JP5268386B2 - Developing device and image forming apparatus including the same - Google Patents

Developing device and image forming apparatus including the same Download PDF

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JP5268386B2
JP5268386B2 JP2008045774A JP2008045774A JP5268386B2 JP 5268386 B2 JP5268386 B2 JP 5268386B2 JP 2008045774 A JP2008045774 A JP 2008045774A JP 2008045774 A JP2008045774 A JP 2008045774A JP 5268386 B2 JP5268386 B2 JP 5268386B2
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magnetic pole
magnetic
sleeve
roller
developer
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JP2009204783A (en
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麻美 小寺
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Kyocera Document Solutions Inc
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a developing device, improved in sealing properties of a magnetic seal for preventing leakage of developer to the outside a housing, while recovering the developer on a developing roller which is not used for the formation of a latent image of a photoreceptor, after development. <P>SOLUTION: The developing device 14 includes: a developing roller 27, which includes a sleeve 26 rotated around an axial line Z to supply toner to a photoreceptor 11, and fixes and supports a magnetic roller 25, having a plurality of roller magnetic pole parts 25M on the inside of the sleeve 26; and a magnetic seal member 29, disposed on both end parts 26a in the axial Z direction of the sleeve 26, with a gap from the circumferential surface of the sleeve 26. The roller magnetic pole part 25M has a support magnetic pole region, in which different polarities are formed alternatingly, and a separation magnetic pole area in which the same polarities are formed adjacent; and the magnetic seal member 29 has different polarities arranged alternately so that the magnetic force of the magnetic pole part of a separation magnetic pole part 29b, opposed to the separation magnetic pole region is larger than that of the magnetic pole part of a support magnetic pole part 29a opposed to the support magnetic pole area. <P>COPYRIGHT: (C)2009,JPO&amp;INPIT

Description

本発明は、磁性粒子を含んだ現像剤を用いて電子写真法により現像を行う現像装置に関し、特に現像領域外への現像剤の流出を防止する現像装置、及びこれを備えたファクシミリ、プリンタ等の画像形成装置に関する。   The present invention relates to a developing device that performs development by electrophotography using a developer containing magnetic particles, and in particular, a developing device that prevents the developer from flowing out of a developing area, and a facsimile, printer, and the like equipped with the developing device. The present invention relates to an image forming apparatus.

画像形成装置に用いられる現像装置は、画像形成装置に備えられた感光体の周面に形成された静電潜像をトナー像に現像するためのものであり、ハウジング内の現像剤収容室から撹拌部材により搬送される現像剤を感光体に供給するための現像ローラを備えている。現像ローラは、ハウジングに対してその軸線回りに回転自在に取り付けられたスリーブと、このスリーブ内に配置され、スリーブに対して固定された磁気ローラとを備えている。スリーブは、ハウジング内に臨み現像剤の供給される周面領域と、ハウジング外に露出し現像位置に臨む周面領域とを有する。磁気ローラは、複数の磁極を有して、スリーブの内側で対向している。   The developing device used in the image forming apparatus is for developing the electrostatic latent image formed on the peripheral surface of the photoconductor provided in the image forming apparatus into a toner image, and from the developer storage chamber in the housing. A developing roller is provided for supplying the developer conveyed by the stirring member to the photosensitive member. The developing roller includes a sleeve attached to the housing so as to be rotatable about its axis, and a magnetic roller disposed in the sleeve and fixed to the sleeve. The sleeve has a peripheral surface region that faces the housing and is supplied with the developer, and a peripheral surface region that is exposed outside the housing and faces the developing position. The magnetic roller has a plurality of magnetic poles and is opposed to the inside of the sleeve.

現像剤には、磁性トナーから成る一成分現像剤や、トナーと磁性キャリアとから成る二成分現像剤のように、磁性粒子を含んだ現像剤が用いられ、この磁性粒子がスリーブを介して磁気ローラの磁力によって引きつけられることにより、ハウジング内にあるスリーブの周面領域に現像剤が担持されるようになっている。スリーブの回転に伴って、その周面領域が、感光体に対向する現像位置に臨んだときに、周面領域に担持された現像剤が感光体に供給されて、予め感光体の周面に形成された静電潜像に対応するトナー像が形成される。このトナー像が用紙に転写および定着されることにより、用紙に所定の画像が形成される。   As the developer, a developer containing magnetic particles is used, such as a one-component developer made of magnetic toner, or a two-component developer made of toner and a magnetic carrier, and the magnetic particles are magnetically passed through a sleeve. By being attracted by the magnetic force of the roller, the developer is carried on the peripheral surface region of the sleeve in the housing. With the rotation of the sleeve, when the peripheral surface area faces the development position facing the photoconductor, the developer carried on the peripheral surface area is supplied to the photoconductor, and is previously applied to the peripheral surface of the photoconductor. A toner image corresponding to the formed electrostatic latent image is formed. A predetermined image is formed on the paper by transferring and fixing the toner image on the paper.

現像装置は、ハウジング内に臨むスリーブの周面領域の両端部で対向するように、磁気シール部材がスリーブの周面と所定の隙間をあけて配置されている(たとえば、下記特許文献1参照)。この磁気シール部材は、たとえば強磁性体からなり、スリーブ内の磁気ローラと磁気シール部材との間を結ぶ磁力線がスリーブの両端部で形成され、この磁力線によって現像剤が保持されることにより、現像剤がスリーブの両端部からハウジングの外部に漏れ出ることが抑制される。   In the developing device, the magnetic seal member is disposed with a predetermined gap from the peripheral surface of the sleeve so as to face each other at both ends of the peripheral surface region of the sleeve facing the housing (for example, see Patent Document 1 below). . The magnetic seal member is made of, for example, a ferromagnetic material, and magnetic lines of force connecting the magnetic roller in the sleeve and the magnetic seal member are formed at both ends of the sleeve. The agent is prevented from leaking from the both ends of the sleeve to the outside of the housing.

