JP5181895B2 - Twisted wire manufacturing device, twisted wire manufacturing method, and twisted wire - Google Patents

Twisted wire manufacturing device, twisted wire manufacturing method, and twisted wire Download PDF

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JP5181895B2
JP5181895B2 JP2008189361A JP2008189361A JP5181895B2 JP 5181895 B2 JP5181895 B2 JP 5181895B2 JP 2008189361 A JP2008189361 A JP 2008189361A JP 2008189361 A JP2008189361 A JP 2008189361A JP 5181895 B2 JP5181895 B2 JP 5181895B2
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宏治 村田
拓也 鈴木
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Sumitomo Wiring Systems Ltd
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Description

複数の電線を撚り合わせて、ツイスト線等を製造する技術に関する。   The present invention relates to a technique for producing a twisted wire by twisting a plurality of electric wires.

従来、ツイスト線の製造方法として、一対の電線の両端部をそれぞれ電線クランプにて保持し、一方の電線クランプを固定状態にすると共に、他方の電線クランプを回転駆動することで、両電線を撚り合わせる技術がある(第1背景技術)。   Conventionally, as a method of manufacturing a twisted wire, both ends of a pair of electric wires are held by electric wire clamps, one electric wire clamp is fixed, and the other electric wire clamp is rotationally driven to twist both electric wires. There is a technology to match (first background technology).

また、上記一方の電線クランプ側において、それぞれの電線の端部を相互同期して回転させるようにする技術もある(第2背景技術)。   There is also a technique for rotating the ends of the respective electric wires in synchronization with each other on the one electric wire clamp side (second background art).

本願発明に関連する先行技術としては、例えば特許文献1に記載のものがある。   As a prior art related to the invention of the present application, for example, there is one described in Patent Document 1.

特開2004−103516号公報JP 2004-103516 A

しかしながら、上記第1背景技術では、撚り合せ回転によって、それぞれの電線自体も大きく捩られてしまう。このため、個々の電線自体が乱れるように波打ってしまい、電線間に大きな隙間が形成され易くなってしまうという問題が生じる。電線間に形成された隙間は、製造されたツイスト線のインピーダンスを大きくする要因になってしまう。   However, in the first background art, each electric wire itself is largely twisted by twisting rotation. For this reason, it wavy so that each electric wire itself may be disturbed, and the problem that it will become easy to form a big clearance gap between electric wires will arise. The gap formed between the electric wires becomes a factor that increases the impedance of the manufactured twisted wire.

また、上記第2背景技術では、撚り合せ回転に際して個々の電線を回転させるため、個々の電線に捩り癖がつき難い。このため、製造されたツイスト線において、電線の撚り合わせのほどけが生じてしまうという問題がある。   In the second background art, since the individual electric wires are rotated during the twisting rotation, the individual electric wires are difficult to be twisted. For this reason, in the manufactured twisted wire, there is a problem that untwisting of the electric wires occurs.

そこで、本発明は、撚り合わされた電線間の隙間をなるべく小さくすると共に、撚り合わせのほどけを防止することを目的とする。   Then, an object of this invention is to make the clearance gap between the wires twisted together as small as possible, and to prevent the unwinding of the twisting.

上記課題を解決するため、第1の態様は、複数の電線を撚り合わせる撚り合せ電線の製造装置であって、複数の電線の一端部を保持する第1電線端部保持部と、前記複数の電線の端部をそれぞれ保持する複数の第2電線端部保持部と、前記第1電線端部保持部と前記複数の第2電線端部保持部との間で前記複数の電線を撚り合わせるように、前記第1電線端部保持部を回転させる撚り合せ駆動部と、前記複数の電線の端部をそれぞれ回転可能状態及び回転規制状態で保持するように、前記複数の第2電線端部保持部を回転可能状態と回転規制状態とで切換える電線端部支持状態切換部と、前記第1電線端部保持部と前記複数の第2電線端部保持部との間で前記複数の電線の撚り合せのための回転を規制する撚り合せ回転規制部と、前記撚り合せ回転規制部を前記第1電線端部保持部から前記複数の第2電線端部保持部に向けて移動させる回転規制部駆動部と、前記複数の第2電線端部保持部により前記複数の電線のそれぞれの他端部を回転可能に保持した状態で前記第1電線端部保持部を回転させつつ、前記撚り合せ回転規制部を前記第1電線端部保持部から前記複数の第2電線端部保持部に向けて移動させる第1撚り合せ処理の後、前記複数の第2電線端部保持部により前記複数の電線のそれぞれの他端部を回転規制状態に保持した状態で前記第1電線端部保持部を回転させる第2撚り合せ処理を実行する制御部とを備える。   In order to solve the above-described problem, a first aspect is a twisted electric wire manufacturing apparatus for twisting a plurality of electric wires, the first electric wire end holding portion holding one end portion of the plurality of electric wires, and the plurality of the electric wires. A plurality of second electric wire end holding portions that respectively hold the ends of the electric wires, and the plurality of electric wires are twisted together between the first electric wire end holding portion and the plurality of second electric wire end holding portions. A plurality of second electric wire end holding units so as to hold the twisting driving unit for rotating the first electric wire end holding unit and the end portions of the plurality of electric wires in a rotatable state and a rotation restricted state, respectively. A wire end support state switching portion that switches between a rotatable state and a rotation restricted state, and twisting of the plurality of wires between the first wire end holding portion and the plurality of second wire end holding portions. A twist rotation restricting portion for restricting rotation for alignment, and the twisting The rotation restricting portion driving portion that moves the rotation restricting portion from the first wire end holding portion toward the plurality of second wire end holding portions, and the plurality of electric wires by the plurality of second wire end holding portions. While rotating the first electric wire end holding portion in a state where the other end portions of the first electric wire end portions are rotatably held, the twisting rotation restricting portion is moved from the first electric wire end portion holding portion to the plurality of second electric wire end portions. After the first twisting process of moving toward the portion holding portion, the first electric wires in a state where the other end portions of the plurality of electric wires are held in a rotation restricted state by the plurality of second electric wire end portion holding portions. A control unit that executes a second twisting process for rotating the end holding unit.

第2の態様は、第1の態様に係る撚り合せ電線の製造方法であって、前記電線端部支持状態切換部は、前記複数の第2電線端部保持部を相互に同期して回転させる電線端部回転駆動部を有し、前記制御部は、前記第1撚り合せ処理中に、前記電線端部回転駆動部の駆動により、前記複数の電線のそれぞれの他端部を回転させるものである。   A 2nd aspect is a manufacturing method of the twisted electric wire which concerns on a 1st aspect, Comprising: The said electric wire edge part support state switching part rotates the said some 2nd electric wire edge part holding | maintenance part synchronizing mutually. An electric wire end rotation drive unit, and the control unit rotates the other end of each of the plurality of electric wires by driving the electric wire end rotation drive unit during the first twisting process. is there.

第3の態様は、複数の電線を撚り合わせる撚り合せ電線の製造方法であって、(a)複数の電線の一端部と他端部とを保持する工程と、(b)前記複数の電線のそれぞれの他端部を回転可能に保持した状態で、前記複数の電線の一端部を前記複数の電線の他端部に対して回転させつつ、前記複数の電線の撚り合せを規制する箇所を前記複数の電線の一端部から他端部に向けて移動させる工程と、(c)前記複数の電線のそれぞれの他端部を回転規制状態に保持した状態で、前記複数の電線の一端部を前記複数の電線の他端部に対して回転させる工程と、を備える。   A 3rd aspect is a manufacturing method of the twisted electric wire which twists a plurality of electric wires, (a) holding the one end part and other end part of a plurality of electric wires, (b) In a state where the other end portions are rotatably held, the one end portion of the plurality of electric wires is rotated with respect to the other end portion of the plurality of electric wires, and the position where the twisting of the plurality of electric wires is regulated is A step of moving from one end of the plurality of electric wires toward the other end, and (c) holding the other end of each of the plurality of electric wires in a rotation-restricted state, And rotating with respect to the other ends of the plurality of electric wires.

