JP4785554B2 - Development device, image forming device - Google Patents

Development device, image forming device Download PDF

Info

Publication number
JP4785554B2
JP4785554B2 JP2006041251A JP2006041251A JP4785554B2 JP 4785554 B2 JP4785554 B2 JP 4785554B2 JP 2006041251 A JP2006041251 A JP 2006041251A JP 2006041251 A JP2006041251 A JP 2006041251A JP 4785554 B2 JP4785554 B2 JP 4785554B2
Authority
JP
Japan
Prior art keywords
developer
layer thickness
developer carrying
toner
scraping
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2006041251A
Other languages
Japanese (ja)
Other versions
JP2007219295A (en
Inventor
幸一 林
智彦 久保
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kyocera Document Solutions Inc
Original Assignee
Kyocera Mita Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kyocera Mita Corp filed Critical Kyocera Mita Corp
Priority to JP2006041251A priority Critical patent/JP4785554B2/en
Publication of JP2007219295A publication Critical patent/JP2007219295A/en
Application granted granted Critical
Publication of JP4785554B2 publication Critical patent/JP4785554B2/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Description

本発明は,現像装置及び画像形成装置に関し,特に,現像剤担持体により担持された現像剤が現像剤担持体軸方向内側から外側へ漏出しないように,現像剤を掻き取って誘導する掻き取り部材を備えた装置に関するものである。   The present invention relates to a developing device and an image forming apparatus, and in particular, scraping that guides the developer by scraping the developer so that the developer supported by the developer carrier does not leak from the inside to the outside in the axial direction of the developer carrier. The present invention relates to an apparatus including a member.

特許文献1に記載の現像装置は,磁力によりトナーの現像ローラの軸方向端部より外方向への流れを規制するべく内側へ排斥する磁気シール部材と,該磁気シール部材の現像ローラ回転方向端部に設けられトナーを掻き取って上記軸方向端部より内側へ誘導する掻き取り部材と,が備えられ,上記現像ローラにより担持されたトナーが上記現像ローラの軸方向端部より外側へ漏出することを防いでいる。
一方,従来の一般的な現像装置は,現像ローラの内部に回転しない固定磁石が設けられている。特許文献2に記載の現像装置では,図1に示すように,感光体ドラム2に対向し感光体ドラム2で画像が形成される領域に接する位置に磁極S1が,層厚規制部材3に対向する位置に磁極N1が配置されている。
特開平9−218578号公報 特開2000−172071号公報
The developing device described in Patent Document 1 includes a magnetic seal member that discharges inward in order to restrict the flow of toner outward from the axial end of the developing roller by magnetic force, and an end of the magnetic seal member in the rotation direction of the developing roller. And a scraping member that scrapes off the toner and guides the toner to the inside from the axial end, and the toner carried by the developing roller leaks outside from the axial end of the developing roller. It prevents that.
On the other hand, a conventional general developing device is provided with a stationary magnet that does not rotate inside the developing roller. In the developing device described in Patent Document 2, as shown in FIG. 1, the magnetic pole S <b> 1 is opposed to the layer thickness regulating member 3 at a position facing the photosensitive drum 2 and in contact with a region where an image is formed on the photosensitive drum 2. The magnetic pole N1 is disposed at a position where
JP 9-218578 A JP 2000-172071 A

上記特許文献2に記載の現像装置では,上記感光体ドラム2に対向する位置の磁極S1と上記層厚規制部材3に対する位置の磁極N1は異極で,かつ,垂直磁場を発生させるものである。そのため,それぞれの磁束密度がほぼ同じである場合,両磁極の中間に水平方向(現像ローラの接線方向)の磁束が存在する水平磁場が生じる。
ここで,図2(a)に示すように,上記垂直磁場とは,現像ローラ1の中心方向に向かう磁場である。図2(b)に示すように,上記水平磁場とは,現像ローラ1の外周接線方向に向かう磁場である。垂直磁場周辺では,現像ローラ1表面にトナーを固定するような磁力線が発生し,水平磁場周辺では,現像ローラ1の周方向に向かって磁力線が発生する。そのため,現像ローラ1上のトナーは,水平磁場周辺で,飛散しやすい。このような水平磁場によるトナーの飛散力を利用して,トナーのシールを行えば,高いシール効果が期待される。
そこでこのような磁場が形成される特許文献2に記載のような現像装置に,特許文献1に記載のような磁気シール部材と掻き取り部材を設け,水平磁場近傍,特に水平磁力が最も強い位置に掻き取り部材を設けた場合,上記掻き取り部材により掻き取られたトナーの塊が,水平磁場の作用により上記感光体ドラム2の画像形成領域にトナーを供給する上記現像ローラ1の領域まで飛散し,上記層厚規制部材3により均一にされたトナー層に付着することがわかった。これにより,トナーの塊が付着した部分だけトナー層が厚くなり,上記感光体ドラム2で画像形成される際,黒点となり,形成される画像に悪影響を及ぼすという問題があった。
本発明では,掻き取り部材により掻き取られたトナーが,感光体ドラムの画像形成領域にトナーを供給する現像ローラの領域に飛散することを防止して,画像品質の向上を図ることができる現像装置及びそれを備えた画像形成装置を提供することができる。
In the developing device disclosed in Patent Document 2, the magnetic pole N1 of position pairs toward the magnetic pole S1 and the above layer thickness regulating member 3 at a position opposing to the photosensitive drum 2 at opposite poles, and generates a vertical magnetic field Is. Therefore, when the magnetic flux densities are almost the same, a horizontal magnetic field is generated in which a magnetic flux in the horizontal direction (tangential direction of the developing roller) exists between the two magnetic poles.
Here, as shown in FIG. 2A, the vertical magnetic field is a magnetic field directed toward the center of the developing roller 1. As shown in FIG. 2 (b), the horizontal magnetic field is a magnetic field directed toward the outer peripheral tangential direction of the developing roller 1. Magnetic field lines are generated around the vertical magnetic field to fix the toner on the surface of the developing roller 1, and magnetic field lines are generated around the horizontal magnetic field in the circumferential direction of the developing roller 1. Therefore, the toner on the developing roller 1 is likely to be scattered around the horizontal magnetic field. If the toner is sealed by using the scattering force of the toner by such a horizontal magnetic field, a high sealing effect is expected.
Therefore, a magnetic seal member and a scraping member as described in Patent Document 1 are provided in the developing device as described in Patent Document 2 where such a magnetic field is formed, and a position near the horizontal magnetic field, particularly where the horizontal magnetic force is strongest. When the scraping member is provided, the lump of toner scraped by the scraping member is scattered to the area of the developing roller 1 for supplying toner to the image forming area of the photosensitive drum 2 by the action of a horizontal magnetic field. It was found that the toner adhered to the toner layer made uniform by the layer thickness regulating member 3. As a result, the toner layer is thickened only at the portion where the toner lump is attached, and when the image is formed on the photosensitive drum 2, there is a problem that a black spot is formed and the formed image is adversely affected.
In the present invention, the toner scraped off by the scraping member is prevented from scattering to the area of the developing roller that supplies the toner to the image forming area of the photosensitive drum, thereby improving the image quality. An apparatus and an image forming apparatus including the apparatus can be provided.

