JP5224108B2 - Packaging material - Google Patents

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JP5224108B2
JP5224108B2 JP2008199672A JP2008199672A JP5224108B2 JP 5224108 B2 JP5224108 B2 JP 5224108B2 JP 2008199672 A JP2008199672 A JP 2008199672A JP 2008199672 A JP2008199672 A JP 2008199672A JP 5224108 B2 JP5224108 B2 JP 5224108B2
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film
mass
base layer
resin
packaging material
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JP2010036938A (en
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直彦 倉本
昌也 石丸
智康 大田
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Sun-Tox Co Ltd
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Sun-Tox Co Ltd
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Priority to JP2008199672A priority Critical patent/JP5224108B2/en
Priority to TW098124378A priority patent/TWI439369B/en
Priority to CN2009101592439A priority patent/CN101638158B/en
Priority to KR1020090069812A priority patent/KR101258728B1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D65/00Wrappers or flexible covers; Packaging materials of special type or form
    • B65D65/38Packaging materials of special type or form
    • B65D65/40Applications of laminates for particular packaging purposes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/32Layered products comprising a layer of synthetic resin comprising polyolefins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D85/00Containers, packaging elements or packages, specially adapted for particular articles or materials
    • B65D85/70Containers, packaging elements or packages, specially adapted for particular articles or materials for materials not otherwise provided for

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Wrappers (AREA)
  • Laminated Bodies (AREA)

Description

本発明は、ポリプロピレン系フィルムよりなる包装材に関する。詳しくは、おにぎり、サンドイッチ等の包装適性に優れ、透明性、外観が良好であり、フィルムからの臭気の発生が極めて少ないポリプロピレン系フィルムよりなる包装材に関する。特に、フィルム製造時の樹脂の押し出し方向(以下縦方向と記す)への引き裂き方向が、加熱環境下においても高い直線性を有し、しかも引裂強度が低いという優れた引裂特性を有する包装材に関する。  The present invention relates to a packaging material made of a polypropylene film. More specifically, the present invention relates to a packaging material made of a polypropylene film that has excellent packaging suitability for rice balls, sandwiches, etc., has excellent transparency and appearance, and generates very little odor from the film. In particular, the present invention relates to a packaging material having an excellent tearing property that a tearing direction in a resin extrusion direction (hereinafter referred to as a longitudinal direction) during film production has high linearity even in a heating environment and low tear strength. .

従来から熱可塑性樹脂よりなるフィルムを用いた様々な包装材が提案されている。これら包装材は、食品をはじめ、衣料、工業部品等の包装に使用され、内容物を保存し、かつ塵、ほこり等から保護するためにヒートシール等により密封された包装袋として広い分野で用いられている。   Conventionally, various packaging materials using a film made of a thermoplastic resin have been proposed. These packaging materials are used for packaging food, clothing, industrial parts, etc., and are used in a wide range of packaging bags that are sealed by heat sealing to preserve the contents and protect them from dust, dust, etc. It has been.

包装された商品は使用する際には必ず包装袋を開封する必要があり、一般には手で裂くことが大半である。この場合、大きな力をかけずに引き裂くことが可能で、裂ける方向が直線状であれば、内容物の形状等を崩さず、包装袋を引裂くことができ、容易に開封することができる。   When using a packaged product, it is necessary to open the packaging bag before use. In this case, it is possible to tear without applying a large force. If the tearing direction is linear, the packaging bag can be torn without breaking the shape of the contents, and can be easily opened.

開封を容易にするために、開封用の切り口(ノッチ)を設けることが一般的である。さらに、切り口と同じ方向にフィルムが引裂かれることが必要であり、フィルムの引裂き方向性が直線性であり、かつその際の引裂き強度が小さいフィルムが要求される。   In order to facilitate opening, it is common to provide a notch for opening. Furthermore, it is necessary for the film to be torn in the same direction as the cut end, and a film having a linear tearing direction and a low tearing strength is required.

従来の引裂方向性を有するオレフィン系フィルムとして、縦方向に延伸を施し、縦方向の分子配向を利用した延伸フィルムが提案されている(特許文献1参照)。   As a conventional olefin-based film having a tear directionality, a stretched film that has been stretched in the longitudinal direction and utilizes molecular orientation in the longitudinal direction has been proposed (see Patent Document 1).

また、無延伸または低倍率の一軸延伸にて引裂方向性を改良する目的で、ポリプロピレン系樹脂とソルビトール誘導体からなる組成物を製膜しフィルムにすることが提案されている(特許文献2参照)。   In addition, for the purpose of improving the tear direction by non-stretching or uniaxial stretching at a low magnification, it has been proposed to form a film comprising a composition comprising a polypropylene resin and a sorbitol derivative (see Patent Document 2). .

さらには、プロピレン重合体とスチレン重合体の樹脂混合物を成形してなる易引裂き性の熱封緘性フィルム(特許文献3参照)、ポリプロピレン系樹脂とポリエチレン、ポリブテン−1をブレンドしてなる易引裂性キャストフィルム(特許文献4、5参照)がある。   Furthermore, an easily tearable heat-sealing film formed by molding a resin mixture of a propylene polymer and a styrene polymer (see Patent Document 3), an easy tear property obtained by blending a polypropylene resin, polyethylene, and polybutene-1. There is a cast film (see Patent Documents 4 and 5).

しかしながら、上記の延伸フィルムでは、延伸装置が必要となり、また、延伸時のロール温度を高くする必要があるためロール汚れが生じやすい。高倍率延伸を行った場合、製造時にフィルムの厚みムラ、延伸ムラが発生し易く、また、透明性が低下するという問題点がある。   However, in the above stretched film, a stretching device is required, and roll contamination is likely to occur because it is necessary to increase the roll temperature during stretching. When high-strength stretching is performed, there are problems that unevenness in film thickness and stretching are likely to occur during production, and transparency is lowered.

また、ポリプロピレン系樹脂とソルビトール誘導体からなる組成物を製膜しフィルムにした場合、引裂方向性は改良されるが、製膜したフィルムから臭気が発生し、食品用途には使用が制限される。また、フィルム製膜後経時的にソルビトール誘導体がフィルム表面へブリードし、透明性を低下させ、また、スリット、印刷などの2次加工時のロール汚れの原因となる。   In addition, when a composition comprising a polypropylene resin and a sorbitol derivative is formed into a film, the tear directionality is improved, but an odor is generated from the formed film, and its use is restricted for food applications. In addition, the sorbitol derivative bleeds to the film surface over time after film formation, lowers transparency, and causes roll contamination during secondary processing such as slitting and printing.

さらに、プロピレン重合体とスチレン重合体の樹脂混合物を成形してなるフィルムの場合、プロピレン重合体とスチレン重合体は不相溶であるために、透明性に劣る。また、スチレン重合体が脆いために耐衝撃性も十分ではない。   Furthermore, in the case of a film formed by molding a resin mixture of a propylene polymer and a styrene polymer, the propylene polymer and the styrene polymer are incompatible with each other, and therefore are inferior in transparency. Further, since the styrene polymer is brittle, the impact resistance is not sufficient.

また、ポリプロピレン系樹脂とポリエチレン、ポリブテン−1をブレンドしてなる易引裂性キャストフィルムの場合、特にコンビニエンスストアー等で包装されたおにぎり等を電子レンジで加熱後、食する際、フィルムの引裂き性に劣る。  In addition, in the case of an easily tearable cast film obtained by blending polypropylene resin, polyethylene, and polybutene-1, especially when a rice ball packaged in a convenience store or the like is heated in a microwave oven and eaten, Inferior.

