JP5269343B2 - Method for manufacturing semiconductor device - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a semiconductor device having a novel structure for achieving the low voltage operation and the low power consumption of an integrated circuit, and to provide a method of manufacturing the semiconductor device. <P>SOLUTION: An island-shaped semiconductor layer is formed, a first insulating layer is formed on the semiconductor layer, the first insulating layer is selectively etched to locally expose the semiconductor layer, the exposed surface of the semiconductor layer is etched to locally thin the semiconductor layer, a second insulating layer is formed on the thinned region and remaining first insulating layer, an electrically conductive layer is formed on the second insulating layer, and a third insulating layer is formed on the electrically conductive layer by an application method. The third insulating layer and the electrically conductive layer are etched at nearly the same etching rate until the second insulating layer formed on the first insulating layer or the first insulating layer is exposed to make the electrically conductive layer remain in the region where the semiconductor layer is thinned, thereby the gate electrode is formed. The first insulating layer and the second insulating layer are etched using the gate electrode as a mask. <P>COPYRIGHT: (C)2009,JPO&amp;INPIT

Description

  The present invention relates to a semiconductor device and a manufacturing method thereof.

  In recent years, research on forming a thin film transistor over a substrate having an insulating surface has been actively conducted. Since thin film transistors have excellent characteristics, various functional circuits can be manufactured. For example, an integrated circuit such as a CPU (Central Processing Unit) can be manufactured.

  An integrated circuit such as a CPU has been used for various electronic devices such as a portable terminal and a computer. However, as the functionality of the electronic device increases, there is a problem that the power supply life is shortened. In order to suppress a decrease in power supply life, low voltage operation and low power consumption of an integrated circuit such as a CPU are required.

  As a method for reducing power consumption, there is a method for reducing the operating voltage of a circuit. In order to lower the operating voltage of the circuit, it is effective to lower the threshold voltage of the thin film transistor used in the circuit. In order to lower the threshold value of the thin film transistor, it is effective to improve the subthreshold characteristic of the thin film transistor. As a method for improving the subthreshold characteristics, there are a method for reducing the silicon film thickness of the thin film transistor and a method for reducing the thickness of the gate insulating layer.

For example, Patent Document 1 describes that after an island-shaped non-single-crystal silicon layer is formed, the channel region is selectively etched using a resist layer to selectively reduce the silicon thickness of the channel region. Has been.
JP 61-48975

  However, in the method of reducing the silicon film thickness of the channel region by selectively etching the channel region, it is necessary to selectively etch the channel region by forming a resist layer by a photolithography process. In this case, high precision is required for mask alignment, and it becomes very difficult to form a resist layer that opens only the channel region. When the position of the mask is shifted, a part of the source region or the drain region other than the channel region is thinned.

  On the other hand, in order to prevent a decrease in on-current, it is desirable to reduce the resistance of the source region and the drain region as much as possible. The source region and the drain region are formed by accelerating and injecting an impurity element imparting one conductivity type into the semiconductor layer with an electric field. However, if a part of the source region and the drain region is thinned as compared with other regions as a result of the process of thinning the channel region, the concentration control of the impurity element to be added is not successful and sufficient. Low resistance cannot be achieved. For example, in the source region or the drain region, when an impurity element is added so as to reduce the resistance of a portion that is not thinned, the resistance of the thinned portion is increased. On the other hand, if the impurity element is added so as to reduce the resistance of the thinned portion, the resistance of the portion not thinned cannot be sufficiently reduced.

  In view of the above problems, it is an object of the present invention to provide a semiconductor device having a novel structure and a method for manufacturing the semiconductor device for realizing low voltage operation and low power consumption while suppressing a decrease in on-state current. To do.

  In one embodiment of the present invention, an island-shaped semiconductor layer is formed, a first insulating layer is formed over the semiconductor layer, and the first insulating layer is selectively etched to locally expose the semiconductor layer. Then, the semiconductor layer is locally thinned by etching the exposed surface of the semiconductor layer using the first insulating layer as a mask. A second insulating layer is formed on the thinned region of the semiconductor layer and the remaining first insulating layer, a conductive layer is formed on the second insulating layer, and a third insulating layer is formed on the conductive layer by a coating method. Form a layer. Then, the third insulating layer and the conductive layer are moved from the surface of the third insulating layer toward the semiconductor layer until the second insulating layer formed on the first insulating layer or the first insulating layer is exposed. By etching at substantially the same etching rate, the gate electrode is formed by leaving the conductive layer in the thinned region of the semiconductor layer. Etching the first insulating layer and the second insulating layer using the gate electrode as a mask exposes the semiconductor layer in a region that does not overlap with the gate electrode, adding an impurity element to the semiconductor layer using the gate electrode as a mask, A channel formation region is formed between the pair of impurity regions and the pair of impurity regions in a self-aligning manner.

  According to one embodiment of the present invention, an island-shaped semiconductor layer is formed, a first insulating layer is formed over the semiconductor layer, and the first insulating layer is selectively etched to locally expose the semiconductor layer. . Then, the semiconductor layer is locally thinned by etching the exposed surface of the semiconductor layer using the first insulating layer as a mask. A second insulating layer is formed on the thinned region of the semiconductor layer and the remaining first insulating layer, a conductive layer is formed on the second insulating layer, and a third insulating layer is formed on the conductive layer by a coating method. Form a layer. Then, the third insulating layer and the conductive layer are moved from the surface of the third insulating layer toward the semiconductor layer until the second insulating layer formed on the first insulating layer or the first insulating layer is exposed. By etching at substantially the same rate, the gate electrode is formed with the conductive layer remaining in the thinned region of the semiconductor layer. Etching the first insulating layer and the second insulating layer using the gate electrode as a mask exposes the semiconductor layer in a region that does not overlap with the gate electrode, adding an impurity element to the semiconductor layer using the gate electrode as a mask, A channel formation region is formed between the pair of impurity regions and the pair of impurity regions in a self-aligning manner. A fourth insulating layer is formed over the impurity region and the gate electrode, and the fourth insulating layer is anisotropically etched to form a sidewall insulating layer on the side wall of the gate electrode, and a part of the semiconductor layer is exposed. Then, at least a metal layer is formed on the exposed impurity region. Then, by performing heat treatment, a part of the region where the impurity region and the metal layer are in contact is silicided to form a silicide region in the impurity region.

  In the above manufacturing method, the semiconductor layer is formed with a thickness of 10 nm to 200 nm and then etched to reduce the thickness, and the channel formation region has a thickness of 0.5 nm to 100 nm, preferably 5 nm to 50 nm. It may be formed.

  In the above manufacturing method, the thickness of the second insulating layer functioning as the gate insulating layer of the thin film transistor is preferably greater than or equal to 1 nm and less than or equal to 20 nm.

The first insulating layer is preferably thicker than the conductive layer.

  By applying the present invention to locally thin the channel formation region, it is possible to improve the subthreshold characteristic and reduce the threshold voltage while suppressing a decrease in on-current. As a result, low voltage operation is possible, and low power consumption can be realized.

  Embodiments of the present invention will be described below with reference to the drawings. However, the present invention is not limited to the following description, and it is easily understood by those skilled in the art that modes and details can be variously changed without departing from the gist of the present invention. Therefore, the present invention should not be construed as being limited to the description of the embodiments below. In the structure of the present invention described below, the same reference numerals may be used in common in different drawings.

(Embodiment 1)
1A and 1B are a top view and a cross-sectional view for explaining a main configuration of a semiconductor device according to the present invention. 1 particularly shows a structure of a thin film transistor. FIG. 1A is a top view, FIG. 1B is a cross-sectional view taken along a broken line OP in FIG. 1A, and FIG. Sectional drawing between the broken lines QR in (A) is shown. Note that FIG. 1A partially omits a thin film or the like.

  The semiconductor device according to this embodiment includes an island-shaped semiconductor layer including a channel formation region provided between a pair of impurity regions, and an insulating layer provided in contact with the channel formation region and part of the impurity regions. And a conductive layer that overlaps with the channel formation region with an insulating layer interposed therebetween, and the thickness of the channel formation region is smaller than the thickness of the impurity formation region. Hereinafter, a specific configuration will be described.

  A thin film transistor 140 illustrated in FIG. 1 is provided over a substrate 100 having an insulating surface. The thin film transistor 140 includes a semiconductor layer 130 in which the channel formation region 108 and the impurity region 120 are formed, an insulating layer 112 provided in contact with part of the channel formation region 108 and the impurity region 120 in the semiconductor layer 130, and the insulating layer 112. And a conductive layer 114 which overlaps with the channel formation region 108 via the.

  As the substrate 100, an SOI (Silicon on Insulator) substrate, a glass substrate, a quartz substrate, a sapphire substrate, a ceramic substrate, a metal substrate with an insulating layer formed on the surface, or the like can be used.

  A semiconductor layer 130 is formed on the substrate 100. An insulating layer 102 and an insulating layer 104 that function as a base insulating layer may be provided between the substrate 100 and the semiconductor layer 130. The base insulating layer prevents impurities such as alkali metals from diffusing from the substrate 100 to the semiconductor layer 130 and is contaminated, and may be provided as a blocking layer as appropriate. In the case where the surface of the substrate 100 is uneven, the base insulating layer can be provided as a planarizing layer.

  The insulating layers 102 and 104 are formed using silicon oxide (SiOx), silicon nitride (SiNx), silicon oxynitride (SiOxNy), silicon nitride oxide (SiNxOy), or the like. In this embodiment mode, the base insulating layer is a stacked layer of the insulating layers 102 and 104, but a single layer structure or a stacked structure of three or more layers may be used. For example, in the case of using a two-layer structure as in this embodiment, a silicon nitride oxide film can be formed as the first layer and a silicon oxynitride layer can be formed as the second layer. Alternatively, a silicon nitride layer may be formed as the first layer and a silicon oxide layer may be formed as the second layer.