通常、現像が完了すると、感光体の潜像形成に使用されなかったスリーブ周面の現像剤が現像剤収容室に回収されることになる。この現像剤を回収するために、磁気ローラには、磁気シール部材との間で磁力線を発生させない、または磁力線の密度が極端に小さい分離磁極領域が周方向の一部に形成され、この分離磁極領域に対応するスリーブの周面で現像剤が担持され難くなっている。従って、現像剤が感光体に供給された後、スリーブがさらに回転させられて、未使用の現像剤を担持するスリーブが分離磁極領域に来ると、スリーブがブレード・ローラ等に当接して、ブレード・ローラ等により、現像剤がスリーブから引き剥がされ、現像剤収容室に回収されるようにしている。   Normally, when the development is completed, the developer on the peripheral surface of the sleeve that has not been used for forming the latent image on the photoreceptor is collected in the developer storage chamber. In order to collect the developer, the magnetic roller is formed with a separation magnetic pole region that does not generate a magnetic force line with the magnetic seal member or has an extremely small density of the magnetic force lines in a part of the circumferential direction. It is difficult for the developer to be carried on the peripheral surface of the sleeve corresponding to the region. Therefore, after the developer is supplied to the photoreceptor, the sleeve is further rotated, and when the sleeve carrying the unused developer comes to the separation magnetic pole region, the sleeve comes into contact with the blade roller, etc. The developer is peeled off from the sleeve by a roller or the like and collected in the developer storage chamber.

ところが、この分離磁極領域がスリーブの周面でその両端部まで形成されているために、分離磁極領域においてスリーブと磁気シール部材とで形成される隙間では、磁力線が形成されない、または磁力線の密度が極端に小さいので、この分離磁極領域の両端部からハウジングの外部に漏れ出るという問題があった。
特開平5−297697号公報(段落[0043]〜[0046]、図12)
However, since this separation magnetic pole region is formed on the circumferential surface of the sleeve to both ends thereof, no magnetic field lines are formed in the gap formed by the sleeve and the magnetic seal member in the separation magnetic pole region, or the density of the magnetic field lines is low. Since it is extremely small, there is a problem in that it leaks out of the housing from both ends of the separated magnetic pole region.
JP-A-5-297697 (paragraphs [0043] to [0046], FIG. 12)

本発明は、上記のような課題を解決するためになされたものであり、現像後の感光体の潜像形成に使用されなかった現像ローラ上の現像剤が回収されるとともに、ハウジングの外部に現像剤が漏れ出るのを防ぐための磁気シールのシール性を向上させた現像装置およびこれを備えた画像形成装置を提供することを目的とする。   The present invention has been made to solve the above-described problems, and the developer on the developing roller that has not been used for forming a latent image on the photoconductor after development is collected, and is also disposed outside the housing. An object of the present invention is to provide a developing device with improved sealing performance of a magnetic seal for preventing the developer from leaking out and an image forming apparatus provided with the developing device.

上記目的を達成するために本発明は、軸線を中心に回転するスリーブを有し該スリーブの内側に複数の磁極部を固定支持する磁気ローラと、前記スリーブの軸線方向の両端部に前記スリーブの周面に対して隙間を設けて配された磁気シール部材とを備える現像装置において、前記複数の磁極部は、異なる極性が交互に形成される担持磁極領域と同極性が隣接して形成される分離磁極領域とを備え、前記磁気シール部材は、前記複数の磁極部に対向して複数の異なる極性が交互に配列され、前記担持磁極領域に対向する担持磁極部と前記分離磁極領域に対向する分離磁極部とを備え、前記分離磁極部の磁力が前記担持磁極部の磁力より大きいことを特徴としている。   In order to achieve the above object, the present invention provides a magnetic roller having a sleeve that rotates about an axis, and a plurality of magnetic pole portions fixedly supported on the inside of the sleeve, and the sleeve at both ends in the axial direction of the sleeve. In the developing device including a magnetic seal member provided with a gap with respect to the peripheral surface, the plurality of magnetic pole portions are formed adjacent to the carrying magnetic pole regions in which different polarities are alternately formed. The magnetic seal member has a plurality of different polarities alternately arranged so as to face the plurality of magnetic pole portions, and faces the carrying magnetic pole portion facing the carrying magnetic pole region and the separation magnetic pole region. A separation magnetic pole portion, and the magnetic force of the separation magnetic pole portion is larger than the magnetic force of the carrier magnetic pole portion.

この構成によれば、担持磁極領域におけるスリーブと磁気シール部材の隙間では、担持磁極領域の磁極と担持磁極部の磁極とにより形成される各磁力線に沿って、現像剤が保持される。また、分離磁極領域におけるスリーブと磁気シール部材の隙間では、分離磁極領域における磁力線が形成されない、または磁力線の密度が極端に小さなるが、分離磁極部の磁力が担持磁極部の磁力より大きく設定されているために、分離磁極部の隣接する異極間で形成される磁力線により、磁気ブラシの穂立ちが強く形成され、この磁気ブラシの穂立ちにより外部に漏れ出るおそれのある現像剤が堰き止められる。   According to this configuration, in the gap between the sleeve and the magnetic seal member in the carrier magnetic pole region, the developer is held along each line of magnetic force formed by the magnetic pole in the carrier magnetic pole region and the magnetic pole of the carrier magnetic pole portion. Also, in the gap between the sleeve and the magnetic seal member in the separation magnetic pole region, the magnetic field lines in the separation magnetic pole region are not formed or the density of the magnetic field lines is extremely small, but the magnetic force of the separation magnetic pole part is set larger than the magnetic force of the carrying magnetic pole part. Therefore, the magnetic brush heads are strongly formed by the magnetic lines formed between the adjacent poles of the separation magnetic pole part, and the developer that may leak to the outside due to the magnetic brush heads is blocked. It is done.

また、本発明は、上記の構成の現像装置が搭載された画像形成装置である。   The present invention also provides an image forming apparatus equipped with the developing device having the above-described configuration.