上記のような問題点があり、これまで、縦裂方向性が良好でかつ引裂き強度が小さい優れた引裂特性を有し、加熱環境下においても引裂き方向性に優れ、しかも、臭気がなく、透明性及び外観の良好であるフィルムを得ることは困難であった。
特許第3556460号公報 特開平1−299831号公報 特開昭64−56740号公報 特開2006−117956号公報 特許第3813263号公報
There are problems as described above, so far, it has excellent tearing properties with good longitudinal directionality and low tear strength, excellent tearing direction even under heating environment, and has no odor and is transparent It was difficult to obtain a film having good properties and appearance.
Japanese Patent No. 3556460 Japanese Patent Laid-Open No. 1-299831 Japanese Unexamined Patent Publication No. 64-56740 JP 2006-117906 A Japanese Patent No. 3813263

本発明は、前述の問題を解決すべくなされたものであり、包装適性に優れ、特に加熱環境下においても優れた引裂特性を有し、透明性、外観が良好であり、臭気の発生が極めて少ないポリプロピレン系フィルムよりなる包装材を提供することを目的としている。   The present invention has been made to solve the above-mentioned problems, has excellent packaging suitability, particularly excellent tear characteristics even in a heating environment, has good transparency and good appearance, and generates odor. It aims at providing the packaging material which consists of few polypropylene films.

本発明者らは、上記課題を解決するため鋭意研究を重ねた結果、特定のポリプロピレン系樹脂と有機核剤とを含む特定の厚みを有する基層と、特定のプロピレン−αオレフィン共重合体からなり特定の厚みを有する表層とを積層することで、包装適性に優れ、特に加熱環境下においても優れた引裂特性を有し、透明性、外観が良好であり、臭気の発生が極めて少ないポリプロピレン系フィルムよりなる包装材が得られることを見出した。  As a result of intensive studies to solve the above-mentioned problems, the inventors of the present invention consisted of a base layer having a specific thickness containing a specific polypropylene resin and an organic nucleating agent, and a specific propylene-α-olefin copolymer. By laminating a surface layer having a specific thickness, the polypropylene film has excellent packaging suitability, particularly excellent tear characteristics even in a heating environment, transparency, good appearance, and very little odor generation. It has been found that a packaging material comprising the above can be obtained.

すなわち、上記課題を解決する本発明は、下記事項を要旨として含む。  That is, this invention which solves the said subject contains the following matter as a summary.

[1]少なくとも基層および表層の2層を含む無延伸フィルムであって、下記(1)〜(3)を満足することを特徴とするポリプロピレン系フィルムよりなる包装材。 [1] A packaging material comprising a polypropylene film, which is an unstretched film including at least two layers of a base layer and a surface layer, and satisfies the following (1) to (3).

(1) 基層は、融点が162℃以上であるプロピレン単独重合体99〜99.97質量%と有機結晶核剤としてリン酸エステル金属塩0.03〜1質量%とを含み、10μm以上の厚みを有する。 (1) The base layer contains 99 to 99.97% by mass of a propylene homopolymer having a melting point of 162 ° C. or higher and 0.03 to 1% by mass of a phosphoric acid ester metal salt as an organic crystal nucleating agent, and has a thickness of 10 μm or more. Have

(2) 表層は、融点が155℃以下のプロピレン−αオレフィン共重合体からなり、1μm以上の厚みを有する。 (2) The surface layer is made of a propylene-α-olefin copolymer having a melting point of 155 ° C. or less and has a thickness of 1 μm or more.

(3) 基層の厚みが、包装材の全厚に対して50%以上98%未満の範囲である。 (3) The thickness of the base layer is in the range of 50% to less than 98% with respect to the total thickness of the packaging material.

[2]有機結晶核剤がリン酸エステルアルミニウム塩である、[1]に記載の包装材。 [2] The packaging material according to [1], wherein the organic crystal nucleating agent is a phosphate aluminum salt.

[3]基層および表層を構成する樹脂100質量部に対して防曇剤が0.1〜4質量部添加され、少なくともいずれかの層の表面にコロナ放電処理が施されてなる、[1]または[2]に記載の包装材。 [3] 0.1 to 4 parts by mass of an antifogging agent is added to 100 parts by mass of the resin constituting the base layer and the surface layer, and the surface of at least one of the layers is subjected to corona discharge treatment. [1] Or the packaging material as described in [2].

本発明によれば、包装適性に優れ、特に加熱環境下においても優れた引裂特性を有し、透明性、外観が良好であり、臭気の発生が極めて少ないポリプロピレン系フィルムよりなる包装材が得られる。   According to the present invention, it is possible to obtain a packaging material made of a polypropylene-based film having excellent packaging suitability, particularly excellent tear characteristics even in a heating environment, excellent transparency and appearance, and very little odor generation. .

更に、防曇剤を含有させることで防曇性の改善されたポリプロピレン系フィルムよりなる包装材を得ることができる。   Furthermore, the packaging material which consists of a polypropylene film with improved anti-fogging property can be obtained by containing an anti-fogging agent.

以下、本発明について、その最良の形態を含めてさらに具体的に説明する。   Hereinafter, the present invention will be described more specifically including the best mode.

本発明の包装材は、縦方向の引裂き性に優れたポリプロピレン系フィルムであり、プロピレン単独重合体を主成分とする基層と、プロピレン−αオレフィン共重合体を主成分とする表層とからなる。   The packaging material of the present invention is a polypropylene film excellent in tearing property in the longitudinal direction, and includes a base layer mainly composed of a propylene homopolymer and a surface layer mainly composed of a propylene-α-olefin copolymer.

基層は、融点162℃以上であるプロピレン単独重合体99〜99.97質量%と有機結晶核剤0.03〜1質量%とを含み、10μm以上の厚みを有し、かつ表層は融点155℃以下のプロピレン−αオレフィン共重合体からなり、1μm以上の厚みを有することが、所定の効果を達成する上で極めて重要である。  The base layer contains 99 to 99.97% by mass of a propylene homopolymer having a melting point of 162 ° C. or higher and 0.03 to 1% by mass of an organic crystal nucleating agent, has a thickness of 10 μm or more, and the surface layer has a melting point of 155 ° C. It is very important to achieve the predetermined effect that the propylene-α-olefin copolymer is used and has a thickness of 1 μm or more.

本発明の包装材において、基層に用いるプロピレン単独重合体は、示差走査熱量計によって測定される融点が162℃以上、好ましくは163℃以上であり、163〜170℃の範囲が特に好ましい。基層に用いるポリプロピレンの融点が162℃未満の場合、加熱環境下での引裂き方向性に劣り、またその際の引裂き強度が増大する。  In the packaging material of the present invention, the propylene homopolymer used for the base layer has a melting point measured by a differential scanning calorimeter of 162 ° C. or higher, preferably 163 ° C. or higher, and particularly preferably in the range of 163 to 170 ° C. When the melting point of polypropylene used for the base layer is less than 162 ° C., the tear directionality in a heating environment is inferior, and the tear strength at that time increases.

また、上記プロピレン単独重合体の230℃におけるメルトマスフローレート(MFR)は、製膜性を勘案すると2〜50g/10分、好ましくは、4〜40g/10分の範囲が好適である。  Further, the melt mass flow rate (MFR) at 230 ° C. of the propylene homopolymer is 2 to 50 g / 10 min, preferably 4 to 40 g / 10 min in consideration of film forming properties.

本発明の包装材を構成する基層には有機結晶核剤が配合される。無機系結晶核剤では引裂き性は改善されず、透明性が劣る。  An organic crystal nucleating agent is blended in the base layer constituting the packaging material of the present invention. Inorganic crystal nucleating agents do not improve tearability and are inferior in transparency.

また、上記有機結晶核剤としては、リン酸エステル金属塩、中でもリン酸エステルアルミニウム塩が引裂き性に優れ、かつ臭気の発生が極めて少ないため、本発明において好適に使用される。  As the organic crystal nucleating agent, phosphate ester metal salts, particularly phosphate ester aluminum salts, are excellent in tearability and generate very little odor, and are therefore preferably used in the present invention.

