JP5211609B2 - Power transmission chain and power transmission device - Google Patents

Description

  The present invention relates to a power transmission chain, and more particularly to a power transmission chain and a power transmission device suitable for a continuously variable transmission (CVT) of a vehicle such as an automobile.

  As a continuously variable transmission for an automobile, as shown in FIG. 8, a drive pulley (2) provided on the engine side having a fixed sheave (2a) and a movable sheave (2b), a fixed sheave (3b) and a movable sheave (3a) and a driven pulley (3) provided on the drive wheel side and an endless power transmission chain (1) spanned between them, and a movable sheave (2b) (3a) by a hydraulic actuator The chain (1) is clamped with hydraulic pressure by moving it toward and away from the fixed sheave (2a) (3b), and this clamping force makes contact between the pulley (2) (3) and the chain (1). It is known that a load is generated and torque is transmitted by the frictional force of the contact portion.

As a power transmission chain, in Patent Document 1, a plurality of links having front and rear insertion portions through which pins are inserted, a front insertion portion of one link, and a rear insertion portion of another link correspond to the chain width direction. A plurality of first pins and a plurality of second pins that connect the links arranged in a row in a longitudinal direction so as to be fixed to the front insertion portion of one link and movable to the rear insertion portion of another link The first pin that is fitted and the second pin that is movably fitted to the front insertion portion of one link and fixed to the rear insertion portion of the other link are relatively rolled and moved in contact with each other. It is possible to bend in the length direction, and to reduce noise and vibration, two or more types of link pitch length, pin rolling contact surface shape, pin pulley contact position (offset amount), etc. It is proposed that It is.
JP 2006-242374 A

  In the power transmission chain shown in Patent Document 1 above, noise can be reduced by combining a plurality of links having different pitch lengths and pins having different shapes, but the combination of pitch length random and pin shape random Along with this, the bending angles between adjacent links will appear in various sizes, and those having a large maximum bending angle may be disadvantageous in terms of durability.

  An object of the present invention is to eliminate a undesirable arrangement from a random arrangement of pitch length and pin shape by paying attention to the maximum bending angle, thereby improving not only noise but also durability, and a power transmission chain and power It is to provide a transmission device.

The inventions is the first of the second power transmission chain is passed over the pulleys having a pulley and conical sheave surfaces having conical sheave surfaces, front and rear pins are inserted insertion portion A plurality of first pins and a plurality of first pins arranged before and after connecting links arranged in the chain width direction so that a front insertion portion of one link and a rear insertion portion of another link correspond to each other. and a 2-pin, since the first pins and the second pins move relative rolling contact, with bending song links being enabled, the length of the chain width direction of the second pin the first pin of the chain It is made shorter than the length in the width direction so that the first pin comes into contact with the pulley to transmit power, and the links having different pitch lengths and the first pins having different pin shapes are combined and randomly arranged. things Oite, for pitch length, there are two types of pitch lengths small links L1 and pitch long link L2, with respect to pin shape of the first pin, the length of the chain width direction is long pin (or rolling contact surfaces of the There are two types of large radius of curvature pins) P1 and a short length pins in the chain width direction (or rolling radius of curvature smaller pin contact surface) P2, at least one of the sequences listed below have been eliminated The arrangement to be excluded is an arrangement in which (L2, P2) is followed by (L2, P2) when the combination (L1, P2) comes immediately after the chain traveling direction of the combination (L1, P2). , P2) is an array followed by (L2, P2) when the combination of (L1, P2) comes immediately after the chain traveling direction of the combination of (L2, P2), and immediately after the chain traveling direction of the combination of (L1, P2) (L2 If the combination of P1) came (L1, P2) followed by sequence and (L1, P1) a combination of the chain advancing direction immediately after the can (L2, P2) there is a subsequent sequence.