第4の態様は、第3の態様に係る撚り合せ電線の製造方法であって、前記工程(b)において、前記複数の電線の一端部の回転に同期して、前記複数の電線のそれぞれの他端部を同期して回転させるものである。   A 4th aspect is a manufacturing method of the twisted electric wire which concerns on a 3rd aspect, Comprising: In the said process (b), synchronizing with rotation of the one end part of these electric wires, each of these electric wires is each. The other end is rotated synchronously.

第5の態様は、第3又は第4の態様に係る撚り合せ電線の製造方法によって製造された撚り合せ電線である。   A 5th aspect is the twisted electric wire manufactured by the manufacturing method of the twisted electric wire which concerns on the 3rd or 4th aspect.

第1の態様によると、複数の第2電線端部保持部により複数の電線のそれぞれの他端部を回転可能に保持した状態で第1電線端部保持部を回転させるため、当初では、各電線の捩り癖を解消するように、複数の電線が撚り合わされる。このため、各電線の乱れるような波打ちが抑制され、電線間の隙間を小さくすることができる。この際、前記撚り合せ回転規制部を前記第1電線端部保持部から前記複数の第2電線端部保持部に向けて移動させるため、撚り合せ箇所が撚り合せ回転規制部よりも手前側に規制される。このため、電線の捩り癖が、電線の他端部側で効果的に解消される。この後、前記複数の第2電線端部保持部により前記複数の電線のそれぞれの他端部を回転規制状態に保持した状態で前記第1電線端部保持部を回転させるため、個々の電線に捩り癖がつけられ、電線の撚り合わせのほどけが防止される。   According to the first aspect, in order to rotate the first electric wire end holding portion in a state where the other end portions of the plurality of electric wires are rotatably held by the plural second electric wire end holding portions, A plurality of electric wires are twisted together so as to eliminate the twisting of the electric wires. For this reason, the undulation which is disturb | confused of each electric wire is suppressed, and the clearance gap between electric wires can be made small. At this time, in order to move the twisting rotation restricting portion from the first electric wire end holding portion toward the plurality of second electric wire end holding portions, the twisting position is closer to the front side than the twisting rotation restricting portion. Be regulated. For this reason, the twisted wrinkle of an electric wire is effectively eliminated by the other end part side of an electric wire. Then, in order to rotate the first wire end holding portion in a state where the other end portions of the plurality of wires are held in the rotation restricted state by the plurality of second wire end holding portions, A twisted hook is attached to prevent unwinding of the twisted wires.

第2の態様によると、前記第1撚り合せ処理中に、前記電線端部回転駆動部の駆動により、前記複数の電線のそれぞれの他端部を回転させるため、第1撚り合せ処理中において、撚り合せのための回転に対する個々の電線の他端部の回転が安定し、撚り合せピッチが安定する。   According to the second aspect, during the first twisting process, in order to rotate the other end of each of the plurality of electric wires by driving the electric wire end rotation driving unit, during the first twisting process, The rotation of the other end portion of each electric wire with respect to the rotation for twisting is stabilized, and the twisting pitch is stabilized.

第3の態様によると、前記複数の電線のそれぞれの他端部を回転可能に保持した状態で、前記複数の電線の一端部を前記複数の電線の他端部に対して回転させるため、当初では、各電線の捩り癖を解消するように、複数の電線が撚り合わされる。このため、各電線の乱れるような波打ちが抑制され、電線間の隙間を小さくすることができる。また、この際、撚り合せを規制する箇所を複数の電線の一端部から他端部に向けて異動させるため、撚り合せ箇所が撚り合せ規制箇所よりも手前側に規制される。このため、電線の捩り癖が、電線の他端部側で効果的に解消される。そして、前記複数の電線のそれぞれの他端部を回転規制状態に保持した状態で、前記複数の電線の一端部を前記複数の電線の他端部に対して回転させるため、個々の電線に捩り癖がつけられ、電線の撚り合わせのほどけが防止される。   According to the third aspect, in order to rotate one end of the plurality of electric wires with respect to the other end of the plurality of electric wires in a state where the other end of each of the plurality of electric wires is rotatably held, Then, a plurality of electric wires are twisted together so as to eliminate the twisting habit of each electric wire. For this reason, the undulation which is disturb | confused of each electric wire is suppressed, and the clearance gap between electric wires can be made small. Moreover, in this case, since the location where the twisting is restricted is moved from one end portion of the plurality of electric wires to the other end portion, the twisting location is restricted in front of the twisting restriction location. For this reason, the twisted wrinkle of an electric wire is effectively eliminated by the other end part side of an electric wire. Then, in order to rotate one end portion of the plurality of electric wires with respect to the other end portion of the plurality of electric wires in a state where the other end portions of the plurality of electric wires are held in the rotation restricted state, the individual electric wires are twisted. Wrinkles are attached to prevent unwinding of the twisted wires.

第4の態様によると、前記工程(b)において、前記撚り合せ回転に同期して、前記複数の電線のそれぞれの他端部を回転させるため、撚り合せ回転に対する個々の電線との回転が安定し、撚り合せピッチが安定する。   According to the fourth aspect, in the step (b), the other end portions of the plurality of electric wires are rotated in synchronization with the twisting rotation, so that the rotation of the individual wires with respect to the twisting rotation is stable. And the twisting pitch is stabilized.

第5の態様によると、撚り合わされた電線間の隙間をなるべく小さくすると共に、撚り合わせのほどけを防止した撚り合せ電線を得ることができる。   According to the 5th aspect, while making the clearance gap between the twisted electric wires as small as possible, the twisted electric wire which prevented unraveling of the twisting can be obtained.

以下、実施形態に係る撚り合せ電線の製造装置、撚り合せ電線の製造方法及び撚り合せ電線について説明する。   Hereinafter, the manufacturing apparatus of the twisted electric wire which concerns on embodiment, the manufacturing method of a twisted electric wire, and the twisted electric wire are demonstrated.

図1は撚り合せ電線の製造装置10を示す概略側面図であり、図2は同撚り合せ電線の製造装置10を示す概略平面図であり、図3は図1のIII−III線矢視概略図であり、図4は図1のIV−IV線矢視概略図である。   FIG. 1 is a schematic side view showing a twisted electric wire manufacturing apparatus 10, FIG. 2 is a schematic plan view showing the twisted electric wire manufacturing apparatus 10, and FIG. 3 is a schematic view taken along line III-III in FIG. FIG. 4 is a schematic view taken along line IV-IV in FIG.

この撚り合せ電線の製造装置10は、第1電線端部保持部12と、撚り合せ駆動部20と、複数の第2電線端部保持部30と、電線端部支持状態切換部40と、撚り合せ回転規制部50と、回転規制部駆動部60と、制御部としての制御ユニット70とを備えている。   The twisted electric wire manufacturing apparatus 10 includes a first electric wire end holding portion 12, a twist driving portion 20, a plurality of second electric wire end holding portions 30, a wire end support state switching portion 40, and a twisted wire. An alignment rotation restricting unit 50, a rotation restricting unit driving unit 60, and a control unit 70 as a control unit are provided.

