CN110273485A - A kind of inner wall of building insulation board and preparation method thereof - Google Patents
A kind of inner wall of building insulation board and preparation method thereof Download PDFInfo
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- CN110273485A CN110273485A CN201910611735.0A CN201910611735A CN110273485A CN 110273485 A CN110273485 A CN 110273485A CN 201910611735 A CN201910611735 A CN 201910611735A CN 110273485 A CN110273485 A CN 110273485A
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- palm
- coconut palm
- palm fiber
- coconut
- fiber
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- 238000009413 insulation Methods 0.000 title claims abstract description 32
- 238000002360 preparation method Methods 0.000 title abstract description 7
- 239000000835 fiber Substances 0.000 claims abstract description 175
- 235000013162 Cocos nucifera Nutrition 0.000 claims abstract description 173
- 241000737241 Cocos Species 0.000 claims abstract description 170
- 239000004568 cement Substances 0.000 claims abstract description 28
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 23
- 239000010959 steel Substances 0.000 claims abstract description 23
- 239000011148 porous material Substances 0.000 claims abstract description 19
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 18
- 238000000034 method Methods 0.000 claims abstract description 18
- 238000004519 manufacturing process Methods 0.000 claims abstract description 16
- 239000000203 mixture Substances 0.000 claims abstract description 9
- 238000007596 consolidation process Methods 0.000 claims abstract description 7
- 239000004567 concrete Substances 0.000 claims abstract description 3
- 239000010410 layer Substances 0.000 claims description 57
- 239000002002 slurry Substances 0.000 claims description 25
- 238000007569 slipcasting Methods 0.000 claims description 22
- 238000005491 wire drawing Methods 0.000 claims description 20
- 229920001971 elastomer Polymers 0.000 claims description 19
- 230000008569 process Effects 0.000 claims description 10
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- 238000003780 insertion Methods 0.000 claims description 4
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- 238000002156 mixing Methods 0.000 claims description 4
- 244000060011 Cocos nucifera Species 0.000 claims description 3
- 230000002745 absorbent Effects 0.000 claims description 3
- 239000002250 absorbent Substances 0.000 claims description 3
- 230000009471 action Effects 0.000 claims description 3
- 238000005253 cladding Methods 0.000 claims description 3
- 238000004140 cleaning Methods 0.000 claims description 3
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- 238000001035 drying Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 claims description 3
- 230000005672 electromagnetic field Effects 0.000 claims description 3
- 238000009408 flooring Methods 0.000 claims description 3
- 238000002347 injection Methods 0.000 claims description 3
- 239000007924 injection Substances 0.000 claims description 3
- 238000005086 pumping Methods 0.000 claims description 3
- 238000004080 punching Methods 0.000 claims description 3
- 238000007711 solidification Methods 0.000 claims description 3
- 230000008023 solidification Effects 0.000 claims description 3
- 239000007921 spray Substances 0.000 claims description 3
- 238000003756 stirring Methods 0.000 claims description 3
- 239000002344 surface layer Substances 0.000 claims description 3
- 239000000725 suspension Substances 0.000 claims description 3
- 238000009423 ventilation Methods 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims 1
- WSFSSNUMVMOOMR-UHFFFAOYSA-N formaldehyde Natural products O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 17
- 238000006243 chemical reaction Methods 0.000 description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 239000007789 gas Substances 0.000 description 4
- 238000004321 preservation Methods 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 239000000853 adhesive Substances 0.000 description 3
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- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 2
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 2
- 208000006673 asthma Diseases 0.000 description 2
- 230000003115 biocidal effect Effects 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 239000001569 carbon dioxide Substances 0.000 description 2
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- 229920002635 polyurethane Polymers 0.000 description 2
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- 231100000419 toxicity Toxicity 0.000 description 2
- 230000001988 toxicity Effects 0.000 description 2
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 1
- 208000035285 Allergic Seasonal Rhinitis Diseases 0.000 description 1
- 201000004624 Dermatitis Diseases 0.000 description 1
- 206010019233 Headaches Diseases 0.000 description 1
- 206010061218 Inflammation Diseases 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- 206010037660 Pyrexia Diseases 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- 206010044302 Tracheitis Diseases 0.000 description 1
- 241000700605 Viruses Species 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 238000003915 air pollution Methods 0.000 description 1
- 238000004887 air purification Methods 0.000 description 1
- 230000000172 allergic effect Effects 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 208000010668 atopic eczema Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 206010006451 bronchitis Diseases 0.000 description 1
- 201000011510 cancer Diseases 0.000 description 1
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- 239000000428 dust Substances 0.000 description 1
