JP5207236B2 - Manufacturing method of shaft rod, manufacturing method of bearing, shaft rod and bearing - Google Patents

Description

  The present invention relates to a shaft rod manufacturing method, a bearing manufacturing method, a shaft rod, and a bearing. More specifically, the present invention relates to a shaft rod that facilitates a process of fixing a shaft rod used as an inner ring member of a bearing to a mating member. The present invention relates to a manufacturing method, a bearing manufacturing method, a shaft rod, and a bearing.

  In recent years, as automobiles have become more fuel-efficient, have more gears and higher output, higher performance of components such as engines and transmissions has been demanded. Here, high performance refers to, for example, improvement of durability, improvement of wear resistance, and extension of life. As an example, a gasoline engine is equipped with a part called a rocker arm. A rocker arm is one of the parts of a valve-operated gasoline engine. The cam rotates the rotation obtained from the engine output shaft into the reciprocating motion of the intake and exhaust valves of the engine. In the valve mechanism for transmitting the cam movement to the intake / exhaust valve, it is a part that follows the cam to reduce the friction loss during operation of the shaft rod to which the cam is fixed and to reduce fuel consumption. A cam follower device is used. The cam follower device changes the friction during driving from sliding friction to rolling friction in order to reduce friction loss and reduce fuel consumption.

  The cam follower device has a cylindrical roller disposed between a pair of support walls provided on a rocker arm, which is a main body portion, and a plurality of needles via a roller support shaft that spans between the support walls. The roller is supported so that it can freely rotate. The roller and needle change the friction during operation from sliding friction to rolling friction. However, of the surface of the shaft rod of the roller support shaft, the central portion of the curved surface extending in the direction of the main shaft comes into contact with the rolling surfaces of a plurality of needles during use, so that the wear is severe. In order to further alleviate this, Japanese Patent Application Laid-Open No. 2004-183589 (Patent Document 1) hardens a region from the surface of the shaft rod to a certain depth in order to prevent wear. In order to cure, first, nitriding treatment is performed on the surface of the shaft rod from the curved surface extending in the principal axis direction to a certain depth. Thereafter, only the region subjected to the above nitriding treatment is hardened by induction hardening, thereby improving the wear resistance and rolling fatigue life. However, both the end surfaces of the shaft rod (surfaces at both ends of the shaft rod in the main shaft direction and intersecting the main shaft direction) are not subjected to the above-described curing process in order to be fixed to the roller support wall by caulking. With such a processing method, the metal composition for forming the roller support shaft is adjusted in order to suppress the wear of the curved surface extending in the main shaft direction among the surfaces of the shaft rod and to increase the life. Specifically, the total content of carbon and nitrogen is 0.5% by mass or more and 1.2% by mass or less.

  Further, with regard to the transmission of automobiles, the multi-stage from the conventional 4-5 speed switching type to the 6-8 speed switching type is progressing, and the performance enhancement for the transmission is also increasing in importance. As an example, the rotational speed of the planetary gear used in the transmission and the rotational speed of the bearing are high. Since the needle roller bearing with a cage used for this planetary gear is used under a specific condition of revolving while rotating, a centrifugal force due to revolving acts. Since the stress generated in the cage is higher than normal conditions, it is necessary to improve the strength of the cage, extend the life of the bearing, and improve the durability of the entire planetary gear mechanism.

Furthermore, a planetary gear mechanism used in an automatic transmission of an automobile has a structure in which a shaft bar called a pinion shaft is fixed to a carrier arranged around an output shaft. Due to the reduction in fuel consumption of automobiles in recent years, the rotational speed of the pinion gear has increased, so that the load applied to the pinion shaft has increased, and early peeling has become a problem due to a decrease in the amount of lubricating oil. Although it is effective to increase the nitrogen concentration on the surface to prevent premature peeling, nitrogen is an element that stabilizes austenite. When the nitrogen concentration is increased, the tempering temperature is increased to decompose residual austenite. There is a need for it, and there is a risk of shortening the life. Therefore, in order to solve this problem, in Japanese Patent Laid-Open No. 2003-301933 (Patent Document 2), the nitrogen concentration on the surface of the pinion shaft is set to 0.05 mass% or more and 0.6 mass% or less.
JP 2004-183589 A JP 2003-301933 A

  Patent Document 1 describes that both ends (both end faces) of a roller support shaft that needs to be fixed to the main body during nitriding may be subjected to nitriding prevention processing for caulking. Yes. If the hardness is too high, the caulking process cannot be performed. Therefore, in order to fix the caulking process, it is to prevent nitriding at both ends of the roller support shaft. Not mentioned. If the anti-nitriding treatment is applied to each shaft rod using a method such as coating only both ends of the shaft rod with an anti-nitriding agent, the processing takes a very long time and is inefficient. It is believed that there is.

  Further, in Patent Document 2, of the curved surface extending in the main axis direction of the pinion shaft, only the portion where the needle rollers that are rolling elements of the bearing contact intermittently when fixed to the bearing is to improve the wear resistance. Induction hardening. For this reason, both ends (both end faces) of the pinion shaft are not subjected to induction hardening and are not cured, so that the pinion shaft can be fixed to the carrier by caulking both ends. Yes. However, there is no description that the nitriding process performed prior to the induction hardening process is not performed on both ends of the pinion shaft. Therefore, in the invention of Patent Document 2, the both ends of the pinion shaft are also subjected to nitriding treatment, and during the nitriding treatment, a nitride layer or a compound layer is also formed on the surface layer portions at both ends of the pinion shaft. It is thought that. When joining both ends of the shaft rod to other members by caulking, the hardness of both ends of the shaft rod is easy to caulk, considering the caulking load and wear of the tool used for caulking. It is preferable that it is below Hv300 which is. However, the above-described nitride layer or compound layer has a hardness higher than that of Hv300, and it is considered that it is not appropriate to perform caulking on both ends of the shaft rod in a state where nitriding treatment is performed.