第1電線端部保持部12は、複数(ここでは2本)の電線Wの一端部を保持可能に構成されている。ここでは、第1電線端部保持部12は、一対の保持片14を有している。一対の保持片14は、それらの間に2本の電線Wの一端部を一括して挟むことで、当該2本の電線Wの一端部を保持可能に構成されている。一対の保持片14間で2本の電線Wの一端部を挟込む力を作用させる機構としては、複数のリンク部材の連結軸が支点を越えることでセルフロック可能なトグルクランプ機構、又は、コイルスプリング、板ばね或は捻りコイルバネ等のバネ機構、又は、ネジ止を用いた機構、又は、電線Wの端部を引っ掛け或は結び付けることができる機構等を採用することができる。要するに、第1電線端部保持部12は、複数の電線Wの一端部を、相互位置置関係を保ったままでそれぞれ回転不能に保持できる構成であればよい。   The 1st electric wire edge part holding | maintenance part 12 is comprised so that the one end part of the some (here 2 pieces) electric wire W can be hold | maintained. Here, the first electric wire end holding portion 12 has a pair of holding pieces 14. The pair of holding pieces 14 are configured to be able to hold one end portions of the two electric wires W by sandwiching one end portions of the two electric wires W in a lump between them. As a mechanism for applying a force to sandwich one end of the two electric wires W between the pair of holding pieces 14, a toggle clamp mechanism that can self-lock when the connecting shafts of a plurality of link members exceed the fulcrum, or a coil A spring mechanism such as a spring, a leaf spring or a torsion coil spring, a mechanism using screwing, or a mechanism capable of hooking or connecting the end of the electric wire W can be employed. In short, the 1st electric wire edge part holding | maintenance part 12 should just be the structure which can hold | maintain the one end part of the some electric wire W so that rotation is impossible respectively, maintaining a mutual positional relationship.

上記第1電線端部保持部12は、一対の軸受部16と第1支持軸部17とを有する回転支持部によって基台11の一端部に回転自在に支持されている。より具体的には、一対の軸受部16は、基台11の一端部に間隔をあけて突設されており、一対の軸受部16に棒状の第1支持軸部17が回転自在に支持されている。そして、第1電線端部保持部12が、第1支持軸部17の一端部に取付固定されることで、所定の撚り合せ軸X1周りに回転自在に支持されている。   The first wire end holding portion 12 is rotatably supported at one end portion of the base 11 by a rotation support portion having a pair of bearing portions 16 and a first support shaft portion 17. More specifically, the pair of bearing portions 16 protrude from one end portion of the base 11 with a space therebetween, and the rod-shaped first support shaft portion 17 is rotatably supported by the pair of bearing portions 16. ing. And the 1st electric wire edge part holding | maintenance part 12 is rotatably supported by the surroundings of the predetermined | prescribed twist axis | shaft X1 by attaching and fixing to the one end part of the 1st support shaft part 17. As shown in FIG.

撚り合せ駆動部20は、上記第1電線端部保持部12を所定の撚り合せ軸X1周りに回転駆動可能に構成されている。より具体的には、撚り合せ駆動部20は、サーボモータ等のモータ21と、モータ21の回転駆動力を上記第1支持軸部17に伝達する伝達機構部22とを有している(図1〜図3参照)。伝達機構部22は、モータ21の回転軸部に固定されたプーリ22aと、第1支持軸部17に固定されたプーリ22bと、両プーリ22a,22bに巻掛けられた環状ベルト22cとを有している。そして、モータ21の回転駆動力がプーリ22aから環状ベルト22c及びプーリ22bを介して第1支持軸部17に伝達され、第1支持軸部17の回転にあわせて第1電線端部保持部12が回転するように構成されている。この第1電線端部保持部12の回転により、第1電線端部保持部12と複数の第2電線端部保持部30との間で、それらの間に張り渡すように配設された複数の電線Wが撚り合わされることになる。   The twist drive unit 20 is configured to be capable of rotationally driving the first wire end holding unit 12 around a predetermined twist axis X1. More specifically, the twist drive unit 20 includes a motor 21 such as a servo motor and a transmission mechanism unit 22 that transmits the rotational driving force of the motor 21 to the first support shaft unit 17 (see FIG. 1 to FIG. 3). The transmission mechanism section 22 has a pulley 22a fixed to the rotating shaft section of the motor 21, a pulley 22b fixed to the first support shaft section 17, and an annular belt 22c wound around both pulleys 22a and 22b. doing. Then, the rotational driving force of the motor 21 is transmitted from the pulley 22a to the first support shaft portion 17 via the annular belt 22c and the pulley 22b, and the first wire end holding portion 12 is synchronized with the rotation of the first support shaft portion 17. Is configured to rotate. By the rotation of the first wire end holding portion 12, a plurality of wires arranged between the first wire end holding portion 12 and the plurality of second wire end holding portions 30 so as to stretch between them. The electric wires W are twisted together.

なお、撚り合せ駆動部の構成は上記例に限られない。撚り合せ駆動部は、例えば、モータの回転駆動力が歯車等の適宜動力伝達機構を介して伝達される構成であってもよいし、また、モータの回転軸が第1支軸部或は第1電線端部保持部に直結された構成であってもよい。要するに、撚り合せ駆動部は、複数の電線Wを撚り合わせるように第1電線端部保持部を回転させる構成であればよい。   In addition, the structure of a twist drive part is not restricted to the said example. For example, the twist driving unit may be configured such that the rotational driving force of the motor is transmitted through an appropriate power transmission mechanism such as a gear, and the rotation shaft of the motor is the first support shaft or the first shaft. The structure directly connected to 1 electric wire edge part holding | maintenance part may be sufficient. In short, the twist drive unit may be configured to rotate the first wire end holding unit so that the plurality of wires W are twisted together.

複数(ここでは2つ)の第2電線端部保持部30は、それぞれ電線Wの他端部を個別に保持可能に構成されている。各第2電線端部保持部30は、一対の保持片32を有しており、一対の保持片32間に1本の電線Wの他端部を挟むことで、当該1本の電線Wの他端部を保持可能に構成されている。一対の保持片32間で1本の電線Wの他端部を挟込む力を作用させる機構としては、上記第1電線端部保持部12と同様に、トグルクランプ機構、バネ機構、ネジ止を用いた機構、又は、電線Wの端部を引っ掛け或は結び付けることができる機構等を採用することができる。要するに、第2電線端部保持部30は、1本の電線Wの他端部を保持できる構成であればよい。   The plurality (two in this case) of second electric wire end holding portions 30 are configured to be able to hold the other end portions of the electric wires W individually. Each second electric wire end holding portion 30 has a pair of holding pieces 32, and by sandwiching the other end of one electric wire W between the pair of holding pieces 32, The other end can be held. As a mechanism for applying a force for sandwiching the other end portion of one electric wire W between the pair of holding pieces 32, a toggle clamp mechanism, a spring mechanism, and screwing are used as in the first electric wire end portion holding portion 12. The mechanism used, or a mechanism that can hook or tie the end of the electric wire W can be employed. In short, the second electric wire end holding portion 30 may be configured to hold the other end portion of one electric wire W.

上記2つの第2電線端部保持部30は、一対の軸受部36と第2支持軸部37とを有する回転支持部によって、並列した状態で、それぞれ基台11の他端部に回転自在に支持されている。より具体的には、一対の軸受部36は、基台11の他端部に間隔をあけて突設されており、2つの棒状の第2支持軸部37が、一対の軸受部36に並列状に回転自在に支持されている。そして、2つの第2電線端部保持部30が、それぞれ2つの第2支持軸部37の一端部に取付固定されることで、それぞれ所定の電線個別回転軸X2周りに回転自在に支持されている。なお、2つの電線個別回転軸X2は、上記撚り合せ軸X1を挟んで両側に位置するように設定されている。   The two second electric wire end holding portions 30 are respectively rotatable to the other end portion of the base 11 in a parallel state by a rotation support portion having a pair of bearing portions 36 and a second support shaft portion 37. It is supported. More specifically, the pair of bearing portions 36 protrude from the other end portion of the base 11 with a space therebetween, and two rod-shaped second support shaft portions 37 are parallel to the pair of bearing portions 36. Is supported in a freely rotating manner. Then, the two second electric wire end holding portions 30 are respectively attached and fixed to one end portions of the two second support shaft portions 37 so as to be rotatably supported around a predetermined electric wire individual rotation axis X2. Yes. The two electric wire individual rotating shafts X2 are set so as to be located on both sides of the twisting shaft X1.