請求項1に記載の発明によれば、担持磁極領域におけるスリーブと磁気シール部材の隙間では、担持磁極領域の磁極と担持磁極部の磁極とにより形成される各磁力線に沿って、現像剤が保持される。また、分離磁極領域におけるスリーブと磁気シール部材の隙間では、分離磁極領域における磁力線が形成されない、または磁力線の密度が極端に小さなるが、分離磁極部の磁力が担持磁極部の磁力より大きく設定されているために、分離磁極部の隣接する異極間で形成される磁力線により、磁気ブラシの穂立ちが強く形成され、この磁気ブラシの穂立ちにより外部に漏れ出るおそれのある現像剤が堰き止められる。従って、分離磁極部と担持磁極部のほぼ全領域において、スリーブと磁気シール部材との間の磁力線と磁気ブラシの穂立ちとがスリーブと磁気シール部材との隙間を埋めて、現像剤がスリーブの端部から現像装置の外側に流出するのを防止することができる。また、現像後の感光体の潜像形成に使用されなかった現像ローラ上の現像剤を分離磁極領域でハウジング内に回収することができる。   According to the first aspect of the present invention, in the gap between the sleeve and the magnetic seal member in the carrying magnetic pole region, the developer is held along each magnetic field line formed by the magnetic pole in the carrying magnetic pole region and the magnetic pole in the carrying magnetic pole portion. Is done. Also, in the gap between the sleeve and the magnetic seal member in the separation magnetic pole region, the magnetic field lines in the separation magnetic pole region are not formed or the density of the magnetic field lines is extremely small, but the magnetic force of the separation magnetic pole part is set larger than the magnetic force of the carrying magnetic pole part. Therefore, the magnetic brush heads are strongly formed by the magnetic lines formed between the adjacent poles of the separation magnetic pole part, and the developer that may leak to the outside due to the magnetic brush heads is blocked. It is done. Therefore, in almost the entire region of the separation magnetic pole part and the support magnetic pole part, the magnetic lines of force between the sleeve and the magnetic seal member and the ears of the magnetic brush fill the gap between the sleeve and the magnetic seal member, and the developer is in the sleeve. Outflow from the end to the outside of the developing device can be prevented. Further, the developer on the developing roller that has not been used for forming a latent image on the photoconductor after development can be collected in the housing in the separation magnetic pole region.

また、請求項2に記載の発明によれば、上記記載の現像装置を備えるようにすれば、現像後の感光体の潜像形成に使用されなかった現像ローラ上の現像剤が回収されるとともに、ハウジングの外部に現像剤が漏れ出るのを防ぐための磁気シールのシール性を向上させた画像形成装置にすることができる。   According to the second aspect of the present invention, if the developing device described above is provided, the developer on the developing roller that has not been used for forming a latent image on the photoconductor after development is recovered. The image forming apparatus can be improved in the sealing performance of the magnetic seal for preventing the developer from leaking out of the housing.

以下に本発明の実施形態について図面を参照して説明するが、本発明は、この実施形態に限定されない。本発明の実施形態は発明の最も好ましい形態を示すものであり、また発明の用途やここで示す用語等はこれに限定されるものではない。   Embodiments of the present invention will be described below with reference to the drawings, but the present invention is not limited to these embodiments. The embodiment of the present invention shows the most preferable form of the invention, and the use of the invention and the terms shown here are not limited thereto.

図1は、本発明の実施形態に係る画像形成装置の全体構成を示す概略図である。図1に示すように、画像形成装置1は、画像形成装置本体1aの下部に配設された給紙部2と、この給紙部2の側方および上方に配設された用紙搬送部3と、この用紙搬送部3の上方に配設された画像形成部4と、この画像形成部4よりも排出側に配設された定着部5と、これらの画像形成部4、および定着部5の上方に配設された画像読取部6を備えている。   FIG. 1 is a schematic diagram illustrating an overall configuration of an image forming apparatus according to an embodiment of the present invention. As shown in FIG. 1, an image forming apparatus 1 includes a paper feeding unit 2 disposed in a lower portion of an image forming apparatus main body 1a, and a paper transport unit 3 disposed on the side and above the paper feeding unit 2. The image forming unit 4 disposed above the sheet conveying unit 3, the fixing unit 5 disposed on the discharge side of the image forming unit 4, the image forming unit 4, and the fixing unit 5 The image reading unit 6 is provided above the image reading unit 6.

給紙部2は、用紙9が収容された複数(本実施形態においては4つ)の給紙カセット7を備えており、給紙ローラ8の回転動作により、当該複数の給紙カセット7のうち選択された給紙カセット7から用紙9が用紙搬送部3側に送り出され、用紙9が1枚ずつ確実に用紙搬送部3に給紙されるように構成されている。尚、これら4つの給紙カセット7は、画像形成装置本体1aに対し、着脱自在となるように構成されている。   The paper feed unit 2 includes a plurality (four in this embodiment) of paper feed cassettes 7 in which paper 9 is stored. The paper 9 is sent from the selected paper feed cassette 7 to the paper transport unit 3, and the paper 9 is surely fed to the paper transport unit 3 one by one. These four paper feed cassettes 7 are configured to be detachable from the image forming apparatus main body 1a.

用紙搬送部3に給紙された用紙9は、用紙供給経路10を経由して画像形成部4に向けて搬送される。この画像形成部4は、電子写真プロセスによって、用紙9に所定のトナー像を形成するものであり、所定の方向(図中の矢印方向)に回転可能に軸支された像担持体である感光体11と、この感光体11の周囲にその回転方向に沿って、帯電装置12、露光装置13、現像装置14、転写装置15、クリーニング装置16、および除電装置17を備えている。   The paper 9 fed to the paper transport unit 3 is transported toward the image forming unit 4 via the paper supply path 10. The image forming unit 4 forms a predetermined toner image on the paper 9 by an electrophotographic process, and is a photosensitive member which is an image carrier that is rotatably supported in a predetermined direction (the arrow direction in the drawing). A charging device 12, an exposure device 13, a developing device 14, a transfer device 15, a cleaning device 16, and a charge eliminating device 17 are provided around the photoconductor 11 and along the rotation direction of the photoconductor 11.