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- 150000002148 esters Chemical class 0.000 description 1
- 239000011152 fibreglass Substances 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 239000004088 foaming agent Substances 0.000 description 1
- -1 formaldehyde phenolic aldehyde Chemical class 0.000 description 1
- 125000002485 formyl group Chemical class [H]C(*)=O 0.000 description 1
- 231100000869 headache Toxicity 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 208000006454 hepatitis Diseases 0.000 description 1
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- 230000036039 immunity Effects 0.000 description 1
- 230000004054 inflammatory process Effects 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 239000012948 isocyanate Substances 0.000 description 1
- 150000002513 isocyanates Chemical class 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 210000004400 mucous membrane Anatomy 0.000 description 1
- 239000002086 nanomaterial Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
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- 229920003023 plastic Polymers 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 229920005990 polystyrene resin Polymers 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 208000023504 respiratory system disease Diseases 0.000 description 1
- 239000000565 sealant Substances 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 210000003491 skin Anatomy 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- 208000024891 symptom Diseases 0.000 description 1
- 206010044008 tonsillitis Diseases 0.000 description 1
- 241000712461 unidentified influenza virus Species 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/04—Manufacture of substantially flat articles, e.g. boards, from particles or fibres from fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/08—Moulding or pressing
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
- E04B1/78—Heat insulating elements
- E04B1/80—Heat insulating elements slab-shaped
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/24—Structural elements or technologies for improving thermal insulation
- Y02A30/244—Structural elements or technologies for improving thermal insulation using natural or recycled building materials, e.g. straw, wool, clay or used tires
Landscapes
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Architecture (AREA)
- Manufacturing & Machinery (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
- Electromagnetism (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Building Environments (AREA)
- Floor Finish (AREA)
Abstract
A kind of inner wall of building insulation board of the present invention and preparation method thereof discloses a kind of low in cost, method of the heat insulating inner wall plate and its production of environment-friendly type.It is characterized in that a kind of inner wall of building insulation board is by cement fixing layer, coconut palm palm fiber layer, steel wire, diatomite and intercommunicating pore composition, the coconut palm palm fiber layer is at middle part, coconut palm palm fiber layer is equipped with steel wire respectively up and down, multiple intercommunicating pores are uniformly provided on the coconut palm palm fiber, the outside of described two steel wires has poured cement fixing layer respectively, the cement fixing layer of the two sides through intercommunicating pore concrete column by being connected, the outer side covering of the cement fixing layer has one layer of diatomite, the coconut palm palm fiber layer is with a thickness of the entire one third for keeping the temperature plate thickness, consolidation in the middle part of the coconut palm palm fiber, two sides are soft, and soft position and cement fixing layer are mutually embedded in.The heat insulating inner wall plate prepared using this method, environmentally friendly, heat insulating inner wall plate cost of manufacture is cheap, easy to spread.
Description
Technical field
A kind of inner wall of building insulation board of the present invention and preparation method thereof, is related to a kind of inner wall of building insulation board of low-carbon environment-friendly
And preparation method thereof, belong to Architectural Equipment field.In particular to a kind of low in cost, the heat insulating inner wall plate of environment-friendly type and its production
Method.
Background technique
Currently, insulation board is usually to add other supplementary materials as raw material using polystyrene resin or polyurethane to contain with poly-
Object, by heating mixing injecting catalyst simultaneously, by reaction, then extrusion molding extrusion molding and the rigid foam that manufactures
Plate has moisture-proof, waterproof performance, but such insulation board itself is the product of chemical reaction, and the process of chemical reaction is to exist
Chemical pollution, as insulation board raw material and not environmentally, low-carbon, and polystyrene exist using temperature cannot be excessively high, oxygen refers to
Number is low, meets open fires the disadvantages of easily burning, when ambient humidity is big, especially southern plum rain season when, wall, which often will appear, " to be hung
The phenomenon that water ", causes wall moist, and wall humidity is easy to generate over time mycete on wall, the conidia powder of mycete on wall with
Air flowing, Long Term Contact sucking, can cause respiratory disease and allergic symptom, such as bronchitis, tonsillitis, Hay Fever,
Asthma etc., mycete on wall can hide a large amount of hepatitis virus and influenza virus, and the low people of immunity touches or even can also draw
Headache, fever, skin or mucous membrane inflammation are played, so, prevention mycete on wall is the problem of highly causing concern.
