JP5239532B2 - Curing method for moisture-curing elastic pavement - Google Patents

Curing method for moisture-curing elastic pavement Download PDF

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JP5239532B2
JP5239532B2 JP2008157220A JP2008157220A JP5239532B2 JP 5239532 B2 JP5239532 B2 JP 5239532B2 JP 2008157220 A JP2008157220 A JP 2008157220A JP 2008157220 A JP2008157220 A JP 2008157220A JP 5239532 B2 JP5239532 B2 JP 5239532B2
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JP2009299401A (en
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正人 国生
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Yokohama Rubber Co Ltd
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Description

この発明は、湿気硬化型弾性舗装の養生方法に係わり、更に詳しくは敷設施工した湿気硬化型樹脂を用いた弾性舗装を発泡の危険性がなく、短時間に硬化させることを可能とした湿気硬化型弾性舗装の養生方法に関するものである。   The present invention relates to a curing method for moisture-curing elastic pavement, and more specifically, moisture curing that enables elastic pavement using a moisture-curing resin laid and constructed to be cured in a short time without risk of foaming. The present invention relates to a curing method for mold elastic pavement.

従来、湿気硬化型のウレタン樹脂バインダーを用いた弾性舗装は、敷設施工直後から空気中の水分を吸収して硬化するために、その硬化時間は温度と湿度に影響を受け、特に冬期の低温、乾燥状態においては養生時間の短縮化が要求されていた。   Conventionally, elastic pavement using a moisture-curing urethane resin binder absorbs moisture in the air immediately after laying and cures, so its curing time is affected by temperature and humidity, especially in winter, In the dry state, shortening of the curing time has been required.

また、従来の現場打ち透水性コンクリート舗装の施工方法において、施工時間の短縮化を図るために、加熱養生シートで覆い養生させる方法が提案されている(例えば、特許文献1参照)。   Moreover, in the construction method of the conventional on-site permeable concrete pavement, in order to shorten construction time, the method of covering and curing with a heat curing sheet is proposed (for example, refer patent document 1).

上記のような湿気硬化型のウレタン樹脂バインダーを用いた弾性舗装において、弾性舗装の硬化促進を図るために、舗装路面に散水する方法が行われていたが、散水時間や散水量によっては、ウレタン樹脂バインダーが水と反応して二酸化炭素を発生し、舗装路面が発泡する等の問題があった。
特開2002−302904号公報
In the elastic pavement using the moisture curing type urethane resin binder as described above, in order to promote the hardening of the elastic pavement, a method of sprinkling water on the pavement road surface has been performed. There was a problem that the resin binder reacted with water to generate carbon dioxide and the paved road surface foamed.
JP 2002-302904 A

この発明はかかる従来の問題点に着目し、施工路面の発泡の危険性が少なく、弾性舗装の硬化時間の短縮化を図ることが出来る湿気硬化型弾性舗装の養生方法を提供することを目的とするものである。   This invention pays attention to such conventional problems, and aims to provide a curing method for moisture-curing elastic pavement that can reduce the risk of foaming of the construction road surface and shorten the curing time of the elastic pavement. To do.

この発明は上記目的を達成するため、敷設施工した湿気硬化型樹脂を用いた弾性舗装の路面上を所定の高さを隔てて吸水性シートで覆い、この吸水性シート上を保温シートで気密的に覆った状態で、前記弾性舗装を一定時間加熱養生し、加熱養生後、前記吸水性シート及び保温シートを取り除くことを要旨とするものである。   In order to achieve the above object, the present invention covers the road surface of the elastic pavement using the laid and constructed moisture-curing resin with a water-absorbing sheet at a predetermined height, and the water-absorbing sheet is hermetically sealed with a heat-insulating sheet. The gist of the invention is to heat and cure the elastic pavement for a certain period of time in a state of covering with, and to remove the water absorbent sheet and the heat retaining sheet after the heat curing.