これに対して、ジベンジリデンソルビトール、ジメチルベンジリデンソルビトール等のソルビトール系誘導体、ロジン金属塩化物、安息香酸金属塩等も有機結晶核剤として一般に知られているが、ソルビトール系誘導体は電子レンジ等での加温時に臭気が発生しやすいため好ましくない。ロジン金属塩化物、安息香酸金属塩では引裂き性に劣る。  In contrast, sorbitol derivatives such as dibenzylidene sorbitol and dimethyl benzylidene sorbitol, rosin metal chlorides, benzoic acid metal salts and the like are generally known as organic crystal nucleating agents, but sorbitol derivatives are used in microwave ovens and the like. It is not preferable because odor is likely to occur during heating. Rosin metal chloride and benzoic acid metal salt are inferior in tearability.

本発明において、有機結晶核剤の添加量は、プロピレン単独重合体99〜99.97質量%に対して0.03〜1質量%であり、好ましくはプロピレン単独重合体99.5〜99.9質量%に対して有機結晶核剤0.1〜0.5質量%が好ましく、さらにプロピレン単独重合体99.6〜99.88質量%に対して有機結晶核剤0.12〜0.4質量%の範囲が特に好ましい。有機結晶核剤の添加量が0.03質量%未満の場合、引裂き性、透明性に劣る。また、有機結晶核剤の添加量が1質量%を超えた場合、引裂き性の向上効果が頭打ちとなり、経済的に不利となる。表層については、有機結晶核剤の添加の有無は特に限定しない。  In the present invention, the addition amount of the organic crystal nucleating agent is 0.03 to 1% by mass relative to 99 to 99.97% by mass of the propylene homopolymer, and preferably 99.5 to 99.9% of the propylene homopolymer. The organic crystal nucleating agent is preferably 0.1 to 0.5% by mass with respect to% by mass, and further the organic crystal nucleating agent is 0.12 to 0.4% by mass with respect to 99.6 to 99.88% by mass of the propylene homopolymer. % Range is particularly preferred. When the addition amount of the organic crystal nucleating agent is less than 0.03% by mass, the tearability and transparency are inferior. On the other hand, when the amount of the organic crystal nucleating agent exceeds 1% by mass, the effect of improving the tearing property reaches its peak, which is economically disadvantageous. For the surface layer, the presence or absence of the addition of the organic crystal nucleating agent is not particularly limited.

本発明において、上記核剤の添加はポリプロピレン系フィルムよりなる包装材の引裂き性等が向上するという効果に加えて、該フィルムの引張弾性率を高くする効果も発揮する。即ち、有機結晶核剤の添加により上記フィルム製造の際の押し出し方向(縦方向)の引張弾性率は1000MPaを超える値を示すようになる。これにより本発明において、ポリプロピレン系フィルムよりなる包装材に印刷層を形成する際にも、ピッチ安定性に優れる。  In the present invention, the addition of the nucleating agent also exhibits the effect of increasing the tensile modulus of the film, in addition to the effect of improving the tearability of the packaging material made of a polypropylene film. That is, by adding the organic crystal nucleating agent, the tensile elastic modulus in the extrusion direction (longitudinal direction) during the production of the film exhibits a value exceeding 1000 MPa. Thereby, in this invention, when forming a printing layer in the packaging material which consists of a polypropylene-type film, it is excellent in pitch stability.

上記のようなプロピレン単独重合体を主成分としてなる基層の厚みは、10μm以上、好ましくは12μm以上であり、12〜80μmの範囲が特に好ましい。基層の厚みが10μm未満の場合、加熱環境下での引裂き方向性に劣り、またその際の引裂き強度が増大する。  The thickness of the base layer mainly composed of the propylene homopolymer as described above is 10 μm or more, preferably 12 μm or more, and particularly preferably in the range of 12 to 80 μm. When the thickness of the base layer is less than 10 μm, the tear directionality in a heating environment is inferior, and the tear strength at that time increases.

表層に用いるプロピレン−αオレフィン共重合体とは、プロピレンとα−オレフィン(エチレンを含む)との共重合体である。α−オレフィンとしては、エチレンおよび炭素数4〜10のα−オレフィンが好ましく、具体的には、エチレン、ブテン、ペンテン−1、ヘキセン−1、オクテン−1等が好ましく用いられる。プロピレン−αオレフィン共重合体におけるプロピレン単位の含有割合は、99.7〜85質量%、好ましくは99〜90質量%である。尚、前記プロピレン−αオレフィン共重合体の共重合組成は、後記の核磁気共鳴装置を用いて測定することができる。  The propylene-α olefin copolymer used for the surface layer is a copolymer of propylene and α-olefin (including ethylene). As the α-olefin, ethylene and an α-olefin having 4 to 10 carbon atoms are preferable, and specifically, ethylene, butene, pentene-1, hexene-1, octene-1, and the like are preferably used. The content rate of the propylene unit in a propylene-alpha olefin copolymer is 99.7-85 mass%, Preferably it is 99-90 mass%. The copolymer composition of the propylene-α olefin copolymer can be measured using a nuclear magnetic resonance apparatus described later.

これらの中でもプロピレン−αオレフィン共重合体としては、プロピレン−エチレン共重合体、プロピレン−エチレン−ブテン共重合体が好ましく、組成分布が狭いプロピレン−αオレフィン共重合体が更に好ましい。特に好ましいプロピレン−αオレフィン共重合体としては、メタロセン触媒により製造された、ゲルパーミエーションクロマトグラフィーで測定される重量平均分子量(Mw)と数平均分量(Mn)との比(Mw/Mn)が4.5以下のプロピレン−αオレフィン共重合体が例示できる。これらプロピレン−αオレフィン共重合体は、それぞれ単独で使用しても、2種類以上使用してもよい。  Among these, the propylene-α olefin copolymer is preferably a propylene-ethylene copolymer or a propylene-ethylene-butene copolymer, and more preferably a propylene-α olefin copolymer having a narrow composition distribution. As a particularly preferred propylene-α olefin copolymer, the ratio (Mw / Mn) of the weight average molecular weight (Mw) and the number average molecular weight (Mn) measured by gel permeation chromatography produced by a metallocene catalyst is used. A propylene-α olefin copolymer of 4.5 or less can be exemplified. These propylene-α olefin copolymers may be used alone or in combination of two or more.

プロピレン−αオレフィン共重合体について、示差走査熱量計によって測定される融点は155℃以下が好ましく、150℃以下が更に好ましい。融点が155℃を越えた場合、包装時のヒートシール性に劣り、100℃未満の場合、電子レンジ等で加熱後の引裂き性に劣る。したがって、プロピレン−αオレフィン共重合体の融点は、100〜150℃の範囲にあることが好ましく、130〜150℃の範囲が更に好ましい。上記プロピレン−αオレフィン共重合体の融点は、その製造工程における共重合させるモノマーの種類、割合を適宜選択する公知の方法によって調整することができる。  For the propylene-α-olefin copolymer, the melting point measured by a differential scanning calorimeter is preferably 155 ° C. or less, more preferably 150 ° C. or less. When the melting point exceeds 155 ° C., the heat sealability at the time of packaging is inferior, and when it is less than 100 ° C., the tearability after heating with a microwave oven or the like is inferior. Therefore, the melting point of the propylene-α olefin copolymer is preferably in the range of 100 to 150 ° C, more preferably in the range of 130 to 150 ° C. The melting point of the propylene-α-olefin copolymer can be adjusted by a known method of appropriately selecting the type and proportion of the monomer to be copolymerized in the production process.

また、上記プロピレン−αオレフィン共重合体の230℃におけるMFRは、製膜性を勘案すると2〜50g/10分、好ましくは、4〜20g/10分の範囲が好適である。さらに好ましくは、6〜15g/10分の範囲が製膜時の厚薄を安定させるために好ましい。  The MFR at 230 ° C. of the propylene-α-olefin copolymer is 2 to 50 g / 10 minutes, preferably 4 to 20 g / 10 minutes considering the film forming property. More preferably, the range of 6 to 15 g / 10 min is preferable in order to stabilize the thickness during film formation.

