JP5166835B2 - motor - Google Patents

Description

  The present invention relates to a motor, and particularly preferably relates to a motor including a member (for example, a frame or a bracket) for fixing the main body of the motor to another device or the like.

  A conventionally known general stepping motor is composed of, for example, a rotor having a permanent magnet and a rotating shaft, a stator having pole teeth, a wound coil, and other predetermined members. Some of such stepping motors include a frame or a bracket having a function of fixing the motor body to another device or the like.

  For example, Patent Document 1 discloses a stepping motor including a motor end plate, a U-shaped frame, and a radial bearing. Specifically, a U-shaped frame is fixed to the motor end plate, and a radial bearing is press-fitted into a mounting hole formed in the U-shaped frame and a through hole formed in the motor end plate. Are fitted together. The rotor shaft is rotatably supported by the radial bearing.

  According to such a configuration, the stepping motor main body can be fixed to another device by fixing the U-shaped frame to the other device. As described in Patent Document 1, when the radial bearing is fitted in the mounting hole formed in the U-shaped frame, the positioning accuracy of the rotor shaft with respect to the U-shaped frame can Influenced by positioning accuracy when fitting the bearings.

  Incidentally, in recent years, there has been a demand for improvement in the positioning accuracy of the rotating shaft of the stepping motor (the rotor shaft referred to in Patent Document 1). As described above, in the configuration described in Patent Document 1, the positioning accuracy between the rotating shaft of the rotor and the frame is determined by the positioning accuracy when the radial bearing is fitted into the mounting hole of the U-shaped frame.

  However, such a configuration has the following problems. That is, the positioning accuracy of the rotating shaft (rotor shaft) depends on the assembly accuracy of the motor end plate, the U-shaped frame, and the radial bearing. In particular, the assembling accuracy of the rotary shaft (rotor shaft) and the U-shaped frame depends on the fitting accuracy (press-fit accuracy) in which the radial bearing is fitted (press-fitted) into the mounting hole formed in the U-shaped frame. . For this reason, if the fitting accuracy (press-fit accuracy) varies, the positioning accuracy of the U-shaped frame and the rotary shaft decreases. When this positioning accuracy is lowered, when this stepping motor is fixed to another device or the like, the positioning accuracy of the rotating shaft (rotor shaft) of the other device and the stepping motor is lowered.

Japanese Patent Application Laid-Open No. 07-241065

  In view of the above circumstances, the problem to be solved by the present invention is to provide a motor capable of improving the positioning accuracy between a member having a function for fixing the motor to another device and the rotating shaft of the motor. That is.

In order to solve the above-described problems, the present invention provides a rotor having a rotating shaft, a stator disposed on the outer peripheral side of the rotor, and a rotating shaft supported on one end of the stator. In a motor comprising a radial bearing, another bearing disposed on the other end side of the stator and rotatably supporting the rotating shaft, and a bracket disposed on one end side of the stator and fixed to another device . The stator is fixed with a plate member in which a first through hole for projecting the rotating shaft is fixed, and the radial bearing is held in the first through hole, and the rotor includes the rotating shaft. It is rotatably supported by the plate member by said other bearing disposed on the other end side of the stator and the radial bearing, together with the bracket is held to the plate member The said bracket are the second through-hole formed to project toward the further the one end side of said plate member to the rotating shaft, by which the radial bearing is loosely fitted in said second through hole The gist of the invention is that the gap between the bracket and the radial bearing held by the plate member and the positional relationship between the bracket and the radial bearing can be adjusted .

  With such a configuration, a gap can be provided between the bracket and the rotary shaft (radial bearing). And by utilizing this space | gap part, the positional relationship of a bracket and a rotating shaft (radial bearing) can be finely adjusted. For this reason, it is possible to improve the positioning accuracy of the rotating shaft of the motor and the bracket.

  The radial bearing preferably protrudes from the first through hole of the plate member, and is interposed in the second through hole of the bracket and does not protrude from the second through hole.

  With such a configuration, a concave gap is formed from the bracket to the plate member by preventing the tip of the radial bearing from protruding from the second through hole. This concave void can be filled with a lubricant (lubricating oil, grease, etc.). Therefore, the slidability and wear resistance of the rotating shaft can be improved.