Publication number CN203961034U discloses a kind of low heat capacity heat insulating inner wall plate, including insulating layer and finish coat, protects
Temperature is laminated to be arranged in inner wall surface, and another side is connected with finish coat;Wherein, insulating layer uses the poly- ammonia with high heat resistance characteristic
Ester thermal insulation material is made, color steel plate, color aluminium sheet or thickness fiberglass reinforced heat less than 3mm of the finish coat using thickness less than 1mm
Solidity plastics (SMC, GRP) or thickness are less than the thin plate ceramic tile of 5mm.The edge of the finish coat of the low heat capacity heat insulating inner wall plate is in
It is directed toward the bending of insulating layer side, and the part edge of the bending part covering and heat insulating layer at finish coat edge;Finish coat and guarantor
Warm layer is parallel to the plane of inner wall surface, and the size of finish coat is less than the size of insulating layer, and adjacent insulating layer is connected with each other when mating formation
To block heat bridge, build joint is formed between adjacent finish coat, the polyurethane heat insulation material in the program be by combination polyalcohol and
Foaming agent, the combination material of the additives such as isocyanates composition, obtains by foamable reaction, is in the nature one kind of chemical reaction, deposits
It is polluted in chemical reaction, and its humidity-proof ability in wet condition is poor.
Publication number CN106759999A discloses a kind of heat insulating inner wall plate, including set gradually from inside to outside base, protect
Warm layer, puigging, air purification layer and decoration antibiotic layer;The base, the insulating layer, the puigging, the air are net
Change layer and antibiotic layer is sequentially connected;Wherein use a large amount of composite material, and the silver system composite nano materials on surface, nano silver
Toxicity it is more stronger than the silver-colored toxicity of large scale, harm to the human body is also bigger, be used for heat insulating inner wall plate, degerming can be carried out, but
It is bigger to the injury of human body, living environment is influenced, is detrimental to health, not environmentally.
Heat insulating inner wall plate used at present or building board, are mostly to directly adopt formaldehyde phenolic aldehyde tree as main component
Rouge is as adhesive, since the preparation process of phenolic resin adhesive releases first what production and use process will be slow
Aldehyde, formaldehyde can cause a variety of diseases of human body, such as asthma, tracheitis, dermatitis, and Long Term Contact even will cause malignant tumour, when
People decorate indoors in using these adhesives when, in plate the remaining free shape formaldehyde for having neither part nor lot in reaction can gradually to
Ambient enviroment release, to form the main body of formaldehyde in surrounding air indoors, the source for making indoor pollutant and type are increasingly
Increase, including air pollution, dust particles pollution, Contamination of Electromagnetic Wave.
Summary of the invention
In order to improve above situation, a kind of inner wall of building insulation board of the present invention and preparation method thereof provides a kind of at low cost
It is honest and clean, the method for the heat insulating inner wall plate and its production of environment-friendly type.
A kind of inner wall of building insulation board of the present invention is achieved in that a kind of inner wall of building insulation board of the present invention is consolidated by cement
Given layer, coconut palm palm fiber layer, steel wire, diatomite and intercommunicating pore composition, the coconut palm palm fiber layer are distinguished up and down in middle part, coconut palm palm fiber layer
It is equipped with steel wire, multiple intercommunicating pores are uniformly provided on the coconut palm palm fiber, the outside of described two steel wires has poured cement respectively
Fixing layer, the cement fixing layer of the two sides are covered on the outside of the cement fixing layer by being connected through intercommunicating pore concrete column
It is stamped one layer of diatomite, one third of the coconut palm palm fiber layer with a thickness of entire heat preservation plate thickness, consolidation in the middle part of the coconut palm palm fiber,
Two sides are soft, and soft position and cement fixing layer are mutually embedded in.
The production method of coconut palm palm fiber layer in a kind of inner wall of building insulation board of the present invention, it is characterised in that the following steps are included:
1, prepare coconut palm palm fiber, carry out removal moisture drying processing, coconut palm palm fiber no pressure is stacked, each stack height 5cm, so that
It is stacked between coconut palm palm fiber, is staggeredly superimposed under the action of self-weight, and there are gaps, are then placed within vent position, air-flow
By the gap between coconut palm palm fiber, coconut palm palm fiber surface is carried out air-dried, ventilation time 3 hours, stirs one within during which every and a half hours
It is secondary;
2, dried coconut palm palm fiber is laid on clean cement flooring, is tiled with a thickness of 10cm;
3, tiled coconut palm palm fiber upper surface sprays raw rubber, so that mutually bonding between coconut palm palm fiber, raw rubber passes through coconut palm palm fiber
Between gap under seep so that mutually bond between coconut palm palm fiber, form coconut palm palm fiber pad, form coconut palm palm fiber pad;
4, raw rubber is applied on coconut palm palm fiber pad surface, covers new coconut palm palm fiber, cladding thickness 2-3cm;
5, template compacting is then covered, raw rubber solidification is waited;
6, the coconut palm palm fiber is padded into turn-over, repeats 4-5 step, coconut palm palm fiber thickness 2-3cm after compacting;
7, step 4 is repeated, so that new coconut palm palm fiber is in an unstressed state, coconut palm palm fiber is bonded in by raw rubber and pads surface;
8, the coconut palm palm fiber is padded into turn-over, repeats step 7, form middle part consolidation, gap is smaller, and surface is fluffy, coconut palm palm fiber pad;
9, cutting edge is carried out to the coconut palm palm fiber pad;
10, the coconut palm palm fiber pad is punched out, forms uniform intercommunicating pore on coconut palm palm fiber pad.
