JP5224904B2 - Synthetic resin emulsion composition and coating composition for ceramic siding board using the same - Google Patents
Synthetic resin emulsion composition and coating composition for ceramic siding board using the same Download PDFInfo
- Publication number
- JP5224904B2 JP5224904B2 JP2008130216A JP2008130216A JP5224904B2 JP 5224904 B2 JP5224904 B2 JP 5224904B2 JP 2008130216 A JP2008130216 A JP 2008130216A JP 2008130216 A JP2008130216 A JP 2008130216A JP 5224904 B2 JP5224904 B2 JP 5224904B2
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- Japan
- Prior art keywords
- parts
- synthetic resin
- meth
- resin emulsion
- acrylate
- Prior art date
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- 239000000839 emulsion Substances 0.000 title claims description 42
- 229920003002 synthetic resin Polymers 0.000 title claims description 33
- 239000000057 synthetic resin Substances 0.000 title claims description 33
- 239000000203 mixture Substances 0.000 title claims description 21
- 239000000919 ceramic Substances 0.000 title claims description 15
- 239000008199 coating composition Substances 0.000 title claims description 5
- 239000000178 monomer Substances 0.000 claims description 32
- 229920000642 polymer Polymers 0.000 claims description 17
- 229910019142 PO4 Inorganic materials 0.000 claims description 13
- 229920005989 resin Polymers 0.000 claims description 12
- 239000011347 resin Substances 0.000 claims description 12
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 claims description 11
- 239000010452 phosphate Substances 0.000 claims description 11
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 claims description 10
- 239000007787 solid Substances 0.000 claims description 6
- 230000000379 polymerizing effect Effects 0.000 claims description 4
- 150000001735 carboxylic acids Chemical class 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 40
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 24
- 239000011248 coating agent Substances 0.000 description 20
- 238000000576 coating method Methods 0.000 description 20
- -1 acrylic ester Chemical class 0.000 description 17
- 150000001875 compounds Chemical class 0.000 description 14
- 238000006253 efflorescence Methods 0.000 description 13
- 239000000463 material Substances 0.000 description 13
- 239000003973 paint Substances 0.000 description 13
- 230000035699 permeability Effects 0.000 description 13
- 206010037844 rash Diseases 0.000 description 13
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 12
- 238000000034 method Methods 0.000 description 12
- 235000021317 phosphate Nutrition 0.000 description 12
- 238000007720 emulsion polymerization reaction Methods 0.000 description 9
- 238000002156 mixing Methods 0.000 description 9
- 239000000049 pigment Substances 0.000 description 9
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 8
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 6
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 6
- 239000002585 base Substances 0.000 description 6
- 239000008367 deionised water Substances 0.000 description 6
- 229910021641 deionized water Inorganic materials 0.000 description 6
- 235000019832 sodium triphosphate Nutrition 0.000 description 6
- 239000001577 tetrasodium phosphonato phosphate Substances 0.000 description 6
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 5
- 239000004115 Sodium Silicate Substances 0.000 description 5
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 5
- 230000007423 decrease Effects 0.000 description 5
- 239000002270 dispersing agent Substances 0.000 description 5
- 238000006116 polymerization reaction Methods 0.000 description 5
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 5
- 229910052911 sodium silicate Inorganic materials 0.000 description 5
- 239000000758 substrate Substances 0.000 description 5
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 5
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 4
- 239000004927 clay Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000011156 evaluation Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000000704 physical effect Effects 0.000 description 4
- USHAGKDGDHPEEY-UHFFFAOYSA-L potassium persulfate Chemical compound [K+].[K+].[O-]S(=O)(=O)OOS([O-])(=O)=O USHAGKDGDHPEEY-UHFFFAOYSA-L 0.000 description 4
- 239000004094 surface-active agent Substances 0.000 description 4
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 4
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 3
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 3
- WVDDGKGOMKODPV-UHFFFAOYSA-N Benzyl alcohol Chemical compound OCC1=CC=CC=C1 WVDDGKGOMKODPV-UHFFFAOYSA-N 0.000 description 3
- WMFOQBRAJBCJND-UHFFFAOYSA-M Lithium hydroxide Chemical compound [Li+].[OH-] WMFOQBRAJBCJND-UHFFFAOYSA-M 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 239000004568 cement Substances 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- 229920006026 co-polymeric resin Polymers 0.000 description 3
- 239000006185 dispersion Substances 0.000 description 3
- 239000010419 fine particle Substances 0.000 description 3
- 239000003505 polymerization initiator Substances 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- FQENQNTWSFEDLI-UHFFFAOYSA-J sodium diphosphate Chemical compound [Na+].[Na+].[Na+].[Na+].[O-]P([O-])(=O)OP([O-])([O-])=O FQENQNTWSFEDLI-UHFFFAOYSA-J 0.000 description 3
- GCLGEJMYGQKIIW-UHFFFAOYSA-H sodium hexametaphosphate Chemical compound [Na]OP1(=O)OP(=O)(O[Na])OP(=O)(O[Na])OP(=O)(O[Na])OP(=O)(O[Na])OP(=O)(O[Na])O1 GCLGEJMYGQKIIW-UHFFFAOYSA-H 0.000 description 3
- 235000019982 sodium hexametaphosphate Nutrition 0.000 description 3
- 229940048086 sodium pyrophosphate Drugs 0.000 description 3
- 235000019818 tetrasodium diphosphate Nutrition 0.000 description 3
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 3
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 2
- HGINCPLSRVDWNT-UHFFFAOYSA-N Acrolein Chemical compound C=CC=O HGINCPLSRVDWNT-UHFFFAOYSA-N 0.000 description 2
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 2
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 description 2
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- 229920000298 Cellophane Polymers 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 2
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 2
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 2
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 239000004809 Teflon Substances 0.000 description 2
- 229920006362 Teflon® Polymers 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- 125000005396 acrylic acid ester group Chemical group 0.000 description 2
- 125000003368 amide group Chemical group 0.000 description 2
- ROOXNKNUYICQNP-UHFFFAOYSA-N ammonium persulfate Chemical compound [NH4+].[NH4+].[O-]S(=O)(=O)OOS([O-])(=O)=O ROOXNKNUYICQNP-UHFFFAOYSA-N 0.000 description 2
- 239000002518 antifoaming agent Substances 0.000 description 2
- 239000011230 binding agent Substances 0.000 description 2
- WQAQPCDUOCURKW-UHFFFAOYSA-N butanethiol Chemical compound CCCCS WQAQPCDUOCURKW-UHFFFAOYSA-N 0.000 description 2
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- WNAHIZMDSQCWRP-UHFFFAOYSA-N dodecane-1-thiol Chemical compound CCCCCCCCCCCCS WNAHIZMDSQCWRP-UHFFFAOYSA-N 0.000 description 2
- 239000001530 fumaric acid Substances 0.000 description 2
- VOZRXNHHFUQHIL-UHFFFAOYSA-N glycidyl methacrylate Chemical compound CC(=C)C(=O)OCC1CO1 VOZRXNHHFUQHIL-UHFFFAOYSA-N 0.000 description 2
- 239000003999 initiator Substances 0.000 description 2
- 150000002484 inorganic compounds Chemical class 0.000 description 2
- 229910010272 inorganic material Inorganic materials 0.000 description 2
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 description 2
- 239000004611 light stabiliser Substances 0.000 description 2
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 2
- 239000011976 maleic acid Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 2
- 230000035515 penetration Effects 0.000 description 2
- 235000011007 phosphoric acid Nutrition 0.000 description 2
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 2
- 229910052700 potassium Inorganic materials 0.000 description 2
- 239000011591 potassium Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 230000001603 reducing effect Effects 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- 229910052708 sodium Inorganic materials 0.000 description 2