電線端部支持状態切換部40は、2つの第2電線端部保持部30を回転可能状態と回転規制状態とで切換可能に構成されている。より具体的には、電線端部支持状態切換部40は、サーボモータ等のモータ41と、モータ41の回転駆動力を上記2つの第2電線端部保持部30に同方向に同期して回転させる駆動力として伝達する伝達機構部42とを有している(図1、図2及び図4参照)。伝達機構部42は、モータ41の回転軸部に固定されたプーリ41aと、中間伝達軸43に固定されたプーリ41b及び中間歯車41dと、プーリ41a,41bに巻掛けられた環状ベルト41cと、上記一対の第2支持軸部37のそれぞれに固定された歯車41eとを有している。中間伝達軸43は、一対の第2支持軸部37間からモータ41側に外れた位置で、一対の軸受部36により回転自在に支持されており、この中間伝達軸43に固定された中間歯車41dが、一対の軸受部36のそれぞれに固定された歯車41eと噛合っている。そして、モータ41の回転駆動力がプーリ41aから環状ベルト41cを介してプーリ41bに伝達されて中間伝達軸43が回転し、さらに中間伝達軸43の回転駆動力が中間伝達軸43から2つの歯車41eに伝達されることで、2つの第2支持軸部37が同回転方向に同期して回転し、これに合わせて2つの第2電線端部保持部30も同回転方向に同期して回転する構成となっている。そして、モータ41の回転駆動により2つの第2電線端部保持部30を回転させることで、各第2電線端部保持部30を、電線Wの他端部を回転させる状態、つまり、回転可能状態に切換えることができる。この点において、電線端部支持状態切換部40は、2つの第2電線端部保持部30を相互に同期して回転させる電線端部回転駆動部として構成されている。また、モータ41の回転を停止させることで、各第2電線端部保持部30を、電線Wの他端部の回転を規制する状態、つまり、回転規制状態に切換えることができるようになっている。   The wire end support state switching unit 40 is configured to be able to switch the two second wire end holding units 30 between a rotatable state and a rotation restricted state. More specifically, the wire end support state switching unit 40 rotates the motor 41 such as a servomotor and the rotational driving force of the motor 41 in synchronization with the two second wire end holding units 30 in the same direction. And a transmission mechanism 42 that transmits the driving force to be transmitted (see FIGS. 1, 2, and 4). The transmission mechanism 42 includes a pulley 41a fixed to the rotating shaft of the motor 41, a pulley 41b and an intermediate gear 41d fixed to the intermediate transmission shaft 43, an annular belt 41c wound around the pulleys 41a and 41b, And a gear 41e fixed to each of the pair of second support shaft portions 37. The intermediate transmission shaft 43 is rotatably supported by a pair of bearing portions 36 at a position distant from the pair of second support shaft portions 37 toward the motor 41, and an intermediate gear fixed to the intermediate transmission shaft 43. 41d meshes with a gear 41e fixed to each of the pair of bearing portions 36. Then, the rotational driving force of the motor 41 is transmitted from the pulley 41a to the pulley 41b via the annular belt 41c to rotate the intermediate transmission shaft 43. Further, the rotational driving force of the intermediate transmission shaft 43 is transmitted from the intermediate transmission shaft 43 to the two gears. By being transmitted to 41e, the two second support shaft portions 37 rotate in synchronization with the same rotation direction, and the two second wire end holding portions 30 also rotate in synchronization with the rotation direction. It is the composition to do. And the state which rotates the other end part of the electric wire W by rotating the 2nd electric wire edge part holding | maintenance part 30 by the rotation drive of the motor 41, ie, it can rotate. It can be switched to the state. In this respect, the wire end support state switching unit 40 is configured as a wire end rotation driving unit that rotates the two second wire end holding units 30 in synchronization with each other. Further, by stopping the rotation of the motor 41, each second wire end holding portion 30 can be switched to a state in which the rotation of the other end of the wire W is restricted, that is, a rotation restricted state. Yes.

撚り合せ回転規制部50は、第1電線端部保持部12と2つの第2電線端部保持部30との間で2つの電線Wの撚り合わせのための回転を規定可能に構成されている。ここでは、撚り合せ回転規制部50は、板状の支持台52上に規制棒54が立設された構成とされている。そして、第1電線端部保持部12と2つの第2電線端部保持部30との間に張り渡された2つの電線W間に規制棒54を配設することで、2つの電線Wの撚り合せ回転が規定されるように構成されている。   The twisting rotation restricting unit 50 is configured to be able to define the rotation for twisting the two electric wires W between the first electric wire end holding unit 12 and the two second electric wire end holding units 30. . Here, the twisting rotation restricting portion 50 is configured such that a restricting rod 54 is erected on a plate-like support base 52. And by arranging the restriction rod 54 between the two electric wires W stretched between the first electric wire end holding portion 12 and the two second electric wire end holding portions 30, the two electric wires W The twist rotation is defined.

なお、撚り合せ回転規制部50は、2つの電線Wが撚り合わせのために一体となって回転することを規制できればよく、個々の電線Wが自己の軸周りに捩れるように回転するすることを規制する必要はない。このような撚り合せ回転規制部としては、上記構成の他、複数の電線Wを個別に挿通可能な孔或は溝が形成された部材であってもよい。   Note that the twisting rotation restricting unit 50 only needs to be able to restrict the two electric wires W from rotating together for twisting, and the individual electric wires W rotate so as to be twisted around their own axes. There is no need to regulate. As such a twisting rotation restricting portion, in addition to the above configuration, a member in which a hole or a groove into which a plurality of electric wires W can be individually inserted may be formed.

回転規制部駆動部60は、上記撚り合せ回転規制部50を第1電線端部保持部12から複数の第2電線端部保持部30に向けて移動させるように構成されている。より具体的には、回転規制部駆動部60は、基台11の側方に撚り合せ軸X1と略平行に配設されたレール部材62と、そのレール部材62に沿って往復走行駆動可能に配設された可動体64とを有している。可動体64は、撚り合せ回転規制部50の支持台52を、第1電線端部保持部12と複数の第2電線端部保持部30間の下方位置で走行可能なように、片持ち状に支持している。レール部材62に沿って可動体64が走行駆動する構成としては、ベルト駆動機構、リニアモータ、ボールネジ機構等、各種リニアアクチュエータを用いることができる。そして、可動体64の往復駆動により、規制棒54が第1電線端部保持部12と2つの第2電線端部保持部30との間で、撚り合せ軸X1に沿って往復移動する構成とされている。   The rotation regulating unit driving unit 60 is configured to move the twisting rotation regulating unit 50 from the first wire end holding unit 12 toward the plurality of second wire end holding units 30. More specifically, the rotation restricting portion driving portion 60 can be driven to reciprocate along the rail member 62 disposed on the side of the base 11 and substantially parallel to the twisting axis X1. And a movable body 64 provided. The movable body 64 is cantilevered so that the support base 52 of the twist rotation restricting portion 50 can run at a lower position between the first wire end holding portion 12 and the plurality of second wire end holding portions 30. I support it. Various linear actuators such as a belt drive mechanism, a linear motor, and a ball screw mechanism can be used as a configuration in which the movable body 64 is driven to travel along the rail member 62. And by the reciprocating drive of the movable body 64, the structure which the control rod 54 reciprocates along the twist axis | shaft X1 between the 1st electric wire edge part holding | maintenance part 12 and the 2nd 2nd electric wire edge part holding | maintenance part 30; Has been.

制御ユニット70は、CPU、RAM、RAMを有する一般的なコンピュータによって構成されており、予め格納されたソフトウェアプログラムに従って撚り合せ駆動部20、電線端部支持状態切換部40及び回転規制部駆動部60の動作を制御する下記処理を実行可能に構成されている。   The control unit 70 is configured by a general computer having a CPU, a RAM, and a RAM, and in accordance with a software program stored in advance, the twist driving unit 20, the wire end support state switching unit 40, and the rotation regulating unit driving unit 60. The following processing for controlling the operation is performed.

図5は本制御ユニット70の処理を示すフローチャートである。   FIG. 5 is a flowchart showing the processing of the control unit 70.