上記のようなプロピレン−αオレフィン共重合体を主成分としてなる表層の厚みは1μm以上であり、好ましくは2μm以上、2〜10μmの範囲が特に好ましい。表層の厚みが1μm未満の場合、ヒートシール性に劣る。また、10μmを超えると引裂き性に劣る。  The thickness of the surface layer composed mainly of the propylene-α-olefin copolymer as described above is 1 μm or more, particularly preferably in the range of 2 μm or more and 2 to 10 μm. When the thickness of the surface layer is less than 1 μm, the heat sealability is inferior. Moreover, when it exceeds 10 micrometers, it is inferior to tearability.

表層は、基層の少なくとも片面に、直接または接着剤層を介して積層されていてもよく、引裂き性に大きな影響を及ぼさない限り、基層と表層との間に他の樹脂層が介在していてもよい。  The surface layer may be laminated directly or via an adhesive layer on at least one surface of the base layer, and other resin layers are interposed between the base layer and the surface layer as long as they do not greatly affect tearability. Also good.

また、本発明の包装材には、更にヒートシール性を向上する目的で、表層と反対の基層面に接着層を設けても良い。接着層は、たとえば、融点が100℃以上、好ましくは130℃以上のプロピレン−αオレフィン共重合体を1μm以上積層することで形成できる。接着層を設ける場合、その厚みは1μm以上であり、1〜10μmの範囲が特に好ましい。接着層の厚みが1μm未満の場合、十分な接着性改良効果が得られないおそれがあり、10μmを超えると引裂き性に劣るため好ましくない。接着層を構成するプロピレン−αオレフィン共重合体については特に制限するものではないが、前記表層に用いるプロピレン−αオレフィン共重合体が好適に使用できる。  Moreover, you may provide an adhesive layer in the base layer surface opposite to a surface layer in the packaging material of this invention for the purpose of improving a heat seal property further. The adhesive layer can be formed, for example, by laminating 1 μm or more of a propylene-α-olefin copolymer having a melting point of 100 ° C. or higher, preferably 130 ° C. or higher. When the adhesive layer is provided, the thickness is 1 μm or more, and the range of 1 to 10 μm is particularly preferable. If the thickness of the adhesive layer is less than 1 μm, a sufficient effect of improving adhesiveness may not be obtained, and if it exceeds 10 μm, the tearability is inferior. Although it does not restrict | limit in particular about the propylene-alpha olefin copolymer which comprises an contact bonding layer, The propylene-alpha olefin copolymer used for the said surface layer can use it conveniently.

これら基層、表層および必要に応じ接着層を含む本発明の包装材の総厚みは、前記基層および表層の厚みを確保できる総厚みであれば、特に制限されるものでは無いが、一般に、12〜100μm、好ましくは、18〜60μmである。また、基層の厚みが包装材の総厚の50%以上98%未満であることが必須である。基層の厚みが総厚の50%未満の場合、引裂き性に劣り、特に加熱後の引裂き性が低下する。また、基層の厚みが総厚の98%を超えるとヒートシール性が劣る。  The total thickness of the packaging material of the present invention including these base layer, surface layer and, if necessary, the adhesive layer is not particularly limited as long as the total thickness can ensure the thickness of the base layer and the surface layer. The thickness is 100 μm, preferably 18 to 60 μm. Further, it is essential that the thickness of the base layer is 50% or more and less than 98% of the total thickness of the packaging material. When the thickness of the base layer is less than 50% of the total thickness, the tearability is inferior, and particularly the tearability after heating is lowered. On the other hand, when the thickness of the base layer exceeds 98% of the total thickness, the heat sealability is inferior.

また、本発明の包装材においては、基層および/または表層に、必要に応じて防曇剤を添加することができる。防曇剤は、一般に、防曇剤、帯電防止剤、界面活性剤と呼ばれる公知のものが使用され、例えば、グリセリン、ポリエチレングリコール、ペンタエリスリトール、ソルビトール、ポリプロピレングリコール等の多価アルコールとラウリン酸、ステアリン酸、オレイン酸等の高級脂肪酸とのエステル、高級脂肪族アミンのエチレンオキサイド付加物、高級脂肪族アルカノールアミド、高級アルコールリン酸エステル塩、及びその混合物等が代表的なものとして挙げられる。防曇剤の添加量は、上記プロピレン系重合体(基層においてはプロピレン単独重合体、表層においてはプロピレン−αオレフィン共重合体)100重量部に対して、0.1〜4重量部であり、好ましくは、0.2〜2重量部である。上記防曇剤の添加量が0.1重量部未満の場合、防曇性の発現効果が小さく、一方、4重量部を越えると、防曇剤が表面にブリードしフィルムがブロッキングするおそれがあり、透明性が低下する傾向にある。  Moreover, in the packaging material of this invention, an antifogging agent can be added to a base layer and / or a surface layer as needed. As the antifogging agent, generally known antifogging agents, antistatic agents and surfactants are used. For example, polyhydric alcohols such as glycerin, polyethylene glycol, pentaerythritol, sorbitol, polypropylene glycol and lauric acid, Typical examples include esters with higher fatty acids such as stearic acid and oleic acid, ethylene oxide adducts of higher aliphatic amines, higher aliphatic alkanolamides, higher alcohol phosphate esters, and mixtures thereof. The addition amount of the antifogging agent is 0.1 to 4 parts by weight with respect to 100 parts by weight of the propylene-based polymer (propylene homopolymer in the base layer and propylene-α-olefin copolymer in the surface layer), Preferably, it is 0.2 to 2 parts by weight. When the amount of the antifogging agent is less than 0.1 parts by weight, the effect of developing the antifogging property is small. On the other hand, when it exceeds 4 parts by weight, the antifogging agent may bleed on the surface and the film may be blocked. , Transparency tends to decrease.

上記防曇剤の配合方法は、特に制限されず従来公知の方法を採用すればよく、たとえば、上記プロピレン系重合体を製造する際に、同時に防曇剤を配合する方法、別途防曇剤のマスターバッチを作成しておき、フィルム製膜時に必要量配合する方法等が挙げられる。  The method for blending the antifogging agent is not particularly limited and may be a conventionally known method. For example, when the propylene polymer is produced, a method of blending the antifogging agent at the same time, Examples include a method of preparing a master batch and blending a necessary amount at the time of film formation.

また、本発明の包装材の原料樹脂には、必要に応じてアンチブロッキング剤、酸化防止剤、光安定剤、滑剤、着色剤、抗菌剤等の公知の添加剤を配合しても良い。  Moreover, you may mix | blend well-known additives, such as an antiblocking agent, antioxidant, a light stabilizer, a lubricant, a coloring agent, an antibacterial agent, with the raw material resin of the packaging material of this invention as needed.

また、本発明の包装材には、必要に応じてポリプロピレン、ポリエチレン、ポリスチレン、ポリアミド、ポリエチレンテレフタレート等の他のフィルムをドライラミネート、押出ラミネート法等の公知の方法にてラミネートして使用できる。この場合ラミネートする面には、予めコロナ放電処理を施しておくことが好ましい。  The packaging material of the present invention can be used by laminating other films such as polypropylene, polyethylene, polystyrene, polyamide, and polyethylene terephthalate by a known method such as dry lamination or extrusion laminating as necessary. In this case, the surface to be laminated is preferably subjected to corona discharge treatment in advance.

本発明の包装材は無延伸法にて製膜されたものである。代表的な方法を例示すれば、Tダイスを使用した押出成形法、環状ダイスを使用したインフレーション成形法が挙げられる。上記成形法において、例えば、フィードブロック法やマルチマニホールド法によるTダイスによる共押出法が好適に用いられる。  The packaging material of the present invention is formed by a non-stretching method. Examples of typical methods include an extrusion molding method using a T die and an inflation molding method using an annular die. In the molding method, for example, a co-extrusion method using a T-die by a feed block method or a multi-manifold method is preferably used.