  The semiconductor layer 130 is formed in an island shape. The semiconductor layer 130 is preferably formed using a single crystal semiconductor or a polycrystalline semiconductor, and can be formed using various semiconductor materials such as silicon, germanium, and silicon germanium. When an SOI substrate is applied, the semiconductor layer on the buried insulating layer can be applied as it is.

  The semiconductor layer 130 includes a channel formation region 108 and a pair of impurity regions 120. Part or all of the impurity region 120 functions as a source region or a drain region. An impurity element imparting one conductivity type is added to the impurity region 120. Further, an impurity element imparting one conductivity type for controlling the threshold voltage of the transistor may be added to the channel formation region 108. The channel formation region 108 is formed in the semiconductor layer 130 in a region overlapping with the conductive layer 114 with the insulating layer 112 interposed therebetween, and is located between the pair of impurity regions 120.

  The channel formation region 108 is thinner than the impurity region 120. The thickness of the channel formation region 108 may be 0.5 nm to 100 nm, preferably 5 nm to 50 nm. By making the channel formation region 108 thinner, leakage current between the source region and the drain region in the subthreshold region of the thin film transistor can be suppressed.

  A low concentration impurity region functioning as an LDD (Lightly Doped Drain) region may be formed in the semiconductor layer 130. The low concentration impurity region can be formed between the channel formation region and the impurity region functioning as a source region or a drain region. The LDD region has a lower impurity concentration than the peak concentration of the impurity region 120 functioning as a source region or a drain region.

  An insulating layer 112 is formed in contact with the channel formation region 108. The insulating layer 112 functions as a gate insulating layer of the thin film transistor 140. The insulating layer 112 functioning as a gate insulating layer is preferably formed to have a uniform thickness in order to prevent a short circuit between the conductive layer 114 and the semiconductor layer 130, generation of leakage current, electrostatic breakdown, and the like.

  Next, a method for manufacturing the thin film transistor illustrated in FIGS. 1A to 1C is specifically described with reference to FIGS. 19 to 21 are top views illustrating a method for manufacturing a thin film transistor according to the present invention. Further, cross-sectional views taken along broken lines OP in FIGS. 19 to 21 are FIGS. 2 to 4.

  First, the semiconductor layer 106 is formed over the substrate 100 with the insulating layers 102 and 104 functioning as a base insulating layer (see FIGS. 2A and 19A).

  As the substrate 100, a substrate having an insulating surface such as a glass substrate, a quartz substrate, a sapphire substrate, a ceramic substrate, or a metal substrate having an insulating layer formed on the surface thereof is used. The insulating layers 102 and 104 are formed using a material such as silicon oxide, silicon nitride, silicon oxynitride, or silicon nitride oxide by a CVD method or a sputtering method. The insulating layers 102 and 104 function as blocking layers that prevent alkali metal or the like from diffusing from the substrate 100 to the semiconductor layer 106 and contaminating the semiconductor layer 106. Further, when the surface of the substrate 100 is uneven, the substrate 100 can function as a planarization layer. Note that the insulating layers 102 and 104 are not necessarily formed if impurity diffusion from the substrate 100 or unevenness on the surface of the substrate 100 is not a problem. Although the base insulating layer has a two-layer structure here, it may have a single-layer structure or a three-layer structure or more.

  The semiconductor layer 106 is preferably formed using a material containing silicon as a main component by a CVD method or a sputtering method. Specifically, it can be formed using silicon, silicon germanium, or the like. Alternatively, germanium may be used. For example, the semiconductor layer 106 is an island-shaped semiconductor layer in which an amorphous semiconductor layer is formed using a material containing silicon as a main component, and the amorphous semiconductor layer is crystallized and then selectively etched. Can be formed. When crystallizing an amorphous semiconductor layer, a laser crystallization method, a thermal crystallization method using an RTA or furnace annealing furnace, a thermal crystallization method using a metal element that promotes crystallization, or a combination of these methods Etc. The semiconductor layer 106 is formed with a thickness of 10 nm to 150 nm, preferably 30 nm to 100 nm. Note that after the semiconductor layer is formed thick in advance, the entire semiconductor layer may be thinned by etching the thick semiconductor layer.

  Next, an insulating layer 110 (hereinafter also referred to as a first insulating layer 110) is formed over the semiconductor layer 106 (see FIGS. 2B and 19B). The first insulating layer 110 is formed by a CVD method or a sputtering method so as to cover the semiconductor layer 106 using a material such as silicon oxide, silicon nitride, silicon oxynitride, silicon nitride oxide, or aluminum nitride. The first insulating layer 110 can also be formed using an inorganic SOG (Spin On Glass) material, an organic SOG (Spin On Glass) material, an organic resin, or the like by a coating method. As a coating method, a spin coating method, a scanning method, an ink jet method, or the like can be used. In addition, the inorganic SOG material is an inorganic material that can be applied and is made of silicon oxide such as PSG (phosphorus silicate glass), BSG (boron silicate glass), or BPSG (boron phosphorus silicate glass). Materials. Moreover, as an organic SOG material, the silicon oxide type material containing an alkyl group is mentioned, for example. Examples of the organic resin include acrylic, polyimide, polyamide, polyimide amide, epoxy, and the like. The first insulating layer 110 is formed with a thickness of 20 nm to 300 nm, preferably 50 nm to 200 nm. In this embodiment, a silicon oxide layer is formed with a thickness of 100 nm as the first insulating layer 110.

  Next, the first insulating layer 110 is selectively removed, so that part of the semiconductor layer 106 is locally exposed (see FIGS. 2C and 19C). The first insulating layer 110 may be removed by a wet etching method or a dry etching method.

  Next, the exposed surface of the semiconductor layer 106 is selectively removed using the first insulating layer 110 as a mask to form a locally thinned semiconductor layer 130 (FIGS. 3A and 19). (See (D)). Specifically, the exposed semiconductor layer 106 is uniformly etched from the surface using the first insulating layer 110 as a mask to form a locally thinned region 107. At this time, the semiconductor layer 106 is etched so that the thinned region 107 has a thickness in the range of 0.5 nm to 100 nm. In the semiconductor layer 130, a part of the locally thinned region 107 forms a channel formation region 108 of the thin film transistor 140 shown in FIG. Hereinafter, in this specification, a locally thinned region of a semiconductor layer is also referred to as a “thin film region”. Here, the thinned region 107 is referred to as a thin film region 107. Note that an impurity element imparting one conductivity type for controlling the threshold voltage of the transistor may be added to the thin film region 107 in which the channel formation region 108 is formed in a later step.

  In the semiconductor layer 130, a region that is not thinned forms part of the impurity region 120 of the thin film transistor 140 shown in FIG. The impurity region 120 is a region in which a part or the whole functions as a source region or a drain region.

Note that the semiconductor layer 106 is selectively removed using the first insulating layer 110 as a mask by a wet etching method or a dry etching method. At this time, regardless of which etching method is used, the etching process is performed for a preset time. When the dry etching method is used, it is preferable to use conditions so that no reaction product is formed on the surface of the thin film region 107. For example, dry etching may be performed using Cl ₂ gas as a dry etching gas. When dry etching is performed using CHF ₃ gas or the like, a reaction product is formed on the surface of the thin film region 107. In this case, a clean surface is formed by further removing the surface of the thin film region 107. can do. Hereinafter, the clean surface in the present specification refers to a surface having no contaminated layer containing a reaction product or the like, or an amorphous altered layer.

  Note that the thin film region 107 is formed to have a thickness of 0.5 nm to 100 nm, preferably 5 nm to 50 nm.

  In the case where an SOI substrate is used, the semiconductor layer 106 can be a semiconductor layer over a buried insulating layer as it is instead of a thin film process using various crystallization methods.

  Next, an insulating layer 112 (hereinafter also referred to as a second insulating layer 112) is formed over the first insulating layer 110 and the thin film region 107 (see FIGS. 3B and 20A). The second insulating layer 112 is formed using a material such as silicon oxide, silicon nitride, silicon oxynitride, silicon nitride oxide, or aluminum nitride by a CVD method or a sputtering method. The second insulating layer 112 is formed with a single layer structure or a stacked layer structure using one or more of these materials. The second insulating layer 112 is formed with a thickness of 1 nm to 50 nm, preferably 1 nm to 20 nm, more preferably 1 nm to 10 nm. In this embodiment, a silicon oxynitride layer is formed with a thickness of 5 nm as the second insulating layer 112.

  Further, the second insulating layer 112 may be formed only on the thin film region 107 by using solid phase oxidation or solid phase nitridation by plasma treatment. For example, the second insulating layer 112 can be formed by subjecting the thin film region 107 to solid phase oxidation or solid phase nitridation by plasma treatment.

The solid-phase oxidation treatment or solid-phase nitridation treatment by plasma treatment is excited at a high frequency such as a microwave (typically 2.45 GHz) and has an electron density of 1 × 10 ¹¹ cm ⁻³ or more and 1 × 10 ¹³ cm ^−3. In the following, it is preferable to use plasma having an electron temperature of 0.5 eV to 1.5 eV. By using the above conditions, a dense insulating layer can be formed and a practical reaction rate can be obtained at a temperature of 500 ° C. or lower in solid-phase oxidation treatment or solid-phase nitridation treatment.