なお、予め荒巻回転数及び追巻回転数は、予め設定されており、RAM或はRAM等に記憶されているものとする。   It is assumed that the rough winding rotation speed and the additional winding rotation speed are set in advance and stored in the RAM or the RAM.

この状態で、作業者が、2本の電線Wの一端部を第1電線端部保持部12に保持すると共に、2本の電線Wの他端部を2つの第2電線端部保持部30にそれぞれ保持し、第1電線端部保持部12と複数の第2電線端部保持部30との間に、2つの電線Wを張り渡すように配設する。この状態で、作業者が入力部を介して撚り合せ作業開始を入力する。   In this state, the operator holds one end portion of the two electric wires W on the first electric wire end holding portion 12 and the other end portion of the two electric wires W on the two second electric wire end portion holding portions 30. And the two electric wires W are disposed so as to be stretched between the first electric wire end holding portion 12 and the plurality of second electric wire end holding portions 30. In this state, the worker inputs twisting work start via the input unit.

すると、ステップS1において、制御ユニット70は、撚り合せ駆動部20に駆動開始指令を与えて一定の回転速度で第1電線端部保持部12を回転させると共に、電線端部支持状態切換部40に駆動開始指令を与え一定の回転速度で2つの第2電線端部保持部30をそれぞれ同期して回転させ、さらに、回転規制部駆動部60にも駆動開始指令を与えて、撚り合せ回転規制部50を第1電線端部保持部12から第2電線端部保持部30に向けて移動させる。   Then, in step S1, the control unit 70 gives a driving start command to the twist driving unit 20 to rotate the first electric wire end holding unit 12 at a constant rotation speed, and to the electric wire end supporting state switching unit 40. A drive start command is given to rotate the two second wire end holding portions 30 in synchronization with each other at a constant rotational speed, and a drive start command is also given to the rotation restricting portion drive portion 60 to twist the rotation restricting portion. 50 is moved from the first wire end holding portion 12 toward the second wire end holding portion 30.

これにより、2つの第2電線端部保持部30により2つの電線Wのそれぞれの他端部を同期して回転させた状態で第1電線端部保持部12を回転させつつ、撚り合せ回転規制部50を第1電線端部保持部12から第2電線端部保持部30に向けて移動させる第1撚り合せ処理が実行される。この処理段階での2つの電線Wの撚り合せ工程を荒巻工程ということもある。   Thereby, twist rotation regulation is performed while rotating the 1st electric wire end part holding part 12 in the state where the other end parts of two electric wires W were rotated synchronously by two 2nd electric wire end part holding parts 30. A first twisting process is performed in which the portion 50 is moved from the first wire end holding portion 12 toward the second wire end holding portion 30. The twisting process of the two electric wires W at this processing stage may be called a rough winding process.

なお、2つの第2電線端部保持部30の回転方向は、第1電線端部保持部12の回転による個々の電線Wの捩れ回転を抑制するため、第1電線端部保持部12の回転方向と同じに設定されている。また、第1電線端部保持部12の回転速度と2つの第2電線端部保持部30の回転速度とは略一致させることが好ましい。第1電線端部保持部12の回転に伴う2つの電線Wの全体的な撚り合せ回転によって、個々の電線Wが同程度に捩り回転されるため、これを解消するためには、両回転速度を略同じにすることが好ましいからである。もっとも、両回転速度を略一致させることは必須ではない。第1電線端部保持部12の回転速度と2つの第2電線端部保持部30の回転速度とは、例えば、モータ21,41として回転速度の制御が可能なサーボモータ等を用いた場合には、作業者が入力部を介して設定した値として処理することができる。   Note that the rotation direction of the two second wire end holding portions 30 is the rotation of the first wire end holding portion 12 in order to suppress the torsional rotation of the individual wires W due to the rotation of the first wire end holding portion 12. It is set to the same direction. In addition, it is preferable that the rotation speed of the first wire end holding portion 12 and the rotation speed of the two second wire end holding portions 30 are substantially matched. Since the individual electric wires W are twisted and rotated to the same extent by the overall twisting rotation of the two electric wires W accompanying the rotation of the first electric wire end holding portion 12, in order to eliminate this, both rotational speeds It is because it is preferable to make these substantially the same. However, it is not essential that the rotational speeds are substantially the same. The rotation speed of the first wire end holding portion 12 and the rotation speed of the two second wire end holding portions 30 are, for example, when a servo motor or the like capable of controlling the rotation speed is used as the motors 21 and 41. Can be processed as a value set by the operator via the input unit.

また、撚り合せ回転規制部50の移動速度は、第1電線端部保持部12の撚り合せ回転数が予め設定された荒巻回転数に達した時点で、撚り合せ回転規制部50が第2電線端部保持部30に達するように、等速度に設定されることが好ましい。このような移動速度は、(第1電線端部保持部12と第2電線端部保持部30との間で撚り合せ回転規制部50が移動可能な距離)を、(第1電線端部保持部12が荒巻回転数回転するのに要する時間(=荒巻回転数/第1電線端部保持部12の回転速度))で除した値として算出することができ、作業者が予め算出して入力した値であってもよいし、或は、制御ユニット70が荒巻回転数等の入力に応じて算出する値として処理してもよい。   Further, the moving speed of the twisting rotation restricting portion 50 is such that when the twisting rotation speed of the first wire end holding portion 12 reaches the preset rough winding speed, the twisting rotation restricting portion 50 causes the second electric wire to move. It is preferable to set the same speed so as to reach the end holding portion 30. The moving speed is such that (the distance that the twist rotation restricting portion 50 can move between the first electric wire end holding portion 12 and the second electric wire end holding portion 30) (the first electric wire end holding portion). It can be calculated as a value divided by the time required for the section 12 to rotate at the number of rotations of the rough winding (= the number of rotations of the rough winding / the rotation speed of the first wire end holding section 12). Or may be processed as a value calculated by the control unit 70 in response to an input such as the rough rotation speed.

ステップS1終了後、ステップS2において、制御ユニット70は、第1電線端部保持部12を撚り合せ回転させた回転数が荒巻回転数に達したか否かを判定し、判定結果がNOである場合には、ステップS2の判定処理を繰返し、判定結果がYESである場合には、次ステップS3に進む。   After step S1, the control unit 70 determines in step S2 whether or not the rotational speed obtained by twisting and rotating the first wire end holding portion 12 has reached the rough winding rotational speed, and the determination result is NO. In this case, the determination process in step S2 is repeated. If the determination result is YES, the process proceeds to the next step S3.

なお、ステップS2において、撚り合せ回転数が荒巻回転数を越えたときに、次ステップS3に進んでもよい。また、ステップS2において、撚り合せ駆動部20による回転速度と荒巻回転数とに基づいて、撚り合せ回転数が荒巻回転数に達する時間を算出し、当該時間に達する或は経過したときに、次ステップS3に進んでもよい。   In step S2, when the twisting rotational speed exceeds the rough winding rotational speed, the process may proceed to the next step S3. In step S2, a time for the twisting rotational speed to reach the rough winding rotational speed is calculated based on the rotational speed and the rough winding rotational speed by the twist driving unit 20, and when the time reaches or passes, You may progress to step S3.

ステップS3では、制御ユニット70は、撚り合せ駆動部20に駆動停止指令を与えて第1電線端部保持部12の回転を停止させると共に、電線端部支持状態切換部40に駆動停止指令を与え2つの第2電線端部保持部30の回転を停止させ、さらに、回転規制部駆動部60にも駆動停止指令を与えて撚り合せ回転規制部50を停止させる。これにより、上記第1撚り合せ処理が終了する。この後、次ステップS4に進む。   In step S <b> 3, the control unit 70 gives a drive stop command to the twist drive unit 20 to stop the rotation of the first wire end holding unit 12, and gives a drive stop command to the wire end support state switching unit 40. The rotation of the two second wire end holding units 30 is stopped, and further, a drive stop command is given to the rotation restricting unit driving unit 60 to stop the twisting rotation restricting unit 50. Thereby, the first twisting process is completed. Thereafter, the process proceeds to the next step S4.