  When two types of link pitch lengths (L1 and L2) and two types of pin shapes (P1 and P2) are combined, (L1, P1), (L1, P2), (L2, P1) and (L2, P2) There are four types of combinations, and the conventional random array was considered to be an array in which all four types appear after each combination because of “random”. However, considering the maximum bending angle between adjacent links, a large one is a disadvantageous factor for durability, so simply using a random arrangement may cause an arrangement that is disadvantageous for durability. is there. For example, when (L1, P1) is used as a reference, there are (L1, P1), (L1, P2), (L2, P1) and (L2, P2) as the subsequent combinations. Conventionally, such a continuous combination has not been considered, although the noise level and the durability performance may change.

  In the power transmission chain according to the present invention, paying attention to the maximum bending angle, by eliminating an undesirable combination following, not only the noise is reduced but also the durability is improved.

That is, regarding the pitch length, the link having a small pitch length is L1 and the link having a large pitch length is L2, and the pin shape of the first pin is a pin having a long length in the chain width direction or a large radius of curvature of the rolling contact surface. The pin is P1, the pin having a short length in the chain width direction or the pin having a small radius of curvature of the rolling contact surface is P2, and regarding their arrangement, for example, immediately after the chain traveling direction of the combination of (L1, P1), The combination of (L2, P2) is avoided (in other words, immediately after the chain traveling direction of the combination of (L1, P1), the remaining three combinations (L1, P1), (L1, P2) ) And (L2, P1).

  When links and pins are randomly arranged, the relative rotation angle (bending angle) between adjacent links is obtained, for example, as shown in FIG. In the drawing, the relative rotation angle is increased at the point where the combination (L2, P2) comes immediately after the chain traveling direction of the combination (L1, P1). In other places, since the combination (L2, P2) does not come immediately after the chain traveling direction of the combination (L1, P1), (L2, P2) immediately after the chain traveling direction of the combination (L1, P1). It can be seen that the maximum bending angle can be reduced by eliminating the combination of).

  Based on the analysis result, when the portion where the maximum bending angle is increased is examined, when the combination (L1, P2) comes immediately after the chain traveling direction of the combination (L1, P2) other than the above combination (L2 , P2) followed by a combination, (L2, P2) combination followed by (L1, P2) and (L1, P2) followed by (L1, P2) combination and (L1, P2) combination When the combination of (L2, P1) comes immediately after the chain traveling direction, the maximum bending angle is found to be large even in the combination of (L1, P2), and the above conditions are extracted based on this. Has been.

  There are a total of four combinations to be excluded here, and it is best that all four of these are excluded, but if at least one combination is excluded, compared to the conventional one, Durability can be improved. Of course, it is more preferable to exclude not only one of the four combinations but also at least two or at least three.

  In order to eliminate the sequence to be excluded, the combination of (L2, P2) may be replaced with (L1, P1) or the like. However, by changing only the order, the sequence may be excluded from the sequence to be excluded. can do.

By using two types of link pitch lengths, the period of sound generation is shifted, and the peak of the sound pressure level is reduced. As for the length of the pin, by setting this to two levels, the position in contact with the pulley becomes two levels, and the peak of the sound pressure level is reduced. In addition, the rolling contact surface shape of the first pin and the second pin is such that the locus of the contact position between the first pin and the second pin is an involute curve, and the basic circle radius of the involute is set to two levels. Pressure level peaks are reduced. With respect to the pin, in the chain width direction is longer pin lengths P1, and if the length of the chain width direction short pin was P2, rolling radius of curvature is large pin contact surfaces P1, the curvature of the rolling contact surface radius The same effect can be obtained when the pin having a small P is P2. The first pin and the second pin are usually formed in an involute curved surface in which one of the rolling contact surfaces is a flat surface and the other rolling contact surface is relatively rolling and movable. However, the contact surfaces of the first pin and the second pin may be formed as required curved surfaces.

  One of the first pin and the second pin is fixed to a pin fixing portion provided at a front portion of a front insertion portion of one link and is movable at a front portion of a rear insertion portion of another link The other side is movably fitted into a pin movable part provided on the rear part of the front insertion part of one link and the rear part of the rear insertion part of the other link. It is preferable that it is fixed to a pin fixing part provided in.