上記Tダイスを使用した押出成形法について、具体的に示せば、ポリプロピレン系フィルムよりなる包装材を構成する樹脂組成物をそれぞれの押出機にてTダイス法により溶融物を押し出し、温度調整可能なロールまたは温度調整可能な水槽により冷却し巻き取る方法、あるいは、該溶融物を空冷法または水冷法により冷却し巻き取る方法等を挙げることができる。   About the extrusion method using the above-mentioned T dice, specifically, the temperature can be adjusted by extruding the melt by the T dice method in each extruder of the resin composition constituting the packaging material made of polypropylene film. Examples thereof include a method of cooling and winding with a roll or a temperature-adjustable water tank, or a method of cooling and winding the melt by an air cooling method or a water cooling method.

得られる包装材は、巻き取り時のテンション等によりわずかに延伸される程度の低延伸または実質的に無延伸のフィルムである。   The resulting packaging material is a low-stretched or substantially unstretched film that is slightly stretched by the tension during winding.

本発明の包装材には用途に応じて表面処理を施し、印刷することができる。表面処理の方法は特に制限するものではないが一般的に印刷インキとの密着性を向上する目的でコロナ放電処理、火炎処理等を行っても構わない。また、表面処理を施す面も特に制限はなく、片面、両面のいずれでも構わない。  The packaging material of the present invention can be surface-treated according to the application and printed. The surface treatment method is not particularly limited, but generally, a corona discharge treatment, a flame treatment, or the like may be performed for the purpose of improving the adhesion with the printing ink. Further, the surface to be surface-treated is not particularly limited, and may be either one side or both sides.

このようにして表面処理された本発明の包装材は、印刷ピッチ安定性に優れるため、精度の高い印刷フィルムが得られる。印刷層を形成する面は、特に限定されず、基層側であっても表層側であってもよい。  Since the packaging material of the present invention surface-treated in this way is excellent in printing pitch stability, a highly accurate printing film can be obtained. The surface on which the printing layer is formed is not particularly limited, and may be the base layer side or the surface layer side.

以下、本発明を実施例及び比較例を掲げて説明するが、本発明はこれらの実施例に限定されるものではない。なお、以下の実施例、及び、比較例において使用した包装材の原料樹脂を表1に、使用した結晶核剤を表2に示す。

Figure 0005224108
Figure 0005224108
Hereinafter, the present invention will be described with reference to examples and comparative examples, but the present invention is not limited to these examples. The raw material resins for the packaging materials used in the following examples and comparative examples are shown in Table 1, and the crystal nucleating agents used are shown in Table 2.
Figure 0005224108
Figure 0005224108

実施例及び比較例における樹脂及びフィルム物性等の測定については以下の方法により行った。  Measurements of resin and film properties in Examples and Comparative Examples were performed by the following methods.

(1) 共重合組成
核磁気共鳴分光装置(日本電子(株)製JNM−GSX−270(13C−核共鳴周波数67.8MHz)を用いて、次の条件で測定した。
(1) Copolymerization composition It measured on the following conditions using the nuclear magnetic resonance spectrometer (JNM-GSX-270 ( 13C- nuclear resonance frequency 67.8MHz) by JEOL Co., Ltd.).

測定モード:H−完全デカップリング
パルス幅:90度パルス パルス繰返し時間:3秒
積算回数:10000回
溶媒:オルトジクロルベンゼン/重ベンゼンの混合溶媒(76/24容量%)
試料濃度:120mg/2.5ml溶媒
測定温度:120℃
共重合組成の定量はM.Kakugo,Y,Naito,K.Mizunuma,T.Miyatake,[Macromolecules,15,1150(1982)]に従って行った。
Measurement mode: 1 H-complete decoupling Pulse width: 90 degree pulse Pulse repetition time: 3 seconds Integration number: 10000 times Solvent: Mixed solvent of orthodichlorobenzene / heavy benzene (76/24 vol%)
Sample concentration: 120 mg / 2.5 ml solvent Measurement temperature: 120 ° C.
The quantification of the copolymer composition is described in M.C. Kakugo, Y, Naito, K .; Mizunuma, T .; According to Miyatake, [Macromolecules, 15, 1150 (1982)].

(2)メルトマスフローレイト(MFR)
JIS K7210に準拠して、230℃でのMFRを測定した。
(2) Melt mass flow rate (MFR)
MFR at 230 ° C. was measured according to JIS K7210.

(3)引裂き方向性(引裂直線切れ性)
フィルムから縦方向300mm×横方向210mmの試験片を切り出す。試験片の短片(横方向)の中央部に長さ15mmの2本の切り込みを間隔が10mmになるように入れる。中央部(切り込み間)を手で持って、約150mm/秒の速度で、フィルムの縦方向に引っ張りフィルムを引き裂く。切り込み位置から150mmの点での、引き裂いた短冊の幅を測定し以下の様に評価した。幅が10mmの時、引裂直線切れ性は最良である。尚、測定温度は23℃および120℃の恒温槽に10分放置した後、室温に2分放置したものとした。
○:引裂いた短冊の幅が10〜15mmの場合
△:引裂いた短冊の幅が15mmを超え、20mm未満の場合
×:引裂いた短冊の幅が10mm未満の場合、または、20mmを超える場合
(3) Tear directionality (Tear straightness)
A test piece having a length of 300 mm and a width of 210 mm is cut from the film. Two cuts having a length of 15 mm are placed in the center of the short piece (lateral direction) of the test piece so that the interval is 10 mm. Holding the center (between the cuts) by hand, the film is pulled in the longitudinal direction of the film at a speed of about 150 mm / sec. The width of the torn strip at a point 150 mm from the cutting position was measured and evaluated as follows. When the width is 10 mm, the tear straightness is the best. The measurement temperature was set at 23 ° C. and 120 ° C. for 10 minutes and then at room temperature for 2 minutes.
○: When the width of the torn strip is 10 to 15 mm Δ: When the width of the torn strip is more than 15 mm and less than 20 mm ×: When the width of the torn strip is less than 10 mm or exceeds 20 mm

(4)引裂強さ(トラウザー引裂法)
JIS K 7128−1に準じて23℃、70℃の温度で測定した。
(4) Tear strength (trouser tear method)
It measured at the temperature of 23 degreeC and 70 degreeC according to JISK7121-1.

(5)透明性(ヘイズ)
JIS K 7105に準じて測定した。
(5) Transparency (haze)
It measured according to JISK7105.

(6)示差走査熱量計によって測定される融点および結晶化温度
約5〜6mgの試料を秤量後アルミパンに封入し、示差走査熱量計(セイコー電子工業(株)製DSC6200R)にて、20ml/分で供給される窒素気流中で230℃まで昇温し、この温度で10分間保持し、次いで降温速度10℃/分で20℃まで冷却する。次いで、昇温速度10℃/分で230℃まで昇温する際に得られる吸熱曲線において最大吸熱を示すピーク温度を融点とした。また、結晶化温度は、JIS K7121に準じて樹脂を一旦融解した後、冷却し結晶化が開始した際の温度を測定した。
(6) Melting point and crystallization temperature measured by differential scanning calorimeter Approximately 5 to 6 mg of sample was weighed and sealed in an aluminum pan, and 20 ml / ml was measured with a differential scanning calorimeter (DSC6200R manufactured by Seiko Denshi Kogyo Co., Ltd.). The temperature is raised to 230 ° C. in a nitrogen stream supplied in minutes, maintained at this temperature for 10 minutes, and then cooled to 20 ° C. at a temperature lowering rate of 10 ° C./min. Next, the peak temperature showing the maximum endotherm in the endothermic curve obtained when the temperature was raised to 230 ° C. at a rate of temperature rise of 10 ° C./min was taken as the melting point. The crystallization temperature was measured by melting the resin once according to JIS K7121 and then cooling to start crystallization.