ステップS4では、制御ユニット70は、撚り合せ駆動部20に駆動開始指令を与えて第1電線端部保持部12の回転を再開させる。これにより、2つの第2電線端部保持部30により2つの電線Wのそれぞれの他端部を回転規制状態に保持した状態で、第1電線端部保持部12を回転させる第2撚り合せ処理が実行される。この処理段階での2つの電線Wの撚り合せ工程を追巻工程ということもある。   In step S <b> 4, the control unit 70 gives a drive start command to the twist driving unit 20 to restart the rotation of the first electric wire end holding unit 12. Thereby, the 2nd twist process which rotates the 1st electric wire edge part holding | maintenance part 12 in the state which hold | maintained each other end part of the two electric wires W in the rotation control state by the two 2nd electric wire edge part holding | maintenance parts 30. Is executed. The twisting process of the two electric wires W at this processing stage may be referred to as a follow-up process.

ステップS4終了後、ステップS5において、制御ユニット70は、第1電線端部保持部12を撚り合せ回転させた回転数(ステップS4において再開後の回転数)が追巻回転数に達したか否かを判定し、判定結果がNOである場合には、ステップS5の判定処理を繰返し、判定結果がYESである場合には、次ステップS6に進む。   After step S4, in step S5, the control unit 70 determines whether or not the number of rotations obtained by twisting and rotating the first wire end holding part 12 (the number of rotations after restarting in step S4) has reached the additional rotation number. If the determination result is NO, the determination process of step S5 is repeated, and if the determination result is YES, the process proceeds to the next step S6.

なお、ステップS5において、撚り合せ回転数が追巻回転数を越えたときに、次ステップS6に進んでもよい。また、ステップS5において、撚り合せ駆動部20による回転速度と追巻回転数とに基づいて、撚り合せ回転数が追巻回転数に達する時間を算出し、当該時間に達する或は経過したときに、次ステップS6に進んでもよい。また、ステップS5において、ステップS1の処理段階から積算された撚り合せ回転数と、荒巻回転数と追巻回転数との和とを比較してもよい。   In step S5, when the twisting rotation speed exceeds the follow-up rotation speed, the process may proceed to next step S6. Further, in step S5, based on the rotational speed and the follow-up rotation speed by the twist drive unit 20, the time for the twist rotation speed to reach the follow-up rotation speed is calculated, and when the time reaches or passes The process may proceed to the next step S6. In step S5, the twisting rotational speed accumulated from the processing stage of step S1 may be compared with the sum of the rough winding rotational speed and the additional winding rotational speed.

ステップS6では、制御ユニット70は、撚り合せ駆動部20に駆動停止指令を与えて第1電線端部保持部12の回転を停止させる。これにより、第2撚り合せ処理が終了し、撚り合せ電線が製造される。   In step S <b> 6, the control unit 70 gives a drive stop command to the twist drive unit 20 to stop the rotation of the first wire end holding unit 12. Thereby, a 2nd twist process is complete | finished and a twisted electric wire is manufactured.

なお、ステップS3及びS4に示す処理に代えて、第1電線端部保持部12の回転を継続し、2つの第2電線端部保持部30の回転を停止すると共に撚り合せ回転規制部50を停止させる処理を行ってもよい。   Instead of the processing shown in steps S3 and S4, the rotation of the first wire end holding portion 12 is continued, the rotation of the two second wire end holding portions 30 is stopped, and the twist rotation restricting portion 50 is set. You may perform the process to stop.

また、上記荒巻回転数及び追巻回転数は、電線W長及び撚りピッチ等に基づいて決定される値である。もっとも、撚り合せ終了後、若干の巻戻りが発生することを考慮して、追巻回転数は、電線W長及び撚りピッチ等に基づいて決定される値に余分な回転数を付加した値として決定されてもよい。また、上記ステップS6終了後に、さらに第1電線端部保持部12を余分に回転させるようにしてもよい。   Moreover, the said rough winding rotation speed and follow-up winding rotation speed are values determined based on the electric wire W length, the twist pitch, etc. However, in consideration of the occurrence of a slight rewind after the completion of twisting, the additional winding rotational speed is a value obtained by adding an extra rotational speed to a value determined based on the wire W length, the twisting pitch, etc. It may be determined. Moreover, you may make it rotate the 1st electric wire edge part holding | maintenance part 12 extra after completion | finish of said step S6.

上記のようにして製造された撚り合せ電線は、ツイスト線とも呼ばれ、例えば、車両におけるワイヤーハーネス、特に、CAN通信回路等に用いられる。   The twisted electric wire manufactured as described above is also called a twisted wire, and is used for, for example, a wire harness in a vehicle, particularly a CAN communication circuit.

図6は上記第1撚り合せ処理中における2つの電線Wの撚り合せ状態を示す図である。   FIG. 6 is a diagram showing a twisted state of two electric wires W during the first twisting process.

すなわち、上記第1撚り合せ処理では、2つの電線Wの他端部を回転させた状態で(矢符R2参照)、2つの電線Wの一端部を回転させつつ(矢符R1参照)、規制棒54を移動させることで(矢符A参照)、2つの電線Wの撚り合せ規制箇所が電線Wの一端部から他端部に向けて移動していくことになる。初期段階では、規制棒54は、2つの電線Wの一端側近くに位置しているため、2つの電線Wの一端部を回転させると、当該2つの電線Wは、その一端部と規制棒54との間の限られた部分で撚り合わされる。そして、規制棒54が電線Wの他端側に移動すると、その規制棒54近傍であって電線Wの一端側よりの部分に、電線Wが撚り合わされていない部分が出現し、その部分を中心にして電線Wを撚り合わせる力が作用する。つまり、規制棒54の移動に伴い、規制棒54の近傍であって電線Wの一端部よりの部分で、2つの電線Wの撚り合せが主として行われる。このため、電線Wの長手方向において、2つの電線Wの撚りピッチを比較的安定させることができる。   That is, in the first twisting process, while the other end portions of the two electric wires W are rotated (see arrow R2), the one end portions of the two electric wires W are rotated (see arrow R1), and the regulation is performed. By moving the rod 54 (see arrow A), the twisting restriction portion of the two electric wires W moves from one end portion of the electric wire W toward the other end portion. In the initial stage, the restriction rod 54 is located near one end of the two electric wires W. Therefore, when one end portion of the two electric wires W is rotated, the two electric wires W are separated from the one end portion and the restriction rod 54. Are twisted together in a limited part between. When the restriction rod 54 moves to the other end side of the electric wire W, a portion where the electric wire W is not twisted appears in the portion near the restriction rod 54 and from the one end side of the electric wire W. Thus, a force for twisting the electric wire W acts. That is, with the movement of the regulation rod 54, the two wires W are mainly twisted in the vicinity of the regulation rod 54 and from the one end portion of the wire W. For this reason, the twist pitch of the two electric wires W can be relatively stabilized in the longitudinal direction of the electric wires W.

また、規制棒54よりも電線Wの他端部側では、2つの電線Wは撚り合わされていないため、個々の電線Wは別々に自由回転できる状態となっている。このため、2つの電線Wの一端部の回転により個々の電線Wに捩り回転が生じても、個々の電線Wが他端部側で回転することで解消される。このため、第1撚り合せ処理の段階では、個々の電線Wの捩り回転、撚り癖が解消される。   Moreover, since the two electric wires W are not twisted together in the other end part side of the electric wire W rather than the control rod 54, each electric wire W can be freely rotated separately. For this reason, even if torsional rotation occurs in the individual electric wires W due to the rotation of one end portion of the two electric wires W, the individual electric wires W are solved by rotating on the other end side. For this reason, in the stage of the 1st twisting process, the twist rotation of each electric wire W and a twist wrinkle are eliminated.