Coconut palm palm fiber pad used in the present invention is made using cocoanut shell outer layer fiber, reduces the objects such as formaldehyde by raw rubber
The harm of matter reduces the chemical pollution of industrial energy consumption and production process to utilizing for plant epidermis, coconut palm palm fiber pad it
Between gap, can be used to be thermally shielded heat preservation, can also be used to absorb and store air in moisture, and coconut palm palm fibre be fiber, fire
Product is water and carbon dioxide after burning, will not generate pernicious gas;
A kind of method of coconut palm palm fiber pad surface wire drawing process of the present invention, it is characterised in that the following steps are included:
1. being laid flat the coconut palm palm fiber pad for completing punching on machine, wire drawing then is carried out to coconut palm palm fiber pad surface using wire drawing tool
Processing;
2, the drag hook insertion coconut palm palm fiber on wire drawing tool pads surface, hooks up coconut palm palm fiber, continuously repeats this movement 3 times, hooked up
Coconut palm palm fiber reels power, and coconut palm palm fiber pad surface can be made fluffy;
3, the coconut palm palm fiber that coconut palm palm fiber pad surface is blown away using blower, keeps coconut palm palm fiber to pad surface cleaning;
4, coconut palm palm fiber pad is overturn, step 2 is repeated;
5, step 3 is repeated, coconut palm palm fiber is completed and pads surface wire drawing process.
The surface of the coconut palm palm fiber pad is more fluffy, crude, convenient for preferably combining with cement fixing layer, is mutually embedded in
Coconut palm palm fiber pad.
A kind of tool of coconut palm palm fiber pad wire drawing of the present invention comprising fixed plate and drag hook, the fixed plate are thin-slab structure,
The surface of thin plate is provided with multiple drag hooks, and described drag hook one end is rotatable to be placed in fixed plate, other end bending suspension, described
Drag hook, which passes through, to be tapered, and the drag hook section can be round, rectangular, triangle, annular and U-shaped, described
Drag hook crooked route can be U-shaped, L-type and S type,
The fixed back is provided with fixation hole, is easily installed and uses on machine.
A kind of inner wall of building insulation board production mold of the present invention is by mold frame, hollow tube, limiting stand, bottom plate, backing plate, note
It starches pipe, connecting tube, seal gasket and cover board composition, two backing plates and is placed in bottom base plate in parallel, bottom edge is equipped with for mold
It is bonded the oblique chamfering of limit, mold frame is placed on bottom plate, and forms cavity with bottom plate, and the mold frame lower edge is equipped with
Chamfering, and fit with bottom edge, the mold rims upside edge is equipped with chamfering, and cover board is placed on mold frame, and and mould
The chamfering of tool rims upside edge fits, and is equipped with sealant between the bottom plate and mold frame, between cover board and mold frame
Pad, is equipped with limiting stand on the mold frame inner wall, and mold frame two sides are equipped with two groups of connecting tubes respectively, and in mold frame
Lateral communication is equipped with control valve in the connecting tube, and two groups of connecting tubes of the same side are arranged above and below, two groups of connecting tubes of side it
Between be connected by hollow tube, be connected between two groups of connecting tubes of the other side by Grouting Pipe.