(7)引張弾性率
フィルムから幅10mm、長さ100mmのサンプルを、製膜加工時のフィルムの流れ方向に切り出し、サンプルの両端を引張試験機(オートグラフ:(株)島津製作所製)のチャックで固定した。この場合、サンプルの長さ方向のチャック間隙が20mmになるように調整した。引張速度20mm/minで引張試験を行い、引張応力−歪み曲線を作成した。
引張弾性率は、引張応力−歪み曲線の初めの直線部を用いて次の式によって計算した。
Em=Δδ/Δε
Em:引張弾性率
Δδ:直線上の2点間の、サンプルの元の平均断面積による応力の差
Δε:同じ2点間の歪みの差
(7) Tensile modulus A sample with a width of 10 mm and a length of 100 mm is cut from the film in the film flow direction during film formation, and both ends of the sample are chucks of a tensile tester (Autograph: manufactured by Shimadzu Corporation) Fixed with. In this case, the chuck gap in the length direction of the sample was adjusted to 20 mm. A tensile test was performed at a tensile speed of 20 mm / min to prepare a tensile stress-strain curve.
The tensile elastic modulus was calculated by the following formula using the first linear portion of the tensile stress-strain curve.
Em = Δδ / Δε
Em: Tensile modulus
Δδ: Stress difference between two points on the straight line due to the original average cross-sectional area of the sample
Δε: Difference in strain between the same two points

(8)寸法変化率
フィルムから幅100mm、長さ100mmのサンプルを、製膜加工時のフィルムの流れ方向に切り出し、10Nの重りを取り付け100℃の雰囲気に加熱されたオーブンに10分入れ、23℃の雰囲気で2分放置した後の寸法変化率を測定した。
(8) Dimensional change rate A sample having a width of 100 mm and a length of 100 mm was cut out from the film in the direction of film flow during film formation, and a 10N weight was attached and placed in an oven heated to an atmosphere of 100 ° C. for 10 minutes. The dimensional change rate after being allowed to stand in an atmosphere at 2 ° C. for 2 minutes was measured.

(9)臭気
製膜したフィルムの試験片(300mm×210mm)10枚を容量300mlのガラス瓶中に密封し120℃の恒温槽に1時間放置した後、室温で30分放置し、瓶の中の臭気を10人で官能試験を行い、臭気の有無を判定した。
○:10人全員が臭気なしと判断した場合
△:1〜4人が臭気ありと判断した場合
×:5〜10人が臭気ありと判断した場合
(9) Odor Ten test pieces (300 mm × 210 mm) of the formed film were sealed in a glass bottle with a capacity of 300 ml and left in a constant temperature bath at 120 ° C. for 1 hour, then left at room temperature for 30 minutes, A sensory test was conducted with 10 persons on the odor to determine the presence or absence of the odor.
○: When all 10 people judge that there is no odor △: When 1 to 4 people judge that there is odor ×: When 5-10 people judge that there is odor

(10)防曇性評価
100mm×100mmにフィルムを切り出し、100mlのビーカーに水道水を50ml入れ、防曇面が内面になるようにビーカーにかぶせ、5℃の冷蔵庫に放置し、30分後と24時間後のフィルム内面の水滴の付着状況を目視にて観察し、以下のように評価した。
○:全く曇らない
△:わずかに曇る
×:曇る(中身が見えない)
(10) Evaluation of anti-fogging property A film is cut out to 100 mm × 100 mm, 50 ml of tap water is put into a 100 ml beaker, covered with a beaker so that the anti-fogging surface becomes the inner surface, and left in a refrigerator at 5 ° C., and after 30 minutes. The state of adhesion of water droplets on the inner surface of the film after 24 hours was visually observed and evaluated as follows.
○: No cloudiness △: Slightly cloudy ×: Cloudy (the contents cannot be seen)

(11)ヒートシール性
フィルムのコロナ処理面とコロナ未処理面を重ね合わせ、下記条件でヒートシールした際の最大強度を引張試験機(オートグラフ:(株)島津製作所製)にて幅15mm、引張速度300mm/minで180°剥離引張試験を行い、以下の2段階で評価した。
(11) Heat seal property The corona-treated surface of the film and the non-corona-treated surface are overlapped, and the maximum strength when heat-sealed under the following conditions is 15 mm in width with a tensile tester (Autograph: manufactured by Shimadzu Corporation), A 180 ° peel tensile test was conducted at a tensile speed of 300 mm / min, and the following two stages were evaluated.

・ ヒートシール条件:上側シール:温度160℃(下側シール温度:常温)、圧力0.1MPa、時間1秒
○ :接着強度3.0N/15mm以上
× :接着強度3.0N/15mm未満
Heat seal conditions: Upper seal: temperature 160 ° C. (lower seal temperature: room temperature), pressure 0.1 MPa, time 1 second ○: Adhesive strength 3.0 N / 15 mm or more ×: Adhesive strength 3.0 N / 15 mm or less

実施例1
フィルム用原料樹脂として表1に示す樹脂A(融点165℃のプロピレン単独重合体(住友化学社製FLX80G7))99.8質量%に表2に示す核剤Iを0.2質量%ブレンドし65mmφ押出機にて250℃で押出しペレット化し、得られた樹脂を基層用とした。表1に示す樹脂E(エチレン含有量が3.4質量%、融点が146℃のプロピレン−エチレンランダム共重合体(日本ポリプロ社製FW3GT))を第1表層用樹脂とした。次に第1表層用樹脂を押出機A(50mmφ押出機)に、基層用樹脂を押出機B(75mmφ押出機)に供給し250℃で加熱溶融しフィードブロック方式で共押出法にてダイリップ1.2mmのTダイスより押出し、40℃の冷却ロール上で冷却固化しながら第1表層が5μm、基層が20μmになる様調整し、計25μmのフィルムとし、基層側表面に表面張力が40mN/mになるようにコロナ放電処理を施した後、巻取り機にて巻取り、無延伸フィルムを得た。得られたフィルムは、引裂き方向性に優れ、引裂強度が小さく、ヒートシール性が良好であった。
Example 1
As a raw material resin for film, 99.8% by mass of resin A (propylene homopolymer having a melting point of 165 ° C. (FLX80G7 manufactured by Sumitomo Chemical Co., Ltd.)) shown in Table 1 was blended with 0.2% by mass of nucleating agent I shown in Table 2 to obtain 65 mmφ. Extrusion pelletization was performed at 250 ° C. with an extruder, and the obtained resin was used for a base layer. Resin E shown in Table 1 (propylene-ethylene random copolymer having an ethylene content of 3.4% by mass and a melting point of 146 ° C. (FW3GT manufactured by Nippon Polypro)) was used as the first surface layer resin. Next, the resin for the first surface layer is supplied to the extruder A (50 mmφ extruder), the resin for the base layer is supplied to the extruder B (75 mmφ extruder), heated and melted at 250 ° C., and the die lip 1 by the coextrusion method using the feed block method. Extruded from a 2 mm T-die and cooled and solidified on a 40 ° C. cooling roll, adjusted so that the first surface layer is 5 μm and the base layer is 20 μm, and a total 25 μm film is formed. The surface tension on the base layer side surface is 40 mN / m After being subjected to corona discharge treatment, the film was wound with a winder to obtain an unstretched film. The obtained film was excellent in tear directionality, low tear strength, and good heat sealability.

実施例2〜3
第1表層が2μm、基層が23μmになる様調整し、計25μm(実施例2)へ、第1表層が10μm、基層が15μmになる様調整し、計25μm(実施例3)に変更すること以外は、実施例1と全く同様に製膜し無延伸フィルムを得た。得られたフィルムは、引裂き方向性に優れ、引裂強度が小さく、ヒートシール性が良好であった。
Examples 2-3
Adjust the first surface layer to 2 μm and the base layer to 23 μm and adjust the total to 25 μm (Example 2), adjust the first surface layer to 10 μm and the base layer to 15 μm, and change to a total of 25 μm (Example 3). Except for the above, a film was produced in the same manner as in Example 1 to obtain an unstretched film. The obtained film was excellent in tear directionality, low tear strength, and good heat sealability.