- GEHJYWRUCIMESM-UHFFFAOYSA-L sodium sulfite Chemical compound [Na+].[Na+].[O-]S([O-])=O GEHJYWRUCIMESM-UHFFFAOYSA-L 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- LFQCEHFDDXELDD-UHFFFAOYSA-N tetramethyl orthosilicate Chemical compound CO[Si](OC)(OC)OC LFQCEHFDDXELDD-UHFFFAOYSA-N 0.000 description 2
- 239000002562 thickening agent Substances 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- DGVVWUTYPXICAM-UHFFFAOYSA-N β‐Mercaptoethanol Chemical compound OCCS DGVVWUTYPXICAM-UHFFFAOYSA-N 0.000 description 2
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 1
- GKQHIYSTBXDYNQ-UHFFFAOYSA-M 1-dodecylpyridin-1-ium;chloride Chemical compound [Cl-].CCCCCCCCCCCC[N+]1=CC=CC=C1 GKQHIYSTBXDYNQ-UHFFFAOYSA-M 0.000 description 1
- YAJYJWXEWKRTPO-UHFFFAOYSA-N 2,3,3,4,4,5-hexamethylhexane-2-thiol Chemical compound CC(C)C(C)(C)C(C)(C)C(C)(C)S YAJYJWXEWKRTPO-UHFFFAOYSA-N 0.000 description 1
- JJRUAPNVLBABCN-UHFFFAOYSA-N 2-(ethenoxymethyl)oxirane Chemical compound C=COCC1CO1 JJRUAPNVLBABCN-UHFFFAOYSA-N 0.000 description 1
- LSWYGACWGAICNM-UHFFFAOYSA-N 2-(prop-2-enoxymethyl)oxirane Chemical compound C=CCOCC1CO1 LSWYGACWGAICNM-UHFFFAOYSA-N 0.000 description 1
- VCYCUECVHJJFIQ-UHFFFAOYSA-N 2-[3-(benzotriazol-2-yl)-4-hydroxyphenyl]ethyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCCC1=CC=C(O)C(N2N=C3C=CC=CC3=N2)=C1 VCYCUECVHJJFIQ-UHFFFAOYSA-N 0.000 description 1
- BFSVOASYOCHEOV-UHFFFAOYSA-N 2-diethylaminoethanol Chemical compound CCN(CC)CCO BFSVOASYOCHEOV-UHFFFAOYSA-N 0.000 description 1
- OWHSTLLOZWTNTQ-UHFFFAOYSA-N 2-ethylhexyl 2-sulfanylacetate Chemical compound CCCCC(CC)COC(=O)CS OWHSTLLOZWTNTQ-UHFFFAOYSA-N 0.000 description 1
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 1
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 1
- FRIBMENBGGCKPD-UHFFFAOYSA-N 3-(2,3-dimethoxyphenyl)prop-2-enal Chemical compound COC1=CC=CC(C=CC=O)=C1OC FRIBMENBGGCKPD-UHFFFAOYSA-N 0.000 description 1
- DKIDEFUBRARXTE-UHFFFAOYSA-N 3-mercaptopropanoic acid Chemical compound OC(=O)CCS DKIDEFUBRARXTE-UHFFFAOYSA-N 0.000 description 1
- ATVJXMYDOSMEPO-UHFFFAOYSA-N 3-prop-2-enoxyprop-1-ene Chemical compound C=CCOCC=C ATVJXMYDOSMEPO-UHFFFAOYSA-N 0.000 description 1
- XDLMVUHYZWKMMD-UHFFFAOYSA-N 3-trimethoxysilylpropyl 2-methylprop-2-enoate Chemical compound CO[Si](OC)(OC)CCCOC(=O)C(C)=C XDLMVUHYZWKMMD-UHFFFAOYSA-N 0.000 description 1
- MOMKYJPSVWEWPM-UHFFFAOYSA-N 4-(chloromethyl)-2-(4-methylphenyl)-1,3-thiazole Chemical compound C1=CC(C)=CC=C1C1=NC(CCl)=CS1 MOMKYJPSVWEWPM-UHFFFAOYSA-N 0.000 description 1
- JLBJTVDPSNHSKJ-UHFFFAOYSA-N 4-Methylstyrene Chemical compound CC1=CC=C(C=C)C=C1 JLBJTVDPSNHSKJ-UHFFFAOYSA-N 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- CPELXLSAUQHCOX-UHFFFAOYSA-M Bromide Chemical compound [Br-] CPELXLSAUQHCOX-UHFFFAOYSA-M 0.000 description 1
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 1
- FEWJPZIEWOKRBE-JCYAYHJZSA-N Dextrotartaric acid Chemical compound OC(=O)[C@H](O)[C@@H](O)C(O)=O FEWJPZIEWOKRBE-JCYAYHJZSA-N 0.000 description 1
- 239000004641 Diallyl-phthalate Substances 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 description 1
- 229920000663 Hydroxyethyl cellulose Polymers 0.000 description 1
- 229930194542 Keto Natural products 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 description 1
- GYCMBHHDWRMZGG-UHFFFAOYSA-N Methylacrylonitrile Chemical compound CC(=C)C#N GYCMBHHDWRMZGG-UHFFFAOYSA-N 0.000 description 1
- WHNWPMSKXPGLAX-UHFFFAOYSA-N N-Vinyl-2-pyrrolidone Chemical compound C=CN1CCCC1=O WHNWPMSKXPGLAX-UHFFFAOYSA-N 0.000 description 1
- 229920000388 Polyphosphate Polymers 0.000 description 1
- DWAQJAXMDSEUJJ-UHFFFAOYSA-M Sodium bisulfite Chemical compound [Na+].OS([O-])=O DWAQJAXMDSEUJJ-UHFFFAOYSA-M 0.000 description 1
- DBMJMQXJHONAFJ-UHFFFAOYSA-M Sodium laurylsulphate Chemical compound [Na+].CCCCCCCCCCCCOS([O-])(=O)=O DBMJMQXJHONAFJ-UHFFFAOYSA-M 0.000 description 1
- 229920002125 Sokalan® Polymers 0.000 description 1
- FEWJPZIEWOKRBE-UHFFFAOYSA-N Tartaric acid Natural products [H+].[H+].[O-]C(=O)C(O)C(O)C([O-])=O FEWJPZIEWOKRBE-UHFFFAOYSA-N 0.000 description 1
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- LXEKPEMOWBOYRF-UHFFFAOYSA-N [2-[(1-azaniumyl-1-imino-2-methylpropan-2-yl)diazenyl]-2-methylpropanimidoyl]azanium;dichloride Chemical compound Cl.Cl.NC(=N)C(C)(C)N=NC(C)(C)C(N)=N LXEKPEMOWBOYRF-UHFFFAOYSA-N 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 235000011054 acetic acid Nutrition 0.000 description 1
- ZRPMSGIYVIZJMH-UHFFFAOYSA-N acetonitrile;prop-2-enoic acid Chemical compound CC#N.OC(=O)C=C ZRPMSGIYVIZJMH-UHFFFAOYSA-N 0.000 description 1
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 1
- 150000008360 acrylonitriles Chemical class 0.000 description 1
- 125000003647 acryloyl group Chemical group O=C([*])C([H])=C([H])[H] 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- IBVAQQYNSHJXBV-UHFFFAOYSA-N adipic acid dihydrazide Chemical compound NNC(=O)CCCCC(=O)NN IBVAQQYNSHJXBV-UHFFFAOYSA-N 0.000 description 1
- 150000008044 alkali metal hydroxides Chemical class 0.000 description 1
- 125000005370 alkoxysilyl group Chemical group 0.000 description 1
- 125000003282 alkyl amino group Chemical group 0.000 description 1
- 125000005907 alkyl ester group Chemical group 0.000 description 1
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 229910001870 ammonium persulfate Inorganic materials 0.000 description 1
- 239000002280 amphoteric surfactant Substances 0.000 description 1
- 125000000129 anionic group Chemical group 0.000 description 1
- 239000003945 anionic surfactant Substances 0.000 description 1
- 230000002421 anti-septic effect Effects 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 235000010323 ascorbic acid Nutrition 0.000 description 1
- 239000011668 ascorbic acid Substances 0.000 description 1
- 229960005070 ascorbic acid Drugs 0.000 description 1
- 235000019445 benzyl alcohol Nutrition 0.000 description 1
- WQZGKKKJIJFFOK-VFUOTHLCSA-N beta-D-glucose Chemical compound OC[C@H]1O[C@@H](O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-VFUOTHLCSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- QUDWYFHPNIMBFC-UHFFFAOYSA-N bis(prop-2-enyl) benzene-1,2-dicarboxylate Chemical compound C=CCOC(=O)C1=CC=CC=C1C(=O)OCC=C QUDWYFHPNIMBFC-UHFFFAOYSA-N 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 238000012662 bulk polymerization Methods 0.000 description 1
- MPMBRWOOISTHJV-UHFFFAOYSA-N but-1-enylbenzene Chemical compound CCC=CC1=CC=CC=C1 MPMBRWOOISTHJV-UHFFFAOYSA-N 0.000 description 1
- HCOMFAYPHBFMKU-UHFFFAOYSA-N butanedihydrazide Chemical compound NNC(=O)CCC(=O)NN HCOMFAYPHBFMKU-UHFFFAOYSA-N 0.000 description 1
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 239000003093 cationic surfactant Substances 0.000 description 1
- 238000005524 ceramic coating Methods 0.000 description 1
- 239000012986 chain transfer agent Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- YACLQRRMGMJLJV-UHFFFAOYSA-N chloroprene Chemical compound ClC(=C)C=C YACLQRRMGMJLJV-UHFFFAOYSA-N 0.000 description 1
- HNEGQIOMVPPMNR-IHWYPQMZSA-N citraconic acid Chemical compound OC(=O)C(/C)=C\C(O)=O HNEGQIOMVPPMNR-IHWYPQMZSA-N 0.000 description 1
- 229940018557 citraconic acid Drugs 0.000 description 1
- 229960004106 citric acid Drugs 0.000 description 1
- 235000015165 citric acid Nutrition 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 239000004567 concrete Substances 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- LDHQCZJRKDOVOX-NSCUHMNNSA-N crotonic acid Chemical compound C\C=C\C(O)=O LDHQCZJRKDOVOX-NSCUHMNNSA-N 0.000 description 1
- 125000006165 cyclic alkyl group Chemical group 0.000 description 1
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 1
- 125000004210 cyclohexylmethyl group Chemical group [H]C([H])(*)C1([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C1([H])[H] 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- SWXVUIWOUIDPGS-UHFFFAOYSA-N diacetone alcohol Chemical compound CC(=O)CC(C)(C)O SWXVUIWOUIDPGS-UHFFFAOYSA-N 0.000 description 1
- 150000001991 dicarboxylic acids Chemical class 0.000 description 1
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 description 1
- XPPKVPWEQAFLFU-UHFFFAOYSA-N diphosphoric acid Chemical compound OP(O)(=O)OP(O)(O)=O XPPKVPWEQAFLFU-UHFFFAOYSA-N 0.000 description 1
- GVGUFUZHNYFZLC-UHFFFAOYSA-N dodecyl benzenesulfonate;sodium Chemical compound [Na].CCCCCCCCCCCCOS(=O)(=O)C1=CC=CC=C1 GVGUFUZHNYFZLC-UHFFFAOYSA-N 0.000 description 1