Prior Symbol radial bearing has a flange portion which is expanded from the said bearing part cylinder-shaped bearing portion, the first of the flange portion with press-fitting the bearing portion in said first through hole It is preferable to contact and fix the edge of the through hole.

  According to such a configuration, the proximal end side of the rotating shaft is also supported by the other bearing, so that the rotating shaft is held at both the distal end side and the proximal end side. For this reason, the coaxiality of the rotating shaft and the axis of the rotating shaft when mounted on another device can be firmly brought out, and good rotation characteristics can be obtained.

  The bracket is formed of a bottom surface portion extending in the axial direction and a side surface portion formed by bending from the bottom surface portion, and an attachment hole for fixing the motor to the device is formed in the bottom surface portion. Preferably, the second through hole is formed in the side surface portion.

  According to the present invention, the radial bearing that rotatably supports the rotating shaft is press-fitted into the first through hole formed in the plate member, but has a function of fixing the bracket (the motor to another device or the like). Member) is loosely inserted into a second through hole formed in the member. Therefore, a gap can be provided between the bracket and the rotary shaft (radial bearing). By utilizing this gap, the positional relationship between the bracket and the rotary shaft (radial bearing) can be finely adjusted. For this reason, it is possible to improve the positioning accuracy of the rotating shaft of the motor and the bracket.

  Embodiments of the present invention will be described below in detail with reference to the drawings.

  FIG. 1 is a plan view schematically showing the configuration of a motor 1 according to an embodiment of the present invention. Specifically, FIG. 1A is a partial cross-sectional view of a motor 1 according to an embodiment of the present invention. FIG. 1B is a side view of the motor according to the embodiment of the present invention.

  As shown in FIGS. 1A and 1B, a motor 1 according to an embodiment of the present invention is a small stepping motor. As shown in FIGS. 1A and 1B, the motor 1 according to the embodiment of the present invention includes a rotor 11 and a stator 12 (a first stator set 121 and a second stator provided on the outer peripheral side of the rotor 11. Stator assembly 122), plate member 13 provided on one end side of motor 1 (stator 12), radial bearing 14 provided on plate member 13, and bracket 15 fixed to plate member 13.

  The rotor 11 includes a rotating shaft 111 extending in the axial direction L of the motor 1 according to the embodiment of the present invention, and a cylindrical permanent magnet 112 fixed to the outer periphery of the rotating shaft 111. A part of the rotating shaft 111 protrudes from one end side (the plate member 13 side) in the axial direction L of the stator 12. A worm gear 22 is attached to the distal end side of the rotating shaft 111, and this worm gear 22 is connected (engaged) to other devices not shown.

  The permanent magnet 112 is alternately magnetized with N and S poles in the circumferential direction of the rotating shaft 111. As the permanent magnet 112, for example, a sintered magnet obtained by compressing and molding a magnet powder and then sintering can be applied. For example, a rare earth magnet such as a neodymium magnet can be applied. The permanent magnet 112 according to the embodiment of the present invention is a permanent magnet divided into two, and is disposed so as to face the first stator set 121 and the second stator set 122, respectively.

  The stator 12 includes a first stator set 121 and a second stator set 122, and a motor case 16 that covers the outer periphery of the first stator set 121 and the second stator set 122. The first stator set 121 and the second stator set 122 are disposed so as to overlap in the axial direction L of the motor 1 according to the embodiment of the present invention. That is, the first stator set 121 and the second stator set 122 are configured in a two-layer structure that is stacked in the axial direction L of the motor 1 according to the embodiment of the present invention. Each of the first stator set 121 and the second stator set 122 is provided on the outer peripheral side of the permanent magnet 112 of the rotor 11.

  The first stator set 121 and the second stator set 122 have inner stator cores 1211 and 1221, coil bobbins 1214 and 1224 around which drive coils 1213 and 1223 are wound, and outer stator cores 1212 and 1222, respectively. The coil bobbins 1214 and 1224 are sandwiched between the inner stator cores 1211 and 1221 and the outer stator cores 1212 and 1222, respectively.