実施例4
実施例1の第1表層用樹脂を表1に示す樹脂F(エチレン含有量が3.2質量%、ブテン含有量が1.5質量%、融点が137℃のプロピレン−エチレン−ブテン共重合体(日本ポリプロ社製FW4BT))とした以外は、実施例1と全く同様に製膜し無延伸フィルムを得た。得られたフィルムは、引裂き方向性に優れ、引裂強度が小さく、ヒートシール性が良好であった。
Example 4
The resin for the first surface layer of Example 1 is resin F shown in Table 1 (propylene-ethylene-butene copolymer having an ethylene content of 3.2% by mass, a butene content of 1.5% by mass, and a melting point of 137 ° C.) Except that it was (Nippon Polypro Co., Ltd. FW4BT)), an unstretched film was obtained in the same manner as in Example 1. The obtained film was excellent in tear directionality, low tear strength, and good heat sealability.

実施例5
実施例1の第1表層用樹脂を表1に示す樹脂G(エチレン含有量が4.2質量%、融点が135℃のプロピレン−エチレンランダム共重合体(日本ポリプロ社製WFW4 メタロセン触媒系))とした以外は、実施例1と全く同様に製膜し無延伸フィルムを得た。得られたフィルムは、引裂き方向性に優れ、引裂強度が小さく、ヒートシール性が良好であった。
Example 5
The resin for the first surface layer of Example 1 is the resin G shown in Table 1 (propylene-ethylene random copolymer having an ethylene content of 4.2 mass% and a melting point of 135 ° C. (WFW4 metallocene catalyst system manufactured by Nippon Polypro)). Except that, an unstretched film was obtained in the same manner as in Example 1. The obtained film was excellent in tear directionality, low tear strength, and good heat sealability.

実施例6
実施例1の基層用樹脂を、表1に示す樹脂B(融点164℃のプロピレン単独重合体(サンアロマー社製PC600A))99.8質量%に、表2に示す核剤Iを0.2質量%ブレンドし65mmφ押出機にて250℃で押出しペレット化したものとした以外は、実施例1と全く同様に製膜し無延伸フィルムを得た。得られたフィルムは、引裂き方向性に優れ、引裂強度が小さく、ヒートシール性が良好であった。
Example 6
The base layer resin of Example 1 was added to 99.8% by mass of resin B (propylene homopolymer having a melting point of 164 ° C. (PC600A manufactured by Sun Allomer Co., Ltd.)) shown in Table 1, and 0.2% by mass of nucleating agent I shown in Table 2. % Unblended film was obtained in exactly the same manner as in Example 1 except that it was made into a pellet by extrusion at 250 ° C. using a 65 mmφ extruder. The obtained film was excellent in tear directionality, low tear strength, and good heat sealability.

実施例7
実施例1の基層の厚みを30μmとし、第1表層厚みを10μmとし計40μmとした以外は実施例1と全く同様に製膜し無延伸フィルムを得た。得られたフィルムは、引裂き方向性に優れ、引裂強度が小さく、ヒートシール性が良好であった。
Example 7
A non-stretched film was obtained in the same manner as in Example 1 except that the thickness of the base layer of Example 1 was 30 μm, the first surface layer thickness was 10 μm, and the total thickness was 40 μm. The obtained film was excellent in tear directionality, low tear strength, and good heat sealability.

実施例8
表1に示す樹脂A99.8質量%に表2に示す核剤Iを0.2質量%ブレンドし65mmφ押出機にて250℃で押出しペレット化し、得られた樹脂を基層用とした。第1表層用及び第2表層用の樹脂として、表1に示す樹脂Eを使用した。第1表層用樹脂を押出機A(50mmφ押出機)に、基層用樹脂を押出機B(75mmφ押出機)に、表層2用樹脂を押出機C(50mmφ押出機)に供給し250℃で加熱溶融しフィードブロック方式で共押出法にてダイリップ1.2mmのTダイスより押出し、40℃の冷却ロール上で冷却固化しながら第1表層が5μm、基層が15μm、第2表層が5μmになる様調整し、計25μmのフィルムとし、第2表層側表面に表面張力が42mN/mになるようにコロナ放電処理を施した後、巻取り機にて巻取り、無延伸フィルムを得た。得られたフィルムは、第1表層/基層/第2表層の順に積層された構造を有し、引裂き方向性に優れ、引裂強度が小さく、ヒートシール性が良好であった。
Example 8
The resin A 99.8% by mass shown in Table 1 was blended with 0.2% by mass of the nucleating agent I shown in Table 2 and extruded into pellets at 250 ° C. with a 65 mmφ extruder, and the resulting resin was used for the base layer. Resin E shown in Table 1 was used as the resin for the first surface layer and the second surface layer. The first surface layer resin is supplied to Extruder A (50 mmφ extruder), the base layer resin is supplied to Extruder B (75 mmφ extruder), and the surface layer 2 resin is supplied to Extruder C (50 mmφ extruder) and heated at 250 ° C. It is melted and extruded from a T die with a die lip of 1.2 mm by a coextrusion method using a feed block method. The film was adjusted to a total film thickness of 25 μm, and the second surface layer side surface was subjected to corona discharge treatment so that the surface tension was 42 mN / m, and then wound up with a winder to obtain an unstretched film. The obtained film had a structure in which the first surface layer / base layer / second surface layer were laminated in this order, had excellent tear directionality, low tear strength, and good heat sealability.

実施例9
実施例8の第1表層用及び第2表層用の樹脂として、表1に示す樹脂Gを使用した以外は、実施例8と全く同様に製膜し無延伸フィルムを得た。得られたフィルムは、引裂き方向性に優れ、引裂強度が小さく、ヒートシール性が良好であった。
Example 9
A non-stretched film was obtained in the same manner as in Example 8 except that the resin G shown in Table 1 was used as the resin for the first surface layer and the second surface layer of Example 8. The obtained film was excellent in tear directionality, low tear strength, and good heat sealability.

実施例10
実施例1の第1表層用樹脂として表1に示す樹脂E99.8質量%に表2に示す核剤Iを0.2質量%ブレンドし65mmφ押出機にて250℃で押出しペレット化したものを使用した以外は、実施例1と全く同様に製膜し無延伸フィルムを得た。得られたフィルムは、引裂き方向性に優れ、引裂強度が小さく、ヒートシール性が良好であった。
Example 10
As a resin for the first surface layer of Example 1, 0.2% by mass of the nucleating agent I shown in Table 2 was blended with 99.8% by mass of the resin E shown in Table 1, and the pellet was extruded at 250 ° C. with a 65 mmφ extruder. A non-stretched film was obtained in the same manner as in Example 1 except that it was used. The obtained film was excellent in tear directionality, low tear strength, and good heat sealability.

実施例11
表1に示す樹脂A97質量%と樹脂H(プロピレン単独重合体をベース樹脂とした防曇剤マスターバッチ(花王社製エレストマスター320))3質量%をブレンドした。該ブレンド物99.8質量%に表2に示す核剤Iを0.2質量%ブレンドし65mmφ押出機にて250℃で押出しペレット化し、得られた樹脂を基層用とした。表1に示す樹脂E95質量%と樹脂I(プロピレン−エチレンランダム共重合体をベース樹脂とした防曇剤マスターバッチ(理研ビタミン社製リケマスターPAR−380))5質量%をブレンドし第1表層用とした以外は実施例1と全く同様に製膜し無延伸フィルムを得た。得られたフィルムは、引裂き方向性に優れ、引裂強度が小さく、ヒートシール性が良好であり、防曇性も良好であった。
Example 11
97% by mass of resin A shown in Table 1 and 3% by mass of resin H (antifogging agent master batch based on a propylene homopolymer as a base resin (Elest Master 320 manufactured by Kao Corporation)) were blended. 0.2% by mass of the nucleating agent I shown in Table 2 was blended with 99.8% by mass of the blended product, and the mixture was extruded and pelletized at 250 ° C. with a 65 mmφ extruder, and the obtained resin was used for the base layer. First surface layer obtained by blending 95% by mass of resin E shown in Table 1 and 5% by mass of resin I (antifogging agent masterbatch based on propylene-ethylene random copolymer (Riken Vitamin PAR-380 manufactured by Riken Vitamin Co., Ltd.)) Except for the above, an unstretched film was obtained in the same manner as in Example 1. The obtained film was excellent in tear directionality, low tear strength, good heat sealability, and good antifogging properties.