- 125000003438 dodecyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000004945 emulsification Methods 0.000 description 1
- 125000003700 epoxy group Chemical group 0.000 description 1
- SWRGUMCEJHQWEE-UHFFFAOYSA-N ethanedihydrazide Chemical compound NNC(=O)C(=O)NN SWRGUMCEJHQWEE-UHFFFAOYSA-N 0.000 description 1
- GFJVXXWOPWLRNU-UHFFFAOYSA-N ethenyl formate Chemical compound C=COC=O GFJVXXWOPWLRNU-UHFFFAOYSA-N 0.000 description 1
- UIWXSTHGICQLQT-UHFFFAOYSA-N ethenyl propanoate Chemical compound CCC(=O)OC=C UIWXSTHGICQLQT-UHFFFAOYSA-N 0.000 description 1
- FWDBOZPQNFPOLF-UHFFFAOYSA-N ethenyl(triethoxy)silane Chemical compound CCO[Si](OCC)(OCC)C=C FWDBOZPQNFPOLF-UHFFFAOYSA-N 0.000 description 1
- WOXXJEVNDJOOLV-UHFFFAOYSA-N ethenyl-tris(2-methoxyethoxy)silane Chemical compound COCCO[Si](OCCOC)(OCCOC)C=C WOXXJEVNDJOOLV-UHFFFAOYSA-N 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 229940017705 formaldehyde sulfoxylate Drugs 0.000 description 1
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- 239000008103 glucose Substances 0.000 description 1
- 229960001031 glucose Drugs 0.000 description 1
- 235000001727 glucose Nutrition 0.000 description 1
- PBZROIMXDZTJDF-UHFFFAOYSA-N hepta-1,6-dien-4-one Chemical compound C=CCC(=O)CC=C PBZROIMXDZTJDF-UHFFFAOYSA-N 0.000 description 1
- 235000011167 hydrochloric acid Nutrition 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- 125000002768 hydroxyalkyl group Chemical group 0.000 description 1
- 235000019447 hydroxyethyl cellulose Nutrition 0.000 description 1
- SBGKURINHGJRFN-UHFFFAOYSA-N hydroxymethanesulfinic acid Chemical compound OCS(O)=O SBGKURINHGJRFN-UHFFFAOYSA-N 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 1
- 125000000468 ketone group Chemical group 0.000 description 1
- 239000004310 lactic acid Substances 0.000 description 1
- 235000014655 lactic acid Nutrition 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
- 239000008268 mayonnaise Substances 0.000 description 1
- 235000010746 mayonnaise Nutrition 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 150000002763 monocarboxylic acids Chemical class 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- OMNKZBIFPJNNIO-UHFFFAOYSA-N n-(2-methyl-4-oxopentan-2-yl)prop-2-enamide Chemical compound CC(=O)CC(C)(C)NC(=O)C=C OMNKZBIFPJNNIO-UHFFFAOYSA-N 0.000 description 1
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- YPHQUSNPXDGUHL-UHFFFAOYSA-N n-methylprop-2-enamide Chemical compound CNC(=O)C=C YPHQUSNPXDGUHL-UHFFFAOYSA-N 0.000 description 1
- 239000002736 nonionic surfactant Substances 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 150000001451 organic peroxides Chemical class 0.000 description 1
- XWXSAQXXSMQGTE-UHFFFAOYSA-N oxalic acid;prop-2-enoic acid Chemical compound OC(=O)C=C.OC(=O)C(O)=O XWXSAQXXSMQGTE-UHFFFAOYSA-N 0.000 description 1
- RPQRDASANLAFCM-UHFFFAOYSA-N oxiran-2-ylmethyl prop-2-enoate Chemical compound C=CC(=O)OCC1CO1 RPQRDASANLAFCM-UHFFFAOYSA-N 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- JRKICGRDRMAZLK-UHFFFAOYSA-L peroxydisulfate Chemical compound [O-]S(=O)(=O)OOS([O-])(=O)=O JRKICGRDRMAZLK-UHFFFAOYSA-L 0.000 description 1
- 150000003016 phosphoric acids Chemical class 0.000 description 1
- STIABRLGDKHASC-UHFFFAOYSA-N phthalic acid;prop-2-enoic acid Chemical compound OC(=O)C=C.OC(=O)C1=CC=CC=C1C(O)=O STIABRLGDKHASC-UHFFFAOYSA-N 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 239000004584 polyacrylic acid Substances 0.000 description 1
- 229920001515 polyalkylene glycol Polymers 0.000 description 1
- 229920000259 polyoxyethylene lauryl ether Polymers 0.000 description 1
- 239000001205 polyphosphate Substances 0.000 description 1
- 235000011176 polyphosphates Nutrition 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- OQZCJRJRGMMSGK-UHFFFAOYSA-M potassium metaphosphate Chemical compound [K+].[O-]P(=O)=O OQZCJRJRGMMSGK-UHFFFAOYSA-M 0.000 description 1
- 229940099402 potassium metaphosphate Drugs 0.000 description 1
- 239000003755 preservative agent Substances 0.000 description 1
- 230000002335 preservative effect Effects 0.000 description 1
- 229940005657 pyrophosphoric acid Drugs 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000000344 soap Substances 0.000 description 1
- 229940083542 sodium Drugs 0.000 description 1
- 235000015424 sodium Nutrition 0.000 description 1
- HRZFUMHJMZEROT-UHFFFAOYSA-L sodium disulfite Chemical compound [Na+].[Na+].[O-]S(=O)S([O-])(=O)=O HRZFUMHJMZEROT-UHFFFAOYSA-L 0.000 description 1
- 229940083575 sodium dodecyl sulfate Drugs 0.000 description 1
- 229940080264 sodium dodecylbenzenesulfonate Drugs 0.000 description 1
- 235000010267 sodium hydrogen sulphite Nutrition 0.000 description 1
- 235000019333 sodium laurylsulphate Nutrition 0.000 description 1
- 229940001584 sodium metabisulfite Drugs 0.000 description 1
- 235000010262 sodium metabisulphite Nutrition 0.000 description 1
- 235000019983 sodium metaphosphate Nutrition 0.000 description 1
- 235000010265 sodium sulphite Nutrition 0.000 description 1
- AKHNMLFCWUSKQB-UHFFFAOYSA-L sodium thiosulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=S AKHNMLFCWUSKQB-UHFFFAOYSA-L 0.000 description 1
- 235000019345 sodium thiosulphate Nutrition 0.000 description 1
- XFTALRAZSCGSKN-UHFFFAOYSA-M sodium;4-ethenylbenzenesulfonate Chemical compound [Na+].[O-]S(=O)(=O)C1=CC=C(C=C)C=C1 XFTALRAZSCGSKN-UHFFFAOYSA-M 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 125000000542 sulfonic acid group Chemical group 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 239000011975 tartaric acid Substances 0.000 description 1
- 235000002906 tartaric acid Nutrition 0.000 description 1
- 229960001367 tartaric acid Drugs 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 125000001302 tertiary amino group Chemical group 0.000 description 1
- CIHOLLKRGTVIJN-UHFFFAOYSA-N tert‐butyl hydroperoxide Chemical compound CC(C)(C)OO CIHOLLKRGTVIJN-UHFFFAOYSA-N 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000010257 thawing Methods 0.000 description 1
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- UNXRWKVEANCORM-UHFFFAOYSA-I triphosphate(5-) Chemical compound [O-]P([O-])(=O)OP([O-])(=O)OP([O-])([O-])=O UNXRWKVEANCORM-UHFFFAOYSA-I 0.000 description 1
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 1
- 229920001567 vinyl ester resin Polymers 0.000 description 1
- FUSUHKVFWTUUBE-UHFFFAOYSA-N vinyl methyl ketone Natural products CC(=O)C=C FUSUHKVFWTUUBE-UHFFFAOYSA-N 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 150000007934 α,β-unsaturated carboxylic acids Chemical class 0.000 description 1
Landscapes
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Paints Or Removers (AREA)
Description
本発明は、窯業系サイディングボード、特にエフロレッセンスが発生した部位に対して、優れた密着性を有し、かつ良好な耐透水性および耐凍害性等を付与する事が出来る合成樹脂エマルジョン組成物およびこれを用いた窯業系サイディングボード用塗料組成物である。 The present invention relates to a ceramic resin siding board, particularly a synthetic resin emulsion composition that has excellent adhesion to a site where efflorescence has occurred and can impart good water permeability resistance and frost damage resistance. And a coating composition for ceramic siding boards using the same.
内外装用壁材として用いられる窯業系サイディングボードには、化粧・保護を目的として、通常その表面に上塗り塗料が塗装されている。そして、この上塗り塗料の付着性の向上や仕上がり外観の向上等のために、下地処理のためにシーラーが塗装される。 Ceramic coating siding boards used as interior and exterior wall materials are usually coated with a top coat for the purpose of makeup and protection. Then, in order to improve the adhesion of the top coat and improve the finished appearance, a sealer is applied for the surface treatment.
この様なシーラーに要求される主な性能は、基材に対する密着性が良いこと、基材への浸透性に優れ基材表面の補強効果があること、上塗り塗料に対する密着性が良い事等が挙げられる。また、窯業系サイディングボードでは、基材の原料であるセメントに由来するエフロレッセンス発生は避けられず、ボード成形後、シーラーを塗装するまでの期間があくと、発生したエフロレッセンスによりシーラーの密着性が著しく低下する現象が生じる事があり、エフロレッセンス面に対する密着性の向上が望まれている。 The main performance required for such a sealer is that it has good adhesion to the substrate, has excellent permeability to the substrate, has a reinforcing effect on the surface of the substrate, and has good adhesion to the top coating. Can be mentioned. In ceramic siding boards, the occurrence of efflorescence derived from cement, which is the raw material of the base material, is unavoidable. If there is a period until the sealer is painted after the board is formed, the adhesion of the sealer will occur due to the generated efflorescence. There is a case in which the phenomenon of remarkably lowering occurs, and improvement in adhesion to the efflorescence surface is desired.