特に、2つの電線Wの回転に同期して、2つの電線Wのそれぞれの端部を同期して回転させている。このため、2つの電線Wの長手方向及び2つの電線Wに関して、捩り回転及び撚り癖の解消動作が安定し、撚りピッチが安定する。   In particular, the respective ends of the two electric wires W are rotated in synchronization with the rotation of the two electric wires W. For this reason, with respect to the longitudinal direction of the two electric wires W and the two electric wires W, the twisting rotation and twisting elimination operation are stabilized, and the twisting pitch is stabilized.

図7は上記第2撚り合せ処理中における2つの電線Wの撚り合せ状態を示す図である。   FIG. 7 is a diagram showing a twisted state of two electric wires W during the second twisting process.

第2撚り合せ回転処理では、2つの電線Wのそれぞれの他端部を回転規制状態に保持した状態で、2つの電線Wの一端部を回転させる(矢符R1参照)。このため、個々の電線Wに作用する撚り癖は解消されず、個々の電線Wに撚り癖が付けられる。   In the second twist rotation process, one end portions of the two electric wires W are rotated in a state where the other end portions of the two electric wires W are held in the rotation restricted state (see arrow R1). For this reason, the twisted wrinkles acting on the individual electric wires W are not eliminated, and the individual electric wires W are attached with the twisted wrinkles.

図8は比較例1に係る撚り合せ電線を示す図であり、図9は比較例2に係る撚り合せ電線を示す図であり、図10は本実施形態に係る撚り合せ電線を示す図である。   FIG. 8 is a view showing a twisted electric wire according to Comparative Example 1, FIG. 9 is a view showing a twisted electric wire according to Comparative Example 2, and FIG. 10 is a view showing a twisted electric wire according to this embodiment. .

図8では、2つの電線Wのそれぞれの他端部を回転規制状態に保持した状態で2つの電線Wの一端部を回転させて、2つの電線を撚り合わせた。つまり、上記第2撚り合せ処理だけを行った例である。   In FIG. 8, the two electric wires W are twisted together by rotating one end portions of the two electric wires W in a state where the other end portions of the two electric wires W are held in the rotation restricted state. That is, it is an example in which only the second twisting process is performed.

図9では2つの電線Wのそれぞれの他端部を回転可能状態に保持した状態で2つの電線Wの一端部を回転させて、2つの電線Wを撚り合わせた。つまり、上記第1撚り合せ処理だけを行った例である。   In FIG. 9, the two electric wires W are twisted together by rotating one end portions of the two electric wires W while holding the other end portions of the two electric wires W in a rotatable state. That is, it is an example in which only the first twisting process is performed.

図10では本実施形態で説明した通り、第1撚り合せ処理及び第2撚り合せ処理を行って2つの電線Wを撚り合わせた。   In FIG. 10, as described in the present embodiment, the two electric wires W are twisted by performing the first twisting process and the second twisting process.

これらの図に示すように、比較例1では、電線W間に比較的大きな隙間Sが生じてしまい、比較例2では、電線Wの撚り合わせのほどけが生じてしまうことがわかる。   As shown in these drawings, it can be seen that a comparatively large gap S is generated between the electric wires W in the comparative example 1, and untwisting of the electric wires W is generated in the comparative example 2.

これに対して、本実施形態に係る撚り合せ電線では、電線W間の隙間が比較的小さく、かつ、電線Wの撚り合わせのほどけも生じ難いことがわかる。   On the other hand, in the twisted electric wire which concerns on this embodiment, it turns out that the clearance gap between the electric wires W is comparatively small, and the unwinding of the twisting of the electric wires W does not arise easily.

以上のように本実施形態に係る撚り合せ電線の製造装置10、撚り合せ電線の製造方法及び撚り合せ電線によると、2つの電線Wのそれぞれの他端部を回転可能に保持した状態で第1電線端部保持部12を回転させるため、各電線Wの撚り癖を解消するように、2つの電線Wが撚り合わされる。このため、各電線Wの乱れるような波打ちが抑制され、電線W間の隙間を小さくすることができる。これにより、ツイスト線のインピーダンスコントロール、特に、インピーダンス低下を図ることができる。この際、撚り合せ回転規制部50を第1電線端部保持部12から第2電線端部保持部30に向けて移動させるため、撚り合せ箇所がある程度規制されて撚りピッチが安定化すると共に、未撚り合わせの部分で電線Wの捩り回転が効果的に解消される。   As described above, according to the twisted electric wire manufacturing apparatus 10, the twisted electric wire manufacturing method, and the twisted electric wire according to the present embodiment, the first ends of the two electric wires W are held rotatably. In order to rotate the wire end holding portion 12, the two wires W are twisted together so as to eliminate the twisted wrinkles of each wire W. For this reason, the waviness | corrugation which each electric wire W disturbs is suppressed, and the clearance gap between the electric wires W can be made small. Thereby, impedance control of the twisted wire, in particular, impedance reduction can be achieved. At this time, in order to move the twist rotation restricting portion 50 from the first electric wire end holding portion 12 toward the second electric wire end holding portion 30, the twisting position is restricted to some extent and the twist pitch is stabilized. Twist rotation of the electric wire W is effectively eliminated at the untwisted portion.

また、この処理中に、2つの電線Wのそれぞれの他端部を同期して回転させるため、撚り合せのための回転に対する個々の電線Wの他端部の回転が安定し、撚り合せピッチが安定する。   Further, during this process, the other end portions of the two electric wires W are rotated in synchronization with each other, so that the rotation of the other end portions of the individual electric wires W with respect to the rotation for the twisting is stabilized, and the twisting pitch is increased. Stabilize.

また、この後、2つの電線Wのそれぞれの他端部を回転規制状態に保持した状態で、第1電線端部保持部12を回転させるため、個々の電線Wにしっかりと撚り癖が付けられ、電線Wの撚り合わせのほどけが防止される。   Moreover, in order to rotate the 1st electric wire edge part holding | maintenance part 12 in the state which hold | maintained each other end part of the two electric wires W in the rotation control state after this, each electric wire W is firmly attached with a twisted hook. Unwinding of the wire W is prevented.

なお、従来、電線Wの撚り合わせのほどけを防止するためには、別途電線Wの端部へのテープ止等の処理が必要であったが、本実施形態では、そのような処理を省くことも可能となり、撚り合せ電線の製造簡易化及び低コスト化にも貢献する。   Conventionally, in order to prevent unwinding of the wire W, it has been necessary to separately treat the end of the wire W with a tape or the like, but in this embodiment, such treatment is omitted. This also contributes to the simplification and cost reduction of twisted wires.

{変形例}
なお、上記実施形態では、2つの電線Wを撚り合わせる例で説明したが、3つ以上の電線を撚り合わせる場合にも適用できる。
{Modification}
In addition, in the said embodiment, although the example which twists two electric wires W was demonstrated, it is applicable also when twisting three or more electric wires.

また、上記実施形態では、第1撚り合せ処理において、2つの電線Wのそれぞれの他端部を回転させる例で説明したが、必ずしもその必要はない。第1撚り合せ処理において、2つの電線Wのそれぞれの他端部を回転自在に支持してもよい。例えば、第2電線端部保持部30を電磁アクチュエータ等で回転自在な状態と回転規制する状態とで切換えるようにしてもよい。つまり、複数の電線Wの他端部をそれぞれ回転可能状態にする場合には、複数の電線Wの他端部が自己の捩り回転を解消しようとして回転するのを許容する場合とモータ等の駆動により複数の電線Wの他端部を回転させようとする場合の双方を含む。   Moreover, although the said embodiment demonstrated in the 1st twist process the example which rotates each other end part of the two electric wires W, it is not necessarily required. In the first twisting process, the other end portions of the two electric wires W may be rotatably supported. For example, the second wire end holding portion 30 may be switched between a state where it can be rotated by an electromagnetic actuator or the like and a state where the rotation is restricted. That is, when the other end portions of the plurality of electric wires W are respectively rotatable, the other end portions of the plurality of electric wires W are allowed to rotate in an attempt to eliminate their torsional rotation, and driving of a motor or the like. This includes both cases where the other ends of the plurality of electric wires W are to be rotated.