比較例1
実施例1の基層に核剤を添加しないこと以外は、実施例1と全く同様に製膜し無延伸フィルムを得た。得られたフィルムは、引裂き方向性に劣り、引裂強度が大きかった。
Comparative Example 1
Except that the nucleating agent was not added to the base layer of Example 1, a film was formed in the same manner as in Example 1 to obtain an unstretched film. The obtained film was inferior in tear directionality and high in tear strength.

比較例2
実施例1の基層に添加する核剤Iの配合量を0.025質量%とした以外は、実施例1と全く同様に製膜し無延伸フィルムを得た。得られたフィルムは、引裂き方向性に劣り、引裂強度が大きかった。
Comparative Example 2
An unstretched film was obtained in the same manner as in Example 1 except that the amount of the nucleating agent I added to the base layer of Example 1 was 0.025% by mass. The obtained film was inferior in tear directionality and high in tear strength.

比較例3
第1表層が20μm、基層が5μmになる様調整し、計25μmに変更すること以外は、実施例1と全く同様に製膜し無延伸フィルムを得た。得られたフィルムは、引裂き方向性に劣り、引裂強度が大きかった。
Comparative Example 3
An unstretched film was obtained in the same manner as in Example 1 except that the first surface layer was adjusted to 20 μm and the base layer was adjusted to 5 μm, and the total was changed to 25 μm. The obtained film was inferior in tear directionality and high in tear strength.

比較例4
第1表層が0.5μm、基層が24.5μmになる様調整し、計25μmに変更すること以外は、実施例1と全く同様に製膜し無延伸フィルムを得た。得られたフィルムは、引裂き方向性に優れ、引裂強度が小さかったが、ヒートシール性に劣った。
Comparative Example 4
An unstretched film was obtained in the same manner as in Example 1 except that the first surface layer was adjusted to 0.5 μm and the base layer was adjusted to 24.5 μm, and the total was changed to 25 μm. The obtained film had excellent tear directionality and low tear strength, but was inferior in heat sealability.

比較例5
表1に示す樹脂C(融点161℃のプロピレン単独重合体(住友化学社製FLX80G1))99.8質量%に表2に示す核剤Iを0.2質量%ブレンドし65mmφ押出機にて250℃で押出しペレット化し、得られた樹脂を基層用とした以外は、実施例1と全く同様に製膜し無延伸フィルムを得た。得られたフィルムは、引裂き方向性に劣った。
Comparative Example 5
Resin C shown in Table 1 (propylene homopolymer having a melting point of 161 ° C. (FLX80G1 manufactured by Sumitomo Chemical Co., Ltd.)) 99.8% by mass was blended with 0.2% by mass of the nucleating agent I shown in Table 2 and 250 times in a 65 mmφ extruder. Extruded and pelletized at 0 ° C., and a non-stretched film was obtained in the same manner as in Example 1 except that the obtained resin was used for the base layer. The obtained film was inferior in tear directionality.

比較例6
表1に示す樹脂D(融点157℃のプロピレン単独重合体(日本ポリプロ社製FB3EBT))99.8質量%に表2に示す核剤Iを0.2質量%ブレンドし65mmφ押出機にて250℃で押出しペレット化し、得られた樹脂を基層用とした以外は、実施例1と全く同様に製膜し無延伸フィルムを得た。得られたフィルムは、引裂き方向性に劣った。
Comparative Example 6
Resin D (propylene homopolymer having a melting point of 157 ° C. (FB3EBT manufactured by Nippon Polypro Co., Ltd.)) shown in Table 1 was blended with 99.8% by mass of 0.2% by mass of the nucleating agent I shown in Table 2, and 250 times in a 65 mmφ extruder. Extruded and pelletized at 0 ° C., and a non-stretched film was obtained in the same manner as in Example 1 except that the obtained resin was used for the base layer. The obtained film was inferior in tear directionality.

比較例7
実施例1の基層に添加する核剤を表2に示す核剤II(ソルビトール誘導体)とした以外は、実施例1と全く同様に製膜し無延伸フィルムを得た。得られたフィルムは、臭気があった。また引裂き方向性も若干劣った。
Comparative Example 7
A non-stretched film was obtained in the same manner as in Example 1 except that the nucleating agent added to the base layer of Example 1 was changed to nucleating agent II (sorbitol derivative) shown in Table 2. The resulting film had an odor. Also, the tear directionality was slightly inferior.

比較例8
基層用樹脂として表1に示す樹脂A95質量%に表2に示す核剤IIIを5質量%ブレンドした以外は、実施例1と全く同様に製膜し無延伸フィルムを得た。得られたフィルムは、引裂き方向性に劣り、引裂強度が大きかった。
Comparative Example 8
A non-stretched film was obtained in the same manner as in Example 1 except that 95% by mass of the resin A shown in Table 1 and 5% by mass of the nucleating agent III shown in Table 2 were blended as the base layer resin. The obtained film was inferior in tear directionality and high in tear strength.

以上の実施例及び比較例において得られた包装材の層構成を表3にまとめて示す。また、これら実施例及び比較例の結果を表4にまとめて示す。

Figure 0005224108
Figure 0005224108
Table 3 summarizes the layer structure of the packaging materials obtained in the above Examples and Comparative Examples. The results of these examples and comparative examples are summarized in Table 4.
Figure 0005224108
Figure 0005224108

Claims (3)

少なくとも基層および表層の2層を含む無延伸フィルムであって、下記(1)〜(3)を満足することを特徴とするポリプロピレン系フィルムよりなる包装材。
(1) 基層は、融点が162℃以上であるプロピレン単独重合体99〜99.97質量%と有機結晶核剤としてリン酸エステル金属塩0.03〜1質量%とを含み、10μm以上の厚みを有する。
(2) 表層は、融点が155℃以下のプロピレン−αオレフィン共重合体からなり、1μm以上の厚みを有する。
(3) 基層の厚みが、包装材の全厚に対して50%以上98%未満の範囲である。
A packaging material comprising a polypropylene film, which is an unstretched film including at least two layers of a base layer and a surface layer, and satisfies the following (1) to (3).
(1) The base layer contains 99 to 99.97% by mass of a propylene homopolymer having a melting point of 162 ° C. or higher and 0.03 to 1% by mass of a phosphoric acid ester metal salt as an organic crystal nucleating agent, and has a thickness of 10 μm or more. Have
(2) The surface layer is made of a propylene-α-olefin copolymer having a melting point of 155 ° C. or less and has a thickness of 1 μm or more.
(3) The thickness of the base layer is in the range of 50% to less than 98% with respect to the total thickness of the packaging material.
有機結晶核剤がリン酸エステルアルミニウム塩である、請求項1に記載の包装材。  The packaging material according to claim 1, wherein the organic crystal nucleating agent is a phosphate aluminum salt. 基層および表層を構成する樹脂100質量部に対して防曇剤が0.1〜4質量部添加され、少なくともいずれかの層の表面にコロナ放電処理が施されてなる、請求項1または2に記載の包装材。  The antifogging agent is added in an amount of 0.1 to 4 parts by mass with respect to 100 parts by mass of the resin constituting the base layer and the surface layer, and corona discharge treatment is performed on the surface of at least one of the layers. The packaging material described.
JP2008199672A 2008-08-01 2008-08-01 Packaging material Active JP5224108B2 (en)

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