A kind of production method of inner wall of building insulation board of the present invention, it is characterised in that the following steps are included:
1, the cover board of mold is opened, diatomite is evenly laid out on bottom plate and on cover board;
2, the two sides of coconut palm palm fiber pad are laid with upper steel wire, steel wire pushes coconut palm palm fiber and pads surface layer, makes the fluffy region in face when it's convenient
It is pressurized, size is identical one by one for formation, and the equal fluffy ridge structure of spacing can be better, uniform to fix with cement
Layer is combined fixation;
3, the coconut palm palm fiber pad for being equipped with steel wire is fixed in mold frame by limiting stand, coconut palm palm fiber pad will be in mold frame
It is divided into upside slip casting channel and downside slip casting channel, cooperation slurries injection, from coconut palm palm fiber pad two sides into slurry, two strands of slurries are parallel
Constant speed is advanced, and when slurries reach the intercommunicating pore on coconut palm palm fiber pad, upper and lower two strands of slurries be combined with each other, it is ensured that filling is uniform everywhere
Completely, an entirety is formed;
5, cover board is closed, hollow tube is evacuated, so that mold frame air pressure inside is less than external pressure, in slip casting by slurries
Sucking, avoids excessive gas mixing, influences bond strength and heat insulation effect;
6, hollow tube stops pumping, and Grouting Pipe starts slip casting, and the slurries ratio of mud is 1:2, and uniformly mixed with a small amount of metal
Powder can shield external electromagnetic field, avoid electromagnetic wave to human body bring pollution damage, during slip casting, slurries
It mixes metal powder to be permeated to the gap between coconut palm palm fiber pad, while being combined with the diatomite with absorbent function;
7, after upper slip casting channel and the filling completely of lower slip casting channel, wait to be solidified, heat insulating inner wall plate is taken out in demoulding.
Beneficial effect.
One, the heat insulating inner wall plate prepared using this method, it is environmentally friendly.
Two, heat insulating inner wall plate cost of manufacture is cheap, easy to spread.
Three, it can reduce the pollution of heat insulating inner wall plate.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of inner wall of building insulation board of the present invention;
Fig. 2 is a kind of three-dimensional structure diagram of the coconut palm palm fiber layer of inner wall of building insulation board of the present invention;
Fig. 3 is the three-dimensional structure diagram for the tool that a kind of coconut palm palm fiber of the present invention pads wire drawing;
Fig. 4 is a kind of structural schematic diagram of inner wall of building mould of heat insulation plate of the present invention;
In attached drawing
Wherein part are as follows: cement fixing layer (1), coconut palm palm fiber layer (2), steel wire (3), diatomite (4), intercommunicating pore (5), fixed plate
(6), drag hook (7), mold frame (8), hollow tube (9), limiting stand (10), downside slip casting channel (11), bottom plate (12), backing plate
(13), Grouting Pipe (14), connecting tube (15), seal gasket (16), cover board (17), upside slip casting channel (18).
Specific embodiment:
A kind of inner wall of building insulation board of the present invention is achieved in that a kind of inner wall of building insulation board of the present invention by cement fixing layer
(1), coconut palm palm fiber layer (2), steel wire (3), diatomite (4) and intercommunicating pore (5) composition, the coconut palm palm fiber layer (2) is in middle part, coconut palm palm fibre
Being equipped with respectively up and down steel wire (3) for batt (2), is uniformly provided with multiple intercommunicating pores (5), described two steel wires on the coconut palm palm fiber
The outside of net (3) has poured cement fixing layer (1) respectively, and the cement fixing layer (1) of the two sides is by running through intercommunicating pore (5) water
Mud column is connected, and the outer side covering of the cement fixing layer (1) has one layer of diatomite (4), and the coconut palm palm fiber layer (2) is with a thickness of whole
The one third of a heat preservation plate thickness, coconut palm palm fiber middle part consolidation, two sides are soft, and soft position and cement fixing layer (1)
Mutually insertion.
The production method of coconut palm palm fiber layer (2) in a kind of inner wall of building insulation board of the present invention, it is characterised in that including walking as follows
It is rapid:
1, prepare coconut palm palm fiber, carry out removal moisture drying processing, coconut palm palm fiber no pressure is stacked, each stack height 5cm, so that
It is stacked between coconut palm palm fiber, is staggeredly superimposed under the action of self-weight, and there are gaps, are then placed within vent position, air-flow
By the gap between coconut palm palm fiber, coconut palm palm fiber surface is carried out air-dried, ventilation time 3 hours, stirs one within during which every and a half hours
It is secondary;
2, the coconut palm palm fiber air-dried is laid on clean cement flooring, stack thickness 10cm;
3, the coconut palm palm fiber upper surface that heap is folded sprays raw rubber, and raw rubber passes through between coconut palm palm fiber with a thickness of 0.2mm, raw rubber
It is seeped under gap, so that mutually bonding between coconut palm palm fiber, forms coconut palm palm fiber pad;
4, raw rubber is applied on coconut palm palm fiber pad surface, covers new coconut palm palm fiber, cladding thickness 2-3cm;
5, template compacting is then covered, raw rubber solidification is waited;
6, the coconut palm palm fiber is padded into turn-over, repeats 4-5 step, coconut palm palm fiber mat thickness 2.5cm after compacting;
7, step 4 is repeated, so that new coconut palm palm fiber is in an unstressed state, coconut palm palm fiber is bonded in by raw rubber and pads surface;
8, the coconut palm palm fiber is padded into turn-over, repeats step 7, form middle part consolidation, gap is smaller, and surface is fluffy, coconut palm palm fiber pad;
9, cutting edge is carried out to the coconut palm palm fiber pad;
10, the coconut palm palm fiber pad is punched out, forms uniform intercommunicating pore (5) on coconut palm palm fiber pad.