上述のように従来の画像形成装置用現像装置では,現像剤を表面に担持する現像剤担持体と,上記現像剤担持体に担持された現像剤の層厚を略均一に規制する層厚規制部材と,上記現像剤担持体により担持された現像剤が上記現像剤担持体の軸方向端部より外側へ漏出しないよう磁力により上記軸方向端部より内側へ排斥する磁気シール部材と,上記磁気シール部材の磁力により上記現像剤担持体の軸方向端部に付着した現像剤を除去するための掻き取り部材と,を備えている。また,上記現像剤担持体は,上記層厚規制部材に対向する位置に第1の磁極(以下,層規制極と称する)を,上記現像剤担持体により担持された現像剤により現像される像を担持する像担持体と対向する位置に第2の磁極(以下,現像極と称する)を有している。そのため上記水平磁場近傍,特に水平磁力が最も強い位置に掻き取り部材を設けた場合,上記掻き取り部材により掻き取られてたまった現像剤の塊が,水平磁場の作用により像担持体の画像形成領域に現像剤を供給する現像剤担持体の領域まで飛散する。飛散した現像剤が層厚規制部材により均一にされた現像剤の層に付着することにより,現像剤の塊が付着した部分だけ現像剤の層が厚くなり,上記像担持体で画像形成される際,黒点となり,形成される画像に悪影響を及ぼすという問題があった。
この問題を解決するためには,上記掻き取り部材により掻き取られた現像剤の塊が,像担持体の画像形成領域に現像剤を供給する現像剤担持体の領域まで飛散しないようにしなければならない。この機能を達成するには,上記したように現像剤の塊を生じさせる上記掻き取り部材を,現像剤の飛散を生じさせる力が最も強い「水平磁場の中心」から外した位置に設けることが最も効果的である。
そのため,本発明では,上記掻き取り部材を,上記層厚規制部材が設けられた位置と上記現像剤担持体と上記像担持体とが接する位置との間であって,上記層規制極と上記現像極とにより上記現像剤担持体の接線方向に生じる水平磁力が最も強い位置を除く位置に設けるようにしている。
そして,特に,上記掻き取り部材が,上記層規制極と上記現像極とにより上記現像剤担持体の接線方向に生じる水平磁力が最も強い位置より上記現像剤担持体の回転方向上流側に設けられる構成にすると良い。
なぜなら,上記水平磁力が最も強い位置に上記掻き取り部材を設けると,上記水平磁力が最も強い位置以外に上記掻き取り部材を設けた場合と比べて,上記掻き取り部材により掻き取られた現像剤の塊が,より遠くまで飛散するからである。つまり,像担持体の画像形成領域に現像剤を供給する現像剤担持体の領域にまで上記現像剤の塊が飛散するからである。
上記のように,水平磁力が最も強い位置より上記現像剤担持体の回転方向上流側に,上記掻き取り部材を設けると,掻き取り部材により掻き取られた現像剤が,像担持体の画像形成領域に現像剤を供給する現像剤担持体の領域に飛散することを防止できる。
具体的には,特に,上記掻き取り部材の,上記掻き取り部材により掻き取られた現像剤を上記現像剤担持体の軸方向外側から内側へ誘導する部分の上記現像剤担持体軸方向の内側端部と上記層規制極と上記現像極とにより上記現像剤担持体の接線方向に生じる水平磁力が最も強い位置との上記現像剤担持体外周面上での同方向の距離が,上記現像剤担持体外周面上の上記層厚規制部材に対向する位置と上記現像剤担持体外周面上の上記像担持体と対向する位置との上記現像剤担持体外周面上での同方向の距離の略18.0パーセントに相当することが好ましい。
更に,上記掻き取り部材が,弾性部材であり,上記現像剤担持体と略同一の曲率であることが考えられる。
上記掻き取り部材を弾性部材とすることにより,上記現像剤担持体が回転する際に,上記掻き取り部材が上記現像剤担持体を摺擦しても,その表面が傷つかない。
また,上記掻き取り部材が,上記現像剤担持体と略同一の曲率であることにより,上記掻き取り部材の表面と現像剤担持体の表面とが間隙なく密着するので,現像剤担持体に付着した現像剤が間隙から流れることなく,掻き取ることができる。
一方,上記層厚規制部材に固定され,上記掻き取り部材を上記現像剤担持体表面に接触させて支持する支持部材を有することが考えられる。
上記掻き取り部材を固定するには,支持部材が必要であるが,上記のような構成により,上記支持部材が上記層厚規制部材に固定されるので,上記支持部材を固定するための新たな部材を設けなくてもよく,安価である。
上記現像剤担持体に供給する現像剤を収納する現像剤収納部を備えてなり,上記支持部材が,上記現像剤収納部であることも考えられる。
上記支持部材が,上記現像剤収納部であることにより,新たに支持部材を設けなくてもよいので,新たに支持部材を設ける場合と比べて安く作ることができる。
また,上記のような現像装置を備えた画像形成装置が考えられる。
これにより,掻き取り部材により掻き取られた現像剤が,像担持体の画像形成領域に現像剤を供給する現像剤担持体の領域に飛散することを防止できる。従って,掻き取り部材により掻き取られた現像剤の塊が飛散することによりひきおこされる形成される画像の質の低下を防止することができる。
As described above, in the conventional developing device for an image forming apparatus, the layer thickness regulation that regulates the layer thickness of the developer carrying member on the surface and the developer carried on the developer carrying member substantially uniformly. A member, a magnetic seal member for discharging the developer carried from the axial end by the magnetic force so that the developer carried by the developer carrying member does not leak outside from the axial end of the developer carrying member, and the magnetic A scraping member for removing the developer adhering to the end portion in the axial direction of the developer carrying member by the magnetic force of the seal member. In addition, the developer carrying member has a first magnetic pole (hereinafter referred to as a layer regulating electrode) at a position facing the layer thickness regulating member and an image developed by the developer carried by the developer carrying member. Has a second magnetic pole (hereinafter referred to as a developing pole) at a position facing the image bearing member. Therefore, when a scraping member is provided in the vicinity of the horizontal magnetic field, particularly in the position where the horizontal magnetic force is the strongest, the lump of developer scraped off by the scraping member forms an image on the image carrier by the action of the horizontal magnetic field. The developer is scattered to the region of the developer carrier that supplies the developer to the region. The scattered developer adheres to the developer layer made uniform by the layer thickness regulating member, so that the developer layer becomes thicker only at the part where the developer lump is adhered, and an image is formed on the image carrier. In this case, there is a problem that black spots are generated and the formed image is adversely affected.
In order to solve this problem, it is necessary to prevent the developer lump scraped off by the scraping member from scattering to the area of the developer carrier that supplies the developer to the image forming area of the image carrier. Don't be. In order to achieve this function, it is necessary to provide the scraping member that generates a lump of developer as described above at a position that is removed from the “center of the horizontal magnetic field” where the force causing the developer scattering is strongest. Most effective.
Therefore, in the present invention, the scraping member is disposed between the position where the layer thickness regulating member is provided and the position where the developer carrier and the image carrier are in contact with each other, and It is provided at a position excluding the position where the horizontal magnetic force generated in the tangential direction of the developer carrier by the developing pole is the strongest.
In particular, the scraping member is provided on the upstream side in the rotation direction of the developer carrier from the position where the horizontal magnetic force generated in the tangential direction of the developer carrier by the layer regulating electrode and the development electrode is the strongest. It is better to configure.
This is because when the scraping member is provided at a position where the horizontal magnetic force is strongest, the developer scraped off by the scraping member as compared with the case where the scraping member is provided at a position other than the position where the horizontal magnetic force is strongest. For the lump of splatters is scattered farther. That is, the developer lump is scattered to the region of the developer carrier that supplies the developer to the image forming region of the image carrier.
As described above, when the scraping member is provided on the upstream side in the rotation direction of the developer carrier from the position where the horizontal magnetic force is strongest, the developer scraped by the scraping member is allowed to form an image on the image carrier. It is possible to prevent the developer from being scattered to the region of the developer carrier that supplies the developer to the region.
Specifically, in particular, a portion of the scraping member that guides the developer scraped by the scraping member from the outside in the axial direction to the inside of the developer carrying member in the axial direction of the developer carrying member. The distance in the same direction on the outer peripheral surface of the developer carrier to the position where the horizontal magnetic force generated in the tangential direction of the developer carrier by the end, the layer regulating electrode, and the developer pole is the strongest. A distance in the same direction on the outer circumferential surface of the developer carrier between a position facing the layer thickness regulating member on the outer circumferential surface of the carrier and a position facing the image carrier on the outer circumferential surface of the developer carrier. It preferably corresponds to approximately 18.0 percent.
Further, it is conceivable that the scraping member is an elastic member and has substantially the same curvature as the developer carrying member.
By using the scraping member as an elastic member, even if the scraping member rubs the developer carrying member when the developer carrying member rotates, the surface thereof is not damaged.
Further, since the scraping member has substantially the same curvature as the developer carrying member, the surface of the scraping member and the surface of the developer carrying member are in close contact with each other without any gap, so that the scraping member adheres to the developer carrying member. The developed developer can be scraped off without flowing from the gap.
On the other hand, it is conceivable to have a support member that is fixed to the layer thickness regulating member and supports the scraping member in contact with the surface of the developer carrying member.
In order to fix the scraping member, a support member is required. However, since the support member is fixed to the layer thickness regulating member by the above-described configuration, a new member for fixing the support member is used. There is no need to provide a member and it is inexpensive.
It is conceivable that a developer accommodating portion for accommodating the developer supplied to the developer carrying member is provided, and the support member is the developer accommodating portion.
Since the support member is the developer accommodating portion, it is not necessary to provide a new support member, so that it can be made cheaper than a case where a new support member is provided.
Further, an image forming apparatus provided with the developing device as described above can be considered.
As a result, the developer scraped off by the scraping member can be prevented from being scattered in the region of the developer carrier that supplies the developer to the image forming region of the image carrier. Therefore, it is possible to prevent the quality of the formed image from being deteriorated due to scattering of the developer lump scraped off by the scraping member.