  In each of the inner stator cores 1211, 1221 and the outer stator cores 1212, 1222, a plurality of pole teeth 1215, 1225 are arranged so as to stand up along the axial direction L so as to be arranged circumferentially at a predetermined interval. It is formed. The plurality of pole teeth 1215 and 1225 are provided on the inner peripheral side of each of the coil bobbins 1214 and 1224 so as to alternately mesh with each other.

  That is, in the first stator set 121 of the motor 1 according to the embodiment of the present invention, the pole teeth 1215 formed on the inner stator core 1211 and the outer stator core 1212 are arranged circumferentially, and the arrangement of the pole teeth 1215 is arranged. An annular (cylindrical) drive coil 1213 is disposed on the outer peripheral side via a coil bobbin 1214. Similarly, in the second stator set 122, the pole teeth 1225 formed on the inner stator core 1221 and the outer stator core 1222 are arranged in a circumferential shape, and a coil bobbin 1224 is interposed on the outer peripheral side of the arrangement of the pole teeth 1225. An annular (cylindrical) drive coil 1223 is provided. An insulating film is formed on the surfaces of these drive coils 1213 and 1223.

  The first stator set 121 and the second stator set 122 are protected by the motor case 16. The motor case 16 includes a first motor case 161 that covers and protects the first stator set 121 and a second motor case 162 that covers and protects the second stator set 122. The first motor case 161 and the second motor case 162 are formed into an oval shape or a substantially cylindrical shape, respectively, by drawing a metal plate material, for example. The first motor case 161 and the second motor case 162 particularly have a function of covering and protecting the outer periphery of the drive coils 1213 and 1223 and form a magnetic path together with the first stator set 121 and the second stator set 122. It has a function. Therefore, the inner peripheral surfaces of the first and second motor cases 161 and 162 are in contact with the inner stator cores 1211 and 1221 and the outer stator cores 1212 and 1222, respectively.

  A plate member 13 made of a flat thin plate is fixed to the output side end surface of the first motor case 161 (the end surface on the side from which the rotating shaft 111 of the rotor 11 protrudes) by means such as laser welding. A first through hole 131 is formed in the plate member 13 in the axial direction L of the motor 1 according to the embodiment of the present invention as shown in FIG. The radial bearing 14 is inserted and fixed in the first through hole 131 by means such as press fitting.

  A bracket 15 is fixed to the plate member 13. The bracket 15 is a member having a function of fixing the motor 1 according to the embodiment of the present invention to another device or the like.

  As shown in FIGS. 1A and 1B, the bracket 15 includes a bottom surface portion 151 extending in the axial direction L of the motor 1 according to the embodiment of the present invention, and a bent portion from the bottom surface portion 151. And a side surface portion 152 formed as described above. In other words, the bracket 15 is a metal plate-like member bent in a substantially L shape.

  An attachment hole 1511 for attaching the motor 1 according to the embodiment of the present invention to another device or the like is formed in the bottom surface portion 151 of the bracket 15. The number, position, and diameter of the attachment holes 1511 are appropriately set according to other devices to which the motor 1 according to the embodiment of the present invention is attached. As shown in FIG. 2, a second through hole 1521 is formed in the side surface portion 152 of the bracket 15. The diameter of the second through hole 1521 formed in the side surface portion 152 of the bracket 15 is larger than the diameter of the first through hole 131 formed in the plate member 13.

  As shown in FIGS. 1 and 2, the bracket is formed so that the first through hole 131 formed in the plate member 13 and the second through hole 1521 formed in the side surface portion 152 of the bracket 15 are continuous. Fifteen side surface portions 152 are fixed to the plate member 13. The details of the assembly structure of the plate member 13, the bracket 15, and the radial bearing 14 will be described later.

  On the base end side end surface of the second motor case 162 (the end surface on the side where the rotating shaft 111 of the rotor 11 does not protrude to the outside), another bearing 17, a bearing fixing plate 18 that holds the other bearing 17, and the rotor 11. And an urging member 19 for urging the base end portion of the rotating shaft 111.