  The present invention has been made in view of the above-described problems. The purpose is to remove the hard nitride layer and compound layer formed at both ends of the shaft rod during soft nitriding to improve the wear resistance of the shaft rod, and to remove the Vickers at both ends of the shaft rod. The hardness is set to Hv300 or less to facilitate caulking with the mating member.

  First, the use of the shaft rod in the present invention will be described. As a use of the shaft rod in the present invention, first, a rolling shaft used as an inner ring member of a needle bearing or needle roller incorporated in a rocker arm can be mentioned. Here, FIG. 1 is a schematic view showing a rolling bearing incorporated in a rocker arm. The rocker arm 1 that is a rotating member is one of the parts of a valve-operated gasoline engine as described above. For example, the rotation obtained by the cam 5 from the output shaft of the engine is absorbed and exhausted by the engine using the cam 5. This is converted into a reciprocating motion of opening and closing of the valve 6. The roller 3 and the roller 4 of the outer ring, which are rolling elements constituting a needle bearing or needle roller incorporated in the rocker arm, are subjected to the sliding friction caused by the movement of the cam 5 of the rocker arm 1. Have a role to convert. Needle bearings or needle rollers change the friction during operation from sliding friction to rolling friction in order to reduce friction loss and reduce fuel consumption.

  Another application of the shaft rod in the present invention is a rolling shaft used as an inner ring member of a needle bearing or needle roller incorporated in a planetary gear device. Here, FIG. 2 is a schematic cross-sectional view showing the configuration of an automatic transmission incorporating the components of the planetary gear mechanism. FIG. 3 is a front view schematically showing the configuration of the planetary gear mechanism of the P part in FIG. FIG. 4 is a perspective view of the planetary gear mechanism of FIG. FIG. 5 is a partially broken perspective view schematically showing a configuration of a rolling bearing as a bearing member in the planetary gear mechanism of FIGS. 3 and 4.

  The planetary gear mechanism 10 shown in FIG. 2 is disposed between the sun gear shaft 11 and the ring gear shaft 12 in, for example, an automatic transmission. As shown in FIG. 3, the plurality of planetary gears 13 are disposed between the sun gear 14 and the internal gear 15 that exist in the central portion of the planetary gear mechanism 10. As shown in FIG. 4, a bearing member 20 such as a needle bearing is present inside the planetary gear 13, and the bearing member 20 includes, for example, needle rollers 18 as rolling elements, as shown in FIG. 5. Further, the needle rollers 18 are held at correct positions by a cage 19 at a predetermined interval, and the shaft rod in the present invention is used as a rolling shaft 17 that is an inner ring member of the bearing member 20. .

Subsequently, means for solving the problems in the present invention will be described. In the following description of the means for solving the problems in the present invention, the term “shaft bar” is used for the shaft bar material in the process of manufacturing the shaft bar as well as the completed shaft bar. To do. The present invention relates to a method of manufacturing a shaft rod used as an inner ring member of a bearing, and a process for improving the wear resistance of the shaft rod and the surfaces intersecting the main shaft direction at both ends in the main shaft direction of the shaft rod are removed. The manufacturing method of a shaft bar provided with the process to do. The process of improving the wear resistance of the shaft rod includes a step of soft nitriding the surface of the shaft rod, and induction hardening of the curved surface extending in the main axis direction among the surfaces of the shaft rod subjected to the soft nitriding treatment. Process. After the step of removing the surface, the entire curved surface of the shaft rod is covered with a nitride layer formed by a step of improving wear resistance.

As this, by performing the induction hardening process after performing the nitrocarburizing treatment, the surface of the shaft rod, curved surface excellent in wear resistance in particular extending in the main axis direction, and long lifetime axis with excellent rolling contact fatigue life You can get a stick.

  The process of improving the wear resistance, such as the soft nitriding process and the induction hardening process described above, increases the hardness of the surface of the shaft rod. However, it is not easy to perform a caulking process for fixing to a mating member on a surface having high hardness (Vickers hardness Hv300 or more). Therefore, in order to facilitate the caulking process, a step of removing the high hardness portion of the surface intersecting the main axis direction at both ends in the main axis direction of the shaft rod is performed. As a result, an uncured region inside the shaft bar appears on the surface, so that it is possible to easily perform caulking using this new uncured surface. Further, in order to easily perform the caulking process, the Vickers hardness is Hv300 or less in a region having a depth of 0.5 mm or less from the surface intersecting the principal axis direction at both ends in the principal axis direction of the shaft rod. It is preferable to remove it.

In the shaft rod manufacturing method of the present invention, the nitride layer formed by the soft nitriding process has a depth of 0.2 mm or more from the surface of the shaft rod. Further, in the method of manufacturing the shaft rod according to the present invention, the outer diameter of the shaft rod in the direction intersecting with the main shaft direction is adjusted by grinding the nitride layer present on the surface of the shaft rod subjected to induction hardening. Process. Furthermore, in the method for manufacturing a shaft rod according to the present invention, the surface layer of the curved surface extending in the principal axis direction after the step of adjusting the outer diameter has a nitrogen concentration of 0.1% by mass or more.