ここで、前記湿気硬化型樹脂を用いた弾性舗装が、湿気硬化型のウレタン樹脂をバインダーとして用いたものであり、前記吸水性シートが、通気孔を有するシート材であり、かつ水,温水,熱水の吸水可能な所定の厚さ以上の化学繊維で構成したものである。   Here, the elastic pavement using the moisture curable resin is one using a moisture curable urethane resin as a binder, the water absorbent sheet is a sheet material having a vent, and water, hot water, It is composed of chemical fibers having a predetermined thickness or more capable of absorbing hot water.

また、前記吸水性シートは、弾性舗装の路面上に架台を介して所定の高さを隔てて覆うように構成し、前記舗装路面と吸水性シートとの間が、8〜15mmであり、好ましくは10mmである。また、前記保温シートがビニールシート等の気密性シートまたは電源により加熱する電熱シートであり、前記弾性舗装が、空隙を有する弾性舗装である。   Further, the water-absorbent sheet is configured to cover the road surface of the elastic pavement with a predetermined height through a mount, and the space between the pavement road surface and the water-absorbent sheet is 8 to 15 mm, preferably Is 10 mm. Further, the heat retaining sheet is an airtight sheet such as a vinyl sheet or an electric heating sheet heated by a power source, and the elastic pavement is an elastic pavement having a gap.

このように構成することで、敷設施工した湿気硬化型樹脂を用いた弾性舗装を発泡の危険性がなく、短時間に硬化させることを可能とすることができる。   By comprising in this way, the elastic pavement using the moisture-curing resin laid and constructed can be cured in a short time without the risk of foaming.

この発明は上記のように、敷設施工した湿気硬化型樹脂を用いた弾性舗装の路面上を所定の高さを隔てて吸水性シートで覆い、この吸水性シート上を保温シートで気密的に覆った状態で、前記弾性舗装を一定時間加熱養生し、加熱養生後、前記吸水性シート及び保温シートを取り除くようにしたので、施工路面の発泡の危険性が少なく、弾性舗装の硬化時間の短縮化を図ることが出来、特に、従来の散水方法に較べて1/10程度に硬化時間を短縮することが出来る。   In the present invention, as described above, the road surface of the elastic pavement using the moisture-curing resin laid and installed is covered with a water-absorbing sheet at a predetermined height, and the water-absorbing sheet is covered air-tightly with a heat-insulating sheet. In this condition, the elastic pavement is heated and cured for a certain period of time, and after the heat curing, the water-absorbing sheet and the heat insulating sheet are removed, so there is less risk of foaming on the construction road surface, and the curing time of elastic pavement is shortened In particular, the curing time can be shortened to about 1/10 of the conventional watering method.

以下、添付図面に基づき、この発明の実施形態を説明する。   Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings.

図1は、この発明の湿気硬化型弾性舗装の養生方法を実施するための湿気硬化型弾性舗装の一部縦断斜視図を示し、1は下地層G上に施工した空隙を有する湿気硬化型の弾性舗装(例えば、硬質骨材やゴムチップ等の軟質骨材等の骨材を湿気硬化型のウレタン樹脂バインダーを用いて固結することにより、空隙率が5%以上、40%以下の排水性を有する舗装、以下弾性舗装とも言う。)であって、前記弾性舗装1の路面1a上には所定の高さHを隔てて木材や金属材料等により形成された架台2が設置され、この架台2上には、前記湿気硬化型の弾性舗装1の路面1aを覆う吸水性シート3が載置されている。   FIG. 1 is a partially longitudinal perspective view of a moisture-curing elastic pavement for carrying out the method for curing a moisture-curing elastic pavement according to the present invention, wherein 1 is a moisture-curing type having a void constructed on a base layer G. Elastic pavement (For example, by consolidating aggregates such as hard aggregates and soft aggregates such as rubber chips with a moisture-curing urethane resin binder, it has a drainage of 5% or more and 40% or less in porosity. A pedestal 2 made of wood, metal material or the like at a predetermined height H is installed on the road surface 1a of the elastic pavement 1. The pedestal 2 A water-absorbent sheet 3 covering the road surface 1a of the moisture-curing elastic pavement 1 is placed thereon.