  The other bearing 17 is a resin molded product, and in the embodiment of the present invention, a circular shaft hole is formed and configured as a radial bearing that supports the base end side of the rotating shaft 111 in the radial direction. For example, the present invention can also be applied as a slide bearing that supports the shaft end of the rotating shaft 111 in the thrust direction. The bearing fixing plate 18 is a substantially rectangular sintered part, and a fitting hole into which another bearing 17 can be inserted is formed. The other bearing 17 is fixed to the bearing fixing plate 18 by being inserted into the fitting hole. This bearing fixing plate 18 is fixed to the end surface on the base end side of the second motor case 162 by a method such as spot welding.

  The urging member 19 is a plate-like member made of a metal such as SUS (stainless steel) having a spring property, and has an urging portion 191 cut and raised in a tongue-like shape. The biasing portion 191 presses the base end portion of the rotating shaft 111 of the rotor 11 so as to bias it in the axial direction L. The urging member 19 is fixed to the bearing fixing plate 18 by laser welding or the like. When the other bearing 17 is a bearing that supports the shaft end of the rotating shaft 111 in the thrust direction, the urging portion 191 of the urging member 19 is connected to the base end of the rotating shaft 111 via the other bearing 17. The part is biased in the axial direction L.

  The terminal block 20 is fixed to the outer peripheral edges of the inner stator cores 1211 and 1221. Specifically, the terminal block 20 is fixed to the outer peripheral edges of the inner stator cores 1211 and 1221 by insert molding or press fitting. And this terminal block 20 is fixed to the state protruded outside from the opening part 163 formed in the side surface of the 1st motor case 161 and the 2nd motor case 162. FIG.

  The terminal block 20 is provided with terminal pins 21. Each terminal pin 21 is made of resin or metal, and is fixed to the terminal block 20 by press fitting. Each terminal pin 21 is entangled with the end of the winding of each drive coil 1213, 1223.

  Next, the assembly structure of the plate member 13, the bracket 15, and the radial bearing 14 will be described. FIG. 2 is a view showing an assembly structure of the plate member 13, the bracket 15, and the radial bearing 14, and is an enlarged view of a portion A in FIG.

  As shown in FIG. 2, the radial bearing 14 includes a bearing portion 141 formed in a cylindrical shape, and a flange portion 142 having an outer diameter larger than that of the bearing portion 141 (expanded from the bearing portion). The radial bearing 14 is an oil-impregnated bearing, and is impregnated with oil to improve the slidability with the rotating shaft 111.

  The cylindrical bearing portion 141 is press-fitted into the first through hole 131 from the side of the first motor case 161 of the plate member 13 (the side opposite to the side to which the bracket 15 is fixed). Further, the enlarged flange 142 is fixed in contact with the edge 132 of the first through hole 131. And the front-end | tip (end part on the opposite side to the side in which the collar part 142 is formed) of the bearing part 141 formed in a cylindrical shape penetrates the 1st through-hole 131, and protrudes. In other words, the front end of the bearing portion 141 of the radial bearing 14 protrudes through the first through hole 131, and the flange portion 142 is press-fitted and fixed so as to contact the edge portion 132 of the first through hole 131. Is done.

  The side surface portion 152 of the bracket 15 is fixed to the plate member 13, and the first through hole 131 formed in the plate member 13 and the second through hole 1521 formed in the side surface portion 152 of the bracket 15. And is continuous. For this reason, the tip of the bearing portion 141 of the radial bearing 14 protruding from the first through hole 131 reaches the inside of the second through hole 1521. Further, the rotating shaft 111 of the rotor 11 projects through the first through hole 131 and the second through hole 1521.

  As described above, the inner diameter of the second through hole 1521 is formed larger than the inner diameter of the first through hole 131. Therefore, the tip end portion of the bearing portion 141 of the radial bearing 14 protruding from the first through hole 131 is in a loosely inserted state in the second through hole 1521. In addition, the tip of the bearing portion 141 of the radial bearing 14 does not protrude from the second through hole 1521 and remains in the second through hole 1521.