  When the shaft rod in the present invention is finally fitted, it is necessary to adjust the outer diameter of a circle that forms a cross section intersecting with the main shaft direction of the shaft rod. For this purpose, the surface is ground to remove a region from the curved surface extending in the principal axis direction of the shaft rod to a certain depth, which has been subjected to soft nitriding treatment and high frequency treatment. Even after grinding the surface, in order to become a nitrided layer subjected to soft nitriding in a region within about 0.1 mm from the curved surface extending in the principal axis direction of the shaft rod, In the soft nitriding step, the depth of the nitride layer from the surface of the shaft rod is preferably 0.2 mm or more. In addition, even after grinding the surface, in the region within about 0.1 mm from the curved surface extending in the principal axis direction of the shaft rod, the nitrogen concentration is 0.1 mass% or more due to the influence of soft nitriding. It is preferable that

  In the method of manufacturing the shaft rod according to the present invention, the region having a depth of 0.1 mm or less from the curved surface extending in the main axis direction after the step of adjusting the outer diameter has an austenite grain size number of # 11. As described above, the Vickers hardness is Hv653 or more. The amount of retained austenite is 10 to 50% by mass. The curved surface extending in the direction of the main axis is a region where the rolling elements of the bearing come into contact with each other, so that the region is severely worn. Adjust the amount to be in the above range and increase the hardness. This can improve the wear resistance and the rolling fatigue life in the surface portion of the region in contact with the rolling elements.

  Moreover, in order to manufacture the shaft rod described above, it is preferable that the material thereof is bearing steel or carbon steel for machine structure containing 0.45% by mass or more of carbon.

  Furthermore, regarding the manufacturing method of the bearing in the present invention, a step of preparing a shaft rod manufactured by using the above-described method of manufacturing a shaft rod, and a step of fixing both end portions of the shaft rod in the main shaft direction to a mating member. The step of providing and fixing includes a step of fitting both ends of the shaft rod in the main axis direction and the mating member, and a step of caulking both ends of the shaft rod in the main shaft direction and the mating member. . By using the method described above, it is possible to easily perform the process of caulking both ends of the main shaft direction of the shaft rod and the mating member. By using the above manufacturing method, it is possible to provide a shaft rod and a bearing having high performance, excellent wear resistance, and improved rolling fatigue life.

  In the manufacturing method of the shaft rod of the present invention, the high-hardness nitride layer and the compound layer formed at both ends of the shaft rod during soft nitriding treatment to improve the wear resistance of the shaft rod are removed, The Vickers hardness at both ends of the shaft rod is set to Hv300 or less. As a result, it is possible to facilitate caulking with the mating member.

  Hereinafter, embodiments of the present invention will be described with reference to the drawings. In the following embodiments, parts having the same functions are denoted by the same reference numerals, and the description thereof will not be repeated unless particularly necessary.

(Embodiment)
In the embodiment of the present invention, a method for manufacturing a shaft rod used as a rolling shaft which is an inner ring member of a needle bearing or needle roller incorporated in a rocker arm or a planetary gear device will be described. FIG. 6 is a flowchart showing a method of manufacturing the shaft rod and the bearing in the embodiment of the present invention. Moreover, FIG. 7 is a flowchart which shows the process (S7) of FIG. 6 in detail. Hereinafter, each process shown in these flowcharts will be described.

  First, a step (S1) of forming a shaft rod is performed. Specifically, it is a step of forming the shape of the shaft rod from the material for forming the shaft rod using, for example, an NC lathe. In the following description of the embodiment, the term “shaft bar” is used for the shaft bar material in the process of manufacturing the shaft bar as well as the completed shaft bar. Here, the shaft rod may have a solid structure in which the inside (region in the vicinity of the center of the cross section cut in a direction intersecting the main axis direction) is filled, or may have a hollow structure in which the inside is hollow. However, in the case of a hollow structure, it is preferable to determine the diameter of the cross-sectional circle that forms the hollow region in consideration of the load received as the inner ring member of the bearing. In addition, for the step (S5) of removing a shaft end portion to be described later, it is preferable to prepare the length of the shaft rod in the main shaft direction to be longer than a desired length by 0.3 mm or more. In addition, it is more preferable to form longer than desired length in the range of 0.3 mm or more and 0.5 mm or less. Further, for the step (S6) of grinding the outer diameter portion to be described later, the diameter of the circle of the cross section cut in the direction intersecting with the main axis of the shaft rod is prepared to be 0.1 mm or more larger than the desired diameter. Is preferred. In addition, it is more preferable to form larger than the desired diameter in the range of 0.1 mm to 0.2 mm.