The coconut palm palm fiber pad is made using cocoanut shell outer layer fiber, and the danger of the substances such as formaldehyde is reduced by raw rubber
Evil reduces industrial energy consumption, and the chemical pollution of irritated process, the sky between coconut palm palm fiber pad to utilizing for plant epidermis
Gap can be used to be thermally shielded heat preservation, can also be used to absorb and store moisture in air, and coconut palm palm fibre is product after fiber burning
For water and carbon dioxide, pernicious gas will not be generated;
A kind of method of coconut palm palm fiber pad surface wire drawing process of the present invention, it is characterised in that the following steps are included:
1. being laid flat the coconut palm palm fiber pad for completing punching on machine, wire drawing then is carried out to coconut palm palm fiber pad surface using wire drawing tool
Processing;
2, the drag hook on wire drawing tool (7) insertion coconut palm palm fiber pads surface, hooks up coconut palm palm fiber, continuously repeats this movement 3 times, is hooked up
Coconut palm palm fiber reel power, can make coconut palm palm fiber pad surface it is fluffy;
3, the coconut palm palm fiber that coconut palm palm fiber pad surface is blown away using blower, keeps coconut palm palm fiber to pad surface cleaning;
4, coconut palm palm fiber pad is overturn, step 2 is repeated;
5, step 3 is repeated, coconut palm palm fiber is completed and pads surface wire drawing process.
The surface of the coconut palm palm fiber pad is more fluffy, crude, mutually embedding convenient for preferably combining with cement fixing layer (1)
The coconut palm palm fiber pad entered.
A kind of tool of coconut palm palm fiber pad wire drawing of the present invention comprising fixed plate (6) and drag hook (7), the fixed plate (6) are
Thin-slab structure, the surface of thin plate are provided with multiple drag hooks (7), and described drag hook (7) one end is rotatable to be placed on fixed plate (6),
Other end bending suspension, the drag hook (7), which passes through, to be tapered, and drag hook (7) section can be round, side
Shape, triangle, annular and U-shaped, drag hook (7) crooked route can be U-shaped, L-type and S type,
Fixed plate (6) back side is provided with fixation hole, is easily installed and uses on machine.
A kind of inner wall of building insulation board production mold of the present invention is by mold frame (8), hollow tube (9), limiting stand (10), bottom
Plate (12), backing plate (13), Grouting Pipe (14), connecting tube (15), seal gasket (16) and cover board (17) composition, two backing plates (13)
It is placed in bottom plate (12) bottom in parallel, bottom plate (12) edge is equipped with the oblique chamfering for mold fitting limit, and mold frame (8) is set
Form cavity on bottom plate (12), and with bottom plate (12), mold frame (8) lower edge is equipped with chamfering, and with bottom plate (12)
Edge fits, and mold frame (8) top edge is equipped with chamfering, and cover board (17) is placed on mold frame (8), and and mold side
The chamfering of frame (8) top edge fits, between the bottom plate (12) and mold frame (8), cover board (17) and mold frame (8) it
Between be equipped with seal gasket (16), be equipped with limiting stand (10) on mold frame (8) inner wall, mold frame (8) two sides are set respectively
Have two groups of connecting tubes (15), and with mold frame (8) interior lateral communication, be equipped with control valve, the same side on the connecting tube (15)
Two groups of connecting tubes (15) be arranged above and below, be connected between two groups of connecting tubes (15) of side by hollow tube (9), the other side
It is connected between two groups of connecting tubes (15) by Grouting Pipe (14).