In the case where the surface of the thin film region 107 is oxidized by plasma treatment, an atmosphere containing oxygen (for example, oxygen (O ₂ ), ozone (O ₃ ), nitrous oxide (N ₂ O), or nitric oxide (NO) is used. Or under an atmosphere containing nitrogen dioxide (NO ₂ ) and a rare gas (including at least one of helium (He), neon (Ne), argon (Ar), krypton (Kr), and xenon (Xe)) or oxygen (O ₂ ), ozone (O ₃ ), nitrous oxide (N ₂ O), nitrogen monoxide (NO) or nitrogen dioxide (NO ₂ ), hydrogen (H ₂ ), and a rare gas atmosphere. ). In the case where the surface of the channel formation region 108 is nitrided by plasma treatment, it contains at least one of nitrogen (N ₂ ) and a rare gas (He, Ne, Ar, Kr, Xe) under an atmosphere containing nitrogen. ), An atmosphere containing nitrogen, hydrogen, and a rare gas, or an atmosphere containing NH ₃ and a rare gas). For example, Ar is preferably used as the rare gas. A gas in which Ar and Kr are mixed may be used.

  Here, FIG. 12 shows a configuration example of a plasma processing apparatus 1280 for performing plasma processing. The plasma processing apparatus 1280 includes a support 1288, a gas supply unit 1284 for supplying gas, an exhaust port 1286 connected to a vacuum pump for exhausting gas, an antenna 1298, a dielectric plate 1282, and a plasma generating unit. A high frequency supply unit 1292 for inputting a high frequency is provided. The object 1210 is held by a support base 1288. In addition, the temperature of the object to be processed 1210 can be controlled by providing the support base 1288 with the temperature controller 1290. The object to be processed 1210 is a substrate that performs plasma treatment. In this embodiment, the object to be processed 1210 corresponds to a structure in which the insulating layers 102 and 104 and the island-shaped semiconductor layer 130 are sequentially stacked on the substrate 100 and the thin film region 107 is exposed. To do.

  Hereinafter, a specific example of forming an insulating layer on the surface of the semiconductor layer using the plasma processing apparatus 1080 shown in FIG. 12 will be described. Note that plasma treatment includes, in its category, oxidation treatment, nitridation treatment, oxynitridation treatment, hydrogenation treatment, and surface modification treatment for a substrate, a semiconductor layer, an insulating layer, and a conductive layer. In these processes, a gas supplied from the gas supply unit 1084 may be selected according to the purpose.

  First, the processing chamber of the plasma processing apparatus 1080 shown in FIG. Then, a gas containing a rare gas, oxygen, or nitrogen is supplied from the gas supply unit 1084. The object to be processed 1010 is heated at room temperature or in the range of 100 ° C. to 550 ° C. by the temperature control unit 1090. An interval between the object to be processed 1010 and the dielectric plate 1082 (hereinafter also referred to as an electrode interval) is about 20 mm to 200 mm (preferably 20 nm to 60 mm).

  Next, a high frequency is input from the high frequency supply unit 1092 to the antenna 1098. Here, a microwave (frequency: 2.45 GHz) is input as a high frequency. Then, a microwave is input from the antenna 1098 through the dielectric plate 1082 into the processing chamber, thereby generating plasma 1094. The plasma 1094 generates oxygen radicals (which may include OH radicals) or nitrogen radicals (when NH radicals are included). Is also generated. At this time, the plasma 1094 is generated by the supplied gas.

When the plasma 1094 is generated by inputting microwaves, plasma with a low electron temperature (3 eV or less, preferably 1.5 eV or less) and a high electron density (1 × 10 ¹¹ cm ⁻³ or more) can be generated. Specifically, it is preferable to generate plasma having an electron temperature of 0.5 eV to 1.5 eV and an electron density of 1 × 10 ¹¹ cm ^{−3 to} 1 × 10 ¹³ cm. Note that in this specification, plasma having a low electron temperature and a high electron density generated by input of microwaves is also referred to as high-density plasma. In addition, performing plasma processing using high-density plasma is also referred to as high-density plasma processing.

  The surface of the semiconductor layer formed on the object to be processed 1010 is oxidized or nitrided by oxygen radicals (which may include OH radicals) or nitrogen radicals (which may also include NH radicals) generated by the plasma 1094 to be insulated. A layer is formed. At this time, when a rare gas such as argon is mixed with the supplied gas, oxygen radicals or nitrogen radicals can be efficiently generated by the excited species of the rare gas. Note that. In the case where a rare gas is used as the supply gas, the formed insulating layer may contain a rare gas. In this method, active radicals excited by plasma can be effectively used to perform oxidation and nitridation by solid phase reaction at a low temperature of 500 ° C. or lower.

  An example of a suitable second insulating layer 112 formed by high-density plasma treatment using the apparatus shown in FIG. 12 is 0.5 nm or more on one surface of the channel formation region 108 by plasma treatment in an atmosphere containing oxygen. A silicon oxide layer is formed with a thickness of 20 nm or less, and then a nitrogen plasma treatment layer is formed by treating the surface of the silicon oxide layer with nitriding plasma in an atmosphere containing nitrogen. Specifically, first, a silicon oxide layer is formed with a thickness of 0.5 nm to 20 nm on one surface of the channel formation region 108 by plasma treatment in an atmosphere containing oxygen. Subsequently, a plasma treatment is performed in an atmosphere containing nitrogen to provide a nitrogen plasma treatment layer having a high nitrogen concentration on or near the surface of the silicon oxide layer. Note that the vicinity of the surface means a depth in a range of approximately 0.5 nm to 1.5 nm from the surface of the silicon oxide layer. For example, by performing plasma treatment in an atmosphere containing nitrogen, a structure in which nitrogen is contained at a ratio of 20 atomic% to 50 atomic% in a depth of approximately 1 nm in the vertical direction from the surface of the silicon oxide layer is obtained. Further, the surface of the first insulating layer 110 can also be oxidized or nitrided by high-density plasma treatment.

  For example, by forming the thin film region 107 and oxidizing the surface of the thin film region 107 by plasma treatment, a dense oxide layer having no distortion at the interface can be formed. Further, the oxide layer can be further densified by nitriding the plasma layer by plasma treatment to form a nitride layer by replacing oxygen in the surface layer with nitrogen. Thereby, an insulating layer having a high withstand voltage can be formed.

  By using the solid phase oxidation treatment or solid phase nitridation treatment by the plasma treatment as described above, a thermal oxide film formed in the range of 950 ° C. to 1050 ° C., even if a glass substrate having a heat resistant temperature of 700 ° C. or less is used. An equivalent insulating layer can be obtained. That is, a highly reliable insulating layer that functions as a gate insulating layer of a semiconductor element, particularly, a thin film transistor or a nonvolatile memory element can be formed.

  Next, the conductive layer 113 is formed over the semiconductor layer 130 through the second insulating layer 112 or the second insulating layer 112 and the remaining first insulating layer 110 (FIGS. 3C and 20C). B)). The conductive layer 113 is formed using a metal element such as tantalum (Ta), tungsten (W), titanium (Ti), molybdenum (Mo), chromium (Cr), aluminum (Al), copper (Cu), or niobium (Nb), Alternatively, an alloy material or a compound material containing the metal element can be used. Alternatively, a semiconductor material typified by polycrystalline silicon to which an impurity element imparting one conductivity type such as phosphorus is added can be used. The conductive layer 113 is formed over the entire surface of the substrate by a CVD method or a sputtering method using these materials. Further, the conductive layer 113 may have a single-layer structure or a stacked structure. The conductive layer 113 is formed with a thickness of 10 nm to 1000 nm, preferably 100 nm to 800 nm, more preferably 200 nm to 500 nm. In this embodiment, a tungsten layer is formed with a thickness of 400 nm as the conductive layer 113.

  Next, a third insulating layer 116 is formed over the conductive layer 113 (see FIGS. 4A and 20C). The third insulating layer 116 is formed by a coating method. As a coating method, a spin coating method, a scanning method, an ink jet method, or the like can be used. As a coating film formed using such a coating method, a film using an organic resin such as acrylic, polyimide, polyamide, polyimide amide, or epoxy that can be formed from a solution can be used. Alternatively, a film using an inorganic SOG material or an organic SOG material can be used. The inorganic SOG material is an inorganic material that can be applied, for example, silicon oxide materials such as PSG (phosphorus silicate glass), BSG (boron silicate glass), and BPSG (boron phosphorous silicate glass). Can be mentioned. Moreover, as an organic SOG material, the silicon oxide type material containing an alkyl group is mentioned, for example. The third insulating layer 116 is formed over the entire surface of the substrate by a coating method using these materials. Note that by using such a coating film, unevenness due to the device shape can be reduced, and the third insulating layer 116 having a planarized surface can be formed.

Next, the third insulating layer 116 and the conductive layer 113 are substantially the same until the second insulating layer 112 formed over the first insulating layer 110 is exposed or until the first insulating layer 110 is exposed. Etch at an etch rate. Etching is performed from the surface of the third insulating layer 116 toward the semiconductor layer. Over the thin film region 107, the conductive layer 113 is left with the second insulating layer 112 interposed therebetween, so that the conductive layer 114 is selectively formed (see FIGS. 4B and 21A). As the etching, a wet etching method or a dry etching method can be used. For example, when dry etching is performed, if the third insulating layer 116 is an organic resin, dry etching can be performed using a CF ₄ / O ₂ gas or the like.

By etching the third insulating layer 116 and the conductive layer 113 at substantially the same etching rate, the conductive layer 114 in which the conductive layer 113 remains can be formed over the thin film region 107 of the semiconductor layer 130. . This is because the third insulating layer 116 having a flat surface is formed. The conductive layer 113 remains on the thin film region 107 with the second insulating layer 112 interposed therebetween. The remaining conductive layer 113 is a conductive layer 114 here and functions as a gate electrode of a completed thin film transistor. Note that uniform etching and planarization in this way is also called etch back. Further, when the third insulating layer 116 remains on the conductive layer 114 over the thin film region 107, it is preferably removed. For example, in the case where an organic resin is used for the third insulating layer 116, it can be removed by O ₂ ashing. By forming the conductive layer 114 functioning as a gate electrode by using etch back, the gate electrode can be selectively formed over the thin film region 107 of the semiconductor layer 130. In addition, since the conductive layer 114 functioning as a gate electrode is formed by using etch back, the first insulating layer 110 can be left in a region where the semiconductor layer 130 is not thinned. Therefore, the conductive layer 114 functioning as a gate electrode can be easily formed even when the second insulating layer 112 is thin. Note that there are several methods for forming the conductive layer 114 in which the conductive layer 113 is left.