帯電装置12は、高電圧が印加される帯電ワイヤを備えており、この帯電ワイヤからのコロナ放電によって感光体11の表面に所定電位を与えることにより、感光体11の表面が一様に帯電させられる。そして、露光装置13により、画像読取部6によって読み取られた原稿の画像データに基づく光が、感光体11に照射されることにより、感光体11の表面電位が選択的に減衰されて、この感光体11の表面に静電潜像が形成される。次いで、現像装置14により、上記静電潜像にトナーが付着し、感光体11の表面にトナー像が形成され、転写装置15により、感光体11の表面のトナー像が、感光体11と転写装置15との間に供給された用紙9に転写される。   The charging device 12 includes a charging wire to which a high voltage is applied. By applying a predetermined potential to the surface of the photoconductor 11 by corona discharge from the charging wire, the surface of the photoconductor 11 is uniformly charged. It is done. The exposure device 13 irradiates the photoconductor 11 with light based on the image data of the original read by the image reading unit 6, whereby the surface potential of the photoconductor 11 is selectively attenuated, and this photosensitivity is detected. An electrostatic latent image is formed on the surface of the body 11. Next, the developing device 14 attaches toner to the electrostatic latent image to form a toner image on the surface of the photoconductor 11, and the transfer device 15 transfers the toner image on the surface of the photoconductor 11 to the photoconductor 11. The image is transferred to the sheet 9 supplied between the apparatus 15.

トナー像が転写された用紙9は、画像形成部4から定着部5に向けて搬送される。この定着部5は、画像形成部4の用紙搬送方向の下流側に配置されており、画像形成部4においてトナー像が転写された用紙9は、定着部5に設けられた加熱ローラ18、および当該加熱ローラ18に押し付けられる加圧ローラ19によって挟まれるとともに加熱され、用紙9上にトナー像が定着される。次いで、画像形成部4から定着部5において画像形成がなされた用紙9は、排出ローラ対20によって排出トレイ21上に排出される。一方、上記転写後、感光体11の表面に残留しているトナーは、クリーニング装置16により除去され、感光体11の表面の残留電荷は、除電装置17により除去される。そして、感光体11は帯電装置12によって再び帯電され、以下同様にして画像形成が行われることになる。   The sheet 9 on which the toner image is transferred is conveyed from the image forming unit 4 toward the fixing unit 5. The fixing unit 5 is disposed on the downstream side of the image forming unit 4 in the sheet conveying direction, and the sheet 9 on which the toner image is transferred in the image forming unit 4 includes a heating roller 18 provided in the fixing unit 5, and The toner image is fixed on the sheet 9 by being sandwiched and heated by the pressure roller 19 pressed against the heating roller 18. Next, the sheet 9 on which the image is formed in the fixing unit 5 from the image forming unit 4 is discharged onto the discharge tray 21 by the discharge roller pair 20. On the other hand, after the transfer, the toner remaining on the surface of the photoconductor 11 is removed by the cleaning device 16, and the residual charge on the surface of the photoconductor 11 is removed by the static eliminator 17. Then, the photoreceptor 11 is charged again by the charging device 12, and image formation is performed in the same manner.

次に、現像装置について説明する。図2は、本発明の実施形態に係る画像形成装置における現像装置を示す断面側面図であり、図3は、図2に示す現像装置を上方から見た断面平面図である。   Next, the developing device will be described. 2 is a cross-sectional side view showing the developing device in the image forming apparatus according to the embodiment of the present invention, and FIG. 3 is a cross-sectional plan view of the developing device shown in FIG. 2 as viewed from above.

図2に示すように、現像装置14は、現像剤を収容するハウジング22と、ハウジング22の内部に配置され現像剤を攪拌および搬送する撹拌部材23、24と、感光体11に現像剤を供給するための現像ローラ27と、規制板28及び磁気シール部材29とを備えている。現像ローラ27はその軸線Z(図3参照)方向に延在して配置され、撹拌部材23、24は現像ローラ27に平行に配置されている。   As shown in FIG. 2, the developing device 14 includes a housing 22 that stores the developer, stirring members 23 and 24 that are disposed inside the housing 22 and stir and transport the developer, and supply the developer to the photosensitive member 11. A developing roller 27, a regulating plate 28, and a magnetic seal member 29. The developing roller 27 is disposed extending in the direction of the axis Z (see FIG. 3), and the agitating members 23 and 24 are disposed in parallel to the developing roller 27.

撹拌部材23、24は、ハウジング22の底部に配置され、軸線Z(図3参照)方向に延びる支軸およびその回りに設けられたスパイラル状の羽根を備えており、支軸まわりに回転することができる。撹拌部材23、24がその支軸まわりにそれぞれ回転することにより、現像剤は、撹拌部材23、24の間を循環して、トナーと磁性キャリアが均一に混合され、現像ローラ27に供給される。   The agitating members 23 and 24 are arranged at the bottom of the housing 22 and include a support shaft extending in the direction of the axis Z (see FIG. 3) and spiral blades provided around the support shaft, and rotate around the support shaft. Can do. As the agitating members 23 and 24 rotate around their support shafts, the developer circulates between the agitating members 23 and 24 so that the toner and the magnetic carrier are uniformly mixed and supplied to the developing roller 27. .

現像ローラ27は、円筒状であり、撹拌部材24に隣接して配置されている。現像ローラ27は、非磁性のスリーブ26と、スリーブ26内に配置された磁気ローラ25とを備えている。   The developing roller 27 has a cylindrical shape and is disposed adjacent to the stirring member 24. The developing roller 27 includes a nonmagnetic sleeve 26 and a magnetic roller 25 disposed in the sleeve 26.

スリーブ26は、その周方向のおよそ半分がハウジング22の外部に露出している周面領域と、ハウジング22内に臨む周面領域を形成する。ハウジング22の外部に露出している周面領域では、感光体11に対向して、感光体11に現像剤を供給する現像位置Dを備える。また、スリーブ26は、図2に示す矢印方向(反時計回り)に回転することができる。   The sleeve 26 forms a peripheral surface region in which approximately half of the circumferential direction is exposed to the outside of the housing 22 and a peripheral surface region that faces the housing 22. In the peripheral surface area exposed to the outside of the housing 22, a developing position D for supplying the developer to the photoconductor 11 is provided facing the photoconductor 11. Further, the sleeve 26 can rotate in the direction of the arrow (counterclockwise) shown in FIG.

