with respect to a core part. 実施の形態によるコア部の測定結果のグラフ図である。It is a graph of the measurement result of the core part by embodiment. 比較例のコア部の測定結果のグラフ図である。It is a graph of the measurement result of the core part of a comparative example. 実施例の分割型変流器のコア部の斜視図である。It is a perspective view of the core part of the split type current transformer of an Example. 実施例の分割型変流器の二次巻線実装状態の斜視図である。It is a perspective view of the secondary winding mounting state of the split-type current transformer of an Example. 実施例の分割型変流器のシールド実装状態の斜視図である。It is a perspective view of the shield mounting state of the split-type current transformer of an Example. 実施例の分割型変流器の外部ケースの組立斜視図である。It is an assembly perspective view of the outer case of the split type current transformer of an example. 実施例の分割型変流器の外観斜視図である。It is an external appearance perspective view of the split type current transformer of an Example. 実施例の分割型変流器の分割状態の外観斜視図である。It is an external appearance perspective view of the division | segmentation state of the division | segmentation type current transformer of an Example.

符号の説明Explanation of symbols

10 コア
10a、10b コア芯
11a、11b 接合部
15a〜15d 二次巻線(コイル)
20 ボビン
22 フランジ部
23 孔
25 シールド部材
26 貫通孔
30 コア組体
40 外部ケース
41 開口部
42 腕部
43 溝部
44 凸ピン
48 軸受部
49 回動軸
50 操作部
51 係止部
52a、52b 噛込防止部材
53a、53b 保護部材
54a、54b 保護凸片
60 分割型変流器
10 Core part
10a, 10b core core material
11a, 11b joint
15a-15d secondary winding (coil)
20 Bobbin 22 Flange part 23 Hole 25 Shield member 26 Through hole 30 Core assembly 40 External case 41 Opening part 42 Arm part 43 Groove part 44 Convex pin 48 Bearing part 49 Turning shaft 50 Operation part 51 Locking part
52a, 52b biting prevention member
53a, 53b protective member
54a, 54b protective convex piece 60 split type current transformer

Claims (7)

L字状の板磁片のみを積層して、少なくとも1つのボビンに嵌装されて積層状態を保持された2つのコア芯材を全体として矩形環をなすよう組み合わせ、前記2つのコア芯材の接合部で着脱自在なコア部と、
前記2つのコア芯材に巻回された二次巻線とを備えた
ことを特徴とする変流器。
Only the L-shaped magnetic plate pieces are laminated, and the two core core members fitted in at least one bobbin and maintained in the laminated state are combined to form a rectangular ring as a whole, and the two core core members are combined . A core part that is detachable at the joint part ;
A secondary winding wound around the two core cores ,
A current transformer characterized by that.
請求項1に記載の変流器であって、
前記板磁片は長い辺に対応する長辺部と短い辺に対応する短辺部とを有し、
前記コア芯材は前記板磁片の積層方向に前記長辺部と前記短辺部とが交互に積層されていると共に、前記コア部は前記2つのコア芯材の長辺部同士が前記板磁片の積層方向に互いに噛み合うよう組み合わされている
ことを特徴とする変流器。
The current transformer according to claim 1,
The plate magnetic piece has a long side corresponding to a long side and a short side corresponding to a short side,
Wherein said long side portion and the core the core in the laminating direction of the plate magnetic piece with the short side portion are alternately laminated, the core portion is long sides portions of said two core core the plate Combined to mesh with each other in the stacking direction of the magnetic pieces ,
It shall be the features a strange Nagareki.
請求項2に記載の変流器であって、
前記板磁片の長辺部の長さをa、短辺部の長さをb、板幅をcとするときに、a=b+cの関係がある
ことを特徴とする変流器。
The current transformer according to claim 2,
When the length of the long side portion of the plate magnetic piece is a, the length of the short side portion is b, and the plate width is c, there is a relationship of a = b + c .
It shall be the features a strange Nagareki.
請求項1乃至請求項3の何れか1項に記載の変流器であって、
前記二次巻線は前記2つのコア芯材の少なくとも各1箇所に巻回されている
ことを特徴とする変流器。
A current transformer according to any one of claims 1 to 3,
Said secondary winding is wound in at least one each of the two core core,
It shall be the features a strange Nagareki.
請求項4に記載の変流器であって、
前記二次巻線は前記2つのコア芯材に対称に巻回されている
ことを特徴とする変流器。
A current transformer according to claim 4,
It said secondary winding is wound symmetrically to the two cores core,
It shall be the features a strange Nagareki.
請求項4又は請求項5に記載の変流器であって、
前記2つのコア芯材の両接合部を境にして前記接合部の何れかに対応する軸を支点に2分割可能な第1、第2の外部ケースを備え、
前記各コア芯材は前記第1、第2の外部ケースによってそれぞれ支持されている
ことを特徴とする変流器。
A current transformer according to claim 4 or claim 5, wherein
The two cores first axis capable divided into two fulcrum which is the boundary of the joining portion of the core member corresponding to one of said joint portions includes a second outer casing,
Wherein each core core is supported respectively by said first and second external casing,
It shall be the features a strange Nagareki.
請求項6に記載の変流器であって、
前記コア芯材を嵌入して保持するボビンを備え、
前記ボビンは前記第1、第2の外部ケースの内壁にそれぞれ一体して設けられた凸ピンにより支持されている
ことを特徴とする変流器。
The current transformer according to claim 6,
A bobbin that holds the core core material inserted therein;
The bobbin is supported by convex pins provided integrally on the inner walls of the first and second outer cases ,
It shall be the features a strange Nagareki.
JP2008221898A 2008-08-29 2008-08-29 Current transformer Active JP5285357B2 (en)

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CN102969138B (en) 2012-12-11 2014-10-15 吉林省电力有限公司电力科学研究院 0.2Ss grade special high-voltage metering current transformer
CN105304305A (en) * 2014-07-03 2016-02-03 朱佳瑞 Semi-automatically produced voltage and current transformer and manufacturing method
CN104576008A (en) * 2015-01-28 2015-04-29 长城电器集团有限公司 Current transformer wide in measurement range
KR101695768B1 (en) * 2016-11-29 2017-01-13 (주) 웨이브링크 An Improved Current Transformer and Electromagnetic Inductive Power Supply Apparatus Having the Same

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Publication number Priority date Publication date Assignee Title
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