  For example, the structure shown in FIG. 22A can be formed by etching the third insulating layer 116 and the conductive layer 113 until the second insulating layer 112 is exposed. In the structure shown in FIG. 22A, part of the conductive layer 113 remains in a region other than the thin film region 107. Note that although FIG. 22A illustrates an example in which the surface is completely planarized, some unevenness can be formed. The unnecessary conductive layer 113 and insulating layer 116 may be removed as appropriate. In this way, the structure shown in FIG. 4B can be obtained. Note that when the insulating layer 116 is removed, the conductive layer 113 (the conductive layer 114) over the thin film region 107 may be reduced (see FIG. 22B).

  Further, in the case where the etching selection ratio between the conductive layer 113 and the second insulating layer 112 is sufficient and the etching rate of the second insulating layer 112 is very low as compared with the conductive layer 113, FIG. A structure as shown can be formed. In this case, the conductive layer 114 in which the conductive layer 113 remains on the thin film region 107 can be formed only by etching the third insulating layer 116 and the conductive layer 113. Similarly, when the etching selectivity between the conductive layer 113 and the first insulating layer 110 is sufficient and the etching rate of the first insulating layer 110 is very slow compared to the conductive layer 113, the third insulating layer 116 is also used. In addition, the conductive layer 114 in which the conductive layer 113 remains on the thin film region 107 can be formed only by etching the conductive layer 113.

  Further, when the etching selection ratio between the conductive layer 113 and the second insulating layer 112 and between the conductive layer 113 and the first insulating layer 110 is close to 1, a structure as shown in FIG. it can.

  Note that the present invention is not limited to the structure shown here, and it is only necessary that the conductive layer 114 functioning as a gate electrode can be selectively formed over the thin film region 107 by using etch back. The shape of the conductive layer 114 is determined by the thicknesses of the first insulating layer 110, the second insulating layer 112, and the conductive layer 113. For example, the cross section of the conductive layer 114 can have a concave shape, or the surface can have a flat shape.

  Next, using the conductive layer 114 as a mask, the second insulating layer 112 and the first insulating layer 110 are selectively removed to expose part of the semiconductor layer 130 (FIGS. 4C and 21C). B)). The second insulating layer 112 and the first insulating layer 110 may be removed by a wet etching method or a dry etching method.

  Next, an impurity element imparting one conductivity type is added using the conductive layer 114 as a mask, and the channel formation region 108 is formed between the impurity region 120 and the impurity region 120 in a self-aligning manner. (See FIGS. 5 and 21C). As an impurity element imparting one conductivity type, an element imparting p-type such as boron (B), aluminum (Al), or gallium (Ga), or n-type such as phosphorus (P) or arsenic (As) is imparted. Elements can be used.

  The addition of the impurity element imparting one conductivity type to the semiconductor layer 130 can be performed by a doping method. As a doping method, an ion doping method or an ion implantation method can be used.

  It is preferable to activate the impurity element by performing heat treatment after the impurity region 120 is formed. The heat treatment can be performed using laser beam irradiation, an RTA, or a furnace annealing furnace. Specifically, the heat treatment is performed in a temperature range of 400 ° C. to 700 ° C., preferably 500 ° C. to 550 ° C. The heat treatment is preferably performed in a nitrogen atmosphere. For example, activation can be performed by heating at 550 ° C. for 4 hours.

  Through the above, a thin film transistor 140 to which the present invention is applied can be formed. Note that the structure of the thin film transistor (TFT) described in this embodiment mode is just an example, and the present invention is not limited to the illustrated structure. For example, a multi-gate structure having a semiconductor layer including at least two or more channel formation regions connected in series and at least two or more gate electrode layers that apply an electric field to each channel formation region is used. Also good.

  As described above, the thin film transistor manufactured by applying the present invention can have a small subthreshold value and can suppress a decrease in on-state current. Accordingly, low voltage operation and low power consumption of the semiconductor device can be achieved.

  Note that this embodiment can be combined with any of the other embodiments described in this specification as appropriate.

(Embodiment 2)
In this embodiment, an example of manufacturing a semiconductor device by a manufacturing method different from that in Embodiment 1 will be described with reference to FIGS.

  6A and 6B are a top view and a cross-sectional view for explaining the main structure of the semiconductor device according to the invention. 6A and 6B particularly illustrate a structure of a thin film transistor. FIG. 6A is a top view, FIG. 6B is a cross-sectional view taken along a broken line OP in FIG. 6A, and FIG. Sectional drawing between the broken lines QR in (A) is shown. Note that in FIG. 6A, some thin films and the like are omitted.

  The structure of the semiconductor device according to this embodiment includes an island-shaped semiconductor layer including a channel formation region provided between a pair of impurity regions and a silicide region provided in part of the impurity region, and an insulating layer interposed therebetween. One feature is that the conductive layer overlaps with the channel formation region, and the channel formation region is thinner than the impurity formation region.

  A thin film transistor 640 illustrated in FIG. 6 is provided over a substrate 600 having an insulating surface. The thin film transistor 640 includes a semiconductor layer 630 in which a channel formation region 608, an impurity region 620, and a metal silicide region 622 are formed, and an insulating layer 612 provided in contact with part of the channel formation region 608 and the impurity region 620 in the semiconductor layer 630. And a conductive layer 614 that overlaps with the channel formation region 608 with the insulating layer 612 interposed therebetween, and an insulating layer 618 formed on the sidewall of the conductive layer 614.

  As the substrate 600, an SOI substrate, a glass substrate, a quartz substrate, a sapphire substrate, a ceramic substrate, a metal substrate with an insulating layer formed on the surface, or the like can be used.

  A semiconductor layer 630 is formed over the substrate 600. An insulating layer 602 and an insulating layer 604 that function as a base insulating layer may be provided between the substrate 600 and the semiconductor layer 630. The base insulating layer prevents impurities such as alkali metal from diffusing from the substrate 600 to the semiconductor layer 630 to be contaminated, and may be provided as a blocking layer as appropriate. In the case where the surface of the substrate 600 is uneven, the base insulating layer can be provided as a planarizing layer.

  The insulating layers 602 and 604 are formed using silicon oxide (SiOx), silicon nitride (SiNx), silicon oxynitride (SiOxNy), silicon nitride oxide (SiNxOy), or the like. In this embodiment mode, the base insulating layer is a stacked layer of insulating layers 602 and 604, but a single layer structure or a stacked structure of three or more layers may be used as a matter of course. For example, in the case of using a two-layer structure as in this embodiment, a silicon nitride oxide film can be formed as the first layer and a silicon oxynitride layer can be formed as the second layer. Alternatively, a silicon nitride layer may be formed as the first layer and a silicon oxide layer may be formed as the second layer.

  The semiconductor layer 630 is formed in an island shape. The semiconductor layer 630 is preferably formed using a single crystal semiconductor or a polycrystalline semiconductor, and can be formed using various semiconductor materials such as silicon, germanium, and silicon germanium. When an SOI substrate is applied, the semiconductor layer on the buried insulating layer can be applied as it is.

  The semiconductor layer 630 includes a channel formation region 608 and a pair of impurity regions 620. Part or all of the impurity region 620 functions as a source region or a drain region. An impurity element imparting one conductivity type is added to the impurity region 620. A part of the impurity region 620 includes a metal silicide region 622. Further, an impurity element imparting one conductivity type for controlling the threshold voltage of the transistor may be added to the channel formation region 608. The channel formation region 608 is formed in a region overlapping with the conductive layer 614 through only the insulating layer 612 and is located between the pair of impurity regions 620. An insulating layer 618 is formed on the sidewall of the conductive layer 614.

  The channel formation region 608 is thinner than the impurity region 620. The thickness of the channel formation region 608 is 0.5 nm to 100 nm, preferably 5 nm to 50 nm. By thinning the channel formation region 608, leakage current between the source region and the drain region in the subthreshold region of the thin film transistor can be suppressed.

  Further, a low concentration impurity region functioning as an LDD (Lightly Doped Drain) region may be formed in the semiconductor layer 630. The low concentration impurity region can be formed between the channel formation region and the impurity region functioning as a source region or a drain region. The low concentration impurity region has a lower impurity concentration than the peak concentration of the impurity region 620 functioning as a source region or a drain region.

  The insulating layer 618 is formed in contact with part of the impurity region 620. In the impurity region 620, a metal silicide region 622 is formed on the surface of a region where the insulating layer 618 is not in contact.

  An insulating layer 612 is formed over the channel formation region 608. The insulating layer 612 functions as a gate insulating layer of the thin film transistor 640. The insulating layer 612 functioning as a gate insulating layer is preferably formed with a uniform thickness in order to prevent a short circuit between the conductive layer 614 and the semiconductor layer 630, generation of leakage current, and electrostatic breakdown.

  Next, a method for manufacturing the thin film transistor illustrated in FIG. 6 is specifically described with reference to FIGS.

  An island-shaped semiconductor layer is formed over the substrate 600 with insulating layers 602 and 604 interposed therebetween. Next, after an insulating layer 610 is formed so as to cover the island-shaped semiconductor layer, the insulating layer 610 is selectively removed to expose part of the island-shaped semiconductor layer. Next, the exposed surface of the island-shaped semiconductor layer is etched using the insulating layer 610 as a mask, so that the semiconductor layer 630 including the thin film region 607 that is locally thinned is formed. In the semiconductor layer 630, the thin film region 607 that is locally thinned forms a channel formation region 608. Next, after an insulating layer 612 is formed over the thin film region 607 and the remaining insulating layer 610, a conductive layer 613 is formed so as to overlap with the semiconductor layer 630 including the thin film region 607 with the insulating layer 612 interposed therebetween. Next, an insulating layer 616 is formed over the conductive layer 613. Note that the insulating layer 616 is formed using an insulating layer that can relieve unevenness due to the device shape, for example, a silicon oxide-based coating film. An insulating layer 616 having a flat surface is preferably formed (see FIG. 7A).