磁気ローラ25は、ローラ磁極部25Mと支持体25aを備え、スリーブ26内部で固定支持される。支持体25aは、スリーブ26内に挿通して固定され、スリーブ26と同軸で軸線Z方向にほぼ同じ長さを有する。支持体25aの周りには、ローラ磁極部25Mがスリーブ26と所定の間隔を設けて固着される。   The magnetic roller 25 includes a roller magnetic pole portion 25M and a support body 25a, and is fixedly supported inside the sleeve 26. The support 25a is inserted and fixed in the sleeve 26, and is coaxial with the sleeve 26 and has substantially the same length in the axis Z direction. Around the support body 25a, the roller magnetic pole portion 25M is fixed to the sleeve 26 with a predetermined interval.

ローラ磁極部25Mは、複数の磁極を有して、スリーブ26の図2に示す回転方向にみて、磁極部S1の隣に磁極部N2が、その隣に磁極部S3が、その隣に磁極部N4が、その隣に磁極部S5が密着して設けられる。各磁極部のスリーブ26側への極性は、磁極部N2、N4がN極であり、磁極部S1、S3、S5がS極であり、また各磁極部は、N極とS極が交互に配列されるように支持される。このN極とS極が交互に配列されるところでは、現像剤の磁性キャリアと磁極部の磁極により、現像剤がスリーブ26周面に付着する担持磁極領域が形成される。さらに、磁極部S5の隣に磁極部N6が、その隣に磁極部N7が密着して設けられる。磁極部N6、N7のスリーブ26側への極性はともにN極であり、同極性の磁極が隣り合うように支持される。この隣り合う磁極が同極性に形成されたところでは、磁力が互いに反発することになり、双方の磁力のピーク位置から磁力が徐々に小さくなって0ガウスになる分離磁極領域が形成される。   The roller magnetic pole portion 25M has a plurality of magnetic poles, and the magnetic pole portion N2 is adjacent to the magnetic pole portion S1, the magnetic pole portion S3 is adjacent to the magnetic pole portion S3, and the magnetic pole portion is adjacent to the magnetic pole portion S1 in the rotational direction shown in FIG. N4 is provided in close contact with the magnetic pole portion S5. The polarity of each magnetic pole part toward the sleeve 26 is such that the magnetic pole parts N2 and N4 are N poles, the magnetic pole parts S1, S3, and S5 are S poles, and each magnetic pole part has N poles and S poles alternately. Supported to be arranged. Where the N pole and S pole are alternately arranged, a carrier magnetic pole region in which the developer adheres to the circumferential surface of the sleeve 26 is formed by the magnetic carrier of the developer and the magnetic pole of the magnetic pole portion. Further, a magnetic pole part N6 is provided adjacent to the magnetic pole part S5, and a magnetic pole part N7 is provided adjacent thereto. The polarities of the magnetic pole portions N6 and N7 toward the sleeve 26 are both N poles, and the magnetic poles having the same polarity are supported so as to be adjacent to each other. When the adjacent magnetic poles are formed with the same polarity, the magnetic forces are repelled from each other, and a separated magnetic pole region is formed where the magnetic force gradually decreases from the peak position of both magnetic forces and becomes 0 Gauss.

規制板28は、現像ローラ27の上方でスリーブ26の法線方向に配置され、スリーブ26周面と所定間隔を設けて取り付けられ、スリーブ26周面の現像剤を所定の高さに規制するものである。   The regulating plate 28 is disposed above the developing roller 27 in the normal direction of the sleeve 26, and is attached with a predetermined distance from the circumferential surface of the sleeve 26, and regulates the developer on the circumferential surface of the sleeve 26 to a predetermined height. It is.

ローラ磁極部25Mの担持磁極領域により形成される磁力により、撹拌部材24から搬送された現像剤がスリーブ26周面に付着する。付着した現像剤は、規制板28により一定の高さに規制されて、スリーブ26周面に担持される。高さ規制された現像剤は、スリーブ26の回転により、現像位置Dに搬送されて感光体11に接触すると、トナーのみが、感光体11と現像ローラ27に印加されたバイアス電圧に応じて、感光体11に供給される。   The developer conveyed from the stirring member 24 adheres to the circumferential surface of the sleeve 26 by the magnetic force formed by the carrying magnetic pole region of the roller magnetic pole portion 25M. The attached developer is regulated to a certain height by the regulation plate 28 and is carried on the circumferential surface of the sleeve 26. When the developer whose height is restricted is conveyed to the developing position D by the rotation of the sleeve 26 and comes into contact with the photosensitive member 11, only the toner depends on the bias voltage applied to the photosensitive member 11 and the developing roller 27. Supplied to the photoreceptor 11.

そして、スリーブ26がさらに回転して、感光体11に供給されなかった現像剤が磁気ローラ25の分離磁極領域に至ると、その分離磁極領域では、スリーブ26側に向かう磁力が小さいかまたは略0ガウスであるために、現像剤のスリーブ26に担持される力が小さくなり、スリーブ26に当接したブレード・ローラ等(不図示)により、現像剤がスリーブ26から引き剥がされ、撹拌部材24側のハウジング22に回収される。   When the sleeve 26 further rotates and the developer that has not been supplied to the photoreceptor 11 reaches the separation magnetic pole region of the magnetic roller 25, the magnetic force directed toward the sleeve 26 is small or substantially zero in the separation magnetic pole region. Due to the gauss, the force of the developer carried on the sleeve 26 is reduced, and the developer is peeled off from the sleeve 26 by a blade roller or the like (not shown) in contact with the sleeve 26, and the stirring member 24 side. The housing 22 is recovered.

次に、磁気シール部材29について説明する。図2及び図3に示すように、磁気シール部材29は、磁性体(例えば、磁石や強磁性体)により形成されて、磁気ローラ25とともに現像剤がハウジング22の外部に漏れ出るのを防ぐものである。また、磁気シール部材29は、スリーブ26の軸線Z方向の両端において断面半円弧状に設けられて、ハウジング22内にあるスリーブ26の周面領域に一定の隙間を隔てて対向し、また、磁気ローラ25の担持磁極領域の磁極部S1、N2と分離磁極領域の磁極部N6、N7とにスリーブ26を介して対向している。   Next, the magnetic seal member 29 will be described. As shown in FIGS. 2 and 3, the magnetic seal member 29 is formed of a magnetic material (for example, a magnet or a ferromagnetic material) and prevents the developer from leaking out of the housing 22 together with the magnetic roller 25. It is. In addition, the magnetic seal member 29 is provided in a semicircular cross section at both ends in the axis Z direction of the sleeve 26, and is opposed to the peripheral surface region of the sleeve 26 in the housing 22 with a certain gap therebetween. The magnetic pole portions S1 and N2 in the carrying magnetic pole region of the roller 25 and the magnetic pole portions N6 and N7 in the separated magnetic pole region are opposed to each other through the sleeve 26.