本発明によれば,掻き取り部材により掻き取られたトナーの塊が,感光体ドラムの画像形成領域にトナーを供給する現像ローラの領域に飛散することを防止できる現像装置及びそれを備えた画像形成装置を提供することができる。   According to the present invention, the developing device capable of preventing the lump of toner scraped off by the scraping member from being scattered in the region of the developing roller that supplies toner to the image forming region of the photosensitive drum, and an image including the developing device. A forming apparatus can be provided.

以下添付図面を参照しながら,本発明の実施の形態について説明し,本発明の理解に供する。尚,以下の実施の形態は,本発明を具体化した一例であって,本発明の技術的範囲を限定する性格のものではない。
ここに,図1は従来の一般的な現像装置の現像ローラ1上に形成される磁場を示す模式図,図2は垂直磁場と水平磁場におけるトナーの動きを示す模式図,図3は本発明の実施の形態に係る現像装置Yを備えた画像形成装置Xの断面図,図4は本発明の実施の形態に係る現像装置Yの現像ローラ39に備えられた掻き取り部材47と水平磁力が最も強い位置との関係を示す模式図,図5は図4のP方向から見た現像ローラ39に備えられた掻き取り部材47と水平磁力が最も強い位置との関係を示す模式図,図6は本発明の実施の形態に係る現像装置Yの現像ローラ39表面の磁力分布を示す模式図,図7は掻き取り部材47の拡大模式図である。
なお,図5では,説明のために,支持部材48を省略している。
Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings so that the present invention can be understood. The following embodiment is an example embodying the present invention, and does not limit the technical scope of the present invention.
FIG. 1 is a schematic diagram showing a magnetic field formed on the developing roller 1 of a conventional general developing device, FIG. 2 is a schematic diagram showing toner movement in a vertical magnetic field and a horizontal magnetic field, and FIG. FIG. 4 is a cross-sectional view of the image forming apparatus X including the developing device Y according to the embodiment. FIG. 4 illustrates the scraping member 47 and the horizontal magnetic force provided in the developing roller 39 of the developing device Y according to the embodiment of the invention. FIG. 5 is a schematic diagram showing the relationship with the strongest position. FIG. 5 is a schematic diagram showing the relationship between the scraping member 47 provided on the developing roller 39 and the position with the strongest horizontal magnetic force, as viewed from the direction P in FIG. FIG. 7 is a schematic diagram showing a magnetic force distribution on the surface of the developing roller 39 of the developing device Y according to the embodiment of the present invention, and FIG. 7 is an enlarged schematic diagram of the scraping member 47.
In FIG. 5, the support member 48 is omitted for explanation.

まず,図3の概略図を用いて,本発明の実施の形態に係る現像装置Yが備えられた画像形成装置Xの概略構成について簡単に説明する。
図3に示すように,画像形成装置Xは,大別して,給紙部K,画像形成部G,定着部Tが設けられている。
上記給紙部Kは,上記画像形成装置Xの本体の下方に,予め定められた大きさの複数の記録紙を収納する給紙カセット30と,該給紙カセットに収納された記録紙の給紙を行う給紙ローラ32と,該給紙ローラ32により給紙された記録紙を分離する分離ローラ33(分離ローラ33−1,33−2)と,上記給紙カセット30の上方にあり不定型の記録紙を給紙する手差しトレイ31と,該手差しトレイ31に載置された記録紙の給紙を行う手差し用給紙ローラ34と,上記分離ローラ33や上記手差し用給紙ローラ34により搬送された記録紙を搬送する中間搬送ローラ35と,レジストローラ36(レジストローラ36−1,36−2)と,上記各ローラを回転駆動させる不図示の給紙モータとにより構成されている。
上記レジストローラ36は,後記の感光体ドラム37の表面に形成されたトナー画像の先端部(画像形成開始部)と記録紙の先端部とが同期するように記録紙を搬送するローラである。
First, a schematic configuration of the image forming apparatus X provided with the developing device Y according to the embodiment of the present invention will be briefly described with reference to the schematic diagram of FIG.
As shown in FIG. 3, the image forming apparatus X is roughly divided into a sheet feeding unit K, an image forming unit G, and a fixing unit T.
The paper feed unit K is provided below the main body of the image forming apparatus X, and includes a paper feed cassette 30 that stores a plurality of recording papers of a predetermined size, and a supply of the recording paper stored in the paper feed cassette. A paper feed roller 32 for feeding paper, a separation roller 33 (separation rollers 33-1 and 33-2) for separating the recording paper fed by the paper feed roller 32, and the paper feed cassette 30 are not above. A manual feed tray 31 that feeds regular recording paper, a manual feed roller 34 that feeds the recording paper placed on the manual feed tray 31, the separation roller 33, and the manual feed roller 34. An intermediate conveyance roller 35 that conveys the conveyed recording paper, a registration roller 36 (registration rollers 36-1 and 36-2), and a paper feed motor (not shown) that rotationally drives each of the rollers.
The registration roller 36 is a roller that conveys the recording paper so that the leading end portion (image formation start portion) of a toner image formed on the surface of the photosensitive drum 37 described later is synchronized with the leading end portion of the recording paper.

上記画像形成部Gは,像を担持する感光体ドラム37(像担持体の一例)と,該感光体ドラム37の表面を帯電させる帯電部と,上記感光体ドラム37上にレーザビームを照射して静電潜像を形成するレーザスキャナユニットLと,上記静電潜像に現像剤に含まれるトナーを付着させてトナー像を上記感光体ドラム37の表面に形成する現像装置Yと,転写後の上記感光体ドラム37をクリーニングするクリーニング部と,転写後の上記感光体ドラム37に残留する電位を除去する除電部と,上記感光体ドラム37や上記現像装置Yに備えられている後記の現像ローラ39や供給ローラ40や撹拌ローラ41を回転駆動させる不図示のドラムモータとを備えて構成されている。   The image forming unit G irradiates a photosensitive drum 37 (an example of an image carrier) that carries an image, a charging unit that charges the surface of the photosensitive drum 37, and a laser beam on the photosensitive drum 37. A laser scanner unit L that forms an electrostatic latent image; a developing device Y that forms a toner image on the surface of the photosensitive drum 37 by attaching toner contained in a developer to the electrostatic latent image; A cleaning unit for cleaning the photosensitive drum 37, a charge eliminating unit for removing a potential remaining on the photosensitive drum 37 after transfer, and development described later provided in the photosensitive drum 37 and the developing device Y. A drum motor (not shown) that rotationally drives the roller 39, the supply roller 40, and the stirring roller 41 is configured.