  Next, so-called etch back is performed in which the insulating layer 616 and the conductive layer 613 are etched at substantially the same etching rate until the insulating layer 612 formed over the insulating layer 610 or the insulating layer 610 is exposed. Specifically, etching is performed from the surface of the insulating layer 616 toward the semiconductor layer 630 to form a conductive layer 614 in which the conductive layer 613 remains over the thin film region 607 with the insulating layer 612 interposed therebetween (FIG. 7 (B)). By forming the gate electrode by using etch back, the conductive layer 613 can be selectively left over the thin film region 607 that is locally thinned in the semiconductor layer 630. In addition, since the gate electrode is formed using etch back, the first insulating layer 610 can be left over a region of the semiconductor layer 630 that is not thinned. Therefore, even when the second insulating layer 612 is thin, the gate electrode can be easily formed.

  Next, the insulating layer 612 and the insulating layer 610 are etched using the conductive layer 614 as a mask, so that part of the semiconductor layer 630 is exposed. (See FIG. 7C).

  Next, an impurity element imparting one conductivity type is added using the conductive layer 614 as a mask, and a channel formation region 608 is formed between the impurity region 620 and the impurity region 620 in a self-aligned manner (see FIG. 8A). ). Until the manufacturing process of the impurity region 620, the substrate 100, the insulating layers 102 and 104, the semiconductor layer 130, the insulating layers 110 and 112, the conductive layer 113, the conductive layer 114, the insulating layer 116, and the channel formation region 108 described in Embodiment 1 are used. Since it is the same as the impurity region 120, description thereof is omitted.

Next, an insulating layer is formed over the impurity region 620, the insulating layer 612, and the conductive layer 614, and the insulating layer is anisotropically etched to locally leave the insulating layer on the sidewall of the conductive layer 614. An insulating layer 618 is formed (see FIG. 8B). The anisotropic etching can be performed by, for example, a dry etching method using CHF ₃ gas or the like. The insulating layer 618 formed locally on the sidewall of the conductive layer 614 is also referred to as a sidewall insulating layer. Note that part of the surface of the impurity region 620 can be exposed when the insulating layer 618 is formed.

  Next, a metal layer is formed on at least the surface of the exposed impurity region 620. At this time, if a natural oxide film is formed on the exposed surface of the impurity region 620, the metal layer is formed after removing the natural oxide film. The metal layer uses a material that forms silicide by reacting with the semiconductor layer. As the metal layer, for example, a nickel film, a titanium film, a cobalt film, a platinum film, or a film made of an alloy containing at least two of these elements can be used. In this embodiment mode, a nickel film is used as the metal layer, and the nickel film is formed by sputtering at a room temperature in the range of 500 W to 1 kW.

  After the metal layer is formed, a metal silicide region 622 is formed by heat treatment. The metal silicide region 622 is formed in part of the impurity region 620. The metal silicide region 622 is formed in a region that does not overlap with the insulating layer 618 in the impurity region 620. Depending on the formation conditions of the metal silicide region 622, a part of the metal silicide region 622 may overlap with the insulating layer 618, but there is no particular problem unless it is in contact with the channel formation region 608. In the present embodiment, the metal silicide region 622 is formed of nickel silicide. Note that RTA, furnace annealing, or the like can be used for the heat treatment.

If an unreacted metal layer remains after the metal silicide region 622 is formed, it is removed. For example, when a nickel film is formed as a metal layer, an unreacted solution is used by using an etching solution in which hydrochloric acid (HCl): nitric acid (HNO ₃ ): pure water (H ₂ O) is mixed at a ratio of 3: 2: 1. Nickel can be removed. When the unreacted metal layer is removed, a metal silicide region 622 is formed only in the exposed region that is exposed in the impurity region 620 (see FIG. 8C).

  Note that it is preferable to activate the impurity element added to the impurity region 620 or the channel formation region 608 by performing heat treatment after the metal silicide region 622 is formed. The heat treatment can be performed using laser beam irradiation, an RTA, or a furnace annealing furnace. Specifically, the heat treatment is performed in a temperature range of 400 ° C. to 700 ° C., preferably 500 ° C. to 550 ° C. The heat treatment is preferably performed in a nitrogen atmosphere. For example, activation can be performed by heating at 550 ° C. for 4 hours. Further, the heat treatment may be performed after the impurity element is added.

  Through the above, a thin film transistor 640 to which the present invention is applied can be formed. Note that the TFT structure described in this embodiment mode is an example, and the present invention is not limited to the illustrated structure. For example, a multi-gate structure having a semiconductor layer including at least two or more channel formation regions connected in series and at least two or more gate electrode layers that apply an electric field to each channel formation region is used. Also good.

  As described above, the thin film transistor manufactured by applying the present invention can have a small subthreshold value. Further, by forming a metal silicide layer in part of the source region and the drain region, a decrease in on-current can be further suppressed. Accordingly, low voltage operation and low power consumption of the semiconductor device can be achieved.

  Note that this embodiment can be combined with any of the other embodiments described in this specification as appropriate.

(Embodiment 3)
In this embodiment, an example in which a semiconductor device is manufactured with a manufacturing method different from that in Embodiments 1 and 2 is described with reference to FIGS.

  9A and 9B are a top view and a cross-sectional view for explaining the main structure of the semiconductor device according to the invention. 9A and 9B particularly illustrate a structure of a thin film transistor. FIG. 9A is a top view, FIG. 9B is a cross-sectional view taken along a broken line OP in FIG. 9A, and FIG. Sectional drawing between the broken lines QR in (A) is shown. Note that in FIG. 9A, some thin films and the like are omitted.

  A thin film transistor 940 illustrated in FIG. 9 is provided over a substrate 900 having an insulating surface. The thin film transistor 940 includes a semiconductor layer 930 in which a channel formation region 908, a low concentration impurity region 919, and a high concentration impurity region 920 are formed, an insulating layer 918 provided over the low concentration impurity region 919 of the semiconductor layer 930, and a semiconductor layer The insulating layer 912 provided over the channel formation region 908 of the 930 and the conductive layer 914 that overlaps with the channel formation region 908 with the insulating layer 912 interposed therebetween.

  As the substrate 900, an SOI substrate, a glass substrate, a quartz substrate, a sapphire substrate, a ceramic substrate, a metal substrate with an insulating layer formed on the surface, or the like can be used.

  A semiconductor layer 930 is formed over the substrate 900. An insulating layer 902 and an insulating layer 904 that function as a base insulating layer may be provided between the substrate 900 and the semiconductor layer 930. The base insulating layer prevents impurities such as alkali metals from diffusing from the substrate 900 to the semiconductor layer 930 and is contaminated, and may be provided as appropriate as a blocking layer. In the case where the surface of the substrate 900 is uneven, the base insulating layer can function as a planarization layer.

  The insulating layers 902 and 904 are formed using silicon oxide (SiOx), silicon nitride (SiNx), silicon oxynitride (SiOxNy), silicon nitride oxide (SiNxOy), or the like. In this embodiment mode, the base insulating layer is a stacked layer of insulating layers 902 and 904. Needless to say, a single layer structure or a stacked structure of three or more layers may be used. For example, in the case of using a two-layer structure as in this embodiment, a silicon nitride oxide film can be formed as the first layer and a silicon oxynitride layer can be formed as the second layer. Alternatively, a silicon nitride layer may be formed as the first layer and a silicon oxide layer may be formed as the second layer.

  The semiconductor layer 930 is formed in an island shape. The semiconductor layer 930 is preferably formed using a single crystal semiconductor or a polycrystalline semiconductor, and can be formed using various semiconductor materials such as silicon, germanium, and silicon germanium. When an SOI substrate is applied, the semiconductor layer on the buried insulating layer can be applied as it is.

  The semiconductor layer 930 includes a channel formation region 908, a low concentration impurity region 919, and a high concentration impurity region 920. A part or all of the low concentration impurity region 919 functions as an LDD (Lightly Doped Drain) region. A part or all of the high concentration impurity region 920 functions as a source region or a drain region. The channel formation region 908 is located between the pair of high concentration impurity regions 920. The low concentration impurity region 919 is located between the channel formation region 908 and the high concentration impurity region 920. An impurity element imparting one conductivity type is added to the low-concentration impurity region 919 and the high-concentration impurity region 920, and the low-concentration impurity region 919 is formed to have a lower impurity element concentration than the high-concentration impurity region 920. Is done. Further, an impurity element imparting one conductivity type for controlling the threshold voltage of the transistor may be added to the channel formation region 908. The channel formation region 908 is formed in a region overlapping with the conductive layer 914 with the insulating layer 912 interposed therebetween. An insulating layer 918 is formed in contact with the low concentration impurity region 919.

  The channel formation region 908 is thinner than the high concentration impurity region 920. The thickness of the channel formation region 908 is 0.5 nm to 100 nm, preferably 5 nm to 50 nm. By thinning the channel formation region 908, leakage current between the source region and the drain region in the subthreshold region of the thin film transistor can be suppressed.

  An insulating layer 912 is formed in contact with the channel formation region 908. The insulating layer 912 functions as a gate insulating layer of the thin film transistor 940. The gate insulating layer 912 is preferably formed uniformly in order to prevent a short circuit between the conductive layer 914 and the semiconductor layer 930, generation of leakage current, electrostatic breakdown, and the like.

  Next, a method for manufacturing the thin film transistor illustrated in FIGS. 9A to 9C is specifically described with reference to FIGS.