磁気シール部材29について、図4、図5に基づいて詳細に説明する。図4は、現像装置における磁気ローラと磁気シール部材の構成を示す断面平面図であり、図5は、現像装置における磁気ローラと磁気シール部材の構成を示す断面側面図である。   The magnetic seal member 29 will be described in detail with reference to FIGS. 4 is a cross-sectional plan view showing the configuration of the magnetic roller and the magnetic seal member in the developing device, and FIG. 5 is a cross-sectional side view showing the configuration of the magnetic roller and the magnetic seal member in the developing device.

図4に示すように、磁気シール部材29は、スリーブ26の現像に用いられる現像剤を担持する領域の外側にある端部26aに、スリーブ26の周面に対して一定の隙間を設けて配され、現像剤が端部26aから現像領域外に漏れるのを防止している。尚、本実施形態においては、この隙間は略1mmに設定され、また、この磁気シール部材29は、図3に示すように、スリーブ26のもう一方の端部にも配設されている。   As shown in FIG. 4, the magnetic seal member 29 is arranged with a certain gap with respect to the circumferential surface of the sleeve 26 at the end portion 26 a outside the region carrying the developer used for developing the sleeve 26. Thus, the developer is prevented from leaking from the end portion 26a to the outside of the development area. In the present embodiment, the gap is set to approximately 1 mm, and the magnetic seal member 29 is also disposed at the other end of the sleeve 26 as shown in FIG.

従って、磁気シール部材29が磁性体(例えば、磁石や強磁性体)により形成されているために、磁気シール部材29の磁極と磁気ローラ25の磁極とにより形成される各磁力線に沿って、現像剤が保持される。つまり、図4に示す略長さMの範囲で、スリーブ26の周面と磁気シール部材29のスリーブ26に対向する面との隙間を磁気シールすることにより、現像剤がスリーブ26の端部26aから現像装置14の外側に流出するのを防止する構成となっている。   Therefore, since the magnetic seal member 29 is formed of a magnetic material (for example, a magnet or a ferromagnetic material), development is performed along each magnetic field line formed by the magnetic pole of the magnetic seal member 29 and the magnetic pole of the magnetic roller 25. The agent is retained. In other words, the developer is magnetically sealed in the gap between the circumferential surface of the sleeve 26 and the surface of the magnetic seal member 29 facing the sleeve 26 within the range of the length M shown in FIG. From the outside to the outside of the developing device 14.

次に、図5に示すように、磁気シール部材29は、複数の磁極を有して、図5に示す時計回り方向に、一端側から円弧形状の他端側に向けて、磁極部Sと磁極部Nとが同じ間隔で交互に密着して設けられる。各磁極部の磁気ローラ25側への極性は、各磁極部NがN極であり、各磁極部SがS極である。例えば、磁気シール部材29の円周長が50mmであり、各磁極部S、Nのサイズは、軸線Z方向長さが6mm、径方向長さが1mm、周方向長さが3mmである。また、磁気シール部材29は、担持磁極部29aと分離磁極部29bを備える。   Next, as shown in FIG. 5, the magnetic seal member 29 has a plurality of magnetic poles, and in the clockwise direction shown in FIG. 5, from one end side to the other end side of the arc shape, The magnetic pole portions N are provided in close contact with each other at the same interval. The polarities of the magnetic pole portions toward the magnetic roller 25 are such that each magnetic pole portion N has an N pole and each magnetic pole portion S has an S pole. For example, the circumferential length of the magnetic seal member 29 is 50 mm, and the sizes of the magnetic pole portions S and N are 6 mm in the axial Z direction, 1 mm in the radial direction, and 3 mm in the circumferential direction. The magnetic seal member 29 includes a carrying magnetic pole portion 29a and a separation magnetic pole portion 29b.

担持磁極部29aは、ローラ磁極部25Mの担持磁極領域にある磁極部S1、N2に対向して配置され、各磁極部S、Nの磁力が略400ガウスである。このように配置されることにより、スリーブ26と磁気シール部材29の隙間が磁極部N2と磁極部Sで形成される磁力線と、磁極部S1と磁極部Nで形成される磁力線により、現像剤が保持される。そして、担持磁極部29aのほぼ全域において、この磁力線がスリーブ26と磁気シール部材29との隙間を埋めて、現像剤が現像領域外に漏れるのを防止している。   The supporting magnetic pole portion 29a is disposed to face the magnetic pole portions S1 and N2 in the supporting magnetic pole region of the roller magnetic pole portion 25M, and the magnetic force of each magnetic pole portion S and N is approximately 400 gauss. By arranging in this manner, the gap between the sleeve 26 and the magnetic seal member 29 is caused by the magnetic force lines formed by the magnetic pole part N2 and the magnetic pole part S and the magnetic force lines formed by the magnetic pole part S1 and the magnetic pole part N. Retained. The magnetic field lines fill the gap between the sleeve 26 and the magnetic seal member 29 in almost the entire area of the supporting magnetic pole portion 29a, thereby preventing the developer from leaking out of the developing area.