  The pin is fixed to the pin fixing portion by, for example, fitting and fixing the inner edge of the pin fixing portion and the outer peripheral surface of the pin by mechanical press-fitting. Alternatively, shrink fitting or cold fitting may be used. The fitting and fixing is preferably performed at the edges (upper and lower edges) of the portion orthogonal to the length direction of the pin fixing portion. After the fitting and fixing, a pre-tension is applied in the pre-tension applying step, so that an appropriate and residual compressive stress is equally applied to the pin fixing portion (pin press-fitting portion) of the link.

  In the power transmission chain according to the present invention, at least one of the first pin and the second pin comes into contact with the pulley to transmit power by frictional force. In a chain in which one of the pins contacts the pulley, one of the first pin and the second pin is a pin that contacts the pulley when the chain is used in a continuously variable transmission ( In the following, the pin is referred to as “first pin” or “pin”, and the other is referred to as the pin that does not contact the pulley (interpiece or strip). "Peace").

  For example, the link is made of spring steel or carbon tool steel. The material of the link is not limited to spring steel or carbon tool steel, and may of course be other steel such as bearing steel. In the link, the front and rear insertion portions may be independent through holes (links with columns), and the front and rear insertion portions may be one through holes (links without columns). Appropriate steel such as bearing steel is used as the material of the pin.

  In this specification, one end side in the length direction of the link is front and the other end side is rear, but this front and rear are for convenience, and the length direction of the link always coincides with the front and rear direction. It doesn't mean that.

  In the above power transmission chain, one of the pins (interpiece) is shorter than the other pin (pin), the end surface of the longer pin contacts the conical sheave surface of the pulley of the continuously variable transmission, It is preferable that power is transmitted by the frictional force due to this contact. Each pulley includes a fixed sheave having a conical sheave surface and a movable sheave having a conical sheave surface facing the sheave surface of the fixed sheave. The chain is sandwiched between the sheave surfaces of both sheaves, and the movable sheave. Is moved by a hydraulic actuator, the distance between sheave surfaces of the continuously variable transmission, that is, the wrapping radius of the chain is changed, and a continuously variable transmission can be performed with a smooth movement.

  The power transmission device according to the present invention includes a first pulley having a conical sheave surface, a second pulley having a conical sheave surface, and power transmission spanned between the first and second pulleys. And a power transmission chain as described above.

  This power transmission device is suitable for use as a continuously variable transmission for a vehicle such as an automobile.

  According to the power transmission chain and the power transmission device of the present invention, focusing on the maximum bending angle while eliminating random combinations as the basis, based on random arrangement, the arrangement is also appropriate from the viewpoint of durability. Thus, noise is reduced and durability is improved only by changing the arrangement without changing the shapes of the links and pins to be used.

  Embodiments of the present invention will be described below with reference to the drawings. In the following description, the top and bottom refer to the top and bottom of FIG.

  FIG. 1 shows a part of a power transmission chain according to the present invention. The power transmission chain (1) has front and rear insertion portions (12) and (13) provided at predetermined intervals in the chain length direction. A plurality of links (11) (21) and a plurality of pins (first pins) (14) and interpieces (first ones) linking the links (11) (21) arranged in the chain width direction so as to be bendable in the length direction 2 pins) (15). The interpiece (15) is made shorter than the pin (14), and both are opposed to each other with the interpiece (15) disposed on the front side and the pin (14) disposed on the rear side.

  In the power transmission chain (1) of the present invention, as the links (11) and (21), two types of links (11) shown in FIG. 2 and links (21) shown in FIG. 3 are used. As for the cross-sectional shape of the pin (14), two types are used, one shown in FIG. 4 (a) and one shown in FIG. 4 (b).

  In the chain (1), three link rows composed of a plurality of links having the same phase in the width direction are arranged in the traveling direction (front-rear direction) to form one link unit, and the link unit composed of the three rows of link rows is the traveling direction. Are connected to each other. In this embodiment, one link unit includes a link row having nine links and two link rows having eight links.