  As the metal material that is a material for forming the shaft rod, bearing steel or carbon steel for mechanical structure containing 0.45 mass% or more of carbon is used. The former bearing steel is a steel material that can withstand repeated loads applied to a shaft rotating at a high speed and has high hardness and excellent wear resistance. Generally, high-carbon chromium bearing steel is used. The material forming the shaft rod used as the rolling shaft can improve the rolling fatigue life by increasing the hardness of the region from the surface to a certain depth. Here, the depth refers to an amount that proceeds in a direction from the curved surface extending in the main axis direction of the shaft rod toward the center of the cross section of the shaft rod. In particular, when the Vickers hardness is Hv653 or more, the rolling fatigue life can be greatly improved. In order to increase the hardness of the surface portion, the surface portion is subjected to a treatment such as induction hardening. Especially for the latter carbon steel for machine structural use, the hardness of the surface portion obtained by the induction hardening treatment is the carbon for machine structure use. The carbon content of the steel material affects it. That is, as the carbon content increases, the austenite is stabilized, and a retained austenite having an effect of suppressing surface-origin type damage can be formed at a high rate. In order to stably obtain a Vickers hardness of Hv653 or higher that can greatly improve the rolling fatigue life after induction hardening, it is preferable to contain 0.45% by mass or more of carbon. In addition, it is more preferable to set it as 0.45 mass% or more and 0.60 mass% or less. Furthermore, the Vickers hardness in the region from the surface to a certain depth is preferably as high as Hv653 or higher. However, since it is difficult to stably obtain a hardness of Hv900 or higher, it is more preferable that it is Hv700 or higher and Hv900 or lower.

  However, after removing the end surface of the shaft rod in the step (S5) of removing the shaft end portion described later, as described later, both end surfaces of the removed shaft rod (in the main shaft direction existing at both end portions). It is preferable that the Vickers hardness of the intersecting surface is Hv300 or less. For this reason, a material in which the Vickers hardness of the material of the shaft rod before the soft nitriding treatment or induction hardening treatment is Hv300 or less is used.

  In order to greatly improve the rolling fatigue life, toughening can be considered by reducing the grain size of the austenite crystal grains of the metal that forms the shaft rod. Therefore, it is preferable that the austenite crystal grains have a smaller particle size, and the particle size number is preferably 11 or more. However, since it is difficult to stably obtain a particle number exceeding 13th, it is more preferable that the particle number is 11 or more and 13 or less.

  Next, a step (S2) of performing soft nitriding is performed. Specifically, this is a step of stabilizing and hardening austenite by forming a nitride layer which is a region where nitrogen has diffused by intruding nitrogen into a region from the surface of the formed shaft rod to a certain depth. . Further, the nitride layer is also used to increase the amount of retained austenite and to make the microstructure fine and tough by performing induction hardening on the nitride layer later.

The nitride layer is divided into a compound layer and a diffusion layer. Here, FIG. 8 is a schematic view illustrating the nitrided layer after the soft nitriding treatment is performed on the shaft rod. FIG. 8 is a schematic view showing a part of the cross-sectional structure when the shaft bar is cut in a cross section parallel to the main axis. That is, in FIG. 8, the main shaft direction of the shaft rod extends to the left and right of the drawing, the upper side is a curved surface extending in the main shaft direction among the surfaces of the shaft rod, and the lower side is the inside of the shaft rod. In addition, a curved surface extending in the main axis direction of the shaft rod exists on the lower side, but is omitted in FIG. In FIG. 8, it can be seen that the compound layer 101 and the diffusion layer 102 are present in this order from the curved surface, which is the surface extending in the principal axis direction of the shaft rod, to the inner side of the shaft rod, and the shaft rod interior 103 is present inside thereof. The compound layer 101 is made of εFe _2-3 N, which is a nitrogen compound mainly composed of iron, and indicates a hard layer formed on the outermost surface layer (generally about several μm to 20 μm) of the shaft rod. The diffusion layer is a layer made of γ′Fe ₄ N, formed inside the compound layer 101, and in which nitrogen diffusion is observed. The compound layer 101 is effective in improving the wear resistance of the shaft rod, and the diffusion layer 102 is effective in improving the rolling fatigue life.

  Next, the soft nitriding treatment is a kind of nitriding treatment in which nitrogen is diffused mainly in nitrogen in the heated material, including carbonitriding treatment by diffusing nitrogen mainly in carbon. . As a soft nitriding method, gas soft nitriding treatment or salt bath soft nitriding treatment may be used. In the following, description will be given by way of example by gas soft nitriding treatment. For example, after the gas soft nitriding treatment is performed on the shaft rod at a temperature of approximately 550 ° C. to 600 ° C., cooling is performed in oil or gas.

  When performing this gas soft nitriding treatment, the nitride layer, which is a region that has been nitrided after the soft nitriding treatment, may be treated so that the depth from the surface of the shaft is 0.2 mm or more. preferable. Here, when a bearing is used under conditions in which hard foreign matter is mixed in the lubricating oil, it is considered that indentations are generated on the surface of the rolling element and shaft rod of the bearing due to the foreign matter, and surface-origin type damage progresses. Since the lubricating oil path is usually provided with a filter or the like for removing foreign substances, the size of foreign substances affecting the damage to the surface of the rolling elements and the shaft rod is generally 0. It is considered to be 1 mm or less. Since the rolling fatigue life is considered to be improved if there is a nitride layer depth equal to or greater than the size of the foreign matter, after performing the step (S6) (see FIG. 6) of grinding the outer diameter portion described later. The depth from the surface of the remaining nitride layer needs to be 0.1 mm or more. The gas soft nitriding treatment is performed when the outer diameter portion described later (the region from the surface of the curved surface extending in the principal axis direction of the shaft rod to a certain depth as described later) is 0.1 mm. In this case, it is considered preferable that the depth of the nitride layer is 0.2 mm or more. However, if the nitrided layer is made too deep, it is necessary to lengthen the soft nitriding time and the mass productivity is lowered. Therefore, the depth is more preferably 0.2 mm or more and 0.4 mm or less.