A kind of production method of inner wall of building insulation board of the present invention, it is characterised in that the following steps are included:
1, by the cover board of mold (17) open, by diatomite (4) it is evenly laid out on bottom plate (12) and cover board (17) on;
2, the two sides of coconut palm palm fiber pad are laid with upper steel wire (3), steel wire (3) pushes coconut palm palm fiber and pads surface layer, makes the fluffy of face when it's convenient
Loose region is pressurized, and size is identical one by one for formation, and the equal fluffy ridge structure of spacing can be better, uniform and water
Mud fixing layer (1) is combined fixation;
3, the coconut palm palm fiber pad for being equipped with steel wire (3) is fixed in mold frame (8) by limiting stand (10), coconut palm palm fiber pad will
Upside slip casting channel (18) and downside slip casting channel (11), cooperation slurries injection, from coconut palm palm fiber pad are divided into mold frame (8)
Into slurry, the parallel constant speed of two strands of slurries is advanced for two sides, when slurries reach intercommunicating pore (5) on coconut palm palm fiber pad, upper and lower two strands of slurries
It is combined with each other, it is ensured that filling is uniformly complete everywhere, forms an entirety;
5, it closes cover board (17), hollow tube (9) is evacuated, so that mold frame (8) air pressure inside is less than external pressure, is being infused
Slurries are sucked when slurry, excessive gas mixing is avoided, influences bond strength and heat insulation effect;
6, hollow tube (9) stops pumping, and Grouting Pipe (14) starts slip casting, and the slurries ratio of mud is 1:2, and uniformly mixed with a small amount of
Metal powder, external electromagnetic field can be shielded, avoid electromagnetic wave to human body bring pollution damage, slip casting process
In, slurries mix metal powder and are permeated to the gap between coconut palm palm fiber pad, while and diatomite (4) phase with absorbent function
In conjunction with;
7, after upper slip casting channel and the filling completely of lower slip casting channel, wait to be solidified, heat insulating inner wall plate is taken out in demoulding.
Claims (9)
1. a kind of inner wall of building insulation board, it is characterized in that: by cement fixing layer, coconut palm palm fiber layer, steel wire, diatomite and intercommunicating pore
Composition, the coconut palm palm fiber layer are equipped with steel wire respectively up and down, are uniformly provided on the coconut palm palm fiber multiple in middle part, coconut palm palm fiber layer
Intercommunicating pore, the outside of described two steel wires have poured cement fixing layer respectively, and the cement fixing layer of the two sides is by running through
Intercommunicating pore concrete column is connected, and the outer side covering of the cement fixing layer has one layer of diatomite.
2. a kind of inner wall of building insulation board according to claim 1, it is characterised in that the coconut palm palm fiber layer is with a thickness of entire
The one third of plate thickness is kept the temperature, consolidation in the middle part of the coconut palm palm fiber, two sides are soft, and soft position and cement fixing layer are mutually embedding
Enter.
3. the production method of coconut palm palm fiber layer in a kind of inner wall of building insulation board, it is characterised in that the following steps are included:
1, prepare coconut palm palm fiber, carry out removal moisture drying processing, coconut palm palm fiber no pressure is stacked, each stack height 5cm, so that
It is stacked between coconut palm palm fiber, is staggeredly superimposed under the action of self-weight, and there are gaps, are then placed within vent position, air-flow
By the gap between coconut palm palm fiber, coconut palm palm fiber surface is carried out air-dried, ventilation time 3 hours, stirs one within during which every and a half hours
It is secondary;
2, dried coconut palm palm fiber is laid on clean cement flooring, is tiled with a thickness of 10cm;
3, tiled coconut palm palm fiber upper surface sprays raw rubber, so that mutually bonding between coconut palm palm fiber, raw rubber passes through coconut palm palm fiber
Between gap under seep so that mutually bond between coconut palm palm fiber, form coconut palm palm fiber pad, form coconut palm palm fiber pad;
4, raw rubber is applied on coconut palm palm fiber pad surface, covers new coconut palm palm fiber, cladding thickness 2-3cm;
5, template compacting is then covered, raw rubber solidification is waited;
6, the coconut palm palm fiber is padded into turn-over, repeats 4-5 step, coconut palm palm fiber thickness 2-3cm after compacting;
7, step 4 is repeated, so that new coconut palm palm fiber is in an unstressed state, coconut palm palm fiber is bonded in by raw rubber and pads surface;
8, the coconut palm palm fiber is padded into turn-over, repeats step 7, form middle part consolidation, gap is smaller, and surface is fluffy, coconut palm palm fiber pad;
9, cutting edge is carried out to the coconut palm palm fiber pad;
10, the coconut palm palm fiber pad is punched out, forms uniform intercommunicating pore on coconut palm palm fiber pad.
4. according to right to require 3 described in a kind of inner wall of building insulation board coconut palm palm fiber layer production method, it is characterised in that
Coconut palm palm fiber pad used is made using cocoanut shell outer layer fiber.