シーラーとしては、水系のシーラーと溶剤系のシーラーが現在広範に用いられている。水系シーラー、特に合成樹脂エマルジョン系のシーラーは、溶剤系シーラーと比較して、作業時の取り扱いおよび安全性において有利である半面、表面が緻密な窯業系サイディングボードに塗装する場合、特にエフロレッセンスが表面に発生していると、分散質である合成樹脂粒子が内部にまで浸透せず、表面に留まってしまい、十分な密着性、耐透水性および耐凍害性が得られ難いことがある。 As sealers, water-based sealers and solvent-based sealers are currently widely used. Water-based sealers, especially synthetic resin emulsion-based sealers, are advantageous in terms of handling and safety during work compared to solvent-based sealers, but especially when applied to ceramic siding boards with a dense surface, efflorescence is particularly low. If it occurs on the surface, the synthetic resin particles that are dispersoids do not penetrate into the interior and remain on the surface, and it may be difficult to obtain sufficient adhesion, water permeability resistance and frost damage resistance.
これらの問題を解決するため、エマルジョンを微粒子化したり、水溶性樹脂を配合したり、珪酸ソーダなどの水溶性無機化合物を混合したりする手法等が検討されている。 In order to solve these problems, methods for making emulsion fine particles, blending water-soluble resins, and mixing water-soluble inorganic compounds such as sodium silicate are being studied.
しかしながら、エマルジョンの微粒子化には限界があり、十分な浸透性を得るまで微粒子化する事は困難である。 However, there is a limit to making the emulsion fine particles, and it is difficult to make fine particles until sufficient permeability is obtained.
特開昭63−310782号公報(特許文献1)には、カルボキシル基含有アクリル酸エステル系樹脂エマルジョンに珪酸ソーダを配合する方法が提案されている。しかしながら、サイディングボードへの良好な密着性を得るためには大量の珪酸ソーダを用いる必要があり、それによる耐透水性の低下は避けられない。また、エフロレッセンスが発生している表面においては、十分な浸透効果が得られず、密着性および耐透水性において、満足の行く性能は得難い。 Japanese Patent Laid-Open No. 63-110782 (Patent Document 1) proposes a method of blending sodium silicate with a carboxyl group-containing acrylic ester resin emulsion. However, in order to obtain good adhesion to the siding board, it is necessary to use a large amount of sodium silicate, and a decrease in water resistance due to this is inevitable. Further, a sufficient penetration effect cannot be obtained on the surface where efflorescence is generated, and satisfactory performance is difficult to obtain in adhesion and water resistance.
特開平9−328375号公報(特許文献2)には、カルボキシル基含有合成樹脂エマルジョンに珪酸ソーダおよびテトラメトキシシランオリゴマーを配合する方法が提案されている。その中で珪酸ソーダとテトラメトキシシランオリゴマーとをあらかじめ縮合させ、それにカルボキシル基含有合成樹脂エマルジョンを配合する方法が提案されている。また、特許第3814706号公報(特許文献3)には、不飽和有機酸とエチレン性不飽和単量体を共重合した水分散性樹脂、不飽和カルボン酸とエチレン性不飽和単量体を共重合した水溶性樹脂、およびカルボキシル基と反応する官能基を有する架橋性樹脂を配合する方法が提案されている。しかしながら、いずれの方法を用いてもサイディングボードへの密着性および耐透水性のバランスを、実用に耐え得るレベルに引き上げるのは困難である。また、エフロレッセンス面における十分な浸透効果は得難い。さらに、サイディングボードへの意匠性付与を目的に、顔料等を分散させた塗料として使用する場合、上記組成物は塗料化物の状態での長期保存安定性に大きな課題を残す。 Japanese Patent Laid-Open No. 9-328375 (Patent Document 2) proposes a method of blending sodium silicate and a tetramethoxysilane oligomer into a carboxyl group-containing synthetic resin emulsion. Among them, a method has been proposed in which sodium silicate and a tetramethoxysilane oligomer are condensed in advance, and a carboxyl group-containing synthetic resin emulsion is added thereto. Japanese Patent No. 3814706 (Patent Document 3) discloses a water-dispersible resin obtained by copolymerizing an unsaturated organic acid and an ethylenically unsaturated monomer, and an unsaturated carboxylic acid and an ethylenically unsaturated monomer. A method of blending a polymerized water-soluble resin and a crosslinkable resin having a functional group that reacts with a carboxyl group has been proposed. However, it is difficult to raise the balance between adhesion to a siding board and water permeability to a level that can be practically used, regardless of which method is used. Moreover, it is difficult to obtain a sufficient penetration effect on the efflorescence surface. Furthermore, when the composition is used as a paint in which pigments and the like are dispersed for the purpose of imparting design properties to the siding board, the above composition leaves a major problem in long-term storage stability in the form of a paint.
さらに特開平11−35878号公報(特許文献4)には、第3級アミノ基含有エチレン性不飽和単量体、α,β−不飽和カルボン酸もしくはその塩、及び(メタ)アクリル酸(シクロ)アルキルエステルを必須構成単量体とする共重合体の水性分散体からなる多孔性無機質建材の表層補強用水性シーラーが提案されている。特許文献4には、水性シーラーにトリポリリン酸ナトリウムを添加しても良いことが記載されているが、添加量についての記載はなく、エフロレッセンス面における十分な密着性、耐透水性が得られるものではない。 Further, JP-A No. 11-35878 (Patent Document 4) discloses a tertiary amino group-containing ethylenically unsaturated monomer, an α, β-unsaturated carboxylic acid or a salt thereof, and (meth) acrylic acid (cyclohexane). An aqueous sealer for reinforcing a surface layer of a porous inorganic building material comprising an aqueous dispersion of a copolymer having an alkyl ester as an essential constituent monomer has been proposed. Patent Document 4 describes that sodium tripolyphosphate may be added to an aqueous sealer, but there is no description about the amount added, and sufficient adhesion and water permeation resistance on the efflorescence surface can be obtained. is not.
ところで、特開平5−148446号公報(特許文献5)、特開2002−226668号公報(特許文献6)にはアクリル系重合体の水性分散液に重合リン酸塩を添加することが記載されている。しかし、サイディングボード等のシーラーに使用されるものではなく、添加量も十分でないため、エフロレッセンス面における十分な密着性、耐透水性等を確保するものではない。 By the way, JP-A-5-148446 (Patent Document 5) and JP-A-2002-226668 (Patent Document 6) describe adding a polymerized phosphate to an aqueous dispersion of an acrylic polymer. Yes. However, it is not used for sealers such as siding boards, and the amount of addition is not sufficient, so that sufficient adhesion and water permeation resistance on the efflorescence surface are not ensured.
本発明は、窯業系サイディングボード、特にエフロレッセンスが発生した部位に対して、優れた密着性、良好な耐透水性および耐凍害性を有する合成樹脂エマルジョン組成物を提供することを目的とする。 An object of the present invention is to provide a synthetic resin emulsion composition having excellent adhesion, good water permeability resistance and frost damage resistance to a ceramic siding board, particularly a site where efflorescence is generated.
本発明者等は、鋭意研究を重ねた結果、(メタ)アクリル酸エステル系共重合樹脂からなる合成樹脂エマルジョンに、重合リン酸塩類を配合する事により、窯業系サイディングボード、特にエフロレッセンスが発生した部位に対して、優れた密着性を有し、かつ良好な耐透水性および耐凍害性等を付与する事が出来る事を見出した。 As a result of intensive research, the present inventors have generated ceramic siding boards, especially efflorescence, by blending polymer phosphates with synthetic resin emulsions composed of (meth) acrylic ester copolymer resins. The present inventors have found that they have excellent adhesion and can impart good water permeation resistance, frost damage resistance, and the like.
即ち、本発明は、(A)(メタ)アクリル酸アルキルエステル単量体及び/又は(メタ)アクリル酸アルキルエステル単量体と共重合可能な不飽和単量体を重合して得られる重合体からなる合成樹脂エマルジョンの樹脂固形分100質量部に対し、(B)重合リン酸塩3〜50質量部を含み、前記重合体を構成する単量体100質量部中に不飽和カルボン酸0.5〜10質量部及びグリシジル基を有する不飽和単量体0.5〜10質量部が含まれる合成樹脂エマルジョン組成物に関する。 That is, the present invention provides a polymer obtained by polymerizing an (A) (meth) acrylic acid alkyl ester monomer and / or an unsaturated monomer copolymerizable with a (meth) acrylic acid alkyl ester monomer. the resin solid content of 100 parts by weight of synthetic resin emulsion consisting of, (B) polymerized phosphate viewed contains 3 to 50 parts by mass, the the monomer in 100 parts by mass of a polymer unsaturated carboxylic acid 0 The present invention relates to a synthetic resin emulsion composition containing 5 to 10 parts by mass and 0.5 to 10 parts by mass of an unsaturated monomer having a glycidyl group .
また、前記重合体が、その単量体成分中に不飽和カルボン酸、およびグリシジル基を有する不飽和単量体を含む事により、さらに優れた性能を付与する事が出来る事を見出した。 Further, it has been found that the polymer can impart further excellent performance by including an unsaturated carboxylic acid and an unsaturated monomer having a glycidyl group in the monomer component.
さらに、本発明は、前記合成樹脂エマルジョン組成物を含んでなる窯業系サイディングボード用塗料組成物に関する。 Furthermore, this invention relates to the coating composition for ceramics type | system | group siding boards containing the said synthetic resin emulsion composition.
本発明によれば、(メタ)アクリル酸アルキルエステル単量体及び/又は(メタ)アクリル酸アルキルエステル単量体と共重合可能な不飽和単量体を重合して得られる重合体からなる合成樹脂エマルジョン(A)に重合リン酸塩(B)を配合する事により、窯業系サイディングボード、特にエフロレッセンスが発生した部位に対して、優れた密着性を有し、かつ良好な耐透水性および耐凍害性等を付与する事が出来る。また、合成樹脂エマルジョン(A)に不飽和カルボン酸、およびグリシジル基を有する不飽和単量体からなる重合体が含まれる事によって、密着性、耐透水性および耐凍害性をさらに向上する事が出来る。 According to the present invention, a synthesis comprising a polymer obtained by polymerizing an (meth) acrylic acid alkyl ester monomer and / or an unsaturated monomer copolymerizable with a (meth) acrylic acid alkyl ester monomer. By blending the polymer phosphate (B) with the resin emulsion (A), the ceramic siding board, particularly with respect to the site where efflorescence has occurred, has excellent adhesion, and good water permeability and Can give frost damage resistance. In addition, the synthetic resin emulsion (A) contains an unsaturated carboxylic acid and a polymer composed of an unsaturated monomer having a glycidyl group, thereby further improving adhesion, water permeability resistance and frost damage resistance. I can do it.