なお、上記実施形態及び各変形例で説明した各構成は、相互に矛盾しない限り適宜組合わせることができる。   In addition, each structure demonstrated in the said embodiment and each modification can be suitably combined unless it mutually contradicts.

実施形態に係る撚り合せ電線の製造装置を示す概略側面図である。It is a schematic side view which shows the manufacturing apparatus of the twisted electric wire which concerns on embodiment. 同上の撚り合せ電線の製造装置を示す概略平面図である。It is a schematic plan view which shows the manufacturing apparatus of a twisted electric wire same as the above. 図1のIII−III線矢視概略図である。FIG. 3 is a schematic view taken along line III-III in FIG. 1. 図1のIV−IV線矢視概略図である。FIG. 4 is a schematic view taken along line IV-IV in FIG. 1. 撚り合せ処理を示すフローチャートである。It is a flowchart which shows a twisting process. 第1撚り合せ処理中における2つの電線の撚り合せ状態を示す図である。It is a figure which shows the twisted state of two electric wires in the 1st twisting process. 第2撚り合せ処理中における2つの電線の撚り合せ状態を示す図である。It is a figure which shows the twisted state of the two electric wires in the 2nd twisting process. 比較例1に係る撚り合せ電線を示す図である。5 is a view showing a stranded wire according to Comparative Example 1. FIG. 比較例2に係る撚り合せ電線を示す図である。It is a figure which shows the twisted electric wire which concerns on the comparative example 2. FIG. 本実施形態に係る撚り合せ電線を示す図である。It is a figure which shows the twisted electric wire which concerns on this embodiment.

符号の説明Explanation of symbols

10 撚り合せ電線の製造装置
12 第1電線端部保持部
20 撚り合せ駆動部
30 第2電線端部保持部
40 電線端部支持状態切換部
50 撚り合せ回転規制部
60 回転規制部駆動部
70 制御ユニット
W 電線
DESCRIPTION OF SYMBOLS 10 Twisted wire manufacturing apparatus 12 1st electric wire edge part holding part 20 Twisting drive part 30 2nd electric wire edge part holding part 40 Electric wire edge part support state switching part 50 Twist rotation restriction part 60 Rotation restriction part drive part 70 Control Unit W Electric wire

Claims (5)

複数の電線を撚り合わせる撚り合せ電線の製造装置であって、
複数の電線の一端部を保持する第1電線端部保持部と、
前記複数の電線の端部をそれぞれ保持する複数の第2電線端部保持部と、
前記第1電線端部保持部と前記複数の第2電線端部保持部との間で前記複数の電線を撚り合わせるように、前記第1電線端部保持部を回転させる撚り合せ駆動部と、
前記複数の電線の端部をそれぞれ回転可能状態及び回転規制状態で保持するように、前記複数の第2電線端部保持部を回転可能状態と回転規制状態とで切換える電線端部支持状態切換部と、
前記第1電線端部保持部と前記複数の第2電線端部保持部との間で前記複数の電線の撚り合せのための回転を規制する撚り合せ回転規制部と、
前記撚り合せ回転規制部を前記第1電線端部保持部から前記複数の第2電線端部保持部に向けて移動させる回転規制部駆動部と、
前記複数の第2電線端部保持部により前記複数の電線のそれぞれの他端部を回転可能に保持した状態で前記第1電線端部保持部を回転させつつ、前記撚り合せ回転規制部を前記第1電線端部保持部から前記複数の第2電線端部保持部に向けて移動させる第1撚り合せ処理の後、前記複数の第2電線端部保持部により前記複数の電線のそれぞれの他端部を回転規制状態に保持した状態で前記第1電線端部保持部を回転させる第2撚り合せ処理を実行する制御部と、
を備える撚り合せ電線の製造装置。
A twisted wire manufacturing device that twists a plurality of wires,
A first wire end holding portion for holding one end of a plurality of wires;
A plurality of second wire end holding portions that respectively hold the ends of the plurality of wires;
A twist driving unit that rotates the first electric wire end holding portion so as to twist the plurality of electric wires between the first electric wire end holding portion and the plurality of second electric wire end holding portions;
A wire end support state switching unit that switches the plurality of second wire end holding portions between a rotatable state and a rotation restricted state so as to hold the ends of the plurality of wires in a rotatable state and a rotation restricted state, respectively. When,
A twist rotation restricting portion for restricting rotation for twisting of the plurality of wires between the first wire end holding portion and the plurality of second wire end holding portions;
A rotation regulating unit driving unit that moves the twisting rotation regulating unit from the first electric wire end holding unit toward the plurality of second electric wire end holding units;
While rotating the first wire end holding portion in a state where the other end portions of the plurality of wires are rotatably held by the plurality of second wire end holding portions, the twist rotation restricting portion is After the first twisting process of moving from the first wire end holding portion toward the plurality of second wire end holding portions, the plurality of second electric wire end holding portions can be used for each of the plurality of electric wires. A control unit that executes a second twisting process for rotating the first electric wire end holding unit in a state in which the end is held in a rotation restricted state;
An apparatus for manufacturing a twisted electric wire.
請求項1記載の撚り合せ電線の製造装置であって、
前記電線端部支持状態切換部は、前記複数の第2電線端部保持部を相互に同期して回転させる電線端部回転駆動部を有し、
前記制御部は、前記第1撚り合せ処理中に、前記電線端部回転駆動部の駆動により、前記複数の電線のそれぞれの他端部を回転させる、撚り合せ電線の製造装置。
It is a manufacturing apparatus of the twisted electric wire according to claim 1,
The wire end support state switching unit has a wire end rotation drive unit that rotates the plurality of second wire end holding units in synchronization with each other,
The said control part is a manufacturing apparatus of the twisted electric wire which rotates each other end part of these electric wires by the drive of the said electric wire edge part rotation drive part during the said 1st twisting process.
複数の電線を撚り合わせる撚り合せ電線の製造方法であって、
(a)複数の電線の一端部と他端部とを保持する工程と、
(b)前記複数の電線のそれぞれの他端部を回転可能に保持した状態で、前記複数の電線の一端部を前記複数の電線の他端部に対して回転させつつ、前記複数の電線の撚り合せを規制する箇所を前記複数の電線の一端部から他端部に向けて移動させる工程と、
(c)前記複数の電線のそれぞれの他端部を回転規制状態に保持した状態で、前記複数の電線の一端部を前記複数の電線の他端部に対して回転させる工程と、
を備える撚り合せ電線の製造方法。
A method for producing a twisted electric wire by twisting a plurality of electric wires,
(A) a step of holding one end and the other end of the plurality of electric wires;
(B) In a state where the other end portions of the plurality of electric wires are rotatably held, the one end portions of the plurality of electric wires are rotated with respect to the other end portions of the plurality of electric wires. A step of moving a portion for regulating twisting from one end of the plurality of electric wires toward the other end; and
(C) a step of rotating one end of the plurality of electric wires with respect to the other end of the plurality of electric wires in a state in which the other end of each of the plurality of electric wires is held in a rotation restricted state;
The manufacturing method of the twisted electric wire provided with.
請求項3記載の撚り合せ電線の製造方法であって、
前記工程(b)において、前記複数の電線の一端部の回転に同期して、前記複数の電線のそれぞれの他端部を同期して回転させる、撚り合せ電線の製造方法。
It is a manufacturing method of the twisted electric wire according to claim 3,
In the step (b), a method for producing a twisted electric wire, wherein the other end portions of the plurality of electric wires are rotated in synchronization with the rotation of the one end portions of the plurality of electric wires.
請求項3又は請求項4記載の撚り合せ電線の製造方法によって製造された撚り合せ電線。   The twisted electric wire manufactured by the manufacturing method of the twisted electric wire of Claim 3 or Claim 4.
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