そして、この発明の実施形態では、前記吸水性シート3上を保温シート4で気密的に覆った状態で、前記弾性舗装1を一定時間(例えば、20分以上)加熱養生し、加熱養生後、前記吸水性シート3及び保温シート4を取り除いて湿気硬化型弾性舗装を養生する方法である。   In the embodiment of the present invention, the elastic pavement 1 is heated and cured for a certain period of time (for example, 20 minutes or more) in a state where the water-absorbing sheet 3 is airtightly covered with the heat insulating sheet 4, and after the heat curing, In this method, the moisture-absorbing elastic pavement is cured by removing the water absorbent sheet 3 and the heat insulating sheet 4.

前記吸水性シート3は、通気孔を有するシート材であり、このシート材は、水,温水,熱水の吸水可能な所定の厚さの化学繊維で構成されている。この吸水性シート3の厚さとしては、2mm以上〜20mm以下が好ましく、2mm未満では吸水量が少なく、20mm超では高価であり、取り扱いに不便である。   The water absorbent sheet 3 is a sheet material having vent holes, and this sheet material is composed of chemical fibers having a predetermined thickness capable of absorbing water, warm water, and hot water. The thickness of the water-absorbent sheet 3 is preferably 2 mm or more and 20 mm or less, and if it is less than 2 mm, the amount of water absorption is small, and if it exceeds 20 mm, it is expensive and inconvenient to handle.

この実施形態における吸水性シート3としては、毛細管現象により水を吸い上げると共に、吸い上げた水を水平方向に移送することができ、広い面積から蒸発させることが出来る、ポリエステル繊維からなり、微細な通気孔を有する不織布状のシート材、例えば、東洋紡績社製のコスモA−1、ジャームガード4420S、ジャームガード7210Sを使用することが出来る。   The water-absorbent sheet 3 in this embodiment is made of polyester fiber, which can suck up water by capillary action and can transfer the sucked-up water in the horizontal direction, and can be evaporated from a wide area, and has a fine ventilation hole. For example, Cosmo A-1 manufactured by Toyobo Co., Ltd., germ guard 4420S, and germ guard 7210S can be used.

また、前記弾性舗装1の路面1aと吸水性シート3との間は、8mm〜15mm、好ましくは10mm前後が良く、8mm未満では、路面1aと吸水性シート3が接触する危険性があり、15mmを超えると加湿効果が薄れ、硬化時間の短縮化を図り難いと言う問題がある。   Further, the distance between the road surface 1a of the elastic pavement 1 and the water absorbent sheet 3 is 8 mm to 15 mm, preferably around 10 mm. If it is less than 8 mm, there is a risk that the road surface 1 a and the water absorbent sheet 3 come into contact with each other. If it exceeds 1, there is a problem that the humidifying effect is weakened and it is difficult to shorten the curing time.

また、前記保温シート4としては、ビニールシート等の気密性シートまたは電源により加熱する電熱シートである。   Further, the heat retaining sheet 4 is an airtight sheet such as a vinyl sheet or an electric heating sheet heated by a power source.

次に、この発明の湿気硬化型弾性舗装の養生方法について説明する。
図1に示すように、下地層G上に空隙を有する湿気硬化型の弾性舗装1を施工した後、この弾性舗装1の路面1a上に所定の高さHを隔てて架台2を跨ぐように設置し、更にこの架台2上には、弾性舗装1の路面1aを覆う水,温水(例えば、50°C)を吸水させた通気孔を有する吸水性シート3を10mm前後の隙間を隔てて載置する。
Next, the curing method for the moisture-curing elastic pavement of the present invention will be described.
As shown in FIG. 1, after constructing a moisture-curing elastic pavement 1 having a gap on the foundation layer G, a predetermined height H is placed on the road surface 1 a of the elastic pavement 1 so as to straddle the mount 2. The water absorbent sheet 3 having a vent hole that absorbs water and warm water (for example, 50 ° C.) covering the road surface 1a of the elastic pavement 1 is further mounted on the frame 2 with a gap of about 10 mm. Put.