5. a kind of method of coconut palm palm fiber pad surface wire drawing process, it is characterised in that the following steps are included:
1. being laid flat the coconut palm palm fiber pad for completing punching on machine, wire drawing then is carried out to coconut palm palm fiber pad surface using wire drawing tool
Processing;
2, the drag hook insertion coconut palm palm fiber on wire drawing tool pads surface, hooks up coconut palm palm fiber, continuously repeats this movement 3 times, hooked up
Coconut palm palm fiber reels power, and coconut palm palm fiber pad surface can be made fluffy;
3, the coconut palm palm fiber that coconut palm palm fiber pad surface is blown away using blower, keeps coconut palm palm fiber to pad surface cleaning;
4, coconut palm palm fiber pad is overturn, step 2 is repeated;
5, step 3 is repeated, coconut palm palm fiber is completed and pads surface wire drawing process.
6. a kind of tool of coconut palm palm fiber pad wire drawing, it is characterised in that including fixed plate and drag hook, the fixed plate is thin-slab structure,
The surface of thin plate is provided with multiple drag hooks, and described drag hook one end is rotatable to be placed in fixed plate, other end bending suspension.
7. a kind of tool of coconut palm palm fiber pad wire drawing according to claim 6, it is characterised in that the drag hook is from one end to another
One end is tapered, and the drag hook section can be round, rectangular, triangle, annular and U-shaped, and the drag hook crooked route can
Think U-shaped, L-type and S type.
8. a kind of inner wall of building insulation board makes mold, it is characterized in that: by mold frame, hollow tube, limiting stand, bottom plate, backing plate,
Grouting Pipe, connecting tube, seal gasket and cover board composition, two backing plates are placed in bottom base plate in parallel, and bottom edge is equipped with for mould
The oblique chamfering of tool fitting limit, mold frame are placed on bottom plate, and form cavity with bottom plate, and the mold frame lower edge is set
There is chamfering, and fits with bottom edge, the mold rims upside edge is equipped with chamfering, and cover board is placed on mold frame, and and
The chamfering of mold rims upside edge fits, and is equipped with sealing between the bottom plate and mold frame, between cover board and mold frame
Rubber mat, is equipped with limiting stand on the mold frame inner wall, and mold frame two sides are equipped with two groups of connecting tubes respectively, and with mold frame
Interior lateral communication is equipped with control valve in the connecting tube, and two groups of connecting tubes of the same side are arranged above and below, two groups of connecting tubes of side
Between be connected by hollow tube, be connected between two groups of connecting tubes of the other side by Grouting Pipe.
9. a kind of production method of inner wall of building insulation board, it is characterised in that the following steps are included:
1, the cover board of mold is opened, diatomite is evenly laid out on bottom plate and on cover board;
2, the two sides of coconut palm palm fiber pad are laid with upper steel wire, steel wire pushes coconut palm palm fiber and pads surface layer, makes the fluffy region in face when it's convenient
It is pressurized, size is identical one by one for formation, and the equal fluffy ridge structure of spacing can be better, uniform to fix with cement
Layer is combined fixation;
3, the coconut palm palm fiber pad for being equipped with steel wire is fixed in mold frame by limiting stand, coconut palm palm fiber pad will be in mold frame
It is divided into upside slip casting channel and downside slip casting channel, cooperation slurries injection, from coconut palm palm fiber pad two sides into slurry, two strands of slurries are parallel
Constant speed is advanced, and when slurries reach the intercommunicating pore on coconut palm palm fiber pad, upper and lower two strands of slurries be combined with each other, it is ensured that filling is uniform everywhere
Completely, an entirety is formed;
5, cover board is closed, hollow tube is evacuated, so that mold frame air pressure inside is less than external pressure, in slip casting by slurries
Sucking, avoids excessive gas mixing, influences bond strength and heat insulation effect;
6, hollow tube stops pumping, and Grouting Pipe starts slip casting, and the slurries ratio of mud is 1:2, and uniformly mixed with a small amount of metal
Powder can shield external electromagnetic field, avoid electromagnetic wave to human body bring pollution damage, during slip casting, slurries
It mixes metal powder to be permeated to the gap between coconut palm palm fiber pad, while being combined with the diatomite with absorbent function;
7, after upper slip casting channel and the filling completely of lower slip casting channel, wait to be solidified, heat insulating inner wall plate is taken out in demoulding.
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CN110273485B (en) * | 2017-08-17 | 2021-09-03 | 徐州新南湖科技有限公司 | Building interior wall insulation board and manufacturing method thereof |
CN112127564B (en) * | 2020-09-04 | 2021-11-02 | 孙超 | Anti-permeability ceramic tile for building exterior wall and using method thereof |
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