続いて、上記画像形成部Gに備えられている本発明の実施の形態に係る現像装置Yの概略構成を説明する。
上記現像装置Yは,現像剤を表面に担持する現像ローラ39(現像剤担持体の一例)と,現像剤を撹拌し上記現像ローラ39に現像剤を供給する供給ローラ40と,現像剤を撹拌し上記供給ローラ40に現像剤を供給する撹拌ローラ41と,現像剤を補給する入口である現像剤補給口42と,現像剤を収容する現像剤収容部43と,該現像剤収容部43に収容されたトナーを上記現像剤補給口に搬送する搬送ローラ44と,上記現像ローラ39に担持されたトナーの層厚を略均一に規制する層厚規制部材45(図4参照)と,上記現像ローラ39により担持されたトナーが上記現像ローラ39の回転軸方向端部より外側へ漏出しないよう磁力により上記回転軸方向端部より内側へ排斥する磁気シール部材46(図4参照)と,上記磁気シール部材46の磁力により上記現像ローラ39の回転軸方向端部に付着したトナーを除去するための掻き取り部材47(図4参照)と,上記掻き取り部材47を支持する支持部材48(図4参照)と,これらを収納或いは支持する不図示の筐体を備えて構成されている。
Next, a schematic configuration of the developing device Y according to the embodiment of the present invention provided in the image forming unit G will be described.
The developing device Y includes a developing roller 39 (an example of a developer carrying member) that supports the developer on the surface, a supply roller 40 that stirs the developer and supplies the developer to the developing roller 39, and stirs the developer. A stirring roller 41 that supplies developer to the supply roller 40, a developer supply port 42 that is an inlet for supplying developer, a developer storage portion 43 that stores the developer, and the developer storage portion 43 A transport roller 44 for transporting the contained toner to the developer supply port, a layer thickness regulating member 45 (see FIG. 4) for regulating the layer thickness of the toner carried on the developing roller 39 substantially uniformly, and the developing A magnetic seal member 46 (see FIG. 4) that discharges toner from the end in the rotation axis direction by a magnetic force so that the toner carried by the roller 39 does not leak outside from the end in the rotation axis direction of the developing roller 39; sticker A scraping member 47 (see FIG. 4) for removing the toner adhering to the end of the developing roller 39 in the rotation axis direction by the magnetic force of the material 46, and a support member 48 (see FIG. 4) for supporting the scraping member 47. ) And a housing (not shown) for storing or supporting them.

上記現像ローラ39は,図4及び図6に示すように,固定磁石39aと,該固定磁石39aの外側に回転自在に設けられた非磁性体の円筒状の現像スリーブ39bとを有してなる。
上記固定磁石39aは,回転しないように,上記不図示の筐体で固定支持されている。図4に示すように,上記現像スリーブ39bの外周及び上記固定磁石39aの中心を点Oとする。
上記固定磁石39aは,上記現像スリーブ39bが上記感光体ドラム37に対向する位置,すなわち,図4において前記中心Oと上記感光体ドラム37の軸心Aを結ぶ線分J上に磁極K1(以下,現像極K1と称する。第2の磁極の一例)を有する。上記現像極K1は,一例として,N極であり,81.5mT(テスラ)+−5mTの磁束密度を生じる磁極である。
上記固定磁石39aは更に,上記層厚規制部材45に対向する位置近傍にも磁極K2(以下,層規制極K2と称する。第1の磁極の一例)を有する。具体的には,上記現像極K1の中心k1から上記層規制極K2の中心k2に至るまでの上記固定磁石39aの中心に対する中心角(図4においてOk1とOk2により形成される∠k1Ok2)が,139°となる位置に上記層規制極K2が設けられている。
図4において,上記層厚規制部材45の上記現像ローラ39に対向する端部をDとする。上記中心Oと上記層厚規制部材45の端部Dを通る線分をODとすると,∠DOk2は10°に設定されている。上記層規制極K2は,一例として,S極であり,84.5mT(テスラ)+−5mTの磁束密度を生じる磁極である。上記現像スリーブ39bに担持された磁性トナーは,上記層規制極K2に近づくと,上記層規制極K2により生じる磁力によって,持ち上げられる。
上記現像スリーブ39bは,上記固定磁石39aの外周に沿って反時計回り(図4の矢印P1方向)に回転する。
上記層厚規制部材45は,上記現像ローラ39に担持されたトナーの層厚を略均一にする役割のほかに,上記層規制極K2によって生じた磁力によって持ち上げられたトナーを規制(圧縮)することにより,摩擦によってトナーを帯電させる役割も果たしている。こうしてトナーを帯電させることにより,現像の際,感光体ドラム37に書き込まれた静電潜像にトナーが乗り移りやすくなる。
前記磁気シール部材46は,図4,図5に示す如く,上記現像スリーブ39bの回転軸方向両端部に,その外周面と一定間隙を隔てて設けられた磁石であり,上記現像ローラ39の固定磁石39aとの間に磁界を形成し,上記固定磁石39aに反発する磁力により上記間隙に流れ込もうとするトナーを電磁気的に排斥する。これにより,上記現像スリーブ39b上に担持されたトナーが,上記現像スリーブ39bの回転軸方向内側から外側へ漏出することを防いでいる。上記磁気シール部材46は,上記層厚規制部材45よりも上記現像スリーブ39bの回転方向(図4,図5における矢印P1方向)下流側にわたって形成されている。
上記掻き取り部材47は,上記磁気シール部材46の上記現像スリーブ39b回転方向(図5における矢印P1方向)端部,かつ,上記現像スリーブ39bの回転軸方向(図5における矢印P3,P4方向)両端部に設けられ,一例としてウレタン,合成ゴムなどの弾性部材により構成されている。つまり,上記掻き取り部材47は,上記層厚規制部材45よりも現像スリーブ39bの回転方向下流側に設けられている。
図7(a)は,上記掻き取り部材47を側面(図5における矢印P3方向)から見た模式図,図7(b)は,上記掻き取り部材47を上(図4における矢印P方向)から見た模式図,図7(c)は上記掻き取り部材47の斜視図である。上記掻き取り部材47は,図7(c)に示すように,上記現像スリーブ39bの回転方向上流側斜面47−M1の底辺47−H1が回転軸方向端部から回転軸方向中央部に対して傾斜するように形成されている。すなわち,図5に示すように,上記底辺47−H1端部である点47−T1と47−T2のうち,上記回転軸方向(図5における矢印P3,P4方向)において外側にある点47−T2が,内側にある点47−T1よりも,上記現像スリーブ39bの回転方向(図5における矢印P1方向)上流側になるように形成されている。この掻き取り部材47の上記斜面47−M1によって,上記現像スリーブ39bの回転軸方向内側から外側へ漏出しようとするトナーが掻き取られる。そして,掻き取り部材47の上記斜面47−M1によって掻き取られることにより生じたトナーの塊が,上記斜面47−M1の底辺47−H1の傾斜によって,上記現像スリーブ39bの回転軸方向内側へ誘導される。トナーの流れを図5の矢印P5,P6に示す。これにより,上記現像スリーブ39b上に担持されたトナーが,上記現像スリーブ39bの回転軸方向内側から外側へ漏出することを防いでいる。
上記掻き取り部材47を構成する面のうち,上記現像スリーブ39bと接する面47−M2(図7(c)参照)は,上記現像スリーブ39bの表面と略同一の曲率である。このような構成により,上記掻き取り部材47の表面と上記現像スリーブ39bの表面とが間隙なく密着するので,上記現像スリーブ39bに付着したトナーを,間隙から流れることなく掻き取ることができる。
上記現像スリーブ39b上の,上記掻き取り部材47が設けられる位置についての詳細は後述する。
上記支持部材48は,上記掻き取り部材47を支持する部材であり,上記層厚規制部材45に固定されている。なお,上記支持部材48が,上記現像剤収容部43を収容する筐体の一部であることも考えられる。このような構成であれば,上記支持部材48が上記層厚規制部材45や上記筐体に固定されるので,上記支持部材48を固定するための新たな部材を設けなくてもよく,安価である。
As shown in FIGS. 4 and 6, the developing roller 39 includes a fixed magnet 39a and a non-magnetic cylindrical developing sleeve 39b rotatably provided outside the fixed magnet 39a. .
The fixed magnet 39a is fixedly supported by the housing (not shown) so as not to rotate. As shown in FIG. 4, the outer periphery of the developing sleeve 39b and the center of the fixed magnet 39a are point O.
The fixed magnet 39a has a magnetic pole K1 (hereinafter referred to as a line J connecting the center O and the axis A of the photosensitive drum 37 in FIG. 4), that is, a position where the developing sleeve 39b faces the photosensitive drum 37. , A development pole K1 and an example of a second magnetic pole). The developing pole K1 is, for example, an N pole, and a magnetic pole that generates a magnetic flux density of 81.5 mT (Tesla) + − 5 mT.
The fixed magnet 39a further has a magnetic pole K2 (hereinafter referred to as a layer regulating pole K2, which is an example of a first magnetic pole) in the vicinity of the position facing the layer thickness regulating member 45. Specifically, a central angle (∠k1Ok2 formed by Ok1 and Ok2 in FIG. 4) with respect to the center of the fixed magnet 39a from the center k1 of the developing pole K1 to the center k2 of the layer regulating pole K2 is: The layer regulation pole K2 is provided at a position of 139 °.
In FIG. 4, D is an end portion of the layer thickness regulating member 45 facing the developing roller 39. If a line segment passing through the center O and the end portion D of the layer thickness regulating member 45 is OD, ∠DOk2 is set to 10 °. The layer regulating pole K2 is, for example, an S pole, and a magnetic pole that generates a magnetic flux density of 84.5 mT (Tesla) + − 5 mT. When the magnetic toner carried on the developing sleeve 39b approaches the layer regulation pole K2, it is lifted by the magnetic force generated by the layer regulation pole K2.
The developing sleeve 39b rotates counterclockwise (in the direction of arrow P1 in FIG. 4) along the outer periphery of the fixed magnet 39a.
The layer thickness regulating member 45 regulates (compresses) the toner lifted by the magnetic force generated by the layer regulating pole K2 in addition to the role of making the layer thickness of the toner carried on the developing roller 39 substantially uniform. In this way, the toner is charged by friction. By charging the toner in this way, the toner can easily transfer to the electrostatic latent image written on the photosensitive drum 37 during development.
As shown in FIGS. 4 and 5, the magnetic seal member 46 is a magnet provided at both ends of the developing sleeve 39b in the rotation axis direction with a constant gap from the outer peripheral surface thereof. A magnetic field is formed between the magnet 39a and the toner that flows into the gap by the magnetic force repelling the fixed magnet 39a is electromagnetically removed. As a result, the toner carried on the developing sleeve 39b is prevented from leaking from the inner side to the outer side in the rotation axis direction of the developing sleeve 39b. The magnetic seal member 46 is formed downstream of the layer thickness regulating member 45 in the rotation direction of the developing sleeve 39b (the direction of the arrow P1 in FIGS. 4 and 5).
The scraping member 47 includes an end portion of the magnetic seal member 46 in the rotation direction of the developing sleeve 39b (in the direction of arrow P1 in FIG. 5), and a rotation axis direction of the developing sleeve 39b (in the directions of arrows P3 and P4 in FIG. 5). Provided at both ends, for example, is made of an elastic member such as urethane or synthetic rubber. That is, the scraping member 47 is provided downstream of the layer thickness regulating member 45 in the rotation direction of the developing sleeve 39b.
FIG. 7A is a schematic view of the scraping member 47 viewed from the side (in the direction of arrow P3 in FIG. 5), and FIG. 7B is a top view of the scraping member 47 (in the direction of arrow P in FIG. 4). FIG. 7C is a perspective view of the scraping member 47. As shown in FIG. 7C, the scraping member 47 has a bottom 47-H1 of the upstream slope 47-M1 in the rotation direction of the developing sleeve 39b from the rotation axis direction end portion to the rotation axis direction center portion. It is formed to be inclined. That is, as shown in FIG. 5, of the points 47-T1 and 47-T2 which are the ends of the base 47-H1, the point 47− located outside in the rotation axis direction (the directions of arrows P3 and P4 in FIG. 5). T2 is formed to be upstream of the point 47-T1 on the inner side in the rotation direction of the developing sleeve 39b (in the direction of arrow P1 in FIG. 5). The inclined surface 47-M1 of the scraping member 47 scrapes off toner that is about to leak from the inner side to the outer side in the rotation axis direction of the developing sleeve 39b. Then, the toner lump generated by being scraped off by the slope 47-M1 of the scraping member 47 is guided to the inside of the developing sleeve 39b in the rotation axis direction by the slope of the bottom 47-H1 of the slope 47-M1. Is done. The flow of toner is indicated by arrows P5 and P6 in FIG. As a result, the toner carried on the developing sleeve 39b is prevented from leaking from the inner side to the outer side in the rotation axis direction of the developing sleeve 39b.
Of the surfaces constituting the scraping member 47, a surface 47-M2 (see FIG. 7C) that contacts the developing sleeve 39b has substantially the same curvature as the surface of the developing sleeve 39b. With such a configuration, the surface of the scraping member 47 and the surface of the developing sleeve 39b are in close contact with each other without any gap, so that the toner adhering to the developing sleeve 39b can be scraped off without flowing from the gap.
Details of the position at which the scraping member 47 is provided on the developing sleeve 39b will be described later.
The support member 48 is a member that supports the scraping member 47 and is fixed to the layer thickness regulating member 45. It is also conceivable that the support member 48 is a part of a housing that accommodates the developer accommodating portion 43. With such a configuration, since the support member 48 is fixed to the layer thickness regulating member 45 and the casing, it is not necessary to provide a new member for fixing the support member 48, and it is inexpensive. is there.