以下に本発明を詳しく説明する。本発明では(メタ)アクリル酸アルキルエステル単量体及び/又は(メタ)アクリル酸アルキルエステル単量体と共重合可能な不飽和単量体を重合して得られる重合体からなる合成樹脂エマルジョン(A)に重合リン酸塩(B)が配合されている事が必須である。重合リン酸塩とは、リン酸が複数以上結合したもので、代表的な化合物としては、トリポリリン酸ナトリウム、ヘキサメタリン酸ナトリウム、ピロリン酸ナトリウムが挙げられる。従来より、塗料における顔料分散剤として、重合リン酸塩は広く用いられており、「塗料原料便覧」(社団法人日本塗料工業会編)には、水系塗料用分散剤として、ポリリン酸塩が紹介されている。しかしながら、「塗料配合便覧」(高分子刊行会)において、塗料配合の例として、トリポリリン酸カリウムが記載されているが、分散剤として重合リン酸塩を使用する場合、その使用量はバインダーとなる樹脂100質量部に対し、せいぜい0.1〜0.5質量部である。この範囲の使用量では、顔料分散には効果的であるが、サイディングボードへの良好な密着性を発現するまでには至らない。本発明で用いられる重合リン酸塩(B)としては、特にその種類は限定されるものではなく、トリポリリン酸ナトリウム、ヘキサメタリン酸ナトリウム、ピロリン酸ナトリウム、テトラポリリン酸ナトリウム、ペンタポリリン酸ナトリウム、ピロリン酸カリウム、メタリン酸ナトリウム、メタリン酸カリウム等が挙げられる。これらは、単独で使用しても、2種以上を併用してもよい。これらは、乳化重合中および乳化重合終了後のいずれに投入してもよい。なかでも、エフロレッセンスが発生した部位に対する密着性、耐透水性、耐凍害性の点で、トリポリリン酸ナトリウム、ヘキサメタリン酸ナトリウム、ピロリン酸ナトリウムが好ましい。 The present invention is described in detail below. In the present invention, a synthetic resin emulsion composed of a polymer obtained by polymerizing an unsaturated monomer copolymerizable with a (meth) acrylic acid alkyl ester monomer and / or a (meth) acrylic acid alkyl ester monomer ( It is essential that the polymerized phosphate (B) is blended with A). Polymerized phosphate is a compound in which a plurality of phosphoric acids are bonded, and typical compounds include sodium tripolyphosphate, sodium hexametaphosphate, and sodium pyrophosphate. Conventionally, polymerized phosphates have been widely used as pigment dispersants in paints. Polyphosphate is introduced as a dispersant for water-based paints in the “Paint Raw Materials Handbook” (edited by the Japan Paint Manufacturers Association). Has been. However, in the “Handbook of paint blending” (Polymer Publications), potassium tripolyphosphate is described as an example of paint blending. When polymerized phosphate is used as a dispersant, the amount used is a binder. It is at most 0.1 to 0.5 parts by mass with respect to 100 parts by mass of the resin. If the amount used is within this range, it is effective for pigment dispersion, but it does not reach the point where good adhesion to a siding board is exhibited. The type of the polymerized phosphate (B) used in the present invention is not particularly limited. Sodium tripolyphosphate, sodium hexametaphosphate, sodium pyrophosphate, sodium tetrapolyphosphate, sodium pentapolyphosphate, pyrophosphoric acid Examples include potassium, sodium metaphosphate, and potassium metaphosphate. These may be used alone or in combination of two or more. These may be added either during emulsion polymerization or after completion of emulsion polymerization. Of these, sodium tripolyphosphate, sodium hexametaphosphate, and sodium pyrophosphate are preferable in terms of adhesion to the site where efflorescence is generated, water permeability resistance, and frost damage resistance.
また、重合リン酸塩(B)の配合量は、合成樹脂エマルジョン(A)の樹脂固形分100質量部に対し、3〜50質量部であり、好ましくは5〜30質量部である。重合リン酸塩(B)が3質量部未満では、サイディングボードへの密着性が十分ではない。また50質量部を越えると、得られた塗膜の耐水性が低下し、耐透水性や耐凍害性が低下する。 Moreover, the compounding quantity of superposition | polymerization phosphate (B) is 3-50 mass parts with respect to 100 mass parts of resin solid content of a synthetic resin emulsion (A), Preferably it is 5-30 mass parts. When the polymerized phosphate (B) is less than 3 parts by mass, the adhesion to the siding board is not sufficient. On the other hand, when it exceeds 50 parts by mass, the water resistance of the obtained coating film is lowered, and the water permeability resistance and frost damage resistance are lowered.
本発明の合成樹脂エマルジョン(A)は、乳化重合だけでなく、その他の方法によっても得ることができる。たとえば、溶液重合や塊状重合により得られた重合体に、界面活性剤や重合体中の親水性基を利用して水を添加しながら乳化し、合成樹脂エマルジョンとしても良い。 The synthetic resin emulsion (A) of the present invention can be obtained not only by emulsion polymerization but also by other methods. For example, a polymer obtained by solution polymerization or bulk polymerization may be emulsified while adding water by using a surfactant or a hydrophilic group in the polymer to obtain a synthetic resin emulsion.
また、本発明では、合成樹脂エマルジョン(A)が、全単量体成分中に不飽和カルボン酸、およびグリシジル基を有する不飽和単量体からなる重合体を含むことが好ましい。 Moreover, in this invention, it is preferable that the synthetic resin emulsion (A) contains the polymer which consists of an unsaturated carboxylic acid and the unsaturated monomer which has a glycidyl group in all the monomer components.
本発明で使用される不飽和カルボン酸は、一価または二価の不飽和カルボン酸であり、例えば、アクリル酸、メタアクリル酸、マレイン酸、フマル酸、イタコン酸等が挙げられる。なかでも、サイディングボードへの密着性や得られた塗膜の耐水性の点で、メタアクリル酸、アクリル酸が好ましい。不飽和カルボン酸の使用量は、重合体を構成する単量体100質量部中に0.5〜10質量部であり、好ましくは1〜5質量部である。0.5質量部より少ない場合には、サイディングボードへの密着性向上に効果が少ない。また、10質量部を超える場合には、得られた塗膜の耐水性が低下し、耐透水性や耐凍害性が低下する。 The unsaturated carboxylic acid used in the present invention is a monovalent or divalent unsaturated carboxylic acid, and examples thereof include acrylic acid, methacrylic acid, maleic acid, fumaric acid, and itaconic acid. Of these, methacrylic acid and acrylic acid are preferable in terms of adhesion to a siding board and water resistance of the obtained coating film. The usage-amount of unsaturated carboxylic acid is 0.5-10 mass parts in 100 mass parts of monomers which comprise a polymer, Preferably it is 1-5 mass parts. When the amount is less than 0.5 parts by mass, the effect of improving the adhesion to the siding board is small. Moreover, when it exceeds 10 mass parts, the water resistance of the obtained coating film falls, and water permeability resistance and frost damage resistance fall.
さらに、本発明で使用されるグリシジル基を有する不飽和単量体としては、例えばグリシジルアクリレート、グリシジルメタアクリレート、グリシジルアリルエーテル等が挙げられる。なかでも、サイディングボードへの密着性や得られた塗膜の強靭性、合成樹脂エマルジョンの重合反応性の点で、グリシジルメタアクリレートが好ましい。グリシジル基を有する不飽和単量体の使用量は、重合体を構成する単量体100質量部中に0.5〜10質量部であり、好ましくは1〜5質量部である。0.5質量部より少ない場合には、サイディングボードへの密着性向上に効果が少ない。また、10質量部を超える場合には、得られた塗膜が脆くなり、耐透水性や耐凍害性が低下する。 Furthermore, examples of the unsaturated monomer having a glycidyl group used in the present invention include glycidyl acrylate, glycidyl methacrylate, and glycidyl allyl ether. Among these, glycidyl methacrylate is preferable in terms of adhesion to a siding board, toughness of the obtained coating film, and polymerization reactivity of the synthetic resin emulsion. The usage-amount of the unsaturated monomer which has a glycidyl group is 0.5-10 mass parts in 100 mass parts of monomers which comprise a polymer, Preferably it is 1-5 mass parts. When the amount is less than 0.5 parts by mass, the effect of improving the adhesion to the siding board is small. Moreover, when it exceeds 10 mass parts, the obtained coating film becomes weak and water-permeability resistance and frost damage resistance fall.