そして、この発明の実施形態では、前記吸水性シート3上を外気が入らないように保温シート4で気密的に覆い、保温シート4で覆った状態で、前記弾性舗装1を一定時間(例えば、20分以上)湿気と温度により加熱養生する。   In the embodiment of the present invention, the elastic pavement 1 is covered with the heat-insulating sheet 4 so as not to enter outside air, and the elastic pavement 1 is covered with the heat-insulating sheet 4 for a certain time (for example, 20 minutes or more) Heat and cure with humidity and temperature.

前記保温シート4がビニールシート等の気密性シートである場合には、覆った状態で保温により一定時間(例えば、20分以上)保熱養生させ、また電源により加熱する電熱シートの場合には、電源を入れて加熱することで、一定時間(例えば、20分以上)湿気と温度により加熱養生する。   When the heat insulating sheet 4 is an airtight sheet such as a vinyl sheet, in the case of an electric heating sheet that is kept covered and kept warm for a certain period of time (for example, 20 minutes or more) and heated by a power source, By turning on the power and heating, it is cured by heating and humidity for a certain period of time (for example, 20 minutes or more).

そして、弾性舗装1の加熱養生後、前記吸水性シート3及び保温シート4を取り除いて湿気硬化型弾性舗装の養生を終了する。   And after heat curing of the elastic pavement 1, the said water absorbing sheet 3 and the heat retention sheet | seat 4 are removed, and the curing of a moisture hardening type elastic pavement is complete | finished.

なお、この実施形態では、従来の散水による方法に較べてビニールシート等の気密性シートまたは電源により加熱する電熱シートと水,温水(例えば、50°C)を吸水させた通気孔を有する吸水性シート3とで弾性舗装1を覆うことで、吸水性シート3に吸水させた水分を湿気硬化型の弾性舗装1の表面から内部まで均一に拡散させることで弾性舗装1を発泡させることなく、従来に較べて、短時間(従来に較べて1/10程度の時間)で硬化させることを可能とすることができる。   In this embodiment, compared to the conventional watering method, a water-absorbing sheet having a gas-tight sheet such as a vinyl sheet or an electrically heated sheet heated by a power source and water and hot water (for example, 50 ° C.) is absorbed. By covering the elastic pavement 1 with the sheet 3, the water absorbed by the water absorbent sheet 3 is uniformly diffused from the surface of the moisture-curing elastic pavement 1 to the inside without foaming the elastic pavement 1. It is possible to cure in a short time (about 1/10 of the conventional time).

なお、施工した湿気硬化型弾性舗装に水を散布した場合には、ウレタン樹脂が水と短時間に反応して二酸化炭素を発生し、更に発生した二酸化炭素が水膜によって飛散し難くなり、弾性舗装の路面が発泡するが、この発明ではウレタン樹脂と水との反応が適正に制御され、発生した二酸化炭素が飛散し易くなり弾性舗装の路面が発泡しなくなる。   In addition, when water is sprayed on the constructed moisture-curing elastic pavement, the urethane resin reacts with water in a short time to generate carbon dioxide, and the generated carbon dioxide is less likely to be scattered by the water film. Although the road surface of the pavement is foamed, in this invention, the reaction between the urethane resin and water is appropriately controlled, and the generated carbon dioxide is likely to scatter and the road surface of the elastic pavement does not foam.

以上のように、この発明では敷設施工した湿気硬化型樹脂を用いた弾性舗装1の路面1a上を所定の高さを隔てて吸水性シート3で覆い、この吸水性シート3上を保温シート4で気密的に覆った状態で、前記弾性舗装1を一定時間加熱養生し、加熱養生後、前記吸水性シート3及び保温シート4を取り除くようにしたので、施工路面1aの発泡の危険性が少なく、弾性舗装の硬化時間の短縮化を図ることが出来、特に、従来の散水方法に較べて1/10程度に硬化時間を短縮することが出来るものである。   As described above, according to the present invention, the road surface 1a of the elastic pavement 1 using the moisture-curing resin laid and constructed is covered with the water absorbent sheet 3 at a predetermined height, and the water absorbent sheet 3 is covered with the heat insulating sheet 4. Since the elastic pavement 1 is heated and cured for a certain period of time while being airtightly covered, and after the heat curing, the water absorbent sheet 3 and the heat insulating sheet 4 are removed, the risk of foaming the construction road surface 1a is reduced. The curing time of the elastic pavement can be shortened, and in particular, the curing time can be shortened to about 1/10 as compared with the conventional watering method.