  An island-shaped semiconductor layer is formed over the substrate 900 with insulating layers 902 and 904 interposed therebetween. Next, after an insulating layer 910 is formed so as to cover the island-shaped semiconductor layer, the insulating layer 910 is selectively removed to expose part of the semiconductor layer 930. Next, the exposed surface of the semiconductor layer 930 is etched using the insulating layer 910 as a mask, so that the semiconductor layer 930 including the thin film region 907 that is locally thinned is formed. A thin film region 907 that is locally thinned in the semiconductor layer 930 forms a channel formation region 908. Next, after an insulating layer 912 is formed over the thin film region 907 and the insulating layer 910, a conductive layer 913 is formed so as to overlap with the semiconductor layer 930 including the thin film region 907 with the insulating layer 912 interposed therebetween. Next, an insulating layer 916 having a flat surface is formed over the conductive layer 913 (see FIG. 10A).

  Next, so-called etch back is performed in which the insulating layer 916 and the conductive layer 913 are etched at substantially the same etching rate until the insulating layer 912 formed over the insulating layer 910 or the insulating layer 910 is exposed. Specifically, etching is performed from the surface of the insulating layer 916 toward the semiconductor layer 930 to form a conductive layer 914 in which the conductive layer 913 remains over the thin film region 907 with the insulating layer 912 interposed therebetween (FIG. 10 (B)). By forming the gate electrode by using etch back, the conductive layer 913 can be selectively left over the thin film region 907 locally thinned in the semiconductor layer 930. In addition, since the gate electrode is formed using etch back, the first insulating layer 910 remains in a region where the semiconductor layer 930 is not thinned. Therefore, even when the second insulating layer 912 is thin, the gate electrode can be easily formed.

  Next, the insulating layer 912 and the insulating layer 910 are etched using the conductive layer 914 as a mask, so that part of the semiconductor layer 930 is exposed. (See FIG. 10C). Until the step of exposing part of the semiconductor layer 930, the substrate 100, the insulating layers 102 and 104, the semiconductor layer 130, the insulating layers 110 and 112, the conductive layer 113, the conductive layer 114, the insulating layer 116, and the like described in Embodiment 1 The description is omitted because it is similar to the channel formation region 108.

Next, an impurity element imparting one conductivity type is added using the conductive layer 914 as a mask, and a channel formation region 908 is formed between the low-concentration impurity region 919 and the low-concentration impurity region 919 in a self-aligning manner (FIG. 11). (See (A)). The concentration of the impurity element contained in the low-concentration impurity region 919 is in the range of 1 × 10 ¹⁶ atoms / cm ^{3 to} 1 × 10 ¹⁹ atoms / cm ³ . As an impurity element imparting one conductivity type, an element imparting p-type such as boron (B), aluminum (Al), or gallium (Ga), or n-type such as phosphorus (P) or arsenic (As) is imparted. Elements can be used. The addition of the impurity element can be performed by a doping method. As a doping method, an ion doping method or an ion implantation method can be used.

Next, an insulating layer is formed over the low-concentration impurity region 919 and the conductive layer 914, and the insulating layer is anisotropically etched, so that the insulating layer 918 left locally on the sidewall of the conductive layer 914 is formed. (See FIG. 11B). As the anisotropic etching, for example, dry etching using CHF ₃ gas or the like can be performed. The insulating layer 918 formed locally on the sidewall of the conductive layer 914 is also referred to as a sidewall insulating layer.

Next, using the conductive layer 914 and the insulating layer 918 as a mask, an impurity element imparting the same conductivity type as that of the low-concentration impurity region 919 is selectively added to the semiconductor layer 930, and high-concentration impurities are self-aligned. A region 920 is formed (see FIG. 11C). The concentration of the impurity element contained in the high-concentration impurity region 920 is in the range of 1 × 10 ¹⁹ atoms / cm ^{3 to} 5 × 10 ²¹ atoms / cm ³ . As an impurity element imparting one conductivity type, an element imparting p-type such as boron (B), aluminum (Al), or gallium (Ga), or n-type such as phosphorus (P) or arsenic (As) is imparted. Elements can be used. The addition of the impurity element can be performed by a doping method. As a doping method, an ion doping method or an ion implantation method can be used. In addition, a low-concentration impurity region 919 remains in a region that substantially overlaps with the insulating layer 918 through the insulating layer 912 between the high-concentration impurity region 920 and the channel formation region 908.

  In addition, it is preferable to activate the impurity element by performing heat treatment after the impurity element is added. The heat treatment can be performed using laser beam irradiation, an RTA, or a furnace annealing furnace. Specifically, the heat treatment is performed in a temperature range of 400 ° C. to 700 ° C., preferably 500 ° C. to 550 ° C. The heat treatment is preferably performed in a nitrogen atmosphere. For example, activation can be performed by heating at 550 ° C. for 4 hours.

  As described above, the thin film transistor manufactured by applying the present invention can have a small subthreshold value and can suppress a decrease in on-state current. In addition, since the drain electric field strength can be suppressed by forming the LDD region, the reliability can be improved. Accordingly, low voltage operation and low power consumption of the semiconductor device can be achieved.

  Note that this embodiment can be combined with any of the other embodiments described in this specification as appropriate.

(Embodiment 4)
The semiconductor device according to the present invention can be applied to an integrated circuit such as a CPU (Central Processing Unit). In this embodiment, an example of a CPU to which the semiconductor device described in any of Embodiments 1 to 3 is applied is described below with reference to drawings.

  18 includes an arithmetic circuit (ALU) 3601, an arithmetic circuit control circuit unit (ALU Controller) 3602, an instruction analysis unit 3603, and an interrupt control unit (Interrupt Controller). 3604, timing controller 3605, register 3606, register controller 3607, bus interface (bus I / F) 3608, rewritable ROM 3609, ROM interface (ROM I / F) 3620 It has mainly. The ROM 3609 and the ROM interface 3620 may be provided in separate chips. Various circuits included in the CPU 3660 can be formed using the thin film transistor described in any of Embodiments 1 to 3, a CMOS circuit in which the thin film transistor is combined, an nMOS circuit, a pMOS circuit, or the like.

  Note that the CPU 3660 illustrated in FIG. 18 is merely an example in which the configuration is simplified, and an actual CPU has various configurations depending on the application. Therefore, the configuration of the CPU to which the present invention is applied is not limited to that shown in FIG.

  An instruction input to the CPU 3660 via the bus interface 3608 is input to the instruction analysis unit 3603 and decoded, and then is input to the arithmetic circuit control circuit unit 3602, the interrupt control unit 3604, the register control unit 3607, and the timing control unit 3605. Entered.

  The arithmetic circuit control circuit portion 3602, the interrupt control portion 3604, the register control portion 3607, and the timing control portion 3605 perform various controls based on the decoded instruction. Specifically, the arithmetic circuit control circuit portion 3602 generates a signal for controlling driving of the arithmetic circuit 3601. The interrupt control unit 3604 determines and processes an interrupt request from an external input / output device or a peripheral circuit from the priority or mask state during execution of the program of the CPU 3660. The register control unit 3607 generates an address of the register 3606, and reads and writes the register 3606 according to the state of the CPU.

  In addition, the timing control unit 3605 generates a signal for controlling the driving timing of the arithmetic circuit 3601, the arithmetic circuit control circuit unit 3602, the instruction analysis unit 3603, the interrupt control unit 3604, and the register control unit 3607. For example, the timing control unit 3605 includes an internal clock generation unit that generates an internal clock signal CLK2 (3622) based on the reference clock signal CLK1 (3621), and supplies the clock signal CLK2 to the various circuits.

  FIG. 13 shows a display device in which a pixel portion, a CPU, and other circuits are formed over the same substrate, a so-called system-on-panel. Over a substrate 3700, a pixel portion 3701, a scan line driver circuit 3702 for selecting a pixel included in the pixel portion 3701, and a signal line driver circuit 3703 for supplying a video signal to the selected pixel are provided. A CPU 3704 and other circuits such as a control circuit 3705 are connected to each other by wiring drawn from the scan line driver circuit 3702 and the signal line driver circuit 3703. The control circuit includes an interface. Then, a connection portion with an FPC terminal is provided at an end portion of the substrate, and exchange with an external signal is performed.

  As other circuits, a video signal processing circuit, a power supply circuit, a gradation power supply circuit, a video RAM, a memory (DRAM, SRAM, PROM) and the like can be provided in addition to the control circuit 3705. These circuits may be formed by an IC chip and mounted on a substrate. Further, the scan line driver circuit 3702 and the signal line driver circuit 3703 are not necessarily formed over the same substrate. For example, only the scan line driver circuit 3702 is formed over the same substrate, and the signal line driver circuit 3703 is formed using an IC chip. May be implemented.

  Note that although an example in which the semiconductor device according to the present invention is applied to a CPU has been described in this embodiment, the present invention is not particularly limited. For example, the semiconductor device according to the present invention can be applied to a pixel portion, a driver circuit portion, and the like of a display device including an organic light emitting element, an inorganic light emitting element, a liquid crystal display element, or the like. In addition, by applying the present invention, a digital camera, a sound reproducing device such as a car audio, a notebook personal computer, a game machine, a portable information terminal (mobile phone, portable game machine, etc.), a home game machine, etc. It is also possible to manufacture an image reproducing device provided with a recording medium.

  In the semiconductor device to which the present invention is applied, the subthreshold value can be reduced and a decrease in on-state current can be suppressed. Therefore, the operating characteristics can be improved, and the circuit drive speed can be increased, the voltage operation can be reduced, and the power consumption can be reduced.

  In addition, when a transistor having a metal silicide region as described in Embodiment Mode 2 is applied, contact resistance (contact resistance between a conductive layer and a semiconductor layer) can be reduced, so that signal delay or the like can be prevented. Therefore, circuit driving at higher speed is possible.