本発明の合成樹脂エマルジョン(A)の製造に使用できる不飽和単量体としては、(メタ)アクリル酸アルキルエステル、少なくとも1個の重合可能な(メタ)アクロイル基を有するものを挙げる事が出来る。(メタ)アクリル酸アルキルエステルの具体例としては、1〜18個の炭素数の直鎖状、分岐鎖状もしくは環状のアルキル鎖を有する(メタ)アクリル酸エステル(メチル(メタ)アクリレート、エチル(メタ)アクリレート、n−ブチル(メタ)アクリレート、iso−ブチル(メタ)クリレート、tert−ブチル(メタ)アクリレート、シクロヘキシル(メタ)アクリレート、2−エチルヘキシル(メタ)アクリレート、ラウリル(メタ)アクリレート、ステアリル(メタ)アクリレート、イソボロニル(メタ)アクリレート等)が挙げられる。また、芳香族ビニル化合物(スチレン、α−メチルスチレン、p−メチルスチレン、エチルビニルベンゼン等)、複素環式ビニル化合物(ビニルピロリドン等)、ヒドロキシアルキル(メタ)アクリレート(2−ヒドロキシエチル(メタ)アクリレート、2−ヒドロキシプロピル(メタ)アクリレート等)、ポリアルキレンレングリコール(メタ)アクリレート(エチレングリコール(メタ)アクリレート、ブチレングリコール(メタ)アクリレート等)、アルキルアミノ(メタ)アクリレート(N,N−ジメチルアミノエチル(メタ)アクリレート、N,N−ジメチルアミノプロピル(メタ)アクリレート等)、ビニルエステル化合物(蟻酸ビニル、酢酸ビニル、プロピオン酸ビニル、バーサチツク酸ビニル(商品名VeoVa 10、Hexion Specialty Chemicals社製)等)、モノオレフィン化合物(エチレン、プロピレン、ブチレン、イソブチレン等)、共役ジオレフィン化合物(ブタジエン、イソプレン、クロロプレン等)、α,β−不飽和モノまたはジカルボン酸(アクリル酸、メタクリル酸、クロトン酸、シトラコン酸、イタコン酸、マレイン酸、無水マレイン酸、フマル酸等)、カルボキシル基含有ビニル化合物(フタル酸モノヒドロキシエチル(メタ)アクリレート、シュウ酸モノヒドロキシプロピル(メタ)アクリレート等)、アミンイミド基含有ビニル化合物(1,1,1−トリメチルアミンメタクリルイミドなど)、シアン化ビニル化合物(アクリロニトリル、メタクリロニトリル等)、アミド基もしくは置換アミド基含有α,β−エチレン性不飽和化合物((メタ)アクリルアミド、N−メチルアクリルアミド、N,N−ジメチル(メタ)アクリルアミド、N,N−ジメチルアミノプロピル(メタ)アクリルアミド等)、カルボニル基含有α,β−エチレン性不飽和化合物(アクロレイン、ダイアセトンアクリルアミド、ビニルメチルケトン、ダイアセトンアクリレート、アセトニトリルアクリレート等)、スルホン酸基含有α,β−エチレン性不飽和化合物(スルホン酸アリル、p−スチレンスルホン酸ナトリウム等)、エチレン性不飽和基含有紫外線吸収剤(2−(2‘−ヒドロキシ−5’−メタアクロイルオキシエチルフェニル)−2H−ベンゾトリアゾールなど)、エチレン性不飽和基含有光安定剤(1,2,2,6,6−ペンタメチル−4−ピペリジルメタクリレートなど)等の公知の重合性ビニル化合物も使用することができる。なかでも、サイディングボードへの密着性や得られた塗膜の耐水性および強靭性の点で、スチレン、メチルメタクリレート、2−エチルヘキシルアクリレート、n−ブチルアクリレートが好ましい。 Examples of the unsaturated monomer that can be used in the production of the synthetic resin emulsion (A) of the present invention include (meth) acrylic acid alkyl esters and those having at least one polymerizable (meth) acryloyl group. . Specific examples of the (meth) acrylic acid alkyl ester include (meth) acrylic acid esters having a linear, branched or cyclic alkyl chain having 1 to 18 carbon atoms (methyl (meth) acrylate, ethyl ( (Meth) acrylate, n-butyl (meth) acrylate, iso-butyl (meth) acrylate, tert-butyl (meth) acrylate, cyclohexyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, lauryl (meth) acrylate, stearyl ( (Meth) acrylate, isoboronyl (meth) acrylate, etc.). In addition, aromatic vinyl compounds (styrene, α-methylstyrene, p-methylstyrene, ethylvinylbenzene, etc.), heterocyclic vinyl compounds (vinylpyrrolidone, etc.), hydroxyalkyl (meth) acrylates (2-hydroxyethyl (meth)) Acrylate, 2-hydroxypropyl (meth) acrylate, etc.), polyalkylene glycol (meth) acrylate (ethylene glycol (meth) acrylate, butylene glycol (meth) acrylate, etc.), alkylamino (meth) acrylate (N, N-dimethyl) Aminoethyl (meth) acrylate, N, N-dimethylaminopropyl (meth) acrylate, etc.), vinyl ester compound (vinyl formate, vinyl acetate, vinyl propionate, vinyl versatate (trade name VeoVa 10, He) xion Specialty Chemicals), monoolefin compounds (ethylene, propylene, butylene, isobutylene, etc.), conjugated diolefin compounds (butadiene, isoprene, chloroprene, etc.), α, β-unsaturated mono- or dicarboxylic acids (acrylic acid, Methacrylic acid, crotonic acid, citraconic acid, itaconic acid, maleic acid, maleic anhydride, fumaric acid, etc.), carboxyl group-containing vinyl compounds (monohydroxyethyl (meth) acrylate phthalate, monohydroxypropyl (meth) acrylate oxalate, etc.) ), Amine imide group-containing vinyl compounds (1,1,1-trimethylamine methacrylamide, etc.), vinyl cyanide compounds (acrylonitrile, methacrylonitrile, etc.), amide groups or substituted amide group-containing α, β-esters. Lenically unsaturated compounds ((meth) acrylamide, N-methylacrylamide, N, N-dimethyl (meth) acrylamide, N, N-dimethylaminopropyl (meth) acrylamide, etc.), carbonyl group-containing α, β-ethylenically unsaturated compounds Saturated compounds (acrolein, diacetone acrylamide, vinyl methyl ketone, diacetone acrylate, acetonitrile acrylate, etc.), sulfonic acid group-containing α, β-ethylenically unsaturated compounds (allyl sulfonate, sodium p-styrenesulfonate, etc.), ethylene -Unsaturated group-containing ultraviolet absorbers (such as 2- (2′-hydroxy-5′-methacryloyloxyethylphenyl) -2H-benzotriazole), ethylenically-unsaturated-group-containing light stabilizers (1,2,2) , 6,6-Pentamethyl-4-piperidylmethacrylate Also known polymerizable vinyl compounds such as Of these, styrene, methyl methacrylate, 2-ethylhexyl acrylate, and n-butyl acrylate are preferable in terms of adhesion to a siding board and water resistance and toughness of the obtained coating film.
また、必要に応じて、架橋性モノマー(先に列挙した化合物に含まれるものがあるが)として、エポキシ基含有α,β−エチレン性不飽和化合物(グリシジル(メタ)アクリレート、3,4−エポキシシクロヘキシルメチル(メタ)アクリレート、グリシジルビニルエーテル、グリシジル(メタ)アリルエーテル、3,4−エポキシシクロヘキシル(メタ)アクリレート等)、加水分解性アルコキシシリル基含有α,β−エチレン性不飽和化合物(ビニルトリエトキシシラン、ビニルトリス(β−メトキシエトキシ)シラン、γ−メタクリロキシプロピルトリメトキシシラン等)、多官能ビニル化合物(エチレングリコールジ(メタ)アクリレート、トリメチロールプロパントリ(メタ)アクリレート、アリル(メタ)アクリレート、ジビニルベンゼン、ジアリルフタレート等)等を導入し、それ自身同士の架橋をさせるか、活性水素基を持つエチレン性不飽和化合物成分と組み合わせて架橋させる、もしくは、カルボニル基含有α,β−エチレン性不飽和化合物(特にケト基含有のものに限る)を導入し、ポリヒドラジン化合物(特に2つ以上のヒドラジド基を有する化合物;シュウ酸ジヒドラジド、コハク酸ジヒドラジド、アジピン酸ジヒドラジド、ポリアクリル酸ヒドラジド等)との組み合わせで架橋させることも可能である。 If necessary, as a crosslinkable monomer (some of which are included in the compounds listed above), an epoxy group-containing α, β-ethylenically unsaturated compound (glycidyl (meth) acrylate, 3,4-epoxy) Cyclohexylmethyl (meth) acrylate, glycidyl vinyl ether, glycidyl (meth) allyl ether, 3,4-epoxycyclohexyl (meth) acrylate, etc.), hydrolyzable alkoxysilyl group-containing α, β-ethylenically unsaturated compound (vinyl triethoxy) Silane, vinyltris (β-methoxyethoxy) silane, γ-methacryloxypropyltrimethoxysilane, etc.), polyfunctional vinyl compounds (ethylene glycol di (meth) acrylate, trimethylolpropane tri (meth) acrylate, allyl (meth) acrylate, Divinylbe Zen, diallyl phthalate, etc.) are introduced to cross-link themselves or in combination with an ethylenically unsaturated compound component having an active hydrogen group, or carbonyl group-containing α, β-ethylenically unsaturated A compound (especially limited to those containing keto groups) and a polyhydrazine compound (especially a compound having two or more hydrazide groups; oxalic acid dihydrazide, succinic acid dihydrazide, adipic acid dihydrazide, polyacrylic acid hydrazide, etc.) It is also possible to crosslink in combination.
本発明の合成樹脂エマルジョン(A)の製造に使用できる界面活性剤は、乳化重合時の不飽和単量体の乳化、安定性付与のための後添加など使用方法について特に制限される事は無い。具体的にはドデシルベンゼンスルホン酸ナトリウム、ドデシル硫酸ナトリウム等のアニオン性界面活性剤、ポリオキシエチレンラウリルエーテル、ポリオキシエチレンノニルフェニルエーテル等のノニオン性界面活性剤、セシルトリメチルアンモニウムブロミド、ラウリルピリジニウムクロリド等のカチオン性界面活性剤、ラウリルベダイン等の両性界面活性剤、その他反応性界面活性剤等が挙げられ、単独で使用しても混合して使用しても良い。 The surfactant that can be used in the production of the synthetic resin emulsion (A) of the present invention is not particularly limited with respect to usage methods such as emulsification of unsaturated monomers during emulsion polymerization and post-addition for providing stability. . Specifically, anionic surfactants such as sodium dodecylbenzenesulfonate and sodium dodecylsulfate, nonionic surfactants such as polyoxyethylene lauryl ether and polyoxyethylene nonylphenyl ether, cesyltrimethylammonium bromide, laurylpyridinium chloride, etc. Cationic surfactants, amphoteric surfactants such as laurylbedine, other reactive surfactants, and the like. These may be used alone or in combination.