  As shown in FIGS. 2 and 3, the front insertion part (12) of the links (11) and (21) has a pin movable part (16) and an interpiece (15) to which the pin (14) is movably fitted. The interpiece fixing part (17) is fixed, and the rear insertion part (13) is an interpiece in which the pin fixing part (18) to which the pin (14) is fixed and the interpiece (15) are movably fitted. It consists of a movable part (19).

  Each pin (14) is wider in the front-rear direction than the interpiece (15), and the upper and lower edges of the interpiece (15) have protruding edges (15a) extending to the respective pins (14) side. ) (15b).

  When connecting the links (11) (21) arranged in the chain width direction, the front insertion part (12) of one link (11) (21) and the rear insertion part (13) of the other links (11) (21) ) And the links (11) and (21) are overlapped so that the pin (14) is fixed to the rear insertion part (13) of one link (11) (21) and the other link (11) (21) is movably fitted to the front insertion part (12), and the interpiece (15) is movably fitted to the rear insertion part (13) of one link (11) (21) and the other It is fixed to the front insertion part (12) of the links (11) (21). Then, the pin (14) and the interpiece (15) are relatively rolled and brought into contact with each other, whereby the links (11) and (21) can be bent in the length direction (front-rear direction).

  At the boundary between the pin fixing part (18) of the link (11) (21) and the interpiece movable part (19), the upper and lower concave arcuate guide parts (19a) (19b) of the interpiece movable part (19) Are provided with upper and lower convex arc-shaped holding portions (18a) and (18b) for holding the pin (14) fixed to the pin fixing portion (18). Similarly, at the boundary between the interpiece fixing part (17) and the pin movable part (16), the upper and lower concave arcuate guide parts (16a) and (16b) of the pin movable part (16) are connected to the interpiece fixed part. Upper and lower convex arc-shaped holding portions (17a) and (17b) for holding the interpiece (15) fixed to the portion (17) are provided.

  The locus of the contact position between the pin (14) and the interpiece (15) with respect to the pin (14) is an involute of the circle, and in this embodiment, the rolling contact surface (14a) of the pin (14) Is an involute curve having a base circle of radius Rb and center M in the cross section, and the rolling contact surface (15c) of the interpiece (15) is a flat surface (the cross-sectional shape is a straight line). As a result, when each link (11) (21) moves from the straight region to the curved region of the chain (1) or from the curved region to the straight region, the pin (14) is fixed at the front insertion portion (12). The rolling contact surface (14a) is in contact with the rolling contact surface (15c) of the interpiece (15) while the rolling contact surface (15a) is in contact (including some sliding contact) with respect to the interpiece (15) in the state. In the rear insertion portion (13), the rolling contact surface (15c) is connected to the pin (14) with respect to the pin (14) in a state where the interpiece (15) is fixed in the interpiece movable portion (19). It moves while rolling (including some sliding contact) on the rolling contact surface (14a).

  In this power transmission chain (1), polygonal vibration occurs due to repeated vertical movement of the pin, which causes noise, but the pin (14) and the interpiece (15) move relatively in rolling contact. When the contact position of the pin (14) and the interpiece (15) with respect to the pin (14) is an involute of the circle, both the contact surfaces of the pin and the interpiece are arcuate surfaces As compared with the above, vibration can be reduced and noise can be reduced.

  In order to further reduce noise and vibration, it is preferable to randomly arrange two or more types of links (11) (21) and pins (14) with different shapes. As a result, the sound energy is distributed to different frequency bands, and the peak of the sound pressure level is reduced.

  2 and 3, the portions indicated by reference signs A and B are lines (dots in the cross section) where the pin (14) and the interpiece (15) are in contact with each other in the linear region of the chain (1). The distance between them is the pitch length. The link (11) in FIG. 2 has a larger distance (pitch length) between ABs as the link (21) in FIG. 3, and the links (11) and (21) have a larger pitch length. Things and small ones are used.