(Embodiment 5)
In this embodiment, an example of usage of the semiconductor device described in the above embodiment is described. Specifically, application examples of a semiconductor device capable of inputting and outputting data without contact will be described below with reference to the drawings. A semiconductor device that can input and output data without contact is also referred to as an RFID tag, an ID tag, an IC tag, an IC chip, an RF tag, a wireless tag, an electronic tag, or a wireless chip, depending on the application.

  An example of a top structure of the semiconductor device described in this embodiment will be described with reference to FIG. A semiconductor device 2180 illustrated in FIG. 14 includes a thin film integrated circuit 2131 provided with a plurality of elements such as thin film transistors included in a memory portion and a logic portion, and a conductive layer 2132 functioning as an antenna. The conductive layer 2132 functioning as an antenna is electrically connected to the thin film integrated circuit 2131. The thin film transistor according to the present invention described in any of Embodiments 1 to 3 can be applied to the thin film integrated circuit 2131.

  FIGS. 14B and 14C are schematic views of the cross section of FIG. The conductive layer 2132 functioning as an antenna may be provided above the elements included in the memory portion and the logic portion. For example, the insulating layer 2130 is provided above the thin film integrated circuit 2131 including the thin film transistor described in the above embodiment mode. A conductive layer 2132 functioning as an antenna can be provided through (see FIG. 14B). Alternatively, after the conductive layer 2132 functioning as an antenna is provided over the substrate 2133, the substrate 2133 and the thin film integrated circuit 2131 can be attached to each other so that the conductive layer 2132 is positioned therebetween (FIG. 14). (See (C)). In FIG. 14C, the conductive layer 2136 provided over the insulating layer 2130 is electrically connected to the conductive layer 2132 functioning as an antenna through conductive particles 2134 contained in the resin 2135 having adhesiveness. An example is shown.

  Note that although an example in which the conductive layer 2132 functioning as an antenna is provided in a coil shape and an electromagnetic induction method or an electromagnetic coupling method is applied is described in this embodiment mode, the semiconductor device of the present invention is not limited thereto, and a microwave method is used. It is also possible to apply. In the case of a microwave method, the shape of the conductive layer 2132 functioning as an antenna may be determined as appropriate depending on the wavelength of the electromagnetic wave used.

  For example, when a microwave method (for example, UHF band (860 MHz to 960 MHz band), 2.45 GHz band, or the like) is used as a signal transmission method in the semiconductor device 2180, the wavelength of an electromagnetic wave used for signal transmission is set to The shape such as the length of the conductive layer functioning as an antenna may be appropriately set in consideration. For example, the conductive layer functioning as an antenna has a linear shape (for example, a dipole antenna (see FIG. 16A)), a flat shape (for example, a patch antenna (see FIG. 16B)), or a ribbon shape (see FIG. 16 ( C), (D), etc. The shape of the conductive layer 2132 functioning as an antenna is not limited to a straight line, and a curved shape, a meandering shape, or a combination thereof in consideration of the wavelength of electromagnetic waves. It may be provided in a different shape.

  The conductive layer 2132 functioning as an antenna is formed using a conductive material by a CVD method, a sputtering method, a printing method such as screen printing or gravure printing, a droplet discharge method, a dispenser method, a plating method, or the like. Conductive materials are aluminum (Al), titanium (Ti), silver (Ag), copper (Cu), gold (Au), platinum (Pt) nickel (Ni), palladium (Pd), tantalum (Ta), molybdenum A metal element such as (Mo) or an alloy material or compound material containing the metal element is used to form a single layer structure or a stacked structure.

  For example, when the conductive layer 2132 that functions as an antenna is formed by screen printing, a conductive paste in which conductive particles having a particle size of several nanometers to several tens of micrometers are dissolved or dispersed in an organic resin is selected. Can be provided by printing. Conductor particles include silver (Ag), gold (Au), copper (Cu), nickel (Ni), platinum (Pt), palladium (Pd), tantalum (Ta), molybdenum (Mo) and titanium (Ti). Any one or more metal particles, silver halide fine particles, or dispersible nanoparticles can be used. In addition, as the organic resin contained in the conductive paste, one or more selected from organic resins functioning as a binder of metal particles, a solvent, a dispersant, and a coating material can be used. Typically, an organic resin such as an epoxy resin or a silicon resin can be given. In forming the conductive layer, it is preferable to fire after extruding the conductive paste. For example, in the case where fine particles containing silver as a main component (for example, fine particles having a particle diameter of 1 nm to 100 nm) are used as a conductive paste material, the conductive layer is cured by baking at a temperature range of 150 ° C. to 300 ° C. Can be formed. Further, fine particles mainly composed of solder or lead-free solder may be used. In this case, it is preferable to use fine particles having a particle diameter of 20 μm or less. Solder and lead-free solder have the advantage of low cost.

  A semiconductor device to which the present invention is applied can achieve low power consumption. Therefore, it is effective in the case of a small semiconductor device capable of inputting / outputting data without contact as shown in this embodiment mode. Further, it is possible to increase the distance between communication devices when inputting / outputting data without contact.

  Next, an operation example of the semiconductor device according to the present embodiment will be described.

  The semiconductor device 2180 has a function of communicating data without contact, and controls the high-frequency circuit 81, the power supply circuit 82, the reset circuit 83, the clock generation circuit 84, the data demodulation circuit 85, the data modulation circuit 86, and other circuits. A control circuit 87, a memory circuit 88, and an antenna 89 are provided (see FIG. 17A). The high frequency circuit 81 is a circuit that receives a signal from the antenna 89 and outputs the signal received from the data modulation circuit 86 from the antenna 89. The power supply circuit 82 is a circuit that generates a power supply potential from the received signal. The reset circuit 83 is a circuit that generates a reset signal. The clock generation circuit 84 is a circuit that generates various clock signals based on the reception signal input from the antenna 89. The data demodulation circuit 85 is a circuit that demodulates the received signal and outputs it to the control circuit 87. The data modulation circuit 86 is a circuit that modulates a signal received from the control circuit 87. Further, as the control circuit 87, for example, a code extraction circuit 91, a code determination circuit 92, a CRC determination circuit 93, and an output unit circuit 94 are provided. The code extraction circuit 91 is a circuit that extracts a plurality of codes included in an instruction sent to the control circuit 87, and the code determination circuit 92 compares the extracted code with a code corresponding to a reference. The CRC determination circuit 93 is a circuit that detects the presence or absence of a transmission error or the like based on the determined code. 17A includes a high-frequency circuit 81 and a power supply circuit 82 which are analog circuits in addition to the control circuit 87.

  Next, an example of operation of the above-described semiconductor device will be described. First, a radio signal is received by the antenna 89. The radio signal is sent to the power supply circuit 82 via the high frequency circuit 81, and a high power supply potential (hereinafter referred to as VDD) is generated. VDD is supplied to each circuit included in the semiconductor device 2180. In addition, the signal sent to the data demodulating circuit 85 via the high frequency circuit 81 is demodulated (hereinafter referred to as a demodulated signal). Further, the signal and the demodulated signal that have passed through the reset circuit 83 and the clock generation circuit 84 via the high frequency circuit 81 are sent to the control circuit 87. The signal sent to the control circuit 87 is analyzed by the code extraction circuit 91, the code determination circuit 92, the CRC determination circuit 93, and the like. Then, information on the semiconductor device stored in the memory circuit 88 is output in accordance with the analyzed signal. The output semiconductor device information is encoded through the output unit circuit 94. Further, the encoded information of the semiconductor device 2180 passes through the data modulation circuit 86 and is transmitted on the radio signal by the antenna 89. Note that a plurality of circuits included in the semiconductor device 2180 have a common low power supply potential (hereinafter referred to as VSS), and VSS can be GND.

  In this manner, a signal is transmitted from the communication unit (for example, a reader / writer, or a unit having a function of either a reader or a writer) to the semiconductor device 2180, and the signal transmitted from the semiconductor device 2180 is received by the reader / writer. As a result, the data of the semiconductor device can be read.

  In addition, the semiconductor device 2180 may be a type in which the power supply voltage is supplied to each circuit by an electromagnetic wave without mounting the power source (battery), or each circuit is mounted by the electromagnetic wave and the power source (battery). It is good also as a type which supplies a power supply voltage to.

  Next, an example of a usage pattern of a semiconductor device capable of inputting and outputting data without contact will be described. A communication means 3200 is provided on a side surface of the portable terminal including the display portion 3210, and a semiconductor device 3230 is provided on a side surface of the article 3220 (see FIG. 17B). Note that the communication unit 3200 has a function of reading a signal and a function of transmitting a signal, such as a reader / writer, or a function of reading a signal or a function of transmitting a signal. When the communication means 3200 is placed over the semiconductor device 3230 included in the product 3220, information about the product such as the product raw material, the place of origin, the inspection result for each production process, the history of the distribution process, and the like, and the product description are displayed on the display unit 3210. The Further, when the product 3260 is conveyed by the belt conveyor, the product 3260 can be inspected using the communication unit 3240 and the semiconductor device 3250 provided in the product 3260 (see FIG. 17C). As the semiconductor device 3230 and the semiconductor device 3250, the above-described semiconductor device 2180 can be used. As described above, by utilizing the semiconductor device according to the present invention in the system, information can be easily acquired, and high functionality and high added value are realized. In addition, since the semiconductor device according to the present invention can achieve low power consumption, the semiconductor device provided in the product can be downsized. Further, it is possible to increase the distance between communication devices when inputting / outputting data without contact.

  In addition to the above, the semiconductor device according to the present invention has a wide range of uses, and is applicable to any product that can be used for production, management, etc. by clarifying information such as the history of the object without contact. can do. For example, banknotes, coins, securities, certificate documents, bearer bonds, packaging containers, books, recording media, personal belongings, vehicles, foods, clothing, health supplies, daily necessities, chemicals, etc. It can be provided and used in an electronic device or the like. These examples will be described with reference to FIG.