また、乳化重合において使用される重合開始剤としては、過硫酸カリウム、過硫酸アンモニウム等の過硫酸塩系開始剤、2,2’−アゾビス(2−メチルプロピオンアミジン)ジ塩酸塩等の水溶性アゾ系開始剤、t−ブチルヒドロパーオキシド、クメンヒドロパーオキシド等の有機過酸化物類、過酸化水素等が挙げられる。これらの重合開始剤は単独で使用しても混合して使用しても良い。 The polymerization initiator used in emulsion polymerization includes persulfate initiators such as potassium persulfate and ammonium persulfate, and water-soluble azo such as 2,2′-azobis (2-methylpropionamidine) dihydrochloride. Examples thereof include system initiators, organic peroxides such as t-butyl hydroperoxide and cumene hydroperoxide, and hydrogen peroxide. These polymerization initiators may be used alone or in combination.
そして、場合に応じて、乳化重合において、これら重合開始剤と共に還元剤を使用できる。このような還元剤としては、アスコルビン酸、酒石酸、クエン酸、ブドウ糖、ホルムアルデヒドスルホキシラート金属塩等の還元性有機化合物、チオ硫酸ナトリウム、亜硫酸ナトリウム、重亜硫酸ナトリウム、メタ重亜硫酸ナトリウム等の還元性無機化合物等が挙げられる。 And according to the case, in emulsion polymerization, a reducing agent can be used with these polymerization initiators. Such reducing agents include reducing organic compounds such as ascorbic acid, tartaric acid, citric acid, glucose, formaldehyde sulfoxylate metal salts, reducing properties such as sodium thiosulfate, sodium sulfite, sodium bisulfite, sodium metabisulfite An inorganic compound etc. are mentioned.
更にまた、乳化重合においては、必要に応じて連鎖移動剤を使用できるが、耐候性などの物性上問題とならない様に使用量を検討すべきで、その用途仕様に応じてコントロールする範囲内で使用できる。このような連鎖移動剤としては、n−ドデシルメルカプタン、tert−ドデシルメルカプタン、n−ブチルメルカプタン、2−エチルヘキシルチオグリコレート、2−メルカプトエタノール、β−メルカプトプロピオン酸等が挙げられる。 Furthermore, in emulsion polymerization, a chain transfer agent can be used as necessary, but the amount used should be examined so as not to cause problems in physical properties such as weather resistance, and within the range controlled according to the application specifications. Can be used. Examples of such chain transfer agents include n-dodecyl mercaptan, tert-dodecyl mercaptan, n-butyl mercaptan, 2-ethylhexyl thioglycolate, 2-mercaptoethanol, β-mercaptopropionic acid and the like.
乳化重合は、通常約5〜約100℃、好ましくは約50〜90℃の温度条件下で行われる。 The emulsion polymerization is usually performed under a temperature condition of about 5 to about 100 ° C, preferably about 50 to 90 ° C.
乳化重合により得られた重合体は、1種またはそれ以上の酸もしくは塩基の添加によって、あるいはその系のpHを4〜10に調整することによって、エマルジョンの表面電荷を高くし、安定性を付与する事ができる。使用する一般的な酸としては、酢酸、乳酸、塩酸、燐酸、硫酸などが挙げられる。また、使用する一般的な塩基としては、トリエチルアミン、アンモニア、ジエタノールアミン、ジエチルアミノエタノール等のアミン化合物、水酸化カリウム、水酸化ナトリウム、水酸化リチウム等のアルカリ金属水酸化物が挙げられる。 The polymer obtained by emulsion polymerization increases the surface charge of the emulsion and imparts stability by adding one or more acids or bases, or by adjusting the pH of the system to 4-10. I can do it. Common acids used include acetic acid, lactic acid, hydrochloric acid, phosphoric acid, sulfuric acid and the like. Examples of the general base used include amine compounds such as triethylamine, ammonia, diethanolamine and diethylaminoethanol, and alkali metal hydroxides such as potassium hydroxide, sodium hydroxide and lithium hydroxide.
合成樹脂エマルジョン組成物の最低造膜温度(MFT)としては、0〜70℃が好ましく、20〜50℃がより好ましい。0℃より低いと、得られた塗膜の強靭性が低下し、各種物性が低下する傾向にあり、70℃より高いと、造膜性が低下して耐透水性や耐凍害性が低下する傾向にある。 As minimum film-forming temperature (MFT) of a synthetic resin emulsion composition, 0-70 degreeC is preferable and 20-50 degreeC is more preferable. When the temperature is lower than 0 ° C, the toughness of the obtained coating film tends to decrease and various physical properties tend to decrease. When the temperature is higher than 70 ° C, the film-forming property decreases and the water resistance and frost damage resistance decrease. There is a tendency.
また、本発明の合成樹脂エマルジョン組成物には、必要に応じて、増粘剤、消泡剤、顔料、分散剤、光安定剤、紫外線吸収剤、防腐剤、成膜助剤などを添加する事ができる。顔料を添加して塗料化する方法としては、公知の方法が用いられる。 In addition, a thickener, an antifoaming agent, a pigment, a dispersant, a light stabilizer, an ultraviolet absorber, an antiseptic, a film forming aid, and the like are added to the synthetic resin emulsion composition of the present invention as necessary. I can do things. As a method for forming a paint by adding a pigment, a known method is used.
本発明の合成樹脂エマルジョン組成物及びこれを用いた塗料組成物の用途は特に限定されず、一般的な外装材に用いる事が出来る。例えば、窯業系サイディングボードや新生瓦等の窯業セメント系外装材、モルタル系外壁材、コンクリート系外壁材、金属系外装材、木質系外装材等に対して好適に使用できる。特に窯業系サイディングボードに対して好適に用いることができる。 The uses of the synthetic resin emulsion composition of the present invention and the coating composition using the same are not particularly limited, and can be used for general exterior materials. For example, it can be suitably used for ceramic cement exterior materials such as ceramic siding boards and new roof tiles, mortar exterior wall materials, concrete exterior wall materials, metal exterior materials, and wood exterior materials. In particular, it can be suitably used for ceramic siding boards.
以下に、実施例により本発明を詳細に説明する。実施例および比較例中の「部」は質量部を示す。また、実施例および比較例における物性の評価は、以下に示す方法を用いて行った。 Hereinafter, the present invention will be described in detail by way of examples. “Parts” in Examples and Comparative Examples indicates parts by mass. The physical properties in Examples and Comparative Examples were evaluated using the methods shown below.
(1)エマルジョンの性状
不揮発分;105℃,1時間乾燥し、揮発残分を測定した。
粘度;B型粘度計を用いて23℃における粘度を測定した。
pH;pHメーターを用いて測定した。
最低造膜温度(MFT);熱勾配式最低造膜温度測定装置にて測定した。
(1) Nonvolatile content of emulsion; dried at 105 ° C. for 1 hour, and volatile residue was measured.
Viscosity: The viscosity at 23 ° C. was measured using a B-type viscometer.
pH; measured using a pH meter.
Minimum film-forming temperature (MFT): measured with a thermal gradient type minimum film-forming temperature measuring device.
(2)塗料の調製
ミルベースの調製;脱イオン水71.9部、増粘剤としてナトロゾール250HR(ハーキュレス社製)0.7部、中和剤としてアンモニア水0.3部、防腐剤としてアモルデンFS−14D(大和化学工業株式会社製)0.7部、分散剤としてノプコウェット50(サンノプコ株式会社製)0.1部、消泡剤としてSNデフォーマー369(サンノプコ株式会社製)0.1部、酸化チタンとしてR−630(石原産業株式会社製)58.4部、クレーとしてNCクレー(丸尾カルシウム株式会社製)47.8部を容器中でホモディスパーを用いて約2000rpmで撹拌しながら上記順に仕込み、更に約2000rpmで1時間撹拌した。その後、120メッシュのテフロン(登録商標)メッシュで濾過し、合計180部、固形分濃度59%(酸化チタンおよびクレーを固形分として計算)のミルベースを得た。
(2) Preparation of paint Mill base preparation: 71.9 parts of deionized water, 0.7 part of Natrosol 250HR (made by Hercules) as a thickener, 0.3 part of aqueous ammonia as a neutralizer, Amorden FS as a preservative -14D (manufactured by Daiwa Chemical Industry Co., Ltd.) 0.7 part, Nopco wet 50 (manufactured by San Nopco Co., Ltd.) 0.1 part as a dispersant, 0.1 part of SN deformer 369 (manufactured by San Nopco Co., Ltd.) as an antifoaming agent, While stirring 58.4 parts of R-630 (manufactured by Ishihara Sangyo Co., Ltd.) as titanium oxide and 47.8 parts of NC clay (manufactured by Maruo Calcium Co., Ltd.) as clay in a container using a homodisper at about 2000 rpm, the above order is applied. The mixture was further stirred at about 2000 rpm for 1 hour. Thereafter, the mixture was filtered through a 120-mesh Teflon (registered trademark) mesh to obtain a mill base having a total of 180 parts and a solid content concentration of 59% (calculated as titanium oxide and clay as the solid content).