  Further, as described above, in order to improve the rolling fatigue life, the depth from the surface of the nitride layer is 0 after performing the step (S6) (see FIG. 6) of grinding the outer diameter portion described later. .1mm or more is required. Assuming that the margin of grinding for grinding the outer diameter portion is 0.1 mm, the depth of the nitride layer needs to be 0.2 mm or more in the step (S2) of performing the gas soft nitriding treatment. In order to stably secure the nitride layer depth, the depth of the compound layer 101 (see FIG. 8), which is a part of the nitride layer, from the surface of the shaft rod is required to be at least 3 μm. Further, the depth of the compound layer 101 obtained by the gas soft nitriding treatment is generally about several μm to 20 μm. In order to increase the depth of the compound layer 101, it is necessary to lengthen the time of the gas soft nitriding treatment. In this case, the depth is more preferably not less than 3 μm and not more than 20 μm. The condition described above is particularly preferable in the region from the surface of the curved surface extending in the principal axis direction of the shaft rod to a certain depth. The surface of the curved surface extending in the principal axis direction of the shaft rod uses this shaft rod as a bearing member. This is because the wear by the rolling elements is severe, and the improvement of wear resistance and the improvement of rolling fatigue life are particularly required.

  Next, the process (S3) which performs induction hardening is implemented. Specifically, after rapidly heating the nitrided layer formed in the previous step (S2) to the rolling region of the rolling element having a curved surface extending in the principal axis direction among the surfaces of the formed shaft rod This is a step of curing by quenching. Further, in this process, the microstructure in the diffusion layer 102 (see FIG. 8) of the nitride layer is refined and can be strengthened. As a result of improving the strength in this way, the rolling fatigue life of the shaft rod can be greatly improved. Note that the above-described rapid cooling may be performed on the entire surface of the shaft rod by, for example, immersing the entire shaft rod in water. At this time, there is no change in the microstructure in places where rapid heating by induction hardening is not performed, such as the end face of the shaft rod.

  As described above, retained austenite has the effect of suppressing the development of surface-origin damage. However, if the content is 10% by mass or less, the above-described effects cannot be sufficiently obtained. On the other hand, if it exceeds 50% by mass, the hardness of the region from the surface of the shaft rod to a certain depth is lowered, so the life may be rather short. Residual austenite decomposes at high temperatures to cause deformation. For this reason, when using a shaft bar at high temperature, a rolling fatigue life may be reduced. Therefore, the content of retained austenite is preferably 10% by mass or more and 50% by mass or less in a certain depth from the curved surface extending in the principal axis direction of the shaft rod, for example, within a region of 0.1 mm, and 15% by mass. More preferably, it is 35 mass% or less. The condition described above is particularly preferable in the region from the surface of the curved surface extending in the principal axis direction of the shaft rod to a certain depth. The surface of the curved surface extending in the principal axis direction of the shaft rod uses this shaft rod as a bearing member. This is because the wear by the rolling elements is severe, and the improvement of wear resistance and the improvement of rolling fatigue life are particularly required.

  Next, a tempering step (S4) is performed. Although the hardness and strength of the material are increased by the previous quenching step (S3), the toughness representing the tenacity of the material is decreased. For this reason, the process of performing reheating in order to improve toughness and stabilize the structure is the process of tempering (S4).

  Note that the tempering step (S4) may be performed on the entire surface of the shaft rod, for example, by heating the entire shaft rod. At this time, there is no change in the microstructure in places where rapid heating by induction hardening is not performed, such as the end face of the shaft rod.

  Next, a step (S5) of removing the shaft end is performed. Through the steps (S2) to (S4) described above, the entire surface of the region having a certain depth from the surface of the shaft rod is cured and the hardness is increased. Therefore, in this state, it is difficult to perform caulking on the mating member. Therefore, before performing caulking, which will be described later, for example, using a double-head grinding machine, a certain depth from both end surfaces (surfaces intersecting the main axis direction) that are caulked out of the surface of the shaft rod. The process of grinding and removing the region up to this point is performed. In order to perform the removal, for example, turning may be performed instead of grinding. Thereby, the hardness of the area | region from the end surface of a shaft rod to a certain depth can be made the same as the hardness of the area | region which is not hardened | cured inside a shaft bar. Therefore, it is possible to easily perform caulking. Therefore, as described above, the Vickers hardness of the material of the shaft rod before the soft nitriding treatment is set to Hv300 or less. By performing the step (S5), for example, when performing the soft nitriding process (S2), for example, by using a method such as covering only both ends of the shaft rod using an antinitriding agent, for example, It is possible to save the trouble of applying a nitriding prevention treatment to the shaft rod. In addition, by performing the step (S5), it is possible to avoid the difficulty of performing the caulking process on the end surface of the shaft rod having a high hardness and having the nitride layer formed thereon.

  In general, in order to easily perform caulking, it is required that the hardness of the caulking portion of the surface of the material is Hv 300 or less. In order to reduce the wear of the caulking tool and reduce the burden when caulking, the lower the hardness of the portion to be caulked, the better. Here, FIG. 9 is a graph showing the hardness with respect to the depth from the surface of the shaft rod subjected to the soft nitriding treatment. In this graph, the horizontal axis represents the depth (position) from the surface of the shaft in mm, and the vertical axis represents the Vickers hardness of the material at that depth (position) in Hv. In addition, the material of the shaft rod in which this investigation was performed is high carbon chromium bearing steel (SUJ2).