  In FIG. 4, the radius Rb of the involute curve of the pin (14) is 2 between the radius Rb of the involute curve shown in FIG. 4 (a) and the radius Rb of the involute curve shown in FIG. 4 (b). Types are used. These two types of pins (14) can be inserted into either the link (11) with a small pitch length in FIG. 2 or the link (21) with a long pitch length in FIG. Combining the types (hereinafter, “L1” is a small pitch length and “L2” is a large pitch length) and two types of pin shapes (hereinafter, “Pb is a large Rb” and “P2” is a small Rb) Thus, four types of combinations (L1, P1), (L1, P2), (L2, P1) and (L2, P2) are possible.

  The conventional random array is the above-described four types of random arrays, and it was considered that an array in which all of the four types of combinations appear after each combination is good. However, considering the maximum bend angle between adjacent links, those with a large maximum bend can cause a decrease in durability, so it is simply a random arrangement when considering noise and durability. , May not be optimal. Therefore, paying attention to the maximum bending angle, by eliminating the following undesirable combination as described below, not only the noise is reduced but also the durability is improved.

  FIG. 5A shows an example of a conventional arrangement, and all four types of combinations appear after the combination of (L1, P2). FIG. 5B shows the relative rotation angle (bending angle) between the adjacent links (11) and (21) in this conventional arrangement. In FIG. 5B, the relative rotation angle is large at the point where the combination of (L2, P2) follows the combination of (L1, P1). In other places, after the combination of (L1, P1), a combination of (L1, P1) other than the combination of (L2, P2), a combination of (L1, P2) or a combination of (L2, P1) From this analysis result, it can be seen that by eliminating the combination of (L2, P2) after the combination of (L1, P1), the one with the largest bending angle can be reduced.

  From this point of view, when further analysis is performed to check the combination with the maximum bending angle, the arrangement shown in FIGS. 6A, 6B, and 6C is shown in FIG. 5B. It was found that the same relative rotation angle was large (illustration of analysis results omitted). That is, it can be seen that by eliminating these arrangements, the maximum bending angle, which is a disadvantageous factor in durability, can be reduced. Note that the arrangement shown in FIGS. 6A, 6B, and 6C increases the maximum bending angle when continued in this order, so only the order of the second combination and the third combination is changed. However, it is possible to eliminate the maximum bending angle.

In the above description, the pin shape of the first pin is exemplified by the pin P1 having a large radius of curvature of the rolling contact surface and the pin P2 having a small radius of curvature of the rolling contact surface, but the length in the chain width direction is long. Even when two types of pins, that is, a short pin in the chain width direction, are used, the same bending angle reduction effect as described above can be obtained by setting the long pin to P1 and the short pin to P2.

  This power transmission chain (1) is used in the V-type pulley type CVT shown in FIG. 8, and at this time, as shown in FIG. 7, the fixed sheave (2a of the pulley (2) having the pulley shaft (2e) is used. ) And the conical sheave surface of the movable sheave (2b), the end surface of the drive pin (14) is the conical sheave surface of the pulley (2) with the end surface of the interpiece (15) not in contact with the conical sheave surface (2c) (2d). (2c) (2d) is contacted, and power is transmitted by the frictional force caused by this contact.

  When the movable sheave (2b) of the drive pulley (2) at the position indicated by the solid line is moved closer to or away from the fixed sheave (2a), the winding diameter of the drive pulley (2) is indicated by a chain line in the figure. Thus, it is large when approaching and small when separating. In the driven pulley (3), although not shown in the drawing, when the movable sheave moves in the opposite direction to the movable sheave (2b) of the drive pulley (2) and the winding diameter of the drive pulley (2) increases, the driven pulley When the winding diameter of (3) decreases and the winding diameter of the drive pulley (2) decreases, the winding diameter of the driven pulley (3) increases. As a result, on the basis of the state where the gear ratio is 1: 1 (initial value), the winding diameter of the drive pulley (2) is minimum and the winding diameter of the driven pulley (3) is maximum U / D. An (underdrive) state is obtained, and an O / D (overdrive) state in which the winding diameter of the drive pulley (2) is maximum and the winding diameter of the driven pulley (3) is minimum is obtained.