分離磁極部29bは、ローラ磁極部25Mの分離磁極領域にある磁極部N6、N7に対向して配置される。従って、ローラ磁極部25Mの磁極部N6、N7に対して、分離磁極部29bの複数の磁極部Sが対向することになり、磁極部N6、N7と磁極部Sとの間に形成される磁力線に沿って現像剤が保持される。しかし、ローラ磁極部25Mの分離磁極領域では、分離磁極部29b側に向かう磁力が小さいか、または0ガウスであるために、ローラ磁極部25Mと磁気シール部材29との磁力線が形成され難く、現像剤が現像領域外に漏れるおそれがある。そこで、分離磁極部29bの各磁極部S、Nの磁力を、例えば略700ガウスに設定して、分離磁極部29bの各磁極部S、Nの磁力が担持磁極部29aより大きくされることにより、磁力線を増やして、分離磁極部29bの隣接する磁極部SのS極と磁極部NのN極とで形成される磁力線により、強い磁気ブラシが形成され、この磁気ブラシの穂立ちにより、外部に漏れ出るおそれのある現像剤が堰き止められる。   The separation magnetic pole portion 29b is disposed to face the magnetic pole portions N6 and N7 in the separation magnetic pole region of the roller magnetic pole portion 25M. Therefore, the magnetic pole portions N6 and N7 of the roller magnetic pole portion 25M are opposed to the magnetic pole portions S of the separation magnetic pole portion 29b, and the lines of magnetic force formed between the magnetic pole portions N6 and N7 and the magnetic pole portion S are formed. Along with the developer. However, in the separation magnetic pole region of the roller magnetic pole portion 25M, since the magnetic force toward the separation magnetic pole portion 29b is small or 0 gauss, the magnetic force lines between the roller magnetic pole portion 25M and the magnetic seal member 29 are difficult to be formed. The agent may leak out of the development area. Therefore, the magnetic force of each magnetic pole part S, N of the separation magnetic pole part 29b is set to, for example, approximately 700 Gauss, and the magnetic force of each magnetic pole part S, N of the separation magnetic pole part 29b is made larger than that of the carrying magnetic pole part 29a. The magnetic field lines are increased to form a strong magnetic brush by the magnetic field lines formed by the S pole of the magnetic pole part S adjacent to the separation magnetic pole part 29b and the N pole of the magnetic pole part N. The developer that may leak out is blocked.

また、磁気シール部材29は、その隣接する磁極部S、N間において現像剤を保持する。磁気シール部材29と磁気ローラ25との軸線Z方向の重なりが小さくなり、図4に示す磁気ブラシが形成される範囲Mが小さく設定されると、ローラ磁極部25Mと磁気シール部材29との磁力線によるシール性の効果が小さくなるが、一方、磁気シール部材29の磁極部S、N間の磁気ブラシの穂立ちによるシール性の効果が大きくなる。そこで、分離磁極部29bの各磁極部S、Nの磁力を担持磁極部29aより大きくすると、磁気ブラシの穂立ちが強くなり、外部に漏れ出るおそれのある現像剤が、この磁気ブラシの穂立ちにより堰き止められる。   The magnetic seal member 29 holds the developer between the adjacent magnetic pole portions S and N. When the overlap in the axis Z direction between the magnetic seal member 29 and the magnetic roller 25 is reduced and the range M in which the magnetic brush shown in FIG. 4 is formed is set small, the lines of magnetic force between the roller magnetic pole portion 25M and the magnetic seal member 29 are set. On the other hand, the effect of the sealing performance due to the rise of the magnetic brush between the magnetic pole portions S and N of the magnetic sealing member 29 is increased. Therefore, when the magnetic force of each of the magnetic pole portions S and N of the separation magnetic pole portion 29b is made larger than that of the carrying magnetic pole portion 29a, the developer of the magnetic brush becomes stronger, and the developer that may leak to the outside is exposed. Can be dammed up.

上記実施形態によれば、現像装置14は、軸線Zを中心に回転してトナーを感光体11に供給するスリーブ26を有し、このスリーブ26の内側に複数のローラ磁極部25Mを備える磁気ローラ25を固定支持する現像ローラ27と、スリーブ26の軸線Z方向の両端部26aにスリーブ26の周面に対して隙間を隔てて配設された磁気シール部材29とを備える。ローラ磁極部25Mは、異なる極性が交互に形成される担持磁極領域と同極性が隣接して形成される分離磁極領域とを備え、磁気シール部材29は、異なる極性が交互に配列され、分離磁極領域に対向する分離磁極部29bの磁極部の磁力が担持磁極領域に対向する担持磁極部29aの磁極部の磁力より大きい。   According to the above-described embodiment, the developing device 14 has the sleeve 26 that rotates about the axis Z and supplies the toner to the photoconductor 11, and the magnetic roller including the plurality of roller magnetic pole portions 25 </ b> M inside the sleeve 26. 25, a developing roller 27 that fixes and supports 25, and a magnetic seal member 29 that is disposed at both ends 26a of the sleeve 26 in the axis Z direction with a gap with respect to the circumferential surface of the sleeve 26. The roller magnetic pole portion 25M includes a supporting magnetic pole region in which different polarities are alternately formed and a separation magnetic pole region in which the same polarity is formed adjacent to each other, and the magnetic seal member 29 is arranged in such a manner that different polarities are alternately arranged. The magnetic force of the magnetic pole part of the separation magnetic pole part 29b facing the region is larger than the magnetic force of the magnetic pole part of the carrier magnetic pole part 29a facing the carrier magnetic pole area.