  That is, in a state where the flange 142 of the radial bearing 14 is in contact with the edge 132 of the first through hole 131 of the plate member 13, the bearing portion 141 of the radial bearing 14 passes through the first through hole 131 of the plate member 13. Protruding through. However, the protruding portion does not protrude from the second through hole 1521 formed in the side surface portion 152 of the bracket 15, and is in a state of being accommodated in the second through hole 1521. Further, as described above, the portion protruding from the first through hole 131 is loosely inserted into the second through hole 1521.

  According to such a configuration, the bearing portion 141 of the radial bearing 14 is loosely inserted into the second through hole 1521 formed in the side surface portion 152 of the bracket 15. Can have a gap 153. Therefore, when the bracket 15 is attached to the plate member 13, the positional relationship between the bracket 15 and the radial bearing 14 (that is, the rotating shaft 111 of the rotor 11) can be finely adjusted using the gap portion 153. Therefore, the positional relationship between the bracket 15 and the radial bearing 14 (the rotating shaft 111 of the rotor 11) can be adjusted strictly.

  Next, a method for manufacturing the motor 1 according to the embodiment of the present invention will be briefly described.

  First, drive coils 1213 and 1223 wound around coil bobbins 1214 and 1224 are attached to the respective stator cores 1211, 1221, 1212 and 1222. Specifically, annular drive coils 1213 and 1223 are arranged on the outer circumferences of the respective pole teeth 1215 and 1225 (each pole tooth 1215 and 1225 is formed on each of the inner stator cores 1211 and 1221 and the outer stator cores 1212 and 1222). Are assembled via the coil bobbins 1214 and 1224 (stator assembly step and drive coil assembly step).

  Next, the terminal ends of the windings of the drive coils 1213 and 1223 are entangled with the terminal pins 21 provided on the terminal block 20 (winding linking step). After the end portion of the winding is entangled with the terminal pin 21, the surplus portion is cut (winding cutting step).

  Next, the motor case 16 (first motor case 161, second motor case 162) is disposed on the outer periphery of the first stator set 121 and the second stator set 122 (stator assembly step).

  Next, the rotor 11 is arranged in a region surrounded by the pole teeth 1215 and 1225 (that is, the arrangement hole of the rotor 11). The bearing fixing plate 18 is attached to the base end side in the axial direction L of the stator 12, and the other bearing 17 is press-fitted into the bearing fixing plate 18, and the biasing member 19 is fixed to the bearing fixing plate 18.

  Further, the bearing portion 141 of the radial bearing 14 is press-fitted into the first through hole 131 of the plate member 13, and the flange portion 142 of the radial bearing 14 is brought into contact with the edge portion of the first through hole 131. Thereby, the radial bearing 14 is fixed to the plate member 13. The plate member 13 to which the radial bearing 14 is fixed is fixed to the end surface of the stator 12 in the axial direction L (the side from which the rotating shaft 111 of the rotor 11 protrudes).

  Then, using a jig or the like, with the position of the rotation shaft 111 of the rotor 11 and the mounting hole 1511 formed in the stator 12 and the bracket 15 finely adjusted and positioned, the side surface portion 152 of the bracket 15 is moved to the plate member. 13 is fixed. For example, laser welding can be applied to the fixing of the side surface portion 152 of the bracket 15 to the plate member 13. As described above, since the bearing portion 141 of the radial bearing 14 is loosely inserted into the second through hole 1521 formed in the bracket 15, when the bracket 15 is fixed to the plate member 13, the mounting position is finely adjusted and positioned. can do.

(Effect of the embodiment of the present invention)
According to the embodiment of the present invention, the radial bearing 14 that rotatably supports the rotating shaft 111 is press-fitted into the first through hole 131 formed in the plate member 13, but the bracket 15 The second through-hole 1521 formed in the member having a function of fixing to the device or the like is loosely inserted. Therefore, a gap 153 can be provided between the bracket 15 and the rotating shaft 111 (radial bearing 14). By using this gap portion 153, the positional relationship between the bracket 15 and the rotary shaft 111 (radial bearing 14) can be finely adjusted. For this reason, the positioning accuracy of the rotating shaft 111 of the motor and the bracket 15 can be improved. Moreover, since the attachment position of the bracket 15 with respect to the stator 12 can also be adjusted, the bracket 15 can be adjusted to a position according to the customer's request without changing the configuration of the motor 1.