The shaft rod from which the data shown in FIG. 9 was derived was heat-treated under the conditions shown in FIG. FIG. 10 is a schematic diagram showing conditions for heat treatment performed on the shaft rod from which the data of FIG. 9 was derived. First, a shaft rod having a diameter of a circle forming a cross section (end face) of 14 mm, a material of high carbon chromium bearing steel (SUJ2), and a Vickers hardness of Hv220 is formed. Next, gas soft nitriding is performed. The gas soft nitriding treatment is performed in an atmosphere in which ammonia (NH ₃ ), nitrogen (N ₂ ), and carbon dioxide (CO ₂ ) are mixed at a molar ratio of approximately 20: 8: 1 as shown in FIG. This is done by heating at 575 ° C. for 45 minutes. Next, the shaft rod is cooled to 55 ° C. or less by gas cooling. Subsequently, induction hardening is performed. This is a process of using an induction hardening apparatus to heat the shaft rod rapidly from 800 ° C. to 1000 ° C. at a frequency of 50 KHz and an output of 41 kW (for 1 second), followed by a rapid cooling by water cooling. Then, a tempering process is performed on the water-cooled shaft rod. As shown in FIG. 10, heating is performed at 165 ° C. for 90 minutes. After that, air cooling is performed to cure the shaft rod.

  From FIG. 9, for the shaft rod that has been hardened under the conditions shown in FIG. 10, the Vickers hardness is Hv300 at a position (depth) of about 0.15 mm from the surface. In a region having a depth of 0.15 mm or more, the Vickers hardness is Hv300 or less. From the above, in order to easily perform the caulking process, it is necessary to remove a region having a depth of 0.2 mm or more from the surfaces where the Vickers hardness is Hv 300 or less from the end surfaces of both shaft rods. I know it ’s good.

  As described above, it is preferable to remove the end surface of the shaft rod to be caulked so that the surface has a Vickers hardness of Hv300 or less. For example, if the Vickers hardness of the above-described shaft rod material is Hv220, it is more preferable to remove the end face so that the hardness of the above-described material is Hv220. In order to easily perform caulking, which will be described later, for example, in a region where the depth from the surface of the end face after removal by grinding is within 0.5 mm, the Vickers hardness for performing caulking is Hv300. It is preferable to remove so that it becomes the following. Accordingly, the Vickers hardness of the shaft rod material is Hv300 or less. For example, it is preferable to use a material having a Vickers hardness of Hv220 as the material described above. Thereby, for example, in a region where the depth from the surface of the end face of the shaft rod after grinding and removal is within 0.5 mm, the Vickers hardness can be Hv220.

  And the process (S6) which grinds an outer diameter part is performed. This is a step of adjusting the diameter of the cross section in order to actually fit the processed shaft rod to the mating member. In order to adjust the diameter of the cross section, the region from the surface of the curved surface extending in the principal axis direction of the shaft rod to a certain depth is ground. Grinding is performed using, for example, a centerless grinder. As described above, the step of adjusting the outer diameter of the shaft rod in the direction crossing the main shaft direction by grinding the nitrided layer present on the surface of the shaft rod that has been subjected to soft nitriding treatment and high frequency treatment in the previous step. It is. Note that the order of performing the steps (S5) and (S6) may be reversed.

  The margin of grinding for grinding the outer diameter portion is about 0.05 mm to 0.1 mm. That is, the nitride layer existing in a region within about 0.1 mm from the curved surface extending in the principal axis direction of the shaft rod is ground and removed. Incidentally, the nitride layer is divided into the compound layer 101 and the diffusion layer 102 as described above. (See FIG. 8) As described above, the compound layer 101 present on the surface side of the main shaft has a thickness in the range of approximately 3 μm to 20 μm. For this reason, for example, when the outer diameter portion is ground by 0.1 mm from the surface, the compound layer 101 is completely removed. The compound layer 101 has an effect of improving the wear resistance because of its high hardness. However, the purpose of the soft nitriding treatment in this method is to obtain the effect of the compound layer 101, rather than to obtain the effect of the compound layer 101. By obtaining the diffusion layer 102 formed by the penetration of nitrogen, which is formed on the side, the austenite is stabilized, and the mass% of the retained austenite after quenching is increased. Thus, there is no particular problem with respect to the removal of the compound layer 101.

  As described above, the size of the foreign matter that affects the damage generated on the surfaces of the rolling elements and the shaft rod is generally considered to be 0.1 mm or less. The rolling fatigue life is considered to be improved if there is a nitride layer depth equal to or greater than the size of the foreign matter. Therefore, the depth from the surface of the nitride layer after the step (S6) of grinding the outer diameter portion is performed. The thickness needs to be 0.1 mm or more. Therefore, in particular, a region within a depth of 0.1 mm from the surface of the curved surface extending in the principal axis direction of the shaft rod after performing the step (S6) of grinding the outer diameter portion exists as the diffusion layer 102 of the nitride layer. It is preferable to do. In addition, in order to stably secure the depth of the nitrided layer and to obtain an effect of ensuring sufficient rolling fatigue life, the curved surface layer extending in the principal axis direction of the shaft rod has a nitrogen concentration of 0.1 mass. % Or more is preferable. However, when the nitrogen concentration is 0.7% by mass or more, the amount of retained austenite is increased and the hardness of the region from the surface of the shaft rod to a certain depth is lowered. Residual austenite decomposes at high temperatures to cause deformation. Therefore, the curved surface layer extending in the principal axis direction of the shaft rod further preferably has a nitrogen concentration of 0.1% by mass or more and 0.7% by mass or less.