  Banknotes and coins are money that circulates in the market, and include those that are used in the same way as money in a specific area (cash vouchers), commemorative coins, and the like. Securities refer to checks, securities, promissory notes, etc. (see FIG. 15A). The certificate refers to a driver's license, a resident's card, etc. (see FIG. 15B). Bearer bonds refer to stamps, gift tickets, various gift certificates, and the like (see FIG. 15C). Packaging containers refer to wrapping paper for lunch boxes, plastic bottles, and the like (see FIG. 15D). Books refer to books, books, and the like (see FIG. 15E). The recording media refer to DVD software, video tapes, and the like (see FIG. 15F). The vehicles refer to vehicles such as bicycles, ships, and the like (see FIG. 15G). Personal belongings refer to bags, glasses, and the like (see FIG. 15H). Foods refer to food products, beverages, and the like. Clothing refers to clothing, footwear, and the like. Health supplies refer to medical equipment, health equipment, and the like. Livingware refers to furniture, lighting equipment, and the like. Chemicals refer to pharmaceuticals, agricultural chemicals, and the like. Electronic devices refer to liquid crystal display devices, EL display devices, television devices (television receivers, thin television receivers), cellular phones, and the like.

  Forgery can be prevented by providing the semiconductor device 2180 for bills, coins, securities, certificates, bearer bonds, and the like. In addition, by providing semiconductor devices 2180 for personal items such as packaging containers, books, recording media, personal items, foods, daily necessities, electronic devices, etc., the efficiency of inspection systems and rental store systems will be improved. Can do. Forgery or theft can be prevented by providing the semiconductor device 2180 for vehicles, health supplies, medicines, and the like. Moreover, if it is chemicals, the mistake of taking a medicine can be prevented. As a method for providing the semiconductor device 2180, the semiconductor device 2180 is attached to the surface of an article or embedded in an article. For example, a book may be embedded in paper, and a package made of an organic resin may be embedded in an organic resin.

  In this way, by providing semiconductor devices in packaging containers, recording media, personal items, foods, clothing, daily necessities, electronic devices, etc., it is possible to improve the efficiency of inspection systems and rental store systems. it can. Further, forgery or theft can be prevented by providing a semiconductor device in the vehicles. Moreover, by embedding it in creatures such as animals, it is possible to easily identify individual creatures. For example, by embedding or attaching a semiconductor device equipped with a sensor to a living creature such as livestock, it is possible to easily manage the health status such as the current body temperature as well as the year of birth, gender or type.

  Note that this embodiment can be freely combined with the above embodiment.

FIG. 9 illustrates an example of a main structure of a semiconductor device according to the present invention. 8A and 8B illustrate an example of a method for manufacturing a semiconductor device according to the present invention. 8A and 8B illustrate an example of a method for manufacturing a semiconductor device according to the present invention. 8A and 8B illustrate an example of a method for manufacturing a semiconductor device according to the present invention. 8A and 8B illustrate an example of a method for manufacturing a semiconductor device according to the present invention. FIG. 9 illustrates an example of a main structure of a semiconductor device according to the present invention. 8A and 8B illustrate an example of a method for manufacturing a semiconductor device according to the present invention. 8A and 8B illustrate an example of a method for manufacturing a semiconductor device according to the present invention. FIG. 9 illustrates an example of a main structure of a semiconductor device according to the present invention. 8A and 8B illustrate an example of a method for manufacturing a semiconductor device according to the present invention. 8A and 8B illustrate an example of a method for manufacturing a semiconductor device according to the present invention. The figure which shows the example of a structure of a plasma processing apparatus. 1 is a perspective view illustrating an example of a semiconductor device according to the present invention. 4A and 4B are a top view and a cross-sectional view illustrating an example of a semiconductor device according to the invention. FIG. 13 shows an example of usage of a semiconductor device according to the invention. 4A and 4B illustrate an antenna which can be used in a semiconductor device according to the invention. 1A and 1B are a block diagram illustrating an example of a semiconductor device according to the present invention and a diagram illustrating an example of a usage pattern. 1 is a block diagram illustrating an example of a semiconductor device according to the present invention. 8A and 8B illustrate an example of a method for manufacturing a semiconductor device according to the present invention. 8A and 8B illustrate an example of a method for manufacturing a semiconductor device according to the present invention. 8A and 8B illustrate an example of a method for manufacturing a semiconductor device according to the present invention. 8A and 8B illustrate an example of a method for manufacturing a semiconductor device according to the present invention.

Explanation of symbols

81 High-frequency circuit 82 Power supply circuit 83 Reset circuit 84 Clock generation circuit 85 Data demodulation circuit 86 Data modulation circuit 87 Control circuit 88 Memory circuit 89 Antenna 91 Code extraction circuit 92 Code determination circuit 93 CRC determination circuit 94 Output unit circuit 100 Substrate 102 Insulating layer 104 Insulating layer 106 Semiconductor layer 107 Thin film region 108 Channel formation region 110 Insulating layer 112 Insulating layer 113 Conductive layer 114 Conductive layer 116 Insulating layer 120 Impurity region 130 Semiconductor layer 140 Thin film transistor 600 Substrate 602 Insulating layer 604 Insulating layer 607 Thin film region 608 Channel formation Region 610 Insulating layer 612 Insulating layer 613 Conductive layer 614 Conductive layer 616 Insulating layer 618 Insulating layer 620 Impurity region 622 Metal silicide region 630 Semiconductor layer 640 Thin film transistor 900 Substrate 902 Insulating layer 904 Insulating layer 907 Thin film region 908 Channel formation region 910 Insulating layer 912 Insulating layer 913 Conductive layer 914 Conductive layer 916 Insulating layer 918 Insulating layer 919 Low concentration impurity region 920 High concentration impurity region 930 Semiconductor layer 940 Thin film transistor 1010 Processed object 1080 Plasma processing apparatus 1082 Dielectric plate 1084 Gas supply unit 1090 Temperature control unit 1092 High frequency supply unit 1094 Plasma 1098 Antenna 1210 Object to be processed 1280 Plasma processing apparatus 1282 Dielectric plate 1284 Gas supply unit 1286 Exhaust port 1288 Support base 1290 Temperature control unit 1292 High-frequency supply unit 1298 Antenna 2130 Insulating layer 2131 Thin film integrated circuit 2132 Conductive layer 2133 Substrate 2134 Conductive particle 2135 Resin 2136 Conductive layer 2180 Semiconductor device 3200 Communication Means 3210 Display unit 3220 Product 3230 Semiconductor device 3240 Communication unit 3250 Semiconductor device 3260 Product 3600 Substrate 3601 Arithmetic circuit 3602 Arithmetic circuit control circuit unit 3603 Instruction analysis unit 3604 Control unit 3605 Timing control unit 3606 Register 3607 Register control unit 3608 Bus interface 3609 ROM
3620 ROM interface 3660 CPU
3700 Substrate 3701 Pixel portion 3702 Scan line driver circuit 3703 Signal line driver circuit 3704 CPU
3705 Control circuit

Claims (5)

Forming an island-like semiconductor layer,
Forming a first insulating layer containing an organic resin on the semiconductor layer;
Selectively etching the first insulating layer to locally expose the semiconductor layer;
By etching the surface of said semiconductor layer of the exposed region, a region to be a channel formation region of the semiconductor layer and thin the film-forming,
Forming a second insulating layer on the thinned region of the semiconductor layer and the remaining first insulating layer;
Forming a conductive layer on the second insulating layer;
Forming a third insulating layer containing an organic resin on the conductive layer;
The semiconductor layer is thinned by etching the third insulating layer and the conductive layer at substantially the same etching rate until the second insulating layer formed on the first insulating layer is exposed. Forming the gate electrode by leaving the conductive layer in the region;
A method for manufacturing a semiconductor device, wherein the second insulating layer and the first insulating layer are etched using the gate electrode as a mask to expose the semiconductor layer in a region not overlapping with the gate electrode. Forming an island-like semiconductor layer,
Forming a first insulating layer containing an organic resin on the semiconductor layer;
Selectively etching the first insulating layer to locally expose the semiconductor layer;
By etching the surface of said semiconductor layer of the exposed region, a region to be a channel formation region of the semiconductor layer and thin the film-forming,
Forming a second insulating layer on the thinned region of the semiconductor layer and the remaining first insulating layer;
Forming a conductive layer on the second insulating layer;
Forming a third insulating layer containing an organic resin on the conductive layer;
The semiconductor layer is thinned by etching the third insulating layer and the conductive layer at substantially the same etching rate until the second insulating layer formed on the first insulating layer is exposed. Forming the gate electrode by leaving the conductive layer in the region;
Said gate electrode as a mask, by etching the front Symbol first insulating layer to expose the semiconductor layer in a region not overlapping with the gate electrode,
Using the gate electrode as a mask, an impurity element is added to the semiconductor layer to form an impurity region ,
Forming a fourth insulating layer covering the semiconductor layer and the gate electrode;
By anisotropically etching the fourth insulating layer, a sidewall insulating layer is formed on the side wall of the gate electrode, and a part of the impurity region formed in the semiconductor layer is exposed,
Forming a metal layer on the exposed impurity region;
A method for manufacturing a semiconductor device, wherein a silicide region is formed in the impurity region by performing heat treatment. In claim 2,
The metal layer is formed using a metal element selected from nickel, titanium, cobalt, or platinum, or an alloy material containing the metal element. In any one of Claim 1 thru | or 3,
The third insulating layer is formed using a coating method selected from a spin coating method, a scanning method, and an ink jet method. In any one of Claims 1 thru | or 4,
The method for manufacturing a semiconductor device is characterized in that the channel formation region is formed with a thickness of 5 nm to 50 nm.

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