続いて,上記画像形成装置Xで実行される画像形成処理について上記現像装置Yにおける機能を中心に簡単に説明する。
利用者により上記画像形成装置Xに通信可能に接続されているパーソナルコンピュータなどの情報処理装置から画像の出力操作がなされると,上記給紙カセット30に収納されている記録紙が,上記給紙ローラ32により給紙され,上記分離ローラ33により1枚ずつ分離される。上記分離ローラ33により分離された記録紙は,上記中間搬送ローラ35により上記レジストローラ36まで搬送される。上記中間搬送ローラ35により搬送された記録紙は,更に,上記レジストローラ36により画像形成開始位置まで搬送される。
一方,不定型の記録紙などに画像形成を行う場合には,手差しトレイ31による給紙が行われる。利用者により上記操作入力部から所定の入力操作がなされると,手差し給紙トレイ31に載置されている記録紙が,上記手差し用給紙ローラ34により給紙され,上記中間搬送ローラ35により上記レジストローラ36まで搬送される。上記中間搬送ローラ35により搬送された記録紙は,更に,上記レジストローラ36により画像形成開始位置まで搬送される。
Next, an image forming process executed by the image forming apparatus X will be briefly described focusing on functions in the developing device Y.
When the user performs an image output operation from an information processing apparatus such as a personal computer that is communicably connected to the image forming apparatus X, the recording paper stored in the paper feed cassette 30 is transferred to the paper feed. The paper is fed by the roller 32 and separated one by one by the separation roller 33. The recording paper separated by the separation roller 33 is conveyed to the registration roller 36 by the intermediate conveyance roller 35. The recording sheet conveyed by the intermediate conveyance roller 35 is further conveyed to the image formation start position by the registration roller 36.
On the other hand, when an image is formed on an irregular recording paper or the like, paper is fed by the manual feed tray 31. When a predetermined input operation is performed by the user from the operation input unit, the recording paper placed on the manual paper feed tray 31 is fed by the manual paper feed roller 34 and is fed by the intermediate transport roller 35. It is conveyed to the registration roller 36. The recording sheet conveyed by the intermediate conveyance roller 35 is further conveyed to the image formation start position by the registration roller 36.