  Further, by not projecting the tip of the radial bearing 14 from the second through hole 1521, a concave gap 153 is formed. This concave gap 153 can be filled with a lubricant (lubricant, grease, etc.). Therefore, the slidability and wear resistance of the rotating shaft 111 can be improved.

  Since the base end side of the rotating shaft 111 is also supported by the other bearings 17, the rotating shaft 111 is held on both the distal end side and the proximal end side. For this reason, the coaxiality of the rotating shaft 111 and the axis of the rotating shaft 111 when mounted on another device can be firmly brought out, and good rotation characteristics can be obtained.

  Although the embodiments of the present invention have been described in detail above, the present invention is not limited to the above-described embodiments, and various modifications can be made without departing from the gist of the present invention.

  For example, the bracket 15 may have a substantially “U” shape in addition to the L shape. In other words, a configuration having a plate-like portion that rises substantially parallel to the side surface portion 152 on the front end side of the bottom surface portion 151 of the bracket 15 may be employed. And the structure which hold | maintains the rotating shaft 111 by this plate-shaped part may be sufficient.

  Moreover, in the said embodiment, although the motor case 16 which comprises the stator 12 is formed separately, you may bend the outer periphery of an outer stator core, and you may make this bent part function as a motor case. . In this case, the plate member 13 is directly fixed to the end face of the outer stator core by a method such as welding.

It is the figure which showed typically the structure of the motor concerning embodiment of this invention, (a) is a fragmentary sectional view, (b) is the top view seen from the side of (a). It is sectional drawing which showed typically the assembly | attachment structure of a plate member, a radial bearing, and a bracket, and is the A section enlarged view of FIG.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Motor 11 Rotor 111 Rotating shaft 112 Permanent magnet 12 Stator 121 First stator set 1211 Inner stator core 1212 Outer stator core 1213 Drive coil 1214 Coil bobbin 1215 Polar tooth 122 Second stator set 13 Plate member 131 First through hole 132 Edge 14 Radial Bearing 141 Bearing portion 142 Hook portion 15 Bracket 151 Bottom surface portion 1511 Mounting hole 152 Side surface portion 1521 Second through hole 153 Air gap portion 16 Motor case 161 First motor case 162 Second motor case 163 Opening portion 17 Other bearing 18 Bearing fixed Plate 19 Biasing member 191 Biasing part 20 Terminal block 21 Terminal pin 22 Worm gear L Axis

Claims (4)

A rotor having a rotation shaft, a stator disposed on the outer peripheral side of the rotor, a radial bearing disposed on one end side of the stator and rotatably supporting the rotation shaft, and on the other end side of the stator In a motor including another bearing disposed and rotatably supporting the rotating shaft, and a bracket disposed on one end side of the stator and fixed to another device ,
A plate member in which a first through hole for projecting the rotating shaft is fixed to the stator, and the radial bearing is held in the first through hole,
The rotor having the rotating shaft is rotatably supported by the plate member by the radial bearing and the other bearing disposed on the other end side of the stator.
The bracket is held by the plate member , and the bracket is formed with a second through hole that projects the rotating shaft further toward the one end side than the plate member . Since the radial bearing is loosely fitted in the hole , the gap between the bracket and the radial bearing held by the plate member, and the positional relationship between the bracket and the radial bearing can be adjusted. A motor characterized by   The radial bearing protrudes from the first through hole of the plate member, and is interposed in the second through hole of the bracket and does not protrude from the second through hole. Item 4. The motor according to Item 1. Prior Symbol radial bearing has a flange portion which is expanded from the said bearing part cylinder-shaped bearing portion, the first of the flange portion with press-fitting the bearing portion in said first through hole The motor according to claim 1, wherein the motor is fixed in contact with an edge portion of the through hole.   The bracket is formed of a bottom surface portion extending in the axial direction and a side surface portion formed by bending from the bottom surface portion, and an attachment hole for fixing the motor to the device is formed in the bottom surface portion. The motor according to any one of claims 1 to 3, wherein the second through hole is formed in the side surface portion.

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