  In addition, after performing the process (S6) which grinds an outer diameter part, the area | region within 0.1 mm in depth from the surface of the curved surface extended in the principal axis direction of a shaft rod is nitrogen concentration 0.1 mass% or more and 0.0. More preferably, it is 7 mass% or less. Here, after the grinding of the outer diameter portion, the conditions described above are particularly preferable in the region where the depth from the surface of the curved surface extending in the principal axis direction of the shaft rod is within 0.1 mm, as described above, The part of the curved surface that extends in the main axis direction of the shaft rod is a part where the wear of the rolling element is severe when this shaft rod is used as a bearing member, and it is particularly required to improve wear resistance and rolling fatigue life. Because.

  Further, as described above, the Vickers hardness in the region from the surface to a certain depth is preferably as high as Hv653 or higher. In particular, the shaft rod after performing the step (S6) of grinding the outer diameter portion. In the region within a depth of 0.1 mm from the surface of the curved surface extending in the principal axis direction, the Vickers hardness is preferably Hv653 or higher and the hardness is higher. In particular, it is more preferably Hv700 or more and Hv900 or less. Incidentally, after the step of grinding the outer diameter portion (S6), the Vickers hardness is Hv 653 or higher in the region within a depth of 0.2 mm from the surface of the curved surface extending in the principal axis direction of the shaft rod. Higher is more preferable. In particular, it is more preferably Hv700 or more and Hv900 or less.

  Further, as described above, the austenite crystal grains are preferably as the grain size is small, and the grain size number is preferably 11 or more, but similarly, after performing the step (S6) of grinding the outer diameter portion In the region within a depth of 0.1 mm from the curved surface extending in the principal axis direction of the shaft rod, the austenite grain size number is preferably 11 or more. However, since it is difficult to stably obtain a particle number exceeding 13th, it is more preferable that the particle number is 11 or more and 13 or less. In addition, it is more preferable that the austenite grain size number is 11 or more in the region within a depth of 0.2 mm from the curved surface extending in the principal axis direction of the shaft rod. In particular, the particle size number is preferably 11 or more and 13 or less.

  Similarly, after the step of grinding the outer diameter portion (S6), the region within 0.1 mm depth from the surface of the curved surface extending in the principal axis direction of the shaft rod has a residual austenite content of 10 mass. % To 50% by mass, more preferably 15% to 35% by mass. In addition, it is more preferable that the content of the retained austenite is 10% by mass or more and 50% by mass or less in the region within a depth of 0.2 mm from the curved surface extending in the principal axis direction of the shaft rod.

  A shaft rod is formed by the above method. By actually fixing the shaft rod to a mating member, as described above, for example, a rolling shaft which is an inner ring member of a bearing such as a needle bearing or a needle roller. As this shaft rod can be used. That is the step (S7) of fixing to the mating member.

  In the step of fixing to the mating member (S7), as shown in FIG. 7, first, the step of fitting (S71) is performed. Specifically, this is a step of fitting both ends (end surfaces) of the shaft rod in the main axis direction and the mating member. Here, the mating member has a structure in which a hole is formed so that the mating member can be completely fitted to the shaft rod so that the shaft rod can penetrate the mating member.

  And the process (S72) which performs a caulking process is implemented. Specifically, a part of both end portions (end faces) in the main axis direction of the shaft rod is plastically processed to cause plastic flow, and the shaft rod and the mating member are passed through the portion having the fluidity generated there. This is a step of fixing the two by fixing them.

  FIG. 11 is a cross-sectional view of the state in which the shaft rod is crimped to the mating member, taken along a cross section parallel to the main shaft. FIG. 12 is a schematic view showing the state of the end face of the shaft rod in FIG. As a method of performing the caulking process, the shaft rod 104 fitted to the mating member is fitted to the mating member 107 constituting the bearing, and for example, as shown in FIG. The outer ring 105 and the rolling element 106 are set to be inner ring members. When there is a mating member at both ends of the shaft rod 104 as shown in FIG. 11, for example, using a caulking tool for forming a groove, V-shaped grooves 109 are formed on both end surfaces 108 of the shaft rod 104. As shown in FIG. 12, a circle with a certain radius from the center of the end face 108 is formed. After that, by caulking, the material originally present on the outer peripheral side from the portion where the V-shaped groove 109 is carved flows in the circumferential direction (outside) of the end face 108, and the portion that has flowed as shown in FIG. It is fixed to the mating member 107 existing outside the bar 104. By caulking the shaft rod 104 and the mating member 107 in this way, both can be fixed.

  In order to perform the caulking process, it is necessary to form the V-shaped groove 109 on the end surface 108 as described above. However, if the hardness of the region from the surface of the end surface 108 to a certain depth is high, the V-shaped groove 109 is formed. It becomes difficult to form the groove 109 and cause the outer peripheral portion of the end face 108 to flow outward. As a result, it becomes difficult to perform caulking. Therefore, as described above, in order to easily perform caulking, it is preferable to lower the hardness of the region from the end face 108 of the shaft rod 104 to a certain depth to a Vickers hardness Hv300 or less.