利用者により,上記情報処理装置に画像の出力操作がなされると,上記情報処理装置から上記画像形成装置Xに画像情報信号(ディジタル画像データ)が送信される。送信された画像情報信号は,上記画像形成装置Xにおいて所定の画像処理がなされてレーザスキャナユニットLに入力される。その後,このレーザスキャナユニットLから画像処理後の画像データに従ったレーザビームが感光体ドラム37表面に出射される。
上記現像装置Yで上記搬送ローラ44によって上記現像剤補給口42を通して上記現像剤収容部43から搬送されたトナーは,上記撹拌ローラ41が上記ドラムモータ45によって回転駆動されることにより,上記供給ローラ40に供給される。上記供給ローラ40は,不図示のドラムモータによって回転駆動されることにより,上記現像ローラ39の上記現像スリーブ39bにトナーを供給する。
続いて,上記現像スリーブ39bが上記ドラムモータにより反時計方向(図4における矢印P1方向)に回転され,上記供給ローラ40により上記現像スリーブ39b上に供給されたトナーが,上記現像スリーブ39bにより担持される。引き続き上記現像スリーブ39bは上記ドラムモータにより回転され,上記現像スリーブ39bにより担持されたトナーは,上記層規制極K2の磁力により持ち上げられた後,上記層厚規制部材45により略均一なトナー層が形成される。
ここで,上記磁気シール部材46及び上記掻き取り部材47が上記現像スリーブ39bの回転軸方向両端部に設けられることによって,上記現像スリーブ39bにより担持されたトナーが上記現像スリーブ39bの回転軸方向内側から外側へ漏出することが防止される。
引き続き,上記現像スリーブ39bは上記ドラムモータにより回転され,上記現像スリーブ39b表面に形成されたトナーの薄層が上記感光体ドラム37表面に接触する。上記感光体ドラム37は,上記現像スリーブ39bが回転するのと同期して上記ドラムモータにより時計方向(図4における矢印P2方向)に回転される。これにより,上記感光体ドラム37表面上の静電潜像に帯電したトナーが付着されて,トナー画像が形成される。ここで,上記感光体ドラム37上における,画像が形成される領域を,画像形成領域と称する。上記感光体ドラム37は上記ドラムモータにより引き続き回転され,上記トナー画像は上記感光体ドラム37に圧接される転写ローラにより上記レジストローラ36により搬送された記録紙に転写される。上記転写ローラよりも上記感光体ドラム37の回転方向下流側には,クリーニング部が配置されており,上記感光体ドラム37の表面上に残留したトナーや他の付着物が除去される。上記クリーニング部よりも上記感光体ドラム37の回転方向下流側には,除電部が設けられており,上記感光体ドラム37に残留する電位が除去される。上記記録紙に転写されたトナー像は,上記定着部Tの定着ローラにより熱を加えられ,記録紙に定着される。
なお,以下,上記感光体ドラム37の画像形成領域にトナーを供給する上記現像スリーブ39b領域を,現像領域と称する。
When the user performs an image output operation on the information processing apparatus, an image information signal (digital image data) is transmitted from the information processing apparatus to the image forming apparatus X. The transmitted image information signal is subjected to predetermined image processing in the image forming apparatus X and input to the laser scanner unit L. Thereafter, a laser beam according to the image data after image processing is emitted from the laser scanner unit L to the surface of the photosensitive drum 37.
The toner transported from the developer accommodating portion 43 by the transport roller 44 through the developer replenishing port 42 in the developing device Y is driven by the drum motor 45 to rotate the supply roller. 40. The supply roller 40 is rotationally driven by a drum motor (not shown) to supply toner to the developing sleeve 39b of the developing roller 39.
Subsequently, the developing sleeve 39b is rotated counterclockwise (in the direction of arrow P1 in FIG. 4) by the drum motor, and the toner supplied onto the developing sleeve 39b by the supply roller 40 is carried by the developing sleeve 39b. Is done. Subsequently, the developing sleeve 39b is rotated by the drum motor, and the toner carried by the developing sleeve 39b is lifted by the magnetic force of the layer regulating pole K2, and then a substantially uniform toner layer is formed by the layer thickness regulating member 45. It is formed.
Here, the magnetic seal member 46 and the scraping member 47 are provided at both ends of the developing sleeve 39b in the rotation axis direction, so that the toner carried by the developing sleeve 39b is moved inward in the rotation axis direction of the developing sleeve 39b. Leakage from the outside is prevented.
Subsequently, the developing sleeve 39b is rotated by the drum motor, and a thin layer of toner formed on the surface of the developing sleeve 39b comes into contact with the surface of the photosensitive drum 37. The photosensitive drum 37 is rotated clockwise (in the direction of arrow P2 in FIG. 4) by the drum motor in synchronization with the rotation of the developing sleeve 39b. As a result, the charged toner adheres to the electrostatic latent image on the surface of the photosensitive drum 37 to form a toner image. Here, an area where an image is formed on the photosensitive drum 37 is referred to as an image forming area. The photosensitive drum 37 is continuously rotated by the drum motor, and the toner image is transferred onto the recording paper conveyed by the registration roller 36 by a transfer roller pressed against the photosensitive drum 37. A cleaning unit is disposed downstream of the transfer roller in the rotation direction of the photosensitive drum 37, and toner and other deposits remaining on the surface of the photosensitive drum 37 are removed. A neutralization unit is provided on the downstream side of the cleaning unit in the rotation direction of the photosensitive drum 37, and potential remaining on the photosensitive drum 37 is removed. The toner image transferred to the recording paper is heated by the fixing roller of the fixing unit T and fixed on the recording paper.
Hereinafter, the developing sleeve 39b area that supplies toner to the image forming area of the photosensitive drum 37 is referred to as a developing area.

ところで,上記現像ローラ39の固定磁石39aにより形成された現像極K1と,層規制極K2によって,垂直磁場が形成される。上記現像極K1及び上記層規制極K2によって形成される垂直磁力分布を図6に示す。上記現像極K1及び上記層規制極K2の垂直磁力によって生じる水平磁力分布を図6に示す。
さて,既に述べたとおり,現像ローラ上のトナーは,水平磁場周辺で,飛散しやすいことがわかっている。
上述したように,上記磁気シール部材46及び上記掻き取り部材47が上記現像スリーブ39bの回転軸方向両端部に設けられることによって,上記現像スリーブ39bにより担持されたトナーが,上記現像スリーブ39bの回転軸方向内側から外側へ漏出することを防いでいるのであるが,上記掻き取り部材47が水平磁場に設けられると,上記掻き取り部材47により掻き取られたトナーの塊が上記現像領域まで飛散して,上記層厚規制部材45により均一にされたトナー層に付着する。これにより,トナーの塊が付着した部分だけトナー層が厚くなり,上記感光体ドラム37で画像形成される際黒点となり,形成される画像の質が低下する。そのため,本実施形態では,次に述べるように,上記掻き取り部材47により掻き取られたトナーの塊が上記現像領域に飛散しにくい位置に,上記掻き取り部材47を設けるのである。
By the way, a vertical magnetic field is formed by the developing pole K1 formed by the fixed magnet 39a of the developing roller 39 and the layer regulating pole K2. The perpendicular magnetic force distribution formed by the development pole K1 and the layer regulation pole K2 is shown in FIG. FIG. 6 shows a horizontal magnetic force distribution generated by the vertical magnetic force of the developing pole K1 and the layer regulating pole K2.
As already described, it is known that the toner on the developing roller is likely to be scattered around the horizontal magnetic field.
As described above, the magnetic seal member 46 and the scraping member 47 are provided at both ends in the rotation axis direction of the developing sleeve 39b, so that the toner carried by the developing sleeve 39b can rotate the developing sleeve 39b. Although it prevents leakage from the inner side to the outer side in the axial direction, when the scraping member 47 is provided in a horizontal magnetic field, a lump of toner scraped by the scraping member 47 is scattered to the developing area. Thus, it adheres to the toner layer made uniform by the layer thickness regulating member 45. As a result, the toner layer is thickened only in the portion where the toner lump is attached, and a black spot is formed when an image is formed on the photosensitive drum 37, and the quality of the formed image is lowered. For this reason, in the present embodiment, as described below, the scraping member 47 is provided at a position where the lump of toner scraped by the scraping member 47 is unlikely to scatter in the development area.