この構成によれば、ローラ磁極部25Mの担持磁極領域におけるスリーブ26と磁気シール部材29の隙間では、担持磁極部29aの磁極とローラ磁極部25Mの磁極部S1、N2の磁極とにより形成される各磁力線に沿って、現像剤が保持される。また、ローラ磁極部25Mの分離磁極領域におけるスリーブ26と磁気シール部材29の隙間では、分離磁極領域における磁力線が形成されない、または磁力線の密度が極端に小さなるが、分離磁極部29bの磁極部の磁力が担持磁極部29aの磁極部の磁力より大きく設定されているために、分離磁極部の隣接する異極間で形成される磁力線により、磁気ブラシの穂立ちが強く形成され、この磁気ブラシの穂立ちにより外部に漏れ出るおそれのある現像剤が堰き止められる。従って、分離磁極部29bと担持磁極部29aのほぼ全領域において、スリーブ26と磁気シール部材29との間の磁力線と磁気ブラシの穂立ちとがスリーブ26と磁気シール部材29との隙間を埋めて、現像剤がスリーブ26の端部26aから現像装置14の外側に流出するのを防止することができる。   According to this configuration, the gap between the sleeve 26 and the magnetic seal member 29 in the carrier magnetic pole region of the roller magnetic pole portion 25M is formed by the magnetic pole of the carrier magnetic pole portion 29a and the magnetic pole portions S1 and N2 of the roller magnetic pole portion 25M. The developer is held along each magnetic field line. Further, in the gap between the sleeve 26 and the magnetic seal member 29 in the separation magnetic pole region of the roller magnetic pole portion 25M, the magnetic field lines in the separation magnetic pole region are not formed or the density of the magnetic force lines is extremely small. Since the magnetic force is set to be larger than the magnetic force of the magnetic pole portion of the carrier magnetic pole portion 29a, the magnetic brush heads are strongly formed by the magnetic force lines formed between the different poles adjacent to the separation magnetic pole portion. The developer that may leak to the outside due to the heading is blocked. Accordingly, in almost the entire region of the separation magnetic pole portion 29b and the support magnetic pole portion 29a, the magnetic lines of force between the sleeve 26 and the magnetic seal member 29 and the rise of the magnetic brush fill the gap between the sleeve 26 and the magnetic seal member 29. Further, it is possible to prevent the developer from flowing out from the end portion 26 a of the sleeve 26 to the outside of the developing device 14.

尚、上記実施形態では、磁気ローラ25の分離磁極領域は、磁極部N6と磁極部N7を密着して設ける構成を示したが、本発明はこれに限らず、磁極部N6と磁極部N7の空隙を設けて離間させてもよい。この場合も上記同様の効果を奏することができる。   In the above-described embodiment, the separation magnetic pole region of the magnetic roller 25 has a configuration in which the magnetic pole part N6 and the magnetic pole part N7 are provided in close contact with each other. However, the present invention is not limited to this, and the magnetic pole part N6 and the magnetic pole part N7 A space may be provided and separated. In this case, the same effect as described above can be obtained.

本発明は、磁性粒子を含んだ現像剤を用いて電子写真法により現像を行う現像装置及びこれを備えたファクシミリ、プリンタ等の画像形成装置に利用することができる。   INDUSTRIAL APPLICABILITY The present invention can be used in a developing device that performs development by electrophotography using a developer containing magnetic particles, and an image forming apparatus such as a facsimile and a printer equipped with the developing device.

は、本発明の実施形態に係る画像形成装置の全体構成を示す概略図である。FIG. 1 is a schematic diagram illustrating an overall configuration of an image forming apparatus according to an embodiment of the present invention. は、本発明の実施形態に係る画像形成装置における現像装置を示す断面側面図である。These are sectional side views showing a developing device in the image forming apparatus according to the embodiment of the present invention. は、本発明の実施形態に係る画像形成装置における現像装置を示す断面平面図である。FIG. 3 is a cross-sectional plan view showing a developing device in the image forming apparatus according to the embodiment of the present invention. は、本発明の実施形態に係る画像形成装置における現像装置の磁気ローラと磁気シール部材を示す断面平面図である。FIG. 3 is a cross-sectional plan view showing a magnetic roller and a magnetic seal member of the developing device in the image forming apparatus according to the embodiment of the present invention. は、本発明の実施形態に係る画像形成装置における現像装置の磁気ローラと磁気シール部材を示す断面側面図である。These are sectional side views showing a magnetic roller and a magnetic seal member of the developing device in the image forming apparatus according to the embodiment of the present invention.

符号の説明Explanation of symbols

1 画像形成装置
2 給紙部
3 用紙搬送部
4 画像形成部
5 定着部
6 画像読取部
11 感光体
14 現像装置
22 ハウジング
23、24 撹拌部材
25 磁気ローラ
25a 支持体
25M ローラ磁極部
26 スリーブ
27 現像ローラ
28 規制板
29 磁気シール部材
29a 担持磁極部
29b 分離磁極部
DESCRIPTION OF SYMBOLS 1 Image forming apparatus 2 Paper feeding part 3 Paper conveyance part 4 Image forming part 5 Fixing part 6 Image reading part 11 Photoconductor 14 Developing apparatus 22 Housing 23, 24 Stirring member 25 Magnetic roller 25a Support body 25M Roller magnetic pole part 26 Sleeve 27 Development Roller 28 Restriction plate 29 Magnetic seal member 29a Carrying magnetic pole part 29b Separating magnetic pole part

Claims (2)

軸線を中心に回転するスリーブを有し該スリーブの内側に複数の磁極部を固定支持する磁気ローラと、前記スリーブの軸線方向の両端部に前記スリーブの周面に対して隙間を設けて配された磁気シール部材とを備える現像装置において、
前記複数の磁極部は、異なる極性が交互に形成される担持磁極領域と同極性が隣接して形成される分離磁極領域とを備え、
前記磁気シール部材は、前記複数の磁極部に対向して複数の異なる極性が交互に配列され、前記担持磁極領域に対向する担持磁極部と前記分離磁極領域に対向する分離磁極部とを備え、前記分離磁極部の磁力が前記担持磁極部の磁力より大きいことを特徴とする現像装置。
A magnetic roller having a sleeve that rotates about an axis, and a plurality of magnetic pole portions fixedly supported inside the sleeve; and a gap between the sleeve and the circumferential surface of the sleeve at both ends in the axial direction. A developing device comprising a magnetic seal member,
The plurality of magnetic pole portions include a supporting magnetic pole region in which different polarities are alternately formed and a separation magnetic pole region in which the same polarity is formed adjacent to each other,
The magnetic seal member has a plurality of different polarities alternately arranged facing the plurality of magnetic pole portions, and includes a supporting magnetic pole portion facing the supporting magnetic pole region and a separation magnetic pole portion facing the separation magnetic pole region, The developing device according to claim 1, wherein the magnetic force of the separation magnetic pole part is larger than the magnetic force of the carrier magnetic pole part.
請求項1に記載の現像装置が搭載された画像形成装置。   An image forming apparatus on which the developing device according to claim 1 is mounted.
JP2008045774A 2008-02-27 2008-02-27 Developing device and image forming apparatus including the same Expired - Fee Related JP5268386B2 (en)

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