FIG. 1 is a plan view showing a part of one embodiment of a power transmission chain according to the present invention. FIG. 2 is an enlarged side view showing a reference shape of a link, a pin and an interpiece. FIG. 3 is an enlarged side view showing the shapes of links having different pitch lengths. FIG. 4 is an enlarged side view showing differently shaped pins. FIG. 5A shows an example of a conventional arrangement, and FIG. 5B shows an analysis result of the relative rotation angle of this conventional arrangement. FIGS. 6A, 6B and 6C are tables showing sequences to be excluded. FIG. 7 is a front view showing a state in which the power transmission chain is attached to the pulley. FIG. 8 is a perspective view showing a continuously variable transmission.

Explanation of symbols

(1) Power transmission chain
(2) (3) Pulley
(2a) (3b) Fixed sheave
(2b) (3a) Movable sheave
(2c) (2d) Conical sheave surface
(11) Link (link with small pitch length)
(12) Front insertion part
(13) Rear insertion part
(14) Pin (1st pin)
(15) Interpiece (2nd pin)
(21) Link (Pitch with long pitch)

Claims (3)

A power transmission chain spanned between a first pulley having a conical sheave surface and a second pulley having a conical sheave surface,
A plurality of links having front and rear insertion portions through which pins are inserted, and a plurality of links arranged before and after connecting links aligned in the chain width direction so that a front insertion portion of one link and a rear insertion portion of another link correspond to each other. of a first pin and a plurality of second pins, by first pins and the second pins move relative rolling contact, with bending song links being enabled, in the chain width direction of the second pin The length is made shorter than the length of the first pin in the chain width direction, the first pin comes into contact with the pulley to transmit power, and the link having a different pitch length and the first pin having a different pin shape are combined. in those arranged randomly it is,
Regarding the pitch length, there are two types of links L1 having a small pitch length and links L2 having a large pitch length. Regarding the pin shape of the first pin, a pin P1 having a long length in the chain width direction and a length in the chain width direction are provided. There are two types of short pins P2, and at least one of the following arrangements is excluded: A power transmission chain.
(L1, P2) when the combination of (L1, P2) comes immediately after the chain traveling direction of the combination (L1, P2), an array followed by (L2, P2), immediately after the chain traveling direction of the combination of (L2, P2) (L1, P2) An arrangement followed by (L2, P2) when the combination of P2) comes, and (L1, P2) follows when the combination of (L2, P1) comes immediately after the chain traveling direction of the combination of (L1, P2) An array followed by (L2, P2) immediately after the chain traveling direction of the array and the combination of (L1, P1). A power transmission chain spanned between a first pulley having a conical sheave surface and a second pulley having a conical sheave surface,
A plurality of links having front and rear insertion portions through which pins are inserted, and a plurality of links arranged before and after connecting links aligned in the chain width direction so that a front insertion portion of one link and a rear insertion portion of another link correspond to each other. of a first pin and a plurality of second pins, by first pins and the second pins move relative rolling contact, with bending song links being enabled, in the chain width direction of the second pin The length is made shorter than the length of the first pin in the chain width direction, the first pin comes into contact with the pulley to transmit power, and the link having a different pitch length and the first pin having a different pin shape are combined. in those arranged randomly it is,
With respect to pitch length, there are two kinds of links L1 and pitch long link L2 of pitch length small, with respect to the pin shape of the first pin, the radius of curvature of the curvature radius is large pins P1 and the rolling contact surface of the rolling contact surface There are two types of small pins P2, and at least one of the following arrangements is excluded: A power transmission chain.
(L1, P2) when the combination of (L1, P2) comes immediately after the chain traveling direction of the combination (L1, P2), an array followed by (L2, P2), immediately after the chain traveling direction of the combination of (L2, P2) (L1, P2) An arrangement followed by (L2, P2) when the combination of P2) comes, and (L1, P2) follows when the combination of (L2, P1) comes immediately after the chain traveling direction of the combination of (L1, P2) An array followed by (L2, P2) immediately after the chain traveling direction of the array and the combination of (L1, P1). And a second power transmission chain to be stretched and a pulley having a first pulley and conical sheave surfaces having conical sheave surfaces, the power transmission chain according to claim 1 or 2 of the power transmission apparatus.

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