ここで,図5に示すように,上記現像スリーブ39bの回転軸方向(図5における矢印P4方向)端部において,上記感光体ドラム37と接する位置をA1,水平磁力が最も強い位置をB1,上記掻き取り部材47の傾斜面を構成する点47−T1を通り上記現像スリーブ39bの回転軸に平行となる線と交わる位置をC1,上記層厚規制部材45の端部Dに対向する上記現像スリーブ39b上の位置を通り回転軸に平行となる線と交わる位置をD1,上記層規制極K2により生じる垂直磁力が最も強い位置をE1とする。上記現像スリーブ39bの反対側端部における上記A1,B1,C1,D1,E1に対応する点をA2,B2,C2,D2,E2とする。
ところで,上記掻き取り部材47の上記現像スリーブ39bに接触する面47−M2(図7(c)参照)の一辺であり,トナーの誘導に重要な役割を果たす辺は,辺47−H1である。上記辺47−H1を形成する2点のうち,上記現像スリーブ39b回転方向(図7における矢印P1方向)下流側の点47−T1の位置が重要である。なぜなら,上記点47−T1は,点47−T2(図7(c)参照)と上記点47−T1とにより上記現像スリーブ39bの回転方向に対して傾斜した辺を形成することによって,上記掻き取り部材47により掻き取られたトナーの塊がその傾斜により上記現像スリーブ39bの軸方向内部へ誘導され,現像領域近傍へ流れ込む地点だからである。
一例として,上記現像極K1により生じる垂直磁力が最も強い位置(図5における線分A1A2)から,上記層規制極K2により生じる垂直磁力が最も強い位置(図5における線分E1E2)までの距離を略24.24mmとすると,水平磁力が最も強い位置(図5における線分B1B2)から上記掻き取り部材47の点47−T1を通り上記現像スリーブ39bの回転軸に平行となる線(図5における線分C1C2)までの距離が,少なくとも略4.38mm離れていれば,上記掻き取り部材47により掻き取られたトナーの塊が上記水平磁力によって上記現像領域まで飛散しないことが,実験によりわかった。
従って,上記現像極K1により生じる垂直磁力が最も強い位置(図5における線分A1A2)から,上記層規制極K2により生じる垂直磁力が最も強い位置(図5における線分E1E2)までの距離を100パーセントとすると,上記点47−T1が,水平磁力が最も強い位置(図5における線B1B2)から略18.0パーセント以上離れた位置にくるように上記掻き取り部材47を設置するとよい。この位置であれば,上記掻き取り部材47により掻き取られたトナーの塊が上記水平磁力によって上記現像領域まで飛散するのを防止することができる。
なお,上記掻き取り部材47は,上記水平磁力が最も強い位置よりも上記現像スリーブ39bの回転方向(図4における矢印P1方向)上流側に設けられたほうが,上記現像スリーブ39bの回転方向(図4における矢印P1方向)下流側に設けられるよりもトナーの塊が飛散しにくいことが実験でわかっている。
既に述べたことを合わせると,上記掻き取り部材47が設けられる位置は,上記層厚規制部材45よりも上記現像スリーブ39bの回転方向(図4における矢印P1方向)下流側で,かつ,上記水平磁力が最も強い位置よりも上記現像スリーブ39bの回転方向(図4における矢印P1方向)上流側が最も適切である。
Here, as shown in FIG. 5, at the end of the developing sleeve 39b in the rotational axis direction (the direction of arrow P4 in FIG. 5), the position in contact with the photosensitive drum 37 is A1, and the position with the highest horizontal magnetic force is B1, The development facing the end portion D of the layer thickness regulating member 45 at a position intersecting with a line passing through the point 47-T1 constituting the inclined surface of the scraping member 47 and parallel to the rotation axis of the developing sleeve 39b. A position intersecting with a line passing through a position on the sleeve 39b and parallel to the rotation axis is D1, and a position where the perpendicular magnetic force generated by the layer regulating pole K2 is the strongest is E1. Points corresponding to A1, B1, C1, D1, and E1 at the opposite end of the developing sleeve 39b are referred to as A2, B2, C2, D2, and E2.
Incidentally, the side 47-M2 (see FIG. 7C) that contacts the developing sleeve 39b of the scraping member 47, and the side that plays an important role in guiding the toner is the side 47-H1. . Of the two points forming the side 47-H1, the position of the point 47-T1 downstream in the rotation direction of the developing sleeve 39b (the direction of the arrow P1 in FIG. 7) is important. This is because the point 47-T1 forms the side inclined with respect to the rotation direction of the developing sleeve 39b by the point 47-T2 (see FIG. 7C) and the point 47-T1. This is because the lump of toner scraped off by the removing member 47 is guided to the inside of the developing sleeve 39b in the axial direction by the inclination and flows into the vicinity of the developing region.
As an example, the distance from the position where the perpendicular magnetic force generated by the developing pole K1 is the strongest (line segment A1A2 in FIG. 5) to the position where the vertical magnetic force generated by the layer regulating pole K2 is the strongest (line segment E1E2 in FIG. 5) is Assuming approximately 24.24 mm, a line (in FIG. 5) parallel to the rotational axis of the developing sleeve 39b from the position where the horizontal magnetic force is the strongest (line B1B2 in FIG. 5) passes through the point 47-T1 of the scraping member 47. Experiments have shown that if the distance to the line segment C1C2) is at least approximately 4.38 mm away, the lump of toner scraped by the scraping member 47 will not scatter to the development area due to the horizontal magnetic force. .
Therefore, the distance from the position where the perpendicular magnetic force generated by the developing pole K1 is the strongest (line segment A1A2 in FIG. 5) to the position where the vertical magnetic force generated by the layer regulating pole K2 is the strongest (line segment E1E2 in FIG. 5) is 100. Assuming that it is a percentage, the scraping member 47 may be installed so that the point 47-T1 is located approximately 18.0% or more away from the position where the horizontal magnetic force is the strongest (line B1B2 in FIG. 5). At this position, it is possible to prevent the toner lump scraped off by the scraping member 47 from being scattered to the developing area by the horizontal magnetic force.
The scraping member 47 is provided on the upstream side of the rotation direction of the developing sleeve 39b (the direction of the arrow P1 in FIG. 4) from the position where the horizontal magnetic force is the strongest (see FIG. 4). Experiments have shown that toner lump is less likely to scatter than provided downstream (in the direction of arrow P1 in FIG. 4).
In combination with what has already been described, the position at which the scraping member 47 is provided is downstream of the layer thickness regulating member 45 in the rotation direction of the developing sleeve 39b (in the direction of arrow P1 in FIG. 4) and the horizontal direction. The upstream side in the rotation direction of the developing sleeve 39b (in the direction of arrow P1 in FIG. 4) is more appropriate than the position where the magnetic force is strongest.

上記のような構成により,上記掻き取り部材47により掻き取られたトナーの塊が,上記感光体ドラム37の画像形成領域にトナーを供給する上記現像ローラ39の現像領域に飛散することを防止できる。従って,上記掻き取り部材47により掻き取られたトナーの塊が飛散することによりひきおこされる画質の低下が防止される。   With the configuration described above, it is possible to prevent the lump of toner scraped off by the scraping member 47 from being scattered in the developing area of the developing roller 39 that supplies toner to the image forming area of the photosensitive drum 37. . Therefore, the deterioration of the image quality caused by the scattering of the toner lump scraped off by the scraping member 47 is prevented.

従来の一般的な現像装置の現像ローラ1上に形成される磁場を示す模式図。The schematic diagram which shows the magnetic field formed on the developing roller 1 of the conventional general developing device. 垂直磁場と水平磁場におけるトナーの動きを示す模式図。FIG. 4 is a schematic diagram illustrating toner movement in a vertical magnetic field and a horizontal magnetic field. 本発明の実施の形態に係る現像装置Yを備えた画像形成装置Xの断面図。1 is a cross-sectional view of an image forming apparatus X including a developing device Y according to an embodiment of the present invention. 本発明の実施の形態に係る現像装置Yの現像ローラ39に備えられた掻き取り部材47と水平磁力が最も強い位置との関係を示す模式図。The schematic diagram which shows the relationship between the scraping member 47 with which the developing roller 39 of the image development apparatus Y which concerns on embodiment of this invention was equipped, and a horizontal magnetic force is the strongest. 図4のP方向から見た現像ローラ39に備えられた掻き取り部材47と水平磁力が最も強い位置との関係を示す模式図。FIG. 5 is a schematic diagram showing a relationship between a scraping member 47 provided on the developing roller 39 and a position where the horizontal magnetic force is strongest, as viewed from the P direction in FIG. 4. 本発明の実施の形態に係る現像装置Yの現像ローラ39表面の磁力分布を示す模式図。FIG. 6 is a schematic diagram showing a magnetic force distribution on the surface of the developing roller 39 of the developing device Y according to the embodiment of the present invention. 掻き取り部材47の拡大模式図。The enlarged schematic diagram of the scraping member 47. FIG.