この発明の湿気硬化型弾性舗装の養生方法を実施するための湿気硬化型弾性舗装の一部縦断斜視図である。It is a partial longitudinal cross-sectional perspective view of the moisture hardening type elastic pavement for enforcing the moisture hardening type elastic pavement curing method of this invention.

符号の説明Explanation of symbols

1 湿気硬化型の弾性舗装
1a 路面
G 下地層
2 架台
3 吸水性シート
DESCRIPTION OF SYMBOLS 1 Moisture hardening type elastic pavement 1a Road surface G Undercoat layer 2 Base 3 Water-absorbing sheet

Claims (7)

敷設施工した湿気硬化型樹脂を用いた弾性舗装の路面上を所定の高さを隔てて吸水性シートで覆い、この吸水性シート上を保温シートで気密的に覆った状態で、前記弾性舗装を一定時間加熱養生し、加熱養生後、前記吸水性シート及び保温シートを取り除くことを特徴とする湿気硬化型弾性舗装の養生方法。   Cover the road surface of the elastic pavement using the moisture-curing resin that has been laid and covered with a water-absorbing sheet at a predetermined height, and air-tightly cover the water-absorbing sheet with a heat-insulating sheet. A curing method for moisture-curing elastic pavements, characterized by heat-curing for a certain period of time, and removing the water-absorbent sheet and heat-retaining sheet after heat-curing. 前記湿気硬化型樹脂を用いた弾性舗装が、湿気硬化型のウレタン樹脂をバインダーとして用いた請求項1に記載の湿気硬化型弾性舗装の養生方法。   The method for curing a moisture curable elastic pavement according to claim 1, wherein the moisture curable resin using the moisture curable resin uses a moisture curable urethane resin as a binder. 前記吸水性シートが、通気孔を有するシート材であり、かつ水,温水,熱水の吸水可能な所定の厚さ以上の化学繊維で構成した請求項1または2に記載の湿気硬化型弾性舗装の養生方法。   3. The moisture-curing elastic pavement according to claim 1, wherein the water-absorbent sheet is a sheet material having a vent hole and is composed of chemical fibers having a predetermined thickness or more capable of absorbing water, hot water, and hot water. Curing method. 前記吸水性シートは、弾性舗装の路面上に架台を介して所定の高さを隔てて覆う請求項1,2または3に記載の湿気硬化型弾性舗装の養生方法。   The moisture-absorbing elastic pavement curing method according to claim 1, 2 or 3, wherein the water-absorbent sheet covers the road surface of the elastic pavement with a predetermined height therebetween via a mount. 前記弾性舗装の路面と吸水性シートとの間が、8〜15mmである請求項1,2,3または4に記載の湿気硬化型弾性舗装の養生方法。   The moisture curing type elastic pavement curing method according to claim 1, 2, 3, or 4, wherein a distance between the road surface of the elastic pavement and the water absorbent sheet is 8 to 15 mm. 前記保温シートが気密性シートまたは電熱シートである請求項1,2,3,4または5に記載の湿気硬化型弾性舗装の養生方法。   The moisture curing type elastic pavement curing method according to claim 1, 2, 3, 4 or 5, wherein the heat insulating sheet is an airtight sheet or an electric heating sheet. 前記弾性舗装が、空隙を有する弾性舗装である請求項1,2,3,4,5または6に記載の湿気硬化型弾性舗装の養生方法。   The moisture curing type elastic pavement curing method according to claim 1, wherein the elastic pavement is an elastic pavement having a gap.
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CN105178151A (en) * 2015-08-19 2015-12-23 山西路桥建设集团有限公司 Technique for constructing water-saving moisture-preserving maintenance film and geogrid combined maintenance cement stabilizing structural layer

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