  When the shaft rod formed by the above method is used as an inner member of a needle bearing or needle roller incorporated in the rocker arm shown in FIG. 1 or the planetary gear device shown in FIGS. With respect to a region having a certain depth from the surface of the curved surface extending in the principal axis direction of the shaft rod, which seems to be severely worn, the wear resistance can be improved and the rolling fatigue life can be improved. As a result, the performance and quality of the bearing can be improved. Moreover, these shaft bars and bearings can be easily formed by using the method described above.

  The embodiment disclosed this time should be considered as illustrative in all points and not restrictive. The scope of the present invention is defined by the terms of the claims, rather than the description above, and is intended to include any modifications within the scope and meaning equivalent to the terms of the claims.

  The present invention is particularly excellent as a technique for easily manufacturing a shaft rod with improved wear resistance and rolling fatigue life.

It is the schematic which shows the rolling bearing integrated in a rocker arm. It is a schematic sectional drawing which shows the structure of the automatic transmission incorporating the component of the planetary gear mechanism. It is a front view which shows roughly the structure of the planetary gear mechanism of the P section of FIG. It is a perspective view of the planetary gear mechanism of FIG. FIG. 5 is a partially broken perspective view schematically showing a configuration of a rolling bearing as a bearing member in the planetary gear mechanism of FIGS. 3 and 4. It is a flowchart which shows the manufacturing method of a shaft bar and a bearing in embodiment of this invention. It is a flowchart which shows the process (S7) of FIG. 6 in detail. It is the schematic explaining the nitrided layer after performing soft nitriding processing with respect to a shaft rod. It is a graph which shows the hardness with respect to the depth from the surface of the axial rod which performed soft nitriding treatment. It is the schematic which shows the conditions of the heat processing performed with respect to the axial rod which derived | led-out the data of FIG. It is sectional drawing which cut | disconnected the state which crimped the shaft rod to the other member by the cross section parallel to a main axis | shaft. It is the schematic which shows the state of the end surface of the shaft bar in FIG.

Explanation of symbols

  DESCRIPTION OF SYMBOLS 1 Rocker arm, 2 Rolling shaft, 3 Roller, 4 Outer ring roller, 5 Cam, 6 Air intake / exhaust valve, 10 Planetary gear mechanism, 11 Sun gear shaft, 12 Ring gear shaft, 13 Planetary gear, 14 Sun gear, 15 Internal tooth Gear, 17 Rolling shaft, 18 Needle roller, 19 Cage, 20 Bearing member, 101 Compound layer, 102 Diffusion layer, 103 Inside shaft rod, 104 Shaft rod, 105 Outer ring, 106 Rolling body, 107 Mating member, 108 End face , 109 V-shaped groove, 110 Not caulking.

Claims (11)

A method of manufacturing a shaft rod used as an inner ring member of a bearing,
Improving the wear resistance of the shaft rod;
A step of removing surfaces intersecting the main axis direction at both ends of the main axis direction of the shaft rod,
The step of improving the wear resistance of the shaft rod is as follows:
Performing a soft nitriding treatment on the surface of the shaft rod;
Of the surface of the shaft rod was subjected to the nitrocarburizing treatment, seen including a step of performing the induction hardening processing to a curved surface extending in the main axis direction,
The shaft rod manufacturing method , wherein after the step of removing the surface is performed, the entire curved surface of the shaft rod is covered with a nitride layer formed by the step of improving the wear resistance . Before Ki窒 layer is depth from the surface of the shaft rod is 0.2mm or more, the production method of the pintle of claim 1.   The method includes adjusting the outer diameter of the shaft rod in a direction crossing the main shaft direction by grinding the nitride layer present on the surface of the shaft rod subjected to the induction hardening process. The manufacturing method of the shaft rod as described.   The shaft rod manufacturing method according to claim 3, wherein the curved surface layer extending in the principal axis direction after the step of adjusting the outer diameter has a nitrogen concentration of 0.1% by mass or more.   After the step of adjusting the outer diameter, the region having a depth within 0.1 mm from the curved surface extending in the principal axis direction has an austenite grain size number of 11 or more and a Vickers hardness of Hv653 or more. Item 5. The method for producing a shaft rod according to any one of Items 3 and 4.   The region within 0.1 mm in depth from the curved surface extending in the principal axis direction after the step of adjusting the outer diameter has a retained austenite amount of 10 to 50% by mass. The manufacturing method of the shaft rod of any one of Claims. In the step of removing the surface intersecting the principal axis direction,
The region at a depth of 0.5 mm or less from the surface intersecting the principal axis direction at both ends in the principal axis direction of the shaft rod is removed so that the Vickers hardness is Hv300 or less. The manufacturing method of the shaft rod of any one of Claims.   The shaft rod manufacturing method according to any one of claims 1 to 7, wherein a material of the shaft rod is bearing steel or carbon steel for mechanical structure containing 0.45 mass% or more of carbon. Preparing a shaft manufactured using the method for manufacturing a shaft according to any one of claims 1 to 8,
Fixing both ends of the main shaft direction of the shaft rod to the mating member,
The fixing step includes
Fitting both ends of the shaft rod in the principal axis direction and the mating member;
The manufacturing method of a bearing including the process of crimping the both ends of the axial direction of the shaft rod which performed the fitting, and the partner member.   The shaft bar manufactured by the manufacturing method of the shaft bar of any one of Claims 1-8.   A bearing manufactured by the method for manufacturing a bearing according to claim 9.

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