符号の説明Explanation of symbols

1,39…現像ローラ
2,37…感光体ドラム
3,45…層厚規制部材
46…磁気シール部材
47…掻き取り部材
48…支持部材
DESCRIPTION OF SYMBOLS 1,39 ... Developing roller 2,37 ... Photoconductor drum 3,45 ... Layer thickness control member 46 ... Magnetic seal member 47 ... Scraping member 48 ... Support member

Claims (6)

現像剤を表面に担持する現像剤担持体と、上記現像剤担持体に対して非接触に設けられて上記現像剤担持体に担持された現像剤の層厚を略均一に規制する層厚規制部材と上記現像剤担持体により担持された現像剤が上記現像剤担持体の軸方向端部より外側へ漏出しないよう磁力により上記軸方向端部より内側へ排斥する磁気シール部材と上記磁気シール部材の磁力により上記現像剤担持体の軸方向端部に付着した現像剤を除去するための掻き取り部材とを備えた現像装置であって
上記現像剤担持体が上記層厚規制部材に対向する位置に設けられた第1の磁極と上記現像剤担持体により担持された現像剤により現像される像を担持する像担持体と対向する位置に設けられた第2の磁極とを有してなり
上記掻き取り部材が上記層厚規制部材が設けられた位置と上記現像剤担持体と上記像担持体とが接する位置との間であって上記第1の磁極と上記第2の磁極とにより上記現像剤担持体の接線方向に生じる水平磁力が最も強い位置を除く位置に設けられてなり、
上記掻き取り部材は弾性部材より構成されるとともに、上記掻き取り部材の上記現像剤担持体と接する面は上記現像剤担持体の表面と略同一の曲率であることを特徴とする現像装置。
A layer thickness regulation that regulates the layer thickness of the developer carrying member on the surface and the developer carried on the developer carrying member in a non-contact manner to regulate the layer thickness of the developer substantially uniformly. a member, and the magnetic seal member developer carried by the developer carrying member is expelled inward than the axial end portion by a magnetic force so as not to leak to the outside from the axial end portion of the developer carrying member, the magnetic A scraping member for removing the developer attached to the axial end of the developer carrier by the magnetic force of the seal member , and a developing device comprising :
The developer carrying member, a first magnetic pole and the image carrier facing carrying the image to be developed with a developer carried by the developer carrying member which is provided at a position opposed to the layer thickness regulating member becomes a second magnetic pole provided at a position,
The scraping member is a between a position above layer thickness regulating member is provided position and the developer carrying member and the said image bearing member is in contact, and the first magnetic pole and the second pole Ri Na provided at a position except for the strongest position horizontal magnetic force generated in the tangential direction of the developer carrying member by,
The developing device according to claim 1, wherein the scraping member is formed of an elastic member, and a surface of the scraping member in contact with the developer carrying member has substantially the same curvature as the surface of the developer carrying member .
上記掻き取り部材が上記第1の磁極と上記第2の磁極とにより上記現像剤担持体の接線方向に生じる水平磁力が最も強い位置より上記現像剤担持体の回転方向上流側に設けられてなる請求項1に記載の現像装置。 The scraping member is provided on the upstream side in the rotational direction of the developer carrier from the strongest position horizontal magnetic force generated by the aforementioned first pole and the second magnetic pole in the tangential direction of the developer carrying member The developing device according to claim 1. 上記掻き取り部材の上記層厚規制部材に対向する面は、上記現像剤担持体の軸方向端部から軸方向中央部に向かうほど上記層厚規制部材から離れるように傾斜する傾斜面となっている請求項1または請求項2に記載の現像装置。 The surface of the scraping member that faces the layer thickness regulating member is an inclined surface that slopes away from the layer thickness regulating member as it goes from the axial end of the developer carrier to the axial center. The developing device according to claim 1 or 2 . 上記層厚規制部材に固定され、上記掻き取り部材を上記現像剤担持体表面に接触させて支持する支持部材を備えた請求項1から請求項3のいずれかに記載の現像装置。 4. The developing device according to claim 1, further comprising a support member fixed to the layer thickness regulating member and supporting the scraping member in contact with the surface of the developer carrying member . 上記現像剤担持体に供給する現像剤を収納する現像剤収納部を備えてなり、上記支持部材が、上記現像剤収納部である請求項4に記載の現像装置。 The developing device according to claim 4 , further comprising a developer accommodating portion that accommodates the developer supplied to the developer carrying member, wherein the support member is the developer accommodating portion . 請求項1〜請求項5のいずれかに記載の現像装置を備えた画像形成装置。  An image forming apparatus comprising the developing device according to claim 1.
JP2006041251A 2006-02-17 2006-02-17 Development device, image forming device Expired - Fee Related JP4785554B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2006041251A JP4785554B2 (en) 2006-02-17 2006-02-17 Development device, image forming device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2006041251A JP4785554B2 (en) 2006-02-17 2006-02-17 Development device, image forming device

Publications (2)

Publication Number Publication Date
JP2007219295A JP2007219295A (en) 2007-08-30
JP4785554B2 true JP4785554B2 (en) 2011-10-05

Family

ID=38496659

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2006041251A Expired - Fee Related JP4785554B2 (en) 2006-02-17 2006-02-17 Development device, image forming device

Country Status (1)

Country Link
JP (1) JP4785554B2 (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4739056B2 (en) * 2006-02-20 2011-08-03 京セラミタ株式会社 Developing device and image forming apparatus provided with the developing device
JP5941884B2 (en) * 2013-08-13 2016-06-29 京セラドキュメントソリューションズ株式会社 Developing device and image forming apparatus

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6230033Y2 (en) * 1979-05-17 1987-08-01
JPH0225878A (en) * 1988-07-15 1990-01-29 Canon Inc Developing device
JP3403094B2 (en) * 1998-10-28 2003-05-06 キヤノン株式会社 Developing device, process cartridge, and electrophotographic image forming device

Also Published As

Publication number Publication date
JP2007219295A (en) 2007-08-30

Similar Documents

Publication Publication Date Title
JP5052906B2 (en) Developing device and image forming apparatus
JP4608310B2 (en) Developing device and image forming apparatus having the same
JP2014235297A (en) Developing device, process cartridge, and image forming apparatus
JP2006301604A (en) Toner conveying device, developing device, and image forming apparatus provided with same
JP2009210799A (en) Developing device and image forming apparatus equipped therewith
JP4785554B2 (en) Development device, image forming device
JP5941884B2 (en) Developing device and image forming apparatus
JP2011112696A (en) Developing device and image forming apparatus with the same
JP4568068B2 (en) Developing device and image forming apparatus having the same
JP5268386B2 (en) Developing device and image forming apparatus including the same
JP5103222B2 (en) Developing device and image forming apparatus including the same
US11526095B2 (en) Image forming apparatus including detachable development device
JP5216730B2 (en) Developing device and image forming apparatus having the same
JP4608349B2 (en) Developing device and image forming apparatus having the same
JP5526048B2 (en) Developing device and image forming apparatus having the same
JP2005189753A (en) Developing apparatus and image forming apparatus having the same
JP4574284B2 (en) Developing device and image forming apparatus having the same
US10146152B2 (en) Developing device, assembly body, and image forming apparatus including a blocking member
JP2006106260A (en) Image forming apparatus
JP2006284814A (en) Developing device
JP6106791B2 (en) Developing device and image forming apparatus
JP4659423B2 (en) Developing device and image forming apparatus having the same
JP5277124B2 (en) Developing device and image forming apparatus having the same
JP2006126624A (en) Developing device and image forming apparatus equipped with same
JP2005173012A (en) Developing apparatus, image forming apparatus and image forming system

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20090203

RD03 Notification of appointment of power of attorney

Free format text: JAPANESE INTERMEDIATE CODE: A7423

Effective date: 20110307

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20110428

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20110517

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20110622

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20110712

A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20110712

R150 Certificate of patent or registration of utility model

Free format text: JAPANESE INTERMEDIATE CODE: R150

Ref document number: 4785554

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20140722

Year of fee payment: 3

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20140722

Year of fee payment: 3

S533 Written request for registration of change of name

Free format text: JAPANESE INTERMEDIATE CODE: R313533

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20140722

Year of fee payment: 3

R350 Written notification of registration of transfer

Free format text: JAPANESE INTERMEDIATE CODE: R350

RD03 Notification of appointment of power of attorney

Free format text: JAPANESE INTERMEDIATE CODE: R3D03

LAPS Cancellation because of no payment of annual fees