レットダウン;後述する製造例により得られる実施例1〜7、比較例1〜4のそれぞれについて、別容器に、前記ミルベース180部に、脱イオン水174部、合成樹脂エマルジョン563部(不揮発分44%の場合、それぞれの不揮発分に応じて、同量の樹脂が含まれるように添加量を設定した)、造膜助剤としてベンジルアルコール(合成樹脂エマルジョンのMFTにより添加量は調整する)を39部仕込み、ホモディスパーを用いて約2000rpmで10分間撹拌した。その後、150メッシュのテフロン(登録商標)メッシュで濾過し、合計956部、固形分濃度37.0%、重量顔料濃度30%の塗料を得た。 Letdown: For each of Examples 1 to 7 and Comparative Examples 1 to 4 obtained by the production examples described later, in a separate container, 180 parts of the mill base, 174 parts of deionized water, 563 parts of a synthetic resin emulsion (non-volatile content 44) %, The addition amount was set so that the same amount of resin was contained according to each nonvolatile content), and benzyl alcohol (addition amount was adjusted by MFT of the synthetic resin emulsion) as a film-forming auxiliary was 39. The mixture was charged and stirred at about 2000 rpm for 10 minutes using a homodisper. Thereafter, the mixture was filtered through a 150-mesh Teflon (registered trademark) mesh to obtain a total of 956 parts, a solid content concentration of 37.0%, and a weight pigment concentration of 30%.
(3)塗板の調製
窯業系サイディングボード(木チップ含有セメント板)の表面に上記塗料を刷毛にて6g/尺角で塗布し、それを100℃で10分間乾燥させた。そして、さらにその表面に、上塗り塗料としてスチレン/アクリル酸エステル共重合樹脂エマルジョンに顔料および添加剤を添加した塗料をスプレーにて6g/尺角で塗布し、100℃で10分間乾燥させ、23℃、65%RHで1日養生した。上塗り塗料は重量顔料濃度が60%で、顔料は質量比で酸化チタン/クレー=50/50で用いた。また、上塗り塗料のバインダーであるスチレン/アクリル酸エステル共重合樹脂エマルジョンは、質量比でスチレン/メチルメタクリレート/2−エチルヘキシルアクリレート=50/25/25のものを用いた。
(3) Preparation of coated plate The above-mentioned coating material was applied to the surface of a ceramic siding board (wood chip-containing cement plate) at 6 g / scale with a brush and dried at 100 ° C. for 10 minutes. Further, a coating material obtained by adding a pigment and an additive to a styrene / acrylic acid ester copolymer resin emulsion as a top coating material was applied to the surface at a spray angle of 6 g / angle, and dried at 100 ° C. for 10 minutes, and 23 ° C. Cured for 1 day at 65% RH. The top coating material had a weight pigment concentration of 60%, and the pigment was used in a mass ratio of titanium oxide / clay = 50/50. Moreover, the styrene / acrylic acid ester copolymer resin emulsion that is a binder of the top coating material was styrene / methyl methacrylate / 2-ethylhexyl acrylate = 50/25/25 by mass ratio.
(4)密着性の評価
得られた塗板上の塗膜に、カッターナイフにて2mm角の碁盤目状に切り込みをいれ、セロファンテープにて強制的に塗膜を剥離させ、基材に残った塗膜の状態を目視にて下記の基準で評価した。
◎:剥離5%未満
○:剥離5%〜10%
△:剥離10〜50%
×:剥離50%以上
(4) Evaluation of adhesion The obtained coating film on the coated plate was cut into a 2 mm square grid with a cutter knife, and the coating film was forcibly peeled off with cellophane tape and remained on the substrate. The state of the coating film was visually evaluated according to the following criteria.
A: Less than 5% peeling ○: 5% to 10% peeling
Δ: peeling 10-50%
X: peeling 50% or more
(5)透水性の評価
得られた塗板上の塗膜に、透水カップ(直径75mm)をシリコンシーリング剤にて取り付け、乾燥後、透水カップの25cmの高さまで水をいれ、24時間後に減量した水量を測定し、下記の基準で評価した。
◎:剥離0.5ml未満
○:減水量0.5〜1ml
△:減水量1〜5ml
×:減水量5ml以上
(5) Evaluation of water permeability A water permeable cup (75 mm in diameter) was attached to the coating film on the obtained coated plate with a silicone sealing agent, and after drying, water was added to a height of 25 cm of the water permeable cup, and the weight was reduced after 24 hours. The amount of water was measured and evaluated according to the following criteria.
A: Less than 0.5 ml peeling ○: Water reduction amount 0.5-1 ml
Δ: Reduced water volume 1-5 ml
×: Water reduction amount of 5 ml or more
(6)凍害性の評価(凍結融解サイクル試験)
得られた塗板に対して、(−20℃で気中凍結×2時間) + (20℃で水中融解×1時間)を1サイクルとし、200回の凍結融解サイクルを繰り返した。200回の凍結融解サイクル実施後の塗板上の塗膜に、カッターナイフにて2mm角の碁盤目状に切り込みをいれ、セロファンテープにて強制的に塗膜を剥離させ、基材に残った塗膜の状態を目視にて下記の基準で評価した。
◎:剥離5%未満
○:剥離5%〜10%
△:剥離10〜50%
×:剥離50%以上
(6) Evaluation of frost damage (freeze-thaw cycle test)
With respect to the obtained coated plate, (freeze in air at −20 ° C. × 2 hours) + (thawing in water at 20 ° C. × 1 hour) was defined as one cycle, and 200 freeze-thaw cycles were repeated. The coating film on the coated plate after 200 freeze-thaw cycles was cut into a 2 mm square grid with a cutter knife, and the coating film was forcibly peeled off with cellophane tape, leaving the coating on the substrate. The state of the film was visually evaluated according to the following criteria.
A: Less than 5% peeling ○: 5% to 10% peeling
Δ: peeling 10-50%
X: peeling 50% or more
(7)塗料の放置安定性
塗料を70mlのマヨネーズ瓶に入れ、60℃条件下7日間静置した後の粘度を測定し、下記の基準で評価した。
○:粘度変化20%未満
×:粘度変化20%以上
(7) Standing stability of paint The paint was put into a 70 ml mayonnaise bottle, and the viscosity after standing for 7 days at 60 ° C. was measured and evaluated according to the following criteria.
○: Less than 20% viscosity change ×: More than 20% viscosity change
合成樹脂エマルジョンの製造例(実施例1)
撹拌機、温度計、環流凝縮機を備えた重合装置中に、脱イオン水200部を入れ、昇温した。内温を75℃に保ちながら、脱イオン水190部、アデカリアソープSR−10(アニオン性反応性界面活性剤、株式会社ADEKA製)9部、スチレン291部、2−エチルヘキシルアクリレート139部、グリシジルメタクリレート14部、メタクリル酸8.5部、n−ドデシルメルカプタン2.5部をホモミキサーにて予め混合し作成した乳化物の5%を重合装置内に加えた。次いで、過硫酸カリウム0.5部、脱イオン水5部を加えて重合を開始し、80℃で15分反応させた。さらに、先の乳化物の残り95%と、過硫酸カリウム1部を溶解した過硫酸カリウム水溶液37部を内温80℃に保ちながら3時間掛けて滴下した。さらに、80℃で2時間反応し、その後室温(25℃)に冷却した。アンモニア水でpH7〜8に調整した後、重合リン酸塩としてトリポリリン酸ソーダの20%水溶液233部を投入し、調整水として脱イオン水8部を投入して合成樹脂エマルジョン組成物を得た。そして、得られた合成樹脂エマルジョン組成物の性状は、不揮発分45.0%、粘度(BM型粘度計、60rpm、23℃)30mPa・s、pH8.2、MFT44℃であった。以下、その他の実施例は表1に示される組成にて、実施例1の操作に準じて製造した。
Example of production of synthetic resin emulsion (Example 1)
In a polymerization apparatus equipped with a stirrer, a thermometer, and a reflux condenser, 200 parts of deionized water was placed and heated. While maintaining the internal temperature at 75 ° C., 190 parts of deionized water, 9 parts of Adeka Soap SR-10 (anionic reactive surfactant, manufactured by ADEKA), 291 parts of styrene, 139 parts of 2-ethylhexyl acrylate, glycidyl 14% of methacrylate, 8.5 parts of methacrylic acid, and 2.5 parts of n-dodecyl mercaptan were mixed in advance using a homomixer, and 5% of the emulsion was added to the polymerization apparatus. Next, 0.5 parts of potassium persulfate and 5 parts of deionized water were added to initiate polymerization, and the reaction was carried out at 80 ° C. for 15 minutes. Further, the remaining 95% of the previous emulsion and 37 parts of an aqueous potassium persulfate solution in which 1 part of potassium persulfate was dissolved were added dropwise over 3 hours while maintaining the internal temperature at 80 ° C. Furthermore, it reacted at 80 degreeC for 2 hours, and cooled to room temperature (25 degreeC) after that. After adjusting the pH to 7 to 8 with aqueous ammonia, 233 parts of a 20% aqueous solution of sodium tripolyphosphate was added as a polymerized phosphate, and 8 parts of deionized water was added as adjusted water to obtain a synthetic resin emulsion composition. The properties of the resulting synthetic resin emulsion composition were non-volatile content 45.0%, viscosity (BM type viscometer, 60 rpm, 23 ° C.) 30 mPa · s, pH 8.2, MFT 44 ° C. Hereinafter, other examples were prepared according to the procedure of Example 1 with the compositions shown in Table 1.
実施例1〜7、比較例1〜4の工程で得られた合成樹脂エマルジョン組成物の各種物性評価結果一覧を表2に示した。 Table 2 shows a list of various physical property evaluation results of the synthetic resin emulsion compositions obtained in the steps of Examples 1 to 7 and Comparative Examples 1 to 4.
実施例1〜7と比較例1〜4の比較から、本発明の合成樹脂エマルジョン組成物を窯業系サイディングボードに使用した場合に、優れた密着性、良好な耐透水性および耐凍害性を有することがわかる。また、塗料の放置安定性についても特に問題がないことがわかる。 From the comparison of Examples 1 to 7 and Comparative Examples 1 to 4, when the synthetic resin emulsion composition of the present invention is used for ceramic siding boards, it has excellent adhesion, good water permeability resistance and frost damage resistance. I understand that. It can also be seen that there is no particular problem with the standing stability of the paint.
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